CN117082761A - Manufacturing method of battery protection plate with nickel sheet ring and battery packaging method - Google Patents
Manufacturing method of battery protection plate with nickel sheet ring and battery packaging method Download PDFInfo
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- CN117082761A CN117082761A CN202310973987.4A CN202310973987A CN117082761A CN 117082761 A CN117082761 A CN 117082761A CN 202310973987 A CN202310973987 A CN 202310973987A CN 117082761 A CN117082761 A CN 117082761A
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 200
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 23
- 239000004033 plastic Substances 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000006260 foam Substances 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 8
- 238000005476 soldering Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 35
- 238000003466 welding Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 9
- 238000013461 design Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical group [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/13—Moulding and encapsulation; Deposition techniques; Protective layers
- H05K2203/1305—Moulding and encapsulation
- H05K2203/1316—Moulded encapsulation of mounted components
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
本发明涉及一种具有镍片环的电池保护板制作方法及电池封装方法,其中具有镍片环的电池保护板制作方法包括如下步骤:将镍片加工为镍片环;在硬板的一面贴装多个电子器件和至少两个镍片环;使用塑封层对硬板进行塑封,使电子器件包裹在塑封层内,并且使镍片环的外表面露在塑封层外,电池封装方法包括如下步骤:将极耳与所述镍片环焊接连接;将极耳弯折使得具有镍片环的电池保护板位于电池本体的凹槽内;用绝缘胶纸类辅料和防火泡棉类辅料进行封装。本发明具有成本较低、能够提高制作效率和质量,并能够减薄电池头部厚度,以及提升电池性能和安全性的有益效果。
The invention relates to a method for making a battery protection plate with a nickel ring and a battery packaging method. The method for making a battery protection plate with a nickel ring includes the following steps: processing the nickel plate into a nickel ring; attaching it to one side of the hard plate Install multiple electronic devices and at least two nickel ring rings; use a plastic sealing layer to plastic seal the hard board so that the electronic devices are wrapped in the plastic sealing layer and the outer surface of the nickel ring rings is exposed outside the plastic sealing layer. The battery packaging method includes the following Steps: Weld and connect the tabs to the nickel ring; bend the tabs so that the battery protection plate with the nickel ring is located in the groove of the battery body; encapsulate with insulating tape auxiliary materials and fireproof foam auxiliary materials. . The invention has the beneficial effects of lower cost, improving production efficiency and quality, thinning the thickness of the battery head, and improving battery performance and safety.
Description
技术领域Technical field
本发明涉及电池保护板加工技术领域,具体涉及一种具有镍片环的电池保护板制作方法及电池封装方法。The invention relates to the technical field of battery protection plate processing, and in particular to a manufacturing method of a battery protection plate with a nickel sheet ring and a battery packaging method.
背景技术Background technique
软包电池是一种采用铝塑膜作为外壳的锂离子电池,具有重量轻、体积小、形状可变等优点,广泛应用于手机、平板电脑等便携式电子设备。软包电池的封装PACK是指将电芯与保护板、连接线等组件组装成一个整体的过程,其中保护板是用来监测和控制电芯的工作状态,防止过充、过放、短路等异常情况发生的重要部件。Soft-pack battery is a lithium-ion battery with an aluminum-plastic film as the casing. It has the advantages of light weight, small size, and variable shape. It is widely used in portable electronic devices such as mobile phones and tablet computers. The packaging of soft-packed batteries PACK refers to the process of assembling the battery core, protection board, connecting wires and other components into a whole. The protection board is used to monitor and control the working status of the battery core to prevent overcharge, over-discharge, short circuit, etc. Important components where abnormal situations occur.
由于软包电池的外壳厚度较薄,对电池头部厚度有较高的要求,因此需要尽可能减少保护板与电芯之间的连接部件的厚度。常规的SIP保护板与电芯之间靠L型镍片连接,尺寸堆叠有两层镍片和一层极耳厚度,这样会占用电池额外空间,增加电池头部厚度,此外,L型镍片连接也存在焊接不牢、接触不良、阻值不稳等问题,这样会影响到电池性能和安全性。Since the shell of soft-pack batteries is thin and has high requirements on the thickness of the battery head, it is necessary to reduce the thickness of the connecting parts between the protective plate and the battery core as much as possible. The conventional SIP protection board is connected to the battery core by an L-shaped nickel sheet. The size is stacked with two layers of nickel sheets and one layer of tab thickness. This will take up extra space in the battery and increase the thickness of the battery head. In addition, the L-shaped nickel sheet The connection also has problems such as weak welding, poor contact, and unstable resistance, which will affect battery performance and safety.
发明内容Contents of the invention
本发明的目的在于提供一种成本较低、能够提高制作效率和质量,并能够减薄电池头部厚度,以及提升电池性能和安全性的具有镍片环的电池保护板制作方法及电池封装方法。The object of the present invention is to provide a battery protection plate manufacturing method and a battery packaging method with a nickel ring that are lower in cost, can improve manufacturing efficiency and quality, can reduce the thickness of the battery head, and improve battery performance and safety. .
一种具有镍片环的电池保护板制作方法,包括如下步骤:A method for making a battery protection plate with a nickel ring, including the following steps:
将镍片加工为镍片环;Process nickel sheets into nickel sheet rings;
在硬板的一面贴装多个电子器件和至少两个镍片环;Mount multiple electronic components and at least two nickel rings on one side of the hard board;
使用塑封层对硬板进行塑封,使电子器件包裹在塑封层内,并且使镍片环的外表面露在塑封层外。Use a plastic sealing layer to plastic seal the hard board, so that the electronic components are wrapped in the plastic sealing layer, and the outer surface of the nickel ring is exposed outside the plastic sealing layer.
在上述方案中,在硬板的一面贴装多个电子器件和至少两个镍片环,实现了电池保护板的单面布件,能够提高制作效率和质量,并能够减薄电池头部厚度,镍片环的结构简单,成本较低,使得电池保护板具有更好的机械强度和耐用性,使用塑封层对硬板进行塑封可以将电子器件包裹在内部,隔离了外界环境对电池的干扰和损害。塑封层还可以提供电池的防水和防尘性能,镍片环的外表面露在塑封层外,方便与电池的极耳进行连接,从而提升电池的安全性、稳定性和使用寿命。In the above solution, multiple electronic devices and at least two nickel ring rings are mounted on one side of the hard board to realize a single-sided cloth part of the battery protection board, which can improve production efficiency and quality, and can reduce the thickness of the battery head. , the structure of the nickel ring is simple and the cost is low, which makes the battery protection plate have better mechanical strength and durability. Using a plastic layer to encapsulate the hard plate can wrap the electronic devices inside, isolating the interference of the external environment on the battery. and damage. The plastic sealing layer can also provide the battery with waterproof and dustproof properties. The outer surface of the nickel ring is exposed outside the plastic sealing layer to facilitate connection with the battery tabs, thus improving the safety, stability and service life of the battery.
进一步的,所述将镍片加工为镍片环,包括如下步骤:Further, processing the nickel sheet into a nickel sheet ring includes the following steps:
将所述镍片两端折弯成型为U型双直角结构;Bend and shape the two ends of the nickel sheet into a U-shaped double right-angle structure;
对折弯的镍片冲压成型为镍片环,并使得镍片环上形成有透锡槽和透锡孔。The bent nickel sheet is punched and formed into a nickel sheet ring, and a tin-through groove and a tin-through hole are formed on the nickel sheet ring.
在上述方案中,将所述镍片两端折弯成型为U型双直角结构,这一步骤通过折弯镍片的两端,形成一个U型结构,这样的结构可以提高镍片的稳定性和刚性,使其更容易固定在电池保护板上,通过冲压工艺,将经过折弯的镍片继续加工成一个环状结构,从而形成镍片环。在冲压的过程中,可以在镍片环上形成透锡槽和透锡孔。透锡槽和透锡孔可以用于连接和焊接电池保护板。In the above solution, the two ends of the nickel sheet are bent and formed into a U-shaped double right-angle structure. This step forms a U-shaped structure by bending both ends of the nickel sheet. Such a structure can improve the stability of the nickel sheet. and rigidity, making it easier to fix on the battery protection plate. Through the stamping process, the bent nickel sheet is continued to be processed into a ring structure, thereby forming a nickel sheet ring. During the stamping process, through-tin grooves and through-tin holes can be formed on the nickel ring. Through-tin slots and through-tin holes can be used to connect and weld battery protection boards.
进一步的,所述透锡槽包括槽口,所述槽口和透锡孔设于镍片环与所述硬板贴装的一面,通过透锡孔观察热锡冒上硬板并凝固。Further, the tin-through slot includes a slot, and the slot and the tin-through hole are provided on the side where the nickel ring is attached to the hard board. Through the tin-through hole, it is observed that the hot tin rises onto the hard board and solidifies.
在上述方案中,透锡槽的槽口和透锡孔的设计使得热锡冒能够顺利冒上硬板并凝固,确保焊接的可靠性和质量;透锡槽和透锡孔的位置设于镍片环与硬板贴装的一面,可以方便地观察热锡冒的过程,通过透锡孔可以实时观察热锡冒上硬板并凝固的情况,及时调整焊接参数或纠正不良情况。In the above solution, the design of the notch and the through-tin hole of the through-tin bath allows the hot tin to escape smoothly onto the hard plate and solidify, ensuring the reliability and quality of the welding; the positions of the through-tin bath and the through-tin hole are located on the nickel On the side where the chip ring is attached to the hard board, the process of hot tin evaporation can be easily observed. Through the tin hole, the hot tin evaporation onto the hard board and solidification can be observed in real time, and the welding parameters can be adjusted in time or the bad situation can be corrected.
进一步的,在硬板的一面贴装多个电子器件和至少两个镍片环步骤之前,包括:在基板上布局多个硬板,所述硬板上设有焊盘,所述焊盘用于连接电子器件和镍片环。Further, before the step of mounting a plurality of electronic devices and at least two nickel ring rings on one side of the hard board, the step includes: laying out a plurality of hard boards on the substrate, with pads provided on the hard board, and the pads are For connecting electronic devices and nickel disc rings.
在上述方案中,在制作电池保护板的工艺中,首先在基板上布局多个硬板,这样可以同时制作多个电池保护板,提高生产效率,在每个硬板上,设有焊盘用于连接电子器件和镍片环。焊盘具有可焊接的金属表面,用于实现电子器件和镍片环与硬板之间的可靠连接。In the above solution, in the process of making battery protection boards, multiple hard boards are first laid out on the substrate, so that multiple battery protection boards can be made at the same time to improve production efficiency. On each hard board, there are pads for soldering. For connecting electronic devices and nickel disc rings. The pads have a solderable metal surface and are used to create a reliable connection between electronics and nickel sheet rings and hard boards.
进一步的,使用塑封层对硬板进行塑封,使电子器件包裹在塑封层内,并且使镍片环的外表面露在塑封层外之后,还包括,将硬板从基板上切割下来,贴装在软板上,然后对软板进行分割处理。Further, using a plastic sealing layer to plastic seal the hard board so that the electronic components are wrapped in the plastic sealing layer and the outer surface of the nickel ring is exposed outside the plastic sealing layer, it also includes cutting the hard board from the substrate and mounting it. On the soft board, the soft board is then segmented.
在上述方案中,在制作电池保护板时,将成品硬板从基板上切割下来。这样可以分离出每个独立的电池保护板,方便后续的处理和安装,软板通常是柔性的基材,可以提供更大的柔韧性和可弯曲性,在贴装好硬板后,对软板进行分割处理,将每个电池保护板分隔开,这样可以得到独立的电池保护板,方便后续的安装和使用。In the above solution, when making the battery protection board, the finished hard board is cut from the base plate. In this way, each independent battery protection board can be separated to facilitate subsequent processing and installation. The soft board is usually a flexible base material, which can provide greater flexibility and bendability. After the hard board is mounted, the soft board The board is divided into two parts to separate each battery protection board, so that an independent battery protection board can be obtained to facilitate subsequent installation and use.
进一步的,在对进行分割处理后的软板上安装一个或多个连接器,所述连接器用于与外部电路连接。Further, one or more connectors are installed on the divided flexible board, and the connectors are used to connect to external circuits.
在上述方案中,安装连接器在软板上,可以方便地与外部电路进行连接。连接器提供了与外部电路的物理连接接口,使电池保护板能够与其他电子设备或系统进行通信和协作;通过安装一个或多个连接器,可以根据具体的需求选择不同类型、不同规格的连接器,这样可以满足不同应用场景和外部电路的连接需求,提高了电池保护板的灵活性和兼容性。In the above solution, the connector is installed on the flexible board and can be easily connected to the external circuit. The connector provides a physical connection interface with external circuits, allowing the battery protection board to communicate and cooperate with other electronic devices or systems; by installing one or more connectors, different types and specifications of connections can be selected according to specific needs. This can meet the connection requirements of different application scenarios and external circuits, and improves the flexibility and compatibility of the battery protection board.
一种电池封装方法,包括上述方案中任一项所述的具有镍片环的电池保护板制作方法,还包括电池本体和极耳,所述极耳与所述电池本体连接。A battery packaging method includes the manufacturing method of a battery protection plate with a nickel ring according to any one of the above solutions, and also includes a battery body and tabs, and the tabs are connected to the battery body.
进一步的,一种电池封装方法,包括如下步骤:Further, a battery packaging method includes the following steps:
将极耳与所述镍片环焊接连接;Weld and connect the pole lug to the nickel ring;
将极耳弯折使得具有镍片环的电池保护板位于电池本体的凹槽内;Bend the tabs so that the battery protection plate with the nickel ring is located in the groove of the battery body;
用绝缘胶纸类辅料和防火泡棉类辅料进行封装。Use insulating tape auxiliary materials and fireproof foam auxiliary materials for packaging.
在上述方案中,将极耳与镍片环焊接连接,这样可以实现电池保护板和电池本体之间的电流传输和通信功能,极耳与镍片环之间焊接方式可以采用CW连续焊,将已经焊接的具有镍片环的电池保护板的极耳部分适当弯折,使得电池保护板能够位于电池本体凹槽的位置,通过这种安置方式,可以确保电池保护板与电池本体的稳定连接和紧密结合,在电池保护板位于电池本体凹槽内后,使用绝缘胶纸类辅料和防火泡棉类辅料对电池进行封装。绝缘胶纸可提供电池保护板与电池本体之间的绝缘效果,降低电池短路风险。防火泡棉则具有阻燃和隔热功能,提高电池的安全性。In the above solution, the tabs and the nickel ring are welded together, which can realize the current transmission and communication functions between the battery protection plate and the battery body. The welding method between the tabs and the nickel ring can be CW continuous welding. The tab part of the welded battery protection plate with nickel ring is appropriately bent so that the battery protection plate can be located in the groove of the battery body. This placement method can ensure the stable connection between the battery protection plate and the battery body. Tightly combined, after the battery protection plate is located in the groove of the battery body, the battery is packaged using insulating tape auxiliary materials and fireproof foam auxiliary materials. Insulating tape can provide insulation between the battery protection plate and the battery body, reducing the risk of battery short circuit. Fireproof foam has flame retardant and heat insulation functions to improve battery safety.
进一步的,将极耳弯折使得具有镍片环的电池保护板位于电池本体的凹槽内步骤之后,还包括,对软板进行折弯,使得折弯后软板的宽度小于所述电池本体的宽度。Further, after the step of bending the tabs so that the battery protection plate with the nickel ring is located in the groove of the battery body, it also includes bending the flexible plate so that the width of the bent flexible plate is smaller than the battery body. width.
在上述方案中,通过将软板折弯,使得软板的宽度小于电池本体的宽度,可以在保持连接稳固性的前提下,减小电池组装的整体尺寸,这有助于实现更高密度的电池组装,提高电池系统的紧凑性和空间效率,同时不会影响软板端部的连接器与外部电路连接,提高了电池组装的稳定性和可靠性。In the above solution, by bending the flexible board so that the width of the flexible board is smaller than the width of the battery body, the overall size of the battery assembly can be reduced while maintaining the stability of the connection, which helps achieve higher density. Battery assembly improves the compactness and space efficiency of the battery system without affecting the connection between the connector at the end of the flexible board and the external circuit, improving the stability and reliability of the battery assembly.
进一步的,用绝缘胶纸类辅料和防火泡棉类辅料进行封装步骤之后,还包括对电池进行性能测试和防火测试。Furthermore, after the packaging step using insulating tape auxiliary materials and fireproof foam auxiliary materials, performance testing and fire protection testing of the battery are also included.
在上述方案中,性能测试可以对电池进行各项关键参数的评估,例如电池容量、电压特性、放电和充电效率等,通过测试,可以确定电池的性能指标是否符合设计要求,验证电池在实际使用中的可靠性和稳定性,防火测试是对电池的安全性进行评估的重要环节。通过防火测试可以评估电池的阻燃性能和热稳定性,以确保电池在异常情况下不会发生火灾或产生危险的热量。这有助于提高电池的安全性,降低使用过程中的安全风险。In the above scheme, performance testing can evaluate various key parameters of the battery, such as battery capacity, voltage characteristics, discharge and charging efficiency, etc. Through testing, it can be determined whether the performance indicators of the battery meet the design requirements and verify the actual use of the battery. In terms of reliability and stability, fire testing is an important part of evaluating the safety of batteries. The flame retardant performance and thermal stability of the battery can be evaluated through fire testing to ensure that the battery will not cause fire or generate dangerous heat under abnormal conditions. This helps improve battery safety and reduce safety risks during use.
本发明的一种具有镍片环的电池保护板制作方法及电池封装方法具有成本较低、能够提高制作效率和质量,以及提升电池性能和安全性的有益效果。在硬板的一面贴装多个电子器件和至少两个镍片环,实现了电池保护板的单面布件,能够提高制作效率和质量,镍片环的结构简单,成本较低,使得电池保护板具有更好的机械强度和耐用性,使用塑封层对硬板进行塑封可以将电子器件包裹在内部,隔离了外界环境对电池的干扰和损害。塑封层还可以提供电池的防水和防尘性能,镍片环的外表面露在塑封层外,方便与电池的极耳进行连接,从而提升电池的安全性、稳定性和使用寿命。The manufacturing method of a battery protection plate with a nickel ring and the battery packaging method of the present invention have the beneficial effects of lower cost, improved manufacturing efficiency and quality, and improved battery performance and safety. Mounting multiple electronic devices and at least two nickel ring rings on one side of the hard board realizes a single-sided cloth part of the battery protection board, which can improve production efficiency and quality. The nickel ring has a simple structure and low cost, making the battery The protective board has better mechanical strength and durability. Using a plastic sealing layer to encapsulate the hard board can wrap the electronic devices inside, isolating the interference and damage to the battery from the external environment. The plastic sealing layer can also provide the battery with waterproof and dustproof properties. The outer surface of the nickel ring is exposed outside the plastic sealing layer to facilitate connection with the battery tabs, thus improving the safety, stability and service life of the battery.
附图说明Description of the drawings
图1为一实施例的具有镍片环的电池保护板制作方法步骤图。Figure 1 is a step diagram of a method for manufacturing a battery protection plate with a nickel ring according to an embodiment.
图2为图1中步骤S100示意图。Figure 2 is a schematic diagram of step S100 in Figure 1.
图3为一实施例的镍片环结构示意图。Figure 3 is a schematic structural diagram of a nickel ring according to an embodiment.
图4为一实施例的具有镍片环的电池保护板结构示意图。Figure 4 is a schematic structural diagram of a battery protection plate with a nickel ring according to an embodiment.
图5为一实施例中塑封后的电池保护板结构示意图。FIG. 5 is a schematic structural diagram of a battery protection plate after plastic sealing in an embodiment.
图6为一实施例中步骤S200至S500平面示意图。FIG. 6 is a schematic plan view of steps S200 to S500 in an embodiment.
图7为一实施例的电池封装方法步骤图。Figure 7 is a step diagram of a battery packaging method according to an embodiment.
图8为一实施例中电池保护板和电池连接结构示意图。Figure 8 is a schematic diagram of the connection structure between the battery protection plate and the battery in one embodiment.
图9为一实施例中电池侧视图。Figure 9 is a side view of a battery in an embodiment.
图10为一实施例中的一种具有镍片环的电池保护板与电池连接后局部剖视图。Figure 10 is a partial cross-sectional view of a battery protection plate with a nickel ring in one embodiment after being connected to the battery.
图11为一实施例中常规的电池保护板与电池连接后的局部剖视图。FIG. 11 is a partial cross-sectional view of a conventional battery protection plate connected to a battery in an embodiment.
图12为一实施例中的设有两个连接器的电池保护板结构示意图。Figure 12 is a schematic structural diagram of a battery protection plate with two connectors in an embodiment.
图13为一实施例中的设有一个连接器的电池保护板结构示意图。FIG. 13 is a schematic structural diagram of a battery protection plate provided with a connector in an embodiment.
附图标号说明:1、镍片环;2、硬板;3、电子器件;4、塑封层;5、软板;6、透锡槽;61、槽口;7、透锡孔;8、基板;9、连接器;10、极耳;11、电池本体;12、凹槽;13、L型镍片。Explanation of reference numbers: 1. Nickel ring; 2. Hard plate; 3. Electronic device; 4. Plastic sealing layer; 5. Soft plate; 6. Through-tin slot; 61. Notch; 7. Through-tin hole; 8. Substrate; 9. Connector; 10. Tab; 11. Battery body; 12. Groove; 13. L-shaped nickel sheet.
具体实施方式Detailed ways
下面将结合具体实施例及附图对本发明一种具有镍片环的电池保护板制作方法及电池封装方法作进一步详细描述。The manufacturing method of a battery protection plate with a nickel ring and the battery packaging method of the present invention will be further described in detail below with reference to specific embodiments and drawings.
如图1至图6所示,一较佳实施例中,本发明的一种具有镍片环的电池保护板制作方法包括如下步骤:As shown in Figures 1 to 6, in a preferred embodiment, the manufacturing method of a battery protection plate with a nickel ring of the present invention includes the following steps:
步骤S100,将镍片加工为镍片环1。镍片环1用于与电池极耳10连接。镍片环1可以在电池极耳10和电池保护板之间提供稳定的电气连接,通过将极耳10与镍片环1连接,可以确保电流的稳定传输,防止电池连接产生松动或断开的问题。Step S100, process the nickel sheet into a nickel sheet ring 1. The nickel ring 1 is used to connect with the battery tab 10 . The nickel ring 1 can provide a stable electrical connection between the battery tab 10 and the battery protection plate. By connecting the tab 10 to the nickel ring 1, it can ensure the stable transmission of current and prevent the battery connection from becoming loose or disconnected. question.
在其中一实施方式中,步骤S100具体包括:In one implementation, step S100 specifically includes:
步骤S110,将镍片两端折弯成型为U型双直角结构。通过折弯镍片的两端,形成一个U型结构,这样的结构可以提高镍片的稳定性和刚性,使其更容易固定在电池保护板上,减少松动和变形的可能性,U型双直角结构可以有效利用空间,使电池组装更紧凑,通过将镍片折叠成这种结构,可以减小电池组装的整体尺寸,提高空间利用率,适应对电池组件尺寸要求较高的应用场景。Step S110: bend both ends of the nickel sheet into a U-shaped double right-angle structure. By bending both ends of the nickel sheet, a U-shaped structure is formed. This structure can improve the stability and rigidity of the nickel sheet, making it easier to fix it on the battery protection plate and reducing the possibility of loosening and deformation. The U-shaped double The right-angle structure can effectively utilize space and make the battery assembly more compact. By folding the nickel sheets into this structure, the overall size of the battery assembly can be reduced, improve space utilization, and adapt to application scenarios that require higher battery component size.
步骤S120,对折弯的镍片冲压成型为镍片环1,并使得镍片环1上形成有透锡槽6和透锡孔7。通过冲压工艺,将经过折弯的镍片继续加工成一个环状结构,从而形成镍片环1,在冲压的过程中,可以在镍片环1上形成透锡槽6和透锡孔7,镍片环1加工工艺简单,可以提高电池保护板的制作效率和质量。In step S120, the bent nickel sheet is punched and formed into a nickel sheet ring 1, and a tin-through groove 6 and a tin-through hole 7 are formed on the nickel sheet ring 1. Through the stamping process, the bent nickel sheet is continued to be processed into a ring-shaped structure, thereby forming the nickel sheet ring 1. During the stamping process, the tin-through groove 6 and the tin-through hole 7 can be formed on the nickel sheet ring 1. The nickel sheet ring 1 has a simple processing technology and can improve the production efficiency and quality of the battery protection plate.
在上述实施例中,经过冲压成型的镍片环1具有更高的耐久性和稳定性,冲压过程可以增强镍片的结构强度和刚性,使其更能抵抗振动、冲击和外部力的影响,从而延长使用寿命并提高系统的稳定性。透锡槽6和透锡孔7可以提供方便的锡焊和连接操作,可以为焊接过程提供定位和引导,确保焊接的准确性和可靠性,同时,它们也能为其他组件的连接提供更方便的接口,简化组装和维修过程。In the above embodiment, the stamped nickel sheet ring 1 has higher durability and stability. The stamping process can enhance the structural strength and rigidity of the nickel sheet, making it more resistant to vibration, impact and external force. Thereby extending the service life and improving the stability of the system. Through-tin slot 6 and through-tin hole 7 can provide convenient soldering and connection operations, can provide positioning and guidance for the welding process, and ensure the accuracy and reliability of welding. At the same time, they can also provide more convenient connections for other components. interface to simplify the assembly and maintenance process.
步骤S200,在基板8上布局多个硬板2,硬板2上设有焊盘,焊盘用于连接电子器件3和镍片环1。在制作电池保护板的工艺中,首先在基板8上布局多个硬板2,这样可以同时制作多个电池保护板,提高生产效率,在每个硬板2上,设有焊盘用于连接电子器件3和镍片环1。焊盘具有可焊接的金属表面,用于实现电子器件3和镍片环1与硬板2之间的可靠连接。In step S200, a plurality of hard boards 2 are laid out on the substrate 8. The hard boards 2 are provided with welding pads, and the welding pads are used to connect the electronic devices 3 and the nickel ring 1. In the process of making a battery protection board, multiple hard boards 2 are first laid out on the substrate 8, so that multiple battery protection boards can be made at the same time to improve production efficiency. On each hard board 2, there are soldering pads for connection Electronics 3 and nickel sheet ring 1. The pad has a solderable metal surface and is used to achieve a reliable connection between the electronic device 3 and the nickel sheet ring 1 and the hard plate 2.
步骤S300,在硬板2的一面贴装多个电子器件3和至少两个镍片环1。在硬板2的一面贴装多个电子器件3和至少两个镍片环1,实现了电池保护板的单面布件,避免了传统双面布件方式中L型镍片13与电子器件3之间的距离过大,导致电阻增加、功耗增加、发热增加等问题,可以采用低压热温焊接工艺将镍片环1焊接在硬板2上,通过透锡孔7和透锡槽6方便贴装时观察热锡冒上焊盘并凝固,确保贴装可靠性。Step S300: Mount multiple electronic devices 3 and at least two nickel ring 1 on one side of the hard board 2. Mounting multiple electronic devices 3 and at least two nickel sheet rings 1 on one side of the hard board 2 realizes single-sided fabrication of the battery protection board and avoids the need for L-shaped nickel sheets 13 and electronic devices in the traditional double-sided fabrication method. The distance between 3 is too large, which leads to problems such as increased resistance, increased power consumption, increased heat generation, etc. Low-pressure hot-temperature welding technology can be used to weld the nickel ring 1 to the hard plate 2, through the through-tin hole 7 and the through-tin slot 6 It is convenient to observe the hot tin rising up the pad and solidifying during placement to ensure placement reliability.
如图3和图4所示,在一些实施例中,透锡槽6包括槽口61,槽口61和透锡孔7设于镍片环1与硬板2贴装的一面,通过透锡孔7观察热锡冒上硬板2并凝固。透锡槽6的槽口61和透锡孔7的设计使得热锡冒能够顺利冒上硬板2并凝固,确保焊接的可靠性和质量;透锡槽6和透锡孔7的位置设于镍片环1与硬板2贴装的一面,可以方便地观察热锡冒的过程,通过透锡孔7可以实时观察热锡冒上硬板2并凝固的情况,及时调整焊接参数或纠正不良情况;透锡槽6的设计还可以减少焊接过程中的气泡和杂质产生,提高焊接质量。As shown in Figures 3 and 4, in some embodiments, the tin-through slot 6 includes a notch 61, and the notch 61 and the tin-through hole 7 are provided on the side where the nickel ring 1 and the hard plate 2 are attached. Hole 7 to observe the hot tin rising onto the hard plate 2 and solidifying. The design of the notch 61 and the through-tin hole 7 of the tin-through tank 6 allows the hot tin to escape smoothly onto the hard plate 2 and solidify, ensuring the reliability and quality of welding; the positions of the tin-through tank 6 and the tin-through hole 7 are located at On the side where the nickel ring 1 and the hard plate 2 are mounted, the process of hot tin evaporation can be easily observed. Through the tin hole 7, the hot tin evaporation and solidification on the hard plate 2 can be observed in real time, and the welding parameters can be adjusted in time or defects can be corrected. situation; the design of the through-tin bath 6 can also reduce the generation of bubbles and impurities during the welding process and improve the welding quality.
步骤S400,使用塑封层4对硬板2进行塑封,使电子器件3包裹在塑封层4内,并且使镍片环1的外表面露在塑封层4外。使用塑封层4对硬板2进行塑封可以将电子器件3包裹在内部,隔离了外界环境对电池的干扰和损害。塑封层4还可以提供电池的防水和防尘性能,参照图5和图6,镍片环1的外表面露在塑封层4外,方便与电池的极耳10进行连接,从而提升电池的安全性、稳定性和使用寿命。Step S400 , use the plastic sealing layer 4 to plastic seal the hard board 2 , so that the electronic device 3 is wrapped in the plastic sealing layer 4 , and the outer surface of the nickel ring 1 is exposed outside the plastic sealing layer 4 . Using the plastic encapsulation layer 4 to encapsulate the hard board 2 can wrap the electronic device 3 inside, thereby isolating the interference and damage to the battery from the external environment. The plastic sealing layer 4 can also provide the waterproof and dustproof performance of the battery. Referring to Figures 5 and 6, the outer surface of the nickel ring 1 is exposed outside the plastic sealing layer 4 to facilitate connection with the battery tabs 10, thereby improving the safety of the battery. performance, stability and service life.
步骤S500,将硬板2从基板8上切割下来,贴装在软板5上,然后对软板5进行分割处理。在制作电池保护板时,将成品硬板2从基板8上切割下来。这样可以分离出每个独立的电池保护板,方便后续的处理和安装,软板5通常是柔性的基材,可以提供更大的柔韧性和可弯曲性,在贴装好硬板2后,对软板5进行分割处理,将每个电池保护板分隔开,这样可以得到独立的电池保护板,方便后续的安装和使用。In step S500, the hard board 2 is cut from the substrate 8, mounted on the soft board 5, and then the soft board 5 is divided. When making the battery protection plate, the finished hard plate 2 is cut from the base plate 8 . In this way, each independent battery protection board can be separated to facilitate subsequent processing and installation. The soft board 5 is usually a flexible base material, which can provide greater flexibility and bendability. After the hard board 2 is mounted, The soft board 5 is segmented to separate each battery protection board, so that an independent battery protection board can be obtained to facilitate subsequent installation and use.
步骤S600,在对进行分割处理后的软板5上安装一个或多个连接器9,连接器9用于与外部电路连接。安装连接器9在软板5上,可以方便地与外部电路进行连接。连接器9提供了与外部电路的物理连接接口,使电池保护板能够与其他电子设备或系统进行通信和协作;通过安装一个或多个连接器9,可以根据具体的需求选择不同类型、不同规格的连接器9,这样可以满足不同应用场景和外部电路的连接需求,提高了电池保护板的灵活性和兼容性。Step S600: One or more connectors 9 are installed on the divided flexible board 5, and the connectors 9 are used to connect to external circuits. Installing the connector 9 on the flexible board 5 can facilitate connection with external circuits. Connector 9 provides a physical connection interface with external circuits, enabling the battery protection board to communicate and cooperate with other electronic devices or systems; by installing one or more connectors 9, different types and specifications can be selected according to specific needs. Connector 9, which can meet the connection needs of different application scenarios and external circuits, and improves the flexibility and compatibility of the battery protection board.
如图7至图13所示,一较佳实施例中,一种电池封装方法,包括上述实施例中任一项的具有镍片环的电池保护板制作方法,还包括电池本体11和极耳10,极耳10与电池本体11连接。电池保护板的制作方法中包括塑封层4、连接器9等的设计,这些都可以提供对电池的保护功能,如物理保护、防尘防潮等,延长电池的使用寿命。As shown in Figures 7 to 13, in a preferred embodiment, a battery packaging method includes the method for making a battery protection plate with a nickel ring according to any one of the above embodiments, and also includes a battery body 11 and tabs. 10. The pole lug 10 is connected to the battery body 11. The manufacturing method of the battery protection board includes the design of the plastic sealing layer 4, the connector 9, etc., which can provide protective functions for the battery, such as physical protection, dustproof and moistureproof, etc., and extend the service life of the battery.
如图7和图8所示,在一些实施例中,一种电池封装方法,包括如下步骤:As shown in Figures 7 and 8, in some embodiments, a battery packaging method includes the following steps:
步骤S1,将极耳10与镍片环1焊接连接。将极耳10与镍片环1焊接连接,这样可以实现电池保护板和电池本体11之间的电流传输和通信功能,极耳10与镍片环1之间焊接方式可以采用CW连续焊,CW连续焊具有的优点有:可以实现高速高质量的焊接,提高生产效率和产品可靠性;CW连续焊可以实现高精度的焊点控制,避免过热或不足热造成的缺陷;CW连续焊可以实现不同材料之间的焊接,例如铝和镍;CW连续焊可以处理较厚的极耳10和镍片环1,只要选择合适的激光器功率和参数。In step S1, the tab 10 and the nickel ring 1 are welded and connected. Weld and connect the tab 10 to the nickel ring 1, so that the current transmission and communication functions between the battery protection plate and the battery body 11 can be realized. The welding method between the tab 10 and the nickel ring 1 can be CW continuous welding. CW The advantages of continuous welding are: it can achieve high-speed and high-quality welding, improve production efficiency and product reliability; CW continuous welding can achieve high-precision solder joint control, avoiding defects caused by overheating or insufficient heat; CW continuous welding can achieve different Welding between materials, such as aluminum and nickel; CW continuous welding can handle thicker tabs 10 and nickel ring 1, as long as the appropriate laser power and parameters are selected.
参照图10和图11,常规的电池保护板,电子器件3在硬板2的一侧,塑封层4包裹电子器件3,硬板2的另一侧贴装在软板5上,软板5上贴装有L型镍片13,本方案中镍片环1焊接到极耳10上,镍片环1未占用保护板的厚度空间,厚度的堆叠仅为单层极耳10厚度、塑封层4高度、硬板2厚度和软板5厚度,常规方案中L型镍片13与极耳10焊接后,厚度的堆叠为单层极耳10厚度,双层L型镍片13厚度、塑封层4高度、硬板2厚度和软板5厚度,本方案相较于常规方案减少了两层L型镍片13厚度。Referring to Figures 10 and 11, in a conventional battery protection board, the electronic device 3 is on one side of the hard board 2, the plastic layer 4 wraps the electronic device 3, and the other side of the hard board 2 is mounted on the soft board 5. The soft board 5 An L-shaped nickel piece 13 is mounted on the top. In this solution, the nickel piece ring 1 is welded to the tab 10. The nickel piece ring 1 does not occupy the thickness space of the protective plate. The thickness of the stack is only the thickness of a single layer of tab 10 and the plastic sealing layer. 4 height, 2 thickness of hard board and 5 thickness of soft board. In the conventional scheme, after the L-shaped nickel sheet 13 and the tab 10 are welded, the stacking thickness is a single layer of tab 10 thickness, a double-layer L-shaped nickel sheet 13 thickness, and a plastic sealing layer 4 height, 2 thickness of hard board and 5 thickness of soft board. Compared with the conventional solution, this solution reduces the thickness of two layers of L-shaped nickel sheets 13.
步骤S2,将极耳10弯折使得具有镍片环的电池保护板位于电池本体11的凹槽12内。将已经焊接的具有镍片环的电池保护板的极耳10部分适当弯折,使得电池保护板能够位于电池本体11凹槽12的位置,通过这种安置方式,可以确保电池保护板与电池本体11的稳定连接和紧密结合。Step S2 , bend the tab 10 so that the battery protection plate with the nickel ring is located in the groove 12 of the battery body 11 . Properly bend the tabs 10 of the welded battery protection plate with nickel ring so that the battery protection plate can be positioned in the groove 12 of the battery body 11. Through this arrangement, the battery protection plate and the battery body can be ensured. 11. Stable connection and tight combination.
以本方案为例,若电池本体11厚度2.7 mm,电池背部台阶0.9 mm,电池保护板只能在凹槽12内1.8mm空间放置,在去除绝缘胶纸,双面胶等物料后,只有约1.5 mm的厚度空间,若PCB硬板2选用0.6 mm,器件高度要求低于0.6 mm,软板5选用0.25 mm,常规的软包电池头部厚度为电池保护板厚度、极耳10厚度、双层焊点厚度和台阶高度,软包电池的头部厚度为电池保护板厚度、极耳10厚度、单层焊点厚度和台阶高度叠加起来,相比于常规的软包电池减少了一层焊点厚度,同时由于电池保护板厚度减少了两层L型镍片13厚度,整体减少了两层L型镍片13和一层焊点厚度,约有0.3mm以上厚度方向收益,使得软包电池适用于超薄手机电池等领域。Taking this solution as an example, if the thickness of the battery body 11 is 2.7 mm and the battery back step is 0.9 mm, the battery protection plate can only be placed in the 1.8mm space within the groove 12. After removing the insulating tape, double-sided tape and other materials, only about The thickness space of 1.5 mm, if the PCB hard board 2 is selected to be 0.6 mm, the device height is required to be lower than 0.6 mm, and the soft board 5 is selected to be 0.25 mm, the thickness of the conventional soft pack battery head is the thickness of the battery protection plate, the thickness of the pole lug 10, the thickness of the double layer solder joint thickness and step height. The head thickness of a soft-pack battery is the sum of the thickness of the battery protection plate, the thickness of the tab 10, the single-layer solder joint thickness and the step height. Compared with the conventional soft-pack battery, one layer of welding is reduced. point thickness, and at the same time, because the thickness of the battery protection plate reduces the thickness of two layers of L-shaped nickel sheets 13, the overall thickness of the two layers of L-shaped nickel sheets 13 and one layer of solder joints is reduced, and the gain in the thickness direction is about 0.3mm, making the soft pack battery Suitable for ultra-thin mobile phone batteries and other fields.
步骤S3,对软板5进行折弯,使得折弯后软板5的宽度小于电池本体11的宽度。参照图12和图13,通过将软板5折弯,使得软板5的宽度小于电池本体11的宽度,可以在保持连接稳固性的前提下,减小电池组装的整体尺寸,这有助于实现更高密度的电池组装,提高电池系统的紧凑性和空间效率,同时不会影响软板5端部的连接器9与外部电路连接,提高了电池组装的稳定性和可靠性。Step S3 , bend the flexible plate 5 so that the width of the bent flexible plate 5 is smaller than the width of the battery body 11 . Referring to Figures 12 and 13, by bending the flexible plate 5 so that the width of the flexible plate 5 is smaller than the width of the battery body 11, the overall size of the battery assembly can be reduced while maintaining the stability of the connection, which is helpful. Achieve higher density battery assembly, improve the compactness and space efficiency of the battery system, and at the same time, it will not affect the connection between the connector 9 at the end of the flexible board 5 and the external circuit, and improve the stability and reliability of the battery assembly.
步骤S4,用绝缘胶纸类辅料和防火泡棉类辅料进行封装。在电池保护板位于电池本体11凹槽12内后,使用绝缘胶纸类辅料和防火泡棉类辅料对电池进行封装。绝缘胶纸可提供电池保护板与电池本体11之间的绝缘效果,降低电池短路风险。防火泡棉则具有阻燃和隔热功能,提高电池的安全性。Step S4: Use insulating tape auxiliary materials and fireproof foam auxiliary materials for packaging. After the battery protection plate is located in the groove 12 of the battery body 11, the battery is packaged using insulating tape auxiliary materials and fireproof foam auxiliary materials. The insulating tape can provide insulation effect between the battery protection plate and the battery body 11 to reduce the risk of battery short circuit. Fireproof foam has flame retardant and heat insulation functions to improve battery safety.
步骤S5,对电池进行性能测试和防火测试。性能测试可以对电池进行各项关键参数的评估,例如电池容量、电压特性、放电和充电效率等,通过测试,可以确定电池的性能指标是否符合设计要求,验证电池在实际使用中的可靠性和稳定性,防火测试是对电池的安全性进行评估的重要环节。通过防火测试可以评估电池的阻燃性能和热稳定性,以确保电池在异常情况下不会发生火灾或产生危险的热量。这有助于提高电池的安全性,降低使用过程中的安全风险。Step S5: Perform performance test and fire test on the battery. Performance testing can evaluate various key parameters of the battery, such as battery capacity, voltage characteristics, discharge and charging efficiency, etc. Through testing, it can be determined whether the performance indicators of the battery meet the design requirements and verify the reliability and reliability of the battery in actual use. Stability and fire resistance testing are important links in evaluating the safety of batteries. The flame retardant performance and thermal stability of the battery can be evaluated through fire testing to ensure that the battery will not cause fire or generate dangerous heat under abnormal conditions. This helps improve battery safety and reduce safety risks during use.
本发明一种具有镍片环的电池保护板制作方法及电池封装方法工作原理及过程,将镍片加工为镍片环1,在基板8上布局多个硬板2,在硬板2的一面贴装多个电子器件3和至少两个镍片环1,之后使用塑封层4对硬板2进行塑封,使电子器件3包裹在塑封层4内,并且使镍片环1的外表面露在塑封层4外,将硬板2从基板8上切割下来,贴装在软板5上,然后对软板5进行分割处理,在对进行分割处理后的软板5上安装一个或多个连接器9,将极耳10与镍片环1焊接连接,弯折极耳10使得具有镍片环的电池保护板位于电池本体11的凹槽12内,对软板5进行折弯,使得折弯后软板5的宽度小于电池本体11的宽度,最后用绝缘胶纸类辅料和防火泡棉类辅料进行封装。The working principle and process of a battery protection plate manufacturing method with a nickel ring and a battery packaging method of the present invention include processing the nickel plate into a nickel ring 1, and laying out a plurality of hard plates 2 on a base plate 8. On one side of the hard plate 2 Mount multiple electronic devices 3 and at least two nickel ring 1, and then use the plastic sealing layer 4 to plastic seal the hard board 2 so that the electronic devices 3 are wrapped in the plastic sealing layer 4 and the outer surface of the nickel ring 1 is exposed. Outside the plastic layer 4, cut the hard board 2 from the substrate 8 and mount it on the soft board 5. Then divide the soft board 5 and install one or more connections on the divided soft board 5. 9, weld the tab 10 to the nickel ring 1, bend the tab 10 so that the battery protection plate with the nickel ring is located in the groove 12 of the battery body 11, and bend the soft plate 5 so that it bends The width of the rear flexible board 5 is smaller than the width of the battery body 11, and is finally packaged with insulating tape-like auxiliary materials and fireproof foam-like auxiliary materials.
在本发明的描述中,需要理解的是,术语诸如 “上”、“下”、“前”、“后”、 “左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" The orientations or positional relationships indicated by "bottom", "inside", "outer", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the device referred to. Or elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
虽然对本发明的描述是结合以上具体实施例进行的,但是,熟悉本技术领域的人员能够根据上述的内容进行许多替换、修改和变化、是显而易见的。因此,所有这样的替代、改进和变化都包括在附后的权利要求的精神和范围内。Although the present invention is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Accordingly, all such substitutions, improvements and variations are included within the spirit and scope of the appended claims.
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