CN117167009A - High-pressure water jet drilling-expanding-cutting multifunctional drill bit and use method thereof - Google Patents
High-pressure water jet drilling-expanding-cutting multifunctional drill bit and use method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于煤矿安全技术领域,涉及一种高压水射流钻-扩-割多功能钻头及其使用方法。The invention belongs to the field of coal mine safety technology and relates to a high-pressure water jet drilling-expanding-cutting multifunctional drill bit and its use method.
背景技术Background technique
我国煤层渗透性普遍较低,低渗透性成为煤矿煤层瓦斯高效抽采的制约难题。并且,随着开采深度逐渐增加,煤层高瓦斯压力、高地应力、低渗透性问题更加凸显,煤矿开采面临的瓦斯涌出超限、煤与瓦斯突出等危险显著升高,成为制约我国煤矿安全高效生产的重要问题。水力割缝技术可广泛应用于高地应力、高瓦斯、低透气性煤层的工作面卸压增透,是煤矿井下瓦斯高效抽采、煤与瓦斯突出防治的重要技术方法。The permeability of coal seams in my country is generally low, and low permeability has become a constraint for efficient gas drainage in coal seams. Moreover, as the depth of mining gradually increases, the problems of high gas pressure, high ground stress, and low permeability in coal seams become more prominent. The dangers faced by coal mining such as excessive gas outflow and coal and gas outbursts have significantly increased, which has become a constraint on the safety and efficiency of my country's coal mines. important issues in production. Hydraulic slotting technology can be widely used to relieve pressure and increase permeability of working faces in high-stress, high-gas, and low-permeability coal seams. It is an important technical method for efficient underground gas extraction in coal mines and the prevention and control of coal and gas outbursts.
水射流切割器/钻头是水力割缝技术的关键装置,常规水射流切割器通常采用高压水推动阀芯平移封堵通道的方式来实现水流通道的闭合,实现钻进-割缝功能的高低压转换,满足低压水钻进、高压水割缝的钻割一体化功能需求。然而,此类设计的功能转换水压阈值取决于复位弹簧的刚度和变形长度,由于部件加工精度和弹簧离散性的特点,高低压转换阀值难以精准控制,现场应用过程中容易出现功能难以转换、或水量波动导致意外转换等情况,退钻维修导致作业效率降低。并且,由于高低压转换阈值设定,导致切割器钻进时允许通过的水流量存在限制,钻割一体的适用煤层范围和工况受限。另外,在煤矿安全技术智能化对装置的精准性、可靠性要求更高,常规设计已难以满足智能化水力割缝技术对切割器水射流功能转换高精准、高可靠的要求。Water jet cutter/drill bit is the key device of hydraulic cutting technology. Conventional water jet cutters usually use high-pressure water to push the valve core to translate and block the channel to achieve the closure of the water flow channel and realize the high and low pressure of drilling and cutting functions. Conversion to meet the integrated functional requirements of low-pressure water drilling and high-pressure water cutting. However, the water pressure threshold for function conversion in this type of design depends on the stiffness and deformation length of the return spring. Due to the machining accuracy of the components and the discrete characteristics of the spring, it is difficult to accurately control the high and low pressure conversion thresholds, and it is easy to have difficulty in converting functions during field application. , or water volume fluctuations lead to unexpected conversions, etc., and drill withdrawal and maintenance lead to reduced operating efficiency. In addition, due to the setting of the high and low pressure conversion threshold, there is a limit to the water flow rate allowed to pass through the cutter during drilling, and the applicable coal seam range and working conditions of the integrated drilling and cutting are limited. In addition, the intelligentization of coal mine safety technology requires higher accuracy and reliability of the device. Conventional designs are no longer able to meet the high-precision and high-reliability requirements of intelligent hydraulic cutting technology for the conversion of cutter water jet functions.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种高压水射流钻-扩-割多功能钻头及其使用方法,提高水射流功能转换的精准性、可靠性,拓宽水射流切割钻头的适用工程地质条件,提升水力割缝技术的工作效率。In view of this, the purpose of the present invention is to provide a high-pressure water jet drilling-expansion-cutting multifunctional drill bit and its use method, improve the accuracy and reliability of water jet function conversion, and broaden the applicable engineering geological conditions of the water jet cutting drill bit. , improve the efficiency of hydraulic cutting technology.
为达到上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种高压水射流钻-扩-割多功能钻头,包括钻头本体和功能转换机构,所述钻头本体中具有容纳功能转换机构的圆柱内腔,以及多个与所述圆柱内腔连通的轴向功能圆孔,且所述轴向功能圆孔布置在圆柱内腔靠近钻头本体前端的一侧,所述钻头本体侧壁上设置有与不同轴向功能圆孔连通的多个径向圆孔,所述径向圆孔连接有喷嘴,且每个所述径向圆孔连接的喷嘴的孔径不同,并在所述钻头本体中还设有一端与钻头本体的端头连通的打钻通水孔,且所述打钻通水孔的另一端与多个轴向功能圆孔中的一个轴向功能圆孔连通;A high-pressure water jet drilling-expanding-cutting multifunctional drill bit, including a drill bit body and a function conversion mechanism. The drill bit body has a cylindrical inner cavity that accommodates the function conversion mechanism, and a plurality of axial holes connected with the cylindrical inner cavity. Functional round holes, and the axial functional round holes are arranged on the side of the cylindrical inner cavity close to the front end of the drill bit body, and the side walls of the drill bit body are provided with multiple radial round holes connected with different axial functional round holes, The radial round holes are connected to nozzles, and the nozzles connected to each of the radial round holes have different apertures, and the drill bit body is also provided with a drilling water hole with one end connected to the end of the drill bit body. , and the other end of the drilled water hole is connected with one axial functional round hole among the plurality of axial functional round holes;
所述功能转换机构包括阀芯、功能转换滑道套筒以及弹性件,所述阀芯具有阀芯贯通圆孔,所述功能转换滑道套筒固定安装在圆柱内腔中,所述阀芯滑动安装在功能转换滑道套筒内,所述弹性件的一端连接阀芯,另一端连接圆柱内腔连接有轴向功能圆孔的一端,以推动阀芯离开圆柱内腔连接有轴向功能圆孔的一端;The function conversion mechanism includes a valve core, a function conversion slide sleeve and an elastic member. The valve core has a round hole through which the valve core passes. The function conversion slide sleeve is fixedly installed in the cylindrical inner cavity. The valve core Slidingly installed in the function conversion slide sleeve, one end of the elastic member is connected to the valve core, and the other end is connected to the cylindrical inner cavity and connected to one end of the axial function round hole to push the valve core away from the cylindrical inner cavity and connected to the axial function One end of a round hole;
所述阀芯的外壁上设置有径向伸出的至少二个引导凸柱,且所述功能转换滑道套筒的内壁上设置有与引导凸柱匹配的滑动凹槽,在所述滑动凹槽的引导下使得所述阀芯在向前轴向滑移和向后轴向滑移均朝同一个方向旋转,所述滑动凹槽由至少二个凹槽子单元循环连接组成,并且凹槽子单元数量与轴向功能圆孔数量相等,以使得每次阀芯抵靠所述圆柱内腔连接有轴向功能圆孔的一端时,使得阀芯贯通圆孔依次地与多个轴向功能圆孔对齐。The outer wall of the valve core is provided with at least two radially extending guide protrusions, and the inner wall of the function conversion slide sleeve is provided with a sliding groove matching the guide protrusions. Under the guidance of the groove, the valve core rotates in the same direction during both forward axial sliding and backward axial sliding. The sliding groove is composed of at least two groove sub-units that are cyclically connected, and the groove sub-units are cyclically connected. The number is equal to the number of axial functional round holes, so that each time the valve core is against one end of the cylindrical inner cavity connected to the axial functional round hole, the valve core penetrates the round hole and connects with multiple axial functional round holes in sequence. Alignment.
进一步地,在所述圆柱内腔的前端设有第一中心盲孔,在所述阀芯靠近第一中心盲孔的一端设有第二中心盲孔,所述弹性件的两端分别连接第一中心盲孔和第二中心盲孔,且与第一中心盲孔和/或第二中心盲孔为活动连接。Further, a first central blind hole is provided at the front end of the cylindrical inner cavity, a second central blind hole is provided at one end of the valve core close to the first central blind hole, and the two ends of the elastic member are respectively connected to the first central blind hole. A central blind hole and a second central blind hole are movably connected to the first central blind hole and/or the second central blind hole.
进一步地,所述弹性件为复位弹簧。Further, the elastic member is a return spring.
进一步地,每个凹槽子单元由“人”字型与倒“人”字形凹槽的组合形成,且在“人”字交叉转折处采用偏移错动结构,使引导凸柱在滑动凹槽内上下滑动时一直保持单向滑移,以使得阀芯始终朝同一个方向旋转。Furthermore, each groove sub-unit is formed by a combination of a "herringbone" shape and an inverted "herringbone" groove, and an offset and staggered structure is used at the cross turning point of the "herringbone" shape to allow the guide protruding pillars to move in the sliding groove It always maintains one-way sliding when sliding up and down, so that the valve core always rotates in the same direction.
进一步地,令所述凹槽子单元数量为n,当阀芯的引导凸柱在滑动凹槽内部滑动过一个完整凹槽子单元时,所述阀芯沿相同旋转方向旋转θ°,且所述θ=360/n。Further, let the number of groove sub-units be n, when the guide protrusion of the valve core slides through a complete groove sub-unit inside the sliding groove, the valve core rotates θ° in the same rotation direction, and the θ =360/n.
进一步地,所述功能转换滑道套筒通过固定结构安装在圆柱内腔中,所述固定结构包括布置在圆柱内腔内壁上的台阶结构、环形凹槽以及安装在环形凹槽内的孔用卡环,所述功能转换滑道套筒的两端分别与台阶结构和孔用卡环抵触连接。Further, the function conversion slide sleeve is installed in the cylindrical inner cavity through a fixed structure. The fixed structure includes a step structure arranged on the inner wall of the cylindrical inner cavity, an annular groove, and a hole installed in the annular groove. Snap rings, the two ends of the function conversion slide sleeve are connected with the step structure and the hole snap rings in conflict with each other.
进一步地,所述功能转换滑道套筒与圆柱内腔之间为过盈连接或键连接,以使得功能转换滑道套筒与圆柱内腔周向固定连接。Furthermore, there is an interference connection or a key connection between the function conversion slide sleeve and the cylindrical inner cavity, so that the function conversion slide sleeve and the cylindrical inner cavity are circumferentially fixedly connected.
一种高压水射流钻-扩-割多功能钻头的使用方法,采用上述的一种高压水射流钻-扩-割多功能钻头,且其中钻头本体的尾端连接有高压水,该切割方法具体包括以下步骤:A method of using a high-pressure water jet drilling-expanding-cutting multifunctional drill bit, which adopts the above-mentioned high-pressure waterjet drilling-expanding-cutting multifunctional drill bit, and the tail end of the drill bit body is connected with high-pressure water. The cutting method is specific Includes the following steps:
a.高压水开启,在高压水流推动与滑动凹槽引导的共同作用下,阀芯向钻头本体的前端滑移并旋转,然后与圆柱内腔前端紧密贴合,阀芯轴向贯通圆孔与多个轴向功能圆孔中的任一个轴向功能圆孔连通,高压水流入连通的轴向功能圆孔,其余轴向功能圆孔被阀芯的端面堵塞,水射流切割钻头进入预设功能状态;a. The high-pressure water is turned on. Under the combined action of the high-pressure water flow and the guidance of the sliding groove, the valve core slides and rotates toward the front end of the drill bit body, and then closely fits the front end of the cylindrical cavity. The valve core axially penetrates the round hole and Any one of the multiple axial functional round holes is connected, and high-pressure water flows into the connected axial functional round hole. The remaining axial functional round holes are blocked by the end face of the valve core, and the water jet cutting drill bit enters the preset function. state;
b.当需要进行功能切换时,高压水关闭,在弹性件推动与滑动凹槽引导的共同作用下,阀芯向钻头本体的尾端滑移并旋转,且旋转方向与步骤a中的旋转方向相同,使得所有轴向功能圆孔处于打开状态;b. When function switching is required, the high-pressure water is turned off. Under the combined action of the elastic member pushing and the sliding groove guidance, the valve core slides and rotates toward the rear end of the drill bit body, and the rotation direction is the same as the rotation direction in step a. The same, making all axial functional round holes open;
c.再次开启高压水,在高压水流推动与滑动凹槽引导的共同作用下,阀芯向钻头本体的前端滑移并旋转,然后与圆柱内腔前端紧密贴合,阀芯轴向贯通圆孔与步骤a中连通轴向功能圆孔相邻的轴向功能圆孔连通,高压水流入连通的轴向功能圆孔,其余轴向功能圆孔被阀芯的端面堵塞,水射流切割钻头进入预设切换的功能状态;c. Turn on the high-pressure water again. Under the combined action of the high-pressure water flow and the guidance of the sliding groove, the valve core slides and rotates toward the front end of the drill bit body, and then closely fits the front end of the cylindrical cavity. The valve core axially penetrates the circular hole. It is connected to the axial functional round hole adjacent to the connected axial functional round hole in step a. High-pressure water flows into the connected axial functional round hole. The remaining axial functional round holes are blocked by the end face of the valve core, and the water jet cutting drill bit enters the preset switch. functional status;
d.循环反复,通过控制高压水的开启与关闭,以实现多个轴向功能圆孔的顺序切换。d. The cycle is repeated, and the sequential switching of multiple axial functional round holes is realized by controlling the opening and closing of high-pressure water.
进一步地,所述轴向功能圆孔为三个,其中两个轴向功能圆孔通过径向圆孔分别连接第一喷嘴和第二喷嘴,另外一个轴向功能圆孔连接钻头,且所述第一喷嘴的孔径大于第二喷嘴的孔径,以将所述第一喷嘴作为扩孔喷嘴,第二喷嘴作为割缝;Further, there are three axial functional round holes, two of which are respectively connected to the first nozzle and the second nozzle through the radial round holes, and the other axial functional round hole is connected to the drill bit, and the The aperture of the first nozzle is larger than the aperture of the second nozzle, so that the first nozzle is used as an expanding nozzle and the second nozzle is used as a slit;
其中,连接钻头的轴向功能圆孔、连接第一喷嘴的轴向功能圆孔和连接第二喷嘴的轴向功能圆孔沿阀芯的旋转方向依次布置,以通过控制高压水流的开启与关闭,实现水射流切割钻头钻进-扩孔-割缝功能的顺序转换。Among them, the axial functional round hole connected to the drill bit, the axial functional round hole connected to the first nozzle and the axial functional round hole connected to the second nozzle are arranged in sequence along the rotation direction of the valve core to control the opening and closing of the high-pressure water flow. , realizing the sequential conversion of water jet cutting drill bit drilling-expanding-slitting functions.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明提供的一种高压水射流钻-扩-割多功能钻头及其使用方法,采用阀芯平移与旋转结合的运动结构设计来实现不同功能水流通道的开启和闭合,通过控制高压水流的供给和停止,可以实现切割钻头钻进、扩孔、割缝功能的顺序转换;该切割钻头的功能转换不依赖常规方法的水流压力变化,水射流功能转换精准、可靠,可满足智能化水力割缝技术对切割钻头的功能转换控制要求,并且,该切割钻头在钻进、扩孔、割缝任一功能状态下允许通过的水流量均不受限制,钻扩割一体化作业可适用于所有的煤层条件和孔深条件,可大幅提升煤层水力割缝作业的工作效率。本发明操作简便、效率高,使用效果好,具有显著的经济效益和推广应用价值。The invention provides a high-pressure water jet drilling-expanding-cutting multifunctional drill bit and its use method. It adopts a motion structure design that combines translation and rotation of the valve core to realize the opening and closing of water flow channels with different functions. By controlling the supply of high-pressure water flow and stop, which can realize the sequential conversion of the cutting drill bit's drilling, hole expansion, and seam cutting functions; the function conversion of the cutting drill bit does not rely on the change of water pressure in the conventional method. The water jet function conversion is accurate and reliable, and can meet the requirements of intelligent hydraulic seam cutting. Technology has requirements for the function conversion control of cutting drill bits, and the water flow rate allowed to pass through the cutting drill bit in any functional state of drilling, hole expansion, and seam cutting is not limited. The integrated drilling, expansion, and cutting operation can be applied to all Coal seam conditions and hole depth conditions can greatly improve the efficiency of coal seam hydraulic seam cutting operations. The invention is easy to operate, has high efficiency and good use effect, and has significant economic benefits and promotion and application value.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects, and features of the present invention will, to the extent that they are set forth in the description that follows, and to the extent that they will become apparent to those skilled in the art upon examination of the following, or may be derived from This invention is taught by practicing it. The objects and other advantages of the invention may be realized and obtained by the following description.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below in conjunction with the accompanying drawings, in which:
图1为一种高压水射流钻-扩-割多功能钻头在无高压水通过状态下的结构示意图;Figure 1 is a schematic structural diagram of a high-pressure water jet drilling-expansion-cutting multifunctional drill bit without high-pressure water passing through;
图2为图1中断面B-B示意图;Figure 2 is a schematic diagram of section B-B in Figure 1;
图3为图1中断面A-A示意图;Figure 3 is a schematic diagram of section A-A in Figure 1;
图4为实施例中功能转换滑道套筒中滑动凹槽的平面展开示意图;Figure 4 is a schematic plan view of the sliding groove in the function conversion slide sleeve in the embodiment;
图5为实施例中切割钻头在扩孔状态下的结构示意图。Figure 5 is a schematic structural diagram of the cutting drill bit in the hole expansion state in the embodiment.
附图标记:1-钻头本体,2-环形凹槽,3-功能转换滑道套筒,4-阀芯,5-台阶结构,6-圆柱内腔,7-复位弹簧,8-轴向功能圆孔,9-径向圆孔,10-第一喷嘴,11-钻头前端,12-钻齿,13-孔用卡环,14-过滤片,15-引导凸柱,16-阀芯贯通圆孔,17-第二中心盲孔,18-第一中心盲孔,19-第二喷嘴,20-打钻通水孔,21-滑动凹槽。Reference symbols: 1-Drill bit body, 2-annular groove, 3-function conversion slide sleeve, 4-valve core, 5-step structure, 6-cylindrical inner cavity, 7-return spring, 8-axial function Round hole, 9-radial round hole, 10-first nozzle, 11-drill front end, 12-drilling teeth, 13-hole snap ring, 14-filter, 15-guide boss, 16-valve core through circle Hole, 17-second center blind hole, 18-first center blind hole, 19-second nozzle, 20-drilling water hole, 21-sliding groove.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other as long as there is no conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The drawings are only for illustrative purposes, and represent only schematic diagrams rather than actual drawings, which cannot be understood as limitations of the present invention. In order to better illustrate the embodiments of the present invention, some components of the drawings will be omitted. The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar numbers correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper", "lower", "left" and "right" The orientation or positional relationship indicated by "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must be It has a specific orientation and is constructed and operated in a specific orientation. Therefore, the terms describing the positional relationships in the drawings are only for illustrative purposes and cannot be understood as limitations of the present invention. For those of ordinary skill in the art, they can determine the specific position according to the specific orientation. Understand the specific meaning of the above terms.
请参阅图1~图5,为一种高压水射流钻-扩-割多功能钻头,包括钻头本体1、第一喷嘴10、第二喷嘴19、钻头前端11、功能转换机构以及固定结构;所述钻头本体1内部设置有容纳功能转换机构的圆柱内腔6以及与圆柱内腔6连通的三个轴向功能圆孔8,侧壁上设置有与其中两个轴向功能圆孔8连通的两个径向圆孔9;所述第一喷嘴10和第二喷嘴19分别安装在两个径向圆孔9中;Please refer to Figures 1 to 5, which shows a high-pressure water jet drilling-expansion-cutting multifunctional drill bit, including a drill bit body 1, a first nozzle 10, a second nozzle 19, a drill bit front end 11, a function conversion mechanism and a fixed structure; The drill bit body 1 is provided with a cylindrical inner cavity 6 for accommodating the function conversion mechanism and three axial functional round holes 8 connected with the cylindrical inner cavity 6. The side wall is provided with a cylindrical inner cavity 6 connected with two of the axial functional round holes 8. Two radial circular holes 9; the first nozzle 10 and the second nozzle 19 are respectively installed in the two radial circular holes 9;
所述钻头本体1的尾端连接高压水管路,所述钻头本体1的钻头前端11布置有打钻通水孔20,且所述打钻通水孔20与另外一个轴向功能圆孔8连通,且钻头前端11的端头上具有钻头截齿12以便于钻头进行钻进;所述功能转换机构包括阀芯4、功能转换滑道套筒3以及复位弹簧7,所述功能转换滑道套筒3通过固定结构安装在圆柱内腔6内,所述阀芯4转动安装在功能转换滑道套筒3内并滑动连接,所述复位弹簧7的一端连接所述阀芯4,另一端连接所述圆柱内腔6的前端,以对所述阀芯4轴向限位。The tail end of the drill bit body 1 is connected to a high-pressure water pipeline, and a drill water hole 20 is arranged at the drill front end 11 of the drill bit body 1, and the drill water hole 20 is connected to another axial functional circular hole 8 , and there is a drill bit pick 12 on the end of the drill bit front end 11 to facilitate the drill bit to drill; the function conversion mechanism includes a valve core 4, a function conversion slide sleeve 3 and a return spring 7. The function conversion slide sleeve The cylinder 3 is installed in the cylindrical inner cavity 6 through a fixed structure. The valve core 4 is rotatably installed in the function conversion slide sleeve 3 and is slidingly connected. One end of the return spring 7 is connected to the valve core 4 and the other end is connected to the valve core 4. The front end of the cylindrical inner cavity 6 is used to limit the axial position of the valve core 4 .
重点参阅图1~图3,所述圆柱内腔6底部上设置有一个与其同心的中心盲孔18以及三个围绕中心且等角度间隔分布的轴向功能圆孔8,三个轴向功能圆孔8分别连通实现不同功能的水流通道,中心盲孔18用于安装复位弹簧7;所述阀芯4为圆柱形设计,阀芯4一端设置有第二中心盲孔17以及一个轴向贯通的阀芯贯通圆孔16;第二中心盲孔17与钻头本体圆柱内腔底部的第一中心盲孔18位置匹配,用于安装复位弹簧7,且所述复位弹簧7与第一中心盲孔和/或第二中心盲孔为活动连接,阀芯贯通圆孔16大小及位置与圆柱内腔底部的轴向功能圆孔8相匹配。Referring mainly to Figures 1 to 3, the bottom of the cylindrical inner cavity 6 is provided with a central blind hole 18 concentric with it and three axial functional circular holes 8 distributed around the center and at equal angular intervals. The holes 8 are respectively connected to the water flow channels for different functions, and the central blind hole 18 is used to install the return spring 7; the valve core 4 is cylindrical in design, and one end of the valve core 4 is provided with a second central blind hole 17 and an axially penetrating The valve core passes through the circular hole 16; the second center blind hole 17 matches the position of the first center blind hole 18 at the bottom of the cylindrical inner cavity of the drill bit body, and is used to install the return spring 7, and the return spring 7 is connected with the first center blind hole and /Or the second central blind hole is a movable connection, and the size and position of the valve core through-hole 16 match the axial functional round hole 8 at the bottom of the cylindrical cavity.
所述阀芯4安装在功能转换滑道套筒3之中,阀芯4的外壁上设置有径向伸出的三个引导凸柱15,引导凸柱15采用螺钉结构方式固定在阀芯4上,所述功能转换滑道套筒3内壁上加工设置有与引导凸柱15匹配的滑动凹槽21,以使得阀芯4在进行轴向往返运动时,能够始终朝同一侧转动,进而实现阀芯贯通圆孔16与不同的轴向功能圆孔8相连通。The valve core 4 is installed in the function conversion slide sleeve 3. The outer wall of the valve core 4 is provided with three radially extending guide bosses 15. The guide bosses 15 are fixed on the valve core 4 using a screw structure. On the inner wall of the function conversion slide sleeve 3, a sliding groove 21 matching the guide convex column 15 is processed, so that the valve core 4 can always rotate toward the same side when performing axial reciprocating movement, thereby achieving The valve core through-hole 16 is connected with the different axial function round holes 8 .
如图4所示,所述滑动凹槽21由三个凹槽子单元循环连接组成,并且凹槽子单元数量与钻头本体中的轴向功能圆孔8数量相等,同为三个;每个凹槽子单元由“人”字型与倒“人”字形凹槽的组合形成,凹槽在“人”字交叉转折处采用偏移错动结构,使引导凸柱15在凹槽内上下滑动时一直保持向右的单向滑移,进而保证阀芯4始终朝同一侧转动;并且,当阀芯4的引导凸柱15在滑动凹槽内部滑过一个“人”字结构时,凹槽引导阀芯沿凹槽逆时针旋转60°,滑过一个完整凹槽子单元时,旋转120°;三个所述轴向功能圆孔8间隔角度同为120°,以使得引导凸柱15在滑动凹槽21每滑动一个凹槽子单元时,即进行一次水流功能切换。As shown in Figure 4, the sliding groove 21 is composed of three groove sub-units connected cyclically, and the number of groove sub-units is equal to the number of axial functional round holes 8 in the drill bit body, which are three; each groove sub-unit The unit is formed by a combination of a "herringbone" shape and an inverted "herringbone" shaped groove. The groove adopts an offset and staggered structure at the cross turning point of the "herringbone" character, so that the guide convex column 15 always maintains its position when sliding up and down in the groove. One-way sliding to the right, thereby ensuring that the valve core 4 always rotates to the same side; and when the guide protrusion 15 of the valve core 4 slides through a "herringbone" structure inside the sliding groove, the groove guides the valve core Rotate 60° counterclockwise along the groove, and rotate 120° when sliding through a complete groove subunit; the three axial functional round holes 8 are spaced at the same angle of 120°, so that the guide convex column 15 is in the sliding groove 21 Each time a groove subunit is slid, the water flow function is switched.
在所述功能转换机构的进口,即钻头本体1的尾端通过高压水管路施加高于预定界限值(即压力高于复位弹簧7的弹力)的流体时,阀芯4克服复位弹簧7向其施加的弹力向右移动,压在圆柱内腔6的底部(右端),关闭高压水后,阀芯4在复位弹簧7的作用下向左移动,从而复位。When the inlet of the function conversion mechanism, that is, the rear end of the drill bit body 1, applies fluid higher than a predetermined limit value (that is, the pressure is higher than the elastic force of the return spring 7) through the high-pressure water pipeline, the valve core 4 overcomes the return spring 7 and moves toward it. The applied elastic force moves to the right and presses against the bottom (right end) of the cylindrical cavity 6. After the high-pressure water is turned off, the valve core 4 moves to the left under the action of the return spring 7, thereby resetting.
所述固定结构包括布置在所述圆柱内腔6内壁前端(靠近钻头端11的一端)的台阶结构5和布置在尾端的环形凹槽2以及安装在环形凹槽2内的孔用卡环13,所述功能转换滑道套筒3的一端由台阶结构5固定,另一端通过安装在环形凹槽2内的孔用卡环13和过滤片14固定,从而对所述功能转换滑道套筒3进行轴向固定;The fixed structure includes a step structure 5 arranged at the front end of the inner wall of the cylindrical cavity 6 (an end close to the drill bit end 11), an annular groove 2 arranged at the rear end, and a hole snap ring 13 installed in the annular groove 2. , one end of the function conversion slide sleeve 3 is fixed by the step structure 5, and the other end is fixed with a snap ring 13 and a filter 14 through the hole installed in the annular groove 2, so that the function conversion slide sleeve 3. Perform axial fixation;
优选地,所述功能转换滑道套筒3与圆柱内腔6之间为过盈连接或键连接以使得功能转换滑道套筒3与圆柱内腔6周向固定连接。Preferably, there is an interference connection or a key connection between the function conversion slide sleeve 3 and the cylindrical inner cavity 6 so that the function conversion slide sleeve 3 and the cylindrical inner cavity 6 are circumferentially fixedly connected.
进一步地,安装在钻头本体1侧壁的两个径向圆孔9中的第一喷嘴10和第二喷嘴19的孔径不同,分别为扩孔喷嘴和割缝喷嘴,且扩孔喷嘴孔径大于割缝喷嘴的孔径。Further, the first nozzle 10 and the second nozzle 19 installed in the two radial circular holes 9 on the side wall of the drill bit body 1 have different apertures, and are respectively an expanding nozzle and a slit nozzle, and the aperture of the expanding nozzle is larger than that of the slit. The hole diameter of the slit nozzle.
在另外的实施例中,所述阀芯4为厚壁圆筒形设计。In other embodiments, the valve core 4 is of thick-walled cylindrical design.
本实施例应用过程:The application process of this embodiment:
如图5所示,未开启高压水前,引导凸柱15位于滑动凹槽21中靠近钻头本体1尾端的一侧,当高压水开启时,阀芯4在来自钻头本体1尾端的高压水流推动下向右滑移,在引导凸柱15和滑动凹槽21的引导下产生逆时针旋转;当阀芯4与圆柱内腔6的底部紧密贴合时,阀芯4逆时针旋转60°,轴向贯通圆孔16与连通第一喷嘴10的轴向功能圆孔8匹配连通,其余轴向功能圆孔8被阀芯4的端面堵塞,此时切割钻头处于扩孔功能状态;As shown in Figure 5, before the high-pressure water is turned on, the guide boss 15 is located on the side of the sliding groove 21 close to the rear end of the drill bit body 1. When the high-pressure water is turned on, the valve core 4 is pushed by the high-pressure water flow from the rear end of the drill bit body 1. It slides downward and to the right, and rotates counterclockwise under the guidance of the guide protrusion 15 and the sliding groove 21; when the valve core 4 is closely attached to the bottom of the cylindrical cavity 6, the valve core 4 rotates 60° counterclockwise, and the axis The through hole 16 is matched and connected with the axial functional circular hole 8 connected to the first nozzle 10, and the remaining axial functional circular holes 8 are blocked by the end face of the valve core 4. At this time, the cutting drill bit is in the hole expansion function state;
关闭高压水时,在复位弹簧7推动与引导凸柱15和滑动凹槽21引导的共同作用下,阀芯产生回位向左滑移、逆时针旋转60°,圆柱内腔6底部的所有轴向功能圆孔8处于打开状态;When the high-pressure water is turned off, under the combined action of the push of the return spring 7 and the guidance of the guide boss 15 and the sliding groove 21, the valve core returns to the left position and rotates 60° counterclockwise. All axes at the bottom of the cylindrical cavity 6 The functional round hole 8 is in an open state;
再次开启高压水,阀芯4再次向右滑移,并逆时针旋转60°,阀芯贯通圆孔16与连接第二喷嘴19的轴向功能圆孔8连通,此时切割钻头处于割缝功能状态;Turn on the high-pressure water again, and the valve core 4 slides to the right again and rotates 60° counterclockwise. The valve core passes through the circular hole 16 and is connected to the axial functional circular hole 8 connected to the second nozzle 19. At this time, the cutting drill bit is in the cutting function. state;
关闭高压水,在复位弹簧7推动与引导凸柱15和滑动凹槽21引导的共同作用下,阀芯产生回位向左滑移、逆时针旋转60°,圆柱内腔6底部的所有轴向功能圆孔8处于打开状态;Turn off the high-pressure water, and under the combined action of the return spring 7 and the guidance of the guide convex column 15 and the sliding groove 21, the valve core returns and slides to the left and rotates 60° counterclockwise. All axial directions at the bottom of the cylindrical cavity 6 The functional round hole 8 is open;
再次开启高压水,阀芯4再次向右滑移,并逆时针旋转60°,阀芯贯通圆孔16与连接打钻通水孔20的轴向功能圆孔8连通,此时切割钻头处于打孔功能状态;When the high-pressure water is turned on again, the valve core 4 slides to the right again and rotates 60° counterclockwise. The valve core penetrates the circular hole 16 and is connected to the axial functional circular hole 8 connected to the drilled water hole 20. At this time, the cutting drill bit is in the drilling position. hole functional status;
如此循环开启、关闭高压水,引导凸柱15滑过一个凹槽子单元,不同轴向功能圆孔8水流通道按“钻进-扩孔-割缝”的顺序打开与闭合,可实现切割钻头钻进-扩孔-割缝功能的顺序转换。In this way, the high-pressure water is cycled on and off to guide the convex column 15 to slide through a groove sub-unit. The water flow channels of the round holes 8 with different axial functions are opened and closed in the order of "drilling-expanding-slitting", which can realize cutting drill bit drilling. Sequence conversion of advancing-expanding-slitting functions.
上述应用过程的实施例以引导凸柱15经过向右位移并旋转后就与连通第一喷嘴10的轴向功能圆孔8对齐的情况为例,但不局限于此,引导凸柱15位于第一间隔复原槽位26或第二间隔复原槽位27时也可作为初始位进行功能切换。The embodiment of the above application process takes as an example the situation where the guide boss 15 is aligned with the axial functional hole 8 communicating with the first nozzle 10 after being displaced to the right and rotated. However, it is not limited to this. The guide boss 15 is located on the first nozzle 10 . When the first interval restores the slot 26 or the second interval restores the slot 27, it can also be used as the initial position for function switching.
需要说明的是,以上实施例为钻进-扩孔-割缝三功能的切割钻头,其功能转换的先后顺序可以通过调整钻头本体上的连接喷嘴来进行实现。此外,还可以通过调整切割钻头圆柱容腔底部的轴向功能圆孔的数量来调整切割钻头的功能的数量,比如减少一个轴向功能圆孔,切割钻头可变更为“钻进-割缝”二功能顺序转换切割钻头、或者钻进-扩孔二功能顺序转换切割钻头;又比如可增加轴向功能圆孔至四个,切割钻头可变更为“钻进-扩孔-割缝-冲孔”四功能顺序转换切割钻头;需要注意的是,当增加或减少轴向功能圆孔时应对应调整滑动凹槽21中的凹槽子单元,以其与轴向功能圆孔的数量一一对应。此类变化实施方案与上述实施方案总体类似,不再详细叙述。It should be noted that the above embodiment is a cutting drill bit with three functions of drilling, expanding and slitting, and the sequence of function conversion can be realized by adjusting the connecting nozzle on the drill bit body. In addition, the number of functions of the cutting drill bit can also be adjusted by adjusting the number of axial functional round holes at the bottom of the cylindrical cavity of the cutting drill bit. For example, by reducing one axial functional round hole, the cutting drill bit can be changed to "drilling-slitting". The two-function sequential conversion cutting drill bit, or the two-function drilling-expanding sequential conversion cutting drill bit; for example, the axial function round hole can be increased to four, and the cutting drill bit can be changed to "drilling-expanding-slitting-punching" "Four-function sequential conversion cutting drill; it should be noted that when the axial functional round holes are added or reduced, the groove sub-units in the sliding groove 21 should be adjusted accordingly, so that they correspond one to one with the number of axial functional round holes. Such modified embodiments are generally similar to the above embodiments and will not be described in detail.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified. Modifications or equivalent substitutions without departing from the purpose and scope of the technical solution shall be included in the scope of the claims of the present invention.
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CN106150500A (en) * | 2016-08-26 | 2016-11-23 | 中煤科工集团重庆研究院有限公司 | Ultrahigh pressure hydraulic drilling, expanding and cutting integrated device |
CN108547604A (en) * | 2018-06-20 | 2018-09-18 | 河南理工大学 | A kind of brill punching press integrated apparatus and method |
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