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CN116876105A - Method for preparing hydrophilic regenerated fibers by in-situ reaction by taking waste polyester-nylon fabrics as raw materials - Google Patents

Method for preparing hydrophilic regenerated fibers by in-situ reaction by taking waste polyester-nylon fabrics as raw materials Download PDF

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CN116876105A
CN116876105A CN202311012772.2A CN202311012772A CN116876105A CN 116876105 A CN116876105 A CN 116876105A CN 202311012772 A CN202311012772 A CN 202311012772A CN 116876105 A CN116876105 A CN 116876105A
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polyester
nylon
regenerated
particles
temperature
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罗立滨
孙晓丽
陈溶
连雨欣
黄宝铨
肖荔人
陈庆华
钱庆荣
杨松伟
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Fujian Normal University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/12Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention discloses a method for preparing hydrophilic regenerated fibers by taking waste polyester-nylon fabrics as raw materials through in-situ reaction, wherein waste polyester foam materials are subjected to in-situ tackifying through a micro-alcoholysis-self-polycondensation process to obtain polyester regenerated particles; mixing the obtained polyester regenerated particles and nylon particles, and putting the mixture into a double-screw extruder for premixing to obtain regenerated polyester-nylon particles; putting the dried regenerated polyester-nylon particles into a melt spinning machine for traction to obtain regenerated polyester-nylon fibers; the linear density of the polyester-nylon regenerated fiber is 30-300 dtex, the breaking strength can reach 2.0-8.0 cN/dtex, the breaking elongation is 10.0-100.0%, and all mechanical properties reach the chemical fiber filament stretching standard. The contact angle of the regenerated polyester-nylon fiber is reduced from 91.2 degrees to 71+/-5 degrees according to the different addition amounts of nylon, and the hydrophilicity is obviously improved; according to the invention, the terylene regenerated particles and the chinlon particles are premixed in a double-screw extruder, and the terylene-chinlon regenerated fiber with good performance is obtained through traction, and the contact angle of the regenerated fiber is obviously reduced, so that hydrophilic modification of the regenerated terylene-chinlon fiber is realized.

Description

一种以废旧涤锦织物为原料原位反应制备亲水再生纤维的 方法A method of preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester and nylon fabrics as raw materials method

技术领域Technical field

本发明涉及废旧纺织品高值化利用领域,具体涉及一种以废旧涤纶织物为原料与亲水的再生锦纶颗粒共混的方式原位反应制备亲水再生纤维的方法。The invention relates to the field of high-value utilization of waste textiles, and specifically relates to a method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester fabrics as raw materials and blending with hydrophilic regenerated nylon particles.

背景技术Background technique

随着社会高速发展,人民的生活水平不断提高,对于纺织品的需求量不断增大,纤维的产量也在不断增大。其中,涤纶以其性能稳定、机械性能良好而被广泛应用于服装面料、装饰材料和产业织物中。而纯涤纶织物作为疏水面料在用作服装面料时舒适性不足,常常需要通过与具备一定吸湿性的天然纤维混织的方式制备出具备一定吸湿性能的涤棉混织织物。由于混织织物结构的特殊性,涤棉组分无法通过简单的分选手段进行分离。但对涤棉混织织物进行熔融回收时,由于天然纤维和化学纤维结构上的差异造成了这类混织织物回收的困难。在此基础之上,急需找到合适的方式对涤纶织物进行亲水改性,使其亲水性能提高的同时方便后续的回收再利用。本发明以废旧涤纶织物和再生锦纶颗粒为原料,原位反应制备了涤锦再生纤维,实现了废旧涤纶纺织废料的高值化利用。相较于纯涤纶织物,少量再生锦纶的存在使再生纤维的亲水性能有了显著的提高。With the rapid development of society, people's living standards continue to improve, the demand for textiles continues to increase, and the output of fiber is also increasing. Among them, polyester is widely used in clothing fabrics, decorative materials and industrial fabrics because of its stable performance and good mechanical properties. As a hydrophobic fabric, pure polyester fabrics are not comfortable enough when used as clothing fabrics. It is often necessary to prepare polyester-cotton blended fabrics with certain hygroscopic properties by blending them with natural fibers with certain hygroscopic properties. Due to the special structure of the mixed fabric, the polyester and cotton components cannot be separated by simple sorting means. However, when polyester-cotton blended fabrics are melted and recycled, the structural differences between natural fibers and chemical fibers make it difficult to recycle such blended fabrics. On this basis, it is urgent to find a suitable way to hydrophilically modify polyester fabrics to improve its hydrophilic properties and facilitate subsequent recycling and reuse. The invention uses waste polyester fabrics and regenerated nylon particles as raw materials, and reacts in situ to prepare polyester and nylon regenerated fibers, thereby realizing high-value utilization of waste polyester textile waste. Compared with pure polyester fabrics, the presence of a small amount of regenerated nylon significantly improves the hydrophilic properties of regenerated fibers.

国内外学者也开发了一些方法对涤锦混纺织物进行回收利用,公开号CN110845723 A公布了一种解聚废聚酯在线添加锦纶制备共聚酯酰胺的方法,该专利以废聚酯颗粒为原料,与乙二醇混合解聚,得到的高纯度废聚酯解聚液。解聚液与锦纶混合缩聚得到聚酯酰胺共聚物。该方法通过大量乙二醇溶剂,在催化剂作用下使废聚酯泡料和聚酯瓶片完全解聚得到解聚液后,与锦纶混合在不同温度下多次缩聚得到聚酯酰胺共聚物。该工艺能耗高且反应周期较长。公开号CN 109535478 A公布了一种PA6共聚改性PET聚酯废料的回收方法。该专利利用低温下聚酰胺醇解产物和对苯二甲酸双羟乙酯不同的溶解度,结晶析出高纯度粗对苯二甲酸双羟乙酯,可直接用于制备不饱和聚酯、涂料。该方法通过大量的乙二醇和醋酸锌催化剂使PA6改性共聚酯废料颗粒低温结晶析出粗BHET用于粉末涂料,没有重新利用于新纤维的生产。Scholars at home and abroad have also developed some methods to recycle polyester and nylon blended fabrics. Publication number CN110845723 A announced a method for depolymerizing waste polyester and adding nylon online to prepare copolyester amide. The patent uses waste polyester particles as raw materials , mixed with ethylene glycol for depolymerization to obtain a high-purity waste polyester depolymerization liquid. The depolymerization liquid and nylon are mixed and polycondensed to obtain polyester amide copolymer. This method uses a large amount of ethylene glycol solvent to completely depolymerize waste polyester foam and polyester bottle flakes under the action of a catalyst to obtain a depolymerization solution, which is then mixed with nylon and polycondensed multiple times at different temperatures to obtain a polyester amide copolymer. This process consumes high energy and has a long reaction cycle. Publication No. CN 109535478 A discloses a recycling method for PA6 copolymer-modified PET polyester waste. This patent utilizes the different solubilities of polyamide alcoholysis products and bishydroxyethyl terephthalate at low temperatures to crystallize and precipitate high-purity crude bishydroxyethyl terephthalate, which can be directly used to prepare unsaturated polyesters and coatings. This method uses a large amount of ethylene glycol and zinc acetate catalyst to crystallize PA6 modified copolyester waste particles at low temperature to precipitate crude BHET for powder coatings, without reusing it for the production of new fibers.

在此基础上,本发明以废旧涤纶织物为原料,通过“微醇解-自缩聚”工艺进行提质增黏得到涤纶再生颗粒,使其特性黏度显著提高能够达到纺丝标准。并且在纺丝过程中加入少量的再生尼龙颗粒,使涤锦再生纤维的亲水性能较纯涤纶织物有较为显著的提高。On this basis, the present invention uses waste polyester fabric as raw material, and uses the "micro-alcohololysis-self-condensation polymerization" process to improve the quality and increase the viscosity to obtain polyester recycled particles, so that the intrinsic viscosity is significantly improved and can reach the spinning standard. And by adding a small amount of regenerated nylon particles during the spinning process, the hydrophilic properties of polyester and nylon regenerated fibers are significantly improved compared to pure polyester fabrics.

发明内容Contents of the invention

本发明的目的一是针对纺织品废料日益增多且回收利用率低,造成极大能源浪费的问题,提供一种废旧涤纶织物的高值化回收利用方法;二是针对大量存在的涤棉亲水织物在回收利用时难度大的问题,提供一种提高亲水性能的同时便于后续回收利用的涤纶织物亲水改性方法。该方法首先将废旧涤纶织物投入磨盘造粒机中经致密化处理得到废旧涤纶泡料;废旧涤纶泡料与一定量二元醇醇解剂混合均匀后,投入到双螺杆挤出机中在一定的温度、剪切条件下醇解挤出,随后将醇解粒料与催化剂混合投入高温高压反应釜中,使醇解样品在熔体状态下缩聚,使再生涤纶的分子量和特性黏度显著提高。而相较于涤纶,锦纶具备较好的亲水性能,可以通过与锦纶共混的方式提高共混纤维的亲水性能。共混过程中涤纶与锦纶易于发生酯酰胺交换反应,产生自相容的嵌段共聚物使共混再生纤维的力学性能显著提高。由于涤纶与锦纶熔体在高温和剪切等条件下易造成降解,因此涤纶与锦纶的预混需要在较低温度下进行以减少高温造成的降解。最后将完成预混得到的再生涤锦颗粒投入纺丝机中经牵引成丝,得到具备一定机械性能的亲水涤锦再生纤维。本方法为涤纶织物的回收利用提供了一种高效高值化回收手段和亲水改性方法。The first purpose of the present invention is to provide a high-value recycling method for waste polyester fabrics in view of the increasing amount of textile waste and low recycling rate, resulting in great waste of energy; the second purpose is to address the large amount of polyester-cotton hydrophilic fabrics that exist It is a difficult problem in recycling. A method for hydrophilic modification of polyester fabrics that improves hydrophilic properties and facilitates subsequent recycling is provided. In this method, waste polyester fabrics are first put into a grinding disc granulator and subjected to densification treatment to obtain waste polyester foam; after the waste polyester foam is evenly mixed with a certain amount of glycol alcoholysis agent, it is put into a twin-screw extruder at a certain temperature. Alcoholysis extrusion under temperature and shear conditions, and then the alcoholysis pellets and catalyst are mixed and put into a high-temperature and high-pressure reactor, so that the alcoholysis sample is polycondensed in the melt state, significantly increasing the molecular weight and intrinsic viscosity of the recycled polyester. Compared with polyester, nylon has better hydrophilic properties, and the hydrophilic properties of the blended fiber can be improved by blending with nylon. During the blending process, polyester and nylon are prone to ester-amide exchange reactions, resulting in self-compatible block copolymers that significantly improve the mechanical properties of the blended regenerated fibers. Since polyester and nylon melts are prone to degradation under conditions such as high temperature and shearing, the premixing of polyester and nylon needs to be carried out at a lower temperature to reduce degradation caused by high temperatures. Finally, the premixed regenerated polyester and nylon particles are put into a spinning machine and pulled into filaments to obtain hydrophilic polyester and nylon regenerated fibers with certain mechanical properties. This method provides an efficient and high-value recycling method and a hydrophilic modification method for the recycling of polyester fabrics.

具体地说,本发明的第一目的在于提供一种以废旧涤纶织物为原料通过与再生锦纶共混得到涤锦再生纤维的方法,该再生纤维的物理机械性达到纤维使用标准(GB/T14344-2008)。Specifically, the first object of the present invention is to provide a method for obtaining polyester and nylon regenerated fibers by blending waste polyester fabrics as raw materials with regenerated nylon. The physical and mechanical properties of the regenerated fibers meet the fiber usage standards (GB/T14344- 2008).

本发明的第二目的在于提供一种以废旧涤纶织物为原料与锦纶共混原位反应制备亲水再生纤维的方法,该方法原料中存在的少量锦纶经原位增容后能够显著提高再生纤维的亲水性能。The second object of the present invention is to provide a method for preparing hydrophilic regenerated fiber by in-situ reaction of waste polyester fabric as raw material and blended with nylon. The small amount of nylon present in the raw material of this method can significantly improve the regenerated fiber after in-situ compatibilization. hydrophilic properties.

本发明的目的是这样实现的,一种以废旧涤锦织物为原料原位反应制备亲水再生纤维的方法,其步骤包括:The object of the present invention is achieved in this way, a method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester and nylon fabrics as raw materials, the steps include:

步骤一:将收集到的废旧涤纶织物经磨盘造粒得到废旧涤纶泡料后经“微醇解-自缩聚”工艺提质增黏,得到特性黏度显著提高的涤纶再生颗粒;Step 1: The collected waste polyester fabric is granulated with a grinding disc to obtain waste polyester foam, which is then improved in quality and viscosity through a "micro-alcohololysis-self-polycondensation" process to obtain polyester recycled particles with significantly improved intrinsic viscosity;

步骤二:将步骤一中得到的涤纶再生颗粒与再生锦纶颗粒干燥后简单混匀,投入双螺杆挤出机中,在一定塑化温度和剪切条件下进行预混,得到涤锦再生颗粒;Step 2: Simply dry and mix the polyester recycled particles and recycled nylon particles obtained in step one, put them into a twin-screw extruder, and premix them under a certain plasticizing temperature and shearing conditions to obtain polyester and nylon recycled particles;

步骤三:将步骤二得到的涤锦再生颗粒干燥后,投入熔融纺丝机中在一定的温度、主机螺杆转速、牵引速度下牵引成丝,得到涤锦再生纤维。Step 3: After drying the polyester and nylon regenerated particles obtained in step 2, put them into a melt spinning machine and pull them into filaments at a certain temperature, host screw speed, and traction speed to obtain polyester and nylon regenerated fibers.

上述步骤一中所述“微醇解-自缩聚”工艺条件中,所用的乙二醇醇解剂添加量为废旧涤纶织物质量的0.5~10 phr,自缩聚过程中催化剂为锑系催化剂,其添加量为50~500ppm,高温高压反应釜中的缩聚温度为230~280 ℃,缩聚时间为1-4h,缩聚真空度≤0.02Mpa,涤纶再生颗粒的特性黏度0.6~1.0 dL/g。In the "micro alcoholysis-autocondensation polymerization" process conditions described in the above step one, the amount of ethylene glycol alcoholysis agent used is 0.5 to 10 phr based on the mass of the waste polyester fabric. The catalyst in the autocondensation polymerization process is an antimony-based catalyst. The addition amount is 50~500ppm, the polycondensation temperature in the high-temperature and high-pressure reactor is 230~280°C, the polycondensation time is 1-4h, the polycondensation vacuum degree is ≤0.02Mpa, and the intrinsic viscosity of the polyester recycled particles is 0.6~1.0 dL/g.

上述步骤二中所述的干燥后涤锦再生颗粒的含水率要求≤50ppm;步骤二中所述的双螺杆挤出机预混工艺条件中,主机螺杆转速为100~500 rpm,双螺杆挤出机进料口一区至十区的温度为50~300 ℃。The moisture content of the dried polyester nylon regenerated particles described in step two above is required to be ≤50ppm; in the twin-screw extruder premixing process conditions described in step two, the host screw speed is 100~500 rpm, and the twin-screw extruder The temperature in zone 1 to zone 10 of the machine feed inlet is 50~300 ℃.

上述步骤三中所述的熔融纺丝机的工艺条件中,熔融纺丝机的螺杆主机温度为100~280 ℃,主机螺杆转速为10~50 rpm,热拉伸温度为60~120℃,牵引速度为1.0~5.0。In the process conditions of the melt spinning machine described in the above step three, the temperature of the screw main engine of the melt spinning machine is 100~280°C, the main screw speed is 10~50 rpm, the heat drawing temperature is 60~120°C, and the traction The speed is 1.0~5.0.

上述步骤三中所得涤锦再生纤维的线密度为20~300 dtex,断裂强度为2.0~6.0cN/dtex,断裂伸长率为10.0~100.0 %;涤锦再生纤维的接触角降低至71±5°The linear density of the polyester and nylon regenerated fiber obtained in the above step three is 20~300 dtex, the breaking strength is 2.0~6.0cN/dtex, and the breaking elongation is 10.0~100.0%; the contact angle of the polyester and nylon regenerated fiber is reduced to 71±5 °

具体地说,为实现本发明的目的,本发明采用如下技术方案:Specifically, in order to achieve the purpose of the present invention, the present invention adopts the following technical solutions:

如上所述的一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法具体步骤为:As mentioned above, the specific steps of a method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester fabrics as raw materials are:

(1)将废旧涤纶泡料与0.2~10 phr二元醇醇解剂混合均匀后投入双螺杆挤出机中醇解挤出。醇解后熔体与100~300 ppm的锑系催化剂混合投入高温高压反应釜中,在230~280 ℃温度条件下缩聚1-4h,缩聚真空度≤0.02Mpa,得到的涤纶再生颗粒的特性黏度0.6~1.0dL/g。需要通过控制醇解剂的投加量和缩聚温度、真空度和缩聚时长等条件调控缩聚后涤纶再生颗粒的特性黏度;(1) Mix the waste polyester foam and 0.2~10 phr glycol alcoholysis agent evenly, then put it into a twin-screw extruder for alcoholysis extrusion. After alcoholysis, the melt is mixed with 100~300 ppm antimony catalyst and put into a high-temperature and high-pressure reactor, and polycondensed at a temperature of 230~280°C for 1-4 hours. The polycondensation vacuum degree is ≤0.02Mpa. The intrinsic viscosity of the obtained polyester recycled particles is 0.6~1.0dL/g. It is necessary to control the intrinsic viscosity of polyester recycled particles after polycondensation by controlling the amount of alcoholysis agent and conditions such as polycondensation temperature, vacuum degree, and polycondensation time;

(2)将步骤(1)中所得的涤纶在鼓风干燥箱中110±20 ℃干燥10h以上,再生锦纶颗粒在100±20℃真空干燥10h以上备用,使含水率低于50ppm。;(2) Dry the polyester obtained in step (1) in a blast drying oven at 110±20°C for more than 10 hours, and vacuum-dry the recycled nylon particles at 100±20°C for more than 10 hours until the moisture content is lower than 50 ppm. ;

(3)将步骤(2)中干燥后的涤纶再生颗粒与再生锦纶颗粒初步混合后投入双螺杆挤出机中进行预混,双螺杆挤出机主机螺杆温度为50~300℃、主机螺杆转速为100~500rpm,得到涤锦再生颗粒。为使少量存在的再生锦纶颗粒在涤纶熔体中能够良好的分散,需要在双螺杆中进行预混。但需要注意的是,涤纶在高温、剪切等条件下易造成降解,要求熔体在较低的温度下共混塑化,以减少高温条件对涤纶造成的降解。并且,需要通过双螺杆预混工艺使涤纶和锦纶熔体初步进行酯-酰胺交换反应,保证后续纺丝工艺中再生纤维出丝的稳定性。(3) Preliminarily mix the dried polyester recycled particles and recycled nylon particles in step (2) and then put them into a twin-screw extruder for premixing. The main screw temperature of the twin-screw extruder is 50~300°C and the main screw speed is It is 100~500rpm to obtain polyester regenerated particles. In order to enable the small amount of recycled nylon particles to be well dispersed in the polyester melt, premixing is required in the twin-screw. However, it should be noted that polyester is prone to degradation under conditions such as high temperature and shearing. The melt is required to be blended and plasticized at a lower temperature to reduce the degradation of polyester caused by high temperature conditions. In addition, the twin-screw premixing process is required to initially carry out the ester-amide exchange reaction of the polyester and nylon melts to ensure the stability of the regenerated fiber in the subsequent spinning process.

(4)将步骤(3)中所得的涤锦再生颗粒进行转鼓干燥,使其含水率低于50ppm;(4) Drum dry the polyester regenerated particles obtained in step (3) so that the moisture content is less than 50ppm;

将步骤(4)中所得干燥后的涤锦再生颗粒投入熔融纺丝机中熔融牵伸纺丝。其中,主机螺杆温度为100~280℃、主机螺杆转速为10~50rpm,热拉伸温度为60~120℃,牵引速度为1.0~5.0。涤锦再生纤维的线密度为20~300 dtex,断裂强度可达到2.0~8.0 cN/dtex,断裂伸长率10.0~100.0 %,且再生涤锦纤维的接触角为≤80°。需要通过控制熔融纺丝过程中牵伸速度来调控涤锦再生纤维的线密度。The dried polyester and nylon regenerated particles obtained in step (4) are put into a melt spinning machine for melt draft spinning. Among them, the main machine screw temperature is 100~280℃, the main machine screw speed is 10~50rpm, the heat drawing temperature is 60~120℃, and the traction speed is 1.0~5.0. The linear density of polyester and nylon regenerated fiber is 20~300 dtex, the breaking strength can reach 2.0~8.0 cN/dtex, the elongation at break is 10.0~100.0%, and the contact angle of regenerated polyester and nylon fiber is ≤80°. It is necessary to control the linear density of polyester and nylon regenerated fibers by controlling the drafting speed during the melt spinning process.

作为优选技术方案:As the preferred technical solution:

一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,其中:经过“微醇解-自缩聚”工艺增黏后的涤纶再生颗粒特性黏度能够稳定在0.6~1.0dL/g,优选0.6-0.8dL/g,涤锦再生纤维线密度为20~300 dtex,优选50~200 dtex,断裂强度为2.0~8.0 cN/dtex,优选3.0~5.0 cN/dtex,断裂伸长率10.0~100.0 %,优选10.0~30.0 %(根据国家标准GB/T 14344-2008)。A method of preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester fabrics as raw materials. The intrinsic viscosity of the polyester regenerated particles after thickening through the "micro-alcohololysis-autocondensation polymerization" process can be stabilized at 0.6~1.0dL/g. Preferably 0.6-0.8dL/g, linear density of polyester and nylon regenerated fiber is 20~300 dtex, preferably 50~200 dtex, breaking strength is 2.0~8.0 cN/dtex, preferably 3.0~5.0 cN/dtex, and elongation at break is 10.0~ 100.0%, preferably 10.0~30.0% (according to national standard GB/T 14344-2008).

本发明的有益效果在于:提供一种利用废旧涤纶织物制备亲水再生纤维的方法,制备的再生纤维的线密度为20~300 dtex,断裂强度可达到2.0~8.0 cN/dtex,断裂伸长率10.0~100.0 %。本发明的方法以废旧涤纶织物为原料,经“微醇解-自缩聚”增黏工艺对废旧涤纶织物进行提质增黏,获得分子量和特性黏度显著提高的涤纶再生颗粒。通过与亲水性能较高的锦纶颗粒共混塑化的方式实现了提高了再生纤维的亲水性能,提高了再生纤维制成衣物时穿着的舒适性。The beneficial effects of the present invention are: providing a method for preparing hydrophilic regenerated fibers using waste polyester fabrics. The linear density of the prepared regenerated fibers is 20 to 300 dtex, the breaking strength can reach 2.0 to 8.0 cN/dtex, and the elongation at break 10.0~100.0%. The method of the present invention uses waste polyester fabrics as raw materials, and uses a "micro-alcohololysis-self-condensation polymerization" viscosity-increasing process to improve the quality and viscosity of waste polyester fabrics to obtain polyester regenerated particles with significantly increased molecular weight and intrinsic viscosity. By blending and plasticizing nylon particles with higher hydrophilic properties, the hydrophilic properties of the regenerated fibers are improved, and the wearing comfort of clothes made from the regenerated fibers is improved.

附图说明Description of the drawings

图1为本发明的实施例1获得的涤锦再生纤维的DSC降温与升温曲线。Figure 1 shows the DSC cooling and heating curves of polyester and nylon regenerated fibers obtained in Example 1 of the present invention.

图2为实施例1中纯涤纶织物(左)和涤/锦再生纤维(右)水接触角。Figure 2 shows the water contact angles of pure polyester fabric (left) and polyester/nylon regenerated fiber (right) in Example 1.

图3为实施例2中纯涤纶织物(左)和涤/锦再生纤维(右)水接触角。Figure 3 shows the water contact angles of pure polyester fabric (left) and polyester/nylon regenerated fiber (right) in Example 2.

图4为实施例3中纯涤纶织物(左)和涤/锦再生纤维(右)水接触角。Figure 4 shows the water contact angles of pure polyester fabric (left) and polyester/nylon regenerated fiber (right) in Example 3.

具体实施方式Detailed ways

本发明下述实施例中所采用的废旧涤纶织物和再生锦纶颗粒(购自福建省百川资源再生科技股份有限公司)。下面结合具体实施例,对本发明做进一步说明。应理解,以下实施例仅用于说明本发明而非用于限制本发明的范围。The waste polyester fabrics and recycled nylon particles used in the following examples of the present invention (purchased from Fujian Baichuan Resources Recycling Technology Co., Ltd.). The present invention will be further described below in conjunction with specific embodiments. It should be understood that the following examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

实施例1Example 1

一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,按以下步骤进行:A method for preparing hydrophilic regenerated fibers using waste polyester fabrics as raw materials through in-situ reaction. The steps are as follows:

(1)将废旧涤纶泡料与1.2phr(phr是Parts per hundred parts of resin的缩写,代表的是每100份的废旧涤纶泡料要配合的乙二醇添加量)乙二醇初步混合后投入双螺杆挤出机中醇解挤出,得到的醇解颗粒与200 ppm催化剂乙二醇锑混合后进入高温高压反应釜中缩聚。控制缩聚温度在270±5 ℃,釜内真空度≤0.03 Mpa,釜内搅拌桨转速750rpm,缩聚时间3 h,得到特性黏度稳定在0.73±0.02dL/g的涤纶再生颗粒。(1) Preliminarily mix the waste polyester foam with 1.2phr (phr is the abbreviation of Parts per hundred parts of resin, which represents the amount of ethylene glycol added per 100 parts of waste polyester foam) and put it in Alcoholysis and extrusion are performed in a twin-screw extruder. The resulting alcoholysis particles are mixed with 200 ppm catalyst antimony glycol and then enter the high-temperature and high-pressure reactor for polycondensation. Control the polycondensation temperature at 270±5°C, the vacuum degree in the kettle ≤0.03 Mpa, the stirring paddle speed in the kettle 750rpm, and the polycondensation time 3 h to obtain polyester recycled particles with an intrinsic viscosity stable at 0.73±0.02dL/g.

(2)将步骤(1)中得到的涤纶再生颗粒与6wt%的再生锦纶颗粒初步混合后投入双螺杆挤出机中预混,得到涤锦再生颗粒。(2) Preliminarily mix the polyester recycled particles obtained in step (1) and 6wt% recycled nylon particles, then put them into a twin-screw extruder for premixing to obtain polyester and nylon recycled particles.

(3)将步骤(2)中的涤锦再生颗粒投入熔融纺丝机中,控制螺杆塑化温度230~280℃,控制牵伸倍数为3.0,得到线密度为115±3 dtex的涤锦再生纤维。(3) Put the polyester and nylon regenerated particles in step (2) into the melt spinning machine, control the screw plasticizing temperature to 230~280°C, and control the drafting ratio to 3.0 to obtain polyester and nylon regeneration with a linear density of 115±3 dtex. fiber.

上述步骤(1)中废旧涤纶泡料需置于鼓风干燥箱100 ℃±10 ℃条件下干燥10 h以上,使含水率低于50ppm,醇解挤出过程中双螺杆挤出机的主机螺杆温度从加料口一区到机头十区温度设置依次为120 ℃、150 ℃、170 ℃、200 ℃、228 ℃、240 ℃、250 ℃、253℃、255 ℃、245 ℃;步骤(2)中再生锦纶颗粒需置于真空干燥箱中在真空度≦0.01 Mpa和温度(100 ℃±10 ℃)条件下干燥10 h以上,使其含水率低于50 ppm;步骤(3)中熔融纺丝机主机螺杆温度从加料口到机头的温度设置依次为150 ℃、220 ℃、245 ℃、260 ℃、258℃,热拉伸温度为85±2 ℃,纺丝机主机螺杆转速为40±10 rpm。In the above step (1), the waste polyester foam needs to be dried in a blast drying oven at 100 ℃ ± 10 ℃ for more than 10 hours to make the moisture content less than 50 ppm. During the alcoholysis extrusion process, the main screw of the twin-screw extruder The temperature settings from the first zone of the feeding port to the tenth zone of the machine head are 120 ℃, 150 ℃, 170 ℃, 200 ℃, 228 ℃, 240 ℃, 250 ℃, 253 ℃, 255 ℃, 245 ℃; in step (2) The recycled nylon particles need to be dried in a vacuum drying oven for more than 10 hours under vacuum degree ≦ 0.01 Mpa and temperature (100 ℃ ± 10 ℃) to make the moisture content less than 50 ppm; melt spinning machine in step (3) The temperature settings of the main machine screw temperature from the feeding port to the machine head are 150 ℃, 220 ℃, 245 ℃, 260 ℃, 258 ℃, the hot drawing temperature is 85±2 ℃, and the main screw speed of the spinning machine is 40±10 rpm. .

根据实施例1所述工艺条件下得到3组涤锦再生纤维,样品编号1、2、3。According to the process conditions described in Example 1, three groups of polyester and nylon regenerated fibers were obtained, with sample numbers 1, 2, and 3.

力学性能测试:参考GB/T 14344-2008《化学纤维 长丝拉伸性能试验方法》对涤纶再生纤维的力学性能进行测试。再生纤维的拉伸强度和断裂伸长率如下表所示;Mechanical property test: Refer to GB/T 14344-2008 "Chemical Fibers - Test Method for Tensile Properties of Filament" to test the mechanical properties of polyester regenerated fiber. The tensile strength and elongation at break of regenerated fiber are shown in the table below;

.

热性能测试:涤锦再生纤维的升温和降温曲线如图1所示。Thermal performance test: The heating and cooling curves of polyester and nylon regenerated fibers are shown in Figure 1.

亲水性能测试:纯涤纶织物(左)和涤/锦再生纤维(右)水接触角变化图如图2所示。Hydrophilic performance test: The change diagram of water contact angle of pure polyester fabric (left) and polyester/nylon regenerated fiber (right) is shown in Figure 2.

实施例2Example 2

一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,按以下步骤进行:A method for preparing hydrophilic regenerated fibers using waste polyester fabrics as raw materials through in-situ reaction. The steps are as follows:

(1)将废旧涤纶泡料与1.1phr(phr是Parts per hundred parts of resin的缩写,代表的是每100份的废旧涤纶泡料要配合的乙二醇添加量)乙二醇初步混合后投入双螺杆挤出机中醇解挤出,得到的醇解颗粒与200 ppm催化剂乙二醇锑混合后进入高温高压反应釜中缩聚。控制缩聚温度在268±5 ℃,釜内真空度≤0.02 Mpa,釜内搅拌桨转速750rpm,缩聚时间3 h,得到特性黏度稳定在0.75±0.02dL/g的涤纶再生颗粒。(1) Preliminarily mix the waste polyester foam with 1.1phr (phr is the abbreviation of Parts per hundred parts of resin, which represents the amount of ethylene glycol added per 100 parts of waste polyester foam) and put it in Alcoholysis and extrusion are performed in a twin-screw extruder. The resulting alcoholysis particles are mixed with 200 ppm catalyst antimony glycol and then enter the high-temperature and high-pressure reactor for polycondensation. Control the polycondensation temperature at 268±5°C, the vacuum degree in the kettle ≤0.02 Mpa, the stirring paddle speed in the kettle 750rpm, and the polycondensation time 3 h to obtain polyester recycled particles with an intrinsic viscosity stable at 0.75±0.02dL/g.

(2)将步骤(1)中得到的涤纶再生颗粒与8wt%的再生锦纶颗粒初步混合后投入双螺杆挤出机中预混,得到涤锦再生颗粒。(2) Preliminarily mix the polyester recycled particles obtained in step (1) and 8wt% recycled nylon particles, then put them into a twin-screw extruder for premixing to obtain polyester and nylon recycled particles.

(3)将步骤(2)中的涤锦再生颗粒投入熔融纺丝机中,控制螺杆塑化温度240~270℃,控制牵伸倍数为3.2,得到线密度为110±3 dtex的涤锦再生纤维。(3) Put the polyester and nylon regenerated particles in step (2) into the melt spinning machine, control the screw plasticizing temperature to 240~270°C, and control the draft ratio to 3.2 to obtain polyester and nylon regeneration with a linear density of 110±3 dtex. fiber.

上述步骤(1)中废旧涤纶泡料需置于鼓风干燥箱100 ℃±10 ℃条件下干燥10 h以上,使含水率低于50ppm,醇解挤出过程中双螺杆挤出机的主机螺杆温度从加料口一区到机头十区温度设置依次为120 ℃、150 ℃、180 ℃、210 ℃、238 ℃、252 ℃、252 ℃、253℃、255 ℃、248 ℃;步骤(2)中再生锦纶颗粒需置于真空干燥箱中在真空度≦0.01 Mpa和温度(100 ℃±10 ℃)条件下干燥10 h以上,使其含水率低于50 ppm;步骤(3)中熔融纺丝机主机螺杆温度从加料口到机头的温度设置依次为170 ℃、210 ℃、245 ℃、260 ℃、258℃,热拉伸温度为90±2 ℃,纺丝机主机螺杆转速为45±5 rpm。In the above step (1), the waste polyester foam needs to be dried in a blast drying oven at 100 ℃ ± 10 ℃ for more than 10 hours to make the moisture content less than 50 ppm. During the alcoholysis extrusion process, the main screw of the twin-screw extruder The temperature settings from the first zone of the feeding port to the tenth zone of the machine head are 120 ℃, 150 ℃, 180 ℃, 210 ℃, 238 ℃, 252 ℃, 252 ℃, 253 ℃, 255 ℃, 248 ℃; in step (2) The recycled nylon particles need to be dried in a vacuum drying oven for more than 10 hours under vacuum degree ≦ 0.01 Mpa and temperature (100 ℃ ± 10 ℃) to make the moisture content less than 50 ppm; melt spinning machine in step (3) The temperature settings of the main machine screw temperature from the feeding port to the machine head are 170 ℃, 210 ℃, 245 ℃, 260 ℃, 258 ℃, the hot drawing temperature is 90±2 ℃, and the main screw speed of the spinning machine is 45±5 rpm. .

根据实施例2所述工艺条件下得到3组涤锦再生纤维,样品编号1、2、3。According to the process conditions described in Example 2, three groups of polyester and nylon regenerated fibers were obtained, with sample numbers 1, 2, and 3.

力学性能测试:参考GB/T 14344-2008《化学纤维 长丝拉伸性能试验方法》对涤纶再生纤维的力学性能进行测试。再生纤维的拉伸强度和断裂伸长率如下表所示;Mechanical property test: Refer to GB/T 14344-2008 "Chemical Fibers - Test Method for Tensile Properties of Filament" to test the mechanical properties of polyester regenerated fiber. The tensile strength and elongation at break of regenerated fiber are shown in the table below;

.

亲水性能测试:纯涤纶织物(左)和涤/锦再生纤维(右)水接触角变化图如图3所示。Hydrophilic performance test: The change diagram of water contact angle of pure polyester fabric (left) and polyester/nylon regenerated fiber (right) is shown in Figure 3.

实施例3Example 3

一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,按以下步骤进行:A method for preparing hydrophilic regenerated fibers using waste polyester fabrics as raw materials through in-situ reaction. The steps are as follows:

(1)将废旧涤纶泡料与0.8phr(phr是Parts per hundred parts of resin的缩写,代表的是每100份的废旧涤纶泡料要配合的三甘醇添加量)三甘醇初步混合后投入双螺杆挤出机中醇解挤出,得到的醇解颗粒与215 ppm催化剂乙二醇锑混合后进入高温高压反应釜中缩聚。控制缩聚温度在265±4 ℃,釜内真空度≤0.02 Mpa,釜内搅拌桨转速700rpm,缩聚时间3 h,得到特性黏度稳定在0.71±0.02dL/g的涤纶再生颗粒。(1) Preliminarily mix the waste polyester foam with 0.8phr (phr is the abbreviation of Parts per hundred parts of resin, which represents the amount of triethylene glycol added per 100 parts of waste polyester foam) and then put it in After alcoholysis extrusion in a twin-screw extruder, the resulting alcoholysis particles are mixed with 215 ppm catalyst antimony glycol and then entered into a high-temperature and high-pressure reactor for polycondensation. Control the polycondensation temperature at 265±4°C, the vacuum degree in the kettle ≤0.02 Mpa, the stirring paddle speed in the kettle 700rpm, and the polycondensation time 3 h to obtain polyester recycled particles with an intrinsic viscosity stable at 0.71±0.02dL/g.

(2)将步骤(1)中得到的涤纶再生颗粒与5.0wt%的再生锦纶颗粒初步混合后投入双螺杆挤出机中预混,得到涤锦再生颗粒。(2) Preliminarily mix the polyester recycled particles obtained in step (1) and 5.0wt% recycled nylon particles, then put them into a twin-screw extruder for premixing to obtain polyester and nylon recycled particles.

(3)将步骤(2)中的涤锦再生颗粒投入熔融纺丝机中,控制螺杆塑化温度240~270℃,控制牵伸倍数为3.3,得到线密度为110±3 dtex的涤锦再生纤维。(3) Put the polyester and nylon regenerated particles in step (2) into the melt spinning machine, control the screw plasticizing temperature to 240~270°C, and control the drafting ratio to 3.3 to obtain polyester and nylon regeneration with a linear density of 110±3 dtex. fiber.

上述步骤(1)中废旧涤纶泡料需置于鼓风干燥箱100 ℃±10 ℃条件下干燥10 h以上,使含水率低于50ppm,醇解挤出过程中双螺杆挤出机的主机螺杆温度从加料口一区到机头十区温度设置依次为120 ℃、150 ℃、170 ℃、190 ℃、218 ℃、240 ℃、253 ℃、253℃、255 ℃、245 ℃;步骤(2)中再生锦纶颗粒需置于真空干燥箱中在真空度≦0.01 Mpa和温度(100 ℃±10 ℃)条件下干燥10 h以上,使其含水率低于50 ppm;步骤(3)中熔融纺丝机主机螺杆温度从加料口到机头的温度设置依次为180 ℃、220 ℃、245 ℃、262 ℃、260℃,热拉伸温度为90±2 ℃,纺丝机主机螺杆转速为45±5 rpm。In the above step (1), the waste polyester foam needs to be dried in a blast drying oven at 100 ℃ ± 10 ℃ for more than 10 hours to make the moisture content less than 50 ppm. During the alcoholysis extrusion process, the main screw of the twin-screw extruder The temperature settings from the first zone of the feeding port to the tenth zone of the machine head are 120 ℃, 150 ℃, 170 ℃, 190 ℃, 218 ℃, 240 ℃, 253 ℃, 253 ℃, 255 ℃, 245 ℃; in step (2) The recycled nylon particles need to be dried in a vacuum drying oven for more than 10 hours under vacuum degree ≦ 0.01 Mpa and temperature (100 ℃ ± 10 ℃) to make the moisture content less than 50 ppm; melt spinning machine in step (3) The temperature settings of the main machine screw temperature from the feeding port to the machine head are 180 ℃, 220 ℃, 245 ℃, 262 ℃, 260 ℃, the hot drawing temperature is 90±2 ℃, and the main screw speed of the spinning machine is 45±5 rpm. .

根据实施例3所述工艺条件下得到3组涤锦再生纤维,样品编号1、2、3。According to the process conditions described in Example 3, three groups of polyester and nylon regenerated fibers were obtained, with sample numbers 1, 2, and 3.

力学性能测试:参考GB/T 14344-2008《化学纤维 长丝拉伸性能试验方法》对涤纶再生纤维的力学性能进行测试。再生纤维的拉伸强度和断裂伸长率如下表所示;Mechanical property test: Refer to GB/T 14344-2008 "Chemical Fibers - Test Method for Tensile Properties of Filament" to test the mechanical properties of polyester regenerated fiber. The tensile strength and elongation at break of regenerated fiber are shown in the table below;

.

亲水性能测试:纯涤纶织物(左)和涤锦再生纤维(右)水接触角变化图如图4所示。Hydrophilic performance test: The change diagram of water contact angle of pure polyester fabric (left) and polyester-nylon regenerated fiber (right) is shown in Figure 4.

Claims (5)

1.一种以废旧涤锦织物为原料原位反应制备亲水再生纤维的方法,其步骤包括:1. A method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester and nylon fabrics as raw materials. The steps include: 步骤一:将收集到的废旧涤纶织物经磨盘造粒得到废旧涤纶泡料后经“微醇解-自缩聚”工艺提质增黏,得到特性黏度显著提高的涤纶再生颗粒;Step 1: The collected waste polyester fabric is granulated with a grinding disc to obtain waste polyester foam, which is then improved in quality and viscosity through a "micro-alcohololysis-self-polycondensation" process to obtain polyester recycled particles with significantly improved intrinsic viscosity; 步骤二:将步骤一中得到的涤纶再生颗粒与再生锦纶颗粒干燥后简单混匀,投入双螺杆挤出机中,在一定塑化温度和剪切条件下进行预混,得到涤锦再生颗粒;Step 2: Simply dry and mix the polyester recycled particles and recycled nylon particles obtained in step one, put them into a twin-screw extruder, and premix them under a certain plasticizing temperature and shearing conditions to obtain polyester and nylon recycled particles; 步骤三:将步骤二得到的涤锦再生颗粒干燥后,投入熔融纺丝机中在一定的温度、主机螺杆转速、牵引速度下牵引成丝,得到涤锦再生纤维。Step 3: After drying the polyester and nylon regenerated particles obtained in step 2, put them into a melt spinning machine and pull them into filaments at a certain temperature, host screw speed, and traction speed to obtain polyester and nylon regenerated fibers. 2.根据权利要求1所述的一种以废旧涤锦织物为原料原位反应制备亲水再生纤维的方法,其特征在于,步骤一中所述“微醇解-自缩聚”工艺条件中,所用的乙二醇醇解剂添加量为废旧涤纶织物质量的0.5~10 phr,自缩聚过程中催化剂为锑系催化剂,其添加量为50~500 ppm,高温高压反应釜中的缩聚温度为230~280 ℃,缩聚时间为1-4h,缩聚真空度≤0.02 Mpa,涤纶再生颗粒的特性黏度0.6~1.0 dL/g。2. A method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester and nylon fabrics as raw materials according to claim 1, characterized in that in the "slight alcoholysis-self-polycondensation" process conditions described in step one, The added amount of glycol glycolysis agent used is 0.5~10 phr based on the mass of waste polyester fabric. The catalyst in the self-condensation polymerization process is an antimony catalyst with an added amount of 50~500 ppm. The polycondensation temperature in the high-temperature and high-pressure reactor is 230°C. ~280 ℃, the polycondensation time is 1-4h, the polycondensation vacuum degree is ≤0.02 Mpa, and the intrinsic viscosity of polyester recycled particles is 0.6~1.0 dL/g. 3.根据权利要求1所述的一种以废旧涤锦织物为原料原位反应制备亲水再生纤维的方法,其特征在于,步骤二中所述的干燥后涤锦再生颗粒的含水率要求≤50ppm;步骤二中所述的双螺杆挤出机预混工艺条件中,主机螺杆转速为100~500 rpm,双螺杆挤出机进料口一区至十区的温度为50~300 ℃。3. A method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester and brocade fabrics as raw materials according to claim 1, characterized in that the moisture content of the polyester and brocade regenerated particles after drying described in step two is required to be ≤ 50ppm; in the twin-screw extruder premixing process conditions described in step 2, the host screw speed is 100~500 rpm, and the temperature of the twin-screw extruder inlet zone 1 to zone 10 is 50~300 ℃. 4.根据权利要求1所述的一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,其特征在于,步骤三中所述的熔融纺丝机的工艺条件中,熔融纺丝机的螺杆主机温度为100~280 ℃,主机螺杆转速为10~50 rpm,热拉伸温度为60~120℃,牵引速度为1.0~5.0。4. A method for preparing hydrophilic regenerated fibers by in-situ reaction using waste polyester fabric as raw material according to claim 1, characterized in that, in the process conditions of the melt spinning machine described in step three, melt spinning The temperature of the screw main engine of the machine is 100~280 ℃, the main screw speed is 10~50 rpm, the heat drawing temperature is 60~120 ℃, and the traction speed is 1.0~5.0. 5.根据权利要求1所述的一种以废旧涤纶织物为原料原位反应制备亲水再生纤维的方法,其特征在于,步骤三中所得涤锦再生纤维的线密度为20~300 dtex,断裂强度为2.0~6.0cN/dtex,断裂伸长率为10.0~100.0 %;涤锦再生纤维的接触角降低至71±5°。5. A method for preparing hydrophilic regenerated fibers using waste polyester fabrics as raw materials through in-situ reaction according to claim 1, characterized in that the linear density of the polyester and nylon regenerated fibers obtained in step three is 20 to 300 dtex, and the linear density is 20 to 300 dtex. The strength is 2.0~6.0cN/dtex, the elongation at break is 10.0~100.0%; the contact angle of polyester and nylon regenerated fiber is reduced to 71±5°.
CN202311012772.2A 2023-08-12 2023-08-12 Method for preparing hydrophilic regenerated fibers by in-situ reaction by taking waste polyester-nylon fabrics as raw materials Pending CN116876105A (en)

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