CN116857114A - A kind of divided-bin splicing blade structure and design method - Google Patents
A kind of divided-bin splicing blade structure and design method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
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Abstract
本发明涉及风力发电叶片领域,具体涉及一种分仓拼接型叶片结构及设计方法。一种分仓拼接型叶片结构,包括,主梁、前缘壳体、后缘壳体、叶尖和叶根,主梁包括迎风面主梁和背风面主梁;前缘壳体安装于主梁前缘一侧;前缘壳体为曲面壳体结构;为曲面壳体结构,安装于主梁后缘一侧,与主梁、前缘壳体组成完整翼型形状;叶尖为变截面尖端壳体结构,叶尖安装于主梁第一端;叶根为沿叶片展向的圆筒结构,叶根安装于主梁第二端。现有技术中分段叶片结构安全性不高,不实用,叶片作为一个结构型整体部件,自始至终都存在局部失效扩展导致整体安全风险提升甚至失效破坏的风险,基于上述问题,亟需一种分仓拼接型叶片结构及设计方法。
The invention relates to the field of wind power generation blades, and in particular to a divided-bin splicing type blade structure and a design method. A divided and spliced blade structure includes a main beam, a leading edge shell, a trailing edge shell, a blade tip and a blade root. The main beam includes a windward side main beam and a leeward side main beam; the leading edge shell is installed on the main beam. On the leading edge side of the beam; the leading edge shell is a curved shell structure; it is a curved shell structure, installed on the trailing edge side of the main beam, forming a complete airfoil shape with the main beam and leading edge shell; the blade tip is a variable cross-section tip shell structure , the blade tip is installed at the first end of the main beam; the blade root is a cylindrical structure along the blade span, and the blade root is installed at the second end of the main beam. The segmented blade structure in the prior art is not very safe and impractical. As a structural integral component, the blade always has the risk of local failure expansion leading to an increase in the overall safety risk or even failure and destruction. Based on the above problems, there is an urgent need for a segmented blade. Chamber splicing blade structure and design method.
Description
技术领域Technical field
本发明涉及风力发电叶片领域,具体涉及一种分仓拼接型叶片结构及设计方法。The invention relates to the field of wind power generation blades, and in particular to a split-bin splicing type blade structure and a design method.
背景技术Background technique
随着风电行业发展日新月异,风力发电机组设计水平日益提高,风轮叶片则一直在向大型化、轻量化的方向演进,叶片设计、制造、运输、吊装、监控等方面的难度都出现显著提升。由大型化带来的直接因素影响,不可避免;而其它因素影响,则可通过技术实现方案的改进得到缓解。行业内最典型的案例,就是提出分段叶片的设想,是现行应用技术中较为普遍的技术方案之一。With the rapid development of the wind power industry, the design level of wind turbines is improving day by day, and wind turbine blades have been evolving in the direction of large-scale and lightweight. The difficulty of blade design, manufacturing, transportation, hoisting, and monitoring has increased significantly. The impact of direct factors caused by large-scale development is inevitable; while the impact of other factors can be alleviated through improvements in technical solutions. The most typical case in the industry is the idea of segmented blades, which is one of the more common technical solutions in current application technology.
由于叶片展向方向的特征尺寸远大于其弦向方向的特征尺寸,所以现行分段叶片技术,都是从叶片展向方向进行分段。根据分段位置的区别,又细分为三类:叶尖分段、叶中分段和叶根分段。其中,叶尖分段,缺点是对于叶片大型化工艺、实施因素影响的缓解作用不明显,多应用于叶片功率提升技改工作;叶中分段,缺点是连接位置承受载荷较大,需要使用机械连接形式,局部结构增强设计方案复杂,不易于工艺实现,而且会改变叶片的固有频率特性,易出现叶片乃至整机的安全风险,现阶段应用极少;叶根分段,缺点是对于叶片大型化工艺、实施因素影响的缓解作用不明显,连接位置承受载荷较大,易出现叶片乃至整机的安全风险,定期监控、运维成本高,现阶段应用较少。Since the characteristic size of the blade in the spanwise direction is much larger than its characteristic size in the chordwise direction, the current segmented blade technology is segmented from the spanwise direction of the blade. According to the difference in segment position, it is subdivided into three categories: tip segment, mid-leaf segment and blade root segment. Among them, the blade tip segmentation has the disadvantage that it does not significantly alleviate the influence of blade large-scale processes and implementation factors, and is mostly used in technical modification work to improve blade power; the blade mid-section segmentation has the disadvantage that the connection position bears a large load and needs to be used In the form of mechanical connection, the local structure enhancement design is complex and difficult to implement, and it will change the natural frequency characteristics of the blade, which is prone to safety risks for the blade and even the entire machine. It is rarely used at this stage; the blade root is segmented, and the disadvantage is that for the blade The mitigation effect of large-scale process and implementation factors is not obvious. The connection position bears a large load, which is prone to safety risks of the blades and even the entire machine. The cost of regular monitoring and operation and maintenance is high, and there are few applications at this stage.
此外,叶片作为一个结构型整体部件,自始至终都存在局部失效扩展导致整体安全风险提升甚至失效破坏的风险。基于上述问题,亟需一种分仓拼接型叶片结构及设计方法,可以起到增加叶片结构安全性和可靠性的作用。In addition, as a structural integral component, the blade always faces the risk of local failure expansion leading to an increase in overall safety risks or even failure and destruction. Based on the above problems, there is an urgent need for a split-bin spliced blade structure and design method, which can increase the safety and reliability of the blade structure.
发明内容Contents of the invention
本发明的目的在于提供一种分仓拼接型叶片结构及设计方法,以解决现有技术中分段叶片结构安全性不高,不实用的问题。The purpose of the present invention is to provide a split-blade splicing type blade structure and a design method to solve the problems in the prior art that the segmented blade structure is not very safe and is not practical.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种分仓拼接型叶片结构,包括主梁、前缘壳体、后缘壳体、叶尖和叶根,所述前缘壳体安装于所述主梁的第一侧端面;所述前缘壳体为曲面壳体结构;所述后缘壳体为曲面壳体结构,安装于所述主梁第二侧端面,所述后缘壳体与所述主梁、所述前缘壳体组成完整翼型形状;所述叶尖为变截面尖端壳体结构,所述叶尖安装于所述主梁第一端;所述叶根为沿叶片展向的圆筒结构,所述叶根安装于所述主梁第二端。A divided-bin splicing type blade structure includes a main beam, a leading edge shell, a trailing edge shell, a blade tip and a blade root. The leading edge shell is installed on the first side end surface of the main beam; the front The edge shell is a curved shell structure; the trailing edge shell is a curved shell structure and is installed on the second side end surface of the main beam. The trailing edge shell is connected with the main beam and the front edge shell. forming a complete airfoil shape; the blade tip is a variable cross-section tip shell structure, and the blade tip is installed at the first end of the main beam; the blade root is a cylindrical structure along the blade span, and the blade root Installed on the second end of the main beam.
可选的,还包括缓冲连接装置,所述缓冲连接装置安装于所述迎风面主梁和所述背风面主梁之间,通过多组缓冲连接装置,将所述主梁组成相对位置固定的变截面梁结构。Optionally, a buffer connection device is also included. The buffer connection device is installed between the main beam on the windward side and the main beam on the leeward side. Through multiple sets of buffer connection devices, the main beams are formed into a fixed relative position. Variable cross-section beam structure.
可选的,所述缓冲连接装置包括,随形支架、支架足,所述随形支架用于所述随形支架由广义弹簧阻尼器系统组成,所述支架足有两个,所述支架足外形呈弯折平面,所述支架足第一侧面与所述主梁内表面连接,所述支架足第二侧面与所述随形支架两端分别固定连接。Optionally, the buffer connection device includes a conformable bracket and a bracket foot. The conformable bracket is composed of a generalized spring damper system. There are two bracket feet. The shape is a bent plane, the first side of the bracket foot is connected to the inner surface of the main beam, and the second side of the bracket foot is fixedly connected to both ends of the conformable bracket respectively.
可选的,所述随形支架由弹簧阻尼器系统组成。Optionally, the conformable bracket is composed of a spring damper system.
可选的,所述随形支架包括交叉梁和交叉连接件,所述交叉梁交叉位置通过所述交叉连接件转动连接,所述交叉连接件用于约束所述交叉梁变形,所述交叉梁夹角随撑起高度改变。Optionally, the conformable bracket includes a cross beam and a cross connector. The intersection positions of the cross beam are rotationally connected through the cross connector. The cross connector is used to constrain the deformation of the cross beam. The cross beam The included angle changes with the support height.
可选的,所述前缘壳体和所述后缘壳体分别沿叶片展向方向分成若干段,每段均对应一组缓冲连接装置;每段所述前缘壳体或所述后缘壳体在与所述主梁相邻边缘设有翻边,所述翻边与支架足第三侧面固定连接。Optionally, the leading edge housing and the trailing edge housing are divided into several sections along the blade span direction, each section corresponding to a set of buffer connection devices; each section of the leading edge housing or the trailing edge The shell is provided with a flange on the edge adjacent to the main beam, and the flange is fixedly connected to the third side of the bracket foot.
可选的,所述翻边与所述支架足第三侧面通过机械连接件连接或装配连接。Optionally, the flange is connected to the third side of the bracket foot through a mechanical connector or assembly.
可选的,所述主梁与所述叶根,采用真空吸注成型方式连接;所述主梁与所述叶尖,采用胶粘剂粘接方式连接。Optionally, the main beam and the blade root are connected by vacuum injection molding; the main beam and the blade tip are connected by adhesive bonding.
可选的,所述翻边的转角位置设置有加强结构,用于约束所述转角刚度。Optionally, a reinforcing structure is provided at the corner position of the flange to constrain the corner stiffness.
10、一种分仓拼接型叶片设计方法,其特征在于,包括,10. A design method for split-bin splicing blades, which is characterized by including:
S1、根据叶片气动外形建立载荷计算模型,计算叶片展向各截面载荷分量包络分布,以及叶片展向各截面内周向位置压力分布;S1. Establish a load calculation model based on the aerodynamic shape of the blade to calculate the envelope distribution of load components in each section of the blade span, as well as the circumferential position pressure distribution in each section of the blade span;
S2、根据各截面载荷分量包络分布结果以及叶根节圆直径,借用传统叶片结构设计方法,设计传统叶片初始结构;S2. Based on the envelope distribution results of the load components of each section and the blade root pitch diameter, use the traditional blade structure design method to design the initial structure of the traditional blade;
S3、根据传统叶片,经刚度等效转换,设计叶片结构的主梁、叶根、叶尖、前缘壳体、后缘壳体;S3. Based on traditional blades, through stiffness equivalent conversion, design the main beam, blade root, blade tip, leading edge shell, and trailing edge shell of the blade structure;
S4、根据各截面内周向位置压力分布结果进行计算,得到各截面位置前缘壳体或后缘壳体所受气动载荷;组合气动载荷和重力载荷,计算合载荷沿对应截面叶片挥舞方向和摆振方向投影的载荷分量值,得到对应的载荷分量分布;S4. Calculate based on the pressure distribution results at the circumferential position within each section to obtain the aerodynamic load on the leading edge shell or trailing edge shell at each section position; combine the aerodynamic load and gravity load to calculate the total load along the blade waving direction of the corresponding section and The load component value projected in the oscillation direction is used to obtain the corresponding load component distribution;
S5、设定载荷分量阈值,将前缘壳体或后缘壳体沿叶片展向方向分成若干段,每段对应的载荷分量积分值不大于设定载荷分量阈值;S5. Set the load component threshold and divide the leading edge shell or trailing edge shell into several segments along the blade span direction. The integral value of the load component corresponding to each segment is not greater than the set load component threshold;
S6、每段叶片前缘壳体或后缘壳体均对应一组缓冲连接装置,设计叶片结构的随形支架;设计随形支架固有频率与叶片运行振动频率相等;S6. Each blade leading edge shell or trailing edge shell corresponds to a set of buffer connection devices, and the conformal bracket of the blade structure is designed; the natural frequency of the conformable bracket is designed to be equal to the blade operating vibration frequency;
S7、根据每段叶片前缘壳体或后缘壳体所受合载荷沿叶片挥舞方向投影的载荷分量积分值,设计前缘壳体或后缘壳体与支架足的连接方式;根据对应缓冲连接装置的随形支架承受载荷值,设计随形支架与支架足的连接方式;S7. Based on the integral value of the load component projected along the blade flapping direction of the combined load on each blade section's leading edge shell or trailing edge shell, design the connection method between the leading edge shell or trailing edge shell and the bracket foot; according to the corresponding buffer The conformable bracket of the connecting device bears the load value, and the connection method between the conformable bracket and the bracket foot is designed;
S8、由相应叶片展向区域内主梁相对位置关系,设计支架足弯折平面夹角;根据支架足与随形支架连接方式以及支架足与前缘壳体或后缘壳体的连接方式,设计支架足结构;S8. Based on the relative position of the main beam in the spanwise area of the corresponding blade, design the angle between the bending planes of the bracket foot; according to the connection method between the bracket foot and the conformal bracket and the connection method between the bracket foot and the leading edge shell or the trailing edge shell, Design bracket foot structure;
S9、根据每段叶片前缘壳体或后缘壳体所受合载荷沿叶片挥舞方向投影的载荷分量积分值,以及前缘壳体或后缘壳体与支架足的机械连接设计,设计每段叶片前缘壳体或后缘壳体翻边结构;根据每段叶片前缘壳体或后缘壳体所受合载荷沿叶片摆振方向投影的载荷分量积分值,设计每段叶片前缘壳体或后缘壳体翻边转角加强结构;S9. Based on the integral value of the load component projected along the blade flapping direction of the leading edge shell or trailing edge shell of each blade segment, as well as the mechanical connection design of the leading edge shell or trailing edge shell and the bracket foot, design each segment The flanging structure of the leading edge shell or trailing edge shell of each blade segment; the leading edge of each blade segment is designed based on the integral value of the load component projected along the blade oscillation direction of the combined load on the leading edge shell or trailing edge shell of each segment of the blade. Shell or trailing edge shell flange corner reinforcement structure;
S10、将分仓拼接型叶片进行组装,根据分仓拼接型叶片结构整体优化叶片重量及成本。S10. Assemble the split-bin spliced blades, and optimize the blade weight and cost according to the split-bin spliced blade structure.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明的一种分仓拼接型叶片结构,有效实现叶片分仓分段连接功能,通过缓冲连接装置,将叶片各个仓段连接形成完整气动外形,降低叶片整体真空吸注的制造难度,降低叶片完整截面连接的设计和施工难度,降低路途运输保护、现场施工吊装难度。1. A divided-bin splicing type blade structure of the present invention effectively realizes the function of blade divided-bin and segmented connection. Through the buffer connection device, each blade section is connected to form a complete aerodynamic shape, which reduces the manufacturing difficulty of the overall vacuum suction of the blade. Reduce the difficulty of design and construction of complete cross-section connections of blades, and reduce the difficulty of road transportation protection and on-site construction and hoisting.
2、本发明的一种分仓拼接型叶片结构,通过将连接设计附加集中质量布置于主承力结构区域,降低连接设计对于叶片固有频率特性的影响,降低叶片对整机动力学性能的影响。2. A divided-bucket spliced blade structure of the present invention reduces the impact of the connection design on the natural frequency characteristics of the blades and reduces the impact of the blades on the dynamic performance of the entire machine by arranging the connection design with additional concentrated mass in the main load-bearing structure area. .
3、本发明的一种分仓拼接型叶片结构,有效实现非主承力结构区域对于连接位置载荷传递影响范围的避让,降低连接位置载荷传递引发新型叶片结构失效的可能,降低叶片设计难度。3. The invention's split-bin spliced blade structure effectively avoids the influence of load transmission in the non-main load-bearing structural area at the connection position, reduces the possibility of load transmission at the connection position causing failure of the new blade structure, and reduces the difficulty of blade design.
4、本发明的一种分仓拼接型叶片结构,通过分开设计连接位置载荷不同分量的传递路径,保证连接结构的安全性和可靠性,降低连接结构失效概率,降低运行过程中的维护频率和成本。4. A divided-bin spliced blade structure of the present invention ensures the safety and reliability of the connection structure by separately designing the transmission paths for different components of load at the connection position, reduces the failure probability of the connection structure, and reduces the maintenance frequency and frequency during operation. cost.
5、本发明的一种分仓拼接型叶片结构,有效实现吸收叶片结构振动,降低机组运行过程中的疲劳载荷,提高叶片整体安全性。5. The invention's divided-bin spliced blade structure can effectively absorb the vibration of the blade structure, reduce the fatigue load during unit operation, and improve the overall safety of the blade.
6、本发明的一种分仓拼接型叶片结构,有效实现叶片结构区域分仓分段,物理上将局部缺陷或损伤的扩展范围限制在本仓段内,避免局部损伤累计造成整体叶片安全影响,提高叶片整体抵抗损伤的能力。6. The invention's divided-bin splicing type blade structure effectively realizes the division of the blade structure area into bins, physically limits the expansion range of local defects or damage within this bin section, and avoids the accumulation of local damage that affects the overall blade safety. , improve the overall ability of the blade to resist damage.
7、本发明的一种分仓拼接型叶片结构,有效将叶片维修工作转化为局部仓段更换工作,节约现场施工时间和成本,提高户外环境下施工质量,保证施工人员作业安全。7. The invention's compartment-splicing blade structure effectively converts blade maintenance work into partial compartment replacement work, saves on-site construction time and costs, improves construction quality in outdoor environments, and ensures the safety of construction workers.
8、本发明的一种分仓拼接型叶片结构,通过对叶片结构区域分仓分段,达到同型号叶片不同展向位置共用元件、支架足),不同型号叶片相似部位共用元件、后缘壳体),有效形成叶片结构元件的材料库,并利用批量化制造优势,节约叶片模具投入和人力物力,缩短制造周期和成本。8. A divided-bin splicing type blade structure of the present invention. By dividing the blade structure area into bins and segments, the same type of blades can share components and brackets at different spanwise positions, and different types of blades can share components and trailing edge shells at similar parts. body), effectively forming a material library for blade structural elements, and taking advantage of batch manufacturing to save blade mold investment, manpower and material resources, and shorten the manufacturing cycle and cost.
9、本发明的一种分仓拼接型叶片结构,有效实现对不同仓段结构设计主要失效模式的区分,通过主导影响因素的分类筛选,易于完成简化设计方法的迭代工作,实现局部结构的深度优化,甚至满足特殊条件下的增强需要。9. The invention's compartment spliced blade structure effectively distinguishes the main failure modes of the structural design of different compartments. Through the classification and screening of dominant influencing factors, it is easy to complete the iterative work of the simplified design method and achieve the depth of the local structure. Optimize and even meet the enhancement needs under special conditions.
附图说明Description of the drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The description and drawings that constitute a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached picture:
图1为本发明一种分仓拼接型叶片结构实施例的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of a divided-bin splicing blade structure of the present invention.
图2为本发明一种分仓拼接型叶片结构实施例的结构装配示意图。Figure 2 is a schematic structural assembly diagram of an embodiment of a split-bin splicing blade structure of the present invention.
图3为本发明一种分仓拼接型叶片结构实施例的轴向结构装配局部细节图。Figure 3 is a partial detailed view of the axial structure assembly of an embodiment of the split-bin splicing blade structure of the present invention.
图4为本发明一种分仓拼接型叶片结构实施例的径向结构装配局部细节图。Figure 4 is a partial detailed view of the radial structure assembly of an embodiment of the split-bin splicing blade structure of the present invention.
图5为本发明一种分仓拼接型叶片结构另一个实施例的结构装配示意图。Figure 5 is a schematic structural assembly diagram of another embodiment of a divided-bin splicing blade structure of the present invention.
图6为本发明一种分仓拼接型叶片结构另一个实施例的轴向结构装配局部细节图。Figure 6 is a partial detailed view of the axial structure assembly of another embodiment of a divided-bin splicing blade structure of the present invention.
图7为本发明一种分仓拼接型叶片结构另一个实施例的径向结构装配局部细节图。Figure 7 is a partial detailed view of the radial structure assembly of another embodiment of a split-bin spliced blade structure of the present invention.
其中:1-主梁,11-迎风面主梁,12-背风面主梁,2-随形支架,3-支架足,31-支架足第一侧面,32-支架足第二侧面,33-支架足第三侧面,4-机械连接件,5-前缘壳体,6-后缘壳体,7-叶根,8-叶尖。Among them: 1-main beam, 11-main beam on the windward side, 12-main beam on the leeward side, 2-conforming bracket, 3-bracket foot, 31-bracket foot first side, 32-bracket foot second side, 33- The bracket is on the third side, 4-mechanical connector, 5-leading edge housing, 6-trailing edge housing, 7-blade root, 8-blade tip.
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other.
以下详细说明均是示例性的说明,旨在对本发明提供进一步的详细说明。除非另有指明,本发明所采用的所有技术术语与本申请所属领域的一般技术人员的通常理解的含义相同。本发明所使用的术语仅是为了描述具体实施方式,而并非意图限制根据本发明的示例性实施方式。The following detailed description is an exemplary description and is intended to provide further detailed description of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meanings as commonly understood by those of ordinary skill in the art to which this application belongs. The terminology used in the present invention is for the purpose of describing specific embodiments only and is not intended to limit the exemplary embodiments according to the present invention.
如图1所示的一种实施方式提供了一种分仓拼接型叶片结构,包括,主梁1、前缘壳体5、后缘壳体6、叶尖8和叶根7,主梁1包括迎风面主梁11和背风面主梁12,迎风面主梁11和背风面主梁12上下分别设置;前缘壳体5安装于主梁1的第一侧端面;前缘壳体5为曲面壳体结构;后缘壳体6为曲面壳体结构,安装于主梁1第二侧端面,后缘壳体6与主梁1、前缘壳体5组成完整翼型形状;叶尖8为变截面尖端壳体结构,叶尖8安装于主梁1第一端;叶根7为沿叶片展向的圆筒结构,叶根7安装于主梁1第二端。An embodiment as shown in Figure 1 provides a split-bucket spliced blade structure, including a main beam 1, a leading edge shell 5, a trailing edge shell 6, a blade tip 8 and a blade root 7. The main beam 1 It includes a main beam 11 on the windward side and a main beam 12 on the leeward side. The main beam 11 on the windward side and the main beam 12 on the leeward side are arranged up and down respectively; the leading edge shell 5 is installed on the first side end face of the main beam 1; the leading edge shell 5 is Curved shell structure; the trailing edge shell 6 is a curved shell structure and is installed on the second side end surface of the main beam 1. The trailing edge shell 6, the main beam 1 and the leading edge shell 5 form a complete airfoil shape; the blade tip 8 It is a variable cross-section tip shell structure, and the blade tip 8 is installed on the first end of the main beam 1; the blade root 7 is a cylindrical structure along the blade span, and the blade root 7 is installed on the second end of the main beam 1.
主梁1、前缘壳体5、后缘壳体6、叶尖8和叶根7组成完整叶片的气动外形,主梁1与叶根7,可以采用真空吸注成型方式连接;主梁1与叶尖8,可以采用胶粘剂粘接方式连接,主梁1与前缘壳体5、主梁1与后缘壳体6,可以采用机械连接件4连接,迎风面主梁为位于扇叶上方的主梁1,背风面主梁为位于扇叶下方的主梁1,主梁1的作用为将叶片承受载荷传递到叶根7。Main beam 1, leading edge shell 5, trailing edge shell 6, blade tip 8 and blade root 7 form the aerodynamic shape of the complete blade. Main beam 1 and blade root 7 can be connected by vacuum injection molding; main beam 1 The blade tip 8 can be connected by adhesive bonding. The main beam 1 and the leading edge shell 5, and the main beam 1 and the trailing edge shell 6 can be connected by mechanical connectors 4. The main beam on the windward side is located above the fan blade. The main beam 1 on the leeward side is the main beam 1 located below the fan blade. The function of the main beam 1 is to transfer the load of the blade to the blade root 7.
叶根7的结构形式可以为轴线方向沿叶片展向的圆筒结构,连接叶片与变桨轴承或轮毂;作用为将叶片承受载荷传递到变桨轴承或轮毂。The structural form of the blade root 7 can be a cylindrical structure with the axis direction along the span of the blade, connecting the blade and the pitch bearing or hub; its function is to transfer the load of the blade to the pitch bearing or hub.
叶尖8的结构形式可以为变截面尖端壳体结构,可以带有叶尖8接闪器;作用为完整叶片气动外形,提供叶片远端引雷位置,叶尖8安装于主梁1的第一端,可以采用胶粘剂粘接方式连接。The structure of the blade tip 8 can be a variable cross-section tip shell structure, which can be equipped with a blade tip 8 air-termination device; it functions as a complete blade aerodynamic shape and provides a lightning induction position at the far end of the blade. The blade tip 8 is installed on the third side of the main beam 1. One end can be connected by adhesive bonding.
前缘壳体5的结构形式可以为曲面壳体结构,布置在主梁1前缘一侧,前缘一侧即为用于安装前缘壳体5的一侧,与主梁1、后缘壳体6组成完整翼型形状;作用为保证气动外形,承受叶片前缘位置载荷。The structural form of the front edge shell 5 can be a curved shell structure, which is arranged on the front edge side of the main beam 1. The front edge side is the side for installing the front edge shell 5, and is connected with the main beam 1 and the rear edge. The shell 6 forms a complete airfoil shape; its function is to ensure the aerodynamic shape and bear the load at the leading edge of the blade.
后缘壳体6的结构形式为曲面壳体结构,布置在主梁1后缘一侧,后缘一侧为用于安装后缘壳体6的一侧,与主梁1、前缘壳体5组成完整翼型形状;作用为保证气动外形,承受叶片后缘位置载荷。The structure of the trailing edge shell 6 is a curved shell structure, which is arranged on the trailing edge side of the main beam 1. The trailing edge side is the side for installing the trailing edge shell 6, and is connected with the main beam 1 and the front edge shell. 5 form a complete airfoil shape; its function is to ensure the aerodynamic shape and bear the load at the trailing edge of the blade.
如图2-图7所示,作为一种优选示例,还包括缓冲连接装置,缓冲连接装置安装于迎风面主梁和背风面主梁之间,通过多组缓冲连接装置,将主梁1组成相对位置固定的变截面梁结构。As shown in Figures 2 to 7, as a preferred example, a buffer connection device is also included. The buffer connection device is installed between the main beam on the windward side and the main beam on the leeward side. The main beam 1 is composed of multiple sets of buffer connection devices. Variable cross-section beam structure with fixed relative positions.
如图2、图3和图4所示,作为一种具体示例,缓冲连接装置可以包括,随形支架2、支架足3,支架足3有两个,支架足3,结构形式为弯折平面结构,截面为“L”字型,与主梁1内表面、随形支架2端头、前缘壳体5翻边或后缘壳体6翻边相连接;作用为维持叶片装配形状,传递叶片载荷,支架足第一侧面31与主梁1内表面连接,具体的可以采用胶粘剂粘接或螺钉装配连接,支架足第二侧面32与随形支架2两端分别固定连接,具体的可以采用机械连接件4连接或装配连接,机械连接件4可以是铆钉;作用为约束连接结构自由度,传递剪切载荷。As shown in Figure 2, Figure 3 and Figure 4, as a specific example, the buffer connection device can include a conformable bracket 2 and a bracket foot 3. There are two bracket feet 3, and the structural form is a bent plane. Structure, the cross-section is "L" shaped, connected to the inner surface of the main beam 1, the end of the conformal bracket 2, the flange of the leading edge shell 5 or the flange of the trailing edge shell 6; its function is to maintain the blade assembly shape and transmit Blade load, the first side 31 of the bracket foot is connected to the inner surface of the main beam 1. Specifically, adhesive bonding or screw assembly can be used to connect. The second side 32 of the bracket foot is fixedly connected to both ends of the conformable bracket 2. Specifically, it can be connected by adhesive bonding or screw assembly. The mechanical connector 4 connects or assembles the connection, and the mechanical connector 4 can be a rivet; it functions to constrain the degree of freedom of the connection structure and transmit the shear load.
作为上述是实施例的一种具体示例,翻边的转角位置设置有加强结构,用于约束转角刚度,加强结构可以为加强筋。As a specific example of the above embodiment, a reinforcing structure is provided at the corner position of the flange for constraining the corner stiffness, and the reinforcing structure may be a reinforcing rib.
如图2、图3和图4所示,作为一种具体示例,随形支架2可以为广义上的弹簧和阻尼器系统组成,结构形式为广义弹簧—阻尼器系统结构,弹簧部分与阻尼部分可采用串联或并联方式连接;作用为支撑主梁1相对位置关系,传递剪切载荷,吸收叶片振动。As shown in Figures 2, 3 and 4, as a specific example, the conformable bracket 2 can be composed of a spring and damper system in a broad sense. The structural form is a generalized spring-damper system structure, with a spring part and a damping part. It can be connected in series or parallel; it functions to support the relative position of the main beam 1, transmit shear load, and absorb blade vibration.
如图5、图6和图7所示,作为另一种具体示例,随形支架2包括交叉梁和交叉连接件,交叉梁交叉位置通过交叉连接件连接,交叉连接件用于约束交叉梁变形,交叉梁夹角可以随撑起高度改变,作用为支撑主梁1相对位置关系,传递剪切载荷。As shown in Figures 5, 6 and 7, as another specific example, the conformable bracket 2 includes a cross beam and a cross connector. The intersection positions of the cross beams are connected through the cross connector, and the cross connector is used to constrain the deformation of the cross beam. , the angle between the cross beams can change with the support height, and serves to support the relative position of the main beam 1 and transmit the shear load.
具体的,交叉连接件可以为铆钉,交叉连接件为机械连接件,交叉梁可以为两个交叉设置的杆状梁。Specifically, the cross-connecting member may be a rivet, the cross-connecting member may be a mechanical connecting member, and the cross-beam may be two cross-bar-shaped beams.
作为一种优选示例,前缘壳体5和后缘壳体6分别沿叶片展向方向分成若干段,每段均对应一组缓冲连接装置;每段前缘壳体5或后缘壳体6在与主梁1相邻边缘设有翻边,翻边与支架足第三侧面33固定连接。具体的,翻边与支架足第三侧面33通过机械连接件4连接或装配连接,机械连接件4可以采用螺栓或铆钉。As a preferred example, the leading edge shell 5 and the trailing edge shell 6 are divided into several segments along the blade span direction, and each segment corresponds to a set of buffer connection devices; each segment of the leading edge shell 5 or the trailing edge shell 6 A flange is provided on the edge adjacent to the main beam 1, and the flange is fixedly connected to the third side 33 of the bracket foot. Specifically, the flange and the third side 33 of the bracket foot are connected or assembled through a mechanical connector 4, and the mechanical connector 4 can be a bolt or a rivet.
一种分仓拼接型叶片设计方法,包括,A design method for divided-bin splicing blades, including:
S1、根据叶片气动外形建立载荷计算模型,计算叶片展向各截面载荷分量包络分布,以及叶片展向各截面内周向位置压力分布;S1. Establish a load calculation model based on the aerodynamic shape of the blade to calculate the envelope distribution of load components in each section of the blade span, as well as the circumferential position pressure distribution in each section of the blade span;
S2、根据各截面载荷分量包络分布结果以及叶根7节圆直径,借用传统叶片结构设计方法,设计传统叶片初始结构;S2. Based on the envelope distribution results of the load components of each section and the 7-node diameter of the blade root, use the traditional blade structure design method to design the initial structure of the traditional blade;
S3、根据传统叶片初始结构设计的主梁1和内外蒙皮,经刚度等效转换,设计叶片结构的主梁1;根据传统叶片初始结构设计的叶根7,经刚度等效转换,设计叶片结构的叶根7;根据传统叶片初始结构设计的叶尖8,经刚度等效转换,设计叶片结构的叶尖8;根据传统叶片初始结构设计的前缘、近前缘芯材和内外蒙皮,经刚度等效转换,设计叶片结构的前缘壳体5;根据传统叶片初始结构设计的后缘、近后缘芯材、后缘梁和内外蒙皮等,经刚度等效转换,设计叶片结构的后缘壳体6;S3. Based on the main beam 1 and the inner and outer skins designed based on the traditional blade initial structure, the main beam 1 of the blade structure is designed through stiffness equivalent conversion; the blade root 7 is designed based on the traditional blade initial structure, and the blade is designed through stiffness equivalent conversion. The blade root 7 of the structure; the blade tip 8 designed based on the traditional blade initial structure. After stiffness equivalent conversion, the blade tip 8 of the blade structure is designed; the leading edge, near-leading edge core material and inner and outer skins are designed based on the traditional blade initial structure. After stiffness equivalent conversion, the leading edge shell 5 of the blade structure is designed; based on the traditional blade initial structure design of the trailing edge, near trailing edge core material, trailing edge beam and inner and outer skin, etc., through stiffness equivalent conversion, the blade structure is designed The trailing edge housing 6;
S4、根据各截面内周向位置压力分布结果,沿叶片前缘壳体5或后缘壳体6表面进行积分,得到各截面位置前缘壳体5或后缘壳体6所受气动载荷;组合气动载荷和重力载荷等,计算合载荷沿对应截面叶片挥舞方向和摆振方向投影的载荷分量值,得到对应的载荷分量分布;S4. According to the pressure distribution results at the circumferential position within each section, integrate along the surface of the blade leading edge shell 5 or trailing edge shell 6 to obtain the aerodynamic load on the leading edge shell 5 or trailing edge shell 6 at each section position; Combine aerodynamic loads and gravity loads, etc., calculate the load component values projected along the flapping and oscillation directions of the blades of the corresponding cross-section, and obtain the corresponding load component distribution;
S5、根据各截面位置前缘壳体5或后缘壳体6所受合载荷沿叶片挥舞方向投影的载荷分量分布,沿叶片展向方向进行积分,得到对应的载荷分量积分值;根据设定载荷分量阈值,将前缘壳体5或后缘壳体6沿叶片展向方向分成若干段,保证每段对应的载荷分量积分值不大于设定载荷分量阈值;S5. According to the load component distribution of the combined load on the leading edge shell 5 or the trailing edge shell 6 at each cross-sectional position projected along the blade flapping direction, integrate along the blade span direction to obtain the corresponding load component integral value; according to the settings For the load component threshold, divide the leading edge shell 5 or the trailing edge shell 6 into several segments along the blade span direction to ensure that the integral value of the load component corresponding to each segment is not greater than the set load component threshold;
S6、每段叶片前缘壳体5或后缘壳体6均对应一组缓冲连接装置;在相应叶片展向区域内,根据传统叶片初始结构设计的抗剪腹板,经刚度等效转换,设计叶片结构的随形支架2;设计随形支架2固有频率与叶片运行振动频率相等;计算对应随形支架2承受载荷值;S6. Each section of the blade leading edge shell 5 or trailing edge shell 6 corresponds to a set of buffer connection devices; in the corresponding blade span area, the shear web designed according to the traditional blade initial structure is equivalently converted in stiffness. Design the conformable bracket 2 of the blade structure; design the natural frequency of the conformable bracket 2 to be equal to the blade operating vibration frequency; calculate the load value of the corresponding conformable bracket 2;
S7、根据每段叶片前缘壳体5或后缘壳体6所受合载荷沿叶片挥舞方向投影的载荷分量积分值,设计前缘壳体5或后缘壳体6与支架足3的机械连接;根据对应缓冲连接装置的随形支架2承受载荷值,设计随形支架2与支架足3的机械连接;根据主梁1与对应拼接装置的变形匹配关系,设计粘接胶粘接或螺钉装配连接;S7. Design the mechanical structure of the leading edge shell 5 or trailing edge shell 6 and the bracket 3 based on the integral value of the load component projected along the blade flapping direction of the combined load on each blade segment. Connection; according to the load value of the conformable bracket 2 of the corresponding buffer connection device, design the mechanical connection of the conformable bracket 2 and the bracket foot 3; according to the deformation matching relationship between the main beam 1 and the corresponding splicing device, design the adhesive bonding or screws Assembly connection;
S8、由相应叶片展向区域内主梁1相对位置关系,设计支架足3弯折平面夹角;由第七步所涉及的、与支架足3相关各连接,设计支架足3结构;S8. Based on the relative position of the main beam 1 in the corresponding blade spanwise area, design the angle between the bending planes of the bracket foot 3; design the structure of the bracket foot 3 based on the connections related to the bracket foot 3 involved in the seventh step;
S9、根据每段叶片前缘壳体5或后缘壳体6所受合载荷沿叶片挥舞方向投影的载荷分量积分值,以及前缘壳体5或后缘壳体6与支架足3的机械连接设计,设计每段叶片前缘壳体5或后缘壳体6翻边结构;根据每段叶片前缘壳体5或后缘壳体6所受合载荷沿叶片摆振方向投影的载荷分量积分值,设计每段叶片前缘壳体5或后缘壳体6翻边转角加强结构;S9. According to the integral value of the load component projected along the blade flapping direction of the combined load on each blade section's leading edge shell 5 or trailing edge shell 6, as well as the mechanical relationship between the leading edge shell 5 or trailing edge shell 6 and the bracket foot 3 Connection design, design the flanging structure of the leading edge shell 5 or trailing edge shell 6 of each blade section; according to the load component projected along the blade oscillation direction according to the combined load of each blade leading edge shell 5 or trailing edge shell 6 Based on the integral value, design the flange corner reinforcement structure of the leading edge shell 5 or trailing edge shell 6 of each blade section;
S10、将分仓拼接型叶片进行组装,根据分仓拼接型叶片结构整体优化叶片重量及成本。S10. Assemble the split-bin spliced blades, and optimize the blade weight and cost according to the split-bin spliced blade structure.
根据实际应用优化叶片重量和成本。Optimize blade weight and cost based on actual application.
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from common technical knowledge that the present invention can be implemented by other embodiments without departing from its spirit or essential characteristics. Therefore, the above-disclosed embodiments are in all respects illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
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