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CN116877575A - Electromagnetic bearing rotor system - Google Patents

Electromagnetic bearing rotor system Download PDF

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Publication number
CN116877575A
CN116877575A CN202310813332.0A CN202310813332A CN116877575A CN 116877575 A CN116877575 A CN 116877575A CN 202310813332 A CN202310813332 A CN 202310813332A CN 116877575 A CN116877575 A CN 116877575A
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CN
China
Prior art keywords
rotating shaft
electromagnetic bearing
valve seat
electromagnetic
auxiliary bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310813332.0A
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Chinese (zh)
Inventor
柯春鹏
郭煜晨
李小磊
伍德民
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Ji Hua Laboratory
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Ji Hua Laboratory
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Priority to CN202310813332.0A priority Critical patent/CN116877575A/en
Publication of CN116877575A publication Critical patent/CN116877575A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/047Details of housings; Mounting of active magnetic bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0459Details of the magnetic circuit
    • F16C32/0461Details of the magnetic circuit of stationary parts of the magnetic circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0474Active magnetic bearings for rotary movement
    • F16C32/0476Active magnetic bearings for rotary movement with active support of one degree of freedom, e.g. axial magnetic bearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

The invention relates to the technical field of electromagnetic bearings, in particular to an electromagnetic bearing rotor system, which comprises a rotating shaft and a mounting seat, wherein an electromagnetic bearing assembly and an auxiliary bearing assembly are coaxially arranged on the mounting seat, and the rotating shaft is jointly arranged on the electromagnetic bearing assembly and the auxiliary bearing assembly in a penetrating manner; the auxiliary bearing assembly comprises an outer ring valve seat, an inner ring valve seat and an auxiliary bearing, wherein the outer ring valve seat is connected with the outer ring of the auxiliary bearing, and the inner ring valve seat is connected with the inner ring; the outer ring valve seat and the mounting seat are axially provided with a gap along the rotating shaft, an elastic piece is arranged in the gap, the inner ring valve seat is provided with a connecting hole for the rotating shaft to penetrate, the wall of the connecting hole is provided with an abutting surface, the abutting surface extends obliquely along the axial direction of the rotating shaft towards the direction away from the rotating shaft, and the rotating shaft is abutted with the abutting surface, so that the axial load and the radial load are balanced through the elastic piece, the effect of protecting the auxiliary bearing is achieved, the supporting effect of the auxiliary bearing assembly on the rotating shaft is further improved, and the electromagnetic bearing assembly is better protected.

Description

电磁轴承转子系统Electromagnetic bearing rotor system

技术领域Technical field

本公开涉及电磁轴承技术领域,尤其涉及一种电磁轴承转子系统。The present disclosure relates to the technical field of electromagnetic bearings, and in particular, to an electromagnetic bearing rotor system.

背景技术Background technique

电磁轴承作为一种新颖的支撑部件,具有无接触、无磨损、无润滑、高转速、低噪声、智能控制等优点,是继油润滑、气润滑之后轴承行业的又一革命性变化,近年来逐渐应用于工业、航空航天等领域。由于电磁轴承在使用时会具有不稳定性,当电磁轴承失效,转轴会产生跌落冲击,导致电磁轴承或者转轴损坏。因此,电磁轴承的转子系统中通常会配备保护轴承,当转轴跌落时先落到辅助轴承上,从而起到缓冲作用,以保护转轴和电磁轴承。As a novel support component, electromagnetic bearings have the advantages of no contact, no wear, no lubrication, high speed, low noise, intelligent control, etc. It is another revolutionary change in the bearing industry after oil lubrication and gas lubrication. In recent years, Gradually used in industry, aerospace and other fields. Since the electromagnetic bearing will be unstable during use, when the electromagnetic bearing fails, the rotating shaft will have a drop impact, causing damage to the electromagnetic bearing or the rotating shaft. Therefore, the rotor system of electromagnetic bearings is usually equipped with protective bearings. When the rotating shaft falls, it first falls on the auxiliary bearing, thereby acting as a buffer to protect the rotating shaft and electromagnetic bearings.

然而,在实际应用中,电磁轴承转子系统经常应用在高转速或重载设备上,电磁轴承失效后辅助轴承会承受极大的冲击载荷,导致辅助轴承损坏,对电磁轴承的保护失效。However, in practical applications, electromagnetic bearing rotor systems are often used in high-speed or heavy-load equipment. After the electromagnetic bearing fails, the auxiliary bearing will bear a huge impact load, causing damage to the auxiliary bearing and failure of the protection of the electromagnetic bearing.

发明内容Contents of the invention

为了解决上述技术问题或者至少部分地解决上述技术问题,本公开提供了一种电磁轴承转子系统。In order to solve the above technical problems or at least partially solve the above technical problems, the present disclosure provides an electromagnetic bearing rotor system.

本公开提供了一种电磁轴承转子系统,其包括转轴和安装座,所述安装座上同轴设置有电磁轴承组件和辅助轴承组件,所述转轴共同穿设在所述电磁轴承组件和辅助轴承组件上;The present disclosure provides an electromagnetic bearing rotor system, which includes a rotating shaft and a mounting base. An electromagnetic bearing assembly and an auxiliary bearing assembly are coaxially arranged on the mounting base. The rotating shaft is coaxially disposed between the electromagnetic bearing assembly and the auxiliary bearing. on components;

所述辅助轴承组件包括外圈阀座、内圈阀座和辅助轴承,所述外圈阀座与所述辅助轴承的外圈连接,所述内圈阀座与所述辅助轴承的内圈连接;The auxiliary bearing assembly includes an outer ring valve seat, an inner ring valve seat and an auxiliary bearing. The outer ring valve seat is connected to the outer ring of the auxiliary bearing, and the inner ring valve seat is connected to the inner ring of the auxiliary bearing. ;

所述外圈阀座与所述安装座之间沿所述转轴的轴向形成有空隙,所述空隙中设置有弹性件,所述内圈阀座上设置有用于供所述转轴穿设的连接孔,所述连接孔的孔壁上形成有抵接面,所述抵接面沿所述转轴的轴向朝向远离所述转轴的方向倾斜延伸,所述转轴与所述抵接面抵接。A gap is formed between the outer ring valve seat and the mounting seat along the axial direction of the rotating shaft. An elastic member is provided in the gap. The inner ring valve seat is provided with a thread for the rotating shaft to pass through. A connecting hole, with an abutting surface formed on the wall of the connecting hole, the abutting surface extending obliquely in a direction away from the rotating shaft along the axial direction of the rotating shaft, the rotating shaft abutting against the abutting surface .

可选的,所述辅助轴承组件还包括设置在所述连接孔内的环形抵接件,所述环形抵接件沿所述转轴的轴向的两端面形成为所述抵接面;Optionally, the auxiliary bearing assembly further includes an annular abutment member disposed in the connection hole, and the two end surfaces of the annular abutment member along the axial direction of the rotating shaft are formed as the abutment surfaces;

所述转轴的外壁上具有朝向所述环形抵接件延伸的抵接部,所述抵接部与所述环形抵接件两端的所述抵接面抵接。The outer wall of the rotating shaft has a contact portion extending toward the annular contact member, and the contact portion is in contact with the contact surfaces at both ends of the annular contact member.

可选的,所述连接孔的孔壁上具有朝向靠近所述转轴的轴线方向延伸的安装部,所述环形抵接件包括第一抵接环和第二抵接环,所述第一抵接环和所述第二抵接环分设在所述安装部的沿所述转轴的轴向的两侧;Optionally, the hole wall of the connecting hole has a mounting portion extending toward an axial direction close to the rotating shaft, and the annular abutting member includes a first abutting ring and a second abutting ring, the first abutting ring. The connecting ring and the second abutting ring are respectively provided on both sides of the mounting part along the axial direction of the rotating shaft;

在沿所述转轴的轴向上,所述第一抵接环和所述第二抵接环的相互远离的一端分别形成一个所述抵接面。In the axial direction along the rotating shaft, ends of the first abutting ring and the second abutting ring that are far away from each other form one abutting surface respectively.

可选的,所述转轴的外壁上间隔套设有两个抵接衬套,两个所述抵接衬套共同形成所述抵接部;Optionally, two abutment bushings are provided at intervals on the outer wall of the rotating shaft, and the two abutment bushes jointly form the abutment portion;

两个所述抵接衬套之间形成有安装间隙,所述环形抵接件位于所述安装间隙内,并与两个所述抵接衬套相互抵接。An installation gap is formed between the two abutment bushings, and the annular abutment piece is located in the installation gap and abuts with the two abutment bushings.

可选的,所述安装座包括安装套筒和盖设在所述安装套筒两端的端盖,所述端盖的轴线位置处开设有安装孔,所述转轴穿设在所述安装套筒上,且所述转轴的两端自位于所述安装套筒两端的所述端盖上的安装孔中穿出;Optionally, the mounting base includes a mounting sleeve and end caps located at both ends of the mounting sleeve. A mounting hole is provided at the axis of the end cap, and the rotating shaft is passed through the mounting sleeve. on, and both ends of the rotating shaft pass through the mounting holes on the end caps located at both ends of the mounting sleeve;

所述辅助轴承组件设置在所述安装套筒内的靠近所述端盖的位置处,所述外圈阀座与所述端盖之间形成所述空隙。The auxiliary bearing assembly is disposed in the mounting sleeve at a position close to the end cover, and the gap is formed between the outer ring valve seat and the end cover.

可选的,所述辅助轴承组件还包括压紧法兰,所述压紧法兰设置所述外圈阀座的外周侧,并且部分压设在所述外圈阀座的背向所述端盖的一侧;Optionally, the auxiliary bearing assembly further includes a pressing flange, which is provided on the outer peripheral side of the outer ring valve seat and is partially pressed on the end of the outer ring valve seat facing away from the said end. one side of the lid;

所述压紧法兰与所述端盖之间通过紧固件进行连接。The compression flange and the end cover are connected through fasteners.

可选的,所述压紧法兰和所述外圈阀座的朝向所述端盖的一侧共同形成有安装凹槽,所述安装凹槽形成所述空隙。Optionally, the pressing flange and the side of the outer ring valve seat facing the end cover together form a mounting groove, and the mounting groove forms the gap.

可选的,所述辅助轴承组件的数量为两个,两个所述辅助轴承组件分设在所述安装座的靠近所述转轴的两端的位置处。Optionally, the number of the auxiliary bearing assemblies is two, and the two auxiliary bearing assemblies are respectively located at the positions of the mounting base close to both ends of the rotating shaft.

可选的,所述弹性件为弹簧;Optionally, the elastic member is a spring;

和/或,所述环形抵接件为石墨环。And/or, the annular abutting member is a graphite ring.

可选的,所述电磁轴承组件包括轴向电磁轴承,所述轴向电磁轴承包括推力盘和两个轴向电磁轴承定子,所述推力盘套设在所述转轴上,两个所述轴向电磁轴承定子分设在所述推力盘的沿所述转轴的轴向的两侧;Optionally, the electromagnetic bearing assembly includes an axial electromagnetic bearing, the axial electromagnetic bearing includes a thrust plate and two axial electromagnetic bearing stators, the thrust plate is sleeved on the rotating shaft, and the two shafts The electromagnetic bearing stator is arranged on both sides of the thrust plate along the axial direction of the rotating shaft;

所述推力盘的沿所述转轴的轴线位置处形成有用于供所述转轴穿设的连接孔,所述连接孔的孔壁沿所述转轴的轴向朝向远离所述转轴的方向倾斜延伸,所述转轴的对应所述连接孔的外壁上设置有连接衬套,所述连接衬套的外侧壁的延伸方向与所述连接孔的孔壁的延伸方向相匹配。A connecting hole for the rotating shaft to pass through is formed on the thrust plate along the axis of the rotating shaft. The hole wall of the connecting hole extends obliquely in a direction away from the rotating shaft along the axial direction of the rotating shaft. A connecting bushing is provided on the outer wall of the rotating shaft corresponding to the connecting hole, and the extending direction of the outer wall of the connecting bushing matches the extending direction of the hole wall of the connecting hole.

本公开提供的技术方案与现有技术相比具有如下优点:Compared with the existing technology, the technical solution provided by the present disclosure has the following advantages:

本公开提供的电磁轴承转子系统通过在安装座上同轴设置电磁轴承组件和辅助轴承组件,使转轴共同穿设在所述电磁轴承组件和辅助轴承组件上,以使电磁轴承组件和辅助轴承组件共同对转轴起到支撑作用,并且,辅助轴承组件包括外圈阀座、内圈阀座和辅助轴承,外圈阀座与所述安装座之间沿所述转轴的轴向形成有空隙,所述空隙中设置有弹性件,从而能够在转轴相对于安装座产生轴向位移偏差时通过弹性件对转轴的轴向位移进行平衡,避免了辅助轴承承受过大的轴向负载,同时,连接孔的孔壁上还形成有沿所述转轴的轴向朝向远离所述转轴的方向倾斜延伸的抵接面,所述转轴与所述抵接面抵接,从而能够在转轴相对于安装座产生径向位移偏差时通过倾斜设置的抵接面将部分负载作用力分散至转轴的轴向上,并通过弹性件进行平衡,从而大大减小了辅助轴承所承受的径向负载,因此不仅起到了保护辅助轴承的作用,还进一步提高了辅助轴承组件对转轴的支撑效果,从而对电磁轴承组件的起到了更好的保护作用。The electromagnetic bearing rotor system provided by the present disclosure coaxially disposes the electromagnetic bearing assembly and the auxiliary bearing assembly on the mounting seat, so that the rotating shaft is coaxially threaded on the electromagnetic bearing assembly and the auxiliary bearing assembly, so that the electromagnetic bearing assembly and the auxiliary bearing assembly Together they support the rotating shaft, and the auxiliary bearing assembly includes an outer ring valve seat, an inner ring valve seat and an auxiliary bearing. A gap is formed between the outer ring valve seat and the mounting seat along the axial direction of the rotating shaft, so An elastic piece is provided in the above gap, so that when the axial displacement deviation of the rotating shaft occurs relative to the mounting base, the axial displacement of the rotating shaft can be balanced by the elastic piece, thereby preventing the auxiliary bearing from bearing excessive axial load. At the same time, the connecting hole The hole wall is also formed with a contact surface extending obliquely in the direction away from the rotation shaft along the axial direction of the rotation shaft. The rotation shaft is in contact with the contact surface, so that a diameter of the rotation shaft relative to the mounting seat can be generated. When the axial displacement deviates, part of the load force is dispersed to the axial direction of the rotating shaft through the inclined abutment surface, and is balanced by the elastic member, thereby greatly reducing the radial load borne by the auxiliary bearing, thus not only protecting The function of the auxiliary bearing also further improves the support effect of the auxiliary bearing assembly on the rotating shaft, thereby better protecting the electromagnetic bearing assembly.

附图说明Description of the drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.

为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those of ordinary skill in the art, It is said that other drawings can be obtained based on these drawings without exerting creative labor.

图1为本公开实施例所述的电磁轴承转子系统的结构示意图;Figure 1 is a schematic structural diagram of an electromagnetic bearing rotor system according to an embodiment of the present disclosure;

图2为本公开实施例所述的电磁轴承转子系统的辅助轴承组件的结构示意图;Figure 2 is a schematic structural diagram of the auxiliary bearing assembly of the electromagnetic bearing rotor system according to the embodiment of the present disclosure;

图3为本公开实施例所述的电磁轴承转子系统的轴向电磁轴承的结构示意图。Figure 3 is a schematic structural diagram of the axial electromagnetic bearing of the electromagnetic bearing rotor system according to the embodiment of the present disclosure.

其中,1、转轴;11、转轴套筒;12、抵接衬套;2、安装座;21、安装套筒;22、端盖;3、电磁轴承组件;31、径向电磁轴承;31a、径向电磁轴承转子;31b、径向电磁轴承定子;32、轴向电磁轴承;32a、推力盘;32b、轴向电磁轴承定子;4、辅助轴承组件;41、外圈阀座;42、内圈阀座;43、辅助轴承;44、弹性件;45、环形抵接件;451、第一抵接环;452、第二抵接环;46、安装部;47、压紧法兰;48、调整垫片;49、紧固件;5、高速电机;6、径向电磁轴承传感器;7、轴向电磁轴承传感器;8、连接衬套。Among them, 1. Rotating shaft; 11. Rotating shaft sleeve; 12. Contact bushing; 2. Mounting seat; 21. Mounting sleeve; 22. End cover; 3. Electromagnetic bearing assembly; 31. Radial electromagnetic bearing; 31a. Radial electromagnetic bearing rotor; 31b, radial electromagnetic bearing stator; 32, axial electromagnetic bearing; 32a, thrust plate; 32b, axial electromagnetic bearing stator; 4. auxiliary bearing assembly; 41, outer ring valve seat; 42, inner Ring valve seat; 43. Auxiliary bearing; 44. Elastic member; 45. Annular contact member; 451. First contact ring; 452. Second contact ring; 46. Installation part; 47. Pressure flange; 48 , Adjusting gasket; 49. Fasteners; 5. High-speed motor; 6. Radial electromagnetic bearing sensor; 7. Axial electromagnetic bearing sensor; 8. Connecting bushing.

具体实施方式Detailed ways

为了能够更清楚地理解本公开的上述目的、特征和优点,下面将对本公开的方案进行进一步描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present disclosure more clearly, the solutions of the present disclosure will be further described below. It should be noted that, as long as there is no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other.

在下面的描述中阐述了很多具体细节以便于充分理解本公开,但本公开还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本公开的一部分实施例,而不是全部的实施例。Many specific details are set forth in the following description to fully understand the present disclosure, but the present disclosure can also be implemented in other ways different from those described here; obviously, the embodiments in the description are only part of the embodiments of the present disclosure, and Not all examples.

如图1-3所示,本实施例提供一种电磁轴承转子系统,包括转轴1和安装座2,安装座2上同轴设置有电磁轴承组件3和辅助轴承组件4,转轴1共同穿设在电磁轴承组件3和辅助轴承组件4上。As shown in Figures 1-3, this embodiment provides an electromagnetic bearing rotor system, which includes a rotating shaft 1 and a mounting base 2. An electromagnetic bearing assembly 3 and an auxiliary bearing assembly 4 are coaxially arranged on the mounting base 2, and the rotating shaft 1 is coaxially arranged. On the electromagnetic bearing assembly 3 and the auxiliary bearing assembly 4.

示例性的,电磁轴承组件3包括径向电磁轴承31和轴向电磁轴承32,径向电磁轴承31和轴向电磁轴承32均套设在转轴1上,其中,径向电磁轴承31用于支撑转轴1的径向负载,轴向电磁轴承32用于支撑转轴1的轴向负载。Exemplarily, the electromagnetic bearing assembly 3 includes a radial electromagnetic bearing 31 and an axial electromagnetic bearing 32. The radial electromagnetic bearing 31 and the axial electromagnetic bearing 32 are both sleeved on the rotating shaft 1, where the radial electromagnetic bearing 31 is used for support. The axial electromagnetic bearing 32 is used to support the radial load of the rotating shaft 1 .

径向电磁轴承31和轴向电磁轴承32均为旋转地支撑转轴1,径向电磁轴承31通电后生成沿转轴1径向的磁力,轴向电磁轴承32通电后生成沿转轴1轴向的磁力。径向电磁轴承31生成的径向磁力和轴向电磁轴承32生成的轴向磁力均以非接触的方式悬浮支撑转轴1,使得转轴1与径向电磁轴承31和轴向电磁轴承32均无机械接触,进而使得套设在转轴1上的径向电磁轴承31和轴向电磁轴承32无机械磨损。The radial electromagnetic bearing 31 and the axial electromagnetic bearing 32 both rotatably support the rotating shaft 1. The radial electromagnetic bearing 31 generates a radial magnetic force along the rotating shaft 1 after being energized, and the axial electromagnetic bearing 32 generates a magnetic force along the axial direction of the rotating shaft 1 after being energized. . The radial magnetic force generated by the radial electromagnetic bearing 31 and the axial magnetic force generated by the axial electromagnetic bearing 32 both suspend and support the rotating shaft 1 in a non-contact manner, so that there is no mechanical connection between the rotating shaft 1 and the radial electromagnetic bearing 31 and the axial electromagnetic bearing 32. Contact, thereby ensuring that the radial electromagnetic bearing 31 and the axial electromagnetic bearing 32 sleeved on the rotating shaft 1 have no mechanical wear.

示例性的,径向电磁轴承31和轴向电磁轴承32均至少设置有一个,本实施例中采用设置两个轴向电磁轴承32和一个径向电磁轴承31,并且两个轴向电磁轴承32分设在安装座2的靠近转轴1的两端的位置处。Exemplarily, at least one radial electromagnetic bearing 31 and axial electromagnetic bearing 32 are provided. In this embodiment, two axial electromagnetic bearings 32 and one radial electromagnetic bearing 31 are provided, and two axial electromagnetic bearings 32 are provided. They are respectively located at the two ends of the mounting base 2 close to the rotating shaft 1 .

电磁轴承转子系统还包括高速电机5和控制器,高速电机5用于驱动转轴1进行旋转,在使用时,电磁轴承转子系统可以竖直或水平放置,高速电机5设置在安装座2上,且对应连接在转轴1的端部即可。The electromagnetic bearing rotor system also includes a high-speed motor 5 and a controller. The high-speed motor 5 is used to drive the rotating shaft 1 to rotate. When in use, the electromagnetic bearing rotor system can be placed vertically or horizontally. The high-speed motor 5 is set on the mounting base 2, and Just connect it to the end of the rotating shaft 1.

在一些实施例中,径向电磁轴承31包括径向电磁轴承转子31a和径向电磁轴承定子31b。径向电磁轴承转子31a安装在转轴1的外壁上,径向电磁轴承定子31b对应设置在径向电磁轴承转子31a的外周侧,并与径向电磁轴承转子31a之间形成有间隙。其中,径向电磁轴承转子31a内部为圆柱形磁电路,由电钢板制成,其固定在转轴1的外壁上,配合径向电磁轴承定子31b以实现转子悬浮。In some embodiments, the radial electromagnetic bearing 31 includes a radial electromagnetic bearing rotor 31a and a radial electromagnetic bearing stator 31b. The radial electromagnetic bearing rotor 31a is installed on the outer wall of the rotating shaft 1, and the radial electromagnetic bearing stator 31b is correspondingly arranged on the outer peripheral side of the radial electromagnetic bearing rotor 31a, with a gap formed between the radial electromagnetic bearing rotor 31a. Among them, the radial electromagnetic bearing rotor 31a has a cylindrical magnetic circuit inside, which is made of electric steel plates. It is fixed on the outer wall of the rotating shaft 1 and cooperates with the radial electromagnetic bearing stator 31b to achieve rotor suspension.

示例性的,电磁轴承转子系统还包括与两个径向电磁轴承31对应设置的两个径向电磁轴承31传感器。径向电磁轴承31传感器设置在径向电磁轴承31的一侧。在电磁轴承转子系统正常工作时,两个径向电磁轴承31传感器能够实时采集转轴1的径向位移信号,当转轴1出现径向上的位移偏差时,控制器能够根据传感器发送的偏差信号改变两个径向电磁轴承31的电流,以修正转子径向位置。Exemplarily, the electromagnetic bearing rotor system also includes two radial electromagnetic bearings 31 sensors arranged corresponding to the two radial electromagnetic bearings 31 . The radial electromagnetic bearing 31 sensor is arranged on one side of the radial electromagnetic bearing 31 . When the electromagnetic bearing rotor system is working normally, the two radial electromagnetic bearing 31 sensors can collect the radial displacement signal of the rotating shaft 1 in real time. When the radial displacement deviation of the rotating shaft 1 occurs, the controller can change the two radial electromagnetic bearing 31 sensors according to the deviation signal sent by the sensor. radial electromagnetic bearing 31 to correct the radial position of the rotor.

在一些实施例中,轴向电磁轴承32包括推力盘32a和两个轴向电磁轴承定子32b,推力盘32a套设在转轴1上,两个轴向电磁轴承定子32b分设在推力盘32a的沿转轴1的轴向的两侧。In some embodiments, the axial electromagnetic bearing 32 includes a thrust plate 32a and two axial electromagnetic bearing stators 32b. The thrust plate 32a is sleeved on the rotating shaft 1, and the two axial electromagnetic bearing stators 32b are respectively arranged on the edge of the thrust plate 32a. Both sides of the shaft 1 in the axial direction.

示例性的,电磁轴承转子系统还包括轴向电磁轴承32传感器。在电磁轴承转子系统正常工作时,轴向电磁轴承32传感器能够实时采集转轴1的轴向位移信号,当转轴1出现轴向上的位移偏差时,控制器能够根据传感器发送的偏差信号改变位于推力盘32a两侧的两个轴向电磁轴承32的轴向电磁轴承定子32b中的电流,从而改变两个轴向电磁轴承定子32b对推力盘32a的作用力,使推力盘32a沿转轴1的轴向移动,并带动转轴1进行移动,从而修正转轴1的轴向位置。Exemplarily, the electromagnetic bearing rotor system also includes an axial electromagnetic bearing 32 sensor. When the electromagnetic bearing rotor system is working normally, the axial electromagnetic bearing 32 sensor can collect the axial displacement signal of the rotating shaft 1 in real time. When the axial displacement deviation of the rotating shaft 1 occurs, the controller can change the thrust position based on the deviation signal sent by the sensor. The current in the axial electromagnetic bearing stator 32b of the two axial electromagnetic bearings 32 on both sides of the disk 32a changes the force of the two axial electromagnetic bearing stators 32b on the thrust disk 32a, so that the thrust disk 32a moves along the axis of the rotating shaft 1 Move in the direction, and drive the rotating shaft 1 to move, thereby correcting the axial position of the rotating shaft 1.

示例性的,在安装上述各结构时,可采用使径向电磁轴承31安装在转轴1的两端,用于支撑转轴1旋转。轴向电磁轴承32安装在转轴1的位于两个径向电磁轴承31之间的部分上,轴向电磁轴承32传感器安装在轴向电磁轴承32的一侧,高速电机5安装在转轴1的位于两个径向电磁轴承31之间的部分上。当然,在其他实施例中,也可采用其他的布设方式。For example, when installing the above structures, radial electromagnetic bearings 31 can be installed at both ends of the rotating shaft 1 to support the rotation of the rotating shaft 1 . The axial electromagnetic bearing 32 is installed on the part of the rotating shaft 1 between the two radial electromagnetic bearings 31. The sensor of the axial electromagnetic bearing 32 is installed on one side of the axial electromagnetic bearing 32. The high-speed motor 5 is installed on the part of the rotating shaft 1. on the part between the two radial electromagnetic bearings 31. Of course, in other embodiments, other layout methods may also be used.

并且,沿转轴1的轴向上,径向电磁轴承转子31a和推力盘32a之间、推力盘32a和轴向电磁轴承32传感器之间、轴向电磁传感器与高速电机5之间、高速电机5与径向电磁轴承转子31a之间均可以通过转轴1套筒进行限位配合。Moreover, along the axial direction of the rotating shaft 1 , there are a few gaps between the radial electromagnetic bearing rotor 31 a and the thrust plate 32 a , between the thrust plate 32 a and the axial electromagnetic bearing 32 sensor, between the axial electromagnetic sensor and the high-speed motor 5 , and between the high-speed motor 5 The limited fit with the radial electromagnetic bearing rotor 31a can be achieved through the sleeve of the rotating shaft 1.

其中,所述辅助轴承组件4包括外圈阀座41、内圈阀座42和辅助轴承43,所述外圈阀座41与所述辅助轴承43的外圈连接,所述内圈阀座42与所述辅助轴承43的内圈连接,所述外圈阀座41与所述安装座2之间沿所述转轴1的轴向形成有空隙,所述空隙中设置有弹性件44,所述内圈阀座42上设置有用于供所述转轴1穿设的连接孔,所述连接孔的孔壁上形成有抵接面,所述抵接面沿所述转轴1的轴向朝向远离所述转轴1的方向倾斜延伸,所述转轴1与所述抵接面抵接。Wherein, the auxiliary bearing assembly 4 includes an outer ring valve seat 41, an inner ring valve seat 42 and an auxiliary bearing 43. The outer ring valve seat 41 is connected to the outer ring of the auxiliary bearing 43, and the inner ring valve seat 42 Connected to the inner ring of the auxiliary bearing 43, a gap is formed between the outer ring valve seat 41 and the mounting seat 2 along the axial direction of the rotating shaft 1, and an elastic member 44 is provided in the gap. The inner ring valve seat 42 is provided with a connecting hole for the rotating shaft 1 to pass through. An abutting surface is formed on the hole wall of the connecting hole. The abutting surface moves away from the rotating shaft 1 along the axial direction of the rotating shaft 1 . The direction of the rotating shaft 1 extends obliquely, and the rotating shaft 1 is in contact with the contact surface.

具体实现时,当电磁轴承转子系统在正常工作状态下,轴向电磁轴承32传感器能够实时采集转轴1的轴向位移信号,当出现轴向的位移偏差时,控制器能够改变轴向电磁轴承定子32b中的磁路的电流,以修正推力盘32a的轴向位置。当轴向电磁轴承32失效时,轴向负载能通过内圈阀座42和辅助轴承43传递至外圈阀座41上。由于外圈阀座41与转子系统的安装座2之间设置有弹性件44,因此,转轴1的轴向负载能够通过弹性件44进行缓冲,以对负载作用力进行平衡。示例性的,可使弹性件44能够压缩的最大轴向位移量小于推力盘32a与轴向电磁轴承定子32b之间的允许间隙值,以免对轴向电磁轴承32造成损坏。In specific implementation, when the electromagnetic bearing rotor system is in normal working condition, the axial electromagnetic bearing 32 sensor can collect the axial displacement signal of the rotating shaft 1 in real time. When an axial displacement deviation occurs, the controller can change the axial electromagnetic bearing stator. The current in the magnetic circuit in 32b is used to correct the axial position of the thrust plate 32a. When the axial electromagnetic bearing 32 fails, the axial load can be transmitted to the outer ring valve seat 41 through the inner ring valve seat 42 and the auxiliary bearing 43 . Since the elastic member 44 is provided between the outer ring valve seat 41 and the mounting seat 2 of the rotor system, the axial load of the rotating shaft 1 can be buffered by the elastic member 44 to balance the load force. For example, the maximum axial displacement that allows the elastic member 44 to be compressed is less than the allowable gap value between the thrust plate 32a and the axial electromagnetic bearing stator 32b to avoid damage to the axial electromagnetic bearing 32.

对应的,径向电磁轴承31传感器能够实时采集转轴1的径向位移信号,当出现径向位移偏差时,控制器改变两个径向电磁轴承转子31a中的电流,以修正转轴1的径向位置。当径向电磁轴承31失效时,由于转轴1与内圈阀座42上的抵接面抵接,因此径向负载会通过抵接面传递至内圈阀座42上,由于抵接面沿所述转轴1的轴向朝向远离所述转轴1的方向倾斜延伸,因此,负载作用力会分散至沿转轴1的轴向和径向的两个方向,其中径向的负载可通过辅助轴承43进行承载,轴向的负载则能够通过内圈阀座42传递至辅助轴承43上,再通过辅助轴承43传递至外圈阀座41,继而通过弹性件44进行缓冲,以对负载作用力进行平衡。Correspondingly, the radial electromagnetic bearing 31 sensor can collect the radial displacement signal of the rotating shaft 1 in real time. When a radial displacement deviation occurs, the controller changes the current in the two radial electromagnetic bearing rotors 31a to correct the radial direction of the rotating shaft 1. Location. When the radial electromagnetic bearing 31 fails, since the rotating shaft 1 is in contact with the abutting surface on the inner ring valve seat 42, the radial load will be transmitted to the inner ring valve seat 42 through the abutting surface. The axial direction of the rotating shaft 1 extends obliquely in a direction away from the rotating shaft 1. Therefore, the load force will be dispersed to two directions along the axial direction and the radial direction of the rotating shaft 1. The radial load can be carried out through the auxiliary bearing 43. Bearing, the axial load can be transmitted to the auxiliary bearing 43 through the inner ring valve seat 42, and then transmitted to the outer ring valve seat 41 through the auxiliary bearing 43, and then buffered by the elastic member 44 to balance the load force.

在此过程中,弹性件44主要作为平衡负载的第一道防线,辅助轴承43作为保证该电磁轴承转子系统安全可靠性的第二道防线。示例性的,辅助轴承43可使用滚珠轴承,当然,在其他实施例中,辅助轴承43也可采用其他形式的轴承结构。In this process, the elastic member 44 mainly serves as the first line of defense to balance the load, and the auxiliary bearing 43 serves as the second line of defense to ensure the safety and reliability of the electromagnetic bearing rotor system. For example, the auxiliary bearing 43 may use a ball bearing. Of course, in other embodiments, the auxiliary bearing 43 may also use other forms of bearing structures.

本实施例提供的电磁轴承转子系统,通过在安装座2上同轴设置电磁轴承组件3和辅助轴承组件4,使转轴1共同穿设在所述电磁轴承组件3和辅助轴承组件4上,以使电磁轴承组件3和辅助轴承组件4共同对转轴1起到支撑作用,并且,辅助轴承组件4包括外圈阀座41、内圈阀座42和辅助轴承43,外圈阀座41与所述安装座2之间沿所述转轴1的轴向形成有空隙,所述空隙中设置有弹性件44,从而能够在转轴1相对于安装座2产生轴向位移偏差时通过弹性件44对转轴1的轴向位移进行平衡,避免了辅助轴承43承受过大的轴向负载,同时,连接孔的孔壁上还形成有沿所述转轴1的轴向朝向远离所述转轴1的方向倾斜延伸的抵接面,所述转轴1与所述抵接面抵接,从而能够在转轴1相对于安装座2产生径向位移偏差时通过倾斜设置的抵接面将部分负载作用力分散至转轴1的轴向上,并通过弹性件44进行平衡,从而大大减小了辅助轴承43所承受的径向负载,因此不仅起到了保护辅助轴承43的作用,还进一步提高了辅助轴承组件4对转轴1的支撑效果,从而对电磁轴承组件3的起到了更好的保护作用。In the electromagnetic bearing rotor system provided by this embodiment, the electromagnetic bearing assembly 3 and the auxiliary bearing assembly 4 are coaxially arranged on the mounting base 2, so that the rotating shaft 1 is coaxially disposed on the electromagnetic bearing assembly 3 and the auxiliary bearing assembly 4, so as to The electromagnetic bearing assembly 3 and the auxiliary bearing assembly 4 jointly support the rotating shaft 1, and the auxiliary bearing assembly 4 includes an outer ring valve seat 41, an inner ring valve seat 42 and an auxiliary bearing 43. The outer ring valve seat 41 and the A gap is formed between the mounting bases 2 along the axial direction of the rotating shaft 1 , and an elastic member 44 is provided in the gap, so that when the rotating shaft 1 is axially displaced relative to the mounting base 2 , the elastic member 44 can be used to adjust the rotating shaft 1 The axial displacement is balanced to prevent the auxiliary bearing 43 from bearing excessive axial load. At the same time, the hole wall of the connecting hole is also formed with an oblique extension along the axial direction of the rotating shaft 1 in a direction away from the rotating shaft 1 The rotating shaft 1 is in contact with the abutting surface, so that when the rotating shaft 1 produces a radial displacement deviation relative to the mounting seat 2, part of the load force can be dispersed to the rotating shaft 1 through the inclined abutting surface. axially upward and balanced by the elastic member 44, thereby greatly reducing the radial load borne by the auxiliary bearing 43, which not only protects the auxiliary bearing 43, but also further improves the resistance of the auxiliary bearing assembly 4 to the rotating shaft 1 Supporting effect, thereby better protecting the electromagnetic bearing assembly 3.

本实施例提供的电磁轴承转子系统可应用于空压机上,在应用于空压机上时,电磁轴承转子系统呈水平放置。当然,在其他实施例中,该电磁轴承转子系统也可应用于其他场合,如核反应堆的透平机转子系统,再生制动能量中飞轮储能转子系统等,当转子系统为竖直放置时,轴向负载一般较大,此时本实施例提供的辅助轴承组件4更能体现其平衡轴向负载的能力。The electromagnetic bearing rotor system provided in this embodiment can be applied to an air compressor. When applied to an air compressor, the electromagnetic bearing rotor system is placed horizontally. Of course, in other embodiments, the electromagnetic bearing rotor system can also be used in other situations, such as the turbine rotor system of a nuclear reactor, the flywheel energy storage rotor system in regenerative braking energy, etc. When the rotor system is placed vertically, The axial load is generally large. In this case, the auxiliary bearing assembly 4 provided in this embodiment can better reflect its ability to balance the axial load.

在一些实施例中,弹性件44可使用弹簧。示例性的,弹簧可以为绕设在转轴1外圈的环形弹簧,以起到对各个方向的缓冲效果。当然,在其他实施例中,弹性件44也可采用其他类型的结构,例如弹性垫片。In some embodiments, the elastic member 44 may use a spring. For example, the spring may be an annular spring wound around the outer ring of the rotating shaft 1 to provide a buffering effect in all directions. Of course, in other embodiments, the elastic member 44 may also adopt other types of structures, such as elastic gaskets.

参照图2所示,在一些实施例中,外圈阀座41上可设置一阶梯孔,用于支承辅助轴承43的外圈,以方便对辅助轴承43进行定位及固定。对应的,内圈阀座42的外侧同样可设置阶梯孔,用于支承辅助轴承43的内圈,以与外圈阀座41共同配合,对辅助轴承43进行定位及固定。Referring to FIG. 2 , in some embodiments, a stepped hole may be provided on the outer ring valve seat 41 to support the outer ring of the auxiliary bearing 43 to facilitate positioning and fixing of the auxiliary bearing 43 . Correspondingly, a stepped hole can also be provided on the outside of the inner ring valve seat 42 to support the inner ring of the auxiliary bearing 43 so as to cooperate with the outer ring valve seat 41 to position and fix the auxiliary bearing 43 .

在一些实施例中,辅助轴承组件4的数量为两个,两个辅助轴承组件4分设在安装座2的靠近转轴1的两端的位置处。将辅助轴承组件4设置为两个,并分别位于安装座2的靠近转轴1的两端的位置处,能够对转轴1的两端均起到支撑作用,并用于承受转轴1跌落时的冲击,从而进一步提升对转轴1的支撑和保护的效果。In some embodiments, the number of auxiliary bearing assemblies 4 is two, and the two auxiliary bearing assemblies 4 are respectively located at the two ends of the mounting base 2 close to the rotating shaft 1 . There are two auxiliary bearing assemblies 4, and they are respectively located at the two ends of the mounting base 2 close to the rotating shaft 1, which can support both ends of the rotating shaft 1 and withstand the impact when the rotating shaft 1 falls, thereby The effect of supporting and protecting the rotating shaft 1 is further improved.

示例性的,在安装时,可使两个辅助轴承组件4分设在安装座2的靠近转轴1的两端的位置处,并且,两个径向电磁轴承31分别安装在转轴1的相对于辅助轴承组件4的内侧。For example, during installation, the two auxiliary bearing assemblies 4 can be disposed at the two ends of the mounting base 2 close to the rotating shaft 1, and the two radial electromagnetic bearings 31 are respectively installed on the rotating shaft 1 relative to the auxiliary bearings. Inside of component 4.

在一些实施例中,所述辅助轴承组件4还包括设置在所述连接孔内的环形抵接件45,所述环形抵接件45沿所述转轴1的轴向的两端面形成为所述抵接面,所述转轴1的外壁上具有朝向所述环形抵接件45延伸的抵接部,所述抵接部与所述环形抵接件45两端的所述抵接面抵接。In some embodiments, the auxiliary bearing assembly 4 further includes an annular abutment 45 disposed in the connection hole, and the two end surfaces of the annular abutment 45 along the axial direction of the rotating shaft 1 are formed as described. As for the contact surface, the outer wall of the rotating shaft 1 has a contact portion extending toward the annular contact member 45 , and the contact portion is in contact with the contact surfaces at both ends of the annular contact member 45 .

通过设置环形抵接件45,方便辅助轴承组件4的内圈阀座42与转轴1进行对应抵接,并且沿转轴1的周向呈环形,能够起到对各个方向的抵接效果。By providing the annular contact piece 45, it is convenient for the inner ring valve seat 42 of the auxiliary bearing assembly 4 to make corresponding contact with the rotating shaft 1, and it is annular along the circumferential direction of the rotating shaft 1, which can provide abutting effects in all directions.

示例性的,所述环形抵接件45可采用石墨环。石墨环采用柔性石墨经模具压制而成,具有耐高温,耐磨损的特点,同样能够起到一定程度的对转轴1的轴向以及径向负载进行缓冲的效果。For example, the annular contact member 45 may be a graphite ring. The graphite ring is made of flexible graphite pressed by a mold and has the characteristics of high temperature resistance and wear resistance. It can also buffer the axial and radial loads of the rotating shaft 1 to a certain extent.

在一些实施例中,所述连接孔的孔壁上具有朝向靠近所述转轴1的轴线方向延伸的安装部46,所述环形抵接件45包括第一抵接环451和第二抵接环452,所述第一抵接环451和所述第二抵接环452分设在所述安装部46的沿所述转轴1的轴向的两侧,并且,在沿所述转轴1的轴向上,所述第一抵接环451和所述第二抵接环452的相互远离的一端分别形成一个所述抵接面。In some embodiments, the hole wall of the connecting hole has a mounting portion 46 extending toward the axial direction close to the rotating shaft 1 , and the annular abutment 45 includes a first abutment ring 451 and a second abutment ring. 452. The first abutting ring 451 and the second abutting ring 452 are respectively provided on both sides of the mounting portion 46 along the axial direction of the rotating shaft 1, and are located along the axial direction of the rotating shaft 1. On the other hand, ends of the first abutment ring 451 and the second abutment ring 452 that are far away from each other form one abutment surface respectively.

示例性的,安装部46为自连接孔的孔壁朝向靠近转轴1轴线方向延伸出的环形凸起,安装部46的沿转轴1轴向的两端面可以为沿转轴1径向延伸的平面,第一抵接环451和第二抵接环452的一端为平面,另一端为呈圆锥形的表面,圆锥形的表面与转轴1接触,从而能够在当转轴1承受轴向负载时,将作用力转移孩子安装部46上,并通过倾斜的圆锥形表面将作用力分成轴向和径向的两部分。For example, the mounting portion 46 is an annular protrusion extending from the hole wall of the connecting hole toward the axial direction of the rotating shaft 1. The two end surfaces of the mounting portion 46 along the axial direction of the rotating shaft 1 may be planes extending in the radial direction of the rotating shaft 1. One end of the first contact ring 451 and the second contact ring 452 is a flat surface, and the other end is a conical surface. The conical surface is in contact with the rotating shaft 1, so that when the rotating shaft 1 is subjected to an axial load, it will act. The force is transferred to the child mounting part 46 and divided into two axial and radial components by the inclined conical surface.

在一些实施例中,所述转轴1的外壁上间隔套设有两个抵接衬套12,两个所述抵接衬套12共同形成所述抵接部,两个所述抵接衬套12之间形成有安装间隙,所述环形抵接件45位于所述安装间隙内,并与两个所述抵接衬套12相互抵接。这样设置,方便转轴1与环形抵接件45沿转轴1的轴线的两个方向均实现抵接效果,并且方便结构的安装固定。In some embodiments, two abutment bushings 12 are spaced on the outer wall of the rotating shaft 1 , and the two abutment bushes 12 jointly form the abutment portion. The two abutment bushes 12 An installation gap is formed between the two abutment bushings 12 , and the annular abutment piece 45 is located in the installation gap and abuts with the two abutment bushings 12 . This arrangement facilitates the abutment effect between the rotating shaft 1 and the annular abutting member 45 in both directions along the axis of the rotating shaft 1, and facilitates the installation and fixation of the structure.

在一些实施例中,所述安装座2包括安装套筒21和盖设在所述安装套筒21两端的端盖22,所述端盖22的轴线位置处开设有安装孔,所述转轴1穿设在所述安装套筒21上,且所述转轴1的两端自位于所述安装套筒21两端的所述端盖22上的安装孔中穿出。In some embodiments, the mounting base 2 includes a mounting sleeve 21 and end caps 22 covering both ends of the mounting sleeve 21 . The end caps 22 are provided with mounting holes at their axis positions, and the rotating shaft 1 It is installed on the mounting sleeve 21 , and the two ends of the rotating shaft 1 pass through the mounting holes on the end caps 22 at both ends of the mounting sleeve 21 .

并且,所述辅助轴承组件4设置在所述安装套筒21内的靠近所述端盖22的位置处,所述外圈阀座41与所述端盖22之间形成所述空隙。这样设置,方便使辅助轴承组件4与安装座2进行连接。当然,在其他实施例中,也可将辅助轴承组件4设置在所述安装套筒21内的其他位置处,比如在安装套筒21的内壁上设置一延伸出来的结构,辅助轴承组件4对应与该延伸出来的结构进行匹配连接。Moreover, the auxiliary bearing assembly 4 is disposed in the mounting sleeve 21 at a position close to the end cover 22 , and the gap is formed between the outer ring valve seat 41 and the end cover 22 . This arrangement facilitates the connection between the auxiliary bearing assembly 4 and the mounting base 2 . Of course, in other embodiments, the auxiliary bearing assembly 4 can also be arranged at other positions in the mounting sleeve 21 , for example, an extended structure is provided on the inner wall of the mounting sleeve 21 , and the auxiliary bearing assembly 4 corresponds to Make matching connections with the extended structure.

在一些实施例中,所述辅助轴承组件4还包括压紧法兰47,所述压紧法兰47设置所述外圈阀座41的外周侧,并且部分压设在所述外圈阀座41的背向所述端盖22的一侧,并且,所述压紧法兰47与所述端盖22之间通过紧固件49进行连接。压紧法兰47用于对辅助轴承组件4和端盖22进行安装固定,保证辅助轴承组件4在使用过程中的稳定性。In some embodiments, the auxiliary bearing assembly 4 further includes a compression flange 47 , which is disposed on the outer peripheral side of the outer ring valve seat 41 and is partially pressed against the outer ring valve seat. The side of 41 facing away from the end cover 22 , and the pressing flange 47 and the end cover 22 are connected through a fastener 49 . The pressing flange 47 is used to install and fix the auxiliary bearing assembly 4 and the end cover 22 to ensure the stability of the auxiliary bearing assembly 4 during use.

示例性的,所述压紧法兰47和所述外圈阀座41的朝向所述端盖22的一侧共同形成有安装凹槽,所述安装凹槽形成所述空隙。安装凹槽的设置,方便对弹性件44进行定位。For example, the pressing flange 47 and the side of the outer ring valve seat 41 facing the end cover 22 together form a mounting groove, and the mounting groove forms the gap. The installation groove is provided to facilitate positioning of the elastic member 44 .

示例性的,压紧法兰47与外圈阀座41之间还可夹设一调整垫片48。调整垫片48的设置不仅对压紧法兰47和外圈阀座41的抵接面起到一定程度的保护作用,还能够通过调整该调整垫片48的厚度来调整压紧法兰47与外圈阀座41之间的距离。For example, an adjusting gasket 48 may be sandwiched between the pressing flange 47 and the outer ring valve seat 41 . The setting of the adjusting gasket 48 not only protects the contact surface between the pressing flange 47 and the outer ring valve seat 41 to a certain extent, but also enables adjustment of the contact surface between the pressing flange 47 and the outer ring valve seat 41 by adjusting the thickness of the adjusting gasket 48. The distance between the outer ring valve seats 41.

对应的,在安装辅助轴承组件4时,可先将辅助轴承43安装在外圈阀座41与内圈阀座42之间,再将辅助轴承43、外圈阀座41和内圈阀座42整体与端盖22以及端盖22中的安装衬套进行固定。弹性件44放置在压紧法兰47与外圈阀座41共同形成的安装凹槽中,再通过紧固件49对弹性件44与外圈阀座41之间、弹性件44与端盖22之间进行锁紧。Correspondingly, when installing the auxiliary bearing assembly 4, the auxiliary bearing 43 can be installed between the outer ring valve seat 41 and the inner ring valve seat 42 first, and then the auxiliary bearing 43, the outer ring valve seat 41 and the inner ring valve seat 42 can be integrated Secure with end cap 22 and mounting bushing in end cap 22. The elastic member 44 is placed in the installation groove formed by the pressing flange 47 and the outer ring valve seat 41, and then the fastener 49 is used to connect the elastic member 44 and the outer ring valve seat 41, between the elastic member 44 and the end cover 22 lock between them.

其中,紧固件49可使用连接螺栓,压紧法兰47的周向开设有连接螺孔,端盖22上对应所有连接螺孔的位置处同样设置有安装螺孔,连接螺栓共同穿设在连接螺孔和安装螺孔中,并使用螺母进行固定。并且,可以通过调整对连接螺栓的拧紧位置,来使弹性件44实现不同的缓冲作用力。Among them, connecting bolts can be used as fasteners 49, and connecting screw holes are provided in the circumferential direction of the pressing flange 47. Mounting screw holes are also provided on the end cover 22 at positions corresponding to all connecting screw holes, and the connecting bolts are commonly threaded through Connect the screw holes to the mounting screw holes and secure with nuts. Moreover, the elastic member 44 can achieve different buffering forces by adjusting the tightening position of the connecting bolt.

在一些实施例中,轴向电磁轴承32的推力盘32a的沿转轴1的轴线位置处形成有用于供转轴1穿设的连接孔。其中,连接孔的孔壁沿转轴1的轴向朝向远离转轴1的方向延伸,并且,转轴1的对应连接孔的外壁上设置有连接衬套8,连接衬套8的外侧壁的延伸方向与连接孔的孔壁的延伸方向相匹配。In some embodiments, the thrust plate 32a of the axial electromagnetic bearing 32 is formed with a connecting hole for the rotating shaft 1 to pass through at an axial position along the rotating shaft 1 . Among them, the hole wall of the connecting hole extends along the axial direction of the rotating shaft 1 in a direction away from the rotating shaft 1, and a connecting bushing 8 is provided on the outer wall of the corresponding connecting hole of the rotating shaft 1. The extension direction of the outer wall of the connecting bushing 8 is in line with the connecting hole. The extension direction of the hole wall matches.

示例性的,连接衬套8的沿转轴1的轴向的位置处形成有圆柱形孔,以用于与转轴1进行套设配合。连接衬套8的外侧壁与连接孔的孔壁相匹配,即,连接衬套8的外侧壁的延伸方向同样为沿转轴1的轴向朝向远离转轴1的方向延伸,也就是说,衬套的外表面例如可设置为锥形表面,从而与推力盘32a的连接孔的内壁配合,从而能够保证轴向电磁轴承32的推力盘32a的轴心位置居中,以减少轴向电磁轴承32在使用时产生径向偏载的可能。For example, a cylindrical hole is formed on the connecting bushing 8 along the axial direction of the rotating shaft 1 for sleeve matching with the rotating shaft 1 . The outer side wall of the connecting bushing 8 matches the hole wall of the connecting hole, that is, the extension direction of the outer side wall of the connecting bushing 8 is also along the axial direction of the rotating shaft 1 and extends away from the rotating shaft 1 , that is to say, the bushing For example, the outer surface can be configured as a tapered surface to cooperate with the inner wall of the connecting hole of the thrust plate 32a, thereby ensuring that the axis center position of the thrust plate 32a of the axial electromagnetic bearing 32 is centered, so as to reduce the use of the axial electromagnetic bearing 32. There is a possibility of radial unbalanced load.

需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as “first” and “second” are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these There is no such actual relationship or sequence between entities or operations. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.

以上所述仅是本公开的具体实施方式,使本领域技术人员能够理解或实现本公开。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文所述的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present disclosure, enabling those skilled in the art to understand or implement the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the disclosure. Therefore, the present disclosure is not to be limited to the embodiments described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种电磁轴承转子系统,其特征在于,包括转轴(1)和安装座(2),所述安装座(2)上同轴设置有电磁轴承组件(3)和辅助轴承组件(4),所述转轴(1)共同穿设在所述电磁轴承组件(3)和所述辅助轴承组件(4)上;1. An electromagnetic bearing rotor system, characterized in that it includes a rotating shaft (1) and a mounting seat (2). The mounting seat (2) is coaxially provided with an electromagnetic bearing assembly (3) and an auxiliary bearing assembly (4). , the rotating shaft (1) is jointly installed on the electromagnetic bearing assembly (3) and the auxiliary bearing assembly (4); 所述辅助轴承组件(4)包括外圈阀座(41)、内圈阀座(42)和辅助轴承(43),所述外圈阀座(41)与所述辅助轴承(43)的外圈连接,所述内圈阀座(42)与所述辅助轴承(43)的内圈连接;The auxiliary bearing assembly (4) includes an outer ring valve seat (41), an inner ring valve seat (42) and an auxiliary bearing (43). The outer ring valve seat (41) and the outer ring of the auxiliary bearing (43) The inner ring valve seat (42) is connected to the inner ring of the auxiliary bearing (43); 所述外圈阀座(41)与所述安装座(2)之间沿所述转轴(1)的轴向形成有空隙,所述空隙中设置有弹性件(44),所述内圈阀座(42)上设置有用于供所述转轴(1)穿设的连接孔,所述连接孔的孔壁上形成有抵接面,所述抵接面沿所述转轴(1)的轴向朝向远离所述转轴(1)的方向倾斜延伸,所述转轴(1)与所述抵接面抵接。A gap is formed between the outer ring valve seat (41) and the mounting seat (2) along the axial direction of the rotating shaft (1), and an elastic member (44) is provided in the gap. The inner ring valve The seat (42) is provided with a connecting hole for the rotating shaft (1) to pass through, and a contact surface is formed on the hole wall of the connecting hole, and the abutting surface is along the axial direction of the rotating shaft (1). It extends obliquely in a direction away from the rotating shaft (1), and the rotating shaft (1) is in contact with the contact surface. 2.根据权利要求1所述的电磁轴承转子系统,其特征在于,所述辅助轴承组件(4)还包括设置在所述连接孔内的环形抵接件(45),所述环形抵接件(45)沿所述转轴(1)的轴向的两端面形成为所述抵接面;2. The electromagnetic bearing rotor system according to claim 1, characterized in that the auxiliary bearing assembly (4) further includes an annular abutment (45) disposed in the connection hole, the annular abutment (45) Both end surfaces along the axial direction of the rotating shaft (1) are formed as the contact surfaces; 所述转轴(1)的外壁上具有朝向所述环形抵接件(45)延伸的抵接部,所述抵接部与所述环形抵接件(45)两端的所述抵接面抵接。The outer wall of the rotating shaft (1) has a contact portion extending toward the annular contact member (45), and the contact portion is in contact with the contact surfaces at both ends of the annular contact member (45). . 3.根据权利要求2所述的电磁轴承转子系统,其特征在于,所述连接孔的孔壁上具有朝向靠近所述转轴(1)的轴线方向延伸的安装部(46),所述环形抵接件(45)包括第一抵接环(451)和第二抵接环(452),所述第一抵接环(451)和所述第二抵接环(452)分设在所述安装部(46)的沿所述转轴(1)的轴向的两侧;3. The electromagnetic bearing rotor system according to claim 2, characterized in that the hole wall of the connecting hole has a mounting portion (46) extending toward the axial direction close to the rotating shaft (1), and the annular resistor The connector (45) includes a first abutment ring (451) and a second abutment ring (452). The first abutment ring (451) and the second abutment ring (452) are respectively located on the installation side. Both sides of the portion (46) along the axial direction of the rotating shaft (1); 在沿所述转轴(1)的轴向上,所述第一抵接环(451)和所述第二抵接环(452)的相互远离的一端分别形成一个所述抵接面。In the axial direction along the rotating shaft (1), ends of the first abutting ring (451) and the second abutting ring (452) that are far away from each other form one abutting surface respectively. 4.根据权利要求2所述的电磁轴承转子系统,其特征在于,所述转轴(1)的外壁上间隔套设有两个抵接衬套(12),两个所述抵接衬套(12)共同形成所述抵接部;4. The electromagnetic bearing rotor system according to claim 2, characterized in that two abutment bushings (12) are arranged at intervals on the outer wall of the rotating shaft (1), and the two abutment bushings (12) are 12) Together, they form the abutment portion; 两个所述抵接衬套(12)之间形成有安装间隙,所述环形抵接件(45)位于所述安装间隙内,并与两个所述抵接衬套(12)相互抵接。An installation gap is formed between the two abutment bushings (12), and the annular abutment piece (45) is located in the installation gap and abuts with the two abutment bushings (12). . 5.根据权利要求2所述的电磁轴承转子系统,其特征在于,所述弹性件(44)为弹簧;5. The electromagnetic bearing rotor system according to claim 2, characterized in that the elastic member (44) is a spring; 和/或,所述环形抵接件(45)为石墨环。And/or, the annular abutment member (45) is a graphite ring. 6.根据权利要求1所述的电磁轴承转子系统,其特征在于,所述安装座(2)包括安装套筒(21)和盖设在所述安装套筒(21)两端的端盖(22),所述端盖(22)的轴线位置处开设有安装孔,所述转轴(1)穿设在所述安装套筒(21)上,且所述转轴(1)的两端自位于所述安装套筒(21)两端的所述端盖(22)上的安装孔中穿出;6. The electromagnetic bearing rotor system according to claim 1, characterized in that the mounting seat (2) includes a mounting sleeve (21) and end caps (22) covering both ends of the mounting sleeve (21). ), the end cover (22) is provided with a mounting hole at the axis position, the rotating shaft (1) is passed through the mounting sleeve (21), and the two ends of the rotating shaft (1) are located at the Pass through the mounting holes on the end caps (22) at both ends of the mounting sleeve (21); 所述辅助轴承组件(4)设置在所述安装套筒(21)内的靠近所述端盖(22)的位置处,所述外圈阀座(41)与所述端盖(22)之间形成所述空隙。The auxiliary bearing assembly (4) is arranged in the installation sleeve (21) at a position close to the end cover (22), between the outer ring valve seat (41) and the end cover (22). The gap is formed between them. 7.根据权利要求6所述的电磁轴承转子系统,其特征在于,所述辅助轴承组件(4)还包括压紧法兰(47),所述压紧法兰(47)设置所述外圈阀座(41)的外周侧,并且部分压设在所述外圈阀座(41)的背向所述端盖(22)的一侧;7. The electromagnetic bearing rotor system according to claim 6, characterized in that the auxiliary bearing assembly (4) further includes a pressing flange (47), the pressing flange (47) is provided with the outer ring The outer peripheral side of the valve seat (41), and is partially pressed against the side of the outer ring valve seat (41) facing away from the end cover (22); 所述压紧法兰(47)与所述端盖(22)之间通过紧固件(49)进行连接。The compression flange (47) and the end cover (22) are connected through fasteners (49). 8.根据权利要求7所述的电磁轴承转子系统,其特征在于,所述压紧法兰(47)和所述外圈阀座(41)的朝向所述端盖(22)的一侧共同形成有安装凹槽,所述安装凹槽形成所述空隙。8. The electromagnetic bearing rotor system according to claim 7, characterized in that the pressing flange (47) and the side of the outer ring valve seat (41) facing the end cover (22) are the same. A mounting groove is formed, and the mounting groove forms the gap. 9.根据权利要求1至7中任一项所述的电磁轴承转子系统,其特征在于,所述辅助轴承组件(4)的数量为两个,两个所述辅助轴承组件(4)分设在所述安装座(2)的靠近所述转轴(1)的两端的位置处。9. The electromagnetic bearing rotor system according to any one of claims 1 to 7, characterized in that the number of the auxiliary bearing assemblies (4) is two, and the two auxiliary bearing assemblies (4) are respectively located at The mounting base (2) is located close to both ends of the rotating shaft (1). 10.根据权利要求1至7中任一项所述的电磁轴承转子系统,其特征在于,所述电磁轴承组件(3)包括轴向电磁轴承(32),所述轴向电磁轴承(32)包括推力盘(32a)和两个轴向电磁轴承定子(32b),所述推力盘(32a)套设在所述转轴(1)上,两个所述轴向电磁轴承定子(32b)分设在所述推力盘(32a)的沿所述转轴(1)的轴向的两侧;10. The electromagnetic bearing rotor system according to any one of claims 1 to 7, characterized in that the electromagnetic bearing assembly (3) includes an axial electromagnetic bearing (32), and the axial electromagnetic bearing (32) It includes a thrust plate (32a) and two axial electromagnetic bearing stators (32b). The thrust plate (32a) is sleeved on the rotating shaft (1), and the two axial electromagnetic bearing stators (32b) are respectively located on the rotating shaft (1). Both sides of the thrust plate (32a) along the axial direction of the rotating shaft (1); 所述推力盘(32a)的沿所述转轴(1)的轴线位置处形成有用于供所述转轴(1)穿设的连接孔,所述连接孔的孔壁沿所述转轴(1)的轴向朝向远离所述转轴(1)的方向倾斜延伸,所述转轴(1)的对应所述连接孔的外壁上设置有连接衬套,所述连接衬套的外侧壁的延伸方向与所述连接孔的孔壁的延伸方向相匹配。A connecting hole for the rotating shaft (1) to pass through is formed on the thrust plate (32a) along the axis of the rotating shaft (1), and the hole wall of the connecting hole is along the axial direction of the rotating shaft (1). Extending obliquely in a direction away from the rotating shaft (1), a connecting bushing is provided on the outer wall of the rotating shaft (1) corresponding to the connecting hole, and the extending direction of the outer wall of the connecting bushing is in line with the connecting hole. The extension direction of the hole wall matches.
CN202310813332.0A 2023-07-04 2023-07-04 Electromagnetic bearing rotor system Pending CN116877575A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310813332.0A CN116877575A (en) 2023-07-04 2023-07-04 Electromagnetic bearing rotor system

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Application Number Priority Date Filing Date Title
CN202310813332.0A CN116877575A (en) 2023-07-04 2023-07-04 Electromagnetic bearing rotor system

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CN116877575A true CN116877575A (en) 2023-10-13

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CN202310813332.0A Pending CN116877575A (en) 2023-07-04 2023-07-04 Electromagnetic bearing rotor system

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