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CN117084032A - A control system and method for a self-propelled film-covered transplanting machine for rhizome Chinese medicinal materials - Google Patents

A control system and method for a self-propelled film-covered transplanting machine for rhizome Chinese medicinal materials Download PDF

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Publication number
CN117084032A
CN117084032A CN202311101511.8A CN202311101511A CN117084032A CN 117084032 A CN117084032 A CN 117084032A CN 202311101511 A CN202311101511 A CN 202311101511A CN 117084032 A CN117084032 A CN 117084032A
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control module
film
self
control system
transplanting
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CN117084032B (en
Inventor
于庆旭
曹光乔
钟成义
刘燕
龚艳
陈彬
张井超
谭本垠
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C11/00Transplanting machines
    • A01C11/02Transplanting machines for seedlings
    • A01C11/025Transplanting machines using seedling trays; Devices for removing the seedlings from the trays
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/02Combined machines with two or more soil-working tools of different kind
    • A01B49/022Combined machines with two or more soil-working tools of different kind at least one tool being actively driven
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/04Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/04Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
    • A01B49/06Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising
    • A01B49/065Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising the soil-working tools being actively driven
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C5/00Making or covering furrows or holes for sowing, planting or manuring
    • A01C5/06Machines for making or covering drills or furrows for sowing or planting
    • A01C5/062Devices for making drills or furrows
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C5/00Making or covering furrows or holes for sowing, planting or manuring
    • A01C5/06Machines for making or covering drills or furrows for sowing or planting
    • A01C5/066Devices for covering drills or furrows
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protection of plants
    • A01G13/30Ground coverings
    • A01G13/37Arrangements for laying out or removing ground coverings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G25/00Watering gardens, fields, sports grounds or the like
    • A01G25/09Watering arrangements making use of movable installations on wheels or the like

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Soil Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Water Supply & Treatment (AREA)
  • Transplanting Machines (AREA)

Abstract

本发明公开了中药材种植机械技术领域的一种自走式根茎类中药材露头覆膜移栽机控制系统及方法,包括设备端和转动驾驶室,设备端包括电子总控制系统、视觉传感器、触摸显示屏和电动执行机构,还包括对应连接移栽机自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置等电动执行机构的自走式底盘装置控制模块、旋耕松土装置控制模块、固体颗粒施肥装置模块、开沟装置控制模块、电控移栽装置控制模块、灌溉防尘装置控制模块、覆土装置控制模块和覆膜装置控制模块,该装置自动化程度高,工作效率提高,无需多人同时工作,节约人工成本,具有创造性。

The invention discloses a control system and method for a self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine in the technical field of Chinese herbal medicine planting machinery. It includes an equipment end and a rotating cab. The equipment end includes an electronic master control system, a visual sensor, The touch screen and electric actuator also include the corresponding connected transplanter self-propelled chassis device, rotary tillage soil loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation dust-proof device, soil covering device and mulching device. Self-propelled chassis device control module of electric actuators such as membrane device, rotary tillage and soil loosening device control module, solid particle fertilization device module, ditching device control module, electronically controlled transplanting device control module, irrigation dust-proof device control module, The soil covering device control module and the film covering device control module have a high degree of automation, improve work efficiency, eliminate the need for multiple people to work at the same time, save labor costs, and are creative.

Description

一种自走式根茎类中药材露头覆膜移栽机控制系统及方法A self-propelled control system and method for a film-covered outcrop transplanting machine for rhizome Chinese medicinal materials

技术领域Technical field

本发明涉及中药材种植机械技术领域,具体为一种自走式根茎类中药材露头覆膜移栽机控制系统及方法。The invention relates to the technical field of Chinese medicinal material planting machinery, and specifically relates to a control system and method for a self-propelled rhizome Chinese medicinal material outcrop and film-covered transplanting machine.

背景技术Background technique

根茎类中药是指入药部分是根茎或带有少量根部或肉质鳞叶的地下茎类药材,随着中药材产业的飞速发展,根茎类中药材的需求逐年提高,但我国中药材种植仍以传统人工作业方式为主,随着人工费用不断升高,导致中药源头人工成本剧增,药材价格将居高不下,已经影响中药产业健康稳定发展;众所周知,根茎类中药材一般采用育苗移栽模式,在种苗移栽过程中需要开沟、覆土和覆膜等作业环节,传统的移栽作业方式,需要多人工分步完成,不仅作业效率低,作业质量差,而且人工成本高,故实际生产中亟需设计一种用于根茎类中药材移栽的设备,使其可以自动化完成开沟、覆土和覆膜等工作,基于此,本发明设计了一种自走式根茎类中药材露头覆膜移栽机控制系统及方法,以解决上述问题。Rhizome Chinese medicines refer to medicinal materials whose medicinal parts are rhizomes or underground stems with a small amount of roots or fleshy scales. With the rapid development of the Chinese medicinal materials industry, the demand for rhizome Chinese medicinal materials is increasing year by year. However, the cultivation of Chinese medicinal materials in China is still based on traditional methods. Mainly based on work methods, as labor costs continue to rise, labor costs at the source of traditional Chinese medicine will increase sharply, and the price of medicinal materials will remain high, which has affected the healthy and stable development of the traditional Chinese medicine industry. As we all know, rhizome Chinese medicinal materials generally adopt the seedling and transplanting model. During the seedling transplanting process, operations such as trenching, soil covering, and film covering are required. The traditional transplanting operation method requires multiple workers to complete it step by step. Not only is the operation efficiency low, the operation quality is poor, but the labor cost is high, so the actual production There is an urgent need to design an equipment for transplanting rhizome Chinese medicinal materials so that it can automatically complete trenching, soil covering, film covering, etc. Based on this, the present invention has designed a self-propelled rhizome Chinese medicinal material outcrop mulch. Film transplanting machine control system and method to solve the above problems.

发明内容Contents of the invention

本发明的目的在于提供一种自走式根茎类中药材露头覆膜移栽机控制系统及方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a control system and method for a self-propelled film-covered transplanting machine for rhizome Chinese medicinal materials, so as to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种自走式根茎类中药材露头覆膜移栽机控制系统,包括:设备端和转动驾驶室,所述设备端包括电子总控制系统、视觉传感器、触摸显示屏和电动执行机构,所述电动执行机构包括自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置,所述自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置一一对应信号连接有自走式底盘装置控制模块、旋耕松土装置控制模块、固体颗粒施肥装置模块、开沟装置控制模块、电控移栽装置控制模块、灌溉防尘装置控制模块、覆土装置控制模块和覆膜装置控制模块,所述电子总控制系统与视觉传感器、触摸显示屏、自走式底盘装置控制模块、旋耕松土装置控制模块、固体颗粒施肥装置模块、开沟装置控制模块、电控移栽装置控制模块、灌溉防尘装置控制模块、覆土装置控制模块和覆膜装置控制模块信号连接,所述电子总控制系统用于接收和发送环境监测数据和控制移栽机工作的命令,所述视觉传感器采用双摄像头,安装在自走式底盘装置最前端两侧位置,所述视觉传感器依据算法,可实时输出移栽机移动速度,且可得到移栽机前进端地面的实时高度参数,可输出移栽机前进中轴线地形的二维轮廓曲线,所述触摸显示屏上还设置有急停按钮、启动按钮和快速切换按钮,所述启动按钮控制移栽机所有电动执行机构及控制系统的启动和停止,所述触摸显示屏可实时显示和控制自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置的作业参数,所述急停按钮可立刻断电,停止所有装置控制模块的作业,所述快速切换按钮可快速切换转动驾驶室方向和自走式底盘装置的前进方向。In order to achieve the above object, the present invention provides the following technical solution: a self-propelled control system for a film-covered rhizome Chinese medicinal material outcrop transplanting machine, including: an equipment end and a rotating cab. The equipment end includes an electronic master control system, a visual Sensors, touch display screens and electric actuators, which include self-propelled chassis devices, rotary tillage soil loosening devices, solid particle fertilization, ditching devices, electronically controlled transplanting devices, irrigation dust-proof devices, soil covering devices and Film coating device, the self-propelled chassis device, rotary tillage loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation dust-proof device, soil covering device and film coating device have one-to-one corresponding signal connections with automatic Walking chassis device control module, rotary tillage and loosening device control module, solid particle fertilization device module, ditching device control module, electronically controlled transplanting device control module, irrigation dust-proof device control module, soil covering device control module and film covering device Control module, the electronic total control system and visual sensor, touch display screen, self-propelled chassis device control module, rotary tillage soil loosening device control module, solid particle fertilization device module, ditching device control module, and electronically controlled transplanting device The control module, the irrigation dust-proof device control module, the soil covering device control module and the film covering device control module are signally connected. The electronic master control system is used to receive and send environmental monitoring data and commands to control the operation of the transplanter. The visual sensor Using dual cameras, installed on both sides of the front end of the self-propelled chassis device, the visual sensor can output the moving speed of the transplanter in real time based on the algorithm, and can obtain the real-time height parameters of the ground at the forward end of the transplanter, and can output the transplantation speed. The two-dimensional contour curve of the topography of the forward central axis of the transplanter. The touch screen is also equipped with an emergency stop button, a start button and a quick switching button. The start button controls the start and start of all electric actuators and control systems of the transplanter. Stop, the touch screen can display and control the status of the self-propelled chassis device, rotary tillage and loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation and dust-proof device, soil covering device and film covering device in real time. According to the operation parameters, the emergency stop button can immediately cut off the power and stop the operation of all device control modules. The quick switch button can quickly switch the direction of the rotating cab and the forward direction of the self-propelled chassis device.

优选的,所述灌溉防尘装置包括通过管道连接在水箱和喷头之间的第一流量泵,所述第一流量泵通过第八PLC与电子总控制系统信号连接,所述水箱安装在自走式底盘装置上,所述喷头通过连接水箱的管道进行安装且朝向地面。Preferably, the irrigation dust-proof device includes a first flow pump connected between the water tank and the nozzle through a pipeline, the first flow pump is signally connected to the electronic master control system through the eighth PLC, and the water tank is installed on the self-propelled On the chassis device, the nozzle is installed through a pipe connected to the water tank and faces the ground.

优选的,所述自走式底盘装置控制模块包括与移栽机提供动力的柴油机信号连接的柴油机启动模块和柴油机调速控制模块,所述柴油机启动模块和柴油机调速控制模块信号连接有第一PLC,所述第一PLC信号连接分动箱控制模块,所述分动箱控制模块分别信号连接操纵杆模块和分动箱,所述柴油机调速控制模块信号连接刹车踏板模块和油门踏板模块,所述操纵杆模块与快速切换按钮信号连接,所述柴油机还驱动连接发电机,所述发动机利用充电模块给移栽机的蓄电池充电,所述蓄电池通过启动开关连接第一PLC。Preferably, the self-propelled chassis device control module includes a diesel engine starting module and a diesel engine speed control module that are signal-connected to the diesel engine powered by the transplanting machine. The diesel engine starting module and the diesel engine speed control module are signal-connected to a first PLC, the first PLC signal is connected to the transfer case control module, the transfer case control module is connected to the joystick module and the transfer case with signals respectively, and the diesel engine speed control module is connected to the brake pedal module and the accelerator pedal module with signals, The joystick module is signal-connected to the quick switch button, and the diesel engine is also connected to the generator. The engine uses the charging module to charge the battery of the transplanter. The battery is connected to the first PLC through the start switch.

优选的,所述旋耕松土装置控制模块包括与电子总控制系统信号连接的第二PLC,所述第二PLC信号连接有控制旋耕松土装置高度的第一电动推杆、旋耕松土装置的旋耕滚筒电机和与旋耕刀片转轴连接的扭矩传感器,所述第一电动推杆伸缩长度变量计算表达式为:Preferably, the control module of the rotary tillage and loosening device includes a second PLC signal connected to the electronic master control system, and the second PLC signal is connected to the first electric push rod and the first electric push rod for controlling the height of the rotary tilling and loosening device. The rotary tillage drum motor of the soil device and the torque sensor connected to the rotary tillage blade shaft, the calculation expression of the telescopic length variable of the first electric push rod is:

其中,Lx1为第一电动推杆伸缩长度,变量控制值;H0为旋耕深度值,为用户输入值;LM1为第一电动推杆初始长度,为固定值;H1为大臂上铰接点到履带底端距离值,为固定值;L为大臂长度,为固定值;L1为大臂上铰接点与第一电动推杆铰接点距离,为固定值;L2为小臂长度,为固定值;L3为旋耕刀长度,为固定值;α为小臂垂直角度,为固定值;D为旋耕滚筒电机直径,为固定值。 Among them , L The distance from the upper hinge point to the bottom of the crawler track is a fixed value; L is the length of the boom, which is a fixed value; L 1 is the distance from the upper hinge point of the boom to the hinge point of the first electric push rod, which is a fixed value; L 2 is the small The length of the arm is a fixed value; L 3 is the length of the rotary blade, which is a fixed value; α is the vertical angle of the small arm, which is a fixed value; D is the diameter of the rotary drum motor, which is a fixed value.

优选的,所述固体颗粒施肥装置模块包括与电子总控制系统信号连接的第三PLC,所述第三PLC信号连接有控制固体颗粒施肥装置排肥量的伺服电机和挤压团聚、大颗粒肥料块的施肥滚筒电机。Preferably, the solid particle fertilizer device module includes a third PLC signal connected with the electronic master control system. The third PLC signal is connected with a servo motor that controls the fertilizer discharge amount of the solid particle fertilizer device and extrusion agglomeration and large particle fertilizer. Block fertilizer drum motor.

优选的,所述开沟装置控制模块包括与电子总控制系统信号连接的第四PLC,所述第四PLC信号连接有控制开沟装置深度的第二电动推杆和用于连接仿生减阻开沟器的第一振动器,所述第二电动推杆伸缩长度变量计算表达式为:Preferably, the trenching device control module includes a fourth PLC signal connected to the electronic master control system. The fourth PLC signal is connected to a second electric push rod for controlling the depth of the trenching device and a bionic drag reduction switch. The first vibrator of the groover, the calculation expression of the telescopic length variable of the second electric push rod is:

Lx2=H2 L x2 =H 2

其中,Lx2为第二电动推杆伸缩长度,变量控制值;H2为开沟深度值,为用户输入值。Among them, L x2 is the telescopic length of the second electric push rod, a variable control value; H 2 is the trenching depth value, which is a user input value.

优选的,所述电控移栽装置控制模块包括与电子总控制系统信号连接的第五PLC,所述第五PLC信号连接有可调节电控移栽装置与地面高度的第三电动推杆、用于取苗的取苗滚筒电机、用于输送种苗的输送滚筒电机和用于给种苗排序的排序滚筒电机,所述电控移栽装置通过第四电动推杆控制排序滚筒电机的高度,所述电控移栽装置的种苗箱上安装有用于排出种苗的第二振动器,所述第四电动推杆和第二振动器也与第五PLC信号连接,所述第三电动推杆伸缩长度变量计算表达式为:Preferably, the electronically controlled transplanting device control module includes a fifth PLC signal connected to the electronic master control system, and the fifth PLC signal is connected to a third electric push rod that can adjust the height of the electronically controlled transplanting device and the ground. A seedling drum motor for taking seedlings, a transport drum motor for transporting seedlings, and a sorting drum motor for sorting seedlings. The electronically controlled transplanting device controls the height of the sorting drum motor through a fourth electric push rod. , the seedling box of the electronically controlled transplanting device is equipped with a second vibrator for discharging seedlings, the fourth electric push rod and the second vibrator are also connected to the fifth PLC signal, and the third electric push rod The calculation expression of the push rod telescopic length variable is:

Lx3=H3 Lx3 = H3

其中,Lx3为第三电动推杆伸缩长度,变量控制值;H3为电控移栽装置与地面高度值,为用户输入值;Among them , L

所述第四电动推杆伸缩长度变量计算表达式为:The calculation expression of the telescopic length variable of the fourth electric push rod is:

Lx4=H4 Lx4H4

其中,Lx4为第四电动推杆伸缩长度,变量控制值;H4为排序滚筒电机的高度值,为用户输入值。Among them, L x4 is the telescopic length of the fourth electric push rod, variable control value; H4 is the height value of the sorting drum motor, which is the user input value.

优选的,所述覆土装置控制模块包括与电子总控制系统信号连接的第六PLC,所述第六PLC信号连接有可调节覆土装置高度的第五电动推杆和控制抛土刀片转动的覆土滚筒电机,所述第五电动推杆伸缩长度变量计算表达式为:Preferably, the soil covering device control module includes a sixth PLC signal connected to the electronic master control system. The sixth PLC signal is connected to a fifth electric push rod that can adjust the height of the soil covering device and a soil covering roller that controls the rotation of the soil throwing blade. motor, the calculation expression of the telescopic length variable of the fifth electric push rod is:

Lx5=H5 L x5 =H 5

其中,Lx5为第五电动推杆伸缩长度,变量控制值;H5为调节覆土装置高度值,为用户输入值。Among them, L x5 is the telescopic length of the fifth electric push rod, a variable control value; H 5 is the height value of the soil covering device, which is a user input value.

优选的,所述覆膜装置控制模块包括与电子总控制系统信号连接的第七PLC,所述第七PLC信号连接有可调节覆膜装置的切膜刀高度的第六电动推杆和调节整卷薄膜的覆膜水平位置的电控丝杠部件,所述第六电动推杆伸缩长度变量计算表达式为:Preferably, the laminating device control module includes a seventh PLC signal connected to the electronic master control system, and the seventh PLC signal is connected to a sixth electric push rod and an adjustment adjuster that can adjust the height of the film cutting knife of the laminating device. The electronically controlled screw component of the film-coated horizontal position of the roll film, the calculation expression of the telescopic length variable of the sixth electric push rod is:

Lx6=H6 L x6 =H 6

其中,Lx6为第六电动推杆伸缩长度,变量控制值;H6为切膜刀高度值,为用户输入值。 Among them, L

一种自走式根茎类中药材露头覆膜移栽机控制方法,所述覆膜移栽机为权利要求1-9中任一所述覆膜移栽机控制系统,所述控制方法包括如下步骤:A control method for a self-propelled film-covered transplanting machine for outcrops of rhizome Chinese medicinal materials. The film-covered transplanter is a film-covered transplanter control system according to any one of claims 1 to 9. The control method includes the following: step:

S1:通过自主上下高度可调的旋耕松土装置和开沟装置进行土壤的旋耕和开沟,使松弛土壤深度符合种植要求;S1: Rotary tillage and trenching of the soil are carried out through the autonomous height-adjustable rotary tillage and furrowing device, so that the depth of the loosened soil meets the planting requirements;

S2:电控移栽装置伴随自走式底盘装置的匀速移动将药材苗有序间隔均匀放入沟槽内;S2: The electronically controlled transplanting device moves at a constant speed with the self-propelled chassis device to place the medicinal seedlings into the trench in an orderly manner and evenly spaced;

S3:覆土装置根据需要进行高度调整,使覆土区平整;S3: Adjust the height of the soil covering device as needed to make the soil covering area flat;

S4:最后通过覆膜装置进行覆膜。S4: Finally, the lamination is carried out through the lamination device.

与现有技术相比,本发明的有益效果是:本发明通过上下高度可调的旋耕松土装置和开沟装置进行土壤的旋耕和开沟,再利用触摸显示屏触发电控移苗装置工作,在自走式底盘装置匀速移动时将药材苗有序间隔均匀放入沟槽内,最后利用覆土装置和覆膜装置进行覆土掩埋和薄膜覆盖,该装置自动化程度高,工作效率提高,无需多人同时工作,节约人工成本,具有创造性。Compared with the existing technology, the beneficial effects of the present invention are: the present invention performs rotary tillage and ditching of soil through a rotary tillage and soil-digging device and a ditching device with adjustable upper and lower heights, and then uses a touch screen to trigger electronically controlled transplanting of seedlings When the device works, when the self-propelled chassis device moves at a constant speed, the medicinal seedlings are placed into the trench in an orderly manner and evenly spaced. Finally, the soil covering device and the film covering device are used to cover the soil and bury it with film. This device has a high degree of automation and improves work efficiency. There is no need for multiple people to work at the same time, saving labor costs and being creative.

附图说明Description of the drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.

图1为本发明系统原理图;Figure 1 is a schematic diagram of the system of the present invention;

图2为图1中自走式底盘装置控制模块原理图;Figure 2 is a schematic diagram of the control module of the self-propelled chassis device in Figure 1;

图3为图1中旋耕松土装置控制模块原理图;Figure 3 is a schematic diagram of the control module of the rotary tillage and loosening device in Figure 1;

图4为图1中固体颗粒施肥装置控制模块原理图;Figure 4 is a schematic diagram of the control module of the solid particle fertilization device in Figure 1;

图5为图1中开沟装置控制模块原理图;Figure 5 is a schematic diagram of the control module of the trenching device in Figure 1;

图6为图1中电控移苗装置控制模块原理图;Figure 6 is a schematic diagram of the control module of the electronically controlled seedling transplanting device in Figure 1;

图7为图1中覆土装置控制模块原理图;Figure 7 is a schematic diagram of the control module of the soil covering device in Figure 1;

图8为图1中覆膜装置控制模块原理图;Figure 8 is a schematic diagram of the control module of the laminating device in Figure 1;

图9为本发明一种移动轨迹示意图。Figure 9 is a schematic diagram of a moving trajectory of the present invention.

附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:

1-电子总控制系统,2-视觉传感器,3-触摸显示屏,4-自走式底盘装置控制模块,5-旋耕松土装置控制模块,6-固体颗粒施肥装置模块,7-开沟装置控制模块,8-电控移栽装置控制模块,9-灌溉防尘装置控制模块,10-覆土装置控制模块,11-覆膜装置控制模块。1-Electronic master control system, 2-Visual sensor, 3-Touch display screen, 4-Self-propelled chassis device control module, 5-Rotary tillage and soil loosening device control module, 6-Solid particle fertilizer device module, 7-Trenching Device control module, 8-electrically controlled transplanting device control module, 9-irrigation and dust-proof device control module, 10-soil covering device control module, 11-film covering device control module.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside" and so on is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation. Specific orientations of construction and operation are therefore not to be construed as limitations of the invention.

请参阅图1-8,本发明提供一种技术方案:一种自走式根茎类中药材露头覆膜移栽机控制系统,包括:设备端和转动驾驶室,设备端包括电子总控制系统1、视觉传感器2、触摸显示屏3和电动执行机构,电动执行机构包括自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置,自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置一一对应信号连接有自走式底盘装置控制模块4、旋耕松土装置控制模块5、固体颗粒施肥装置模块6、开沟装置控制模块7、电控移栽装置控制模块8、灌溉防尘装置控制模块9、覆土装置控制模块10和覆膜装置控制模块11,电子总控制系统1与视觉传感器2、触摸显示屏3、自走式底盘装置控制模块4、旋耕松土装置控制模块5、固体颗粒施肥装置模块6、开沟装置控制模块7、电控移栽装置控制模块8、灌溉防尘装置控制模块9、覆土装置控制模块10和覆膜装置控制模块11信号连接,电子总控制系统1用于接收和发送环境监测数据和控制移栽机工作的命令,视觉传感器2采用双摄像头,安装在自走式底盘装置最前端两侧位置,视觉传感器2依据算法,可实时输出移栽机移动速度,且可得到移栽机前进端地面的实时高度参数,可输出移栽机前进中轴线地形的二维轮廓曲线,触摸显示屏3上还设置有急停按钮、启动按钮和快速切换按钮,启动按钮控制移栽机所有电动执行机构及控制系统的启动和停止,触摸显示屏3可实时显示和控制自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置的作业参数,急停按钮可立刻断电,停止所有装置控制模块的作业,快速切换按钮可快速切换转动驾驶室方向和自走式底盘装置的前进方向。Please refer to Figures 1-8. The present invention provides a technical solution: a control system for a self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine, including: an equipment end and a rotating cab. The equipment end includes an electronic master control system 1 , visual sensor 2, touch screen 3 and electric actuator. The electric actuator includes a self-propelled chassis device, a rotary tillage and soil loosening device, a solid particle fertilization device, a ditching device, an electronically controlled transplanting device, an irrigation and dust-proof device, and a soil covering device. device and film covering device, self-propelled chassis device, rotary tillage and soil loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation dust-proof device, soil covering device and film covering device, one-to-one corresponding signal connection with automatic Walking chassis device control module 4, rotary tillage and loosening device control module 5, solid particle fertilization device module 6, ditching device control module 7, electronically controlled transplanting device control module 8, irrigation dust-proof device control module 9, soil covering device Control module 10 and film covering device control module 11, electronic master control system 1 and visual sensor 2, touch screen 3, self-propelled chassis device control module 4, rotary tillage soil loosening device control module 5, solid particle fertilization device module 6 , ditching device control module 7, electronically controlled transplanting device control module 8, irrigation dust-proof device control module 9, soil covering device control module 10 and film covering device control module 11 signal connection, the electronic master control system 1 is used to receive and send Environmental monitoring data and commands to control the work of the transplanter. The visual sensor 2 uses dual cameras and is installed on both sides of the front end of the self-propelled chassis device. The visual sensor 2 can output the moving speed of the transplanter in real time based on the algorithm, and can obtain The real-time height parameters of the ground at the forward end of the transplanter can output the two-dimensional contour curve of the terrain along the forward central axis of the transplanter. The touch screen 3 is also equipped with an emergency stop button, a start button and a quick switching button. The start button controls transplanting. The touch screen 3 can start and stop all electric actuators and control systems of the machine. The touch screen 3 can display and control the self-propelled chassis device, rotary tillage and soil loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation and prevention device in real time. The emergency stop button can immediately cut off the power and stop the operation of all device control modules, and the quick switch button can quickly switch the direction of the rotating cab and the forward direction of the self-propelled chassis device.

进一步的,灌溉防尘装置包括通过管道连接在水箱和喷头之间的第一流量泵,第一流量泵通过第八PLC与电子总控制系统1信号连接,水箱安装在自走式底盘装置上,喷头通过连接水箱的管道进行安装且朝向地面,根据移栽机前进速度和触摸显示屏3上输入的灌溉用水亩用量指令,通过电子总控制系统1配合第八PLC控制第一流量泵实时控制灌溉量;具体为:喷头安装在覆土装置前端上面,不仅可以对种苗进行洒水灌溉,同时可抑制覆土装置覆土作业过程中的扬尘。Further, the irrigation dust-proof device includes a first flow pump connected between the water tank and the nozzle through a pipeline. The first flow pump is signally connected to the electronic master control system 1 through the eighth PLC. The water tank is installed on the self-propelled chassis device. The sprinkler head is installed through the pipe connected to the water tank and faces the ground. According to the forward speed of the transplanter and the irrigation water consumption instruction input on the touch screen 3, the first flow pump is controlled in real time through the electronic master control system 1 and the eighth PLC. The amount; specifically: the sprinkler head is installed on the front end of the soil covering device, which can not only sprinkle water on the seedlings, but also suppress dust during the soil covering operation of the soil covering device.

进一步的,自走式底盘装置控制模块4包括与移栽机提供动力的柴油机信号连接的柴油机启动模块和柴油机调速控制模块,柴油机启动模块和柴油机调速控制模块信号连接有第一PLC,第一PLC信号连接分动箱控制模块,分动箱控制模块分别信号连接操纵杆模块和分动箱,柴油机调速控制模块信号连接刹车踏板模块和油门踏板模块,操纵杆模块与快速切换按钮信号连接,柴油机还驱动连接发电机,发动机利用充电模块给移栽机的蓄电池充电,蓄电池通过启动开关连接第一PLC,其中,操纵杆模块包括操纵杆A和B,分别用于前进后退和转向,分动箱的两侧动力输出端分别连接移栽机两侧的履带轮的动力轴,通过快速切换按钮可以改变两侧动力的转动方向和转动驾驶室的转动电机工作方向,发电机为整体供电。Further, the self-propelled chassis device control module 4 includes a diesel engine starting module and a diesel engine speed control module that are signal-connected to the diesel engine powered by the transplanting machine. The diesel engine starting module and the diesel engine speed control module are signal-connected to the first PLC. A PLC signal is connected to the transfer case control module. The transfer case control module is connected to the joystick module and the transfer case respectively. The diesel engine speed control module signal is connected to the brake pedal module and the accelerator pedal module. The joystick module is connected to the quick switch button signal. The diesel engine also drives and connects the generator. The engine uses the charging module to charge the battery of the transplanter. The battery is connected to the first PLC through the start switch. The joystick module includes joysticks A and B, which are used for forward, backward and steering respectively. The power output ends on both sides of the moving box are respectively connected to the power shafts of the track wheels on both sides of the transplanter. The rotation direction of the power on both sides and the working direction of the rotation motor of the rotating cab can be changed through the quick switch button. The generator provides power for the whole.

进一步的,旋耕松土装置控制模块5包括与电子总控制系统1信号连接的第二PLC,第二PLC信号连接有控制旋耕松土装置高度的第一电动推杆、旋耕松土装置的旋耕滚筒电机和与旋耕刀片转轴连接的扭矩传感器,在触摸显示屏3上输入旋耕松土厚度参数,根据视觉传感器2、扭矩传感器输出的速度、高度和扭矩等参数,旋耕松土装置控制模块5自动控制旋耕滚筒电机转速和第一电动推杆行程;当土壤硬度较大,扭矩传感器得到的扭矩参数过大时,旋耕松土装置的旋耕刀片破碎土壤力矩不够,会自动增加旋耕滚筒电机的输出功率,提高输出转速;当旋耕刀片触碰石头、硬物等卡住时候,输出功率超过旋耕滚筒电机负载时候,旋耕松土装置控制模块5控制旋耕滚筒电机降低转速,且第一电动推杆自动抬起旋耕松土装置实现过载保护;第一电动推杆可依据移栽机前进中轴线地形的二维轮廓曲线,实现仿地形控制旋耕松土装置高度,实现仿地旋耕松土,保证松土层厚度一致性;在使用中:第一电动推杆伸缩长度变量计算表达式为:Further, the control module 5 of the rotary tillage and loosening device includes a second PLC signal connected to the electronic master control system 1. The second PLC signal is connected to the first electric push rod and the rotary tilling and loosening device for controlling the height of the rotary tilling and loosening device. The rotary tillage drum motor and the torque sensor connected to the rotary tillage blade shaft, input the rotary tillage soil thickness parameters on the touch screen 3, and according to the parameters such as speed, height and torque output by the visual sensor 2 and the torque sensor, the rotary tillage loosening is The soil device control module 5 automatically controls the rotary tillage drum motor speed and the first electric push rod stroke; when the soil hardness is large and the torque parameter obtained by the torque sensor is too large, the rotary tillage blade of the rotary tillage loosening device does not have enough torque to break the soil. It will automatically increase the output power of the rotary tillage drum motor and increase the output speed; when the rotary tillage blade touches a stone, hard object, etc. and gets stuck, and the output power exceeds the load of the rotary tillage drum motor, the rotary tillage loosening device control module 5 controls the rotary tillage blade. The tillage drum motor reduces the speed, and the first electric push rod automatically lifts the rotary tillage and loosening device to achieve overload protection; the first electric push rod can realize terrain-imitating control of rotary tillage according to the two-dimensional contour curve of the terrain along the forward central axis of the transplanter. The height of the soil loosening device realizes ground-like rotary plowing and loosening of soil to ensure the consistency of the thickness of the loose soil layer; in use: the calculation expression of the telescopic length variable of the first electric push rod is:

其中,Lx1为第一电动推杆伸缩长度,变量控制值;H0为旋耕深度值,为用户输入值;LM1为第一电动推杆初始长度,为固定值;H1为大臂上铰接点到履带底端距离值,为固定值;L为大臂长度,为固定值;L1为大臂上铰接点与第一电动推杆铰接点距离,为固定值;L2为小臂长度,为固定值;L3为旋耕刀长度,为固定值;α为小臂垂直角度,为固定值;D为旋耕滚筒电机直径,为固定值。 Among them , L The distance from the upper hinge point to the bottom of the crawler track is a fixed value; L is the length of the boom, which is a fixed value; L 1 is the distance from the upper hinge point of the boom to the hinge point of the first electric push rod, which is a fixed value; L 2 is the small The length of the arm is a fixed value; L 3 is the length of the rotary blade, which is a fixed value; α is the vertical angle of the small arm, which is a fixed value; D is the diameter of the rotary drum motor, which is a fixed value.

进一步的,固体颗粒施肥装置模块6包括与电子总控制系统1信号连接的第三PLC,第三PLC信号连接有控制固体颗粒施肥装置排肥量的伺服电机和挤压团聚、大颗粒肥料块的施肥滚筒电机,可依据移栽机前进速度和触摸显示屏3上输入的施肥亩用量指令,实时控制伺服电机工作,进而控制排肥量;且施肥滚筒电机可以控制固体颗粒施肥装置上的2个电控螺旋绞龙部件,使其旋转方向相反,可将团聚、大颗粒的肥料块挤压破碎,保证进肥口位置的颗粒肥运动、同时防止堵塞排肥机构。Further, the solid particle fertilizer device module 6 includes a third PLC signal connected to the electronic master control system 1. The third PLC signal is connected to a servo motor that controls the fertilizer discharge amount of the solid particle fertilizer device and a servo motor for extruding agglomeration and large-grain fertilizer blocks. The fertilizing roller motor can control the servo motor in real time according to the forward speed of the transplanter and the fertilizer amount instructions input on the touch screen 3, thereby controlling the amount of fertilizer discharge; and the fertilizing roller motor can control 2 on the solid particle fertilizing device The electronically controlled spiral auger component rotates in the opposite direction, which can squeeze and break the agglomerated and large-grained fertilizer blocks, ensuring the movement of the granular fertilizer at the fertilizer inlet and preventing blockage of the fertilizer discharge mechanism.

进一步的,开沟装置控制模块7包括与电子总控制系统1信号连接的第四PLC,第四PLC信号连接有控制开沟装置深度的第二电动推杆和用于连接仿生减阻开沟器的第一振动器,根据视觉传感器2输出的移栽机前进速度和高度参数,结合触摸显示屏3上输入的开沟深度参数指令,控制第二电动推杆、第一振动器,第二电动推杆可调节开沟装置与地面的高度,控制开沟深度,第一振动器可控制开沟装置的仿生减阻开沟器的振动频率,实现减阻开沟,保证开沟质量,在使用中:第二电动推杆伸缩长度变量计算表达式为:Further, the trenching device control module 7 includes a fourth PLC signal connected to the electronic master control system 1. The fourth PLC signal is connected to a second electric push rod that controls the depth of the trenching device and is used to connect the bionic drag reduction trencher. The first vibrator controls the second electric push rod, the first vibrator, and the second electric push rod according to the forward speed and height parameters of the transplanter output by the visual sensor 2 and the trench depth parameter command input on the touch screen 3. The push rod can adjust the height of the trenching device and the ground to control the trenching depth. The first vibrator can control the vibration frequency of the bionic drag-reducing trenching device of the trenching device to achieve drag-reducing trenching and ensure trenching quality. Medium: The calculation expression of the telescopic length variable of the second electric push rod is:

Lx2=H2 L x2 =H 2

其中,Lx2为第二电动推杆伸缩长度,变量控制值;H2为开沟深度值,为用户输入值。Among them, L x2 is the telescopic length of the second electric push rod, a variable control value; H 2 is the trenching depth value, which is a user input value.

进一步的,电控移栽装置控制模块8包括与电子总控制系统1信号连接的第五PLC,第五PLC信号连接有可调节电控移栽装置与地面高度的第三电动推杆、用于取苗的取苗滚筒电机、用于输送种苗的输送滚筒电机和用于给种苗排序的排序滚筒电机,电控移栽装置通过第四电动推杆控制排序滚筒电机的高度,电控移栽装置的种苗箱上安装有用于排出种苗的第二振动器,第四电动推杆和第二振动器也与第五PLC信号连接,根据移栽机前进速度和触摸显示屏3上输入的种苗移栽株距参数指令,控制第三电动推杆、第二振动器、取苗滚筒电机、第四电动推杆、排序滚筒电机、输送滚筒电机,保证最佳的取苗、分苗、排序和输送移栽作业质量,在使用中:第三电动推杆伸缩长度变量计算表达式为:Further, the electronically controlled transplanting device control module 8 includes a fifth PLC signal connected to the electronic master control system 1. The fifth PLC signal is connected to a third electric push rod that can adjust the height of the electronically controlled transplanting device and the ground. The seedling drum motor for taking seedlings, the transport drum motor for transporting seedlings and the sorting drum motor for sorting seedlings. The electronically controlled transplanting device controls the height of the sorting drum motor through the fourth electric push rod. A second vibrator for discharging seedlings is installed on the seedling box of the planting device. The fourth electric push rod and the second vibrator are also connected to the fifth PLC signal. According to the forward speed of the transplanter and the input on the touch screen 3 The seedling transplanting spacing parameter command controls the third electric push rod, the second vibrator, the seedling drum motor, the fourth electric push rod, the sorting drum motor, and the conveying drum motor to ensure the best seedling extraction, seedling separation, Sorting and conveying transplanting operation quality, in use: The calculation expression of the third electric push rod telescopic length variable is:

Lx3=H3 Lx3 = H3

其中,Lx3为第三电动推杆伸缩长度,变量控制值;H3为电控移栽装置与地面高度值,为用户输入值;Among them , L

第四电动推杆伸缩长度变量计算表达式为:The calculation expression of the telescopic length variable of the fourth electric push rod is:

Lx4=H4 Lx4H4

其中,Lx4为第四电动推杆伸缩长度,变量控制值;H4为排序滚筒电机的高度值,为用户输入值。Among them, L x4 is the telescopic length of the fourth electric push rod, variable control value; H4 is the height value of the sorting drum motor, which is the user input value.

进一步的,覆土装置控制模块10包括与电子总控制系统1信号连接的第六PLC,第六PLC信号连接有可调节覆土装置高度的第五电动推杆和控制抛土刀片转动的覆土滚筒电机,通过第五电动推杆控制覆土装置升降,控制覆土作业高度;覆土滚筒电机带动抛土刀片旋转切割土壤,将碎土抛起来,一部分土壤对种植沟中移栽好的种苗进行二次覆土,另一部分土壤抛到覆土装置的覆土焊接罩壳内,进行后续的薄膜覆土作业,在使用中:第五电动推杆伸缩长度变量计算表达式为:Further, the soil covering device control module 10 includes a sixth PLC signal connected to the electronic master control system 1. The sixth PLC signal is connected to a fifth electric push rod that can adjust the height of the soil covering device and a soil covering drum motor that controls the rotation of the soil throwing blade. The fifth electric push rod is used to control the lifting and lowering of the soil covering device to control the height of the soil covering operation; the soil covering drum motor drives the soil throwing blade to rotate and cut the soil, throwing up the broken soil, and a part of the soil is used to cover the transplanted seedlings in the planting trench with soil again. The other part of the soil is thrown into the soil covering welding cover of the soil covering device for subsequent film soil covering operations. During use: the calculation expression of the telescopic length variable of the fifth electric push rod is:

Lx5=H5 L x5 =H 5

其中,Lx5为第五电动推杆伸缩长度,变量控制值;H5为调节覆土装置高度值,为用户输入值。Among them, L x5 is the telescopic length of the fifth electric push rod, a variable control value; H 5 is the height value of the soil covering device, which is a user input value.

进一步的,覆膜装置控制模块11包括与电子总控制系统1信号连接的第七PLC,第七PLC信号连接有可调节覆膜装置的切膜刀高度的第六电动推杆和调节整卷薄膜的覆膜水平位置的电控丝杠部件,通过电控丝杠部件可调节覆膜装置的支架水平位置,即调节整卷薄膜的覆膜水平位置,保证薄膜的膜侧与种苗头部距离;覆膜装置的扎膜滚轮部件的扎膜滚轮中间设计有尖刺,在扎膜滚轮的重量作用下,扎膜滚轮可铺平薄膜,完成覆膜作业,同时尖刺薄膜,以砸破薄膜,便于后期雨水渗入膜下土壤里,提高膜下土壤含水率。切膜刀通过第六电动推杆安装在覆土装置的支架最后端下方,第六电动推杆控制切膜刀上下移动,可切断薄膜,切膜刀内侧的倒勾,将切割的薄膜一端勾起来,可省去人工切薄膜、提起剩下薄膜,便于后续继续铺膜作业,在使用中:第六电动推杆伸缩长度变量计算表达式为:Further, the laminating device control module 11 includes a seventh PLC signal connected to the electronic master control system 1. The seventh PLC signal is connected to a sixth electric push rod that can adjust the height of the film cutter of the laminating device and to adjust the entire roll of film. The electronically controlled screw component of the film coating horizontal position can adjust the horizontal position of the bracket of the film coating device through the electronic control screw component, that is, adjust the film coating horizontal position of the entire roll of film to ensure the distance between the film side of the film and the seedling head. ; The film-tie roller part of the lamination device is designed with spikes in the middle. Under the weight of the film-tie roller, the film-tie roller can flatten the film and complete the lamination operation. At the same time, the film is punctured to break the film. , to facilitate the subsequent penetration of rainwater into the soil under the film and increase the moisture content of the soil under the film. The film cutting knife is installed under the rearmost end of the bracket of the soil covering device through the sixth electric push rod. The sixth electric push rod controls the film cutting knife to move up and down to cut off the film. The underhook on the inside of the film cutting knife hooks up one end of the cut film. , which can save the need for manual cutting of the film and lifting the remaining film, so as to facilitate subsequent film laying operations. In use: the calculation expression of the sixth electric push rod telescopic length variable is:

Lx6=H6 L x6 =H 6

其中,Lx6为第六电动推杆伸缩长度,变量控制值;H6为切膜刀高度值,为用户输入值。 Among them, L

一种自走式根茎类中药材露头覆膜移栽机控制方法,控制方法包括如下步骤:A control method for a self-propelled film-covered outcrop transplanting machine for rhizome Chinese medicinal materials. The control method includes the following steps:

S1:分别向移栽机的肥料箱和水箱中加入颗粒肥料和水,在移栽机的托盘中放置整捆根茎类种苗,安装整卷薄膜,检查视觉传感器2是否有遮挡;打开启动按钮启动移栽机,在触摸显示屏3上输入:作业速度、旋耕松土厚度、施肥亩用量、开沟深度、种苗移栽行距和株距、投苗高度、灌溉用水亩用量;做好移栽前的准备工作;通过触摸显示屏3人工启动自走式底盘装置控制模块4,通过设置在转动驾驶室内的操纵杆模块、刹车踏板模块和油门踏板模块将移栽机移动到移栽田地;通过触摸显示屏3人工启动电控移栽装置控制模块8,控制电控移栽装置;驾驶人员将移栽机托盘中的根茎类种苗放置于移栽机的种苗箱中,通过调节电控移栽装置的螺母调节种苗箱后端振幅;当第一个种苗将落地时,此时电控移栽装置的橡胶柔性输送带前端的充苗区均充满种苗,可人工停止电控移栽装置作业;S1: Add granular fertilizer and water to the fertilizer tank and water tank of the transplanter respectively, place the entire bundle of rhizome seedlings in the tray of the transplanter, install the entire roll of film, check whether the visual sensor 2 is blocked; turn on the start button Start the transplanter and input on the touch screen 3: operating speed, thickness of rotary tillage soil, amount of fertilizer per acre, trenching depth, seedling transplanting row spacing and plant spacing, seedling height, and irrigation water amount per acre; do the transplanting well. Preparation work before planting; manually start the self-propelled chassis device control module 4 through the touch screen 3, and move the transplanter to the transplanting field through the joystick module, brake pedal module and accelerator pedal module installed in the rotating cab; The electronically controlled transplanting device control module 8 is manually started by touching the display screen 3 to control the electronically controlled transplanting device; the driver places the rhizome seedlings in the transplanter tray into the seedling box of the transplanter, and adjusts the electric The nut of the electronically controlled transplanting device adjusts the amplitude of the rear end of the seedling box; when the first seedling is about to land, the seedling filling area at the front end of the rubber flexible conveyor belt of the electronically controlled transplanting device is full of seedlings, and the power can be manually stopped. Control transplanting device operations;

开始移栽作业前,需人工将整卷薄膜的一端扯下,用土壤固定薄膜,通过触摸显示屏3点击自动作业命令,电子总控制系统1启动各装置工作,移栽机按输入作业速度自动前进,电动推杆将各装置自动调整到工作位置,再启动各装置的滚筒电机和私服电机开始工作,进行旋耕松土作业、施肥、开沟、移栽、灌溉、覆土、覆膜作业;Before starting the transplanting operation, one end of the entire roll of film needs to be manually pulled off, and the film is fixed with soil. Click the automatic operation command through the touch screen 3. The electronic master control system 1 starts the work of each device, and the transplanter automatically operates according to the input operation speed. Moving forward, the electric push rod automatically adjusts each device to the working position, and then starts the drum motor and private motor of each device to start working, performing rotary tillage and soil loosening operations, fertilization, trenching, transplanting, irrigation, soil covering, and film covering operations;

移栽过程中需要人工补充种苗箱种苗,只需驾驶人员将驾驶人员将移栽机托盘中的根茎类种苗放置于种苗箱中;During the transplanting process, it is necessary to manually replenish the seedlings in the seedling box. The driver only needs to place the rhizome seedlings in the transplanter tray into the seedling box;

S2:当第一行移栽结束时,驾驶人员可踩刹车脚踏模块的踏板停止移栽作业,此时电子总控制系统1控制移栽机立刻停车,各装置的滚筒电机和私服电机停止工作,第七电动推杆控制切膜刀操作切膜作业,切膜作业完成后其余电动伸缩杆将各装置恢复到原位;S2: When the first row of transplanting is completed, the driver can step on the pedal of the brake pedal module to stop the transplanting operation. At this time, the electronic master control system 1 controls the transplanter to stop immediately, and the drum motors and private motors of each device stop working. , the seventh electric push rod controls the film cutting knife to operate the film cutting operation. After the film cutting operation is completed, the remaining electric telescopic rods restore each device to its original position;

中途如果遇到突发的事故,可按急停按钮,此时移栽机各装置立刻断电停止工作;解除事故后,需重新打开启动按钮,移栽机重新启动,电子总控制系统1自动控制各电动伸缩杆,将各装置恢复到原位;If you encounter a sudden accident midway, you can press the emergency stop button. At this time, all devices of the transplanter will immediately cut off power and stop working; after the accident is resolved, you need to turn on the start button again, the transplanter will restart, and the electronic master control system will automatically Control each electric telescopic rod to restore each device to its original position;

S3:可采用人工操作换行或自动换行;当移栽机换行时,优先执行“V”型换行方式(参考图9所示),完成换行作业,可减少地表压痕。人工操作“V”型换行时,驾驶员左手前方推操纵杆模块的操纵杆A,移栽机向前移动,同时可用右手向左或右方向推动操纵杆模块的操纵杆B,移栽机可以左拐弯或右拐弯,人工控制移栽机从第一行移栽结束点A处移动到第二行掉头区域B处,此时自走式底盘装置朝向不变的,且与第二行作业轴线重合;在B处驾驶员向前或向后推动操纵杆模块的操纵杆B,转动驾驶室可实现180°旋转掉头,驾驶员点击快速切换按钮,移栽机保持原始操作模式,左手前方推操纵杆模块的操纵杆A,移栽机依然可以向前移动,从B处移动到第二行开始移栽点C处,即移栽换行作业完成。自动“V”型换行时,驾驶员可通过触摸显示屏3点击自动换行命令,移栽机自动从A处移动到B处,在B处停车,自动旋转转动驾驶室180°,再从B处移动到C处,在C处停车等待移栽,且自动执行快速切换按钮的功能,保持移栽机原始操作模式;S3: Manual line wrapping or automatic line wrapping can be used; when the transplanter changes lines, the "V" type line wrapping method is given priority (refer to Figure 9) to complete the line wrapping operation and reduce surface indentations. When manually operating the "V" type line feed, the driver's left hand pushes the joystick A of the joystick module forward, and the transplanter moves forward. At the same time, the right hand can be used to push the joystick B of the joystick module left or right, and the transplanter can Turn left or right, and manually control the transplanter to move from the transplanting end point A of the first row to the U-turn area B of the second row. At this time, the orientation of the self-propelled chassis device remains unchanged and is aligned with the operation axis of the second row. Coincidence; at B, the driver pushes the joystick B of the joystick module forward or backward, and turns the cab to achieve a 180° rotation. The driver clicks the quick switch button, and the transplanter maintains the original operating mode. Push the left hand forward to control Using lever A of the lever module, the transplanter can still move forward from point B to point C where the second row starts transplanting, that is, the transplanting and row-changing operation is completed. During automatic "V" type wrap, the driver can click the automatic wrap command through the touch screen 3. The transplanter will automatically move from A to B, stop at B, automatically rotate the cab 180°, and then move from B to B. Move to C, park at C and wait for transplanting, and automatically execute the function of the quick switch button to maintain the original operating mode of the transplanter;

S4:换行作业结束后,可依次重复上述S1与S2操作,直至第二行移栽结束,再重复S3操作,直至移栽田地的整个移栽任务完成。S4: After the row-changing operation is completed, the above-mentioned S1 and S2 operations can be repeated in sequence until the second row of transplanting is completed, and then the S3 operation is repeated until the entire transplanting task of the transplanted field is completed.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the invention. in an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1.一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于,所述控制系统包括:设备端和转动驾驶室,所述设备端包括电子总控制系统(1)、视觉传感器(2)、触摸显示屏(3)和电动执行机构,所述电动执行机构包括自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置,所述自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置一一对应信号连接有自走式底盘装置控制模块(4)、旋耕松土装置控制模块(5)、固体颗粒施肥装置模块(6)、开沟装置控制模块(7)、电控移栽装置控制模块(8)、灌溉防尘装置控制模块(9)、覆土装置控制模块(10)和覆膜装置控制模块(11),所述电子总控制系统(1)与视觉传感器(2)、触摸显示屏(3)、自走式底盘装置控制模块(4)、旋耕松土装置控制模块(5)、固体颗粒施肥装置模块(6)、开沟装置控制模块(7)、电控移栽装置控制模块(8)、灌溉防尘装置控制模块(9)、覆土装置控制模块(10)和覆膜装置控制模块(11)信号连接,所述电子总控制系统(1)用于接收和发送环境监测数据和控制移栽机工作的命令,所述视觉传感器(2)采用双摄像头,安装在自走式底盘装置最前端两侧位置,所述视觉传感器(2)依据算法,可实时输出移栽机移动速度,且可得到移栽机前进端地面的实时高度参数,可输出移栽机前进中轴线地形的二维轮廓曲线,所述触摸显示屏(3)上还设置有急停按钮、启动按钮和快速切换按钮,所述启动按钮控制移栽机所有电动执行机构及控制系统的启动和停止,所述触摸显示屏(3)可实时显示和控制自走式底盘装置、旋耕松土装置、固体颗粒施肥、开沟装置、电控移栽装置、灌溉防尘装置、覆土装置和覆膜装置的作业参数,所述急停按钮可立刻断电,停止所有装置控制模块的作业,所述快速切换按钮可快速切换转动驾驶室方向和自走式底盘装置的前进方向。1. A self-propelled control system for a film-covered outcrop transplanting machine for rhizome Chinese medicinal materials, characterized in that the control system includes: an equipment end and a rotating cab, and the equipment end includes an electronic master control system (1), Vision sensor (2), touch screen (3) and electric actuator. The electric actuator includes a self-propelled chassis device, a rotary tillage and soil loosening device, a solid particle fertilization device, a ditching device, an electronically controlled transplanting device, and an irrigation device. Dust-proof device, soil-covering device and film-covering device, the self-propelled chassis device, rotary tillage and loosening device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation dust-proof device, soil-covering device and film-covering device One-to-one corresponding signal connections include the self-propelled chassis device control module (4), rotary tillage and loosening device control module (5), solid particle fertilization device module (6), trenching device control module (7), and electronically controlled transplanting Device control module (8), irrigation dust-proof device control module (9), soil covering device control module (10) and film covering device control module (11), the electronic master control system (1) and the visual sensor (2), Touch screen (3), self-propelled chassis device control module (4), rotary tillage and soil loosening device control module (5), solid particle fertilizer device module (6), trenching device control module (7), electronically controlled shifting The planting device control module (8), the irrigation dust-proof device control module (9), the soil covering device control module (10) and the film covering device control module (11) are signally connected. The electronic master control system (1) is used to receive and Send environmental monitoring data and commands to control the operation of the transplanter. The visual sensor (2) adopts dual cameras and is installed on both sides of the front end of the self-propelled chassis device. The visual sensor (2) can output in real time based on the algorithm. The moving speed of the transplanter can be obtained, and the real-time height parameters of the ground at the forward end of the transplanter can be obtained, and the two-dimensional contour curve of the terrain of the forward central axis of the transplanter can be output. The touch screen (3) is also provided with an emergency stop button. , start button and quick switching button. The start button controls the start and stop of all electric actuators and control systems of the transplanter. The touch display screen (3) can display and control the self-propelled chassis device, rotary tillage system in real time. The operating parameters of the soil device, solid particle fertilization, ditching device, electronically controlled transplanting device, irrigation dust-proof device, soil covering device and film covering device. The emergency stop button can immediately cut off the power and stop the operation of all device control modules. The quick switching button can quickly switch the direction of the rotating cab and the forward direction of the self-propelled chassis device. 2.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述灌溉防尘装置包括通过管道连接在水箱和喷头之间的第一流量泵,所述第一流量泵通过第八PLC与电子总控制系统(1)信号连接,所述水箱安装在自走式底盘装置上,所述喷头通过连接水箱的管道进行安装且朝向地面。2. A self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine control system according to claim 1, characterized in that: the irrigation dust-proof device includes a first pipe connected between the water tank and the nozzle through a pipeline. Flow pump, the first flow pump is signal-connected to the electronic master control system (1) through the eighth PLC, the water tank is installed on the self-propelled chassis device, and the nozzle is installed through a pipe connected to the water tank and faces the ground. 3.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述自走式底盘装置控制模块(4)包括与移栽机提供动力的柴油机信号连接的柴油机启动模块和柴油机调速控制模块,所述柴油机启动模块和柴油机调速控制模块信号连接有第一PLC,所述第一PLC信号连接分动箱控制模块,所述分动箱控制模块分别信号连接操纵杆模块和分动箱,所述柴油机调速控制模块信号连接刹车踏板模块和油门踏板模块,所述操纵杆模块与快速切换按钮信号连接,所述柴油机还驱动连接发电机,所述发动机利用充电模块给移栽机的蓄电池充电,所述蓄电池通过启动开关连接第一PLC。3. A control system for a self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine according to claim 1, characterized in that: the self-propelled chassis device control module (4) includes a module that provides power with the transplanting machine. The diesel engine starting module and the diesel engine speed control module are connected to the diesel engine signal. The diesel engine starting module and the diesel engine speed control module are connected to the first PLC signal. The first PLC signal is connected to the transfer case control module. The transfer case control module The box control module is connected to the joystick module and the transfer case with signals respectively. The diesel engine speed control module is connected with the brake pedal module and the accelerator pedal module with signals. The joystick module is connected with the quick switch button signal. The diesel engine is also connected to generate electricity. The engine uses the charging module to charge the battery of the transplanting machine, and the battery is connected to the first PLC through the start switch. 4.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述旋耕松土装置控制模块(5)包括与电子总控制系统(1)信号连接的第二PLC,所述第二PLC信号连接有控制旋耕松土装置高度的第一电动推杆、旋耕松土装置的旋耕滚筒电机和与旋耕刀片转轴连接的扭矩传感器,所述第一电动推杆伸缩长度变量计算表达式为:4. A self-propelled film-covered rhizome Chinese herbal medicine outcrop transplanting machine control system according to claim 1, characterized in that: the rotary tillage loosening device control module (5) includes an electronic master control system ( 1) A second PLC with signal connection. The second PLC signal is connected with the first electric push rod that controls the height of the rotary tillage and loosening device, the rotary tillage drum motor of the rotary tillage and loosening device, and the torque connected to the rotating shaft of the rotary tillage blade. Sensor, the calculation expression of the telescopic length variable of the first electric push rod is: 其中,Lx1为第一电动推杆伸缩长度,变量控制值;H0为旋耕深度值,为用户输入值;LM1为第一电动推杆初始长度,为固定值;H1为大臂上铰接点到履带底端距离值,为固定值;L为大臂长度,为固定值;L1为大臂上铰接点与第一电动推杆铰接点距离,为固定值;L2为小臂长度,为固定值;L3为旋耕刀长度,为固定值;α为小臂垂直角度,为固定值;D为旋耕滚筒电机直径,为固定值。 Among them , L The distance from the upper hinge point to the bottom of the crawler track is a fixed value; L is the length of the boom, which is a fixed value; L 1 is the distance from the upper hinge point of the boom to the hinge point of the first electric push rod, which is a fixed value; L 2 is the small The length of the arm is a fixed value; L 3 is the length of the rotary blade, which is a fixed value; α is the vertical angle of the small arm, which is a fixed value; D is the diameter of the rotary drum motor, which is a fixed value. 5.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述固体颗粒施肥装置模块(6)包括与电子总控制系统(1)信号连接的第三PLC,所述第三PLC信号连接有控制固体颗粒施肥装置排肥量的伺服电机和挤压团聚、大颗粒肥料块的施肥滚筒电机。5. A self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine control system according to claim 1, characterized in that: the solid particle fertilization device module (6) includes an electronic master control system (1) The third PLC signal is connected to the servo motor that controls the fertilizer discharge amount of the solid particle fertilizer device and the fertilizer drum motor that squeezes the agglomerated and large-grain fertilizer blocks. 6.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述开沟装置控制模块(7)包括与电子总控制系统(1)信号连接的第四PLC,所述第四PLC信号连接有控制开沟装置深度的第二电动推杆和用于连接仿生减阻开沟器的第一振动器,所述第二电动推杆伸缩长度变量计算表达式为:6. A self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine control system according to claim 1, characterized in that: the ditching device control module (7) includes an electronic master control system (1) The fourth PLC is signal connected to a second electric push rod that controls the depth of the trenching device and a first vibrator used to connect the bionic drag reduction trenching device. The second electric push rod is telescopic. The length variable calculation expression is: Lx2=H2 L x2 =H 2 其中,Lx2为第二电动推杆伸缩长度,变量控制值;H2为开沟深度值,为用户输入值。Among them, L x2 is the telescopic length of the second electric push rod, a variable control value; H 2 is the trenching depth value, which is a user input value. 7.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述电控移栽装置控制模块(8)包括与电子总控制系统(1)信号连接的第五PLC,所述第五PLC信号连接有可调节电控移栽装置与地面高度的第三电动推杆、用于取苗的取苗滚筒电机、用于输送种苗的输送滚筒电机和用于给种苗排序的排序滚筒电机,所述电控移栽装置通过第四电动推杆控制排序滚筒电机的高度,所述电控移栽装置的种苗箱上安装有用于排出种苗的第二振动器,所述第四电动推杆和第二振动器也与第五PLC信号连接,所述第三电动推杆伸缩长度变量计算表达式为:7. A self-propelled film-covered rhizome Chinese medicinal material outcropping transplanting machine control system according to claim 1, characterized in that: the electronically controlled transplanting device control module (8) includes an electronic master control system ( 1) A fifth PLC with signal connection. The fifth PLC signal is connected with a third electric push rod that can adjust the height of the electronically controlled transplanting device and the ground, a seedling drum motor for taking seedlings, and a seedling drum motor for transporting seedlings. The conveying drum motor and the sorting drum motor used to sort the seedlings. The electronically controlled transplanting device controls the height of the sorting drum motor through the fourth electric push rod. The seedling box of the electronically controlled transplanting device is equipped with a The second vibrator discharges the seedlings. The fourth electric push rod and the second vibrator are also connected to the fifth PLC signal. The calculation expression of the telescopic length variable of the third electric push rod is: Lx3=H3 Lx3 = H3 其中,Lx3为第三电动推杆伸缩长度,变量控制值;H3为电控移栽装置与地面高度值,为用户输入值;Among them , L 所述第四电动推杆伸缩长度变量计算表达式为:The calculation expression of the telescopic length variable of the fourth electric push rod is: Lx4=H4 Lx4H4 其中,Lx4为第四电动推杆伸缩长度,变量控制值;H4为排序滚筒电机的高度值,为用户输入值。Among them, L x4 is the telescopic length of the fourth electric push rod, variable control value; H4 is the height value of the sorting drum motor, which is the user input value. 8.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述覆土装置控制模块(10)包括与电子总控制系统(1)信号连接的第六PLC,所述第六PLC信号连接有可调节覆土装置高度的第五电动推杆和控制抛土刀片转动的覆土滚筒电机,所述第五电动推杆伸缩长度变量计算表达式为:8. A self-propelled film-covered rhizome Chinese herbal medicine outcrop transplanting machine control system according to claim 1, characterized in that: the soil covering device control module (10) includes signals from the electronic master control system (1) The sixth PLC is connected. The sixth PLC signal is connected to a fifth electric push rod that can adjust the height of the soil covering device and a soil covering drum motor that controls the rotation of the soil throwing blade. The calculation expression of the telescopic length variable of the fifth electric push rod is: : Lx5=H5 L x5 =H 5 其中,Lx5为第五电动推杆伸缩长度,变量控制值;H5为调节覆土装置高度值,为用户输入值。Among them, L x5 is the telescopic length of the fifth electric push rod, a variable control value; H 5 is the height value of the soil covering device, which is a user input value. 9.根据权利要求1所述的一种自走式根茎类中药材露头覆膜移栽机控制系统,其特征在于:所述覆膜装置控制模块(11)包括与电子总控制系统(1)信号连接的第七PLC,所述第七PLC信号连接有可调节覆膜装置的切膜刀高度的第六电动推杆和调节整卷薄膜的覆膜水平位置的电控丝杠部件,9. A control system for a self-propelled film-covered rhizome Chinese medicinal material outcrop transplanting machine according to claim 1, characterized in that: the film-covering device control module (11) includes an electronic master control system (1) The seventh PLC signal is connected to a sixth electric push rod that can adjust the height of the film cutting knife of the film laminating device and an electronically controlled screw component that adjusts the film horizontal position of the entire roll of film, 所述第六电动推杆伸缩长度变量计算表达式为:The calculation expression of the sixth electric push rod telescopic length variable is: Lx6=H6 L x6 =H 6 其中,Lx6为第六电动推杆伸缩长度,变量控制值;H6为切膜刀高度值,为用户输入值。 Among them, L 10.一种自走式根茎类中药材露头覆膜移栽机控制方法,其特征在于,所述覆膜移栽机为权利要求1-9中任一所述覆膜移栽机控制系统,所述控制方法包括如下步骤:10. A control method for a self-propelled film-coated transplanting machine for outcrops of rhizome Chinese medicinal materials, characterized in that the film-coated transplanting machine is a film-coated transplanting machine control system according to any one of claims 1 to 9, The control method includes the following steps: S1:通过自主上下高度可调的旋耕松土装置和开沟装置进行土壤的旋耕和开沟,使松弛土壤深度符合种植要求;S1: Rotary tillage and trenching of the soil are carried out through the autonomous height-adjustable rotary tillage and furrowing device, so that the depth of the loosened soil meets the planting requirements; S2:电控移栽装置伴随自走式底盘装置的匀速移动将药材苗有序间隔均匀放入沟槽内;S2: The electronically controlled transplanting device moves at a constant speed with the self-propelled chassis device to place the medicinal seedlings into the trench in an orderly manner and evenly spaced; S3:覆土装置根据需要进行高度调整,使覆土区平整;S3: Adjust the height of the soil covering device as needed to make the soil covering area flat; S4:最后通过覆膜装置进行覆膜。S4: Finally, the lamination is carried out through the lamination device.
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