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CN117142834B - Method for preparing high-strength baking-free brick by utilizing co-treatment of waste incineration fly ash and phosphogypsum yard leachate - Google Patents

Method for preparing high-strength baking-free brick by utilizing co-treatment of waste incineration fly ash and phosphogypsum yard leachate Download PDF

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CN117142834B
CN117142834B CN202311415280.8A CN202311415280A CN117142834B CN 117142834 B CN117142834 B CN 117142834B CN 202311415280 A CN202311415280 A CN 202311415280A CN 117142834 B CN117142834 B CN 117142834B
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powder
magnesium
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CN117142834A (en
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黄涛
宋东平
冯玉轩
江怡蓉
李悦
唐超俊
周璐璐
张树文
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Changshu Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • C04B28/344Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition solely as one or more phosphates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/04Alkali metal or ammonium silicate cements ; Alkyl silicate cements; Silica sol cements; Soluble silicate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/042Magnesium silicates, e.g. talc, sepiolite
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0418Wet materials, e.g. slurries
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    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/10Burned or pyrolised refuse
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/12Waste materials; Refuse from quarries, mining or the like
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

本发明公开了一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法。包括以下步骤:(1)将轻烧氧化镁与垃圾焚烧飞灰混合,搅拌均匀,得到镁掺飞灰粉;(2)将海泡石和煤矸石混合,研磨成粉,得到活性粉;(3)将水玻璃、活性粉和镁掺飞灰粉混合,搅拌均匀,得到活性掺镁灰;(4)将磷石膏堆场渗滤液与活性掺镁灰混合,搅拌均匀,入模,养护,脱模,静置后即得高强免烧砖。本发明方法制备过程简单,所需原料来源广泛、易得,所制备的砖结构最高单轴抗压强度可达36.58MPa,重金属浸出浓度均满足《生活垃圾焚烧飞灰污染控制技术规范》(HJ1134‑2020)污染控制要求。

The invention discloses a method for preparing high-strength burn-free bricks by co-processing waste incineration fly ash and phosphogypsum yard leachate. It includes the following steps: (1) Mix light-burned magnesium oxide and waste incineration fly ash, stir evenly, and obtain magnesium-mixed fly ash powder; (2) Mix sepiolite and coal gangue, and grind them into powder to obtain active powder; (3) ) Mix water glass, active powder and magnesium-mixed fly ash powder, and stir evenly to obtain active magnesium-mixed ash; (4) Mix the phosphogypsum yard leachate and active magnesia-mixed ash, stir evenly, put it into the mold, cure, and remove it. Mold, and after standing, high-strength non-burning bricks can be obtained. The preparation process of the method of the present invention is simple, the required raw materials are widely available and easily available, the maximum uniaxial compressive strength of the prepared brick structure can reach 36.58MPa, and the heavy metal leaching concentrations meet the "Technical Specifications for the Control of Fly Ash Pollution from Domestic Waste Incineration" (HJ1134) ‑2020) pollution control requirements.

Description

一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高 强免烧砖的方法A method to prepare high-quality materials by co-processing waste incineration fly ash and phosphogypsum yard leachate Methods to avoid burning bricks

技术领域Technical field

本发明属于危险废弃物无害化处置领域,尤其涉及一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法。The invention belongs to the field of harmless disposal of hazardous wastes, and in particular relates to a method for preparing high-strength burn-free bricks by co-processing waste incineration fly ash and phosphogypsum yard leachate.

背景技术Background technique

磷石膏是以磷矿为原料生产磷酸及磷肥过程中产生的大量副产品。而在磷石膏堆场,易产生大量的磷石膏渗滤液。磷石膏渗滤液呈酸性,含有高浓度无机盐(例如:硫酸盐、磷酸盐、硅酸盐、氟化物、氯化物)、氨氮污染物及重金属污染物等,具有一定的环境危害性。磷石膏渗滤液中富含的磷易引起水体富营养化,引发水华、藻类大量繁殖,使得水体贫氧化,对水体生态造成严重危害。若磷石膏渗滤液中的磷元素渗入土壤,会导致土壤中磷含量过高,长期积累会导致土壤酸化,影响农作物生长,降低土地利用价值。水体富营养化和土壤酸化均会导致生物多样性减少,影响生态系统的稳定性和可持续发展。而磷石膏渗滤液中的含氟污染物对生态环境的影响是全方位的,包括对水生生物、陆生生物和空中生物的影响。高浓度的氟化物会导致生物种群数量减少,破坏生态平衡,还可能通过食物链进入生物体内,影响生物遗传物质的稳定性。Phosphogypsum is a large by-product produced during the production of phosphoric acid and phosphate fertilizers using phosphate rock as raw material. In the phosphogypsum stockyard, a large amount of phosphogypsum leachate is easily produced. Phosphogypsum leachate is acidic and contains high concentrations of inorganic salts (such as sulfates, phosphates, silicates, fluorides, chlorides), ammonia nitrogen pollutants, heavy metal pollutants, etc., which has certain environmental hazards. The rich phosphorus in the phosphogypsum leachate can easily cause eutrophication of the water body, causing algae blooms and algal blooms, making the water body depleted and oxidized, causing serious harm to the water body ecology. If the phosphorus element in the phosphogypsum leachate seeps into the soil, it will cause the phosphorus content in the soil to be too high. Long-term accumulation will lead to soil acidification, affect the growth of crops, and reduce the value of land use. Eutrophication of water bodies and acidification of soil will both lead to the reduction of biodiversity and affect the stability and sustainable development of ecosystems. The fluorine-containing pollutants in phosphogypsum leachate have a comprehensive impact on the ecological environment, including impacts on aquatic life, terrestrial life and aerial life. High concentrations of fluoride can lead to a reduction in biological populations and destroy ecological balance. It may also enter organisms through the food chain and affect the stability of biological genetic materials.

垃圾焚烧飞灰是垃圾焚烧烟气经过急冷及脱酸后通过布袋捕集到的颗粒物。垃圾焚烧飞灰中不仅含有重金属及二噁英污染物,同时含有大量的无机氯盐。垃圾焚烧飞灰具有环境毒害性及致癌性,同时处理难度较大,通常需要匹配亢长的处置工艺,以实现垃圾焚烧飞灰中二噁英热解、重金属分离、氯盐脱除。现有的处置技术不仅工艺链长,处置效率低,而且无法真正意义上实现垃圾焚烧飞灰的资源化利用。Waste incineration fly ash is particulate matter collected through cloth bags after rapid cooling and deacidification of waste incineration flue gas. Waste incineration fly ash not only contains heavy metals and dioxin pollutants, but also contains a large amount of inorganic chlorine salts. Waste incineration fly ash is environmentally toxic and carcinogenic, and it is difficult to process. It usually requires a long disposal process to achieve pyrolysis of dioxin, heavy metal separation, and chlorine salt removal in waste incineration fly ash. The existing disposal technology not only has a long process chain and low disposal efficiency, but also cannot truly realize the resource utilization of waste incineration fly ash.

因此,研发一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置方法,实现垃圾焚烧飞灰与磷石膏堆场渗滤液资源化利用,对垃圾焚烧飞灰与磷石膏堆场渗滤液的处置均具有重要的借鉴意义。Therefore, a method of co-processing waste incineration fly ash and phosphogypsum stockpile leachate was developed to achieve resource utilization of waste incineration fly ash and phosphogypsum stockpile leachate, and to improve the utilization of waste incineration fly ash and phosphogypsum stockpile leachate. The disposal has important reference significance.

发明内容Contents of the invention

发明目的:本发明的目的是提供了一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法。Purpose of the invention: The purpose of the present invention is to provide a method for preparing high-strength burn-free bricks by co-processing waste incineration fly ash and phosphogypsum yard leachate.

技术方案:本发明提供的一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法,包括以下步骤:Technical solution: The invention provides a method for preparing high-strength burn-free bricks by co-processing waste incineration fly ash and phosphogypsum yard leachate, including the following steps:

(1)将轻烧氧化镁与垃圾焚烧飞灰混合,搅拌均匀,得到镁掺飞灰粉;(1) Mix light-burned magnesium oxide and waste incineration fly ash, stir evenly, and obtain magnesium-mixed fly ash powder;

(2)将海泡石和煤矸石混合,研磨成粉,得到活性粉;(2) Mix sepiolite and coal gangue and grind them into powder to obtain active powder;

(3)将水玻璃、活性粉和镁掺飞灰粉混合,搅拌均匀,得到活性掺镁灰;(3) Mix water glass, active powder and magnesium-doped fly ash powder, and stir evenly to obtain active magnesium-doped ash;

(4)将磷石膏堆场渗滤液与活性掺镁灰混合,搅拌均匀,入模,养护,脱模,静置后即得高强免烧砖。(4) Mix the phosphogypsum stockpile leachate and active magnesium-doped ash, stir evenly, put it into the mold, cure it, demould it, and then let it stand to obtain high-strength non-burning bricks.

进一步地,步骤(1)中所述的轻烧氧化镁与垃圾焚烧飞灰的质量比为5~15:100。Further, the mass ratio of light-burned magnesium oxide and waste incineration fly ash described in step (1) is 5~15:100.

进一步地,步骤(2)中所述的海泡石和煤矸石的质量比为10~30:100。Further, the mass ratio of sepiolite and gangue described in step (2) is 10~30:100.

进一步地,步骤(3)中所述的水玻璃、活性粉和镁掺飞灰粉质量比为2.5~12.5:20~40:100。Further, the mass ratio of water glass, active powder and magnesium-doped fly ash powder described in step (3) is 2.5~12.5:20~40:100.

进一步地,步骤(4)中所述的磷石膏堆场渗滤液与活性掺镁灰液固比为0.25~0.55:1mL/g。Further, the solid ratio of the phosphogypsum stockpile leachate and the active magnesia-doped ash liquid described in step (4) is 0.25~0.55:1mL/g.

进一步地,步骤(4)中所述的养护时间为12~36小时。Further, the curing time described in step (4) is 12 to 36 hours.

进一步地,步骤(4)中所述的静置时间为14~28天。Further, the resting time described in step (4) is 14 to 28 days.

本发明还提供了上述方法制备得到的高强免烧砖。The invention also provides high-strength unfired bricks prepared by the above method.

反应机理:将磷石膏堆场渗滤液与活性掺镁灰混合后,搅拌过程中活性掺镁灰中的钙基物质及轻烧氧化镁(氧化钙、碱式氯化钙、氢氧化钙等)与磷石膏堆场渗滤液中的磷酸盐、硫酸盐、氟化物反应生成氟化钙、二水石膏、氢氧化镁、硫酸镁-氧化镁凝胶、羟基磷灰岩、氟代羟基磷灰岩、六水磷酸钾镁等稳定的矿物混合物,从而实现磷酸盐和氟化物的稳定化。飞灰中的重金属污染物可通过离子交换及电位平衡,从而被稳定在硫酸镁-氧化镁凝胶、羟基磷灰岩、氟代羟基磷灰岩、六水磷酸钾镁等矿物物相中。同时,在水玻璃、渗滤液磷酸盐、飞灰中碱性物质多重碱激发作用下,海泡石及煤矸石中的硅铝酸盐发生碱溶形成硅酸镁和硅铝酸盐凝胶,硅酸镁和硅铝酸盐凝胶进一步与轻烧氧化镁及钙基物质反应,生成硅酸镁-氧化镁凝胶及地质聚合物共混的凝胶物相。凝胶物相混合、包裹着稳定的矿物混合物,在养护过程中逐渐硬化,形成致密的结构。因此,飞灰中的重金属污染物不仅被稳定在稳定的矿物混合物中,也被包裹在致密的地质聚合物结构中。Reaction mechanism: After mixing the phosphogypsum yard leachate and active magnesia-doped ash, the calcium-based substances in the active magnesium-doped ash and light-burned magnesium oxide (calcium oxide, basic calcium chloride, calcium hydroxide, etc.) Reacts with phosphates, sulfates, and fluorides in the phosphogypsum stockpile leachate to produce calcium fluoride, dihydrate gypsum, magnesium hydroxide, magnesium sulfate-magnesium oxide gel, hydroxyapatite, and fluorinated hydroxyapatite. , potassium magnesium phosphate hexahydrate and other stable mineral mixtures to achieve the stabilization of phosphates and fluorides. Heavy metal pollutants in fly ash can be stabilized in mineral phases such as magnesium sulfate-magnesium oxide gel, hydroxyapatite, fluorinated hydroxyapatite, potassium magnesium phosphate hexahydrate, etc. through ion exchange and potential balance. At the same time, under the action of multiple alkali excitations of alkaline substances in water glass, leachate phosphate, and fly ash, the aluminosilicates in sepiolite and coal gangue undergo alkali dissolution to form magnesium silicate and aluminosilicate gels. Magnesium silicate and aluminosilicate gel further react with light-burned magnesium oxide and calcium-based substances to generate a gel phase blended with magnesium silicate-magnesium oxide gel and geopolymer. The gel phase is mixed and wrapped with a stable mineral mixture, which gradually hardens during the curing process to form a dense structure. Therefore, heavy metal contaminants in fly ash are not only stabilized in a stable mineral mixture but also encased in a dense geopolymer structure.

有益效果:与现有技术相比,本发明具有如下突出的显著优点:本发明方法制备过程简单,所需原料来源广泛、易得,所制备的砖结构最高单轴抗压强度可达36.58MPa,重金属浸出浓度均满足《生活垃圾焚烧飞灰污染控制技术规范》(HJ1134-2020)污染控制要求。Beneficial effects: Compared with the existing technology, the present invention has the following outstanding and significant advantages: the preparation process of the method of the present invention is simple, the sources of required raw materials are wide and easy to obtain, and the maximum uniaxial compressive strength of the prepared brick structure can reach 36.58MPa. , the heavy metal leaching concentrations all meet the pollution control requirements of the "Technical Specifications for Pollution Control of Fly Ash from Domestic Waste Incineration" (HJ1134-2020).

附图说明Description of drawings

图1为本发明方法的流程图。Figure 1 is a flow chart of the method of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below with reference to the accompanying drawings.

垃圾焚烧飞灰:取自江苏常熟第二生活垃圾焚烧发电厂,主要包括36.2%CaO、23.9%Cl、11.0%SO3、11.6%Na2O、6.33%K2O、4.38%SiO2、1.40%Fe2O3、1.25%Al2O3及其它成分(不可避免的杂质及烧失量)。Waste incineration fly ash: taken from the Second Domestic Waste Incineration Power Plant in Changshu, Jiangsu, mainly including 36.2% CaO, 23.9% Cl, 11.0% SO 3 , 11.6% Na 2 O, 6.33% K 2 O, 4.38% SiO 2 , 1.40 %Fe 2 O 3 , 1.25%Al 2 O 3 and other components (inevitable impurities and loss on ignition).

轻烧氧化镁:来自南通润丰石油化工有限公司,主要包括96.04%MgO、0.75%SiO2、0.46%CaO、0.11%Fe2O3及其它成分(不可避免的杂质及烧失量)。Light burned magnesium oxide: from Nantong Runfeng Petrochemical Co., Ltd., mainly including 96.04% MgO, 0.75% SiO 2 , 0.46% CaO, 0.11% Fe 2 O 3 and other ingredients (inevitable impurities and loss on ignition).

煤矸石:来自山西西山煤电股份有限公司,主要包括46.87%SiO2、33.51%Al2O3、12.04%Fe2O3、2.72%CaO、2.36K2O、1.37%TiO2及其它成分(不可避免的杂质及烧失量)。Coal gangue: from Shanxi Xishan Coal and Electricity Co., Ltd., mainly including 46.87% SiO 2 , 33.51% Al 2 O 3 , 12.04% Fe 2 O 3 , 2.72% CaO, 2.36K 2 O, 1.37% TiO 2 and other components ( unavoidable impurities and loss on ignition).

海泡石:来自内乡县宏阳海泡石有限公司,其通式为(Si12Mg8O30)(OH)4(OH2)4•8H2O。Sepiolite: from Neixiang County Hongyang Sepiolite Co., Ltd., its general formula is (Si 12 Mg 8 O 30 )(OH) 4 (OH 2 ) 4 •8H 2 O.

水玻璃:采购自阿拉丁试剂网,CAS编号:84992-49-4,货号:S598453-250ml。Water glass: purchased from Aladdin Reagent Network, CAS number: 84992-49-4, product number: S598453-250ml.

磷石膏堆场渗滤液:磷石膏堆场渗滤液由在贵州息烽县磷石膏堆场现场收集池中取样获得。Phosphogypsum stockpile leachate: Phosphogypsum stockpile leachate was obtained by sampling from the on-site collection pool of the phosphogypsum stockpile in Xifeng County, Guizhou.

实施例1 轻烧氧化镁与垃圾焚烧飞灰质量比对所制备的高强免烧砖及浸出毒性影响Example 1 Effect of mass comparison of light-burned magnesium oxide and waste incineration fly ash on the prepared high-strength unburned bricks and leaching toxicity

按照质量比2.5:100、3:100、4:100、5:100、10:100、15:100、17:100、19:100、20:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。按照质量比10:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比2.5:20:100分别称取水玻璃、活性粉和镁掺飞灰粉,混合,搅拌均匀,得到活性掺镁灰。按照液固比0.25:1mL/g分别称取磷石膏堆场渗滤液与活性掺镁灰,混合,搅拌均匀,入模,养护12小时,脱模,静置14天后得到高强免烧砖。Weigh light burned magnesium oxide and waste incineration fly ash respectively according to the mass ratio of 2.5:100, 3:100, 4:100, 5:100, 10:100, 15:100, 17:100, 19:100 and 20:100. , stir evenly to obtain magnesium-doped fly ash powder. Weigh sepiolite and coal gangue respectively according to the mass ratio of 10:100, mix them, and grind them into powder to obtain active powder. Weigh water glass, active powder and magnesium-doped fly ash powder respectively according to the mass ratio of 2.5:20:100, mix and stir evenly to obtain active magnesium-doped ash. Weigh the phosphogypsum stockpile leachate and active magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.25:1mL/g, mix them, stir evenly, put them into the mold, cure them for 12 hours, demold them, and let them stand for 14 days to obtain high-strength non-burning bricks.

抗压强度测试:本发明制备高强免烧砖的抗压强度测试按照《混凝土实心砖》(GB/T 21144-2007)标准执行。Compressive strength test: The compressive strength test of the high-strength unfired brick prepared by the present invention is carried out in accordance with the "Concrete Solid Brick" (GB/T 21144-2007) standard.

浸出液制备:本发明制备高强免烧砖的浸出液按照《固体废物 浸出毒性浸出方法水平振荡法》(HJ 557-2010)制备。Preparation of leachate: The leachate for preparing high-strength non-burning bricks according to the "Horizontal Oscillation Method for Leaching Toxicity of Solid Waste" (HJ 557-2010).

高强度砖的浸出液中重金属离子浓的度测定:浸出液中铅、镉两种污染物浓度按照《水质 32种元素的测定 电感耦合等离子体发射光谱法》(HJ 776-2015)的规定进行测定。高强度砖的浸出液中总铬按照《水质铬的测定 火焰原子吸收分光光度法》(HJ 757-2015)的规定进行测定。本实施例结果如表1所示。Determination of the concentration of heavy metal ions in the leachate of high-strength bricks: The concentrations of lead and cadmium pollutants in the leachate were measured in accordance with the provisions of "Water Quality Determination of 32 Elements - Inductively Coupled Plasma Emission Spectrometry" (HJ 776-2015). The total chromium in the leaching solution of high-strength bricks was measured in accordance with the provisions of "Determination of Water Quality Chromium - Flame Atomic Absorption Spectrophotometry" (HJ 757-2015). The results of this example are shown in Table 1.

表1轻烧氧化镁与垃圾焚烧飞灰质量比对所制备的高强免烧砖及浸出毒性影响Table 1 The effect of the mass comparison of light-burned magnesium oxide and waste incineration fly ash on the prepared high-strength unfired bricks and leaching toxicity

由表1可知,当轻烧氧化镁与垃圾焚烧飞灰质量比小于5:100时(如表1中,轻烧氧化镁与垃圾焚烧飞灰质量比=4:100、3:100、2.5:100时以及表1中未列举的更低比值),轻烧氧化镁添加量较少,物料反应失衡,高活性胶凝产物生成量减少,导致所制备的高强免烧砖重金属浸出浓度随着轻烧氧化镁与垃圾焚烧飞灰质量比减小显著增加,而制备的高强免烧砖单轴抗压强度随着轻烧氧化镁与垃圾焚烧飞灰质量比减小显著减小。当轻烧氧化镁与垃圾焚烧飞灰质量比等于5~15:100时(如表1中,轻烧氧化镁与垃圾焚烧飞灰质量比=5:100、10:100、15:100时),将磷石膏堆场渗滤液与活性掺镁灰混合后,搅拌过程中活性掺镁灰中的钙基物质及轻烧氧化镁(氧化钙、碱式氯化钙、氢氧化钙等)与磷石膏堆场渗滤液中的磷酸盐、硫酸盐、氟化物反应生成氟化钙、二水石膏、氢氧化镁、硫酸镁-氧化镁凝胶、羟基磷灰岩、氟代羟基磷灰岩、六水磷酸钾镁等稳定的矿物混合物,从而实现磷酸盐和氟化物的稳定化。飞灰中的重金属污染物可通过离子交换及电位平衡,从而被稳定在硫酸镁-氧化镁凝胶、羟基磷灰岩、氟代羟基磷灰岩、六水磷酸钾镁等矿物物相中。最终,所制备的高强免烧砖重金属浸出浓度均低于等于0.01mg/L,高强免烧砖的强度均高于25MPa。当轻烧氧化镁与垃圾焚烧飞灰质量比大于15:100时(如表1中,轻烧氧化镁与垃圾焚烧飞灰质量比=17:100、19:100、20:100时以及表1中未列举的更高比值),轻烧氧化镁添加过量,物料反应失衡,导致所制备的高强免烧砖重金属浸出浓度均随着轻烧氧化镁与垃圾焚烧飞灰质量比进一步增加而显著增加,而制备的高强免烧砖单轴抗压强度随着轻烧氧化镁与垃圾焚烧飞灰质量比进一步增加显著减小。It can be seen from Table 1 that when the mass ratio of light-burned magnesium oxide to garbage incineration fly ash is less than 5:100 (for example, in Table 1, the mass ratio of light-burned magnesium oxide to garbage incineration fly ash = 4:100, 3:100, 2.5: 100 and lower ratios not listed in Table 1), the added amount of light-burned magnesium oxide is small, the material reaction is unbalanced, and the production of highly active gelling products is reduced, resulting in the heavy metal leaching concentration of the prepared high-strength unfired bricks increasing with the light-burned magnesium oxide. The uniaxial compressive strength of the prepared high-strength unburned bricks decreases significantly as the mass ratio of light-burned magnesium oxide to garbage incineration fly ash decreases. When the mass ratio of light-burned magnesium oxide to garbage incineration fly ash is equal to 5~15:100 (as in Table 1, the mass ratio of light-burned magnesium oxide to garbage incineration fly ash = 5:100, 10:100, 15:100) , after mixing the phosphogypsum stockpile leachate and active magnesia-doped ash, the calcium-based substances and light-burned magnesium oxide (calcium oxide, basic calcium chloride, calcium hydroxide, etc.) and phosphorus in the active magnesia-doped ash are mixed during the mixing process. Phosphate, sulfate, and fluoride in the gypsum yard leachate react to form calcium fluoride, dihydrate gypsum, magnesium hydroxide, magnesium sulfate-magnesium oxide gel, hydroxyapatite, fluorinated hydroxyapatite, and hexafluoride. Stabilizing mineral mixtures such as potassium and magnesium phosphates in water, thereby stabilizing phosphates and fluorides. Heavy metal pollutants in fly ash can be stabilized in mineral phases such as magnesium sulfate-magnesium oxide gel, hydroxyapatite, fluorinated hydroxyapatite, potassium magnesium phosphate hexahydrate, etc. through ion exchange and potential balance. In the end, the heavy metal leaching concentration of the prepared high-strength unfired bricks was less than or equal to 0.01mg/L, and the strength of the high-strength unfired bricks was higher than 25MPa. When the mass ratio of light-burned magnesium oxide to garbage incineration fly ash is greater than 15:100 (as in Table 1, the mass ratio of light-burned magnesium oxide to garbage incineration fly ash = 17:100, 19:100, 20:100 and Table 1 Higher ratios not listed in ), excessive addition of light-burned magnesium oxide, unbalanced material reaction, resulting in heavy metal leaching concentration of the prepared high-strength unburned bricks significantly increases as the mass ratio of light-burned magnesium oxide to garbage incineration fly ash further increases. , and the uniaxial compressive strength of the prepared high-strength unfired bricks decreases significantly as the mass ratio of light-burned magnesium oxide to waste incineration fly ash further increases.

因此,总体而言,当轻烧氧化镁与垃圾焚烧飞灰质量比等于5~15:100时,最有利于所制备的高强免烧砖性能。Therefore, in general, when the mass ratio of light-burned magnesium oxide to waste incineration fly ash is equal to 5~15:100, it is most beneficial to the performance of the prepared high-strength unburned bricks.

实施例2 海泡石和煤矸石质量比对所制备的高强免烧砖及浸出毒性影响Example 2 Effect of the mass ratio of sepiolite and coal gangue on the prepared high-strength unfired bricks and their leaching toxicity

按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。按照质量比2.5:100、5:100、7.5:100、10:100、20:100、30:100、35:100、40:100、45:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比7.5:30:100分别称取水玻璃、活性粉和镁掺飞灰粉,混合,搅拌均匀,得到活性掺镁灰。按照液固比0.4:1mL/g分别称取磷石膏堆场渗滤液与活性掺镁灰,混合,搅拌均匀,入模,养护24小时,脱模,静置20天后得到高强免烧砖。Weigh light-burned magnesium oxide and waste incineration fly ash respectively according to a mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Weigh sepiolite and gangue respectively according to the mass ratio of 2.5:100, 5:100, 7.5:100, 10:100, 20:100, 30:100, 35:100, 40:100 and 45:100, mix and grind into powder to obtain active powder. Weigh water glass, active powder and magnesium-doped fly ash powder respectively according to the mass ratio of 7.5:30:100, mix and stir evenly to obtain active magnesium-doped ash. Weigh the phosphogypsum stockpile leachate and active magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.4:1mL/g, mix them, stir evenly, put them into the mold, cure them for 24 hours, demold them, and let them stand for 20 days to obtain high-strength non-burning bricks.

抗压强度测试、浸出液制备、高强度砖的浸出液中重金属离子浓的度测定均同实施例1。本实施例结果如表2所示。The compressive strength test, leachate preparation, and determination of the concentration of heavy metal ions in the leachate of high-strength bricks are all the same as in Example 1. The results of this example are shown in Table 2.

表2海泡石和煤矸石质量比对所制备的高强免烧砖及浸出毒性影响Table 2 Effects of the mass ratio of sepiolite and coal gangue on the prepared high-strength unfired bricks and their leaching toxicity

由表2可知,当海泡石和煤矸石质量比小于10:100时(如表2中,海泡石和煤矸石质量比=7.5:100、5:100、2.5:100时以及表2中未列举的更低比值),海泡石添加量较少,物料反应失衡,高活性胶凝产物生成量减少,导致所制备的高强免烧砖重金属浸出浓度随着海泡石和煤矸石质量比减小显著增加,而制备的高强免烧砖单轴抗压强度随着海泡石和煤矸石质量比减小显著减小。当海泡石和煤矸石质量比等于10~30:100时(如表2中,海泡石和煤矸石质量比=10:100、20:100、30:100时),在水玻璃、渗滤液磷酸盐、飞灰中碱性物质多重碱激发作用下,海泡石及煤矸石中的硅铝酸盐发生碱溶形成硅酸镁和硅铝酸盐凝胶,硅酸镁和硅铝酸盐凝胶进一步与轻烧氧化镁及钙基物质反应,生成硅酸镁-氧化镁凝胶及地质聚合物共混的凝胶物相。凝胶物相混合、包裹着稳定的矿物混合物,在养护过程中逐渐硬化,形成致密的结构。最终,所制备的高强免烧砖重金属浸出浓度均低于0.005mg/L,高强免烧砖的强度均高于30MPa。当海泡石和煤矸石质量比大于30:100时(如表2中,海泡石和煤矸石质量比=10:100、20:100、30:100时以及表2中未列举的更高比值),海泡石添加过量,物料反应失衡,导致所制备的高强免烧砖重金属浸出浓度均随着海泡石和煤矸石质量比进一步增加而显著增加,而制备的高强免烧砖单轴抗压强度随着海泡石和煤矸石质量比进一步增加显著减小。It can be seen from Table 2 that when the mass ratio of sepiolite and coal gangue is less than 10:100 (for example, in Table 2, the mass ratio of sepiolite and coal gangue = 7.5:100, 5:100, 2.5:100, and when the mass ratio is not listed in Table 2 (lower ratio), the added amount of sepiolite is less, the material reaction is unbalanced, and the production of highly active gelling products is reduced, resulting in the heavy metal leaching concentration of the prepared high-strength unburned bricks being significantly reduced with the mass ratio of sepiolite and coal gangue. increases, while the uniaxial compressive strength of the prepared high-strength unfired bricks decreases significantly as the mass ratio of sepiolite and coal gangue decreases. When the mass ratio of sepiolite and gangue is equal to 10~30:100 (as in Table 2, the mass ratio of sepiolite and gangue = 10:100, 20:100, 30:100), in water glass and leachate phosphoric acid Under the action of multiple alkali excitations of alkaline substances in salt and fly ash, the aluminosilicates in sepiolite and coal gangue undergo alkali dissolution to form magnesium silicate and aluminosilicate gels. Magnesium silicate and aluminosilicate gels form The gel further reacts with light-burned magnesium oxide and calcium-based substances to form a gel phase blended with magnesium silicate-magnesium oxide gel and geopolymer. The gel phase is mixed and wrapped with a stable mineral mixture, which gradually hardens during the curing process to form a dense structure. In the end, the heavy metal leaching concentration of the prepared high-strength unfired bricks was lower than 0.005mg/L, and the strength of the high-strength unfired bricks was higher than 30MPa. When the mass ratio of sepiolite to coal gangue is greater than 30:100 (such as in Table 2, the mass ratio of sepiolite to coal gangue = 10:100, 20:100, 30:100 and higher ratios not listed in Table 2) , too much sepiolite is added, and the material reaction is unbalanced, resulting in the heavy metal leaching concentration of the prepared high-strength unburned bricks increasing significantly with the further increase in the mass ratio of sepiolite and coal gangue, while the uniaxial compressive strength of the prepared high-strength unburned bricks The mass ratio of sepiolite to coal gangue decreases significantly as the mass ratio further increases.

因此,总体而言,当海泡石和煤矸石质量比等于10~30:100时,最有利于所制备的高强免烧砖性能。Therefore, in general, when the mass ratio of sepiolite and coal gangue is equal to 10~30:100, it is most beneficial to the performance of the prepared high-strength unfired bricks.

实施例3 水玻璃、活性粉和镁掺飞灰粉质量比对所制备的高强免烧砖及浸出毒性影响Example 3 Effect of mass ratio of water glass, active powder and magnesium-doped fly ash powder on the prepared high-strength unfired bricks and leaching toxicity

按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。按照质量比30:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比1:20:100、1.5:20:100、2:20:100、2.5:12.5:100、2.5:15:100、2.5:17.5:100、2.5:20:100、7.5:20:100、12.5:20:100、2.5:30:100、7.5:30:100、12.5:30:100、2.5:40:100、7.5:40:100、12.5:40:100、12.5:45:100、12.5:50:100、12.5:55:100、15:40:100、17.5:40:100、20:40:100分别称取水玻璃、活性粉和镁掺飞灰粉,混合,搅拌均匀,得到活性掺镁灰。按照液固比0.55:1mL/g分别称取磷石膏堆场渗滤液与活性掺镁灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。Weigh light-burned magnesium oxide and waste incineration fly ash respectively according to a mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Weigh sepiolite and coal gangue respectively according to the mass ratio of 30:100, mix them, and grind them into powder to obtain active powder. According to the mass ratio 1:20:100, 1.5:20:100, 2:20:100, 2.5:12.5:100, 2.5:15:100, 2.5:17.5:100, 2.5:20:100, 7.5:20:100 , 12.5:20:100, 2.5:30:100, 7.5:30:100, 12.5:30:100, 2.5:40:100, 7.5:40:100, 12.5:40:100, 12.5:45:100, 12.5 :50:100, 12.5:55:100, 15:40:100, 17.5:40:100, 20:40:100 Weigh water glass, active powder and magnesium-mixed fly ash powder respectively, mix and stir evenly to obtain active mixed powder. Magnesium ash. Weigh the phosphogypsum stockpile leachate and activated magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.55:1mL/g, mix them, stir evenly, put them into the mold, cure them for 36 hours, demold them, and let them stand for 28 days to obtain high-strength non-burning bricks.

抗压强度测试、浸出液制备、高强度砖的浸出液中重金属离子浓的度测定均同实施例1。本实施例结果如表3所示。The compressive strength test, leachate preparation, and determination of the concentration of heavy metal ions in the leachate of high-strength bricks are all the same as in Example 1. The results of this example are shown in Table 3.

表3水玻璃、活性粉和镁掺飞灰粉质量比对所制备的高强免烧砖及浸出毒性影响Table 3 The effect of the mass ratio of water glass, active powder and magnesium-doped fly ash powder on the prepared high-strength unfired bricks and their leaching toxicity

由表3可知,当水玻璃、活性粉和镁掺飞灰粉质量比小于2.5:20:100时(如表3中,水玻璃、活性粉和镁掺飞灰粉质量比=2:20:100、1.5:20:100、1:20:100、2.5:17.5:100、2.5:15:100、2.5:12.5:100时以及表3中未列举的更低比值),水玻璃和活性粉添加量较少,物料反应失衡,高活性胶凝产物生成量减少,导致所制备的高强免烧砖重金属浸出浓度随着水玻璃、活性粉和镁掺飞灰粉质量比减小显著增加,而制备的高强免烧砖单轴抗压强度随着水玻璃、活性粉和镁掺飞灰粉质量比减小显著减小。当水玻璃、活性粉和镁掺飞灰粉质量比等于2.5~12.5:20~40:100时(如表3中,水玻璃、活性粉和镁掺飞灰粉质量比=2.5:20:100、7.5:20:100、12.5:20:100、2.5:30:100、7.5:30:100、12.5:30:100、2.5:40:100、7.5:40:100、12.5:40:100时),在水玻璃、渗滤液磷酸盐、飞灰中碱性物质多重碱激发作用下,海泡石及煤矸石中的硅铝酸盐发生碱溶形成硅酸镁和硅铝酸盐凝胶,硅酸镁和硅铝酸盐凝胶进一步与轻烧氧化镁及钙基物质反应,生成硅酸镁-氧化镁凝胶及地质聚合物共混的凝胶物相。凝胶物相混合、包裹着稳定的矿物混合物,在养护过程中逐渐硬化,形成致密的结构。因此,飞灰中的重金属污染物不仅被稳定在稳定的矿物混合物中,也被包裹在致密的地质聚合物结构中。最终,所制备的高强免烧砖重金属浸出浓度均低于0.002mg/L,高强免烧砖的强度均高于33MPa。当水玻璃、活性粉和镁掺飞灰粉质量比大于12.5:40:100时(如表3中,水玻璃、活性粉和镁掺飞灰粉质量比=12.5:45:100、12.5:50:100、12.5:55:100、15:40:100、17.5:40:100、20:40:100时以及表3中未列举的更高比值),水玻璃和活性粉添加过量,物料反应失衡,导致所制备的高强免烧砖重金属浸出浓度均随着水玻璃、活性粉和镁掺飞灰粉质量比进一步增加而显著增加,而制备的高强免烧砖单轴抗压强度随着水玻璃、活性粉和镁掺飞灰粉质量比进一步增加显著减小。It can be seen from Table 3 that when the mass ratio of water glass, active powder and magnesium mixed with fly ash powder is less than 2.5:20:100 (for example, in Table 3, the mass ratio of water glass, active powder and magnesium mixed with fly ash powder = 2:20: 100, 1.5:20:100, 1:20:100, 2.5:17.5:100, 2.5:15:100, 2.5:12.5:100 and lower ratios not listed in Table 3), add water glass and active powder The amount is small, the material reaction is unbalanced, and the production of highly active gelling products is reduced, resulting in a significant increase in the heavy metal leaching concentration of the prepared high-strength burn-free bricks as the mass ratio of water glass, active powder and magnesium-doped fly ash powder decreases. The uniaxial compressive strength of high-strength unfired bricks significantly decreases as the mass ratio of water glass, active powder and magnesium-doped fly ash powder decreases. When the mass ratio of water glass, active powder and magnesium-doped fly ash powder is equal to 2.5~12.5:20~40:100 (as in Table 3, the mass ratio of water glass, active powder and magnesium-doped fly ash powder = 2.5:20:100 ) , under the action of multiple alkali excitations of alkaline substances in water glass, leachate phosphate, and fly ash, the aluminosilicates in sepiolite and coal gangue undergo alkali dissolution to form magnesium silicate and aluminosilicate gels, silicon Magnesium silicate and aluminosilicate gel further react with light-burned magnesium oxide and calcium-based substances to generate a gel phase blended with magnesium silicate-magnesium oxide gel and geopolymer. The gel phase is mixed and wrapped with a stable mineral mixture, which gradually hardens during the curing process to form a dense structure. Therefore, heavy metal contaminants in fly ash are not only stabilized in a stable mineral mixture but also encased in a dense geopolymer structure. In the end, the heavy metal leaching concentration of the prepared high-strength unfired bricks was lower than 0.002mg/L, and the strength of the high-strength unfired bricks was higher than 33MPa. When the mass ratio of water glass, active powder and magnesium mixed with fly ash powder is greater than 12.5:40:100 (for example, in Table 3, the mass ratio of water glass, active powder and magnesium mixed with fly ash powder = 12.5:45:100, 12.5:50 :100, 12.5:55:100, 15:40:100, 17.5:40:100, 20:40:100 and higher ratios not listed in Table 3), too much water glass and active powder are added, and the material reaction is unbalanced , causing the heavy metal leaching concentration of the prepared high-strength unfired bricks to significantly increase as the mass ratio of water glass, active powder and magnesium-doped fly ash powder further increases, while the uniaxial compressive strength of the prepared high-strength unfired bricks increases with the increase of the water glass, active powder and magnesium-doped fly ash powder. , the mass ratio of active powder and magnesium-doped fly ash powder decreases significantly with further increase.

因此,总体而言,当水玻璃、活性粉和镁掺飞灰粉质量比等于2.5~12.5:20~40:100时,最有利于所制备的高强免烧砖性能。Therefore, in general, when the mass ratio of water glass, active powder and magnesium-doped fly ash powder is equal to 2.5~12.5:20~40:100, it is most beneficial to the performance of the prepared high-strength unfired bricks.

对比例 不同对比工艺所实现的高强免烧砖及浸出毒性对比Comparison Example Comparison of high-strength unfired bricks and leaching toxicity achieved by different comparison processes

本发明工艺:按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。按照质量比30:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比12.5:40:100分别称取水玻璃、活性粉和镁掺飞灰粉,混合,搅拌均匀,得到活性掺镁灰。按照液固比0.55:1mL/g分别称取磷石膏堆场渗滤液与活性掺镁灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。The process of the present invention: Weigh light-burned magnesium oxide and garbage incineration fly ash respectively according to a mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Weigh sepiolite and coal gangue respectively according to the mass ratio of 30:100, mix them, and grind them into powder to obtain active powder. Weigh water glass, active powder and magnesium-doped fly ash powder respectively according to the mass ratio of 12.5:40:100, mix and stir evenly to obtain active magnesium-doped ash. Weigh the phosphogypsum stockpile leachate and activated magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.55:1mL/g, mix them, stir evenly, put them into the mold, cure them for 36 hours, demold them, and let them stand for 28 days to obtain high-strength non-burning bricks.

对比工艺1:按照质量比30:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比12.5:40:100分别称取水玻璃、活性粉和垃圾焚烧飞灰,混合,搅拌均匀,得到活性灰。按照液固比0.55:1mL/g分别称取磷石膏堆场渗滤液与活性灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。Comparative process 1: Weigh sepiolite and gangue respectively according to the mass ratio of 30:100, mix and grind them into powder to obtain active powder. Weigh water glass, active powder and waste incineration fly ash respectively according to the mass ratio of 12.5:40:100, mix and stir evenly to obtain active ash. Weigh the phosphogypsum stockpile leachate and activated ash respectively according to the liquid-to-solid ratio of 0.55:1mL/g, mix them, stir evenly, put them into the mold, cure for 36 hours, demould, and wait for 28 days to obtain high-strength non-burning bricks.

对比工艺2:按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。将煤矸石研磨成粉。按照质量比12.5:40:100分别称取水玻璃、煤矸石粉和镁掺飞灰粉,混合,搅拌均匀,得到混合灰。按照液固比0.55:1mL/g分别称取磷石膏堆场渗滤液与活性掺镁灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。Comparison process 2: Weigh light-burned magnesium oxide and garbage incineration fly ash respectively according to the mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Grind coal gangue into powder. Weigh water glass, coal gangue powder and magnesium-mixed fly ash powder respectively according to the mass ratio of 12.5:40:100, mix and stir evenly to obtain mixed ash. Weigh the phosphogypsum stockpile leachate and activated magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.55:1mL/g, mix them, stir evenly, put them into the mold, cure them for 36 hours, demold them, and let them stand for 28 days to obtain high-strength non-burning bricks.

对比工艺3:按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。将海泡石研磨成粉。按照质量比12.5:40:100分别称取水玻璃、海泡石粉和镁掺飞灰粉,混合,搅拌均匀,得到海泡掺镁灰。按照液固比0.55:1mL/g分别称取磷石膏堆场渗滤液与海泡掺镁灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。Comparison process 3: Weigh light-burned magnesium oxide and garbage incineration fly ash respectively according to the mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Grind the sepiolite into powder. Weigh sodium silicate, sepiolite powder and magnesium-doped fly ash powder respectively according to the mass ratio of 12.5:40:100, mix and stir evenly to obtain sepiolite-doped magnesium ash. According to the liquid-to-solid ratio of 0.55:1mL/g, weigh the phosphogypsum stockpile leachate and seafoam-mixed magnesium ash respectively, mix them, stir evenly, put them into the mold, cure them for 36 hours, demold them, and let them stand for 28 days to obtain high-strength unburned bricks.

对比工艺4:按照质量比15:100分别称取轻烧氧化镁与垃圾焚烧飞灰,搅拌均匀,得到镁掺飞灰粉。按照质量比30:100分别称取海泡石和煤矸石,混合,研磨成粉,得到活性粉。按照质量比12.5:40:100分别称取水玻璃、活性粉和镁掺飞灰粉,混合,搅拌均匀,得到活性掺镁灰。按照液固比0.55:1mL/g分别称取水与活性掺镁灰,混合,搅拌均匀,入模,养护36小时,脱模,静置28天后得到高强免烧砖。Comparison process 4: Weigh light-burned magnesium oxide and garbage incineration fly ash respectively according to the mass ratio of 15:100, stir them evenly, and obtain magnesium-doped fly ash powder. Weigh sepiolite and coal gangue respectively according to the mass ratio of 30:100, mix them, and grind them into powder to obtain active powder. Weigh water glass, active powder and magnesium-doped fly ash powder respectively according to the mass ratio of 12.5:40:100, mix and stir evenly to obtain active magnesium-doped ash. Weigh water and active magnesia-doped ash respectively according to the liquid-to-solid ratio of 0.55:1mL/g, mix them, stir evenly, put them into the mold, cure them for 36 hours, demold them, and let them stand for 28 days to obtain high-strength non-burning bricks.

抗压强度测试、浸出液制备、高强度砖的浸出液中重金属离子浓的度测定均同实施例1。本实施例结果如表4所示。The compressive strength test, leachate preparation, and determination of the concentration of heavy metal ions in the leachate of high-strength bricks are all the same as in Example 1. The results of this example are shown in Table 4.

表4 不同对比工艺所实现的高强免烧砖及浸出毒性对比Table 4 Comparison of high-strength unfired bricks and leaching toxicity achieved by different comparative processes

由表4可知,本发明工艺所制备的免烧砖单轴抗压强度显著高于对比工艺1、对比工艺2、对比工艺3、对比工艺4,且高于四者之和。本发明工艺所制备的免烧砖重金属浸出毒性远低于对比工艺1、对比工艺2、对比工艺3、对比工艺4所制备的免烧砖。It can be seen from Table 4 that the uniaxial compressive strength of the unfired bricks prepared by the process of the present invention is significantly higher than that of Comparative Process 1, Comparative Process 2, Comparative Process 3, and Comparative Process 4, and is higher than the sum of the four. The heavy metal leaching toxicity of the unfired bricks prepared by the process of the present invention is much lower than that of the unfired bricks prepared by Comparative Process 1, Comparative Process 2, Comparative Process 3, and Comparative Process 4.

Claims (4)

1.一种利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法,其特征在于,包括以下步骤:1. A method for preparing high-strength burn-free bricks by co-processing waste incineration fly ash and phosphogypsum yard leachate, which is characterized by comprising the following steps: (1)将轻烧氧化镁与垃圾焚烧飞灰混合,搅拌均匀,得到镁掺飞灰粉;(1) Mix light-burned magnesium oxide and waste incineration fly ash, stir evenly, and obtain magnesium-mixed fly ash powder; 所述的轻烧氧化镁与垃圾焚烧飞灰的质量比为5~15:100;The mass ratio of the light-burned magnesium oxide to waste incineration fly ash is 5~15:100; (2)将海泡石和煤矸石混合,研磨成粉,得到活性粉;(2) Mix sepiolite and coal gangue and grind them into powder to obtain active powder; 所述的海泡石和煤矸石的质量比为10~30:100;The mass ratio of sepiolite and coal gangue is 10~30:100; (3)将水玻璃、活性粉和镁掺飞灰粉混合,搅拌均匀,得到活性掺镁灰;(3) Mix water glass, active powder and magnesium-doped fly ash powder, and stir evenly to obtain active magnesium-doped ash; 所述的水玻璃、活性粉和镁掺飞灰粉质量比为2.5~12.5:20~40:100;The mass ratio of water glass, active powder and magnesium-doped fly ash powder is 2.5~12.5:20~40:100; (4)将磷石膏堆场渗滤液与活性掺镁灰混合,搅拌均匀,入模,养护,脱模,静置后即得高强免烧砖;(4) Mix the phosphogypsum stockpile leachate and active magnesia-doped ash, stir evenly, put it into the mold, cure it, demould it, and then let it stand to obtain the high-strength non-burning brick; 所述的磷石膏堆场渗滤液与活性掺镁灰液固比为0.25~0.55:1mL/g。The solid ratio of the phosphogypsum stockpile leachate and active magnesia-doped ash liquid is 0.25~0.55:1mL/g. 2.根据权利要求1所述的利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法,其特征在于,步骤(4)中所述的养护时间为12~36小时。2. The method for preparing high-strength burn-free bricks by utilizing the co-processing of garbage incineration fly ash and phosphogypsum yard leachate according to claim 1, characterized in that the curing time described in step (4) is 12 to 36 hours. . 3.根据权利要求1所述的利用垃圾焚烧飞灰与磷石膏堆场渗滤液协同处置制备高强免烧砖的方法,其特征在于,步骤(4)中所述的静置时间为14~28天。3. The method of preparing high-strength burn-free bricks by utilizing the co-processing of garbage incineration fly ash and phosphogypsum yard leachate according to claim 1, characterized in that the standing time in step (4) is 14 to 28 sky. 4.一种权利要求1~3任一项所述的方法制备得到的高强免烧砖。4. A high-strength unfired brick prepared by the method of any one of claims 1 to 3.
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