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CN117047479A - Automatic processing device and processing method for profile - Google Patents

Automatic processing device and processing method for profile Download PDF

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Publication number
CN117047479A
CN117047479A CN202311110066.1A CN202311110066A CN117047479A CN 117047479 A CN117047479 A CN 117047479A CN 202311110066 A CN202311110066 A CN 202311110066A CN 117047479 A CN117047479 A CN 117047479A
Authority
CN
China
Prior art keywords
axis
assembly
drilling
guide rail
saw blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311110066.1A
Other languages
Chinese (zh)
Inventor
王宬
何俊宽
梁发灿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Hega Intelligent Equipment Co ltd
Original Assignee
Guangzhou Hega Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Hega Intelligent Equipment Co ltd filed Critical Guangzhou Hega Intelligent Equipment Co ltd
Priority to CN202311110066.1A priority Critical patent/CN117047479A/en
Publication of CN117047479A publication Critical patent/CN117047479A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22Control or regulation of position of tool or workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22Control or regulation of position of tool or workpiece
    • B23Q15/26Control or regulation of position of tool or workpiece of angular position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses an automatic processing device and a processing method of a section bar, which aim to solve the problem of 'drag cutter', a transverse moving component is added on a cutting mechanism, the saw blade component is controlled by the transverse moving component to move in the horizontal direction after the saw blade component finishes cutting, so that the saw blade is far away from the section bar, and the cutting mechanism is reset by a longitudinal component, thereby preventing the phenomena of deviation of the cutting direction and insufficient surface finish of a cut material; in addition, the cutting mechanism comprises a longitudinal moving component, a transverse moving component and a saw blade component, and the angle of the saw blade component can be adjusted at any angle between-45 degrees and 45 degrees, namely, the cutting at any angle between-45 degrees and 45 degrees can be performed by only using one saw blade; and the clamping mechanism is also arranged to stabilize the section bar, ensure accurate drilling and accurate cutting, and also play a role in conveying the section bar.

Description

Automatic processing device and processing method for profile
Technical Field
The invention belongs to the technical field of profile machining, and particularly relates to an automatic profile machining device and method.
Background
In the existing automatic section bar production equipment, most of blades are used for cutting materials by descending when the materials are sensed or the materials reach below the blades, and after the cutting is completed, the blades move upwards to reset, so that the phenomenon of dragging the blades easily occurs in the process; the reason for this phenomenon is: when the blade moves in the vertical direction, an acting force is applied to the material, and along with the completion of cutting, the acting force is gradually reduced, and the deviation of the cutting direction can be caused in the process of vertically upwards resetting the blade, so that the cutting accuracy cannot be ensured; the reason is as follows: when the blade wears slightly, the relief angle of the blade is caused to drag against the cutting surface, affecting the surface finish of the material.
In addition, the existing automatic production equipment of the sectional materials often adopts a mechanical drilling mode, and mechanical drilling of small holes of 0.1mm, 0.2mm and below cannot be completed.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic processing device and a processing method for sectional materials.
The technical scheme of the invention is as follows:
the invention relates to an automatic processing device for sectional materials, which comprises a cutting mechanism, a milling mechanism and a clamp feeding mechanism, wherein the cutting mechanism is positioned at one side of the milling mechanism;
the cutting mechanism comprises a longitudinal moving assembly, a transverse moving assembly and a saw blade assembly, wherein the transverse moving assembly is movably arranged on the longitudinal moving assembly, and the saw blade assembly is fixed on the transverse moving assembly;
the milling mechanism comprises a drilling and milling assembly, a laser assembly and an integrated moving assembly, wherein the drilling and milling assembly and the laser assembly are both movably arranged on the integrated moving assembly, the drilling and milling assembly comprises a Y-axis drill bit set and a Z-axis drill bit set, and the laser assembly is arranged on the side edge of the Y-axis drill bit set;
the clamp feeding mechanism comprises a roller assembly and an elastic assembly, and the elastic assembly is arranged on the side edge of the roller assembly.
Further, the transverse moving assembly comprises a transverse guide rail, a transverse sliding plate and a transverse air cylinder, wherein the transverse guide rail is movably arranged on the longitudinal moving assembly, the transverse sliding plate is movably arranged on the transverse guide rail, and the transverse air cylinder is in driving connection with the transverse sliding plate.
Further, the longitudinal moving assembly comprises a longitudinal guide rail, a longitudinal sliding plate and a longitudinal air cylinder, wherein the longitudinal sliding plate is movably arranged on the longitudinal guide rail, the longitudinal air cylinder is in driving connection with the longitudinal sliding plate, and the transverse guide rail is fixed on the longitudinal sliding plate.
Further, the saw blade assembly comprises an angle driver, a saw blade and a starting driver, wherein the angle driver is connected with the starting driver, and the saw blade is arranged on the starting driver.
Further, the saw blade assembly further comprises a mounting seat and a radial arm, wherein the mounting seat is fixed on the transverse sliding plate, and the radial arm is arranged between the angle driver and the starting driver.
Further, the integrated moving assembly comprises an X-axis guide rail, an X-axis slide block, an X-axis driver, a Y-axis guide rail, a Y-axis slide block, a Y-axis driver, a Z-axis guide rail, a Z-axis slide block and a Z-axis driver, wherein the X-axis slide block is movably arranged on the X-axis guide rail, the Y-axis guide rail is fixed on the X-axis slide block, the X-axis driver is connected with the Y-axis guide rail, the Y-axis slide block is movably arranged on the Y-axis guide rail, the Z-axis guide rail is fixed on the Y-axis slide block, the Y-axis driver is connected with the Z-axis guide rail, the Z-axis slide block is movably arranged on the Z-axis guide rail, and the Z-axis driver is connected with the Z-axis slide block.
Further, the Y-axis sliding block, the Z-axis driver, the Z-axis guide rail, the Z-axis sliding block and the Z-axis driver are respectively provided with a pair, 7 are respectively a first Y-axis sliding block, a second Y-axis sliding block, a first Y-axis driver, a second Y-axis driver, a first Z-axis guide rail, a second Z-axis guide rail, a first Z-axis sliding block, a second Z-axis sliding block, a first Z-axis driver and a second Z-axis driver, the first Y-axis sliding block and the second Y-axis sliding block are respectively arranged on the Y-axis sliding rail, the first Z-axis guide rail is arranged on the first Y-axis sliding block, the second Z-axis sliding block is arranged on the second Z-axis guide rail, the first Y-axis driver is connected with the first Z-axis guide rail, the second Y-axis driver is connected with the second Z-axis guide rail, and the first Z-axis sliding block is connected with the second Z-axis sliding block.
Further, the drilling and milling assembly comprises a first drilling and milling head, a second drilling and milling head, a third drilling and milling head and a fourth drilling and milling head, wherein the first drilling and milling head and the second drilling and milling head are respectively arranged on the first Z-axis sliding block, the first drilling and milling head and the second drilling and milling head are mutually perpendicular, the third drilling and milling head and the fourth drilling and milling head are respectively arranged on the second Z-axis sliding block, and the third drilling and milling head and the fourth drilling and milling head are mutually perpendicular; the laser assembly comprises a first laser head and a second laser head, wherein the first laser head is arranged on the side edge of the second drilling and milling head, and the second laser head is arranged on the side edge of the third drilling and milling head.
Further, the cylinder assembly comprises a cylinder frame and a plurality of cylinders, wherein the cylinders are fixed on the cylinder frame, the elastic assembly comprises a cylinder and a clamping block, and the clamping block is fixedly connected with the cylinder.
The invention also discloses an automatic processing method of the section bar, which uses the automatic processing device of the section bar and comprises the following steps:
s1, a section bar to be processed is positioned on a clamp feeding mechanism, the clamp feeding mechanism clamps and fixes the section bar to be processed, a milling mechanism sequentially drills and mills, laser cuts and laser lines on four surfaces of the section bar, when a corresponding drilling and milling head or laser head works, an integral moving assembly approaches the corresponding drilling and milling head or laser head to the section bar, and after the drilling and milling, the laser cutting and the laser line drawing are completed, the clamp feeding mechanism clamps and loosens the section bar to be processed;
s2, along with the movement of the section bar, the cutting mechanism cuts the section bar subjected to drilling and milling, laser cutting and laser scribing, the clamping mechanism clamps and fixes two ends of the section bar, and the longitudinal moving assembly drives the saw blade assembly to descend so as to cut off the first knife;
s3, after the first cutter is cut, the transverse moving assembly translates the saw blade assembly, the saw blade is far away from the other section bar, the longitudinal moving assembly moves the saw blade assembly upwards and resets, and the clamping mechanism moves away the cut section bar;
s4, continuously clamping the unclamped section by a clamping mechanism, enabling the angle driver to rotate the saw blade to an angle, stopping rotating after the saw blade is rotated to a set angle, enabling the longitudinal moving assembly to drive the saw blade assembly to descend, cutting off a second knife, and cutting off waste materials;
s5, the transverse moving assembly translates the saw blade assembly, the saw blade is far away from another section of the section to be cut, the longitudinal moving assembly moves the saw blade assembly upwards again, and the angle driver resets the saw blade to the angle when the first knife is used.
The invention has the beneficial effects that: in order to solve the problem of 'dragging knife', a transverse moving component is added on a cutting mechanism, the saw blade component is controlled by the transverse moving component to move in the horizontal direction after the saw blade component completes cutting, so that the saw blade is far away from a section bar, and the longitudinal component is used for resetting the cutting mechanism, so that the phenomena of deviation of the cutting direction and insufficient surface finish of a cut material can be prevented; in addition, the cutting mechanism comprises a longitudinal moving component, a transverse moving component and a saw blade component, and the angle of the saw blade component can be adjusted at any angle between-45 degrees and 45 degrees, namely, the cutting at any angle between-45 degrees and 45 degrees can be performed by only using one saw blade; the feeding and clamping mechanism is also arranged to stabilize the section bar, ensure accurate drilling and accurate cutting, and also play a role in conveying the section bar; the laser assembly can be used for rapidly drilling small holes of 0.1mm, 0.2mm and below.
Drawings
FIG. 1 is a schematic diagram of the whole structure of an automatic processing device for sectional materials;
FIG. 2 is a schematic diagram of the whole structure of an automatic processing device for sectional materials;
FIG. 3 is a schematic structural view of a cutting mechanism of an automatic profile processing device according to the present invention;
FIG. 4 is a schematic diagram of an exploded view of a milling mechanism of an automated profile machining apparatus according to the present invention;
FIG. 5 is a schematic view of a partially exploded construction of a milling mechanism of an automated profile machining apparatus according to the present invention;
FIG. 6 is a schematic view of a structure of a take-up assembly of a cutting mechanism side of an automated profile machining apparatus according to the present invention;
reference numerals: 1. a longitudinal moving assembly 111, a longitudinal guide rail 112, a longitudinal slide plate 113, a longitudinal cylinder 12, a transverse moving assembly 121, a transverse guide rail 122, a transverse slide plate 123, a transverse cylinder 13, a saw blade assembly 131, a mounting seat 132, a radial arm 133, an angle driver 134, a saw blade 135, a driver 2, a milling mechanism 21, a drilling and milling assembly 21a, a Y-axis drill bit group 21b, a Z-axis drill bit group 211, a first drilling and milling head 212, a second drilling and milling head 213, a third drilling and milling head 214, a fourth drilling and milling head, 22, laser mechanism, 221, first laser head, 222, second laser head, 23, integral moving assembly, 231, X-axis slide rail, 232, X-axis slide block, 233, X-axis driver, 234, Y-axis slide rail, 235, Y-axis slide block, 236, Y-axis driver, 237, Z-axis slide rail, 238, Z-axis slide block, 239, Z-axis driver, 3, clip feeding mechanism, 31, roller assembly, 311, roller frame, 312, roller, 32, take-up assembly, 321, cylinder, 322, clamping block, 323, transverse take-up assembly, 324, longitudinal take-up, 325, slide rail, 326, integral slide block, 4, frame.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted to," "disposed on," "connected to," "electrically connected to," or "connected to" another element, it can be directly on the other element or be indirectly on the other element.
It is to be understood that in the description of the invention, the meaning of "a number" is two or more, unless explicitly defined otherwise.
In addition, the terms "inner", "upper", "lower", "between", "one end", "one side", "the other end", "side", etc. indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
It should be noted that the terms "first," "second," and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying a number of technical features being indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature.
Referring to fig. 1-5, the invention provides an automatic processing device for a section bar, which comprises a cutting mechanism 1, a milling mechanism 2 and a clamp feeding mechanism 3, wherein the cutting mechanism 1, the milling mechanism 2 and the clamp feeding mechanism 3 are jointly arranged on a frame 4, the cutting mechanism 1 is responsible for cutting the section bar into a plurality of sections, the milling mechanism 2 is responsible for drilling and milling, laser cutting and laser scribing on the section bar, the clamp feeding mechanism 3 is responsible for clamping and conveying the section bar, the cutting mechanism 1 is positioned on one side of the milling mechanism 2, the clamp feeding mechanism 3 is positioned on the side edges of the cutting mechanism 1 and the milling mechanism 2, the clamp feeding mechanism 3 is positioned below a saw blade 134, the clamp feeding mechanism 3 is also positioned between a drilling and milling head and the laser head, and the cutting mechanism 1 and the milling mechanism 2 are arranged side by side;
referring to fig. 3, the cutting mechanism 1 comprises a longitudinal moving assembly 11, a transverse moving assembly 12 and a saw blade assembly 13, wherein the transverse moving assembly 12 is movably arranged on the longitudinal moving assembly 11, the saw blade assembly 13 is fixed on the transverse moving assembly 12, and the longitudinal moving assembly 11 is responsible for lifting the saw blade assembly 13 along the z-axis, namely, the saw blade assembly 13 descends to cut a profile and the saw blade assembly 13 ascends and resets; the transverse moving component 12 is responsible for carrying out x-axis translation on the saw blade component 13, namely, the saw blade component 13 is far away from the profile after cutting is completed, so that the profile is prevented from being cut by mistake in the ascending process of the saw blade component 13, and the profile cannot be cut accurately;
further, the longitudinal moving assembly 11 includes a longitudinal rail 111, a longitudinal slide plate 112, and a longitudinal cylinder 113, referring to fig. 1, a longitudinal frame is disposed on the frame 4, the longitudinal rail 111 is fixed on the longitudinal frame, the longitudinal slide plate 112 is movably disposed on the longitudinal rail 111, and the longitudinal cylinder 113 is drivingly connected to the longitudinal slide plate 112.
Further, the transverse moving assembly 12 includes a transverse guide rail 121, a transverse slide plate 122 and a transverse cylinder 123, the transverse guide rail 121 is movably disposed on the longitudinal moving assembly 11, that is, the transverse guide rail 121 is fixed on the longitudinal slide plate 112, the transverse slide plate 122 is movably disposed on the transverse guide rail 121, the transverse cylinder 123 is in driving connection with the transverse slide plate 122, and the saw blade assembly 13 is fixedly connected with the transverse slide plate 122.
Further, the saw blade assembly 13 includes a mounting base 131, a radial arm 132, an angle driver 133, a saw blade 134 and a start driver 135, wherein the mounting base 131 is fixed on the transverse slide 122, the angle driver 133 is fixed on the mounting base 131, one end of the radial arm 132 is fixedly connected with the mounting base 131, the other end of the radial arm 132 is provided with the start driver 135, the saw blade 134 is arranged on the start driver 135, that is, the radial arm 132 is arranged between the angle driver 133 and the start driver 135, and the angle driver 133 is connected with the start driver 135; when the angle of the saw blade needs to be changed, the angle driver 133 drives the radial arm 132 and the starting driver 135 simultaneously to drive the radial arm 132, the starting driver 135 and the saw blade 134 to rotate together in an angle ranging from-45 degrees to 45 degrees, and the starting driver 135 is responsible for realizing continuous rotary cutting of the saw blade, so that a plurality of saw blades, a plurality of starting drivers and a plurality of lifting mechanisms are not needed, and the occupied area of the profile automatic processing device is reduced; meanwhile, the method can also meet the requirement of the fine processing of the section bar.
When the automatic processing device for the sectional materials is used for processing the door and window sectional materials, the door and window is mainly of a rectangular structure and is divided into four sectional materials, the cutting angles of the four sectional materials are different, and the cutting protection angles are required to be cut, namely, after one cutter is used for beveling, the angle of a saw blade is required to be quickly changed, and vertical downward cutting is carried out; thus, the blade assembly 13 enables the blade 134 to quickly change angle, making a quick cut of the bevel.
Referring to fig. 4 and 5, the milling mechanism 2 includes a drilling and milling assembly 21, a laser assembly 22 and an integral moving assembly 23, the drilling and milling assembly 21 is responsible for mechanical drilling, the laser assembly 22 is responsible for laser cutting and drilling and laser scribing, 0.1mm, 0.2mm and below small holes can be drilled quickly by adopting the laser assembly, the integral moving assembly 23 is responsible for moving the drilling and milling assembly 21 and the laser assembly 22 to the vicinity of or far away from the profile, the drilling and milling assembly 21 and the laser assembly 22 are both movably arranged on the integral moving assembly 23, the drilling and milling assembly 21 includes a Y-axis drill bit set 21a and a Z-axis drill bit set 21b, and the laser assembly 22 is arranged on the side edge of the Y-axis drill bit set 21 a;
further, the drilling and milling assembly 21 includes a first drilling and milling head 211, a second drilling and milling head 212, a third drilling and milling head 213 and a fourth drilling and milling head 214, wherein the second drilling and milling head 212 and the third drilling and milling head 213 belong to a Y-axis drill bit set 21a, the first drilling and milling head 211 and the fourth drilling and milling head 214 belong to a Z-axis drill bit set 21b, the first drilling and milling head 211 and the second drilling and milling head 212 are all arranged on a first Z-axis sliding block, the first drilling and milling head 211 and the second drilling and milling head 212 are mutually perpendicular, the third drilling and milling head 213 and the fourth drilling and milling head 214 are all arranged on a second Z-axis sliding block, and the third drilling and milling head 213 and the fourth drilling and milling head 214 are mutually perpendicular; the laser assembly 22 includes a first laser head 221 and a second laser head 222, where the first laser head 221 is disposed on a side of the second drill milling head 212, the second laser head 222 is disposed on a side of the third drill milling head 213, specifically, the first drill milling head 211 is disposed above the second drill milling head 212, the fourth drill milling head 214 is disposed below the third drill milling head 213, that is, the first drill milling head 211, the second drill milling head 212, the third drill milling head 213 and the fourth drill milling head 214 are uniformly distributed on four surfaces of the profile, and the first laser head 211 and the second laser head 212 are disposed on only left and right surfaces of the profile.
Further, the integrally moving assembly 23 includes an X-axis guide rail 231, an X-axis slider 232, an X-axis driver 233, a Y-axis guide rail 234, a Y-axis slider 235, a Y-axis driver 236, a Z-axis guide rail 237, a Z-axis slider 238, and a Z-axis driver 239, the X-axis slider 232 is movably mounted on the X-axis guide rail 231, the Y-axis guide rail 234 is fixed on the X-axis slider 232, the X-axis driver 233 is connected with the Y-axis guide rail 234, the Y-axis slider 235 is movably mounted on the Y-axis guide rail 234, the Z-axis guide rail 237 is fixed on the Y-axis slider 235, the Y-axis driver 236 is connected with the Z-axis guide rail 237, the Z-axis slider 238 is movably mounted on the Z-axis guide rail 237, and the Z-axis driver 239 is connected with the Z-axis slider 238. Specifically, referring to fig. 4, a moving seat is provided on the X-axis sliding block 232, a Y-axis guide rail 234 is fixed on the moving seat, the X-axis driver 233 is connected with the moving seat, and it can also be summarized that the moving seat and the Y-axis guide rail 234 are integrated, that is, the drilling and milling assembly 21 and the laser assembly 22 are moved along the X-axis direction by the X-axis guide rail 231, the X-axis sliding block 232 and the X-axis driver 233, and the drilling and milling assembly 21 and the laser assembly 22 are moved along the Y-axis direction by the Y-axis guide rail 234, the Y-axis sliding block 235 and the Y-axis driver 236, so that the drilling and milling assembly 21 and the laser assembly 22 are moved near or far from the profile; the drilling and milling assembly 21 and the laser assembly 22 are moved along the Z-axis direction through the Z-axis guide rail 237, the Z-axis sliding block 238 and the Z-axis driver 239, specifically, the first drilling and milling head 211 and the fourth drilling and milling head 214 are close to or far away from the profile, so that fine automatic drilling and milling and laser cutting are realized, the three-axis movement structure is designed into a whole, and the volume of the equipment is further reduced.
Further, the Y-axis slider 235, the Y-axis driver 236, the Z-axis guide rail 237, the Z-axis slider 238 and the Z-axis driver 239 are respectively provided with a pair, which are respectively a first Y-axis slider, a second Y-axis slider, a first Y-axis driver, a second Y-axis driver, a first Z-axis guide rail, a second Z-axis guide rail, a first Z-axis slider, a second Z-axis slider, a first Z-axis driver and a second Z-axis driver, wherein the first Y-axis slider and the second Y-axis slider are all arranged on the Y-axis guide rail 234, the first Z-axis guide rail is arranged on the first Y-axis slider, the second Z-axis guide rail is arranged on the second Z-axis guide rail, the first Y-axis driver is connected with the first Z-axis guide rail, the second Y-axis driver is connected with the second Z-axis guide rail, and the first Z-axis driver is connected with the second Z-axis driver; under the state of no movement, the first Y-axis sliding block, the first Z-axis guide rail, the first Z-axis sliding block, the second Y-axis sliding block, the second Z-axis guide rail and the second Z-axis sliding block are in symmetrical arrangement relation, so that four sides of the profile are drilled and milled, and two sides of the profile are cut by laser.
The clamp feeding mechanism 3 comprises a roller assembly 31 and a loosening and tightening assembly 32, wherein the loosening and tightening assembly 31 is arranged on the side edge of the roller assembly 32.
Further, the roller assembly 31 includes a roller frame 311 and a plurality of rollers 312, the rollers 312 are fixed on the roller frame 311, the roller assembly 31 is of a passive structure, when the section bar above the roller assembly is moved by external force, the rollers 312 rotate along with the movement of the section bar, so as to play a role in assisting the movement of the section bar, the elastic assembly 32 includes an air cylinder 321 and a clamping block 322, the clamping block 322 is fixedly connected with the air cylinder 311, and the air cylinder 321 drives the clamping block to clamp the section bar or release the section bar.
Specifically, referring to fig. 1 and 2, the elastic component 32 has two structures, the clamping block of the first structure is cylindrical, and is located at the side of the milling mechanism, and when the profile needs to be drilled, milled and cut by laser, the profile is fixed by the cylindrical clamping block; the second structure is square, which is located at the side of the cutting mechanism, when the section bar needs to be cut, the section bar is clamped by square clamping blocks;
further, referring to fig. 6, the elastic assembly 32 located at the side of the cutting mechanism 1 includes a transverse elastic assembly 323, a longitudinal elastic member 324, a sliding rail 325 and an integral sliding block 326, wherein the transverse elastic assembly 323 and the longitudinal elastic member 324 are disposed on the integral sliding block 326, the integral sliding block 326 is in a mirror image '7' shape, and the cut profile can be clamped out of the profile automatic processing device through the sliding rail 325 and the integral sliding block 326.
In addition, the slide rail and the slide block in the X-axis direction are further arranged below the elastic component shown in FIG. 6, so that the elastic component shown in FIG. 6 can move along the X-axis, and the clamping position of the profile can be changed.
The invention also discloses an automatic processing method of the section bar, which uses the automatic processing device of the section bar, in particular to the automatic processing of the section bar for doors and windows, and comprises the following steps:
s1, a section to be processed is positioned on a clamp feeding mechanism 3, the clamp feeding mechanism 3 clamps and fixes the section to be processed, a milling mechanism 2 sequentially drills and mills, laser cuts and laser lines on four surfaces of the section, when a corresponding drilling and milling head or laser head works, an integral moving assembly 23 approaches the corresponding drilling and milling head or laser head to the section, and after drilling and milling, laser cutting and laser line drawing are completed, the clamp feeding mechanism 3 clamps and loosens the section to be processed;
s2, along with the movement of the section bar, the cutting mechanism 1 cuts the section bar subjected to drilling and milling, laser cutting and laser scribing, the clamping mechanism 3 clamps and fixes the two ends of the section bar, and the longitudinal moving assembly 11 drives the saw blade assembly 13 to descend so as to cut off the first knife;
s3, after the first cutter is cut, the transverse moving assembly 12 translates the saw blade assembly 13, the saw blade 134 is far away from the other section bar, the longitudinal moving assembly 11 moves the saw blade assembly 13 upwards and resets, and the clamping feeding mechanism 3 removes the cut section bar;
s4, continuously clamping the uncut profile by the clamping mechanism 3, enabling the angle driver 133 to rotate the saw blade 134 to an angle, stopping rotating after the saw blade is rotated to a set angle, enabling the longitudinal moving assembly 11 to drive the saw blade assembly 13 to descend, cutting off a second knife, and cutting off waste materials;
s5, the transverse moving assembly 12 translates the saw blade assembly 13, moves the saw blade 134 away from another section to be cut, the longitudinal moving assembly 11 moves the saw blade assembly 13 upwards again, and the angle driver 133 resets the saw blade 134 to the angle of the first knife.
In the above step S5, after the saw blade 134 is reset to the angle of the first blade, the feeding and clamping mechanism 3 continues to move the profile to be cut to the lower side of the cutting mechanism 1, and returns to the step S2 to continuously complete the cutting of the profile.
In the step S3, when the corner protector cutting is required, the clamping mechanism 3 continues to clamp the section bar, and when the corner protector cutting is completed, the clamping mechanism 3 removes the cut section bar.
In the step S2, along with the movement of the profile, the feeding mechanism is further arranged on the side of the automatic profile processing device, and the profile is actively pushed to the side of the milling mechanism 2 by the feeding mechanism, so that the feeding mechanism 3 is of a passive structure and assists in conveying the profile.
The above examples illustrate only one embodiment of the invention, which is described in more detail and is not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

1. The automatic profile machining device is characterized by comprising a cutting mechanism (1), a milling mechanism (2) and a clamp feeding mechanism (3), wherein the cutting mechanism (1) is positioned on one side of the milling mechanism (2), and the clamp feeding mechanism (3) is positioned on the side edges of the cutting mechanism (1) and the milling mechanism (2);
the cutting mechanism (1) comprises a longitudinal moving assembly (11), a transverse moving assembly (12) and a saw blade assembly (13), wherein the transverse moving assembly (12) is movably arranged on the longitudinal moving assembly (11), and the saw blade assembly (13) is fixed on the transverse moving assembly (12);
the milling mechanism (2) comprises a drilling and milling assembly (21), a laser assembly (22) and an integral moving assembly (23), wherein the drilling and milling assembly (21) and the laser assembly (22) are movably arranged on the integral moving assembly (23), the drilling and milling assembly (21) comprises a Y-axis drill bit set (21 a) and a Z-axis drill bit set (21 b), and the laser assembly (22) is arranged on the side edge of the Y-axis drill bit set (21 a);
the clamp feeding mechanism (3) comprises a roller assembly (31) and a loosening and tightening assembly (32), and the loosening and tightening assembly (32) is arranged on the side edge of the roller assembly (31).
2. The automated profile machining device according to claim 1, characterized in that the transverse moving assembly (12) comprises a transverse guide rail (121), a transverse slide plate (122) and a transverse cylinder (123), the transverse guide rail (121) being movably arranged on the longitudinal moving assembly (11), the transverse slide plate (122) being movably arranged on the transverse guide rail (121), the transverse cylinder (123) being in driving connection with the transverse slide plate (122).
3. The automated profile machining device according to claim 2, characterized in that the longitudinal movement assembly (11) comprises a longitudinal rail (111), a longitudinal slide (112) and a longitudinal cylinder (113), the longitudinal slide (112) being movably arranged on the longitudinal rail (111), the longitudinal cylinder (113) being drivingly connected to the longitudinal slide (112), a transverse rail (121) being fixed on the longitudinal slide (112).
4. A profile automation device according to claim 3, characterized in that the saw blade assembly (13) comprises an angle drive (133), a saw blade (134) and an activation drive (135), the angle drive (133) being connected to the activation drive (135), the saw blade (134) being arranged on the activation drive (135).
5. The automated profile machining device according to claim 4, characterized in that the saw blade assembly (3) further comprises a mounting seat (131) and a radial arm (132), the mounting seat (131) being fixed on the transversal slide (122), the radial arm (132) being arranged between an angle drive (133) and an activation drive (135).
6. The automated profile machining device according to claim 1, wherein the integrated moving assembly (23) comprises an X-axis guide rail (231), an X-axis slider (232), an X-axis driver (233), a Y-axis guide rail (234), a Y-axis slider (235), a Y-axis driver (236), a Z-axis guide rail (237), a Z-axis slider (238) and a Z-axis driver (239), the X-axis slider (232) being movably mounted on the X-axis guide rail (231), the Y-axis guide rail (234) being fixed on the X-axis slider (232), the X-axis driver (233) being connected with the Y-axis guide rail (234), the Y-axis slider (235) being movably mounted on the Y-axis guide rail (234), the Z-axis guide rail (237) being fixed on the Y-axis slider (234), the Y-axis driver (236) being connected with the Z-axis guide rail (237), the Z-axis slider (238) being movably mounted on the Z-axis guide rail (231).
7. The automated profile machining device according to claim 6, wherein the Y-axis slider (235), the Y-axis driver (236), the Z-axis guide rail (237), the Z-axis slider (238), and the Z-axis driver (239) are respectively provided with a pair, which are respectively a first Y-axis slider, a second Y-axis slider, a first Y-axis driver, a second Y-axis driver, a first Z-axis guide rail, a second Z-axis guide rail, a first Z-axis slider, a second Z-axis slider, a first Z-axis driver, and a second Z-axis driver, the first Y-axis slider and the second Y-axis slider are all provided on the Y-axis slide rail (234), the first Z-axis guide rail is provided on the first Y-axis slider, the second Z-axis slider is provided on the second Z-axis guide rail, the first Y-axis driver is connected to the first Z-axis guide rail, the second Y-axis driver is connected to the second Z-axis driver, and the second Z-axis driver is connected to the second Z-axis guide rail.
8. The automated profile machining device according to claim 7, wherein the drilling and milling assembly (21) further comprises a first drilling and milling head (211), a second drilling and milling head (212), a third drilling and milling head (213) and a fourth drilling and milling head (214), wherein the first drilling and milling head (211) and the second drilling and milling head (212) are respectively arranged on a first Z-axis sliding block, the first drilling and milling head (211) and the second drilling and milling head (212) are respectively arranged on a second Z-axis sliding block, and the third drilling and milling head (213) and the fourth drilling and milling head (214) are respectively arranged on a second Z-axis sliding block; the laser assembly (22) comprises a first laser head (221) and a second laser head (222), the first laser head (221) is arranged on the side edge of the second drilling and milling head (212), and the second laser head (222) is arranged on the side edge of the third drilling and milling head (213).
9. The automated profile machining device according to claim 1, characterized in that the roller assembly (31) comprises a roller frame (311) and a plurality of rollers (312), the rollers (311) being fixed on the roller frame (312), the take-up assembly (32) comprising a cylinder (321) and a clamping block (322), the clamping block (322) being fixedly connected to the cylinder (321).
10. An automated profile processing method using the automated profile processing apparatus of any one of claims 1 to 9, comprising the steps of:
s1, a section to be processed is positioned on a clamp feeding mechanism (3), the clamp feeding mechanism (3) clamps and fixes the section to be processed, a milling mechanism (2) sequentially drills and mills, laser cuts and lines four sides of the section, when a corresponding drilling and milling head or laser head works, an integral moving assembly (23) enables the corresponding drilling and milling head or laser head to be close to the section, and after drilling and milling, laser cutting and laser line marking are completed, the clamp feeding mechanism (3) clamps and loosens the section to be processed;
s2, along with the movement of the section bar, the cutting mechanism (1) cuts the section bar with the finish of drilling and milling, laser cutting and laser scribing, the clamping mechanism (3) clamps and fixes the two ends of the section bar, and the longitudinal moving assembly (11) drives the saw blade assembly (13) to descend so as to cut off the first knife;
s3, after the first cutter is cut, the transverse moving assembly (12) translates the saw blade assembly (13), the saw blade (134) is far away from the other section bar, the longitudinal moving assembly (11) moves the saw blade assembly (13) upwards and resets, and the clamping feeding mechanism (3) removes the cut section bar;
s4, continuously clamping the unclamped section by a clamping mechanism (3), enabling an angle driver (133) to rotate the saw blade (134) in an angle, stopping rotating after rotating to a set angle, enabling a longitudinal moving assembly (11) to drive the saw blade assembly (134) to descend, cutting off a second knife, and cutting off waste materials;
s5, the transverse moving assembly (12) translates the saw blade assembly (13), the saw blade (134) is far away from the other section of the section to be cut, the longitudinal moving assembly (11) moves the saw blade assembly (13) upwards again, and the angle driver (133) resets the saw blade (134) to the angle when the first knife is used.
CN202311110066.1A 2023-08-30 2023-08-30 Automatic processing device and processing method for profile Pending CN117047479A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311110066.1A CN117047479A (en) 2023-08-30 2023-08-30 Automatic processing device and processing method for profile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311110066.1A CN117047479A (en) 2023-08-30 2023-08-30 Automatic processing device and processing method for profile

Publications (1)

Publication Number Publication Date
CN117047479A true CN117047479A (en) 2023-11-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311110066.1A Pending CN117047479A (en) 2023-08-30 2023-08-30 Automatic processing device and processing method for profile

Country Status (1)

Country Link
CN (1) CN117047479A (en)

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