CN116833252A - Slag removal and lubrication integrated machine suitable for production of metal ultrathin strip - Google Patents
Slag removal and lubrication integrated machine suitable for production of metal ultrathin strip Download PDFInfo
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- CN116833252A CN116833252A CN202311121599.XA CN202311121599A CN116833252A CN 116833252 A CN116833252 A CN 116833252A CN 202311121599 A CN202311121599 A CN 202311121599A CN 116833252 A CN116833252 A CN 116833252A
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- Prior art keywords
- cleaning roller
- slag
- strip
- lubrication
- roller
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 106
- 239000002184 metal Substances 0.000 title claims abstract description 106
- 239000002893 slag Substances 0.000 title claims abstract description 88
- 238000005461 lubrication Methods 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 104
- 239000007921 spray Substances 0.000 claims abstract description 58
- 239000012535 impurity Substances 0.000 claims abstract description 24
- 239000010687 lubricating oil Substances 0.000 claims abstract description 10
- 239000003921 oil Substances 0.000 claims description 30
- 230000001050 lubricating effect Effects 0.000 claims description 20
- 238000009826 distribution Methods 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims 7
- 238000007599 discharging Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000005259 measurement Methods 0.000 abstract description 6
- 238000006748 scratching Methods 0.000 abstract description 3
- 230000002393 scratching effect Effects 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 12
- 239000000446 fuel Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/05—Stretching combined with rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明属于金属板带材加工技术领域，具体为一种适用于金属极薄带材生产的除渣润滑一体机，包括机架、除渣装置、润滑装置和板带测力调整装置，除渣装置安装在机架上；除渣装置包括上清理辊、下清理辊和吸渣器，吸渣器具有朝向上清理辊和/或下清理辊设置的吸渣口；润滑装置安装在机架上；润滑装置用于向金属极薄喷淋润滑油；板带测力调整装置设置于除渣装置和润滑装置之间，通过吸渣器将上清理辊和下清理辊清扫、扬起金属屑、杂质吸走，能够避免金属屑等杂质划伤极薄带材；同时润滑装置向金属极薄带材的喷淋润滑油，能够对矫直过程完成润滑，还可对矫直辊等关键轴承等部件完成间接润滑，极大地提高了生产的效率。
The invention belongs to the technical field of metal plate and strip processing. Specifically, it is an integrated slag removal and lubrication machine suitable for the production of extremely thin metal strips. It includes a frame, a slag removal device, a lubrication device and a plate and strip force measurement and adjustment device. The device is installed on the frame; the slag removal device includes an upper cleaning roller, a lower cleaning roller and a slag suction device. The slag suction device has a slag suction port set toward the upper cleaning roller and/or the lower cleaning roller; the lubrication device is installed on the frame ; The lubrication device is used to spray lubricating oil on the metal extremely thin; the strip force measuring and adjusting device is installed between the slag removal device and the lubrication device, and the upper cleaning roller and the lower cleaning roller are cleaned by the slag suction device, raising metal chips, Impurities are sucked away to prevent metal shavings and other impurities from scratching the ultra-thin strip; at the same time, the lubrication device sprays lubricating oil onto the ultra-thin metal strip, which can lubricate the straightening process and also lubricate key bearings such as straightening rollers. Components are indirectly lubricated, greatly improving production efficiency.
Description
技术领域Technical field
本发明涉及金属板带材加工技术领域，具体为一种适用于金属极薄带材生产的除渣润滑一体机。The invention relates to the technical field of metal plate and strip processing, specifically an integrated slag removal and lubricating machine suitable for the production of extremely thin metal strips.
背景技术Background technique
金属极薄带材通常指铜、铝、钢、钛等普通金属制得的极薄带材，金属极薄带材在拉伸弯曲矫直过程中，通常需要使用多辊精密矫直机对极薄带材施加一定的张力，实现对板带绷紧、拉直。由于在轧制等工艺处理时会出现金属屑以及其他杂质，使得极薄带材在进入多辊精密矫直机主机内部进行精整矫直时，金属屑等杂质会发生划伤极薄带材，进而影响极薄带材质量，严重时还会发生断带等危机产线寿命和相关从业人员人身安全的事故。为此，现有技术中通常采用在多辊精密矫直机入口前安装毛毡板，通过毛毡板清理金属屑等杂质，但容易出现金属屑堆积在毛毡板上划伤极薄带材的情况发生。Ultra-thin metal strips usually refer to extremely thin strips made of common metals such as copper, aluminum, steel, titanium, etc. During the stretching, bending and straightening process of extremely thin metal strips, it is usually necessary to use a multi-roller precision straightening machine. A certain amount of tension is applied to the thin strip to tighten and straighten the strip. Since metal chips and other impurities will appear during rolling and other processes, when the ultra-thin strip enters the main machine of the multi-roller precision straightening machine for finishing and straightening, metal chips and other impurities will scratch the ultra-thin strip. , which in turn affects the quality of ultra-thin strips. In serious cases, accidents such as strip breakage may occur that endanger the life of the production line and the personal safety of related employees. For this reason, in the prior art, a felt board is usually installed in front of the entrance of the multi-roller precision straightener, and impurities such as metal shavings are cleaned through the felt board. However, it is easy for metal shavings to accumulate on the felt board and scratch the extremely thin strip. .
同时，现有的多辊精密矫直机主机内部结构紧凑，没有多余进行润滑的空间，在需要对矫直辊等关键部件进行润滑时，通常需要将多辊精密矫直机，然后将矫直辊拆下润滑，极大地影响了生产效率。At the same time, the existing multi-roller precision straightening machine has a compact internal structure and no extra space for lubrication. When it is necessary to lubricate key components such as straightening rollers, it is usually necessary to lubricate the multi-roller precision straightening machine and then straighten it. The rollers are removed and lubricated, which greatly affects production efficiency.
发明内容Contents of the invention
为解决现有技术存在的问题，本发明的主要目的是提出一种适用于金属极薄带材生产的除渣润滑一体机，能够对金属极薄带材在拉伸弯曲矫直生产工艺中一次性完成除渣、润滑，大幅提高了金属极薄带材的质量，且提高了生产效率。In order to solve the problems existing in the prior art, the main purpose of the present invention is to propose an all-in-one slag removal and lubricating machine suitable for the production of extremely thin metal strips, which can perform one-time treatment of extremely thin metal strips in the production process of stretch, bending and straightening. It can effectively complete slag removal and lubrication, greatly improve the quality of ultra-thin metal strips, and improve production efficiency.
为解决上述技术问题，根据本发明的一个方面，本发明提供了如下技术方案：In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
一种适用于金属极薄带材生产的除渣润滑一体机，包括：An integrated slag removal and lubrication machine suitable for the production of extremely thin metal strips, including:
机架；frame;
除渣装置，所述除渣装置安装在所述机架上；所述除渣装置包括上清理辊、下清理辊和吸渣器；所述上清理辊和所述下清理辊上下间隔且水平设置，上清理辊和下清理辊分别沿其轴线可转动地设置，以将从所述上清理辊和所述下清理辊之间穿过的金属极薄带材上的杂质扬起；所述吸渣器具有朝向所述上清理辊和/或所述下清理辊设置的吸渣口，以将所述杂质吸走；Slag removal device, the slag removal device is installed on the frame; the slag removal device includes an upper cleaning roller, a lower cleaning roller and a slag suction device; the upper cleaning roller and the lower cleaning roller are spaced up and down and horizontally The upper cleaning roller and the lower cleaning roller are respectively rotatably arranged along their axes to lift up impurities on the extremely thin metal strip passing between the upper cleaning roller and the lower cleaning roller; The slag suction device has a slag suction port provided toward the upper cleaning roller and/or the lower cleaning roller to suck away the impurities;
润滑装置，所述润滑装置安装在所述机架上；所述润滑装置包括上喷淋组件、下喷淋组件，所述上喷淋组件和所述下喷淋组件分别用于向所述金属极薄带材的上表面和下表面喷淋润滑油；Lubricating device, the lubricating device is installed on the frame; the lubricating device includes an upper spray assembly and a lower spray assembly, and the upper spray assembly and the lower spray assembly are respectively used to spray water on the metal The upper and lower surfaces of the extremely thin strip are sprayed with lubricating oil;
板带测力调整装置，所述板带测力调整装置设置于所述除渣装置和所述润滑装置之间，用于调整金属极薄带材合理地进入所述润滑装置，防止润滑喷嘴损带材表面，同时也可辅助收集观测金属极薄带材进入矫直机主机前的相关力能参数。The plate and strip force measuring and adjusting device is arranged between the slag removal device and the lubrication device, and is used to adjust the extremely thin metal strip to reasonably enter the lubrication device to prevent damage to the lubrication nozzle. The surface of the strip can also assist in collecting and observing the relevant force and energy parameters of the extremely thin metal strip before it enters the main machine of the straightening machine.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述上清理辊和所述下清理辊呈圆柱状，所述上清理辊和所述下清理辊外周上固定设置有圆筒状分布的毛刷结构。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, the upper cleaning roller and the lower cleaning roller are cylindrical, and the upper cleaning roller and the lower cleaning roller are cylindrical. The following cleaning roller is fixedly provided with a cylindrically distributed brush structure on its outer periphery.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述除渣装置还包括两个收集罩，两个所述收集罩分别设置于所述上清理辊上方和所述下清理辊的下方，所述收集罩上开设有吸渣孔，所述吸渣孔与所述吸渣口连通。As a preferred solution of the present invention for an all-in-one slag removal and lubricating machine suitable for the production of extremely thin metal strips, the slag removal device further includes two collection covers, and the two collection covers are respectively arranged on Above the above cleaning roller and below the lower cleaning roller, the collection cover is provided with a slag suction hole, and the slag suction hole is connected with the slag suction port.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述下清理辊设置于所述机架的顶部；所述上清理辊可上下移动地设置，以根据所述金属极薄带材的厚度调整所述上清理辊与所述下清理辊之间的距离。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, the lower cleaning roller is arranged on the top of the frame; the upper cleaning roller can move up and down. is arranged to adjust the distance between the upper cleaning roller and the lower cleaning roller according to the thickness of the metal ultra-thin strip.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述除渣装置还包括支撑座和调整板，所述支撑座设置于所述机架上表面，所述下清理辊可转动地安装在所述支撑座上；所述调整板具有设置于所述机架上表面的竖直部和垂直于所述竖直部的延伸部，所述延伸部位于所述支撑座上方；所述延伸部上设置有竖向延伸的滑轨，所述上清理辊可移动且可转动地安装在所述滑轨上。As a preferred solution of the present invention for an integrated slag removal and lubrication machine suitable for the production of extremely thin metal strips, the slag removal device further includes a support seat and an adjustment plate, and the support seat is provided on the machine. On the upper surface of the frame, the lower cleaning roller is rotatably mounted on the support seat; the adjustment plate has a vertical portion provided on the upper surface of the frame and an extension portion perpendicular to the vertical portion, so The extension part is located above the support base; a vertically extending slide rail is provided on the extension part, and the upper cleaning roller is movably and rotatably mounted on the slide rail.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述板带测力调整装置包括测力支撑辊和调整辊；所述测力支撑辊用于获取进入矫直机主机前的所述力能参数；所述调整辊可上下移动地设置，所述调整辊根据所述力能参数调整金属极薄带材进入所述润滑装置的位置。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, the plate and strip force measuring and adjusting device includes a force measuring support roller and an adjusting roller; the force measuring support The roller is used to obtain the force energy parameter before entering the main machine of the straightening machine; the adjustment roller is set up to move up and down, and the adjustment roller adjusts the position of the extremely thin metal strip entering the lubrication device according to the force energy parameter. .
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述上喷淋组件与所述调整辊固定连接；所述上喷淋组件可上下移动地安装在调整轨道上，所述调整轨道安装在所述机架上。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, the upper spray component is fixedly connected to the adjusting roller; the upper spray component can move up and down It is movably installed on the adjustment rail, and the adjustment rail is installed on the frame.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述上喷淋组件和所述下喷淋组件均包括：连接罩，所述连接罩的一侧具有开口，所述开口朝向所述金属极薄带材设置；配油块，所述配油块设置于所述连接罩内，所述配油块的侧面上安装有多个所述金属极薄带材的针状喷油器；油管，所述油管与所述喷油器连通。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of ultra-thin metal strips, the upper spray assembly and the lower spray assembly both include: a connection cover, and the connection cover One side of the cover has an opening, and the opening is arranged toward the metal ultra-thin strip; an oil distribution block is provided in the connection cover, and a plurality of oil distribution blocks are installed on the side of the oil distribution block. The needle-shaped fuel injector of the extremely thin metal strip; the oil pipe, the oil pipe is connected with the fuel injector.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述机架上设置有上下间隔的支撑轴，每一所述支撑轴上均连接有角度调节块，所述上喷淋组件和所述下喷淋组件分别安装在一个所述角度调节块上。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, the frame is provided with support shafts spaced up and down, and each support shaft is connected to There is an angle adjustment block, and the upper spray assembly and the lower spray assembly are respectively installed on one of the angle adjustment blocks.
作为本发明所述的一种适用于金属极薄带材生产的除渣润滑一体机的优选方案，其中：所述连接罩的一侧安装有防溅罩；位于下方的所述防溅罩的底部开有漏油孔，用于将油液排出。As a preferred solution of the present invention for an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, a splash-proof cover is installed on one side of the connection cover; There is an oil leak hole at the bottom for draining oil.
本发明的有益效果如下：The beneficial effects of the present invention are as follows:
本发明提出一种适用于金属极薄带材生产的除渣润滑一体机，包括机架、除渣装置、润滑装置和板带测力调整装置，除渣装置安装在机架上；除渣装置包括上清理辊、下清理辊和吸渣器，吸渣器具有朝向上清理辊和/或下清理辊设置的吸渣口；润滑装置安装在机架上；润滑装置用于向金属极薄喷淋润滑油；板带测力调整装置设置于除渣装置和润滑装置之间，用于调整金属极薄带材合理地进入所述润滑装置，防止润滑喷嘴损带材表面，同时也可辅助收集观测金属极薄带材进入矫直机主机前的相关力能参数；通过吸渣器将上清理辊和下清理辊清扫、扬起金属屑、杂质吸走，能够避免金属屑等杂质划伤极薄带材；同时润滑装置向金属极薄带材的喷淋润滑油，能够对矫直过程完成润滑，还可对矫直辊等关键轴承等部件完成间接润滑，极大地提高了生产的效率。The invention proposes an all-in-one slag removal and lubricating machine suitable for the production of extremely thin metal strips, which includes a frame, a slag removal device, a lubrication device and a plate and strip force measurement and adjustment device. The slag removal device is installed on the frame; the slag removal device It includes an upper cleaning roller, a lower cleaning roller and a slag suction device. The slag suction device has a slag suction port set toward the upper cleaning roller and/or the lower cleaning roller; the lubrication device is installed on the frame; the lubrication device is used to spray extremely thin metal Pour lubricating oil; the strip force measuring adjustment device is installed between the slag removal device and the lubrication device to adjust the ultra-thin metal strip to enter the lubrication device reasonably to prevent the lubrication nozzle from damaging the strip surface, and at the same time, it can also assist in collecting Observe the relevant force and energy parameters of the extremely thin metal strip before it enters the main machine of the straightening machine; use a slag suction device to clean the upper and lower cleaning rollers, raise metal shavings, and suck away impurities, which can prevent metal shavings and other impurities from scratching the pole. Thin strips; at the same time, the lubrication device sprays lubricating oil onto extremely thin metal strips, which can lubricate the straightening process and also indirectly lubricate key bearings and other components such as straightening rollers, greatly improving production efficiency.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without exerting creative efforts.
图1是根据本发明一个实施例的除渣润滑一体机的示意性结构图；Figure 1 is a schematic structural diagram of an integrated slag removal and lubrication machine according to an embodiment of the present invention;
图2是图1中A部分的示意性放大图；Figure 2 is a schematic enlarged view of part A in Figure 1;
图3是根据本发明一个实施例的除渣润滑一体机的示意性截面图；Figure 3 is a schematic cross-sectional view of an integrated slag removal and lubrication machine according to an embodiment of the present invention;
图4是根据本发明一个实施例的除渣润滑一体机中下喷淋组件的示意性结构图；Figure 4 is a schematic structural diagram of the lower spray assembly in the integrated slag removal and lubrication machine according to one embodiment of the present invention;
图5是根据本发明一个实施例的除渣润滑一体机中配油块的示意性结构图。Figure 5 is a schematic structural diagram of the oil distribution block in the integrated slag removal and lubrication machine according to an embodiment of the present invention.
图中：100、机架，110、支撑轴，120、角度调节块，130、调整轨道，200、除渣装置，210、上清理辊，220、下清理辊，230、收集罩，240、支撑座，250、调整板，300、润滑装置，301、连接罩，302、配油块，303、油管，304、防溅罩，305、喷油器，310、上喷淋组件，320、下喷淋组件，400、板带测力调整装置，410、测力支撑辊，420、调整辊。In the picture: 100. Frame, 110. Support shaft, 120. Angle adjustment block, 130. Adjustment track, 200. Slag removal device, 210. Upper cleaning roller, 220. Lower cleaning roller, 230. Collection cover, 240. Support Seat, 250, adjusting plate, 300, lubrication device, 301, connection cover, 302, oil distribution block, 303, oil pipe, 304, splash guard, 305, fuel injector, 310, upper spray assembly, 320, lower spray Shower component, 400, plate and belt force measuring and adjusting device, 410, force measuring support roller, 420, adjusting roller.
本发明目的的实现、功能特点及优点将结合实施例，参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
下面将结合实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
本发明的主要目的是提出一种适用于金属极薄带材生产的除渣润滑一体机，能够对金属极薄带材在拉伸弯曲矫直生产工艺中一次性完成除渣、润滑，大幅提高了金属极薄带材的质量，且提高了生产效率。The main purpose of the present invention is to propose an all-in-one slag removal and lubrication machine suitable for the production of extremely thin metal strips, which can complete the slag removal and lubrication of extremely thin metal strips at one time in the production process of stretch, bending and straightening, and greatly improve Improves the quality of extremely thin metal strips and improves production efficiency.
图1是根据本发明一个实施例的除渣润滑一体机的示意性结构图，如图1所示，并参考图2至图5，本发明实施例提供了一种适用于金属极薄带材生产的除渣润滑一体机，包括机架100、除渣装置200、润滑装置300和板带测力调整装置400。除渣装置200安装在机架100上；除渣装置200包括上清理辊210、下清理辊220和吸渣器；上清理辊210和下清理辊220上下间隔且水平设置，上清理辊210和下清理辊220分别沿其轴线可转动的设置，以将从上清理辊210和下清理辊220之间穿过的金属极薄带材上的杂质扬起；吸渣器具有朝向上清理辊210和/或下清理辊220设置的吸渣口，以将杂质吸走。润滑装置300安装在机架100上；润滑装置300包括上喷淋组件310、下喷淋组件320，上喷淋组件310和下喷淋组件320分别用于向金属极薄带材的上表面和下表面喷淋润滑油。板带测力调整装置400设置于除渣装置200和润滑装置300之间，用于调整金属极薄带材的力能参数。Figure 1 is a schematic structural diagram of an integrated machine for slag removal and lubrication according to an embodiment of the present invention. As shown in Figure 1, and with reference to Figures 2 to 5, the embodiment of the present invention provides an integrated machine suitable for extremely thin metal strips. The integrated slag removal and lubrication machine produced includes a frame 100, a slag removal device 200, a lubrication device 300 and a plate and strip force measuring and adjusting device 400. The slag removal device 200 is installed on the frame 100; the slag removal device 200 includes an upper cleaning roller 210, a lower cleaning roller 220 and a slag suction device; the upper cleaning roller 210 and the lower cleaning roller 220 are spaced up and down and arranged horizontally, and the upper cleaning roller 210 and the lower cleaning roller 220 are arranged horizontally. The lower cleaning rollers 220 are respectively rotatably arranged along their axes to lift up impurities on the extremely thin metal strip passing between the upper cleaning roller 210 and the lower cleaning roller 220; And/or the slag suction port provided on the lower cleaning roller 220 is used to suck away the impurities. The lubrication device 300 is installed on the frame 100; the lubrication device 300 includes an upper spray assembly 310 and a lower spray assembly 320. The upper spray assembly 310 and the lower spray assembly 320 are respectively used to spray the upper surface and the upper surface of the metal ultra-thin strip. Spray lubricating oil on the lower surface. The plate and strip force measuring and adjusting device 400 is disposed between the slag removal device 200 and the lubricating device 300, and is used to adjust the force energy parameters of the extremely thin metal strip.
本实施例中，通过上清理辊210和下清理辊220转动，转动着的上清理辊210和下清理辊220的刷毛或毛毡将金属极薄带材上的金属屑、杂质清扫、扬起，并通过吸渣器将金属屑、杂质吸走，避免金属屑等杂质划伤极薄带材，进而影响极薄带材质量的情况发生；同时，金属极薄带材经过除渣、测力调整之后，进入润滑装置300，由上喷淋组件310和下喷淋组件320向金属极薄带材的上表面和下表面喷淋润滑油，使得金属极薄带材表面完成润滑，进而在金属极薄带材进入矫直机主机后，不仅能够对矫直过程完成了润滑，还可对矫直辊等关键轴承等部件完成间接润滑，形成除渣、润滑等要求的金属极薄带材矫直工艺生产过程同时在一台设备上完成，极大地提高了生产的效率。In this embodiment, through the rotation of the upper cleaning roller 210 and the lower cleaning roller 220, the bristles or felts of the rotating upper cleaning roller 210 and the lower cleaning roller 220 clean and lift up the metal shavings and impurities on the extremely thin metal strip. And the metal shavings and impurities are sucked away by the slag suction device to avoid metal shavings and other impurities from scratching the ultra-thin strip, thereby affecting the quality of the ultra-thin strip; at the same time, the ultra-thin metal strip undergoes slag removal and force measurement adjustment After that, the lubricating device 300 is entered, and the upper spray assembly 310 and the lower spray assembly 320 spray lubricating oil to the upper and lower surfaces of the ultra-thin metal strip, so that the surface of the ultra-thin metal strip is lubricated, and then the metal pole is After the thin strip enters the main machine of the straightening machine, it can not only lubricate the straightening process, but also indirectly lubricate key bearings and other components such as the straightening roller, forming extremely thin metal strip straightening that requires slag removal, lubrication, etc. The production process is completed on one piece of equipment at the same time, which greatly improves the efficiency of production.
在本发明的一些实施例中，上清理辊210和下清理辊220呈圆柱状，上清理辊210和下清理辊220外周上固定设置有圆筒状分布的毛刷结构，以便转动着的上清理辊210和下清理辊220带动毛刷结构将金属极薄带材上的金属屑、杂质清扫、扬起。进一步地，毛刷结构可根据金属极薄带材的材料选择合适的、不伤带面的软毛刷。由于金属极薄带材进行拉升弯曲矫直时，金属极薄带材带有张力，容易使金属极薄带材向前后方向任意移动，软毛刷清理辊根据金属极薄带材的移动而从动，将金属极薄带材上附着的金属屑、杂质清扫、扬起；In some embodiments of the present invention, the upper cleaning roller 210 and the lower cleaning roller 220 are cylindrical, and a cylindrically distributed brush structure is fixedly provided on the outer periphery of the upper cleaning roller 210 and the lower cleaning roller 220 so as to facilitate the rotation of the upper cleaning roller 210 and the lower cleaning roller 220 . The cleaning roller 210 and the lower cleaning roller 220 drive the brush structure to clean and lift up the metal chips and impurities on the extremely thin metal strip. Furthermore, the brush structure can select a suitable soft brush according to the material of the extremely thin metal strip and will not damage the strip surface. Because when the ultra-thin metal strip is stretched, bent, and straightened, the ultra-thin metal strip is under tension, which easily causes the ultra-thin metal strip to move forward and backward. The soft brush cleaning roller moves according to the movement of the ultra-thin metal strip. Driven, it cleans and lifts the metal shavings and impurities attached to the extremely thin metal strip;
在本发明的一些实施例中，如图3所示，除渣装置200还包括两个收集罩230，两个收集罩230分别设置于上清理辊210上方和下清理辊220的下方，收集罩230上开设有吸渣孔，吸渣孔与吸渣口连通。具体地，一个收集罩230位于上清理辊210的上方，另一个收集罩230位于下清理辊220的下方；位于下方的收集罩230开口向上，以便金属屑、杂质落入下方的收集罩230内，并被吸渣器吸走；位于上方的收集罩230开口向下，罩设在上清理辊210上，以便吸渣器通过吸渣口将金属屑、杂质吸走。In some embodiments of the present invention, as shown in Figure 3, the slag removal device 200 also includes two collection covers 230. The two collection covers 230 are respectively disposed above the upper cleaning roller 210 and below the lower cleaning roller 220. The collection covers 230 is provided with a slag suction hole, and the slag suction hole is connected with the slag suction port. Specifically, one collection cover 230 is located above the upper cleaning roller 210, and the other collection cover 230 is located below the lower cleaning roller 220; the opening of the lower collection cover 230 is upward, so that metal chips and impurities can fall into the lower collection cover 230. , and is sucked away by the slag suction device; the upper collection cover 230 opens downward, and the cover is provided on the upper cleaning roller 210 so that the slag suction device can suck away metal chips and impurities through the slag suction port.
在本发明的一些实施例中，如图3所示，下清理辊220设置于机架100的顶部；上清理辊210可上下移动地设置，以根据金属极薄带材的厚度调整上清理辊210与下清理辊220之间的距离。具体地，除渣装置200还包括支撑座240和调整板250，支撑座240设置于机架100上表面，下清理辊220可转动的安装在支撑座240上；调整板250具有设置于机架100上表面的竖直部和垂直于竖直部的延伸部，延伸部位于支撑座240上方；延伸部上设置有竖向延伸的滑轨，上清理辊210可移动且可转动的安装在滑轨上。In some embodiments of the present invention, as shown in Figure 3, the lower cleaning roller 220 is disposed on the top of the frame 100; the upper cleaning roller 210 is disposed movable up and down to adjust the upper cleaning roller according to the thickness of the extremely thin metal strip. 210 and the lower cleaning roller 220. Specifically, the slag removal device 200 also includes a support base 240 and an adjustment plate 250. The support base 240 is provided on the upper surface of the frame 100, and the lower cleaning roller 220 is rotatably installed on the support base 240; the adjustment plate 250 has a The vertical part of the upper surface of 100 and the extension part perpendicular to the vertical part, the extension part is located above the support base 240; a vertically extending slide rail is provided on the extension part, and the upper cleaning roller 210 is movably and rotatably installed on the slide rail. on track.
在应用时，由于进入除渣润滑一体机的金属极薄带材的厚度不同，这样设置能够使上清理辊210根据金属极薄带材的厚度向上或向下移动，将金属极薄带材夹紧在上清理辊210和下清理辊220之间，以便上清理辊210和下清理辊220带动软毛刷清理辊根据金属极薄带材的移动而从动，将金属极薄带材上附着的金属屑、杂质清扫、扬起，方便吸渣器将金属屑、杂质吸走，避免二次掉落在板带上。During application, since the thickness of the ultra-thin metal strip entering the slag removal and lubricating machine is different, such an arrangement enables the upper cleaning roller 210 to move upward or downward according to the thickness of the ultra-thin metal strip to clamp the ultra-thin metal strip. Tightly between the upper cleaning roller 210 and the lower cleaning roller 220, so that the upper cleaning roller 210 and the lower cleaning roller 220 drive the soft brush cleaning roller to follow the movement of the extremely thin metal strip, and adhere the extremely thin metal strip to The metal shavings and impurities are swept and raised to facilitate the slag suction device to suck away the metal shavings and impurities to avoid falling onto the plate belt for the second time.
在本发明的一些实施例中，如图2所示，板带测力调整装置400包括测力支撑辊410和调整辊420，测力支撑辊410用于获取力能参数；调整辊420可上下移动的设置，调整辊420根据力能参数移动。进一步地，上喷淋组件310与调整辊420固定连接；上喷淋组件310可上下可移动的安装在调整轨道130上，调整轨道130安装在机架100上。In some embodiments of the present invention, as shown in Figure 2, the strip force measurement and adjustment device 400 includes a force measurement support roller 410 and an adjustment roller 420. The force measurement support roller 410 is used to obtain force energy parameters; the adjustment roller 420 can move up and down. In the setting of movement, the adjustment roller 420 moves according to the force parameters. Further, the upper spray assembly 310 is fixedly connected to the adjustment roller 420; the upper spray assembly 310 is movably installed on the adjustment rail 130, and the adjustment rail 130 is installed on the frame 100.
本发明实施例中，测力支撑辊410内安装有测力轴承，调整辊420可上下调节，调整辊420与上喷淋组件310为一体设计，调整辊420压下调整应在合理范围内，相关压下后的力能参数可在测力轴承中反映出来，再进行反馈，使得调整辊420压下在合理范围内，同时调整辊420压下也可方便润滑机构中的上喷淋组件310和下喷淋组件320对金属极薄带材集中，方便完成集中喷淋润滑。In the embodiment of the present invention, a force measuring bearing is installed in the force measuring support roller 410. The adjusting roller 420 can be adjusted up and down. The adjusting roller 420 and the upper spray assembly 310 are designed as an integral part. The adjustment of the adjustment roller 420 should be within a reasonable range. The relevant force energy parameters after pressing can be reflected in the force measuring bearing and then fed back to ensure that the adjustment roller 420 is pressed within a reasonable range. At the same time, the adjustment roller 420 can be pressed down to facilitate the lubrication of the upper spray assembly 310 in the mechanism. The lower spray assembly 320 concentrates on the extremely thin metal strip to facilitate centralized spray lubrication.
在本发明的一些实施例中，如图3至图5所示，上喷淋组件310和下喷淋组件320均包括连接罩301、配油块302和油管303，连接罩301的一侧具有开口，开口朝向金属极薄带材设置；配油块302设置于连接罩301内，配油块302的侧面上安装有多个金属极薄带材的针状喷油器305；油管303与喷油器305连通。由于设置了多个喷油器305，喷油器305在配油块302的侧面上均匀分布，以便均匀地对金属极薄带材喷淋润滑。In some embodiments of the present invention, as shown in Figures 3 to 5, the upper spray assembly 310 and the lower spray assembly 320 each include a connecting cover 301, an oil distribution block 302 and an oil pipe 303. One side of the connecting cover 301 has The opening is arranged toward the metal ultra-thin strip; the oil distribution block 302 is arranged in the connection cover 301, and a plurality of needle-shaped fuel injectors 305 of metal ultra-thin strips are installed on the side of the oil distribution block 302; the oil pipe 303 and the injector Oiler 305 is connected. Since multiple oil injectors 305 are provided, the oil injectors 305 are evenly distributed on the side of the oil distribution block 302 to evenly spray and lubricate the extremely thin metal strip.
进一步地，机架100上设置有上下间隔的支撑轴110，每一支撑轴110上均连接有角度调节块120，上喷淋组件310和下喷淋组件320分别安装在一个角度调节块120上。在应用时，将支撑轴110固定在机架100两侧的喷油左支臂、喷油右支臂之间，再依次将角度调节块120放置在支撑轴110上，将角度调节块120旋转至需要的喷淋角度后，用固定螺钉将角度调节块120固定，并将上喷淋组件310和下喷淋组件320分别安装在一个角度调节块120上，以便上喷淋组件310和下喷淋组件320在对应的喷淋角度对金属极薄带材喷淋润滑。Further, the frame 100 is provided with support shafts 110 spaced up and down. Each support shaft 110 is connected to an angle adjustment block 120. The upper spray assembly 310 and the lower spray assembly 320 are respectively installed on an angle adjustment block 120. . During application, the support shaft 110 is fixed between the left fuel injection arm and the right fuel injection arm on both sides of the frame 100, and then the angle adjustment block 120 is placed on the support shaft 110, and the angle adjustment block 120 is rotated. After reaching the required spray angle, use fixing screws to fix the angle adjustment block 120, and install the upper spray assembly 310 and the lower spray assembly 320 on an angle adjustment block 120 respectively, so that the upper spray assembly 310 and the lower spray assembly The shower assembly 320 sprays and lubricates the extremely thin metal strip at a corresponding spray angle.
在本发明的一些实施例中，连接罩301的一侧安装有防溅罩304；位于下方的防溅罩304的底部开有漏油孔，用于将油液排出。具体地，上喷淋组件310的上部安装有上防溅罩，将上喷淋组件310喷溅出的润滑油液收集防溅，下喷淋组件320的下部安装有下防溅罩，下防溅罩可将下喷淋组件320喷溅出的润滑油液进行防溅收集，同时下收油防溅罩下部开有漏油孔，方便收集的油液排出、回收。In some embodiments of the present invention, a splash-proof cover 304 is installed on one side of the connecting cover 301; an oil leakage hole is opened at the bottom of the splash-proof cover 304 located below for draining oil. Specifically, an upper splash-proof cover is installed on the upper part of the upper spray assembly 310 to collect the lubricating oil splashed by the upper spray assembly 310 and prevent splashing. A lower splash-proof cover is installed on the lower part of the lower spray assembly 320. The lower splash-proof cover is installed on the lower part of the lower spray assembly 320. The splash cover can collect the lubricating oil splashed by the lower spray assembly 320 in a splash-proof manner. At the same time, there is an oil leakage hole in the lower part of the lower oil collection splash-proof cover to facilitate the discharge and recovery of the collected oil.
本发明实施例在应用时，金属极薄带材穿过除渣装置200，位于除渣装置200的上清理辊210、下清理辊220中间，上清理辊210和下清理辊220将金属极薄带材夹紧，由于金属极薄带材进行拉升弯曲矫直时，金属极薄带材带有张力，容易使金属极薄带材向前后方向任意移动，上清理辊210和下清理辊220带动软毛刷根据金属极薄带材的移动而从动，将金属极薄带材上附着的金属屑、杂质清扫、扬起，并通过吸渣器将金属屑、杂质吸走，避免二次掉落在板带上；然后金属极薄带材穿过板带测力调整装置400和润滑装置300，板带测力调整装置400的测力支撑辊410内安装有测力轴承，调整辊420可上下调节，调整辊420与上喷淋组件310为一体设计，调整辊420压下调整应在合理范围内，相关压下后的力能参数可在测力轴承中反映出来，再进行反馈，使得调整辊420压下在合理范围内，同时调整辊420压下也可方便润滑机构中的上喷淋组件310和下喷淋组件320对金属极薄带材集中，方便完成集中喷淋润滑，进而在金属极薄带材进入矫直机主机后，不仅能够对矫直过程完成了润滑，还可对矫直辊等关键轴承等部件完成间接润滑，形成除渣、润滑等要求的金属极薄带材矫直工艺生产过程同时在一台设备上完成，极大地提高了生产的效率。When the embodiment of the present invention is applied, the extremely thin metal strip passes through the slag removal device 200 and is located between the upper cleaning roller 210 and the lower cleaning roller 220 of the slag removal device 200. The upper cleaning roller 210 and the lower cleaning roller 220 remove the extremely thin metal strip. The strip is clamped, because when the extremely thin metal strip is stretched, bent and straightened, the extremely thin metal strip has tension, which makes it easy for the extremely thin metal strip to move forward and backward arbitrarily. The upper cleaning roller 210 and the lower cleaning roller 220 The soft brush is driven according to the movement of the extremely thin metal strip, sweeping and lifting the metal shavings and impurities attached to the extremely thin metal strip, and sucking away the metal shavings and impurities through the slag suction device to avoid secondary Falling on the strip; then the extremely thin metal strip passes through the strip force measuring and adjusting device 400 and the lubrication device 300. The force measuring support roller 410 of the strip force measuring and adjusting device 400 is equipped with a load measuring bearing and the adjusting roller 420 It can be adjusted up and down. The adjusting roller 420 and the upper spray assembly 310 are designed as one. The adjustment of the adjustment roller 420 should be within a reasonable range. The relevant force parameters after pressing can be reflected in the force measuring bearing and then fed back. The adjustment roller 420 is pressed down within a reasonable range. At the same time, the adjustment roller 420 is pressed down to facilitate the upper spray assembly 310 and the lower spray assembly 320 in the lubrication mechanism to concentrate on the extremely thin metal strip, thereby facilitating centralized spray lubrication. Furthermore, after the ultra-thin metal strip enters the main machine of the straightening machine, it can not only lubricate the straightening process, but also indirectly lubricate key bearings and other components such as the straightening roller, forming an extremely thin metal strip that requires slag removal, lubrication, etc. The strip straightening process is completed on one piece of equipment at the same time, greatly improving production efficiency.
以上所述仅为本发明的优选实施例，并非因此限制本发明的专利范围，凡是在本发明的发明构思下，利用本发明说明书内容所作的等效结构变换，或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Under the inventive concept of the present invention, equivalent structural transformations made by using the contents of the description of the present invention, or directly/indirectly applied in other related The technical fields are all included in the patent protection scope of the present invention.
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