CN117123119A - Personal care product mixing equipment and mixing method thereof - Google Patents
Personal care product mixing equipment and mixing method thereof Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 38
- 239000002994 raw material Substances 0.000 claims description 31
- 238000003756 stirring Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims 5
- 239000002537 cosmetic Substances 0.000 abstract description 22
- 230000000694 effects Effects 0.000 abstract description 8
- 239000012530 fluid Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005381 potential energy Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 208000035985 Body Odor Diseases 0.000 description 1
- 206010040904 Skin odour abnormal Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 210000004905 finger nail Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
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- 238000005507 spraying Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/45—Mixing liquids with liquids; Emulsifying using flow mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/45—Mixing liquids with liquids; Emulsifying using flow mixing
- B01F23/452—Mixing liquids with liquids; Emulsifying using flow mixing by uniting flows taken from different parts of a receptacle or silo; Sandglass-type mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/32015—Flow driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/32035—Gravity driven, e.g. by means of weights out of balance or plunger-weights moving in a cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/52—Receptacles with two or more compartments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/21—Mixing of ingredients for cosmetic or perfume compositions
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical field
本发明涉及化妆品生产技术领域,具体涉及一种个人护理产品混合设备及其混合方法。The present invention relates to the technical field of cosmetics production, and in particular to a personal care product mixing device and a mixing method thereof.
背景技术Background technique
个人护理用品一般指化妆品。化妆品是指以涂抹、喷洒或者其他类似方法,散布于人体表面的任何部位,如皮肤、毛发、指趾甲、唇齿等,以达到清洁、保养、美容、修饰和改变外观,或者修正人体气味,保持良好状态为目的的化学工业品或精细化工产品。Personal care products generally refer to cosmetics. Cosmetics refer to being spread on any part of the human body surface, such as skin, hair, fingernails, lips and teeth, etc., by smearing, spraying or other similar methods to achieve cleaning, maintenance, beautification, modification and change of appearance, or to correct human body odor and maintain Chemical industrial products or fine chemical products intended to be in good condition.
化妆品的起源可以追溯到原始社会,近些年随着科学技术的进步以及人们生活水平的提高,越来越多的化妆品类型开始出现,有保护的,有滋养的,还有装饰的。化妆品一般都是配置品,在生产时时需要将多种材料混合到一起,对于液态化妆品,目前常用的方法基本都是通过搅拌的方式完成对多种成分的混合。经检索,公告号为CN108187540B的中国发明专利公开了一种液态化妆品混合工序处理系统,包括罐体、蒸馏模块、转动模块、搅拌模块和辅料添加模块,所述罐体用于盛放待搅拌的液体原料,液体化妆品在罐体内实现搅拌,罐体侧壁上开设有进料口;所述蒸馏模块用于生产化妆品所需的蒸馏水,并利用热蒸汽对罐体进行加热保温;所述转动模块利用生产蒸馏水时产生的高压水蒸气作为动力驱动搅拌模块转动;所述搅拌模块位于罐体内部,搅拌模块用于实现液体化妆品的搅拌;所述辅料添加模块安装在搅拌模块上,辅料添加模块利用搅拌模块的转动向罐体内添加辅料。The origin of cosmetics can be traced back to primitive society. In recent years, with the advancement of science and technology and the improvement of people's living standards, more and more types of cosmetics have begun to appear, including protective, nourishing and decorative ones. Cosmetics are generally configured products, and multiple materials need to be mixed together during production. For liquid cosmetics, the commonly used method is to mix multiple ingredients through stirring. After searching, the Chinese invention patent with announcement number CN108187540B discloses a liquid cosmetics mixing process processing system, including a tank, a distillation module, a rotation module, a stirring module and an auxiliary material adding module. The tank is used to hold the ingredients to be stirred. Liquid raw materials and liquid cosmetics are stirred in the tank, and a feed port is provided on the side wall of the tank; the distillation module is used to produce distilled water required for cosmetics, and uses hot steam to heat and insulate the tank; the rotation module The high-pressure water vapor generated when producing distilled water is used as power to drive the stirring module to rotate; the stirring module is located inside the tank, and the stirring module is used to stir the liquid cosmetics; the auxiliary material adding module is installed on the stirring module, and the auxiliary material adding module utilizes The rotation of the mixing module adds auxiliary materials into the tank.
如以上专利所展示的情况,现阶段的化妆品搅拌设备基本都是通过外加动力提供带动搅拌机构旋转的能量,最典型的是利用电机驱动搅拌机构旋转。虽然对于一些粘稠度较高的膏状化妆品,可能不可避免地需要使用外加动力进行混合,但是对液体化妆品的混合,使用外加动力则会造成能源的浪费,不利于节约成本。As shown in the above patents, the current cosmetic mixing equipment basically provides energy to drive the stirring mechanism to rotate through external power. The most typical one is to use a motor to drive the stirring mechanism to rotate. Although some paste cosmetics with higher viscosity may inevitably need to be mixed with external power, the use of external power for mixing liquid cosmetics will cause a waste of energy and is not conducive to cost savings.
发明内容Contents of the invention
针对现有技术所存在的上述缺点,本发明提供了一种个人护理产品混合设备及其混合方法,能够有效地解决现有技术中使用外加动力对液体化妆品进行混合容易造成能源浪费的问题。In view of the above-mentioned shortcomings of the prior art, the present invention provides a personal care product mixing device and a mixing method thereof, which can effectively solve the problem in the prior art that using external power to mix liquid cosmetics easily causes energy waste.
为实现以上目的,本发明通过以下技术方案予以实现:In order to achieve the above objectives, the present invention is achieved through the following technical solutions:
一种个人护理产品混合设备,包括:A personal care product mixing device including:
上混合桶,所述上混合桶的顶部分别安装有主料盒和副料盒,所述上混合桶的内顶壁上安装有至少两个螺旋管,所述螺旋管的外表面连接有进料管,所述副料盒的内部安装有虹吸管,所述虹吸管的出口端与进料管相连;An upper mixing barrel has a main material box and an auxiliary material box respectively installed on the top of the upper mixing barrel. At least two spiral tubes are installed on the inner top wall of the upper mixing barrel. The outer surface of the spiral tube is connected to an inlet. Material pipe, a siphon pipe is installed inside the auxiliary material box, and the outlet end of the siphon pipe is connected to the feed pipe;
下混合桶,所述上混合桶和下混合桶之间以沙漏管连接,所述沙漏管的内部竖直安装有转轴,所述转轴上安装有位于螺旋管底端的转盘,且转盘位于沙漏管的上半段,所述下混合桶的内部安装有与转轴配合工作的搅拌机构。Lower mixing barrel, the upper mixing barrel and the lower mixing barrel are connected by an hourglass tube. A rotating shaft is installed vertically inside the hourglass tube. A turntable located at the bottom of the spiral tube is installed on the rotating shaft, and the turntable is located on the hourglass tube. In the upper half of the lower mixing barrel, a stirring mechanism that works in conjunction with the rotating shaft is installed inside the lower mixing barrel.
在对液体化妆品原料进行混合时,先将部分原料倒入到副料盒中,液面的高度应当低于虹吸管的顶端高度,然后将另一原料倒入到主料盒内,原料则开始沿着螺旋管下落,在螺旋管内形成流体,由于流体的压力小于静止液体的压力,并且流速越大,压力越小,因此进料管与螺旋管的连接处形成了负压,通过虹吸管的作用,副料盒内的液体流出并汇入到螺旋管内沿着螺旋管一同下落,实现了初步的混合。原料从螺旋管底端流出时,液体会对转盘的表面进行冲击,由于液体流出的路线倾斜朝向转盘表面,因此会对转盘施加一个促使其旋转的力,转盘因此开始快速旋转,转轴同时旋转,带动下混合桶底部的搅拌机构工作对落入到下混合桶内部的液体进行进一步的混合,使产品能够被充分混合。When mixing liquid cosmetic raw materials, first pour some of the raw materials into the auxiliary material box. The height of the liquid level should be lower than the top height of the siphon. Then pour another raw material into the main material box, and the raw materials begin to flow along the Falling along the spiral tube, a fluid is formed in the spiral tube. Since the pressure of the fluid is less than the pressure of the static liquid, and the greater the flow rate, the smaller the pressure, so a negative pressure is formed at the connection between the feed tube and the spiral tube. Through the action of the siphon tube, The liquid in the auxiliary material box flows out and flows into the spiral tube and falls along the spiral tube to achieve preliminary mixing. When the raw material flows out from the bottom of the spiral tube, the liquid will impact the surface of the turntable. Since the liquid flow path is inclined toward the surface of the turntable, a force will be exerted on the turntable to promote its rotation. The turntable will therefore begin to rotate rapidly, and the rotating shaft will rotate at the same time. The stirring mechanism at the bottom of the lower mixing barrel is driven to further mix the liquid falling into the lower mixing barrel, so that the product can be fully mixed.
进一步地,所述进料管靠近螺旋管的一端设有至少三个出口。Further, at least three outlets are provided at one end of the feed tube close to the spiral tube.
进一步地,所述螺旋管的螺旋方向相同,且螺旋管的起点在圆周上等距分布。Further, the spiral directions of the spiral tubes are the same, and the starting points of the spiral tubes are equidistantly distributed on the circumference.
进一步地,所述转盘上等距安装有多个承力板,所述承力板用于接受螺旋管流出液体的冲击。Further, a plurality of load-bearing plates are installed at equal intervals on the turntable, and the load-bearing plates are used to receive the impact of liquid flowing out of the spiral tube.
进一步地,所述转轴上还安装有甩盘,所述甩盘位于沙漏管的下半段。Furthermore, a spinning plate is also installed on the rotating shaft, and the spinning plate is located in the lower half of the hourglass tube.
进一步地,所述下混合桶的内壁上均匀开设有多个呈网状分布的落料槽。Furthermore, a plurality of dropping troughs distributed in a network shape are evenly provided on the inner wall of the lower mixing barrel.
进一步地,所述搅拌机构包括安装在转轴底端的拨杆,所述下混合桶的内壁上弹性安装有多个可水平滑动的划动板,所述划动板的上表面安装有拨片,所述划动板上开设有与拨杆适配的拨槽,所述拨槽使拨杆转动到划动板位置时令划动板逐渐后移。Further, the stirring mechanism includes a lever installed at the bottom end of the rotating shaft, a plurality of horizontally sliding pads are elastically mounted on the inner wall of the lower mixing barrel, and paddles are mounted on the upper surface of the pads. The padding plate is provided with a dialing groove adapted to the lever. The dialing groove causes the padding plate to gradually move backward when the lever is rotated to the position of the paddling plate.
进一步地,所述下混合桶的内壁上固定安装有水平的导向杆,所述划动板活动套设在导向杆上,所述导向杆上还套设有弹簧。Further, a horizontal guide rod is fixedly installed on the inner wall of the lower mixing barrel, the padding plate is movably sleeved on the guide rod, and a spring is also sleeved on the guide rod.
本发明还提供一种个人护理产品的混合方法,其应用于上述的混合设备,包括如下步骤:The present invention also provides a mixing method of personal care products, which is applied to the above-mentioned mixing equipment and includes the following steps:
S1:首先在副料盒中装满原料,然后将其他原料装入主料盒中,原料顺着螺旋管流下,在进料管底端产生负压,将副料盒中的原料抽出混入到螺旋管中,完成初步混合;S1: First fill the auxiliary material box with raw materials, and then put other raw materials into the main material box. The raw materials flow down the spiral tube, and a negative pressure is generated at the bottom of the feeding tube. The raw materials in the auxiliary material box are drawn out and mixed into In the spiral tube, preliminary mixing is completed;
S2:从螺旋管底端流出的液体冲击转盘使转轴旋转,液体在沙漏管的中部汇聚,实现进一步混合;S2: The liquid flowing out from the bottom of the spiral tube impacts the turntable to rotate the rotating shaft, and the liquid gathers in the middle of the hourglass tube to achieve further mixing;
S3:液体落到甩盘上被旋转的甩盘甩到下混合桶的内壁上,沿着落料槽流下,液体在落料槽中流动时相交汇合,实现再一次混合;S3: The liquid falls on the spin plate and is thrown by the rotating spin plate to the inner wall of the lower mixing barrel, and flows down the drop chute. The liquids intersect and merge when flowing in the drop chute to achieve another mixing;
S4:转轴旋转,带动搅拌机构工作将进入下混合桶内的原料进一步混合。S4: The rotating shaft rotates, driving the mixing mechanism to further mix the raw materials entering the lower mixing barrel.
与现有技术相比,本发明借助液体下落时的重力势能以及流体的负压效果实现对液体化妆品的自动混合,无需借助外加动力,避免了能源浪费,节约了成本,通过多重混合的方式提高了混合效果,确保了产品质量,高效节能。Compared with the existing technology, the present invention realizes automatic mixing of liquid cosmetics by utilizing the gravitational potential energy of the liquid when it falls and the negative pressure effect of the fluid. It does not require external power, avoids energy waste, saves costs, and improves the efficiency of liquid cosmetics through multiple mixing methods. It improves the mixing effect, ensures product quality, and is highly efficient and energy-saving.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to describe the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的俯视图;Figure 2 is a top view of the present invention;
图3为本发明的A-A的剖视图;Figure 3 is a cross-sectional view of A-A of the present invention;
图4为本发明的上混合桶的内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the upper mixing barrel of the present invention;
图5为本发明的转轴的结构示意图;Figure 5 is a schematic structural diagram of the rotating shaft of the present invention;
图6为本发明的下混合桶的内部结构示意图;Figure 6 is a schematic diagram of the internal structure of the lower mixing barrel of the present invention;
图7为本发明的划动板的底部结构示意图。Figure 7 is a schematic diagram of the bottom structure of the pad of the present invention.
图中的标号分别代表:1、下混合桶;2、上混合桶;3、主料盒;4、副料盒;5、虹吸管;6、螺旋管;7、沙漏管;8、进料管;9、转盘;10、承力板;11、甩盘;12、转轴;13、拨杆;14、落料槽;15、划动板;16、导向杆;17、拨片;18、拨槽。The numbers in the figure respectively represent: 1. Lower mixing barrel; 2. Upper mixing barrel; 3. Main material box; 4. Auxiliary material box; 5. Siphon tube; 6. Spiral tube; 7. Hourglass tube; 8. Feed tube. ; 9. Turntable; 10. Bearing plate; 11. Swinging plate; 12. Rotating shaft; 13. Lever; 14. Drop chute; 15. Pad; 16. Guide rod; 17. Paddle; 18. Paddle groove.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with examples.
实施例Example
参照图1-7,一种个人护理产品混合设备,包括:Referring to Figure 1-7, a personal care product mixing device includes:
上混合桶2,上混合桶2的顶部分别安装有主料盒3和副料盒4,主料盒3和副料盒4可以分别用于盛放不同的液体原料,上混合桶2的内顶壁上安装有至少两个螺旋管6,螺旋管6的外表面连接有进料管8,副料盒4的内部安装有虹吸管5,虹吸管5的出口端与进料管8相连。The upper mixing barrel 2 has a main material box 3 and an auxiliary material box 4 respectively installed on the top of the upper mixing barrel 2. The main material box 3 and the auxiliary material box 4 can be used to hold different liquid raw materials respectively. At least two spiral tubes 6 are installed on the top wall. The outer surface of the spiral tube 6 is connected to a feed pipe 8. A siphon pipe 5 is installed inside the auxiliary material box 4. The outlet end of the siphon pipe 5 is connected to the feed pipe 8.
在对液体化妆品原料进行混合时,先将部分原料倒入到副料盒4中,液面的高度应当低于虹吸管5的顶端高度,然后将另一原料倒入到主料盒3内,原料则开始沿着螺旋管6下落,在螺旋管6内形成流体,由于流体的压力小于静止液体的压力,并且流速越大,压力越小,因此进料管8与螺旋管6的连接处形成了负压,通过虹吸管5的作用,副料盒4内的液体流出并汇入到螺旋管6内沿着螺旋管6一同下落,实现了初步的混合。When mixing liquid cosmetic raw materials, first pour part of the raw materials into the auxiliary material box 4. The height of the liquid level should be lower than the top height of the siphon 5. Then pour another raw material into the main material box 3. Then it starts to fall along the spiral tube 6, and a fluid is formed in the spiral tube 6. Since the pressure of the fluid is less than the pressure of the static liquid, and the greater the flow rate, the smaller the pressure, so the connection between the feed tube 8 and the spiral tube 6 forms a The negative pressure, through the action of the siphon 5, causes the liquid in the auxiliary material box 4 to flow out and merge into the spiral tube 6 and fall together along the spiral tube 6, thereby achieving preliminary mixing.
其中,在进料管8靠近螺旋管6的一端设有至少三个出口。从副料盒4中流出的液体汇入到螺旋管6前,经过多个出口的分流而被细化,在汇入后则会分布地更均匀,提高了混合效果。Among them, at least three outlets are provided at one end of the feed pipe 8 close to the spiral pipe 6 . Before the liquid flowing out of the auxiliary material box 4 is merged into the spiral tube 6, it is divided by multiple outlets and is refined. After being merged, the liquid will be distributed more evenly, thereby improving the mixing effect.
参照图1,本发明还设有下混合桶1,上混合桶2和下混合桶1之间以沙漏管7连接,从上混合桶2中流下的液体经过沙漏管7中间的缩颈部时,被汇合到一起,起到了进一步混合的效果,沙漏管7的内部竖直安装有转轴12,转轴12上安装有位于螺旋管6底端的转盘9,且转盘9位于沙漏管7的上半段,下混合桶1的内部安装有与转轴12配合工作的搅拌机构。其中,转轴12可通过固定在沙漏管7内壁上的安装架进行安装,此为常见的安装方式,在此不做赘述。Referring to Figure 1, the present invention is also provided with a lower mixing barrel 1. The upper mixing barrel 2 and the lower mixing barrel 1 are connected by an hourglass pipe 7. When the liquid flowing down from the upper mixing barrel 2 passes through the constriction in the middle of the hourglass pipe 7, , are brought together to achieve further mixing effect. A rotating shaft 12 is installed vertically inside the hourglass tube 7 . The rotating shaft 12 is equipped with a turntable 9 located at the bottom of the spiral tube 6 , and the turntable 9 is located in the upper half of the hourglass tube 7 , a stirring mechanism that cooperates with the rotating shaft 12 is installed inside the lower mixing barrel 1. Among them, the rotating shaft 12 can be installed through an installation bracket fixed on the inner wall of the hourglass tube 7. This is a common installation method and will not be described in detail here.
原料从螺旋管6底端流出时,液体会对转盘9的表面进行冲击,由于液体流出的路线倾斜朝向转盘9表面,因此会对转盘9施加一个促使其旋转的力,转盘9因此开始快速旋转,转轴12同时旋转,带动下混合桶1底部的搅拌机构工作对落入到下混合桶1内部的液体进行进一步的混合,使产品能够被充分混合。When the raw material flows out from the bottom of the spiral tube 6, the liquid will impact the surface of the turntable 9. Since the liquid outflow path is inclined toward the surface of the turntable 9, a force will be exerted on the turntable 9 to promote its rotation, and the turntable 9 will start to rotate rapidly. , the rotating shaft 12 rotates at the same time, driving the stirring mechanism at the bottom of the lower mixing barrel 1 to further mix the liquid falling into the inside of the lower mixing barrel 1, so that the product can be fully mixed.
需要注意的是,螺旋管6的螺旋方向相同,且螺旋管6的起点在圆周上等距分布。设置两个或多个螺旋管6时,将每个螺旋管6的螺旋方向设置成相同的方向,当每个螺旋管6流出的液体冲击到转盘9时,会对转盘9施加相同方向的扭转力,从而促使转盘9以更快地速度旋转,避免每股液体的冲击方向相反而导致转盘9的旋转状态不稳定。It should be noted that the spiral directions of the spiral tubes 6 are the same, and the starting points of the spiral tubes 6 are equidistantly distributed on the circumference. When two or more spiral tubes 6 are provided, the spiral direction of each spiral tube 6 is set to the same direction. When the liquid flowing out of each spiral tube 6 impacts the turntable 9, the turntable 9 will be twisted in the same direction. force, thereby prompting the turntable 9 to rotate at a faster speed to avoid the impact of each liquid in the opposite direction and causing the rotation state of the turntable 9 to be unstable.
进一步地,参照图4-5,在转盘9上等距安装有多个承力板10,承力板10用于接受螺旋管6流出液体的冲击。由于从螺旋管6底端流出的液体冲击到转盘9表面上时,带动转盘9旋转的力为液体与转盘9表面的摩擦力,这样对液体中含有动能的利用率较低,因此在转盘9上设置多个承力板10用来承受液体的冲击,使每股液体能够直接冲到承力板10上,转盘9则会受到更大的冲击力,旋转的速度会更快,能够为搅拌机构提供足够的动力。因此设置承力板10能够提高对液体中含有动能的利用率,避免能量的浪费。Further, referring to Figures 4-5, a plurality of load-bearing plates 10 are installed equidistantly on the turntable 9, and the load-bearing plates 10 are used to receive the impact of the liquid flowing out of the spiral tube 6. Because when the liquid flowing out from the bottom of the spiral tube 6 impacts the surface of the turntable 9, the force driving the rotation of the turntable 9 is the friction between the liquid and the surface of the turntable 9, so the utilization rate of the kinetic energy contained in the liquid is low, so when the turntable 9 A plurality of load-bearing plates 10 are provided on the top to withstand the impact of the liquid, so that each liquid can directly rush to the load-bearing plate 10, and the turntable 9 will receive a greater impact force, and the rotation speed will be faster, which can provide stirring Institutions provide sufficient motivation. Therefore, providing the load-bearing plate 10 can improve the utilization rate of the kinetic energy contained in the liquid and avoid the waste of energy.
正常情况下,经过初步混合的液体原料从沙漏管7中落入到下混合桶1中时,绝大部分的液体都直接竖直落下了,因此在转轴12还安装了甩盘11,甩盘11位于沙漏管7的下半段,转轴12旋转时,甩盘11跟随旋转,原料从沙漏管7中部落下后落在甩盘11表面,经过甩盘11的旋转甩动,液体沿着甩盘11的半径方向被甩出甩盘11表面,进而落到下混合桶1的内壁上,液体则会沿着下混合桶1的内壁流下,最终重新落到下混合桶1底部。在上述的下落过程中,原料会被打散,提高了混合效果。Under normal circumstances, when the preliminarily mixed liquid raw materials fall from the hourglass tube 7 into the lower mixing barrel 1, most of the liquid falls directly vertically, so a spinner 11 is also installed on the rotating shaft 12. 11 is located in the lower half of the hourglass tube 7. When the rotating shaft 12 rotates, the spinner 11 rotates accordingly. The raw material falls from the center of the hourglass tube 7 and then falls on the surface of the spinner 11. After the spinner 11 rotates, the liquid moves along the spinner. The radial direction of 11 is thrown off the surface of the spinner 11, and then falls on the inner wall of the lower mixing barrel 1. The liquid will flow down along the inner wall of the lower mixing barrel 1, and finally fall to the bottom of the lower mixing barrel 1 again. During the above-mentioned falling process, the raw materials will be scattered, which improves the mixing effect.
进一步,参照图6,在下混合桶1的内壁上均匀开设有多个呈网状分布的落料槽14。落料槽14呈网状均匀分布在下混合桶1的内壁上,落到下混合桶1内壁上的液体则会优先沿着落料槽14滑下,由于网状的落料槽14上具有很多个相交点,滑下的液体在相交点相遇后会混合到一起,混合后的液体继续下落又会在另一个相交点与其他的落料槽14中的液体进一步混合,经过在落料槽14中的反复相遇和汇合,最终使原料得到更深程度的混合。Further, referring to FIG. 6 , a plurality of dropping grooves 14 distributed in a network are evenly provided on the inner wall of the lower mixing barrel 1 . The drop chute 14 is evenly distributed on the inner wall of the lower mixing barrel 1 in a mesh shape. The liquid falling on the inner wall of the lower mixing barrel 1 will preferentially slide down along the drop chute 14. Since the mesh drop chute 14 has many At the intersection point, the liquid sliding down will be mixed together after meeting at the intersection point. The mixed liquid will continue to fall and will be further mixed with the liquid in other drop chute 14 at another intersection point. After passing through the drop chute 14 The repeated encounters and confluences ultimately lead to a deeper mixing of the raw materials.
参照图5-7,其中,搅拌机构包括安装在转轴12底端的拨杆13,下混合桶1的内壁上弹性安装有多个可水平滑动的划动板15,划动板15的上表面安装有拨片17,划动板15上开设有与拨杆13适配的拨槽18,拨槽18使拨杆13转动到划动板15位置时令划动板15逐渐后移。Referring to Figures 5-7, the stirring mechanism includes a lever 13 installed at the bottom of the rotating shaft 12. A plurality of horizontally sliding pads 15 are elastically mounted on the inner wall of the lower mixing barrel 1. The top surface of the pads 15 is mounted on There is a paddle 17, and a dial groove 18 adapted to the paddle 13 is provided on the pad 15. The paddle groove 18 allows the paddle 13 to rotate to the position of the paddle 15 so that the pad 15 gradually moves backward.
下混合桶1的内壁上固定安装有水平的导向杆16,划动板15活动套设在导向杆16上,导向杆16上还套设有弹簧。A horizontal guide rod 16 is fixedly installed on the inner wall of the lower mixing barrel 1. The sliding plate 15 is movably set on the guide rod 16, and a spring is also set on the guide rod 16.
划动板15通过导向杆16和弹簧弹性安装,转轴12在旋转时,拨杆13以转轴12为圆心转动,当拨杆13转动到划动板15的侧旁时,拨杆13的端部开始进入到拨槽18内,参照图7,由于拨槽18倾斜开设,因此当拨杆13在拨槽18内部移动时,会使得划动板15逐渐向后移,带动划动板15上的拨片17将下混合桶1内部的液体向后划拨,使液体化妆品在下混合桶1内部形成乱流,进而达到充分混合的目的,确保了产品的混合效果。The paddling plate 15 is elastically installed through the guide rod 16 and the spring. When the rotating shaft 12 rotates, the lever 13 rotates with the rotating axis 12 as the center of the circle. When the lever 13 rotates to the side of the padding plate 15, the end of the lever 13 Start entering the dialing groove 18. Refer to Figure 7. Since the dialing groove 18 is opened at an angle, when the lever 13 moves inside the dialing groove 18, the padding plate 15 will gradually move backward, driving the pads on the padding plate 15. The paddle 17 moves the liquid inside the lower mixing barrel 1 backward, so that the liquid cosmetics form turbulent flow inside the lower mixing barrel 1, thereby achieving the purpose of full mixing and ensuring the mixing effect of the product.
本发明还提供一种个人护理产品的混合方法,其应用于上述的混合设备,包括如下步骤:The present invention also provides a mixing method of personal care products, which is applied to the above-mentioned mixing equipment and includes the following steps:
S1:首先在副料盒中装满原料,然后将其他原料装入主料盒中,原料顺着螺旋管流下,在进料管底端产生负压,将副料盒中的原料抽出混入到螺旋管中,完成初步混合;S1: First fill the auxiliary material box with raw materials, and then put other raw materials into the main material box. The raw materials flow down the spiral tube, and a negative pressure is generated at the bottom of the feeding tube. The raw materials in the auxiliary material box are drawn out and mixed into In the spiral tube, preliminary mixing is completed;
S2:从螺旋管底端流出的液体冲击转盘使转轴旋转,液体在沙漏管的中部汇聚,实现进一步混合;S2: The liquid flowing out from the bottom of the spiral tube impacts the turntable to rotate the rotating shaft, and the liquid gathers in the middle of the hourglass tube to achieve further mixing;
S3:液体落到甩盘上被旋转的甩盘甩到下混合桶的内壁上,沿着落料槽流下,液体在落料槽中流动时相交汇合,实现再一次混合;S3: The liquid falls on the spin plate and is thrown by the rotating spin plate to the inner wall of the lower mixing barrel, and flows down the drop chute. The liquids intersect and merge when flowing in the drop chute to achieve another mixing;
S4:转轴旋转,带动搅拌机构工作将进入下混合桶内的原料进一步混合。S4: The rotating shaft rotates, driving the mixing mechanism to further mix the raw materials entering the lower mixing barrel.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本发明各实施例技术方案的保护范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions of the foregoing embodiments. Modifications are made to the recorded technical solutions, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions will not cause the essence of the corresponding technical solutions to depart from the protection scope of the technical solutions of each embodiment of the present invention.
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