CN116874291B - Preparation method of polyethyleneimine modified MBBR denitrification ceramic filler - Google Patents
Preparation method of polyethyleneimine modified MBBR denitrification ceramic filler Download PDFInfo
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- CN116874291B CN116874291B CN202310955563.5A CN202310955563A CN116874291B CN 116874291 B CN116874291 B CN 116874291B CN 202310955563 A CN202310955563 A CN 202310955563A CN 116874291 B CN116874291 B CN 116874291B
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- polyethyleneimine
- denitrification
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- 239000000919 ceramic Substances 0.000 title claims abstract description 140
- 239000000945 filler Substances 0.000 title claims abstract description 128
- 229920002873 Polyethylenimine Polymers 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- AHEWZZJEDQVLOP-UHFFFAOYSA-N monobromobimane Chemical class BrCC1=C(C)C(=O)N2N1C(C)=C(C)C2=O AHEWZZJEDQVLOP-UHFFFAOYSA-N 0.000 title claims abstract 17
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 239000002002 slurry Substances 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000005245 sintering Methods 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 13
- 239000012670 alkaline solution Substances 0.000 claims description 12
- 238000012986 modification Methods 0.000 claims description 12
- 230000004048 modification Effects 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 7
- 239000012745 toughening agent Substances 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 239000005997 Calcium carbide Substances 0.000 claims description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 229910052878 cordierite Inorganic materials 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 235000019830 sodium polyphosphate Nutrition 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims description 2
- 239000011799 hole material Substances 0.000 claims 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims 2
- 238000010304 firing Methods 0.000 claims 1
- 238000007654 immersion Methods 0.000 claims 1
- 239000010802 sludge Substances 0.000 abstract description 14
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 abstract description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- 239000010865 sewage Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 229920001903 high density polyethylene Polymers 0.000 description 8
- 239000004700 high-density polyethylene Substances 0.000 description 8
- 239000002351 wastewater Substances 0.000 description 8
- 239000011148 porous material Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 230000008595 infiltration Effects 0.000 description 5
- 238000001764 infiltration Methods 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000004898 kneading Methods 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 230000032770 biofilm formation Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
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- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 241000223782 Ciliophora Species 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 241000700141 Rotifera Species 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- CREXVNNSNOKDHW-UHFFFAOYSA-N azaniumylideneazanide Chemical group N[N] CREXVNNSNOKDHW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 239000012867 bioactive agent Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- -1 cationic primary amines Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005262 decarbonization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010840 domestic wastewater Substances 0.000 description 1
- 230000002289 effect on microbe Effects 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003248 enzyme activator Substances 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 239000002103 nanocoating Substances 0.000 description 1
- 230000001546 nitrifying effect Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920002851 polycationic polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/111—Fine ceramics
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Abstract
本发明公开了一种聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法,步骤1,首先制造加工成长方体形多孔的陶瓷板片支撑体,步骤2,用切割机将陶瓷板片支撑体切割成为多个长方体且中空多孔的陶瓷填料;步骤3,将每个陶瓷填料一侧的部分孔或全部孔用陶瓷泥浆堵上,再高温烧结成形,制成半侧向壁流式陶瓷填料;步骤4,在半侧向壁流式陶瓷填料表面上涂敷纳米聚乙烯亚胺涂层液,制成聚乙烯亚胺修饰的MBBR反硝化陶瓷填料;其具有高亲水性,和活性污泥有很强的附着能力,可以高效地使细胞贴附,挂膜迅速并且不易脱落,不仅具有很强的脱碳和去除氨氮的能力,还具有较强的反硝化能力,真正具有同步硝化和反硝化的能力(SND)。
The invention discloses a preparation method of a polyethyleneimine-modified MBBR denitrification ceramic filler. The method comprises the following steps: step 1, firstly manufacturing a ceramic plate support body which is processed into a rectangular porous shape; step 2, using a cutting machine to cut the ceramic plate support body into a plurality of rectangular hollow porous ceramic fillers; step 3, plugging part of the holes or all the holes on one side of each ceramic filler with ceramic slurry, and then sintering at high temperature to form a semi-lateral wall-flow ceramic filler; and step 4, coating the surface of the semi-lateral wall-flow ceramic filler with a nano-polyethyleneimine coating liquid to form a polyethyleneimine-modified MBBR denitrification ceramic filler. The MBBR denitrification ceramic filler has high hydrophilicity and strong adhesion to activated sludge, can efficiently attach cells, and forms a biofilm quickly and is not easy to fall off. The MBBR denitrification ceramic filler has not only strong decarbonation and ammonia nitrogen removal capabilities, but also strong denitrification capabilities, and truly has the capabilities of simultaneous nitrification and denitrification (SND).
Description
技术领域Technical Field
本发明涉及陶瓷填料技术领域,具体为一种聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法。The invention relates to the technical field of ceramic fillers, and in particular to a method for preparing a polyethyleneimine-modified MBBR denitrification ceramic filler.
背景技术Background Art
移动床生物膜反应器(MBBR)也叫悬浮填料生物膜反应器,是将活性污泥法和生物膜处理技术的结合废水处理工艺,也是一种固定膜法,通过在好氧区投加密度接近水的悬浮填料,填料介质可以有效使附着生物质,建立多种微生物种群。同时,MBBR填料对微生物起到明显的富集作用,比如生长缓慢而且泥龄较长的硝化细菌。因此能够大幅度加强活性污泥系统的去除有机污染物和硝化能力。Moving bed biofilm reactor (MBBR), also called suspended filler biofilm reactor, is a wastewater treatment process that combines activated sludge method and biofilm treatment technology. It is also a fixed film method. By adding suspended fillers with a density close to that of water in the aerobic zone, the filler medium can effectively attach biomass and establish a variety of microbial populations. At the same time, MBBR fillers have a significant enrichment effect on microorganisms, such as nitrifying bacteria that grow slowly and have a long sludge age. Therefore, it can greatly enhance the removal of organic pollutants and nitrification capabilities of the activated sludge system.
目前,绝大多数使用的MBBR填料的材质以HDPE(高密度聚乙烯)为主,虽然具有较高的比表面积和一定的亲水性,在污水中能大量附着微生物,在表面上形成0.2-0.25 mm的膜层,形成外膜和内膜,从而使微生物种群多样化,在填料上形成好氧,缺氧和厌氧的环境。但是长期在各种实际污水项目的应用中还是暴露很多不足。At present, the material of most MBBR fillers is HDPE (high-density polyethylene). Although it has a high specific surface area and a certain degree of hydrophilicity, it can attach a large number of microorganisms in sewage, forming a 0.2-0.25 mm film layer on the surface, forming an outer film and an inner film, thereby diversifying the microbial population and forming an aerobic, anoxic and anaerobic environment on the filler. However, it still exposes many deficiencies in the long-term application of various actual sewage projects.
第一,富集的微生物能提高降解有机物(除碳)和氧化氨氮(硝化作用)的能力,但是要提高反硝化的能力,由于传统的MBBR 的反硝化能力主要是依靠填料表面形成的内膜,填料由于本身结构的问题,不能在填料内部截留污泥。因此要提高反硝化能力,必须就要降低好氧系统的溶解氧(DO)。当好氧系统的溶解氧稍高时,因为生物膜层的厚度只有0.2-0.25 mm,溶解氧能穿透填料表面的生物膜内部,使生物膜难以生成缺氧区。但是降低系统的DO值,就会影响除碳和硝化作用的效果,特别对化学需氧量(COD)和氨氮稍高的废水,会造成不达标的后果。经过检索,发明专利CN111204864A,发明名称为:一种MBBR填料及其制备方法公开了一种新型的MBBR填料,组份包含亲水性基材、增韧剂、轻质碳酸钙、密度调节剂、生物营养盐、生物活性剂和生物酶增活剂。对COD去除率高达5%,氨氮去除率高达95%,但是没有列举出反硝化的数据。经过检索,发明专利CN104961227A,发明名称为:一种改性聚氨酯悬浮填料、制备方法及其应用,虽然也报告出填料对硝态氮(反硝化)较高的去除率,但是数据来源都是在烧杯或者小型柱状反应器中,基本采用配水实验,COD很低及氨氮和总氮都不高的水质条件下,运行周期很短,有的实验数据是直接投加含有反硝化菌的微生物菌剂,因此总体上反应不出实际的工程的真实情况,因此不具有普遍的参考价值。First, the enriched microorganisms can improve the ability to degrade organic matter (carbon removal) and oxidize ammonia nitrogen (nitrification), but to improve the denitrification ability, the denitrification ability of the traditional MBBR mainly depends on the inner film formed on the surface of the filler. Due to the problem of its own structure, the filler cannot retain sludge inside the filler. Therefore, to improve the denitrification ability, it is necessary to reduce the dissolved oxygen (DO) of the aerobic system. When the dissolved oxygen in the aerobic system is slightly higher, because the thickness of the biofilm layer is only 0.2-0.25 mm, the dissolved oxygen can penetrate the biofilm on the surface of the filler, making it difficult for the biofilm to generate anoxic zones. However, reducing the DO value of the system will affect the effect of carbon removal and nitrification, especially for wastewater with slightly higher chemical oxygen demand (COD) and ammonia nitrogen, which will result in substandard results. After searching, the invention patent CN111204864A, the invention name is: A MBBR filler and its preparation method discloses a new type of MBBR filler, the components of which include a hydrophilic substrate, a toughening agent, light calcium carbonate, a density regulator, biological nutrients, a bioactive agent and a biological enzyme activator. The COD removal rate is as high as 5%, and the ammonia nitrogen removal rate is as high as 95%, but no denitrification data is listed. After searching, the invention patent CN104961227A, the invention name is: a modified polyurethane suspended filler, preparation method and application thereof, although it also reports a high removal rate of nitrate nitrogen (denitrification) by the filler, but the data source is in a beaker or a small column reactor, basically using water distribution experiments, COD is very low and ammonia nitrogen and total nitrogen are not high water quality conditions, the operation cycle is very short, and some experimental data are directly added with microbial agents containing denitrifying bacteria, so it does not reflect the actual situation of the actual project as a whole, and therefore has no general reference value.
第二,挂膜能力还需进一步提高,抗污水水质负荷变化能力弱,当水质有恶化的时候,形成的生物膜容易有脱落的现象发生。Second, the biofilm formation capacity needs to be further improved, and the ability to resist changes in sewage water quality load is weak. When the water quality deteriorates, the formed biofilm is prone to fall off.
第三,是长期运行后,有一定的破损率,而且使用后清洗很困难,重复利用性很差。Third, after long-term operation, there is a certain breakage rate, and it is difficult to clean after use, and the reusability is very poor.
第四,传统的HDPE市场售价较高,也制约了MBBR填料在大型污水厂的大规模应用,推广使用有很大的限制。Fourth, the high market price of traditional HDPE also restricts the large-scale application of MBBR filler in large sewage treatment plants, and its promotion and use are greatly limited.
发明内容Summary of the invention
本发明的目的在于提供一种聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法,具有高亲水性,和活性污泥有很强的附着能力,可以高效地使细胞贴附,挂膜迅速并且不易脱落,不仅具有很强的脱碳和去除氨氮的能力,还具有较强的反硝化能力,真正具有同步硝化和反硝化的能力(SND)。此外,还具有清洗简单方便,成本低廉,可回收率的特点。The object of the present invention is to provide a method for preparing a polyethyleneimine-modified MBBR denitrification ceramic filler, which has high hydrophilicity and strong adhesion to activated sludge, can efficiently attach cells, form biofilm quickly and is not easy to fall off, and has not only strong decarbonation and ammonia nitrogen removal capabilities, but also strong denitrification capabilities, and truly has the ability of simultaneous nitrification and denitrification (SND). In addition, it also has the characteristics of simple and convenient cleaning, low cost, and high recyclability.
为实现上述目的,本发明提供了一种技术方案:一种聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法,包括以下步骤:To achieve the above object, the present invention provides a technical solution: a method for preparing a polyethyleneimine-modified MBBR denitrification ceramic filler, comprising the following steps:
步骤1、首先制造加工成长方体形多孔的陶瓷板片支撑体,Step 1: First, a rectangular porous ceramic plate support is manufactured and processed.
所述陶瓷板片支撑体制作方法包括如下的步骤:The method for manufacturing the ceramic plate support body comprises the following steps:
1)以平均粒径为0.2-50μm、质量百分浓度为92~96wt%的三氧化二铝、碳化硅、氧化锆、堇青石作为支撑体龙骨的原料,加入1-3wt%的高温粘结剂,1.5wt %增韧剂和1wt %胶溶剂,再加入2 wt%造孔剂和20 wt%去离子水均匀混合;1) Aluminum oxide, silicon carbide, zirconium oxide and cordierite with an average particle size of 0.2-50 μm and a mass percentage concentration of 92-96 wt% are used as raw materials for the support keel, 1-3 wt% of a high temperature binder, 1.5 wt% of a toughening agent and 1 wt% of a peptizer are added, and then 2 wt% of a pore former and 20 wt% of deionized water are added and mixed evenly;
2)混合后放入真空练泥机中练泥,然后静止干燥放入成型机中的预制模具中,制成多孔的长方体坯体;2) After mixing, the mixture is put into a vacuum clay kneading machine for kneading, and then statically dried and put into a prefabricated mold in a molding machine to form a porous rectangular green body;
3)将制成的长方体坯体放入微波干燥机中,干燥1-2h, 干燥温度为50-70℃;3) Place the prepared rectangular green body into a microwave dryer and dry for 1-2 hours at a drying temperature of 50-70°C;
4)干燥后,将长方体坯体在1300℃-1600℃的温度下烧制,得到平均粒径为10μm的陶瓷板片支撑体;4) After drying, the rectangular green body is fired at a temperature of 1300°C-1600°C to obtain a ceramic plate support with an average particle size of 10 μm;
步骤2、用切割机将陶瓷板片支撑体切割成为多个长方体且中空多孔的陶瓷填料;Step 2: Use a cutting machine to cut the ceramic plate support into a plurality of rectangular hollow and porous ceramic fillers;
步骤3、将每个陶瓷填料一侧的部分孔或全部孔用陶瓷泥浆堵上,再高温烧结成形,制成半侧向壁流式陶瓷填料;Step 3, plugging part or all of the holes on one side of each ceramic filler with ceramic slurry, and then sintering at high temperature to form a semi-lateral wall-flow ceramic filler;
步骤4、在半侧向壁流式陶瓷填料表面上涂敷纳米聚乙烯亚胺涂层液,制成聚乙烯亚胺修饰的MBBR反硝化陶瓷填料;Step 4, coating the surface of the semi-lateral wall-flow ceramic filler with a nano-polyethyleneimine coating liquid to prepare a polyethyleneimine-modified MBBR denitrification ceramic filler;
具体步骤如下:The specific steps are as follows:
(1)首先将制成的半侧向壁流式陶瓷填料表面清洗干净;(1) First, clean the surface of the semi-lateral wall-flow ceramic packing;
(2)配置成含有聚乙烯亚胺的涂层液和改性用的碱性溶液;(2) preparing a coating liquid containing polyethyleneimine and an alkaline solution for modification;
(3)然后采用浸润法将半侧向壁流式陶瓷填料浸入含有聚乙烯亚胺涂层液和改性用的碱性溶液中,借助毛细管吸力,将含有聚乙烯亚胺涂层液和改性的碱性溶液配送至半侧向壁流式陶瓷填料膜孔及表面,然后浸润后提出,在微波加热设备中烘干后,获得聚乙烯亚胺修饰的MBBR反硝化陶瓷填料。(3) Then, the semi-lateral wall-flow ceramic filler is immersed in the polyethyleneimine coating liquid and the alkaline solution for modification by the infiltration method. With the help of capillary suction, the polyethyleneimine coating liquid and the modified alkaline solution are distributed to the membrane pores and surface of the semi-lateral wall-flow ceramic filler. Then, after infiltration, it is taken out and dried in a microwave heating device to obtain the polyethyleneimine-modified MBBR denitrification ceramic filler.
进一步优选的,所述高温粘结剂选用纳米碳化钙。Further preferably, the high temperature binder is nano-calcium carbide.
进一步优选的,所述胶溶剂选用多聚磷酸钠。Further preferably, the peptizing agent is sodium polyphosphate.
进一步优选的,所述增韧剂选用Si3N4。 More preferably, the toughening agent is Si 3 N 4.
进一步优选的,所述造孔剂选用粉煤灰和堆肥灰的混合物。Further preferably, the pore-forming agent is a mixture of fly ash and compost ash.
进一步优选的,含有聚乙烯亚胺涂层液和改性用的碱性溶液中添加的碱性物质为碳酸氢钠,其所占的质量百分浓度为0.5wt%。Further preferably, the alkaline substance added to the polyethyleneimine coating liquid and the alkaline solution for modification is sodium bicarbonate, and its mass percentage concentration is 0.5wt%.
进一步优选的,所述聚乙烯亚酰胺涂层液选用分子量1800的聚乙烯亚酰胺。Further preferably, the polyethyleneimide coating liquid is polyethyleneimide with a molecular weight of 1800.
进一步优选的,所述陶瓷板片支撑体的两侧都设有多个孔,所述陶瓷板片支撑体的底部开设有下方开口的多个中空槽孔。Further preferably, a plurality of holes are provided on both sides of the ceramic plate support body, and a plurality of hollow slots opening downward are provided on the bottom of the ceramic plate support body.
一种采用上述聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法制成的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,包括:陶瓷填料本体、纳米聚乙烯亚胺涂层、孔、陶瓷泥浆堵料;所述陶瓷填料本体内部中空,且下方开口,所述陶瓷填料本体的两侧均匀设有多个孔,所述陶瓷填料本体的一侧的部分或全部孔用陶瓷泥浆堵料堵住。A polyethyleneimine-modified MBBR denitrification ceramic filler prepared by the preparation method of the polyethyleneimine-modified MBBR denitrification ceramic filler comprises: a ceramic filler body, a nano-polyethyleneimine coating, pores, and a ceramic slurry plugging material; the ceramic filler body is hollow inside and open at the bottom, a plurality of holes are evenly arranged on both sides of the ceramic filler body, and part or all of the holes on one side of the ceramic filler body are blocked with the ceramic slurry plugging material.
进一步优选的,所述孔为矩形开孔。Further preferably, the hole is a rectangular opening.
进一步优选的,所述陶瓷填料本体表面涂有聚乙烯亚胺涂层。Further preferably, the surface of the ceramic filler body is coated with a polyethyleneimine coating.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,内部中空,下方开口,两侧均匀设有矩形开孔,其中一侧的部分或全部孔用陶瓷泥浆堵料堵住,且表面都涂有聚乙烯亚胺涂层,采用这样的结构设计,由于部分或全部孔洞不能被废水穿过,只能通过另一侧侧壁流出,污水中的悬浮污泥在这些孔洞积累,容易形成缺氧环境,有利于反硝化的进行,不仅具有很强的脱碳和去除氨氮的能力,还具有较强的反硝化能力,真正具有同步硝化和反硝化的能力(SND)。1. The polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention is hollow inside and open at the bottom. Rectangular openings are evenly arranged on both sides, wherein some or all of the holes on one side are blocked with ceramic slurry plugging materials, and the surface is coated with a polyethyleneimine coating. With such a structural design, since some or all of the holes cannot be passed through by wastewater and can only flow out through the other side wall, suspended sludge in the sewage accumulates in these holes, easily forming an anoxic environment, which is conducive to the denitrification. It not only has a strong decarbonization and ammonia nitrogen removal ability, but also has a strong denitrification ability, and truly has the ability of simultaneous nitrification and denitrification (SND).
2、本发明配置成含有聚乙烯亚胺和改性用的碱性溶液,由于聚乙烯亚胺含有大量碱性氨基官能团,与陶瓷表面存在强相互作用,采用浸润法借助毛细管力来对半侧向壁流式陶瓷填料进行表面改性,得到聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,其成品的平均粒径为10μm,抗折强度为30-70MPa,耐碱性≥99.6%,耐酸性≥98.6%,经过实际测试,经过聚乙烯亚胺改性后的陶瓷板片初始接触角只有20°,水滴接触角在2.2 s以内即减小为0°,而没有经过改性的陶瓷板片的亲水性靠表面的大量羟基基团,初始水滴接触角约为35°,水滴快速渗入材料孔内,在3.3s 内减小到0。数据说明聚乙烯亚胺改性的陶瓷板片的亲水性更强。这是由于聚乙烯亚胺是一种聚阳离子型聚合物,含有大量的阳离子伯胺、仲胺和叔胺,在水中带正电可以吸附阴离子物质,同时对质子有很强的亲和力,因为在其大分子链上有大量的氨基氮原子易于被质子化,与带负电的颗粒之间的静电相互作用力强,因此聚乙烯亚胺修饰的MBBR反硝化陶瓷填料具有高亲水性,在pH 6-8之间时候,聚乙烯亚胺带有很强的正电荷。正常条件下,活性污泥在中性或者偏碱性的条件下,活性污泥中的细胞带负电荷,因此高亲水性和强的正电荷属性使由聚乙烯亚胺修饰后的陶瓷板片有很强的细胞贴附能力。2. The present invention is configured to contain polyethyleneimine and an alkaline solution for modification. Since polyethyleneimine contains a large number of alkaline amino functional groups and has a strong interaction with the ceramic surface, the semi-lateral wall flow ceramic filler is surface modified by capillary force using an infiltration method to obtain polyethyleneimine-modified MBBR denitrification ceramic filler. The average particle size of the finished product is 10 μm, the flexural strength is 30-70 MPa, the alkali resistance is ≥99.6%, and the acid resistance is ≥98.6%. After actual testing, the initial contact angle of the ceramic plate modified by polyethyleneimine is only 20°, and the water droplet contact angle is reduced to 0° within 2.2 s. The hydrophilicity of the unmodified ceramic plate depends on the large number of hydroxyl groups on the surface. The initial water droplet contact angle is about 35°, and the water droplet quickly penetrates into the material pores and decreases to 0 within 3.3 s. The data shows that the hydrophilicity of the ceramic plate modified by polyethyleneimine is stronger. This is because polyethyleneimine is a polycationic polymer, containing a large number of cationic primary amines, secondary amines and tertiary amines. It is positively charged in water and can adsorb anionic substances. It also has a strong affinity for protons. Because there are a large number of amino nitrogen atoms in its macromolecular chain that are easily protonated, the electrostatic interaction between it and the negatively charged particles is strong. Therefore, the polyethyleneimine-modified MBBR denitrification ceramic filler has high hydrophilicity. When the pH is between 6-8, polyethyleneimine has a strong positive charge. Under normal conditions, the cells in the activated sludge are negatively charged under neutral or alkaline conditions. Therefore, the high hydrophilicity and strong positive charge properties make the ceramic plates modified by polyethyleneimine have strong cell attachment ability.
3、本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料具有高亲水性,和活性污泥有很强的附着能力,可以高效地使细胞贴附,挂膜迅速并且不易脱落,不仅具有很强的脱碳和去除氨氮的能力,还具有较强的反硝化能力,真正具有同步硝化和反硝化的能力(SND)。3. The polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention has high hydrophilicity and strong adhesion to activated sludge, can efficiently attach cells, form biofilm quickly and is not easy to fall off, and has not only strong decarbonation and ammonia nitrogen removal capabilities, but also strong denitrification capabilities, and truly has the ability of simultaneous nitrification and denitrification (SND).
4、本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,比前期投加传统的MBBR填料的处理效果提高明显,在同步进行的小试实验中拿出部分填料,采用次氯酸钠浸泡和清洗后,进一步实验发现挂膜能力依然很强,表明聚乙烯亚胺修饰的陶瓷填料可重复利用率高。以上事实表明采用本发明聚乙烯亚胺修饰的反硝化陶瓷填料优势明显,特别是在早期的污水处理厂提标改造的项目中。4. The polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention has a significantly improved treatment effect compared to the traditional MBBR filler added in the early stage. In the small-scale test conducted simultaneously, some fillers were taken out and soaked and cleaned with sodium hypochlorite. Further experiments found that the biofilm formation ability was still very strong, indicating that the polyethyleneimine-modified ceramic filler has a high reusability. The above facts show that the polyethyleneimine-modified denitrification ceramic filler of the present invention has obvious advantages, especially in the early projects of upgrading and transforming sewage treatment plants.
5、本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,还具有清洗简单方便,成本低廉,可回收率的特点。5. The polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention is also characterized by simple and convenient cleaning, low cost and high recyclability.
本发明附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的流程图;Fig. 1 is a flow chart of the present invention;
图2为本发明的陶瓷板片支撑体的一种结构示意图;FIG2 is a schematic structural diagram of a ceramic plate support body of the present invention;
图3为本发明的陶瓷板片支撑体的一种结构底部示意图;FIG3 is a schematic diagram of the bottom structure of a ceramic plate support of the present invention;
图4为本发明的陶瓷板片支撑体的另一种结构示意图;FIG4 is another schematic diagram of the structure of the ceramic plate support of the present invention;
图5为本发明的陶瓷板片支撑体的另一种结构底部示意图;FIG5 is a schematic diagram of another bottom structure of a ceramic plate support of the present invention;
图6为本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的结构示意图;FIG6 is a schematic structural diagram of a polyethyleneimine-modified MBBR denitrification ceramic filler according to the present invention;
图7为图6的一侧示意图;FIG7 is a schematic diagram of one side of FIG6 ;
图8为图6的另一侧加入陶瓷泥浆堵料后示意图;FIG8 is a schematic diagram of the other side of FIG6 after ceramic slurry plugging is added;
图9为图8剖面后污水在填料中的流向示意图;FIG9 is a schematic diagram of the flow direction of sewage in the filler after the cross section of FIG8;
图10为图6的底部示意图;FIG10 is a bottom schematic diagram of FIG6 ;
图11为图6的顶部示意图;FIG11 is a top schematic diagram of FIG6 ;
图12为聚乙烯亚胺修饰的MBBR反硝化陶瓷填料电子扫描电镜的照片。FIG12 is a scanning electron microscope photo of the polyethyleneimine-modified MBBR denitrification ceramic filler.
其中,1、陶瓷填料本体;2、聚乙烯亚胺涂层;3、孔;4、陶瓷泥浆堵料。Among them, 1. Ceramic filler body; 2. Polyethyleneimine coating; 3. Holes; 4. Ceramic slurry plugging material.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例1Example 1
本公开实施例提供了一种聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的制备方法,如图1所示,包括以下步骤:The present disclosure provides a method for preparing a polyethyleneimine-modified MBBR denitrification ceramic filler, as shown in FIG1 , comprising the following steps:
步骤1、首先制造加工成长方体形多孔的陶瓷板片支撑体。Step 1: First, a porous ceramic plate support body is manufactured and processed into a rectangular parallelepiped.
陶瓷板片支撑体制作方法包括如下的步骤:The method for manufacturing a ceramic plate support body comprises the following steps:
1)以平均粒径为0.2-50μm、质量百分浓度为92~96wt%的三氧化二铝、碳化硅、氧化锆、堇青石作为支撑体龙骨的原料,三氧化二铝具有机械强度高,硬度大,耐高温,耐化学腐蚀,价格低廉等特点,因此三氧化二铝的成分占88%以上。依次加入1-3wt%的高温粘结剂,高温粘结剂选用纳米碳化钙,1.5wt %增韧剂和1wt %胶溶剂,增韧剂选用Si3N4,胶溶剂选用多聚磷酸钠(Na2P3O10),再加入2 wt%造孔剂和20 wt%去离子水均匀混合,造孔剂选用固体废弃物(粉煤灰和堆肥灰)的混合物。1) Aluminum oxide, silicon carbide, zirconium oxide and cordierite with an average particle size of 0.2-50 μm and a mass percentage concentration of 92-96 wt% are used as the raw materials of the support keel. Aluminum oxide has the characteristics of high mechanical strength, high hardness, high temperature resistance, chemical corrosion resistance and low price, so the content of aluminum oxide accounts for more than 88%. 1-3 wt% of high temperature binder is added in sequence, the high temperature binder is nano calcium carbide, 1.5 wt% toughening agent and 1 wt% peptizing agent are selected, the toughening agent is Si 3 N 4 , the peptizing agent is sodium polyphosphate (Na 2 P 3 O 10 ), and then 2 wt% pore-forming agent and 20 wt% deionized water are added and mixed evenly, and the pore-forming agent is a mixture of solid waste (fly ash and compost ash).
2)混合后放入真空练泥机中练泥,然后静止干燥放入成型机中的预制模具中,制成多孔的长方体坯体。2) After mixing, the mixture is put into a vacuum clay kneading machine for kneading, and then statically dried and put into a prefabricated mold in a molding machine to form a porous rectangular green body.
3)将制成的长方体坯体放入微波干燥机中,干燥1-2h, 干燥温度为50-70℃。3) Place the prepared rectangular body into a microwave dryer and dry for 1-2 hours at a drying temperature of 50-70°C.
4)干燥后,将长方体坯体在1300℃-1600℃的温度下烧制,可以在隧道窑中烧制,得到平均粒径为10μm的陶瓷板片支撑体,经测试,成品的平均粒径为10μm,抗折强度为30-70MPa,耐碱性≥99.6%,耐酸性≥98.6%。4) After drying, the rectangular green body is fired at a temperature of 1300℃-1600℃, and can be fired in a tunnel kiln to obtain a ceramic plate support with an average particle size of 10μm. After testing, the average particle size of the finished product is 10μm, the flexural strength is 30-70MPa, the alkali resistance is ≥99.6%, and the acid resistance is ≥98.6%.
步骤2、用切割机将陶瓷板片支撑体切割成为多个长方体且中空多孔的陶瓷填料。Step 2: Use a cutting machine to cut the ceramic plate support into a plurality of rectangular hollow and porous ceramic fillers.
步骤3、将每个陶瓷填料一侧的部分孔或全部孔用陶瓷泥浆堵上,再高温烧结成形,制成半侧向壁流式陶瓷填料,这种结构的目的是能使污水在填料中能实现半侧向壁流式运动,将污水中悬浮的污泥部分截留在填料中从而形成缺氧条件,利于反硝化。Step 3: Block some or all of the holes on one side of each ceramic filler with ceramic slurry, and then sinter at high temperature to form a semi-lateral wall-flow ceramic filler. The purpose of this structure is to enable the sewage to achieve semi-lateral wall-flow movement in the filler, and partially retain the suspended sludge in the sewage in the filler to form anoxic conditions, which is conducive to denitrification.
步骤4、在半侧向壁流式陶瓷填料表面上涂敷纳米聚乙烯亚胺涂层液,即进行表面改性,制成聚乙烯亚胺修饰的MBBR反硝化陶瓷填料。Step 4: coating the surface of the semi-lateral wall-flow ceramic filler with a nano-polyethyleneimine coating liquid, i.e., performing surface modification to prepare a polyethyleneimine-modified MBBR denitrification ceramic filler.
具体步骤如下:The specific steps are as follows:
(1)首先将制成的半侧向壁流式陶瓷填料表面清洗干净;(1) First, clean the surface of the semi-lateral wall-flow ceramic packing;
(2)配置成含有聚乙烯亚胺的涂层液和改性用的碱性溶液,碱性表面改性剂中添加的碱性物质为碳酸氢钠,其所占的质量百分浓度大约为0.5wt%;聚乙烯亚胺功能层的厚度为5-50 μm。(2) A coating liquid containing polyethyleneimine and an alkaline solution for modification is prepared, wherein the alkaline substance added to the alkaline surface modifier is sodium bicarbonate, and its mass percentage concentration is approximately 0.5wt%; the thickness of the polyethyleneimine functional layer is 5-50 μm.
(3)然后采用浸润法将半侧向壁流式陶瓷填料浸入含有聚乙烯亚胺涂层液和改性用的碱性溶液中,借助毛细管吸力,将含有聚乙烯亚胺涂层液和改性的碱性溶液配送至半侧向壁流式陶瓷填料膜孔及表面,然后浸润后提出,在微波加热设备中烘干后,获得聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,其具有高亲水性。(3) Then, the semi-lateral wall-flow ceramic filler is immersed in the polyethyleneimine coating liquid and the alkaline solution for modification by the infiltration method. With the help of capillary suction, the polyethyleneimine coating liquid and the modified alkaline solution are distributed to the membrane pores and surface of the semi-lateral wall-flow ceramic filler. Then, after infiltration, it is taken out and dried in a microwave heating device to obtain the polyethyleneimine-modified MBBR denitrification ceramic filler, which has high hydrophilicity.
最终得到的陶瓷板片孔径范围为0.2-0.5μm之间。经过实际测试,经过聚乙烯亚胺改性后的半侧向壁流式陶瓷填料(即聚乙烯亚胺修饰的MBBR反硝化陶瓷填料)初始接触角只有20°,水滴接触角在2.2 s以内即减小为0°,而没有经过改性的陶瓷填料的亲水性靠表面的大量羟基基团,初始水滴接触角约为35°,水滴快速渗入材料孔内,在3.3s 内减小到0。数据说明聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的亲水性更强。在pH 6-8之间时候,聚乙烯亚胺带有很强的正电荷。正常条件下,活性污泥在中性或者偏碱性的条件下,活性污泥中的细胞带负电荷,因此高亲水性和强的正电荷属性使聚乙烯亚胺修饰的MBBR反硝化陶瓷填料有很强的细胞贴附能力。The pore size of the ceramic plate finally obtained is between 0.2-0.5μm. After actual testing, the initial contact angle of the semi-lateral wall-flow ceramic filler modified with polyethyleneimine (i.e., MBBR denitrification ceramic filler modified with polyethyleneimine) is only 20°, and the water drop contact angle is reduced to 0° within 2.2 s. The hydrophilicity of the unmodified ceramic filler depends on the large number of hydroxyl groups on the surface. The initial water drop contact angle is about 35°, and the water droplet quickly penetrates into the pores of the material and decreases to 0 within 3.3s. The data shows that the MBBR denitrification ceramic filler modified with polyethyleneimine is more hydrophilic. When the pH is between 6-8, polyethyleneimine has a strong positive charge. Under normal conditions, the cells in the activated sludge are negatively charged under neutral or alkaline conditions. Therefore, the high hydrophilicity and strong positive charge properties make the MBBR denitrification ceramic filler modified with polyethyleneimine have a strong cell attachment ability.
实施例2Example 2
陶瓷板片支撑体的结构如图2-3所示,两侧都设有多个孔,且陶瓷板片支撑体底部开设有下方开口的多个中空槽孔,切割时由虚线切割,得到半侧向壁流式陶瓷填料。The structure of the ceramic plate support is shown in Figure 2-3. There are multiple holes on both sides, and the bottom of the ceramic plate support is provided with multiple hollow slots that are open at the bottom. When cutting, the dotted lines are cut to obtain semi-lateral wall flow ceramic filler.
实施例3Example 3
陶瓷板片支撑体的结构也可以如图4-5所示,陶瓷板片支撑体底部开设有下方开口的多个中空槽孔,中空槽孔的两侧璧都设有多个孔,切割时由虚线切割,得到半侧向壁流式陶瓷填料。The structure of the ceramic plate support body can also be shown in Figure 4-5. The bottom of the ceramic plate support body is provided with multiple hollow slots with openings at the bottom. Both side walls of the hollow slots are provided with multiple holes. When cutting, the dotted lines are cut to obtain semi-lateral wall flow ceramic filler.
实施例4Example 4
一种采用实施例1的制备方法制成的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料,如图6-11所示,包括:陶瓷填料本体1、孔3、陶瓷泥浆堵料4;陶瓷填料本体1内部中空,且下方开口,陶瓷填料本体1的两侧均匀设有多个孔3,陶瓷填料本体1的一侧的部分或全部孔用陶瓷泥浆堵料4堵住,陶瓷填料本体表面涂有聚乙烯亚胺涂层2,其中,孔优选为矩形开孔。A polyethyleneimine-modified MBBR denitrification ceramic filler prepared by the preparation method of Example 1, as shown in Figures 6-11, includes: a ceramic filler body 1, holes 3, and ceramic mud plugging material 4; the ceramic filler body 1 is hollow inside and open at the bottom, and multiple holes 3 are evenly arranged on both sides of the ceramic filler body 1. Part or all of the holes on one side of the ceramic filler body 1 are blocked with ceramic mud plugging material 4, and the surface of the ceramic filler body is coated with a polyethyleneimine coating 2, wherein the holes are preferably rectangular openings.
如图9所示,箭头所示方向为污水在填料中的流动方向,由于部分孔洞不能被废水穿过,只能通过另外一侧侧壁流出,污水中的悬浮污泥在这些孔洞积累,容易形成缺氧环境,有利于反硝化的进行。As shown in Figure 9, the direction indicated by the arrow is the flow direction of sewage in the filler. Since some holes cannot be penetrated by wastewater and can only flow out through the other side wall, the suspended sludge in the sewage accumulates in these holes, easily forming an oxygen-deficient environment, which is conducive to denitrification.
图12为聚乙烯亚胺修饰的MBBR反硝化陶瓷填料电子扫描电镜的照片,可以看出经聚乙烯亚酰胺修饰后的陶瓷填料表面形成了立体多孔隙结纳米涂层结构,该结构可以保证水分子的快速通过,同时截留污水中的悬浮物及生物膜等。Figure 12 is a scanning electron microscope photo of the MBBR denitrification ceramic filler modified with polyethyleneimine. It can be seen that a three-dimensional porous nano-coating structure is formed on the surface of the ceramic filler modified with polyethyleneimine. This structure can ensure the rapid passage of water molecules while intercepting suspended matter and biofilm in the sewage.
实施例5Example 5
为使本发明专利实现的创新特征和高效经济的优势明白了解,下面结合一个实际污水改造工程具体实施方式,进一步做详细说明。In order to make the innovative features and high-efficiency and economic advantages achieved by the patent of this invention clearly understood, the following is a further detailed description combined with a specific implementation method of an actual sewage renovation project.
某一早期年产1000吨左右超纯二氧化硅的企业,每天排出各类废水60方左右(生产废水共3股,占总水量90%左右,其他废水占10%左右),COD 大约2447 mg/L左右,氨氮165.3 mg/L左右,总氮165.3 mg/L左右。虽然污染物整体浓度不高,但是废水可生化性差,生产废水水质有一定的变化。出水标准为≤污水排入城镇下水道水质标准≥(GB/T 31962-2015)1A级标准,即COD≤500 mg/L, BOD5≤300 mg/L, 氨氮≤45 mg/L, 总氮≤70 mg/L(总氮前期没有要求),SS≤400 mg/L。该污水站采用的工艺为水解酸化+好氧(O)工艺。经过水解酸化后,在好氧池中投加传统的HDPE材质的MBBR填料(Ø25*10 mm)形成MBBR工艺。O 池尺寸为180 m³,O池和水解酸化池之间的An early enterprise with an annual output of about 1,000 tons of ultrapure silica discharged about 60 cubic meters of various wastewater every day (a total of 3 streams of production wastewater, accounting for about 90% of the total water volume, and other wastewater accounting for about 10%), COD about 2447 mg/L, ammonia nitrogen about 165.3 mg/L, total nitrogen about 165.3 mg/L. Although the overall concentration of pollutants is not high, the biodegradability of the wastewater is poor, and the quality of production wastewater has changed to a certain extent. The effluent standard is ≤ sewage discharge into urban sewer water quality standard ≥ (GB/T 31962-2015) 1A grade standard, that is, COD ≤ 500 mg/L, BOD 5 ≤ 300 mg/L, ammonia nitrogen ≤ 45 mg/L, total nitrogen ≤ 70 mg/L (total nitrogen was not required in the early stage), SS ≤ 400 mg/L. The process adopted by the sewage station is hydrolysis acidification + aerobic (O) process. After hydrolysis and acidification, the MBBR process is formed by adding traditional HDPE MBBR filler (Ø25*10 mm) into the aerobic tank. The size of the O tank is 180 m³.
连接孔洞以及O池和二沉池连接孔洞之间设有拦截筛网,防止MBBR填料随水流至下一个池体,拦截筛网下面设有反吹管。运行近1年后,出水COD和氨氮远低于出水指标,总氮却严重超标。但是由于前期没有总氮的要求,整个污水站可以满足环保要求。从2020年后,总氮要求达标。由于实际厂区已经没有可用面积,因此不能再另建缺氧池。采用前期使用的HDPE材质的MBBR填料,总氮去除率只有21.6%,造成总氮不达标。同时有少量填料破损严重,部分填料有膜脱落的现象发生,而且填料清洗困难,几乎不能重复利用。在提标改造工程中,选用本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料形成新的MBBR工艺。生化池内聚乙烯亚胺修饰的MBBR反硝化陶瓷填料的堆放体积按反应池有效容积38%,和前期的HDPE材质的MBBR投加量基本一致,但是填料总投资只有前期采用的HDPE材质的MBBR填料的三分之二。清空池体后,接种污泥为附近城市污水处理厂污泥板框脱水机后的泥饼(VSS24.5 mg/L, 含水率80%),初期调试期间,模拟生活废水,采用工业葡萄糖,尿素和磷酸二氢钾为碳源,氮源和磷源,以COD:N:P =200:5:1的比例投加,辅助含微量元素化合物(三氯化铁,五水硫酸铜等),经过5天的闷曝培养,发现填料表面生长了薄薄的一层黄褐色生物膜,改为连续进水,运行16天后,填料表面可观察到明显的生物膜,通过镜检可观察到生物膜中有大量的鞭毛虫,固着型纤毛虫、钟虫等以及有少量轮虫,此外还发现菌丝很长的丝状菌产生,这些表明挂膜很成功。比前期采用传统的HDPE填料挂膜成功的期限要短4天左右。挂膜成功后,以每天10%的增加量进原水,至100%的原水运行。经过1年的运行过程发现,填料的破损率很低,填料表面生物膜几乎没有明显的膜脱落现象发生。整个污水处理系统运行稳定,不仅COD去除率基本能稳定在94.3%左右,氨氮的去除率能达到94.8%左右,TN的去除率基本稳定在71.6%左右,比前期投加传统的MBBR填料的处理效果提高明显。在同步进行的小试实验中拿出部分填料,采用次氯酸钠浸泡和清洗后,进一步实验发现挂膜能力依然很强,表明聚乙烯亚胺修饰的陶瓷填料可重复利用率高。以上事实表明采用本发明的聚乙烯亚胺修饰的MBBR反硝化陶瓷填料优势明显,特别是在早期的污水处理厂提标改造的项目中。An interception screen is provided between the connecting holes and the connecting holes between the O tank and the secondary sedimentation tank to prevent the MBBR filler from flowing with the water to the next tank body, and a backflush pipe is provided under the interception screen. After nearly one year of operation, the effluent COD and ammonia nitrogen are far lower than the effluent indicators, but the total nitrogen is seriously exceeded. However, since there was no requirement for total nitrogen in the early stage, the entire sewage station can meet environmental protection requirements. After 2020, the total nitrogen requirement will be met. Since there is no available area in the actual plant area, another anoxic tank cannot be built. The MBBR filler made of HDPE material used in the early stage had a total nitrogen removal rate of only 21.6%, resulting in the total nitrogen not meeting the standard. At the same time, a small amount of filler was severely damaged, and some fillers had membrane shedding, and the filler was difficult to clean and almost impossible to reuse. In the upgrading and transformation project, the polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention was selected to form a new MBBR process. The stacking volume of the polyethyleneimine-modified MBBR denitrification ceramic filler in the biochemical pool is 38% of the effective volume of the reaction pool, which is basically the same as the dosage of the HDPE MBBR in the early stage, but the total investment of the filler is only two-thirds of the HDPE MBBR filler used in the early stage. After the tank was emptied, the inoculated sludge was the mud cake after the sludge plate and frame dewatering machine of the nearby urban sewage treatment plant (VSS24.5 mg/L, water content 80%). During the initial commissioning, domestic wastewater was simulated, and industrial glucose, urea and potassium dihydrogen phosphate were used as carbon sources, nitrogen sources and phosphorus sources. The ratio of COD:N:P = 200:5:1 was added, and trace element compounds (ferric chloride, copper sulfate pentahydrate, etc.) were added. After 5 days of ventilated cultivation, a thin layer of yellow-brown biofilm was found on the surface of the filler. Continuous water inflow was changed. After 16 days of operation, obvious biofilms were observed on the surface of the filler. Through microscopic examination, a large number of flagellates, fixed ciliates, bell worms, etc. and a small number of rotifers were observed in the biofilm. In addition, filamentous bacteria with long hyphae were found, which indicated that the biofilm was very successful. The successful biofilm period is about 4 days shorter than that of the previous traditional HDPE filler. After the biofilm is successfully formed, the raw water is added at an increase of 10% per day until it is operated with 100% raw water. After one year of operation, it was found that the breakage rate of the filler was very low, and there was almost no obvious film shedding phenomenon on the surface of the biofilm of the filler. The entire sewage treatment system operates stably. Not only can the COD removal rate be basically stabilized at about 94.3%, the ammonia nitrogen removal rate can reach about 94.8%, and the TN removal rate is basically stable at about 71.6%, which is significantly improved compared with the treatment effect of adding traditional MBBR fillers in the early stage. In the small-scale test conducted simultaneously, some fillers were taken out, soaked and cleaned with sodium hypochlorite, and further experiments found that the biofilm ability was still very strong, indicating that the polyethyleneimine-modified ceramic filler has a high reusability. The above facts show that the polyethyleneimine-modified MBBR denitrification ceramic filler of the present invention has obvious advantages, especially in the early projects of upgrading and transforming sewage treatment plants.
在本发明的描述中,需要理解的是,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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