CN117126525A - Modified polycarbonate light-absorbing transparent plastic for laser welding and preparation method thereof - Google Patents
Modified polycarbonate light-absorbing transparent plastic for laser welding and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本申请涉及激光塑料焊接技术领域,更具体地说,它涉及一种激光焊接用改性聚碳酸酯吸光透明塑料及其制备方法。The present application relates to the technical field of laser plastic welding, and more specifically, to a modified polycarbonate light-absorbing transparent plastic for laser welding and a preparation method thereof.
背景技术Background technique
激光透射焊接塑料技术是一种新兴的焊接技术,相比于传统的塑料焊接方式如热板焊接法、热气焊接法、电磁感应焊接法、电阻感应焊接法、摩擦焊接法、超声波焊接法以及射频焊接法等,激光透射焊接法具有焊接速度快、自动化程度高、热影响区小、加工应力小、无接触、无残渣、精确、键合强度高、焊缝变形小、节能环保绿色等诸多优势,用激光透射焊接法焊接的塑料制品被广泛应用于汽车零件制造、医疗、电子及食品包装等领域,得到了国内外的广泛关注。Laser transmission welding plastic technology is an emerging welding technology. Compared with traditional plastic welding methods such as hot plate welding, hot gas welding, electromagnetic induction welding, resistance induction welding, friction welding, ultrasonic welding and radio frequency Welding method, etc. The laser transmission welding method has many advantages such as fast welding speed, high degree of automation, small heat affected zone, low processing stress, no contact, no residue, precision, high bonding strength, small weld deformation, energy saving, environmental protection and greenness. , plastic products welded by laser transmission welding are widely used in automobile parts manufacturing, medical, electronics, food packaging and other fields, and have received widespread attention at home and abroad.
聚碳酸酯(PC)是一种被广泛应用的高性能工程性塑料,其为透明的无色或微黄色强韧固体,透明度高达90%,仅次于聚甲基丙烯酸甲酯(PMMA)和聚苯乙烯(PS),PC具有良好的综合力学性能,刚硬而且具有韧性,具有良好的透光性、抗冲击性、尺寸稳定性、电绝缘性能、耐热性和无毒性,能在较大的温度范围内保持较高的机械强度,但是耐疲劳性、耐磨性、润滑性较差,容易产生应力开裂。相关技术中,多通过加入其它树脂或无机填充剂对聚碳酸酯进行改性,但PC与其他树脂相容性差,不易形成均一的共混体系,易造成聚碳酸酯力学性能和透明性下降。另外,聚碳酸酯用于激光焊接对激光的吸收率低,常需要外加吸光剂,常用的外加吸光剂如碳黑、金属颗粒等在聚碳酸酯体系中分散性以及与树脂的结合力比较差,会影响聚碳酸酯塑料制品的性能,进而会影响聚碳酸酯的焊接质量。基于上述陈述,本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料及其制备方法。Polycarbonate (PC) is a widely used high-performance engineering plastic. It is a transparent colorless or slightly yellow strong solid with a transparency of up to 90%, second only to polymethylmethacrylate (PMMA) and Polystyrene (PS) and PC have good comprehensive mechanical properties, are rigid and tough, have good light transmittance, impact resistance, dimensional stability, electrical insulation properties, heat resistance and non-toxicity, and can be used in relatively It maintains high mechanical strength in a wide temperature range, but has poor fatigue resistance, wear resistance, and lubricity, and is prone to stress cracking. In related technologies, polycarbonate is often modified by adding other resins or inorganic fillers. However, PC has poor compatibility with other resins and is not easy to form a uniform blend system, which can easily lead to a decrease in the mechanical properties and transparency of polycarbonate. In addition, when polycarbonate is used for laser welding, its absorption rate of laser light is low and external light absorbers are often required. Commonly used external light absorbers such as carbon black and metal particles have poor dispersion in the polycarbonate system and poor bonding with resin. , will affect the performance of polycarbonate plastic products, which will in turn affect the welding quality of polycarbonate. Based on the above statements, this application provides a modified polycarbonate light-absorbing transparent plastic for laser welding and a preparation method thereof.
发明内容Contents of the invention
为了解决现有外加吸光剂在聚碳酸酯体系中分散性以及与树脂的结合力差,影响聚碳酸酯塑料焊接质量等问题,本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料及其制备方法。In order to solve the existing problems of poor dispersion of external light-absorbing agents in polycarbonate systems and poor bonding strength with resin, which affects the welding quality of polycarbonate plastics, this application provides a modified polycarbonate light-absorbing transparent plastic for laser welding. and preparation method thereof.
第一方面,本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:In the first aspect, this application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70-90份、聚酰胺18-30份、热塑性聚酯弹性体5-10份、吸光浆料2-5份、润滑剂0.5-1份、抗氧剂0.5-1份。A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials in parts by weight: 70-90 parts by weight of polycarbonate, 18-30 parts by polyamide, 5-10 parts by thermoplastic polyester elastomer, and 2 parts by weight of light-absorbing slurry -5 parts, lubricant 0.5-1 part, antioxidant 0.5-1 part.
优选的,所述激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯75-85份、聚酰胺22-26份、热塑性聚酯弹性体6-8份、吸光浆料2.5-4.5份、润滑剂0.6-0.8份、抗氧剂0.6-0.8份。Preferably, the modified polycarbonate light-absorbing transparent plastic for laser welding includes the following raw materials in parts by weight: 75-85 parts of polycarbonate, 22-26 parts of polyamide, 6-8 parts of thermoplastic polyester elastomer, light-absorbing plastic 2.5-4.5 parts of slurry, 0.6-0.8 parts of lubricant, and 0.6-0.8 parts of antioxidant.
优选的,所述激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯80份、聚酰胺24份、热塑性聚酯弹性体7份、吸光浆料3.5份、润滑剂0.7份、抗氧剂0.7份。Preferably, the modified polycarbonate light-absorbing transparent plastic for laser welding includes the following parts by weight of raw materials: 80 parts of polycarbonate, 24 parts of polyamide, 7 parts of thermoplastic polyester elastomer, 3.5 parts of light-absorbing slurry, lubricant 0.7 parts of antioxidants and 0.7 parts of antioxidants.
优选的,所述吸光浆料由吸光剂加N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后超声分散而得。Preferably, the light-absorbing slurry is obtained by mixing a light-absorbing agent with N’N-dimethylformamide and polyvinylpyrrolidone and then ultrasonic dispersion.
优选的,所述吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮的质量比为1:1.8-2.2:0.1-0.2。Preferably, the mass ratio of the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone is 1:1.8-2.2:0.1-0.2.
优选的,所述超声功率为500-600W,超声时间为1-2h。Preferably, the ultrasonic power is 500-600W, and the ultrasonic time is 1-2h.
优选的,所述润滑剂为季戊四醇硬脂酸酯、硬脂酸锌、硬脂酸钙中的至少一种。Preferably, the lubricant is at least one of pentaerythritol stearate, zinc stearate, and calcium stearate.
优选的,所述抗氧剂为抗氧剂1010、抗氧剂1076、抗氧剂168中的至少一种。Preferably, the antioxidant is at least one of antioxidant 1010, antioxidant 1076, and antioxidant 168.
第二方面,本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,采用如下的技术方案:In the second aspect, this application provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:A method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, specifically including the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯预干燥后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,搅拌混炼后挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, stir and knead, then extrude and granulate to obtain the desired result. Modified polycarbonate light-absorbing transparent plastic for laser welding.
综上所述,本申请具有以下有益效果:To sum up, this application has the following beneficial effects:
本申请将聚碳酸酯、聚酰胺和热塑性聚酯弹性体共同用于生产激光焊接塑料,三者均为热塑性材料,具有良好的可加工性,三者共用能够实现特性互补,显著提高焊接用塑料的整体强度、韧性、热稳定性和抗冲击性,优化焊接用塑料的光学性能;进而更容易制造复杂形状的焊接零件,提高激光焊接效率和焊接质量。In this application, polycarbonate, polyamide and thermoplastic polyester elastomer are used together to produce laser welding plastics. All three are thermoplastic materials with good processability. The use of the three can achieve complementary characteristics and significantly improve the quality of welding plastics. The overall strength, toughness, thermal stability and impact resistance optimize the optical properties of plastics for welding; thus making it easier to manufacture complex-shaped welded parts and improving laser welding efficiency and welding quality.
本申请选用碳纳米管、纳米钛酸钡和纳米银复配作为吸光剂,碳纳米管、纳米钛酸钡和纳米银分别具有不同的光学特性,另外,碳纳米管在纳米尺度上具有较高的导电和导热性能,在焊接过程中,能够将能量更有效地传递到焊接区域,实现局部加热和熔化;三者复配使用,有助于将激光能量转化为热能,实现在不同波长范围内增强对激光的吸收能力,提高吸光效率,促进焊接过程;同时降低吸光剂添加量,进而降到成本。This application uses a combination of carbon nanotubes, nano-barium titanate and nano-silver as the light absorber. Carbon nanotubes, nano-barium titanate and nano-silver have different optical properties respectively. In addition, carbon nanotubes have higher properties at the nanometer scale. Excellent electrical and thermal conductivity, during the welding process, it can transfer energy to the welding area more effectively to achieve local heating and melting; the combined use of the three helps to convert laser energy into thermal energy to achieve different wavelengths. Enhance the laser absorption capacity, improve the light absorption efficiency, and promote the welding process; at the same time, reduce the amount of light absorber added, thereby reducing the cost.
本申请通过将吸光剂预先制成吸光浆料再添加到聚碳酸酯体系中可以更精准控制吸光剂的添加量,有助于实现吸光剂在聚碳酸酯体系中的均匀稳定分散,防止吸光剂组分出现沉淀或聚集,进而确保吸光剂得到充分利用,从而提高激光焊接效率。By preforming the light absorbing agent into a light absorbing slurry and then adding it to the polycarbonate system, this application can more accurately control the amount of light absorbing agent added, which helps to achieve uniform and stable dispersion of the light absorbing agent in the polycarbonate system, preventing the light absorbing agent from being Precipitation or aggregation of components occurs, thereby ensuring that the light absorber is fully utilized, thereby improving laser welding efficiency.
具体实施方式Detailed ways
以下结合实施例对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with examples.
实施例中选用原料如下:聚碳酸酯为双酚A型芳香聚碳酸酯,重均分子量为21500,1300-10NP,LG化学;聚酰胺粘度90~180/mPa·s(25℃),HY-388,安徽虹泰新材料股份有限公司;热塑性聚酯弹性体KP3355,可隆化工;纳米钛酸钡含量≥99.9%,平均粒径为100nm;纳米银纯度≥99.9%,平均粒径为20nm;碳纳米管为多壁碳纳米管,纯度≥95%,长度20-50um,直径8-14nm。The raw materials selected in the examples are as follows: the polycarbonate is bisphenol A aromatic polycarbonate, the weight average molecular weight is 21500, 1300-10NP, LG Chem; the polyamide viscosity is 90-180/mPa·s (25°C), HY- 388, Anhui Hongtai New Materials Co., Ltd.; thermoplastic polyester elastomer KP3355, Kolon Chemical; nanobarium titanate content ≥99.9%, average particle size is 100nm; nanosilver purity ≥99.9%, average particle size is 20nm; Carbon nanotubes are multi-walled carbon nanotubes with a purity of ≥95%, a length of 20-50um, and a diameter of 8-14nm.
实施例1Example 1
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70份、聚酰胺18份、热塑性聚酯弹性体5份、吸光浆料2份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 70 parts of polycarbonate, 18 parts of polyamide, 5 parts of thermoplastic polyester elastomer, 2 parts of light-absorbing slurry, and 0.5 parts of lubricant , antioxidant 0.5 parts;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.1搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.4:0.1 to obtain a light absorber;
A2、按质量比1:1.8:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为500W,超声时间为2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.1, control the ultrasonic power to 500W, the ultrasonic time to 2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 700r /min, the mixing temperature is 195°C. After stirring and mixing for 20 minutes, add it to a twin-screw extruder and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
实施例2Example 2
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯75份、聚酰胺22份、热塑性聚酯弹性体6份、吸光浆料2.5份、润滑剂0.6份、抗氧剂0.6份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 75 parts of polycarbonate, 22 parts of polyamide, 6 parts of thermoplastic polyester elastomer, 2.5 parts of light-absorbing slurry, and 0.6 parts of lubricant , antioxidant 0.6 parts;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.3搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.4:0.3 to obtain a light absorber;
A2、按质量比1:1.8:0.2,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为520W,超声时间为1.8h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.2, control the ultrasonic power to 520W, the ultrasonic time to 1.8h, and disperse to prepare the light-absorbing slurry;
润滑剂为硬脂酸锌;The lubricant is zinc stearate;
抗氧剂为抗氧剂1076。The antioxidant is antioxidant 1076.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在100℃的温度下预干燥4.5h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为800r/min,混炼温度为190℃,搅拌混炼15min后,加入到双螺杆挤出机中,于160℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 100°C for 4.5 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 800r/min, the mixing temperature is 190°C. After stirring and mixing for 15 minutes, add it to the twin-screw extruder and extrude and granulate at 160°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
实施例3Example 3
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯80份、聚酰胺24份、热塑性聚酯弹性体7份、吸光浆料3.5份、润滑剂0.7份、抗氧剂0.7份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 80 parts of polycarbonate, 24 parts of polyamide, 7 parts of thermoplastic polyester elastomer, 3.5 parts of light-absorbing slurry, and 0.7 parts of lubricant , antioxidant 0.7 parts;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.5:0.2搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.5:0.2 to obtain a light absorber;
A2、按质量比1:2:0.15,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为550W,超声时间为1.5h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:2:0.15, control the ultrasonic power to 550W, the ultrasonic time to 1.5h, and disperse to prepare the light-absorbing slurry;
润滑剂为硬脂酸钙;The lubricant is calcium stearate;
抗氧剂为抗氧剂168。The antioxidant is antioxidant 168.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在105℃的温度下预干燥3.5h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为850r/min,混炼温度为185℃,搅拌混炼20min后,加入到双螺杆挤出机中,于170℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 105°C for 3.5 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 850r/min, the mixing temperature is 185°C. After stirring and mixing for 20 minutes, add it to the twin-screw extruder and extrude and granulate at 170°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
实施例4Example 4
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯85份、聚酰胺26份、热塑性聚酯弹性体8份、吸光浆料4.5份、润滑剂0.8份、抗氧剂0.8份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 85 parts of polycarbonate, 26 parts of polyamide, 8 parts of thermoplastic polyester elastomer, 4.5 parts of light-absorbing slurry, and 0.8 parts of lubricant , antioxidant 0.8 parts;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.6:0.1搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.6:0.1 to obtain a light absorber;
A2、按质量比1:2.2:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为580W,超声时间为1.2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:2.2:0.1, control the ultrasonic power to 580W, the ultrasonic time to 1.2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在110℃的温度下预干燥2.5h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为900r/min,混炼温度为180℃,搅拌混炼25min后,加入到双螺杆挤出机中,于190℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 110°C for 2.5 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 900r/min, the mixing temperature is 180°C. After stirring and mixing for 25 minutes, add it to the twin-screw extruder and extrude and granulate at 190°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
实施例5Example 5
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯90份、聚酰胺30份、热塑性聚酯弹性体10份、吸光浆料5份、润滑剂1份、抗氧剂1份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 90 parts of polycarbonate, 30 parts of polyamide, 10 parts of thermoplastic polyester elastomer, 5 parts of light-absorbing slurry, and 1 part of lubricant , 1 part antioxidant;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.6:0.3搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.6:0.3 to obtain a light absorber;
A2、按质量比1:2.2:0.2,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为600W,超声时间为1h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:2.2:0.2, control the ultrasonic power to 600W, the ultrasonic time to 1h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在115℃的温度下预干燥2h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为1000r/min,混炼温度为175℃,搅拌混炼18min后,加入到双螺杆挤出机中,于200℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 115°C for 2 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 1000r /min, the mixing temperature is 175°C. After stirring and mixing for 18 minutes, add it to a twin-screw extruder and extrude and granulate at 200°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
对比例1Comparative example 1
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70份、聚酰胺23份、吸光浆料2份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials in parts by weight: 70 parts of polycarbonate, 23 parts of polyamide, 2 parts of light-absorbing slurry, 0.5 parts of lubricant, and 0.5 parts of antioxidant;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.1搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.4:0.1 to obtain a light absorber;
A2、按质量比1:1.8:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为500W,超声时间为2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.1, control the ultrasonic power to 500W, the ultrasonic time to 2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与聚酰胺吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with the polyamide light-absorbing slurry, lubricant and antioxidant. Control the stirring speed to 700r/min and the mixing temperature to 195°C, stir and knead for 20 minutes, add it to a twin-screw extruder, and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
对比例2Comparative example 2
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯93份、吸光浆料2份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials in parts by weight: 93 parts of polycarbonate, 2 parts of light-absorbing slurry, 0.5 parts of lubricant, and 0.5 parts of antioxidant;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.1搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes, nanobarium titanate and nanosilver in a mass ratio of 1:0.4:0.1 to obtain a light absorber;
A2、按质量比1:1.8:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为500W,超声时间为2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.1, control the ultrasonic power to 500W, the ultrasonic time to 2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、吸光浆料、润滑剂、抗氧剂备用;S1. Weigh the polycarbonate, light-absorbing slurry, lubricant, and antioxidant in parts by weight and set aside;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with the light-absorbing slurry, lubricant and antioxidant. Control the stirring speed to 700r/min and the mixing temperature to 195°C. , stir and knead for 20 minutes, add it to a twin-screw extruder, and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
对比例3Comparative example 3
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70份、聚酰胺18份、热塑性聚酯弹性体5份、吸光剂2份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials in parts by weight: 70 parts of polycarbonate, 18 parts of polyamide, 5 parts of thermoplastic polyester elastomer, 2 parts of light absorber, 0.5 part of lubricant, 0.5 part of antioxidant;
其中吸光剂由碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.1搅拌混合均匀而得;The light absorber is obtained by stirring and mixing carbon nanotubes, nano-barium titanate and nano-silver in a mass ratio of 1:0.4:0.1;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光剂、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light absorber, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与聚酰胺、热塑性聚酯弹性体、吸光剂、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light absorber, lubricant and antioxidant, and control the stirring speed to 700r/ min, the mixing temperature is 195°C. After stirring and mixing for 20 minutes, add it to a twin-screw extruder and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
对比例4Comparative example 4
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70份、聚酰胺18份、热塑性聚酯弹性体5份、吸光剂0.7份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 70 parts of polycarbonate, 18 parts of polyamide, 5 parts of thermoplastic polyester elastomer, 0.7 parts of light absorber, 0.5 parts of lubricant, 0.5 part of antioxidant;
其中吸光剂由碳纳米管、纳米钛酸钡和纳米银按质量比1:0.4:0.1搅拌混合均匀而得;The light absorber is obtained by stirring and mixing carbon nanotubes, nano-barium titanate and nano-silver in a mass ratio of 1:0.4:0.1;
A2、按质量比1:1.8:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为500W,超声时间为2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.1, control the ultrasonic power to 500W, the ultrasonic time to 2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光剂、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light absorber, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与聚酰胺、热塑性聚酯弹性体、吸光剂、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light absorber, lubricant and antioxidant, and control the stirring speed to 700r/ min, the mixing temperature is 195°C. After stirring and mixing for 20 minutes, add it to a twin-screw extruder and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
对比例5Comparative example 5
本申请提供了一种激光焊接用改性聚碳酸酯吸光透明塑料,采用如下的技术方案:This application provides a modified polycarbonate light-absorbing transparent plastic for laser welding, adopting the following technical solution:
一种激光焊接用改性聚碳酸酯吸光透明塑料,包括以下重量份的原料:聚碳酸酯70份、聚酰胺18份、热塑性聚酯弹性体5份、吸光浆料2份、润滑剂0.5份、抗氧剂0.5份;A modified polycarbonate light-absorbing transparent plastic for laser welding, including the following raw materials by weight: 70 parts of polycarbonate, 18 parts of polyamide, 5 parts of thermoplastic polyester elastomer, 2 parts of light-absorbing slurry, and 0.5 parts of lubricant , antioxidant 0.5 parts;
其中吸光浆料由以下方法制得:The light-absorbing slurry is prepared by the following method:
A1、将碳纳米管和纳米钛酸钡按质量比1:0.5搅拌混合均匀得吸光剂;A1. Stir and mix carbon nanotubes and nanobarium titanate at a mass ratio of 1:0.5 to obtain a light absorber;
A2、按质量比1:1.8:0.1,将吸光剂、N’N-二甲基甲酰胺和聚乙烯吡咯烷酮混合后,控制超声功率为500W,超声时间为2h,分散制得吸光浆料;A2. Mix the light absorber, N’N-dimethylformamide and polyvinylpyrrolidone according to the mass ratio of 1:1.8:0.1, control the ultrasonic power to 500W, the ultrasonic time to 2h, and disperse to prepare the light-absorbing slurry;
润滑剂为季戊四醇硬脂酸酯;The lubricant is pentaerythritol stearate;
抗氧剂为抗氧剂1010。The antioxidant is antioxidant 1010.
本申请还提供了一种激光焊接用改性聚碳酸酯吸光透明塑料的制备方法,具体包括以下制备步骤:This application also provides a method for preparing modified polycarbonate light-absorbing transparent plastic for laser welding, which specifically includes the following preparation steps:
S1、按重量份计,称取聚碳酸酯、聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂、抗氧剂备用;S1. In parts by weight, weigh polycarbonate, polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant, and antioxidant for later use;
S2、将聚碳酸酯在95℃的温度下预干燥2h后,与聚酰胺、热塑性聚酯弹性体、吸光浆料、润滑剂和抗氧剂共同加入到混炼机中,控制搅拌转速为700r/min,混炼温度为195℃,搅拌混炼20min后,加入到双螺杆挤出机中,于150℃下挤出造粒即得所需激光焊接用改性聚碳酸酯吸光透明塑料。S2. After pre-drying the polycarbonate at 95°C for 2 hours, add it to the mixer together with polyamide, thermoplastic polyester elastomer, light-absorbing slurry, lubricant and antioxidant, and control the stirring speed to 700r /min, the mixing temperature is 195°C. After stirring and mixing for 20 minutes, add it to a twin-screw extruder and extrude and granulate at 150°C to obtain the required modified polycarbonate light-absorbing transparent plastic for laser welding.
性能测试Performance Testing
将本申请实施例1-5和对比例1-5中制得的激光焊接用改性聚碳酸酯吸光透明塑料粒子,在相同的注塑工艺条件下,注塑成100mm*100mm*2mm的高光板,近红外的投射与反射数据在分光光度计960nm进行采集,吸收率=100%-透射率-反射率。The modified polycarbonate light-absorbing transparent plastic particles for laser welding prepared in Examples 1-5 and Comparative Examples 1-5 of the present application were injection molded into a 100mm*100mm*2mm high-gloss plate under the same injection molding process conditions. Near-infrared projection and reflection data are collected at 960nm with a spectrophotometer, and absorbance = 100% - transmittance - reflectivity.
将注塑的高光板与透明的PMMA板交错放置在一起,用光束直径为2mm的半导体激光器(960nm)进行照射。通过控制激光强度为40W,焊接速度为40mm/s,对比焊接后的样板表面状态。将激光焊接的试样锯成10mm宽度的条,用拉力试验机测定拉伸剪切强度,根据拉伸剪切强度计算焊接强度,焊接强度是拉伸强度/(焊缝的宽度*焊缝的长度),结果如下表1所示:The injection-molded high-gloss plate and the transparent PMMA plate were alternately placed together, and irradiated with a semiconductor laser (960nm) with a beam diameter of 2mm. By controlling the laser intensity to 40W and the welding speed to 40mm/s, compare the surface conditions of the sample after welding. Saw the laser welded sample into 10mm wide strips, use a tensile testing machine to measure the tensile shear strength, and calculate the welding strength based on the tensile shear strength. The welding strength is the tensile strength/(width of the weld * width of the weld) length), the results are shown in Table 1 below:
由表1显示数据可知:本申请实施例1-5中制得的激光焊接用改性聚碳酸酯吸光透明塑料激光焊接效率高、焊接质量高、吸光效率高,综合性能优异。From the data shown in Table 1, it can be seen that the modified polycarbonate light-absorbing transparent plastic for laser welding prepared in Examples 1-5 of the present application has high laser welding efficiency, high welding quality, high light absorption efficiency, and excellent overall performance.
由实施例和对比例1-2可知,在聚碳酸酯体系中,复配添加聚酰胺和热塑性聚酯弹性体,能够显著提高焊接塑料的综合性能。It can be seen from the Examples and Comparative Examples 1-2 that in the polycarbonate system, the compound addition of polyamide and thermoplastic polyester elastomer can significantly improve the overall performance of welded plastics.
由实施例1和对比例3-4可知,将导电剂制成导电浆料后再添加到聚碳酸酯体系,有助于实现吸光剂在聚碳酸酯体系中的均匀稳定分散,防止吸光剂组分出现沉淀或聚集,进而确保吸光剂得到充分利用,从而提高激光焊接效率。It can be seen from Example 1 and Comparative Examples 3-4 that making the conductive agent into a conductive slurry and then adding it to the polycarbonate system can help achieve uniform and stable dispersion of the light absorber in the polycarbonate system and prevent the light absorber from forming. Precipitation or aggregation is detected, thereby ensuring that the light absorber is fully utilized, thereby improving laser welding efficiency.
由实施例1和对比例5可知,选用碳纳米管、纳米钛酸钡和纳米银复配作为吸光剂,能够显著提高吸光效率,促进焊接过程。It can be seen from Example 1 and Comparative Example 5 that using a combination of carbon nanotubes, nanobarium titanate and nanosilver as the light absorber can significantly improve the light absorption efficiency and promote the welding process.
本具体实施例仅仅是对本申请的解释,其并不是对本申请的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本申请的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present application, and it is not a limitation of the present application. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contribution as needed, but as long as the rights of this application are All requirements are protected by patent law.
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