CN117020772B - Surface treatment device for metal materials - Google Patents
Surface treatment device for metal materials Download PDFInfo
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- CN117020772B CN117020772B CN202311301950.3A CN202311301950A CN117020772B CN 117020772 B CN117020772 B CN 117020772B CN 202311301950 A CN202311301950 A CN 202311301950A CN 117020772 B CN117020772 B CN 117020772B
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- 239000007769 metal material Substances 0.000 title claims abstract description 25
- 238000004381 surface treatment Methods 0.000 title claims abstract description 25
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/14—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding conical surfaces, e.g. of centres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明涉及机械加工技术领域,特别是涉及金属材料的表面处理装置,包括转筒、立杆、多个打磨组件和多个第一调节组件;多个打磨组件绕转筒轴线周面圆周阵列分布,相邻的两个打磨组件上下颠倒设置;每个打磨组件包括伸缩杆和打磨辊,伸缩杆的两端分别可沿转筒径向方向滑动,打磨辊套设在伸缩杆上;多个第一调节组件绕立杆周面圆周阵列,每个第一调节组件包括第一撑杆,第一撑杆与立杆之间的夹角为0~180°。该金属材料的表面处理装置,第一撑杆沿转筒径向方向滑动,可对不同锥度的空心锥形零件进行支撑,同时伸缩杆也可沿转筒径向方向移动,能够使打磨辊贴合工件的表面进行打磨;相邻的两个打磨辊颠倒设置,在对工件打磨时抵消工件受到的摩擦力。
The present invention relates to the field of mechanical processing technology, and in particular to a surface treatment device for metal materials, comprising a rotating drum, a vertical rod, a plurality of grinding components and a plurality of first adjustment components; the plurality of grinding components are arranged in a circular array around the circumference of the rotating drum axis, and two adjacent grinding components are arranged upside down; each grinding component comprises a telescopic rod and a grinding roller, and the two ends of the telescopic rod can slide along the radial direction of the rotating drum respectively, and the grinding roller is sleeved on the telescopic rod; the plurality of first adjustment components are arranged in a circular array around the circumference of the vertical rod, and each first adjustment component comprises a first support rod, and the angle between the first support rod and the vertical rod is 0 to 180 degrees. In the surface treatment device for metal materials, the first support rod slides along the radial direction of the rotating drum, and can support hollow conical parts with different tapers, and the telescopic rod can also move along the radial direction of the rotating drum, so that the grinding roller can fit the surface of the workpiece for grinding; the two adjacent grinding rollers are arranged upside down, and the friction force on the workpiece is offset when the workpiece is ground.
Description
技术领域Technical Field
本发明涉及机械加工技术领域,特别是涉及金属材料的表面处理装置。The invention relates to the technical field of mechanical processing, in particular to a surface treatment device for metal materials.
背景技术Background technique
锥体成型装置是一种用于对锥体金属毛坯成型的辅助装置,其在机械加工的领域中得到了广泛地使用。The utility model relates to a cone forming device, which is an auxiliary device for forming a cone metal blank and is widely used in the field of mechanical processing.
如公告号为CN216939997U的实用新型公开了一种锥体金属毛坯成型装置,能够对柱形毛坯进行中心定位并自动打磨,还能够对打磨辊进行角度调整,使装置能够打磨出不同锥度的锥形体,降低装置使用的局限性,减少人工操作,提高装置的工作效率;上述实用新型仅用于针对实体工件,对于空心的锥形零件,其夹持和打磨都是较为复杂的,并且上述实用新型缺乏快速对工件进行粗打磨和精打磨。For example, the utility model with announcement number CN216939997U discloses a conical metal blank forming device, which can center and automatically grind a cylindrical blank, and can also adjust the angle of the grinding roller so that the device can grind out conical bodies with different tapers, reduce the limitations of the use of the device, reduce manual operations, and improve the working efficiency of the device; the above utility model is only used for solid workpieces. For hollow conical parts, the clamping and grinding are relatively complicated, and the above utility model lacks rapid rough grinding and fine grinding of workpieces.
发明内容Summary of the invention
基于此,有必要针对目前的空心锥形零件难以夹持进行粗打磨和精打磨的问题,提供金属材料的表面处理装置。Based on this, it is necessary to provide a surface treatment device for metal materials to address the problem that the current hollow conical parts are difficult to clamp for rough grinding and fine grinding.
上述目的通过下述技术方案实现:The above purpose is achieved through the following technical solutions:
金属材料的表面处理装置包括底座、打磨机构和支撑机构。The surface treatment device for metal materials comprises a base, a grinding mechanism and a supporting mechanism.
底座固定设置。Base fixed setting.
打磨机构包括连接环、转筒、多个滑动组件和多个打磨组件,连接环安装在底座上,转筒以连接环轴线为转轴可转动地套设在连接环上;多个滑动组件绕转筒轴线均匀设置在转筒上。The grinding mechanism includes a connecting ring, a rotating drum, multiple sliding components and multiple grinding components. The connecting ring is installed on the base, and the rotating drum is rotatably mounted on the connecting ring with the connecting ring axis as the rotating axis; multiple sliding components are evenly arranged on the rotating drum around the rotating drum axis.
多个打磨组件绕转筒轴线周面圆周阵列分布,每个打磨组件包括伸缩杆、套筒和打磨辊;伸缩杆的两端分别可沿转筒径向方向滑动,且设置在滑动组件上;套筒沿伸缩杆轴线方向可滑动地套设在伸缩杆上;打磨辊绕套筒轴线可转动地套设在套筒上,用于对工件表面打磨;相邻的两个打磨组件上下颠倒设置。A plurality of grinding assemblies are arranged in a circular array around the axis of the rotating drum, and each grinding assembly comprises a telescopic rod, a sleeve and a grinding roller; both ends of the telescopic rod can slide along the radial direction of the rotating drum respectively, and are arranged on the sliding assembly; the sleeve is slidably mounted on the telescopic rod along the axis of the telescopic rod; the grinding roller is rotatably mounted on the sleeve around the axis of the sleeve, and is used for grinding the surface of the workpiece; two adjacent grinding assemblies are arranged upside down.
支撑机构,支撑机构包括立杆、圆板和多个第一调节组件,立杆竖直安装在底座上,且与连接环同轴;圆板安装在立杆的顶端;多个第一调节组件绕立杆周面圆周阵列,每个第一调节组件包括第一撑杆和第二撑杆,第一撑杆的轴线与立杆的轴线位于同一竖直平面,第一撑杆的一端可转动地设置在圆板上,且第一撑杆与立杆之间的夹角为0~180°;第二撑杆沿第一撑杆轴向方向滑动设置在第一撑杆的一端。The supporting mechanism includes a vertical pole, a circular plate and a plurality of first adjustment components. The vertical pole is vertically installed on the base and is coaxial with the connecting ring; the circular plate is installed at the top end of the vertical pole; the plurality of first adjustment components are arranged in a circular array around the circumference of the vertical pole, each first adjustment component includes a first strut and a second strut, the axis of the first strut and the axis of the vertical pole are located in the same vertical plane, one end of the first strut is rotatably arranged on the circular plate, and the angle between the first strut and the vertical pole is 0 to 180 degrees; the second strut is slidably arranged at one end of the first strut along the axial direction of the first strut.
优选的,每个滑动组件包括两个延伸板和两个第一滑块;两个延伸板沿竖向方向依次安装在转筒上;延伸板水平设置,每一个第一滑块沿转筒径向方向滑动设置在其中一个延伸板上。Preferably, each sliding assembly includes two extension plates and two first sliding blocks; the two extension plates are sequentially mounted on the drum along the vertical direction; the extension plates are horizontally arranged, and each first sliding block is slidably arranged on one of the extension plates along the radial direction of the drum.
优选的,转筒的周面贯穿开设有多个通槽,多个通槽绕转筒周面均匀分布,通槽的数量与滑动组件的数量相适配;每个滑动组件的两个延伸板分别安装在通槽的上槽壁和下槽壁,且两个延伸板互相靠近的一面上均开设有第一滑槽,第一滑块沿转筒径向方向滑动设置在第一滑槽中,第一滑槽内安装有第一液压杆,第一液压杆的两端分别与延伸板和第一滑块连接,伸缩杆的两端分别与每一个滑动组件中的两个第一滑块铰接。Preferably, a plurality of through grooves are formed through the circumference of the rotating drum, and the plurality of through grooves are evenly distributed around the circumference of the rotating drum, and the number of the through grooves matches the number of sliding assemblies; the two extension plates of each sliding assembly are respectively mounted on the upper groove wall and the lower groove wall of the through groove, and a first slide groove is formed on the sides of the two extension plates close to each other, and the first slide groove is slidably arranged in the first slide groove along the radial direction of the rotating drum, and a first hydraulic rod is installed in the first slide groove, and the two ends of the first hydraulic rod are respectively connected to the extension plate and the first slide groove, and the two ends of the telescopic rod are respectively hinged to the two first slide blocks in each sliding assembly.
优选的,第一撑杆和第二撑杆的直径相等,用于对工件提供相同的支撑力。Preferably, the diameters of the first support rod and the second support rod are equal to provide the same supporting force to the workpiece.
优选的,第一撑杆和第二撑杆均可沿转筒径向方向滑动,且第一撑杆和第二撑杆的轴线分别和与之相近的打磨辊的轴线平行。Preferably, both the first support rod and the second support rod can slide in the radial direction of the drum, and the axes of the first support rod and the second support rod are respectively parallel to the axes of the grinding rollers adjacent thereto.
优选的,还包括推动组件,推动组件安装于多个第一撑杆和第二撑杆之间,用于推动多个第一撑杆和第二撑杆同时沿水平方向滑动。Preferably, it also includes a pushing assembly, which is installed between the plurality of first struts and the second struts and is used to push the plurality of first struts and the second struts to slide in the horizontal direction simultaneously.
优选的,相邻的两个打磨组件,其中一个打磨组件上打磨辊顶端与工件的接触点和另一个打磨组件上打磨辊底端与工件的接触点位于同一水平面。Preferably, of two adjacent grinding assemblies, the contact point between the top end of the grinding roller on one grinding assembly and the workpiece and the contact point between the bottom end of the grinding roller on the other grinding assembly and the workpiece are located in the same horizontal plane.
优选的,打磨组件还包括套环、第二液压杆、安装板和第一电机,套环套设安装在伸缩杆远离套筒的一端;第二液压杆一端安装在套环上,另一端安装在套筒上,用于带动套筒沿伸缩杆轴向方向滑动;安装板安装在套筒远离第二液压杆的一端,且安装板套设在伸缩杆固定部上;第一电机安装在安装板上,且可驱动打磨辊转动。Preferably, the grinding assembly also includes a ring, a second hydraulic rod, a mounting plate and a first motor, the ring being mounted on the end of the telescopic rod away from the sleeve; one end of the second hydraulic rod is mounted on the ring, and the other end is mounted on the sleeve, for driving the sleeve to slide along the axial direction of the telescopic rod; the mounting plate is mounted on the end of the sleeve away from the second hydraulic rod, and the mounting plate is mounted on the fixed part of the telescopic rod; the first motor is mounted on the mounting plate, and can drive the grinding roller to rotate.
优选的,打磨组件的数量为双数。Preferably, the number of grinding components is an even number.
优选的,转筒靠近底座一端的周面设有齿牙,底座上安装有第二电机,第二电机的输出端安装有与转筒上齿牙啮合的齿轮。Preferably, the peripheral surface of the rotating drum close to one end of the base is provided with teeth, a second motor is mounted on the base, and a gear meshing with the teeth on the rotating drum is mounted on the output end of the second motor.
本发明的有益效果是:通过第一撑杆和第二撑杆可分别沿转筒径向方向滑动,可对不同锥度的空心锥形零件进行支撑,同时伸缩杆也可沿转筒径向方向移动,能够使打磨辊贴合工件的表面进行打磨;相邻的两个打磨辊颠倒设置,对工件的打磨方向相反,可抵消对工件受到的力,相邻的打磨辊在跟随套筒移动打磨工件的相同位置时,可对工件进行精磨。The beneficial effects of the present invention are as follows: the first support rod and the second support rod can slide respectively along the radial direction of the rotating drum, so as to support hollow conical parts with different tapers, and the telescopic rod can also move along the radial direction of the rotating drum, so that the grinding roller can fit the surface of the workpiece for grinding; the two adjacent grinding rollers are arranged upside down, and the grinding directions of the workpiece are opposite, which can offset the forces exerted on the workpiece, and the adjacent grinding rollers can perform fine grinding on the workpiece when they follow the sleeve to move to the same position of the workpiece for grinding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实施例提供的金属材料的表面处理装置的结构示意图;FIG1 is a schematic structural diagram of a surface treatment device for a metal material provided in this embodiment;
图2为本实施例提供的金属材料的表面处理装置的主视图;FIG2 is a front view of the surface treatment device for metal materials provided in this embodiment;
图3为图2中A-A向的剖视图;Fig. 3 is a cross-sectional view taken along the line A-A in Fig. 2;
图4为图3中B处的放大图;FIG4 is an enlarged view of point B in FIG3 ;
图5为图3中C处的放大图;FIG5 is an enlarged view of point C in FIG3 ;
图6为本实施例提供的金属材料的表面处理装置打磨组件的排布示意图;FIG6 is a schematic diagram of the arrangement of the grinding components of the surface treatment device for metal materials provided in this embodiment;
图7为本实施例提供的金属材料的表面处理装置的支撑机构的结构示意图;FIG7 is a schematic structural diagram of a support mechanism of a surface treatment device for metal materials provided in this embodiment;
图8为本实施例提供的金属材料的表面处理装置打磨组件的爆炸图;FIG8 is an exploded view of a grinding assembly of a surface treatment device for metal materials provided in this embodiment;
其中:100、底座;201、连接环;202、转筒;203、延伸板;204、第一滑块;205、伸缩杆;206、套筒;207、打磨辊;208、通槽;209、套环;210、第一液压杆;211、安装板;212、第一电机;213、第二液压杆;214、第一滑槽;215、第二电机;301、立杆;302、圆板;303、第一撑杆;304、第二撑杆;305、第二滑槽;306、第二滑块;307、限位块;308、第三滑槽;309、第三滑块;401、第一滑板;402、第二滑板;403、第一中空液压缸;404、第二中空液压缸;405、第一连杆;406、第二连杆。Wherein: 100, base; 201, connecting ring; 202, rotating drum; 203, extension plate; 204, first slider; 205, telescopic rod; 206, sleeve; 207, grinding roller; 208, through groove; 209, sleeve; 210, first hydraulic rod; 211, mounting plate; 212, first motor; 213, second hydraulic rod; 214, first slide; 215, second motor; 301, vertical rod; 302, round plate; 303, first support rod; 304, second support rod; 305, second slide; 306, second slider; 307, limit block; 308, third slide; 309, third slider; 401, first slide plate; 402, second slide plate; 403, first hollow hydraulic cylinder; 404, second hollow hydraulic cylinder; 405, first connecting rod; 406, second connecting rod.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下通过实施例,并结合附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
本文中为组件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
如图1-图8所示,本发明实施例提供了金属材料的表面处理装置,其适用于对空心薄壁的锥形工件表面的粗打磨和精打磨,同时也适用于对空心的圆筒形工件进行打磨。本实施例提供的金属材料的表面处理装置包括底座100、打磨机构和支撑机构。As shown in Figures 1 to 8, an embodiment of the present invention provides a surface treatment device for metal materials, which is suitable for rough grinding and fine grinding of the surface of hollow thin-walled conical workpieces, and is also suitable for grinding hollow cylindrical workpieces. The surface treatment device for metal materials provided in this embodiment includes a base 100, a grinding mechanism and a supporting mechanism.
底座100固定设置。The base 100 is fixedly arranged.
打磨机构包括连接环201、转筒202、多个滑动组件和多个打磨组件,连接环201安装在底座100上,转筒202以连接环201轴线为转轴可转动地套设在连接环201上;多个滑动组件绕转筒202轴线均匀设置在转筒202上。The grinding mechanism includes a connecting ring 201, a rotating drum 202, multiple sliding components and multiple grinding components. The connecting ring 201 is installed on the base 100, and the rotating drum 202 is rotatably mounted on the connecting ring 201 with the axis of the connecting ring 201 as the rotating axis; multiple sliding components are evenly arranged on the rotating drum 202 around the axis of the rotating drum 202.
多个打磨组件绕转筒202轴线周面圆周阵列分布,每个打磨组件包括伸缩杆205、套筒206和打磨辊207;伸缩杆205的两端分别可沿转筒202径向方向滑动,且设置在滑动组件上;套筒206沿伸缩杆205轴线方向可滑动地套设在伸缩杆205上;打磨辊207绕套筒206轴线可转动地套设在套筒206上,用于对工件表面打磨;相邻的两个打磨组件上下颠倒设置。Multiple grinding assemblies are distributed in a circular array around the axis of the rotating drum 202, and each grinding assembly includes a telescopic rod 205, a sleeve 206 and a grinding roller 207; both ends of the telescopic rod 205 can slide along the radial direction of the rotating drum 202 respectively, and are arranged on the sliding assembly; the sleeve 206 is slidably mounted on the telescopic rod 205 along the axial direction of the telescopic rod 205; the grinding roller 207 is rotatably mounted on the sleeve 206 around the axis of the sleeve 206, and is used for grinding the surface of the workpiece; two adjacent grinding assemblies are arranged upside down.
支撑机构,支撑机构包括立杆301、圆板302和多个第一调节组件,立杆301竖直安装在底座100上,且与连接环201同轴;圆板302安装在立杆301的顶端;多个第一调节组件绕立杆301周面圆周阵列,每个第一调节组件包括第一撑杆303和第二撑杆304,第一撑杆303的轴线与立杆301的轴线位于同一竖直平面,第一撑杆303的一端可转动地设置在圆板302上,且第一撑杆303与立杆301之间的夹角为0~180°;第二撑杆304沿第一撑杆303轴向方向滑动设置在第一撑杆303的一端。The supporting mechanism includes a vertical rod 301, a circular plate 302 and a plurality of first adjustment components. The vertical rod 301 is vertically mounted on the base 100 and is coaxial with the connecting ring 201; the circular plate 302 is mounted on the top of the vertical rod 301; a plurality of first adjustment components are arranged in a circular array around the circumference of the vertical rod 301, each first adjustment component includes a first support rod 303 and a second support rod 304, the axis of the first support rod 303 and the axis of the vertical rod 301 are located in the same vertical plane, one end of the first support rod 303 is rotatably arranged on the circular plate 302, and the angle between the first support rod 303 and the vertical rod 301 is 0 to 180 degrees; the second support rod 304 is slidably arranged at one end of the first support rod 303 along the axial direction of the first support rod 303.
具体的,在对有锥度的且空心薄壁类的工件进行打磨时,第一撑杆303可以改变与立杆301之间的夹角以适应工件的锥度,使得工件能够与第一撑杆303的内壁充分接触,以获得支撑力。转筒202可绕连接环201轴线转动带动打磨组件对工件的表面进行打磨,在对工件粗打磨时,相邻的两个打磨辊207一上一下设置,将工件分为上下两部分进行打磨,且相邻的两个打磨辊207转动方向相反,对工件施加两个不同方向的摩擦力,可避免工件发生转动;需要对工件进行精打磨时,打磨辊207可沿套筒206轴向方向滑动,使得单个打磨辊207完全覆盖住工件的表面,相邻的打磨辊207可对工件的同一片打磨区域实现多个打磨方向,实现工件的精打磨。Specifically, when grinding a tapered and hollow thin-walled workpiece, the first support rod 303 can change the angle between the first support rod 301 to adapt to the tapered workpiece, so that the workpiece can fully contact the inner wall of the first support rod 303 to obtain supporting force. The rotating drum 202 can rotate around the axis of the connecting ring 201 to drive the grinding assembly to grind the surface of the workpiece. When the workpiece is roughly ground, two adjacent grinding rollers 207 are arranged one above and one below, and the workpiece is divided into two parts for grinding, and the two adjacent grinding rollers 207 rotate in opposite directions, applying friction forces in two different directions to the workpiece to prevent the workpiece from rotating; when the workpiece needs to be finely ground, the grinding roller 207 can slide along the axial direction of the sleeve 206, so that a single grinding roller 207 completely covers the surface of the workpiece, and the adjacent grinding rollers 207 can realize multiple grinding directions for the same grinding area of the workpiece to achieve fine grinding of the workpiece.
在本实施例中,如图2和图3所示,每个滑动组件包括两个延伸板203和两个第一滑块204;两个延伸板203沿竖向方向依次安装在转筒202上;延伸板203水平设置,每一个第一滑块204沿转筒202径向方向滑动设置在其中一个延伸板203上。In this embodiment, as shown in Figures 2 and 3, each sliding assembly includes two extension plates 203 and two first sliders 204; the two extension plates 203 are installed on the rotating drum 202 in sequence along the vertical direction; the extension plates 203 are horizontally arranged, and each first slider 204 is slidably arranged on one of the extension plates 203 along the radial direction of the rotating drum 202.
在本实施例中,如图1和图3所示,转筒202的周面贯穿开设有多个通槽208,多个通槽208绕转筒202周面均匀分布,通槽208的数量与滑动组件的数量相适配;每个滑动组件的两个延伸板203分别安装在通槽208的上槽壁和下槽壁,且两个延伸板203互相靠近的一面上均开设有第一滑槽214,第一滑块204沿转筒202径向方向滑动设置在第一滑槽214中,第一滑槽214内安装有第一液压杆210,第一液压杆210的两端分别与延伸板203和第一滑块204连接,伸缩杆205的两端分别与每一个滑动组件中的两个第一滑块204铰接。In this embodiment, as shown in Figures 1 and 3, a plurality of through grooves 208 are formed through the circumference of the rotating drum 202, and the plurality of through grooves 208 are evenly distributed around the circumference of the rotating drum 202, and the number of the through grooves 208 matches the number of sliding components; the two extension plates 203 of each sliding component are respectively mounted on the upper groove wall and the lower groove wall of the through groove 208, and a first slide groove 214 is formed on the side of the two extension plates 203 close to each other, and the first slider 204 is slidably arranged in the first slide groove 214 along the radial direction of the rotating drum 202, and a first hydraulic rod 210 is installed in the first slide groove 214, and the two ends of the first hydraulic rod 210 are respectively connected to the extension plate 203 and the first slider 204, and the two ends of the telescopic rod 205 are respectively hinged to the two first sliders 204 in each sliding component.
具体的,滑动组件分为两组,安装在通槽208上槽壁的为第一组,安装在通槽208下槽壁的为第二组,每一组中的第一液压杆210可同时伸缩,且两组滑动组件中的第一液压杆210可单独进行伸缩,用于驱动伸缩杆205带动打磨辊207贴合不同锥度的工件;当需要根据工件对打磨辊207进行调整时,首先启动第二组滑动组件中的第一液压杆210,第一液压杆210通过第一滑块204带动伸缩杆205的底端远离立杆301,使得打磨辊207偏转到能与工件表面充分接触的角度,接着同时启动第一组和第二组的第一液压杆210,使打磨辊207与工件接触进行打磨。Specifically, the sliding assembly is divided into two groups, the first group is installed on the upper groove wall of the through groove 208, and the second group is installed on the lower groove wall of the through groove 208. The first hydraulic rod 210 in each group can be extended and retracted at the same time, and the first hydraulic rods 210 in the two groups of sliding assemblies can be extended and retracted separately, so as to drive the telescopic rod 205 to drive the grinding roller 207 to fit the workpieces with different tapers; when it is necessary to adjust the grinding roller 207 according to the workpiece, first start the first hydraulic rod 210 in the second group of sliding assemblies, and the first hydraulic rod 210 drives the bottom end of the telescopic rod 205 away from the vertical rod 301 through the first slider 204, so that the grinding roller 207 is deflected to an angle that can fully contact the surface of the workpiece, and then the first hydraulic rods 210 of the first group and the second group are started at the same time, so that the grinding roller 207 contacts the workpiece for grinding.
在本实施例中,如图3所示,第一撑杆303和第二撑杆304的直径相等,用于对工件提供相同的支撑力。In this embodiment, as shown in FIG. 3 , the diameters of the first support rod 303 and the second support rod 304 are equal, so as to provide the same supporting force to the workpiece.
具体的,第一撑杆303与第二撑杆304的连接端分别设有直径小于第一撑杆303与第二撑杆304直径的插杆和凹槽,插杆滑动设置在凹槽中。Specifically, the connecting ends of the first support rod 303 and the second support rod 304 are respectively provided with an insertion rod and a groove whose diameters are smaller than those of the first support rod 303 and the second support rod 304 , and the insertion rod is slidably arranged in the groove.
在另一个实施例中,第一撑杆303与第二撑杆304还可通过花键连接。In another embodiment, the first support rod 303 and the second support rod 304 may be connected via a spline.
在本实施例中,第一撑杆303和第二撑杆304均可沿转筒202径向方向滑动,且第一撑杆303和第二撑杆304的轴线分别和与之相近的打磨辊207的轴线平行。In this embodiment, both the first support rod 303 and the second support rod 304 can slide along the radial direction of the rotating drum 202, and the axes of the first support rod 303 and the second support rod 304 are respectively parallel to the axes of the grinding roller 207 adjacent thereto.
具体的,圆板302的下表面开设有与第一撑杆303数量相适配的第二滑槽305,每一个第二滑槽305内均设置有沿转筒202径向方向滑动的第二滑块306,每一个第二滑块306的一端与其中一个第一撑杆303远离第二撑杆304的一端铰接;底座100的上表面安装有多个限位块307,每个限位块307上均开设有第三滑槽308,第三滑槽308内设置有沿转筒202径向方向滑动的第三滑块309,每一个第三滑块309的一端与其中一个第二撑杆304远离第一撑杆303的一端铰接;即在根据工件的锥度对第一撑杆303和立杆301之间的角度进行调整后,根据工件高度的不同,第一撑杆303和第二撑杆304均可沿转筒202径向方向滑动,可以调节工件在第一撑杆303和第二撑杆304上的位置,更方便打磨组件的打磨。Specifically, the lower surface of the circular plate 302 is provided with second slide grooves 305 matching the number of the first struts 303, each of the second slide grooves 305 is provided with a second slider 306 sliding along the radial direction of the drum 202, and one end of each second slider 306 is hinged to one end of one of the first struts 303 away from the second strut 304; the upper surface of the base 100 is provided with a plurality of limit blocks 307, each of the limit blocks 307 is provided with a third slide groove 308, and the third slide groove 308 is provided with a slider sliding along the radial direction of the drum The third sliders 309 slide in the radial direction of 202, and one end of each third slider 309 is hinged to one end of one of the second struts 304 away from the first strut 303; that is, after adjusting the angle between the first strut 303 and the vertical rod 301 according to the taper of the workpiece, the first strut 303 and the second strut 304 can both slide in the radial direction of the rotating drum 202 according to the different heights of the workpiece, and the position of the workpiece on the first strut 303 and the second strut 304 can be adjusted, which is more convenient for grinding the grinding assembly.
在本实施例中,如图4和图5所示,金属材料的表面处理装置还包括推动组件,推动组件安装于多个第一撑杆303和第二撑杆304之间,用于推动多个第一撑杆303和第二撑杆304同时沿水平方向滑动。In this embodiment, as shown in FIG. 4 and FIG. 5 , the surface treatment device for metal materials further includes a pushing assembly installed between the plurality of first support rods 303 and the second support rods 304 for pushing the plurality of first support rods 303 and the second support rods 304 to slide simultaneously in the horizontal direction.
具体的,推动组件包括第一滑板401、第二滑板402、第一中空液压缸403、第二中空液压缸404、多个第一连杆405和多个第二连杆406;第一滑板401和第二滑板402均滑动套设在立杆301上,且第一滑板401位于第二滑板402的上方;第一中空液压缸403和第二中空液压缸404均套设安装在立杆301上,且第一中空液压缸403和第二中空液压缸404位于第一滑板401和第二滑板402之间,第一中空液压缸403和第二中空液压缸404的伸缩端分别与第一滑板401和第二滑板402连接,用于推动第一滑板401和第二滑板402沿立杆301轴向方向滑动;多个第一连杆405的一端均和第一滑板401铰接,单个第一连杆405的另一端和单个第二滑块306对应铰接;多个第二连杆406的一端和第二滑板402铰接,单个第二连杆406的另一端和单个第三滑块309对应铰接。通过第一中空液压缸403和第二中空液压缸404的启动,多个第一撑杆303和多个第二撑杆304可同时移动,形成与工件内壁贴合的形状。Specifically, the pushing assembly includes a first slide 401, a second slide 402, a first hollow hydraulic cylinder 403, a second hollow hydraulic cylinder 404, a plurality of first connecting rods 405 and a plurality of second connecting rods 406; the first slide 401 and the second slide 402 are both slidably mounted on the vertical rod 301, and the first slide 401 is located above the second slide 402; the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404 are both mounted on the vertical rod 301, and the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404 are located between the first slide 401 and the second slide 402, the telescopic ends of the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404 are respectively connected to the first slide 401 and the second slide 402, and are used to push the first slide 401 and the second slide 402 to slide along the axial direction of the vertical rod 301; one end of the plurality of first connecting rods 405 is hinged to the first slide 401, and the other end of a single first connecting rod 405 is correspondingly hinged to a single second slider 306; one end of the plurality of second connecting rods 406 is hinged to the second slide 402, and the other end of a single second connecting rod 406 is correspondingly hinged to a single third slider 309. By starting the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404, the plurality of first support rods 303 and the plurality of second support rods 304 can move simultaneously to form a shape that fits the inner wall of the workpiece.
在另一个实施例中,推动组件还可包括多个第三液压杆和第四液压杆,多个第三液压杆和第四液压杆的一端均安装在立杆301的周面上,且多个第三液压杆和第四液压杆的轴线均与立杆301的轴线垂直;每一个第三液压杆的伸缩端分别和其中一个第二滑块306连接;每一个第四液压杆的伸缩端分别和其中一个第三滑块309连接,用于推动第一撑杆303和第二撑杆304贴合工件的内周面。In another embodiment, the pushing assembly may also include multiple third hydraulic rods and fourth hydraulic rods, one ends of the multiple third hydraulic rods and the fourth hydraulic rods are installed on the circumferential surface of the vertical rod 301, and the axes of the multiple third hydraulic rods and the fourth hydraulic rods are perpendicular to the axis of the vertical rod 301; the telescopic end of each third hydraulic rod is respectively connected to one of the second sliders 306; the telescopic end of each fourth hydraulic rod is respectively connected to one of the third sliders 309, which are used to push the first support rod 303 and the second support rod 304 to fit the inner circumference of the workpiece.
在本实施例中,相邻的两个打磨组件,其中一个打磨组件上打磨辊207顶端与工件的接触点和另一个打磨组件上打磨辊207底端与工件的接触点位于同一水平面。In this embodiment, of two adjacent grinding assemblies, the contact point between the top end of the grinding roller 207 on one grinding assembly and the workpiece and the contact point between the bottom end of the grinding roller 207 on the other grinding assembly and the workpiece are located in the same horizontal plane.
具体的,在对工件进行粗打磨时,相邻的两个打磨辊207的打磨区域不重合,可提高粗打磨的打磨效率,同时可保证工件表面打磨程度的一致性。Specifically, when the workpiece is roughly ground, the grinding areas of two adjacent grinding rollers 207 do not overlap, which can improve the grinding efficiency of the rough grinding and ensure the consistency of the grinding degree of the workpiece surface.
在本实施例中,如图8所示,打磨组件还包括套环209、第二液压杆213、安装板211和第一电机212,套环209套设安装在伸缩杆205远离套筒206的一端;第二液压杆213一端安装在套环209上,另一端安装在套筒206上,用于带动套筒206沿伸缩杆205轴向方向滑动;安装板211安装在套筒206远离第二液压杆213的一端,且安装板211套设在伸缩杆205固定部上;第一电机212安装在安装板211上,且可驱动打磨辊207转动。In this embodiment, as shown in Figure 8, the grinding assembly also includes a ring 209, a second hydraulic rod 213, a mounting plate 211 and a first motor 212. The ring 209 is sleeved and installed on the end of the telescopic rod 205 away from the sleeve 206; one end of the second hydraulic rod 213 is installed on the ring 209, and the other end is installed on the sleeve 206, which is used to drive the sleeve 206 to slide along the axial direction of the telescopic rod 205; the mounting plate 211 is installed on the end of the sleeve 206 away from the second hydraulic rod 213, and the mounting plate 211 is sleeved on the fixed part of the telescopic rod 205; the first motor 212 is installed on the mounting plate 211, and can drive the grinding roller 207 to rotate.
具体的,第一电机212和打磨辊207传动连接,可带动打磨辊207转动对工件进行打磨,在对工件进行精打磨时,第二液压杆213可拉动套筒206沿伸缩杆205轴向方向滑动,套筒206通过安装板211打动第一电机212跟随打磨辊207移动,改变打磨辊207对工件的打磨位置,使不同方向转动的打磨辊207对工件的同一位置进行打磨,提高工件的表面光洁度。Specifically, the first motor 212 and the grinding roller 207 are connected in transmission, and can drive the grinding roller 207 to rotate to grind the workpiece. When fine grinding the workpiece, the second hydraulic rod 213 can pull the sleeve 206 to slide along the axial direction of the telescopic rod 205. The sleeve 206 drives the first motor 212 to move with the grinding roller 207 through the mounting plate 211, thereby changing the grinding position of the workpiece by the grinding roller 207, so that the grinding rollers 207 rotating in different directions grind the same position of the workpiece, thereby improving the surface finish of the workpiece.
在本实施例中,打磨组件的数量为双数,即打磨辊207的数量为双数,通过打磨辊207的一上一下设置的方式,打磨辊207对工件上部分和工件下部分的接触位置是均匀分布的,有利于工件在打磨过程中的稳定性。In this embodiment, the number of grinding components is an even number, that is, the number of grinding rollers 207 is an even number. By arranging the grinding rollers 207 one up and one down, the contact positions of the grinding rollers 207 with the upper part and the lower part of the workpiece are evenly distributed, which is beneficial to the stability of the workpiece during the grinding process.
在本实施例中,如图1和图3所示,转筒202靠近底座100一端的周面设有齿牙,底座100上安装有第二电机215,第二电机215的输出端安装有与转筒202上齿牙啮合的齿轮。In this embodiment, as shown in FIG. 1 and FIG. 3 , the peripheral surface of the rotating drum 202 near one end of the base 100 is provided with teeth, a second motor 215 is mounted on the base 100 , and a gear meshing with the teeth on the rotating drum 202 is mounted on the output end of the second motor 215 .
具体的,第二电机215可通过输出端的齿轮带动转筒202转动,转筒202可带动打磨辊207转动对工件的周面进行全面打磨。Specifically, the second motor 215 can drive the rotating drum 202 to rotate through the gear at the output end, and the rotating drum 202 can drive the grinding roller 207 to rotate to fully grind the circumference of the workpiece.
上述实施例提到的金属材料的表面处理装置的具体工作原理为:在需要对锥形的空心工件进行打磨时,首先根据工件的锥度来调整第一撑杆303与立杆301之间的夹角,以此来适应工件的锥度;启动第一中空液压缸403和第二中空液压缸404,第一中空液压缸403和第二中空液压缸404推动第一滑板401和第二滑板402在立杆301上反向移动,第一滑板401通过第一连杆405推动第二滑块306在第二滑槽305中滑动,第二滑板402通过第二连杆406推动第三滑块309在第三滑槽308中滑动,使得工件能够位于第一撑杆303和第二撑杆304的中间位置,接着将工件直径较大的一端朝下套设在第一撑杆303和第二撑杆304上。The specific working principle of the surface treatment device for metal materials mentioned in the above embodiment is as follows: when it is necessary to grind a conical hollow workpiece, first adjust the angle between the first support rod 303 and the vertical rod 301 according to the taper of the workpiece to adapt to the taper of the workpiece; start the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404, the first hollow hydraulic cylinder 403 and the second hollow hydraulic cylinder 404 push the first slide plate 401 and the second slide plate 402 to move in opposite directions on the vertical rod 301, the first slide plate 401 pushes the second slide block 306 to slide in the second slide groove 305 through the first connecting rod 405, and the second slide plate 402 pushes the third slide block 309 to slide in the third slide groove 308 through the second connecting rod 406, so that the workpiece can be located in the middle position of the first support rod 303 and the second support rod 304, and then the end of the workpiece with a larger diameter is downwardly mounted on the first support rod 303 and the second support rod 304.
然后,启动两组滑动组件中的两组第一液压杆210,每一组的第一液压杆210推动对应的第一滑块204在第一滑槽214中滑动,第一滑块204推动伸缩杆205的一端可带动伸缩杆205沿转筒202径向方向滑动,使得伸缩杆205的轴线与工件的锥面平行;接着启动第一电机212,第一电机212带动打磨辊207绕套筒206转动,相邻的两个打磨辊207转动方向相反,且相邻的两个打磨辊207可以将工件表面全部打磨;再次启动所有的第一液压杆210,使打磨辊207与工件接触,对工件进行粗打磨。Then, the two groups of first hydraulic rods 210 in the two groups of sliding assemblies are started, and the first hydraulic rods 210 of each group push the corresponding first sliding block 204 to slide in the first sliding groove 214, and the first sliding block 204 pushes one end of the telescopic rod 205 to drive the telescopic rod 205 to slide along the radial direction of the rotating drum 202, so that the axis of the telescopic rod 205 is parallel to the conical surface of the workpiece; then the first motor 212 is started, and the first motor 212 drives the grinding roller 207 to rotate around the sleeve 206, and the two adjacent grinding rollers 207 rotate in opposite directions, and the two adjacent grinding rollers 207 can grind the entire surface of the workpiece; all the first hydraulic rods 210 are started again, so that the grinding roller 207 contacts with the workpiece, and the workpiece is roughly ground.
在需要对工件进行精打磨时,启动第二液压杆213收缩,第二液压杆213带动套筒206沿伸缩杆205轴向方向向套环209靠近,并使所有的打磨辊207覆盖整个工件的表面,相邻的打磨辊207对工件实施不同方向的打磨,能够提高工件的光洁度。When the workpiece needs to be finely ground, the second hydraulic rod 213 is started to contract, and the second hydraulic rod 213 drives the sleeve 206 to approach the ring 209 along the axial direction of the telescopic rod 205, and all the grinding rollers 207 cover the surface of the entire workpiece. Adjacent grinding rollers 207 grind the workpiece in different directions, which can improve the smoothness of the workpiece.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
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