CN117073932A - A condenser heat exchange tube leak detection device and its use method - Google Patents
A condenser heat exchange tube leak detection device and its use method Download PDFInfo
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- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
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Abstract
本发明公开了一种凝汽器换热管检漏装置及其使用方法,涉及管道检漏装置及其使用方法领域,包括检测机构,所述检测机构包括两组检测壳,两组所述检测壳的一侧均固定安装有固定耳,两组所述检测壳的一侧均固定安装有螺纹柱,两组所述螺纹柱的外壁螺纹连接有一组螺纹座,两组所述检测壳的一侧均固定安装有密封条,一组所述检测壳的外壁固定安装有压力计一,一组所述检测壳的外壁固定安装有充气皮囊一。本发明,通过设置压力计二和充气皮囊二,方便检测对比管的气密性,通过设置压力计一和充气皮囊一,方便检测两组检测壳的气密性,并且方便检测这一段的换热管气密性,而且在检测过程中不易受到温度环境的影响,该装置体积较小且操作方便简单。
The invention discloses a condenser heat exchange tube leak detection device and a method of use thereof. It relates to the field of pipeline leak detection devices and methods of use thereof, and includes a detection mechanism. The detection mechanism includes two sets of detection shells, and two sets of detection shells. A fixing lug is fixedly installed on one side of the shell, a threaded column is fixedly installed on one side of the two groups of detection shells, a set of threaded seats are threadedly connected to the outer walls of the two groups of threaded columns, and one of the two groups of detection shells is fixedly installed. Sealing strips are fixedly installed on both sides, a pressure gauge is fixedly installed on the outer wall of one group of detection shells, and an inflatable bladder is fixedly installed on the outer wall of one group of detection shells. In the present invention, by arranging the second pressure gauge and the second inflatable bladder, it is convenient to detect the air tightness of the comparison tube; by arranging the first pressure gauge and the first inflatable bladder, it is convenient to detect the air tightness of the two sets of detection shells, and it is also convenient to detect the replacement of this section. The heat pipe is airtight and is not easily affected by the temperature environment during the detection process. The device is small in size and easy to operate.
Description
技术领域Technical field
本发明涉及管道检漏装置及其使用方法技术领域,具体为一种凝汽器换热管检漏装置及其使用方法。The present invention relates to the technical field of pipeline leak detection devices and methods of use thereof, specifically a leak detection device of condenser heat exchange tubes and methods of use thereof.
背景技术Background technique
凝汽器是热电厂汽轮机组的一个重要辅机,它的主要任务是将汽轮机排汽凝结成水,在汽轮机排汽口建立与维持一定的真空度,电站凝汽器是一种特殊的管壳表面式换热器,长期来凝汽器冷却管大多采用铜管搭建,在换热管使用前需要使用检漏设备进行检测,其中多采用示踪气体检测法进行检漏。The condenser is an important auxiliary machine of the steam turbine unit of the thermal power plant. Its main task is to condense the steam turbine exhaust steam into water, and to establish and maintain a certain degree of vacuum at the steam turbine exhaust port. The condenser of the power station is a special tube shell. For surface heat exchangers, the condenser cooling tubes have long been mostly built with copper tubes. Leak detection equipment needs to be used to detect the heat exchange tubes before use, and tracer gas detection methods are often used for leak detection.
但现有技术中,示踪气体检测法的使用条件苛刻,需要对整根管道进行充气,需要在周围空气扩散条件较好的环境下使用,否则示踪气体容易汇聚造成误报,并且该设备体积较大,不便于操作,针对上述问题,提出一种凝汽器换热管检漏装置及其使用方法。However, in the existing technology, the use conditions of the tracer gas detection method are harsh, the entire pipeline needs to be inflated, and it needs to be used in an environment with good surrounding air diffusion conditions, otherwise the tracer gas will easily converge and cause false alarms, and the equipment It is large in size and inconvenient to operate. In view of the above problems, a condenser heat exchange tube leak detection device and its use method are proposed.
发明内容Contents of the invention
本发明的目的在于提供一种凝汽器换热管检漏装置及其使用方法,以解决上述背景技术提出的示踪气体检测法的使用条件苛刻,需要对整根管道进行充气,需要在周围空气扩散条件较好的环境下使用,否则示踪气体容易汇聚造成误报,并且该设备体积较大,不便于操作的问题。The object of the present invention is to provide a condenser heat exchange tube leakage detection device and a method of use thereof, so as to solve the problem of the harsh use conditions of the tracer gas detection method proposed in the above-mentioned background technology, which requires inflating the entire pipeline and requires surrounding areas. It should be used in an environment with good air diffusion conditions, otherwise the tracer gas will easily converge and cause false alarms, and the equipment will be large and inconvenient to operate.
为实现上述目的,本发明提供如下技术方案:一种凝汽器换热管检漏装置,包括检测机构,所述检测机构包括两组检测壳,两组所述检测壳的一侧均固定安装有固定耳,两组所述检测壳的一侧均固定安装有螺纹柱,两组所述螺纹柱的外壁螺纹连接有一组螺纹座,两组所述检测壳的一侧均固定安装有密封条,一组所述检测壳的外壁固定安装有压力计一,一组所述检测壳的外壁固定安装有充气皮囊一,两组所述检测壳的一侧设置有夹持机构,所述夹持机构包括固定杆,所述固定杆的两端均固定安装有连接杆,两组所述连接杆的一端均转动连接有夹持杆,两组所述夹持杆之间设置有连接板,所述连接板的内部螺纹连接有螺纹杆,所述螺纹杆的一端固定安装有手摇栓,两组所述检测壳的内部设置有对比机构,两组所述固定耳的顶部均设置有固定机构。In order to achieve the above object, the present invention provides the following technical solution: a condenser heat exchange tube leak detection device, including a detection mechanism. The detection mechanism includes two sets of detection shells, and one side of the two sets of detection shells is fixedly installed. There are fixed ears, and the two groups of detection shells are fixedly installed with threaded columns on one side. The outer walls of the two groups of threaded columns are threadedly connected with a set of threaded seats. The two groups of detection shells are fixedly installed with sealing strips on one side. , a pressure gauge is fixedly installed on the outer wall of one group of detection shells, an inflatable bladder is fixedly installed on the outer wall of one group of detection shells, a clamping mechanism is provided on one side of the two groups of detection shells, and the clamping mechanism The mechanism includes a fixed rod. Connecting rods are fixedly installed at both ends of the fixed rod. One end of the two groups of connecting rods is rotatably connected to a clamping rod. A connecting plate is provided between the two groups of clamping rods. A threaded rod is threadedly connected to the interior of the connecting plate, and a hand bolt is fixedly installed at one end of the threaded rod. A comparison mechanism is provided inside the two sets of detection shells, and a fixing mechanism is provided at the top of the two sets of fixing lugs. .
优选的,所述对比机构包括对比管,所述对比管的顶部固定安装有密封盖,所述密封盖的顶部贯穿安装有压力计二,所述密封盖的顶部贯穿安装有充气皮囊二。Preferably, the comparison mechanism includes a comparison tube, a sealing cover is fixedly installed on the top of the comparison tube, a pressure gauge two is installed on the top of the sealing cover, and an inflatable bladder is installed on the top of the sealing cover.
优选的,所述对比管的外壁与两组密封条的一侧相互接触,所述压力计二的一端设置在对比管的内部,所述充气皮囊二的一端设置在对比管的内部。Preferably, the outer wall of the comparison tube is in contact with one side of the two sets of sealing strips, one end of the second pressure gauge is arranged inside the contrast tube, and one end of the second inflatable bladder is arranged inside the contrast tube.
优选的,两组所述固定机构均包括固定管,两组所述固定管的内部均设置有限位杆,两组限位杆的顶部均固定安装圆柱,两组所述圆柱的一端均转动连接有翻动栓,两组所述限位杆的一端均固定安装有弹簧。Preferably, both groups of the fixing mechanisms include fixed tubes. Limiting rods are provided inside the fixed tubes of both groups. Columns are fixedly installed on the tops of the two groups of limiting rods. One ends of the two groups of cylinders are rotatably connected. There is a flip bolt, and one end of the two sets of limiting rods is fixedly equipped with a spring.
优选的,两组所述固定管的底部分别与两组夹持杆的顶部固定连接,两组所述限位杆的一端分别贯穿两组固定耳。Preferably, the bottoms of the two sets of fixed tubes are fixedly connected to the tops of the two sets of clamping rods, and one ends of the two sets of limiting rods penetrate through the two sets of fixing lugs respectively.
优选的,两组所述圆柱的顶部分别贯穿两组固定管,两组所述弹簧的另一端分别与两组固定管的内壁固定连接,两组所述翻动栓的一侧分别与两组固定管的顶部相互接触。Preferably, the tops of the two sets of cylinders penetrate through the two sets of fixed tubes respectively, the other ends of the two sets of springs are fixedly connected to the inner walls of the two sets of fixed tubes, and one side of the two sets of flip bolts is fixed to the two sets of fixed tubes respectively. The tops of the tubes touch each other.
优选的,两组所述螺纹柱的一侧相互接触,两组所述密封条的一侧相互接触,所述连接板的两端分别与两组夹持杆的一侧转动连接。Preferably, one side of the two groups of threaded posts contacts each other, one side of the two groups of sealing strips contacts each other, and the two ends of the connecting plate are rotationally connected to one side of the two groups of clamping rods respectively.
优选的,所述螺纹杆的一端设置在固定杆的内部,两组所述夹持杆的一端分别与两组固定耳的一端固定连接,所述手摇栓的一侧与固定杆的一侧相互接触。Preferably, one end of the threaded rod is arranged inside the fixed rod, one end of the two sets of clamping rods is fixedly connected to one end of the two sets of fixed lugs, and one side of the hand bolt is connected to one side of the fixed rod. contact each other.
一种凝汽器换热管检漏装置的使用方法,包括以下步骤:A method of using a condenser heat exchange tube leak detection device, including the following steps:
S1、检测对比管的密封性;S1. Check the tightness of the comparison tube;
S11、将密封盖安装在对比管的一端,确保压力计二的数值为大气压数值;S11. Install the sealing cap on one end of the comparison tube and ensure that the value of pressure gauge 2 is the atmospheric pressure value;
S12、反复捏动充气皮囊二,并且观察压力计二的数值变化;S12. Repeatedly pinch the inflated bladder 2 and observe the numerical changes of the pressure gauge 2;
S13、停止捏动充气皮囊二,观察压力计二的数值是否稳定在某一数值;S13. Stop pinching the inflatable bladder 2 and observe whether the value of the pressure gauge 2 is stable at a certain value;
S2、检测两组检测壳的密封性;S2. Test the sealing properties of the two sets of detection shells;
S21、分开两组检测壳,将气密性良好的对比管放置在两组检测壳之间;S21. Separate the two sets of detection shells and place the comparison tube with good air tightness between the two sets of detection shells;
S22、旋转手摇栓,使得螺纹杆转动,螺纹杆带动连接板移动,使得两组连接杆转动,带动两组夹持杆转动,使两组夹持杆带动两组检测壳向中间位置靠近,两组密封条的一侧对比管外壁紧密接触;S22. Rotate the hand bolt to rotate the threaded rod, which drives the connecting plate to move, causing the two sets of connecting rods to rotate, driving the two sets of clamping rods to rotate, so that the two sets of clamping rods drive the two sets of detection shells to move closer to the middle position. One side of the two sets of sealing strips is in close contact with the outer wall of the tube;
S23、两组螺纹柱的一侧相互接触,旋转螺纹座使得两组螺纹柱固定在一起,完成两组检测壳的安装;S23. One side of the two sets of threaded columns are in contact with each other, and the threaded seat is rotated to fix the two sets of threaded columns together, completing the installation of the two sets of detection shells;
S24、反复捏动充气皮囊一,观察压力计一的数值变化,停止捏动充气皮囊一,观察压力计一的数值是否稳定在某一数值来确定两组检测壳的气密性是否良好;S24. Repeatedly pinch the inflatable bladder 1 and observe the changes in the value of the pressure gauge 1. Stop pinching the inflatable bladder 1 and observe whether the value of the pressure gauge 1 is stable at a certain value to determine whether the air tightness of the two sets of detection shells is good;
S3、检测换热管的气密性;S3. Check the air tightness of the heat exchange tube;
S31、拆除对比管;S31. Remove the comparison tube;
S32、将两组检测壳放置在换热管的外壁,重复上述S2步骤。S32. Place the two sets of detection shells on the outer wall of the heat exchange tube, and repeat the above step S2.
优选的,在所述步骤S21中,在分开两组检测壳步骤之前,对夹持机构和两组检测壳进行安装,具体包括以下步骤:Preferably, in step S21, before the step of separating the two sets of detection shells, the clamping mechanism and the two sets of detection shells are installed, which specifically includes the following steps:
S211、搬动两组翻动栓使得两组翻动栓的受力一端处于竖直向上的方向,此时两组限位杆处于上缩状态;S211. Move the two sets of flip bolts so that the stressed ends of the two sets of flip bolts are in the vertical upward direction. At this time, the two sets of limit rods are in an upward retracted state;
S212、将两组夹持杆的一端分别卡接在两组固定耳的一端;S212. Connect one end of the two sets of clamping rods to one end of the two sets of fixing lugs respectively;
S213、翻动两组翻动栓,使得翻动栓的受力一端处于水平方向,两组弹簧伸长,使得两组限位杆向下移动,并且贯穿两组固定耳。S213. Turn the two sets of flip bolts so that the stressed end of the flip bolts is in the horizontal direction. The two sets of springs extend, causing the two sets of limit rods to move downward and penetrate the two sets of fixed lugs.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明中,通过设置压力计二和充气皮囊二,方便检测对比管的气密性,通过设置压力计一和充气皮囊一,方便检测两组检测壳的气密性,并且方便检测这一段的换热管气密性,而且在检测过程中不易受到温度环境的影响,该装置体积较小且操作方便简单。1. In the present invention, by arranging the second pressure gauge and the second inflatable bladder, it is convenient to detect the air tightness of the comparison tube. By arranging the first pressure gauge and the first inflatable bladder, it is convenient to detect the air tightness of the two sets of detection shells, and it is convenient to detect the air tightness of the two sets of detection shells. One section of the heat exchange tube is airtight and is not easily affected by the temperature environment during the detection process. The device is small in size and easy to operate.
2、本发明中,通过设置两组翻动栓和两组弹簧,翻动两组翻动栓,使得翻动栓的受力一端处于水平方向,两组翻动栓带动两组圆柱向下移动,此时两组弹簧伸长,使得两组限位杆向下移动,并且贯穿两组固定耳,进而实现对两组固定耳和两组夹持杆的固定,当检测壳损坏时,方便两组检测壳与夹持杆之间的拆卸,便于更换检测壳。2. In the present invention, two sets of flip bolts and two sets of springs are provided, and the two groups of flip bolts are flipped so that the stressed end of the flip bolts is in the horizontal direction. The two sets of flip bolts drive the two groups of cylinders to move downward. At this time, the two groups of flip bolts are The spring stretches, causing the two sets of limit rods to move downward and penetrate the two sets of fixing lugs, thus achieving the fixation of the two sets of fixing lugs and the two sets of clamping rods. When the detection shell is damaged, it is convenient for the two sets of detection shells to be connected to the clamps. The disassembly of the holding rods facilitates the replacement of the detection shell.
附图说明Description of the drawings
图1为本发明一种凝汽器换热管检漏装置的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a condenser heat exchange tube leak detection device according to the present invention;
图2为本发明一种凝汽器换热管检漏装置的立体结构剖面图;Figure 2 is a three-dimensional structural cross-sectional view of a condenser heat exchange tube leak detection device according to the present invention;
图3为本发明一种凝汽器换热管检漏装置的结构俯视图;Figure 3 is a structural top view of a condenser heat exchange tube leak detection device according to the present invention;
图4为本发明一种凝汽器换热管检漏装置的螺纹柱和螺纹座的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of a threaded column and a threaded seat of a condenser heat exchange tube leak detection device according to the present invention;
图5为本发明一种凝汽器换热管检漏装置的夹持机构的立体结构爆炸图;Figure 5 is an exploded view of the three-dimensional structure of the clamping mechanism of a leak detection device for condenser heat exchange tubes according to the present invention;
图6为本发明一种凝汽器换热管检漏装置的固定机构的立体结构爆炸图;Figure 6 is an exploded view of the three-dimensional structure of a fixing mechanism of a condenser heat exchange tube leak detection device according to the present invention;
图7为本发明一种凝汽器换热管检漏装置的固定机构的结构剖面图;Figure 7 is a structural cross-sectional view of a fixing mechanism of a condenser heat exchange tube leak detection device according to the present invention;
图8为本发明一种凝汽器换热管检漏装置的使用方法的流程图。Figure 8 is a flow chart of a method of using a condenser heat exchange tube leak detection device according to the present invention.
图中:1、检测机构;11、检测壳;12、固定耳;13、螺纹柱;14、螺纹座;15、密封条;16、压力计一;17、充气皮囊一;2、夹持机构;21、固定杆;22、连接杆;23、夹持杆;24、连接板;25、螺纹杆;26、手摇栓;3、对比机构;31、对比管;32、密封盖;33、压力计二;34、充气皮囊二;4、固定机构;41、固定管;42、限位杆;43、圆柱;44、翻动栓;45、弹簧。In the picture: 1. Detection mechanism; 11. Detection shell; 12. Fixed ear; 13. Threaded column; 14. Threaded seat; 15. Sealing strip; 16. Pressure gauge one; 17. Inflatable bladder one; 2. Clamping mechanism ; 21. Fixed rod; 22. Connecting rod; 23. Clamping rod; 24. Connecting plate; 25. Threaded rod; 26. Hand bolt; 3. Comparison mechanism; 31. Comparison tube; 32. Sealing cover; 33. Pressure gauge two; 34, inflatable bladder two; 4, fixed mechanism; 41, fixed tube; 42, limit rod; 43, cylinder; 44, flip bolt; 45, spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
参照图1-5所示:一种凝汽器换热管检漏装置,包括检测机构1,检测机构1包括两组检测壳11,两组检测壳11的一侧均固定安装有固定耳12,两组检测壳11的一侧均固定安装有螺纹柱13,两组螺纹柱13的外壁螺纹连接有一组螺纹座14,两组检测壳11的一侧均固定安装有密封条15,一组检测壳11的外壁固定安装有压力计一16,一组检测壳11的外壁固定安装有充气皮囊一17,两组检测壳11的一侧设置有夹持机构2,夹持机构2包括固定杆21,固定杆21的两端均固定安装有连接杆22,两组连接杆22的一端均转动连接有夹持杆23,两组夹持杆23之间设置有连接板24,连接板24的内部螺纹连接有螺纹杆25,螺纹杆25的一端固定安装有手摇栓26,两组螺纹柱13的一侧相互接触,两组密封条15的一侧相互接触,连接板24的两端分别与两组夹持杆23的一侧转动连接,螺纹杆25的一端设置在固定杆21的内部,两组夹持杆23的一端分别与两组固定耳12的一端固定连接,手摇栓26的一侧与固定杆21的一侧相互接触;Referring to Figures 1-5, a leak detection device for condenser heat exchange tubes includes a detection mechanism 1. The detection mechanism 1 includes two sets of detection shells 11, and fixed ears 12 are fixedly installed on one side of the two sets of detection shells 11. , both sets of detection shells 11 are fixedly installed with threaded posts 13 on one side, and the outer walls of the two sets of threaded posts 13 are threadedly connected to a set of threaded seats 14. Both sets of detection shells 11 are fixedly installed with sealing strips 15 on one side. A pressure gauge 16 is fixedly installed on the outer wall of the detection shell 11. An inflatable bladder 17 is fixedly installed on the outer wall of one group of detection shells 11. A clamping mechanism 2 is provided on one side of the two groups of detection shells 11. The clamping mechanism 2 includes a fixed rod. 21. Connecting rods 22 are fixedly installed at both ends of the fixed rod 21. One end of the two groups of connecting rods 22 is rotatably connected to a clamping rod 23. A connecting plate 24 is provided between the two groups of clamping rods 23. The connecting rods 24 are There is a threaded rod 25 internally threaded, and a hand bolt 26 is fixedly installed at one end of the threaded rod 25. One side of the two groups of threaded columns 13 contacts each other, one side of the two groups of sealing strips 15 contacts each other, and the two ends of the connecting plate 24 are respectively One end of the two sets of clamping rods 23 is rotatably connected to one side of the two sets of clamping rods 23. One end of the threaded rod 25 is arranged inside the fixed rod 21. One end of the two sets of clamping rods 23 is fixedly connected to one end of the two sets of fixing ears 12 respectively. The hand bolt 26 One side of and one side of the fixed rod 21 are in contact with each other;
两组检测壳11的内部设置有对比机构3,对比机构3包括对比管31,对比管31的顶部固定安装有密封盖32,密封盖32的顶部贯穿安装有压力计二33,密封盖32的顶部贯穿安装有充气皮囊二34,对比管31的外壁与两组密封条15的一侧相互接触,压力计二33的一端设置在对比管31的内部,充气皮囊二34的一端设置在对比管31的内部。The two sets of detection shells 11 are provided with a comparison mechanism 3 inside. The comparison mechanism 3 includes a comparison tube 31. A sealing cover 32 is fixedly installed on the top of the comparison tube 31. A pressure gauge 233 is installed through the top of the sealing cover 32. The sealing cover 32 is An inflatable bladder 34 is installed through the top. The outer wall of the contrast tube 31 is in contact with one side of the two sets of sealing strips 15. One end of the pressure gauge 33 is arranged inside the contrast tube 31, and one end of the inflatable bladder 34 is arranged inside the comparison tube. 31 interior.
本实施例中,首先将密封盖32安装在对比管31的一端,确保压力计二33的数值为大气压数值,然后反复捏动充气皮囊二34,并且观察压力计二33的数值变化,然后再停止捏动充气皮囊二34,观察压力计二33的数值是否稳定在某一数值,通过设置压力计二33和充气皮囊二34,如果压力计二33的数值固定在某一数值,则表示对比管31的气密性良好,如果压力计二33的数值逐渐减小至大气压数值,则表示该对比管31的气密性不好;In this embodiment, first install the sealing cover 32 on one end of the comparison tube 31 to ensure that the value of the pressure gauge 2 33 is the atmospheric pressure value, then repeatedly squeeze the inflatable bladder 34 and observe the change in the value of the pressure gauge 2 33, and then Stop pinching the inflatable bladder two 34 and observe whether the value of the pressure gauge two 33 is stable at a certain value. By setting the pressure gauge two 33 and the inflatable bladder two 34, if the value of the pressure gauge two 33 is fixed at a certain value, it means comparison. The air tightness of the tube 31 is good. If the value of the pressure gauge 233 gradually decreases to the atmospheric pressure value, it means that the air tightness of the comparison tube 31 is not good;
然后分开两组检测壳11,将气密性良好的对比管31放置在两组检测壳11之间,然后旋转手摇栓26,使得螺纹杆25转动,螺纹杆25带动连接板24移动,使得两组连接杆22转动,带动两组夹持杆23转动,使两组夹持杆23带动两组检测壳11向中间位置靠近,两组密封条15的一侧对比管31外壁紧密接触,此时两组螺纹柱13的一侧相互接触,旋转螺纹座14使得两组螺纹柱13固定在一起,进而完成两组检测壳11的安装,然后反复捏动充气皮囊一17,观察压力计一16的数值变化,然后停止捏动充气皮囊一17,观察压力计一16的数值是否稳定在某一数值,通过设置压力计一16和充气皮囊一17,由于事先检测过对比管31的气密性良好,如果压力计一16数值稳定则表示两组检测壳11的气密性良好,如果压力计一16的数值逐渐减小至大气压强,则表示两组检测壳11的气密性不好;Then separate the two sets of detection shells 11, place the comparison tube 31 with good airtightness between the two sets of detection shells 11, and then rotate the hand bolt 26 to rotate the threaded rod 25, and the threaded rod 25 drives the connecting plate 24 to move, so that The two sets of connecting rods 22 rotate, driving the two sets of clamping rods 23 to rotate, so that the two sets of clamping rods 23 drive the two sets of detection shells 11 to approach the middle position, and one side of the two sets of sealing strips 15 is in close contact with the outer wall of the comparison tube 31. When the two groups of threaded columns 13 are in contact with each other on one side, rotate the threaded seat 14 to fix the two groups of threaded columns 13 together, thereby completing the installation of the two sets of detection shells 11, and then repeatedly pinch the inflatable bladder 17 and observe the pressure gauge 16 The numerical value changes, and then stop pinching the inflatable bladder 17, and observe whether the value of the pressure gauge 16 is stable at a certain value. By setting the pressure gauge 16 and the inflatable bladder 17, the air tightness of the comparison tube 31 has been tested in advance. Good. If the value of pressure gauge one 16 is stable, it means that the air tightness of the two sets of detection shells 11 is good. If the value of pressure gauge one 16 gradually decreases to atmospheric pressure, it means that the air tightness of the two sets of detection shells 11 is not good;
然后拆除对比管31,将两组检测壳11放置在换热管的外壁,旋转手摇栓26使得两组检测壳11对换热管的外壁进行夹紧,旋转螺纹座14固定两组螺纹柱13,然后反复挤压充气皮囊一17观察压力计一16的数值变化,通过设置压力计一16和充气皮囊一17,停止挤压充气皮囊一17,如果压力计一16数值稳定,则表示这一段的换热管气密性良好,如果压力计一16的数值逐渐减小至大气压数值,则表示这一段的换热管气密性不好,便于对每段换热管的气密性进行检测,不易受到温度环境的影响,体积较小且操作方便简单。Then remove the comparison tube 31, place the two sets of detection shells 11 on the outer wall of the heat exchange tube, rotate the hand bolt 26 so that the two sets of detection shells 11 clamp the outer wall of the heat exchange tube, and rotate the threaded seat 14 to fix the two sets of threaded columns. 13. Then repeatedly squeeze the inflatable bladder 17 and observe the change in the value of the pressure gauge 16. By setting the pressure gauge 16 and the inflatable bladder 17, stop squeezing the inflatable bladder 17. If the value of the pressure gauge 16 is stable, it means this The air tightness of a section of heat exchange tube is good. If the value of pressure gauge 16 gradually decreases to the atmospheric pressure value, it means that the air tightness of this section of heat exchange tube is not good. It is convenient to check the air tightness of each section of heat exchange tube. detection, not easily affected by the temperature environment, small in size and easy to operate.
实施例2Example 2
如图1、图6和图7所示,两组固定机构4均包括固定管41,两组固定管41的内部均设置有限位杆42,两组限位杆42的顶部均固定安装圆柱43,两组圆柱43的一端均转动连接有翻动栓44,两组限位杆42的一端均固定安装有弹簧45,两组固定管41的底部分别与两组夹持杆23的顶部固定连接,两组限位杆42的一端分别贯穿两组固定耳12,两组圆柱43的顶部分别贯穿两组固定管41,两组弹簧45的另一端分别与两组固定管41的内壁固定连接,两组翻动栓44的一侧分别与两组固定管41的顶部相互接触。As shown in Figures 1, 6 and 7, both sets of fixing mechanisms 4 include fixing tubes 41. Limiting rods 42 are provided inside the two sets of fixing tubes 41, and cylinders 43 are fixedly mounted on the tops of the two sets of limiting rods 42. , one end of the two sets of cylinders 43 is rotatably connected with a flip bolt 44, one end of the two sets of limiting rods 42 is fixedly installed with a spring 45, the bottoms of the two sets of fixed tubes 41 are fixedly connected to the tops of the two sets of clamping rods 23, respectively. One end of the two sets of limiting rods 42 penetrates the two sets of fixed lugs 12 respectively, the tops of the two sets of cylinders 43 pass through the two sets of fixed tubes 41 respectively, and the other ends of the two sets of springs 45 are fixedly connected to the inner walls of the two sets of fixed tubes 41 respectively. One side of the set of flipping bolts 44 is in contact with the tops of the two sets of fixed tubes 41 respectively.
本实施例中,首先搬动两组翻动栓44,使得两组翻动栓44的受力一端处于竖直向上的方向,此时两组限位杆42处于上缩状态,然后将两组夹持杆23的一端分别卡接在两组固定耳12的一端,通过设置两组翻动栓44和两组弹簧45,翻动两组翻动栓44,使得翻动栓44的受力一端处于水平方向,两组翻动栓44带动两组圆柱43向下移动,此时两组弹簧45伸长,使得两组限位杆42向下移动,并且贯穿两组固定耳12,进而实现对两组固定耳12和两组夹持杆23的固定,当检测壳11损坏时,方便两组检测壳11与夹持杆23之间的拆卸,便于更换检测壳11。In this embodiment, the two sets of flip bolts 44 are first moved so that the stressed ends of the two sets of flip bolts 44 are in the vertical upward direction. At this time, the two sets of limiting rods 42 are in an upward retracted state, and then the two sets of flip bolts 44 are clamped One end of the rod 23 is respectively clamped to one end of the two sets of fixed ears 12. By setting two sets of flip bolts 44 and two sets of springs 45, the two sets of flip bolts 44 are flipped, so that the stressed end of the flip bolts 44 is in the horizontal direction. The flip bolt 44 drives the two sets of cylinders 43 to move downward. At this time, the two sets of springs 45 extend, causing the two sets of limiting rods 42 to move downward and penetrate the two sets of fixed lugs 12, thereby realizing the two sets of fixed lugs 12 and the two sets of fixed lugs 12. The fixation of the set of clamping rods 23 facilitates the disassembly of the two sets of detection shells 11 and the clamping rods 23 when the detection shell 11 is damaged, and facilitates the replacement of the detection shell 11.
实施例3Example 3
根据图1-8所示,一种凝汽器换热管检漏装置的使用方法,具体包括以下步骤:According to Figure 1-8, a method of using a condenser heat exchange tube leak detection device specifically includes the following steps:
步骤一、检测对比管31的密封性,包括以下步骤:Step 1: Test the sealing of the comparison tube 31, including the following steps:
(1)将密封盖32安装在对比管31的一端,确保压力计二33的数值为大气压数值;(1) Install the sealing cover 32 on one end of the comparison tube 31 and ensure that the value of the pressure gauge 233 is the atmospheric pressure value;
(2)反复捏动充气皮囊二34,并且观察压力计二33的数值变化;(2) Repeatedly pinch the inflatable bladder 234 and observe the numerical changes of the pressure gauge 233;
(3)停止捏动充气皮囊二34,观察压力计二33的数值是否稳定在某一数值;(3) Stop pinching the inflatable bladder 234 and observe whether the value of the pressure gauge 233 is stable at a certain value;
步骤二、检测两组检测壳11的密封性,包括以下步骤:Step 2: Test the sealing properties of the two sets of detection shells 11, including the following steps:
(1)分开两组检测壳11,将气密性良好的对比管31放置在两组检测壳11之间;(1) Separate the two sets of detection shells 11, and place the comparison tube 31 with good air tightness between the two sets of detection shells 11;
其中分开两组检测壳11之前,包括以下步骤:Before separating the two groups of detection shells 11, the following steps are included:
(11)搬动两组翻动栓44,使得两组翻动栓44的受力一端处于竖直向上的方向,此时两组限位杆42处于上缩状态;(11) Move the two sets of flip bolts 44 so that the stressed ends of the two sets of flip bolts 44 are in the vertical upward direction. At this time, the two sets of limit rods 42 are in an upward retracted state;
(12)将两组夹持杆23的一端分别卡接在两组固定耳12的一端;(12) Connect one end of the two sets of clamping rods 23 to one end of the two sets of fixing ears 12 respectively;
(13)翻动两组翻动栓44,使得翻动栓44的受力一端处于水平方向,两组弹簧45伸长,使得两组限位杆42向下移动,并且贯穿两组固定耳12;(13) Turn the two sets of flip bolts 44 so that the stressed end of the flip bolts 44 is in the horizontal direction, and the two sets of springs 45 extend, causing the two sets of limit rods 42 to move downward and penetrate the two sets of fixed ears 12;
(2)旋转手摇栓26,使得螺纹杆25转动,螺纹杆25带动连接板24移动,使得两组连接杆22转动,带动两组夹持杆23转动,使两组夹持杆23带动两组检测壳11向中间位置靠近,两组密封条15的一侧对比管31外壁紧密接触;(2) Rotate the hand bolt 26 to rotate the threaded rod 25. The threaded rod 25 drives the connecting plate 24 to move, causing the two sets of connecting rods 22 to rotate, driving the two sets of clamping rods 23 to rotate, and causing the two sets of clamping rods 23 to drive the two sets of clamping rods 23. The set of detection shells 11 approaches the middle position, and one side of the two sets of sealing strips 15 is in close contact with the outer wall of the comparison tube 31;
(3)两组螺纹柱13的一侧相互接触,旋转螺纹座14使得两组螺纹柱13固定在一起,完成两组检测壳11的安装;(3) One side of the two sets of threaded columns 13 is in contact with each other, and the threaded seat 14 is rotated to fix the two sets of threaded columns 13 together, completing the installation of the two sets of detection shells 11;
(4)反复捏动充气皮囊一17,观察压力计一16的数值变化,停止捏动充气皮囊一17,观察压力计一16的数值是否稳定在某一数值来确定两组检测壳11的气密性是否良好;(4) Repeatedly pinch the inflatable bladder 17 and observe the changes in the value of the pressure gauge 16. Stop pinching the inflatable bladder 17 and observe whether the value of the pressure gauge 16 is stable at a certain value to determine the air pressure of the two sets of detection shells 11. Whether the tightness is good;
步骤三:检测换热管的气密性,包括以下步骤:Step 3: Test the air tightness of the heat exchange tube, including the following steps:
(1)拆除对比管31;(1) Remove the contrast tube 31;
(2)将两组检测壳11放置在换热管的外壁,重复上述步骤二的操作,检测换热管的气密性。(2) Place the two sets of detection shells 11 on the outer wall of the heat exchange tube, repeat the operation of step 2 above, and detect the air tightness of the heat exchange tube.
本装置的使用方法及工作原理:首先将密封盖32安装在对比管31的一端,确保压力计二33的数值为大气压数值,然后反复捏动充气皮囊二34,并且观察压力计二33的数值变化,然后再停止捏动充气皮囊二34,观察压力计二33的数值是否稳定在某一数值,如果压力计二33的数值固定在某一数值,则表示对比管31的气密性良好,如果压力计二33的数值逐渐减小至大气压数值,则表示该对比管31的气密性不好;The usage method and working principle of this device: first install the sealing cover 32 on one end of the comparison tube 31, ensure that the value of the pressure gauge 233 is the atmospheric pressure value, then repeatedly pinch the inflatable bladder 234, and observe the value of the pressure gauge 233 change, and then stop pinching the inflatable bladder 234, and observe whether the value of the pressure gauge 233 is stable at a certain value. If the value of the pressure gauge 233 is fixed at a certain value, it means that the air tightness of the comparison tube 31 is good. If the value of pressure gauge 233 gradually decreases to the atmospheric pressure value, it means that the air tightness of the comparison tube 31 is not good;
首先搬动两组翻动栓44,使得两组翻动栓44的受力一端处于竖直向上的方向,此时两组限位杆42处于上缩状态,然后将两组夹持杆23的一端分别卡接在两组固定耳12的一端,翻动两组翻动栓44,使得翻动栓44的受力一端处于水平方向,两组翻动栓44带动两组圆柱43向下移动,此时两组弹簧45伸长,使得两组限位杆42向下移动,并且贯穿两组固定耳12,固定两组固定耳12和两组夹持杆23;First, move the two sets of flip bolts 44 so that the stressed ends of the two sets of flip bolts 44 are in the vertical upward direction. At this time, the two sets of limiting rods 42 are in an upward retracted state, and then move the one ends of the two sets of clamping rods 23 respectively. It is clamped on one end of the two sets of fixed ears 12, and the two sets of flip bolts 44 are flipped so that the force-bearing end of the flip bolts 44 is in the horizontal direction. The two sets of flip bolts 44 drive the two sets of cylinders 43 to move downward. At this time, the two sets of springs 45 Extend, so that the two sets of limiting rods 42 move downward and penetrate the two sets of fixing lugs 12 to fix the two sets of fixing lugs 12 and the two sets of clamping rods 23;
然后分开两组检测壳11,将气密性良好的对比管31放置在两组检测壳11之间,然后旋转手摇栓26,使得螺纹杆25转动,螺纹杆25带动连接板24移动,使得两组连接杆22转动,带动两组夹持杆23转动,使两组夹持杆23带动两组检测壳11向中间位置靠近,两组密封条15的一侧对比管31外壁紧密接触,此时两组螺纹柱13的一侧相互接触,旋转螺纹座14使得两组螺纹柱13固定在一起,进而完成两组检测壳11的安装,然后反复捏动充气皮囊一17,观察压力计一16的数值变化,然后停止捏动充气皮囊一17,观察压力计一16的数值是否稳定在某一数值,由于事先检测过对比管31的气密性良好,如果压力计一16数值稳定则表示两组检测壳11的气密性良好,如果压力计一16的数值逐渐减小至大气压强,则表示两组检测壳11的气密性不好;Then separate the two sets of detection shells 11, place the comparison tube 31 with good airtightness between the two sets of detection shells 11, and then rotate the hand bolt 26 to rotate the threaded rod 25, and the threaded rod 25 drives the connecting plate 24 to move, so that The two sets of connecting rods 22 rotate, driving the two sets of clamping rods 23 to rotate, so that the two sets of clamping rods 23 drive the two sets of detection shells 11 to approach the middle position, and one side of the two sets of sealing strips 15 is in close contact with the outer wall of the comparison tube 31. When the two groups of threaded columns 13 are in contact with each other on one side, rotate the threaded seat 14 to fix the two groups of threaded columns 13 together, thereby completing the installation of the two sets of detection shells 11, and then repeatedly pinch the inflatable bladder 17 and observe the pressure gauge 16 value changes, then stop pinching the inflatable bladder 17, and observe whether the value of the pressure gauge 16 is stable at a certain value. Since the air tightness of the comparison tube 31 has been tested in advance, if the value of the pressure gauge 16 is stable, it means that both The air tightness of the two sets of detection shells 11 is good. If the value of the pressure gauge 16 gradually decreases to atmospheric pressure, it means that the air tightness of the two sets of detection shells 11 is not good;
然后拆除对比管31,将两组检测壳11放置在换热管的外壁,旋转手摇栓26使得两组检测壳11对换热管的外壁进行夹紧,旋转螺纹座14固定两组螺纹柱13,然后反复挤压充气皮囊一17观察压力计一16的数值变化,停止挤压充气皮囊一17,如果压力计一16数值稳定,则表示这一段的换热管气密性良好,如果压力计一16的数值逐渐减小至大气压数值,则表示这一段的换热管气密性不好。Then remove the comparison tube 31, place the two sets of detection shells 11 on the outer wall of the heat exchange tube, rotate the hand bolt 26 so that the two sets of detection shells 11 clamp the outer wall of the heat exchange tube, and rotate the threaded seat 14 to fix the two sets of threaded columns. 13. Then repeatedly squeeze the inflatable bladder 17 to observe the change in the value of the pressure gauge 16. Stop squeezing the inflatable bladder 17. If the value of the pressure gauge 16 is stable, it means that the air tightness of this section of the heat exchange tube is good. If the pressure If the value of 16 gradually decreases to the atmospheric pressure value, it means that the air tightness of this section of the heat exchange tube is not good.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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