CN116971129A - A new type of polyester webbing production equipment and process with photochromic properties - Google Patents
A new type of polyester webbing production equipment and process with photochromic properties Download PDFInfo
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- CN116971129A CN116971129A CN202310971683.4A CN202310971683A CN116971129A CN 116971129 A CN116971129 A CN 116971129A CN 202310971683 A CN202310971683 A CN 202310971683A CN 116971129 A CN116971129 A CN 116971129A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 229920000728 polyester Polymers 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 57
- 238000003825 pressing Methods 0.000 claims abstract description 41
- 238000001035 drying Methods 0.000 claims abstract description 30
- 239000000706 filtrate Substances 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 22
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 abstract description 9
- 238000006297 dehydration reaction Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 9
- 208000005156 Dehydration Diseases 0.000 description 8
- 230000007423 decrease Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及织带技术领域,尤其涉及一种具有光感变色性新型涤纶织带生产设备,包括台体,所述台体上表面垂直开设有安置槽,所述安置槽内固定安装有驱动电机,所述驱动电机的输出轴顶端固定安装有往复丝杆,所述往复丝杆上螺纹套接有滑板,所述滑板表面对称设有滤液组件;所述滤液组件包括固定安装在滑板表面的抵压块,两个所述抵压块之间留有用于织带穿过的空隙,且相互靠近的一端纵截面均呈三角形,织带在输送的过程中,两个抵压块会间歇性的抵压织带的上下表面,从而使织带间歇性的呈正V型和倒V型,在抵压的过程中可以将织带内部含有的液体挤出,从而达到对织带在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理。
The invention relates to the technical field of webbing, and in particular to a new type of polyester webbing production equipment with photochromic properties, which includes a table body with a vertical placement groove on the upper surface of the table body, and a driving motor fixedly installed in the placement groove. A reciprocating screw rod is fixedly installed on the top of the output shaft of the driving motor, and a slide plate is threadedly connected to the reciprocating screw rod. A filtrate assembly is symmetrically provided on the surface of the slide plate; the filtrate assembly includes a resistance block fixedly installed on the surface of the slide plate. , there is a gap between the two pressing blocks for the webbing to pass through, and the longitudinal sections of the ends close to each other are triangular. During the process of transporting the webbing, the two pressing blocks will intermittently press against the webbing. On the upper and lower surfaces, the webbing is intermittently in a positive V-shape and an inverted V-shape. During the pressure process, the liquid contained inside the webbing can be squeezed out, thereby achieving the effect of pre-dehydration of the webbing before entering the drying equipment, which is convenient for Subsequent drying process.
Description
技术领域Technical field
本发明涉及织带技术领域,尤其涉及一种具有光感变色性新型涤纶织带生产设备。The invention relates to the technical field of webbing, and in particular to a new type of polyester webbing production equipment with photochromic properties.
背景技术Background technique
织带是以各种纱线为原料制成狭幅状织物或管状织物,其中光变织带大多采用感光涤纶纱编织,在室内普通灯光下呈本白色,在经阳光、紫外线照射后产生颜色变化,变为紫色,现有的织带在生产的过程中需要进行清洗,然后再通过烘干设备进行烘干。Ribbons are narrow-width fabrics or tubular fabrics made of various yarns. Most of the optically variable webbings are woven with photosensitive polyester yarn. They appear white under ordinary indoor lights and change color after being irradiated by sunlight and ultraviolet rays. To turn purple, the existing webbing needs to be cleaned during the production process and then dried through drying equipment.
中国专利号CN215328740U的实用新型专利公开了一种织带生产用清洗装置,包括装置平台,所述装置平台的底面螺栓连接有支撑脚,所述装置平台的顶面一端安装有供料轮,所述供料轮的一侧设有第一导向轮,其通过供料轮、第一导向轮、清洗箱、烘干箱、第二导向轮和收料轮的配合使用,可以实现织带的持续清洗,且可以保证烘干后的织带重新卷绕,减少了工作程序,提高了工作效率,降低了织带的清洗成本。The utility model patent of Chinese Patent No. CN215328740U discloses a cleaning device for webbing production, which includes a device platform. The bottom surface of the device platform is bolted with supporting feet. One end of the top surface of the device platform is equipped with a feeding wheel. There is a first guide wheel on one side of the feed wheel, which can achieve continuous cleaning of the webbing through the cooperative use of the feed wheel, the first guide wheel, the cleaning box, the drying box, the second guide wheel and the take-up wheel. And it can ensure that the dried webbing is re-winded, which reduces the work procedures, improves the work efficiency and reduces the cost of cleaning the webbing.
上述专利文献中的织带生产用清洗装置由于并未在进入烘干箱之前对织带进行预先脱水的处理,从而导致经导向轮进入烘干箱内的织带内部会含有大量的清洗液,进而使得织带的烘干效率较低。The cleaning device for webbing production in the above-mentioned patent document does not pre-dehydrate the webbing before entering the drying box, so that the webbing entering the drying box through the guide wheel will contain a large amount of cleaning liquid, which will cause the webbing to The drying efficiency is low.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中以下缺点,由于现有的织带生产设备并未在织带进入烘干箱之前进行预先脱水的处理,从而导致经导向轮进入烘干箱内的织带内部会含有大量的清洗液,进而使得织带的烘干效率较低,而提出的一种具有光感变色性新型涤纶织带生产设备。The purpose of the present invention is to solve the following shortcomings in the prior art. Since the existing webbing production equipment does not perform pre-dehydration treatment before the webbing enters the drying box, the inside of the webbing entering the drying box through the guide wheel will be damaged. Contains a large amount of cleaning liquid, which makes the drying efficiency of the webbing low, and a new type of polyester webbing production equipment with photochromic properties is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种具有光感变色性新型涤纶织带生产设备,包括台体,所述台体上表面垂直开设有安置槽,所述安置槽内固定安装有驱动电机,所述驱动电机的输出轴顶端固定安装有往复丝杆,所述往复丝杆上螺纹套接有滑板,所述滑板表面对称设有滤液组件;A new type of polyester webbing production equipment with photochromic properties, including a table body with a vertical placement groove on the upper surface of the table body, a driving motor fixedly installed in the placement groove, and the top end of the output shaft of the driving motor fixedly installed There is a reciprocating screw rod, a slide plate is threaded on the reciprocating screw rod, and a filtrate component is symmetrically provided on the surface of the slide plate;
所述滤液组件包括固定安装在滑板表面的抵压块,两个所述抵压块之间留有用于织带穿过的空隙,且相互靠近的一端纵截面均呈三角形,所述抵压块内开设有安装腔,所述安装腔内设有收集组件,所述收集组件用于收集织带被挤出的液体。The filtrate assembly includes a pressure block fixedly installed on the surface of the sliding plate. There is a gap between the two pressure blocks for the webbing to pass through, and the longitudinal sections of the ends close to each other are triangular. The inside of the pressure block An installation cavity is provided, and a collection assembly is provided in the installation cavity. The collection assembly is used to collect liquid extruded from the webbing.
作为一种优选方案,所述收集组件包括固定安装在安装腔内的空心块以及滑动密封插设在空心块内的活塞块,所述空心块左右侧壁均开设有多个贯穿抵压块的进液口,所述安装腔内固定安装有集液盒,所述空心块表面通过出液管与集液盒相连通,所述进液口和出液管内均设有第一单向阀,所述抵压块表面设有驱动部件,所述驱动部件用于提供给活塞块进行垂直方向上移动的驱动力。As a preferred solution, the collection assembly includes a hollow block fixedly installed in the installation cavity and a piston block with a sliding seal inserted in the hollow block. The left and right side walls of the hollow block are provided with a plurality of holes penetrating the pressure block. Liquid inlet, a liquid collection box is fixedly installed in the installation cavity, the surface of the hollow block is connected to the liquid collection box through a liquid outlet pipe, and a first one-way valve is provided in both the liquid inlet and the liquid outlet pipe. A driving component is provided on the surface of the pressing block, and the driving component is used to provide a driving force for the piston block to move in the vertical direction.
作为一种优选方案,所述驱动部件包括两根转杆和两块分别固定套接在两根转杆上的触板,所述抵压块两个斜面均固定安装有一对安装块,两根所述转杆分别水平转动安装在两对安装块之间,所述触板表面固定安装有以转杆为圆心设置的弧形板,所述抵压块的斜面开设有用于弧形板穿过的滑口,所述活塞块左右侧壁均倾斜设置有固定板,所述固定板下表面开设有滑槽,两块所述弧形板位于安装腔内的一端分别滑动配置于两个滑槽内,所述转杆上套设有两根扭簧,所述扭簧的两端分别与安装块以及触板固定连接。As a preferred solution, the driving component includes two rotating rods and two contact plates that are fixedly sleeved on the two rotating rods respectively. A pair of mounting blocks are fixedly installed on both inclined surfaces of the resisting block. The rotating rods are installed horizontally between two pairs of mounting blocks respectively. An arc-shaped plate with the rotating rod as the center of the circle is fixedly installed on the surface of the contact plate. The inclined surface of the resisting block is provided with an arc-shaped plate for the arc plate to pass through. The sliding port, the left and right side walls of the piston block are provided with fixed plates at an angle, and a chute is provided on the lower surface of the fixed plate. One end of the two arc-shaped plates located in the installation cavity is slidably arranged in the two chute respectively. Inside, two torsion springs are set on the rotating rod, and the two ends of the torsion spring are fixedly connected to the mounting block and the touch plate respectively.
作为一种优选方案,所述滑板背面垂直开设有支撑槽,所述支撑槽内滑动配置有支杆,所述支杆的一端固定安装有L型的顶板,所述顶板位于织带的下方,并通过传动部件控制上移。As a preferred solution, a support groove is vertically opened on the back of the skateboard, and a support rod is slidably arranged in the support groove. An L-shaped top plate is fixedly installed on one end of the support rod, and the top plate is located below the webbing. The upward movement is controlled by transmission components.
作为一种优选方案,所述传动部件包括固定安装在顶板下表面的齿条杆和与齿条杆啮合连接的齿轮,其中一根位于下方所述抵压块侧方的转杆的一端穿出其中一个安装块,所述齿轮固定套接在转杆穿出安装块的一端。As a preferred solution, the transmission component includes a rack rod fixedly installed on the lower surface of the top plate and a gear meshingly connected with the rack rod, in which one end of a rotating rod located on the side of the pressure block below passes through In one of the mounting blocks, the gear is fixedly sleeved on one end of the rotating rod that passes through the mounting block.
作为一种优选方案,所述台体上表面垂直固定安装有空心杆,所述空心杆内滑动插设有活塞杆,所述活塞杆的顶端固定安装有U型的卡块,所述织带穿过卡块,所述空心杆内设有波纹管,所述波纹管的两端分别与台体的上表面和活塞杆的底端固定连接,所述波纹管内设有伸缩弹簧,所述伸缩弹簧的两端分别与台体的上表面和活塞杆的底端固定连接,所述波纹管表面开设有多个气孔,所述台体上表面设有集气盒,所述集气盒表面开设有出气口,所述出气口内设有压力阀,所述集气盒表面通过通气管与波纹管相连通,所述通气管笼罩出气口,所述集气盒通过集气部件进行集气。As a preferred solution, a hollow rod is vertically fixed and installed on the upper surface of the table body. A piston rod is slidably inserted into the hollow rod. A U-shaped clamping block is fixedly installed on the top of the piston rod. The webbing passes through Through the clamping block, a bellows is provided in the hollow rod. The two ends of the bellows are fixedly connected to the upper surface of the table body and the bottom end of the piston rod respectively. A telescopic spring is installed in the bellows. The telescopic spring The two ends of the bellows are fixedly connected to the upper surface of the table body and the bottom end of the piston rod respectively. A plurality of air holes are provided on the surface of the bellows. A gas collecting box is provided on the upper surface of the table body. A gas collecting box is provided on the surface of the gas collecting box. The air outlet is provided with a pressure valve. The surface of the air collecting box is connected to the bellows through a vent pipe. The vent pipe covers the air outlet. The air collecting box collects air through a gas collecting component.
作为一种优选方案,所述集气部件包括固定安装在位于下方抵压块内的空心框,位于下方所述抵压块内的活塞块的底端滑动密封插设在空心框内,所述空心框分别通过进气管和出气管与外界以及集气盒相连通,所述出气管和进气管内均设有第二单向阀。As a preferred solution, the gas collecting component includes a hollow frame fixedly installed in the pressure block below, and the sliding seal of the bottom end of the piston block in the pressure block below is inserted into the hollow frame. The hollow frame is connected to the outside world and the air collection box through an air inlet pipe and an air outlet pipe respectively, and a second one-way valve is provided in the air outlet pipe and the air inlet pipe.
一种具有光感变色性新型涤纶织带生产设备的生产工艺,所述生产工艺包括以下步骤:A production process for a new type of polyester webbing production equipment with photochromic properties. The production process includes the following steps:
S1:首先将浸泡在清洗液中的织带的一端缠绕在收卷辊上,并使织带穿过两个抵压块之间,此时控制收卷辊转动对织带进行收卷,同时启动驱动电机控制往复丝杆转动;S1: First, wrap one end of the webbing soaked in the cleaning solution around the rewinding roller, and make the webbing pass between the two resistance blocks. At this time, control the rotation of the rewinding roller to rewind the webbing, and start the drive motor at the same time. Control the rotation of the reciprocating screw;
S2:往复丝杆在转动的过程中,螺纹套接在往复丝杆上的滑板便会进行垂直方向上的往复移动,从而两个抵压块便会间歇性的对织带的上下表面进行抵压,织带在被收卷的过程中会经过烘干设备的内部;S2: During the rotation of the reciprocating screw, the sliding plate threaded on the reciprocating screw will reciprocate in the vertical direction, so that the two pressing blocks will intermittently press against the upper and lower surfaces of the webbing. , the webbing will pass through the inside of the drying equipment during the process of being rolled up;
S3:织带受两个抵压块的抵压,会间歇性的呈正V型和倒V型,在抵压的过程中可以将织带内部含有的液体挤出,从而达到对织带进行预先脱水的效果,从而达到对织带在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理;S3: The webbing is pressed by two pressing blocks and will intermittently assume a positive V shape and an inverted V shape. During the pressing process, the liquid contained inside the webbing can be squeezed out, thereby achieving the effect of pre-dehydration of the webbing. , so as to achieve the effect of pre-dehydration of the webbing before entering the drying equipment to facilitate subsequent drying processing;
S4:织带收卷完成后,将呈卷装的织带从收卷辊上取下即可得到烘干完成的织带。S4: After the webbing is rolled up, remove the rolled webbing from the winding roller to get the dried webbing.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、织带在输送的过程中,两个抵压块会间歇性的抵压织带的上下表面,从而使织带间歇性的呈正V型和倒V型,在抵压的过程中可以将织带内部含有的液体挤出,从而达到对织带在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理;1. During the conveying process of the webbing, the two pressing blocks will intermittently press against the upper and lower surfaces of the webbing, causing the webbing to intermittently assume a positive V-shape and an inverted V-shape. During the pressing process, the inside of the webbing can be The liquid is squeezed out to achieve the effect of pre-dehydration of the webbing before entering the drying equipment to facilitate subsequent drying processing;
2、当织带受上方抵压块的抵压呈正V型的时候,此时织带内被挤出的液体会堆积在织带凹陷的地方,并被收集组件吸收,避免当位于下方的抵压块上移并挤压织带的下表面时,织带此时呈倒V型,凹陷区域会逐渐变为凸起区域,原先堆积在凹陷区域内的液体沿着凸起区域的两个斜面向织带的两边流动,从而导致织带经滤液组件脱水后的部位吸收这部分液体;2. When the webbing is pressed by the upper pressure block and forms a positive V shape, the liquid squeezed out of the webbing will accumulate in the recessed area of the webbing and be absorbed by the collection component, preventing it from collapsing on the lower pressure block. When moving and squeezing the lower surface of the webbing, the webbing takes on an inverted V shape. The concave area will gradually turn into a convex area. The liquid originally accumulated in the concave area flows along the two slopes of the convex area towards both sides of the webbing. , causing the webbing to absorb this part of the liquid through the dehydrated part of the filtrate component;
3、当织带受下方抵压块的抵压呈倒V型的时候,此时顶板会上移,并抵压位于抵压块一侧的织带,即经滤液组件脱水后的织带会受顶板的抵压而向上抬起,因为当织带呈倒V型的时候,其内部的液体也会被挤出,并沿着倾斜的织带表面下滑,而由于织带经脱水后的部位会被顶板顶起,这样被挤出的液体便不会顺着倾斜的织带表面下滑至织带经滤水组件脱水后的部位,保证了滤液工作的稳定性;3. When the webbing is pressed by the pressure block below and forms an inverted V shape, the top plate will move up and press against the webbing on one side of the pressure block. That is, the webbing after being dehydrated by the filtrate assembly will be pressed by the top plate. Resist the pressure and lift it up, because when the webbing is in an inverted V shape, the liquid inside it will also be squeezed out and slide down along the inclined webbing surface, and because the dehydrated part of the webbing will be lifted up by the top plate, In this way, the squeezed liquid will not slide along the inclined surface of the webbing to the part of the webbing that has been dehydrated by the water filter assembly, ensuring the stability of the filtrate operation;
4、随着集气部件的集气,波纹管会进行间歇性的伸缩,从而带着活塞杆以及卡块进行垂直方向上的移动,在这个过程中,穿过卡块的织带便会发生抖动,从而使位于织带表面的液滴被抖落,提高脱水工作的效果。4. As the gas collecting component collects gas, the bellows will intermittently expand and contract, thereby moving the piston rod and the clamping block in the vertical direction. During this process, the webbing passing through the clamping block will vibrate. , so that the liquid droplets located on the surface of the webbing are shaken off, improving the effect of dehydration work.
附图说明Description of the drawings
图1为本发明提出的一种具有光感变色性新型涤纶织带生产设备的正面立体结构示意图;Figure 1 is a schematic front three-dimensional structure diagram of a new type of polyester webbing production equipment with photochromic properties proposed by the present invention;
图2为本发明提出的一种具有光感变色性新型涤纶织带生产设备的俯视立体结构示意图;Figure 2 is a schematic top view of the three-dimensional structure of a new type of polyester webbing production equipment with photochromic properties proposed by the present invention;
图3为本发明提出的一种具有光感变色性新型涤纶织带生产设备中抵压块上移时的部分结构示意图;Figure 3 is a partial structural schematic diagram of a new type of polyester webbing production equipment with photochromic properties proposed by the present invention when the pressing block moves upward;
图4为本发明提出的一种具有光感变色性新型涤纶织带生产设备中抵压块下移时的部分结构示意图;Figure 4 is a partial structural schematic diagram of a new type of polyester webbing production equipment with photochromic properties proposed by the present invention when the pressing block moves downward;
图5为本发明提出的一种具有光感变色性新型涤纶织带生产设备中空心杆以及集气盒处的部分立体截面结构示意图;Figure 5 is a partial three-dimensional cross-sectional structural diagram of the hollow rod and the gas collection box in the new polyester webbing production equipment with photochromic properties proposed by the present invention;
图6为本发明提出的一种具有光感变色性新型涤纶织带生产设备中抵压块处的部分立体截面结构示意图;Figure 6 is a schematic diagram of a partial three-dimensional cross-sectional structure of the pressure block in the new type of polyester webbing production equipment with photochromic properties proposed by the present invention;
图7为图1中A处放大结构示意图;Figure 7 is an enlarged structural schematic diagram of position A in Figure 1;
图8为图2中B处放大结构示意图;Figure 8 is an enlarged structural schematic diagram of B in Figure 2;
图9为图5中C处放大结构示意图;Figure 9 is an enlarged schematic diagram of the structure at C in Figure 5;
图10为图6中D处放大结构示意图。Figure 10 is an enlarged structural schematic diagram of D in Figure 6.
图中:1台体、2往复丝杆、3滑板、4抵压块、5空心块、6活塞块、7进液口、8集液盒、9出液管、10转杆、11触板、12安装块、13弧形板、14固定板、15滑槽、16扭簧、17支撑槽、18支杆、19顶板、20齿条杆、21齿轮、22空心杆、23活塞杆、24卡块、25波纹管、26伸缩弹簧、27集气盒、28通气管、29空心框、30进气管、31出气管、32气孔、100织带。In the picture: 1 platform body, 2 reciprocating screw rod, 3 sliding plate, 4 pressure block, 5 hollow block, 6 piston block, 7 liquid inlet, 8 liquid collection box, 9 liquid outlet pipe, 10 rotating rod, 11 touch plate , 12 mounting block, 13 arc plate, 14 fixed plate, 15 chute, 16 torsion spring, 17 support groove, 18 support rod, 19 top plate, 20 rack rod, 21 gear, 22 hollow rod, 23 piston rod, 24 Clamp block, 25 bellows, 26 telescopic spring, 27 air collection box, 28 breather pipe, 29 hollow frame, 30 air inlet pipe, 31 air outlet pipe, 32 air holes, 100 webbing.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
参照图1-图10,一种具有光感变色性新型涤纶织带生产设备,包括台体1,台体1上表面垂直开设有安置槽,安置槽内固定安装有驱动电机,驱动电机的输出轴顶端固定安装有往复丝杆2,往复丝杆2上螺纹套接有滑板3,滑板3侧壁固定安装有限制板,台体1上表面固定安装有限制杆,限制板滑动套接在限制杆上,滑板3表面对称设有滤液组件;Referring to Figures 1 to 10, a new type of polyester webbing production equipment with photochromic properties includes a table body 1. A placement groove is vertically provided on the upper surface of the table body 1. A driving motor is fixedly installed in the placement groove, and the output shaft of the driving motor is fixed. A reciprocating screw rod 2 is fixedly installed on the top, and a sliding plate 3 is threadedly connected to the reciprocating screw rod 2. A limiting plate is fixedly installed on the side wall of the sliding plate 3. A limiting rod is fixedly installed on the upper surface of the table body 1, and the limiting plate is slidably connected to the limiting rod. On the surface of the slide plate 3, a filtrate component is symmetrically provided;
滤液组件包括固定安装在滑板3表面的抵压块4,两个抵压块4之间留有用于织带100穿过的空隙,且相互靠近的一端纵截面均呈三角形;The filtrate assembly includes a pressure block 4 fixedly installed on the surface of the slide plate 3. There is a gap between the two pressure blocks 4 for the webbing 100 to pass through, and the longitudinal sections of the ends close to each other are triangular;
首先将浸泡在清洗液中织带100的一端缠绕在收卷辊上,并使织带穿100过两个抵压块4之间,此时控制收卷辊转动对织带100进行收卷,同时启动驱动电机控制往复丝杆2转动,织带100在被收卷的过程中会经过烘干设备的内部进行干燥;First, one end of the webbing 100 soaked in the cleaning liquid is wound around the winding roller, and the webbing 100 is passed between the two pressing blocks 4. At this time, the winding roller is controlled to rotate to wind the webbing 100, and the drive is started at the same time. The motor controls the rotation of the reciprocating screw rod 2, and the webbing 100 will pass through the inside of the drying equipment for drying during the process of being rolled up;
当往复丝杆2在转动的过程中,滑板3便会带着两个抵压块4进行垂直方向上的往复移动,在移动的过程中,织带100受两个抵压块4的抵压,会间歇性的呈正V型和倒V型,在抵压的过程中可以将织带100内部含有的液体挤出,从而达到对织带100在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理。When the reciprocating screw rod 2 is rotating, the sliding plate 3 will carry the two pressing blocks 4 to reciprocate in the vertical direction. During the movement, the webbing 100 is pressed by the two pressing blocks 4. It will intermittently assume a positive V shape and an inverted V shape. During the process of resisting pressure, the liquid contained inside the ribbon 100 can be squeezed out, thereby achieving the effect of pre-dehydration of the ribbon 100 before entering the drying equipment, which facilitates subsequent drying. Dry processing.
抵压块4内开设有安装腔,安装腔内设有收集组件,收集组件用于收集织带100被挤出的液体,收集组件包括固定安装在安装腔内的空心块5以及滑动密封插设在空心块5内的活塞块6,空心块5左右侧壁均开设有多个贯穿抵压块4的进液口7,安装腔内固定安装有集液盒8,空心块5表面通过出液管9与集液盒8相连通,进液口7和出液管9内均设有第一单向阀,进液口7内第一单向阀的导通方向为由外界至空心块5内,出液管9内第一单向阀的导通方向为由空心块5内至集液盒8内,抵压块4表面设有驱动部件,驱动部件用于提供给活塞块6进行垂直方向上移动的驱动力;An installation cavity is provided in the pressure block 4, and a collection assembly is provided in the installation cavity. The collection assembly is used to collect the liquid squeezed out of the webbing 100. The collection assembly includes a hollow block 5 fixedly installed in the installation cavity and a sliding seal inserted in The piston block 6 in the hollow block 5 has a plurality of liquid inlets 7 penetrating the pressure block 4 on the left and right side walls of the hollow block 5. A liquid collecting box 8 is fixedly installed in the installation cavity, and a liquid outlet pipe passes through the surface of the hollow block 5. 9 is connected with the liquid collection box 8. Both the liquid inlet 7 and the liquid outlet pipe 9 are provided with a first one-way valve. The conduction direction of the first one-way valve in the liquid inlet 7 is from the outside to the inside of the hollow block 5. , the conduction direction of the first one-way valve in the liquid outlet pipe 9 is from the inside of the hollow block 5 to the liquid collecting box 8. The surface of the pressure block 4 is provided with a driving component, and the driving component is used to provide the piston block 6 with vertical direction. The driving force for upward movement;
驱动部件包括两根转杆10和两块分别固定套接在两根转杆10上的触板11,抵压块4两个斜面均固定安装有一对安装块12,两根转杆10分别水平转动安装在两对安装块12之间,触板11表面固定安装有以转杆10为圆心设置的弧形板13,抵压块4的斜面开设有用于弧形板13穿过的滑口,活塞块6左右侧壁均倾斜设置有固定板14,固定板14下表面开设有滑槽15,两块弧形板13位于安装腔内的一端分别滑动配置于两个滑槽15内,转杆10上套设有两根扭簧16,扭簧16的两端分别与安装块12以及触板11固定连接;The driving component includes two rotating rods 10 and two contact plates 11 that are respectively fixed and sleeved on the two rotating rods 10. A pair of mounting blocks 12 are fixedly installed on both inclined surfaces of the pressing block 4. The two rotating rods 10 are respectively horizontal. It is rotatably installed between two pairs of mounting blocks 12. The surface of the contact plate 11 is fixedly mounted with an arc-shaped plate 13 centered on the rotating rod 10. The inclined surface of the pressing block 4 is provided with a sliding opening for the arc-shaped plate 13 to pass through. The left and right side walls of the piston block 6 are provided with fixed plates 14 at an angle. A chute 15 is provided on the lower surface of the fixed plate 14. One end of the two arc-shaped plates 13 located in the installation cavity is slidably arranged in the two chute 15 respectively. The rotating rod 10 The upper sleeve is provided with two torsion springs 16, and the two ends of the torsion spring 16 are fixedly connected to the mounting block 12 and the contact plate 11 respectively;
当抵压块4下移,并将织带100抵压至呈正V型的时候,此时织带100内被挤出的液体会堆积在织带100凹陷的地方,而此时位于上方的抵压块4两侧的触板11便会受形变织带100表面的抵压发生转动,从而两块弧形板13也会一同转动,并控制活塞块6上移,此时空心块5内的体积增大,压强减小,堆积在织带100凹陷处的液体便会从多个进液口7被吸入空心块5中,避免当位于下方的抵压块4上移并挤压织带100的下表面时,织带100此时呈倒V型,凹陷区域会逐渐变为凸起区域,原先堆积在凹陷区域内的液体沿着凸起区域的两个斜面向织带100的两边流动,从而导致织带100经滤液组件脱水后的部位吸收这部分液体;When the pressing block 4 moves downward and presses the webbing 100 to form a positive V-shape, the liquid squeezed out of the webbing 100 will accumulate in the depression of the webbing 100, and the pressing block 4 located above will The touch plates 11 on both sides will rotate due to the pressure from the surface of the deformed webbing 100, so that the two arc plates 13 will also rotate together and control the piston block 6 to move upward. At this time, the volume in the hollow block 5 increases. As the pressure decreases, the liquid accumulated in the depressions of the webbing 100 will be sucked into the hollow block 5 from the multiple liquid inlets 7 to prevent the webbing from being damaged when the pressure block 4 located below moves up and squeezes the lower surface of the webbing 100 100 is in an inverted V shape at this time, and the recessed area will gradually turn into a convex area. The liquid originally accumulated in the recessed area flows along the two slopes of the convex area to both sides of the webbing 100, causing the webbing 100 to be dehydrated through the filtrate assembly. The posterior part absorbs this part of the liquid;
当抵压块4上移的时候,此时织带100会逐渐复原,给予触板11的抵压作用力也会逐渐消失,从而触板11会在扭簧16的弹性势能下转动复位,此时活塞块6也会在空心块5下移,空心块5内的体积变小,压强增大,位于空心块5内的液体便会从出液管9进入集液盒8中。When the pressing block 4 moves upward, the webbing 100 will gradually recover, and the pressing force given to the touch plate 11 will gradually disappear, so the touch plate 11 will rotate and reset under the elastic potential energy of the torsion spring 16. At this time, the piston The block 6 will also move downward in the hollow block 5, the volume in the hollow block 5 will become smaller, the pressure will increase, and the liquid located in the hollow block 5 will enter the liquid collecting box 8 from the liquid outlet pipe 9.
滑板3背面垂直开设有支撑槽17,支撑槽17内滑动配置有支杆18,支杆18的一端固定安装有L型的顶板19,顶板19位于织带100的下方,并通过传动部件控制上移,传动部件包括固定安装在顶板19下表面的齿条杆20和与齿条杆20啮合连接的齿轮21,其中一根位于下方抵压块4侧方的转杆10的一端穿出其中一个安装块12,齿轮21固定套接在转杆10穿出安装块12的一端;A support slot 17 is vertically provided on the back of the skateboard 3, and a support rod 18 is slidably arranged in the support slot 17. An L-shaped top plate 19 is fixedly installed on one end of the support rod 18. The top plate 19 is located below the webbing 100, and is controlled to move upward by a transmission component. , the transmission component includes a rack rod 20 fixedly installed on the lower surface of the top plate 19 and a gear 21 meshingly connected with the rack rod 20. One end of the rotating rod 10 located on the side of the lower pressing block 4 passes through one of the installations. Block 12, the gear 21 is fixedly sleeved on one end of the rotating rod 10 that passes through the installation block 12;
当抵压块4上移,织带100受下方抵压块4的抵压呈倒V型的时候,此时位于下方抵压块4两侧的触板11也会受织带100的抵压而发生转动,从而齿轮21也会转动,与齿轮21啮合连接的齿条杆20便会带着顶板19上移,顶板19在上移的过程中会抵压经滤液组件脱水后的织带100,使该部位织带100向上抬起,因为当织带100呈倒V型的时候,其内部的液体也会被挤出,并沿着倾斜的织带100表面下滑,而由于织带100经脱水后的部位会被顶板19顶起,这样被挤出的液体便无法顺着倾斜的织带100表面下滑至织带100经滤水组件脱水后的部位,保证了滤液工作的稳定性。When the pressing block 4 moves upward and the webbing 100 is pressed by the lower pressing block 4 and forms an inverted V shape, the contact plates 11 on both sides of the lower pressing block 4 will also be pressed by the webbing 100. Rotate, so the gear 21 will also rotate, and the rack rod 20 meshed with the gear 21 will move upward with the top plate 19. During the upward movement, the top plate 19 will press against the webbing 100 dehydrated by the filtrate assembly, so that the The part of the webbing 100 is lifted upward, because when the webbing 100 is in an inverted V shape, the liquid inside it will also be squeezed out and slide down along the inclined surface of the webbing 100, and because the dehydrated part of the webbing 100 will be lifted by the top plate 19 is lifted up, so that the squeezed liquid cannot slide down the inclined surface of the webbing 100 to the part where the webbing 100 is dehydrated by the water filter assembly, thus ensuring the stability of the filtrate operation.
台体1上表面垂直固定安装有空心杆22,空心杆22内滑动插设有活塞杆23,活塞杆23的顶端固定安装有U型的卡块24,织带100穿过卡块24,空心杆22内设有波纹管25,波纹管25的两端分别与台体1的上表面和活塞杆23的底端固定连接,波纹管25内设有伸缩弹簧26,伸缩弹簧26的两端分别与台体1的上表面和活塞杆23的底端固定连接,波纹管25表面开设有多个气孔32,台体1上表面设有集气盒27,集气盒27表面开设有出气口,出气口内设有压力阀,集气盒27表面通过通气管28与波纹管25相连通,通气管28笼罩出气口,集气盒27通过集气部件进行集气,集气部件包括固定安装在位于下方抵压块4内的空心框29,位于下方抵压块4内的活塞块6的底端滑动密封插设在空心框29内,空心框29分别通过进气管30和出气管31与外界以及集气盒27相连通,出气管31和进气管30内均设有第二单向阀,出气管31内第二单向阀的导通方向为由空心框29内至集气盒27内,进气管30内第二单向阀的导通方向为由外界至空心框29内;A hollow rod 22 is vertically fixed and installed on the upper surface of the table body 1. A piston rod 23 is slidably inserted into the hollow rod 22. A U-shaped clamping block 24 is fixedly installed on the top of the piston rod 23. The webbing 100 passes through the clamping block 24 and the hollow rod 22 is provided with a bellows 25, the two ends of the bellows 25 are respectively fixedly connected with the upper surface of the table body 1 and the bottom end of the piston rod 23, the bellows 25 is provided with a telescopic spring 26, the two ends of the telescopic spring 26 are respectively connected with The upper surface of the table body 1 is fixedly connected to the bottom end of the piston rod 23. A plurality of air holes 32 are provided on the surface of the bellows 25. A gas collecting box 27 is provided on the upper surface of the table body 1. An air outlet is provided on the surface of the gas collecting box 27. There is a pressure valve in the air port. The surface of the air collecting box 27 is connected to the bellows 25 through the breather pipe 28. The breather pipe 28 covers the air outlet. The air collecting box 27 collects air through the air collecting part. The air collecting part includes a fixed installation located at The hollow frame 29 in the lower pressure block 4 and the bottom end of the piston block 6 in the lower pressure block 4 are slidingly sealed and inserted into the hollow frame 29. The hollow frame 29 communicates with the outside world and the outside world through the air inlet pipe 30 and the air outlet pipe 31 respectively. The air collecting box 27 is connected, and the air outlet pipe 31 and the air inlet pipe 30 are both provided with a second one-way valve. The conduction direction of the second one-way valve in the air outlet pipe 31 is from the hollow frame 29 to the air collecting box 27. The conduction direction of the second one-way valve in the air intake pipe 30 is from the outside to the inside of the hollow frame 29;
织带100在进行烘干之前,需要将织带100的一端缠绕在收卷辊上,并使织带100穿过两个抵压块4之间,同时织带100还需要穿过卡块24;Before drying the webbing 100, one end of the webbing 100 needs to be wound around the winding roller, and the webbing 100 needs to pass between the two pressing blocks 4. At the same time, the webbing 100 also needs to pass through the blocking block 24;
随着抵压块4的移动,多块触板11也会进行间歇性的转动,从而活塞块6也会一同进行间歇性的往复移动,在移动的过程中,位于下方抵压块4内的活塞块6会在空心框29内进行往复式的移动,空心框29内的体积便会不断的进行由小直大,再由大至小的变化,当空心框29内体积变大的时候,压强减小,位于外界的气体便会从进气管30进入空心框29内,而当空心框29内体积变小的时候,压强增大,位于空心框29内的气体便会从出气管31进入集气盒27中;As the pressing block 4 moves, the multiple contact plates 11 will also rotate intermittently, so that the piston block 6 will also move intermittently back and forth. During the movement, the contact plates located in the lower pressing block 4 will also rotate intermittently. The piston block 6 will move back and forth in the hollow frame 29, and the volume in the hollow frame 29 will continue to change from small to large, and then from large to small. When the volume in the hollow frame 29 becomes larger, When the pressure decreases, the gas located in the outside will enter the hollow frame 29 from the air inlet pipe 30. When the volume inside the hollow frame 29 becomes smaller, the pressure increases, and the gas located in the hollow frame 29 will enter from the air outlet pipe 31. Gas collection box 27;
随着进入集气盒27内的气体越来越多,集气盒27内的压强也会逐渐增大,当达到出气口内压力阀的临界值时,压力阀会开启,位于集气盒27内的气体便会冲入波纹管25,波纹管25受气体的冲击便会发生拉伸,从而带着活塞杆23和卡块24一同上移,然后再在伸缩弹簧26的弹性势能下,波纹管25、活塞杆23以及卡块24便会迅速下移复位,位于波纹管25中的气体会从多个气孔32中被挤出,在卡块24移动的过程中,穿过卡块24内的织带100便会发生抖动,从而使位于织带100表面的液滴被抖落,提高脱水的效果。As more and more gas enters the gas collecting box 27, the pressure in the gas collecting box 27 will gradually increase. When it reaches the critical value of the pressure valve in the gas outlet, the pressure valve will open and is located in the gas collecting box 27. The gas will rush into the bellows 25, and the bellows 25 will be stretched under the impact of the gas, thereby moving upward with the piston rod 23 and the clamp 24, and then under the elastic potential energy of the telescopic spring 26, the bellows 25 will be stretched. 25. The piston rod 23 and the clamping block 24 will quickly move down and reset. The gas in the bellows 25 will be squeezed out from the multiple air holes 32. During the movement of the clamping block 24, it will pass through the gas in the clamping block 24. The webbing 100 will shake, so that the liquid droplets located on the surface of the webbing 100 are shaken off, thereby improving the dehydration effect.
一种具有光感变色性新型涤纶织带生产设备的生产工艺,生产工艺包括以下步骤:A production process for a new type of polyester webbing production equipment with photochromic properties. The production process includes the following steps:
S1:首先将浸泡在清洗液中的织带100的一端缠绕在收卷辊上,并使织带100穿过两个抵压块4之间,此时控制收卷辊转动对织带100进行收卷,同时启动驱动电机控制往复丝杆2转动,织带100在被收卷的过程中会经过烘干设备的内部;S1: First, wrap one end of the webbing 100 soaked in the cleaning liquid around the winding roller, and make the webbing 100 pass between the two pressing blocks 4. At this time, control the rotation of the winding roller to wind up the webbing 100. At the same time, the drive motor is started to control the rotation of the reciprocating screw rod 2, and the webbing 100 will pass through the inside of the drying equipment during being rolled up;
S2:往复丝杆2在转动的过程中,螺纹套接在往复丝杆2上的滑板3便会进行垂直方向上的往复移动,从而两个抵压块4便会间歇性的对织带100的上下表面进行抵压;S2: During the rotation of the reciprocating screw rod 2, the slide plate 3 threaded on the reciprocating screw rod 2 will reciprocate in the vertical direction, so that the two pressing blocks 4 will intermittently press against the webbing 100. Apply pressure on the upper and lower surfaces;
S3:织带100受两个抵压块4的抵压,会间歇性的呈正V型和倒V型,在抵压的过程中可以将织带100内部含有的液体挤出,从而达到对织带100在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理;S3: The webbing 100 is pressed by the two pressing blocks 4, and will intermittently assume a positive V-shape and an inverted V-shape. During the pressing process, the liquid contained inside the webbing 100 can be squeezed out, thereby achieving the purpose of protecting the webbing 100. The effect of pre-dehydration before entering the drying equipment is to facilitate subsequent drying processing;
S4:织带100收卷完成后,将呈卷装的织带100取下即可得到烘干完成的织带100。S4: After the webbing 100 is rolled up, remove the rolled webbing 100 to obtain the dried webbing 100.
本发明中,首先将浸泡在清洗液中织带100的一端缠绕在收卷辊上,并使织带穿过两个抵压块之间,此时控制收卷辊转动对织带100进行收卷,同时启动驱动电机控制往复丝杆2转动,织带100在被收卷的过程中会经过烘干设备的内部进行干燥,当往复丝杆2在转动的过程中,滑板3便会带着两个抵压块4进行垂直方向上的往复移动,在移动的过程中,织带100受两个抵压块4的抵压,会间歇性的呈正V型和倒V型,即会不断的出现凹陷和凸起,当织带100出现凹陷和凸起的时候,抵压块4则可以将与其相抵的织带100内部含有的液体挤出,从而达到对织带100在进入烘干设备之前进行预先脱水的效果,便于后续的烘干处理。In the present invention, one end of the webbing 100 soaked in the cleaning liquid is first wound around the winding roller, and the webbing is passed between two pressing blocks. At this time, the winding roller is controlled to rotate to wind the webbing 100, and at the same time Start the drive motor to control the rotation of the reciprocating screw rod 2. The webbing 100 will pass through the inside of the drying equipment for drying during the process of being rolled up. When the reciprocating screw rod 2 is rotating, the sliding plate 3 will carry two pressing The block 4 reciprocates in the vertical direction. During the movement, the webbing 100 is pressed by the two pressing blocks 4 and will intermittently assume a positive V shape and an inverted V shape, that is, depressions and bulges will continue to appear. , when the webbing 100 has depressions and bulges, the pressing block 4 can squeeze out the liquid contained inside the webbing 100 that is against it, thereby achieving the effect of pre-dehydrating the webbing 100 before entering the drying equipment, which facilitates subsequent drying treatment.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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