CN117165137A - Coating for printing and preparation method thereof - Google Patents
Coating for printing and preparation method thereof Download PDFInfo
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Abstract
本申请涉及涂料技术领域,尤其涉及一种印刷用的涂料及其制备方法。一种印刷用的涂料,包括以下质量份数的原料:改性丙烯酸树脂乳液50‑55份、改性复合填料21‑31份、双三嗪氨基二苯乙烯3‑5份、硬脂酸锌1‑2份、分散剂2‑5份、消泡剂2‑5份、水100‑120份。本申请的印刷用涂料具有优异的耐磨性、柔软性,高光泽度,耐冲击性能和高的附着力,并且符合绿色环保要求。The present application relates to the technical field of coatings, and in particular to a coating for printing and a preparation method thereof. A coating for printing, including the following raw materials in parts by mass: 50-55 parts of modified acrylic resin emulsion, 21-31 parts of modified composite filler, 3-5 parts of bistriazine aminostilbene, and zinc stearate 1-2 parts, 2-5 parts of dispersant, 2-5 parts of defoaming agent, 100-120 parts of water. The printing coating of the present application has excellent wear resistance, softness, high gloss, impact resistance and high adhesion, and meets the requirements of green environmental protection.
Description
技术领域Technical field
本申请涉及涂料技术领域,尤其涉及一种印刷用的涂料及其制备方法。The present application relates to the technical field of coatings, and in particular to a coating for printing and a preparation method thereof.
背景技术Background technique
印刷涂料是一种应用在印刷行业中的一种涂料,用于在纸张、纸板等材料表面形成一层薄膜以实现图案、文字的印刷。传统的印刷涂料通常包含有机溶剂、颜料、树脂等成分,但随着环境保护意识的增强,对涂料的环境友好性要求越来越高,因此,需要开发一种对环境又好,性能优异的印刷涂料。Printing coating is a kind of coating used in the printing industry. It is used to form a thin film on the surface of paper, cardboard and other materials to realize the printing of patterns and text. Traditional printing coatings usually contain organic solvents, pigments, resins and other ingredients. However, with the increasing awareness of environmental protection, the requirements for the environmental friendliness of coatings are getting higher and higher. Therefore, it is necessary to develop an environmentally friendly coating with excellent performance. Printing coatings.
发明内容Contents of the invention
为了解决目前的技术问题,本申请提供一种印刷用的涂料及其制备方法。In order to solve the current technical problems, this application provides a coating for printing and a preparation method thereof.
第一方面,本申请提供一种印刷用的涂料采用如下技术方案:In the first aspect, this application provides a coating for printing using the following technical solution:
一种印刷用的涂料,包括以下质量份数的原料:改性丙烯酸树脂乳液50-55份、改性复合填料21-31份、双三嗪氨基二苯乙烯3-5份、硬脂酸锌1-2份、分散剂2-5份、消泡剂2-5份、水100-120份。A coating for printing, including the following raw materials in parts by mass: 50-55 parts of modified acrylic resin emulsion, 21-31 parts of modified composite filler, 3-5 parts of bistriazine aminostilbene, and zinc stearate 1-2 parts, dispersant 2-5 parts, defoaming agent 2-5 parts, water 100-120 parts.
通过采用上述技术方案,改性丙烯酸树脂乳液提供涂料的粘结性和形成保护膜的能力,增强涂层的耐磨性、柔软性和附着力。改性复合填料提供涂料的填充性能,提升与其他组分之间的相容性,并增强涂层的耐磨性和冲击性。双三嗪氨基二苯乙烯能够防止涂料暴露在阳光下变黄变脆。硬脂酸锌促进涂料的干燥和固化,增加涂层的硬度和附着力。分散剂:用于增强各种原料在液体中的分散性,使涂料颗粒分布均匀。消泡剂:用于防止涂料中气泡的产生和聚集,提高涂料的涂装性能和涂层表面质量。水:作为稀释剂,调整涂料的粘度和浓度,使涂料易于施工。改性丙烯酸树脂乳液与改性复合填料共同提供涂料的粘结性和填充性能,增强涂层的耐磨性和附着力。By adopting the above technical solution, the modified acrylic resin emulsion provides the adhesiveness of the coating and the ability to form a protective film, and enhances the wear resistance, softness and adhesion of the coating. Modified composite fillers provide the coating with filling properties, improve compatibility with other components, and enhance the coating's wear resistance and impact resistance. Bistriazine amino stilbene prevents paint from yellowing and becoming brittle when exposed to sunlight. Zinc stearate promotes the drying and curing of coatings, increasing the hardness and adhesion of the coating. Dispersant: used to enhance the dispersion of various raw materials in liquid to make the paint particles evenly distributed. Defoaming agent: Used to prevent the generation and aggregation of bubbles in coatings and improve the coating performance and coating surface quality. Water: acts as a diluent to adjust the viscosity and concentration of the paint, making it easier to apply. The modified acrylic resin emulsion and the modified composite filler jointly provide the adhesiveness and filling performance of the coating, and enhance the wear resistance and adhesion of the coating.
优选的,所述改性丙烯酸树脂乳液的制备方法,包括以下步骤:Preferably, the preparation method of the modified acrylic resin emulsion includes the following steps:
S21、预乳化液的制备:将10.4g十二烷基硫酸钠、5.12g聚氧乙烯辛基苯酚和200g去离子水搅拌直至完全溶解,持续搅拌,再将10.6g甲基丙烯酸甲酯、20.3g丙烯酸丁酯和15.7gN-轻甲基丙烯酰胺加入,继续搅拌30-40分钟,得到预乳化液;S21. Preparation of pre-emulsion: Stir 10.4g sodium lauryl sulfate, 5.12g polyoxyethylene octylphenol and 200g deionized water until completely dissolved, continue stirring, then add 10.6g methyl methacrylate, 20.3 g butyl acrylate and 15.7g N-hydroxymethacrylamide are added, and stirring is continued for 30-40 minutes to obtain a pre-emulsion;
S22、过硫酸铵溶液的制备:配置100mL质量溶度为15g/L过硫酸铵溶液;S22. Preparation of ammonium persulfate solution: prepare 100mL of ammonium persulfate solution with a mass solubility of 15g/L;
S23、改性丙烯酸树脂乳液的制备:在反应器中,加入100g去离子水、5.6g甲基丙烯酸甲酯、10.1g丙烯酸丁酯搅拌直至完全溶解,用质量溶度为10g/L的NaHCO3溶液调节pH至7.3,搅拌一段时间,然后加入步骤S21中总质量10%的预乳化液,设置转速为200-250r/min,升温至78℃时,加入30mL质量溶度为15g/L过硫酸铵溶液,引发聚合反应,反应30-40分钟后,用恒流泵匀速滴加剩余的预乳化液和过硫酸铵溶液,控制反应温度78℃,控制预乳化液在2h内滴完,过硫酸铵溶液在预乳化液滴完后5-10分钟内滴完,滴完后,维持78℃,保温反应1-1.5h,然后升温至85℃,再反应0.5h,自然冷却至室温,最后用质量溶度为10g/L的NaHCO3溶液调节pH至7.3-7.5,得到改性丙烯酸树脂乳液。S23. Preparation of modified acrylic resin emulsion: In the reactor, add 100g deionized water, 5.6g methyl methacrylate, and 10.1g butyl acrylate and stir until completely dissolved. Use NaHCO3 solution with a mass solubility of 10g/L. Adjust the pH to 7.3, stir for a period of time, then add 10% of the total mass of the pre-emulsion in step S21, set the rotation speed to 200-250r/min, and when the temperature reaches 78°C, add 30mL of ammonium persulfate with a mass solubility of 15g/L solution to initiate the polymerization reaction. After 30-40 minutes of reaction, use a constant flow pump to drop the remaining pre-emulsion and ammonium persulfate solution at a constant speed. Control the reaction temperature to 78°C and control the pre-emulsion to finish dripping within 2 hours. The solution should be dripped within 5-10 minutes after the pre-emulsified liquid is dropped. After the dripping is completed, maintain 78°C and keep the reaction for 1-1.5h, then raise the temperature to 85°C, react for another 0.5h, naturally cool to room temperature, and finally use mass Adjust the pH of a NaHCO3 solution with a solubility of 10g/L to 7.3-7.5 to obtain a modified acrylic resin emulsion.
优选的,所述改性复合填料为硅酸钙、高岭土、氢氧化铝按照质量比为6:1-3:2-5的组合物。Preferably, the modified composite filler is a composition of calcium silicate, kaolin, and aluminum hydroxide in a mass ratio of 6:1-3:2-5.
优选的,所述改性复合填料的颗粒粒径为1000-1200目。Preferably, the particle size of the modified composite filler is 1000-1200 mesh.
优选的,所述硅酸钙、氢高岭土和氧化铝均经过改性处理,方法为:将硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇搅拌60min,过滤得固体,烘干处理。Preferably, the calcium silicate, hydrokaolin and alumina have been modified. The method is: stir the calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol for 60 minutes, filter to obtain a solid, and dry it. deal with.
优选的,所述硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇质量之比为6:1-3:2-5:0.03-0.05:20。Preferably, the mass ratio of calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol is 6:1-3:2-5:0.03-0.05:20.
通过采用上述技术方案,改性复合填料在涂料中起到填充和增强强度的作用,能够增加涂膜的硬度、相容性和耐磨性。硅烷偶联剂改性硅酸钙提供了增加涂膜的附着力和增强硬度的特性,硅烷偶联剂改性高岭土提供了增加涂膜的柔软性和增强附着力的特性,而硅烷偶联剂改性氢氧化铝则提供了增加涂膜的耐冲击性和抗划伤性能的特性。By adopting the above technical solution, the modified composite filler plays a role in filling and enhancing strength in the coating, and can increase the hardness, compatibility and wear resistance of the coating film. Calcium silicate modified by silane coupling agent provides the properties of increasing the adhesion and hardness of the coating film. Kaolin modified by silane coupling agent provides the properties of increasing the softness and adhesion of the coating film. The silane coupling agent Modified aluminum hydroxide provides properties that increase the impact resistance and scratch resistance of the coating.
优选的,所述分散剂为聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯按照质量比为1:1-3:2-5的组合物。Preferably, the dispersant is a composition of polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate in a mass ratio of 1:1-3:2-5.
通过采用上述技术方案,分散剂在所述印刷用涂料中起到重要的作用和协同作用,具体如下:聚乙烯吡咯烷酮K30能有效地将颜料和填料分散均匀,并防止它们再次聚集和沉淀,从而保持涂料的稳定性。辛基酚聚氧乙烯醚具有良好的分散稳定性和润湿性能。它能够在涂料中降低表面张力,增加颜料与基材之间的接触面积,提高颜料的分散性和均匀性。烷基糖苷酒石酸酯具有优异的分散和乳化能力。它能够有效地将颜料和填料分散均匀,并使其保持在液体中的分散状态。此外,它还能提高涂料的流动性和润湿性。这三种分散剂在涂料配方中的协同作用有助于进一步提高涂料的分散性、稳定性和均匀性。它们能够相互协同作用,保证颜料和填料分散均匀,并与其他原料充分混合,从而在印刷过程中保证涂料的性能和使用效果。同时,这些分散剂还能增强涂料与基材之间的相容性和附着力,提高涂层的耐磨性、柔软性、高光泽度和耐冲击性能。By adopting the above technical solution, the dispersant plays an important and synergistic role in the printing coating, as follows: Polyvinylpyrrolidone K30 can effectively disperse pigments and fillers evenly and prevent them from aggregating and precipitating again, thereby Maintain paint stability. Octylphenol polyoxyethylene ether has good dispersion stability and wetting properties. It can reduce surface tension in coatings, increase the contact area between pigments and substrates, and improve pigment dispersion and uniformity. Alkyl glycoside tartarates have excellent dispersing and emulsifying abilities. It effectively disperses pigments and fillers evenly and keeps them dispersed in the liquid. In addition, it improves the flow and wetting properties of coatings. The synergistic effect of these three dispersants in coating formulations helps to further improve the dispersion, stability and uniformity of coatings. They can work synergistically with each other to ensure that pigments and fillers are evenly dispersed and fully mixed with other raw materials, thereby ensuring the performance and use effect of the coating during the printing process. At the same time, these dispersants can also enhance the compatibility and adhesion between the coating and the substrate, and improve the wear resistance, softness, high gloss and impact resistance of the coating.
优选的,所述消泡剂为脂肪醇聚氧乙烯醚、脂肪酸钠按照质量比为2:1-3的组合物。Preferably, the defoaming agent is a composition of fatty alcohol polyoxyethylene ether and fatty acid sodium in a mass ratio of 2:1-3.
通过采用上述技术方案,消泡剂的作用是防止涂料在制备和应用过程中产生气泡,从而保证涂布的均匀性和质量。脂肪醇聚氧乙烯醚具有降低液面张力的作用,能够使涂料中的气泡变得不稳定并迅速破裂,从而消除气泡。脂肪酸钠可以提高液体的分散性和湿润性。在本申请中,脂肪醇聚氧乙烯醚和脂肪酸钠以2:1-3的质量比配合使用,具有协同作用,脂肪醇聚氧乙烯醚可以降低液面张力,促使气泡破裂,而脂肪酸钠则可以提高液体的湿润性和分散性,进一步帮助消除气泡。两者组合使用可以增强涂料的消泡效果,提高涂料的质量,保证涂布过程中的均匀性和稳定性。同时,这种消泡剂组合也符合绿色环保要求,因为脂肪醇聚氧乙烯醚和脂肪酸钠都是相对环境友好的化学品。By adopting the above technical solution, the function of the defoaming agent is to prevent bubbles from being generated during the preparation and application process of the coating, thereby ensuring the uniformity and quality of the coating. Fatty alcohol polyoxyethylene ether has the function of reducing the liquid surface tension, which can make the bubbles in the paint unstable and burst quickly, thereby eliminating the bubbles. Sodium fatty acid can improve the dispersion and wettability of liquid. In this application, fatty alcohol polyoxyethylene ether and fatty acid sodium are used together in a mass ratio of 2:1-3, which has a synergistic effect. Fatty alcohol polyoxyethylene ether can reduce the liquid surface tension and promote bubble bursting, while fatty acid sodium It can improve the wettability and dispersion of liquids and further help eliminate bubbles. The combined use of the two can enhance the defoaming effect of the coating, improve the quality of the coating, and ensure uniformity and stability during the coating process. At the same time, this defoaming agent combination also meets the requirements of green environmental protection, because fatty alcohol polyoxyethylene ether and fatty acid sodium are relatively environmentally friendly chemicals.
第二方面,本申请提供一种印刷用的涂料的制备方法,采用如下技术方案:In a second aspect, this application provides a method for preparing a coating for printing, adopting the following technical solution:
一种印刷用的涂料的制备方法,采用上述一种印刷用的涂料的原料,包括以下步骤:A method for preparing a printing coating, using the raw materials of the above-mentioned printing coating, including the following steps:
S91、按照质量份数,依次将改性丙烯酸树脂乳液、水、分散剂、改性复合填料和双三嗪氨基二苯乙烯搅拌混合,升温至50-55℃时、继续搅拌,制得混合液;S91. Stir and mix the modified acrylic resin emulsion, water, dispersant, modified composite filler and bistriazine amino stilbene according to the parts by mass. When the temperature reaches 50-55°C, continue stirring to prepare a mixed solution. ;
S92、按照质量份数,依次将硬脂酸锌、消泡剂加入混合液中搅拌均匀,冷却至室温,制得印刷用的涂料。S92. Add zinc stearate and defoaming agent to the mixed solution in sequence according to parts by mass, stir evenly, and cool to room temperature to prepare a coating for printing.
优选的,在步骤S1中,所述继续搅拌的时间为15-20分钟,在步骤S2中,所述搅拌的时间为5-10分钟。Preferably, in step S1, the stirring time is 15-20 minutes, and in step S2, the stirring time is 5-10 minutes.
通过采用上述技术方案,本申请的印刷用涂料具有优异的耐磨性、柔软性,高光泽度,耐冲击性能和高的附着力,并且符合绿色环保要求。By adopting the above technical solution, the printing coating of the present application has excellent wear resistance, softness, high gloss, impact resistance and high adhesion, and meets the requirements of green environmental protection.
综上所述,本申请的有益技术效果:To sum up, the beneficial technical effects of this application are:
1、优异的耐磨性:本申请的涂料配方中的改性丙烯酸树脂乳液和改性复合填料具有出色的耐磨性能,能够在使用过程中有效抵抗划擦和摩擦,保持涂层的完整性和美观度。1. Excellent wear resistance: The modified acrylic resin emulsion and modified composite filler in the coating formula of this application have excellent wear resistance and can effectively resist scratches and friction during use and maintain the integrity of the coating. and aesthetics.
2、柔软性:由于采用了改性丙烯酸树脂乳液,本申请的涂料具有较好的柔软性,能够适应不同基材的表面形变和伸缩,降低涂层的开裂和脱落风险。2. Softness: Due to the use of modified acrylic resin emulsion, the coating of this application has good softness, can adapt to the surface deformation and expansion of different substrates, and reduces the risk of cracking and peeling of the coating.
3、高光泽度:采用改性丙烯酸树脂乳液和特殊配方中的成分,为涂料赋予了高光泽度,使得涂层表面具有良好的光泽和反射性,增强了产品的美观度。3. High gloss: Modified acrylic resin emulsion and ingredients in a special formula are used to give the coating high gloss, making the coating surface have good gloss and reflectivity, enhancing the aesthetics of the product.
4、高的附着力:改性丙烯酸树脂乳液在固化过程中能够与基材形成牢固的化学键,并通过添加适量的硬脂酸锌提高了涂层的附着力,使得涂料能够更好地粘附在基材表面。4. High adhesion: The modified acrylic resin emulsion can form a strong chemical bond with the substrate during the curing process, and the adhesion of the coating is improved by adding an appropriate amount of zinc stearate, allowing the coating to adhere better on the substrate surface.
5、耐冲击性能:双三嗪氨基二苯乙烯是一种优良的抗冲击剂,能够在受到外界冲击时吸收能量,提供涂层的抗冲击性能,有效保护基材。5. Impact resistance: Bistriazine amino stilbene is an excellent anti-impact agent, which can absorb energy when subjected to external impact, provide impact resistance of the coating, and effectively protect the substrate.
6、绿色环保:本申请的涂料中不含有害物质,符合绿色环保要求,对人体和环境无害。具有较低的挥发性有机物(VOCs)排放,符合国家环境保护政策和标准。6. Green and environmental protection: The coating applied in this application does not contain harmful substances, meets the requirements of green and environmental protection, and is harmless to the human body and the environment. It has low volatile organic compounds (VOCs) emissions and complies with national environmental protection policies and standards.
具体实施方式Detailed ways
下面将结合实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present application will be described in detail below with reference to examples, but those skilled in the art will understand that the following examples are only used to illustrate the present application and should not be regarded as limiting the scope of the present application. If the specific conditions are not specified in the examples, the conditions should be carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not indicated, they are all conventional products that can be purchased commercially.
实施例1Example 1
一种印刷用的涂料,包括以下质量份数的原料:改性丙烯酸树脂乳液50g、改性复合填料21g、双三嗪氨基二苯乙烯3g、硬脂酸锌1g、分散剂2g、消泡剂2g、水100g,所述改性复合填料为硅酸钙、高岭土、氢氧化铝按照质量比为6:1:2的组合物,所述改性复合填料的颗粒粒径为1000-1200目,所述分散剂为聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯按照质量比为1:1:2的组合物,所述消泡剂为脂肪醇聚氧乙烯醚、脂肪酸钠按照质量比为2:1的组合物。A coating for printing, including the following raw materials in parts by mass: 50g modified acrylic resin emulsion, 21g modified composite filler, 3g bistriazine aminostilbene, 1g zinc stearate, 2g dispersant, defoaming agent 2g, 100g of water, the modified composite filler is a composition of calcium silicate, kaolin, and aluminum hydroxide in a mass ratio of 6:1:2, and the particle size of the modified composite filler is 1000-1200 mesh. The dispersant is a composition of polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate in a mass ratio of 1:1:2, and the defoaming agent is fatty alcohol polyoxyethylene ether, fatty acid Sodium is a composition with a mass ratio of 2:1.
所述改性丙烯酸树脂乳液的制备方法,包括以下步骤:The preparation method of the modified acrylic resin emulsion includes the following steps:
S21、预乳化液的制备:将10.4g十二烷基硫酸钠、5.12g聚氧乙烯辛基苯酚和200g去离子水搅拌直至完全溶解,持续搅拌,再将10.6g甲基丙烯酸甲酯、20.3g丙烯酸丁酯和15.7gN-轻甲基丙烯酰胺加入,继续搅拌30分钟,得到预乳化液;S21. Preparation of pre-emulsion: Stir 10.4g sodium lauryl sulfate, 5.12g polyoxyethylene octylphenol and 200g deionized water until completely dissolved, continue stirring, then add 10.6g methyl methacrylate, 20.3 g butyl acrylate and 15.7g N-hydroxymethacrylamide were added, and stirring was continued for 30 minutes to obtain a pre-emulsion;
S22、过硫酸铵溶液的制备:配置100mL质量溶度为15g/L过硫酸铵溶液;S22. Preparation of ammonium persulfate solution: prepare 100mL of ammonium persulfate solution with a mass solubility of 15g/L;
S23、改性丙烯酸树脂乳液的制备:在反应器中,加入100g去离子水、5.6g甲基丙烯酸甲酯、10.1g丙烯酸丁酯搅拌直至完全溶解,用质量溶度为10g/L的NaHCO3溶液调节pH至7.3,搅拌一段时间,然后加入步骤S21中总质量10%的预乳化液,设置转速为200r/min,升温至78℃时,加入30mL质量溶度为15g/L过硫酸铵溶液,引发聚合反应,反应30分钟后,用恒流泵匀速滴加剩余的预乳化液和过硫酸铵溶液,控制反应温度78℃,控制预乳化液在2h内滴完,过硫酸铵溶液在预乳化液滴完后5分钟内滴完,滴完后,维持78℃,保温反应1h,然后升温至85℃,再反应0.5h,自然冷却至室温,最后用质量溶度为10g/L的NaHCO3溶液调节pH至7.3,得到改性丙烯酸树脂乳液。S23. Preparation of modified acrylic resin emulsion: In the reactor, add 100g deionized water, 5.6g methyl methacrylate, and 10.1g butyl acrylate and stir until completely dissolved. Use NaHCO3 solution with a mass solubility of 10g/L. Adjust the pH to 7.3, stir for a period of time, then add 10% of the total mass of the pre-emulsion in step S21, set the rotation speed to 200r/min, and when the temperature reaches 78°C, add 30mL of ammonium persulfate solution with a mass solubility of 15g/L. Initiate the polymerization reaction. After 30 minutes of reaction, use a constant flow pump to drop the remaining pre-emulsion and ammonium persulfate solution at a constant speed. Control the reaction temperature to 78°C and control the pre-emulsion to finish dripping within 2 hours. Complete the dripping within 5 minutes. After the dripping is completed, maintain 78°C and insulate for 1 hour. Then raise the temperature to 85°C, react for another 0.5 hours, cool to room temperature naturally, and finally use a NaHCO3 solution with a mass solubility of 10g/L. Adjust the pH to 7.3 to obtain a modified acrylic resin emulsion.
所述硅酸钙、氢高岭土和氧化铝均经过改性处理,方法为:将硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇搅拌60min,过滤得固体,烘干处理。所述硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇质量之比为6:1:2:0.03:20。The calcium silicate, hydrokaolin and alumina have all been modified. The method is as follows: stir the calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol for 60 minutes, filter the solid, and dry it. The mass ratio of calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol is 6:1:2:0.03:20.
一种印刷用的涂料的制备方法,采用所述一种印刷用的涂料的原料,包括以下步骤:S91、按照质量份数,依次将改性丙烯酸树脂乳液、水、分散剂、改性复合填料和双三嗪氨基二苯乙烯搅拌混合,升温至50℃时、继续搅拌15分钟,制得混合液;A method for preparing a printing coating, using the raw materials of the printing coating, including the following steps: S91. According to parts by mass, sequentially add modified acrylic resin emulsion, water, dispersant, and modified composite filler Stir and mix with bistriazine aminostilbene. When the temperature is raised to 50°C, continue stirring for 15 minutes to prepare a mixed solution;
S92、按照质量份数,依次将硬脂酸锌、消泡剂加入混合液中搅拌5分钟,冷却至室温,制得印刷用的涂料。S92. Add zinc stearate and defoaming agent to the mixed solution in sequence according to parts by mass, stir for 5 minutes, and cool to room temperature to prepare a coating for printing.
实施例2Example 2
一种印刷用的涂料,包括以下质量份数的原料:改性丙烯酸树脂乳液55g、改性复合填料31g、双三嗪氨基二苯乙烯5g、硬脂酸锌2g、分散剂5g、消泡剂5g、水120g,所述改性复合填料为硅酸钙、高岭土、氢氧化铝按照质量比为6:3:5的组合物,所述改性复合填料的颗粒粒径为1000-1200目,所述分散剂为聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯按照质量比为1:3:5的组合物,所述消泡剂为脂肪醇聚氧乙烯醚、脂肪酸钠按照质量比为2:3的组合物。A coating for printing, including the following raw materials in parts by mass: 55g of modified acrylic resin emulsion, 31g of modified composite filler, 5g of bistriazine aminostilbene, 2g of zinc stearate, 5g of dispersant, and defoaming agent 5g, 120g of water, the modified composite filler is a composition of calcium silicate, kaolin, and aluminum hydroxide in a mass ratio of 6:3:5, and the particle size of the modified composite filler is 1000-1200 mesh. The dispersant is a composition of polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate in a mass ratio of 1:3:5, and the defoaming agent is fatty alcohol polyoxyethylene ether, fatty acid Sodium is a composition with a mass ratio of 2:3.
所述改性丙烯酸树脂乳液的制备方法,包括以下步骤:The preparation method of the modified acrylic resin emulsion includes the following steps:
S21、预乳化液的制备:将10.4g十二烷基硫酸钠、5.12g聚氧乙烯辛基苯酚和200g去离子水搅拌直至完全溶解,持续搅拌,再将10.6g甲基丙烯酸甲酯、20.3g丙烯酸丁酯和15.7gN-轻甲基丙烯酰胺加入,继续搅拌40分钟,得到预乳化液;S21. Preparation of pre-emulsion: Stir 10.4g sodium lauryl sulfate, 5.12g polyoxyethylene octylphenol and 200g deionized water until completely dissolved, continue stirring, then add 10.6g methyl methacrylate, 20.3 g butyl acrylate and 15.7g N-hydroxymethacrylamide were added, and stirring continued for 40 minutes to obtain a pre-emulsion;
S22、过硫酸铵溶液的制备:配置100mL质量溶度为15g/L过硫酸铵溶液;S22. Preparation of ammonium persulfate solution: prepare 100mL of ammonium persulfate solution with a mass solubility of 15g/L;
S23、改性丙烯酸树脂乳液的制备:在反应器中,加入100g去离子水、5.6g甲基丙烯酸甲酯、10.1g丙烯酸丁酯搅拌直至完全溶解,用质量溶度为10g/L的NaHCO3溶液调节pH至7.3,搅拌一段时间,然后加入步骤S21中总质量10%的预乳化液,设置转速为250r/min,升温至78℃时,加入30mL质量溶度为15g/L过硫酸铵溶液,引发聚合反应,反应40分钟后,用恒流泵匀速滴加剩余的预乳化液和过硫酸铵溶液,控制反应温度78℃,控制预乳化液在2h内滴完,过硫酸铵溶液在预乳化液滴完后10分钟内滴完,滴完后,维持78℃,保温反应1.5h,然后升温至85℃,再反应0.5h,自然冷却至室温,最后用质量溶度为10g/L的NaHCO3溶液调节pH至7.5,得到改性丙烯酸树脂乳液。S23. Preparation of modified acrylic resin emulsion: In the reactor, add 100g deionized water, 5.6g methyl methacrylate, and 10.1g butyl acrylate and stir until completely dissolved. Use NaHCO3 solution with a mass solubility of 10g/L. Adjust the pH to 7.3, stir for a period of time, then add 10% of the total mass of the pre-emulsion in step S21, set the rotation speed to 250r/min, and when the temperature reaches 78°C, add 30mL of ammonium persulfate solution with a mass solubility of 15g/L. Initiate the polymerization reaction. After 40 minutes of reaction, use a constant flow pump to drop the remaining pre-emulsion and ammonium persulfate solution at a constant speed. Control the reaction temperature to 78°C and control the pre-emulsion to finish dripping within 2 hours. The ammonium persulfate solution is still pre-emulsified. Complete the dripping within 10 minutes after the dripping is completed. After the dripping is completed, maintain 78°C and insulate for 1.5h, then raise the temperature to 85°C, react for another 0.5h, naturally cool to room temperature, and finally use NaHCO3 with a mass solubility of 10g/L. The pH of the solution was adjusted to 7.5 to obtain a modified acrylic resin emulsion.
所述硅酸钙、氢高岭土和氧化铝均经过改性处理,方法为:将硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇搅拌60min,过滤得固体,烘干处理。所述硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇质量之比为6:3:5:0.05:20。The calcium silicate, hydrokaolin and alumina have all been modified. The method is as follows: stir the calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol for 60 minutes, filter the solid, and dry it. The mass ratio of calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol is 6:3:5:0.05:20.
一种印刷用的涂料的制备方法,采用所述一种印刷用的涂料的原料,包括以下步骤:S91、按照质量份数,依次将改性丙烯酸树脂乳液、水、分散剂、改性复合填料和双三嗪氨基二苯乙烯搅拌混合,升温至55℃时、继续搅拌20分钟,制得混合液;A method for preparing a printing coating, using the raw materials of the printing coating, including the following steps: S91. According to parts by mass, sequentially add modified acrylic resin emulsion, water, dispersant, and modified composite filler Stir and mix with bistriazine aminostilbene. When the temperature is raised to 55°C, continue stirring for 20 minutes to prepare a mixed solution;
S92、按照质量份数,依次将硬脂酸锌、消泡剂加入混合液中搅拌10分钟,冷却至室温,制得印刷用的涂料。S92. Add zinc stearate and defoaming agent to the mixed solution in sequence according to parts by mass, stir for 10 minutes, and cool to room temperature to prepare a coating for printing.
实施例3Example 3
一种印刷用的涂料,包括以下质量份数的原料:改性丙烯酸树脂乳液53g、改性复合填料25g、双三嗪氨基二苯乙烯4g、硬脂酸锌1.5g、分散剂4g、消泡剂3g、水110g,所述改性复合填料为硅酸钙、高岭土、氢氧化铝按照质量比为6:2:4的组合物,所述改性复合填料的颗粒粒径为1000-1200目,所述分散剂为聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯按照质量比为1:2:3的组合物,所述消泡剂为脂肪醇聚氧乙烯醚、脂肪酸钠按照质量比为2:2的组合物。A coating for printing, including the following raw materials in parts by mass: 53g modified acrylic resin emulsion, 25g modified composite filler, 4g bistriazine aminostilbene, 1.5g zinc stearate, 4g dispersant, defoaming 3g of agent and 110g of water. The modified composite filler is a composition of calcium silicate, kaolin and aluminum hydroxide in a mass ratio of 6:2:4. The particle size of the modified composite filler is 1000-1200 mesh. , the dispersant is a composition of polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate in a mass ratio of 1:2:3, and the defoaming agent is fatty alcohol polyoxyethylene ether, A composition of sodium fatty acid in a mass ratio of 2:2.
所述改性丙烯酸树脂乳液的制备方法,包括以下步骤:The preparation method of the modified acrylic resin emulsion includes the following steps:
S21、预乳化液的制备:将10.4g十二烷基硫酸钠、5.12g聚氧乙烯辛基苯酚和200g去离子水搅拌直至完全溶解,持续搅拌,再将10.6g甲基丙烯酸甲酯、20.3g丙烯酸丁酯和15.7gN-轻甲基丙烯酰胺加入,继续搅拌35分钟,得到预乳化液;S21. Preparation of pre-emulsion: Stir 10.4g sodium lauryl sulfate, 5.12g polyoxyethylene octylphenol and 200g deionized water until completely dissolved, continue stirring, then add 10.6g methyl methacrylate, 20.3 g butyl acrylate and 15.7g N-hydroxymethacrylamide were added, and stirring was continued for 35 minutes to obtain a pre-emulsion;
S22、过硫酸铵溶液的制备:配置100mL质量溶度为15g/L过硫酸铵溶液;S22. Preparation of ammonium persulfate solution: prepare 100mL of ammonium persulfate solution with a mass solubility of 15g/L;
S23、改性丙烯酸树脂乳液的制备:在反应器中,加入100g去离子水、5.6g甲基丙烯酸甲酯、10.1g丙烯酸丁酯搅拌直至完全溶解,用质量溶度为10g/L的NaHCO3溶液调节pH至7.3,搅拌一段时间,然后加入步骤S21中总质量10%的预乳化液,设置转速为230r/min,升温至78℃时,加入30mL质量溶度为15g/L过硫酸铵溶液,引发聚合反应,反应35分钟后,用恒流泵匀速滴加剩余的预乳化液和过硫酸铵溶液,控制反应温度78℃,控制预乳化液在2h内滴完,过硫酸铵溶液在预乳化液滴完后8分钟内滴完,滴完后,维持78℃,保温反应1.2h,然后升温至85℃,再反应0.5h,自然冷却至室温,最后用质量溶度为10g/L的NaHCO3溶液调节pH至7.4,得到改性丙烯酸树脂乳液。S23. Preparation of modified acrylic resin emulsion: In the reactor, add 100g deionized water, 5.6g methyl methacrylate, and 10.1g butyl acrylate and stir until completely dissolved. Use NaHCO3 solution with a mass solubility of 10g/L. Adjust the pH to 7.3, stir for a period of time, then add 10% of the total mass of the pre-emulsion in step S21, set the rotation speed to 230r/min, and when the temperature reaches 78°C, add 30mL of ammonium persulfate solution with a mass solubility of 15g/L. Initiate the polymerization reaction. After 35 minutes of reaction, use a constant flow pump to drop the remaining pre-emulsion and ammonium persulfate solution at a constant speed. Control the reaction temperature to 78°C and control the pre-emulsion to finish dripping within 2 hours. Complete the dripping within 8 minutes. After the dripping is completed, maintain 78°C and insulate for 1.2h, then raise the temperature to 85°C, react for another 0.5h, cool to room temperature naturally, and finally use NaHCO3 with a mass solubility of 10g/L. The pH of the solution was adjusted to 7.4 to obtain a modified acrylic resin emulsion.
所述硅酸钙、氢高岭土和氧化铝均经过改性处理,方法为:将硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇搅拌60min,过滤得固体,烘干处理。所述硅酸钙、高岭土、氢氧化镁、硅烷偶联剂KH550和乙醇质量之比为6:2:4:0.04:20。The calcium silicate, hydrokaolin and alumina have all been modified. The method is as follows: stir the calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol for 60 minutes, filter the solid, and dry it. The mass ratio of calcium silicate, kaolin, magnesium hydroxide, silane coupling agent KH550 and ethanol is 6:2:4:0.04:20.
一种印刷用的涂料的制备方法,采用所述一种印刷用的涂料的原料,包括以下步骤:S91、按照质量份数,依次将改性丙烯酸树脂乳液、水、分散剂、改性复合填料和双三嗪氨基二苯乙烯搅拌混合,升温至53℃时、继续搅拌18分钟,制得混合液;A method for preparing a printing coating, using the raw materials of the printing coating, including the following steps: S91. According to parts by mass, sequentially add modified acrylic resin emulsion, water, dispersant, and modified composite filler Stir and mix with bistriazine aminostilbene. When the temperature rises to 53°C, continue stirring for 18 minutes to prepare a mixed solution;
S92、按照质量份数,依次将硬脂酸锌、消泡剂加入混合液中搅拌8分钟,冷却至室温,制得印刷用的涂料。S92. Add zinc stearate and defoaming agent to the mixture in sequence according to parts by mass, stir for 8 minutes, and cool to room temperature to prepare a coating for printing.
对比例1Comparative example 1
与实施例3相同,不同之处在于:采用等量的水性丙烯酸树脂代替本申请的改性丙烯酸树脂乳液。The same as Example 3, except that an equal amount of water-based acrylic resin is used instead of the modified acrylic resin emulsion of the present application.
对比例2Comparative example 2
与实施例3相同,不同之处在于:所述改性复合填料为等量的硅酸钙,所述硅酸钙的颗粒粒径为1000-1200目,而且没有经过本申请的硅烷偶联剂KH550改性处理。The same as Example 3, except that the modified composite filler is an equal amount of calcium silicate, the particle size of the calcium silicate is 1000-1200 mesh, and it has not passed through the silane coupling agent of the present application. KH550 modification treatment.
对比例3Comparative example 3
与实施例3相同,不同之处在于:所述改性复合填料为等量的氢氧化铝,所述氢氧化铝的颗粒粒径为1000-1200目,而且没有经过本申请的硅烷偶联剂KH550改性处理。The same as Example 3, except that the modified composite filler is an equal amount of aluminum hydroxide, the particle size of the aluminum hydroxide is 1000-1200 mesh, and it has not passed through the silane coupling agent of the present application. KH550 modification treatment.
对比例4Comparative example 4
与实施例3相同,不同之处在于:所述改性复合填料为等量的高岭土,所述高岭土的颗粒粒径为1000-1200目,而且没有经过本申请的硅烷偶联剂KH550改性处理。The same as Example 3, except that the modified composite filler is an equal amount of kaolin, the particle size of the kaolin is 1000-1200 mesh, and it has not been modified by the silane coupling agent KH550 of the present application. .
对比例5Comparative example 5
与实施例3相同,不同之处在于:所述分散剂为等量的聚乙烯吡咯烷酮K30。The same as Example 3, except that the dispersant is an equal amount of polyvinylpyrrolidone K30.
对比例6Comparative example 6
与实施例3相同,不同之处在于:所述分散剂为等量的辛基酚聚氧乙烯醚。The same as Example 3, except that the dispersant is an equal amount of octylphenol polyoxyethylene ether.
对比例7Comparative example 7
与实施例3相同,不同之处在于:所述分散剂为等量的烷基糖苷酒石酸酯。The same as Example 3, except that the dispersant is an equal amount of alkyl glycoside tartrate.
性能测试Performance Testing
附着力测试:采用标准GB/T9286-1998进行测试,达到0级的为合格,大于等于2级的为差;Adhesion test: Use the standard GB/T9286-1998 for testing. Those that reach level 0 are qualified, and those that are greater than or equal to level 2 are considered poor;
深冲性能:采用标准GB/T1732-1993进行测试,达到正冲50cm、反冲50cm的为好,正冲50cm、反冲10cm的为一般,正冲10cm、反冲10cm的为差。Deep drawing performance: Tested using the standard GB/T1732-1993, the one with a forward punch of 50cm and a backlash of 50cm is considered good, the one with a forward punch of 50cm and a backlash of 10cm is average, and the one with a forward punch of 10cm and a backlash of 10cm is poor.
硬度测试:采用标准GB/673986进行测试。Hardness test: Tested using standard GB/673986.
柔韧性测试:采用标准GB/173179进行测试。Flexibility test: tested using standard GB/173179.
光泽度:使用光泽度计以60°几何条件逐块测试试样来测量陶瓷的光泽度。该仪器发出一束光,照射在陶瓷表面,测量反射光的量,然后以值的形式显示结果。一般来说,值越高,光泽度就越好。Glossiness: Use a gloss meter to measure the glossiness of ceramics by testing specimens piece by piece with a 60° geometry. The instrument emits a beam of light onto the ceramic surface, measures the amount of reflected light, and displays the result as a value. Generally speaking, the higher the value, the better the gloss.
将本申请实施例1-3和对比例1-7制得的印刷用的涂料均匀涂覆在透明玻璃板上,涂层厚度为0.1-0.3mm干燥,成膜后进行上述性能测试,测试结果如表1所示。The printing coating prepared in Examples 1-3 and Comparative Examples 1-7 of the present application is evenly coated on a transparent glass plate with a coating thickness of 0.1-0.3mm and dried. After the film is formed, the above performance test is performed. The test results As shown in Table 1.
表1性能测试表Table 1 Performance test table
结合实施例13并结合表1可以看出,本申请制备的印刷用的涂料的涂层硬度、附着力、柔韧性、深冲性能和光泽度等方面性能较好。It can be seen from Example 13 and Table 1 that the printing coating prepared in this application has better performance in terms of coating hardness, adhesion, flexibility, deep drawing performance and gloss.
结合实施例3和对比例1并结合表1可以看出,采用等量的水性丙烯酸树脂代替本申请的改性丙烯酸树脂乳液获得的涂料的涂层的硬度、附着力、柔韧性、深冲性能和光泽度等方面性能较差,。Combining Example 3 and Comparative Example 1 and Table 1, it can be seen that the hardness, adhesion, flexibility and deep drawing performance of the coating obtained by using an equal amount of water-based acrylic resin instead of the modified acrylic resin emulsion of the present application Poor performance in terms of gloss and gloss.
结合实施例3和对比例2-4并结合表1可以看出,采用所述改性复合填料为硅酸钙、高岭土、氢氧化铝按照质量比为6:2:4的组合物,并经过硅烷偶联剂KH550改性处理获得的涂料的涂层比单独的硅酸钙、高岭土或者氢氧化铝的获得的涂料的涂层性能更优异,这是因为改性复合填料在涂料中起到填充和增强强度的作用,能够增加涂膜的硬度、相容性和深冲性能。硅烷偶联剂改性硅酸钙提供了增加涂膜的附着力和增强硬度的特性,硅烷偶联剂改性高岭土提供了增加涂膜的柔软性和增强附着力的特性,而硅烷偶联剂改性氢氧化铝则提供了增加涂膜的耐冲击性特性。Combining Example 3 and Comparative Examples 2-4 and Table 1, it can be seen that the modified composite filler is a composition of calcium silicate, kaolin, and aluminum hydroxide in a mass ratio of 6:2:4, and after The coating obtained by modifying the silane coupling agent KH550 has better coating properties than the coating obtained by calcium silicate, kaolin or aluminum hydroxide alone. This is because the modified composite filler plays a filling role in the coating. And the effect of enhancing strength can increase the hardness, compatibility and deep drawing performance of the coating film. Calcium silicate modified by silane coupling agent provides the properties of increasing the adhesion and hardness of the coating film. Kaolin modified by silane coupling agent provides the properties of increasing the softness and adhesion of the coating film. The silane coupling agent Modified aluminum hydroxide provides increased impact resistance to the coating.
结合实施例3和对比例5-7并结合表1可以看出,采用所述分散剂为聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯按照质量比为1:2:3的组合物获得的涂料的涂层比单独的聚乙烯吡咯烷酮K30、辛基酚聚氧乙烯醚、烷基糖苷酒石酸酯获得的涂料的涂层性能更优异。Combining Example 3 and Comparative Examples 5-7 and Table 1, it can be seen that the dispersant used is polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate according to the mass ratio of 1:2: The coating performance of the coating obtained by the composition of 3 is better than that of the coating obtained by polyvinylpyrrolidone K30, octylphenol polyoxyethylene ether, and alkyl glycoside tartrate alone.
以上实施例仅用以解释说明本发明的技术方案而非对其限制,尽管上述实施例对本发明进行了具体的说明,相关技术人员应当理解,依然可对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改和等同替换,其均应涵盖在本发明的权利要求范围之中。The above embodiments are only used to explain the technical solutions of the present invention but not to limit them. Although the above embodiments specifically describe the present invention, those skilled in the art should understand that the specific embodiments of the present invention can still be modified or equivalently substituted. , and any modifications and equivalent substitutions that do not depart from the spirit and scope of the present invention shall be covered by the claims of the present invention.
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