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CN117048151A - Fabric manufacturing method and fabric - Google Patents

Fabric manufacturing method and fabric Download PDF

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Publication number
CN117048151A
CN117048151A CN202311065389.3A CN202311065389A CN117048151A CN 117048151 A CN117048151 A CN 117048151A CN 202311065389 A CN202311065389 A CN 202311065389A CN 117048151 A CN117048151 A CN 117048151A
Authority
CN
China
Prior art keywords
yarn
fabric
textured yarn
stretch textured
nylon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202311065389.3A
Other languages
Chinese (zh)
Inventor
钟承湛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Kaileshi Sports Technology Co ltd
Original Assignee
Guangzhou Kaileshi Sports Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Kaileshi Sports Technology Co ltd filed Critical Guangzhou Kaileshi Sports Technology Co ltd
Priority to CN202311065389.3A priority Critical patent/CN117048151A/en
Publication of CN117048151A publication Critical patent/CN117048151A/en
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8214—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing ester and amide groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B32B2262/148—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34—Polyamides
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10—Repellency against liquids
    • D06M2200/12—Hydrophobic properties

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a fabric manufacturing method and a fabric, wherein the fabric manufacturing method comprises the following steps: weaving: the warp yarn and the weft yarn are interwoven to form grey cloth, the warp yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn, and the weft yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn; dyeing: dyeing the grey cloth by using acid dye; processing a water-splashing preventing layer: treating the grey cloth with a fluorine-free waterproof agent; compounding a waterproof breathable film: the surface of the water-repellent layer is made of a waterproof and breathable polytetrafluoroethylene film; compounding the mesh fundus cloth: and compounding a net eyeground cloth on the waterproof breathable film. According to the fabric manufacturing method, through material selection and the arrangement of the multifunctional layers, the fabric has the characteristics of light weight, wear resistance, fashion appearance, functional protection and the like, and the corresponding ready-made clothes are suitable for multiple scenes such as outdoor hiking, commuting, mountain running and the like, can easily cope with climate change, and has good practicability.

Description

Fabric manufacturing method and fabric
Technical Field
The invention relates to the technical field of textile, in particular to a fabric manufacturing method and a fabric.
Background
The outdoor jacket is common equipment of outdoor activity lovers, has high performance requirements on waterproof, ventilation, wear resistance and the like, and in addition, the outdoor jacket has the characteristics of light weight and fashion in recent years, so that the outdoor jacket has the attractive appearance and the functionality of the fabric, and is one of the development directions of outdoor products.
Disclosure of Invention
The invention provides a fabric manufacturing method and a fabric, which are characterized by light weight, wear resistance, fashion appearance, functional protection and the like through material selection and the arrangement of multifunctional layers, and the corresponding ready-made clothes are suitable for multiple scenes such as outdoor hiking, commuting, mountain running and the like, can easily cope with climate change, and have good practicability.
Correspondingly, the invention provides a fabric manufacturing method, which comprises the following steps:
weaving: the warp yarn and the weft yarn are interwoven to form grey cloth, the warp yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn which are arranged according to a preset ratio, and the weft yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn which are arranged according to the preset ratio;
dyeing: dyeing the grey cloth through acid dye according to color requirements, wherein nylon-66 kadola stretch textured yarn of the grey cloth absorbs the nylon acid material for dyeing, and polyester stretch textured yarn of the grey cloth does not absorb the nylon acid material and keeps white appearance;
processing a water-splashing preventing layer: treating the grey cloth with a fluorine-free waterproof agent to form a water-splashing prevention layer on the surface of the grey cloth;
compounding a waterproof breathable film: the surface of the water-splashing prevention layer is provided with a waterproof and breathable film made of polytetrafluoroethylene;
compounding the mesh fundus cloth: and compounding a net eyeground cloth on the waterproof breathable film.
In an alternative embodiment, the warp yarn material is nylon-66 kadol stretch textured yarn and polyester stretch textured yarn arranged in a 27:1 ratio.
In an alternative embodiment, the weft yarn material is nylon-66 kadol stretch textured yarn and polyester stretch textured yarn arranged according to a 19:1 ratio.
In an alternative embodiment, the nylon-66 kadola tensile textured yarn has a density of 40D.
In an alternative embodiment, the density of the dacron stretch textured yarn is 40D.
In an alternative embodiment, the warp yarns have a density of 180 yarns per square inch;
and/or the weft yarn density is 126 bars/square inch.
In an alternative embodiment, after the dyeing, the fabric manufacturing method further includes:
and (3) drying: the grey cloth was heat-set in an oven at a temperature of 190 c and a speed of 30 m/min by a setting machine for a heat-set time of 1.5 minutes.
In an alternative embodiment, the weave of the blank is a plain weave.
In an alternative embodiment, treating the grey cloth with a fluorine-free water repellent comprises:
the grey cloth is treated with a fluorine-free waterproofing agent based on padding, dipping or scraping.
Correspondingly, the invention provides a fabric which is manufactured based on the fabric manufacturing method.
In summary, the invention provides a fabric manufacturing method and a fabric, which uses nylon-66 kadol stretch textured yarns and polyester stretch textured yarns as raw materials to prepare a light-weight wear-resistant and firm protective layer fabric; the dyeing and finishing process adopts acid dye and amino groups in nylon-66 kadola stretch textured yarn to be combined by ionic bonds, so as to obtain bright color and color fastness; after finishing, the fluoride-free water-splashing-preventing coating is further operated, so that the fabric has water-splashing-preventing capability similar to a lotus leaf effect; and then, the ePTFE waterproof and moisture-permeable membrane material is compounded, so that the finished fabric has a waterproof and breathable function, and the fabric prepared by the process has the characteristics of light weight, wear resistance, fashion appearance, functional protection and the like, and the corresponding ready-made garment is suitable for multiple scenes such as outdoor hiking, commuting, mountain running and the like, can easily cope with climate change, and has good practicability.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a flow chart of a fabric manufacturing method according to an embodiment of the invention;
fig. 2 is a schematic view showing the structure of a gray fabric according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Fig. 1 shows a flowchart of a fabric manufacturing method according to an embodiment of the present invention.
Correspondingly, the invention provides a fabric manufacturing method, which comprises the following steps:
s101: weaving;
specifically, the weaving process is essentially interweaving warp yarns and weft yarns, and mainly involves three aspects of material selection of warp yarns, material selection of weft yarns and interweaving parameters of warp yarns and weft yarns.
In the embodiment of the invention, the warp yarn material is specifically nylon-66 kadol stretch textured yarn and polyester stretch textured yarn which are arranged according to a preset ratio.
Wherein the density of the nylon-66 kadol tensile textured yarn is 40D.
Wherein the density of the terylene stretch textured yarn is 40D.
The warp yarn material is nylon-66 Codol stretch textured yarn and polyester stretch textured yarn which are arranged according to a ratio of 27:1.
Generally, the greater the density of the warp yarns (denier D), the thicker the warp yarns, the stronger the woven fabric, the heavier the fabric, and the coarser the texture appearance; the density of the nylon-66 kadol stretch textured yarn and the polyester stretch textured yarn serving as warp yarn materials is controlled to be 40D, and the nylon-66 kadol stretch textured yarn and the polyester stretch textured yarn are relatively small in density, but not too small, so that the woven fabric is light, thin and durable.
The nylon-66 kadol stretch textured yarn has good strength and wear resistance, is softer, is suitable for being used as a main material, has good elasticity and contractility, is suitable for being used as an auxiliary material, and is good in size stability, and the warp yarn materials are nylon-66 kadol stretch textured yarn and polyester stretch textured yarn which are arranged according to the ratio of 27:1, so that the warp yarn materials can be kept high in strength and wear resistance, and meanwhile, the softness and elasticity of the warp yarn materials can be improved, so that the woven fabric has good stiffness.
In the embodiment of the invention, the weft yarn material is specifically nylon-66 kadol stretch textured yarn and polyester stretch textured yarn which are arranged according to a preset ratio.
Wherein the density of the nylon-66 kadol tensile textured yarn is 40D.
Wherein the density of the terylene stretch textured yarn is 40D.
The weft yarn material is nylon-66 Codol stretch textured yarn and polyester stretch textured yarn which are arranged according to the ratio of 19:1.
In general, the greater the density of the weft yarns (denier D), the thicker the weft yarns, the stronger the woven fabric, the heavier the fabric, and the coarser the texture appearance; the density of nylon-66 kadol stretch textured yarn and polyester stretch textured yarn serving as weft yarn materials is controlled to be 40D, and the density is relatively small, but not too small, so that the woven fabric is light, thin and durable.
The nylon-66 kadol stretch textured yarn has good strength and wear resistance, is soft, is suitable for being used as a main material, has good elasticity and contractility, is suitable for being used as an auxiliary material, and has good dimensional stability when being beneficial to keeping high strength and high wear resistance of the weft yarn material, and the softness and elasticity of the weft yarn material can be improved, so that the woven fabric can keep good dimensional stability.
In an embodiment of the present invention, for the interweaving parameters of the warp yarns and the weft yarns, specifically, the density of the warp yarns is 180 bars/square inch, the density of the weft yarns is 126 bars/square inch, and the total density is 306 bars/square inch. The total density of the warp yarns and the weft yarns directly affects the physical and mechanical indexes such as appearance, hand feeling, thickness, strength, folding resistance, air permeability, wear resistance, thermal insulation performance and the like of the fabric, and the higher the total density of the warp yarns and the weft yarns is, the higher the density of the woven fabric is, the more compact the structure of the fabric is, the less shrinkage is easy, and the quality is high; in addition, the higher the density of the fabric is, the finer the fineness requirements on the warp yarns and the weft yarns are, so that the woven fabric is lighter and thinner, compact and fine in appearance, smooth and soft, and uniform in color.
The fabric woven by the interweaving parameters has the advantages of high density, good waterproof performance, excellent wear resistance, good tearing resistance and the like, and is beneficial to improving the waterproof performance, the wear resistance and the like of ready-made clothes.
In addition, in the embodiment of the invention, the weave of the grey cloth is a plain weave. The plain weave is a grey cloth weave which is obtained by alternately arranging warp and weft at a ratio of 1:1, namely warp and weft are interwoven alternately one above the other, the texture of the grey cloth is firm and light, the air permeability is good, the grey cloth is smooth to the touch, and the appearance effect of the front side and the back side is basically consistent.
Specifically, nylon-66 kadol stretch textured yarns and polyester stretch textured yarns are adopted as raw materials of the grey cloth.
The nylon-66 kadol stretch textured yarn is one of nylon fibers, and has the characteristics of light weight, quick drying, softness, strong durability, difficult color change after long-time use and the like; the nylon-66 kadola stretch textured yarn has the characteristics of excellent wear resistance, tearing resistance, incomparable strength, good hand feeling, light weight, softness, stable color, easy care and the like. In addition, the durability of the coldura fiber is 2 times that of standard nylon, 3 times that of polyester fabric, and 10 times that of cotton canvas, respectively, which means that the lighter coldura fiber can provide the same effect durability as the heavier standard nylon, polyester fiber or cotton canvas.
Specifically, after confirming the design scheme, the nylon-66 kadol stretch textured yarn and the polyester stretch textured yarn are firstly woven into a warp beam by a warping machine at a speed of 400-550 m/min.
Specifically, according to the aforementioned interweaving parameters of the warp yarn and the weft yarn, the warp yarn and the weft yarn are interweaved with each other by the back-and-forth movement of the reed (which is one of the structures of the weaving device) and the up-and-down movement of the heald frame (which is one of the structures of the weaving device), so as to form the required grey cloth, and the fabric style presents a unique style similar to that of black and white.
Specifically, the structure of the grey cloth is shown in figure 2 of the accompanying drawings.
It should be noted that, the coloring (pattern) of the fabric in the prior art mainly comprises two modes of yarn-dyed fabric and printing and dyeing, the yarn-dyed fabric can be divided into full-color fabric and half-color fabric, the textures of the yarn-dyed fabric are generally regular in a large range, and the printing and dyeing are that the fabric is subjected to printing and dyeing after being woven, and the pattern is rich and rich. The fabric of the embodiment of the invention is woven and dyed, and the appearance presenting effect like the yarn weaving is achieved by utilizing the difference of the absorbability of the yarn raw materials to the dye.
S102: dyeing;
the grey cloth is treated by acid dye according to the color requirement, and the formula of the acid dye needs to be confirmed according to the required color.
Specifically, for the grey cloth, nylon-66 kadola stretch textured yarn of the grey cloth absorbs the nylon acid material for dyeing, and polyester stretch textured yarn of the grey cloth does not absorb the nylon acid material and retains a white appearance.
After dyeing, the overall style of the blank exhibits a unique style similar to yarn-dyed.
S103: drying;
after the grey cloth is dyed, in order to accelerate the manufacturing process, a setting machine can be used for drying and setting the grey cloth. Specifically, the grey cloth is heat-set in an oven at a temperature of 180 ℃ and a speed of 40 m/min by a setting machine, and specifically, the heat-setting time can be set to 1.5 minutes.
In the process of the steps, a cloth eye corrector is required to monitor the forming state of the grey cloth in real time, and the warp and weft yarns are required to be vertically and horizontally adjusted in real time;
s104: processing a water-splashing preventing layer;
treating the grey cloth with a fluorine-free waterproof agent to form a water-splashing prevention layer on the surface of the grey cloth;
specifically, regarding the fluorine-free waterproof agent, the fluorine-free waterproof agent RUCO-DRY ECO of the Luteff company can be adopted, and the product has the characteristics of safety, sustainability, environmental protection and the like through Bluesign environmental protection authentication, is not bothered by environmental protection, and does not contain APEO, PFOA, PFOS.
S105: compounding waterproof breathable films;
and compositing a polytetrafluoroethylene waterproof breathable film on the grey cloth.
Specifically, the PUR hot melt adhesive of Fule company can be used as an adhesive, eVent brand ePTFE polytetrafluoroethylene waterproof breathable film is compounded, the ePTFE microporous film is expanded polytetrafluoroethylene, and the ePTFE microporous film has extremely stable chemical properties, wide temperature application range and difficult aging. The surface of the film has more than 90 hundred million micropores per square inch, the diameter of the micropores is 0.2-1.0 mu m, and the micropores are more than 10000 times smaller than water drops and more than 700 times larger than water vapor molecules, so that the water vapor molecules can easily pass through, and even the smallest water drops (light fog) can not pass through the film. The fabric of the composite ePTFE membrane has excellent waterproof, moisture permeable and windproof functions, and the hydrostatic pressure can reach 15000mmH 2 O (ISO 811 60c m/min), moisture permeability not less than 5000g/m 2 Day (JIS-L1099A 1), really achieves the dry and comfortable feeling of human body.
S106: compounding the mesh fundus cloth;
and compounding a net eyeground cloth on the waterproof breathable film.
Specifically, a layer of light and thin 20D warp-knitted net eyeground cloth is compounded on the surface of the waterproof breathable film, and the base cloth mainly plays a role in protecting the waterproof breathable film, so that consumers are not easy to scratch and damage the waterproof breathable film in the wearing process.
In summary, the embodiment of the invention provides a fabric manufacturing method and a fabric, which are characterized in that nylon-66 kadol stretch textured yarns and polyester stretch textured yarns are used as raw materials to prepare a light-weight wear-resistant and firm protective layer fabric; the dyeing and finishing process adopts acid dye and amino groups in nylon-66 kadola stretch textured yarn to be combined by ionic bonds, so as to obtain bright color and color fastness; after finishing, the fluoride-free water-splashing-preventing coating is further operated, so that the fabric has water-splashing-preventing capability similar to a lotus leaf effect; and then, the ePTFE waterproof and moisture-permeable membrane material is compounded, so that the finished fabric has a waterproof and breathable function, and the fabric prepared by the process has the characteristics of light weight, wear resistance, fashion appearance, functional protection and the like, and the corresponding ready-made garment is suitable for multiple scenes such as outdoor hiking, commuting, mountain running and the like, can easily cope with climate change, and has good practicability.
In addition, the fabric manufacturing method and the fabric provided by the embodiment of the present invention are described in detail, and specific examples should be adopted to illustrate the principle and the implementation of the present invention, and the description of the above examples is only used to help understand the method and the core idea of the present invention; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present invention, the present description should not be construed as limiting the present invention in view of the above.

Claims (10)

1. The fabric manufacturing method is characterized by comprising the following steps of:
weaving: the warp yarn and the weft yarn are interwoven to form grey cloth, the warp yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn which are arranged according to a preset ratio, and the weft yarn material is nylon-66 Codura stretch textured yarn and polyester stretch textured yarn which are arranged according to the preset ratio;
dyeing: dyeing the grey cloth through acid dye according to color requirements, wherein nylon-66 kadola stretch textured yarn of the grey cloth absorbs the nylon acid material for dyeing, and polyester stretch textured yarn of the grey cloth does not absorb the nylon acid material and keeps white appearance;
processing a water-splashing preventing layer: treating the grey cloth with a fluorine-free waterproof agent to form a water-splashing prevention layer on the surface of the grey cloth;
compounding a waterproof breathable film: the surface of the water-splashing prevention layer is provided with a waterproof and breathable film made of polytetrafluoroethylene;
compounding the mesh fundus cloth: and compounding a net eyeground cloth on the waterproof breathable film.
2. The method of claim 1, wherein the warp yarn material is nylon-66 kadol stretch textured yarn and polyester stretch textured yarn arranged according to a 27:1 ratio.
3. The method of claim 1, wherein the weft material is nylon-66 kadol stretch textured yarn and polyester stretch textured yarn arranged according to a 19:1 ratio.
4. The method of claim 1, wherein the nylon-66 kadola stretch textured yarn has a density of 40D.
5. The method of claim 1, wherein the density of the dacron stretch textured yarn is 40D.
6. The fabric manufacturing method of claim 1, wherein the warp yarns have a density of 180 yarns per square inch;
and/or the weft yarn density is 126 bars/square inch.
7. The fabric manufacturing method of claim 1, wherein after the dyeing, the fabric manufacturing method further comprises:
and (3) drying: the grey cloth was heat-set in an oven at a temperature of 190 c and a speed of 30 m/min by a setting machine for a heat-set time of 1.5 minutes.
8. The fabric manufacturing method according to claim 1, wherein the weave of the raw fabric is a plain weave.
9. The fabric manufacturing method of claim 1, wherein treating the grey fabric with a fluorine-free water repellent comprises:
the grey cloth is treated with a fluorine-free waterproofing agent based on padding, dipping or scraping.
10. A fabric, characterized in that it is produced based on the fabric production method according to any one of claims 1 to 9.
CN202311065389.3A 2023-08-23 2023-08-23 Fabric manufacturing method and fabric Withdrawn CN117048151A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311065389.3A CN117048151A (en) 2023-08-23 2023-08-23 Fabric manufacturing method and fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311065389.3A CN117048151A (en) 2023-08-23 2023-08-23 Fabric manufacturing method and fabric

Publications (1)

Publication Number Publication Date
CN117048151A true CN117048151A (en) 2023-11-14

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Family Applications (1)

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CN202311065389.3A Withdrawn CN117048151A (en) 2023-08-23 2023-08-23 Fabric manufacturing method and fabric

Country Status (1)

Country Link
CN (1) CN117048151A (en)

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