CN116964932A - Piezoelectric vibration device manufacturing apparatus and piezoelectric vibration device manufacturing method - Google Patents
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Abstract
本发明提供能够将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件的压电振动器件制造装置及压电振动器件的制造方法。具有使多个吸附头(20)同时往返移动的吸附头移动装置(12)。多个吸附头(20)通过吸附嘴(28)分别吸附压电元件(P)。吸附头用水平移动机构(21)、吸附头用竖直移动机构(24)、吸附头用旋转移动机构(26)中的至少一个基于与多个吸附嘴(28)分别吸附的多个压电元件(P)的位置相关的信息、以及与供给至保持部件供给位置(Sh)的多个保持部件(H)的位置相关的信息,分别独立地单独调整吸附嘴(28)的位置,以能够将多个吸附嘴(28)分别吸附的压电元件(P)分别配置在对应的保持部件(H)。
The present invention provides a piezoelectric vibration device manufacturing apparatus and a piezoelectric vibration device manufacturing method capable of arranging a plurality of piezoelectric elements on a plurality of holding members in a predetermined position and a predetermined orientation. It has an adsorption head moving device (12) for reciprocating a plurality of adsorption heads (20) simultaneously. The plurality of adsorption heads (20) respectively adsorb the piezoelectric elements (P) through the adsorption nozzles (28). At least one of the horizontal movement mechanism (21) for the suction head, the vertical movement mechanism (24) for the suction head, and the rotational movement mechanism (26) for the suction head is based on a plurality of piezoelectric sensors that respectively adsorb with the plurality of suction nozzles (28). The information on the position of the component (P) and the information on the positions of the plurality of holding members (H) supplied to the holding member supply position (Sh) are independently adjusted so that the position of the suction nozzle (28) can be adjusted individually. The piezoelectric elements (P) sucked by the plurality of suction nozzles (28) are respectively arranged on corresponding holding members (H).
Description
技术领域Technical field
本发明涉及压电振动器件制造装置及压电振动器件的制造方法。The present invention relates to a piezoelectric vibration device manufacturing device and a piezoelectric vibration device manufacturing method.
背景技术Background technique
压电振动器件例如包含使用了水晶振动片的水晶振子。所述水晶振子具有作为压电元件的水晶振动片与保持所述水晶振动片的保持部件。所述水晶振子在由陶瓷等绝缘体构成的箱状的所述保持部件内保持所述水晶振动片。所述水晶振子在所述水晶振动片的电极与所述保持部件内的电极接合的状态下被封装。Piezoelectric vibration devices include, for example, a crystal vibrator using a crystal vibrating piece. The crystal resonator includes a crystal vibrating piece as a piezoelectric element and a holding member that holds the crystal vibrating piece. The crystal resonator holds the crystal vibrating piece in a box-shaped holding member made of an insulator such as ceramic. The crystal resonator is packaged in a state where the electrodes of the crystal vibrating piece are joined to the electrodes in the holding member.
在制造这样的所述压电振动器件的压电振动器件制造装置中,对所述压电元件与所述保持部件分别进行供给。所述压电振动器件制造装置将由吸附头等移载装置供给的所述压电元件配置在涂布有接合材料的所述保持部件内。此时,需要将所述压电元件以电极以外的部分不与所述保持部件接触的方式配置在所述保持部件内。于是,已知有将相对于所述移载装置定位的所述压电元件配置在所述保持部件内的所述压电振动器件制造装置。例如在专利文献1中,公开有在对所供给的元件部件进行定位之后将所述元件部件搭载至元件搭载部件晶圆的元件部件搭载装置。In a piezoelectric vibration device manufacturing apparatus that manufactures such a piezoelectric vibration device, the piezoelectric element and the holding member are supplied separately. The piezoelectric vibration device manufacturing apparatus arranges the piezoelectric element supplied from a transfer device such as a suction head in the holding member coated with a bonding material. In this case, the piezoelectric element needs to be arranged in the holding member so that parts other than electrodes do not come into contact with the holding member. Then, the piezoelectric vibration device manufacturing apparatus is known in which the piezoelectric element positioned relative to the transfer device is arranged in the holding member. For example, Patent Document 1 discloses a component mounting device that positions a supplied component component and then mounts the component component on a component mounting component wafer.
专利文献1所记载的元件部件搭载装置具备为了对多个所述元件部件进行定位而进行临时放置的托盘。所述托盘具有临时放置所述元件部件的多个凹部。所述凹部的壁面在深度方向上倾斜并且在凹部的开口侧露出。投入至所述凹部的所述元件部件在所述凹部的壁面滑动,配置在凹部的底面。所述元件部件通过所述凹部的壁面而在所述凹部的底面被定位。所述元件部件搭载装置将定位在多个所述凹部的底面的多个所述元件部件输送至所述元件搭载部件晶圆上。由此,所述元件部件搭载装置能够将多个所述元件部件以规定的朝向分别配置在所述元件搭载部件晶圆上的规定的位置。The component mounting device described in Patent Document 1 includes a tray that is temporarily placed in order to position a plurality of the component components. The tray has a plurality of recesses for temporarily placing the component parts. The wall surface of the recess is inclined in the depth direction and exposed on the opening side of the recess. The element component inserted into the recessed part slides on the wall surface of the recessed part and is arranged on the bottom surface of the recessed part. The element component is positioned on the bottom surface of the recessed part through the wall surface of the recessed part. The component mounting device transports the plurality of component components positioned on the bottom surfaces of the plurality of recessed portions onto the component mounting component wafer. Thereby, the component mounting device can arrange the plurality of component components in predetermined directions at predetermined positions on the component mounting component wafer.
现有技术文献existing technical documents
专利文献patent documents
专利文献1:日本特开2012/99560号Patent Document 1: Japanese Patent Application Publication No. 2012/99560
发明内容Contents of the invention
发明要解决的技术问题The technical problem to be solved by the invention
所述元件部件搭载装置通过吸引移动单元将所供给的多个所述元件部件输送至所述托盘,在所述托盘中进行定位。进而,所述元件部件搭载装置通过吸引移动单元的吸附部吸附在所述托盘中定位的多个所述元件部件,输送至所述元件搭载部件晶圆上。因此,存在多个所述元件部件在吸附时其位置及朝向相对于在所述托盘中定位的位置发生偏移的可能性。此外,为了在所述凹部内配置所述元件部件,所述托盘的凹部具有在所述壁面与位于所述底面的所述元件部件之间产生间隙这样的大小的底面。因此,存在所述元件部件相对于所述托盘其位置及朝向以在所述壁面与位于所述底面的所述元件部件之间产生的间隙量发生偏移的可能性。The component loading device transports the plurality of supplied components to the tray by sucking the moving unit, and positions the components in the tray. Furthermore, the component mounting device adsorbs the plurality of component components positioned on the tray by the suction portion of the suction moving unit, and transports the component mounting component wafer to the component mounting component wafer. Therefore, there is a possibility that the position and orientation of the plurality of component parts may shift relative to the position positioned on the tray when the component parts are adsorbed. In addition, in order to arrange the component parts in the recessed part, the recessed part of the tray has a bottom surface of a size that creates a gap between the wall surface and the component component located on the bottom surface. Therefore, there is a possibility that the position and orientation of the component parts may shift with respect to the tray by the amount of the gap generated between the wall surface and the component parts located on the bottom surface.
本发明的目的在于,提供能够将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件的压电振动器件制造装置及压电振动器件的制造方法。An object of the present invention is to provide a piezoelectric vibration device manufacturing apparatus and a piezoelectric vibration device manufacturing method capable of arranging a plurality of piezoelectric elements in a predetermined position and a predetermined orientation on a plurality of holding members.
用于解决上述技术问题的方案Solutions for solving the above technical problems
本发明人等对能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件的压电振动器件制造装置及压电振动器件的制造方法进行了研究。作为深入研究的结果,本发明人等想到了以下构成。The inventors of the present invention have developed a piezoelectric vibration device manufacturing apparatus and a piezoelectric vibration device manufacturing method that can respectively arrange a plurality of piezoelectric elements at a prescribed position and a prescribed orientation on a plurality of holding members without increasing the production cycle time. Were studied. As a result of intensive research, the present inventors came up with the following configuration.
本发明的一实施方式的压电振动器件制造装置是用于制造至少具有压电元件与保持所述压电元件的保持部件、且所述压电元件通过接合材料而与所述保持部件接合的压电振动器件的压电振动器件制造装置。A piezoelectric vibration device manufacturing apparatus according to an embodiment of the present invention is used to manufacture at least a piezoelectric element and a holding member that holds the piezoelectric element, and the piezoelectric element is bonded to the holding member through a bonding material. Piezoelectric vibration device manufacturing device for piezoelectric vibration devices.
压电振动器件制造装置具有:多个吸附头,分别逐一吸附所述压电元件;吸附头移动装置,搭载所述多个吸附头,使所述多个吸附头在从供给多个所述压电元件的压电元件供给位置到供给多个所述保持部件的保持部件供给位置之间同时往返移动。所述吸附头具有:吸附嘴,吸附所述压电元件;吸附头用水平移动机构,使所述吸附嘴在水平方向上移动;吸附头用竖直移动机构,使所述吸附嘴在竖直方向上移动;吸附头用旋转移动机构,使所述吸附嘴在绕竖直轴的旋转方向上移动。The piezoelectric vibration device manufacturing apparatus includes: a plurality of adsorption heads, which adsorb the piezoelectric elements one by one; and an adsorption head moving device, which is equipped with the plurality of adsorption heads, so that the plurality of adsorption heads are supplied with a plurality of the pressures. The piezoelectric element supply position of the electric element and the holding member supply position of the plurality of holding members are simultaneously moved back and forth. The adsorption head has: an adsorption nozzle to adsorb the piezoelectric element; a horizontal movement mechanism for the adsorption head to move the adsorption nozzle in the horizontal direction; a vertical movement mechanism for the adsorption head to move the adsorption nozzle vertically. move in the direction; the suction head uses a rotational movement mechanism to move the suction nozzle in the rotation direction around the vertical axis.
多个所述吸附头在所述压电元件供给位置通过多个所述吸附嘴而分别吸附被供给至所述压电元件供给位置的所述压电元件。多个所述吸附头通过所述吸附头移动装置而从所述压电元件供给位置移动至所述保持部件供给位置。所述吸附头用水平移动机构、所述吸附头用竖直移动机构、所述吸附头用旋转移动机构中的至少一个基于与多个所述吸附嘴分别吸附的多个所述压电元件的位置相关的信息、以及与供给至所述保持部件供给位置的多个所述保持部件的位置相关的信息,将多个所述吸附嘴的位置分别独立地单独调整至能够将多个所述吸附嘴分别吸附的所述压电元件分别配置在对应的所述保持部件的位置。The plurality of adsorption heads respectively adsorb the piezoelectric elements supplied to the piezoelectric element supply position through the plurality of adsorption nozzles at the piezoelectric element supply position. The plurality of suction heads are moved from the piezoelectric element supply position to the holding member supply position by the suction head moving device. At least one of the horizontal movement mechanism for the suction head, the vertical movement mechanism for the suction head, and the rotational movement mechanism for the suction head is based on a plurality of piezoelectric elements that are respectively sucked by a plurality of the suction nozzles. Information related to the position and information related to the positions of the plurality of holding members supplied to the holding member supply position, the positions of the plurality of suction nozzles are independently adjusted to be able to adsorb a plurality of the plurality of suction nozzles. The piezoelectric elements adsorbed by the mouth are respectively arranged at the corresponding positions of the holding member.
在上述构成中,多个所述吸附头由各自的吸附嘴吸附所述压电元件,输送多个所述压电元件。此时,所述吸附头基于与所吸附的多个所述压电元件的位置相关的信息、以及与分别配置所吸附的多个所述压电元件的多个所述保持部件的位置相关的信息,分别独立地单独调整多个所述吸附嘴的位置。由此,多个所述吸附头能够在考虑了吸附时的偏移的基础上,以与所述保持部件的水平方向的位置及竖直方向的位置对应的方式分别单独调整所吸附的多个所述压电元件的位置。而且,多个所述吸附头基于作为数值数据的与所述压电元件的位置相关的信息以及与所述保持部件的位置相关的信息,单独调整所述吸附嘴的位置。因此,所述压电振动器件制造装置无需为了对位而进行对所述压电元件的临时放置等。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above-mentioned structure, the plurality of adsorption heads adsorb the piezoelectric elements using respective adsorption nozzles, and transport the plurality of piezoelectric elements. At this time, the suction head is configured based on information about the positions of the plurality of piezoelectric elements to be sucked and the positions of the plurality of holding members that respectively arrange the plurality of piezoelectric elements to be sucked. information to independently adjust the positions of multiple suction nozzles. As a result, the plurality of adsorption heads can individually adjust the plurality of adsorbed objects in a manner corresponding to the horizontal position and the vertical position of the holding member, taking into account the deflection during adsorption. The position of the piezoelectric element. Furthermore, the plurality of suction heads individually adjust the positions of the suction nozzles based on information on the position of the piezoelectric element and information on the position of the holding member, which are numerical data. Therefore, the piezoelectric vibration device manufacturing apparatus does not need to temporarily place the piezoelectric element for positioning, etc. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
根据另一观点,本发明的压电振动器件制造装置优选包含以下构成。压电振动器件制造装置具有:多个供给头,将所述接合材料分别供给至所述保持部件;供给头移动装置,搭载所述多个供给头,使所述多个供给头在从所述多个供给头的待机位置到所述保持部件供给位置之间同时往返移动。From another viewpoint, the piezoelectric vibration device manufacturing apparatus of the present invention preferably includes the following configuration. The piezoelectric vibration device manufacturing apparatus includes: a plurality of supply heads that supply the bonding materials to the holding members respectively; and a supply head moving device that mounts the plurality of supply heads so that the plurality of supply heads move from the The plurality of supply heads move back and forth simultaneously from the standby position to the holding member supply position.
所述供给头具有:供给装置,供给所述接合材料;供给头用水平移动机构,使所述供给装置在水平方向上移动;供给头用竖直移动机构,使所述供给装置在竖直方向上移动。通过所述供给头移动装置使多个所述供给头从所述待机位置移动至所述保持部件供给位置。所述供给头用水平移动机构或供给头用竖直移动机构中的至少一个基于与供给至所述保持部件供给位置的多个所述保持部件的位置相关的信息,分别独立地单独调整所述供给装置的位置,以使多个所述供给装置能够将所述接合材料分别供给至多个所述保持部件。The supply head has: a supply device that supplies the joining material; a horizontal movement mechanism for the supply head that moves the supply device in a horizontal direction; and a vertical movement mechanism for the supply head that moves the supply device in a vertical direction. Move up. The plurality of supply heads are moved from the standby position to the holding member supply position by the supply head moving device. At least one of the horizontal movement mechanism for the supply head or the vertical movement mechanism for the supply head independently adjusts the position of the plurality of holding members supplied to the supply position of the holding member. The supply device is positioned so that a plurality of the supply devices can respectively supply the bonding material to a plurality of the holding members.
在上述构成中,多个所述供给头以与所述保持部件的水平方向的位置及竖直方向的位置对应的方式分别独立地单独调整所述供给装置的位置。由此,所述供给装置能够向所述保持部件中的规定的位置排出接合材料。而且,多个所述供给头基于作为所取得的数值数据的与多个所述保持部件的位置相关的信息,分别独立地单独调整所述供给装置的位置。因此,所述压电振动器件制造装置无需进行所述保持部件相对于所述供给装置的对位等。因此,能够在不增加生产节拍的情况下将接合材料分别配置到多个保持部件的规定的位置。由此,能够将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above structure, the plurality of supply heads adjust the positions of the supply devices independently so as to correspond to the horizontal position and the vertical position of the holding member. This allows the supply device to discharge the bonding material to a predetermined position in the holding member. Furthermore, each of the plurality of supply heads independently adjusts the position of the supply device based on the information on the positions of the plurality of holding members that is the obtained numerical data. Therefore, the piezoelectric vibration device manufacturing apparatus does not need to perform positioning of the holding member with respect to the supply device or the like. Therefore, the bonding materials can be arranged at predetermined positions of the plurality of holding members without increasing the production cycle time. Thereby, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined directions.
根据另一观点,本发明的压电振动器件制造装置优选包含以下构成。在所述保持部件供给位置,多个所述供给头从多个所述供给装置将所述接合材料分别独立地单独供给至多个所述保持部件。在所述保持部件供给位置,多个所述吸附头将多个所述吸附嘴分别吸附的所述压电元件分别独立地单独配置在被供给有所述接合材料的多个所述保持部件。From another viewpoint, the piezoelectric vibration device manufacturing apparatus of the present invention preferably includes the following configuration. At the holding member supply position, the plurality of supply heads individually supply the joining material to the plurality of holding members from the plurality of supply devices. At the holding member supply position, the plurality of adsorption heads individually arrange the piezoelectric elements respectively adsorbed by the plurality of adsorption nozzles on the plurality of holding members to which the bonding material is supplied.
在上述构成中,多个所述供给头基于与所述保持部件的位置相关的信息,分别独立地单独调整多个所述供给装置的水平方向的位置及竖直方向的位置。多个所述供给装置分别独立地单独向多个所述保持部件的规定的位置供给所述接合材料。由此,多个所述供给装置能够在考虑多个所述保持部件的位置的偏差的同时向所述保持部件中的规定的位置排出接合材料。此外,多个所述吸附头基于与所述压电元件的位置相关的信息以及与所述保持部件的位置相关的信息,分别独立地单独调整多个所述吸附嘴的水平方向的位置及竖直方向的位置。多个所述吸附嘴将所述压电元件分别独立地单独配置在多个所述保持部件的规定的位置。由此,所述吸附头能够在考虑所述保持部件的形状的偏差的同时将所述压电元件配置在所述保持部件。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, the plurality of supply heads independently adjust the horizontal position and the vertical position of the plurality of supply devices based on the information on the position of the holding member. Each of the plurality of supply devices independently supplies the bonding material to a predetermined position of a plurality of holding members. Thereby, the plurality of supply devices can discharge the bonding material to a predetermined position in the holding member while taking into consideration the positional deviation of the plurality of holding members. In addition, the plurality of suction heads independently adjust the horizontal position and vertical position of the plurality of suction nozzles based on the information related to the position of the piezoelectric element and the information related to the position of the holding member. position in the straight direction. The plurality of suction nozzles arrange the piezoelectric elements independently at predetermined positions of the plurality of holding members. Accordingly, the suction head can arrange the piezoelectric element on the holding member while taking into account variations in the shape of the holding member. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
根据另一观点,本发明的压电振动器件制造装置优选包含以下构成。所述多个供给头能够通过所述供给头用水平移动机构或所述供给头用竖直移动机构中的至少一个对各自的所述供给装置的位置同时进行调整。此外,多个所述吸附头能够通过所述吸附头用水平移动机构、所述吸附头用竖直移动机构、或所述吸附头用旋转移动机构中的至少一个对各自的所述吸附嘴的位置同时进行调整。From another viewpoint, the piezoelectric vibration device manufacturing apparatus of the present invention preferably includes the following configuration. The plurality of supply heads can simultaneously adjust the positions of the respective supply devices through at least one of the horizontal movement mechanism for the supply head or the vertical movement mechanism for the supply head. In addition, the plurality of suction heads can move their respective suction nozzles through at least one of the horizontal movement mechanism for the suction head, the vertical movement mechanism for the suction head, or the rotational movement mechanism for the suction head. The position is adjusted simultaneously.
在上述构成中,压电振动器件制造装置通过各移动机构同时调整所述多个吸附头及所述多个供给头的位置,因此无论所述吸附头及所述供给头的数量是多少,都可抑制调整所述多个吸附头及所述多个供给头的位置所需的时间。因此,能够在不增加生产节拍的情况下将供给材料分别供给到多个保持部件的规定的位置。此外,能够在不增加生产节拍的情况下在多个保持部件的规定的位置以规定的朝向分别配置多个压电元件。In the above configuration, the piezoelectric vibration device manufacturing apparatus simultaneously adjusts the positions of the plurality of suction heads and the plurality of supply heads through each moving mechanism. Therefore, regardless of the number of the suction heads and the supply heads, The time required to adjust the positions of the plurality of suction heads and the plurality of supply heads can be suppressed. Therefore, the supply materials can be supplied to predetermined positions of the plurality of holding members without increasing the production cycle time. In addition, the plurality of piezoelectric elements can be arranged in predetermined directions at predetermined positions of the plurality of holding members without increasing the production cycle time.
根据另一观点,本发明的压电振动器件制造装置优选包含以下构成。压电振动器件制造装置具有:压电元件位置测量装置,分别测量多个所述吸附头分别吸附的多个所述压电元件的水平方向的位置及所述压电元件的朝向作为与所述压电元件的位置相关的信息;保持部件位置测量装置,分别测量供给至所述保持部件供给位置的多个所述保持部件的水平方向及竖直方向的位置作为与所述保持部件的位置相关的信息。From another viewpoint, the piezoelectric vibration device manufacturing apparatus of the present invention preferably includes the following configuration. The piezoelectric vibration device manufacturing apparatus includes: a piezoelectric element position measuring device that measures the horizontal position of the plurality of piezoelectric elements that are respectively adsorbed by the plurality of suction heads and the orientation of the piezoelectric element as the relationship between the piezoelectric element and the piezoelectric element position measuring device. Information related to the position of the piezoelectric element; a holding member position measuring device that measures the horizontal and vertical positions of a plurality of holding members supplied to the holding member supply position as a position related to the holding member Information.
在上述构成中,压电元件位置测量装置在由多个所述吸附嘴分别吸附所述压电元件的状态下测量所述压电元件的水平方向的位置及所述压电元件的朝向。即,压电元件位置测量装置分别测量吸附于所述吸附嘴的多个所述压电元件的偏移。此外,所述保持部件位置测量装置不仅分别测量供给至所述保持部件供给位置的多个所述保持部件的水平方向的位置,还分别测量竖直方向的位置。由此,通过所述保持部件位置测量装置,能够基于对应的所述保持部件的竖直方向的位置而独立地单独调整分别配置到多个所述保持部件的所述压电元件的竖直方向的位置。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, the piezoelectric element position measuring device measures the position of the piezoelectric element in the horizontal direction and the orientation of the piezoelectric element in a state where the piezoelectric element is respectively sucked by the plurality of suction nozzles. That is, the piezoelectric element position measuring device measures the deflections of the plurality of piezoelectric elements adsorbed on the suction nozzle respectively. Furthermore, the holding member position measuring device separately measures not only the horizontal position but also the vertical position of the plurality of holding members supplied to the holding member supply position. As a result, the holding member position measuring device can independently adjust the vertical directions of the piezoelectric elements respectively arranged in a plurality of the holding members based on the vertical positions of the corresponding holding members. s position. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
本发明的一实施方式的压电振动器件的制造方法是至少具有压电元件与保持所述压电元件的保持部件、且所述压电元件通过所述接合材料而与所述保持部件接合的压电振动器件的制造方法。A method of manufacturing a piezoelectric vibration device according to an embodiment of the present invention includes at least a piezoelectric element and a holding member that holds the piezoelectric element, and the piezoelectric element is bonded to the holding member through the bonding material. Method of manufacturing piezoelectric vibration device.
压电振动器件的制造方法具有:压电元件供给工序,将多个所述压电元件供给至压电元件供给位置;压电元件定位工序,将多个所述压电元件定位至压电元件供给位置;保持部件供给工序,将多个所述保持部件供给至保持部件供给位置;保持部件定位工序,将多个所述保持部件定位至保持部件供给位置;压电元件输送工序,将定位在压电元件供给位置的多个所述压电元件从所述压电元件供给位置输送至所述保持部件供给位置;压电元件位置调整工序,基于与从所述压电元件供给位置输送至所述保持部件供给位置的多个所述压电元件的位置相关的信息、以及与定位在所述保持部件供给位置的所述保持部件的位置相关的信息,以能够将从所述压电元件供给位置输送至所述保持部件供给位置的多个所述压电元件分别配置在对应的所述保持部件的方式,分别独立地单独调整多个所述压电元件的位置。The manufacturing method of a piezoelectric vibration device includes: a piezoelectric element supply step of supplying a plurality of the piezoelectric elements to a piezoelectric element supply position; and a piezoelectric element positioning step of positioning a plurality of the piezoelectric elements to the piezoelectric element. supply position; a holding member supplying step of supplying a plurality of holding members to a holding member supply position; a holding member positioning step of positioning a plurality of holding members to a holding member supplying position; and a piezoelectric element conveying step of positioning the holding members at The plurality of piezoelectric elements at the piezoelectric element supply position are transported from the piezoelectric element supply position to the holding member supply position; the piezoelectric element position adjustment process is based on the step of transporting the piezoelectric elements from the piezoelectric element supply position to the holding member supply position. Information on the positions of the plurality of piezoelectric elements at the holding member supply position and information on the position of the holding member positioned at the holding member supply position, so that the piezoelectric elements can be supplied from The plurality of piezoelectric elements whose positions are transferred to the supply position of the holding member are respectively arranged on the corresponding holding members, and the positions of the plurality of piezoelectric elements are independently adjusted.
在上述构成中,所述压电振动器件的制造方法具有压电元件位置调整工序,该压电元件位置调整工序基于与所述保持部件的位置相关的信息以及在压电元件输送工序中在输送中获取的与所述压电元件的位置相关的信息,分别独立地单独调整多个所述压电元件的位置。在与所述压电元件的位置相关的信息中,包括与考虑了输送中的多个所述压电元件的姿态在内的位置相关的信息。由此,无需另外设置在压电元件输送工序后通过临时放置等对所述压电元件的姿态进行定位的工序。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, the method for manufacturing a piezoelectric vibration device includes a piezoelectric element position adjustment step based on the information on the position of the holding member and the piezoelectric element transportation step. The information related to the position of the piezoelectric element obtained in the method is used to independently adjust the positions of a plurality of the piezoelectric elements. The information on the position of the piezoelectric element includes information on the position taking into consideration the postures of the plurality of piezoelectric elements during transportation. This eliminates the need for a separate step of positioning the posture of the piezoelectric element by temporarily placing it after the piezoelectric element transportation step. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
根据另一观点,本发明的压电振动器件的制造方法优选包含以下构成。具有接合材料供给位置调整工序,在所述保持部件供给位置,基于与供给至所述保持部件供给位置的所述保持部件的位置相关的信息,调整供给至所述保持部件的所述接合材料的供给位置。From another viewpoint, the method for manufacturing a piezoelectric vibration device of the present invention preferably includes the following configuration. and a joining material supply position adjusting step of adjusting the joining material supplied to the holding member at the holding member supply position based on information on the position of the holding member supplied to the holding member supply position. supply location.
在上述构成中,在所述接合材料供给位置调整工序中,与所述保持部件的位置相匹配地分别单独调整供给所述接合材料的位置。而且,由于基于作为所取得的数值数据的与多个所述保持部件的位置相关的信息而单独调整接合材料的供给位置,因此无需对每个所述保持部件进行单独的对位等。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, in the step of adjusting the joining material supply position, the position at which the joining material is supplied is individually adjusted in accordance with the position of the holding member. Furthermore, since the supply position of the bonding material is individually adjusted based on the information on the positions of the plurality of holding members as the acquired numerical data, there is no need to perform separate positioning or the like for each of the holding members. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
根据另一观点,本发明的压电振动器件的制造方法优选包含以下构成。压电振动器件的制造方法具有:接合材料供给工序,在所述保持部件供给位置,向多个所述保持部件分别供给所述接合材料;压电元件接合工序,在所述保持部件供给位置,将从所述压电元件供给位置输送至所述保持部件供给位置的多个所述压电元件分别配置在被供给有所述接合材料的多个所述保持部件。From another viewpoint, the method for manufacturing a piezoelectric vibration device of the present invention preferably includes the following configuration. The manufacturing method of a piezoelectric vibration device includes: a bonding material supply step of supplying the bonding material to each of the plurality of holding members at the holding member supply position; and a piezoelectric element bonding step of supplying the bonding material at the holding member supply position. The plurality of piezoelectric elements transported from the piezoelectric element supply position to the holding member supply position are respectively arranged on the plurality of holding members to which the bonding material is supplied.
在上述构成中,在所述接合材料供给工序中,基于与多个所述保持部件的位置相关的信息,调整多个所述保持部件中的所述接合材料的供给位置。此外,在所述压电元件接合工序中,基于与所述压电元件的位置相关的信息以及与所述保持部件的位置相关的信息,调整多个所述保持部件中的多个所述压电元件的配置位置。因此,能够将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, in the joining material supply step, the supply positions of the joining materials among the plurality of holding members are adjusted based on the information on the positions of the plurality of holding members. Furthermore, in the piezoelectric element bonding step, a plurality of the pressures of the plurality of holding members are adjusted based on the information on the position of the piezoelectric element and the information on the position of the holding member. The placement of electrical components. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined directions.
根据另一观点,本发明的压电振动器件的制造方法优选包含以下构成。所述接合材料供给位置调整工序是分别同时调整向多个所述保持部件供给所述接合材料的位置的工序。此外,所述压电元件位置调整工序是以能够将所述多个压电元件分别配置在所述保持部件的方式分别同时调整所述多个压电元件的位置的工序。From another viewpoint, the method for manufacturing a piezoelectric vibration device of the present invention preferably includes the following configuration. The joining material supply position adjusting step is a step of simultaneously adjusting the positions at which the joining material is supplied to the plurality of holding members. Furthermore, the piezoelectric element position adjustment step is a step of simultaneously adjusting the positions of the plurality of piezoelectric elements so that the plurality of piezoelectric elements can be respectively arranged on the holding member.
在上述构成中,在所述压电元件位置调整工序中,同时调整多个所述压电元件的配置位置,在所述接合材料供给位置调整工序中,同时调整接合材料的多个供给位置。因此,无论配置到所述保持部件的所述压电元件的数量是多少,都可抑制用于调整所述多个压电元件的配置位置及所述接合材料的供给位置所需的时间。因此,能够在不增加生产节拍的情况下将供给材料分别供给至多个保持部件的规定的位置。此外,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, in the piezoelectric element position adjustment step, the arrangement positions of a plurality of piezoelectric elements are adjusted simultaneously, and in the bonding material supply position adjustment step, a plurality of supply positions of the bonding material are adjusted simultaneously. Therefore, regardless of the number of the piezoelectric elements arranged in the holding member, the time required to adjust the arrangement positions of the plurality of piezoelectric elements and the supply position of the bonding material can be suppressed. Therefore, the supply material can be supplied to the predetermined positions of the plurality of holding members without increasing the production cycle time. In addition, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
根据另一观点,本发明的压电振动器件的制造方法优选包含以下构成。具有:压电元件位置信息获取工序,分别获取与从所述压电元件供给位置被输送至所述保持部件供给位置的多个所述压电元件的水平方向的位置及所述压电元件的朝向相关的信息;保持部件位置信息获取工序,分别获取与被供给至所述保持部件供给位置的多个所述保持部件的水平方向及竖直方向的位置相关的信息。From another viewpoint, the method for manufacturing a piezoelectric vibration device of the present invention preferably includes the following configuration. The method has a piezoelectric element position information acquisition step of acquiring horizontal positions of the plurality of piezoelectric elements transported from the piezoelectric element supply position to the holding member supply position and the piezoelectric element position information. Orientation-related information; the holding member position information acquisition step acquires information on the horizontal and vertical positions of the plurality of holding members supplied to the holding member supply position.
在上述构成中,在所述压电元件位置信息获取工序中,对所述压电元件输送工序中的多个所述压电元件的水平方向的位置及所述压电元件的朝向进行测量。即,在所述压电元件位置信息获取工序中,对被吸附的压电元件的姿态进行测量。此外,在所述保持部件位置信息获取工序中,不仅分别测量多个所述保持部件的水平方向的位置,还分别测量竖直方向的位置,因此能够基于对应的所述保持部件的竖直方向的位置而独立地单独调整分别配置到多个所述保持部件的所述压电元件的竖直方向的位置。因此,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。In the above configuration, in the piezoelectric element position information acquisition step, the horizontal position of the plurality of piezoelectric elements and the orientation of the piezoelectric elements in the piezoelectric element transportation step are measured. That is, in the piezoelectric element position information acquisition process, the posture of the adsorbed piezoelectric element is measured. In addition, in the holding member position information acquisition process, not only the horizontal position of the plurality of holding members is measured, but also the vertical position is measured respectively. Therefore, it is possible to measure the position of the holding member based on the vertical direction of the corresponding holding member. The positions of the piezoelectric elements respectively arranged in the plurality of holding parts are independently adjusted in the vertical direction. Therefore, the plurality of piezoelectric elements can be arranged on the plurality of holding members at predetermined positions and in predetermined orientations without increasing the production cycle time.
[压电振动器件][Piezoelectric vibration device]
在本说明书中,压电振动器件是指具有将施加于压电体的力转换为电压、或者将施加于压电体的电压转换为力的压电元件的电子部件。压电振动器件包含水晶振子、水晶振荡器等。压电振动器件用于振荡电路、滤波电路、致动器、传感器等。In this specification, a piezoelectric vibration device refers to an electronic component including a piezoelectric element that converts a force applied to a piezoelectric body into a voltage, or converts a voltage applied to a piezoelectric body into a force. Piezoelectric vibration devices include crystal oscillators, crystal oscillators, etc. Piezoelectric vibration devices are used in oscillation circuits, filter circuits, actuators, sensors, etc.
[压电元件][Piezoelectric element]
在本说明书中,压电元件是指将施加的力转换为电压、或者将施加的电压转换为力的压电体。在本实施方式中,压电元件是以特定的方向切割水晶而得的板状的水晶振动片。压电元件具有通过蒸镀、溅射等而成膜出的电极。In this specification, a piezoelectric element refers to a piezoelectric body that converts an applied force into a voltage or converts an applied voltage into a force. In this embodiment, the piezoelectric element is a plate-shaped crystal vibrating piece obtained by cutting crystal in a specific direction. The piezoelectric element has an electrode formed into a film by evaporation, sputtering, or the like.
[保持部件][Hold parts]
在本说明书中,保持部件是指用于保持压电元件的由绝缘体构成的容器。保持部件在本实施方式中为陶瓷制的壳体。保持部件在内部具有与压电元件电连接的电极。保持部件在内部具有能够配置压电元件的凹部。In this specification, the holding member refers to a container made of an insulator for holding the piezoelectric element. In this embodiment, the holding member is a ceramic casing. The holding member has an electrode electrically connected to the piezoelectric element inside. The holding member has a recessed portion in which the piezoelectric element can be disposed.
[接合材料][joining material]
在本说明书中,接合材料是指将压电元件接合于保持容器的导电性的材料。接合材料例如是焊料、粘接材料等。在本实施方式中,接合材料是热固化性的粘接剂。In this specification, the joining material refers to a conductive material that joins the piezoelectric element to the holding container. The joining material is, for example, solder, adhesive material, or the like. In this embodiment, the bonding material is a thermosetting adhesive.
[相对距离][relative distance]
在本说明书中,相对距离是指部件的中心彼此的距离。In this specification, the relative distance refers to the distance between the centers of components.
[与位置相关的信息][location-related information]
在本说明书中,与位置相关的信息是指以压电振动器件制造装置中的任意点为原点,作为对象的装置、部件等中的特定的点在X方向、Y方向、Z方向及θ方向的坐标。本实施方式中的坐标是以压电振动器件制造装置中的任意点为原点的坐标系。In this specification, position-related information refers to the X direction, Y direction, Z direction, and θ direction of a specific point in the target device, component, etc., with an arbitrary point in the piezoelectric vibration device manufacturing apparatus as the origin. coordinate of. The coordinates in this embodiment are a coordinate system with an arbitrary point in the piezoelectric vibration device manufacturing apparatus as the origin.
发明效果Invention effect
根据本发明的一实施方式,能够在不增加生产节拍的情况下将多个压电元件在规定的位置以规定的朝向分别配置到多个保持部件。According to one embodiment of the present invention, a plurality of piezoelectric elements can be arranged on a plurality of holding members in a predetermined position and a predetermined orientation without increasing the production cycle time.
附图说明Description of the drawings
图1是示出本发明的实施方式1的压电振动器件制造装置的整体构成的概略的俯视图。FIG. 1 is a schematic plan view showing the overall structure of a piezoelectric vibration device manufacturing apparatus according to Embodiment 1 of the present invention.
图2A是示出向本发明的实施方式1的压电振动器件制造装置供给的多个压电元件与托盘的俯视图。2A is a plan view showing a plurality of piezoelectric elements and a tray supplied to the piezoelectric vibration device manufacturing apparatus according to Embodiment 1 of the present invention.
图2B是示出向本发明的实施方式的压电振动器件制造装置供给的多个保持部件的概略的俯视图。2B is a schematic plan view showing a plurality of holding members supplied to the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
图3是示出本发明的实施方式的压电振动器件制造装置所具有的多个吸附头的整体构成的概略的俯视图。3 is a schematic plan view showing the overall structure of a plurality of suction heads included in the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
图4是图3中的A向视图。Fig. 4 is a view in direction A in Fig. 3 .
图5是示出本发明的实施方式的压电振动器件制造装置所具有的多个供给头的整体构成的概略的侧视图。5 is a schematic side view showing the overall structure of a plurality of supply heads included in the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
图6是示出本发明的实施方式的压电振动器件制造装置的控制构成的框图。FIG. 6 is a block diagram showing the control structure of the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
图7是示出本发明的实施方式的压电振动器件制造装置的多个吸附头将压电元件输送到保持部件供给位置的状态的概略的俯视图。7 is a schematic plan view showing a state in which a plurality of suction heads of the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention transport the piezoelectric element to a holding member supply position.
图8是示出由本发明的实施方式的压电振动器件制造装置的多个吸附头调整了吸附嘴的位置的状态的概略的俯视图。8 is a schematic plan view showing a state in which the positions of the suction nozzles are adjusted by the plurality of suction heads of the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
图9是本发明的实施方式的压电振动器件的制造方法的流程图。FIG. 9 is a flowchart of a method of manufacturing a piezoelectric vibration device according to the embodiment of the present invention.
图10是示出本发明的实施方式的压电振动器件的制造方法中的保持部件位置信息获取工序、压电元件供给工序、保持部件供给工序、压电元件定位工序及保持部件定位工序中的压电振动器件制造装置的工作状态的俯视图。10 is a diagram illustrating the holding member position information acquisition step, the piezoelectric element supplying step, the holding member supplying step, the piezoelectric element positioning step, and the holding member positioning step in the manufacturing method of the piezoelectric vibration device according to the embodiment of the present invention. A top view of the working state of the piezoelectric vibration device manufacturing device.
图11是示出本发明的实施方式的压电振动器件的制造方法中的接合材料供给位置调整工序及接合材料供给工序中的压电振动器件制造装置的工作状态的俯视图。11 is a plan view showing the operating state of the piezoelectric vibration device manufacturing apparatus in the bonding material supply position adjustment step and the bonding material supply step in the piezoelectric vibration device manufacturing method according to the embodiment of the present invention.
图12是示出本发明的实施方式的压电振动器件的制造方法中的压电元件输送工序、压电元件位置信息获取工序、压电元件位置调整工序及压电元件接合工序中的压电振动器件制造装置的工作状态的俯视图。12 is a diagram illustrating the piezoelectric element transportation process, the piezoelectric element position information acquisition process, the piezoelectric element position adjustment process, and the piezoelectric element bonding process in the manufacturing method of the piezoelectric vibration device according to the embodiment of the present invention. A top view of the working state of the vibration device manufacturing equipment.
图13是示出包含本发明的实施方式的压电振动器件制造装置的压电振动器件制造线的构成的俯视图。13 is a plan view showing the structure of a piezoelectric vibration device manufacturing line including the piezoelectric vibration device manufacturing device according to the embodiment of the present invention.
图14是示出包含本发明的实施方式的压电振动器件制造装置的压电振动器件制造线的控制构成的框图。14 is a block diagram showing a control structure of a piezoelectric vibration device manufacturing line including the piezoelectric vibration device manufacturing apparatus according to the embodiment of the present invention.
具体实施方式Detailed ways
以下,参照附图对各实施方式进行说明。在各图中,对相同部分标注相同的附图标记,不重复该相同部分的说明。另外,各图中的构成部件的尺寸并未忠实地表现实际的构成部件的尺寸及各构成部件的尺寸比率等。Each embodiment will be described below with reference to the drawings. In each drawing, the same parts are given the same reference numerals, and descriptions of the same parts will not be repeated. In addition, the dimensions of the component parts in each figure do not faithfully represent the actual dimensions of the component parts, the dimensional ratio of each component part, etc.
另外,在以下的本发明的实施方式的压电振动器件制造装置1的说明中,规定将压电元件P输送至压电元件供给位置Sp的方向为“X方向”。规定作为与X方向正交的方向的、将压电元件P从压电元件供给位置Sp输送至保持部件供给位置Sh的方向为“Y方向”。规定与X方向和Y方向正交的方向为“Z方向”。规定绕在Z方向延伸的轴线旋转的旋转方向为θ方向。此外,在本实施方式中,X方向及Y方向为水平面上的方向。Z方向为竖直方向。但是,并不旨在通过对该方向的定义来限定压电振动器件制造装置1的使用时的朝向。In addition, in the following description of the piezoelectric vibration device manufacturing apparatus 1 according to the embodiment of the present invention, the direction in which the piezoelectric element P is transported to the piezoelectric element supply position Sp is defined as the “X direction”. As a direction orthogonal to the X direction, the direction in which the piezoelectric element P is transported from the piezoelectric element supply position Sp to the holding member supply position Sh is defined as the "Y direction". The direction orthogonal to the X direction and the Y direction is defined as the "Z direction". The direction of rotation around an axis extending in the Z direction is defined as the θ direction. In addition, in this embodiment, the X direction and the Y direction are directions on the horizontal plane. The Z direction is the vertical direction. However, the definition of this direction is not intended to limit the direction in which the piezoelectric vibration device manufacturing apparatus 1 is used.
此外,在以下的说明中,“固定”、“连接”、“接合”及“安装”等(以下,称为固定等)的表述不仅包括部件彼此直接固定等的情况,还包括经由其它部件固定等的情况。即,在以下的说明中,在固定等的表述中包括部件彼此的直接及间接的固定等含义。In addition, in the following description, expressions such as "fixing", "connecting", "joining" and "mounting" (hereinafter referred to as "fixing") include not only the case where components are directly fixed to each other, but also fixation via other components. etc. situation. That is, in the following description, expressions such as fixation include direct and indirect fixation of components to each other.
[实施方式1][Embodiment 1]
<压电振动器件制造装置的整体构成><Overall structure of piezoelectric vibration device manufacturing equipment>
使用图1至图6,对作为制造本发明的压电振动器件的装置即压电振动器件制造装置的实施方式1的压电振动器件制造装置1进行说明。图1是示出本发明的实施方式1的压电振动器件制造装置1的整体构成的概略的俯视图。图2A是示出向压电振动器件制造装置1供给的多个压电元件P与托盘T的俯视图。图2B是示出向压电振动器件制造装置1供给的多个保持部件H的概略的俯视图。图3是示出压电振动器件制造装置1所具有的多个吸附头20的整体构成的概略的俯视图。图4是图3中的A向视图。图5是示出压电振动器件制造装置1所具有的多个供给头30的整体构成的概略的侧视图。图6是示出压电振动器件制造装置1的控制构成的框图。A piezoelectric vibration device manufacturing apparatus 1 according to Embodiment 1, which is a piezoelectric vibration device manufacturing apparatus that is a device for manufacturing the piezoelectric vibration device of the present invention, will be described using FIGS. 1 to 6 . FIG. 1 is a schematic plan view showing the overall structure of a piezoelectric vibration device manufacturing apparatus 1 according to Embodiment 1 of the present invention. FIG. 2A is a plan view showing a plurality of piezoelectric elements P and a tray T supplied to the piezoelectric vibration device manufacturing apparatus 1 . FIG. 2B is a schematic plan view showing a plurality of holding members H supplied to the piezoelectric vibration device manufacturing apparatus 1 . FIG. 3 is a schematic plan view showing the overall structure of the plurality of suction heads 20 included in the piezoelectric vibration device manufacturing apparatus 1 . Fig. 4 is a view in direction A in Fig. 3 . FIG. 5 is a schematic side view showing the overall structure of the plurality of supply heads 30 included in the piezoelectric vibration device manufacturing apparatus 1 . FIG. 6 is a block diagram showing the control structure of the piezoelectric vibration device manufacturing apparatus 1 .
如图1所示,压电振动器件制造装置1具有架台2、压电元件供给装置10、保持部件供给装置11、吸附头移动装置12、供给头移动装置13、作为压电元件位置测量装置的照相机14、作为保持部件位置测量装置的激光测量装置15、控制装置16、吸附头20及供给头30。压电振动器件制造装置1在架台2的水平的面即载置面上配置有各装置。压电振动器件制造装置1从未图示的供给线供给多个压电元件P与多个保持部件H。As shown in FIG. 1 , the piezoelectric vibration device manufacturing apparatus 1 includes a stage 2 , a piezoelectric element supply device 10 , a holding member supply device 11 , an adsorption head moving device 12 , a supply head moving device 13 , and a piezoelectric element position measuring device. Camera 14, laser measuring device 15 as a holding member position measuring device, control device 16, suction head 20 and supply head 30. The piezoelectric vibration device manufacturing apparatus 1 has various devices arranged on the mounting surface which is the horizontal surface of the stand 2 . The piezoelectric vibration device manufacturing apparatus 1 supplies a plurality of piezoelectric elements P and a plurality of holding members H from a supply line (not shown).
如图2A及图2B所示,在压电振动器件制造装置1中,多个压电元件P以维持彼此的相对距离的状态被供给。在本实施方式中,在作为压电元件P的容器的托盘T设置有可配置压电元件P的多个凹部C。凹部C在俯视时呈矩形。在托盘T上,按间隔Px在X方向上设置的一组多个凹部C在Y方向上按间隔Py排列。即,在托盘T中,多个凹部C以按间隔Px位于X方向且按间隔Py位于Y方向的矩阵状配置。压电元件P分别位于托盘T的凹部C内。此外,相邻的凹部C的间隔Px、间隔Py是俯视矩形的凹部C的中心(对角线的交点)间的间隔。As shown in FIGS. 2A and 2B , in the piezoelectric vibration device manufacturing apparatus 1 , a plurality of piezoelectric elements P are supplied while maintaining a relative distance between each other. In this embodiment, a plurality of recessed portions C in which the piezoelectric elements P can be arranged are provided on the tray T as a container for the piezoelectric elements P. The concave portion C has a rectangular shape in plan view. On the tray T, a plurality of recessed portions C are arranged at intervals Px in the X direction and arranged at intervals Py in the Y direction. That is, in the tray T, the plurality of recessed portions C are arranged in a matrix at intervals Px in the X direction and at intervals Py in the Y direction. The piezoelectric elements P are respectively located in the recessed portions C of the tray T. In addition, the distance Px and the distance Py between adjacent recessed portions C are the distances between the centers (intersections of diagonal lines) of the rectangular recessed portions C in plan view.
在压电振动器件制造装置1中,多个保持部件H以维持彼此的相对距离的状态被供给。在本实施方式中,对于多个保持部件H,按间隔Px在X方向上排齐的一组多个保持部件H在Y方向上按间隔Py排齐。即,多个保持部件H以按间隔Px位于X方向且按间隔Py位于Y方向的矩阵状配置。此外,多个保持部件H形成为相互连结的薄片状。另外,配置成薄片状的多个保持部件H位于与凹部C的X方向的间隔Px、Y方向的间隔Py对应的位置。In the piezoelectric vibration device manufacturing apparatus 1 , the plurality of holding members H are supplied in a state where the relative distance between them is maintained. In this embodiment, a group of the plurality of holding members H aligned at intervals Px in the X direction is aligned at intervals Py in the Y direction. That is, the plurality of holding members H are arranged in a matrix with intervals Px in the X direction and intervals Py in the Y direction. In addition, the plurality of holding members H are formed in a sheet shape connected to each other. In addition, the plurality of holding members H arranged in a sheet shape are located at positions corresponding to the intervals Px in the X direction and the intervals Py in the Y direction of the recessed portions C.
保持部件H例如在俯视时为长方形状。保持部件H例如构成为长边2.0mm、短边1.6mm的大小。此外,保持部件H例如构成为长边1.6mm、短边1.2mm的大小。此外,保持部件H例如构成为长边1.2mm、短边1.0mm的大小。另外,多个保持部件相互连结而形成的薄片的大小与保持部件H的大小无关地构成为相同的大小。即,作为薄片,薄片中包含的保持部件H的数量根据保持部件H的大小而不同。通过这样构成,压电振动器件制造装置1即使变更保持部件H的大小,也无需更换后述的吸附头移动装置12、供给头移动装置13等。The holding member H has a rectangular shape in plan view, for example. The holding member H is configured to have a long side of 2.0 mm and a short side of 1.6 mm, for example. In addition, the holding member H is configured to have a long side of 1.6 mm and a short side of 1.2 mm, for example. In addition, the holding member H is configured to have a size of 1.2 mm on the long side and 1.0 mm on the short side, for example. In addition, the size of the sheet formed by connecting a plurality of holding members to each other is configured to be the same size regardless of the size of the holding member H. That is, as a sheet, the number of holding members H contained in the sheet differs depending on the size of the holding members H. With such a configuration, even if the size of the holding member H is changed in the piezoelectric vibration device manufacturing apparatus 1, there is no need to replace the suction head moving device 12, the supply head moving device 13, etc., which will be described later.
如图1所示,压电元件供给装置10是将收纳有多个压电元件P的托盘T输送至压电元件供给位置Sp,并且在压电元件供给位置Sp确定供给对象的压电元件P的位置的定位装置。在本实施方式中,压电元件供给装置10是具有作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元的单轴的线性驱动单元。将沿竖直方向观察时输送压电元件P的方向作为X方向而将压电元件供给装置10配置在架台2上。As shown in FIG. 1 , the piezoelectric element supply device 10 transports the tray T storing a plurality of piezoelectric elements P to the piezoelectric element supply position Sp, and determines the piezoelectric element P to be supplied at the piezoelectric element supply position Sp. position positioning device. In this embodiment, the piezoelectric element supply device 10 is a single-axis linear drive unit including a servo motor as an actuator and a ball screw unit as a linear drive mechanism. The piezoelectric element supply device 10 is arranged on the gantry 2 with the direction in which the piezoelectric element P is transported when viewed in the vertical direction being the X direction.
压电元件供给装置10具有载置托盘T的托盘载置部10a。压电元件供给装置10能够根据伺服电机的旋转量使托盘载置部10a移动至操作范围内的任意位置。在压电元件供给装置10中,在压电元件待机位置Wp,从未图示的外部的供给线向托盘载置部10a供给托盘T。能够将载置于托盘载置部10a的托盘T输送至压电元件供给位置Sp。另外,预先确定压电元件供给装置10中的压电元件供给位置Sp。此外,压电元件供给装置10为了将收纳于托盘T的多个压电元件P中的供给对象的压电元件P定位至压电元件供给位置Sp,基于供给对象的压电元件P在托盘载置部10a上的位置,对每个供给对象的压电元件P确定托盘载置部10a的停止位置。压电元件供给装置10基于针对每个供给对象的压电元件P确定的停止位置,将供给对象的压电元件P定位至压电元件供给位置Sp。The piezoelectric element supply device 10 has a tray placement portion 10a on which a tray T is placed. The piezoelectric element supply device 10 can move the tray mounting portion 10a to any position within the operating range based on the amount of rotation of the servo motor. In the piezoelectric element supply device 10, the tray T is supplied to the tray placement portion 10a from an external supply line (not shown) at the piezoelectric element standby position Wp. The tray T placed on the tray placement part 10a can be conveyed to the piezoelectric element supply position Sp. In addition, the piezoelectric element supply position Sp in the piezoelectric element supply device 10 is determined in advance. Furthermore, in order to position the piezoelectric element P to be supplied among the plurality of piezoelectric elements P accommodated in the tray T to the piezoelectric element supply position Sp, the piezoelectric element supply device 10 loads the piezoelectric element P on the tray based on the piezoelectric element P to be supplied. The stop position of the tray placing portion 10a is determined for each piezoelectric element P to be supplied, based on the position on the placing portion 10a. The piezoelectric element supply device 10 positions the piezoelectric element P of the supply target to the piezoelectric element supply position Sp based on the stop position determined for each piezoelectric element P of the supply target.
保持部件供给装置11是将连结为薄片状的多个保持部件H输送至保持部件供给位置Sh,并且在保持部件供给位置Sh对供给对象的保持部件H的位置进行定位的装置。在本实施方式中,保持部件供给装置11是具有作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等的单轴的线性驱动单元。将沿竖直方向观察时输送保持部件H的方向作为X方向而将保持部件供给装置11配置在架台2上。The holding member supply device 11 is a device that transports a plurality of holding members H connected in a sheet shape to the holding member supply position Sh and positions the holding member H to be supplied at the holding member supply position Sh. In this embodiment, the holding member supply device 11 is a single-axis linear drive unit including a servo motor as an actuator and a ball screw unit as a linear drive mechanism. The holding member supply device 11 is arranged on the stand 2 with the direction in which the holding member H is transported when viewed in the vertical direction being the X direction.
保持部件供给装置11配置在与架台2上的压电元件供给装置10相邻的位置。保持部件供给装置11具有载置多个保持部件H的保持部件载置部11a。保持部件供给装置11能够根据伺服电机的旋转量将保持部件载置部11a移动至操作范围内的任意位置。在保持部件供给装置11中,在保持部件待机位置Wh,从未图示的外部的供给线向保持部件载置部11a供给多个保持部件H。保持部件供给装置11能够将载置于保持部件载置部11a的多个保持部件H输送至保持部件供给位置Sh。另外,预先确定保持部件供给装置11中的保持部件供给位置Sh。此外,保持部件供给装置11为了将以薄片状排齐的多个保持部件H中的任意位置的保持部件H定位至保持部件供给位置Sh,基于供给对象的保持部件H在保持部件载置部11a上的位置,对每个供给对象的保持部件H确定保持部件载置部11a的停止位置。保持部件供给装置11基于针对每个供给对象的保持部件H确定的停止位置,将供给对象的保持部件H定位至保持部件供给位置Sh。The holding member supply device 11 is arranged adjacent to the piezoelectric element supply device 10 on the gantry 2 . The holding member supply device 11 has a holding member placing portion 11a on which a plurality of holding members H are placed. The holding member supply device 11 can move the holding member placing portion 11a to any position within the operation range according to the amount of rotation of the servo motor. In the holding member supply device 11, a plurality of holding members H are supplied to the holding member placing portion 11a from an external supply line (not shown) at the holding member standby position Wh. The holding member supply device 11 can transport the plurality of holding members H placed on the holding member placement portion 11a to the holding member supply position Sh. In addition, the holding member supply position Sh in the holding member supply device 11 is determined in advance. In addition, in order to position the holding member H at any position among the plurality of holding members H arranged in a sheet shape to the holding member supply position Sh, the holding member supply device 11 places the holding member H based on the supply target on the holding member placement portion 11 a The stop position of the holding member placing portion 11a is determined for each holding member H to be supplied. The holding member supply device 11 positions the holding member H to be supplied to the holding member supply position Sh based on the stop position determined for each holding member H to be supplied.
吸附头移动装置12是使多个吸附头20同时移动的装置。在本实施方式中,吸附头移动装置12是具有作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等的单轴的线性驱动单元。将沿竖直方向观察时输送多个吸附头20的方向作为Y方向而将吸附头移动装置12配置在架台2上。此外,吸附头移动装置12位于压电元件供给装置10及保持部件供给装置11的竖直方向(Z方向)的上方。The suction head moving device 12 is a device that moves a plurality of suction heads 20 simultaneously. In the present embodiment, the suction head moving device 12 is a single-axis linear drive unit including a servo motor as an actuator and a ball screw unit as a linear drive mechanism. The suction head moving device 12 is arranged on the gantry 2 with the direction in which the plurality of suction heads 20 are transported when viewed in the vertical direction being the Y direction. In addition, the suction head moving device 12 is located above the piezoelectric element supply device 10 and the holding member supply device 11 in the vertical direction (Z direction).
吸附头移动装置12具有载置多个吸附头20的吸附头载置部12a。吸附头载置部12a具有搭载多个吸附头20的水平的载置面。吸附头移动装置12能够根据伺服电机的旋转量使吸附头载置部12a移动至操作范围内的任意位置。吸附头移动装置12使载置于吸附头载置部12a的载置面的多个吸附头20在从压电元件供给位置Sp到保持部件供给位置Sh之间往返移动。The suction head moving device 12 has a suction head placement part 12a on which a plurality of suction heads 20 are placed. The suction head placement part 12a has a horizontal placement surface on which the plurality of suction heads 20 are mounted. The suction head moving device 12 can move the suction head placement part 12a to any position within the operation range according to the rotation amount of the servo motor. The suction head moving device 12 reciprocates the plurality of suction heads 20 placed on the mounting surface of the suction head placement portion 12 a from the piezoelectric element supply position Sp to the holding member supply position Sh.
吸附头移动装置12为了使多个吸附头20移动至压电元件供给位置Sp,基于供给对象的压电元件P在托盘载置部10a上的位置,对每个供给对象的压电元件P确定吸附头载置部12a的停止位置。同样地,吸附头移动装置12为了使多个吸附头20移动至保持部件供给位置Sh,基于供给对象的保持部件H在保持部件载置部11a上的位置,对每个供给对象的保持部件H确定吸附头载置部12a的停止位置。In order to move the plurality of suction heads 20 to the piezoelectric element supply position Sp, the suction head moving device 12 determines the piezoelectric element P for each supply target based on the position of the supply target piezoelectric element P on the tray mounting part 10 a. The stop position of the suction head mounting part 12a. Similarly, in order to move the plurality of suction heads 20 to the holding member supply position Sh, the adsorption head moving device 12 moves the holding member H to be supplied to each holding member H based on the position of the holding member H to be supplied on the holding member placement portion 11 a. The stop position of the suction head mounting part 12a is determined.
供给头移动装置13是使多个供给头30同时移动的装置。在本实施方式中,供给头移动装置13是具有作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等的单轴的线性驱动单元。将沿竖直方向观察时输送多个供给头30的方向作为Y方向而将供给头移动装置13配置在架台2上。供给头移动装置13位于保持部件供给装置11的竖直方向(Z方向)的上方。The supply head moving device 13 is a device that moves a plurality of supply heads 30 simultaneously. In the present embodiment, the supply head moving device 13 is a single-axis linear drive unit including a servo motor as an actuator and a ball screw unit as a linear drive mechanism. The supply head moving device 13 is arranged on the gantry 2 with the direction in which the plurality of supply heads 30 are transported when viewed in the vertical direction being the Y direction. The supply head moving device 13 is located above the holding member supply device 11 in the vertical direction (Z direction).
供给头移动装置13具有载置多个供给头30的供给头载置部13a。供给头载置部13a具有搭载多个供给头30的水平的载置面。供给头移动装置13能够根据伺服电机的旋转量将供给头载置部13a移动至操作范围内的任意位置。供给头移动装置13能够将载置于供给头载置部13a的多个供给头30从待机位置W输送至保持部件供给位置Sh。另外,供给头移动装置13为了使多个供给头30移动至保持部件供给位置Sh,基于供给对象的保持部件H在保持部件载置部11a上的位置,对每个供给对象的保持部件H确定供给头载置部13a的停止位置。The supply head moving device 13 has a supply head placing portion 13 a on which a plurality of supply heads 30 are placed. The supply head mounting part 13a has a horizontal mounting surface on which the plurality of supply heads 30 are mounted. The supply head moving device 13 can move the supply head mounting portion 13a to any position within the operation range according to the amount of rotation of the servo motor. The supply head moving device 13 can transport the plurality of supply heads 30 placed on the supply head mounting portion 13a from the waiting position W to the holding member supply position Sh. In addition, in order to move the plurality of supply heads 30 to the holding member supply position Sh, the supply head moving device 13 determines the holding member H for each supply target based on the position of the supply target holding member H on the holding member placement portion 11a. The stop position of the head mounting part 13a is supplied.
如图3与图4所示,吸附头20是利用吸附嘴28吸附压电元件P并将其配置在保持部件H的凹部内的装置。吸附头20具有吸附头用水平移动机构21、吸附头用竖直移动机构24、吸附头用旋转移动机构26与吸附嘴28。As shown in FIGS. 3 and 4 , the adsorption head 20 is a device that adsorbs the piezoelectric element P using an adsorption nozzle 28 and arranges it in the recessed portion of the holding member H. The suction head 20 has a suction head horizontal movement mechanism 21 , a suction head vertical movement mechanism 24 , a suction head rotation movement mechanism 26 , and a suction nozzle 28 .
吸附头用水平移动机构21具有在第1方向上移动的板状的吸附头用第1移动部件22、以及在与第1方向不同的第2方向上移动的板状的吸附头用第2移动部件23。吸附头用第1移动部件22能够利用作为致动器的步进电机与凸轮机构在第1方向上移动。吸附头用第2移动部件23能够利用作为致动器的步进电机与凸轮机构在第2方向上移动。The horizontal moving mechanism 21 for the suction head has a plate-shaped first moving member 22 for the suction head that moves in the first direction, and a plate-shaped second moving member 22 for the suction head that moves in a second direction different from the first direction. Part 23. The first moving member 22 for the suction head can move in the first direction using a stepping motor and a cam mechanism as an actuator. The second moving member 23 for the suction head can move in the second direction using a stepping motor and a cam mechanism as an actuator.
吸附头用第1移动部件22配置在吸附头移动装置12的吸附头载置部12a。此时,沿竖直方向观察时,吸附头用第1移动部件22以作为移动方向的第1方向成为水平方向上的X方向的方式配置。由此,吸附头用第1移动部件22能够相对于吸附头载置部12a在水平方向上的X方向上移动。The first moving member 22 for the suction head is arranged in the suction head placement portion 12 a of the suction head moving device 12 . At this time, when viewed in the vertical direction, the first moving member 22 for the suction head is arranged so that the first direction as the moving direction becomes the X direction in the horizontal direction. Thereby, the 1st moving member 22 for an adsorption head can move in the horizontal X direction with respect to the adsorption head placement part 12a.
吸附头用第2移动部件23配置在吸附头用第1移动部件22。沿竖直方向观察时,吸附头用第2移动部件23以作为移动方向的第2方向成为水平方向上的与X方向正交的Y方向的方式配置。由此,吸附头用第2移动部件23能够相对于吸附头用第1移动部件22在水平方向上的与X方向正交的Y方向上移动。The second moving member 23 for the suction head is arranged on the first moving member 22 for the suction head. When viewed in the vertical direction, the second moving member 23 for the suction head is arranged so that the second direction as the moving direction becomes the Y direction orthogonal to the X direction in the horizontal direction. Thereby, the 2nd moving member 23 for an adsorption head can move in the horizontal Y direction orthogonal to the X direction with respect to the 1st moving member 22 for an adsorption head.
这样构成的吸附头用水平移动机构21能够通过吸附头用第1移动部件22使吸附头用第2移动部件23相对于吸附头载置部12a在水平方向上的X方向上移动。此外,吸附头用水平移动机构21能够使吸附头用第2移动部件23相对于吸附头用第1移动部件22在水平方向上的与X方向正交的Y方向上移动。即,吸附头用水平移动机构21能够使吸附头用第2移动部件23相对于吸附头载置部12a在水平方向上的X方向及与X方向正交的Y方向上移动。The horizontal moving mechanism 21 for the suction head configured in this way can move the second moving member 23 for the suction head in the horizontal X direction with respect to the suction head placement portion 12a by the first moving member 22 for the suction head. In addition, the horizontal movement mechanism 21 for the suction head can move the second moving member 23 for the suction head in the horizontal Y direction orthogonal to the X direction relative to the first moving member 22 for the suction head. That is, the horizontal movement mechanism 21 for the suction head can move the second moving member 23 for the suction head in the horizontal X direction and the Y direction orthogonal to the X direction relative to the suction head placement portion 12 a.
吸附头用竖直移动机构24具有在相对于吸附头用水平移动机构21的移动方向即第1方向及第2方向垂直的方向上移动的板状的吸附头用第3移动部件25。吸附头用第3移动部件25能够通过作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等在第3方向上移动。The vertical moving mechanism 24 for the suction head has a plate-shaped third moving member 25 for the suction head that moves in a direction perpendicular to the first direction and the second direction, which are the moving directions of the horizontal movement mechanism 21 for the suction head. The third moving member 25 for the suction head can move in the third direction by a servo motor as an actuator, a ball screw unit as a linear drive mechanism, or the like.
吸附头用第3移动部件25搭载于吸附头用第2移动部件23。此时,吸附头用第3移动部件25以作为移动方向的第3方向成为Z方向的方式配置。由此,吸附头用第3移动部件25能够相对于吸附头载置部12a在水平方向上的X方向及Y方向上移动,并且能够在竖直方向即Z方向上移动。The third moving member 25 for the suction head is mounted on the second moving member 23 for the suction head. At this time, the third moving member 25 for the suction head is arranged so that the third direction as the moving direction becomes the Z direction. Thereby, the third moving member 25 for the suction head can move in the horizontal X direction and the Y direction with respect to the suction head mounting part 12a, and can move in the vertical direction, that is, the Z direction.
吸附头用旋转移动机构26具有绕在吸附头用竖直移动机构24的移动方向即第3方向上延伸的轴线移动(旋转)的筒状的吸附头用第4移动部件27。吸附头用第4移动部件27能够通过作为致动器的步进电机等在旋转方向上移动。The rotational movement mechanism 26 for the suction head has a cylindrical fourth movement member 27 for the suction head that moves (rotates) around an axis extending in the third direction, which is the movement direction of the vertical movement mechanism 24 . The fourth moving member 27 for the suction head can move in the rotation direction by a stepping motor or the like as an actuator.
吸附头用第4移动部件27搭载于吸附头用旋转移动机构26。此时,吸附头用第4移动部件27以作为旋转轴线的第3方向成为Z方向的方式配置。即,吸附头用第4移动部件27能够在绕竖直轴的旋转方向即θ方向上旋转。由此,吸附头用第4移动部件27能够相对于吸附头载置部12a在水平方向上的X方向及Y方向上移动,并且能够在竖直方向即Z方向上移动,而且能够在θ方向上旋转。The fourth moving member 27 for the suction head is mounted on the rotational movement mechanism 26 for the suction head. At this time, the fourth moving member 27 for the suction head is arranged so that the third direction as the rotation axis becomes the Z direction. That is, the fourth moving member 27 for the suction head can rotate in the θ direction which is the rotation direction about the vertical axis. Thereby, the fourth moving member 27 for the suction head can move in the X direction and the Y direction in the horizontal direction with respect to the suction head mounting portion 12a, can move in the vertical direction, that is, the Z direction, and can move in the θ direction. Rotate up.
吸附嘴28是吸附托盘T的凹部C内的压电元件P的嘴。吸附嘴28搭载于吸附头用第4移动部件27。吸附嘴28配置在吸附头用第4移动部件27的下端部。吸附嘴28具有能够吸附压电元件P的下端部形状。此外,吸附嘴28在下端部具有吸附孔。吸附嘴28在由压电元件P堵塞吸附孔的状态下使吸附孔内的压力成为负压,由此吸附压电元件P。配置在吸附头用第4移动部件27的吸附嘴28能够相对于吸附头载置部12a在水平方向上的X方向及Y方向上移动,并且能够在竖直方向即Z方向上移动,而且能够在θ方向上旋转。The suction nozzle 28 is a nozzle that suctions the piezoelectric element P in the recessed portion C of the tray T. The suction nozzle 28 is mounted on the fourth moving member 27 for the suction head. The suction nozzle 28 is arranged at the lower end of the fourth moving member 27 for the suction head. The suction nozzle 28 has a lower end shape capable of suctioning the piezoelectric element P. In addition, the suction nozzle 28 has a suction hole at the lower end. The adsorption nozzle 28 adsorbs the piezoelectric element P by causing the pressure in the adsorption hole to become a negative pressure with the piezoelectric element P blocking the adsorption hole. The suction nozzle 28 arranged on the fourth moving member 27 for the suction head is movable in the X direction and the Y direction in the horizontal direction with respect to the suction head mounting part 12a, and is movable in the vertical direction, that is, the Z direction, and can Rotate in the θ direction.
像这样,构成吸附头20的吸附头用水平移动机构21、吸附头用竖直移动机构24及吸附头用旋转移动机构26在各个移动方向上分别具有作为致动器的伺服电机。此外,吸附头用水平移动机构21、吸附头用竖直移动机构24及吸附头用旋转移动机构26不构成为相互连动。即,吸附头用水平移动机构21、吸附头用竖直移动机构24及吸附头用旋转移动机构26能够相互独立地单独在各个移动方向上移动。In this way, the suction head horizontal movement mechanism 21 , the suction head vertical movement mechanism 24 , and the suction head rotation movement mechanism 26 that constitute the suction head 20 each have a servo motor as an actuator in each movement direction. In addition, the horizontal movement mechanism 21 for the suction head, the vertical movement mechanism 24 for the suction head, and the rotational movement mechanism 26 for the suction head are not configured to interlock with each other. That is, the horizontal movement mechanism 21 for the suction head, the vertical movement mechanism 24 for the suction head, and the rotational movement mechanism 26 for the suction head can move in each movement direction independently of each other.
压电振动器件制造装置1具有多个吸附头20。压电振动器件制造装置1例如具有4台吸附头20。4台吸附头20搭载于吸附头移动装置12的吸附头载置部12a。由此,4台吸附头20构成为能够通过吸附头移动装置12同时在压电元件供给位置Sp与保持部件供给位置Sh之间移动。另一方面,4台吸附头20的可动部分未相互连结。即,4台吸附头20的吸附嘴28能够在搭载于吸附头载置部12a的状态下,相互独立地单独在X方向、Y方向、Z方向及θ方向上移动。The piezoelectric vibration device manufacturing apparatus 1 has a plurality of suction heads 20 . The piezoelectric vibration device manufacturing apparatus 1 has, for example, four suction heads 20 . The four suction heads 20 are mounted on the suction head mounting portion 12 a of the suction head moving device 12 . Thereby, the four suction heads 20 are configured to be movable simultaneously between the piezoelectric element supply position Sp and the holding member supply position Sh by the suction head moving device 12 . On the other hand, the movable parts of the four suction heads 20 are not connected to each other. That is, the suction nozzles 28 of the four suction heads 20 can move in the X direction, Y direction, Z direction, and θ direction independently of each other while being mounted on the suction head mounting portion 12 a.
在X方向上排列配置有2台吸附头20。此外,在X方向上排列配置的2台吸附头20的Y方向上,各排列配置有1台吸附头20。即,4台吸附头20配置为在X方向与Y方向上排列的矩阵状。在X方向上排列的吸附头20的吸附嘴28配置为间隔Px的整数倍即A倍的间隔,间隔Px为设置在托盘T上的凹部C及薄片状的保持部件H的间隔Px。在Y方向上排列的吸附头20的吸附嘴28配置为间隔Py的整数倍即B倍的间隔,间隔Py为设置在托盘T上的凹部C及薄片状的保持部件H的间隔Py。Two suction heads 20 are arranged side by side in the X direction. In addition, one suction head 20 is arranged in each row in the Y direction of the two suction heads 20 arranged in the X direction. That is, four suction heads 20 are arranged in a matrix shape arranged in the X direction and the Y direction. The suction nozzles 28 of the suction heads 20 arranged in the X direction are arranged at an interval Px that is an integer multiple of the interval Px, which is the interval Px between the recessed portion C and the sheet-shaped holding member H provided on the tray T. The suction nozzles 28 of the suction heads 20 arranged in the Y direction are arranged at an interval Py that is an integer multiple of the interval Py, which is the interval Py between the recessed portion C and the sheet-shaped holding member H provided on the tray T.
通过这样构成,4台吸附头20能够在压电元件供给位置Sp通过各个吸附嘴28分别逐个吸附位于托盘T上的压电元件P。即,4台吸附头20能够分别吸附任意选择的压电元件P、自所述任意选择的压电元件P起在X方向上的第A个的压电元件P、自所述任意选择的压电元件P起在Y方向上的第B个的压电元件P、以及自所述任意选择的压电元件P起在X方向上的第A个且为在Y方向上的第B个的压电元件P。With this configuration, the four suction heads 20 can suction the piezoelectric elements P located on the tray T one by one through the suction nozzles 28 at the piezoelectric element supply position Sp. That is, the four suction heads 20 can respectively suck the arbitrarily selected piezoelectric element P, the A-th piezoelectric element P in the X direction from the arbitrarily selected piezoelectric element P, and the arbitrarily selected piezoelectric element P from the arbitrarily selected piezoelectric element P. The piezoelectric element P which is the Bth in the Y direction from the electric element P, and the Ath piezoelectric element P which is the Bth in the Y direction and which is the Ath in the X direction from the arbitrarily selected piezoelectric element P. Electrical components P.
同样地,4台吸附头20能够在保持部件供给位置Sh将各个吸附嘴28所吸附的压电元件P逐个地配置在保持部件H的凹部内。即,4台吸附头20能够分别吸附任意选择的保持部件H、自所述任意选择的保持部件H起在X方向上的第A个的保持部件H、自所述任意选择的保持部件H起在Y方向上的第B个的保持部件H、以及自所述任意选择的保持部件H起在X方向上的第A个且为在Y方向上的第B个的保持部件H。Similarly, the four suction heads 20 can place the piezoelectric elements P adsorbed by the respective suction nozzles 28 in the recessed portions of the holding member H one by one at the holding member supply position Sh. That is, the four suction heads 20 can respectively suck the arbitrarily selected holding member H, the A-th holding member H in the X direction from the arbitrarily selected holding member H, and the arbitrarily selected holding member H starting from the arbitrarily selected holding member H. The B-th holding member H in the Y direction, and the A-th holding member H in the X direction starting from the arbitrarily selected holding member H and the B-th holding member H in the Y direction.
如图5所示,供给头30是向薄片状的多个保持部件H的凹部内供给接合材料的装置。供给头30具有供给头用水平移动机构31、供给头用竖直移动机构34与供给装置36。As shown in FIG. 5 , the supply head 30 is a device that supplies the bonding material into the recessed portions of the plurality of sheet-shaped holding members H. The supply head 30 has a horizontal movement mechanism 31 for the supply head, a vertical movement mechanism 34 for the supply head, and a supply device 36 .
供给头用水平移动机构31具有在第1方向上移动的供给头用第1移动部件32、以及在与第1方向不同的第2方向上移动的供给头用第2移动部件33。供给头用第1移动部件32能够通过作为致动器的步进电机与凸轮机构在第1方向上移动。供给头用第2移动部件33能够通过作为致动器的步进电机与凸轮机构在第2方向上移动。The horizontal moving mechanism 31 for the supply head has a first moving member 32 for the supply head that moves in the first direction, and a second moving member 33 for the supply head that moves in a second direction different from the first direction. The first moving member 32 for the supply head can move in the first direction using a stepping motor and a cam mechanism as an actuator. The second moving member 33 for the supply head can move in the second direction using a stepping motor and a cam mechanism as an actuator.
供给头用第1移动部件32配置在供给头移动装置13的供给头载置部13a。此时,供给头用第1移动部件32以沿竖直方向观察时,作为移动方向的第1方向成为X方向的方式配置。由此,供给头用第1移动部件32能够相对于供给头载置部13a在水平方向上的X方向上移动。The first moving member 32 for the supply head is arranged in the supply head placing portion 13 a of the supply head moving device 13 . At this time, the first moving member 32 for the supply head is arranged so that the first direction as the moving direction becomes the X direction when viewed in the vertical direction. Thereby, the first moving member 32 for the supply head can move in the horizontal X direction with respect to the supply head mounting part 13a.
供给头用第2移动部件33配置在供给头用第1移动部件32。供给头用第2移动部件33以沿竖直方向观察时,作为移动方向的第2方向成为水平方向上的与X方向正交的Y方向的方式配置。由此,供给头用第2移动部件33能够相对于供给头用第1移动部件32在水平方向上的Y方向上移动。The second moving member 33 for the supply head is arranged on the first moving member 32 for the supply head. The second moving member 33 for the supply head is arranged so that the second direction as the moving direction becomes the Y direction orthogonal to the X direction in the horizontal direction when viewed in the vertical direction. Thereby, the second moving member 33 for the supply head can move in the horizontal Y direction relative to the first moving member 32 for the supply head.
这样构成的供给头用水平移动机构31能够通过供给头用第1移动部件32使供给头用第2移动部件33相对于供给头载置部13a在水平方向上的X方向上移动。此外,供给头用水平移动机构31能够使供给头用第2移动部件33相对于供给头用第1移动部件32在水平方向上的与X方向正交的Y方向上移动。即,供给头用水平移动机构31能够使供给头用第2移动部件33相对于供给头载置部13a在水平方向上的X方向及与X方向正交的Y方向上移动。The horizontal moving mechanism 31 for the supply head configured in this way can move the second moving member 33 for the supply head in the horizontal X direction with respect to the supply head mounting portion 13 a through the first moving member 32 for the supply head. In addition, the horizontal moving mechanism 31 for the supply head can move the second moving member 33 for the supply head in the horizontal Y direction orthogonal to the X direction relative to the first moving member 32 for the supply head. That is, the supply head horizontal moving mechanism 31 can move the supply head second moving member 33 in the horizontal X direction and the Y direction orthogonal to the X direction relative to the supply head mounting portion 13 a.
供给头用竖直移动机构34具有在与供给头用水平移动机构31的移动方向即第1方向及第2方向垂直的方向上移动的板状的供给头用第3移动部件35。供给头用第3移动部件35能够通过作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等在第3方向上移动。The supply head vertical movement mechanism 34 has a plate-shaped third movement member 35 for the supply head that moves in a direction perpendicular to the first direction and the second direction, which are the movement directions of the supply head horizontal movement mechanism 31 . The third moving member 35 for the supply head can move in the third direction by a servo motor as an actuator, a ball screw unit as a linear drive mechanism, or the like.
供给头用第3移动部件35配置在供给头用第2移动部件33。此时,供给头用第3移动部件35以作为移动方向的第3方向成为Z方向的方式配置。由此,供给头用第3移动部件35能够相对于供给头载置部13a在水平方向上的X方向及Y方向上移动并且能够在竖直方向即Z方向上移动。The third moving member 35 for the supply head is arranged on the second moving member 33 for the supply head. At this time, the third moving member 35 for the supply head is arranged so that the third direction as the moving direction becomes the Z direction. Thereby, the third moving member 35 for the supply head is movable in the X direction and the Y direction in the horizontal direction and in the Z direction in the vertical direction with respect to the supply head mounting part 13a.
供给装置36是向配置压电元件P的保持部件H的凹部内供给接合材料的装置。供给装置36是在本实施方式中以规定量排出导电性的粘接剂的排出装置。供给装置36配置在供给头用第3移动部件35。供给装置36具有能够向竖直方向(Z方向)下方的保持部件H的凹部内供给接合材料的形状的排出嘴36a。在沿水平方向观察时,供给装置36从排出嘴36a朝向竖直方向(Z方向)下方排出接合材料。此外,排出嘴36a构成为在从Z方向与保持部件H接触的情况下能够在Z方向上移动。搭载于供给头用第3移动部件35的供给装置36能够相对于供给头载置部13a在水平方向上的X方向及Y方向上移动并且能够在竖直方向即Z方向上移动。The supply device 36 is a device that supplies the bonding material into the recessed portion of the holding member H where the piezoelectric element P is arranged. The supply device 36 is a discharge device that discharges a predetermined amount of conductive adhesive in this embodiment. The supply device 36 is arranged on the third moving member 35 for the supply head. The supply device 36 has a discharge nozzle 36 a having a shape capable of supplying the bonding material into the recess of the holding member H downward in the vertical direction (Z direction). When viewed in the horizontal direction, the supply device 36 discharges the bonding material downward in the vertical direction (Z direction) from the discharge nozzle 36a. In addition, the discharge nozzle 36a is configured to be movable in the Z direction when contacting the holding member H from the Z direction. The supply device 36 mounted on the third moving member 35 for the supply head is movable in the X direction and Y direction in the horizontal direction and in the Z direction in the vertical direction with respect to the supply head mounting part 13a.
此外,供给装置36具有冷却装置36b。冷却装置36b由作为半导体热电元件的珀尔帖元件与冷却所述珀尔帖元件的空冷风扇构成。冷却装置36b位于排出嘴36a的附近。冷却装置36b将供给装置36内的接合材料的温度维持在适当的温度。由此,供给装置36将内部的接合材料的粘度维持在一定的范围,因此能够抑制排出嘴36a中的接合材料的堵塞。Furthermore, the supply device 36 has a cooling device 36b. The cooling device 36b is composed of a Peltier element which is a semiconductor thermoelectric element and an air-cooling fan that cools the Peltier element. The cooling device 36b is located near the discharge nozzle 36a. The cooling device 36b maintains the temperature of the bonding material in the supply device 36 at an appropriate temperature. Thereby, since the supply device 36 maintains the viscosity of the internal bonding material within a certain range, clogging of the bonding material in the discharge nozzle 36 a can be suppressed.
此外,供给装置36具有检测排出嘴36a在Z方向的位置的接触传感器(未图示)。接触传感器是检测排出嘴36a在Z方向的运动的传感器。因此,接触传感器能够检测出排出嘴36a的前端与保持部件H接触这一情况。后述的控制装置16将由接触传感器检测出排出嘴36a与保持部件H的接触时的供给头用第3移动部件35的位置作为零点来控制供给装置36。接触传感器配置在比供给头用第3移动部件35所具有的未图示的Z方向的引导装置更靠近供给装置36侧的位置。优选接触传感器配置在排出嘴36a的Z轴线上。In addition, the supply device 36 has a contact sensor (not shown) that detects the position of the discharge nozzle 36a in the Z direction. The contact sensor is a sensor that detects the movement of the discharge nozzle 36a in the Z direction. Therefore, the contact sensor can detect that the tip of the discharge nozzle 36a comes into contact with the holding member H. The control device 16 described below uses the position of the third moving member 35 for the supply head when the contact sensor detects the contact between the discharge nozzle 36 a and the holding member H as a zero point to control the supply device 36 . The contact sensor is disposed closer to the supply device 36 than the Z-direction guide device (not shown) included in the third moving member 35 for the supply head. It is preferable that the contact sensor is arranged on the Z-axis of the discharge nozzle 36a.
如此,构成供给头30的供给头用水平移动机构31及供给头用竖直移动机构34在各个移动方向上分别具有作为致动器的伺服电机。此外,供给头用水平移动机构31及供给头用竖直移动机构34不构成为相互连动。即,供给头用水平移动机构31及供给头用竖直移动机构34能够相互独立地单独移动。In this way, the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head which constitute the supply head 30 each have a servo motor as an actuator in each movement direction. In addition, the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head are not configured to interlock with each other. That is, the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head can move independently of each other.
压电振动器件制造装置1具有多个供给头30。压电振动器件制造装置1例如具有4台供给头30。4台供给头30配置在供给头移动装置13的供给头载置部13a。由此,4台供给头30构成为能够通过供给头移动装置13同时在待机位置W与保持部件供给位置Sh之间移动。另一方面,4台供给头30的可动部分不相互连结。即,4台供给头30的供给装置36能够在搭载于供给头载置部13a的状态下,相互独立地单独在X方向、Y方向及Z方向上移动。The piezoelectric vibration device manufacturing apparatus 1 has a plurality of supply heads 30 . The piezoelectric vibration device manufacturing apparatus 1 has, for example, four supply heads 30 . The four supply heads 30 are arranged in the supply head placement portion 13 a of the supply head moving device 13 . Thereby, the four supply heads 30 are configured to be movable simultaneously between the standby position W and the holding member supply position Sh by the supply head moving device 13 . On the other hand, the movable parts of the four supply heads 30 are not connected to each other. That is, the supply devices 36 of the four supply heads 30 can move in the X direction, Y direction, and Z direction independently of each other while being mounted on the supply head mounting portion 13 a.
在X方向上排列配置有2台供给头30。此外,在X方向上排列配置的2台供给头30的Y方向上,各排列配置有1台供给头30。即,4台供给头30配置为在X方向与Y方向上排列的矩阵状。在X方向上排列的供给头30的供给装置36的排出嘴36a配置为薄片状的保持部件H的间隔Px的整数倍即A倍的间隔。在Y方向上排列的供给头30的供给装置36的排出嘴36a配置为薄片状的保持部件H的间隔Py的整数倍即B倍的间隔。Two supply heads 30 are arranged side by side in the X direction. In addition, one supply head 30 is arranged in each row in the Y direction of the two supply heads 30 arranged in the X direction. That is, four supply heads 30 are arranged in a matrix shape in the X direction and the Y direction. The discharge nozzles 36 a of the supply devices 36 of the supply heads 30 arranged in the X direction are arranged at intervals that are A times an integral multiple of the intervals Px of the sheet-shaped holding members H. The discharge nozzles 36 a of the supply devices 36 of the supply heads 30 arranged in the Y direction are arranged at intervals that are an integral multiple of the interval Py of the sheet-shaped holding members H, that is, B times.
此外,在供给头载置部13a载置有确认供给装置36预喷的接合材料的涂布直径的确认照相机37。进而,在后述的作为待机位置W的供给装置36的下方配置有由供给装置36进行预喷的预喷部38。In addition, a confirmation camera 37 for confirming the coating diameter of the bonding material pre-discharged by the supply device 36 is mounted on the supply head mounting portion 13a. Furthermore, a pilot injection part 38 for performing pilot injection by the supply device 36 is disposed below the supply device 36 as a waiting position W to be described later.
通过这样构成,4台供给头30能够在保持部件供给位置Sh处向保持部件H供给接合材料时,在不通过供给头移动装置13及供给头用水平移动机构31使供给装置36的位置移动的情况下由各个供给装置36向保持部件H供给接合材料。即,4台供给头30能够向任意选择的保持部件H、自所述任意选择的保持部件H起在X方向上的第A个的保持部件H、自所述任意选择的保持部件H起在Y方向上的第B个的保持部件H、以及自所述任意选择的保持部件H起在X方向上的第A个且为在Y方向上的第B个的保持部件H供给接合材料。With this structure, the four supply heads 30 can supply the bonding material to the holding member H at the holding member supply position Sh without moving the position of the supply device 36 by the supply head moving device 13 and the supply head horizontal movement mechanism 31. In this case, the bonding material is supplied to the holding member H from each supply device 36 . That is, the four supply heads 30 can supply the arbitrarily selected holding member H, the A-th holding member H in the X direction from the arbitrarily selected holding member H, and the arbitrarily selected holding member H starting from the arbitrarily selected holding member H. The bonding material is supplied to the B-th holding member H in the Y direction and to the A-th holding member H in the X direction and the B-th holding member H in the Y direction starting from the arbitrarily selected holding member H.
如图1与图6所示,作为压电元件位置测量装置的照相机14是测量4个吸附嘴28分别吸附的压电元件P相对于吸附头20的位置的照相机。照相机14在架台2上位于吸附头移动装置12的竖直方向的下方。此外,沿竖直方向观察时,照相机14配置在与通过吸附头移动装置12移动的吸附头20重叠的位置。此外,照相机14设置为拍摄竖直方向上方。由此,照相机14能够从吸附头20的下方拍摄由吸附头移动装置12移动的吸附头20与吸附头20分别吸附的压电元件P。即,照相机14能够拍摄用于测量4个吸附嘴28分别吸附的压电元件P相对于吸附头20的位置的图像。As shown in FIGS. 1 and 6 , the camera 14 as a piezoelectric element position measuring device is a camera that measures the positions of the piezoelectric elements P that are respectively sucked by the four suction nozzles 28 relative to the suction head 20 . The camera 14 is located vertically below the suction head moving device 12 on the stand 2 . When viewed in the vertical direction, the camera 14 is disposed in a position overlapping the suction head 20 moved by the suction head moving device 12 . In addition, the camera 14 is arranged to photograph vertically upward. Thereby, the camera 14 can photograph the suction head 20 moved by the suction head moving device 12 and the piezoelectric element P adsorbed by the suction head 20 from below. That is, the camera 14 can capture an image for measuring the position of the piezoelectric element P that is sucked by the four suction nozzles 28 with respect to the suction head 20 .
作为保持部件位置测量装置的激光测量装置15是测量以薄片状连结的多个保持部件H的包括位置在内的形状的测量装置。激光测量装置15在架台2上位于保持部件供给装置11的竖直方向的上方。此外,沿竖直方向观察时,激光测量装置15配置在与由保持部件供给装置11输送的薄片状的保持部件H重叠的位置。此外,激光测量装置15设置为向竖直方向下方照射激光。由此,激光测量装置15能够从保持部件H的上方测量供给至保持部件供给装置11的薄片状的保持部件H。The laser measuring device 15 as a holding member position measuring device is a measuring device that measures the shape including the position of a plurality of holding members H connected in a sheet shape. The laser measuring device 15 is located vertically above the holding component supply device 11 on the stand 2 . When viewed in the vertical direction, the laser measuring device 15 is disposed in a position overlapping the sheet-like holding member H conveyed by the holding member supply device 11 . Furthermore, the laser measuring device 15 is configured to irradiate laser light vertically downward. Thereby, the laser measuring device 15 can measure the sheet-shaped holding member H supplied to the holding member supply device 11 from above the holding member H.
即,激光测量装置15能够基于以薄片状连结的多个保持部件H各自的形状、位置、竖直方向上的各部位的厚度信息而三维地测量形状。此外,激光测量装置15构成为能够以与各个保持部件H的水平方向上的位置及旋转程度相匹配的方式旋转及在水平方向上移动。由此,能够利用激光扫描更准确地测量保持部件的包括位置在内的形状。That is, the laser measuring device 15 can three-dimensionally measure the shape based on the shape, position, and thickness information of each location in the vertical direction of the plurality of holding members H connected in a sheet shape. In addition, the laser measuring device 15 is configured to be able to rotate and move in the horizontal direction in accordance with the position and degree of rotation of each holding member H in the horizontal direction. Thereby, the shape including the position of the holding member can be measured more accurately using laser scanning.
如图6所示,控制装置16控制压电元件供给装置10、保持部件供给装置11、吸附头移动装置12、供给头移动装置13、吸附头20、供给头30、照相机14及激光测量装置15。控制装置16实质上通过总线而使CPU、ROM、RAM等连接。或者,控制装置16也可以是由单芯片的LS I等组成的构成。控制装置16为了控制各致动器、照相机14、激光测量装置15的动作或处理图像数据而存储有各种程序及数据。As shown in FIG. 6 , the control device 16 controls the piezoelectric element supply device 10 , the holding member supply device 11 , the suction head moving device 12 , the supply head moving device 13 , the suction head 20 , the supply head 30 , the camera 14 and the laser measurement device 15 . The control device 16 essentially connects CPU, ROM, RAM, etc. via a bus. Alternatively, the control device 16 may be composed of a single-chip LS I or the like. The control device 16 stores various programs and data for controlling the operations of each actuator, the camera 14 and the laser measurement device 15 or processing image data.
控制装置16与压电元件供给装置10、保持部件供给装置11、吸附头移动装置12及供给头移动装置13的各伺服电机电连接,能够分别独立地单独进行控制。此外,控制装置16与吸附头20的吸附头用水平移动机构21、吸附头用竖直移动机构24及吸附头用旋转移动机构26的伺服电机电连接,能够分别独立地单独进行控制。此外,控制装置16能够控制未图示的吸附头20的吸引切换用的电磁阀。此外,控制装置16与供给头用水平移动机构31及供给头用竖直移动机构34的伺服电机电连接,能够分别独立地单独进行控制。此外,控制装置16与4个供给装置36电连接,能够分别独立地单独进行控制。The control device 16 is electrically connected to each of the servo motors of the piezoelectric element supply device 10 , the holding member supply device 11 , the suction head moving device 12 and the supply head moving device 13 , and can control each of them independently. In addition, the control device 16 is electrically connected to the servo motors of the horizontal movement mechanism 21 for the suction head, the vertical movement mechanism 24 for the suction head, and the rotational movement mechanism 26 for the suction head of the suction head 20, and can be controlled independently. In addition, the control device 16 can control the solenoid valve for suction switching of the suction head 20 (not shown). In addition, the control device 16 is electrically connected to the servo motors of the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head, and can control each of them independently. In addition, the control device 16 is electrically connected to the four supply devices 36 and can control each of them independently.
控制装置16与照相机14电连接,能够控制照相机14。此外,控制装置16能够获取照相机14拍摄到的图像。此外,控制装置16与激光测量装置15电连接,能够控制激光测量装置15。此外,控制装置16能够获取由激光测量装置15测量出的对于多个保持部件H各自的位置、形状的测量值。The control device 16 is electrically connected to the camera 14 and can control the camera 14 . In addition, the control device 16 can acquire images captured by the camera 14 . In addition, the control device 16 is electrically connected to the laser measuring device 15 and can control the laser measuring device 15 . In addition, the control device 16 can acquire measurement values of the respective positions and shapes of the plurality of holding members H measured by the laser measuring device 15 .
这样构成的压电振动器件制造装置1具有多个能够使吸附嘴28在X方向、Y方向、Z方向及θ方向上独立地单独移动的吸附头20。进而,压电振动器件制造装置1能够分别独立地单独控制多个吸附头20中的吸附嘴28的位置。此外,压电振动器件制造装置1具有多个能够使接合材料的供给装置36在X方向、Y方向及Z方向上独立地单独移动的供给头30。进而,压电振动器件制造装置1能够分别独立地单独控制多个供给头30中的供给装置36的位置。The piezoelectric vibration device manufacturing apparatus 1 configured in this way has a plurality of suction heads 20 that can independently move the suction nozzles 28 in the X direction, the Y direction, the Z direction, and the θ direction. Furthermore, the piezoelectric vibration device manufacturing apparatus 1 can independently control the positions of the suction nozzles 28 in the plurality of suction heads 20 . Furthermore, the piezoelectric vibration device manufacturing apparatus 1 has a plurality of supply heads 30 that can independently move the bonding material supply device 36 in the X direction, the Y direction, and the Z direction. Furthermore, the piezoelectric vibration device manufacturing apparatus 1 can independently control the positions of the supply devices 36 in the plurality of supply heads 30 .
<关于压电元件的吸附位置与保持部件的位置><About the adsorption position of the piezoelectric element and the position of the holding member>
接下来,使用图2A及图2B,对本发明的压电振动器件制造装置1的4个吸附头20所吸附的压电元件P在托盘T上的位置、与配置压电元件P的保持部件H的位置进行说明。Next, using FIGS. 2A and 2B , the positions of the piezoelectric elements P adsorbed by the four suction heads 20 of the piezoelectric vibration device manufacturing apparatus 1 of the present invention on the tray T and the holding member H on which the piezoelectric elements P are arranged are described. The location is explained.
4个吸附头20中的吸附嘴28彼此在X方向上具有间隔Px的A倍的间隔,在Y方向上具有间隔Py的B倍的间隔。因此,4个吸附头20中的第1吸附头20对收纳有压电元件P的托盘T上的多个凹部C中的任意位置的凹部C中收纳的第1压电元件P1进行吸附。4个吸附头20中的第2吸附头20对自收纳有第1压电元件P1的凹部C起在X方向上相邻A个的凹部C中收纳的第2压电元件P2进行吸附。4个吸附头20中的第3吸附头20对自收纳有第1压电元件P1的凹部C起在Y方向上相邻B个的凹部C中收纳的第3压电元件P3进行吸附。4个吸附头20中的第4吸附头20对自收纳有第1压电元件P1的凹部C起在X方向上相邻A个且在Y方向上相邻B个的凹部C中收纳的第4压电元件P4进行吸附。The suction nozzles 28 in the four suction heads 20 have a distance A times the distance Px in the X direction and a distance B times the distance Py in the Y direction. Therefore, the first suction head 20 among the four suction heads 20 suctions the first piezoelectric element P1 accommodated in any of the plurality of recesses C on the tray T in which the piezoelectric element P is accommodated. The second suction head 20 among the four suction heads 20 suctions the second piezoelectric elements P2 accommodated in A concave portions C adjacent to each other in the X direction from the concave portion C in which the first piezoelectric element P1 is accommodated. The third suction head 20 among the four suction heads 20 suctions the third piezoelectric elements P3 accommodated in B adjacent recesses C in the Y direction from the recess C in which the first piezoelectric element P1 is accommodated. The fourth pair of suction heads 20 among the four suction heads 20 is accommodated in A adjacent recessed portions C in the X direction and B adjacent in the Y direction from the recessed portion C in which the first piezoelectric element P1 is accommodated. 4 Piezoelectric element P4 performs adsorption.
4个吸附头20在将自收纳有第1压电元件P1的凹部C起在X方向上相邻1个的凹部C中收纳的压电元件P作为吸附对象的压电元件P而进行吸附的情况下,将自分别收纳有第1压电元件P1、第2压电元件P2、第3压电元件P3及第4压电元件P4的凹部C起在X方向上相邻1个的凹部C中收纳的压电元件P作为吸附对象的压电元件P而进行吸附。4个吸附头20在将自收纳有第1压电元件P1的凹部C起在Y方向上相邻1个的凹部C中收纳的压电元件P作为吸附对象的压电元件P而进行吸附的情况下,将自分别收纳有第1压电元件P1、第2压电元件P2、第3压电元件P3及第4压电元件P4的凹部C起在Y方向上相邻1个的凹部C中收纳的压电元件P作为吸附对象的压电元件P而进行吸附。The four suction heads 20 adsorb the piezoelectric element P accommodated in the recess C adjacent to one in the X direction from the recess C in which the first piezoelectric element P1 is accommodated as the piezoelectric element P to be adsorbed. In this case, one adjacent recess C in the The piezoelectric element P accommodated in is adsorbed as the piezoelectric element P to be adsorbed. The four suction heads 20 adsorb the piezoelectric element P accommodated in the recess C adjacent to one in the Y direction from the recess C in which the first piezoelectric element P1 is accommodated as the piezoelectric element P to be adsorbed. In this case, one adjacent recess C in the Y direction is placed from the recess C in which the first piezoelectric element P1, the second piezoelectric element P2, the third piezoelectric element P3, and the fourth piezoelectric element P4 are respectively accommodated. The piezoelectric element P accommodated in is adsorbed as the piezoelectric element P to be adsorbed.
因此,4个吸附头20分别吸附在托盘T上的多个凹部C中的以下4个区域内所包含的凹部C中收纳的压电元件P,该4个区域是由自收纳有第1压电元件P1、第2压电元件P2、第3压电元件P3及第4压电元件P4的凹部C起直到分别在X方向上相邻(A-1)个的凹部C为止的范围与自收纳有第1压电元件P1、第2压电元件P2、第3压电元件P3及第4压电元件P4的凹部C起直到分别在Y方向上相邻(B-1)个的凹部C为止的范围所包围的4个区域。即,第1吸附头20对包括收纳有第1压电元件P1的凹部C在内的第1压电元件区域Rp1内的压电元件P进行吸附。第2吸附头20对包括收纳有第2压电元件P2的凹部C在内的第2压电元件区域Rp2内的压电元件P进行吸附。第3吸附头20对包括收纳有第3压电元件P3的凹部C在内的第3压电元件区域Rp3内的压电元件P进行吸附。第4吸附头20对包括收纳有第4压电元件P4的凹部C在内的第4压电元件区域Rp4内的压电元件P进行吸附。这样,各吸附头20分别吸附与吸附头20的数量对应的数量且相等形状的区域中包含的压电元件P。Therefore, the four suction heads 20 respectively suction the piezoelectric elements P housed in the recesses C included in the following four areas among the plurality of recesses C on the tray T. The four areas are composed of the first piezoelectric elements accommodated therein. The range from the recessed portion C of the electric element P1, the second piezoelectric element P2, the third piezoelectric element P3 and the fourth piezoelectric element P4 to the (A-1) adjacent recessed portions C in the X direction is the same as From the recessed portion C housing the first piezoelectric element P1, the second piezoelectric element P2, the third piezoelectric element P3, and the fourth piezoelectric element P4 to (B-1) adjacent recessed portions C in the Y direction. 4 areas surrounded by the range so far. That is, the first suction head 20 suctions the piezoelectric element P in the first piezoelectric element region Rp1 including the recessed portion C in which the first piezoelectric element P1 is accommodated. The second suction head 20 suctions the piezoelectric element P in the second piezoelectric element region Rp2 including the recessed portion C in which the second piezoelectric element P2 is accommodated. The third suction head 20 suctions the piezoelectric element P in the third piezoelectric element region Rp3 including the recessed portion C in which the third piezoelectric element P3 is accommodated. The fourth suction head 20 suctions the piezoelectric element P in the fourth piezoelectric element region Rp4 including the recessed portion C in which the fourth piezoelectric element P4 is accommodated. In this way, each suction head 20 suctions a number of piezoelectric elements P contained in an area of equal shape corresponding to the number of suction heads 20 .
吸附有第1压电元件P1的第1吸附头20将第1压电元件P1配置至任意位置的保持部件H即第1保持部件H1的凹部内。吸附有第2压电元件P2的第2吸附头20将第2压电元件P2配置至自第1保持部件H1起在X方向上相邻A个的保持部件H即第2保持部件H2的凹部内。吸附有第3压电元件P3的第3吸附头20将第3压电元件P3配置至自第1保持部件H1起在Y方向上相邻B个的保持部件H即第3保持部件H3的凹部内。吸附有第4压电元件P4的第4吸附头20将第4压电元件P4配置至自1保持部件H1起在X方向上相邻A个且在Y方向上相邻B个的保持部件H即第4保持部件H4的凹部内。这样,各保持部件H保持有压电元件P。The first suction head 20 having the first piezoelectric element P1 adsorbed disposes the first piezoelectric element P1 in the recessed portion of the first holding member H1 of the holding member H at an arbitrary position. The second suction head 20 that has adsorbed the second piezoelectric element P2 arranges the second piezoelectric element P2 in the recessed portion of the second holding member H2, which is the holding member H adjacent to A in the X direction from the first holding member H1. Inside. The third suction head 20 that has adsorbed the third piezoelectric element P3 arranges the third piezoelectric element P3 in the recessed portion of the third holding member H3 adjacent to B holding members H in the Y direction from the first holding member H1 Inside. The fourth suction head 20 that has adsorbed the fourth piezoelectric element P4 arranges the fourth piezoelectric element P4 on holding members H adjacent to A in the X direction and B adjacent to the Y direction from the first holding member H1 That is, inside the recessed portion of the fourth holding member H4. In this way, each holding member H holds the piezoelectric element P.
4个吸附头20在将压电元件P配置至自配置有第1压电元件P1的第1保持部件H1起在X方向上相邻1个的保持部件H的情况下,将压电元件P配置至自第1保持部件H1、第2保持部件H2、第3保持部件H3及第4保持部件H4起在X方向上相邻1个的保持部件H。4个吸附头20在将压电元件P配置至自配置有第1压电元件P1的第1保持部件H1起在Y方向上相邻1个的保持部件H的凹部的情况下,将压电元件P配置至自第1保持部件H1、第2保持部件H2、第3保持部件H3及第4保持部件H4起在Y方向上相邻1个的保持部件H的凹部内。When the four suction heads 20 arrange the piezoelectric element P on the holding member H adjacent to the first holding member H1 in the X direction from the first holding member H1 on which the first piezoelectric element P1 is arranged, the piezoelectric element P It is arrange|positioned to the holding member H adjacent to the X direction from the 1st holding member H1, the 2nd holding member H2, the 3rd holding member H3, and the 4th holding member H4. When the four suction heads 20 arrange the piezoelectric element P in the recessed portion of the holding member H adjacent to the first holding member H1 in the Y direction from the first piezoelectric element P1, The element P is arranged in the recessed portion of the holding member H adjacent to the first holding member H1, the second holding member H2, the third holding member H3, and the fourth holding member H4 in the Y direction.
因此,4个吸附头20将压电元件P分别配置于以薄片状连结的多个保持部件H中的以下4个区域内所包含的保持部件H的凹部内,该4个区域是由自第1保持部件H1、第2保持部件H2、第3保持部件H3及第4保持部件H4起直到分别在X方向上相邻(A-1)个的保持部件H为止的范围与自第1保持部件H1、第2保持部件H2、第3保持部件H3及第4保持部件H4起直到分别在Y方向上相邻(B-1)个的保持部件H为止的范围所包围的4个区域。即,第1吸附头20将第1压电元件P1配置至包含第1保持部件H1的第1保持部件区域Rh1内的保持部件H的凹部内。第2吸附头20将第2压电元件P2配置至包含第2保持部件H2的第2保持部件区域Rh2内的保持部件H的凹部内。第3吸附头20将第3压电元件P3配置至包含第3保持部件H3的第3保持部件区域Rh3内的保持部件H的凹部内。第4吸附头20将第4压电元件P4配置至包含第4保持部件H4的第4保持部件区域Rh4内的保持部件H的凹部内。这样,各吸附头20将压电元件P分别配置至与吸附头20的数量对应的数量且彼此为相等形状的区域所包含的保持部件H的凹部内。Therefore, the four suction heads 20 respectively arrange the piezoelectric elements P in the recessed portions of the holding members H included in the following four areas among the plurality of holding members H connected in a sheet shape. The four areas are formed from the first The range from the 1 holding member H1, the 2nd holding member H2, the 3rd holding member H3, and the 4th holding member H4 to the (A-1) holding members H adjacent to each other in the X direction is the same as the range from the 1st holding member Four regions encompassed by the range from H1, the second holding member H2, the third holding member H3, and the fourth holding member H4 to the (B-1) holding members H adjacent to each other in the Y direction. That is, the first suction head 20 arranges the first piezoelectric element P1 in the recessed portion of the holding member H in the first holding member region Rh1 including the first holding member H1. The second suction head 20 arranges the second piezoelectric element P2 in the recessed portion of the holding member H in the second holding member region Rh2 including the second holding member H2. The third suction head 20 arranges the third piezoelectric element P3 in the recessed portion of the holding member H in the third holding member region Rh3 including the third holding member H3. The fourth suction head 20 arranges the fourth piezoelectric element P4 in the recessed portion of the holding member H in the fourth holding member region Rh4 including the fourth holding member H4. In this way, each suction head 20 disposes the piezoelectric elements P in the recessed portions of the holding member H included in a number corresponding to the number of suction heads 20 and having mutually equal shapes.
另外,在通过吸附头20将从第1压电元件区域Rp1内的任意位置的凹部C中吸附的压电元件P配置在第1保持部件区域Rh1内的、与收纳过所吸附的压电元件P的第1压电元件区域Rp1内的凹部C对应的位置的保持部件H的情况下,第1保持部件区域Rh1与第1压电元件区域Rp1为相等的形状。第2保持部件区域Rh2与第2压电元件区域Rp2为相等的形状。第3保持部件区域Rh3与第3压电元件区域Rp3为相等的形状。第4保持部件区域Rh4与第4压电元件区域Rp4为相等的形状。即,从第1保持部件区域Rh1到第4保持部件区域Rh4内的保持部件H的配置等同于从第1压电元件区域Rp1到第4压电元件区域Rp4内的压电元件P的配置。In addition, when the piezoelectric element P to be sucked by the suction head 20 from the recessed portion C at an arbitrary position in the first piezoelectric element region Rp1 is arranged in the first holding member region Rh1, the piezoelectric element P to be sucked is accommodated in the first holding member region Rh1. In the case of the holding member H at a position corresponding to the recessed portion C in the first piezoelectric element region Rp1 of P, the first holding member region Rh1 and the first piezoelectric element region Rp1 have the same shape. The second holding member region Rh2 and the second piezoelectric element region Rp2 have the same shape. The third holding member region Rh3 and the third piezoelectric element region Rp3 have the same shape. The fourth holding member region Rh4 and the fourth piezoelectric element region Rp4 have the same shape. That is, the arrangement of the holding members H from the first holding member region Rh1 to the fourth holding member region Rh4 is equivalent to the arrangement of the piezoelectric elements P from the first piezoelectric element region Rp1 to the fourth piezoelectric element region Rp4.
<压电元件的配置位置的调整><Adjustment of piezoelectric element placement>
接着,使用图1、图7及图8对本发明的压电振动器件制造装置1的吸附头20中的吸附嘴28的位置调整进行说明。图7是示出压电振动器件制造装置1的多个吸附头20将压电元件P输送至保持部件供给位置Sh的状态的概略的俯视图。图8是示出压电振动器件制造装置1的多个吸附头20调整了吸附嘴28的位置的状态的概略的俯视图。Next, the position adjustment of the suction nozzle 28 in the suction head 20 of the piezoelectric vibration device manufacturing apparatus 1 of the present invention will be described using FIGS. 1 , 7 and 8 . FIG. 7 is a schematic plan view showing a state in which the plurality of suction heads 20 of the piezoelectric vibration device manufacturing apparatus 1 transport the piezoelectric element P to the holding member supply position Sh. FIG. 8 is a schematic plan view showing a state in which the positions of the suction nozzles 28 of the plurality of suction heads 20 of the piezoelectric vibration device manufacturing apparatus 1 are adjusted.
控制装置16具有与保持部件供给装置11的位置相关的信息、与吸附头移动装置12的位置相关的信息、与供给头移动装置13的位置相关的信息、与照相机14的位置相关的信息、与激光测量装置15的位置相关的信息、与吸附头20的位置相关的信息及与供给头30的位置相关的信息。The control device 16 has information on the position of the holding component supply device 11 , information on the position of the suction head moving device 12 , information on the position of the supply head moving device 13 , information on the position of the camera 14 , and information on the position of the camera 14 . Information on the position of the laser measuring device 15 , information on the position of the suction head 20 , and information on the position of the supply head 30 .
如图1所示,控制装置16通过激光测量装置15测量由保持部件供给装置11输送的薄片状的多个保持部件H的形状。此时,控制装置16获取激光测量装置15测量出的关于薄片状的多个保持部件H的形状的测量值。控制装置16获取关于保持部件H的形状的测量值后,通过保持部件供给装置11将薄片状的多个保持部件H输送至保持部件供给位置Sh。As shown in FIG. 1 , the control device 16 measures the shape of a plurality of sheet-like holding members H conveyed by the holding member supply device 11 using the laser measuring device 15 . At this time, the control device 16 acquires the measurement value regarding the shape of the plurality of sheet-shaped holding members H measured by the laser measuring device 15 . After the control device 16 acquires the measurement value regarding the shape of the holding member H, the holding member supply device 11 transports the plurality of sheet-shaped holding members H to the holding member supply position Sh.
控制装置16根据所获取的关于多个保持部件H的测量值、与激光测量装置15测量时的保持部件供给装置11中的多个保持部件H的输送位置,分别计算关于测量出的各保持部件H的X方向、Y方向及Z方向上的中心位置与作为长度方向的朝向的θ方向的坐标值即H(n)(x0,y0,z0,θ0)。此外,(n)是保持部件H的编号。控制装置16将测量出的保持部件H的坐标值即H(n)(x0n,y0n,z0n,θ0n)作为与保持部件H的位置相关的信息I h进行存储。The control device 16 calculates the measured values for each holding member based on the acquired measurement values of the plurality of holding members H and the conveying positions of the plurality of holding members H in the holding member supply device 11 when measured by the laser measuring device 15 . The coordinate value of the center position of H in the X direction, Y direction and Z direction and the θ direction which is the longitudinal direction is H(n)(x0, y0, z0, θ0). In addition, (n) is the number of the holding member H. The control device 16 stores the measured coordinate value H(n)(x0n, y0n, z0n, θ0n) of the holding member H as information I h regarding the position of the holding member H.
如图7所示,控制装置16基于在多个保持部件H中预先确定的压电元件P的接合顺序来控制保持部件供给装置11,从而将多个保持部件H中的配置第1压电元件P1至第4压电元件P4的第1保持部件H1至第4保持部件H4输送至保持部件供给位置Sh。控制装置16基于计算出的与保持部件H的位置相关的信息I h,提取第1保持部件H1至第4保持部件H4在保持部件供给位置Sh处的坐标值即H1(x11,y11,z11,θ11)、H2(x12,y12,z12,θ12)、H3(x13,y13,z13,θ13)、H4(x14,y14,z14,θ14)。As shown in FIG. 7 , the control device 16 controls the holding member supply device 11 based on the predetermined bonding order of the piezoelectric elements P among the plurality of holding members H, so that the first piezoelectric element among the plurality of holding members H is arranged. The first to fourth holding members H1 to H4 of the piezoelectric elements P1 to P4 are transported to the holding member supply position Sh. Based on the calculated information I h about the position of the holding member H, the control device 16 extracts the coordinate values H1 (x11, y11, z11, θ11), H2(x12, y12, z12, θ12), H3(x13, y13, z13, θ13), H4(x14, y14, z14, θ14).
控制装置16以将分别吸附有从第1压电元件P1至第4压电元件P4的4个压电元件P的4个吸附头20输送至保持部件供给位置Sh的方式控制吸附头移动装置12。控制装置16以从下方拍摄由4个吸附头20通过吸附嘴28分别吸附的第1压电元件P1至第4压电元件P4的方式控制照相机14。The control device 16 controls the suction head moving device 12 so as to transport the four suction heads 20 in which the four piezoelectric elements P from the first piezoelectric element P1 to the fourth piezoelectric element P4 are suctioned respectively to the holding member supply position Sh. . The control device 16 controls the camera 14 so that the first to fourth piezoelectric elements P1 to P4 respectively adsorbed by the four suction heads 20 through the suction nozzles 28 are photographed from below.
控制装置16获取照相机14拍摄到的图像。控制装置16从所获取的图像中检测吸附头20与被吸附嘴28吸附的第1压电元件P1至第4压电元件P4。控制装置16根据检测出的吸附头20及被吸附嘴28吸附的第1压电元件P1至第4压电元件P4、拍摄图像时的吸附头移动装置12中的吸附头20的输送位置,分别计算示出所检测出的第1压电元件P1至第4压电元件P4的X方向及Y方向的中心位置与长边方向的朝向的坐标值即P1(x01,y01,θ01)、P2(x02,y02,θ02)、P3(x03,y03,θ03)、P4(x04,y04,θ04)。The control device 16 acquires the image captured by the camera 14 . The control device 16 detects the suction head 20 and the first to fourth piezoelectric elements P1 to P4 adsorbed by the suction nozzle 28 from the acquired image. The control device 16 detects the suction head 20 , the first to fourth piezoelectric elements P1 to P4 adsorbed by the suction nozzle 28 , and the transport position of the suction head 20 in the suction head moving device 12 when capturing an image, respectively. Calculate the coordinate values P1 (x01, y01, θ01) and P2 (x02) showing the detected center positions in the X direction and the Y direction and the orientations in the longitudinal direction of the first to fourth piezoelectric elements P1 to P4. , y02, θ02), P3 (x03, y03, θ03), P4 (x04, y04, θ04).
控制装置16基于第1保持部件H1至第4保持部件H4在保持部件供给位置Sh处的X方向、Y方向及θ方向的坐标值即H1(x11,y11,θ11)、H2(x12,y12,θ12)、H3(x13,y13,θ13)、H4(x14,y14,θ14),计算被吸附嘴28吸附的第1压电元件P1至第4压电元件P4在保持部件供给位置Sh处的坐标值即P1(x11,y11,θ11)、P2(x12,y12,θ12)、P3(x13,y13,θ13)、P4(x14,y14,θ14),并作为与压电元件P的位置相关的信息I p进行存储。The control device 16 controls the first holding member H1 to the fourth holding member H4 based on the coordinate values of the X direction, the Y direction and the θ direction at the holding member supply position Sh, that is, H1 (x11, y11, θ11), H2 (x12, y12, θ12), H3 (x13, y13, θ13), H4 (x14, y14, θ14), calculate the coordinates of the first to fourth piezoelectric elements P1 to P4 adsorbed by the suction nozzle 28 at the holding member supply position Sh The values are P1 (x11, y11, θ11), P2 (x12, y12, θ12), P3 (x13, y13, θ13), P4 (x14, y14, θ14), and serve as information related to the position of the piezoelectric element P I p is stored.
控制装置16计算为了使保持部件供给位置Sh处的第1压电元件P1的坐标值即P1(x11,y11,θ11)与在保持部件供给位置Sh处对应的第1保持部件H1的坐标值即H1(x11,y11,θ11)一致而所需的吸附嘴28在X方向、Y方向、θ方向及Z方向的移动量即Ap1(x11,y11,z11,θ11)。同样地,控制装置16计算为了使保持部件供给位置Sh处的第2压电元件P2至第4压电元件P4的坐标值即P2(x12,y12,θ12)、P3(x13,y13,θ13)、P4(x14,y14,θ14)与在保持部件供给位置Sh处分别对应的第2保持部件H2至第4保持部件H4的坐标值即H2(x12,y12,θ12)、H3(x13,y13,θ13)、H4(x14,y14,θ14)一致而所需的吸附嘴28在X方向、Y方向、θ方向的调整量及Z方向的移动量即Ap2(x11,y11,z11,θ11)、Ap3(x13,y13,z13,θ13)、Ap4(x14,y14,z14,θ14)。The control device 16 calculates P1 (x11, y11, θ11), which is the coordinate value of the first piezoelectric element P1 at the holding member supply position Sh, and the coordinate value of the first holding member H1 corresponding to the holding member supply position Sh, which is When H1 (x11, y11, θ11) is consistent, the required movement amount of the suction nozzle 28 in the X direction, Y direction, θ direction and Z direction is Ap1 (x11, y11, z11, θ11). Similarly, the control device 16 calculates the coordinate values P2 (x12, y12, θ12) and P3 (x13, y13, θ13) of the second to fourth piezoelectric elements P2 to P4 at the holding member supply position Sh. , P4 (x14, y14, θ14) and the coordinate values of the second holding member H2 to the fourth holding member H4 respectively corresponding to the holding member supply position Sh, that is, H2 (x12, y12, θ12), H3 (x13, y13, θ13), H4 (x14, y14, θ14) are consistent and the required adjustment amount of the suction nozzle 28 in the X direction, Y direction, θ direction and the movement amount in the Z direction are Ap2 (x11, y11, z11, θ11), Ap3 (x13, y13, z13, θ13), Ap4 (x14, y14, z14, θ14).
如图8所示,控制装置16基于计算出的4个吸附嘴28在X方向、Y方向、θ方向的调整量及Z方向的移动量即Ap1(x11,y11,z11,θ11)、Ap2(x11,y11,z11,θ11)、Ap3(x13,y13,z13,θ13)、Ap4(x14,y14,z14,θ14),控制各个吸附头20的吸附头用水平移动机构21及吸附头用旋转移动机构26,以针对每个吸附头20独立地单独调整吸附嘴28的水平方向的位置及倾斜度。进而,控制装置16基于计算出的Z方向的移动量,控制各个吸附头20的吸附头用竖直移动机构24,以将第1压电元件P1至第4压电元件P4配置在第1保持部件H1至第4保持部件H4内。即,控制装置16基于与压电元件P的位置相关的信息I p以及与保持部件H的位置相关的信息I h,控制各个吸附头20的吸附头用水平移动机构21、吸附头用竖直移动机构24或吸附头用旋转移动机构26中的至少一个,以调整吸附嘴28的位置。As shown in FIG. 8 , the control device 16 calculates the adjustment amounts of the four suction nozzles 28 in the X direction, the Y direction, and the θ direction and the movement amounts in the Z direction, that is, Ap1 (x11, y11, z11, θ11), Ap2 ( x11, y11, z11, θ11), Ap3 (x13, y13, z13, θ13), Ap4 (x14, y14, z14, θ14), control the horizontal movement mechanism 21 of the suction head and the rotational movement of the suction head of each suction head 20 The mechanism 26 is used to independently adjust the horizontal position and inclination of the suction nozzle 28 for each suction head 20 . Furthermore, the control device 16 controls the suction head vertical movement mechanism 24 of each suction head 20 based on the calculated movement amount in the Z direction so that the first to fourth piezoelectric elements P1 to P4 are arranged in the first holding position. part H1 to the fourth holding part H4. That is, the control device 16 controls the horizontal movement mechanism 21 for the suction head and the vertical movement mechanism 21 for the suction head of each suction head 20 based on the information I p about the position of the piezoelectric element P and the information I h about the position of the holding member H. At least one of the moving mechanism 24 or the suction head rotation moving mechanism 26 is used to adjust the position of the suction nozzle 28 .
<接合材料的供给位置的调整><Adjustment of the supply position of the joining material>
接下来,对本发明的压电振动器件制造装置1的供给头30中的排出嘴36a的位置调整进行说明。Next, the position adjustment of the discharge nozzle 36a in the supply head 30 of the piezoelectric vibration device manufacturing apparatus 1 of the present invention will be described.
控制装置16为了将4个供给头30输送至保持部件供给位置Sh而对供给头移动装置13进行控制。控制装置16基于与供给头30的位置相关的信息与第1保持部件H1至第4保持部件H4在保持部件供给位置Sh处的坐标值即H1(x11,y11,z11,θ11)、H2(x12,y12,z12,θ12)、H3(x13,y13,z13,θ13)、H4(x14,y14,z14,θ14),计算保持部件供给位置Sh处的4个排出嘴36a的坐标值即J1(x11,y11)、J2(x12,y12)、J3(x13,y13)、J4(x14,y14),并作为与接合材料的位置相关的信息进行存储。The control device 16 controls the supply head moving device 13 in order to transport the four supply heads 30 to the holding member supply position Sh. The control device 16 determines the coordinate values of the first to fourth holding members H1 to H4 at the holding member supply position Sh based on the information on the position of the supply head 30 and H1 (x11, y11, z11, θ11), H2 (x12 , y12, z12, θ12), H3 (x13, y13, z13, θ13), H4 (x14, y14, z14, θ14), calculate the coordinate values of the four discharge nozzles 36a at the holding component supply position Sh, which is J1 (x11 , y11), J2 (x12, y12), J3 (x13, y13), J4 (x14, y14), and are stored as information related to the position of the joining material.
控制装置16计算为了使4个供给装置36中的一个在保持部件供给位置Sh处的坐标值即J1(x11,y11)与对应的第1保持部件H1在保持部件供给位置Sh处的坐标值即H1(x11,y11,z11,θ11)一致而所需的排出嘴36a在X方向、Y方向、θ方向的调整量及Z方向的移动量即Aj 1(x11,y11,z11)。同样地,控制装置16计算为了使其它3个排出嘴36a在保持部件供给位置Sh处的坐标值即J2(x12,y12)、J3(x13,y13)、J4(x14,y14)分别与对应的第2保持部件H2至第4保持部件H4在保持部件供给位置Sh处的坐标值即H2(x12,y12,z12,θ12)、H3(x13,y13,z13,θ13)、H4(x14,y14,z14,θ14)一致而所需的排出嘴36a在X方向、Y方向的调整量及Z方向的移动量即Aj2(x12,y12,z12)、Aj3(x13,y13,z13)、Aj4(x14,y14,z14)。The control device 16 calculates the coordinate value J1 (x11, y11) of one of the four supply devices 36 at the holding member supply position Sh and the coordinate value of the corresponding first holding member H1 at the holding member supply position Sh, that is, When H1 (x11, y11, z11, θ11) is consistent, the adjustment amount of the discharge nozzle 36a in the X direction, Y direction, θ direction and the movement amount in the Z direction required are Aj 1 (x11, y11, z11). Similarly, the control device 16 calculates the coordinate values of the other three discharge nozzles 36a at the holding member supply position Sh, that is, J2 (x12, y12), J3 (x13, y13), and J4 (x14, y14), respectively. The coordinate values of the second holding member H2 to the fourth holding member H4 at the holding member supply position Sh are H2 (x12, y12, z12, θ12), H3 (x13, y13, z13, θ13), H4 (x14, y14, z14, θ14) are consistent and the required adjustment amount of the discharge nozzle 36a in the X direction, Y direction and the movement amount in the Z direction are Aj2 (x12, y12, z12), Aj3 (x13, y13, z13), Aj4 (x14, y14, z14).
控制装置16基于计算出的4个吸附嘴28在X方向、Y方向、θ方向的调整量及Z方向的移动量即Aj1(x11,y11,z11)、Aj2(x12,y12,z12)、Aj3(x13,y13,z13)、Aj4(x14,y14,z14),控制各个供给头30的供给头用水平移动机构31,以针对每个供给头30独立地单独调整排出嘴36a的水平方向的位置。进而,控制装置16基于Aj1(x11,y11,z11)、Aj2(x12,y12,z12)、Aj3(x13,y13,z13)、Aj4(x14,y14,z14),控制各个供给头30的供给头用竖直移动机构34,以针对每个供给头30使排出嘴36a在竖直方向移动而将接合材料配置在保持部件H的凹部内。即,控制装置16基于与压电元件P的位置相关的信息I p以及与保持部件H的位置相关的信息I h,控制各个供给头30的供给头用水平移动机构31或供给头用竖直移动机构34中的至少一个,以调整供给装置36的位置。The control device 16 calculates Aj1 (x11, y11, z11), Aj2 (x12, y12, z12), and Aj3 based on the calculated adjustment amounts of the four suction nozzles 28 in the X direction, the Y direction, and the θ direction, and the movement amounts in the Z direction. (x13, y13, z13), Aj4 (x14, y14, z14), the supply head horizontal movement mechanism 31 of each supply head 30 is controlled to independently adjust the horizontal position of the discharge nozzle 36a for each supply head 30 . Furthermore, the control device 16 controls the supply heads of each supply head 30 based on Aj1 (x11, y11, z11), Aj2 (x12, y12, z12), Aj3 (x13, y13, z13), and Aj4 (x14, y14, z14). The vertical movement mechanism 34 is used to move the discharge nozzle 36 a in the vertical direction for each supply head 30 to arrange the bonding material in the recessed portion of the holding member H. That is, the control device 16 controls the horizontal movement mechanism 31 for the supply head or the vertical movement mechanism 31 for the supply head of each supply head 30 based on the information I p regarding the position of the piezoelectric element P and the information I h regarding the position of the holding member H. At least one of the mechanisms 34 is moved to adjust the position of the supply device 36 .
接下来,使用图9至图12,对利用压电振动器件制造装置1的压电振动器件的制造方法中包括的压电元件搭载工序S100进行说明。图9是压电振动器件的制造方法中包括的压电元件搭载工序S100的流程图。图10为示出压电元件搭载工序S100中的保持部件位置信息获取工序S110、压电元件供给工序S120、保持部件供给工序S125、压电元件定位工序S130及保持部件定位工序S135中的压电振动器件制造装置1的工作状态的俯视图。图11是示出压电元件搭载工序S100中的接合材料供给位置调整工序S140及接合材料供给工序S150中的压电振动器件制造装置1的工作状态的俯视图。图12是示出压电元件搭载工序S100中的压电元件输送工序S160、压电元件位置信息获取工序S170、压电元件位置调整工序S180及压电元件接合工序S190中的压电振动器件制造装置1的工作状态的俯视图。Next, the piezoelectric element mounting step S100 included in the method of manufacturing a piezoelectric vibration device using the piezoelectric vibration device manufacturing apparatus 1 will be described using FIGS. 9 to 12 . FIG. 9 is a flowchart of the piezoelectric element mounting step S100 included in the method of manufacturing a piezoelectric vibration device. 10 is a diagram showing the piezoelectric element in the holding member position information acquisition process S110 in the piezoelectric element mounting process S100, the piezoelectric element supply process S120, the holding member supply process S125, the piezoelectric element positioning process S130, and the holding member positioning process S135. A top view of the operating state of the vibration device manufacturing apparatus 1 . FIG. 11 is a plan view showing the operating state of the piezoelectric vibration device manufacturing apparatus 1 in the bonding material supply position adjustment process S140 in the piezoelectric element mounting process S100 and the bonding material supply process S150. FIG. 12 is a diagram illustrating the manufacturing of the piezoelectric vibration device in the piezoelectric element transportation step S160 in the piezoelectric element mounting step S100, the piezoelectric element position information acquisition step S170, the piezoelectric element position adjustment step S180, and the piezoelectric element bonding step S190. Top view of device 1 in working condition.
如图9所示,压电元件搭载工序S100具有保持部件位置信息获取工序S110、压电元件供给工序S120、保持部件供给工序S125、压电元件定位工序S130、保持部件定位工序S135、接合材料供给位置调整工序S140、接合材料供给工序S150、压电元件输送工序S160、压电元件位置信息获取工序S170、压电元件位置调整工序S180、压电元件接合工序S190。As shown in FIG. 9 , the piezoelectric element mounting step S100 includes a holding member position information acquisition step S110, a piezoelectric element supplying step S120, a holding member supplying step S125, a piezoelectric element positioning step S130, a holding member positioning step S135, and a bonding material supply. Position adjustment process S140, bonding material supply process S150, piezoelectric element transportation process S160, piezoelectric element position information acquisition process S170, piezoelectric element position adjustment process S180, and piezoelectric element bonding process S190.
作为压电振动器件制造装置1的初始状态,在压电元件供给装置10中,从未图示的外部的供给线向托盘载置部10a供给收纳有多个压电元件P的托盘T。此外,在保持部件供给装置11中,从未图示的外部的供给线向保持部件载置部11a供给薄片状的多个保持部件H(参照图1)。As an initial state of the piezoelectric vibration device manufacturing apparatus 1 , in the piezoelectric element supply device 10 , a tray T housing a plurality of piezoelectric elements P is supplied to the tray placement portion 10 a from an external supply line (not shown). Furthermore, in the holding member supply device 11 , a plurality of sheet-shaped holding members H are supplied to the holding member placement portion 11 a from an external supply line (not shown) (see FIG. 1 ).
保持部件位置信息获取工序S110是获取与多个保持部件H的位置相关的信息I h的工序。在保持部件位置信息获取工序S110中,激光测量装置15在通过保持部件供给装置11使多个保持部件H移动的同时测量多个保持部件H的形状。激光测量装置15将测量值发送至控制装置16。压电元件搭载工序S100在完成保持部件位置信息获取工序S110后转移至压电元件供给工序S120。The holding member position information acquisition step S110 is a step of acquiring information I h regarding the positions of the plurality of holding members H. In the holding member position information acquisition step S110 , the laser measuring device 15 measures the shapes of the plurality of holding members H while moving the plurality of holding members H by the holding member supply device 11 . The laser measuring device 15 sends the measured values to the control device 16 . The piezoelectric element mounting process S100 moves to the piezoelectric element supply process S120 after completing the holding member position information acquisition process S110.
如图10所示,压电元件供给工序S120是将收纳于托盘T的多个压电元件P中的、搭载于保持部件H的压电元件P供给至压电元件供给位置Sp的工序。在压电元件供给工序S120中,压电元件供给装置10将收纳于托盘载置部10a上的托盘T的多个压电元件P中成为对象的压电元件P通过托盘载置部10a从压电元件待机位置Wp输送至压电元件供给位置Sp的输送基准位置。压电元件搭载工序S100在完成压电元件供给工序S120后转移至保持部件供给工序S125。As shown in FIG. 10 , the piezoelectric element supply step S120 is a step of supplying the piezoelectric element P mounted on the holding member H among the plurality of piezoelectric elements P accommodated in the tray T to the piezoelectric element supply position Sp. In the piezoelectric element supply step S120 , the piezoelectric element supply device 10 transfers the target piezoelectric element P among the plurality of piezoelectric elements P stored in the tray T on the tray placement section 10 a from the piezoelectric element through the tray placement section 10 a. The electric element standby position Wp is conveyed to the conveyance reference position of the piezoelectric element supply position Sp. The piezoelectric element mounting process S100 moves to the holding member supply process S125 after completing the piezoelectric element supply process S120.
保持部件供给工序S125是将多个保持部件H中的、配置压电元件P的保持部件H供给至保持部件供给位置Sh的工序。在保持部件供给工序S125中,保持部件供给装置11将保持部件载置部11a上的多个保持部件H中成为对象的保持部件H通过保持部件载置部11a从保持部件待机位置Wh输送至保持部件供给位置Sh的输送基准位置。压电元件搭载工序S100在完成保持部件供给工序S125后转移至压电元件定位工序S130。The holding member supply step S125 is a step of supplying the holding member H in which the piezoelectric element P is arranged among the plurality of holding members H to the holding member supply position Sh. In the holding member supply step S125, the holding member supply device 11 transports the target holding member H among the plurality of holding members H on the holding member placement portion 11a from the holding member standby position Wh to the holding member through the holding member placement portion 11a. The transportation reference position of the parts supply position Sh. The piezoelectric element mounting process S100 moves to the piezoelectric element positioning process S130 after completing the holding member supply process S125.
压电元件定位工序S130是对被输送至压电元件供给位置Sp的输送基准位置的多个压电元件P中成为与保持部件H接合的对象的压电元件P进行定位的工序。压电元件供给装置10将压电元件供给位置Sp的输送基准位置处的托盘T中收纳的多个压电元件P中成为对象的压电元件P通过托盘载置部10a定位在压电元件供给位置Sp。压电元件搭载工序S100在完成压电元件定位工序S130后转移至保持部件定位工序S135。The piezoelectric element positioning step S130 is a step of positioning the piezoelectric element P to be joined to the holding member H among the plurality of piezoelectric elements P transported to the transportation reference position of the piezoelectric element supply position Sp. The piezoelectric element supply device 10 positions the target piezoelectric element P among the plurality of piezoelectric elements P accommodated in the tray T at the transportation reference position of the piezoelectric element supply position Sp through the tray mounting portion 10 a at the piezoelectric element supply device 10 . Location Sp. The piezoelectric element mounting process S100 moves to the holding member positioning process S135 after completing the piezoelectric element positioning process S130.
保持部件定位工序S135是对被输送至保持部件供给位置Sh的输送基准位置的多个保持部件H中成为压电元件P所接合的对象的保持部件H进行定位的工序。保持部件供给装置11将保持部件供给位置Sh的输送基准位置处的多个保持部件H中成为对象的保持部件H通过保持部件载置部11a定位在保持部件供给位置Sh。压电元件搭载工序S100在完成保持部件定位工序S135后转移至接合材料供给位置调整工序S140。The holding member positioning step S135 is a step of positioning the holding member H to which the piezoelectric element P is bonded among the plurality of holding members H transported to the transportation reference position of the holding member supply position Sh. The holding member supply device 11 positions the target holding member H among the plurality of holding members H at the transportation reference position of the holding member supply position Sh at the holding member supply position Sh through the holding member placement portion 11 a. The piezoelectric element mounting process S100 moves to the bonding material supply position adjusting process S140 after completing the holding member positioning process S135.
如图11所示,接合材料供给位置调整工序S140是对供给接合材料的供给装置36的位置进行调整的工序。在接合材料供给位置调整工序S140中,供给头移动装置13将供给头30从待机位置W输送至保持部件供给位置Sh。各个供给头30的供给头用水平移动机构31基于控制装置16计算出的各个供给装置36的排出嘴36a在X方向、Y方向的调整量,针对每个供给头30独立地单独调整排出嘴36a的水平方向的位置。压电元件搭载工序S100在完成接合材料供给位置调整工序S140后转移至接合材料供给工序S150。As shown in FIG. 11 , the joining material supply position adjustment step S140 is a step of adjusting the position of the supply device 36 that supplies the joining material. In the bonding material supply position adjustment step S140, the supply head moving device 13 transports the supply head 30 from the standby position W to the holding member supply position Sh. The supply head horizontal movement mechanism 31 of each supply head 30 independently adjusts the discharge nozzle 36 a for each supply head 30 based on the adjustment amount of the discharge nozzle 36 a of each supply device 36 in the X direction and the Y direction calculated by the control device 16 the horizontal position. The piezoelectric element mounting process S100 moves to the bonding material supply process S150 after completing the bonding material supply position adjustment process S140.
接合材料供给工序S150是将接合材料供给至保持部件H的凹部内的工序。在接合材料供给工序S150中,各个供给头30的供给头用竖直移动机构34基于控制装置16计算出的各个供给装置36的排出嘴36a在Z方向的移动量,针对每个供给头30使供给装置36独立地单独移动至竖直方向下方。供给装置36将接合材料供给至保持部件H的凹部内。在完成接合材料的供给时,各个供给头30的供给头用竖直移动机构34使供给装置36移动至竖直方向上方。供给头移动装置13将供给头30从保持部件供给位置Sh输送至待机位置W。压电元件搭载工序S100在完成接合材料供给工序S150后转移至压电元件输送工序S160。The bonding material supply step S150 is a step of supplying the bonding material into the recessed portion of the holding member H. In the bonding material supply step S150 , the supply head vertical movement mechanism 34 of each supply head 30 moves the supply head vertical movement mechanism 34 for each supply head 30 based on the movement amount of the discharge nozzle 36 a of each supply device 36 in the Z direction calculated by the control device 16 . The supply device 36 independently moves downward in the vertical direction. The supply device 36 supplies the bonding material into the recessed portion of the holding member H. When the supply of the bonding material is completed, the supply head of each supply head 30 moves the supply device 36 upward in the vertical direction using the vertical movement mechanism 34 . The supply head moving device 13 transports the supply head 30 from the holding member supply position Sh to the waiting position W. The piezoelectric element mounting process S100 moves to the piezoelectric element conveyance process S160 after completing the bonding material supply process S150.
如图12所示,压电元件输送工序S160是将配置到保持部件H的压电元件P从压电元件待机位置Wp输送至保持部件供给位置Sh的工序。在压电元件输送工序S160中,各个吸附头20的吸附头用竖直移动机构24在压电元件供给位置Sp使吸附嘴28移动至竖直方向下方。各个吸附头20通过吸附嘴28从托盘T分别吸附压电元件P。各个吸附头20的吸附头用竖直移动机构24在压电元件供给位置Sp使吸附嘴28移动至竖直方向上方。吸附头移动装置12将吸附头20输送至保持部件供给位置Sh。压电元件搭载工序S100在完成压电元件输送工序S160后转移至压电元件位置信息获取工序S170。As shown in FIG. 12 , the piezoelectric element transport step S160 is a process of transporting the piezoelectric element P arranged in the holding member H from the piezoelectric element waiting position Wp to the holding member supply position Sh. In the piezoelectric element transport step S160, the suction head vertical movement mechanism 24 of each suction head 20 moves the suction nozzle 28 downward in the vertical direction at the piezoelectric element supply position Sp. Each suction head 20 suctions the piezoelectric element P from the tray T through the suction nozzle 28 . The suction head vertical movement mechanism 24 of each suction head 20 moves the suction nozzle 28 upward in the vertical direction at the piezoelectric element supply position Sp. The suction head moving device 12 transports the suction head 20 to the holding member supply position Sh. The piezoelectric element mounting process S100 moves to the piezoelectric element position information acquisition process S170 after completing the piezoelectric element transportation process S160.
压电元件位置信息获取工序S170是获取与被吸附的压电元件P的位置相关的信息I p的工序。在压电元件位置信息获取工序S170中,照相机14拍摄由吸附头移动装置12进行输送中的吸附头20及吸附嘴28所吸附的压电元件P。照相机14将拍摄到的图像发送至控制装置16。压电元件搭载工序S100在完成压电元件位置信息获取工序S170后转移至压电元件位置调整工序S180。The piezoelectric element position information acquisition step S170 is a step of acquiring information I p regarding the position of the adsorbed piezoelectric element P. In the piezoelectric element position information acquisition step S170 , the camera 14 takes an image of the piezoelectric element P sucked by the suction head 20 and the suction nozzle 28 that are being transported by the suction head moving device 12 . The camera 14 sends the captured image to the control device 16 . The piezoelectric element mounting process S100 moves to the piezoelectric element position adjustment process S180 after completing the piezoelectric element position information acquisition process S170.
压电元件位置调整工序S180是调整吸附嘴28的位置的工序。在压电元件位置调整工序S180中,各个吸附头20的吸附头用水平移动机构21及吸附头用旋转移动机构26基于控制装置16计算出的各个吸附嘴28在X方向、Y方向及θ方向的调整量,针对每个吸附头20独立地单独调整吸附嘴28的水平方向的位置及朝向(参照图7、图8)。压电元件搭载工序S100在完成压电元件位置调整工序S180后转移至压电元件接合工序S190。The piezoelectric element position adjustment step S180 is a step of adjusting the position of the suction nozzle 28 . In the piezoelectric element position adjustment step S180 , the suction head horizontal movement mechanism 21 and the suction head rotation movement mechanism 26 of each suction head 20 move in the X direction, Y direction, and θ direction based on the respective suction nozzles 28 calculated by the control device 16 . The adjustment amount allows the horizontal position and orientation of the suction nozzle 28 to be adjusted independently for each suction head 20 (see FIGS. 7 and 8 ). The piezoelectric element mounting process S100 moves to the piezoelectric element bonding process S190 after completing the piezoelectric element position adjustment process S180.
压电元件接合工序S190是将压电元件P配置在供给有接合材料的保持部件H的凹部内,并将压电元件P与保持部件H接合的工序。在压电元件接合工序S190中,各个吸附头20的吸附头用竖直移动机构24基于控制装置16计算出的各个吸附嘴28在Z方向的移动量,针对每个吸附头20使吸附嘴28独立地单独移动至竖直方向下方。由此,压电元件P经由接合材料而与保持部件H接合。各个吸附头20将压电元件P从吸附嘴28释放。各个吸附头20的吸附头用竖直移动机构24使供给装置36移动至竖直方向上方。吸附头移动装置12将吸附头20输送至压电元件供给位置Sp。压电元件搭载工序S100在完成压电元件接合工序S190后转移至压电元件定位工序S130。The piezoelectric element bonding step S190 is a step of arranging the piezoelectric element P in the recess of the holding member H to which the bonding material is supplied, and bonding the piezoelectric element P and the holding member H. In the piezoelectric element bonding step S190 , the suction head vertical movement mechanism 24 of each suction head 20 moves the suction nozzle 28 for each suction head 20 based on the movement amount of each suction nozzle 28 in the Z direction calculated by the control device 16 . Move independently and vertically downward. Thereby, the piezoelectric element P is joined to the holding member H via the joining material. Each suction head 20 releases the piezoelectric element P from the suction nozzle 28 . The suction head vertical movement mechanism 24 of each suction head 20 moves the supply device 36 upward in the vertical direction. The suction head moving device 12 transports the suction head 20 to the piezoelectric element supply position Sp. The piezoelectric element mounting process S100 moves to the piezoelectric element positioning process S130 after completing the piezoelectric element bonding process S190.
此外,在压电元件接合工序S190中,在对全部的保持部件H接合了压电元件P的情况下,将分别接合有压电元件P的多个保持部件H从保持部件供给位置Sh输送至保持部件待机位置Wh。此外,对于被输送的多个保持部件H,为了确认压电元件P的搭载状态而通过激光测量装置15获取与多个保持部件H的位置相关的信息I h。In addition, in the piezoelectric element bonding step S190, when the piezoelectric elements P are bonded to all the holding members H, the plurality of holding members H to which the piezoelectric elements P are bonded are transported from the holding member supply position Sh to Maintain component standby position Wh. Furthermore, in order to confirm the mounting state of the piezoelectric element P with respect to the transported plurality of holding members H, the laser measurement device 15 acquires information I h on the positions of the plurality of holding members H.
这样构成的压电振动器件制造装置1使得多个压电元件P在排列成维持彼此的相对距离的矩阵状的状态下被供给。同样地,使得多个保持部件H在排列成维持彼此的相对距离的矩阵状的状态下被供给。由此,压电振动器件制造装置1能够同时获取与被吸附头20吸附的多个压电元件P的位置相关的信息I p、以及与保持部件H的位置相关的信息I h。The piezoelectric vibration device manufacturing apparatus 1 configured in this way allows the plurality of piezoelectric elements P to be supplied in a matrix state in which the relative distance between them is maintained. Similarly, the plurality of holding members H are supplied in a matrix state in which the relative distances between them are maintained. Accordingly, the piezoelectric vibration device manufacturing apparatus 1 can simultaneously acquire the information I p on the positions of the plurality of piezoelectric elements P that are sucked by the suction head 20 and the information I h on the positions of the holding members H.
此外,压电振动器件制造装置1基于与被吸附头20吸附的多个压电元件P的每一个的位置相关的信息、以及与保持部件H的位置相关的信息I h,通过吸附头用水平移动机构21及吸附头用旋转移动机构26分别独立地单独调整多个吸附嘴28在X方向、Y方向及θ方向的位置。由此,多个吸附头20能够根据保持部件H的位置分别单独调整各自吸附的多个压电元件P的位置。由此,吸附头20能够在考虑保持部件H的形状的偏差的同时将压电元件P配置在保持部件H的凹部内。而且,多个吸附头20能够基于作为数值数据的与压电元件P的位置相关的信息I p以及与保持部件H的位置相关的信息I h单独调整吸附嘴28的位置,因此无需进行用于对位的临时放置等。Furthermore, the piezoelectric vibration device manufacturing apparatus 1 uses the suction head horizontal The moving mechanism 21 and the suction head rotation movement mechanism 26 independently adjust the positions of the plurality of suction nozzles 28 in the X direction, the Y direction, and the θ direction. Thereby, the plurality of suction heads 20 can individually adjust the positions of the plurality of piezoelectric elements P that are respectively suctioned based on the position of the holding member H. Thereby, the suction head 20 can arrange the piezoelectric element P in the recessed portion of the holding member H while taking into consideration the variation in the shape of the holding member H. Furthermore, the plurality of suction heads 20 can individually adjust the positions of the suction nozzles 28 based on the information I p on the position of the piezoelectric element P and the information I h on the position of the holding member H, which are numerical data. Therefore, there is no need to perform Temporary placement of alignment, etc.
此外,多个供给头30通过供给头用水平移动机构31及供给头用竖直移动机构34使供给接合材料的位置与保持部件H的位置相匹配而分别独立地单独进行调整。而且,多个供给头30能够通过获取作为数值数据的与保持部件H的位置相关的信息I h而单独调整供给装置36的位置,因此无需进行保持部件H的对位等。此外,激光测量装置15不仅分别测量向保持部件供给位置Sh供给的多个保持部件H的水平方向的位置,还分别测量竖直方向的位置。因此,能够根据保持部件H的竖直方向的位置而独立地单独调整分别配置在多个保持部件H的压电元件P的竖直方向的位置。因此,能够在不增加生产节拍的情况下将多个压电元件P在规定的位置以规定的朝向高精度地配置到多个保持部件H的凹部内。In addition, the plurality of supply heads 30 are adjusted independently by matching the position of the supply bonding material with the position of the holding member H by the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head. Furthermore, since the plurality of supply heads 30 can individually adjust the position of the supply device 36 by acquiring the information I h regarding the position of the holding member H as numerical data, there is no need to perform positioning of the holding member H or the like. In addition, the laser measuring device 15 individually measures not only the horizontal position but also the vertical position of the plurality of holding members H supplied to the holding member supply position Sh. Therefore, the vertical positions of the piezoelectric elements P respectively arranged in the plurality of holding members H can be independently adjusted based on the vertical positions of the holding members H. Therefore, the plurality of piezoelectric elements P can be arranged in the recessed portions of the plurality of holding members H at predetermined positions and in predetermined directions with high accuracy without increasing the production cycle time.
此外,压电振动器件的制造方法具有压电元件位置调整工序S180,基于与保持部件H的位置相关的信息I h、以及压电元件输送工序S160中在输送中获取的与压电元件P的位置相关的信息I p,分别独立地单独调整多个压电元件P的位置。照相机14同时拍摄由吸附头20的吸附嘴28吸附的压电元件P及吸附嘴28。因此,在与压电元件P的位置相关的信息Ip中,考虑了压电元件P相对于多个吸附嘴28的偏移。因而由此无需另外设置在压电元件输送工序S160之后通过临时放置压电元件P等而将压电元件P相对于吸附嘴28定位的工序。此外,接合材料供给位置调整工序S140基于作为数值数据的与保持部件H的位置相关的信息Ih单独调整接合材料的供给位置。因此,压电振动器件的制造方法无需对每个保持部件H进行单独的对位等。因此,能够在不增加生产节拍的情况下将多个压电元件P在规定的位置以规定的朝向分别配置到多个保持部件H的凹部内。In addition, the manufacturing method of the piezoelectric vibration device includes a piezoelectric element position adjustment step S180, which is based on the information I h related to the position of the holding member H and the piezoelectric element P acquired during transportation in the piezoelectric element transportation step S160. The position-related information I p independently adjusts the positions of the plurality of piezoelectric elements P. The camera 14 simultaneously captures the piezoelectric element P and the suction nozzle 28 sucked by the suction nozzle 28 of the suction head 20 . Therefore, in the information Ip related to the position of the piezoelectric element P, the offset of the piezoelectric element P with respect to the plurality of suction nozzles 28 is taken into account. Therefore, there is no need to provide a separate step of positioning the piezoelectric element P with respect to the suction nozzle 28 by temporarily placing the piezoelectric element P or the like after the piezoelectric element transport step S160 . In addition, the joining material supply position adjustment step S140 individually adjusts the supply position of the joining material based on the information Ih regarding the position of the holding member H which is numerical data. Therefore, the manufacturing method of the piezoelectric vibration device does not require separate positioning and the like for each holding member H. Therefore, the plurality of piezoelectric elements P can be arranged in the recessed portions of the plurality of holding members H at predetermined positions and in predetermined directions without increasing the production cycle time.
[实施方式2][Embodiment 2]
<压电振动器件制造装置的组合><Composition of Piezoelectric Vibration Device Manufacturing Equipment>
接下来,使用图13与图14对包括本发明的压电振动器件制造装置1的、作为实施方式2的压电振动器件制造线100的一部分进行说明。图13是示出包含压电振动器件制造装置1的压电振动器件制造线100的构成的俯视图。图14是示出包含压电振动器件制造装置1的压电振动器件制造线100的控制构成的框图。本实施方式中的压电振动器件制造线100的一部分是将压电元件P搭载至保持部件H的搭载部110。Next, a part of the piezoelectric vibration device manufacturing line 100 of Embodiment 2 including the piezoelectric vibration device manufacturing apparatus 1 of the present invention will be described using FIGS. 13 and 14 . FIG. 13 is a plan view showing the structure of the piezoelectric vibration device manufacturing line 100 including the piezoelectric vibration device manufacturing apparatus 1 . FIG. 14 is a block diagram showing the control structure of the piezoelectric vibration device manufacturing line 100 including the piezoelectric vibration device manufacturing apparatus 1 . A part of the piezoelectric vibration device manufacturing line 100 in this embodiment is the mounting portion 110 for mounting the piezoelectric element P on the holding member H.
如图13所示,搭载部110具有对收纳有多个压电元件P的托盘T、以薄片状排齐的多个保持部件H进行输送的输送装置与多个压电振动器件制造装置1。在本实施方式中,搭载部110由作为输送装置的机器人移动装置111、供给台112及输送用机器人113、与4台压电振动器件制造装置1构成。搭载部110由压电振动器件制造线100的线控制装置120(参照图14)控制。As shown in FIG. 13 , the mounting unit 110 includes a transport device that transports a tray T housing a plurality of piezoelectric elements P and a plurality of holding members H arranged in a sheet shape, and a plurality of piezoelectric vibration device manufacturing devices 1 . In this embodiment, the mounting unit 110 is composed of a robot moving device 111 as a conveying device, a supply table 112 and a conveying robot 113, and four piezoelectric vibration device manufacturing devices 1. The mounting part 110 is controlled by the line control device 120 (see FIG. 14 ) of the piezoelectric vibration device manufacturing line 100 .
机器人移动装置111及输送用机器人113将收纳有多个压电元件P的托盘T分别输送至4台压电振动器件制造装置1的压电元件供给装置10。此外,机器人移动装置111及输送用机器人113将以薄片状排齐的多个保持部件H分别输送至4台压电振动器件制造装置1的保持部件供给装置11。进而,机器人移动装置111及输送用机器人113从4台压电振动器件制造装置1的保持部件供给装置11回收接合有压电元件P的薄片状的保持部件H。The robot moving device 111 and the transport robot 113 transport the tray T containing the plurality of piezoelectric elements P to the piezoelectric element supply devices 10 of the four piezoelectric vibration device manufacturing apparatuses 1 respectively. In addition, the robot moving device 111 and the transport robot 113 transport the plurality of holding members H arranged in a sheet shape to the holding member supply devices 11 of the four piezoelectric vibration device manufacturing apparatuses 1 respectively. Furthermore, the robot moving device 111 and the transport robot 113 collect the sheet-shaped holding member H to which the piezoelectric element P is bonded from the holding member supply devices 11 of the four piezoelectric vibration device manufacturing apparatuses 1 .
机器人移动装置111是使输送用机器人113移动的装置。机器人输送装置例如是具有作为致动器的伺服电机与作为线性驱动机构的滚珠丝杠单元等的单轴的线性驱动单元。在机器人移动装置111的可动部装载有输送用机器人113。机器人移动装置111设置为将在Z方向上观察时使输送用机器人113移动的方向作为Y方向。因此,机器人移动装置111构成为能够使输送用机器人113移动至Y方向上的任意位置。The robot moving device 111 is a device that moves the transportation robot 113 . The robot transport device is, for example, a single-axis linear drive unit including a servo motor as an actuator and a ball screw unit as a linear drive mechanism. The transport robot 113 is mounted on the movable portion of the robot moving device 111 . The robot moving device 111 is provided so that the direction in which the transport robot 113 moves when viewed in the Z direction is defined as the Y direction. Therefore, the robot moving device 111 is configured to be able to move the transport robot 113 to any position in the Y direction.
供给台112为对收纳有多个压电元件P的托盘T及薄片状的保持部件H进行贮存的台。由未图示的上游工序的供给装置或作业者向供给台112供给收纳有压电元件P的托盘T及薄片状的保持部件H。供给台112配置在机器人移动装置111的端部。The supply table 112 is a table that stores the tray T storing the plurality of piezoelectric elements P and the sheet-shaped holding member H. The tray T accommodating the piezoelectric element P and the sheet-shaped holding member H are supplied to the supply table 112 by a supply device or an operator in an upstream process (not shown). The supply table 112 is arranged at an end of the robot moving device 111 .
输送用机器人113将收纳有压电元件P的托盘T供给至压电振动器件制造装置1的压电元件供给装置10。此外,输送用机器人113将薄片状的保持部件H供给至压电振动器件制造装置1的保持部件供给装置11。输送用机器人113例如是具有2根臂的双臂的水平多关节型机器人(SCARA型机器人)。输送用机器人113搭载于机器人移动装置111的可动部。因此,输送用机器人113构成为在Z方向上观察时能够通过机器人移动装置111移动至Y方向的任意位置。此外,输送用机器人113构成为在沿竖直方向观察时能够通过各个臂使托盘T及薄片状的保持部件H移动至与Y方向(利用机器人移动装置111进行移动的方向)垂直的X方向上的一侧(X+方向侧)及X方向上的另一侧(X-方向侧)。The transport robot 113 supplies the tray T containing the piezoelectric element P to the piezoelectric element supply device 10 of the piezoelectric vibration device manufacturing apparatus 1 . Furthermore, the transport robot 113 supplies the sheet-shaped holding member H to the holding member supply device 11 of the piezoelectric vibration device manufacturing apparatus 1 . The transport robot 113 is, for example, a double-armed horizontal articulated robot (SCARA type robot) having two arms. The transport robot 113 is mounted on the movable part of the robot moving device 111 . Therefore, the transport robot 113 is configured to be movable to any position in the Y direction by the robot moving device 111 when viewed in the Z direction. In addition, when viewed in the vertical direction, the transport robot 113 is configured to move the tray T and the sheet-like holding member H to the X direction perpendicular to the Y direction (the direction of movement by the robot moving device 111 ) with each arm. one side (X+ direction side) and the other side in the X direction (X- direction side).
4台压电振动器件制造装置1分别独立地使压电元件P与保持部件H接合。沿竖直方向观察时,4台压电振动器件制造装置1中的2台压电振动器件制造装置1配置在机器人移动装置111的一侧。此外,2台压电振动器件制造装置1在Y方向上排列配置2台。此时,2台压电振动器件制造装置1以吸附头移动装置12的移动方向(Y方向)与机器人移动装置111的移动方向平行的方式配置。进而,2台压电振动器件制造装置1以压电元件供给装置10中的压电元件待机位置Wp及保持部件供给装置11中的保持部件待机位置Wh位于机器人移动装置111侧且位于输送用机器人113的可动范围内的方式配置。Each of the four piezoelectric vibration device manufacturing apparatuses 1 independently joins the piezoelectric element P and the holding member H. When viewed in the vertical direction, two of the four piezoelectric vibration device manufacturing devices 1 are arranged on one side of the robot moving device 111 . In addition, two piezoelectric vibration device manufacturing apparatuses 1 are arranged side by side in the Y direction. At this time, the two piezoelectric vibration device manufacturing apparatuses 1 are arranged so that the moving direction (Y direction) of the suction head moving device 12 is parallel to the moving direction of the robot moving device 111 . Furthermore, the two piezoelectric vibration device manufacturing apparatuses 1 are positioned so that the piezoelectric element standby position Wp in the piezoelectric element supply device 10 and the holding member standby position Wh in the holding member supply device 11 are located on the robot moving device 111 side and are located on the transport robot. 113 ways to configure within the movable range.
沿竖直方向观察时,4台压电振动器件制造装置1中的另外2台压电振动器件制造装置1配置在机器人移动装置111的另一侧。此外,2台压电振动器件制造装置1在Y方向上排列配置2台。此时,2台压电振动器件制造装置1以吸附头移动装置12的移动方向(Y方向)与机器人移动装置111的移动方向平行的方式配置。进而,2台压电振动器件制造装置1以压电元件供给装置10中的压电元件待机位置Wp及保持部件供给装置11中的保持部件待机位置Wh位于机器人移动装置111侧且位于输送用机器人113的可动范围内的方式配置。When viewed in the vertical direction, the other two piezoelectric vibration device manufacturing devices 1 among the four piezoelectric vibration device manufacturing devices 1 are arranged on the other side of the robot moving device 111 . In addition, two piezoelectric vibration device manufacturing apparatuses 1 are arranged side by side in the Y direction. At this time, the two piezoelectric vibration device manufacturing apparatuses 1 are arranged so that the moving direction (Y direction) of the suction head moving device 12 is parallel to the moving direction of the robot moving device 111 . Furthermore, the two piezoelectric vibration device manufacturing apparatuses 1 are positioned so that the piezoelectric element standby position Wp in the piezoelectric element supply device 10 and the holding member standby position Wh in the holding member supply device 11 are located on the robot moving device 111 side and are located on the transport robot. 113 ways to configure within the movable range.
这样构成的搭载部110能够通过输送用机器人113将贮存在供给台112的托盘T分别供给至4台压电振动器件制造装置1的压电元件供给装置10中的压电元件待机位置Wp。此外,搭载部110能够通过输送用机器人113将贮存在供给台112的薄片状的保持部件H供给至4台压电振动器件制造装置1的保持部件供给装置11中的保持部件待机位置Wh。进而,搭载部110能够通过输送用机器人113从4台压电振动器件制造装置1的保持部件供给装置11中的保持部件待机位置Wh回收分别收纳有压电元件P的薄片状的保持部件H。搭载部110构成为能够将由输送用机器人113回收的薄片状的保持部件H供给至下游侧的未图示的接合剂固化炉。The loading unit 110 configured in this way can supply the trays T stored on the supply table 112 to the piezoelectric element waiting positions Wp in the piezoelectric element supply devices 10 of the four piezoelectric vibration device manufacturing apparatuses 1 via the transport robot 113 . Furthermore, the mounting unit 110 can supply the sheet-like holding members H stored in the supply table 112 to the holding member waiting positions Wh in the holding member supply devices 11 of the four piezoelectric vibration device manufacturing apparatuses 1 via the transport robot 113 . Furthermore, the mounting unit 110 can use the transport robot 113 to collect the sheet-shaped holding members H in which the piezoelectric elements P are respectively stored from the holding member standby positions Wh in the holding member supply devices 11 of the four piezoelectric vibration device manufacturing apparatuses 1 . The mounting unit 110 is configured to be able to supply the sheet-shaped holding member H collected by the transport robot 113 to an adhesive curing furnace (not shown) on the downstream side.
如图13与图14所示,当从压电振动器件制造线100的线控制装置120输入与生产开始相关的控制信号时,搭载部110的4台压电振动器件制造装置1中的至少1台开始压电振动器件的制造。另外,线控制装置120基于压电元件器件的生产量来决定运转的压电振动器件制造装置1的台数。As shown in FIGS. 13 and 14 , when a control signal related to the start of production is input from the line control device 120 of the piezoelectric vibration device manufacturing line 100 , at least one of the four piezoelectric vibration device manufacturing devices 1 in the mounting unit 110 Taiwan started manufacturing piezoelectric vibration devices. In addition, the line control device 120 determines the number of operating piezoelectric vibration device manufacturing apparatuses 1 based on the production volume of piezoelectric element devices.
例如在需要供给压电元件P的情况下,运转中的压电振动器件制造装置1对线控制装置120输出压电元件P的供给信号。线控制装置120在获取所述压电元件P的供给信号时,对输送装置输出供给压电元件P的控制信号。机器人移动装置111及输送用机器人113将收纳有多个压电元件P的托盘T从供给台112供给至压电振动器件制造装置1的压电元件供给装置10中的压电元件待机位置Wp。For example, when it is necessary to supply the piezoelectric element P, the operating piezoelectric vibration device manufacturing apparatus 1 outputs a supply signal of the piezoelectric element P to the line control device 120 . When acquiring the supply signal of the piezoelectric element P, the line control device 120 outputs a control signal for supplying the piezoelectric element P to the conveying device. The robot moving device 111 and the transport robot 113 supply the tray T containing the plurality of piezoelectric elements P from the supply table 112 to the piezoelectric element waiting position Wp in the piezoelectric element supply device 10 of the piezoelectric vibration device manufacturing apparatus 1 .
例如在需要排出收纳有压电元件P的托盘T的情况下,运转中的压电振动器件制造装置1对线控制装置120输出排出收纳有压电元件P的托盘T的信号。线控制装置120在获取排出收纳有压电元件P的托盘T的信号时,对机器人移动装置111及输送用机器人113输出使收纳有压电元件P的托盘T排出的控制信号。机器人移动装置111及输送用机器人113从压电振动器件制造装置1的保持部件供给装置11中的保持部件待机位置Wh回收收纳有压电元件P的托盘T,并供给至未图示的接合剂固化炉。For example, when it is necessary to eject the tray T containing the piezoelectric element P, the operating piezoelectric vibration device manufacturing apparatus 1 outputs a signal to eject the tray T containing the piezoelectric element P to the line control device 120 . When acquiring a signal to eject the tray T containing the piezoelectric element P, the line control device 120 outputs a control signal to the robot moving device 111 and the transport robot 113 to eject the pallet T containing the piezoelectric element P. The robot moving device 111 and the transport robot 113 collect the tray T containing the piezoelectric element P from the holding member standby position Wh in the holding member supply device 11 of the piezoelectric vibration device manufacturing apparatus 1, and supply it to a bonding agent (not shown). Curing oven.
如此,压电振动器件制造线100通过组合多个压电振动器件制造装置1,能够灵活地应对压电振动器件的生产量。In this way, the piezoelectric vibration device manufacturing line 100 can flexibly cope with the production volume of piezoelectric vibration devices by combining a plurality of piezoelectric vibration device manufacturing devices 1 .
[其它实施方式][Other embodiments]
另外,在上述实施方式中,压电振动器件制造装置1具有4个吸附头20及4个供给头30。然而,压电振动器件制造装置1只要分别具有多个吸附头20及供给头30即可。In addition, in the above-described embodiment, the piezoelectric vibration device manufacturing apparatus 1 includes four suction heads 20 and four supply heads 30 . However, the piezoelectric vibration device manufacturing apparatus 1 only needs to have a plurality of suction heads 20 and supply heads 30 respectively.
此外,在上述实施方式中,多个供给头30也可以是能够同时调整各个供给装置36的位置的构成。此外,多个吸附头20也可以是能够同时调整各个吸附嘴28的位置的构成。由此,无论吸附头20及供给头30的数量有多少,均可抑制为了调整多个吸附头20及多个供给头30的位置所需的时间。Furthermore, in the above-described embodiment, the plurality of supply heads 30 may be configured so that the positions of the respective supply devices 36 can be adjusted simultaneously. In addition, the plurality of suction heads 20 may be configured so that the positions of the respective suction nozzles 28 can be adjusted simultaneously. Accordingly, regardless of the number of suction heads 20 and supply heads 30 , the time required to adjust the positions of the plurality of suction heads 20 and the plurality of supply heads 30 can be suppressed.
此外,在上述实施方式中,压电振动器件制造装置1根据作为压电元件位置测量装置的照相机14拍摄到的图像来测量压电元件P相对于吸附头20的位置。然而,压电元件位置测量装置只要是能够测量被吸附嘴吸附的压电元件的位置的装置即可。压电元件位置测量装置例如也可以是激光测量装置等。Furthermore, in the above-described embodiment, the piezoelectric vibration device manufacturing apparatus 1 measures the position of the piezoelectric element P relative to the suction head 20 based on the image captured by the camera 14 as the piezoelectric element position measuring device. However, the piezoelectric element position measuring device only needs to be a device capable of measuring the position of the piezoelectric element adsorbed by the adsorption nozzle. The piezoelectric element position measuring device may be, for example, a laser measuring device.
此外,在上述实施方式中,照相机14配置在架台2上。然而,照相机也可以搭载于吸附头。Furthermore, in the above-described embodiment, the camera 14 is arranged on the gantry 2 . However, the camera may also be mounted on the suction head.
此外,在上述实施方式中,压电振动器件制造装置1根据作为保持部件位置测量装置的激光测量装置15测量出的测量值来计算多个保持部件H的位置。然而,保持部件位置测量装置只要是能够测量多个保持部件的形状的装置即可。保持部件位置测量装置也可以是照相机等。Furthermore, in the above-described embodiment, the piezoelectric vibration device manufacturing apparatus 1 calculates the positions of the plurality of holding members H based on the measurement values measured by the laser measuring device 15 as the holding member position measuring device. However, the holding member position measuring device only needs to be a device capable of measuring the shapes of a plurality of holding members. The holding member position measuring device may be a camera or the like.
此外,在上述实施方式中,吸附头移动装置12由单轴的线性驱动单元构成。然而,吸附头移动装置只要是能够使吸附头从压电元件供给位置移动至保持部件供给位置的装置即可。吸附头移动装置例如也可以是水平多关节机器人或垂直多关节机器人。关于压电元件供给装置及保持部件供给装置也同样如此。In addition, in the above-described embodiment, the suction head moving device 12 is composed of a single-axis linear drive unit. However, the suction head moving device only needs to be a device capable of moving the suction head from the piezoelectric element supply position to the holding member supply position. The suction head moving device may be, for example, a horizontal multi-joint robot or a vertical multi-joint robot. The same applies to the piezoelectric element supply device and the holding member supply device.
此外,在上述实施方式中,压电振动器件制造装置1通过1个保持部件供给装置11将多个保持部件H供给至保持部件供给位置Sh。然而,压电振动器件制造装置也可以具有多个保持部件供给装置。压电振动器件制造装置通过具有多个保持部件供给装置,能够在通过一个保持部件供给装置排出完成了压电元件的配置的多个保持部件的过程中,将压电元件配置在通过其它保持部件供给装置供给的多个保持部件。Furthermore, in the above-described embodiment, the piezoelectric vibration device manufacturing apparatus 1 supplies a plurality of holding members H to the holding member supply position Sh through one holding member supply device 11 . However, the piezoelectric vibration device manufacturing apparatus may have a plurality of holding member supply devices. By having a plurality of holding member supply devices, the piezoelectric vibration device manufacturing apparatus can arrange the piezoelectric elements on other holding members while discharging the plurality of holding members that have completed the arrangement of the piezoelectric elements through one holding member supply device. A plurality of holding components supplied by a supply device.
此外,在上述实施方式中,在托盘T具有用于收纳压电元件P的凹部C。然而,托盘T只要能够将多个压电元件在配置成矩阵状的状态下进行供给即可。Furthermore, in the above-described embodiment, the tray T has the recessed portion C for accommodating the piezoelectric element P. However, the tray T only needs to be capable of supplying a plurality of piezoelectric elements arranged in a matrix.
此外,在上述实施方式中,向压电振动器件制造装置1供给的多个保持部件H以薄片状连结。然而,只要能够将多个保持部件以配置成矩阵状的状态进行供给即可。多个保持部件例如也可以分别收纳于以矩阵状配置有多个凹部的托盘。Furthermore, in the above-described embodiment, the plurality of holding members H supplied to the piezoelectric vibration device manufacturing apparatus 1 are connected in a sheet shape. However, it suffices as long as the plurality of holding members can be supplied in a matrix-like state. For example, each of the plurality of holding members may be accommodated in a tray in which a plurality of recessed portions are arranged in a matrix.
此外,在上述实施方式中,压电元件供给装置10、保持部件供给装置11、吸附头移动装置12、供给头移动装置13、吸附头20的吸附头用水平移动机构21、吸附头用竖直移动机构24及吸附头用旋转移动机构26、供给头30的供给头用水平移动机构31及供给头用竖直移动机构34是将伺服电机作为致动器的单轴的线性驱动单元,但并不限定于此。压电元件供给装置10、保持部件供给装置11、吸附头移动装置12、供给头移动装置13、吸附头20的移动机构及供给头30的移动机构只要是线性电机等能够控制移动量的构成即可。In addition, in the above-described embodiment, the piezoelectric element supply device 10, the holding member supply device 11, the suction head moving device 12, the supply head moving device 13, the suction head horizontal movement mechanism 21 of the suction head 20, the suction head vertical movement mechanism 20, and the suction head vertical movement mechanism 21. The moving mechanism 24 and the rotational movement mechanism 26 for the suction head, the horizontal movement mechanism 31 for the supply head and the vertical movement mechanism 34 for the supply head 30 are single-axis linear drive units using a servo motor as an actuator, but they are not It is not limited to this. The piezoelectric element supply device 10 , the holding member supply device 11 , the suction head moving device 12 , the supply head moving device 13 , the moving mechanism of the suction head 20 and the moving mechanism of the supply head 30 are configured as long as they can control the movement amount such as a linear motor. Can.
此外,在上述实施方式中,激光测量装置15构成为能够以与各个保持部件H的水平方向上的位置及旋转程度相匹配的方式旋转及在水平方向上移动。然而,在保持部件相对于保持部件供给装置以高精度配置的情况下,激光测量装置也可以构成为仅能够在Y方向上移动。在该情况下,保持部件可通过保持部件供给装置在X方向上移动。因此,激光测量装置能够测量薄片状的保持部件的形状。激光测量装置构成为能够仅在Y方向上移动,由此能够抑制可动部分的晃动、位置偏移等,因此能够更高精度地进行测量。或者也可以构成为将激光测量装置固定,仅保持部件能够通过保持部件供给装置在X方向及Y方向上移动。Furthermore, in the above-described embodiment, the laser measuring device 15 is configured to be able to rotate and move in the horizontal direction in accordance with the position and degree of rotation of each holding member H in the horizontal direction. However, when the holding member is arranged with high precision relative to the holding member supply device, the laser measuring device may be configured to be movable only in the Y direction. In this case, the holding member can be moved in the X direction by the holding member supply device. Therefore, the laser measuring device can measure the shape of the sheet-shaped holding member. The laser measuring device is configured to be movable only in the Y direction, thereby suppressing shaking, positional deviation, etc. of the movable part, so that measurement can be performed with higher accuracy. Alternatively, the laser measuring device may be fixed and only the holding member may be moved in the X direction and the Y direction by the holding member supply device.
此外,在上述实施方式中,保持部件H是具有能够配置压电元件P的凹部的壳体。保持部件H在凹部内配置压电元件P。然而,保持部件也可以是不具有能够配置压电元件的凹部的平板状部件。所述保持部件在平板状部件的平面上配置压电元件。在该情况下,保持部件由具有凹部的盖部件(拉深盖结构)覆盖。Furthermore, in the above-described embodiment, the holding member H is a case having a recessed portion in which the piezoelectric element P can be arranged. The holding member H arranges the piezoelectric element P in the recess. However, the holding member may be a flat member without a recess in which the piezoelectric element can be arranged. The holding member arranges the piezoelectric element on the plane of the flat member. In this case, the holding member is covered with a cover member (drawn cover structure) having a recessed portion.
此外,在上述实施方式2中,搭载部110具有4台压电振动器件制造装置1。然而,搭载部也可以具有1台以上3台以下的压电振动器件制造装置。此外,搭载部也可以具有5台以上的压电振动器件制造装置。Furthermore, in the above-mentioned Embodiment 2, the mounting unit 110 includes four piezoelectric vibration device manufacturing apparatuses 1 . However, the mounting unit may include one or more and three or less piezoelectric vibration device manufacturing devices. In addition, the mounting unit may include five or more piezoelectric vibration device manufacturing devices.
以上,对本发明的实施方式进行了说明,但上述实施方式仅为用于实施本发明的例示。因此,并不限定于上述实施方式而能够在不脱离其主旨的范围内将上述实施方式适当变形进行实施。The embodiments of the present invention have been described above, but the above-described embodiments are only examples for implementing the present invention. Therefore, the above-described embodiment is not limited to the above-described embodiment, and the above-described embodiment can be appropriately modified and implemented within a range that does not deviate from the gist of the invention.
附图标记说明Explanation of reference signs
1压电振动器件制造装置1 Piezoelectric vibration device manufacturing equipment
2架台2 racks
10压电元件供给装置10 Piezoelectric element supply device
10a托盘载置部10a Pallet placement section
11保持部件供给装置11Hold parts supply device
11a保持部件载置部11a Holding component placement portion
12吸附头移动装置12 adsorption head moving device
12a吸附头载置部12a suction head placement part
13供给头移动装置13 Supply head moving device
13a供给头载置部13a Supply head mounting part
14照相机14 cameras
15激光测量装置15laser measuring device
16控制装置16 control devices
20吸附头20 adsorption heads
21吸附头用水平移动机构21 Horizontal moving mechanism for adsorption head
22吸附头用第1移动部件22. First moving part for suction head
23吸附头用第2移动部件23Second moving part for suction head
24吸附头用竖直移动机构24 Vertical moving mechanism for adsorption head
25吸附头用第3移动部件25Third moving part for suction head
26吸附头用旋转移动机构26 Rotary moving mechanism for suction head
27吸附头用第4移动部件27The fourth moving part for suction head
28吸附嘴28 suction mouth
30供给头30 supply heads
31供给头用水平移动机构31 Horizontal moving mechanism for supply head
32供给头用第1移动部件32 First moving part for supply head
33供给头用第2移动部件33 Second moving part for supply head
34供给头用竖直移动机构34 vertical moving mechanism for supply head
35供给头用第3移动部件35. Third moving part for supply head
36供给装置36 supply device
36a排出嘴36a discharge nozzle
36b冷却装置36b cooling device
36c接触传感器36c contact sensor
100压电振动器件制造线100 piezoelectric vibration device manufacturing line
110搭载部110 mounting part
111机器人移动装置111 Robot Mobile Device
112供给台112 supply station
113输送用机器人113Conveying robot
120线控制装置120 line control device
P压电元件P piezoelectric element
P1第1压电元件P1 first piezoelectric element
P2第2压电元件P2 second piezoelectric element
P3第3压电元件P3 third piezoelectric element
P4第4压电元件P4 4th piezoelectric element
H保持部件H holding parts
H1第1保持部件H1 first holding part
H2第2保持部件H2 second holding member
H3第3保持部件H3 third holding component
H4第4保持部件H4 4th holding part
I p与压电元件的位置相关的信息I p information related to the position of the piezoelectric element
I h与保持部件的位置相关的信息I h Information related to the position of the holding component
C凹部。C concavity.
Claims (12)
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JP2021-107836 | 2021-06-29 | ||
PCT/JP2022/025115 WO2023276850A1 (en) | 2021-06-29 | 2022-06-23 | Piezoelectric vibration device manufacturing apparatus and piezoelectric vibration device manufacturing method |
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CN116964932A true CN116964932A (en) | 2023-10-27 |
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JP (1) | JP7602308B2 (en) |
CN (1) | CN116964932A (en) |
TW (1) | TWI823447B (en) |
WO (1) | WO2023276850A1 (en) |
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JP5184142B2 (en) * | 2008-02-26 | 2013-04-17 | セイコーインスツル株式会社 | Piezoelectric vibrating piece, piezoelectric vibrator, oscillator, electronic device, radio timepiece, and method of manufacturing piezoelectric vibrating piece |
JP5654745B2 (en) * | 2009-11-30 | 2015-01-14 | 京セラクリスタルデバイス株式会社 | Piezoelectric vibration element mounting device |
JP2012099560A (en) * | 2010-10-29 | 2012-05-24 | Kyocera Kinseki Corp | Element component mounting apparatus |
JP5845546B1 (en) * | 2014-10-31 | 2016-01-20 | アキム株式会社 | Conveying apparatus, assembling apparatus and assembling method |
JP6502666B2 (en) * | 2014-12-26 | 2019-04-17 | 京セラ株式会社 | Piezoelectric device and method of manufacturing the same |
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- 2022-06-23 CN CN202280019601.XA patent/CN116964932A/en active Pending
- 2022-06-23 JP JP2023531879A patent/JP7602308B2/en active Active
- 2022-06-23 WO PCT/JP2022/025115 patent/WO2023276850A1/en active Application Filing
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JPWO2023276850A1 (en) | 2023-01-05 |
WO2023276850A1 (en) | 2023-01-05 |
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