CN117066606B - Cutter part cleaning device for gear manufacturing - Google Patents
Cutter part cleaning device for gear manufacturing Download PDFInfo
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- CN117066606B CN117066606B CN202311321530.1A CN202311321530A CN117066606B CN 117066606 B CN117066606 B CN 117066606B CN 202311321530 A CN202311321530 A CN 202311321530A CN 117066606 B CN117066606 B CN 117066606B
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- fluted disc
- cleaning
- disc
- synchronous
- groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/12—Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the field of cutter cleaning, and discloses a cutter component cleaning device based on gear preparation.
Description
Technical Field
The invention relates to the field of cutter cleaning, in particular to a cutter component cleaning device for gear preparation.
Background
The gear has great demands in the field of industrial production, and correspondingly, in order to provide enough gears with various types for the market, the processing methods of the gears are also quite various, such as a gear hobbing method, a gear milling method and a gear shaving and Faraday cutting method, and the characteristics of each processing method are different;
the gear hobbing method has the basic principle that the gear and the hob are rolled together, and the gear is manufactured in a rolling processing mode, so that the gear with high precision and high strength can be obtained, and the method is suitable for mass production;
the basic principle of the gear milling method is that a milling cutter is used for cutting a tooth form on a gear, and the method can obtain higher gear precision and surface finish, and is suitable for small-batch production and finishing;
the basic principle of the gear shaping method is that the gear is cut into the tooth form by a plane cutter, and the method can obtain higher gear precision and surface finish, but has lower processing efficiency, and is suitable for small-batch production and finishing;
the basic principle of the broaching method is that a broach is used for cutting a tooth form, and the method can obtain a gear with high precision and high strength, but has lower processing efficiency, and is suitable for small-batch production and trimming;
the hobbing method has the advantages that the hobbing method is high in efficiency and suitable for mass production, the application frequency is the most, the application range is the most wide, when the hobbing method is adopted for producing gears, metal scraps or metal wires are cut from metal blanks (gears which are processed), some metal scraps or metal wires fall off after being cut, and some metal scraps or metal wires are stained, wound and hung on the cutters, so that the accuracy of subsequent processing is affected;
the cutter is in a high-speed rotation state during processing, the outer side of the cutter is provided with a sharp edge, the cleaning equipment cannot be used for cleaning in a close way (the cleaning equipment is difficult to enter a gap of the cutter, and the cutter point of the cutter can damage the cleaning equipment), and therefore the cutter component cleaning device for gear preparation is provided for solving the problem.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems in the prior art and provide a cutter component cleaning device based on gear manufacturing, the cleaning mechanism is arranged in teeth of a synchronous fluted disc, when a metal blank is processed, a spiral cutter rotates, one side of the spiral cutter cuts a gear, the other side drives the meshed synchronous fluted disc to rotate, a blade of the spiral cutter is inserted into a tooth gap of the synchronous fluted disc, the cleaning mechanism cleans the spiral cutter, the spiral cutter and the synchronous fluted disc synchronously rotate in the process, the relationship between the blade of the spiral cutter and the teeth of the synchronous fluted disc is relatively static, and only slightly deflects along with the change of the meshing angle, so that the cleaning mechanism can conveniently clean the cutter in the cutter gap of the spiral cutter, the cutter cannot be stained with metal scraps and metal wires, the surface cleaning of the cutter is guaranteed, the processing precision is improved, meanwhile, the impact damage of the blade of the spiral cutter caused by high-speed rotation to the cleaning mechanism can be reduced, the effective cleaning time of the cleaning mechanism is longer, and the cleaning effect is better.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
The utility model provides a cutter part cleaning device for gear-based preparation, includes the workstation, the side fixed mounting of workstation has the equipment platform, displacement frame is installed at the top of workstation, the inboard of displacement frame is equipped with gear and mounting bracket, the inboard movable mounting of mounting bracket has the spiral cutter that corresponds with the gear, the inboard of mounting bracket is provided with synchro mechanism;
the inner side of the synchronous mechanism is provided with a cleaning mechanism and an auxiliary mechanism.
Further, the synchro-mechanism is including the axis of rotation of grafting in the mounting bracket top, the axis of rotation extends to the inside one end rotation of mounting bracket and installs the synchro-fluted disc, synchro-fluted disc and helical cutter meshing, the interior bottom wall of mounting bracket is fixed to be equipped with the base, the base rotates with the synchro-fluted disc to be connected, cleaning mechanism sets up in the tooth of synchro-fluted disc, through setting up cleaning mechanism in the tooth of synchro-fluted disc, when processing the metal embryo, helical cutter rotates, one side cutting gear, the opposite side drives the synchro-fluted disc of meshing and rotates, helical cutter's blade inserts in the tooth gap of synchro-fluted disc, cleaning mechanism clears up helical cutter, the synchronous rotation of this in-process helical cutter and synchro-fluted disc, the relationship between the blade of such helical cutter and the tooth of synchro-fluted disc is also relatively static, only can take place a little deflection along with the change of meshing angle, can conveniently clear up in the cutter gap that cleaning mechanism got into helical cutter like this, make the cutter can not dye metal chip and wire, the surface cleaning of cutter, be favorable to improve the machining precision, simultaneously can reduce the high-speed rotation helical cutter's blade and cause the damage to cleaning mechanism, better cleaning effect, and longer cleaning effect.
Further, the cleaning mechanism comprises a cleaning port formed in the tooth side wall of the synchronous fluted disc, a cleaning disc is rotatably mounted in the cleaning port, a movable cavity is formed in the tooth of the synchronous fluted disc, a transmission disc frame is arranged in the movable cavity, a central shaft and an eccentric shaft are respectively arranged on two sides of the transmission disc frame, the central shaft extends into the cleaning port to be assembled with the cleaning disc, a push-pull rod is rotatably connected to the outer side of the eccentric shaft, a rotary mounting groove is formed in the bottom of the synchronous fluted disc, the movable cavity is communicated with the rotary mounting groove, a direction sliding groove is formed in the groove bottom wall of the rotary mounting groove, the direction sliding groove is located on an extension line of the push-pull rod, the base is rotatably inserted in the rotary mounting groove, a displacement sliding groove is formed in the top of the base, the displacement sliding groove adopts a wavy design which is uniform in fluctuation, a control rod is slidably connected between the displacement sliding groove and the direction sliding groove, one end of the tooth disc rod is rotatably connected with the control rod, when the synchronous push-pull rod rotates along with the spiral cutter, the control rod in the rotary mounting groove slides in the displacement sliding groove, the direction sliding groove is also influenced by the spiral cutter, the cleaning blade is rapidly meshed with the cleaning disc, and the cleaning device is in the cleaning device with the cleaning blade surface of the spiral cutter, and the cleaning device is in the cleaning process of the tooth has a certain value, and the cleaning effect of the tooth is not influenced by the rotating the spiral cutter, and the tooth is in the cleaning device is in the front of the rotating contact with the tooth surface of the tooth surface, and has high friction surface, and the cleaning device is in the cleaning the tooth surface is in the cleaning device, and has high speed and has high friction cleaning effect and has high speed surface. The synchronous fluted disc rotates slowly, and the cleaning disc rotates slowly and cleans, avoids appearing the clean inadequately or excessive friction's condition, makes the operation that can be more stable of equipment.
Further, the drain hole has been seted up to the bottom of mounting bracket, the drain hole is located synchronous fluted disc's right side below, the below opening part sliding connection of drain hole has the collection box, and synchronous fluted disc can get into the collection box through the drain hole through clean metal chip and the metal silk thread that mechanism clean down in, has made things convenient for the clearance of metal chip and metal silk thread, avoids metal chip and metal silk thread to pile up in the mounting bracket, ensures subsequent clean effect.
Furthermore, the waveform design area of the displacement chute is only distributed in the meshing area of the synchronous fluted disc and the spiral cutter, so that the cleaning disc only rotates in the meshing area of the synchronous fluted disc and the spiral cutter to clean the spiral cutter, and the cleaning disc can not rotate after leaving the area, so that the abrasion of each mechanism in the working process is reduced, and the service life of the mechanism can be prolonged.
Furthermore, the included angle between the high point and the low point of the displacement chute waveform design is the same as the included angle between the two push-pull rods in the same movable cavity, so that the two push-pull rods in the same movable cavity can be in a push-pull state and a pull state in the initial stage, the positions of connecting points between the two push-pull rods and the two transmission disc frames are always staggered, the two transmission disc frames can be close to each other as much as possible, no collision occurs in the working process, and the narrow space inside the synchronous fluted disc is fully utilized.
Further, the auxiliary mechanism comprises an assembly groove arranged at the axis of the bottom of the synchronous fluted disc, an assembly part is rotationally inserted in the assembly groove, the bottom of the assembly part is clamped with the base, a driving groove is arranged at the axis of the bottom of the assembly part, a turbine is rotationally connected in the driving groove, two symmetrical butt joints are arranged on the outer sides of the assembly part, a communication port is arranged between the butt joint and the driving groove, one side of the communication port is positioned above the turbine, the other side of the communication port is positioned below the turbine, a gas distribution cavity is arranged in the tooth of the synchronous fluted disc, the gas distribution cavity is distributed along the tooth wall of the synchronous fluted disc, cleaning air holes penetrating into the gas distribution cavity are arranged on the tooth wall of the synchronous fluted disc, gas distribution pore channels are arranged between the gas distribution cavity and the assembly groove and correspond to the butt joints, the air distribution holes are distributed around the assembly groove array, the bottom of the turbine is fixedly connected with a driving fluted disc, the inside of the assembly is embedded with an energy supply fluted disc rotationally connected with the driving fluted disc, the energy supply fluted disc is meshed with the driving fluted disc, an annular fluted disc group meshed with the energy supply fluted disc is arranged on the inside of the assembly groove, the bottom of the driving groove is fixedly provided with a sealing plug, an auxiliary mechanism is arranged in the synchronous fluted disc, the assembly is clamped on a base and does not synchronously rotate with the synchronous fluted disc in the rotation process of the synchronous fluted disc, the energy supply fluted disc is driven by the annular fluted disc group to rotate, the turbine follows the rotation, so that flowing air is generated in the driving groove, the assembly groove, an air distribution pore and the air distribution cavity, the synchronous fluted disc and a meshing area of a spiral cutter are sucked inwards through the cleaning air hole, thus not only air flow can be produced in the meshing area of the synchronous fluted disc and the spiral cutter, the surface of the spiral cutter is washed, but also metal chips can be cleaned, the metal wire adsorbs in clean gas pocket outside, and reinforcing clean effect avoids metal chip, metal wire to drop everywhere, makes the course of working become convenient, smooth, and spiral cutter and synchronous fluted disc mesh regional relative one side, and the clean gas pocket in synchronous fluted disc outside is outwards blown, will adsorb in clean gas pocket outside or hang the metal chip in clean mechanism outside, metal wire clearance, guarantee synchronous fluted disc's surface cleaning, reinforcing to spiral cutter's cleaning performance.
Furthermore, the annular tooth groove group at the inner side of the assembly groove and the meshing part of the energy supply tooth disc extend downwards to the bottom of the synchronous tooth disc all the time, so that the assembly part is convenient to install.
Optionally, the cleaning disc is including rotating the hollow disc of connecting inside the cleaning mouth, array distribution's jack has been seted up on the surface of hollow disc, the inside grafting of jack has interior support bar, the one end of interior support bar is provided with the crotch, through setting up even and densely distributed interior support bar at the surface of hollow disc, can strengthen clean effect like this, and the crotch of interior support bar can be better collect metal chip, metal silk thread simultaneously, reduces metal chip, metal silk thread and remains the possibility on spiral cutter surface.
Optionally, the gas-dividing cavity below extends into in the clean mouth, the overcoat has been cup jointed to the external fixation of internal support strip, overcoat and internal support strip all adopt rubber to make, and the material hardness of internal support strip is greater than the overcoat, the through-hole has been seted up to the inside of internal support strip, and through-hole intercommunication overcoat and the inside cavity of hollow disc, the gas pocket has been seted up on the surface of overcoat, the annular butt joint slot with the gas-dividing cavity has been seted up to the outside of hollow disc, the gas vent has been seted up between butt joint slot and the hollow disc cavity, through the outside parcel one deck overcoat of internal support strip, synchronous fluted disc and spiral cutter meshing department, the gas-dividing cavity is in the state of breathing in, hollow disc and overcoat internal pressure are low, the overcoat is closely adsorbed on the surface of internal support strip, the same with internal support strip of external deformation, the gas vent on overcoat surface also can constantly suck air simultaneously, the effect of snatching of cleaning disc to metal bits, the cleaning effect is improved, and the opposite side, the gas-dividing cavity is in the state of blowing out, the inside pressure of hollow disc and overcoat is high, the gas vent is stretched, the metal bits of conveniently snatching of overcoat, metal bits drop, the wire can be blown off the wire continuously.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
1. according to the scheme, the cleaning mechanism is arranged in the tooth of the synchronous fluted disc, when a metal blank is processed, the spiral cutter rotates, one side of the spiral cutter cuts a gear, the other side of the spiral cutter drives the meshed synchronous fluted disc to rotate, the blade of the spiral cutter is inserted into the tooth gap of the synchronous fluted disc, the cleaning mechanism cleans the spiral cutter, the spiral cutter and the synchronous fluted disc synchronously rotate in the process, the relationship between the blade of the spiral cutter and the tooth of the synchronous fluted disc is relatively static, only slight deflection occurs along with the change of the meshing angle, so that the cleaning mechanism can conveniently clean the gap of the spiral cutter, the cutter cannot be stained with metal chips and metal wires, the surface cleaning of the cutter is guaranteed, the processing precision is improved, meanwhile, the impact damage of the blade of the spiral cutter to the cleaning mechanism caused by high-speed rotation can be reduced, the effective cleaning time of the cleaning mechanism is longer, and the cleaning effect is better.
2. Through the cooperation of clean mechanism and base, when synchronous fluted disc follows helical cutter and rotates, the control lever in the rotation mounting groove slides in the displacement spout, receive the wave form design influence of displacement spout, the push-and-pull rod drives clean dish rotation, rotate the blade side of clean dish constantly friction helical cutter, clean it, avoid having metal bits, wire or other filth to remain above, the clean effect of helical cutter has been ensured, the machining precision of equipment is improved, simultaneously helical cutter's blade and synchronous fluted disc's tooth meshing distance are fixed value, then both in-process clean dish can not become yet to the friction number of turns of helical cutter blade, synchronous fluted disc rotation speed is fast, clean dish also rotates fast and cleans, synchronous fluted disc rotation speed is slow, clean dish rotates the cleanness, avoid appearing clean inadequately or excessively rubs condition, make equipment can more stable operation.
3. Through set up auxiliary mechanism in the inside of synchronous fluted disc, assembly card is not synchronous rotation with it on the base in the synchronous fluted disc rotation in-process, energy supply fluted disc is driven by annular tooth groove group and rotates, turbine follow and rotate, make the drive tank, the assembly groove, divide gas duct and divide inside production flow air of air cavity, synchronous fluted disc and helical cutter's the mesh region, clean the inside inspiration of gas pocket, not only can produce the air current in synchronous fluted disc and helical cutter mesh region like this, wash helical cutter's surface, can also adsorb metal bits, metal silk thread in clean gas pocket outside, reinforcing cleaning effect, avoid metal bits, metal silk thread to drop everywhere, make the course become convenient, smoothly, helical cutter and the opposite one side of synchronous fluted disc mesh region, the outside clean gas pocket of synchronous fluted disc outwards blows, will be adsorbed originally in clean gas pocket outside or hang the metal bits in the clean mechanism outside, the clean of guarantee, the surface cleaning of synchronous fluted disc, reinforcing is to helical cutter's cleaning effect.
4. Through setting up even and intensive distribution's internal support strip at the surface of hollow disc, can strengthen clean effect like this, the crotch of internal support strip can be better simultaneously collect metal bits, metal silk thread, reduces metal bits, metal silk thread and remains on spiral cutter surface's possibility.
5. Through the outside parcel one deck overcoat of internal support strip, synchronous fluted disc and spiral cutter meshing department, the gas-splitting chamber is in the state of breathing in, hollow disc and overcoat internal pressure are low, the overcoat is tightly adsorbed on the surface of internal support strip, external deformation is the same with the internal support strip, the air vent on overcoat surface also can constantly suck air simultaneously, the effect of snatching of clean dish to metal bits, metal silk thread is improved, and the opposite side, the gas-splitting chamber is in the state of blowing, hollow disc and overcoat internal pressure are high, the inside inflation of overcoat is tightened and is straightened, make things convenient for the metal bits that the overcoat snatched, the metal silk thread drops, the air vent on overcoat surface can constantly blow out the air simultaneously, further promotion metal bits, the metal silk thread drops.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an exploded view of the interior of the mounting bracket of the present invention;
FIG. 3 is a disassembled view of the synchronizing mechanism of the present invention;
FIG. 4 is a diagram showing the relationship between the synchronization mechanism and the helical cutter according to the present invention;
FIG. 5 is a schematic bottom view of a synchronizing fluted disc according to the present invention;
FIG. 6 is a schematic view of the interior of the rotary mounting groove of the present invention;
FIG. 7 is a schematic diagram of an inter-tooth cleaning mechanism for a synchromesh disc according to the present invention;
FIG. 8 is a schematic view of a cleaning mechanism of the present invention;
FIG. 9 is a schematic view of an accessory mechanism assembly of the present invention;
FIG. 10 is a schematic diagram of an accessory mechanism of the present invention;
FIG. 11 is a schematic diagram showing distribution of the air distribution channels according to the present invention;
fig. 12 is a schematic view of a cleaning disc of the present invention.
The reference numerals in the figures illustrate:
1. a work table; 2. an equipment stand; 3. a displacement frame; 4. a gear; 5. a mounting frame; 51. a drain port; 52. a collection box; 6. a helical cutter; 7. a synchronizing mechanism; 71. a rotating shaft; 72. synchronous fluted disc; 73. a base; 8. a cleaning mechanism; 81. cleaning the mouth; 82. a cleaning plate; 83. a movable cavity; 84. a drive plate rack; 85. a push-pull rod; 86. rotating the mounting groove; 87. a directional chute; 88. a displacement chute; 89. a control lever; 9. an auxiliary mechanism; 91. an assembly groove; 92. a fitting; 93. a driving groove; 94. a turbine; 95. an interface; 96. a communication port; 97. a gas-dividing chamber; 98. a gas separation duct; 99. driving the fluted disc; 910. an energy supply fluted disc; 911. a sealing plug; 821. a hollow disc; 822. a jack; 823. an inner support bar; 824. a jacket; 825. and butting grooves.
Detailed Description
The technical scheme of the embodiment is clearly and completely described by combining the disclosed drawings, so that the purposes, technical scheme and beneficial effects of the embodiment of the disclosure are more clear. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Unless otherwise defined, technical or scientific terms used in this disclosure should be given the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and the like, as used in this disclosure, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" and the like means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof without precluding other elements or items. "upper", "lower", "inner", "outer", etc. are used merely to denote relative positional relationships, which may also change accordingly when the absolute position of the object to be described changes.
Examples
Referring to fig. 1-5, a cutter component cleaning device for gear-based preparation comprises a workbench 1, wherein an equipment table 2 is fixedly arranged on the side surface of the workbench 1, a displacement frame 3 is arranged at the top of the workbench 1, a gear 4 and a mounting frame 5 are arranged on the inner side of the displacement frame 3, a spiral cutter 6 corresponding to the gear 4 is movably arranged on the inner side of the mounting frame 5, the spiral cutter 6 is semi-coated by the mounting frame 5, the gear 4 is prevented from flying in disorder due to cutting scraps, a synchronous mechanism 7 is arranged on the inner side of the mounting frame 5, and a cleaning mechanism 8 and an auxiliary mechanism 9 are arranged on the inner side of the synchronous mechanism 7;
the synchronous mechanism 7 comprises a rotating shaft 71 which is inserted above the mounting frame 5, the rotating shaft 71 is produced in a 3D printing mode, one end of the rotating shaft 71 extending to the inside of the mounting frame 5 is rotatably provided with a synchronous fluted disc 72, a rotating bearing is arranged at the joint of the rotating shaft 71 and the synchronous fluted disc 72, the synchronous fluted disc 72 is meshed with the spiral cutter 6, the meshing range of the base 73 and the spiral cutter 6 is the same as the meshing range of the gear 4 and the spiral cutter 6, the spiral cutter 6 is effectively cleaned, the base 73 is fixedly arranged on the inner bottom wall of the mounting frame 5, the base 73 is rotatably connected with the synchronous fluted disc 72, the cleaning mechanism 8 is arranged in teeth of the synchronous fluted disc 72, the bottom of the mounting frame 5 is provided with a drain opening 51, the drain opening 51 is positioned at the right lower part of the synchronous fluted disc 72, the lower opening of the drain opening 51 is slidably connected with the collecting box 52, and the collecting box 52 can be detached;
when the spiral cutter 6 cuts the gear 4, the spiral cutter 6 can rotate at a high speed under the drive of the power equipment, one side blade of the spiral cutter 6 cuts the gear 4, the other side blade of the spiral cutter 6 penetrates into a tooth gap of the synchronous fluted disc 72, the tooth of the synchronous fluted disc 72 is pushed by the spiral cutter 6, the spiral cutter 6 starts to rotate in a bar pasting mode, the cleaning mechanism 8 cleans metal scraps and metal wires on the surface of the spiral cutter 6 in the rotating process, the cleaned metal scraps and metal wires can firstly enter the mounting frame 5, and then enter the collecting box 52 from the drain hole 51.
The cleaning mechanism 8 comprises a cleaning opening 81 arranged on the tooth side wall of the synchronous fluted disc 72, a cleaning disc 82 is rotatably arranged in the cleaning opening 81, an annular rubber bump is arranged at the opening of the cleaning opening 81, the cleaning disc 82 is limited in the cleaning opening 81 by the rubber bump, a movable cavity 83 is arranged in the tooth of the synchronous fluted disc 72, a transmission disc frame 84 is arranged in the movable cavity 83, the transmission disc frame 84 is parallel to the cleaning disc 82, a central shaft and an eccentric shaft are respectively arranged on two sides of the transmission disc frame 84, the central shaft is positioned at the center of the movable cavity 83, one end of the central shaft extends into the cleaning opening 81 to be assembled with the cleaning disc 82, the eccentric shaft is positioned at the side of the center of the movable cavity 83, one end of the eccentric shaft is rotatably connected with a push-pull rod 85, an annular rotary mounting groove 86 is formed in the bottom of the synchronous fluted disc 72, the movable cavity 83 is communicated with the rotary mounting groove 86, a direction sliding groove 87 is formed in the groove bottom wall of the rotary mounting groove 86, the direction sliding groove 87 is positioned on an extension line of the push-pull rod 85, the base 73 is rotationally inserted into the rotary mounting groove 86, the top of the base 73 is provided with a displacement sliding groove 88, the displacement sliding groove 88 adopts a uniform wavy design, the distance between the high point and the low point of the wavy design of the displacement sliding groove 88 and the axis of the cleaning disc 82 is the same as the distance between the eccentric shaft and the center of the movable cavity 83, the wavy design area of the displacement sliding groove 88 is only distributed in the meshing area of the synchronous fluted disc 72 and the spiral cutter 6, a control rod 89 is slidingly connected between the displacement sliding groove 88 and the direction sliding groove 87, and one end of the push-pull rod 85 is rotationally connected with the control rod 89;
when the synchronous fluted disc 72 rotates along with the spiral cutter 6, as the base 73 is clamped with the mounting frame 5 and cannot rotate, the synchronous fluted disc 72 drives the control rod 89 to circularly rotate in the displacement chute 88, when the control rod 89 rotates to the meshing area of the synchronous fluted disc 72 and the spiral cutter 6, the control rod 89 is affected by the wave design of the displacement chute 88, the control rod 89 continuously swings back and forth along with rotation, and always moves on the extension line of the push-pull rod 85 through the guiding of the direction chute 87, when the control rod 89 moves forwards, the eccentric shaft is pushed by the push-pull rod 85, so that the cleaning disc 82 rotates, when the control rod 89 moves backwards, the eccentric shaft is pulled by the push-pull rod 85, so that the cleaning disc 82 rotates, the spiral cutter 6 is controlled to be cleaned, and when the control rod 89 leaves the meshing area of the synchronous fluted disc 72 and the spiral cutter 6, the control rod 89 is not affected by the wave design of the displacement chute 88, and the cleaning disc 82 keeps stable to rotate, and the cleaning disc 82 does not rotate.
The included angle between the high point and the low point of the waveform design of the displacement chute 88 is the same as the included angle between the two push-pull rods 85 in the same movable cavity 83, so that the two push-pull rods 85 in the same movable cavity 83 can be in a push-pull state and a pull state initially, the positions of connection points between the two push-pull rods 85 and the two transmission disc frames 84 are always staggered, the two transmission disc frames 84 can be close to each other as much as possible, and collision can not occur in the working process.
The auxiliary mechanism 9 comprises an assembly groove 91 arranged at the bottom axle center of the synchronous fluted disc 72, an assembly part 92 is rotationally inserted in the assembly groove 91, the bottom of the assembly part 92 is clamped with a base 73, a driving groove 93 is arranged at the axle center of the bottom of the assembly part 92, a turbine 94 is rotationally connected in the driving groove 93, two symmetrical butt joints 95 are arranged on the outer side of the assembly part 92, the opening angle of the butt joints 95 is not more than forty-five degrees, one side of the butt joint 95 is positioned at the meshing position of the spiral cutter 6 and the synchronous fluted disc 72, a communication port 96 is arranged between the butt joint 95 and the driving groove 93, one side of the communication port 96 is positioned above the turbine 94, the other side of the communication port 96 is positioned below the turbine 94, a gas distribution cavity 97 is arranged in the tooth of the synchronous fluted disc 72, the gas distribution cavity 97 is distributed along the tooth wall of the synchronous fluted disc 72, cleaning pores penetrating into the gas distribution cavity 97 are arranged on the tooth wall of the synchronous fluted disc 72, an air distribution channel 98 is arranged between the air distribution cavity 97 and the assembly groove 91, the air distribution channel 98 corresponds to the butt joint 95, the air distribution channel 98 is distributed around the assembly groove 91 in an array, the bottom of the turbine 94 is fixedly connected with a driving fluted disc 99, an energy supply fluted disc 910 rotationally connected with the assembly 92 is embedded in the assembly 92, the energy supply fluted disc 910 is meshed with the driving fluted disc 99, an annular fluted disc group meshed with the energy supply fluted disc 910 is arranged in the assembly groove 91, the diameter of the annular fluted disc group is larger than that of the energy supply fluted disc 910, the diameter of the energy supply fluted disc 910 is larger than that of the driving fluted disc 99, in the transmission process, the rotation circle number of the turbine 94 is a plurality of times that of the synchronous fluted disc 72, so that the air flow pressure is stronger, a sealing plug 911 is fixedly assembled at the bottom of the driving fluted disc 93, the meshing part of the annular fluted disc group and the energy supply fluted disc 910 at the inner side of the assembly groove 91 extends downwards to the bottom of the synchronous fluted disc 72, facilitating installation of the fitting 92;
when the synchronous fluted disc 72 rotates, the assembly 92 is clamped on the base 73 and does not synchronously rotate with the synchronous fluted disc 72, so that the annular fluted disc group at the inner side of the assembly groove 91 can push the energy-supplying fluted disc 910 to rotate, the energy-supplying fluted disc 910 drives the turbine 94 to rotate through the driving fluted disc 99, the turbine 94 forms a flowing air flow from top to bottom in the driving fluted disc 93, air in the butt joint port 95 at one side close to the spiral cutter 6 flows into the driving fluted disc 93 through the communication port 96, air in the air distribution hole 98 and the air distribution cavity 97 butt joint with the butt joint port 95 also starts to flow, cleaning air holes on the tooth teeth corresponding to the synchronous fluted disc 72 start to suck air, air flow can be produced at the meshing area of the synchronous fluted disc 72 and the spiral cutter 6, metal scraps and metal wires can be adsorbed at the outer side of the cleaning air holes, the air distribution hole 97 is not butt-jointed with the butt joint port 95 any more along with the rotation of the synchronous fluted disc 72, when the air distribution hole 98 rotates to the butt joint port 95 at the other side, the air in the butt joint port 95 in the driving fluted disc 93, the corresponding air distribution hole 98 and the air distribution cavity 97 starts to flow into the air flow, and the air flow corresponding to the inside the air distribution hole 72, and the cleaning air holes corresponding to the tooth disc start to blow the metal scraps and the metal wires to fall off before the wire is cleaned.
The cleaning disc 82 comprises a hollow disc 821 rotationally connected inside the cleaning opening 81, the surface of the hollow disc 821 is provided with jacks 822 distributed in an array, the inside of the jacks 822 is inserted with an inner supporting bar 823, one end of the inner supporting bar 823 is provided with a hook, the lower part of the air dividing cavity 97 extends into the cleaning opening 81, an outer sleeve 824 is fixedly sleeved on the inner supporting bar 823, the outer sleeve 824 tightly wraps the inner supporting bar 823, the outer sleeve 824 and the inner supporting bar 823 are made of rubber, the hardness of the material of the inner supporting bar 823 is greater than that of the outer sleeve 824, the inside of the inner supporting bar 823 is provided with through holes, the through holes are communicated with the outer sleeve 824 and the inner cavity of the hollow disc 821, the surface of the outer sleeve 824 is provided with dense air holes, the outer side of the hollow disc 821 is provided with annular butt joint grooves 825 in butt joint with the air dividing cavity 97, and air exchanging holes are formed between the butt joint grooves 825 and the hollow disc 821 cavities;
the cleaning disc 82 near one side of the spiral cutter 6, the air-separating cavity 97 sucks the air inside the hollow disc 821 through the butt joint groove 825 and the air-exchanging holes, the air inside the outer sleeve 824 is also sucked away, so that the outer sleeve 824 is tightly adsorbed on the surface of the inner support bar 823, the outer deformation is the same as the inner support bar 823, the air-exchanging holes on the surface of the outer sleeve 824 can continuously suck the air, the grabbing effect of the cleaning disc 82 on metal scraps and metal wires is enhanced, the air-separating cavity 97 is positioned on the other side, the air enters the inside of the hollow disc 821 through the butt joint groove 825 and the air-exchanging holes, the internal pressure of the hollow disc 821 and the outer sleeve 824 is high, the inside of the outer sleeve 824 is inflated and straightened, the grabbing effect of the metal scraps and the metal wires is continuously weakened, and meanwhile, the air exchanging holes on the surface of the outer sleeve 824 can be continuously blown out, and the metal scraps and the metal wires are further promoted to drop.
The above description is only of the preferred embodiments of the present invention; the scope of the invention is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present invention, and the technical solution and the improvement thereof are all covered by the protection scope of the present invention.
Claims (8)
1. Cutter parts cleaning device for gear-based preparation, including workstation (1), the side fixed mounting of workstation (1) has equipment rack (2), displacement frame (3) are installed at the top of workstation (1), the inboard of displacement frame (3) is equipped with gear (4) and mounting bracket (5), the inboard movable mounting of mounting bracket (5) has spiral cutter (6) that correspond with gear (4), its characterized in that: a synchronizing mechanism (7) is arranged on the inner side of the mounting frame (5);
a cleaning mechanism (8) and an auxiliary mechanism (9) are arranged on the inner side of the synchronous mechanism (7);
the synchronous mechanism (7) comprises a rotating shaft (71) inserted above the mounting frame (5), one end of the rotating shaft (71) extending to the inside of the mounting frame (5) is rotatably provided with a synchronous fluted disc (72), the synchronous fluted disc (72) is meshed with the spiral cutter (6), a base (73) is fixedly arranged on the inner bottom wall of the mounting frame (5), the base (73) is rotationally connected with the synchronous fluted disc (72), and the cleaning mechanism (8) is arranged in teeth of the synchronous fluted disc (72);
the cleaning mechanism (8) comprises a cleaning opening (81) formed in the side wall of a tooth of the synchronous fluted disc (72), a cleaning disc (82) is installed in the cleaning opening (81) in a rotating mode, a movable cavity (83) is formed in the tooth of the synchronous fluted disc (72), a transmission disc frame (84) is arranged in the movable cavity (83), a central shaft and an eccentric shaft are respectively arranged on two sides of the transmission disc frame (84), the central shaft extends into the cleaning opening (81) to be assembled with the cleaning disc (82), a push-pull rod (85) is rotatably connected to the outer side of the eccentric shaft, a rotary mounting groove (86) is formed in the bottom of the synchronous fluted disc (72), a direction sliding groove (87) is formed in the groove bottom wall of the rotary mounting groove (86), the direction sliding groove (87) is located on an extension line of the rod (85), displacement sliding grooves (88) are formed in the top of the base (73) in a rotating and are evenly inserted mode, and the displacement sliding grooves (88) are evenly designed and are connected with one ends of the sliding rods (85) in a wavy mode.
2. A gear-based cutter member cleaning apparatus as set forth in claim 1 wherein: the bottom of mounting bracket (5) has seted up escape canal (51), escape canal (51) are located the lower right side of synchronous fluted disc (72), the below opening part sliding connection of escape canal (51) has collection box (52).
3. A gear-based cutter member cleaning apparatus as set forth in claim 2 wherein: the wave-shaped design area of the displacement chute (88) is only distributed in the meshing area of the synchronous fluted disc (72) and the spiral cutter (6).
4. A gear-based cutter member cleaning apparatus as set forth in claim 3 wherein: the included angle between the high point and the low point of the waveform design of the displacement chute (88) is the same as the included angle between the two push-pull rods (85) in the same movable cavity (83).
5. A gear-based cutter member cleaning apparatus as set forth in claim 4 wherein: the auxiliary mechanism (9) comprises an assembly groove (91) formed in the bottom axis of the synchronous fluted disc (72), an assembly part (92) is inserted in the assembly groove (91) in a rotating mode, the bottom of the assembly part (92) is clamped with a base (73), a driving groove (93) is formed in the axis of the bottom of the assembly part (92), a turbine (94) is connected in the driving groove (93) in a rotating mode, two symmetrical butt joints (95) are formed in the outer side of the assembly part (92), a communication port (96) is formed between the butt joints (95) and the driving groove (93), one side of the communication port (96) is located above the turbine (94), the other side of the communication port (96) is located below the turbine (94), air separation cavities (97) are formed in tooth interiors of the synchronous fluted disc (72), cleaning air separation cavities (97) are formed in the tooth walls of the synchronous fluted disc (72) in a penetrating mode, air separation cavities (97) are formed between the air separation cavities (97) and the assembly groove (91), the air separation cavities (98) are distributed around the turbine (91), air separation cavities (98) are distributed in the air separation cavities (91), the inside of assembly part (92) is inlayed and is rotated energy supply fluted disc (910) of being connected with it, energy supply fluted disc (910) and drive fluted disc (99) meshing, set up on the inside of assembly groove (91) with energy supply fluted disc (910) meshing annular tooth groove group, the fixed stopper (911) that seals that is equipped with in bottom of drive groove (93).
6. A gear-based cutter member cleaning apparatus as set forth in claim 5 wherein: the meshing part of the annular tooth groove group at the inner side of the assembly groove (91) and the energy supply fluted disc (910) extends downwards to the bottom of the synchronous fluted disc (72).
7. A gear-based cutter member cleaning apparatus as set forth in claim 6 wherein: the cleaning disc (82) comprises a hollow disc (821) rotatably connected inside a cleaning opening (81), the surface of the hollow disc (821) is provided with jacks (822) distributed in an array, the inside of each jack (822) is inserted with an inner support bar (823), and one end of each inner support bar (823) is provided with a hook.
8. A gear-based cutter member cleaning apparatus as set forth in claim 7 wherein: the cleaning device is characterized in that the lower portion of the air distribution cavity (97) extends into the cleaning opening (81), an outer sleeve (824) is fixedly sleeved on the outer portion of the inner support bar (823), the outer sleeve (824) tightly wraps the inner support bar (823), the outer sleeve (824) and the inner support bar (823) are made of rubber, the hardness of materials of the inner support bar (823) is greater than that of the outer sleeve (824), through holes are formed in the inner portion of the inner support bar (823), the through holes are communicated with the inner cavities of the outer sleeve (824) and the hollow disc (821), air holes are formed in the surface of the outer sleeve (824), annular butt joint grooves (825) which are in butt joint with the air distribution cavity (97) are formed in the outer side of the hollow disc (821), and air holes are formed between the butt joint grooves (825) and the hollow disc (821).
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JPH08503866A (en) * | 1992-12-02 | 1996-04-30 | ジャービス プロダクツ コーポレーション | Powered peeling knife with unidirectional rotating cutting blade |
JP2002254245A (en) * | 2001-02-27 | 2002-09-10 | Kashifuji:Kk | Gear processing machine |
CN113199091A (en) * | 2021-06-03 | 2021-08-03 | 江苏飞船股份有限公司 | Burr cleaning mechanism for gear machining |
CN216566405U (en) * | 2021-09-09 | 2022-05-20 | 东海县广润农业机械有限公司 | Cleaning and deburring device for gear machining |
CN116352189A (en) * | 2023-03-31 | 2023-06-30 | 苏州卓尔旺精密机械有限公司 | Grinding device for gears |
CN116765524A (en) * | 2023-08-12 | 2023-09-19 | 长沙兰雪机械有限公司 | Tooth groove edging device for gear manufacturing and use method thereof |
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2023
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JPH08503866A (en) * | 1992-12-02 | 1996-04-30 | ジャービス プロダクツ コーポレーション | Powered peeling knife with unidirectional rotating cutting blade |
JP2002254245A (en) * | 2001-02-27 | 2002-09-10 | Kashifuji:Kk | Gear processing machine |
CN113199091A (en) * | 2021-06-03 | 2021-08-03 | 江苏飞船股份有限公司 | Burr cleaning mechanism for gear machining |
CN216566405U (en) * | 2021-09-09 | 2022-05-20 | 东海县广润农业机械有限公司 | Cleaning and deburring device for gear machining |
CN116352189A (en) * | 2023-03-31 | 2023-06-30 | 苏州卓尔旺精密机械有限公司 | Grinding device for gears |
CN116765524A (en) * | 2023-08-12 | 2023-09-19 | 长沙兰雪机械有限公司 | Tooth groove edging device for gear manufacturing and use method thereof |
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