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CN116904795A - (TiC+Ti)/Mg layered composite material and preparation method thereof - Google Patents

(TiC+Ti)/Mg layered composite material and preparation method thereof Download PDF

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CN116904795A
CN116904795A CN202310767527.6A CN202310767527A CN116904795A CN 116904795 A CN116904795 A CN 116904795A CN 202310767527 A CN202310767527 A CN 202310767527A CN 116904795 A CN116904795 A CN 116904795A
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CN116904795B (en
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肖华强
林波
聂蒙
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Guizhou University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • C22C1/1073Infiltration or casting under mechanical pressure, e.g. squeeze casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B22D23/04Casting by dipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/001Starting from powder comprising reducible metal compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • B22F3/1143Making porous workpieces or articles involving an oxidation, reduction or reaction step
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1005Pretreatment of the non-metallic additives
    • C22C1/1015Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform
    • C22C1/1021Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform the preform being ceramic
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides

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  • Metallurgy (AREA)
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  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention discloses a (TiC+Ti)/Mg layered composite material and a preparation method thereof. The preparation method of the composite material comprises the following steps: the method of freezing casting and in-situ generation is adopted to prepare a layered porous TiC ceramic skeleton, and the magnesium alloy is completely immersed into the ceramic skeleton by combining air pressure infiltration, so as to obtain the (TiC+Ti)/Mg composite material with a layered structure. The invention benefits from a plurality of toughening mechanisms such as multi-crack expansion, crack passivation and deflection, and the pulling-out of the metal layer and the ceramic sheet caused by the layered structure, and the composite material has good compressive strength, bending strength, tensile strength, fracture toughness, wear resistance and damping performance. The composite material is expected to be applied to the fields of aerospace, automobiles, communication and the like with high requirements on high-performance light wear-resistant materials.

Description

一种(TiC+Ti)/Mg层状复合材料及其制备方法A (TiC+Ti)/Mg layered composite material and its preparation method

技术领域:Technical areas:

本发明涉及镁基复合材料技术领域,具体涉及一种(TiC+Ti)/Mg层状复合材料及其制备方法。The invention relates to the technical field of magnesium-based composite materials, and specifically relates to a (TiC+Ti)/Mg layered composite material and a preparation method thereof.

背景技术:Background technique:

镁及其镁合金是最轻的结构材料之一,具有高的比强度、比刚度,良好的尺寸稳定性、减振性、抗电磁干扰及屏蔽性,在航空航天、汽车、通信、电子等领域越来越受到重视。然而,其绝对强度较低、塑性有限和刚度不足等缺点限制了它的应用范围。近年来,人们通过向Mg及其合金中引入增强相,改善其综合性能。研究表明,当加入适量的硬质陶瓷颗粒时,镁及其合金的强度得到了提升。但当陶瓷颗粒含量过高时,镁基复合材料的韧性急剧降低,这不利于高强韧镁基复合材料的制备,限制了高陶瓷含量镁基复合材料的应用。因此,需要寻求一种新方法来调节陶瓷颗粒与铝基体之间的强化关系,从而解决陶瓷颗粒增强镁基复合材料的高强韧性匹配问题。Magnesium and its magnesium alloys are one of the lightest structural materials. They have high specific strength, specific stiffness, good dimensional stability, vibration damping, anti-electromagnetic interference and shielding properties. They are widely used in aerospace, automobiles, communications, electronics, etc. fields are receiving more and more attention. However, its shortcomings such as low absolute strength, limited plasticity, and insufficient stiffness limit its application range. In recent years, people have improved their overall properties by introducing reinforcing phases into Mg and its alloys. Studies have shown that the strength of magnesium and its alloys is improved when an appropriate amount of hard ceramic particles are added. However, when the content of ceramic particles is too high, the toughness of magnesium-based composites decreases sharply, which is not conducive to the preparation of high-strength magnesium-based composites and limits the application of magnesium-based composites with high ceramic content. Therefore, it is necessary to find a new method to adjust the strengthening relationship between ceramic particles and aluminum matrix to solve the high strength and toughness matching problem of ceramic particle reinforced magnesium matrix composites.

随着仿生材料的发展,为解决这一难题提供了一个有前景的方法-仿贝壳结构。人们发现由脆性矿物(95vol%)和少量生物聚合物(5vol%)组成的珍珠层展现出前所未有的强度,且断裂韧性至少比其组分高出一个数量级,这可归因于其复杂的"砖泥"层状结构。大量研究表明,模仿贝壳珍珠层结构的高陶瓷含量(20-30vol%)金属基复合材料兼具良好的强度和韧性。而众多仿贝壳结构的方法中,“冷冻铸造”由于操作简单、成本低廉、可调控多孔材料的微观结构等优点而获得越来越多的关注。近年来,国内外学者们开始应用冷冻铸造制备镁基仿贝壳材料。在众多陶瓷颗粒增强相中,TiC具有高硬度、高熔点和优异的耐磨性等优点,这些优点使其成为仿贝壳结构的镁基复合材料中极具优势的增强相,而且关于采用冷冻铸造及熔渗法制备(TiC+Ti)/Mg层状复合材料的研究鲜有报道。本发明专利采用一定比例的TiH2和石墨粉,通过冷冻铸造制备出层状的多孔预制体,通过原位烧结合成出Ti和TiC,并通过调控TiH2和石墨粉的比例,获得不同配比的Ti和TiC,再将镁熔体浸渗入预制体,从而获得(TiC+Ti)/Mg层状复合材料。该复合材料可通过调控反应生成的TiC和Ti的比例使其具有高强度、高韧性和高耐磨的综合力学性能,还兼具良好的阻尼性能。With the development of bionic materials, a promising method has been provided to solve this problem-imitating shell structures. Nacre, composed of brittle minerals (95 vol%) and small amounts of biopolymers (5 vol%), was found to exhibit unprecedented strength and fracture toughness at least an order of magnitude higher than its components, which can be attributed to its complex " Brick and mud "layered structure." A large number of studies have shown that metal matrix composites with high ceramic content (20-30vol%) that imitate the nacreous structure of shells have both good strength and toughness. Among the many methods of imitating shell structures, "freeze casting" has gained more and more attention due to its advantages such as simple operation, low cost, and the ability to control the microstructure of porous materials. In recent years, domestic and foreign scholars have begun to apply freeze casting to prepare magnesium-based imitation shell materials. Among the many ceramic particle reinforced phases, TiC has the advantages of high hardness, high melting point and excellent wear resistance. These advantages make it an extremely advantageous reinforcing phase in magnesium-based composites with imitated shell structure. It is also about the use of freeze casting. There are few reports on the preparation of (TiC+Ti)/Mg layered composites by infiltration method. The patent of this invention uses a certain proportion of TiH 2 and graphite powder to prepare a layered porous preform through freeze casting, synthesizes Ti and TiC through in-situ sintering, and adjusts the proportion of TiH 2 and graphite powder to obtain different ratios. of Ti and TiC, and then infiltrate the magnesium melt into the preform to obtain a (TiC+Ti)/Mg layered composite material. The composite material can have comprehensive mechanical properties of high strength, high toughness and high wear resistance by regulating the ratio of TiC and Ti generated by the reaction, as well as good damping properties.

发明内容:Contents of the invention:

本发明解决了高陶瓷含量的镁基复合材料韧性差的问题,提供一种(TiC+Ti)/Mg层状复合材料及其制备方法,本发明得益于层状结构所引起的多种增韧机制,通过调控反应生成的TiC和Ti的比例使该复合材料具有良好的力学性能。该复合材料可应用于对高性能轻质结构材料需求较大的航空航天、汽车和通信等领域。The present invention solves the problem of poor toughness of magnesium-based composite materials with high ceramic content, and provides a (TiC+Ti)/Mg layered composite material and a preparation method thereof. The invention benefits from a variety of enhanced properties caused by the layered structure. The toughness mechanism enables the composite material to have good mechanical properties by regulating the ratio of TiC and Ti generated by the reaction. The composite material can be used in aerospace, automotive, communications and other fields where there is a greater demand for high-performance lightweight structural materials.

本发明提供一种(TiC+Ti)/Mg层状复合材料的制备方法,包括如下步骤:使用单向冷冻模具冷冻由TiH2粉、石墨粉、聚丙烯酸铵和中性硅溶胶组成的浆料,通过调控TiH2和石墨粉的比例,采用原位烧结制备出不同比例的(TiC+Ti)多孔陶瓷骨架,采用气压浸渗将镁基体完全浸入多孔陶瓷骨架中,得到层状结构(TiC+Ti)/Mg复合材料。The invention provides a method for preparing (TiC+Ti)/Mg layered composite materials, which includes the following steps: using a unidirectional freezing mold to freeze a slurry composed of TiH 2 powder, graphite powder, ammonium polyacrylate and neutral silica sol , by adjusting the ratio of TiH 2 and graphite powder, in-situ sintering was used to prepare (TiC+Ti) porous ceramic skeletons with different proportions, and air pressure infiltration was used to completely immerse the magnesium matrix into the porous ceramic skeleton to obtain a layered structure (TiC+ Ti)/Mg composites.

在浸渗过程中,多孔陶瓷骨架的陶瓷片层基本保持完整,而层间孔隙被熔融的镁合金完全填充,形成了层状结构。该复合材料可通过调控反应生成的TiC和Ti的比例来赋予其良好的强度和韧性。During the infiltration process, the ceramic sheets of the porous ceramic skeleton remain basically intact, and the interlayer pores are completely filled with molten magnesium alloy, forming a layered structure. The composite material can be endowed with good strength and toughness by regulating the ratio of TiC and Ti produced by the reaction.

优选地,所述的制备方法,具体包括如下步骤:Preferably, the preparation method specifically includes the following steps:

(1)混粉:将TiH2粉和石墨粉倒入容器中,再加入水、聚丙烯酸铵和中性硅溶胶,充入高纯氩气,球磨1-3h后得到颗粒分散均匀的浆料;(1) Powder mixing: Pour TiH 2 powder and graphite powder into a container, then add water, ammonium polyacrylate and neutral silica sol, fill with high-purity argon gas, and ball-mill for 1-3 hours to obtain a slurry with uniformly dispersed particles. ;

(2)冷冻:将所述的单向冷冻模具置于-30℃-(-35℃)的冷冻容器中,然后倒入步骤(1)得到的浆料冷冻1.0-1.5小时,脱模后得到陶瓷层和冰层交替排列的块体;(2) Freezing: Place the one-way freezing mold in a freezing container at -30°C-(-35°C), then pour the slurry obtained in step (1) and freeze for 1.0-1.5 hours, and then demould to obtain blocks with alternating layers of ceramic and ice;

(3)低温干燥:在低温干燥机中低温干燥24-48小时后得到干燥的生坯;(3) Low-temperature drying: After low-temperature drying in a low-temperature dryer for 24-48 hours, the dried green body is obtained;

(4)烧结:在惰性气体的保护下将生坯进行烧结,得到层状多孔陶瓷骨架;(4) Sintering: The green body is sintered under the protection of inert gas to obtain a layered porous ceramic skeleton;

(5)浸渗:将层状多孔陶瓷骨架和镁合金依次放入石墨模具中,然后将模具放入真空反应容器中,先在常温下抽真空至10Pa以下,升温至750℃-850℃并保温,然后向真空炉内通入高纯氩气,使金属液渗入到陶瓷骨架内,得到层状结构(TiC+Ti)/Mg复合材料。(5) Impregnation: Put the layered porous ceramic skeleton and magnesium alloy into the graphite mold in sequence, then put the mold into the vacuum reaction vessel, first evacuate to below 10Pa at normal temperature, raise the temperature to 750℃-850℃, and Insulate the temperature, and then pass high-purity argon gas into the vacuum furnace to allow the molten metal to penetrate into the ceramic skeleton to obtain a layered structure (TiC+Ti)/Mg composite material.

本发明采用冷冻铸造和原位生成的方法,制备了层状多孔(TiC+Ti)陶瓷骨架,结合气压浸渗将镁合金完全浸入陶瓷骨架中,得到层状结构的(TiC+Ti)/Mg复合材料。The present invention adopts freeze casting and in-situ generation methods to prepare a layered porous (TiC+Ti) ceramic skeleton. Combined with air pressure infiltration, the magnesium alloy is completely immersed in the ceramic skeleton to obtain a layered structure of (TiC+Ti)/Mg composite materials.

优选地,所述的单向冷冻模具,包括恒温冷冻容器,恒温冷冻容器底部设置有导热液体和金属柱,金属柱浸没于导热液体内,所述的金属柱顶部设置有金属板,金属板顶部设置有放置浆料的聚四氟乙烯管。Preferably, the one-way freezing mold includes a constant-temperature freezing container. The bottom of the constant-temperature freezing container is provided with a heat-conducting liquid and a metal column. The metal column is immersed in the heat-conducting liquid. The top of the metal column is provided with a metal plate. The top of the metal plate is A polytetrafluoroethylene tube is provided for placing the slurry.

进一步优选,所述的导热液体为酒精,金属柱和金属板的材料为铜。恒温冷冻容器为恒温冰柜。Further preferably, the heat transfer liquid is alcohol, and the material of the metal pillar and metal plate is copper. The constant temperature freezing container is a constant temperature freezer.

优选地,步骤(1)具体步骤为:将一定比例的TiH2粉和石墨粉倒入球磨罐中,再加入水、聚丙烯酸铵和中性硅溶胶,充入高纯氩气并球磨2小时,得到颗粒分散均匀的浆料。步骤(3)所述的低温干燥的条件为低温(即温度<-60℃)、低压(即压力<10Pa)。Preferably, the specific steps of step (1) are: pour a certain proportion of TiH 2 powder and graphite powder into a ball mill tank, then add water, ammonium polyacrylate and neutral silica sol, fill with high-purity argon gas and ball mill for 2 hours. , to obtain a slurry with uniformly dispersed particles. The conditions for low-temperature drying in step (3) are low temperature (ie, temperature <-60°C) and low pressure (ie, pressure <10 Pa).

优选地,步骤(1)所述的TiH2粉和石墨粉的总体积占浆料总体积的20%-50%,聚丙烯酸铵占浆料总体积的1%-1.5%,中性硅溶胶占浆料总体积的0.8%-1%。进一步优选,所述的TiH2粉和石墨粉的总体积占水基浆料总体积的28%-30%。Preferably, the total volume of TiH 2 powder and graphite powder described in step (1) accounts for 20%-50% of the total volume of the slurry, ammonium polyacrylate accounts for 1%-1.5% of the total volume of the slurry, and neutral silica sol Accounting for 0.8%-1% of the total volume of the slurry. Further preferably, the total volume of the TiH 2 powder and graphite powder accounts for 28%-30% of the total volume of the water-based slurry.

优选地,所述的TiH2粉和石墨粉的质量比为4-8:1。进一步优选,TiH2粉和石墨粉的质量比为30-35:6(5:1-35:6)。Preferably, the mass ratio of the TiH 2 powder and graphite powder is 4-8:1. Further preferably, the mass ratio of TiH 2 powder and graphite powder is 30-35:6 (5:1-35:6).

优选地,步骤(4)的具体步骤为:首先将低温干燥后的生坯放入真空烧结炉中,然后抽出烧结炉中空气,在真空表数值达到-0.1MPa以下时,向真空炉中持续通入纯度为99.9%的惰性气体,保持气压在0MPa,进行常压烧结,以8-12℃/min的速率升温,分别在500℃保温25-35分钟、1000℃保温0.8-1.2小时、1500℃保温1-1.5小时,最后以8-12℃/min的降温速率将温度降至300℃后随炉冷却,得到层状多孔陶瓷骨架。惰性气体为氩气。Preferably, the specific steps of step (4) are: first put the low-temperature dried green body into a vacuum sintering furnace, and then extract the air in the sintering furnace. When the vacuum gauge value reaches below -0.1MPa, continue to the vacuum furnace. Pour in inert gas with a purity of 99.9%, keep the gas pressure at 0MPa, carry out normal pressure sintering, raise the temperature at a rate of 8-12°C/min, and keep it at 500°C for 25-35 minutes, 1000°C for 0.8-1.2 hours, and 1500°C. °C for 1-1.5 hours, and finally reduce the temperature to 300 °C at a cooling rate of 8-12 °C/min and then cool it in the furnace to obtain a layered porous ceramic skeleton. The inert gas is argon.

优选地,步骤(5)所述的层状多孔陶瓷骨架和镁合金的质量比为3:7-8。Preferably, the mass ratio of the layered porous ceramic framework and the magnesium alloy described in step (5) is 3:7-8.

本发明还保护通过上述制备方法得到的(TiC+Ti)/Mg层状复合材料。复合材料的陶瓷含量为28%-50%。The present invention also protects the (TiC+Ti)/Mg layered composite material obtained by the above preparation method. The ceramic content of the composite is 28%-50%.

本发明还保护所述的(TiC+Ti)/Mg层状复合材料在航空航天、汽车或通信领域中的应用。The invention also protects the application of the (TiC+Ti)/Mg layered composite material in the fields of aerospace, automobile or communication.

本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:

(1)相比现有的层状复合材料,本发明采用对环境友好的冷冻铸造法来构造陶瓷骨架,可通过调节冷冻温度、添加剂、陶瓷含量、粉末粒径以及烧结温度等因素来控制陶瓷骨架的片层形貌,从而调控复合材料的综合性能,以满足多种工况下的选材。(1) Compared with existing layered composite materials, the present invention uses an environmentally friendly freeze-casting method to construct a ceramic skeleton. The ceramics can be controlled by adjusting factors such as freezing temperature, additives, ceramic content, powder particle size, and sintering temperature. The lamellar morphology of the skeleton can be adjusted to regulate the comprehensive performance of the composite material to meet the material selection under various working conditions.

(2)本发明得益于层状结构所引起的如多裂纹扩展、裂纹钝化和偏转以及金属层和陶瓷片的拔出等多种增韧机制。通过调控反应生成的TiC和Ti的比例,该复合材料具有优异的抗压强度、抗弯强度、抗拉强度和断裂韧性,兼具良好的耐磨性能和阻尼性能。(2) The present invention benefits from various toughening mechanisms caused by the layered structure, such as multi-crack propagation, crack passivation and deflection, and the pull-out of metal layers and ceramic sheets. By regulating the ratio of TiC and Ti generated by the reaction, the composite material has excellent compressive strength, flexural strength, tensile strength and fracture toughness, as well as good wear resistance and damping properties.

(3)本发明采用原位自生技术制备TiC+Ti的陶瓷骨架,相比其它方法,原位自生增强体与基体具有良好的界面结合性和润湿性,使金属基复合材料具有优异而稳定的性能。反应方程式如下:(3) The present invention uses in-situ autogenous technology to prepare TiC+Ti ceramic skeleton. Compared with other methods, the in-situ autogenous reinforcement and the matrix have good interfacial bonding and wettability, making the metal matrix composite material excellent and stable. performance. The reaction equation is as follows:

TiH2→Ti+H2;Ti+C→TiCTiH 2 →Ti+H 2 ; Ti+C → TiC

TiH2的分解过程发生在620℃~720℃范围内,因为分解得到的Ti的活性较强,在1500℃下保温1-1.5h容易与石墨粉反应生成TiC。当加入的TiH2过多时,分解得到的Ti会包裹和粘结反应生成的TiC颗粒,既提高了陶瓷骨架与镁合金的润湿性,又增强了陶瓷骨架的强度,最终导致复合材料的断裂韧性得到提高。The decomposition process of TiH 2 occurs in the range of 620°C to 720°C, because the decomposed Ti is highly active and can easily react with graphite powder to form TiC after being kept at 1500°C for 1-1.5 hours. When too much TiH2 is added, the decomposed Ti will wrap and bind the TiC particles generated by the bonding reaction, which not only improves the wettability of the ceramic skeleton and the magnesium alloy, but also enhances the strength of the ceramic skeleton, eventually leading to the fracture of the composite material. Resilience is improved.

附图说明:Picture description:

图1是本发明(TiC+Ti)/Mg层状复合材料的制备工艺流程图。Figure 1 is a flow chart of the preparation process of the (TiC+Ti)/Mg layered composite material of the present invention.

图2是本发明提出的单向冷冻模具的结构示意图。Figure 2 is a schematic structural diagram of the one-way freezing mold proposed by the present invention.

图3是实施例1中步骤(4)烧结后的陶瓷骨架的断口微观形貌,其中(a)为纵向断口,(b)为横向断口。Figure 3 is the microscopic morphology of the fracture of the ceramic skeleton after sintering in step (4) in Example 1, in which (a) is the longitudinal fracture and (b) is the transverse fracture.

图4是实施例1中制备得到的(TiC+Ti)/Mg层状复合材料的XRD图。Figure 4 is an XRD pattern of the (TiC+Ti)/Mg layered composite material prepared in Example 1.

图5是实施例1中制备得到的(TiC+Ti)/Mg层状复合材料的OM图,其中(a)为纵向断口,(b)为横向断口。Figure 5 is an OM diagram of the (TiC+Ti)/Mg layered composite material prepared in Example 1, in which (a) is the longitudinal fracture and (b) is the transverse fracture.

图6是进行力学测试样品的结构示意图,其中(a)为弯曲测试,(b)为断裂测试。Figure 6 is a schematic structural diagram of the sample undergoing mechanical testing, in which (a) is the bending test and (b) is the fracture test.

图7是拉伸试样的尺寸图。Figure 7 is a dimensional drawing of the tensile specimen.

图8是AZ91D镁合金和制备的复合材料的阻尼-应变曲线。Figure 8 is the damping-strain curve of AZ91D magnesium alloy and prepared composite materials.

附图标记说明:1、恒温冰柜;2、聚四氟乙烯管;3、浆料;4、铜板;5、铜柱;6、酒精。Explanation of reference signs: 1. Constant temperature freezer; 2. Teflon tube; 3. Slurry; 4. Copper plate; 5. Copper column; 6. Alcohol.

具体实施方式:Detailed ways:

以下实施例是对本发明的进一步说明,而不是对本发明的限制。The following examples further illustrate the present invention, rather than limiting the present invention.

除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。除特别说明,本文中的实验材料和试剂均为本技术领域常规市购产品。Unless otherwise defined, all technical terms used below have the same meanings as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the scope of the present invention. Unless otherwise specified, the experimental materials and reagents in this article are all conventional commercial products in this technical field.

下述实施例中使用的单向冷冻模具,包括恒温冷冻容器,恒温冷冻容器底部设置有导热液体和金属柱,金属柱浸没于导热液体内,金属柱顶部设置有金属板,金属板顶部设置有放置浆料3的聚四氟乙烯管2。本发明优选导热液体为酒精6,金属板和金属柱中的金属为导热金属,本发明优选金属板为铜板 4,金属柱为铜柱 5,恒温冷冻容器为恒温冰柜1。The one-way freezing mold used in the following embodiments includes a constant temperature freezing container. The bottom of the constant temperature freezing container is provided with a thermal conductive liquid and a metal column. The metal column is immersed in the thermal conductive liquid. A metal plate is provided on the top of the metal column, and a metal plate is provided on the top of the metal plate. Place PTFE tube 2 of slurry 3. The preferred thermal conductive liquid in the present invention is alcohol 6, the metal in the metal plate and metal column is thermal conductive metal, the preferred metal plate in the present invention is a copper plate 4, the metal column is a copper column 5, and the constant temperature freezing container is a constant temperature freezer 1.

本发明提出的单向冷冻模具中的浆料中热量通过铜板4传导到铜柱5,酒精6加速热量导出,铜板4上下温度差形成垂直的温度梯度。使用时,先将模具低温冷冻至-30℃-(-35℃),浆料3置于聚四氟乙烯管2中。其中铜板4和铜柱5相连,与酒精6共同组成导热模块,形成单向温度梯度。The heat in the slurry in the one-way freezing mold proposed by the present invention is conducted to the copper pillars 5 through the copper plate 4, the alcohol 6 accelerates the heat dissipation, and the temperature difference between the upper and lower parts of the copper plate 4 forms a vertical temperature gradient. When used, the mold is first cryogenically frozen to -30°C-(-35°C), and the slurry 3 is placed in the polytetrafluoroethylene tube 2. The copper plate 4 and the copper pillar 5 are connected and together with the alcohol 6 form a thermal conductive module to form a one-way temperature gradient.

下述实施例中使用的材料包括TiH2粉、石墨粉、聚丙烯酸铵、中性硅溶胶、去离子水和镁合金,具体信息如表1所示。The materials used in the following examples include TiH powder, graphite powder, ammonium polyacrylate, neutral silica sol, deionized water and magnesium alloy. The specific information is shown in Table 1.

表1使用材料的具体信息Table 1 Specific information on materials used

实施例1Example 1

一种(TiC+Ti)/Mg层状复合材料的制备方法,包括以下步骤:A preparation method of (TiC+Ti)/Mg layered composite material, including the following steps:

(1)混粉:称取25g TiH2粉和6g石墨粉倒入球磨罐中,再加入22mL去离子水、0.3g聚丙烯酸铵和0.2g中性硅溶胶,然后充入高纯氩气球磨2小时。(1) Powder mixing: Weigh 25g TiH 2 powder and 6g graphite powder and pour them into the ball mill tank, then add 22mL deionized water, 0.3g ammonium polyacrylate and 0.2g neutral silica sol, and then fill the ball mill with high-purity argon 2 hours.

(2)冷冻:先将单向冷冻模具(图2)置于-35℃的冰箱中30分钟,然后倒入搅拌好的浆料冷冻1小时,脱模后得到陶瓷层和冰层交替排列的块体。(2) Freezing: First place the one-way freezing mold (Figure 2) in a -35°C refrigerator for 30 minutes, then pour in the stirred slurry and freeze for 1 hour. After demoulding, the ceramic layer and ice layer are alternately arranged. block.

(3)低温干燥:将块体放入冷冻干燥装置中,在低温、低压(<-65℃,<10Pa)的环境下进行冷冻干燥,干燥时间为48h。(3) Low-temperature drying: Place the block into a freeze-drying device and freeze-dry in a low-temperature, low-pressure (<-65°C, <10Pa) environment. The drying time is 48 hours.

(4)烧结:首先将生坯放入真空烧结炉中,然后抽出烧结炉中空气,在真空表数值达到-0.1MPa以下时,向真空炉中持续通入纯度为99.9%的氩气,保持气压在0MPa,进行常压烧结。烧结曲线为:以8℃/min的速率升温,分别在500℃保温30分钟、1000℃保温1小时、1500℃保温1.2小时,最后以8℃/min的降温速率将温度降至100℃后随炉冷却,最终获得具有一定强度的多孔陶瓷骨架。(4) Sintering: First put the green body into the vacuum sintering furnace, and then extract the air in the sintering furnace. When the vacuum gauge value reaches below -0.1MPa, continue to pass argon gas with a purity of 99.9% into the vacuum furnace to maintain The air pressure is 0MPa, and sintering is performed under normal pressure. The sintering curve is: heating at a rate of 8°C/min, holding at 500°C for 30 minutes, 1000°C for 1 hour, and 1500°C for 1.2 hours, and finally lowering the temperature to 100°C at a cooling rate of 8°C/min. The furnace is cooled, and finally a porous ceramic skeleton with a certain strength is obtained.

(5)浸渗:将质量比为3:7的多孔陶瓷骨架和镁合金依次放入石墨模具内,并将模具放入真空炉中。首先在常温下抽真空至10Pa以下,以5℃/min加热至800℃,保温15min。然后向真空炉内通入高纯氩气,在熔融金属液上方形成高压,而下方陶瓷骨架内部孔隙仍为真空状态,利用内外压差使金属液渗入到陶瓷骨架内,保温保压5min,然后以10℃/min降温至室温,得到(TiC+Ti)/Mg层状复合材料。(5) Impregnation: Put the porous ceramic skeleton and magnesium alloy with a mass ratio of 3:7 into the graphite mold in sequence, and put the mold into a vacuum furnace. First, evacuate to below 10Pa at room temperature, heat to 800°C at 5°C/min, and keep warm for 15 minutes. Then high-purity argon gas is introduced into the vacuum furnace to form a high pressure above the molten metal, while the internal pores of the ceramic skeleton below are still in a vacuum state. The pressure difference between the inside and outside is used to make the molten metal penetrate into the ceramic skeleton, and the temperature and pressure are maintained for 5 minutes. The temperature was lowered to room temperature at 10°C/min to obtain a (TiC+Ti)/Mg layered composite material.

将制备的复合材料切割打磨,进行性能测试和微观形貌观察:The prepared composite material was cut and polished, and performance testing and microscopic morphology observation were performed:

(1)力学性能:使用电火花线切割机将复合材料切割成不同尺寸的试样,在压缩和弯曲中,样品尺寸分别为4mm×4mm×8mm和3mm×4mm×20mm。断裂韧性实验的试样为2mm×4mm×22mm,样品中部开一缺口,切口宽度为0.3mm,切口深度为2mm的块状(如图6)。拉伸试样为140mm×20mm×10mm的片状试样(如图7)。使用INSTRON3369型电子万能材料试验机对复合材料进行压缩、弯曲、拉伸和断裂试验。(1) Mechanical properties: Use a wire EDM machine to cut the composite material into specimens of different sizes. In compression and bending, the sample sizes are 4mm×4mm×8mm and 3mm×4mm×20mm respectively. The sample for the fracture toughness test is 2mm × 4mm × 22mm. A notch is opened in the middle of the sample, the width of the notch is 0.3mm, and the depth of the notch is 2mm. (Figure 6). The tensile specimen is a 140mm×20mm×10mm sheet specimen (as shown in Figure 7). The INSTRON3369 electronic universal material testing machine was used to conduct compression, bending, tensile and fracture tests on composite materials.

进行测试前对所有试样进行打磨抛光处理,压缩实验加载速率为:0.5mm/min。弯曲与断裂的加载速率为:0.1mm/min,实验跨距为10mm。All samples were ground and polished before testing, and the loading rate of the compression test was: 0.5mm/min. The loading rate of bending and fracture is: 0.1mm/min, and the experimental span is 10mm.

抗压强度(σC)和抗弯强度(σf)根据下列公式计算出:Compressive strength (σ C ) and flexural strength (σ f ) are calculated according to the following formulas:

其中PIC为最大施加载荷,A为压缩试样的横截面积.S是跨距;b是试样宽度;h是试样厚度。Where P IC is the maximum applied load, A is the cross-sectional area of the compression specimen. S is the span; b is the specimen width; h is the specimen thickness.

根据下列公式可计算出材料的裂纹萌生韧性(KIC):The crack initiation toughness (K IC ) of the material can be calculated according to the following formula:

PIC为样品断裂时最大载荷;a为缺口深度;S为支撑跨距;B为试件厚度,W为试件宽度。P IC is the maximum load when the sample breaks; a is the notch depth; S is the support span; B is the thickness of the specimen, and W is the width of the specimen.

(2)摩擦磨损性能:使用电火花线切割机将复合材料切割成10mm×10mm×5mm的长方体。在横截面(TS)和纵截面(LS)上进行了20min的线性往复摩擦磨损试验。分别在平行于片层生长(以下简称LS-P)和垂直于片层生长(以下简称LS-V)的方向对纵截面(LS)进行磨损试验。实验中施加载荷为10N,直线往复距离和速度分别为5mm和8mm/s。(2) Friction and wear performance: Use an electric discharge wire cutting machine to cut the composite material into 10mm×10mm×5mm rectangular parallelepipeds. A 20-min linear reciprocating friction and wear test was conducted on the cross section (TS) and the longitudinal section (LS). Wear tests were conducted on the longitudinal section (LS) in the directions parallel to the lamellar growth (hereinafter referred to as LS-P) and perpendicular to the lamellar growth (hereinafter referred to as LS-V). The applied load in the experiment was 10N, and the linear reciprocating distance and speed were 5mm and 8mm/s respectively.

磨损率可由下式计算:The wear rate can be calculated by the following formula:

其中A为磨损横截面积,L为磨损长度,F为载荷,S为滑动距离。Where A is the wear cross-sectional area, L is the wear length, F is the load, and S is the sliding distance.

(3)阻尼性能:用DMAQ850型动态热机械分析仪测试试样的阻尼性能,室温下测试,频率为1Hz,试样尺寸为30mm×3mm×1mm。(3) Damping performance: Use a DMAQ850 dynamic thermomechanical analyzer to test the damping performance of the sample at room temperature, with a frequency of 1Hz and a sample size of 30mm×3mm×1mm.

(4)微观形貌:使用德国ZEISS公司生产的SUPRA55型号扫描电子显微镜观察多孔陶瓷骨架的微观形貌:在平行于温度梯度的纵截面上观察到平行有序的层状结构(图3.a),而在横截面上观察到片层呈现局部有序而整体杂乱的形貌(图3.b);使用X射线衍射仪(XRD;BrukerAXS)对(TiC+Ti)/Mg层状复合材料进行物相组成分析,衍射角度范围为20~80°,扫描速度为5°/min。结果显示(图4):在复合材料的XRD图谱中,发现了TiC、Mg和Mg17Al12的衍射峰,表明原位合成了TiC,而且所制备的复合材料中没有其他杂质的存在;使用宁波舜宇仪器有限公司生产的XD30M系列金相光学显微镜观察了试样的金相:其中白色部分为镁合金,深灰色部分为陶瓷片层,在纵截面上观察到金属层与陶瓷层平行有序地交替排布(图5.a),而横截面上的片层呈局部有序而整体无序的形貌(图5.b)。(4) Micromorphology: Use the SUPRA55 scanning electron microscope produced by the German ZEISS company to observe the micromorphology of the porous ceramic skeleton: a parallel ordered layered structure is observed on the longitudinal section parallel to the temperature gradient (Figure 3.a ), and it was observed on the cross section that the lamellae showed a locally ordered but overall chaotic morphology (Figure 3.b); X-ray diffractometer (XRD; BrukerAXS) was used to analyze the (TiC+Ti)/Mg layered composite material For phase composition analysis, the diffraction angle range is 20-80°, and the scanning speed is 5°/min. The results show (Figure 4): In the XRD pattern of the composite material, the diffraction peaks of TiC, Mg and Mg 17 Al 12 were found, indicating that TiC was synthesized in situ and there were no other impurities in the prepared composite material; using The XD30M series metallographic optical microscope produced by Ningbo Sunny Instrument Co., Ltd. observed the metallographic phase of the sample: the white part is the magnesium alloy and the dark gray part is the ceramic layer. On the longitudinal section, it is observed that the metal layer and the ceramic layer are parallel to each other. They are arranged alternately in an orderly manner (Figure 5.a), while the lamellae on the cross-section are partially ordered and overall disordered (Figure 5.b).

该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。阻尼性能如图8所示。The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2. The damping performance is shown in Figure 8.

实施例2Example 2

与实施例1相同,不同之处在于:Same as Example 1, except that:

将步骤(1)改成:称取36g TiH2粉和6g石墨粉倒入球磨罐中,再加入26mL去离子水、0.32g聚丙烯酸铵和0.22g中性硅溶胶,然后充入高纯氩气球磨2小时。Change step (1) to: weigh 36g TiH 2 powder and 6g graphite powder and pour them into the ball mill tank, then add 26mL deionized water, 0.32g ammonium polyacrylate and 0.22g neutral silica sol, and then fill with high-purity argon Balloon grinding for 2 hours.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。阻尼性能如图8所示。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2. The damping performance is shown in Figure 8.

实施例3Example 3

与实施例1相同,不同之处在于:Same as Example 1, except that:

将步骤(1)改成:称取48g TiH2粉和6g石墨粉倒入球磨罐中,再加入33mL去离子水、0.35g聚丙烯酸铵和0.24g中性硅溶胶,然后充入高纯氩气球磨2小时。Change step (1) to: weigh 48g TiH 2 powder and 6g graphite powder into the ball mill tank, then add 33mL deionized water, 0.35g ammonium polyacrylate and 0.24g neutral silica sol, and then fill with high-purity argon Balloon grinding for 2 hours.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。阻尼性能如图8所示。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2. The damping performance is shown in Figure 8.

实施例4Example 4

与实施例1相同,不同之处在于:Same as Example 1, except that:

将步骤(1)改成:称取48g TiH2粉和1g石墨粉倒入球磨罐中,再加入33mL去离子水、0.35g聚丙烯酸铵和0.24g中性硅溶胶,然后充入高纯氩气球磨2小时。Change step (1) to: weigh 48g TiH 2 powder and 1g graphite powder into the ball mill tank, then add 33mL deionized water, 0.35g ammonium polyacrylate and 0.24g neutral silica sol, and then fill with high-purity argon Balloon grinding for 2 hours.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

实施例5Example 5

与实施例1相同,不同之处在于:Same as Example 1, except that:

将步骤(1)改成:称取25g TiH2粉和6g石墨粉倒入球磨罐中,再加入9.64mL去离子水、0.3g聚丙烯酸铵和0.2g中性硅溶胶,然后充入高纯氩气球磨2小时。Change step (1) to: weigh 25g TiH 2 powder and 6g graphite powder and pour them into the ball mill tank, then add 9.64mL deionized water, 0.3g ammonium polyacrylate and 0.2g neutral silica sol, and then fill in high-purity Argon balloon grinding for 2 hours.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

实施例6Example 6

与实施例3相同,不同之处在于:Same as Example 3, except that:

将步骤(2)改成:先将单向冷冻模具(图2)置于-30℃的冰箱中30分钟,然后倒入搅拌好的浆料冷冻1小时,脱模后得到陶瓷层和冰层交替排列的块体。Change step (2) to: first place the one-way freezing mold (Picture 2) in a -30°C refrigerator for 30 minutes, then pour in the stirred slurry and freeze for 1 hour. After demoulding, the ceramic layer and ice layer are obtained Alternating blocks.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

实施例7Example 7

与实施例3相同,不同之处在于:Same as Example 3, except that:

将步骤(4)中的烧结曲线改为:以10℃/min的速率升温,分别在500℃保温30分钟、1000℃保温1小时、1500℃保温1.5小时,最后以10℃/min的降温速率将温度降至500℃后随炉冷却。Change the sintering curve in step (4) to: heating at a rate of 10°C/min, holding at 500°C for 30 minutes, 1000°C for 1 hour, 1500°C for 1.5 hours, and finally cooling at a rate of 10°C/min. Lower the temperature to 500°C and then cool in the furnace.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

对比例1Comparative example 1

对镁合金进行处理,包括以下步骤:Processing magnesium alloys includes the following steps:

称取200g镁合金(AZ91D)放入石墨模具内,并将模具放入真空炉中。首先在常温下抽真空至10Pa以下,以5℃/min加热至800℃,保温15min。然后向真空炉内通入高纯氩气,保温保压5min,然后以10℃/min降温至室温。Weigh 200g of magnesium alloy (AZ91D) into a graphite mold, and place the mold into a vacuum furnace. First, evacuate to below 10Pa at room temperature, heat to 800°C at 5°C/min, and keep warm for 15 minutes. Then, high-purity argon gas was introduced into the vacuum furnace, kept at temperature and pressure for 5 min, and then cooled to room temperature at 10°C/min.

与实施例1的测试方法一致,将制备的材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared material was cut and polished, and mechanical properties tested and micromorphology observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

对比例2Comparative example 2

一种非层状(TiC+C)/Mg复合材料的制备方法,包括以下步骤:A preparation method of non-layered (TiC+C)/Mg composite material, including the following steps:

称取35g TiH2粉和6g石墨粉倒入球磨罐中球磨2小时。然后将混合好的粉末压制后进行烧结,粉末的混合及烧结均在高纯氩气的保护下进行。接着将预制块在300℃预热30分钟,再加入到300g镁合金(AZ91D)熔体中,保温、搅拌,使预制块熔解、分散在镁熔体中,然后精炼、保温静置、浇注制备出非层状(TiC+C)颗粒增强镁基复合材料。Weigh 35g TiH 2 powder and 6g graphite powder, pour them into a ball mill tank, and grind them for 2 hours. The mixed powder is then pressed and then sintered. The mixing and sintering of the powder are carried out under the protection of high-purity argon gas. Then preheat the prefabricated block at 300°C for 30 minutes, then add it to 300g of magnesium alloy (AZ91D) melt, keep warm, and stir to melt the prefabricated block and disperse it in the magnesium melt, then refine, keep warm, let stand, and pour to prepare Non-layered (TiC+C) particle-reinforced magnesium-based composite materials were produced.

与实施例1的测试方法一致,将制备的复合材料切割打磨,进行力学性能测试和微观形貌观察。该复合材料的陶瓷含量、抗压强度、抗弯强度、抗拉强度和断裂韧性的测试结果见表2。Consistent with the testing method in Example 1, the prepared composite material was cut and polished, and mechanical properties were tested and micromorphology was observed. The test results of the ceramic content, compressive strength, flexural strength, tensile strength and fracture toughness of the composite material are shown in Table 2.

表2性能测试结果Table 2 Performance test results

从测试结果上来看,陶瓷含量为30%的(TiC+Ti)/Mg层状复合材料(实施例3)抗弯强度是最佳的。性能的差异可归因于:当加入的TiH2足量时,保证了TiH2与石墨粉的充分反应,原位合成了更多的TiC陶瓷增强相,增强相起到了有效的支撑和减磨作用,从而提高了复合材料的抗压强度、抗弯强度和耐磨性,尤其是陶瓷含量达到50%时,其抗压强度最高,磨损率也最低(实施例5)。当加入的TiH2过量时,反应剩余的Ti会包裹和粘结反应生成的TiC颗粒,提高了陶瓷骨架与镁合金的润湿性,有利于减少复合材料中的浸渗缺陷,从而提高其断裂韧性。尤其是Ti含量极高时,其抗拉强度和断裂韧性最佳(实施例4)。与实施例6相比,较低的冷冻温度能得到更细密的陶瓷片层,增强了材料的抗压强度、抗弯强度和断裂韧性。与实施例7相比,缓慢的升温能防止陶瓷片层的变形,保证层状结构的多种机制能起到增韧作用。与经过了相同工艺处理的镁合金基体(对比例1)相比,本发明的抗压强度、抗弯强度、抗拉强度和断裂韧性均得到了大幅提高。在对比例2中,使用搅拌法制备了非层状结构的(TiC+C)/Mg复合材料。经过测试,发现本发明的高陶瓷含量的层状复合材料的抗压强度、抗弯强度、抗拉强度、断裂韧性和耐磨性均优于低陶瓷含量非层状(TiC+Al)/Mg复合材料,体现了仿贝壳层状结构的优势。Judging from the test results, the (TiC+Ti)/Mg layered composite material (Example 3) with a ceramic content of 30% has the best flexural strength. The difference in performance can be attributed to the fact that when sufficient TiH 2 is added, the full reaction between TiH 2 and graphite powder is ensured, and more TiC ceramic reinforcement phases are synthesized in situ. The reinforcement phase plays an effective role in supporting and reducing wear. function, thus improving the compressive strength, flexural strength and wear resistance of the composite material. Especially when the ceramic content reaches 50%, the compressive strength is the highest and the wear rate is the lowest (Example 5). When too much TiH2 is added, the remaining Ti will wrap and bond the TiC particles generated by the reaction, improving the wettability of the ceramic skeleton and the magnesium alloy, which is beneficial to reducing infiltration defects in the composite material, thereby improving its fracture toughness. Especially when the Ti content is extremely high, its tensile strength and fracture toughness are optimal (Example 4). Compared with Example 6, a lower freezing temperature can obtain a finer ceramic sheet layer, which enhances the compressive strength, flexural strength and fracture toughness of the material. Compared with Example 7, slow temperature rise can prevent the deformation of the ceramic sheet and ensure that the multiple mechanisms of the layered structure can play a toughening role. Compared with the magnesium alloy matrix treated by the same process (Comparative Example 1), the compressive strength, flexural strength, tensile strength and fracture toughness of the present invention are greatly improved. In Comparative Example 2, a non-layered structure (TiC+C)/Mg composite material was prepared using a stirring method. After testing, it was found that the compressive strength, flexural strength, tensile strength, fracture toughness and wear resistance of the high ceramic content layered composite material of the present invention are better than those of the low ceramic content non-layered (TiC+Al)/Mg Composite material embodies the advantages of imitation shell layered structure.

在金属材料中,纯镁表现出极佳的阻尼性能,然而其较差的力学性能阻碍了其应用。因此,有必要探索一种方法,在保证镁合金良好的阻尼性能的前提下,同时提高其力学性能。本发明为实现这一目标提供了一种途径-(TiC+Ti)/Mg层状复合材料。从阻尼-应变图(图8)来看,在应变振幅无关阶段,实施例1-3和对比例1的阻尼性能几乎相同,而在应变振幅相关阶段,对比例1的阻尼性能比实施例1-3的提升程度更高,而实施例1-3的临界应变振幅比对比例1的高,且实施例1-3的阻尼性能几乎相同。说明在低应变(0.1%)的情况下,该复合材料的强度比镁合金更高,还兼具优异的阻尼性能。Among metallic materials, pure magnesium exhibits excellent damping properties, but its poor mechanical properties hinder its application. Therefore, it is necessary to explore a method to improve the mechanical properties of magnesium alloys while ensuring good damping properties. The present invention provides a way to achieve this goal - (TiC+Ti)/Mg layered composite materials. From the damping-strain diagram (Fig. 8), in the strain amplitude-independent stage, the damping performance of Examples 1-3 and Comparative Example 1 is almost the same, while in the strain amplitude-related stage, the damping performance of Comparative Example 1 is better than that of Example 1 -3 has a higher degree of improvement, while the critical strain amplitude of Example 1-3 is higher than that of Comparative Example 1, and the damping performance of Examples 1-3 is almost the same. It shows that under low strain (0.1%), the composite material has higher strength than magnesium alloy and also has excellent damping performance.

综上,本发明得益于层状结构所引起的如多裂纹扩展、裂纹钝化和偏转以及金属层和陶瓷片的拔出等多种的增韧机制,通过调控反应生成的TiC和Ti的比例,本发明具有良好的抗压强度、抗弯强度、抗拉强度和断裂韧性。其强度相对于镁合金基体得到了大幅提高,同时还保持了优异的断裂韧性、耐磨性和阻尼性能。该复合材料有望应用于对高性能轻质耐磨材料需求较大的航空航天、新能源汽车和电子通信等领域。In summary, the present invention benefits from various toughening mechanisms caused by the layered structure, such as multi-crack propagation, crack passivation and deflection, and pull-out of metal layers and ceramic sheets. By regulating the properties of TiC and Ti generated by the reaction, Proportionally, the present invention has good compressive strength, flexural strength, tensile strength and fracture toughness. Its strength has been greatly improved compared to the magnesium alloy matrix, while maintaining excellent fracture toughness, wear resistance and damping properties. The composite material is expected to be used in aerospace, new energy vehicles, electronic communications and other fields where there is a greater demand for high-performance lightweight wear-resistant materials.

以上实施例的说明只是用于帮助理解本发明的技术方案及其核心思想,应当指出,对于本技术领域的技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present invention. It should be pointed out that for those skilled in the art, several improvements can be made to the present invention without departing from the principles of the present invention. and modifications, these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (10)

1.一种(TiC+Ti)/Mg层状复合材料的制备方法,其特征在于,包括如下步骤:使用单向冷冻模具冷冻由TiH2粉、石墨粉、聚丙烯酸铵和中性硅溶胶组成的浆料,通过调控TiH2和石墨粉的比例,采用原位烧结制备出不同比例的(TiC+Ti)多孔陶瓷骨架,采用气压浸渗将镁基体完全浸入多孔陶瓷骨架中,得到层状结构(TiC+Ti)/Mg复合材料。1. A method for preparing a (TiC+Ti)/Mg layered composite material, which is characterized in that it includes the following steps: using a unidirectional freezing mold to freeze a compound composed of TiH 2 powder, graphite powder, ammonium polyacrylate and neutral silica sol Using the slurry, by adjusting the ratio of TiH 2 and graphite powder, in-situ sintering is used to prepare (TiC+Ti) porous ceramic skeletons with different proportions, and air pressure infiltration is used to completely immerse the magnesium matrix into the porous ceramic skeleton to obtain a layered structure. (TiC+Ti)/Mg composite material. 2.根据权利要求1所述的制备方法,其特征在于,具体包括如下步骤:2. The preparation method according to claim 1, characterized in that it specifically includes the following steps: (1)混粉:将TiH2粉和石墨粉倒入容器中,再加入水、聚丙烯酸铵和中性硅溶胶,充入高纯氩气,球磨1-3h后得到颗粒分散均匀的浆料;(1) Powder mixing: Pour TiH 2 powder and graphite powder into a container, then add water, ammonium polyacrylate and neutral silica sol, fill with high-purity argon gas, and ball-mill for 1-3 hours to obtain a slurry with uniformly dispersed particles. ; (2)冷冻:将单向冷冻模具置于-30℃-(-35℃)的冷冻容器中,然后倒入步骤(1)得到的浆料冷冻1.0-1.5小时,脱模后得到陶瓷层和冰层交替排列的块体;(2) Freezing: Place the one-way freezing mold in a freezing container at -30℃-(-35℃), then pour the slurry obtained in step (1) and freeze for 1.0-1.5 hours. After demoulding, the ceramic layer and blocks of alternating layers of ice; (3)低温干燥:在低温干燥机中低温干燥24-48小时后得到干燥的生坯;(3) Low-temperature drying: After low-temperature drying in a low-temperature dryer for 24-48 hours, the dried green body is obtained; (4)烧结:在惰性气体的保护下将生坯进行烧结,得到层状(TiC+Ti)多孔陶瓷骨架;(4) Sintering: The green body is sintered under the protection of inert gas to obtain a layered (TiC+Ti) porous ceramic skeleton; (5)浸渗:将层状(TiC+Ti)多孔陶瓷骨架和镁合金依次放入模具中,接着将模具放入真空反应容器中,先在常温下抽真空至10Pa以下,升温至750℃-850℃并保温,然后向真空炉内通入高纯氩气,使金属液渗入到陶瓷骨架内,得到层状结构(TiC+Ti)/Mg复合材料。(5) Impregnation: Put the layered (TiC+Ti) porous ceramic skeleton and magnesium alloy into the mold in sequence, then put the mold into the vacuum reaction vessel, first evacuate to below 10Pa at normal temperature, and raise the temperature to 750°C -850°C and heat preservation, and then pass high-purity argon gas into the vacuum furnace to allow the molten metal to penetrate into the ceramic skeleton to obtain a layered structure (TiC+Ti)/Mg composite material. 3.根据权利要求1或2所述的制备方法,其特征在于,所述的单向冷冻模具,包括恒温冷冻容器,恒温冷冻容器底部设置有导热液体和金属柱,金属柱浸没于导热液体内,所述的金属柱顶部设置有金属板,金属板顶部设置有放置浆料的聚四氟乙烯管。3. The preparation method according to claim 1 or 2, characterized in that the one-way freezing mold includes a constant temperature freezing container, the bottom of the constant temperature freezing container is provided with a thermally conductive liquid and a metal column, and the metal column is immersed in the thermally conductive liquid. , a metal plate is provided on the top of the metal column, and a polytetrafluoroethylene tube for placing the slurry is provided on the top of the metal plate. 4.根据权利要求3所述的制备方法,其特征在于,所述的导热液体为酒精,金属柱和金属板的材料为铜。4. The preparation method according to claim 3, characterized in that the thermal conductive liquid is alcohol, and the material of the metal pillar and the metal plate is copper. 5.根据权利要求1或2所述的制备方法,其特征在于,步骤(1)所述的TiH2粉和石墨粉的总体积占水基浆料总体积的20%-50%,聚丙烯酸铵占浆料总体积的1%-1.5%,中性硅溶胶占浆料总体积的0.8%-1%。5. The preparation method according to claim 1 or 2, characterized in that the total volume of the TiH powder and graphite powder described in step (1) accounts for 20%-50% of the total volume of the water-based slurry, and the polyacrylic acid Ammonium accounts for 1%-1.5% of the total volume of the slurry, and neutral silica sol accounts for 0.8%-1% of the total volume of the slurry. 6.根据权利要求5所述的制备方法,其特征在于,所述的TiH2粉和石墨粉的质量比为4-8:1。6. The preparation method according to claim 5, characterized in that the mass ratio of the TiH 2 powder and graphite powder is 4-8:1. 7.根据权利要求2所述的制备方法,其特征在于,步骤(4)的具体步骤为:首先将低温干燥后的生坯放入真空烧结炉中,然后抽出烧结炉中空气,在真空表数值达到-0.1MPa以下时,向真空炉中持续通入纯度为99.9%的惰性气体,保持气压在0MPa,进行常压烧结,以8-12℃/min的速率升温,分别在500℃保温25-35分钟、1000℃保温0.8-1.2小时、1500℃保温1-1.5小时,最后以8-12℃/min的降温速率将温度降至200℃后随炉冷却,得到层状多孔陶瓷骨架。7. The preparation method according to claim 2, characterized in that the specific steps of step (4) are: first put the low-temperature dried green body into a vacuum sintering furnace, then extract the air in the sintering furnace, and place it on the vacuum table. When the value reaches below -0.1MPa, continuously pass inert gas with a purity of 99.9% into the vacuum furnace, keep the gas pressure at 0MPa, perform sintering at normal pressure, raise the temperature at a rate of 8-12℃/min, and keep it at 500℃ for 25 -35 minutes, 1000°C for 0.8-1.2 hours, 1500°C for 1-1.5 hours, and finally the temperature is lowered to 200°C at a cooling rate of 8-12°C/min and then cooled in the furnace to obtain a layered porous ceramic skeleton. 8.根据权利要求2所述的制备方法,其特征在于,步骤(5)所述的层状多孔陶瓷骨架和镁合金的质量比为3:7-8。8. The preparation method according to claim 2, characterized in that the mass ratio of the layered porous ceramic skeleton and magnesium alloy in step (5) is 3:7-8. 9.权利要求1或2所述的制备方法得到的(TiC+Ti)/Mg层状复合材料。9. The (TiC+Ti)/Mg layered composite material obtained by the preparation method according to claim 1 or 2. 10.权利要求9所述的(TiC+Ti)/Mg层状复合材料在航空航天、汽车或通信领域中的应用。10. Application of the (TiC+Ti)/Mg layered composite material according to claim 9 in the fields of aerospace, automobile or communication.
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CN109439984A (en) * 2018-09-19 2019-03-08 青海民族大学 A kind of primary micro/nano level titanium carbide and amorphous alloy are total to reinforced magnesium alloy composite material and preparation method
CN109940162A (en) * 2019-04-30 2019-06-28 西安理工大学 A kind of preparation method of carbide in-situ reinforced titanium and its alloy porous scaffold
CN112281009A (en) * 2020-09-24 2021-01-29 华南理工大学 Method for preparing titanium-based composite material by sintering pre-dispersed graphite composite titanium hydride

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CN118910483A (en) * 2024-07-17 2024-11-08 广东省科学院新材料研究所 Ti reinforced magnesium-based composite material and preparation method and application thereof

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