CN117099808A - Wonton forming die - Google Patents
Wonton forming die Download PDFInfo
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- CN117099808A CN117099808A CN202210530177.7A CN202210530177A CN117099808A CN 117099808 A CN117099808 A CN 117099808A CN 202210530177 A CN202210530177 A CN 202210530177A CN 117099808 A CN117099808 A CN 117099808A
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- 238000000465 moulding Methods 0.000 claims abstract description 43
- 238000007493 shaping process Methods 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 6
- 235000019699 ravioli Nutrition 0.000 claims 10
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000009966 trimming Methods 0.000 description 16
- 235000014347 soups Nutrition 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 235000013410 fast food Nutrition 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
本发明提供一种馄饨成型模具,包括第一成型模具、第二成型模具,所述第一成型模具中心设置有成型孔,成型孔用于馅皮通过,并在面皮上形成折弯,所述第二成型模具上下贯穿设置在第一成型模具的成型孔上,第二成型模具的外周与第一成型模具的成型孔内壁之间存在间隙。该模具用于方便馄饨的制作,可以在面皮包裹馅料时,对面皮进行成型,为方便馄饨的自动化包制提供制作基础。
The invention provides a wonton forming mold, which includes a first forming mold and a second forming mold. A forming hole is provided in the center of the first forming mold. The forming hole is used for the stuffing skin to pass through and to form a bend on the dough. The second molding mold is disposed vertically through the molding hole of the first molding mold, and there is a gap between the outer periphery of the second molding mold and the inner wall of the molding hole of the first molding mold. This mold is used for making convenience wontons. It can shape the dough when the fillings are wrapped in the dough, providing a basis for automatic packaging of convenience wontons.
Description
技术领域Technical field
本发明属于食品加工领域,尤其涉及一种馄饨成型模具。The invention belongs to the field of food processing, and in particular relates to a wonton forming mold.
背景技术Background technique
方便馄饨是一种新型的方便食品,是传统的馄饨改良而成的,适合加入到方便类食品内,可以快速熟制食用,制作时通常在馄饨封口处留设有汤汁进入口,可以让汤汁迅速接触馅料,从而实现快速食用的目的,但是传统的馄饨都很难实现机械化加工,这种留设汤汁入口的馄饨就更难实现自动化机械加工了,往往都需要工人手工包制,生产效率低、人工成本高,极大的影响了产品的普及。Instant wonton is a new type of convenience food, which is improved from traditional wonton. It is suitable to be added to convenience foods and can be quickly cooked and eaten. When making, there is usually a soup inlet at the sealing part of the wonton, which allows the soup to enter. The soup quickly contacts the fillings, thereby achieving the purpose of quick consumption. However, traditional wontons are difficult to achieve mechanized processing. Such wontons with a soup entrance are even more difficult to achieve automated mechanical processing, and workers often need to wrap them manually. , low production efficiency and high labor costs have greatly affected the popularity of the product.
发明内容Contents of the invention
本发明的目的在于提供一种馄饨成型模具,该模具用于方便馄饨的制作,可以在面皮包裹馅料时,对面皮进行成型,为方便馄饨的自动化包制提供制作基础。The object of the present invention is to provide a wonton forming mold, which is used to facilitate the production of wontons. The mold can shape the dough when the fillings are wrapped in the dough, and provide a basis for the automatic packaging of convenient wontons.
为实现上述目的,本发明的技术方案是:一种馄饨成型模具,包括第一成型模具、第二成型模具,所述第一成型模具中心设置有成型孔,成型孔用于馅皮通过,并在面皮上形成折弯,所述第二成型模具上下贯穿设置在第一成型模具的成型孔上,第二成型模具的外周与第一成型模具的成型孔内壁之间存在间隙。In order to achieve the above object, the technical solution of the present invention is: a wonton forming mold, including a first forming mold and a second forming mold. The center of the first forming mold is provided with a forming hole, and the forming hole is used for the stuffing to pass through, and A bend is formed on the dough, and the second molding mold is disposed vertically through the molding hole of the first molding mold. There is a gap between the outer periphery of the second molding mold and the inner wall of the molding hole of the first molding mold.
所述成型孔的上端设有过度弧面。The upper end of the forming hole is provided with an excessive arc surface.
所述第一成型模具的成型孔内壁设有用于使面皮折弯的折弯凸起。The inner wall of the forming hole of the first forming mold is provided with a bending protrusion for bending the dough.
所述第一成型模具的成型孔形状与第二成型模具的横截面形状相同,成型孔的形状由成型孔及其内部的凸起共同构成。The shape of the molding hole of the first molding die is the same as the cross-sectional shape of the second molding mold, and the shape of the molding hole is composed of the molding hole and the protrusion inside it.
所述成型孔内的折边凸起为多个时,折边凸起前端不相接。When there are multiple folding protrusions in the forming hole, the front ends of the folding protrusions are not connected.
所述第二成型模具为一个柱状结构,整体空心或下端设置有空腔。The second forming mold is a columnar structure, which is hollow as a whole or has a cavity at its lower end.
所述折边凸起上端面为坡面,与成型孔过度弧面连续设置。The upper end surface of the folding protrusion is a slope surface, which is continuously arranged with the transition arc surface of the forming hole.
还包括修形机构,设置在第一成型模具下方,包括安装板、成对设置的修形臂,气缸、两个联动杆、一个连杆,所述气缸安装在安装板一侧,安装板上对应第一成型模具的成型孔设置有通孔,所述两个联动杆设置在通孔两侧,其中一个联动杆与气缸活塞杆连接,所述连杆设置在两联动杆之间,两端与对应的联动杆铰接,所述连杆中部通过转轴连接在安装板上,所述成对设置的修形臂分别布置在通孔一侧,修形臂通过中部设置的转轴安装在安装板上,修形臂内端安装有修形顶头,外端与联动杆铰接,在气缸的驱动下,两修形臂修行顶头相向运动。It also includes a trimming mechanism, which is arranged under the first forming mold and includes a mounting plate, trimming arms arranged in pairs, a cylinder, two linkage rods, and a connecting rod. The cylinder is installed on one side of the mounting plate, and the mounting plate A through hole is provided corresponding to the forming hole of the first forming mold. The two linkage rods are arranged on both sides of the through hole. One of the linkage rods is connected to the cylinder piston rod. The connecting rod is arranged between the two linkage rods, with both ends Hinged with the corresponding linkage rod, the middle part of the connecting rod is connected to the mounting plate through a rotating shaft. The paired modifying arms are respectively arranged on one side of the through hole. The modifying arms are installed on the mounting plate through the rotating axis provided in the middle. , the inner end of the trimming arm is equipped with a trimming head, and the outer end is hinged with the linkage rod. Driven by the cylinder, the trimming heads of the two trimming arms move toward each other.
所述修形机构为多个,纵向叠加设置。There are multiple shaping mechanisms, which are stacked vertically.
所述修形顶头对应于折边凸起设置;修形臂为曲杆。The shaping head is arranged corresponding to the flanging protrusion; the shaping arm is a curved rod.
所述成对设置修形臂的修形顶头处于相邻极限位置处时,两顶头不相接,且修形顶头位置超出对应的折边凸起的顶端。When the trimming heads of the pair of trimming arms are at adjacent extreme positions, the two heads are not connected, and the position of the trimming head exceeds the top of the corresponding flanging protrusion.
本发明成型模具,可以通过第二成型模具将馅皮下压入第一成型模具的成型孔,使馅皮聚拢包裹馅料,同时利用成型孔在面皮上形成折弯,从而为后续馄饨包制时留设汤汁入口打好基础,满足馄饨制作需求,最大限度的模拟手工操作,实现自动化加工。The forming mold of the present invention can press the stuffing skin into the forming hole of the first forming mold through the second forming mold, so that the stuffing skin can be gathered to wrap the filling, and at the same time, the forming hole can be used to form a bend in the dough, thereby making it easier for subsequent wonton wrapping. The soup entrance is left to lay the foundation to meet the needs of wonton making, simulate manual operations to the maximum extent, and realize automated processing.
附图说明Description of drawings
图1为第一成型模具的结构示意图。Figure 1 is a schematic structural diagram of the first forming mold.
图2为实施例1的结构示意图。Figure 2 is a schematic structural diagram of Embodiment 1.
图3为本实施例2的结构示意图。Figure 3 is a schematic structural diagram of Embodiment 2.
图4为修形机构结构示意图。Figure 4 is a schematic structural diagram of the modification mechanism.
图5为修行机构和第一、第二成型模具结构示意图。Figure 5 is a schematic structural diagram of the practice mechanism and the first and second molding dies.
具体实施方式Detailed ways
实施例1Example 1
如图1、2所示,一种方便馄饨成型模具,包括第一成型模具1、第二成型模具2,第一成型模具1为一个板块,中心设置有成型孔11,成型孔11的一相对边上对称设置有折边凸起12,第二成型模具2为一个空心圆柱体,上下贯穿设置在第一成型模具的成型孔上,第二成型模具的外周与第一成型模具的成型孔内壁之间存在间隙,由驱动装置驱动在成型孔内垂直上下运动。As shown in Figures 1 and 2, a convenient wonton forming mold includes a first forming mold 1 and a second forming mold 2. The first forming mold 1 is a plate with a forming hole 11 in the center and an opposite side of the forming hole 11. Folding protrusions 12 are symmetrically arranged on the sides. The second molding die 2 is a hollow cylinder, which is disposed on the molding hole of the first molding mold up and down. The outer periphery of the second molding mold is in contact with the inner wall of the molding hole of the first molding mold. There is a gap between them, and they are driven by the driving device to move vertically up and down in the forming hole.
使用时,面皮位于第一成型模具上,第二成型模下压将面皮压入第一成型模的成型孔内,完成馅皮的聚拢。During use, the dough is positioned on the first forming mold, and the second forming mold presses the dough into the forming hole of the first forming mold to complete the gathering of the stuffing.
需要说明的是,折边凸起的数量可以根据使用需求设置,任何数量和形成的折边凸起都为本申请的保护范围。It should be noted that the number of folding protrusions can be set according to usage requirements, and any number and formation of folding protrusions are within the scope of protection of this application.
实施例2Example 2
如图3所示,一种方便馄饨成型模具,包括第一成型模具1、第二成型模具2,第一成型模具1为一个板块,中心设置有成型孔11,成型孔11的一相对边上对称设置有折边凸起12,第二成型模具为一个空心柱状体,其横截面与成型孔形状相同,由于成型孔形状是有成型孔及其折边凸起共同构成的,第二成型模具为了与成型孔形状相同,那么在对应于第一成型模具的折边凸起处设置凹面21,同样的第二成型模具贯穿设置在第一成型模具的成型孔上,第二成型模具的外周与第一成型模具的成型孔内壁之间存在间隙,由驱动装置驱动在成型孔内垂直上下运动。As shown in Figure 3, a convenient wonton forming mold includes a first forming mold 1 and a second forming mold 2. The first forming mold 1 is a plate with a forming hole 11 in the center and one opposite side of the forming hole 11. The folding protrusions 12 are symmetrically arranged. The second molding die is a hollow columnar body, the cross section of which is the same as the shape of the forming hole. Since the shape of the forming hole is composed of the forming hole and its folding protrusions, the second forming mold In order to have the same shape as the molding hole, a concave surface 21 is provided at the folding protrusion corresponding to the first molding die. The same second molding mold is disposed through the molding hole of the first molding mold. The outer periphery of the second molding mold is in line with the shape of the molding hole. There is a gap between the inner walls of the forming hole of the first forming mold, and the first forming mold is driven by a driving device to move vertically up and down in the forming hole.
成型孔的上端设有过度弧面13,折边凸起上端面为坡面,与成型孔过度弧面连续设置,防止面皮下压使破损。The upper end of the forming hole is provided with an excessive arc surface 13, and the upper end surface of the folding protrusion is a slope surface, which is arranged continuously with the excessive arc surface of the forming hole to prevent the dough from being damaged by pressing down.
本实施例中,将第二成型模具的形状与第一成型模具的成型模形状统一,使他们之间的间隙保持一直,聚拢的馅皮效果更美观、成型效果更好。In this embodiment, the shape of the second molding mold is unified with the shape of the molding mold of the first molding mold, so that the gap between them is kept constant, and the gathered stuffing effect is more beautiful and the molding effect is better.
需要说明的是,本申请中的折边凸起和对应的凹面是相对而言的,存在凸起必然就会存在凹面,如果描述为第二成型模具上设置有凸起对应第一模具的凹面,与本申请是实质相同的。It should be noted that the hemming protrusion and the corresponding concave surface in this application are relative terms. If there is a protrusion, there will inevitably be a concave surface. If it is described as having a protrusion on the second mold, it corresponds to the concave surface of the first mold. , which is essentially the same as this application.
实施例3Example 3
第二成型模具的形式除了实施例1、2外,还可以设置为下端设置有空腔的实心柱体,空腔用于容纳馅料,防止馅料被压碎,两种不同的形式,整体空心的构成一个圆筒,便于直接在上部设置于馅料下料机构;但是当馅皮上已经放置了馅料的,也可以采用本实施例的结构,根据实际需求使用即可。In addition to Embodiments 1 and 2, the form of the second molding mold can also be configured as a solid cylinder with a cavity at the lower end. The cavity is used to accommodate the filling and prevent the filling from being crushed. Two different forms, the whole The hollow one forms a cylinder, so that the filling discharging mechanism can be directly arranged on the upper part; however, when the filling has been placed on the filling skin, the structure of this embodiment can also be adopted, and it can be used according to actual needs.
实施例4Example 4
如图4,在实施例1、2的基础上,还包括修形机构,包括成对设置的修形臂51,第二气缸52、两个第二联动杆53、一个第二连杆54,第二气缸52安装在安装板31第一气缸的对侧,两个第二联动杆53设置在通孔36两侧,其中一个联动杆53与第二气缸52活塞杆前端连接,第二连杆54设置在两第二联动杆53之间,两端与对应的第二联动杆53铰接,第二连杆54中部通过转轴连接在安装板上,成对设置的修形臂51通过中部设置的转轴安装在安装板31上,分别位于在通孔一侧,修形臂51内端安装有修形顶头55,外端与第二联动杆53铰接,成对设置修形臂的修形顶头在气缸的驱动下相向运动。两修形顶头不接触,且修形顶头位置超出对应的折边凸起的顶端。As shown in Figure 4, on the basis of Embodiments 1 and 2, it also includes a modification mechanism, including a pair of modification arms 51, a second cylinder 52, two second linkage rods 53, and a second connecting rod 54. The second cylinder 52 is installed on the opposite side of the first cylinder on the mounting plate 31. Two second linkage rods 53 are arranged on both sides of the through hole 36. One of the linkage rods 53 is connected to the front end of the piston rod of the second cylinder 52. The second connecting rod 54 is arranged between the two second linkage rods 53, and both ends are hinged with the corresponding second linkage rod 53. The middle part of the second linkage 54 is connected to the mounting plate through the rotating shaft, and the paired modifying arms 51 are arranged through the middle part. The rotating shaft is installed on the mounting plate 31, respectively located on one side of the through hole. The inner end of the trimming arm 51 is equipped with a trimming head 55, and the outer end is hinged with the second linkage rod 53. The trimming heads of the trimming arms are arranged in pairs. They move in opposite directions driven by the cylinder. The two modified plugs are not in contact, and the position of the modified plug exceeds the top of the corresponding flanging protrusion.
也即是说本实施例对应成型模具折边凸起位置设置了两个相向运动的顶头,目的是进一步把成型模具形成的折边向内推,强化折边形态,提高产品仿手工度,同时防止折边不到位,捏合后折边位置打开的问题。That is to say, in this embodiment, two oppositely moving heads are provided corresponding to the folding convex positions of the forming mold. The purpose is to further push the folding edge formed by the forming mold inward, strengthen the folding shape, and improve the hand-like quality of the product. At the same time, Prevent the problem that the folding edge is not in place and the folding position opens after pinching.
虽然本实施例中两修形顶头限定为不接触,但是根据外形设置需要,两修形顶头也可以抵触,同时修形机构也可以设置多组,如图5所示,修形不同位置的面皮折边,设有多组时,纵向叠加设置,可以共用一个安装板,也可以分开安装。Although the two trimming heads are limited to non-contact in this embodiment, the two trimming heads can also be in contact according to the shape setting requirements. At the same time, the trimming mechanism can also be provided with multiple groups, as shown in Figure 5, to trim the dough at different positions. When there are multiple groups of hems, they can be stacked vertically and can share a mounting plate or be installed separately.
本申请技术方案,主要的目的是在面皮包拢馅料时,在面皮上形成折弯,配合后续的捏合步骤,使捏合点和折弯部配合形成汤汁入口,从而实现自动化的方便馄饨制作。The main purpose of the technical solution of this application is to form a bend in the dough when wrapping the fillings, and cooperate with the subsequent kneading steps to make the kneading point and the bending part cooperate to form a soup entrance, thereby realizing automated and convenient wonton making. .
Claims (11)
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CN202210530177.7A CN117099808A (en) | 2022-05-16 | 2022-05-16 | Wonton forming die |
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