CN116852252A - Wafer film thickness measuring method and chemical mechanical polishing equipment - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
- B24B37/013—Devices or means for detecting lapping completion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/10—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for single side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30625—With simultaneous mechanical treatment, e.g. mechanico-chemical polishing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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Abstract
本发明公开了一种晶圆膜厚测量方法和化学机械抛光设备,所述晶圆膜厚测量方法包括:在抛光初始阶段采集反射光谱,获取所述反射光谱的光谱波峰或者波谷的数量;依据所述光谱波峰或者波谷的数量,选择使用FFT算法或光谱拟合算法解算晶圆膜厚。
The invention discloses a wafer film thickness measurement method and chemical mechanical polishing equipment. The wafer film thickness measurement method includes: collecting a reflection spectrum in the initial stage of polishing, and obtaining the number of spectral peaks or troughs of the reflection spectrum; based on For the number of spectral peaks or troughs, the FFT algorithm or spectral fitting algorithm can be used to calculate the wafer film thickness.
Description
技术领域Technical field
本发明涉及化学机械抛光技术领域,尤其涉及一种晶圆膜厚测量方法和化学机械抛光设备。The invention relates to the technical field of chemical mechanical polishing, and in particular to a wafer film thickness measurement method and chemical mechanical polishing equipment.
背景技术Background technique
晶圆制造是制约超/极大规模集成电路(即芯片,IC,Integrated Circuit)产业发展的关键环节。随着摩尔定律的延续,集成电路特征尺寸持续微缩逼近理论极限,晶圆表面质量要求愈加苛刻,因而晶圆制造过程对缺陷尺寸和数量的控制越来越严格。化学机械抛光(Chemical Mechanical Planarization,CMP)是一种全局表面平坦化技术,在半导体制造过程中用以减小晶圆厚度变化和表面形貌的影响。由于CMP可精确并均匀地把晶圆平坦化为需要的厚度和平坦度,已经成为半导体制造过程中应用最广泛的一种表面平坦化技术。Wafer manufacturing is a key link restricting the development of ultra/extremely large-scale integrated circuit (i.e., chip, IC, Integrated Circuit) industry. As Moore's Law continues, the feature sizes of integrated circuits continue to shrink and approach theoretical limits, and wafer surface quality requirements become increasingly stringent. Therefore, the control of defect size and quantity in the wafer manufacturing process becomes increasingly stringent. Chemical Mechanical Planarization (CMP) is a global surface planarization technology used to reduce the impact of wafer thickness changes and surface topography during the semiconductor manufacturing process. Because CMP can accurately and uniformly planarize wafers to the required thickness and flatness, it has become the most widely used surface planarization technology in the semiconductor manufacturing process.
化学机械抛光过程是利用承载头将晶圆压于抛光垫表面,依靠晶圆和抛光垫之间的相对运动并借助抛光液中的磨粒实现晶圆表面抛光。有些抛光工艺需要去除非金属层,针对非金属的抛光工艺控制,一般使用离线的量测设备测量非金属层的膜厚,获取以往晶圆抛光前后的膜厚变化等参数建立模型,再量测晶圆膜厚前值以对抛光压力、抛光时长等进行反馈控制。The chemical mechanical polishing process uses a carrier head to press the wafer onto the surface of the polishing pad, relying on the relative movement between the wafer and the polishing pad and the abrasive particles in the polishing fluid to achieve polishing of the wafer surface. Some polishing processes require the removal of non-metallic layers. For the control of non-metallic polishing processes, offline measurement equipment is generally used to measure the film thickness of the non-metallic layer. Parameters such as changes in film thickness before and after wafer polishing are obtained to establish a model, and then measurements are made. The previous value of wafer film thickness is used for feedback control of polishing pressure, polishing time, etc.
化学机械抛光过程中对于抛光终点的控制十分重要,即判断是否已将膜层平坦化到所要的平整度或厚度,或确定何时移除了所要量的材料。现有技术中由于不同的解算算法在不同的光学量程解算的可靠性不同,系统实时测量精度会存在偏差。It is very important to control the polishing end point during the chemical mechanical polishing process, that is, to determine whether the film layer has been flattened to the desired flatness or thickness, or to determine when the required amount of material has been removed. In the existing technology, due to the different reliability of different solution algorithms in different optical ranges, there will be deviations in the real-time measurement accuracy of the system.
发明内容Contents of the invention
本发明实施例提供了一种晶圆膜厚测量方法和化学机械抛光设备,旨在至少解决现有技术中存在的技术问题之一。Embodiments of the present invention provide a wafer film thickness measurement method and chemical mechanical polishing equipment, aiming to solve at least one of the technical problems existing in the prior art.
本发明实施例的第一方面提供了一种晶圆膜厚测量方法,其包括:A first aspect of the embodiment of the present invention provides a wafer film thickness measurement method, which includes:
在抛光初始阶段采集反射光谱,获取所述反射光谱的光谱波峰或者波谷的数量;Collect the reflection spectrum in the initial stage of polishing, and obtain the number of spectral peaks or troughs of the reflection spectrum;
依据所述光谱波峰或者波谷的数量,选择使用FFT算法或光谱拟合算法解算晶圆膜厚。Based on the number of spectral peaks or troughs, the FFT algorithm or the spectral fitting algorithm is selected to calculate the wafer film thickness.
在一些实施例中,如果所述光谱波峰或者波谷的数量大于预设阈值,则选用FFT算法解算反射光谱;In some embodiments, if the number of spectral peaks or troughs is greater than a preset threshold, the FFT algorithm is selected to solve the reflection spectrum;
如果所述光谱波峰或者波谷的数量不大于预设阈值,则选用光谱拟合算法解算反射光谱。If the number of spectral peaks or troughs is not greater than the preset threshold, a spectrum fitting algorithm is used to solve the reflection spectrum.
在一些实施例中,所述光谱拟合算法包括:In some embodiments, the spectrum fitting algorithm includes:
在抛光过程中,根据采集到的反射光谱生成测量光谱;During the polishing process, a measurement spectrum is generated based on the collected reflection spectrum;
选择与测量光谱最接近的参考光谱的光谱组;Select the spectral group of the reference spectrum that is closest to the measured spectrum;
将所述最接近的参考光谱的光谱组对应的膜厚推定为晶圆的膜厚。The film thickness corresponding to the spectrum group of the closest reference spectrum is estimated as the film thickness of the wafer.
在一些实施例中,所述参考光谱为:In some embodiments, the reference spectrum is:
其中,n为折射率;λ为波长;a、b、c为常数,其与测量样品的材质及厚度相关。Among them, n is the refractive index; λ is the wavelength; a, b, and c are constants, which are related to the material and thickness of the measurement sample.
在一些实施例中,利用以下算式选取其中最大值者,从而选择与测量光谱最接近的参考光谱的光谱组:In some embodiments, the following formula is used to select the maximum value among them, thereby selecting the spectrum group of the reference spectrum that is closest to the measured spectrum:
其中,xi为拟合的理论光谱横坐标值,一般为波长,i=1,2,…,n;yi为测量光谱在波长xi处的相对反射率值,y(xi)为拟合的理论光谱在波长xi处的相对反射率值。Among them, x i is the abscissa value of the fitted theoretical spectrum, generally the wavelength, i = 1, 2,..., n; y i is the relative reflectance value of the measured spectrum at wavelength x i , y (x i ) is The relative reflectance value of the fitted theoretical spectrum at wavelength xi .
在一些实施例中,所述FFT算法包括:In some embodiments, the FFT algorithm includes:
将反射光谱进行快速傅里叶变换,进行时域-频域变换,提取其频率分量与频谱强度的关系;Perform fast Fourier transform on the reflection spectrum, perform time domain-frequency domain transformation, and extract the relationship between its frequency components and spectrum intensity;
利用厚度函数对频率分量与频谱强度的关系进行转换,生成厚度与频谱强度的关系。The thickness function is used to convert the relationship between frequency components and spectrum intensity to generate the relationship between thickness and spectrum intensity.
本发明实施例的第二方面提供了一种化学机械抛光设备,其包括:A second aspect of the embodiment of the present invention provides a chemical mechanical polishing equipment, which includes:
抛光盘,用于设置有对晶圆进行抛光的抛光垫;A polishing disc, used to be provided with a polishing pad for polishing the wafer;
承载头,用于保持晶圆并将晶圆按压在所述抛光垫上,所述承载头上设有温度检测单元;A carrying head, used to hold the wafer and press the wafer on the polishing pad, and the carrying head is provided with a temperature detection unit;
光学测量装置,用于在抛光期间检测晶圆获得的反射光谱;an optical measurement device for detecting the reflectance spectrum obtained from the wafer during polishing;
控制装置,用于实现如上面所述的晶圆膜厚测量方法。A control device used to implement the wafer film thickness measurement method as described above.
在一些实施例中,获得的反射光谱的信息包括反射光谱的光谱波峰或者波谷的数量。In some embodiments, the obtained reflection spectrum information includes the number of spectral peaks or troughs of the reflection spectrum.
本发明实施例的第三方面提供了一种控制装置,其包括存储器、处理器以及存储在所述存储器中并可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现如上面所述的晶圆膜厚测量方法的步骤。A third aspect of the embodiment of the present invention provides a control device, which includes a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor executes the computer program When implementing the steps of the wafer film thickness measurement method as described above.
本发明实施例的第三方面提供了一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,所述计算机程序被处理器执行时实现如上面所述的晶圆膜厚测量方法的步骤。A third aspect of the embodiment of the present invention provides a computer-readable storage medium that stores a computer program. When the computer program is executed by a processor, the wafer film thickness measurement as described above is implemented. Method steps.
本发明实施例的有益效果包括:The beneficial effects of embodiments of the present invention include:
a.通过在抛光开始阶段采集反射光谱信息,依据反射光谱的特征,判断具体使用的算法模型,采用先验性的算法切换方式,避免了量测的实际膜厚与算法不匹配造成的测量误差,有效保证了测量的准确性;a. By collecting reflection spectrum information at the beginning of polishing, judging the specific algorithm model to be used based on the characteristics of the reflection spectrum, and using a priori algorithm switching method to avoid measurement errors caused by mismatch between the actual measured film thickness and the algorithm. , effectively ensuring the accuracy of measurement;
b.将反射光谱进行快速傅里叶变换,进行时域-频域变换,提取其频率分量与频谱强度的关系;利用厚度函数对频率分量与频谱强度的关系进行转换,生成厚度与频谱强度的关系,以准确获取晶圆的膜厚;b. Perform fast Fourier transform on the reflection spectrum, perform time domain-frequency domain transformation, and extract the relationship between its frequency component and spectrum intensity; use the thickness function to convert the relationship between the frequency component and spectrum intensity to generate the relationship between thickness and spectrum intensity. relationship to accurately obtain the film thickness of the wafer;
c.通过将光强校准单元内置,可在任意时刻得到参考光强信号,一方面便于监控集成于抛光单元内部白光量测模块状态,另一方面减少了PM周期,对于产率提升产生一定效果。c. By integrating the light intensity calibration unit, the reference light intensity signal can be obtained at any time. On the one hand, it is convenient to monitor the status of the white light measurement module integrated inside the polishing unit. On the other hand, the PM cycle is reduced, which has a certain effect on productivity improvement. .
附图说明Description of the drawings
通过结合以下附图所作的详细描述,本发明的优点将变得更清楚和更容易理解,但这些附图只是示意性的,并不限制本发明的保护范围,其中:The advantages of the present invention will become clearer and easier to understand through the detailed description combined with the following drawings, but these drawings are only schematic and do not limit the scope of the present invention, wherein:
图1示出了本发明一实施例提供的化学机械抛光设备;Figure 1 shows a chemical mechanical polishing equipment provided by an embodiment of the present invention;
图2示出了本发明一实施例提供的化学机械抛光设备;Figure 2 shows a chemical mechanical polishing equipment provided by an embodiment of the present invention;
图3示出了本发明一实施例提供的主控模块;Figure 3 shows a main control module provided by an embodiment of the present invention;
图4示出了反射光谱和膜厚的关系;Figure 4 shows the relationship between reflection spectrum and film thickness;
图5示出了本发明一实施例提供的晶圆膜厚测量方法的流程步骤。Figure 5 shows the process steps of a wafer film thickness measurement method provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面结合具体实施例及其附图,对本发明所述技术方案进行详细说明。在此记载的实施例为本发明的特定的具体实施方式,用于说明本发明的构思;这些说明均是解释性和示例性的,不应理解为对本发明实施方式及本发明保护范围的限制。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。除在此记载的实施例外,本领域技术人员还能够基于本申请权利要求书及其说明书所公开的内容采用显而易见的其它技术方案,这些技术方案包括采用对在此记载的实施例的做出任何显而易见的替换和修改的技术方案。应当理解的是,除非特别予以说明,为了便于理解,以下对本发明具体实施方式的描述都是建立在相关设备、装置、部件等处于原始静止的未给与外界控制信号和驱动力的自然状态下描述的。The technical solution of the present invention will be described in detail below with reference to specific embodiments and accompanying drawings. The embodiments described here are specific implementations of the present invention and are used to illustrate the concept of the present invention; these descriptions are illustrative and exemplary and should not be understood as limiting the implementation of the present invention and the scope of protection of the present invention. . It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. In addition to the embodiments recorded here, those skilled in the art can also adopt other obvious technical solutions based on the disclosure of the claims and the specification of this application. These technical solutions include the use of any modifications to the embodiments recorded here. Obvious technical solutions for substitutions and modifications. It should be understood that, unless otherwise specified, in order to facilitate understanding, the following description of specific embodiments of the present invention is based on the natural state in which the relevant equipment, devices, components, etc. are in an original static state without external control signals and driving forces. describe.
此外,还需要说明的是,本申请中使用的例如前、后、上、下、左、右、顶、底、正、背、水平、垂直等表示方位的术语仅仅是为了便于说明,用以帮助对相对位置或方向的理解,并非旨在限制任何装置或结构的取向。In addition, it should be noted that terms used in this application such as front, back, up, down, left, right, top, bottom, front, back, horizontal, vertical, etc. to express orientation are only for convenience of explanation and are used for convenience. To aid in understanding of relative position or orientation and are not intended to limit the orientation of any device or structure.
为了说明本发明所述的技术方案,下面将参考附图并结合实施例来进行说明。In order to illustrate the technical solution of the present invention, the following description will be made with reference to the accompanying drawings and in combination with the embodiments.
在本申请中,化学机械抛光(Chemical Mechanical Polishing)也称为化学机械平坦化(Chemical Mechanical Planarization),晶圆(wafer)也称为晶片、硅片、基片或基板(substrate)等,其含义和实际作用等同。In this application, chemical mechanical polishing (Chemical Mechanical Polishing) is also called chemical mechanical planarization (Chemical Mechanical Planarization), and wafer (wafer) is also called wafer, silicon wafer, substrate or substrate, etc., and its meaning is It is equivalent to the actual effect.
如图1所示,化学机械抛光设备包括用于保持晶圆w并带动晶圆w旋转的承载头10、覆盖有抛光垫21的抛光盘20、用于修整抛光垫21的修整器30、以及用于提供抛光液的供液部40。As shown in Figure 1, the chemical mechanical polishing equipment includes a carrying head 10 for holding the wafer w and driving the wafer w to rotate, a polishing disc 20 covered with a polishing pad 21, a dresser 30 for dressing the polishing pad 21, and Liquid supply part 40 for supplying polishing liquid.
在化学机械抛光过程中,承载头10将晶圆w按压在抛光盘20表面覆盖的抛光垫21上,并且承载头10做旋转运动以及沿抛光盘20的径向往复移动使得与抛光垫21接触的晶圆w表面被逐渐抛除,同时抛光盘20旋转,供液部40向抛光垫21表面喷洒抛光液。在抛光液的化学作用下,通过承载头10与抛光盘20的相对运动使晶圆w与抛光垫21摩擦以进行抛光。在抛光期间,修整器30用于对抛光垫21表面形貌进行修整和活化。使用修整器30可以移除残留在抛光垫21表面的杂质颗粒,例如抛光液中的研磨颗粒以及从晶圆w表面脱落的废料等,还可以将由于研磨导致的抛光垫21表面形变进行平整化。During the chemical mechanical polishing process, the carrier head 10 presses the wafer w onto the polishing pad 21 covered by the polishing disk 20 , and the carrier head 10 rotates and reciprocates along the radial direction of the polishing disk 20 to make contact with the polishing pad 21 The surface of the wafer w is gradually thrown away, and at the same time, the polishing disk 20 rotates, and the liquid supply part 40 sprays polishing liquid on the surface of the polishing pad 21 . Under the chemical action of the polishing liquid, the wafer w is rubbed against the polishing pad 21 through the relative movement of the carrying head 10 and the polishing disk 20 to perform polishing. During polishing, the dresser 30 is used to dress and activate the surface topography of the polishing pad 21 . The dresser 30 can be used to remove impurity particles remaining on the surface of the polishing pad 21 , such as abrasive particles in the polishing liquid and waste material falling off the surface of the wafer w, etc., and can also smoothen the surface deformation of the polishing pad 21 caused by grinding. .
如图2所示,化学机械抛光设备还包括光学测量装置50,光学测量装置50设置在抛光盘20的盘面下方,并跟随抛光盘20旋转以实现在抛光的同时进行在线测量。抛光垫21上设置有可透光的开孔,此开孔贯穿抛光垫21,从而提供了可以穿过抛光垫21的光学通路。光学测量装置50发射的光线通过开孔照射到抛光垫21上的晶圆w表面并经由窗口接收晶圆w的反射光以根据反射光的光谱确定晶圆w的非金属膜厚。As shown in FIG. 2 , the chemical mechanical polishing equipment also includes an optical measurement device 50 . The optical measurement device 50 is disposed under the surface of the polishing disk 20 and rotates with the polishing disk 20 to achieve online measurement while polishing. The polishing pad 21 is provided with a light-transmissive opening, and the opening penetrates the polishing pad 21 , thereby providing an optical path that can pass through the polishing pad 21 . The light emitted by the optical measurement device 50 irradiates the surface of the wafer w on the polishing pad 21 through the opening and receives the reflected light of the wafer w through the window to determine the non-metallic film thickness of the wafer w according to the spectrum of the reflected light.
在晶圆w抛光期间,承载头10将晶圆w按压在抛光垫21上并且承载头10沿抛光盘20的径向往复移动,且光学测量装置50跟随抛光盘20旋转,故光学测量装置50在晶圆w上测量的采样点的位置不断变化,从而能够获取到晶圆w不同径向位置的光学测量信号。During polishing of wafer w, the carrier head 10 presses the wafer w on the polishing pad 21 and the carrier head 10 reciprocates along the radial direction of the polishing disc 20 , and the optical measurement device 50 follows the rotation of the polishing disc 20 , so the optical measurement device 50 The position of the sampling point measured on the wafer w is constantly changing, so that optical measurement signals at different radial positions of the wafer w can be obtained.
在本发明的一个实施例中,光学测量装置50用于在CMP过程中测量晶圆的非金属膜厚,其包括:在线光学测量组件和参考光学测量组件,所述在线光学测量组件包括用于测量晶圆的非金属膜厚的第一光学传感器51和第一窗口52,所述参考光学测量组件包括用于获得校准光强的第二光学传感器53、第二窗口54、校准片55和遮挡组件。In one embodiment of the present invention, the optical measurement device 50 is used to measure the non-metallic film thickness of the wafer during the CMP process. It includes: an online optical measurement component and a reference optical measurement component. The online optical measurement component includes: The first optical sensor 51 and the first window 52 for measuring the non-metallic film thickness of the wafer. The reference optical measurement component includes a second optical sensor 53 for obtaining calibration light intensity, a second window 54, a calibration piece 55 and a shield. components.
在线光学测量组件跟随抛光盘20旋转从而实现在抛光的同时进行在线的非金属膜厚测量,第一光学传感器51设置在抛光盘20的内部,第一窗口52嵌入在第一光学传感器51上方相应位置处的抛光垫21的内部,第一光学传感器51的光路通过第一窗口52照射到晶圆。The online optical measurement component follows the rotation of the polishing disc 20 to achieve online non-metallic film thickness measurement while polishing. The first optical sensor 51 is arranged inside the polishing disc 20 , and the first window 52 is embedded above the first optical sensor 51 accordingly. Inside the polishing pad 21 , the light path of the first optical sensor 51 illuminates the wafer through the first window 52 .
在一个实施例中,第一光学传感器51设置在抛光盘20的内部,在抛光盘20表面设有容纳槽,第一光学传感器51放置在此容纳槽内,第一光学传感器51通过第一光纤连接主控模块60。第一窗口52嵌入在抛光垫表面,第一窗口52设置在第一光学传感器51的正上方。具体地,抛光垫21在第一光学传感器51的正上方对应位置处设有贯通的开孔,第一窗口52便插入此开孔内。In one embodiment, the first optical sensor 51 is disposed inside the polishing disc 20, and a receiving groove is provided on the surface of the polishing disc 20. The first optical sensor 51 is placed in the receiving groove, and the first optical sensor 51 passes through the first optical fiber. Connect the main control module 60. The first window 52 is embedded in the surface of the polishing pad, and the first window 52 is disposed directly above the first optical sensor 51 . Specifically, the polishing pad 21 is provided with a through opening at a corresponding position directly above the first optical sensor 51 , and the first window 52 is inserted into this opening.
第一光学传感器51发射的光线通过第一窗口52照射到抛光垫21上的晶圆w表面并经由第一窗口52接收晶圆w的反射光,以根据反射光的光谱确定晶圆w表面的非金属膜厚。The light emitted by the first optical sensor 51 irradiates the surface of the wafer w on the polishing pad 21 through the first window 52 and receives the reflected light of the wafer w via the first window 52 to determine the intensity of the surface of the wafer w according to the spectrum of the reflected light. Non-metallic film thickness.
参考光学测量组件用于校准光强。如图2所示,参考光学测量组件安装在抛光盘20的内部,参考光学测量组件包括第二光学传感器53、第二窗口54、校准片55和遮挡组件。第二光学传感器53、第二窗口54、校准片55和遮挡组件均全部位于抛光盘20的内部。第二光学传感器53用于获得校准光强。具体地,校准片55为标准硅片,用于校准光强。Reference optical measurement components are used to calibrate the light intensity. As shown in FIG. 2 , the reference optical measurement component is installed inside the polishing disc 20 . The reference optical measurement component includes a second optical sensor 53 , a second window 54 , a calibration piece 55 and a shielding component. The second optical sensor 53 , the second window 54 , the calibration piece 55 and the shielding assembly are all located inside the polishing disc 20 . The second optical sensor 53 is used to obtain calibrated light intensity. Specifically, the calibration chip 55 is a standard silicon chip and is used to calibrate the light intensity.
第二光学传感器53和第二窗口54相对放置,校准片55与第二窗口54的远离第二光学传感器53的一面相贴,换句话说,校准片55与第二窗口54紧密贴合并且位于第二窗口54远离第二光学传感器53的一面。The second optical sensor 53 and the second window 54 are placed oppositely, and the calibration sheet 55 is in contact with the side of the second window 54 away from the second optical sensor 53 . In other words, the calibration sheet 55 is in close contact with the second window 54 and located at The second window 54 is on a side away from the second optical sensor 53 .
具体地,如图2所示,作为一个具体示例,第二光学传感器53的探测端朝下,第二窗口54位于第二光学传感器53的下方,第二窗口54的上表面与第二光学传感器53的探测端相对,第二窗口54的下表面紧贴校准片55,校准片55与第二窗口54的下表面之间无缝隙,第二光学传感器53的光路朝下发射经过第二窗口54到达校准片55再经校准片55反射从而获取校准光强。Specifically, as shown in FIG. 2 , as a specific example, the detection end of the second optical sensor 53 faces downward, the second window 54 is located below the second optical sensor 53 , and the upper surface of the second window 54 is in contact with the second optical sensor. The detection end of 53 is opposite, the lower surface of the second window 54 is close to the calibration piece 55, there is no gap between the calibration piece 55 and the lower surface of the second window 54, the light path of the second optical sensor 53 is emitted downward through the second window 54 It reaches the calibration sheet 55 and is reflected by the calibration sheet 55 to obtain the calibrated light intensity.
当然,作为另一种实现方式,也可以使第二光学传感器53的探测端朝上,第二窗口54位于第二光学传感器53的上方,从而第二窗口54的下表面与第二光学传感器53的探测端相对,第二窗口54的上表面紧贴校准片55,校准片55与第二窗口54的上表面之间无缝隙,这种情况下,第二光学传感器53的光路朝上发射经过第二窗口54到达校准片55再经校准片55反射。或者,第二光学传感器53的探测端还可以朝向前、后、左、后甚至朝向倾斜方向,只要第二窗口54的一面正对第二光学传感器53的探测端,第二窗口54的另一面紧贴校准片55即可,只要能够实现获取到校准光强的光路均属于本申请的保护范围之内,第二光学传感器53、第二窗口54和校准片55之间的相对位置不限于以上所列。Of course, as another implementation, the detection end of the second optical sensor 53 can also be directed upward, and the second window 54 is located above the second optical sensor 53 , so that the lower surface of the second window 54 is in contact with the second optical sensor 53 The detection end is opposite, the upper surface of the second window 54 is close to the calibration piece 55, and there is no gap between the calibration piece 55 and the upper surface of the second window 54. In this case, the light path of the second optical sensor 53 is emitted upward. The second window 54 reaches the calibration sheet 55 and is reflected by the calibration sheet 55 . Alternatively, the detection end of the second optical sensor 53 can also face the front, back, left, rear or even in an oblique direction, as long as one side of the second window 54 faces the detection end of the second optical sensor 53 and the other side of the second window 54 It suffices to be close to the calibration piece 55. As long as the optical path to obtain the calibrated light intensity can be achieved, it is within the protection scope of the present application. The relative positions between the second optical sensor 53, the second window 54 and the calibration piece 55 are not limited to the above. listed.
另外,第一窗口52和第二窗口54完全相同,即,第一窗口52和第二窗口54的尺寸、厚度、材质和形状等完全相同。并且,第一光学传感器51距第一窗口52的直线距离与第二光学传感器53距第二窗口54的直线距离一致。In addition, the first window 52 and the second window 54 are exactly the same, that is, the size, thickness, material, shape, etc. of the first window 52 and the second window 54 are exactly the same. Furthermore, the linear distance between the first optical sensor 51 and the first window 52 is consistent with the linear distance between the second optical sensor 53 and the second window 54 .
在化学机械抛光时,晶圆w被承载头10按压在抛光垫21上,晶圆经过第一窗口52时与第一窗口52的上表面紧贴。所以,第一光学传感器51测量晶圆时发射光线经过第一窗口52到达晶圆表面的光路与第二光学传感器53测量校准片55时发射光线经过第二窗口54到达校准片55表面的光路相同,这两个光路的光程相同,仅测量对象不同,排除了其他干扰,从而可以利用校准片55的测量作为参考,使用第二光学传感器53测得的信号获取校准光强。During chemical mechanical polishing, the wafer w is pressed on the polishing pad 21 by the carrying head 10 . When the wafer passes through the first window 52 , it is in close contact with the upper surface of the first window 52 . Therefore, when the first optical sensor 51 measures the wafer, the optical path of the emitted light passing through the first window 52 to the wafer surface is the same as the optical path of the second optical sensor 53 emitting light passing through the second window 54 to the surface of the calibration sheet 55 when measuring the calibration sheet 55 . , the optical paths of the two optical paths are the same, only the measurement objects are different, and other interference is eliminated, so that the measurement of the calibration piece 55 can be used as a reference, and the signal measured by the second optical sensor 53 can be used to obtain the calibration light intensity.
如图2所示,遮挡组件用于在第二光学传感器53和第二窗口54之间实现遮挡。在一个实施例中,遮挡组件包括阻光件56和驱动模块57,驱动模块57连接阻光件56并能够驱动阻光件56在第二光学传感器53和第二窗口54之间移动。阻光件56能够移入第二光学传感器53和第二窗口54之间,以阻断第二光学传感器53和第二窗口54之间的光路;阻光件56还能够移出第二光学传感器53和第二窗口54之间,以使第二光学传感器53和第二窗口54之间的光路畅通。阻光件56可以为吸光材质,表面不反光。驱动模块57与主控模块60连接,从而可以在程序控制下操纵阻光件56的移动。具体地,驱动模块57能够控制阻光件56摆动,在第二光学传感器53和第二窗口54之间移入、移出。As shown in FIG. 2 , the blocking component is used to achieve blocking between the second optical sensor 53 and the second window 54 . In one embodiment, the shielding assembly includes a light blocking member 56 and a driving module 57 . The driving module 57 is connected to the light blocking member 56 and can drive the light blocking member 56 to move between the second optical sensor 53 and the second window 54 . The light blocking member 56 can be moved between the second optical sensor 53 and the second window 54 to block the light path between the second optical sensor 53 and the second window 54; the light blocking member 56 can also be moved out of the second optical sensor 53 and the second window 54. between the second windows 54 to make the light path between the second optical sensor 53 and the second window 54 unobstructed. The light-blocking member 56 can be made of light-absorbing material, and its surface does not reflect light. The driving module 57 is connected to the main control module 60 so that the movement of the light blocking member 56 can be controlled under program control. Specifically, the driving module 57 can control the light blocking member 56 to swing and move in and out between the second optical sensor 53 and the second window 54 .
如图2所示,在本发明的一个实施例中,第一光学传感器51和第二光学传感器53分别通过光纤连接主控模块60。主控模块60位于抛光盘20的内部,并跟随抛光盘20旋转。主控模块60通过旋转接头连接位于抛光盘20外部的其他器件。主控模块60的连接电线通过旋转接头将电信号引出,从而避免电线扭转发生损坏。As shown in Figure 2, in one embodiment of the present invention, the first optical sensor 51 and the second optical sensor 53 are respectively connected to the main control module 60 through optical fibers. The main control module 60 is located inside the polishing disc 20 and rotates with the polishing disc 20 . The main control module 60 is connected to other devices located outside the polishing disc 20 through rotary joints. The connecting wires of the main control module 60 lead out the electrical signals through the rotary joint, thereby avoiding damage caused by twisting of the wires.
如图3所示,主控模块60包括光源61、检测单元62、数据采集与通讯单元63、中央处理单元64和外部接口65。As shown in FIG. 3 , the main control module 60 includes a light source 61 , a detection unit 62 , a data collection and communication unit 63 , a central processing unit 64 and an external interface 65 .
在一个实施例中,第一光学传感器51和第二光学传感器53通过光程相等的光路分别连接同一光源61和同一检测单元62,以避免引入其他干扰因素,保证了第二光学传感器53获得的光强能够作为校准光强使用。In one embodiment, the first optical sensor 51 and the second optical sensor 53 are respectively connected to the same light source 61 and the same detection unit 62 through optical paths with equal optical lengths to avoid introducing other interference factors and ensure that the second optical sensor 53 obtains The light intensity can be used as a calibration light intensity.
具体地,如图3所示,第一光学传感器51和第二光学传感器53分别通过一X型光纤连接光源61和检测单元62。其中,X型光纤一侧的输入端连接光源61,X型光纤一侧的输出端连接检测单元62,X型光纤另一侧的其中一个输入输出端连接第一光学传感器51,X型光纤另一侧的另一个输入输出端连接第二光学传感器53。从而实现光源61提供的光源61信号经过两路完全对称、光程相等的光路分为两路完全相同的光学输入信号到达第一光学传感器51和第二光学传感器53。Specifically, as shown in FIG. 3 , the first optical sensor 51 and the second optical sensor 53 are respectively connected to the light source 61 and the detection unit 62 through an X-shaped optical fiber. Among them, the input end of one side of the X-type optical fiber is connected to the light source 61, the output end of one side of the X-type optical fiber is connected to the detection unit 62, one of the input and output ends of the other side of the The other input and output terminal on one side is connected to the second optical sensor 53 . Thus, the light source 61 signal provided by the light source 61 is divided into two identical optical input signals through two completely symmetrical optical paths with equal optical paths and reaches the first optical sensor 51 and the second optical sensor 53 .
具体来说,光源61输出的光源61信号经过对称的光路分为两路相同的信号,即第一光学输入信号和第二光学输入信号;第一光学传感器51接收第一光学输入信号,第二光学传感器53接收第二光学输入信号,第一光学传感器51接收到的第一光学输入信号和第二光学传感器53接收到的第二光学输入信号完全相同。Specifically, the light source 61 signal output by the light source 61 is divided into two identical signals through a symmetrical optical path, namely the first optical input signal and the second optical input signal; the first optical sensor 51 receives the first optical input signal, and the second optical input signal. The optical sensor 53 receives a second optical input signal, and the first optical input signal received by the first optical sensor 51 is exactly the same as the second optical input signal received by the second optical sensor 53 .
进一步,第一光学传感器51输出第一光学输出信号发送至检测单元62,第二光学传感器53输出第二光学输出信号发送至检测单元62,第一光学输出信号和第二光学输出信号的传输路线对称、光程相等,避免了其他干扰。Further, the first optical sensor 51 outputs a first optical output signal and sends it to the detection unit 62, the second optical sensor 53 outputs a second optical output signal and sends it to the detection unit 62, and the transmission route of the first optical output signal and the second optical output signal is Symmetry and equal optical path avoid other interference.
如图3所示,光源61和检测单元62分别连接数据采集与通讯单元63,数据采集与通讯单元63分别连接中央处理单元64和外部接口65,中央处理单元64还连接外部接口65。As shown in Figure 3, the light source 61 and the detection unit 62 are respectively connected to the data collection and communication unit 63. The data collection and communication unit 63 is respectively connected to the central processing unit 64 and the external interface 65. The central processing unit 64 is also connected to the external interface 65.
化学机械抛光时,程序设置阻光件56移动至第二光学传感器53和第二窗口54之间,第二光学传感器53发射的光被阻光件56吸收无法返回,即不产生反射光,第二光学传感器53不反馈信号,对第一光学传感器51采集的光信号无干扰,第一光学传感器51发射的光经过第一窗口52被晶圆反射,被第一光学传感器51接收,此时,检测单元62接收到的仅为第二光学传感器53采集的第一光学输出信号,从而可以得到晶圆的膜厚。During chemical mechanical polishing, the light-blocking member 56 is programmed to move between the second optical sensor 53 and the second window 54. The light emitted by the second optical sensor 53 is absorbed by the light-blocking member 56 and cannot return, that is, no reflected light is generated. The second optical sensor 53 does not feedback signals and has no interference with the optical signal collected by the first optical sensor 51. The light emitted by the first optical sensor 51 is reflected by the wafer through the first window 52 and is received by the first optical sensor 51. At this time, The detection unit 62 receives only the first optical output signal collected by the second optical sensor 53, so that the film thickness of the wafer can be obtained.
在设备维护保养期间,更换抛光垫21后,在第一窗口52上方放置吸光片,第一光学传感器51发射的光被吸光片吸收不产生反射光,第一光学传感器51不反馈信号,另外,通过程序设置阻光件56移开使第二光学传感器53和第二窗口54之间无遮挡,第二光学传感器53发射的光经过第二窗口54被校准片55反射,被第二光学传感器53接收,此时,检测单元62接收到的仅为第二光学传感器53采集的第二光学输出信号,从而获取校准光强。During equipment maintenance, after replacing the polishing pad 21, place a light-absorbing sheet above the first window 52. The light emitted by the first optical sensor 51 is absorbed by the light-absorbing sheet and does not produce reflected light. The first optical sensor 51 does not feedback a signal. In addition, The light blocking member 56 is set by the program to move away so that there is no obstruction between the second optical sensor 53 and the second window 54 . The light emitted by the second optical sensor 53 passes through the second window 54 and is reflected by the calibration sheet 55 and is reflected by the second optical sensor 53 Receiving, at this time, the detection unit 62 receives only the second optical output signal collected by the second optical sensor 53, thereby obtaining the calibrated light intensity.
针对光源61的光强漂移问题,需要在测量前对光强进行校准,本申请提出了一种内置的基于X型光纤的光学光强信号校准装置,用于校准光源61的光强。In order to solve the problem of light intensity drift of the light source 61, the light intensity needs to be calibrated before measurement. This application proposes a built-in optical light intensity signal calibration device based on X-type optical fiber for calibrating the light intensity of the light source 61.
本发明实施例提供的光学测量装置,通过将光强校准单元内置,可在任意时刻得到参考光强信号,一方面便于监控集成于抛光单元内部白光量测模块状态,另一方面减少了PM周期,对于产率提升产生一定效果。The optical measurement device provided by the embodiment of the present invention can obtain the reference light intensity signal at any time by integrating the light intensity calibration unit. On the one hand, it is convenient to monitor the status of the white light measurement module integrated inside the polishing unit, and on the other hand, it reduces the PM cycle. , which has a certain effect on improving productivity.
另一方面,基于以上化学机械抛光设备,本发明实施例还提供了一种晶圆膜厚测量方法,包括:On the other hand, based on the above chemical mechanical polishing equipment, embodiments of the present invention also provide a wafer film thickness measurement method, including:
在抛光初始阶段采集反射光谱,获取所述反射光谱的光谱波峰或者波谷的数量n;Collect the reflection spectrum in the initial stage of polishing, and obtain the number n of spectral peaks or troughs of the reflection spectrum;
依据所述光谱波峰或者波谷的数量,选择使用FFT算法或光谱拟合算法解算晶圆膜厚。Based on the number of spectral peaks or troughs, the FFT algorithm or the spectral fitting algorithm is selected to calculate the wafer film thickness.
其中,FFT是快速傅里叶变换(Fast Fourier Transform),即利用计算机计算离散傅里叶变换(DFT)的高效、快速计算方法的统称。Among them, FFT is the Fast Fourier Transform, which is the collective name for efficient and fast calculation methods that use computers to calculate the Discrete Fourier Transform (DFT).
在一个实施例中,一种晶圆膜厚测量方法还包括:In one embodiment, a wafer film thickness measurement method further includes:
如果光谱波峰或者波谷的数量n大于预设阈值N,即n>N,则选用FFT算法解算反射光谱;If the number n of spectral peaks or troughs is greater than the preset threshold N, that is, n>N, the FFT algorithm is used to solve the reflection spectrum;
如果光谱波峰或者波谷的数量n不大于预设阈值N,即n≤N,则选用光谱拟合算法解算反射光谱。If the number n of spectral peaks or troughs is not greater than the preset threshold N, that is, n≤N, the spectrum fitting algorithm is used to solve the reflection spectrum.
其中,通过测试数据等经验,确定预设阈值N为某一常数。Among them, the preset threshold N is determined to be a certain constant through experience such as test data.
如图4所示,当采用白光测量晶圆表面非金属膜层厚度时,光学测量装置得到的反射光谱中的特征值与晶圆表面膜层厚度有关,如图4所示,270nm膜厚的反射光谱的特征值中,有1个极值点(即光谱波峰或者波谷);500nm膜厚的反射光谱的特征值中,有3个极值点;1040nm膜厚的反射光谱的特征值中,有5个极值点;可根据极值点数量(即光谱波峰或者波谷的数量),选择对应的光谱解析算法,从而提高测量结果的可靠性。As shown in Figure 4, when white light is used to measure the thickness of the non-metallic film on the wafer surface, the characteristic values in the reflection spectrum obtained by the optical measurement device are related to the thickness of the film on the wafer surface. As shown in Figure 4, the 270nm film thickness Among the characteristic values of the reflection spectrum, there is one extreme point (i.e. spectral peak or trough); among the characteristic values of the reflection spectrum of the 500nm film thickness, there are three extreme points; among the characteristic values of the reflection spectrum of the 1040nm film thickness, There are 5 extreme points; according to the number of extreme points (that is, the number of spectral peaks or troughs), the corresponding spectrum analysis algorithm can be selected to improve the reliability of the measurement results.
如图5所示,晶圆膜厚测量方法的具体步骤包括:As shown in Figure 5, the specific steps of the wafer film thickness measurement method include:
步骤S01,开始抛光;Step S01, start polishing;
步骤S02,采集反射光谱;Step S02, collect reflection spectrum;
步骤S03,进行信号处理,获取反射光谱的光谱波峰或者波谷的数量n,并判断数量n与预设阈值N的大小关系,判断是否满足n>N;Step S03, perform signal processing, obtain the number n of spectral peaks or troughs of the reflection spectrum, and determine the relationship between the number n and the preset threshold N to determine whether n>N is satisfied;
步骤S04,如果满足n>N,则选用FFT算法解算反射光谱获取晶圆膜厚;Step S04, if n>N is satisfied, use the FFT algorithm to solve the reflection spectrum to obtain the wafer film thickness;
步骤S05,如果不满足n>N,则选用光谱拟合算法解算反射光谱获取晶圆膜厚;Step S05, if n>N is not satisfied, use a spectrum fitting algorithm to solve the reflection spectrum to obtain the wafer film thickness;
步骤S06,根据得到的晶圆膜厚判断是否到达抛光终点,如果达到终点则结束抛光;Step S06, determine whether the polishing end point is reached based on the obtained wafer film thickness, and if the end point is reached, polishing is completed;
步骤S07,如果没有到达终点则继续抛光并返回步骤S02重新执行晶圆膜厚测量方法。Step S07, if the end point is not reached, continue polishing and return to step S02 to re-execute the wafer film thickness measurement method.
进一步,在一个实施例中,光谱拟合算法包括:Further, in one embodiment, the spectrum fitting algorithm includes:
在抛光过程中,根据采集到的反射光谱生成测量光谱;During the polishing process, a measurement spectrum is generated based on the collected reflection spectrum;
选择与测量光谱最接近的参考光谱的光谱组;Select the spectral group of the reference spectrum that is closest to the measured spectrum;
将最接近的参考光谱的光谱组对应的膜厚推定为晶圆的膜厚。The film thickness corresponding to the spectrum group of the closest reference spectrum is estimated as the film thickness of the wafer.
另外,在采用光谱拟合算法之前,需要提前准备与不同的膜厚对应的多个参考光谱的光谱组。In addition, before using the spectrum fitting algorithm, spectral groups of multiple reference spectra corresponding to different film thicknesses need to be prepared in advance.
本实施例中,所述参考光谱为:In this embodiment, the reference spectrum is:
其中,n为折射率;λ为波长;a、b、c为常数,其与测量样品材质、厚度等相关。Among them, n is the refractive index; λ is the wavelength; a, b, c are constants, which are related to the material and thickness of the measured sample.
本实施例中,利用以下算式选取其中最大值者,从而选择与测量光谱最接近的参考光谱的光谱组:In this embodiment, the following formula is used to select the maximum value, thereby selecting the spectrum group of the reference spectrum that is closest to the measured spectrum:
其中,xi为拟合的理论光谱横坐标值,一般为波长,i=1,2,…,n;yi为测量光谱在波长xi处的相对反射率值,y(xi)为拟合的理论光谱在波长xi处的相对反射率值。Among them, x i is the abscissa value of the fitted theoretical spectrum, generally the wavelength, i = 1, 2,..., n; y i is the relative reflectance value of the measured spectrum at wavelength x i , y (x i ) is The relative reflectance value of the fitted theoretical spectrum at wavelength xi .
在一个实施例中,所述FFT算法包括:In one embodiment, the FFT algorithm includes:
将反射光谱进行快速傅里叶变换,进行时域-频域变换,提取其频率分量与频谱强度的关系;Perform fast Fourier transform on the reflection spectrum, perform time domain-frequency domain transformation, and extract the relationship between its frequency components and spectrum intensity;
利用厚度函数对频率分量与频谱强度的关系进行转换,生成厚度与频谱强度的关系。The thickness function is used to convert the relationship between frequency components and spectrum intensity to generate the relationship between thickness and spectrum intensity.
综上,本申请提供的晶圆膜厚测量方法,通过在抛光开始阶段采集反射光谱信息,依据反射光谱的特征,判断具体使用的算法模型,采用先验性的算法切换方式避免了量测的实际膜厚与算法不匹配造成的测量误差。本发明针对光谱拟合算法与FFT算法对于不同厚度范围的晶圆膜厚解算精度问题,提出了一种先验性的算法模式识别模型。可在抛光过程中,根据采集的光谱信息自动识别切换对应的光谱信息处理算法模型。建立先验性的模型判断反馈流程,实现基于先验值的抛光过程解算算法模型的自适应调整,根据解析数据与先验值的逻辑判断,选择最合适的厚度解算算法,减小因抛光工艺量程范围过大导致的量测误差,实现大量程范围内的厚度精确识别与终点判断。In summary, the wafer film thickness measurement method provided in this application collects reflection spectrum information at the beginning of polishing, determines the specific algorithm model to be used based on the characteristics of the reflection spectrum, and uses a priori algorithm switching to avoid measurement errors. Measurement error caused by mismatch between actual film thickness and algorithm. The present invention proposes a priori algorithm pattern recognition model to solve the problem of accuracy of spectral fitting algorithm and FFT algorithm for wafer film thickness calculation in different thickness ranges. During the polishing process, the corresponding spectral information processing algorithm model can be automatically identified and switched based on the collected spectral information. Establish a priori model judgment feedback process to realize adaptive adjustment of the polishing process calculation algorithm model based on prior values. Based on the logical judgment of analytical data and prior values, select the most appropriate thickness calculation algorithm to reduce factors. The measurement error caused by the excessive range of the polishing process enables accurate thickness identification and end point judgment within a large range.
本说明书的附图为示意图,辅助说明本发明的构思,示意性地表示各部分的形状及其相互关系。应当理解的是,为了便于清楚地表现出本发明实施例的各部件的结构,各附图之间并未按照相同的比例绘制,相同的参考标记用于表示附图中相同的部分。The drawings in this specification are schematic diagrams to assist in explaining the concept of the present invention, schematically showing the shapes of various parts and their mutual relationships. It should be understood that, in order to clearly show the structure of various components of the embodiments of the present invention, the drawings are not drawn to the same scale, and the same reference numbers are used to represent the same parts in the drawings.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" or the like is intended to be incorporated into the description of the implementation. An example or example describes a specific feature, structure, material, or characteristic that is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and purposes of the invention. The scope of the invention is defined by the claims and their equivalents.
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Application publication date: 20231010 |