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CN116818152A - Pressure sensor, preparation method, data acquisition system and method - Google Patents

Pressure sensor, preparation method, data acquisition system and method Download PDF

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CN116818152A
CN116818152A CN202310790773.3A CN202310790773A CN116818152A CN 116818152 A CN116818152 A CN 116818152A CN 202310790773 A CN202310790773 A CN 202310790773A CN 116818152 A CN116818152 A CN 116818152A
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pressure sensor
flexible pressure
cylindrical array
dielectric layer
electrode
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熊璟
史妍
陈静
谢高生
李晖
夏泽洋
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Shenzhen Institute of Advanced Technology of CAS
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Priority to PCT/CN2023/107294 priority patent/WO2025000596A1/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/273Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor for the upper alimentary canal, e.g. oesophagoscopes, gastroscopes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/14Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators

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Abstract

The invention discloses a pressure sensor, a preparation method, a data acquisition system and a data acquisition method, wherein the cylindrical array type flexible pressure sensor comprises an ion gel dielectric layer, a plurality of columns of electrodes are arranged on the upper surface of the ion gel dielectric layer, a plurality of rows of electrodes are arranged on the lower surface of the ion gel dielectric layer, wherein a single sensor unit is formed at the crossing position of each row of electrodes and each column of electrodes.

Description

压力传感器、制备方法和数据采集系统及方法Pressure sensor, preparation method and data acquisition system and method

技术领域Technical field

本发明属于传感器技术领域,涉及一种压力传感器、制备方法和数据采集系统及方法。The invention belongs to the field of sensor technology and relates to a pressure sensor, a preparation method, a data acquisition system and a method.

背景技术Background technique

在传统的医疗诊断中,医生常通过用手触摸患者的组织来对患者进行医疗诊断,这极大提高了诊断的效率。但是在消化内镜诊疗过程中,医生无法直接触摸到患者的组织,现有的内镜视觉反馈技术也无法准确地识别病变区域的位置与大小。医生在缺乏力反馈的场景下使用消化内镜,容易使患者的消化道组织受到额外伤害。In traditional medical diagnosis, doctors often perform medical diagnosis on patients by touching their tissues with their hands, which greatly improves the efficiency of diagnosis. However, during digestive endoscopy diagnosis and treatment, doctors cannot directly touch the patient's tissues, and the existing endoscopic visual feedback technology cannot accurately identify the location and size of the lesion area. When doctors use digestive endoscopes in the absence of force feedback, they may easily cause additional damage to the patient's digestive tract tissue.

触觉是人类通过皮肤这一重要器官来感知和获取外界信息的重要功能。通过触觉感知能力,人类可以识别接触物体的形状、硬度、表面粗糙度以及温度等信息,从而获得更为详实和丰富的感官体验。为了模仿人类皮肤的触觉感知能力,目前已经提出了多种类型的可以将外界刺激转变成电子信号来感知和量化外界刺激的压力传感器。Touch is an important function for humans to perceive and obtain external information through the skin, an important organ. Through tactile perception, humans can identify the shape, hardness, surface roughness, temperature and other information of the objects in contact, thereby obtaining a more detailed and rich sensory experience. In order to imitate the tactile sensing ability of human skin, various types of pressure sensors that can convert external stimuli into electronic signals to sense and quantify external stimuli have been proposed.

目前,根据工作原理的不同,柔性压力传感器可分为压阻式、压电式、摩擦电式、电容式。在这四种传感器中,电容式柔性压力传感器具有结构简单,响应速度快以及低功耗等优点而受到广泛研究。电容式柔性压力传感器根据介电层的不同又可分为传统电容式压力传感器和离-电式电容压力传感器。对于传统的电容式压力传感器而言,其灵敏度往往受到弹性体不可压缩性和低介电常数限制;此外,传统电容型压力传感器的电容变化极易受寄生电容和环境噪声的影响,限制了其在实际场景中的应用。离-电式压力传感器采用离子凝胶作为传感器的介电层,在电极和介电层界面处形成了双电层电容,显著提高了传感器的灵敏度。相较于其他类型的传感器离-电式压力传感器具有优秀的传感性能,同时能满足多种应用场景下对压力感知的需求。此外,研究表明在离-电式压力传感器中引入微结构可进一步改善传感器的传感性能。At present, according to different working principles, flexible pressure sensors can be divided into piezoresistive, piezoelectric, triboelectric, and capacitive types. Among these four types of sensors, capacitive flexible pressure sensors have been widely studied due to their advantages of simple structure, fast response speed, and low power consumption. Capacitive flexible pressure sensors can be divided into traditional capacitive pressure sensors and iono-electric capacitive pressure sensors according to different dielectric layers. For traditional capacitive pressure sensors, their sensitivity is often limited by the incompressibility and low dielectric constant of the elastomer; in addition, the capacitance change of traditional capacitive pressure sensors is easily affected by parasitic capacitance and environmental noise, which limits its Application in practical scenarios. The iono-electric pressure sensor uses ion gel as the dielectric layer of the sensor, forming a double electric layer capacitance at the interface between the electrode and the dielectric layer, which significantly improves the sensitivity of the sensor. Compared with other types of sensors, iono-electric pressure sensors have excellent sensing performance and can meet the needs for pressure sensing in a variety of application scenarios. In addition, studies have shown that the introduction of microstructures into iono-electric pressure sensors can further improve the sensor's sensing performance.

消化内镜检查是目前治疗消化系统疾病最为有效和可靠的方式之一,其可以通过准确且直观的视觉反馈方式来观察消化道内的异常病变,从而为医生提供更加精准的诊断结果。在传统的医疗诊断中,医生常通过用手触摸患者的组织来对患者进行医疗诊断,这极大提高了诊断的效率。但是在消化内镜诊疗过程中,医生无法直接触摸到患者的组织,现有的内镜视觉反馈技术也无法准确地识别病变区域的位置与大小。医生在缺乏力反馈的场景下使用消化内镜,容易使患者的消化道组织受到额外伤害。Digestive endoscopy is currently one of the most effective and reliable ways to treat digestive system diseases. It can observe abnormal lesions in the digestive tract through accurate and intuitive visual feedback, thereby providing doctors with more accurate diagnostic results. In traditional medical diagnosis, doctors often perform medical diagnosis on patients by touching their tissues with their hands, which greatly improves the efficiency of diagnosis. However, during digestive endoscopy diagnosis and treatment, doctors cannot directly touch the patient's tissues, and the existing endoscopic visual feedback technology cannot accurately identify the location and size of the lesion area. When doctors use digestive endoscopes in the absence of force feedback, they may easily cause additional damage to the patient's digestive tract tissue.

在消化内镜诊疗过程中,医生经自然腔道将内镜伸入患者体内,通过内镜反馈的图像进行诊断以及手术操作,这对于体内病变区域的定位和治疗具有重要作用,然而,医生在缺乏力反馈的场景下使用消化内镜,容易使患者的消化道组织受到伤害。目前,常见的柔性压力传感器主要有压阻式、压电式、摩擦电式、电容式这几种。During the diagnosis and treatment of digestive endoscopy, the doctor extends the endoscope into the patient's body through the natural orifice, and performs diagnosis and surgical operations through the images fed back by the endoscope. This plays an important role in locating and treating the diseased areas in the body. However, the doctor Using a digestive endoscope in the absence of force feedback can easily cause damage to the patient's digestive tract tissue. At present, common flexible pressure sensors mainly include piezoresistive, piezoelectric, triboelectric, and capacitive types.

综上所示,目前还存在以下问题:To sum up, the following problems still exist:

消化内镜触觉信息的缺失。在消化内镜诊疗过程中,医生无法直接触摸到患者的组织,视觉反馈也无法准确地识别病变区域的位置与大小,此外,医生在缺乏力反馈的情况下进行手术可能会对正常组织造成损伤,甚至伤害到重要器官。Lack of tactile information in digestive endoscopy. During the diagnosis and treatment of digestive endoscopy, doctors cannot directly touch the patient's tissues, and visual feedback cannot accurately identify the location and size of the diseased area. In addition, doctors performing surgery without force feedback may cause damage to normal tissues. , and even damage vital organs.

传感器的缺点。压阻式压力传感器容易受到外界影响,长期使用可能会出现信号漂移;压电式压力传感器无法测量静态压力;摩擦电式压力传感器易受外界影响,同时无法测量静态压力;传统电容式传感器介电层具有不可压缩性,存在灵敏度低的问题,同时易受到寄生电容和环境的影响,测量准确性较差。Sensor Disadvantages. Piezoresistive pressure sensors are susceptible to external influences, and signal drift may occur after long-term use; piezoelectric pressure sensors cannot measure static pressure; triboelectric pressure sensors are susceptible to external influences, and cannot measure static pressure; traditional capacitive sensors are dielectric The layer is incompressible, has the problem of low sensitivity, is susceptible to the influence of parasitic capacitance and the environment, and has poor measurement accuracy.

发明内容Contents of the invention

本发明的目的在于克服上述现有技术的缺点,提供了一种压力传感器、制备方法和数据采集系统及方法,该传感器及方法能够解决当前消化内镜诊疗过程中触觉信息缺失的问题,并且具有灵敏度高以及测量准确的特点。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a pressure sensor, a preparation method and a data acquisition system and method. The sensor and method can solve the problem of lack of tactile information in the current digestive endoscopy diagnosis and treatment process, and have Features of high sensitivity and accurate measurement.

为达到上述目的,第一方面,本发明公开了一种柱面阵列式柔性压力传感器,包括离子凝胶介电层,所述离子凝胶介电层的上表面设置有若干列电极,离子凝胶介电层的下表面设置有若干行电极,其中,各行电极与各列电极的交叉位置形成单个传感器单元。In order to achieve the above object, in the first aspect, the present invention discloses a cylindrical array type flexible pressure sensor, which includes an ion gel dielectric layer. The upper surface of the ion gel dielectric layer is provided with several rows of electrodes. The ion gel dielectric layer A number of row electrodes are provided on the lower surface of the glue dielectric layer, wherein the intersection positions of each row electrode and each column electrode form a single sensor unit.

所述离子凝胶介电层的表面设置有若干金字塔微结构。The surface of the ion gel dielectric layer is provided with several pyramidal microstructures.

第二方面,本发明公开了一种柱面阵列式柔性压力传感器的制备方法,包括以下步骤:In a second aspect, the invention discloses a method for preparing a cylindrical array flexible pressure sensor, which includes the following steps:

1)以聚二甲基硅氧烷薄膜为基底材料,将拉伸银浆刮涂在PDMS薄膜上,制备得到行电极及列电极;1) Using polydimethylsiloxane film as the base material, apply stretched silver paste on the PDMS film to prepare row electrodes and column electrodes;

2)制备具有微结构的离子凝胶介电层;2) Prepare an ion gel dielectric layer with microstructure;

3)利用所述离子凝胶介电层、各行电极及各列电极制作柱面阵列式柔性压力传感器。3) Use the ion gel dielectric layer, each row electrode and each column electrode to make a cylindrical array type flexible pressure sensor.

步骤1)的具体操作为:The specific operations of step 1) are:

11)将PDMS预聚物与固化剂混合,搅拌并去除气泡,得PDMS混合物,将所述PDMS混合物旋涂于喷涂有脱模剂的基板上,固化后形成PDMS薄膜;11) Mix the PDMS prepolymer and the curing agent, stir and remove bubbles to obtain a PDMS mixture, spin-coat the PDMS mixture on a substrate sprayed with a release agent, and form a PDMS film after curing;

12)将具有电极图案的掩模版放置于步骤11)制备得到的PDMS薄膜上,使得PDMS薄膜与掩模版贴合,再将拉伸银浆均匀刮涂于带有掩模版的PDMS薄膜上,固化后取出掩膜版,裁切得到行电极及列电极。12) Place the mask with the electrode pattern on the PDMS film prepared in step 11) so that the PDMS film and the mask fit together, and then apply the stretched silver paste evenly on the PDMS film with the mask and solidify. Then take out the mask and cut it to obtain row electrodes and column electrodes.

步骤11)中,PDMS预聚物与固化剂的质量比为(10-12):1。In step 11), the mass ratio of PDMS prepolymer to curing agent is (10-12):1.

步骤2)中,采用溶液旋涂法制备具有微结构的离子凝胶介电层。In step 2), a solution spin coating method is used to prepare an ion gel dielectric layer with a microstructure.

第三方面,本发明公开了一种柱面阵列式柔性压力传感器的制备方法,包括以下步骤:In a third aspect, the invention discloses a method for preparing a cylindrical array flexible pressure sensor, which includes the following steps:

将列电极、离子凝胶介电层及行电极依次缠绕并固定于消化内镜上,使得柱面阵列式柔性压力传感器集成于消化内镜上。The column electrodes, the ion gel dielectric layer and the row electrodes are wound and fixed on the digestive endoscope in sequence, so that the cylindrical array flexible pressure sensor is integrated on the digestive endoscope.

第四方面,本发明公开了一种数据采集系统,包括微控制器模块、电容测量模块、行列扫描模块以及柱面阵列式柔性压力传感器,所述柱面阵列式柔性压力传感器集成于消化内镜上,柱面阵列式柔性压力传感器通过行列扫描模块接地,柱面阵列式柔性压力传感器与电容测量模块相连接,微控制器模块与电容测量模块的输出端及行列扫描模块的控制端相连接。In a fourth aspect, the present invention discloses a data acquisition system, including a microcontroller module, a capacitance measurement module, a row and column scanning module, and a cylindrical array flexible pressure sensor. The cylindrical array flexible pressure sensor is integrated in a digestive endoscope. On the top, the cylindrical array flexible pressure sensor is grounded through the row and column scanning module, the cylindrical array flexible pressure sensor is connected to the capacitance measurement module, and the microcontroller module is connected to the output end of the capacitance measurement module and the control end of the row and column scanning module.

微控制器模块连接有上位机,所述上位机能够对微控制器模块输出的传感器数据进行显示。The microcontroller module is connected to a host computer, and the host computer can display the sensor data output by the microcontroller module.

第五方面,本发明公开了一种数据采集方法,包括以下步骤:In a fifth aspect, the present invention discloses a data collection method, which includes the following steps:

获取电容测量模块检测得到的柱面阵列式柔性压力传感器中各行传感器单元的电容信息;Obtain the capacitance information of each row of sensor units in the cylindrical array flexible pressure sensor detected by the capacitance measurement module;

对获取得到的柱面阵列式柔性压力传感器中各行传感器单元的电容信息进行图形化显示。The obtained capacitance information of each row of sensor units in the cylindrical array flexible pressure sensor is graphically displayed.

对获取得到的柱面阵列式柔性压力传感器中各传感器单元的电容信息进行图形化显示。The obtained capacitance information of each sensor unit in the cylindrical array flexible pressure sensor is graphically displayed.

本发明具有以下有益效果:The invention has the following beneficial effects:

本发明所述的压力传感器、制备方法和数据采集系统及方法在具体操作时,采用PDMS作为柔性基底,同时在离子凝胶介电层的上表面设置有若干列电极,离子凝胶介电层的下表面设置有若干行电极,从而在各行电极与各列电极的交叉位置形成单个传感器单元,在测量时,采用阵列排布的各传感器单元进行检测,测量准确较高,灵敏度较高,能够使医生在操作过程中获得更丰富详实的触觉信息,从而提高疾病诊断和手术治疗过程中的效率及安全性,同时配置有相应的数据采集系统,利用电容测量模块与行列扫描模块相配合进行各行传感器单元的电容信息的获取,以提高数据采集的准确性及可靠性。In specific operations, the pressure sensor, preparation method, data acquisition system and method of the present invention use PDMS as a flexible substrate, and at the same time, several columns of electrodes are provided on the upper surface of the ion gel dielectric layer. Several row electrodes are provided on the lower surface of the sensor, thereby forming a single sensor unit at the intersection of each row electrode and each column electrode. During measurement, each sensor unit arranged in an array is used for detection. The measurement accuracy is high, the sensitivity is high, and it can It allows doctors to obtain richer and more detailed tactile information during the operation, thereby improving the efficiency and safety of disease diagnosis and surgical treatment. It is also equipped with a corresponding data acquisition system, and uses the capacitance measurement module and the row and column scanning module to cooperate with each other. Acquire the capacitance information of the sensor unit to improve the accuracy and reliability of data collection.

附图说明Description of the drawings

图1为本发明所述传感器的结构图;Figure 1 is a structural diagram of the sensor according to the present invention;

图2a为行电极的结构图;Figure 2a is a structural diagram of a row electrode;

图2b为列电极的结构图;Figure 2b is a structural diagram of the column electrode;

图3为离子凝胶介电层的结构图;Figure 3 is a structural diagram of the ion gel dielectric layer;

图4为本发明所述数据采集系统的结构图;Figure 4 is a structural diagram of the data acquisition system according to the present invention;

图5为实施例一制备得到的电极的实物图;Figure 5 is a physical diagram of the electrode prepared in Example 1;

图6a为显微镜下在平面状态下电极的结构图;Figure 6a is a structural diagram of the electrode in a planar state under a microscope;

图6b为显微镜下在柱面状态下电极的结构图;Figure 6b is a structural diagram of the electrode in the cylindrical state under a microscope;

图7为实施例一中金字塔微结构的离子凝介电层的实物图;Figure 7 is a physical diagram of the ion-coagulated dielectric layer of the pyramid microstructure in Embodiment 1;

图8为实施例一中金字塔微结构离子凝胶介电层的扫描电子显微镜图;Figure 8 is a scanning electron microscope image of the pyramid microstructure ion gel dielectric layer in Example 1;

图9为实施例一中所述传感器的灵敏度测试图;Figure 9 is a sensitivity test chart of the sensor described in Embodiment 1;

图10实施例一中所述传感器的响应时间测试图;Figure 10 is a response time test chart of the sensor described in Embodiment 1;

图11实施例一中所述传感器的循环稳定性测试图;Figure 11 is a cycle stability test chart of the sensor described in Embodiment 1;

图12a为实施例一中所述传感器在消化道触觉感知中应用的一种测试结果图;Figure 12a is a test result diagram of the application of the sensor described in Embodiment 1 in tactile sensing of the digestive tract;

图12b为实施例一中所述传感器在消化道触觉感知中应用的另一种测试结果图;Figure 12b is another test result diagram of the application of the sensor described in Embodiment 1 in tactile sensing of the digestive tract;

图12c为实施例一中所述传感器在消化道触觉感知中应用的另一种测试结果图。Figure 12c is another test result diagram of the application of the sensor described in Embodiment 1 in tactile sensing of the digestive tract.

其中,1为列电极、2为离子凝胶介电层、3为行电极、4为传感器单元。Among them, 1 is the column electrode, 2 is the ion gel dielectric layer, 3 is the row electrode, and 4 is the sensor unit.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,不是全部的实施例,而并非要限制本发明公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本发明公开的概念。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only These are part of the embodiments of the present invention, not all of them, and are not intended to limit the scope of the disclosure of the present invention. Furthermore, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts disclosed in the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of the present invention.

在附图中示出了根据本发明公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。A schematic structural diagram according to a disclosed embodiment of the present invention is shown in the accompanying drawings. The drawings are not drawn to scale, with certain details exaggerated and may have been omitted for purposes of clarity. The shapes of the various regions and layers shown in the figures and the relative sizes and positional relationships between them are only exemplary. In practice, there may be deviations due to manufacturing tolerances or technical limitations, and those skilled in the art will base their judgment on actual situations. Additional regions/layers with different shapes, sizes, and relative positions can be designed as needed.

实施例一Embodiment 1

参考图1,本发明所述的柱面阵列式柔性压力传感器用于化内镜诊疗过程中,设置于消化内镜上,所述柱面阵列式柔性压力传感器包括离子凝胶介电层2,所述离子凝胶介电层2的上表面设置有若干列电极1,离子凝胶介电层2的下表面设置有若干行电极3,其中,各行电极3与各列电极1的交叉位置形成单个传感器单元4。Referring to Figure 1, the cylindrical array flexible pressure sensor of the present invention is used in the process of endoscopic diagnosis and treatment and is installed on the digestive endoscope. The cylindrical array flexible pressure sensor includes an ion gel dielectric layer 2, The upper surface of the ion gel dielectric layer 2 is provided with a plurality of column electrodes 1, and the lower surface of the ion gel dielectric layer 2 is provided with a plurality of row electrodes 3, wherein the intersection positions of each row electrode 3 and each column electrode 1 form a Single sensor unit 4.

在工作时,当压力作用于本发明所述的柱面阵列式柔性压力传感器上时,传感器单元4的电容发生变化,从而实现对压力的测量。During operation, when pressure acts on the cylindrical array flexible pressure sensor of the present invention, the capacitance of the sensor unit 4 changes, thereby achieving pressure measurement.

具体的,本实施例所述的柱面阵列式柔性压力传感器包括三行电极3及八列电极1,以形成24个传感器单元4。Specifically, the cylindrical array flexible pressure sensor described in this embodiment includes three rows of electrodes 3 and eight columns of electrodes 1 to form 24 sensor units 4.

参考图2a及图2b,在实际应用时,结肠镜的直径为11-14mm,结肠镜的周长为34.6-44mm,所述单个传感器单元4的面积范围为2.25-4m2,同一行的传感器单元4在消化内镜圆周方向均匀分布,同一列中相邻传感器单元4的间距为1mm。Referring to Figure 2a and Figure 2b, in actual application, the diameter of the colonoscope is 11-14mm, the circumference of the colonoscope is 34.6-44mm, the area range of the single sensor unit 4 is 2.25-4m 2 , and the sensors in the same row The units 4 are evenly distributed in the circumferential direction of the digestive endoscope, and the distance between adjacent sensor units 4 in the same column is 1 mm.

需要说明的是,本发明中同一行的传感器单元4共用行电极3,同一列的传感器单元4共用列电极1,以减少传感器的接线个数,便于应用。It should be noted that in the present invention, the sensor units 4 in the same row share the row electrode 3, and the sensor units 4 in the same column share the column electrode 1, so as to reduce the number of sensor connections and facilitate application.

实施例二Embodiment 2

为制作本实施例所述的柱面阵列式柔性压力传感器,本发明公开了一种柱面阵列式柔性压力传感器的制备方法,包括:In order to produce the cylindrical array flexible pressure sensor described in this embodiment, the present invention discloses a preparation method of the cylindrical array flexible pressure sensor, which includes:

1)柔性电极的制作;1) Production of flexible electrodes;

以聚二甲基硅氧烷(PDMS)薄膜为基底材料,采用刮涂法将拉伸银浆刮涂在PDMS薄膜上,以形成柔性电极,具体过程为:Using polydimethylsiloxane (PDMS) film as the base material, the stretched silver paste is blade-coated on the PDMS film using the blade coating method to form a flexible electrode. The specific process is:

11)将PDMS预聚物与固化剂以(10-12):1的质量比混合,再通过搅拌机以1500-2000rpm的转速搅拌1-3min,使其混合均匀并去除气泡,得PDMS混合物;在玻璃片上喷一层硅胶气雾脱模剂,将PDMS混合物倒在玻璃片上,然后以300-500rpm的转速旋涂20-40s,将该玻璃片在80-90℃下固化30min-1h,以形成PDMS薄膜;11) Mix the PDMS prepolymer and the curing agent at a mass ratio of (10-12):1, and then stir it with a mixer at a speed of 1500-2000 rpm for 1-3 minutes to mix evenly and remove bubbles to obtain a PDMS mixture; Spray a layer of silicone aerosol release agent on the glass piece, pour the PDMS mixture on the glass piece, and then spin-coat at 300-500rpm for 20-40s. Cure the glass piece at 80-90°C for 30min-1h to form PDMS film;

12)使用激光切割机切割厚度为50um的PET薄膜,形成所需电极图案的掩模版,将掩模版放置于步骤11)制备得到的PDMS薄膜上,使得PDMS薄膜与掩模版贴合,将拉伸银浆均匀刮涂在带有掩模版的PDMS薄膜上,在90-100℃下固化4-6h,去除掩模版,再裁剪PDMS膜,得到行电极3及列电极1;12) Use a laser cutting machine to cut a PET film with a thickness of 50um to form a mask of the required electrode pattern. Place the mask on the PDMS film prepared in step 11) so that the PDMS film and the mask fit together, and stretch the The silver paste is evenly spread on the PDMS film with a mask, cured at 90-100°C for 4-6 hours, the mask is removed, and then the PDMS film is cut to obtain row electrode 3 and column electrode 1;

13)使用铜导线、加热固化银浆或者导电银胶,将柱面阵列式柔性压力传感器的行电极3及列电极1引出,便于后续测试,其中,将高温固化银浆在90℃固化30min-1h,将导电银胶在60℃固化1h-2h。13) Use copper wires, heat-curing silver paste or conductive silver glue to lead out the row electrode 3 and column electrode 1 of the cylindrical array flexible pressure sensor to facilitate subsequent testing. Among them, the high-temperature curing silver paste is cured at 90°C for 30min- 1h, cure the conductive silver glue at 60℃ for 1h-2h.

2)制备离子凝胶介电层2;2) Preparing the ion gel dielectric layer 2;

采用溶液旋涂法制备具有微结构PVDF-HFP/IL离子凝胶介电层2,具体过程为:The solution spin coating method is used to prepare the PVDF-HFP/IL ion gel dielectric layer 2 with a microstructure. The specific process is:

21)将PVDF-HFP与丙酮以1:(7-9)的质量比混合,再在60-70℃搅拌2-4h,使PVDF-HFP充分融化,得混合溶液;21) Mix PVDF-HFP and acetone at a mass ratio of 1:(7-9), and then stir at 60-70°C for 2-4 hours to fully melt PVDF-HFP to obtain a mixed solution;

22)向步骤21)得到的混合溶液中加入离子液体,再在室温下继续搅拌1h,其中,PVDF-HFP与离子液体的质量比为1.5:(1-1.2);22) Add ionic liquid to the mixed solution obtained in step 21), and continue stirring at room temperature for 1 hour, where the mass ratio of PVDF-HFP to ionic liquid is 1.5: (1-1.2);

23)将步骤22)得到的溶液液滴在具有微结构的模板上,再以300-500rpm的转速旋涂15-30s,然后在60℃的烘箱中干燥30min-1h,剥离并裁剪后,得到离子凝胶介电层2。23) Drop the solution obtained in step 22) onto the template with microstructure, spin-coat it at a speed of 300-500rpm for 15-30s, and then dry it in an oven at 60°C for 30min-1h. After peeling and cutting, you get Ion gel dielectric layer 2.

本实施例中,所述离子液体为1-乙基-3-甲基咪唑-双三氟甲基磺酰亚胺盐([EMIM][TFSI])。In this embodiment, the ionic liquid is 1-ethyl-3-methylimidazole-bistrifluoromethylsulfonimide salt ([EMIM][TFSI]).

本实施例中,所述微结构的模板为采用光刻技术形成的具有金字塔微结构的模板。金字塔状微结构的正方形的边长为70μm,高度为50μm,正方形的边间距为40μm,微结构的模板在显微镜下的观察结果如图3所示。In this embodiment, the microstructure template is a template with a pyramid microstructure formed using photolithography technology. The side length of the square of the pyramidal microstructure is 70 μm, the height is 50 μm, and the distance between the sides of the square is 40 μm. The observation results of the microstructure template under the microscope are shown in Figure 3.

实施例三Embodiment 3

本发明所述柱面阵列式柔性压力传感器的制备方法包括以下步骤:The preparation method of the cylindrical array flexible pressure sensor of the present invention includes the following steps:

将列电极1、离子凝胶介电层2及行电极3依次缠绕于消化内镜上,并使用PI(聚酰亚胺)胶带固定,以形成柱面阵列式柔性压力传感器。The column electrode 1, the ion gel dielectric layer 2 and the row electrode 3 are wound around the digestive endoscope in sequence and fixed with PI (polyimide) tape to form a cylindrical array flexible pressure sensor.

实施例四Embodiment 4

为实现所述柱面阵列式柔性压力传感器的数据采集,本发明还公开了一种数据采集系统,数据采集系统包括硬件采集电路及上位机。In order to realize the data collection of the cylindrical array type flexible pressure sensor, the present invention also discloses a data collection system. The data collection system includes a hardware collection circuit and a host computer.

本实施例中,所述硬件采集电路包括柱面阵列式柔性压力传感器、微控制器模块、电容测量模块以及行列扫描模块;所述柱面阵列式柔性压力传感器集成于消化内镜上,柱面阵列式柔性压力传感器通过行列扫描模块接地,柱面阵列式柔性压力传感器与电容测量模块相连接,微控制器模块与电容测量模块的输出端及行列扫描模块的控制端相连接。In this embodiment, the hardware acquisition circuit includes a cylindrical array flexible pressure sensor, a microcontroller module, a capacitance measurement module and a row and column scanning module; the cylindrical array flexible pressure sensor is integrated on the digestive endoscope, and the cylindrical array flexible pressure sensor The array type flexible pressure sensor is grounded through the row and column scanning module, the cylindrical array type flexible pressure sensor is connected to the capacitance measurement module, and the microcontroller module is connected to the output end of the capacitance measurement module and the control end of the row and column scanning module.

本实施例中,所述微控制器模块采用STM32单片机,其中,STM32单片机是意法半导体公司推出的一系列32位微控制器产品系列,具有高性能、低功耗、多种外设、集成度高以及易于开发的优点,选择STM32F103C8T6为硬件采集电路的微控制器。In this embodiment, the microcontroller module uses an STM32 microcontroller. The STM32 microcontroller is a series of 32-bit microcontroller products launched by STMicroelectronics. It has high performance, low power consumption, multiple peripherals, and integrated Due to its high accuracy and ease of development, STM32F103C8T6 was chosen as the microcontroller for the hardware acquisition circuit.

本实施例中,所述电容测量模块采用PCap01AD芯片,PCap01AD芯片可以通过单一传感器漂移模式、单一传感器接地模式、差分传感器漂移模式、差分传感器接地模式这四种连接方式与电容传感器相连。在单一传感器漂移模式连接的情况下,PCap01AD芯片最多可以连接7个传感器,由于本发明中传感器单元4数目较多,因此选用两片PCap01AD芯片且采用单一传感器接地模式的连接方式,对柱面阵列式柔性压力传感器的电容进行测量。PCap01AD芯片通过SPI通信方式与微控制器模块进行通信,通过SPI通信可以实现数据的高速率传输,并且支持全双工通信。In this embodiment, the capacitance measurement module uses the PCap01AD chip. The PCap01AD chip can be connected to the capacitance sensor through four connection methods: single sensor drift mode, single sensor grounding mode, differential sensor drift mode, and differential sensor grounding mode. In the case of a single sensor drift mode connection, the PCap01AD chip can connect up to 7 sensors. Since there are a large number of sensor units 4 in the present invention, two PCap01AD chips are selected and a single sensor grounding mode connection method is used for the cylindrical array. The capacitance of a flexible pressure sensor is measured. The PCap01AD chip communicates with the microcontroller module through SPI communication. High-speed data transmission can be achieved through SPI communication and supports full-duplex communication.

本实施例中,同一行的传感器单元4共用行电极3,同一列的传感器单元4共同列电极1,因此24个传感器单元4共11根接线,通过电极共用可以有效减少接线的个数。另外,本发明选用两个PCap01AD芯片对8列电容同时进测量,此时选用一个模拟开关来实现三行的选通,即可完成3×8柱面阵列式柔性压力传感器电容数据的测量。本发明选用高速模拟开关TS5A3357芯片来实现传感器阵列的行扫描,所述高速模拟开关TS5A3357芯片的工作电压为1.65-5.5V,在STM32单片机的控制下实现对传感器阵列的行扫描,从而实现柱面阵列式柔性压力传感器电容数据的采集。In this embodiment, the sensor units 4 in the same row share the row electrode 3, and the sensor units 4 in the same column share the column electrode 1. Therefore, the 24 sensor units 4 have a total of 11 wires. The number of wires can be effectively reduced through electrode sharing. In addition, the present invention uses two PCap01AD chips to measure the capacitance of 8 columns simultaneously. At this time, an analog switch is used to realize the gating of three rows, so that the measurement of capacitance data of the 3×8 cylindrical array type flexible pressure sensor can be completed. The present invention selects the high-speed analog switch TS5A3357 chip to realize the line scan of the sensor array. The working voltage of the high-speed analog switch TS5A3357 chip is 1.65-5.5V. Under the control of the STM32 microcontroller, the line scan of the sensor array is realized, thereby realizing the cylindrical Collection of capacitance data from array-type flexible pressure sensors.

另外,本实施例中,STM32单片机将采集到的传感器数据通过串口发送给上位机进行数字化显示并存储,其中,本发明选用CH343芯片来实现传感器阵列电容数据的高速传输。In addition, in this embodiment, the STM32 microcontroller sends the collected sensor data to the host computer through the serial port for digital display and storage. Among them, the present invention uses the CH343 chip to realize high-speed transmission of sensor array capacitance data.

实施例五Embodiment 5

相应的,本发明公开了一种数据采集方法,包括以下步骤:Correspondingly, the present invention discloses a data collection method, which includes the following steps:

1)获取电容测量模块检测得到的柱面阵列式柔性压力传感器中各行传感器单元4的电容信息;1) Obtain the capacitance information of each row of sensor units 4 in the cylindrical array flexible pressure sensor detected by the capacitance measurement module;

2)微控制器模块接收电容测量模块输出的柱面阵列式柔性压力传感器中各行传感器单元4的电容信息,再通过上位机对所述柱面阵列式柔性压力传感器中各行传感器单元4的电容信息进行图形化显示,其中,在上位机中采用三维柱状图的形式,将柱面阵列式柔性压力传感器的电容数据显示出来,从而可以更加直观的观察压力的分布情况,传感器数字采集方案如图4所示。2) The microcontroller module receives the capacitance information of each row of sensor units 4 in the cylindrical array flexible pressure sensor output by the capacitance measurement module, and then uses the host computer to measure the capacitance information of each row of sensor units 4 in the cylindrical array flexible pressure sensor. Graphical display is performed, in which the capacitance data of the cylindrical array flexible pressure sensor is displayed in the form of a three-dimensional histogram in the host computer, so that the distribution of pressure can be observed more intuitively. The sensor digital acquisition scheme is shown in Figure 4 shown.

实施例六Embodiment 6

本实施例所述的柱面阵列式柔性压力传感器的制备方法,包括:The preparation method of the cylindrical array flexible pressure sensor described in this embodiment includes:

1)柔性电极的制作;1) Production of flexible electrodes;

以聚二甲基硅氧烷(PDMS)薄膜为基底材料,采用刮涂法将拉伸银浆刮涂在PDMS薄膜上,以形成柔性电极,具体过程为:Using polydimethylsiloxane (PDMS) film as the base material, the stretched silver paste is blade-coated on the PDMS film using the blade coating method to form a flexible electrode. The specific process is:

11)将PDMS预聚物与固化剂以11:1的质量比混合,再通过搅拌机以1800rpm的转速搅拌2min,使其混合均匀并去除气泡,得PDMS混合物;在玻璃片上喷一层硅胶气雾脱模剂,将PDMS混合物倒在玻璃片上,然后以400rpm的转速旋涂30s,将该玻璃片在85℃下固化45min,以形成PDMS薄膜;11) Mix the PDMS prepolymer and the curing agent at a mass ratio of 11:1, and then stir it with a mixer at 1800 rpm for 2 minutes to mix evenly and remove bubbles to obtain a PDMS mixture; spray a layer of silica gel aerosol on the glass piece. Release agent, pour the PDMS mixture onto the glass piece, then spin-coat at 400 rpm for 30 seconds, and cure the glass piece at 85°C for 45 minutes to form a PDMS film;

12)使用激光切割机切割厚度为50um的PET薄膜,形成所需电极图案的掩模版,将掩模版放置于步骤11)制备得到的PDMS薄膜上,使得PDMS薄膜与掩模版贴合,将拉伸银浆均匀刮涂在带有掩模版的PDMS薄膜上,在95℃下固化5h,去除掩模版,再裁剪PDMS膜,得到行电极3及列电极1;12) Use a laser cutting machine to cut a PET film with a thickness of 50um to form a mask of the required electrode pattern. Place the mask on the PDMS film prepared in step 11) so that the PDMS film and the mask fit together, and stretch the The silver paste is evenly spread on the PDMS film with a mask, cured at 95°C for 5 hours, the mask is removed, and then the PDMS film is cut to obtain row electrode 3 and column electrode 1;

13)使用铜导线、加热固化银浆或者导电银胶,将柱面阵列式柔性压力传感器的行电极3及列电极1引出,便于后续测试,其中,将高温固化银浆在90℃固化40min,将导电银胶在60℃固化1.5h。13) Use copper wires, heat-curing silver paste or conductive silver glue to lead out the row electrode 3 and column electrode 1 of the cylindrical array flexible pressure sensor to facilitate subsequent testing. Among them, the high-temperature curing silver paste is cured at 90°C for 40 minutes. Cure the conductive silver glue at 60℃ for 1.5h.

2)制备离子凝胶介电层2;2) Preparing the ion gel dielectric layer 2;

采用溶液旋涂法制备具有微结构PVDF-HFP/IL离子凝胶介电层2,具体过程为:The solution spin coating method is used to prepare the PVDF-HFP/IL ion gel dielectric layer 2 with a microstructure. The specific process is:

21)将PVDF-HFP与丙酮以1:8的质量比混合,再在65℃搅拌3h,使PVDF-HFP充分融化,得混合溶液;21) Mix PVDF-HFP and acetone at a mass ratio of 1:8, and then stir at 65°C for 3 hours to fully melt PVDF-HFP to obtain a mixed solution;

22)向步骤21)得到的混合溶液中加入离子液体,再在室温下继续搅拌1h,其中,PVDF-HFP与离子液体的质量比为1.5:1.2;22) Add ionic liquid to the mixed solution obtained in step 21), and continue stirring at room temperature for 1 hour, where the mass ratio of PVDF-HFP to ionic liquid is 1.5:1.2;

23)将步骤22)得到的溶液液滴在具有微结构的模板上,再以400rpm的转速旋涂25s,然后在60℃的烘箱中干燥45min,剥离并裁剪后,得到离子凝胶介电层2。23) Drop the solution obtained in step 22) onto the template with a microstructure, spin-coat it at a speed of 400 rpm for 25 seconds, and then dry it in an oven at 60°C for 45 minutes. After peeling off and cutting, the ion gel dielectric layer is obtained. 2.

实施例七Embodiment 7

本实施例所述的柱面阵列式柔性压力传感器的制备方法,包括:The preparation method of the cylindrical array flexible pressure sensor described in this embodiment includes:

1)柔性电极的制作;1) Production of flexible electrodes;

以聚二甲基硅氧烷(PDMS)薄膜为基底材料,采用刮涂法将拉伸银浆刮涂在PDMS薄膜上,以形成柔性电极,具体过程为:Using polydimethylsiloxane (PDMS) film as the base material, the stretched silver paste is blade-coated on the PDMS film using the blade coating method to form a flexible electrode. The specific process is:

11)将PDMS预聚物与固化剂以10:1的质量比混合,再通过搅拌机以1500rpm的转速搅拌1min,使其混合均匀并去除气泡,得PDMS混合物;在玻璃片上喷一层硅胶气雾脱模剂,将PDMS混合物倒在玻璃片上,然后以300rpm的转速旋涂20s,将该玻璃片在90℃下固化30min,以形成PDMS薄膜;11) Mix the PDMS prepolymer and the curing agent at a mass ratio of 10:1, and then stir it with a mixer at a speed of 1500 rpm for 1 minute to mix evenly and remove bubbles to obtain a PDMS mixture; spray a layer of silica gel aerosol on the glass piece. Release agent, pour the PDMS mixture onto the glass piece, then spin-coat at 300 rpm for 20 seconds, and cure the glass piece at 90°C for 30 minutes to form a PDMS film;

12)使用激光切割机切割厚度为50um的PET薄膜,形成所需电极图案的掩模版,将掩模版放置于步骤11)制备得到的PDMS薄膜上,使得PDMS薄膜与掩模版贴合,将拉伸银浆均匀刮涂在带有掩模版的PDMS薄膜上,在90℃下固化4h,去除掩模版,再裁剪PDMS膜,得到行电极3及列电极1;12) Use a laser cutting machine to cut a PET film with a thickness of 50um to form a mask of the required electrode pattern. Place the mask on the PDMS film prepared in step 11) so that the PDMS film and the mask fit together, and stretch the The silver paste is evenly spread on the PDMS film with a mask, cured at 90°C for 4 hours, the mask is removed, and then the PDMS film is cut to obtain row electrode 3 and column electrode 1;

13)使用铜导线、加热固化银浆或者导电银胶,将柱面阵列式柔性压力传感器的行电极3及列电极1引出,便于后续测试,其中,将高温固化银浆在90℃固化30min,将导电银胶在60℃固化1h。13) Use copper wires, heat-curing silver paste or conductive silver glue to lead out the row electrode 3 and column electrode 1 of the cylindrical array flexible pressure sensor to facilitate subsequent testing. Among them, the high-temperature curing silver paste is cured at 90°C for 30 minutes. Cure the conductive silver glue at 60°C for 1 hour.

2)制备离子凝胶介电层2;2) Preparing the ion gel dielectric layer 2;

采用溶液旋涂法制备具有微结构PVDF-HFP/IL离子凝胶介电层2,具体过程为:The solution spin coating method is used to prepare the PVDF-HFP/IL ion gel dielectric layer 2 with a microstructure. The specific process is:

21)将PVDF-HFP与丙酮以1:7的质量比混合,再在60℃搅拌2h,使PVDF-HFP充分融化,得混合溶液;21) Mix PVDF-HFP and acetone at a mass ratio of 1:7, and then stir at 60°C for 2 hours to fully melt PVDF-HFP to obtain a mixed solution;

22)向步骤21)得到的混合溶液中加入离子液体,再在室温下继续搅拌1h,其中,PVDF-HFP与离子液体的质量比为1.5:1.1;22) Add ionic liquid to the mixed solution obtained in step 21), and continue stirring at room temperature for 1 hour, where the mass ratio of PVDF-HFP to ionic liquid is 1.5:1.1;

23)将步骤22)得到的溶液液滴在具有微结构的模板上,再以300rpm的转速旋涂15s,然后在60℃的烘箱中干燥30min,剥离并裁剪后,得到离子凝胶介电层2。23) Drop the solution obtained in step 22) onto the template with a microstructure, spin-coat it at a speed of 300 rpm for 15 seconds, and then dry it in an oven at 60°C for 30 minutes. After peeling off and cutting, the ion gel dielectric layer is obtained. 2.

实施例八Embodiment 8

本实施例所述的柱面阵列式柔性压力传感器的制备方法,包括:The preparation method of the cylindrical array flexible pressure sensor described in this embodiment includes:

1)柔性电极的制作;1) Production of flexible electrodes;

以聚二甲基硅氧烷(PDMS)薄膜为基底材料,采用刮涂法将拉伸银浆刮涂在PDMS薄膜上,以形成柔性电极,具体过程为:Using polydimethylsiloxane (PDMS) film as the base material, the stretched silver paste is blade-coated on the PDMS film using the blade coating method to form a flexible electrode. The specific process is:

11)将PDMS预聚物与固化剂以12:1的质量比混合,再通过搅拌机以2000rpm的转速搅拌3min,使其混合均匀并去除气泡,得PDMS混合物;在玻璃片上喷一层硅胶气雾脱模剂,将PDMS混合物倒在玻璃片上,然后以500rpm的转速旋涂40s,将该玻璃片在90℃下固化1h,以形成PDMS薄膜;11) Mix the PDMS prepolymer and the curing agent at a mass ratio of 12:1, and then stir it with a mixer at 2000 rpm for 3 minutes to mix evenly and remove bubbles to obtain a PDMS mixture; spray a layer of silica gel aerosol on the glass piece. Release agent, pour the PDMS mixture onto the glass piece, then spin-coat at 500 rpm for 40 seconds, and cure the glass piece at 90°C for 1 hour to form a PDMS film;

12)使用激光切割机切割厚度为50um的PET薄膜,形成所需电极图案的掩模版,将掩模版放置于步骤11)制备得到的PDMS薄膜上,使得PDMS薄膜与掩模版贴合,将拉伸银浆均匀刮涂在带有掩模版的PDMS薄膜上,在100℃下固化6h,去除掩模版,再裁剪PDMS膜,得到行电极3及列电极1;12) Use a laser cutting machine to cut a PET film with a thickness of 50um to form a mask of the required electrode pattern. Place the mask on the PDMS film prepared in step 11) so that the PDMS film and the mask fit together, and stretch the The silver paste is evenly spread on the PDMS film with a mask, cured at 100°C for 6 hours, the mask is removed, and then the PDMS film is cut to obtain row electrode 3 and column electrode 1;

13)使用铜导线、加热固化银浆或者导电银胶,将柱面阵列式柔性压力传感器的行电极3及列电极1引出,便于后续测试,其中,将高温固化银浆在90℃固化1h,将导电银胶在60℃固化2h。13) Use copper wires, heat-curing silver paste or conductive silver glue to lead out the row electrode 3 and column electrode 1 of the cylindrical array flexible pressure sensor to facilitate subsequent testing. Among them, the high-temperature curing silver paste is cured at 90°C for 1 hour. Cure the conductive silver glue at 60°C for 2 hours.

2)制备离子凝胶介电层2;2) Preparing the ion gel dielectric layer 2;

采用溶液旋涂法制备具有微结构PVDF-HFP/IL离子凝胶介电层2,具体过程为:The solution spin coating method is used to prepare the PVDF-HFP/IL ion gel dielectric layer 2 with a microstructure. The specific process is:

21)将PVDF-HFP与丙酮以1:9的质量比混合,再在70℃搅拌4h,使PVDF-HFP充分融化,得混合溶液;21) Mix PVDF-HFP and acetone at a mass ratio of 1:9, and then stir at 70°C for 4 hours to fully melt PVDF-HFP to obtain a mixed solution;

22)向步骤21)得到的混合溶液中加入离子液体,再在室温下继续搅拌1h,其中,PVDF-HFP与离子液体的质量比为1.5:1;22) Add ionic liquid to the mixed solution obtained in step 21), and continue stirring at room temperature for 1 hour, where the mass ratio of PVDF-HFP to ionic liquid is 1.5:1;

23)将步骤22)得到的溶液液滴在具有微结构的模板上,再以500rpm的转速旋涂30s,然后在60℃的烘箱中干燥1h,剥离并裁剪后,得到离子凝胶介电层2。23) Drop the solution obtained in step 22) onto the template with a microstructure, then spin-coat at a speed of 500 rpm for 30 seconds, then dry in an oven at 60°C for 1 hour, peel and cut, and obtain the ion gel dielectric layer 2.

实施例九Embodiment 9

本实验制备的传感器柔性电极为PDMS/银浆柔性电极,离子凝胶介电层2为具有金字塔微结构PVDF-HFP/1-乙基-3-甲基咪唑双三氟甲基磺酰亚胺盐([EMIM][TFSI])的介电层,具体制备过程为:The sensor flexible electrode prepared in this experiment is a PDMS/silver paste flexible electrode, and the ion gel dielectric layer 2 is PVDF-HFP/1-ethyl-3-methylimidazole bistrifluoromethylsulfonimide with a pyramid microstructure. The dielectric layer of salt ([EMIM][TFSI]), the specific preparation process is:

1)柔性电极的制备;1) Preparation of flexible electrodes;

11)将聚二甲基硅氧烷(PDMS)的预聚物与固化剂以10:1的质量比混合,再在搅拌机中以2000rpm的转速搅拌1min,使其搅拌均匀,并去除气泡,得PDMS混合物,将PDMS混合物以500rpm的转速在喷涂有硅胶脱模剂的玻璃片上旋涂40s,然后放入温度为90℃的烘箱,加热固化30min,得到PDMS薄膜。11) Mix the prepolymer of polydimethylsiloxane (PDMS) and the curing agent at a mass ratio of 10:1, and then stir it in a mixer at a speed of 2000 rpm for 1 minute to stir evenly and remove bubbles to obtain The PDMS mixture was spin-coated on a glass sheet sprayed with a silicone release agent at a rotation speed of 500 rpm for 40 seconds, then placed in an oven at a temperature of 90°C and heated and cured for 30 minutes to obtain a PDMS film.

12)电极图案掩模版制备;12) Electrode pattern mask preparation;

使用激光切割机对PET薄膜进行切割,制备所需电极形状的掩模版,得掩模版。Use a laser cutting machine to cut the PET film and prepare a mask with the required electrode shape to obtain the mask.

13)刮涂法制备柔性电极;13) Prepare flexible electrodes by scraping method;

将掩模版放置于已经固化的PDMS薄膜上,将掩模版与PDMS薄膜贴合,将拉伸银浆滴在掩模版上,然后进行刮涂,使银浆均匀的涂覆在PDMS薄膜上,再放入90℃的烘箱中,加热固化4h,然后去除掩模版,使用小刀裁剪形成所需的电极。Place the mask on the cured PDMS film, attach the mask to the PDMS film, drop the stretched silver paste on the mask, and then scrape it so that the silver paste is evenly coated on the PDMS film, and then Place it in an oven at 90°C, heat and cure for 4 hours, then remove the mask and use a knife to cut it to form the required electrode.

14)接线;14) Wiring;

通过导电银胶将PDMS/银浆柔性电极与导电引线连接,再放入60℃的烘箱中,固化1h后取出,然后将聚酰亚胺胶带贴在导电银胶上,防止在使用过程中导线脱落,便于后续测试及应用,图5为制备的电极。Connect the PDMS/silver paste flexible electrode to the conductive lead through conductive silver glue, then put it in an oven at 60°C, cure for 1 hour, then take it out, and then stick the polyimide tape on the conductive silver glue to prevent the wire from being damaged during use. It falls off to facilitate subsequent testing and application. Figure 5 shows the prepared electrode.

在平面状态下,单个行电极3的电阻为3Ω,单个列电极1的电阻为1.4Ω,在弯曲状态下,单个行电极3电阻为4.4Ω,单个列电极1的电阻为2Ω。In the flat state, the resistance of a single row electrode 3 is 3Ω, and the resistance of a single column electrode 1 is 1.4Ω. In the bent state, the resistance of a single row electrode 3 is 4.4Ω, and the resistance of a single column electrode 1 is 2Ω.

在显微镜下,分别对平面状态下和柱面状态下的电极进行观察,得到如图6a及图6b所示的显微镜下的观察结果,其中,图6a为平面状态下的电极,图6b为柱面状态下的电极,根据观察结果可知,拉伸银浆在PD MS薄膜上刮涂均匀且连续无断裂,保证了电极良好的导电性。Under a microscope, the electrodes in the planar state and the cylindrical state were observed respectively, and the observation results under the microscope were obtained as shown in Figure 6a and Figure 6b. Among them, Figure 6a shows the electrode in the planar state, and Figure 6b shows the columnar state. According to the observation results of the electrode in the surface state, the stretched silver paste is evenly and continuously spread on the PD MS film without breakage, ensuring the good conductivity of the electrode.

2)金字塔微结构介电层的制备;2) Preparation of pyramid microstructure dielectric layer;

21)将PVDF-HFP和丙酮以质量比1:7混合,在65℃下以500rpm的转速搅2h,使PVDF-HFP完全融化在丙酮中,再向上述混合溶液中加入的[EMIM][TFSI]离子液体,PVDF-HFP:离子液体=3:2,在室温下,以500rpm的转速继续搅拌1h,形成PVDF-HFP、丙酮以及离子液体的混合溶液;21) Mix PVDF-HFP and acetone at a mass ratio of 1:7, stir at 65°C and 500 rpm for 2 hours to completely melt PVDF-HFP in acetone, and then add [EMIM][TFSI to the above mixed solution. ] Ionic liquid, PVDF-HFP: ionic liquid = 3:2, continue stirring at 500 rpm for 1 hour at room temperature to form a mixed solution of PVDF-HFP, acetone and ionic liquid;

22)将步骤21)得到的混合溶液,以400rpm的转速在具有金字塔微结构的硅片上旋涂20s,待溶剂完全挥发后,剥离并裁剪形成10mm×45mm的薄膜,图7为制备的PVDF-HFP/IL离子凝胶介电层2。使用扫描电子显微镜对具有金字塔微结构的离子凝胶介电层2的形貌进行表征,结果如图8所示。22) Spin-coat the mixed solution obtained in step 21) on a silicon wafer with a pyramid microstructure at a rotation speed of 400 rpm for 20 seconds. After the solvent is completely evaporated, peel and cut it to form a 10 mm × 45 mm film. Figure 7 shows the prepared PVDF -HFP/IL ion gel dielectric layer 2. A scanning electron microscope was used to characterize the morphology of the ion gel dielectric layer 2 with pyramid microstructure, and the results are shown in Figure 8.

3)传感器的封装;3) Sensor packaging;

将制备的电极和离子凝胶介电层2按照三明治结构封装在消化内镜上,以形成柱面阵列式柔性压力传感器。The prepared electrode and the ion gel dielectric layer 2 are packaged on the digestive endoscope according to a sandwich structure to form a cylindrical array type flexible pressure sensor.

4)柱面阵列式柔性压力传感器的性能测试,具体结果为:4) Performance test of cylindrical array flexible pressure sensor. The specific results are:

41)灵敏度测试结果如图9所示,由图9可知,柱面阵列式柔性压力传感器在0-40kPa的压力范围内表现出0.39kPa-1的灵敏度。41) The sensitivity test results are shown in Figure 9. It can be seen from Figure 9 that the cylindrical array flexible pressure sensor exhibits a sensitivity of 0.39kPa -1 in the pressure range of 0-40kPa.

42)响应/时间测试结果如图10所示,由图10可知,柱面阵列式柔性压力传感器的响应/恢复时间均为46ms。42) The response/time test results are shown in Figure 10. From Figure 10, it can be seen that the response/recovery time of the cylindrical array flexible pressure sensor is 46ms.

43)循环稳定性测试结果图11所示,由图11可知,柱面阵列式柔性压力传感器在1200次的加/卸在循环下电容信号没有发生很大的漂移,表示该柱面阵列式柔性压力传感器具有良好的稳定性。43) The cyclic stability test results are shown in Figure 11. It can be seen from Figure 11 that the capacitance signal of the cylindrical array flexible pressure sensor did not drift greatly under 1200 loading/unloading cycles, indicating that the cylindrical array flexible pressure sensor The pressure sensor has good stability.

44)柱面阵列式柔性压力传感器在消化道触觉感知中的应用,将所述柱面阵列式柔性压力传感器集成在消化内镜上,使其在肠道模型中移动,在移动过程中,所述柱面阵列式柔性压力传感器会与肠道接触,从而会受到压力,通过数字采集系统采集该过程的电容变化数据,图12a-图12c为消化内镜在消化道运动的不同状态,结果表明所述柱面阵列式柔性压力传感器具有良好的触觉感知能能力。44) Application of cylindrical array flexible pressure sensor in tactile sensing of the digestive tract. The cylindrical array flexible pressure sensor is integrated on a digestive endoscope and allowed to move in the intestinal model. During the movement, the The cylindrical array flexible pressure sensor will be in contact with the intestines and will be subject to pressure. The capacitance change data of this process is collected through a digital acquisition system. Figures 12a-12c show the different states of the digestive endoscope moving in the digestive tract. The results show that the The cylindrical array flexible pressure sensor has good tactile sensing capability.

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified. Modifications or equivalent substitutions may be made to the specific embodiments, and any modifications or equivalent substitutions that do not depart from the spirit and scope of the invention shall be covered by the scope of the claims of the invention.

Claims (10)

1. The cylindrical array type flexible pressure sensor is characterized by comprising an ionic gel dielectric layer (2), wherein a plurality of columns of electrodes (1) are arranged on the upper surface of the ionic gel dielectric layer (2), a plurality of rows of electrodes (3) are arranged on the lower surface of the ionic gel dielectric layer (2), and a single sensor unit (4) is formed at the crossing position of each row of electrodes (3) and each column of electrodes (1).
2. A cylindrical array flexible pressure sensor according to claim 1, characterized in that the surface of the ionogel dielectric layer (2) is provided with a number of pyramid microstructures.
3. A method of manufacturing a cylindrical array flexible pressure sensor as claimed in claim 1, comprising the steps of:
1) The method comprises the steps of (1) taking a polydimethylsiloxane film as a base material, and scraping and coating stretched silver paste on a PDMS film to prepare a row electrode (3) and a column electrode (1);
2) Preparing an ionic gel dielectric layer (2) with a microstructure;
3) And manufacturing the cylindrical array type flexible pressure sensor by using the ionic gel dielectric layer (2), each row electrode (3) and each column electrode (1).
4. The method for manufacturing a cylindrical array type flexible pressure sensor according to claim 3, wherein the specific operation of the step 1) is as follows:
11 Mixing PDMS prepolymer with a curing agent, stirring and removing bubbles to obtain a PDMS mixture, spin-coating the PDMS mixture on a substrate sprayed with a release agent, and curing to form a PDMS film;
12 Placing the mask plate with the electrode pattern on the PDMS film prepared in the step 11), attaching the PDMS film to the mask plate, uniformly scraping and coating the stretched silver paste on the PDMS film with the mask plate, taking out the mask plate after solidification, and cutting to obtain the row electrode (3) and the column electrode (1).
5. The method for manufacturing a cylindrical surface array type flexible pressure sensor according to claim 4, wherein in the step 11), the mass ratio of PDMS prepolymer to curing agent is (10-12): 1.
6. a method of manufacturing a cylindrical array flexible pressure sensor according to claim 3, characterized in that in step 2) a solution spin coating method is used to manufacture the ion gel dielectric layer (2) with microstructure.
7. A method of manufacturing a cylindrical array flexible pressure sensor as claimed in claim 1, comprising the steps of:
the column electrode (1), the ionic gel dielectric layer (2) and the row electrode (3) are sequentially wound and fixed on the digestion endoscope, so that the cylindrical surface array type flexible pressure sensor is integrated on the digestion endoscope.
8. The data acquisition system is characterized by comprising a microcontroller module, a capacitance measuring module, a line-column scanning module and the cylindrical array type flexible pressure sensor as claimed in claim 1, wherein the cylindrical array type flexible pressure sensor is integrated on a digestive endoscope, the cylindrical array type flexible pressure sensor is grounded through the line-column scanning module, the cylindrical array type flexible pressure sensor is connected with the capacitance measuring module, and the microcontroller module is connected with the output end of the capacitance measuring module and the control end of the line-column scanning module.
9. The pressure data detection system of claim 8, wherein the microcontroller module is connected to a host computer, and the host computer is capable of displaying sensor data output by the microcontroller module.
10. The data acquisition method is characterized by comprising the following steps of:
acquiring capacitance information of each row of sensor units (4) in the cylindrical array type flexible pressure sensor of claim 1, which is detected by a capacitance measurement module;
and graphically displaying the acquired capacitance information of each row of sensor units (4) in the cylindrical array type flexible pressure sensor.
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