CN116909185A - Micro-vibration active control system and method based on pneumatic drive - Google Patents
Micro-vibration active control system and method based on pneumatic drive Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于土木工程的振动控制技术领域,具体涉及一种基于气压驱动的微振动主动控制系统及方法。The invention belongs to the technical field of vibration control in civil engineering, and specifically relates to an active micro-vibration control system and method based on air pressure drive.
背景技术Background technique
电子厂房内的生产设备精密,常用于制造和检测亚微米级的工艺产品,经常要求设备结构有高标准的防微振,对于微振动则需要十分精细的控制,结构振动主动控制技术是一类能控制结构微振动响应的有效手段。所谓的结构振动控制是指通过某种方法使结构的动力响应控制在工程所容许的范围内。现有的结构振动主动控制的类型比较多,目前最典型的有主动调谐质量阻尼器AMD和主动拉索系统ATS。主动调谐质量阻尼器一般安装在建筑物的顶层,当安装有主动调谐质量阻尼器的结构受到地震荷载或强风荷载时,结构产生相应的动力响应,AMD的传感器实时监测到结构的反应(包括位移、速度或加速度),并根据卡提闭环控制理论,计算机将接受传感器的信息并通过计算得到实时的控制力,接着AMD系统的驱动器驱动质量块,使质量块产生运动,质量块的惯性力大小等于控制系统对结构施加的控制力,质量块的惯性力的方向与结构运动的方向相反,质量块通过弹簧、阻尼器以及驱动器作用在结构上,从而衰减和控制结构在地震荷载作用下的动力响应,与无控制结构相比,AMD可以减少地震反应的50%~80%,效果相当显著。主动拉索系统ATS的工作原理与主动调谐质量阻尼器AMD的工作原理类似,都是通过计算机将实时监测到的结构反应,计算得到实际的控制力,然后驱动器将控制力通过主动拉索作用到结构上,从而降低结构的动力响应。主动控制技术在使用的过程中,需要外部能源的输入,并且要保证在受到动力荷载时,外部能源不能断掉。The production equipment in electronic factories is sophisticated and is often used to manufacture and test sub-micron process products. The equipment structure is often required to have high standards of anti-microvibration. Micro-vibration requires very fine control. Structural vibration active control technology is a kind of An effective means to control the micro-vibration response of structures. The so-called structural vibration control refers to using some method to control the dynamic response of the structure within the allowable range of the project. There are many types of active structural vibration control. Currently, the most typical ones include active tuned mass damper AMD and active cable system ATS. Active tuned mass dampers are generally installed on the top floor of a building. When a structure equipped with active tuned mass dampers is subjected to seismic loads or strong wind loads, the structure will produce corresponding dynamic responses, and AMD's sensors will monitor the structure's response (including displacement) in real time. , speed or acceleration), and according to Kati's closed-loop control theory, the computer will receive the information from the sensor and obtain the real-time control force through calculation. Then the driver of the AMD system drives the mass block to make the mass block move, and the inertial force of the mass block is It is equal to the control force exerted by the control system on the structure. The direction of the inertial force of the mass block is opposite to the direction of the movement of the structure. The mass block acts on the structure through springs, dampers and actuators, thereby attenuating and controlling the dynamic force of the structure under the action of earthquake loads. Compared with the uncontrolled structure, AMD can reduce the seismic response by 50% to 80%, and the effect is quite significant. The working principle of the active cable system ATS is similar to that of the active tuned mass damper AMD. The real-time structural response is monitored by the computer and the actual control force is calculated. The driver then applies the control force to the active cable through the active cable. structurally, thus reducing the dynamic response of the structure. During the use of active control technology, the input of external energy is required, and it is necessary to ensure that the external energy cannot be cut off when subjected to dynamic loads.
目前常见的结构振动主动控制技术为液压驱动和电磁驱动控制技术,其控制指令通过控制油压或电流大小,达到所需控制力的效果;其控制效果较显著,稳定性比被动控制技术高。因此,受到广大土木工程研究人员的重视。Currently, the common structural vibration active control technologies are hydraulic drive and electromagnetic drive control technologies. The control instructions control the oil pressure or current to achieve the required control force effect. The control effect is more significant and the stability is higher than the passive control technology. Therefore, it has attracted the attention of the majority of civil engineering researchers.
然而,目前常见的液压驱动或电磁驱动主动控制技术仍存在许多不足:首先,由于充填油状液体的黏性较大,电磁感应具有相位差,使得液压驱动与电磁驱动主动控制技术具有明显的时滞现象,在实际工作中可能失效;其次,液压驱动与电磁驱动控制技术耗能大,运营消耗大;最后,液压驱动技术所充填的液体可能对环境造成污染,电磁驱动设备成本消耗大。However, the current common hydraulic drive or electromagnetic drive active control technologies still have many shortcomings: First, due to the high viscosity of the filled oily liquid, the electromagnetic induction has a phase difference, which causes a significant time lag between hydraulic drive and electromagnetic drive active control technologies. phenomenon may fail in actual work; secondly, hydraulic drive and electromagnetic drive control technology consumes a lot of energy and operation; finally, the liquid filled in hydraulic drive technology may cause pollution to the environment, and the cost of electromagnetic drive equipment is high.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提出一种基于气压驱动的微振动主动控制系统及方法,用于解决现有微振动主动控制装置采用液压驱动或电磁驱动存在控制精度低,耗能大的问题。The purpose of the present invention is to overcome the shortcomings of the existing technology and propose a micro-vibration active control system and method based on air pressure drive to solve the problem of low control accuracy and energy consumption of existing micro-vibration active control devices using hydraulic drive or electromagnetic drive. Big question.
第一方面,本发明提供一种基于气压驱动的微振动主动控制系统,包括:吸振器、监测子系统、反馈子系统以及控制子系统;所述吸振器包括气缸、气源和质量块;所述气缸内设置有活塞,所述活塞将气缸的内部空腔分隔为两个腔体;所述气源与所述气缸的两个腔体分别连通,用于两个腔体的充气或抽气;所述质量块与所述活塞同步运动;所述监测子系统用于实时监测结构的速度,并将其转化为电信号;所述反馈子系统基于所述电信号,计算质量块所需的目标控制力和所述气缸的两个腔体所需的目标压差;所述控制子系统用于根据所述目标压差,控制所述气源对两个腔体充气或抽气,使所述气缸的两个腔体的实际压差达到所述目标压差,以获得所需的目标控制力施加于所述质量块。In a first aspect, the present invention provides a micro-vibration active control system based on air pressure drive, including: a vibration absorber, a monitoring subsystem, a feedback subsystem and a control subsystem; the vibration absorber includes a cylinder, an air source and a mass block; A piston is provided in the cylinder, and the piston divides the internal cavity of the cylinder into two cavities; the air source is connected to the two cavities of the cylinder respectively, and is used for inflating or pumping the two cavities. ; The mass block moves synchronously with the piston; the monitoring subsystem is used to monitor the speed of the structure in real time and convert it into an electrical signal; the feedback subsystem calculates the required weight of the mass block based on the electrical signal The target control force and the target pressure difference required by the two cavities of the cylinder; the control subsystem is used to control the air source to inflate or pump the two cavities according to the target pressure difference, so that the The actual pressure difference between the two cavities of the cylinder reaches the target pressure difference to obtain the required target control force applied to the mass block.
进一步地,所述监测子系统包括速度传感器和数据转化器,所述速度传感器用于获取结构振动的速度,所述数据转化器用于将所述速度转变为电信号。Further, the monitoring subsystem includes a speed sensor and a data converter, the speed sensor is used to obtain the speed of structural vibration, and the data converter is used to convert the speed into an electrical signal.
进一步地,所述反馈子系统包括单片机,所述单片机基于所述电信号,计算质量块所需的目标控制力:Further, the feedback subsystem includes a microcontroller, which calculates the target control force required for the mass block based on the electrical signal:
Fk=-n·cvF k =-n·cv
式中,Fk为目标控制力,n为控制系数,c为结构阻尼,v为速度传感器所监测某一时刻的结构振动的速度;In the formula, F k is the target control force, n is the control coefficient, c is the structural damping, and v is the speed of structural vibration monitored by the speed sensor at a certain moment;
所述单片机计算同一时刻下,吸振器的质量块的附加加速度:The microcontroller calculates the additional acceleration of the mass block of the vibration absorber at the same time:
Δa=Fk/m=-n·2ξωv/μΔa=F k /m=-n·2ξωv/μ
式中,Δa为质量块的附加加速度,m为质量块的质量,ξ为结构阻尼比,ω为结构自振频率,μ为质量比;In the formula, Δa is the additional acceleration of the mass block, m is the mass of the mass block, ξ is the structural damping ratio, ω is the natural vibration frequency of the structure, and μ is the mass ratio;
所述单片机基于所述质量块的附加加速度,计算出气缸的两个腔体所需的目标压差:The microcontroller calculates the target pressure difference required for the two cavities of the cylinder based on the additional acceleration of the mass block:
ΔP=mΔa/S=-n·2mξωv/μSΔP=mΔa/S=-n·2mξωv/μS
式中,ΔP为气缸的两个腔体所需的目标压差,Δa为质量块的附加加速度,m为质量块的质量,S为活塞的截面面积。In the formula, ΔP is the target pressure difference required between the two cavities of the cylinder, Δa is the additional acceleration of the mass block, m is the mass of the mass block, and S is the cross-sectional area of the piston.
进一步地,所述吸振器还包括连通于气源与气缸之间的电子比例阀;所述控制子系统控制所述电子比例阀的阀门开度以实现所述气源对两个腔体充气或抽气。Further, the vibration absorber further includes an electronic proportional valve connected between the air source and the cylinder; the control subsystem controls the valve opening of the electronic proportional valve to realize the air source inflating the two cavities or Pump.
进一步地,所述气缸设置有气压计;所述气压计用于实时监测气缸的两个腔体的实时压差;所述控制子系统调节所述电子比例阀的阀门开度以调节所述实时压差为所述目标压差。Further, the cylinder is equipped with a barometer; the barometer is used to monitor the real-time pressure difference between the two cavities of the cylinder; the control subsystem adjusts the valve opening of the electronic proportional valve to adjust the real-time pressure difference. The pressure difference is the target pressure difference.
进一步地,所述活塞的内部设置有磁吸装置,所述磁吸装置用于吸附所述质量块。Further, a magnetic attraction device is provided inside the piston, and the magnetic attraction device is used to absorb the mass block.
进一步地,所述气缸的外部设置有滑轨,所述质量块设置于所述滑轨;所述滑轨的长度方向与所述活塞的运动方向平行。Further, a slide rail is provided outside the cylinder, and the mass block is provided on the slide rail; the length direction of the slide rail is parallel to the movement direction of the piston.
进一步地,所述气缸的两侧设置有连接件,所述连接件连接所述气缸和所述结构,用于传递结构的振动能量。Further, connectors are provided on both sides of the cylinder, and the connectors connect the cylinder and the structure and are used to transmit vibration energy of the structure.
第二方面,本发明还提出一种基于气压驱动的微振动主动控制系统的控制方法,包括以下步骤:In a second aspect, the present invention also proposes a control method for a micro-vibration active control system driven by air pressure, which includes the following steps:
利用监测子系统实时监测结构的速度,并将其转化为电信号;Utilize the monitoring subsystem to monitor the speed of the structure in real time and convert it into electrical signals;
利用反馈子系统基于所述电信号,计算质量块所需的目标控制力和所述气缸的两个腔体所需的目标压差;Using a feedback subsystem to calculate the target control force required by the mass and the target pressure difference required by the two cavities of the cylinder based on the electrical signal;
利用所述控制子系统根据所述目标压差,控制所述气源对两个腔体充气或抽气,使所述气缸的两个腔体的实际压差达到所述目标压差,以获得所需的目标控制力施加于所述质量块。The control subsystem is used to control the air source to inflate or pump air into the two cavities according to the target pressure difference, so that the actual pressure difference between the two cavities of the cylinder reaches the target pressure difference to obtain The desired target control force is applied to the mass.
进一步地,所述利用反馈子系统基于所述电信号,计算质量块所需的目标控制力和所述气缸的两个腔体所需的目标压差的步骤包括:Further, the step of using the feedback subsystem to calculate the target control force required by the mass block and the target pressure difference required by the two cavities of the cylinder based on the electrical signal includes:
利用所述反馈子系统的单片机基于所述电信号,计算质量块所需的目标控制力:The microcontroller using the feedback subsystem calculates the target control force required for the mass block based on the electrical signal:
Fk=-n·cvF k =-n·cv
式中,Fk为目标控制力,n为控制系数,c为结构阻尼,v为速度传感器所监测某一时刻的结构振动的速度;In the formula, F k is the target control force, n is the control coefficient, c is the structural damping, and v is the speed of structural vibration monitored by the speed sensor at a certain moment;
利用所述单片机计算同一时刻下,吸振器的质量块的附加加速度:Use the microcontroller to calculate the additional acceleration of the mass block of the vibration absorber at the same time:
Δa=Fk/m=-n·2ξωv/μΔa=F k /m=-n·2ξωv/μ
式中,Δa为质量块的附加加速度,m为质量块的质量,ξ为结构阻尼比,ω为结构自振频率,μ为质量比;In the formula, Δa is the additional acceleration of the mass block, m is the mass of the mass block, ξ is the structural damping ratio, ω is the natural vibration frequency of the structure, and μ is the mass ratio;
利用所述单片机基于所述质量块的附加加速度,计算出气缸的两个腔体所需的目标压差:Using the microcontroller based on the additional acceleration of the mass block, the target pressure difference required for the two cavities of the cylinder is calculated:
ΔP=mΔa/S=-n·2mξωv/μSΔP=mΔa/S=-n·2mξωv/μS
式中,ΔP为气缸的两个腔体所需的目标压差,Δa为质量块的附加加速度,m为质量块的质量,S为活塞的截面面积。In the formula, ΔP is the target pressure difference required between the two cavities of the cylinder, Δa is the additional acceleration of the mass block, m is the mass of the mass block, and S is the cross-sectional area of the piston.
本发明的有益效果包括:The beneficial effects of the present invention include:
1.通过监测结构的速度,计算质量块所需的目标控制力和气缸的目标压差,并控制气源对气缸的两个腔体充气或抽气,使气缸的两个腔体的实际压差达到目标压差,以获得所需的目标控制力施加于质量块,实现对结构的振动控制。相比于现有的液压驱动或电磁驱动方式而言,本发明基于气压驱动的微振动主动控制系统的耗能更小,反应速度更快,控制精度更高,气源不会对环境造成污染,成本低,经济性较高。1. By monitoring the speed of the structure, calculate the target control force required by the mass block and the target pressure difference of the cylinder, and control the air source to inflate or pump the two cavities of the cylinder to achieve the actual pressure of the two cavities of the cylinder. The difference reaches the target pressure difference to obtain the required target control force applied to the mass block to achieve vibration control of the structure. Compared with the existing hydraulic drive or electromagnetic drive methods, the micro-vibration active control system based on pneumatic drive of the present invention consumes less energy, has faster response speed, has higher control accuracy, and the air source will not cause pollution to the environment. , low cost and high economy.
2.本发明的控制系统具有很强的灵活性,其核心在于单片机的主动控制策略,控制效果随自定义“控制系数”变化,“控制系数”n越大,吸振效果越高,使得主动控制策略可根据实际需求灵活调整,具有极佳的应用前景。2. The control system of the present invention has strong flexibility. Its core lies in the active control strategy of the microcontroller. The control effect changes with the customized "control coefficient". The larger the "control coefficient" n is, the higher the vibration absorption effect is, making the active control The strategy can be flexibly adjusted according to actual needs and has excellent application prospects.
3.本发明对微振动的控制效果良好,控制精度高。尤其适用于控制电子厂房的微振动。3. The present invention has good control effect on micro-vibration and high control accuracy. It is especially suitable for controlling micro-vibration in electronic factories.
4.本发明的控制系统包括吸振器、监测子系统、反馈子系统以及控制子系统,结构组成清晰,容错性较强。4. The control system of the present invention includes a vibration absorber, a monitoring subsystem, a feedback subsystem and a control subsystem. It has a clear structure and strong fault tolerance.
附图说明Description of the drawings
图1为本发明基于气压驱动的微振动主动控制系统的结构示意图。Figure 1 is a schematic structural diagram of the micro-vibration active control system based on air pressure drive of the present invention.
图2为图1中气缸的放大结构示意图。Figure 2 is an enlarged structural diagram of the cylinder in Figure 1.
图3为图2的气缸的侧视剖视结构示意图。Fig. 3 is a schematic side cross-sectional structural view of the cylinder of Fig. 2.
图4为图2的气缸的俯视结构示意图。FIG. 4 is a schematic top structural view of the cylinder in FIG. 2 .
图5为本发明基于气压驱动的微振动主动控制系统的控制方法的流程示意图。Figure 5 is a schematic flowchart of the control method of the micro-vibration active control system based on air pressure drive according to the present invention.
图中,1-气缸;2-活塞;3-气源;4-电子比例阀;5-磁吸装置;6-质量块;7-滑轨;8-气压计;9-连接件;10-监测子系统;11-速度传感器;12-数据转化器;13-数据接收器;14-单片机;15-信号输出设备;16-控制子系统。In the picture, 1-cylinder; 2-piston; 3-air source; 4-electronic proportional valve; 5-magnetic device; 6-mass block; 7-slide; 8-barometer; 9-connector; 10- Monitoring subsystem; 11-speed sensor; 12-data converter; 13-data receiver; 14-single chip microcomputer; 15-signal output device; 16-control subsystem.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步的详细描述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1所示的基于气压驱动的微振动主动控制系统,包括:吸振器、监测子系统10、反馈子系统以及控制子系统16。The micro-vibration active control system based on air pressure drive as shown in Figure 1 includes: vibration absorber, monitoring subsystem 10, feedback subsystem and control subsystem 16.
如图2、3、4所示,吸振器包括气缸1、气源3和质量块6;气缸1内设置有活塞2,活塞2将气缸1的内部空腔分隔为两个腔体;气源3与气缸1的两个腔体分别连通,用于两个腔体的充气或抽气;质量块6与活塞2同步运动。气源3用于提供压力气体,气源3的气体可以是空气、氮气或氦气。As shown in Figures 2, 3, and 4, the vibration absorber includes a cylinder 1, an air source 3, and a mass block 6; a piston 2 is provided in the cylinder 1, and the piston 2 divides the internal cavity of the cylinder 1 into two cavities; the air source 3 is connected to the two cavities of the cylinder 1 respectively, and is used for inflating or pumping the two cavities; the mass block 6 moves synchronously with the piston 2. The gas source 3 is used to provide pressurized gas, and the gas of the gas source 3 can be air, nitrogen or helium.
吸振器还包括连通于气源3与气缸1之间的电子比例阀4。气源3与气缸1的两个腔体分别通过管路连通,并在管路上设置有电子比例阀4。The vibration absorber also includes an electronic proportional valve 4 connected between the air source 3 and the cylinder 1 . The air source 3 and the two cavities of the cylinder 1 are respectively connected through pipelines, and an electronic proportional valve 4 is provided on the pipelines.
气缸1设置有气压计8;气压计8用于实时监测气缸1的两个腔体的实时压差。气缸1内还设置有气压传感器,用于监测两个腔体的气压值。Cylinder 1 is provided with a barometer 8; the barometer 8 is used to monitor the real-time pressure difference between the two cavities of cylinder 1 in real time. An air pressure sensor is also provided in the cylinder 1 for monitoring the air pressure values of the two cavities.
活塞2的内部设置有磁吸装置5,磁吸装置5用于吸附质量块6。质量块6为金属块。A magnetic attraction device 5 is provided inside the piston 2 , and the magnetic attraction device 5 is used to absorb the mass block 6 . Mass block 6 is a metal block.
气缸1的外部设置有滑轨7,质量块6设置于滑轨7;滑轨7的长度方向与活塞2的运动方向平行。在滑轨7和磁吸装置5的作用下,质量块6沿滑轨7的长度方向滑动。A slide rail 7 is provided outside the cylinder 1, and a mass block 6 is provided on the slide rail 7; the length direction of the slide rail 7 is parallel to the movement direction of the piston 2. Under the action of the slide rail 7 and the magnetic attraction device 5 , the mass block 6 slides along the length direction of the slide rail 7 .
气缸1的两侧设置有连接件9,连接件9连接气缸1和结构,用于传递结构的振动能量。连接件9包括设置在气缸1的两侧的螺纹孔以及与螺纹孔配合的螺栓,螺栓还与结构连接。Connectors 9 are provided on both sides of the cylinder 1. The connectors 9 connect the cylinder 1 and the structure and are used to transmit the vibration energy of the structure. The connector 9 includes threaded holes provided on both sides of the cylinder 1 and bolts mated with the threaded holes, and the bolts are also connected to the structure.
气缸1的内部空腔被活塞2分隔为两个腔体后,该两个腔体分别具有良好的气密性,互不漏气。气缸1的内壁为圆管状结构,活塞2为圆柱状结构,活塞2的直径与气缸1的内壁的直径相同。活塞2可以是橡胶塞、塑料塞或玻璃塞。After the internal cavity of the cylinder 1 is divided into two cavities by the piston 2, the two cavities have good air tightness and do not leak from each other. The inner wall of the cylinder 1 has a circular tubular structure, the piston 2 has a cylindrical structure, and the diameter of the piston 2 is the same as the diameter of the inner wall of the cylinder 1. Piston 2 can be a rubber plug, plastic plug or glass plug.
监测子系统10用于实时监测结构的速度,并将其转化为电信号。监测子系统10包括速度传感器11和数据转化器12,速度传感器11设置在结构上,速度传感器11用于获取结构振动的速度,将速度信号递交为数据转化器12,数据转化器12用于将速度传感器11获取的速度信号转变为电信号,并对电信号进行放大、滤波、补偿等处理,再传递至反馈子系统。The monitoring subsystem 10 is used to monitor the speed of the structure in real time and convert it into electrical signals. The monitoring subsystem 10 includes a speed sensor 11 and a data converter 12. The speed sensor 11 is arranged on the structure. The speed sensor 11 is used to obtain the speed of structural vibration and submit the speed signal to the data converter 12. The data converter 12 is used to convert The speed signal acquired by the speed sensor 11 is converted into an electrical signal, and the electrical signal is amplified, filtered, compensated, and then transmitted to the feedback subsystem.
反馈子系统基于电信号,计算质量块6所需的目标控制力和气缸1的两个腔体所需的目标压差。The feedback subsystem calculates the target control force required by the mass 6 and the target pressure difference required by the two cavities of the cylinder 1 based on the electrical signal.
反馈子系统包括数据接收器13、单片机14和信号输出设备15。The feedback subsystem includes a data receiver 13, a microcontroller 14 and a signal output device 15.
数据接收器13用于接收监测子系统10的数据转化器12传递的电信号。并将接收的电信号反馈至单片机14。单片机14的主动控制策略是基于结构的速度信号建立的,单片机14的输入信号为数据接收器13接收的表征结构速度的电信号,单片机14输出信号为气缸1的两个腔体所需的目标压差。信号输出设备15将单片机14输出信号传递至控制子系统16。The data receiver 13 is used to receive electrical signals transmitted by the data converter 12 of the monitoring subsystem 10 . and feeds back the received electrical signal to the microcontroller 14. The active control strategy of the single-chip computer 14 is established based on the speed signal of the structure. The input signal of the single-chip computer 14 is the electrical signal representing the structure speed received by the data receiver 13. The output signal of the single-chip computer 14 is the target required by the two cavities of the cylinder 1. pressure difference. The signal output device 15 transmits the output signal of the microcontroller 14 to the control subsystem 16 .
控制子系统16用于根据目标压差,控制气源3对两个腔体充气或抽气,使气缸1的两个腔体的实际压差达到目标压差,以获得所需的目标控制力施加于质量块6。控制子系统16控制电子比例阀4的阀门开度以实现气源3对两个腔体充气或抽气。控制子系统16调节电子比例阀4的阀门开度以调节实时压差为目标压差,或使实时压差接近于目标压差。控制子系统16包括控制器,控制器与电子比例阀4和电信号连接,信号输出设备15将单片机14输出信号传递至控制器,控制器基于单片机14输出信号控制电子比例阀4的阀门开度。The control subsystem 16 is used to control the air source 3 to inflate or pump air into the two cavities according to the target pressure difference, so that the actual pressure difference between the two cavities of the cylinder 1 reaches the target pressure difference to obtain the required target control force. applied to mass 6. The control subsystem 16 controls the valve opening of the electronic proportional valve 4 to realize the air source 3 inflating or pumping the two cavities. The control subsystem 16 adjusts the valve opening of the electronic proportional valve 4 to adjust the real-time pressure difference as the target pressure difference, or to make the real-time pressure difference close to the target pressure difference. The control subsystem 16 includes a controller, which is connected to the electronic proportional valve 4 and electrical signals. The signal output device 15 transmits the output signal of the single chip microcomputer 14 to the controller. The controller controls the valve opening of the electronic proportional valve 4 based on the output signal of the single chip microcomputer 14 .
气压计8实时监测气缸1的两个腔体的实时压差,控制子系统16将实时压差与目标压差进行对比,若二者相等,则发出指令给电子比例阀4,关闭阀门,停止充气或抽气;若二者不相等,则发出指令给电子比例阀4,继续充气或抽气,调节两个腔体的压差,直至实时压差等于目标压差。The barometer 8 monitors the real-time pressure difference between the two cavities of the cylinder 1 in real time. The control subsystem 16 compares the real-time pressure difference with the target pressure difference. If the two are equal, an instruction is sent to the electronic proportional valve 4 to close the valve and stop. Inflate or pump air; if the two are not equal, an instruction is sent to the electronic proportional valve 4 to continue to inflate or pump air, and adjust the pressure difference between the two chambers until the real-time pressure difference is equal to the target pressure difference.
本发明的单片机14的主动控制策略如下:The active control strategy of the microcontroller 14 of the present invention is as follows:
单片机14基于电信号,计算质量块6所需的目标控制力:Based on the electrical signal, the microcontroller 14 calculates the target control force required for the mass block 6:
Fk=-n·cvF k =-n·cv
式中,Fk为目标控制力,n为自定义的控制系数,控制系数为大于等于1的整数。本实施例中n的值为5,c为结构阻尼,v为速度传感器11所监测某一时刻的结构振动的速度。In the formula, Fk is the target control force, n is the customized control coefficient, and the control coefficient is an integer greater than or equal to 1. In this embodiment, the value of n is 5, c is the structural damping, and v is the speed of structural vibration monitored by the speed sensor 11 at a certain moment.
单片机14计算同一时刻下,吸振器的质量块6的附加加速度:The microcontroller 14 calculates the additional acceleration of the mass 6 of the vibration absorber at the same time:
Δa=Fk/m=-n·2ξωv/μΔa=F k /m=-n·2ξωv/μ
式中,Δa为质量块6的附加加速度,m为质量块6的质量,ξ为结构阻尼比,ω为结构自振频率,μ为质量比。In the formula, Δa is the additional acceleration of mass block 6, m is the mass of mass block 6, ξ is the structural damping ratio, ω is the natural vibration frequency of the structure, and μ is the mass ratio.
单片机14基于质量块6的附加加速度,计算出气缸1的两个腔体所需的目标压差:The microcontroller 14 calculates the target pressure difference required for the two cavities of the cylinder 1 based on the additional acceleration of the mass 6:
ΔP=mΔa/S=-n·2mξωv/μSΔP=mΔa/S=-n·2mξωv/μS
式中,ΔP为气缸1的两个腔体所需的目标压差,Δa为质量块6的附加加速度,m为质量块6的质量,S为活塞2的截面面积。In the formula, ΔP is the target pressure difference required between the two cavities of cylinder 1, Δa is the additional acceleration of mass block 6, m is the mass of mass block 6, and S is the cross-sectional area of piston 2.
本发明利用气压驱动取代传统的液压驱动,人为确定主动控制策略,从而实现对气缸1两个腔体的压差的实时控制,为控制力的施加提供核心技术支持。本发明组成部分清晰明了,消能减振效果较显著,且具有较高的稳定性。气压驱动技术所充填的气体黏性更低,充气、抽气速度更快速,精度更高,能有效降低时滞现象,更有利实现振动控制,从而达到更高的稳定性;同时,充填气体易获得且经济,成本较低,即便设备漏气,也不会对环境造成污染、破坏,具有较好的绿色、环保性。The present invention uses pneumatic drive to replace the traditional hydraulic drive and artificially determines the active control strategy, thereby realizing real-time control of the pressure difference between the two cavities of the cylinder 1 and providing core technical support for the application of control force. The invention has clear components, significant energy dissipation and vibration reduction effect, and high stability. The gas filled by the pneumatic drive technology has lower viscosity, faster inflation and pumping speed, and higher precision. It can effectively reduce the time lag phenomenon and is more conducive to vibration control, thereby achieving higher stability; at the same time, the filling gas is easy to It is available and economical, and the cost is low. Even if the equipment leaks, it will not cause pollution or damage to the environment, and has good green and environmental protection.
基于同一发明构思,如图5所示,本发明还提出一种上述基于气压驱动的微振动主动控制系统的控制方法,包括以下步骤:Based on the same inventive concept, as shown in Figure 5, the present invention also proposes a control method for the above-mentioned micro-vibration active control system based on air pressure drive, which includes the following steps:
步骤S1、利用监测子系统10实时监测结构的速度,并将其转化为电信号;Step S1: Use the monitoring subsystem 10 to monitor the speed of the structure in real time and convert it into an electrical signal;
步骤S2、利用反馈子系统基于电信号,计算质量块6所需的目标控制力和气缸1的两个腔体所需的目标压差;Step S2: Use the feedback subsystem to calculate the target control force required by the mass block 6 and the target pressure difference required by the two cavities of the cylinder 1 based on the electrical signal;
步骤S3、利用控制子系统16根据目标压差,控制气源3对两个腔体充气或抽气,使气缸1的两个腔体的实际压差达到目标压差,以获得所需的目标控制力施加于质量块6。Step S3: Use the control subsystem 16 to control the air source 3 to inflate or pump air into the two cavities according to the target pressure difference, so that the actual pressure difference between the two cavities of the cylinder 1 reaches the target pressure difference to obtain the required target. Control force is exerted on mass 6.
其中,步骤S2具体包括以下步骤:Among them, step S2 specifically includes the following steps:
步骤S21、利用反馈子系统的单片机14基于电信号,计算质量块6所需的目标控制力:Step S21: Use the microcontroller 14 of the feedback subsystem to calculate the target control force required for the mass block 6 based on the electrical signal:
Fk=-n·cvF k =-n·cv
式中,Fk为目标控制力,n为控制系数,c为结构阻尼,v为速度传感器11所监测某一时刻的结构振动的速度;n为自定义的控制系数,控制系数为大于等于1的整数。本实施例中n的值为5。控制系数n越大,吸振效果越高。In the formula, Fk is the target control force, n is the control coefficient, c is the structural damping, v is the speed of structural vibration monitored by the speed sensor 11 at a certain moment; n is a self-defined control coefficient, and the control coefficient is greater than or equal to 1 integer. The value of n in this embodiment is 5. The larger the control coefficient n, the higher the vibration absorption effect.
步骤S22、利用单片机14计算同一时刻下,吸振器的质量块6的附加加速度:Step S22: Use the microcontroller 14 to calculate the additional acceleration of the mass 6 of the vibration absorber at the same time:
Δa=Fk/m=-n·2ξωv/μΔa=F k /m=-n·2ξωv/μ
式中,Δa为质量块6的附加加速度,m为质量块6的质量,ξ为结构阻尼比,ω为结构自振频率,μ为质量比;In the formula, Δa is the additional acceleration of mass block 6, m is the mass of mass block 6, ξ is the structural damping ratio, ω is the natural vibration frequency of the structure, and μ is the mass ratio;
步骤S23、利用单片机14基于质量块6的附加加速度,计算出气缸1的两个腔体所需的目标压差:Step S23: Use the microcontroller 14 to calculate the target pressure difference required for the two cavities of the cylinder 1 based on the additional acceleration of the mass 6:
ΔP=mΔa/S=-n·2mξωv/μSΔP=mΔa/S=-n·2mξωv/μS
式中,ΔP为气缸1的两个腔体所需的目标压差,Δa为质量块6的附加加速度,m为质量块6的质量,S为活塞2的截面面积。In the formula, ΔP is the target pressure difference required between the two cavities of cylinder 1, Δa is the additional acceleration of mass block 6, m is the mass of mass block 6, and S is the cross-sectional area of piston 2.
步骤S3具体包括:Step S3 specifically includes:
控制子系统16将目标压差与气压计8实时监测气缸1的两个腔体的实时压差进行比对:The control subsystem 16 compares the target pressure difference with the real-time pressure difference between the two cavities of the cylinder 1 monitored by the barometer 8 in real time:
若二者相等或差值在允许的范围内,则发出第一指令给电子比例阀4,关闭阀门,停止充气或抽气。If the two are equal or the difference is within the allowable range, a first command is sent to the electronic proportional valve 4 to close the valve and stop inflation or pumping.
若二者不相等或差值超出允许的范围,则发出第二指令给电子比例阀4,继续充气或抽气,以调节两个腔体的压差,直至实时压差等于目标压差或实时压差与目标压差的差值在允许的范围内,以获得所需的目标控制力施加于质量块6。If the two are not equal or the difference exceeds the allowed range, a second command is issued to the electronic proportional valve 4 to continue inflating or pumping to adjust the pressure difference between the two chambers until the real-time pressure difference is equal to the target pressure difference or the real-time pressure difference. The difference between the pressure difference and the target pressure difference is within the allowable range to obtain the required target control force applied to the mass block 6 .
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,同样也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above-mentioned embodiments. All technical solutions that fall under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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