CN116967158A - Large-scale sorting device for vertical warehouse area - Google Patents
Large-scale sorting device for vertical warehouse area Download PDFInfo
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- CN116967158A CN116967158A CN202310986792.3A CN202310986792A CN116967158A CN 116967158 A CN116967158 A CN 116967158A CN 202310986792 A CN202310986792 A CN 202310986792A CN 116967158 A CN116967158 A CN 116967158A
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- turntable
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- 230000007246 mechanism Effects 0.000 claims abstract description 125
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000005452 bending Methods 0.000 claims description 30
- 238000001514 detection method Methods 0.000 claims description 11
- 238000003032 molecular docking Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Discharge Of Articles From Conveyors (AREA)
Abstract
The application specifically discloses a large-scale sorting device for a vertical warehouse area, which comprises the following components: a delivery mechanism; the sorting turntable is provided with a plurality of connection positions uniformly distributed along the circumferential direction of the sorting turntable, and the connection positions positioned in the material receiving area are used for receiving goods conveyed by the delivery conveying mechanism; the sorting areas are sequentially arranged along the circumferential direction of the sorting turntable at equal included angles, and each sorting area is provided with a sorting mechanism; the sorting mechanism comprises a push plate, a first driving part and an image recognition part, wherein the image recognition part is used for scanning an information sheet positioned on cargoes in a sorting area corresponding to the image recognition part, and the image recognition part is electrically connected with the first driving part through a controller; the first driving part is used for driving the push plate to move along the radial direction of the sorting turntable; the receiving mechanism is used for conveying goods from the push plate. The device can replace manual sorting, has high sorting efficiency, and can meet the requirement of quick delivery of a large number of various cargoes.
Description
Technical Field
The application relates to the technical field of logistics sorting equipment, in particular to a large-scale sorting device for a warehouse-standing area.
Background
Due to the limitation of the storage space of the three-dimensional warehouse, the shelves of the three-dimensional warehouse share the same warehouse-out conveying line, and when the goods are delivered out of the warehouse, various different goods stored in the three-dimensional warehouse are conveyed out of the warehouse through the warehouse-out conveying line.
The existing warehouse in-out conveying system of the stereoscopic warehouse mostly adopts a simple single warehouse out conveying line to convey all the warehoused cargoes, and the cargoes on the warehouse out conveying line are sorted one by one manually so as to realize sorting and warehouse out. However, the manual sorting mode is difficult to meet the requirement of quick delivery of a large number of various cargoes; and in the sorting and warehouse-out process, human participation factors are more, so that the accuracy of the information is difficult to ensure.
Disclosure of Invention
The application aims to provide a large-scale sorting device in a vertical warehouse area, which replaces manual sorting, has high sorting efficiency and can meet the requirement of quick warehouse-out of a large number of various cargoes; in addition, the sorting accuracy can be improved.
To achieve the above object, the present application provides:
designing a large-scale picking device of a vertical warehouse area, comprising:
a delivery mechanism;
the sorting turntable is provided with a plurality of connection positions uniformly distributed along the circumferential direction of the sorting turntable, and the connection positions positioned in the material receiving area are used for receiving goods conveyed by the delivery conveying mechanism;
the sorting areas are sequentially arranged along the circumferential direction of the sorting turntable at equal included angles, and each sorting area is provided with a sorting mechanism; the sorting mechanism comprises a push plate, a first driving part and an image recognition part, wherein the image recognition part is used for scanning an information sheet positioned on cargoes in a sorting area corresponding to the image recognition part, and the image recognition part is electrically connected with the first driving part through a controller; the first driving part is used for driving the push plate to move along the radial direction of the sorting turntable;
the receiving mechanism is used for receiving goods conveyed by the pushing plate.
Further, the delivery conveyor mechanism comprises a first belt conveyor;
the receiving mechanism comprises a second belt conveyor.
Further, the first driving mechanism comprises a slewing bearing and a second driving part, the lower end of the sorting turntable is coaxially connected with an outer gear ring of the slewing bearing, and the second driving part is used for driving a gear meshed with the outer gear ring to rotate;
the second driving part comprises a servo motor.
Further, the image recognition part comprises a first camera and a code scanner which are positioned above the sorting turntable.
Further, the first driving part comprises a pair of bent plate chain driving machines which are respectively arranged at two sides of the receiving mechanism, the pair of bent plate chain driving mechanisms are arranged in parallel, two sides of the upper end of the push plate are respectively connected with bent plates on corresponding chain links on the pair of bent plate chain driving mechanisms, and then the push plate is enabled to rotate and move in a vertical plane.
Further, the connection position comprises a groove formed in the upper end of the sorting turntable, and the grooves are formed in slopes at two radial ends of the sorting turntable.
Further, the push pedal passes through the switching structure and connects in bent plate chain drive's bent plate, the switching structure includes:
the two ends of the support are respectively connected with the bending plates on the pair of bending plate chain transmission mechanisms;
the upper ends of the pair of slide bars are connected with the support, and the slide sleeves are sleeved on the slide bars in a sliding manner and are connected with the push plate, wherein the lower ends of the slide bars are connected with limit nuts;
when the bending plate chain transmission mechanism works, the lower end of the push plate positioned below the bending plate chain transmission mechanism is in sliding contact with the bottom of the groove.
The conveying device further comprises a pushing mechanism, wherein the pushing mechanism is arranged at one end, close to the sorting turntable, of the first belt conveyor and is used for pushing cargoes to enter a connection position;
the pushing mechanism comprises a carrier roller and a second driving part, the second driving part is used for driving the carrier roller to rotate, a stirring plate extending along the axis of the carrier roller is arranged on the side surface of the carrier roller, and the carrier roller and the rotating direction of the belt wheel of the steering and first belt conveyor are the same; wherein the upper side of the carrier roller is not higher than the upper side of the first belt conveyor;
the second driving part includes a driving motor.
The device further comprises a position detection mechanism, wherein the position detection mechanism is used for acquiring whether a connection position exists in the blanking area or not, and the position detection mechanism is electrically connected with the first driving mechanism through a controller; when a connection position is arranged in the blanking area, a connection position is arranged in the sorting area.
Further, the position detection mechanism comprises a first Hall sensor fixedly arranged in the blanking area; and each connection position is provided with a magnetic sheet, and the magnetic sheets can be identified by the first Hall sensor.
Compared with the background technology, the application provides a large-scale sorting device in a vertical warehouse area, which is characterized in that cargoes to be sorted out in the vertical warehouse are sequentially placed on a warehouse-out conveying mechanism one by one, so that the cargoes are sequentially conveyed to a receiving area through the warehouse-out conveying mechanism, and then the cargoes are driven to rotate by matching with a first driving mechanism, so that the cargoes can respectively enter different connection positions on the sorting turntable and rotate along with the sorting turntable, and the cargoes sequentially pass through the sorting area and are scanned and identified by an image identification part in the sorting area; if the image recognition part of the sorting area where the goods are currently located recognizes that the information surface sheets on the goods are the same as the receiving destination area set in the current sorting area, the controller sends an instruction to the first driving part to drive pushing movement, and then the goods on the connection position in the current sorting area are pushed to the receiving mechanism to finish sorting;
therefore, the device can replace manual sorting, has high sorting efficiency, can meet the requirement of quick delivery of a large number of various cargoes, and can effectively improve the sorting accuracy.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a large-scale picking apparatus in a warehouse-setting area according to the present application;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is a schematic diagram of the assembly of the curved plate chain drive mechanism and push plate of the present application;
fig. 5 is a schematic structural view of a pushing mechanism included in the present application.
Wherein:
1. a material receiving mechanism is arranged on the upper surface of the material receiving frame,
2. a sorting area, in which the sorting area,
201. the connection position is used for connecting the connecting rod with the connecting rod,
3. the sorting mechanism comprises a sorting mechanism body,
301. a bent plate chain transmission mechanism,
3011. the sprocket, 3012, the link,
302. the device comprises a support, 303, a push plate, 304, a sliding sleeve, 305, a sliding rod, 306, a bending plate, 307, a first camera, 308, a code scanner,
4. sorting turntables, a material receiving area, a warehouse-out conveying mechanism, cargoes, a material shifting plate, a carrier roller, a second camera, a slope, a groove, a magnetic sheet, a Hall sensor and a transmission shaft.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The present application will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present application.
As shown in fig. 1 to 5, an embodiment of the present application provides a large-scale picking apparatus of a stock-in-place, including: a delivery mechanism 6; the sorting turntable 4 and the first driving mechanism are used for driving the sorting turntable 4 to rotate, the sorting turntable 4 is provided with a plurality of connection positions 201 which are uniformly distributed along the circumferential direction of the sorting turntable 4, and the connection positions 201 which are positioned in the material receiving area 5 are used for receiving the goods 7 conveyed by the delivery conveying mechanism 6; the sorting areas 2 are sequentially arranged along the circumferential direction of the sorting turntable 4 at equal included angles, and each sorting area 2 is provided with a sorting mechanism 3; the sorting mechanism 3 comprises a push plate 303, a first driving part and an image recognition part, wherein the image recognition part is used for scanning information surface sheets positioned on cargoes 7 in a sorting area 2 corresponding to the image recognition part, and the image recognition part is electrically connected with the first driving part through a controller; wherein the first driving part is used for driving the push plate 303 to move along the radial direction of the sorting turntable 4; the receiving mechanism 1 is used for conveying cargoes 7 from the pushing plate 303.
The delivery conveying mechanism 6 is used for receiving and conveying the goods 7 delivered from the vertical warehouse outwards, and the goods 7 stored in the vertical warehouse are gathered after the delivery conveying mechanism 6 and are required to be sorted before delivery so as to be sorted according to the goods 7 receiving destination area, so that the follow-up regional transportation is facilitated;
the sorting turntable 4 is arranged in a round shape, is horizontally arranged to rotate in a horizontal plane under the drive of the first driving mechanism, and further enables the connection positions 201 arranged on the sorting turntable to sequentially pass through the material receiving area 5 to receive the cargoes 7 conveyed by the delivery conveying mechanism 6 one by one, namely, after each connection position 201 enters the material receiving area 5, the cargoes 7 conveyed by the delivery conveying mechanism 6 enter the connection position 201 and rotate along with the sorting turntable 4; it should be noted that, the cargoes 7 are placed on the delivery mechanism 6 one by one, and the adjacent cargoes 7 have a space therebetween, so as to avoid that 2 or more than 2 cargoes 7 enter the same connection position 201 at the same time, and ensure that one connection position 201 only enters one cargoes 7;
obviously, after the goods 7 enter the connection position 201, rotate along with the sorting turntable 4 and sequentially pass through a plurality of sorting areas 2, each sorting area 2 corresponds to a receiving destination area, and if the goods 7 move to the sorting area 2 corresponding to the receiving destination area, the image recognition part in the sorting area 2 recognizes that the information surface sheet on the goods 7 is the receiving destination area set by the sorting area 2 is consistent;
the image recognition part in each sorting area 2 recognizes an information bill on the goods 7, and if the receiving destination of the goods 7 is consistent with the receiving destination area set by the currently located sorting area 2, the first driving part in the currently located sorting area 2 drives the push plate 303 to move along the radial direction of the sorting turntable 4 so as to push the goods 7 outwards to enter the receiving mechanism 1 in the sorting area 2, thereby completing sorting of single goods 7; the sorting process of the subsequent goods 7 is the same as above and will not be described again; it should be noted that, in the initial state, the push plate 303 is located in the middle of the sorting turntable 4, and the push plate 303 can be quickly reset after pushing the goods 7 each time;
when the device specifically works, the first driving mechanism can drive the sorting turntable 4 in a stepping mode, namely, the first driving mechanism drives the sorting turntable 4 to rotate by a fixed angle in each action, wherein the fixed angle is an included angle between adjacent connection positions 201, and how to set the rotating fixed angle is the prior art, and the device is a conventional setting of a person skilled in the art, has no technical problem and is not repeated herein;
namely, when the sorting turntable 4 rotates once, the connection position 201 can be stopped in the material receiving area 5 and the sorting area 2 in turn, the goods 7 can be ensured to be in a short-time static state, the image recognition part can be enabled to have enough time for recognizing the information surface sheets on the goods 7, and the recognition accuracy is improved;
the receiving mechanism 1 may be a bucket to directly load the cargo 7, or may be another conveying mechanism, which can convey the cargo 7 to a preset area to stack and store the sorted cargo 7, which is not limited herein.
When the large-scale sorting device of the vertical warehouse area provided by the application is applied, cargoes 7 to be sorted in the vertical warehouse are sequentially placed on the warehouse-out conveying mechanism 6 one by one, so that the cargoes are sequentially conveyed to the material receiving area 5 through the warehouse-out conveying mechanism 6, and then the sorting turntable 4 is driven to rotate by being matched with the first driving mechanism, so that the cargoes 7 respectively enter different connection positions 201 on the sorting turntable 4 and rotate along with the sorting turntable 4, and the cargoes 7 sequentially pass through the sorting area 2 and are scanned and identified by an image identification part in the sorting area 2; if the image recognition part of the sorting area 2 where the goods 7 are currently located recognizes that the information surface sheet on the goods 7 is the consignment destination area set by the current sorting area 2, the controller sends an instruction to the first driving part to drive pushing movement, and then the goods 7 on the connection position 201 in the current sorting area 2 are pushed to the receiving mechanism 1 to finish sorting;
therefore, the device can replace manual sorting, has high sorting efficiency, can meet the requirement of quick delivery of a large number of various cargoes 7, and can effectively improve the sorting accuracy.
On the basis of the above embodiment, the delivery conveyor 6 includes a first belt conveyor;
the receiving mechanism 1 comprises a second belt conveyor; in other embodiments, the delivery conveyor 6 and the receiving mechanism 1 may also be configured as powered roller tables.
On the basis of the embodiment, the first driving mechanism comprises a slewing bearing and a second driving part, the lower end of the sorting turntable 4 is coaxially connected with an outer gear ring of the slewing bearing, and the second driving part is used for driving a gear meshed with the outer gear ring to rotate; the second driving part comprises a servo motor;
the lower end of the sorting turntable 4 is connected with a mounting seat through a slewing bearing, wherein an outer gear ring of the slewing bearing is connected with the sorting turntable 4, a servo motor is also mounted on the mounting seat, and a gear connected to a main shaft of the servo motor is meshed with the outer gear ring, so that the servo motor can drive the sorting turntable 4 to rotate; the present application is not limited to the gear transmission mechanism, and a belt transmission mechanism may be used.
While in other embodiments the lower end of the sorting turntable 4 passes
On the basis of the above embodiment, the image recognition section includes the first camera 307 and the code scanner 308 located above the sorting carousel 4;
specifically, the first camera 307 and the code scanner 308 are located above the docking station 201 in the sorting area 2, and when in actual installation and use, the first camera 307 and the code scanner 308 can be installed on the workshop floor through an installation frame or can be installed on a rack; as long as it is ensured that the first camera 307 and the code scanner 308 can acquire images and information sheets of the upper side of the goods 7 entering the sorting area 2;
during operation, images in the sorting area 2 are acquired through the first camera 307 to acquire whether cargoes 7 exist or not, and when the cargoes 7 enter the sorting area 2, the controller analyzes and judges whether an information sheet exists on the upward side of the cargoes 7 through the image information shot by the first camera 307, and specifically how to analyze the information sheet can be realized, and the image can be compared through an image numerical recognition technology, so long as whether the information sheet exists on the upward side of the express delivery can be analyzed and judged; in actual application, the operator can watch the picture transmitted by the first camera 307 to judge manually, so that remote control can be implemented;
in addition, the code scanner 308 is provided to assist the first camera 307 in determining, so that the first camera 307 is prevented from recognizing dislocation, and when the sorting machine works, two conditions that the code scanner 308 does not detect a two-dimensional code on an information sheet and the first camera 307 determines that one side of an express delivery is upward is provided with the information sheet must be met, and the controller can send a control instruction to the first driving part to control the push plate 303 to move, so that the accuracy of sorting results is ensured.
As shown in fig. 4, on the basis of the above embodiment, the first driving part includes a pair of bending plate chain transmission mechanisms 301 respectively provided on both sides of the receiving mechanism 1, the pair of bending plate chain transmission mechanisms 301 are provided in parallel, both sides of the upper end of the push plate 303 are respectively connected with bending plates 306 on corresponding links 3012 on the pair of bending plate chain transmission mechanisms 301, and the push plate 303 is further caused to move in a revolving manner in a vertical plane.
Specifically, the first camera 307 and the code scanner 308 are disposed above the area between the pair of bent plate chain transmission mechanisms 301, avoiding shielding of the bent plate chain transmission mechanisms 301; and the rotation direction of the bent plate chain transmission mechanism 301 is the same as that of the second belt conveyor; wherein, the bending plate chain transmission mechanism 301 is installed on the frame, the bending plate chain transmission mechanism 301 shares a power part, the power part comprises a motor, the motor is used for driving the chain wheel 3011 of any bending plate chain transmission mechanism 301 to rotate, the corresponding chain wheels 3011 on a pair of bending plate chain transmission mechanisms 301 are connected by a transmission shaft 15, and then the synchronous rotation of the pair of bending plate chain transmission mechanisms 301 can be realized;
two ends of the push plate 303 are respectively connected with bending plates 306 on two corresponding links on a pair of bending plate chain transmission mechanisms 301, so that the axes of the push plate 303 and the chain wheel are ensured to be parallel;
during operation, the bent plate chain transmission mechanism 301 drives the push plate 303 to rotate in a vertical plane so as to push the goods 7 to enter the receiving mechanism 1 and realize the reset of the push plate 303; when the pusher plate 303 is in the initial position, the goods 7 are located between the pusher plate 303 and the outer edge of the sorting turntable 4; more specifically, the bent plate chain transmission mechanism 301 drives the push plate 303 positioned below the bent plate chain transmission mechanism to move from inside to outside along the radial direction of the sorting turntable 4, namely, the process of pushing the goods 7 into the receiving mechanism 1; the bent plate chain transmission mechanism 301 drives the push plate 303 positioned above the bent plate chain transmission mechanism to move from outside to inside along the radial direction of the sorting turntable 4, namely, the reset process of the push plate 303.
On the basis of the above embodiment, the connection position 201 comprises a groove 12 formed at the upper end of the sorting turntable 4, and the groove 12 is provided with slopes 11 at both radial ends of the sorting turntable 4; namely, the goods 7 which enter the connection are positioned in the grooves 12, and the goods 7 can be limited by utilizing the grooves 12, so that the goods 7 are prevented from shifting on the sorting turntable 4, and the accurate identification cannot be ensured; in addition, the resistance of the grooves 12 can be utilized to overcome the centrifugal force born by the cargoes 7 when the sorting turntable 4 rotates, so as to prevent the cargoes 7 from separating from the sorting turntable 4;
it should be noted that, due to the difference in height between the bottom of the groove 12 and the upper end of the sorting turntable 4, the first belt conveyor pushes the goods 7 into the groove 12, and under the action of gravity, the goods 7 can enter the groove 12 better and faster.
On the basis of the embodiment, the push plate 303 is connected to the bending plate 306 of the bending plate chain transmission mechanism 301 through a switching structure; the switching structure comprises: the support 302, two ends of the support 302 are respectively connected with a pair of bending plates 306 on the bending plate chain transmission mechanism 301; the upper ends of the pair of slide bars 305 are connected with the support 302, and the slide sleeve 304 sleeved on the slide bars 305 is connected with the push plate 303, wherein the lower ends of the slide bars 305 are connected with limit nuts; in operation, the lower end of the push plate 303 below the bent plate chain drive 301 is in sliding contact with the bottom of the groove 12.
The sliding rod 305 below the movable bent plate chain transmission mechanism 301 is vertical, and the sliding rod 305 is in a vertical plane; when the pushing plate 303 pushes the goods 7, the pushing plate 303 rotates to the lower part of the bent plate chain transmission mechanism 301, and the pushing plate 303 slides downwards along the sliding rod 305 under the action of gravity until the lower end of the pushing plate 303 contacts the upper end of the rotating disc, so that gaps between the pushing plate 303 and the rotating disc are eliminated, the pushing plate 303 can enter the groove 12 and keep contact with the bottom of the groove 12, the goods 7 in the groove 12 are pushed out, and the thinner goods 7 can be prevented from being blocked at the lower end of the pushing plate 303; it should be noted that, in the process of resetting the push plate 303, after the push plate 303 contacts with the upper end of the sorting turntable 4, the push plate 303 slides upwards along the sliding rod 305 under the extrusion of the sorting turntable 4, so that the push plate 303 enters between the bent plate chain transmission mechanism 301 and the sorting turntable 4.
Wherein, the length of the push plate 303 is not greater than the width of the groove 12, so that the push plate 303 can enter the groove 12; additionally, slopes 11 are provided at both ends of the groove 12 in the radial direction of the sorting turntable 4 to facilitate the entry and exit of the push plate 303 into and from the groove 12.
As shown in fig. 5, on the basis of the above embodiment, the device further comprises a pushing mechanism, wherein the pushing mechanism is arranged at one end of the first belt conveyor, which is close to the sorting turntable 4, and the pushing mechanism is used for pushing the goods 7 into the connection position 201;
the pushing mechanism comprises a carrier roller 9 and a second driving part, the second driving part is used for driving the carrier roller 9 to rotate, a stirring plate 8 extending along the axis of the carrier roller 9 is arranged on the side surface of the carrier roller 9, and the rotation directions of the carrier roller 9 and the belt pulley of the steering and first belt conveyor are the same; wherein the upper side of the carrier roller 9 is not higher than the upper side of the first belt conveyor; the second driving part includes a driving motor.
The pushing mechanism can ensure that the goods 7 completely enter the connection position 201, specifically, the second driving part drives the carrier roller 9 to rotate, the carrier roller 9 drives the material shifting plate 8 to jack up the goods 7 moving to the upper side of the carrier roller, the carrier roller is shifted into the connection position 201, and the goods 7 can be pushed to enter the connection position 201 when the material shifting plate 8 shifts the rear end of the goods 7; compared with the simple conveying of the first belt conveyor, the pushing mechanism is added, so that the pushing force can be increased.
In addition, utilize the driving plate 8 can jack-up the front end of goods 7, make the front end of goods 7 can get into the top of letter sorting carousel 4, reduce the difference in height precision between installation letter sorting carousel 4 and the first belt conveyor, if during the installation, the upper end of letter sorting carousel 4 is slightly higher than first belt conveyor, then can overcome by driving plate 8 completely, guarantee that goods 7 can get into letter sorting carousel 4, need not to adjust the height of first belt conveyor or letter sorting carousel 4 repeatedly, reduce work load and the work degree of difficulty.
In order to achieve a better technical effect, the blanking device further comprises a position detection mechanism, wherein the position detection mechanism is used for acquiring whether one connection position 201 exists in the blanking area or not, namely whether the blanking area enters the connection position 201 or not; the position detection mechanism is electrically connected with the first driving mechanism through the controller; when there is a connection position 201 in the blanking area, there is a connection position 201 in the sorting area 2.
When the position detection mechanism detects that the connection position 201 is in the material receiving area 5, the controller sends an instruction to the first driving mechanism so as to stop the first driving mechanism, and the connection position 201 is stopped at the material receiving area 5 so as to receive the goods 7; when the second camera 10 arranged in the receiving area 5 acquires the goods 7 to enter the connection position 201, the second camera 10 is electrically connected with the controller, and the controller controls the first driving mechanism to operate so as to drive the sorting turntable 4 to rotate.
It should be noted that when docking station 201 is docked in the blanking area, docking station 201 is also docked in sorting areas 2 in order to provide sufficient time for the image recognition portion in each sorting area 2 to recognize and push plate 303 to move.
Specifically, the position detection mechanism includes a first hall sensor 14 fixedly installed in the blanking area; a magnetic sheet 13 is arranged at each connection position 201, and the magnetic sheet 13 can be identified by the first Hall sensor 14; the working principle of the magnetic sheet 13 and the hall sensor 14 is the prior art, and is not repeated; in implementation, the magnetic sheet 13 can be arranged at a position below the connection position 201 at the lower end of the sorting turntable 4, the Hall sensor 14 is positioned below the sorting turntable 4, and the Hall sensor 14 can be fixed on the mounting seat through the mounting frame; the hall sensor 14 is electrically connected to the controller.
The present application has been described in detail above. The principles and embodiments of the present application have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present application and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the application can be made without departing from the principles of the application and these modifications and adaptations are intended to be within the scope of the application as defined in the following claims.
Claims (10)
1. A large-scale picking apparatus for a storage area, comprising:
a delivery mechanism;
the sorting turntable is provided with a plurality of connection positions uniformly distributed along the circumferential direction of the sorting turntable, and the connection positions positioned in the material receiving area are used for receiving goods conveyed by the delivery conveying mechanism;
the sorting areas are sequentially arranged along the circumferential direction of the sorting turntable at equal included angles, and each sorting area is provided with a sorting mechanism; the sorting mechanism comprises a push plate, a first driving part and an image recognition part, wherein the image recognition part is used for scanning an information sheet positioned on cargoes in a sorting area corresponding to the image recognition part, and the image recognition part is electrically connected with the first driving part through a controller; the first driving part is used for driving the push plate to move along the radial direction of the sorting turntable;
the receiving mechanism is used for receiving goods conveyed by the pushing plate.
2. The mass picking device of a warehouse-out section as claimed in claim 1, wherein the out-warehouse conveyor mechanism comprises a first belt conveyor;
the receiving mechanism comprises a second belt conveyor.
3. The large-scale picking device in a vertical warehouse area according to claim 1, wherein the first driving mechanism comprises a slewing bearing and a second driving part, the lower end of the sorting turntable is coaxially connected with an outer gear ring of the slewing bearing, and the second driving part is used for driving a gear meshed with the outer gear ring to rotate;
the second driving part comprises a servo motor.
4. The mass picking apparatus of claim 1, wherein the image recognition section comprises a first camera and a scanner located above the sorting carousel.
5. The large-scale picking device in the warehouse-setting area according to claim 4, wherein the first driving part comprises a pair of bending plate chain driving mechanisms respectively arranged at two sides of the receiving mechanism, the pair of bending plate chain driving mechanisms are arranged in parallel, two sides of the upper end of the pushing plate are respectively connected with bending plates on corresponding chain links on the pair of bending plate chain driving mechanisms, and the pushing plate is further enabled to rotate and move in a vertical plane.
6. The large-scale picking device in the vertical warehouse area according to claim 5, wherein the connection position comprises a groove formed at the upper end of the sorting turntable, and the grooves are formed as slopes at both radial ends of the sorting turntable.
7. The mass picking apparatus of the vertical warehouse section of claim 6, wherein the push plate is connected to the bending plate of the bending plate chain drive mechanism by a transfer structure comprising:
the two ends of the support are respectively connected with the bending plates on the pair of bending plate chain transmission mechanisms;
the upper ends of the pair of slide bars are connected with the support, and the slide sleeves are sleeved on the slide bars in a sliding manner and are connected with the push plate, wherein the lower ends of the slide bars are connected with limit nuts;
when the bending plate chain transmission mechanism works, the lower end of the push plate positioned below the bending plate chain transmission mechanism is in sliding contact with the bottom of the groove.
8. The mass picking device of the vertical warehouse section of claim 7, further comprising a pushing mechanism disposed at an end of the first belt conveyor proximate to the sorting carousel and configured to push the load into the docking station;
the pushing mechanism comprises a carrier roller and a second driving part, the second driving part is used for driving the carrier roller to rotate, a stirring plate extending along the axis of the carrier roller is arranged on the side surface of the carrier roller, and the carrier roller and the rotating direction of the belt wheel of the steering and first belt conveyor are the same; wherein the upper side of the carrier roller is not higher than the upper side of the first belt conveyor;
the second driving part includes a driving motor.
9. The mass picking device of the vertical warehouse area as claimed in any one of claims 1 to 8, further comprising a position detection mechanism for obtaining whether there is a docking station within the blanking area and electrically connected to the first drive mechanism via a controller; when a connection position is arranged in the blanking area, a connection position is arranged in the sorting area.
10. The mass picking device of the vertical warehouse section as claimed in any one of claims 1 to 8, wherein the position detection mechanism comprises a first hall sensor fixedly mounted within the blanking section; and each connection position is provided with a magnetic sheet, and the magnetic sheets can be identified by the first Hall sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310986792.3A CN116967158A (en) | 2023-08-08 | 2023-08-08 | Large-scale sorting device for vertical warehouse area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310986792.3A CN116967158A (en) | 2023-08-08 | 2023-08-08 | Large-scale sorting device for vertical warehouse area |
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| Publication Number | Publication Date |
|---|---|
| CN116967158A true CN116967158A (en) | 2023-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310986792.3A Withdrawn CN116967158A (en) | 2023-08-08 | 2023-08-08 | Large-scale sorting device for vertical warehouse area |
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| CN (1) | CN116967158A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119038153A (en) * | 2024-11-01 | 2024-11-29 | 湖南湘桂风电设备有限公司 | Cargo transportation picking device |
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2023
- 2023-08-08 CN CN202310986792.3A patent/CN116967158A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119038153A (en) * | 2024-11-01 | 2024-11-29 | 湖南湘桂风电设备有限公司 | Cargo transportation picking device |
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