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CN116808314A - A silicone material and its preparation method, a silicone tube, and an implant containing the same - Google Patents

A silicone material and its preparation method, a silicone tube, and an implant containing the same Download PDF

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CN116808314A
CN116808314A CN202310271569.0A CN202310271569A CN116808314A CN 116808314 A CN116808314 A CN 116808314A CN 202310271569 A CN202310271569 A CN 202310271569A CN 116808314 A CN116808314 A CN 116808314A
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parts
silicone
silica gel
hydrogen
silicone rubber
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杨星钢
皮琳玲
于红
申瑞
孙远航
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Shenyang Xinghua Medical Technology Co ltd
Shenyang Pharmaceutical University
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Shenyang Xinghua Medical Technology Co ltd
Shenyang Pharmaceutical University
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Priority to AU2023236675A priority Critical patent/AU2023236675A1/en
Priority to PCT/CN2023/094865 priority patent/WO2023174450A2/en
Publication of CN116808314A publication Critical patent/CN116808314A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/04Macromolecular materials
    • A61L31/06Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/02Inorganic materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/16Biologically active materials, e.g. therapeutic substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/20Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials
    • A61L2300/22Lipids, fatty acids, e.g. prostaglandins, oils, fats, waxes
    • A61L2300/222Steroids, e.g. corticosteroids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/40Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
    • A61L2300/43Hormones, e.g. dexamethasone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/60Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a special physical form
    • A61L2300/602Type of release, e.g. controlled, sustained, slow

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Surgery (AREA)
  • Vascular Medicine (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Public Health (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Medicinal Chemistry (AREA)
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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The application discloses a silica gel material, a preparation method thereof, a silica gel tube and an implant containing the silica gel tube. The preparation method of the silica gel material comprises the following steps: the mixture of the raw material composition of the silica gel material is molded by a catalytic addition process; wherein: the raw material composition of the silica gel material comprises the following components in parts by weight: r-vinyl silicone rubber, reinforcing agent, hydrogen-containing silicone oil and catalyst; the vinyl content in the R-vinyl silicone rubber is 0.10-0.50mol%; si-H groups in the hydrogen-containing silicone oil are 0.18 to 1.6mol percent; the molar ratio of Si-H group in the hydrogen-containing silicone oil to vinyl in the R-vinyl silicone rubber is (0.5-4): 1; the catalytic addition process is sequentially carried out at 250-360 ℃ and 120-280 ℃. The silica gel material has excellent mechanical property and good biocompatibility; the silica gel prepared implant agent has stable drug release curve after being loaded with active drugs.

Description

一种硅胶材料及其制备方法、硅胶管、含其的埋植剂Silicone material and preparation method thereof, silicone tube, and implant containing same

本申请要求申请日为2022/3/18的中国专利申请2022102727087的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent application No. 2022102727087 filed on March 18, 2022. This application cites the entire text of the above Chinese patent application.

技术领域Technical Field

本发明涉及一种硅胶材料及其制备方法、硅胶管、含其的埋植剂。The invention relates to a silica gel material and a preparation method thereof, a silica gel tube and an implant containing the silica gel material.

背景技术Background Art

现代常见的避孕方法包括非激素避孕(男性/女性避孕套,男性/女性绝育等)和激素避孕(各种口服避孕药,皮下植入剂,孕激素宫内节育器,避孕针等等)。其中激素药物避孕方法一直显示其可靠的避孕效果。Common modern contraceptive methods include non-hormonal contraception (male/female condoms, male/female sterilization, etc.) and hormonal contraception (various oral contraceptives, subcutaneous implants, progestin intrauterine devices, contraceptive injections, etc.). Among them, hormonal contraceptive methods have always shown their reliable contraceptive effects.

自“缓控释制剂”概念提出后,用于避孕的缓控释制剂有了较大的发展,有效避免了手术避孕的伤害和口服避孕药依从性不高等问题,可以长效避孕的缓控释制剂尤其是皮下避孕埋植剂在节育领域有着非常广阔的前景。Since the concept of "sustained-release preparations" was proposed, sustained-release preparations used for contraception have made great progress, effectively avoiding the harm of surgical contraception and low compliance with oral contraceptives. Sustained-release preparations that can provide long-term contraception, especially subcutaneous contraceptive implants, have very broad prospects in the field of birth control.

左炔诺孕酮(Levonorgestrel,LNG)又名左旋甲基炔诺孕酮、左旋甲炔诺酮等,中国、美国、英国、日本等国药典均已收载。目前国际和国内市场上已经上市的单一片剂和以左炔诺孕酮为主药的复方避孕药很多,是临床应用最早应用最广泛的非处方药。Levonorgestrel (LNG), also known as levonorgestrel, levonorgestrel, etc., has been included in the pharmacopoeias of China, the United States, the United Kingdom, Japan, etc. At present, there are many single tablets and combined contraceptives with levonorgestrel as the main drug on the international and domestic markets. It is the earliest and most widely used over-the-counter drug in clinical application.

孕二烯酮为第三代避孕药,其在临床用量很小即可达到避孕效果,且无任何雌激素活性,兼有良好抗雌激素活性与轻微雄激素活性,生物利用度趋于100%,是目前唯一无需代谢就能发挥作用的孕激素。Gestodene is a third-generation contraceptive that can achieve contraceptive effects with very small clinical dosages. It has no estrogenic activity, has good anti-estrogen activity and slight androgenic activity, and its bioavailability approaches 100%. It is currently the only progestin that can exert its effects without metabolism.

皮下埋植剂主要是将活性药物置于载体中,埋植于皮下,埋植剂通过载体控制药物的释放,药物通过局部毛细血管吸收进入血液循环,可实现长达几年的稳定释放,达到长效避孕效果。该制剂避免了胃肠道的首过效应,从而大大提高了药物的生物利用度。皮下埋植剂适合想长效避孕且不适合放置IUD的人,且其埋植后,若有妊娠的意愿将埋植剂取出后即可恢复妊娠能力。Subcutaneous implants mainly place active drugs in carriers and implant them under the skin. The implants control the release of drugs through the carriers. The drugs are absorbed into the blood circulation through local capillaries and can be released stably for several years to achieve long-term contraceptive effects. This preparation avoids the first-pass effect of the gastrointestinal tract, thereby greatly improving the bioavailability of the drug. Subcutaneous implants are suitable for people who want long-term contraception and are not suitable for IUD placement. After implantation, if there is a desire to become pregnant, the ability to become pregnant can be restored by removing the implant.

有机硅材料是现今合成材料中生物相容性最好的材料之一,20世纪60年代医学教科书已经将有机硅确认为重要植入材料,并且实际应用非常广泛,美国道康宁公司曾提供大量文献报道证明硅凝胶乳房植入人体的安全性,随着对有机硅材料的研究,其在医学领域的应用越来越广泛。有研究者做了大量动物实验,将硅材料植入动物体内长达3年未见不良反应,且其植入人体的安全性也逐渐被证明其安全性良好。Silicone materials are one of the most biocompatible materials among synthetic materials today. Medical textbooks in the 1960s had already identified silicone as an important implant material, and it is widely used in practice. Dow Corning of the United States has provided a large number of literature reports to prove the safety of silicone gel breast implants in humans. With the research on silicone materials, its application in the medical field is becoming more and more extensive. Some researchers have conducted a large number of animal experiments and implanted silicone materials into animals for up to 3 years without any adverse reactions, and its safety in human implants has gradually been proven to be good.

目前应用于医疗产品生产的,尤其是要长期埋植于人体内的硅橡胶制品,一般均选用加成型硅橡胶,加成型硅橡胶主要应用在与血液接触及埋入体内的各种场合。现有的硅橡胶一般通过简单的挤出工艺制得,例如中国专利CN 1727409A中公开的制备工艺。该加成方法制得的硅橡胶管力学性能较差,难以满足临床使用要求。At present, silicone rubber products used in the production of medical products, especially silicone rubber products to be implanted in the human body for a long time, generally use addition-type silicone rubber. Addition-type silicone rubber is mainly used in various occasions of contact with blood and implantation in the body. Existing silicone rubber is generally made by a simple extrusion process, such as the preparation process disclosed in Chinese patent CN 1727409A. The mechanical properties of the silicone rubber tube made by this addition method are poor and it is difficult to meet the requirements of clinical use.

发明内容Summary of the invention

本发明所要解决的技术问题在于克服现有技术的加成方法制得的硅橡胶管力学性能较差,难以满足临床使用要求的缺陷,而提供了一种硅胶材料及其制备方法、硅胶管、含其的埋植剂。本发明中的硅胶材料所制得硅胶管力学性能优异、生物相容性良好;采用该硅胶管制得的埋植剂释药曲线稳定,当负载的药物为避孕药时(例如孕二烯酮、左炔诺孕酮),制备的埋植剂可对大鼠产生显著的避孕效果。The technical problem to be solved by the present invention is to overcome the defect that the silicone rubber tube prepared by the addition method of the prior art has poor mechanical properties and is difficult to meet the requirements of clinical use, and to provide a silicone material and its preparation method, a silicone tube, and an implant containing the same. The silicone tube prepared by the silicone material in the present invention has excellent mechanical properties and good biocompatibility; the implant prepared by using the silicone tube has a stable drug release curve, and when the loaded drug is a contraceptive (such as gestodene, levonorgestrel), the prepared implant can produce a significant contraceptive effect on rats.

本发明提供了一种硅胶材料的制备方法,其包括下述步骤,将硅胶材料的原料组合物的混合物经催化加成工艺成型,即可;其中:The present invention provides a method for preparing a silica gel material, which comprises the following steps: forming a mixture of a raw material composition of the silica gel material by a catalytic addition process; wherein:

(1)所述硅胶材料的原料组合物中,以重量份数计,其包括下述组分:(1) The raw material composition of the silica gel material comprises the following components in parts by weight:

R-乙烯基硅橡胶:100份;R-vinyl silicone rubber: 100 parts;

补强剂:20-80份;Reinforcing agent: 20-80 parts;

含氢硅油:0.3-3.0份;Hydrogenated silicone oil: 0.3-3.0 parts;

催化剂:≥0.000002份,优选为0.000002-0.00005份;Catalyst: ≥ 0.000002 parts, preferably 0.000002-0.00005 parts;

其中:in:

所述R-乙烯基硅橡胶中的R为取代或未取代的C1-C5的直链烷烃或支链烷烃、取代或未取代的C6-C20芳烃;R in the R-vinyl silicone rubber is a substituted or unsubstituted C 1 -C 5 straight-chain alkane or branched-chain alkane, or a substituted or unsubstituted C 6 -C 20 aromatic hydrocarbon;

所述R-乙烯基硅橡胶中乙烯基的含量为0.10-0.50mol%;The content of vinyl in the R-vinyl silicone rubber is 0.10-0.50 mol%;

所述含氢硅油中Si-H基的含量为0.18-1.6mol%;The content of Si-H groups in the hydrogen-containing silicone oil is 0.18-1.6 mol%;

所述含氢硅油中Si-H基和所述R-乙烯基硅橡胶中乙烯基的摩尔比为(0.5-4):1;The molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the R-vinyl silicone rubber is (0.5-4):1;

可选的,还包括抑制剂,所述抑制剂为能够抑制所述R-乙烯基硅橡胶和所述含氢硅油发生加成反应的抑制剂;Optionally, an inhibitor is also included, wherein the inhibitor is an inhibitor capable of inhibiting the addition reaction between the R-vinyl silicone rubber and the hydrogen-containing silicone oil;

(2)所述催化加成工艺中依次包含第一热处理、第二热处理,所述第一热处理的温度为250-360℃,所述第二热处理的温度为120-300℃,例如120-280℃。(2) The catalytic addition process includes a first heat treatment and a second heat treatment in sequence. The temperature of the first heat treatment is 250-360°C, and the temperature of the second heat treatment is 120-300°C, for example, 120-280°C.

本发明中,所述R-乙烯基硅橡胶中的R可为取代或未取代的C1-C5的直链烷烃,例如甲基。In the present invention, R in the R-vinyl silicone rubber may be a substituted or unsubstituted C 1 -C 5 straight-chain alkane, such as a methyl group.

当所述R为甲基时,所述R-乙烯基硅橡胶为甲基乙烯基硅橡胶。When the R is a methyl group, the R-vinyl silicone rubber is a methyl vinyl silicone rubber.

其中,所述甲基乙烯基硅橡胶可为本领域常规的甲基乙烯基硅橡胶,例如相对分子量为100000-800000g/mol的甲基乙烯基硅橡胶。The methyl vinyl silicone rubber may be conventional methyl vinyl silicone rubber in the art, for example, methyl vinyl silicone rubber having a relative molecular weight of 100,000-800,000 g/mol.

本发明中,所述R-乙烯基硅橡胶中乙烯基的含量优选为0.10-0.23mol%,例如0.17mol%或0.23mol%,更优选为0.17-0.23mol%。In the present invention, the vinyl content in the R-vinyl silicone rubber is preferably 0.10-0.23 mol%, such as 0.17 mol% or 0.23 mol%, more preferably 0.17-0.23 mol%.

本发明中,所述补强剂可为本领域常规的可改善所述R-乙烯基硅橡胶的硬度的补强剂,例如白炭黑、硅藻土、石英粉、硅微粉、碳酸钙、氢氧化铝、氧化镁、钛白粉、硅酸镁、炭黑、氧化锌、氧化铁、二氧化钛、硅酸锆和碳酸钙中的一种或多种,例如白炭黑。In the present invention, the reinforcing agent may be a conventional reinforcing agent in the art that can improve the hardness of the R-vinyl silicone rubber, such as one or more of white carbon black, diatomaceous earth, quartz powder, silica powder, calcium carbonate, aluminum hydroxide, magnesium oxide, titanium dioxide, magnesium silicate, carbon black, zinc oxide, iron oxide, titanium dioxide, zirconium silicate and calcium carbonate, such as white carbon black.

其中,所述白炭黑可为本领域常规的白炭黑,例如气相法白炭黑、沉淀法白炭黑、凝胶法白炭黑或表面处理白炭黑,优选为气相法白炭黑。所述气相法白炭黑可为购自大连盛森纳米硅碳材料公司的气相白炭黑。The white carbon black can be conventional white carbon black in the art, such as fumed white carbon black, precipitated white carbon black, gel white carbon black or surface treated white carbon black, preferably fumed white carbon black. The fumed white carbon black can be fumed white carbon black purchased from Dalian Shengsen Nano Silicon Carbon Materials Co., Ltd.

其中,所述碳酸钙可为本领域常规的碳酸钙,例如沉淀法碳酸钙。The calcium carbonate may be conventional calcium carbonate in the art, such as precipitated calcium carbonate.

本发明中,所述补强剂的用量优选为30-80份,例如30份、35份、40份、45份、50份或60份。In the present invention, the amount of the reinforcing agent is preferably 30-80 parts, such as 30 parts, 35 parts, 40 parts, 45 parts, 50 parts or 60 parts.

本发明中,所述含氢硅油可为本领域常规的含氢硅油,例如购自广东硅烨新材料科技有限公司的含氢硅油。In the present invention, the hydrogen-containing silicone oil may be conventional hydrogen-containing silicone oil in the art, such as hydrogen-containing silicone oil purchased from Guangdong Guiye New Material Technology Co., Ltd.

本发明中,所述含氢硅油的用量优选为0.4-2.8份,例如0.42份、0.67份、0.84份、1.01份、1.26份、1.36份、1.51份、1.68份或2.52份。In the present invention, the amount of the hydrogen-containing silicone oil is preferably 0.4-2.8 parts, for example 0.42 parts, 0.67 parts, 0.84 parts, 1.01 parts, 1.26 parts, 1.36 parts, 1.51 parts, 1.68 parts or 2.52 parts.

本发明中,所述含氢硅油中Si-H基的含量优选为0.36-1.6mol%,例如0.36mol%、0.5mol%、0.75mol%、1.0mol%或1.6mol%。In the present invention, the content of Si-H groups in the hydrogen-containing silicone oil is preferably 0.36-1.6 mol%, for example, 0.36 mol%, 0.5 mol%, 0.75 mol%, 1.0 mol% or 1.6 mol%.

本发明中,所述含氢硅油中Si-H基和所述甲基乙烯基硅橡胶中乙烯基的摩尔比优选为(0.8-2):1,例如0.8:1、1.0:1、1.2:1、1.5:1、1.8:1、2.0:1或3.0:1,优选为(1.2-1.8):1或(1.2-1.5):1。In the present invention, the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is preferably (0.8-2):1, for example, 0.8:1, 1.0:1, 1.2:1, 1.5:1, 1.8:1, 2.0:1 or 3.0:1, preferably (1.2-1.8):1 or (1.2-1.5):1.

本发明中,所述抑制剂可为本领域常规的能够抑制甲基乙烯基硅橡胶和含氢硅油在常温下发生加成反应的抑制剂,例如炔醇类化合物、含氮化合物或有机过氧化物,再例如甲基丁炔醇,还例如2-甲基-3-丁炔-2醇。In the present invention, the inhibitor may be a conventional inhibitor in the art that can inhibit the addition reaction between methyl vinyl silicone rubber and hydrogen-containing silicone oil at room temperature, such as acetylenic alcohol compounds, nitrogen-containing compounds or organic peroxides, such as methyl butynol, and also such as 2-methyl-3-butyn-2-ol.

本发明中,所述抑制剂的用量优选为0.03-2.0份,例如0.3-1.0份,再例如0.3份、0.5份、0.7份或0.9份。In the present invention, the dosage of the inhibitor is preferably 0.03-2.0 parts, such as 0.3-1.0 parts, and for example 0.3 parts, 0.5 parts, 0.7 parts or 0.9 parts.

本发明中,所述催化剂可为本领域常规的可催化甲基乙烯基硅橡胶和含氢硅油发生加成反应的催化剂,例如铑催化剂、钯催化剂或铂催化剂,优选为铂催化剂。In the present invention, the catalyst may be a conventional catalyst in the art that can catalyze the addition reaction between methyl vinyl silicone rubber and hydrogen-containing silicone oil, such as a rhodium catalyst, a palladium catalyst or a platinum catalyst, preferably a platinum catalyst.

其中,所述铂催化剂中铂的浓度可为3000ppm,3000ppm是指铂催化剂中铂的质量浓度为百万分之3000。The concentration of platinum in the platinum catalyst may be 3000 ppm, where 3000 ppm means that the mass concentration of platinum in the platinum catalyst is 3000 parts per million.

本发明中,所述催化剂的用量优选为0.000005-0.00005份,例如0.000005份、0.00001份、0.00002份或0.00003份。In the present invention, the amount of the catalyst is preferably 0.000005-0.00005 parts, for example, 0.000005 parts, 0.00001 parts, 0.00002 parts or 0.00003 parts.

本发明中,所述催化加成工艺可为挤出工艺。In the present invention, the catalytic addition process may be an extrusion process.

本发明中,所述第一热处理的温度可为250-330℃,例如270℃、280℃、300℃或330℃。In the present invention, the temperature of the first heat treatment may be 250-330°C, such as 270°C, 280°C, 300°C or 330°C.

本发明中,所述第一热处理的时间和所述催化加成工艺中的处理长度相关,例如挤出工艺中的挤出长度,例如当所述第一热处理的处理长度为0.8m时,所述第一热处理的时间可为5s左右。In the present invention, the time of the first heat treatment is related to the processing length in the catalytic addition process, such as the extrusion length in the extrusion process. For example, when the processing length of the first heat treatment is 0.8m, the time of the first heat treatment may be about 5s.

本发明中,所述第二热处理的温度可为150-300℃,例如150-280℃,例如150℃、180℃、210℃、260℃或280℃。In the present invention, the temperature of the second heat treatment may be 150-300°C, such as 150-280°C, such as 150°C, 180°C, 210°C, 260°C or 280°C.

本发明中,所述第二热处理的时间和所述催化加成工艺中的处理长度相关,例如挤出工艺中的挤出长度,例如当所述第二热处理的挤出长度为2.5m时,所述第二热处理的时间可为2min左右。In the present invention, the time of the second heat treatment is related to the treatment length in the catalytic addition process, such as the extrusion length in the extrusion process. For example, when the extrusion length of the second heat treatment is 2.5m, the time of the second heat treatment may be about 2min.

本发明中,所述第二热处理之后,还可进行第三热处理。In the present invention, a third heat treatment may be performed after the second heat treatment.

其中,所述第三热处理的温度可为100-280℃,例如180℃。The temperature of the third heat treatment may be 100-280°C, for example 180°C.

其中,所述第三热处理的时间优选为0-72h,例如0h、24h、48h或72h。The time of the third heat treatment is preferably 0-72 h, such as 0 h, 24 h, 48 h or 72 h.

本发明中,优选地,所述第一热处理的温度为270℃,所述第二热处理的温度为180℃。In the present invention, preferably, the temperature of the first heat treatment is 270°C, and the temperature of the second heat treatment is 180°C.

本发明中,所述催化加成工艺可在管状模具中进行挤出成型。当在管状模具中进行挤出时,所述硅胶材料为管状。In the present invention, the catalytic addition process can be performed by extrusion molding in a tubular mold. When extrusion is performed in a tubular mold, the silicone material is tubular.

本发明中,所述硅胶材料的原料组合物的混合物可采用下述方法制得:In the present invention, the mixture of the raw material composition of the silica gel material can be prepared by the following method:

方法一:当所述硅胶材料的原料组合物不包括抑制剂时,所述混合物的制备方法包括下述步骤:Method 1: When the raw material composition of the silica gel material does not include an inhibitor, the preparation method of the mixture comprises the following steps:

S1:将所述R-乙烯基硅橡胶和所述补强剂混合均匀,得到混合物A;S1: uniformly mixing the R-vinyl silicone rubber and the reinforcing agent to obtain a mixture A;

S2:在所述催化剂存在下,将所述混合物A和所述含氢硅油混合得到混合物B,即可;S2: In the presence of the catalyst, the mixture A and the hydrogen-containing silicone oil are mixed to obtain a mixture B;

方法二:当所述硅胶材料的原料组合物还包括抑制剂时,所述硅胶材料的制备方法包括下述步骤:Method 2: When the raw material composition of the silica gel material further includes an inhibitor, the preparation method of the silica gel material includes the following steps:

S1:将所述R-乙烯基硅橡胶和所述补强剂混合均匀,得到混合物A;S1: uniformly mixing the R-vinyl silicone rubber and the reinforcing agent to obtain a mixture A;

S2:将所述混合物A分为组分A1和组分A2,所述组分A1和所述催化剂混合得到组分B1,所述组分A2和所述含氢硅油、所述抑制剂混合得到组分B2;S2: dividing the mixture A into component A1 and component A2, mixing the component A1 with the catalyst to obtain component B1, and mixing the component A2 with the hydrogen-containing silicone oil and the inhibitor to obtain component B2;

S3:将所述组分B1和所述组分B2混合得到混合物B,即可。S3: Mix the component B1 and the component B2 to obtain a mixture B.

其中,所述方法一、方法二中,所述补强剂可采用本领域常规的方法进行预处理,例如在100-210℃(例如180-210℃,再例如200℃)条件下烘干1-24h(例如24h)备用。Among them, in the method 1 and the method 2, the reinforcing agent can be pretreated by conventional methods in the art, such as drying at 100-210° C. (such as 180-210° C., and for example 200° C.) for 1-24 h (such as 24 h) for use.

其中,所述方法一、方法二中,所述R-乙烯基硅橡胶可采用本领域常规的方法进行预处理,例如在30-60℃(例如40℃)条件下烘干1-24h(例如24h)备用。Among them, in the method 1 and the method 2, the R-vinyl silicone rubber can be pretreated by conventional methods in the art, such as drying at 30-60° C. (such as 40° C.) for 1-24 h (such as 24 h) for use.

其中,所述方法一、方法二中,所述S1中的混合的步骤可为:Among them, in the method 1 and the method 2, the mixing step in S1 can be:

将所述R-乙烯基硅橡胶包裹所述补强剂后,采用开炼机经挤压薄通,压片,即可。After the R-vinyl silicone rubber is wrapped around the reinforcing agent, it is extruded and thinned by an open mill, and then pressed into sheets.

其中,所述方法一、方法二中,所述混合物A可室温放入保干器中停放24-72h。Wherein, in the method 1 and the method 2, the mixture A can be placed in a desiccator at room temperature for 24-72 hours.

其中,所述方法一、方法二中,所述S1中的混合的步骤可为:Among them, in the method 1 and the method 2, the mixing step in S1 can be:

将所述R-乙烯基硅橡胶和所述补强剂在捏合机中、30℃条件下捏合30min,然后取出;在开炼机上以1-10mm(例如1mm)为辊距打三角包薄通5次打卷下片,再停放24h后即得到所述混合物A。The R-vinyl silicone rubber and the reinforcing agent are kneaded in a kneader at 30° C. for 30 minutes, and then taken out; the mixture is triangularly wrapped and rolled 5 times on an open mill with a roller distance of 1-10 mm (e.g., 1 mm) and then left to stand for 24 hours to obtain the mixture A.

其中,所述方法一中,在进行所述催化加成工艺之前,所述混合物B可经下述后处理:在开炼机中打三角包薄通4~6次,然后均匀切料下片。Wherein, in the method 1, before the catalytic addition process, the mixture B may be subjected to the following post-treatment: triangularly wrapped and thinned 4 to 6 times in an open mill, and then uniformly cut into sheets.

其中,所述方法二中,所述组分B1和所述组分B2的混合的步骤可为:将所述组分B1和所述组分B2按1:1投入开炼机中打三角包薄通4~6次,然后均匀切料下片。Among them, in the second method, the step of mixing the component B1 and the component B2 can be: putting the component B1 and the component B2 in a ratio of 1:1 into an open mixing mill, making triangular packages for 4 to 6 times, and then evenly cutting the materials into slices.

本发明中,双组分加成型硅橡胶的硫化原理:双组分加成型室温硫化硅橡胶,例如以乙烯基聚二甲基硅氧烷为基础聚合物,含氢硅油为交联剂,在催化剂(例如铂催化剂)的催化作用下,乙烯基与氢基发生硅氢加成反应,形成交联网状结构,其交联结构可控制药物释放,反应式如下所示。In the present invention, the vulcanization principle of the two-component addition-type silicone rubber is as follows: the two-component addition-type room temperature vulcanized silicone rubber, for example, is based on vinyl polydimethylsiloxane as a polymer and hydrogen-containing silicone oil as a cross-linking agent. Under the catalytic action of a catalyst (such as a platinum catalyst), the vinyl group and the hydrogen group undergo a silylation reaction to form a cross-linked network structure, and the cross-linked structure can control the release of drugs. The reaction formula is shown below.

由于聚有机硅烷分子间的作用力很小,生胶单独硫化后其力学性能差,无使用价值,为了提高其力学性能,一般用填料补强,白炭黑是最常用的补强填料,可大大提高硅胶材料的硬度,其中经硅氮烷化处理的气相法白炭黑由于表面疏水,在硅胶材料中易分散,补强作用更好。Since the intermolecular force between polyorganosilane molecules is very small, the mechanical properties of raw rubber after vulcanization alone are poor and have no use value. In order to improve its mechanical properties, fillers are generally used for reinforcement. Silica gel is the most commonly used reinforcing filler, which can greatly improve the hardness of silicone materials. Among them, the fumed silica treated with silazane is easy to disperse in silicone materials due to its hydrophobic surface, and has a better reinforcement effect.

生胶与填料、交联剂、催化剂混合后在室温下就可以反应,而胶料的混炼和加工都需要一定的时间,反应物如在操作中先期固化,就得不到所需的形状和性质。对于加成型硅橡胶更是如此。因而,一般要求催化反应在硫化前(室温下混合)几乎不起作用,达到硫化温度就迅速反应。抑制反应的方法通常是加入抑制剂。抑制剂能与铂催化剂生成一定形式的络合物,有效的抑制剂可以和胶料放置相当长的时间,只有加热到一定硫化温度才能硫化。使用较普遍的是相容性好的炔醇类化合物、含氮化合物、有机过氧化物等。After mixing with fillers, crosslinking agents and catalysts, raw rubber can react at room temperature, but the mixing and processing of rubber materials require a certain amount of time. If the reactants are cured in advance during the operation, the desired shape and properties cannot be obtained. This is especially true for addition-type silicone rubber. Therefore, it is generally required that the catalytic reaction has almost no effect before vulcanization (mixing at room temperature), and reacts rapidly when the vulcanization temperature is reached. The method of inhibiting the reaction is usually to add inhibitors. Inhibitors can form a certain form of complex with platinum catalysts. Effective inhibitors can be placed with rubber materials for a considerable period of time, and can only be vulcanized when heated to a certain vulcanization temperature. The more commonly used are acetylenic alcohol compounds, nitrogen-containing compounds, organic peroxides, etc. with good compatibility.

在本发明一优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In a preferred embodiment of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

甲基乙烯基硅橡胶:100份;Methyl vinyl silicone rubber: 100 parts;

补强剂:20-80份;Reinforcing agent: 20-80 parts;

含氢硅油:0.3-3.0份;Hydrogenated silicone oil: 0.3-3.0 parts;

催化剂:0.000002-0.00005份;Catalyst: 0.000002-0.00005 parts;

抑制剂:0.03-2.0份;Inhibitor: 0.03-2.0 parts;

其中:in:

所述甲基乙烯基硅橡胶中乙烯基的含量为0.10-0.50mol%;The vinyl content in the methyl vinyl silicone rubber is 0.10-0.50 mol%;

所述含氢硅油中Si-H基的含量为0.18-1.6mol%;The content of Si-H groups in the hydrogen-containing silicone oil is 0.18-1.6 mol%;

所述含氢硅油中Si-H基和所述甲基乙烯基硅橡胶中乙烯基的摩尔比为(0.5-4):1。The molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (0.5-4):1.

在本发明一优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In a preferred embodiment of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

甲基乙烯基硅橡胶:100份;Methyl vinyl silicone rubber: 100 parts;

补强剂:30-60份;Reinforcing agent: 30-60 parts;

含氢硅油:0.4-2.8份;Hydrogenated silicone oil: 0.4-2.8 parts;

催化剂:0.000002-0.00005份;Catalyst: 0.000002-0.00005 parts;

抑制剂:0.3-1.0份;Inhibitor: 0.3-1.0 parts;

其中:in:

所述甲基乙烯基硅橡胶中乙烯基的含量为0.17-0.23mol%;The vinyl content in the methyl vinyl silicone rubber is 0.17-0.23 mol%;

所述含氢硅油中Si-H基的含量为0.18-1.6mol%;The content of Si-H groups in the hydrogen-containing silicone oil is 0.18-1.6 mol%;

所述含氢硅油中Si-H基和所述甲基乙烯基硅橡胶中乙烯基的摩尔比为(0.8-2):1。The molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (0.8-2):1.

在本发明一优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In a preferred embodiment of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

甲基乙烯基硅橡胶:100份;Methyl vinyl silicone rubber: 100 parts;

补强剂:30-45份;Reinforcing agent: 30-45 parts;

含氢硅油:0.42-2.52份;Hydrogenated silicone oil: 0.42-2.52 parts;

催化剂:0.000002-0.00005份;Catalyst: 0.000002-0.00005 parts;

抑制剂:0.3-0.9份;Inhibitor: 0.3-0.9 parts;

其中:in:

所述甲基乙烯基硅橡胶中乙烯基的含量为0.17-0.23mol%;The vinyl content in the methyl vinyl silicone rubber is 0.17-0.23 mol%;

所述含氢硅油中Si-H基的含量为0.5-1.0mol%;The content of Si-H groups in the hydrogen-containing silicone oil is 0.5-1.0 mol%;

所述含氢硅油中Si-H基和所述甲基乙烯基硅橡胶中乙烯基的摩尔比为(1.2-1.8):1。The molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (1.2-1.8):1.

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

在本发明一些优选实施方式中,以重量份数计,所述硅胶材料的原料组合物包括下述组分:In some preferred embodiments of the present invention, the raw material composition of the silica gel material comprises the following components in parts by weight:

本发明还提供了一种硅胶材料,其采用上述方法制得。The invention also provides a silica gel material, which is prepared by adopting the method.

当所述催化加成工艺在管状模具中进行挤出成型时,所述硅胶材料为管状。When the catalytic addition process is performed by extrusion molding in a tubular mold, the silicone material is in a tubular shape.

本发明还提供了一种硅胶管,其采用下述方法制得;The present invention also provides a silicone tube, which is prepared by the following method:

将所述硅胶材料挤压成管状,即可;Extruding the silicone material into a tube;

或者,在如前所述的硅胶材料的制备方法中,所述催化加成工艺在管状模具进行,即得所述硅胶管。Alternatively, in the method for preparing the silicone material as described above, the catalytic addition process is carried out in a tubular mold to obtain the silicone tube.

本发明还提供了一种埋植剂,其包括药芯和所述的硅胶管,所述药芯中包含药物活性成分。The present invention also provides an implant, which comprises a medicine core and the silicone tube, wherein the medicine core contains active pharmaceutical ingredients.

其中,所述药物活性成分可为溶解度较低的小分子药物,例如药物溶解度≤100mg/mL(以水为溶剂),且药物分子量小于1000Da的药物活性成分;还例如左炔诺孕酮、孕二烯酮、孕三烯酮、雌二醇、布洛芬、帕利哌酮、美洛昔康、葛根素中的一种或多种。Among them, the active pharmaceutical ingredient may be a small molecule drug with low solubility, such as a drug solubility ≤100 mg/mL (with water as solvent) and a drug active ingredient with a drug molecular weight less than 1000 Da; and also one or more of levonorgestrel, gestodene, gestrinone, estradiol, ibuprofen, paliperidone, meloxicam, and puerarin.

所述药物活性成分可为溶解度≤60mg/mL(以水为溶剂)、且药物分子量小于1000Da的药物活性成分,例如左炔诺孕酮、孕二烯酮、孕三烯酮、雌二醇、布洛芬、帕利哌酮、美洛昔康或葛根素。The pharmaceutically active ingredient may be a pharmaceutically active ingredient with a solubility of ≤60 mg/mL (with water as solvent) and a drug molecular weight of less than 1000 Da, such as levonorgestrel, gestodene, gestrinone, estradiol, ibuprofen, paliperidone, meloxicam or puerarin.

所述药物活性成分可为溶解度≤50mg/mL(以水为溶剂)、且药物分子量小于1000Da的药物活性成分,例如左炔诺孕酮、孕二烯酮、孕三烯酮、雌二醇、帕利哌酮、美洛昔康或葛根素。The pharmaceutically active ingredient may be a pharmaceutically active ingredient with a solubility of ≤50 mg/mL (with water as solvent) and a drug molecular weight of less than 1000 Da, such as levonorgestrel, gestodene, gestrinone, estradiol, paliperidone, meloxicam or puerarin.

所述药物活性成分可为溶解度≤10mg/mL(以水为溶剂)、且药物分子量小于1000Da的药物活性成分,例如左炔诺孕酮、孕二烯酮、孕三烯酮、雌二醇、美洛昔康或葛根素。The pharmaceutically active ingredient may be a pharmaceutically active ingredient with a solubility of ≤10 mg/mL (with water as solvent) and a drug molecular weight of less than 1000 Da, such as levonorgestrel, gestodene, gestrinone, estradiol, meloxicam or puerarin.

所述药物活性成分可为溶解度≤5mg/mL(以水为溶剂)、且药物分子量小于1000Da的药物活性成分,例如美洛昔康或葛根素。The pharmaceutically active ingredient may be a pharmaceutically active ingredient with a solubility of ≤5 mg/mL (with water as solvent) and a drug molecular weight of less than 1000 Da, such as meloxicam or puerarin.

本发明中,所述原料药中的药物活性成分可包括作用于生殖系统的药物活性成分,或者,作用于泌尿系统的药物活性成分,或者,作用于代谢和营养方面涉及的慢性疾病的药物活性成分,或者,用于治疗涉及结缔组织和风湿方面慢性疾病的药物活性成分,或者,用于治疗高血脂、治疗肿瘤、治疗神经精神病、治疗慢性牙病(龋齿、牙周病)、治疗单纯性肥胖、治疗慢性腰痛或治疗白血病的药物活性成分,或者,作用于循环系统的药物活性成分,或者,作用于呼吸系统的药物活性成分,或者,作用于消化系统的药物活性成分,或者,作用于血液系统的药物活性成分,或者,作用于内分泌系统的药物活性成分。In the present invention, the active pharmaceutical ingredients in the raw material medicine may include active pharmaceutical ingredients that act on the reproductive system, or active pharmaceutical ingredients that act on the urinary system, or active pharmaceutical ingredients that act on chronic diseases related to metabolism and nutrition, or active pharmaceutical ingredients used to treat chronic diseases related to connective tissue and rheumatism, or active pharmaceutical ingredients used to treat hyperlipidemia, tumors, neuropsychiatric diseases, chronic dental diseases (caries, periodontal disease), simple obesity, chronic low back pain or leukemia, or active pharmaceutical ingredients that act on the circulatory system, or active pharmaceutical ingredients that act on the respiratory system, or active pharmaceutical ingredients that act on the digestive system, or active pharmaceutical ingredients that act on the blood system, or active pharmaceutical ingredients that act on the endocrine system.

其中,所述作用于生殖系统的药物活性成分可包括用于避孕的药物活性成分,或者,甾体雌激素。The active pharmaceutical ingredients acting on the reproductive system may include active pharmaceutical ingredients for contraception, or steroidal estrogens.

所述用于避孕的药物活性成分可为本领域常规,优选包括左炔诺孕酮、孕二烯酮或孕三烯酮。The active ingredients of the contraceptive drugs may be conventional ones in the art, and preferably include levonorgestrel, gestodene or gestrinone.

所述甾体雌激素优选为雌二醇。The steroidal estrogen is preferably estradiol.

其中,所述作用于泌尿系统的药物活性成分优选包括治疗慢性肾炎、治疗慢性肾衰、或者、治疗慢性前列腺炎的药物活性成分。Among them, the active pharmaceutical ingredients acting on the urinary system preferably include active pharmaceutical ingredients for treating chronic nephritis, treating chronic renal failure, or treating chronic prostatitis.

所述治疗慢性前列腺炎药物活性成分优选为非甾体抗炎药,更优选为布洛芬。一般地,所述治疗慢性前列腺炎的药物可为:抗生素类(例如氟喹诺酮类(诺氟沙星、依诺沙星、氧氟沙星、环丙沙星等)、大环内酯类(红霉素、罗红霉素、阿齐霉素、乙酰螺旋霉素等)、四环素类(四环素)、α受体阻滞剂(例如多沙唑嗪、特拉唑嗪等)、非甾体抗炎药(例如布洛芬、双氯芬酸、洛索洛芬、氟比洛芬酯、酮咯酸、塞来昔布等)、止疼药(例如对乙酰氨基酚等)、阿片类(例如布吗啡、芬太尼、纳布啡、喷他佐辛等)、抗神经病理性疼痛药物(例如5-羟色胺、度洛西汀、文法拉辛)、抗癫痫类(例如普瑞巴林等)、M受体阻滞剂(例如索利那新、托特罗定等)。The active ingredient of the drug for treating chronic prostatitis is preferably a non-steroidal anti-inflammatory drug, more preferably ibuprofen. Generally, the drug for treating chronic prostatitis can be: antibiotics (such as fluoroquinolones (norfloxacin, enoxacin, ofloxacin, ciprofloxacin, etc.), macrolides (erythromycin, roxithromycin, azithromycin, acetylspiramycin, etc.), tetracyclines (tetracycline), α receptor blockers (such as doxazosin, terazosin, etc.), non-steroidal anti-inflammatory drugs (such as ibuprofen, diclofenac, loxoprofen, flurbiprofen axetil, ketorolac, celecoxib, etc.), analgesics (such as acetaminophen, etc.), opioids (such as morphine, fentanyl, nalbuphine, pentazocine, etc.), anti-neuropathic pain drugs (such as 5-hydroxytryptamine, duloxetine, venlafaxine), anti-epileptics (such as pregabalin, etc.), M receptor blockers (such as solifenacin, tolterodine, etc.).

所述治疗慢性肾炎药的药物一般可为:血管紧张素转换酶抑制剂(例如贝那普利、雷米普利、福辛普利、培哚普利、西拉普利、依那普利等)、血管紧张素Ⅱ受体阻滞剂(例如厄贝沙坦、缬沙坦,氯沙坦等)、钙通道阻滞剂(例如氨氯地平、非洛地平、硝苯地平等)、β受体阻滞剂(例如阿替洛尔、比索洛尔、卡维他洛、普萘洛尔等)、利尿剂(例如呋塞米、螺内酯、氢氯噻嗪、苄氟噻嗪、布美他尼等)、免疫抑制剂(例如强的松、爱诺华、甲基强的松龙、环磷酰胺、地塞米松等)、他汀类降脂药(例如氟伐他汀、辛伐他汀、普伐他汀)。The drugs for treating chronic nephritis can generally be: angiotensin converting enzyme inhibitors (such as benazepril, ramipril, fosinopril, perindopril, cilazapril, enalapril, etc.), angiotensin II receptor blockers (such as irbesartan, valsartan, losartan, etc.), calcium channel blockers (such as amlodipine, felodipine, nifedipine, etc.), beta-receptor blockers (such as atenolol, bisoprolol, carvedilol, propranolol, etc.), diuretics (such as furosemide, spironolactone, hydrochlorothiazide, bendrofluazide, bumetanide, etc.), immunosuppressants (such as prednisone, Enova, methylprednisolone, cyclophosphamide, dexamethasone, etc.), statins lipid-lowering drugs (such as fluvastatin, simvastatin, pravastatin).

所述治疗慢性肾衰的药物一般可为:血管紧张素转换酶抑制剂(例如贝那普利、雷米普利、福辛普利、培哚普利、西拉普利、依那普利等)、血管紧张素Ⅱ受体阻滞剂(例如厄贝沙坦、缬沙坦,氯沙坦等)、利尿剂(例如呋塞米、螺内酯、氢氯噻嗪、苄氟噻嗪、布美他尼等)、铁剂(富马酸亚铁等)、复方氨基酸、α-酮酸、重组人促红素。The drugs for treating chronic renal failure generally include: angiotensin converting enzyme inhibitors (such as benazepril, ramipril, fosinopril, perindopril, cilazapril, enalapril, etc.), angiotensin II receptor blockers (such as irbesartan, valsartan, losartan, etc.), diuretics (such as furosemide, spironolactone, hydrochlorothiazide, bendrofluazide, bumetanide, etc.), iron preparations (ferrous fumarate, etc.), compound amino acids, α-keto acids, and recombinant human erythropoietin.

其中,所述作用于代谢和营养方面涉及的慢性疾病的药物活性成分优选包括抗糖尿病、治疗营养缺乏病、抗痛风、或者、抗骨质疏松的药物活性成分。Among them, the active pharmaceutical ingredients acting on chronic diseases related to metabolism and nutrition preferably include active pharmaceutical ingredients for treating diabetes, nutritional deficiency diseases, gout, or osteoporosis.

所述抗痛风的药物活性成分优选为抗痛风发作药,例如秋水仙碱、吲哚美辛、双氯芬酸、布洛芬、罗非昔布、泼尼松、氢化可的松、泼尼松龙、阿司匹林、二氟尼柳、对氨基水杨酸、双水杨酯、贝诺酯,更优选为布洛芬。一般地,所述抗痛风药物也可尿酸排泄剂药物(例如苯溴马隆、丙磺舒)、尿酸合成阻断剂药物(例如别嘌呤醇)。The anti-gout active ingredient is preferably an anti-gout attack drug, such as colchicine, indomethacin, diclofenac, ibuprofen, rofecoxib, prednisone, hydrocortisone, prednisolone, aspirin, diflunisal, aminosalicylic acid, salsalate, benolate, more preferably ibuprofen. Generally, the anti-gout drug can also be a uricosuric agent drug (such as benzbromarone, probenecid), a uric acid synthesis blocker drug (such as allopurinol).

所述抗糖尿病的药物一般可为抗1型糖尿病药物(例如胰岛素)、抗2型糖尿病药物。所述抗2型糖尿病药物可为磺脲类药物(例如格列美脲、格列喹酮)、格列奈类药物(例如瑞格列奈、那格列奈)、二甲双胍类药物(例如二甲双胍)、α葡萄糖甘酶抑制剂(例如阿卡波糖、伏格列波糖)、DPP-4抑制剂(例如西格列汀)、GLP-1受体激动剂(例如利拉鲁肽、艾塞那肽)或SGLT-2抑制剂(例如达格列净、恩格列净)。The anti-diabetic drugs can generally be anti-type 1 diabetes drugs (such as insulin) and anti-type 2 diabetes drugs. The anti-type 2 diabetes drugs can be sulfonylurea drugs (such as glimepiride, gliquidone), glinides (such as repaglinide, nateglinide), metformin drugs (such as metformin), α-glucosidase inhibitors (such as acarbose, voglibose), DPP-4 inhibitors (such as sitagliptin), GLP-1 receptor agonists (such as liraglutide, exenatide) or SGLT-2 inhibitors (such as dapagliflozin, empagliflozin).

所述治疗营养缺乏病的药物一般可为针对胃肠道疾病的药物(例如奥美拉唑、莫沙必利)、补充营养性药物(例如维生素E)。The drugs for treating nutritional deficiency diseases can generally be drugs for gastrointestinal diseases (such as omeprazole, mosapride) and nutritional supplements (such as vitamin E).

所述抗骨质疏松的药物一般可为双膦酸盐类药物(例如阿仑膦酸钠,伊班膦酸钠,帕米磷酸钠,氨基二膦酸盐,氯磷酸二钠,唑来膦酸钠,利塞膦酸钠)、降钙素类药物(例如鲑鱼降钙素)、雌激素类药物(例如雌二醇,苯甲酸雌二醇,醋酸雌二醇,戊酸雌二醇)、选择性雌激素受体调节剂(SERMs)药物(例如雷洛昔芬,苯骈噻吩)、RANKL抑制剂药物、甲状旁腺激素药物、单氟磷酸谷氨酰胺药物、锶盐类药物(例如雷奈酸锶)、活性维生素D及类似物(例如骨化三醇,α-骨化醇)、维生素K(例如四烯甲萘醌)。The anti-osteoporosis drugs can generally be bisphosphonates (e.g., alendronate sodium, ibandronate sodium, pamidronate sodium, aminobisphosphonates, clodronate disodium, zoledronic acid sodium, risedronate sodium), calcitonin drugs (e.g., salmon calcitonin), estrogen drugs (e.g., estradiol, estradiol benzoate, estradiol acetate, estradiol valerate), selective estrogen receptor modulators (SERMs) drugs (e.g., raloxifene, benzothiophene), RANKL inhibitor drugs, parathyroid hormone drugs, monofluoroglutamine drugs, strontium salt drugs (e.g., strontium ranelate), active vitamin D and analogs (e.g., calcitriol, α-calciferol), vitamin K (e.g., menatetrenone).

其中,所述用于治疗涉及结缔组织和风湿方面慢性疾病的药物活性成分优选包括治疗类风湿性关节炎、治疗系统性红斑狼疮、治疗强直性脊柱炎、治疗干燥综合征、治疗血管炎、治疗特发性炎症性肌病、治疗系统性硬化病、或者、治疗骨性关节炎的药物活性成分。Among them, the active pharmaceutical ingredients for treating chronic diseases involving connective tissue and rheumatism preferably include active pharmaceutical ingredients for treating rheumatoid arthritis, systemic lupus erythematosus, ankylosing spondylitis, Sjögren's syndrome, vasculitis, idiopathic inflammatory myopathy, systemic sclerosis, or osteoarthritis.

所述治疗类风湿性关节炎的药物活性成分优选为非甾体类抗炎药,例如阿司匹林、美洛昔康、塞来昔布、布洛芬、尼美舒利、萘丁美酮,更优选为美洛昔康或布洛芬。一般地,所述治疗类风湿性关节炎的药物可为糖皮质激素类药物(例如氢化可的松、地塞米松、泼尼松)、慢作用抗风湿药(例如甲氨碟呤、环磷酰胺、硫唑嘌呤、环孢霉素、来氟米特)。The active ingredient of the drug for treating rheumatoid arthritis is preferably a non-steroidal anti-inflammatory drug, such as aspirin, meloxicam, celecoxib, ibuprofen, nimesulide, nabumetone, more preferably meloxicam or ibuprofen. Generally, the drug for treating rheumatoid arthritis can be a glucocorticoid drug (such as hydrocortisone, dexamethasone, prednisone), a slow-acting antirheumatic drug (such as methotrexate, cyclophosphamide, azathioprine, cyclosporine, leflunomide).

所述治疗骨性关节炎的药物活性成分优选为止痛药,例如布洛芬、扶他林、美洛昔康、塞来昔布、洛索洛芬钠尼美舒利,更优选为布洛芬或美洛昔康。一般地,所述治疗骨性关节炎的药物可为营养软骨的药物、阿片类药物(例如羟考酮、奇曼丁)。The active ingredient of the drug for treating osteoarthritis is preferably an analgesic, such as ibuprofen, Voltaren, meloxicam, celecoxib, loxoprofen sodium nimesulide, more preferably ibuprofen or meloxicam. Generally, the drug for treating osteoarthritis can be a drug for nourishing cartilage, an opioid (such as oxycodone, Qimantin).

所述治疗系统性红斑狼疮的药物一般可为非甾体类抗炎药(例如萘普生、芬必得)、抗疟药、糖皮质激素类药物(例如醋酸泼尼松、甲强龙)、免疫抑制剂药物(例如甲氨蝶呤、环磷酰胺、硫唑嘌呤、甲氨蝶呤、环孢素、马替麦考酚酯、他克莫司)、生物制剂药物(例如美罗华、贝利尤单抗)。The drugs for treating systemic lupus erythematosus can generally be non-steroidal anti-inflammatory drugs (such as naproxen, ibuprofen), antimalarial drugs, glucocorticoid drugs (such as prednisone acetate, methylprednisolone), immunosuppressant drugs (such as methotrexate, cyclophosphamide, azathioprine, methotrexate, cyclosporine, mycophenolate mofetil, tacrolimus), and biological drugs (such as rituximab, belimumab).

所述治疗强直性脊柱炎的药物一般可为非甾体类药物(例如双氯芬酸钠、依托考昔、塞来昔布、萘丁美酮、艾瑞昔布)、缓解病情抗风湿药(例如柳氮黄吡啶、甲氨蝶呤、羟氯喹)、糖皮质激素类药物(例如强的松、强的松龙、得宝松)、生物制剂TNF-a拮抗剂(例如依那西普)。The drugs for treating ankylosing spondylitis can generally be non-steroidal drugs (such as diclofenac sodium, etoricoxib, celecoxib, nabumetone, and ericoxib), disease-modifying antirheumatic drugs (such as pyridine sulfamethoxazole, methotrexate, and hydroxychloroquine), glucocorticoid drugs (such as prednisone, prednisolone, and diprosone), and biological TNF-a antagonists (such as etanercept).

所述治疗干燥综合征的药物一般可为全身治疗药物(例如左旋咪唑、转移因子辅酶Q10、胸腺素)、糖皮质激素药物(例如泼尼松)、免疫抑制药物(例如羟氯喹、硫唑嘌呤、艾拉莫德)。The drugs for treating Sjögren's syndrome can generally be systemic therapeutic drugs (such as levamisole, transfer factor coenzyme Q10, thymosin), glucocorticoid drugs (such as prednisone), and immunosuppressive drugs (such as hydroxychloroquine, azathioprine, and elamod).

所述治疗血管炎的药物一般可为糖皮质激素药物(例如泼尼松、甲泼尼龙、地塞米松)、免疫抑制剂药物(例如环磷酰胺、环孢素、硫唑嘌呤)。The drugs for treating vasculitis can generally be glucocorticoid drugs (such as prednisone, methylprednisolone, dexamethasone) and immunosuppressant drugs (such as cyclophosphamide, cyclosporine, azathioprine).

所述治疗特发性炎症性肌病的药物一般可为糖皮质激素药物(例如地塞米松、泼尼松、氢化可的松、甲基氢化泼尼松)、免疫抑制剂药物(例如环磷酰胺、硫唑嘌呤、甲氨喋呤、环孢素、他克莫司、吗替麦考酚酯、霉酚酸酯)。The drugs for treating idiopathic inflammatory myopathy can generally be glucocorticoid drugs (such as dexamethasone, prednisone, hydrocortisone, methylprednisolone), immunosuppressant drugs (such as cyclophosphamide, azathioprine, methotrexate, cyclosporine, tacrolimus, mycophenolate mofetil, mycophenolate mofetil).

所述治疗系统性硬化病的药物一般可为抗纤维化的药物(例如秋水仙碱、)、血管活性药物(例如心痛定、拜心同)及其他几种常用药(例如萘普生、硝苯地平、波生坦、西地那非、依前列醇、尼达尼布、托珠单抗)。The drugs for treating systemic sclerosis can generally be anti-fibrotic drugs (such as colchicine), vasoactive drugs (such as nifedipine, benzathine) and several other commonly used drugs (such as naproxen, nifedipine, bosentan, sildenafil, epoprostenol, nintedanib, tocilizumab).

其中,所述治疗神经精神病的药物活性成分一般可为治疗精神分裂症类药物、抗抑郁症类药物、治疗阿片类药物滥用药物或治疗焦虑症类药物;优选为治疗精神分裂症类的药物,更优选为吩噻嗪类(例如氯丙嗪)、硫杂蒽类(例如氯普噻吨)、丁酰苯类(例如氟哌啶醇)、二苯二氮卓类(例如奥氮平、氯氮平)、苯异恶唑类(例如利培酮、帕利哌酮)、苯异硫唑类(例如齐拉西酮)、二苯硫氮卓类(例如喹硫平)、喹诺酮类(例如阿立哌唑),进一步优选为苯异恶唑类(例如帕利哌酮)。Among them, the active ingredients of the drugs for treating neuropsychiatric disorders can generally be drugs for treating schizophrenia, antidepressants, drugs for treating opioid abuse or drugs for treating anxiety disorders; preferably, drugs for treating schizophrenia, more preferably, phenothiazines (such as chlorpromazine), thioxanthenes (such as chlorprothixene), butyrophenones (such as haloperidol), dibenzodiazepines (such as olanzapine, clozapine), benzisoxazoles (such as risperidone, paliperidone), benzisothiazoles (such as ziprasidone), diphenylthiazepines (such as quetiapine), quinolones (such as aripiprazole), and further preferably, benzisoxazoles (such as paliperidone).

所述抗抑郁症类的药物一般可为三环类抗抑郁药(例如丙咪嗪、氯丙咪臻、阿米替林)、单胺氧化酶抑制剂(例如吗氯贝胺)、选择性5-羟色胺再摄取抑制剂(例如舍曲林)、5-羟色胺和去甲肾上腺素再摄取抑制剂(例如文拉法辛)、5-羟色胺阻滞和再摄取抑制剂(例如曲唑酮)、去甲肾上腺素和多巴胺再摄取抑制剂(例如安非他酮)、去甲肾上腺素抑制剂(例如瑞波西汀)、α2肾上腺素受体阻滞剂(例如米氮平)。The antidepressant drugs can generally be tricyclic antidepressants (such as imipramine, clomipramine, amitriptyline), monoamine oxidase inhibitors (such as moclobemide), selective serotonin reuptake inhibitors (such as sertraline), serotonin and norepinephrine reuptake inhibitors (such as venlafaxine), serotonin block and reuptake inhibitors (such as trazodone), norepinephrine and dopamine reuptake inhibitors (such as bupropion), norepinephrine inhibitors (such as reboxetine), α2 adrenergic receptor blockers (such as mirtazapine).

所述治疗阿片类药物滥用药物一般可为丁丙诺啡或美沙酮。The drug for treating opioid abuse may generally be buprenorphine or methadone.

所述治疗焦虑症类药物一般可为苯二氮卓类(例如地西泮)、5-HT1A受体部分激动剂(例如丁螺环酮)、β肾上腺素受体阻滞剂(例如普萘洛尔)、丙戊酸盐。The anxiety-treating drugs generally include benzodiazepines (eg, diazepam), 5-HT1A receptor partial agonists (eg, buspirone), beta-adrenergic receptor blockers (eg, propranolol), and valproate.

其中,所述治疗高血脂治疗药物一般可为他汀类药物(例如辛伐他汀、阿托伐他汀、普伐他汀)、贝特类药物(例如非诺贝特、苯扎贝特、吉非罗齐)、烟酸类(例如烟酸)。Among them, the therapeutic drugs for treating hyperlipidemia can generally be statins (such as simvastatin, atorvastatin, pravastatin), fibrates (such as fenofibrate, bezafibrate, gemfibrozil), and nicotinic acids (such as niacin).

其中,所述抗肿瘤药物一般可为抗乳腺癌药物(例如阿扎胞苷、多西他赛、布舍瑞林、他莫昔芬、米托蒽醌、阿霉素、紫杉醇、卡培他滨、戈舍瑞林、环磷酰胺、甲地孕酮、西妥昔单抗或亮丙瑞林)、抗前列腺癌药物(例如地加瑞克、亮丙瑞林、组氨瑞林、氟硝铵、雌莫司汀、环丙孕酮)、抗卵巢癌药物(例如卡铂、拓扑替康、甲氨蝶呤)、抗直肠癌药物(例如帕尼单抗)、抗结肠癌药物(例如贝伐单抗、奥沙利铂)、抗肝癌药物(例如索拉菲尼)、抗肺癌药物(例如厄洛替尼、吉非替尼、多西他滨)、抗肾癌药物(例如帕唑帕尼、依维莫司、坦罗莫司)、抗胃癌药物(例如氟尿嘧啶、丝裂霉素、顺铂、阿霉素、依托泊苷)、抗胰腺癌药物(例如尼妥珠单抗)、抗食道癌药物(例如多西他赛、紫杉醇、顺铂、吉西他滨、替吉奥、伊立替康、奥沙利铂、吉非替尼、曲妥珠单抗、安洛替尼)、抗皮肤癌药物(例如氟尿嘧啶)、抗淋巴瘤药物(例如长春新碱、贝沙罗汀、达卡巴嗪、依托泊苷)、抗骨髓瘤药物(例如硼替佐米)、抗宫颈癌药物(例如博来霉素)或抗膀胱癌药物(例如表柔比星、卡介苗)。Among them, the anti-tumor drug can generally be an anti-breast cancer drug (such as azacitidine, docetaxel, buserelin, tamoxifen, mitoxantrone, doxorubicin, paclitaxel, capecitabine, goserelin, cyclophosphamide, megestrol acetate, cetuximab or leuprolide), an anti-prostate cancer drug (such as degarelix, leuprolide, histrelin, flunitrium, estramustine, cyproterone acetate), an anti-ovarian cancer drug (such as carboplatin, topotecan, methotrexate), an anti-rectal cancer drug (such as panitumumab), an anti-colon cancer drug (such as bevacizumab, oxaliplatin), an anti-liver cancer drug (such as sorafenib), an anti-lung cancer drug (such as erlotinib, gefitinib, docetabine) , anti-renal cancer drugs (e.g. pazopanib, everolimus, temsirolimus), anti-gastric cancer drugs (e.g. 5-fluorouracil, mitomycin, cisplatin, doxorubicin, etoposide), anti-pancreatic cancer drugs (e.g. nimotuzumab), anti-esophageal cancer drugs (e.g. docetaxel, paclitaxel, cisplatin, gemcitabine, tegafur, irinotecan, oxaliplatin, gefitinib, trastuzumab, anlotinib), anti-skin cancer drugs (e.g. 5-fluorouracil), anti-lymphoma drugs (e.g. vincristine, bexarotene, dacarbazine, etoposide), anti-myeloma drugs (e.g. bortezomib), anti-cervical cancer drugs (e.g. bleomycin) or anti-bladder cancer drugs (e.g. epirubicin, bacillus Calmette-Guérin).

其中,所述治疗慢性牙病(例如龋齿、牙周病)的药物一般可分为硝基咪唑类药物(例如甲硝唑、替硝唑、奥硝唑)、青霉素类药物、及其他常用药(米诺环素、醋酸氯己定)。Among them, the drugs for treating chronic dental diseases (such as caries and periodontal disease) can generally be divided into nitroimidazole drugs (such as metronidazole, tinidazole, ornidazole), penicillin drugs, and other commonly used drugs (minocycline, chlorhexidine acetate).

其中,所述治疗慢性腰痛的药物活性成分优选为非甾体类镇痛药物,例如布洛芬、塞来昔布、曲马多、羟考酮、美洛昔康、洛索洛芬、氨酚待因、扶他林,更优选为布洛芬或美洛昔康;Wherein, the active ingredient of the drug for treating chronic low back pain is preferably a non-steroidal analgesic drug, such as ibuprofen, celecoxib, tramadol, oxycodone, meloxicam, loxoprofen, acetaminophen, voltaren, more preferably ibuprofen or meloxicam;

所述治疗白血病的药物一般为干扰核酸生物合成的药物(例如阿糖胞苷、氨甲喋呤、6-巯基嘌呤)、直接影响癌细胞DNA结构与功能的药物(例如白消安、丝裂霉素、苯丁酸氮芥、苯丙氨酸氮芥、环磷酰胺)、干扰转录过程和阻止RNA合成的药物(例如柔红霉素、多柔比星、阿霉素、阿克拉霉素)、抑制蛋白质合成与功能的药物(例如长春地辛、长春新碱、左旋门冬氨酰酶、高三尖杉酯碱)、其他常用药(例如干扰素、氟达拉滨、亚砷酸、依托泊苷、卡莫司汀)。The drugs for treating leukemia are generally drugs that interfere with nucleic acid biosynthesis (such as cytarabine, methotrexate, 6-mercaptopurine), drugs that directly affect the DNA structure and function of cancer cells (such as busulfan, mitomycin, chlorambucil, phenylalanine mustard, cyclophosphamide), drugs that interfere with the transcription process and prevent RNA synthesis (such as daunorubicin, doxorubicin, adriamycin, aclarubicin), drugs that inhibit protein synthesis and function (such as vindesine, vincristine, L-aspartate, homoharringtonine), and other commonly used drugs (such as interferon, fludarabine, arsenite, etoposide, and carmustine).

其中,所述作用于循环系统的药物活性成分优选包括治疗慢性心力衰竭、治疗冠心病、治疗先天性心脏病、或者、治疗慢性感染性心内膜炎、或者、治疗慢性心包炎的药物活性成分;Wherein, the active pharmaceutical ingredients acting on the circulatory system preferably include active pharmaceutical ingredients for treating chronic heart failure, coronary heart disease, congenital heart disease, or chronic infective endocarditis or chronic pericarditis;

所述治疗冠心病的药物活性成分一般可为改善心绞痛症状的药物,(例如葛根素、单硝酸异山梨酯)、抗血小板聚集的药物(例如阿司匹林、硫酸氢氯吡格雷、替格瑞洛)、降脂稳定斑块的药物(例如阿托伐他汀、瑞舒伐他汀、普伐他汀)、抑制交感神经活性(例如美托洛尔、富马酸比索洛尔)、改善心肌重构的药物(例如血管紧张素转化酶抑制剂和血管紧张素Ⅱ受体拮抗剂);优选为改善心绞痛症状的药物,更优选为葛根素;所述治疗慢性心力衰竭的药物活性成分一般可为强心的药物(例如洋地黄、地高辛、西地兰)、扩血管的药物(例如硝普钠、硝酸甘油、转化酶抑制剂(例如依那普利、莱诺普利等)、利尿药物(例如速尿、氢氯噻嗪、螺内酯)。The active ingredients of the drugs for treating coronary heart disease can generally be drugs for improving angina symptoms (such as puerarin, isosorbide mononitrate), drugs for antiplatelet aggregation (such as aspirin, clopidogrel bisulfate, ticagrelor), drugs for lipid-lowering and plaque-stabilizing (such as atorvastatin, rosuvastatin, pravastatin), drugs for inhibiting sympathetic nerve activity (such as metoprolol, bisoprolol fumarate), and drugs for improving myocardial remodeling (such as angiotensin converting enzyme inhibitors and angiotensin II receptor antagonists); preferably, the drugs for improving angina symptoms are puerarin; the active ingredients of the drugs for treating chronic heart failure can generally be cardiotonic drugs (such as digitalis, digoxin, cedilanid), vasodilator drugs (such as sodium nitroprusside, nitroglycerin, converting enzyme inhibitors (such as enalapril, lenoprolol, etc.), and diuretics (such as furosemide, hydrochlorothiazide, spironolactone).

所述治疗先天性心脏病的药物活性成分一般可为洋地黄、呋塞米、螺内酯、酚妥拉明、奎尼丁、地高辛、氢氯噻嗪或辅酶Q10。The active ingredient of the drug for treating congenital heart disease can generally be digitalis, furosemide, spironolactone, phentolamine, quinidine, digoxin, hydrochlorothiazide or coenzyme Q10.

所述治疗慢性感染性心内膜炎的药物活性成分一般可为抗生素(例如万古霉素、头孢菌素、青霉素、氨基糖甙)。The active ingredient of the drug for treating chronic infective endocarditis may generally be an antibiotic (eg, vancomycin, cephalosporin, penicillin, aminoglycoside).

所述治疗慢性心包炎的药物活性成分一般可为洋地黄。The active ingredient of the medicine for treating chronic pericarditis can generally be digitalis.

其中,所述作用于呼吸系统的药物活性成分一般可包括治疗慢性阻塞性肺气肿、治疗哮喘、治疗慢性肺心病、治疗慢性呼吸衰竭、治疗矽肺或治疗肺纤维化的药物活性成分。Among them, the active pharmaceutical ingredients acting on the respiratory system may generally include active pharmaceutical ingredients for treating chronic obstructive pulmonary emphysema, treating asthma, treating chronic cor pulmonale, treating chronic respiratory failure, treating silicosis or treating pulmonary fibrosis.

所述治疗慢性阻塞性肺气肿的药物活性成分一般可为支气管舒张剂(包括β受体激动剂以及抗胆碱能药物)、吸入性激素(例如布地奈德、氟替卡松)、茶碱类平喘药(例如茶碱)、祛痰药(例如、羧甲司坦、福多司坦),病情需要时还可以适当地选用糖皮质激素、抗生素(例如青霉素类、糖苷类以及头孢菌素类)。The active ingredients of the drugs for treating chronic obstructive pulmonary emphysema can generally be bronchodilators (including beta-receptor agonists and anticholinergic drugs), inhaled hormones (such as budesonide and fluticasone), theophylline antiasthmatics (such as theophylline), expectorants (such as carbocysteine and fudosteine), and glucocorticoids and antibiotics (such as penicillins, glycosides and cephalosporins) can also be appropriately selected when the condition requires.

所述治疗哮喘的药物活性成分一般可为常用吸入药物(例如倍氯米松、布地奈德、氟替卡松、莫米松)、β2激动剂(例如沙丁胺醇)、缓释茶碱、白三烯调节剂(可用于联合用药)、抗胆碱药(例如异丙东莨菪碱)、抗组胺药物(例如阿司咪唑、酮替芬)。The active ingredients of the asthma-treating drugs are generally commonly used inhaled drugs (e.g., beclomethasone, budesonide, fluticasone, mometasone), β2 agonists (e.g., salbutamol), sustained-release theophylline, leukotriene modifiers (which can be used in combination), anticholinergics (e.g., isoproscopolamine), and antihistamines (e.g., astemizole, ketotifen).

所述治疗慢性肺心病的药物活性成分一般可为抗生素(例如阿莫西林、头孢唑肟、头孢呋辛、左氧氟沙星)、皮质激素类消炎支气管舒张药(例如选择性β2受体兴奋药、茶碱类药物)、消除气道非特异性炎症(例如泼尼松)、吸入药物(例如必可酮)、呼吸兴奋药(例如洛贝林、多沙普仑、都可喜等)。The active ingredients of the drugs for treating chronic cor pulmonale can generally be antibiotics (such as amoxicillin, cefuroxime, cefuroxime, levofloxacin), corticosteroid anti-inflammatory bronchodilators (such as selective β2 receptor stimulants, theophylline drugs), drugs that eliminate nonspecific airway inflammation (such as prednisone), inhaled drugs (such as beconazole), respiratory stimulants (such as lobeline, doxapram, duloxetine, etc.).

所述治疗慢性呼吸衰竭的药物活性成分一般可为解除支气管痉挛和祛痰药物(例如沙丁胺醇、乙酰半胱氨酸等)。The active ingredients of the drug for treating chronic respiratory failure can generally be drugs for relieving bronchospasm and removing phlegm (such as salbutamol, acetylcysteine, etc.).

所述治疗矽肺的药物活性成分一般可为四平、乙酰半胱氨酸、铝制剂、克矽平、丹参。The active ingredients of the medicine for treating silicosis can generally be siping, acetylcysteine, aluminum preparations, closiperine, and salvia miltiorrhiza.

所述治疗肺纤维化的药物活性成分一般可为吡非尼酮、尼达尼布、糖皮质激素(例如甲基强的松龙、泼尼松)、免疫抑制剂(例如硫唑嘌呤、甲氨蝶呤等)、秋水仙碱、干扰素、ACEI或他汀类药物等。The active ingredients of the drug for treating pulmonary fibrosis can generally be pirfenidone, nintedanib, glucocorticoids (such as methylprednisolone, prednisone), immunosuppressants (such as azathioprine, methotrexate, etc.), colchicine, interferon, ACEI or statins, etc.

其中,所述作用于消化系统的药物活性成分一般可包括治疗慢性胃炎、治疗消化性溃疡、治疗肠结核、治疗慢性肠炎、治疗慢性腹泻、治疗慢性肝炎、治疗肝硬化、治疗慢性胰腺炎、治疗慢性胆囊炎的药物活性成分。Among them, the active pharmaceutical ingredients acting on the digestive system generally include active pharmaceutical ingredients for treating chronic gastritis, treating peptic ulcers, treating intestinal tuberculosis, treating chronic enteritis, treating chronic diarrhea, treating chronic hepatitis, treating cirrhosis, treating chronic pancreatitis, and treating chronic cholecystitis.

所述治疗慢性胃炎的药物活性成分一般可为止疼痛(可用阿托品、普鲁本辛等)、胃酸增高可用PPI质子泵抑制剂(例如兰索拉唑、奥美拉唑等)、症状较轻者可用H2受体阻滞剂(例如甲氰咪胍、雷尼替丁、氢氧化铝胺等)、助消化药(可加用胰酶)、胆汁反流(可用胃复安和吗叮啉、消胆胺、硫糖铝可与胆汁酸结合)。The active ingredients of the drugs for treating chronic gastritis can generally be used to relieve pain (atropine, propantheline, etc. can be used), PPI proton pump inhibitors (such as lansoprazole, omeprazole, etc.) can be used for increased gastric acid, H2 receptor blockers (such as cimetidine, ranitidine, aluminum hydroxide ammonium, etc.) can be used for those with milder symptoms, digestive aids (pancreatic enzymes can be added), and bile reflux (metoclopramide and metoclopramide, cholestyramine, and sucralfate can bind to bile acids).

所述治疗消化性溃疡的药物活性成分一般可为左氧氟沙星、替硝唑、奥美拉唑。The active ingredients of the drug for treating peptic ulcer are generally levofloxacin, metronidazole and omeprazole.

所述治疗肠结核的药物活性成分一般可为利福平。The active ingredient of the drug for treating intestinal tuberculosis can generally be rifampicin.

所述治疗慢性肠炎的药物活性成分一般可为消炎止痛药、益生菌、解痉止痛药(例如阿托品、普鲁苯辛)。The active ingredients of the medicine for treating chronic enteritis can generally be anti-inflammatory analgesics, probiotics, antispasmodics and analgesics (such as atropine and propantheline).

所述治疗慢性腹泻的药物活性成分一般可为止泻药(例如蒙脱石散、地芬诺酯、洛哌丁胺)、肠道微生物制剂(例如乳酸杆菌、双歧杆菌)、痉挛止痛药(例如匹维溴铵)。The active ingredients of the medicine for treating chronic diarrhea can generally be antidiarrheal drugs (such as montmorillonite powder, diphenoxylate, loperamide), intestinal microbial preparations (such as lactobacillus, bifidobacterium), and spasmodic analgesics (such as pinaverium bromide).

所述治疗慢性肝炎的药物活性成分一般可为保肝药(例如水飞蓟素类制剂、五味子类制剂等)、抗纤维化药(例如中成药口服制剂)、抗病毒(例如普通干扰素和聚乙二醇化干扰素)、口服核苷类药物抗病毒(例如拉米夫定、阿德福韦酯、替比夫定、恩替卡韦)、免疫抑制剂(硫唑嘌呤)。The active ingredients of the drugs for treating chronic hepatitis can generally be liver-protecting drugs (such as silymarin preparations, schisandra preparations, etc.), anti-fibrosis drugs (such as oral Chinese patent medicine preparations), antivirals (such as conventional interferons and pegylated interferons), oral nucleoside antiviral drugs (such as lamivudine, adefovir dipivoxil, telbivudine, entecavir), and immunosuppressants (azathioprine).

所述治疗肝硬化的药物活性成分一般可为治疗乙肝药(例如核苷类似物)、治疗自身免疫性肝炎药(例如糖皮质激素)、抗炎药、保肝药、抗肝纤维化药(例如还原型谷胱甘肽、多烯磷脂酰胆碱、异甘草酸镁等)、治疗自发性细菌性腹膜炎药(例如抗生素)、治疗门脉高压药(例如卡维地洛)。The active ingredients of the drugs for treating liver cirrhosis can generally be drugs for treating hepatitis B (such as nucleoside analogs), drugs for treating autoimmune hepatitis (such as glucocorticoids), anti-inflammatory drugs, liver-protecting drugs, anti-liver fibrosis drugs (such as reduced glutathione, polyene phosphatidylcholine, magnesium isoglycyrrhizinate, etc.), drugs for treating spontaneous bacterial peritonitis (such as antibiotics), and drugs for treating portal hypertension (such as carvedilol).

所述治疗慢性胰腺炎的药物活性成分一般可为止痛药物(例如丁丙诺啡和芬太尼)、胰酶治疗药物(例如胰酶)。The active ingredients of the medicine for treating chronic pancreatitis can generally be analgesics (such as buprenorphine and fentanyl) and pancreatic enzyme treatment drugs (such as pancreatic enzymes).

所述治疗慢性胆囊炎的药物活性成分一般可为抗菌消炎药(例如左氧氟沙星、环丙沙星、阿莫西林)、解痉止痛药、利胆药(例如熊去氧胆酸)。The active ingredients of the drug for treating chronic cholecystitis can generally be antibacterial and anti-inflammatory drugs (such as levofloxacin, ciprofloxacin, amoxicillin), antispasmodics and analgesics, and choleretics (such as ursodeoxycholic acid).

其中,所述作用于血液系统的药物活性成分一般可包括治疗慢性贫血、治疗慢性粒细胞白血病、治疗慢性淋巴细胞白血病的药物活性成分。Among them, the active pharmaceutical ingredients acting on the blood system generally include active pharmaceutical ingredients for treating chronic anemia, treating chronic myeloid leukemia, and treating chronic lymphocytic leukemia.

所述治疗慢性贫血的药物一般可为:微量元素类(例如叶酸,维生素b12等)、骨髓兴奋剂类(例如硝酸士的宁、一叶萩碱,莨菪类(莨菪碱)等)、腺苷钴胺,糖皮质激素类(泼尼松、甲泼尼松、倍他米松、丙酸倍氯米松、泼尼松龙、氢化可的松、地塞米松、强的松)、铁剂(例如富马酸亚铁、葡萄糖酸亚铁、琥珀酸亚铁、乳酸亚铁、蔗糖铁、低分子右旋糖酐铁、羧基麦芽糖铁、异麦芽糖酐铁、葡萄糖醛酸铁、纳米氧化铁、山梨醇铁等)、促红细胞生成类(重组人促红细胞生成素α、达依泊汀α等)。The drugs for treating chronic anemia generally include: trace elements (such as folic acid, vitamin B12, etc.), bone marrow stimulants (such as strychnine nitrate, scopolamine, hyoscyamine, etc.), adenosylcobalamin, glucocorticoids (prednisone, methylprednisone, betamethasone, beclomethasone propionate, prednisolone, hydrocortisone, dexamethasone, prednisone), iron preparations (such as ferrous fumarate, ferrous gluconate, ferrous succinate, ferrous lactate, sucrose iron, low molecular weight dextran iron, carboxymaltose iron, isomaltose iron, glucuronic acid iron, nano iron oxide, sorbitol iron, etc.), and erythropoiesis-stimulating agents (recombinant human erythropoietin α, darbepoetin α, etc.).

所述治疗慢性粒细胞白血病药物一般可为:酪氨酸激酶抑制剂类(例如伊马替尼、尼罗替尼、博舒替尼、普纳替尼等)、高三尖杉酯碱。The drugs for treating chronic myeloid leukemia generally include: tyrosine kinase inhibitors (such as imatinib, nilotinib, bosutinib, ponatinib, etc.), homoharringtonine.

所述治疗慢性淋巴细胞白血病药物一般可为:化疗类(例如尼莫司汀、氟达拉滨、苯丁酸氮芥、苯达莫司汀等)、靶向类(例如艾德拉尼、维奈妥拉,依鲁替尼、伊马替尼、达沙替尼等)、单抗类(例如奥法木单抗、利妥昔单抗、阿托珠单抗、阿仑珠单抗等)。The drugs for treating chronic lymphocytic leukemia generally include: chemotherapy drugs (such as nimustine, fludarabine, chlorambucil, bendamustine, etc.), targeted drugs (such as adranib, venetola, ibrutinib, imatinib, dasatinib, etc.), and monoclonal antibodies (such as ofatumumab, rituximab, atozumab, alemtuzumab, etc.).

其中,所述作用于内分泌系统的药物活性成分一般可包括治疗慢性淋巴细胞性甲状腺炎、治疗甲亢、治疗甲减的药物活性成分。Among them, the active pharmaceutical ingredients acting on the endocrine system generally include active pharmaceutical ingredients for treating chronic lymphocytic thyroiditis, hyperthyroidism, and hypothyroidism.

所述治疗慢性淋巴细胞性甲状腺炎药物一般可为:甲状腺素类(例如左旋甲状腺素、甲状腺素)、糖皮质激素(例如泼尼松、甲泼尼松、倍他米松、丙酸倍氯米松、泼尼松龙、氢化可的松、地塞米松、强的松)。The drugs for treating chronic lymphocytic thyroiditis generally include: thyroid hormones (such as levothyroxine, thyroxine), glucocorticoids (such as prednisone, methylprednisone, betamethasone, beclomethasone dipropionate, prednisolone, hydrocortisone, dexamethasone, prednisone).

所述治疗甲亢药物一般可为:硫氧嘧啶类(例如丙硫氧嘧啶、甲硫氧嘧啶等)、咪唑类(例如甲巯咪唑、卡比马唑等)、碘及碘化物(例如卢戈液等)、放射性碘(例如131碘等)、β受体阻断剂(例如美托洛尔、阿替洛尔、比索洛尔、卡维他洛、普萘洛尔等)。The drugs for treating hyperthyroidism generally include: thiouracils (such as propylthiouracil, methylthiouracil, etc.), imidazoles (such as methimazole, carbimazole, etc.), iodine and iodide (such as Lugol's solution, etc.), radioactive iodine (such as 131 iodine, etc.), beta-receptor blockers (such as metoprolol, atenolol, bisoprolol, carvedilol, propranolol, etc.).

所述治疗甲减药物一般可为:甲状腺素类(例如左旋甲状腺素、左旋甲状腺素钠、甲状腺素等)。The drugs for treating hypothyroidism generally include: thyroxine (eg, levothyroxine, levothyroxine sodium, thyroxine, etc.).

本发明中,所述药芯可为粉末型药芯。In the present invention, the drug core may be a powder type drug core.

其中,所述粉末型药芯中,所述药物活性成分的粒径可为2-180μm。Wherein, in the powder-type drug core, the particle size of the active pharmaceutical ingredient may be 2-180 μm.

当所述药芯为粉末型药芯时,所述埋植剂可采用下述方法制得:When the drug core is a powder type drug core, the implant can be prepared by the following method:

将所述的硅胶管切割成段,填充所述粉末型药芯,两端用硅胶封口,即得所述埋植剂。The silicone tube is cut into sections, filled with the powder-type medicine core, and both ends are sealed with silicone to obtain the implant.

本发明中,所述药芯中,还可包括难溶性辅料。In the present invention, the drug core may further include poorly soluble auxiliary materials.

其中,所述难溶性辅料的粒径可为1-200μm。Wherein, the particle size of the poorly soluble auxiliary material may be 1-200 μm.

其中,所述难溶性辅料可包括硅材料。所述硅材料的孔径可小于1μm;例如0nm、5nm、10nm、18nm、50nm或100nm。本领域技术人员可以理解,当所述硅材料的孔径为0nm时,所述硅材料为无孔硅材料。Wherein, the poorly soluble auxiliary material may include silicon material. The pore size of the silicon material may be less than 1 μm; for example, 0 nm, 5 nm, 10 nm, 18 nm, 50 nm or 100 nm. Those skilled in the art will understand that when the pore size of the silicon material is 0 nm, the silicon material is a non-porous silicon material.

所述硅材料中,二氧化硅的含量可大于50%;优选为80%、90%、95%、99%或99.8%。In the silicon material, the content of silicon dioxide may be greater than 50%, preferably 80%, 90%, 95%, 99% or 99.8%.

其中,所述难溶性辅料可包括白炭黑、AL-1FP介孔硅、XDP3050介孔硅和XDP3150介孔硅中的一种或多种。The poorly soluble auxiliary material may include one or more of white carbon black, AL-1FP mesoporous silica, XDP3050 mesoporous silica and XDP3150 mesoporous silica.

所述白炭黑优选为气相法白炭黑、沉淀法白炭黑、凝胶法白炭黑或表面处理法制得的白炭黑。The white carbon black is preferably fumed white carbon black, precipitated white carbon black, gel white carbon black or white carbon black obtained by surface treatment method.

优选地,所述难溶性辅料为白炭黑、AL-1FP介孔硅、XDP3050介孔硅和XDP3150介孔硅中的一种或多种。Preferably, the poorly soluble auxiliary material is one or more of white carbon black, AL-1FP mesoporous silica, XDP3050 mesoporous silica and XDP3150 mesoporous silica.

更优选地,所述难溶性辅料为白炭黑、AL-1FP介孔硅和XDP3050介孔硅中的一种或多种。More preferably, the poorly soluble auxiliary material is one or more of white carbon black, AL-1FP mesoporous silica and XDP3050 mesoporous silica.

本发明中,所述难溶性辅料还可包括难溶性弱酸和/或难溶性弱碱。In the present invention, the poorly soluble auxiliary material may also include a poorly soluble weak acid and/or a poorly soluble weak base.

其中,所述难溶性弱酸优选包括硼酸、富马酸、钼酸、硅酸、钨酸和锗酸中的一种或多种,更优选包括硼酸和/或富马酸。The poorly soluble weak acid preferably includes one or more of boric acid, fumaric acid, molybdic acid, silicic acid, tungstic acid and germanic acid, and more preferably includes boric acid and/or fumaric acid.

其中,所述难溶性弱碱优选包括氢氧化镁、氢氧化铝、氢氧化锌、氢氧化亚铁和氧化镁中的一种或多种;更优选包括氢氧化镁、氢氧化铝和氢氧化锌中的一种或多种。The sparingly soluble weak base preferably includes one or more of magnesium hydroxide, aluminum hydroxide, zinc hydroxide, ferrous hydroxide and magnesium oxide; more preferably includes one or more of magnesium hydroxide, aluminum hydroxide and zinc hydroxide.

其中,所述难溶性辅料还可为白炭黑,与钼酸、硅酸、钨酸和锗酸中的一种或多种;例如,白炭黑和钼酸、白炭黑和硅酸、白炭黑和钨酸、或者、白炭黑和锗酸。The poorly soluble auxiliary material may also be white carbon black and one or more of molybdic acid, silicic acid, tungstic acid and germanic acid; for example, white carbon black and molybdic acid, white carbon black and silicic acid, white carbon black and tungstic acid, or white carbon black and germanic acid.

或者,所述难溶性辅料还可为白炭黑,与氢氧化亚铁和/或氧化镁;例如,白炭黑和氢氧化亚铁、或者、白炭黑和氧化镁。Alternatively, the poorly soluble auxiliary material may also be white carbon black, ferrous hydroxide and/or magnesium oxide; for example, white carbon black and ferrous hydroxide, or white carbon black and magnesium oxide.

或者,所述难溶性辅料还可为AL-1FP介孔硅,与钼酸、硅酸、钨酸和锗酸中的一种或多种;例如,AL-1FP介孔硅和钼酸、AL-1FP介孔硅和硅酸、AL-1FP介孔硅和钨酸、或者、AL-1FP介孔硅和锗酸。Alternatively, the poorly soluble auxiliary material may also be AL-1FP mesoporous silica and one or more of molybdic acid, silicic acid, tungstic acid and germanic acid; for example, AL-1FP mesoporous silica and molybdic acid, AL-1FP mesoporous silica and silicic acid, AL-1FP mesoporous silica and tungstic acid, or AL-1FP mesoporous silica and germanic acid.

或者,所述难溶性辅料还可为AL-1FP介孔硅,与氢氧化亚铁和/或氧化镁;例如,AL-1FP介孔硅和氢氧化亚铁、或者、AL-1FP介孔硅和氧化镁。Alternatively, the poorly soluble auxiliary material may also be AL-1FP mesoporous silica, ferrous hydroxide and/or magnesium oxide; for example, AL-1FP mesoporous silica and ferrous hydroxide, or AL-1FP mesoporous silica and magnesium oxide.

或者,所述难溶性辅料还可为XDP3050介孔硅,与钼酸、硅酸、钨酸和锗酸中的一种或多种;例如,XDP3050介孔硅和钼酸、XDP3050介孔硅和硅酸、XDP3050介孔硅和钨酸、或者、XDP3050介孔硅和锗酸。Alternatively, the poorly soluble auxiliary material may also be XDP3050 mesoporous silicon and one or more of molybdic acid, silicic acid, tungstic acid and germanic acid; for example, XDP3050 mesoporous silicon and molybdic acid, XDP3050 mesoporous silicon and silicic acid, XDP3050 mesoporous silicon and tungstic acid, or XDP3050 mesoporous silicon and germanic acid.

或者,所述难溶性辅料还可为XDP3050介孔硅,与氢氧化亚铁和/或氧化镁;例如,XDP3050介孔硅和氢氧化亚铁、或者、XDP3050介孔硅和氧化镁。Alternatively, the poorly soluble auxiliary material may also be XDP3050 mesoporous silica, ferrous hydroxide and/or magnesium oxide; for example, XDP3050 mesoporous silica and ferrous hydroxide, or XDP3050 mesoporous silica and magnesium oxide.

或者,所述难溶性辅料还可为XDP3150介孔硅,与钼酸、硅酸、钨酸和锗酸中的一种或多种;例如,XDP3150介孔硅和钼酸、XDP3150介孔硅和硅酸、XDP3150介孔硅和钨酸、或者、XDP3150介孔硅和锗酸。Alternatively, the poorly soluble auxiliary material may also be XDP3150 mesoporous silicon and one or more of molybdic acid, silicic acid, tungstic acid and germanic acid; for example, XDP3150 mesoporous silicon and molybdic acid, XDP3150 mesoporous silicon and silicic acid, XDP3150 mesoporous silicon and tungstic acid, or XDP3150 mesoporous silicon and germanic acid.

或者,所述难溶性辅料还可为XDP3150介孔硅,与氢氧化亚铁和/或氧化镁;例如,XDP3150介孔硅和氢氧化亚铁、或者、XDP3150介孔硅和氧化镁。Alternatively, the poorly soluble auxiliary material may also be XDP3150 mesoporous silica, ferrous hydroxide and/or magnesium oxide; for example, XDP3150 mesoporous silica and ferrous hydroxide, or XDP3150 mesoporous silica and magnesium oxide.

本发明中,所述原料药的含量可为10%~99.9%,例如50%~99.5%,再例如95%;百分比为所述原料药占所述药物组合物的质量百分比。In the present invention, the content of the bulk drug may be 10% to 99.9%, such as 50% to 99.5%, and another example is 95%; the percentage is the mass percentage of the bulk drug in the pharmaceutical composition.

所述难溶性辅料的含量可为0.1%~90%,例如0.1%~50%,再例如0.5%~5%;百分比为所述难溶性辅料占所述药物组合物的质量百分比。The content of the poorly soluble excipient may be 0.1% to 90%, such as 0.1% to 50%, and another example is 0.5% to 5%; the percentage is the mass percentage of the poorly soluble excipient in the pharmaceutical composition.

本发明中,当所述难溶性辅料为白炭黑、AL-1FP介孔硅和XDP3050介孔硅中的两种或三种时,其质量比可为任意比例。例如,当所述难溶性辅料为白炭黑、AL-1FP介孔硅和XDP3050介孔硅中的两种时,其质量比为(0.001~1000):1。In the present invention, when the insoluble auxiliary material is two or three of white carbon black, AL-1FP mesoporous silica and XDP3050 mesoporous silica, the mass ratio thereof can be any ratio. For example, when the insoluble auxiliary material is two of white carbon black, AL-1FP mesoporous silica and XDP3050 mesoporous silica, the mass ratio thereof is (0.001-1000):1.

再例如,当所述难溶性辅料为XDP3150介孔硅和富马酸时,其质量比可为(0.01~100):1,优选为9:1、1.5:1或0.43:1。For another example, when the poorly soluble auxiliary materials are XDP3150 mesoporous silica and fumaric acid, the mass ratio thereof may be (0.01-100):1, preferably 9:1, 1.5:1 or 0.43:1.

再例如,当所述难溶性辅料为气相白炭黑和硼酸时,其质量比可为(0.01~100):1,优选为9:1、1.5:1或0.43:1。For another example, when the insoluble auxiliary materials are fumed silica and boric acid, the mass ratio thereof may be (0.01-100):1, preferably 9:1, 1.5:1 or 0.43:1.

再例如,当所述难溶性辅料为XDP3050介孔硅和氢氧化镁时,其质量比可为(0.01~100):1,优选为9:1、1.5:1或0.43:1。For another example, when the poorly soluble auxiliary materials are XDP3050 mesoporous silica and magnesium hydroxide, the mass ratio thereof may be (0.01-100):1, preferably 9:1, 1.5:1 or 0.43:1.

再例如,当所述难溶性辅料为AL-1FP介孔硅和氢氧化锌,其质量比可为(0.01~100):1,优选为9:1、1.5:1或0.43:1。For another example, when the poorly soluble auxiliary material is AL-1FP mesoporous silica and zinc hydroxide, the mass ratio thereof can be (0.01-100):1, preferably 9:1, 1.5:1 or 0.43:1.

本发明中,所述硅胶管的外径优选为2.0-5.0mm,例如2.4mm或2.6mm。In the present invention, the outer diameter of the silicone tube is preferably 2.0-5.0 mm, such as 2.4 mm or 2.6 mm.

本发明中,所述硅胶管的长度优选为1.5-4.5cm,例如1.9cm或4.4cm。In the present invention, the length of the silicone tube is preferably 1.5-4.5 cm, such as 1.9 cm or 4.4 cm.

本发明中,所述硅胶管的壁厚优选为0.2-0.5mm,例如0.2mm、0.3mm、0.4mm或0.5mm。In the present invention, the wall thickness of the silicone tube is preferably 0.2-0.5 mm, such as 0.2 mm, 0.3 mm, 0.4 mm or 0.5 mm.

本发明中,所述硅胶管的释药面积优选为0.4-15.0cm2,例如0.69cm2、1.38cm2、2.07cm2、2.76cm2或3.45cm2In the present invention, the drug release area of the silicone tube is preferably 0.4-15.0 cm 2 , such as 0.69 cm 2 , 1.38 cm 2 , 2.07 cm 2 , 2.76 cm 2 or 3.45 cm 2 .

本发明中,所述药芯的直径优选为1.5-4.0mm,例如1.6mm或2.0mm。In the present invention, the diameter of the drug core is preferably 1.5-4.0 mm, such as 1.6 mm or 2.0 mm.

本发明中,所述药芯的长度优选为1.0-5.0cm,例如1.0-4.0cm,还例如1.5cm或3.9cm,再例如1cm、2cm、3cm、4cm、或5cm。In the present invention, the length of the drug core is preferably 1.0-5.0 cm, such as 1.0-4.0 cm, such as 1.5 cm or 3.9 cm, and further such as 1 cm, 2 cm, 3 cm, 4 cm, or 5 cm.

在本发明一些优选实施方式,所述埋植剂的规格如下表所示,所述药芯中的药物活性成分优选为左炔诺孕酮;In some preferred embodiments of the present invention, the specifications of the implant are shown in the following table, and the active pharmaceutical ingredient in the drug core is preferably levonorgestrel;

在本发明一些优选实施方式,所述埋植剂的规格如下表所示,所述药芯中的药物活性成分优选为孕二烯酮;In some preferred embodiments of the present invention, the specifications of the implant are shown in the following table, and the active pharmaceutical ingredient in the drug core is preferably gestodene;

在本发明一些优选实施方式,所述埋植剂的规格如下表所示,所述药芯中的药物活性成分优选为雌二醇;In some preferred embodiments of the present invention, the specifications of the implant are shown in the following table, and the active pharmaceutical ingredient in the drug core is preferably estradiol;

编号serial number 硅胶管外径/mmSilicone tube outer diameter/mm 硅胶管壁厚/mmSilicone tube wall thickness/mm 释药面积/cm2 Drug release area/ cm2 11 2.22.2 0.20.2 0.690.69 22 2.22.2 0.20.2 1.381.38 33 2.22.2 0.20.2 2.072.07 44 2.22.2 0.20.2 2.762.76 55 2.22.2 0.20.2 3.453.45

.

本发明的埋植剂的制备工艺可为将所述硅胶材料经挤压成管状或者将所述硅胶管,切割成段后填充药物,两端用粘合剂封端,然后包装及消毒,即制得本发明的埋植剂。The preparation process of the implant of the present invention can be as follows: the silicone material is extruded into a tube or the silicone tube is cut into sections and then filled with drugs, both ends are sealed with adhesives, and then packaged and sterilized to obtain the implant of the present invention.

本发明还提供了一种所述硅胶材料或所述硅胶管在缓控释制剂中作为释放速度调节介质的应用。The present invention also provides an application of the silica gel material or the silica gel tube as a release rate regulating medium in a sustained-release preparation.

本发明中,所述R-乙烯基硅橡胶中的乙烯基含量是指摩尔百分比,乙烯基的摩尔百分比是指每一百摩尔的R-乙烯基硅橡胶中乙烯基所占的摩尔数。In the present invention, the vinyl content in the R-vinyl silicone rubber refers to the molar percentage, and the molar percentage of vinyl refers to the number of moles of vinyl in every 100 moles of R-vinyl silicone rubber.

本发明中,所述含氢硅油中的氢含量是指摩尔百分比,氢含量的摩尔百分比是指每一百摩尔的含氢硅油中氢所占的摩尔数。In the present invention, the hydrogen content in the hydrogen-containing silicone oil refers to the mole percentage, and the mole percentage of hydrogen content refers to the number of moles of hydrogen in every 100 moles of the hydrogen-containing silicone oil.

本发明中,PHR是指每100质量份R-乙烯基硅橡胶(例如甲基乙烯基硅橡胶)时,所对应的各具体组分的质量份数。In the present invention, PHR refers to the mass fraction of each specific component per 100 mass fractions of R-vinyl silicone rubber (eg, methyl vinyl silicone rubber).

本发明中,所述室温是指25℃+5℃。In the present invention, the room temperature refers to 25°C + 5°C.

本发明中,使用术语“第一”、“第二”、“第三”等来描述各热处理,这些热处理不应该受到该术语的限制。这些术语仅用于区分一个热处理与另一个热处理。In the present invention, the terms "first", "second", "third", etc. are used to describe each heat treatment, and these heat treatments should not be limited by the terms. These terms are only used to distinguish one heat treatment from another heat treatment.

在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of being in accordance with the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are commercially available.

本发明的积极进步效果在于:The positive and progressive effects of the present invention are:

本发明中的硅胶材料所制得硅胶管力学性能优异、生物相容性良好;采用该硅胶管制得的埋植剂负载活性药物后释药曲线稳定,当负载的药物为避孕药时(例如孕二烯酮、左炔诺孕酮),制备的埋植剂可对大鼠产生显著的避孕效果。The silicone tube made of the silicone material in the present invention has excellent mechanical properties and good biocompatibility; the implant made of the silicone tube has a stable drug release curve after loading active drugs. When the loaded drug is a contraceptive (such as gestodene, levonorgestrel), the prepared implant can produce a significant contraceptive effect on rats.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为硅胶管制备工艺流程图。Figure 1 is a flow chart of the silicone tube preparation process.

图2为硅胶管挤出工艺流程图。Figure 2 is a flow chart of the silicone tube extrusion process.

图3为GEST避孕植入物的图片。Figure 3 is a picture of the GEST contraceptive implant.

图4为孕二烯酮埋植剂ZJ001、ZJ002、ZJ003体外每日药物释放量与释放时间的关系。FIG4 shows the relationship between the daily drug release amount and release time of the gestodene implants ZJ001, ZJ002, and ZJ003 in vitro.

图5为孕二烯酮埋植剂ZJ001、ZJ002、ZJ003体外每日药物释放量与释放时间的关系(在图4的基础上,以5天为一周期,将数据进行简化后的每日药物释放量图)。Figure 5 shows the relationship between the in vitro daily drug release and release time of Gestodene Implants ZJ001, ZJ002 and ZJ003 (a daily drug release diagram based on Figure 4 with 5 days as a cycle and simplified data).

图6为孕二烯酮埋植剂植入后肌肉组织的病理图像,其中,A、C、E分别为埋植后第3、10、30天的病理图像(HE,×2),B、D、F分别为埋植后第3、10、30天的病理图像(HE,×20)。FIG6 is a pathological image of muscle tissue after implantation of the gestodene implant, wherein A, C, and E are pathological images at 3, 10, and 30 days after implantation, respectively (HE, ×2), and B, D, and F are pathological images at 3, 10, and 30 days after implantation, respectively (HE, ×20).

图7为大鼠发情周期阴道涂片,其中图A为发情前期,图B为发情期,图C为发情晚期,图D为两次发情期之间。FIG. 7 is a vaginal smear of the estrus cycle of rats, wherein FIG. A is the proestrus, FIG. B is the estrus, FIG. C is the metestrus, and FIG. D is between the two estrus.

图8为大鼠阴栓图像,其中,图A为GEST埋植剂实验I剂量组中阴道涂片有正常发情周期的编号为1的大鼠,在埋植后13天取阴道分泌物时在阴道口观察到的乳白色阴栓;图B为GEST埋植剂实验I剂量组中阴道涂片有正常发情周期的编号为4的大鼠,在埋植后20天取阴道分泌物时在阴道口观察到的阴栓。Figure 8 is an image of a vaginal plug in a rat, wherein Figure A is a milky white vaginal plug observed at the vaginal opening of rat No. 1 in the GEST implant experiment dose group I, whose vaginal smear showed a normal estrus cycle, when vaginal secretions were taken 13 days after implantation; Figure B is a vaginal plug observed at the vaginal opening of rat No. 4 in the GEST implant experiment dose group I, whose vaginal smear showed a normal estrus cycle, when vaginal secretions were taken 20 days after implantation.

图9为前烘道温度为360℃,制得的过硫化硅胶管。Figure 9 shows a persulfurized silicone tube produced at a pre-drying temperature of 360°C.

图10为SD大鼠植入左炔诺孕酮埋植剂后第3天组织切片(A,HE,×2)、SD大鼠植入后第3天组织切片局部视野(B,HE,×20)、SD大鼠植入后第10天组织切片(C,HE,×2)和SD大鼠植入后第10天组织切片的局部视野(D,HE,×20)。Figure 10 shows tissue sections of SD rats on the 3rd day after implantation of levonorgestrel implant (A, HE, ×2), local fields of view of tissue sections of SD rats on the 3rd day after implantation (B, HE, ×20), tissue sections of SD rats on the 10th day after implantation (C, HE, ×2), and local fields of view of tissue sections of SD rats on the 10th day after implantation (D, HE, ×20).

图11为除暴破组和未处理组的LNG埋植剂每日剂量释放曲线。FIG. 11 shows the daily dose release curves of the LNG implants in the detumescence group and the untreated group.

图12为除暴破组和未处理组的LNG埋植剂累计剂量释放曲线。FIG. 12 is a cumulative dose release curve of the LNG implant in the decompression group and the untreated group.

图13为1/T与ln(K)的线性关系。FIG13 shows the linear relationship between 1/T and ln(K).

图14大鼠阴道栓的图像。Figure 14 Images of rat vaginal suppositories.

图15为大鼠发情周期阴道涂片,其中图A为发情前期,图B为发情期,图C为发情晚期,图D为两次发情期之间。FIG. 15 is a vaginal smear of the estrus cycle of rats, wherein FIG. A is the proestrus, FIG. B is the estrus, FIG. C is the metestrus, and FIG. D is between the two estrus periods.

图16为左炔诺孕酮I剂量组大鼠的LH的测定结果。FIG. 16 shows the results of measuring LH in rats in the levonorgestrel I dose group.

图17为硅胶管药物面积与雌二醇释药量的关系。FIG. 17 shows the relationship between the drug area of the silicone tube and the amount of estradiol released.

具体实施方式DETAILED DESCRIPTION

下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples. The experimental methods in the following examples without specifying specific conditions are carried out according to conventional methods and conditions, or selected according to the product specifications.

下述实施例及对比例中:In the following embodiments and comparative examples:

甲基乙烯基硅橡胶中的乙烯基含量是指摩尔百分比,乙烯基的摩尔百分比是指每一百摩尔的甲基乙烯基硅橡胶中乙烯基所占的摩尔数。The vinyl content in methyl vinyl silicone rubber refers to the mole percentage, and the mole percentage of vinyl refers to the number of moles of vinyl in every 100 moles of methyl vinyl silicone rubber.

含氢硅油中的氢含量是指摩尔百分比,氢含量的摩尔百分比是指每一百摩尔的含氢硅油中氢所占的摩尔数。The hydrogen content in hydrogen-containing silicone oil refers to the mole percentage, and the mole percentage of hydrogen content refers to the number of moles of hydrogen in every 100 moles of hydrogen-containing silicone oil.

I、孕二烯酮长效避孕埋植剂I. Gestodene long-acting contraceptive implant

一、孕二烯酮避孕埋植剂的含量测定、体外释放测定方法1. Content determination and in vitro release determination method of gestodene contraceptive implant

(1)色谱条件(1) Chromatographic conditions

色谱柱:C18柱(250mm×4.60mm,5μm);Chromatographic column: C18 column (250 mm × 4.60 mm, 5 μm);

流动相:甲醇-水(80:20,v/v);Mobile phase: methanol-water (80:20, v/v);

柱温:30℃;Column temperature: 30°C;

检测波长:239nm;Detection wavelength: 239nm;

流速:1mL·min-1Flow rate: 1 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

(2)体外释放实验方法(2) In vitro release test method

将填装好的埋植剂置于乙醇溶液中,放入超声仪中超声30min,超声后将埋植剂吹干再置于装有释放介质的具塞锥形瓶中,将具塞锥形瓶置于摇床内,温度设为37℃,震荡速度为100r·min-1,24h后,拿出吹干。The filled implant was placed in an ethanol solution and ultrasonicated in an ultrasonic instrument for 30 minutes. After ultrasonication, the implant was blown dry and placed in a stoppered conical bottle containing a release medium. The stoppered conical bottle was placed in a shaker with the temperature set to 37°C and the shaking speed set to 100 r·min -1 . After 24 hours, the implant was taken out and blown dry.

将吹干的孕二烯酮埋植剂用硅橡胶封口胶将其两端分别粘附在具塞锥形瓶瓶底以及瓶壁,使填装孕二烯酮原料药粉的硅胶管部分悬于具塞锥形瓶中,不可碰壁(保证震荡过程中含药段与释放介质接触面积稳定)。粘附好后停放24h使胶固化完全。固化后向具塞锥形瓶中准确倒入所需量的释放介质,将其放入摇床中,温度设为37℃,震荡速度为100r·min-1。每24h取样并更换介质,留样待测。Use silicone rubber sealing glue to stick the two ends of the dried gestodene implant to the bottom and wall of the stoppered conical flask, so that the silicone tube filled with gestodene raw material powder is suspended in the stoppered conical flask and cannot touch the wall (to ensure the contact area between the drug-containing section and the release medium is stable during the shaking process). After sticking, leave it for 24 hours to allow the glue to cure completely. After curing, accurately pour the required amount of release medium into the stoppered conical flask, put it in a shaker, set the temperature to 37°C, and the shaking speed to 100r·min -1 . Take samples and replace the medium every 24 hours, and keep the samples for testing.

二、双组份加成型硅胶管的制备2. Preparation of two-component addition type silicone tube

1仪器与试药1. Instruments and reagents

1.1仪器1.1 Instrument

小型捏合机Small kneading machine 莱州市申宏机械有限公司Laizhou Shenhong Machinery Co., Ltd. 小型开炼机Small mixing mill 东莞市益宗机械设备有限公司Dongguan Yizong Machinery Equipment Co., Ltd. Φ16硅橡胶胶挤出机Φ16 Silicone Rubber Extruder 浙江百纳橡塑设备有限公司Zhejiang Baina Rubber & Plastic Equipment Co., Ltd. 3020N外径测控仪3020N outer diameter measuring instrument 上海品重检测设备有限公司Shanghai Pinzhong Testing Equipment Co., Ltd. 电子显微镜Electron microscopy 深圳市中微科创科技有限公司Shenzhen Zhongwei Kechuang Technology Co., Ltd. XPE分析天平XPE Analytical Balance 瑞士梅特勒-托利多仪器有限公司Mettler-Toledo Instruments Ltd. SMD200-2电子分析天平SMD200-2 Electronic Analytical Balance 奥豪斯国际贸易有限公司Ohaus International Trading Co., Ltd. 101-2AB型电热鼓风干燥箱101-2AB Electric Blast Drying Oven 天津市泰斯特仪器有限公司Tianjin Test Instrument Co., Ltd. 万能力学测定仪Universal Mechanical Tester 东莞市南粤实验设备有限公司Dongguan Nanyue Experimental Equipment Co., Ltd. 邵氏A力度仪Shaw A Strength Meter 德清盛泰芯电子科技有限公司Deqing Shengtaixin Electronic Technology Co., Ltd.

1.2试药1.2 Drug testing

2试验方法2 Test methods

2.1硅胶管的制备工艺优化2.1 Optimization of silicone tube preparation process

2.1.1处方2.1.1 Prescription

注:PHR每100质量份高分子化合物(甲基乙烯基硅橡胶)所对应的该组分的质量份数;Note: The mass fraction of this component corresponding to every 100 mass fractions of polymer compound (methyl vinyl silicone rubber) of PHR;

ppm是指百万分率,表示铂催化剂中铂的浓度,3000ppm是指铂催化剂中铂的质量浓度为百万分之3000,PHR表示铂催化剂在整体硅胶管处方中的占比,以上述处方为例,具体指100份的甲基乙烯基硅橡胶中加入0.000002-0.00005份的铂催化剂,而铂催化剂中铂的浓度为百万分之3000。PPM refers to parts per million, which indicates the concentration of platinum in a platinum catalyst. 3000ppm means that the mass concentration of platinum in the platinum catalyst is 3000 parts per million. PHR indicates the proportion of platinum catalyst in the overall silicone tube formula. Taking the above formula as an example, it specifically refers to adding 0.000002-0.00005 parts of platinum catalyst to 100 parts of methyl vinyl silicone rubber, and the concentration of platinum in the platinum catalyst is 3000 parts per million.

2.1.2制备工艺2.1.2 Preparation process

(1)生胶预处理:生胶(甲基乙烯基硅橡胶)与气相法白炭黑按一定比例投入捏合机中,使气相法白炭黑被生胶充分包裹住,用开炼机将包裹好白炭黑的生胶进行挤压薄通,使生胶与白炭黑充分混匀后,进行压片,卸料后用保鲜膜充分包裹后放入自封袋密封,室温放入保干器中停放24-72h备用。(1) Pretreatment of raw rubber: Raw rubber (methyl vinyl silicone rubber) and fumed silica are put into a kneader in a certain proportion so that the fumed silica is fully wrapped by the raw rubber. The raw rubber wrapped with silica is squeezed and passed through an open mill to make the raw rubber and silica fully mixed. The raw rubber and silica are then pressed into sheets. After unloading, the raw rubber is fully wrapped with plastic wrap and sealed in a ziplock bag. The raw rubber is placed in a desiccator at room temperature for 24-72 hours for use.

(2)基质组分的制备:将停放好的加白炭黑的生胶按质量等分成两份,分成组分A和组分B。在组分A中加入处方量的交联剂含氢硅油和抑制剂甲基丁炔醇,用开炼机充分混匀薄通后室温放入保干器中停放24h-72h备用。(2) Preparation of matrix components: Divide the raw rubber with white carbon black into two equal parts by weight, namely component A and component B. Add the prescribed amount of crosslinking agent hydrogen silicone oil and inhibitor methyl butynol to component A, mix thoroughly with an open mill, and place in a desiccator at room temperature for 24h-72h for use.

(3)催化组分的制备:在组分B中加入处方量的铂金催化剂,用开炼机充分混匀薄通后室温放入保干器中停放24h-72h备用。(3) Preparation of catalytic components: Add the prescribed amount of platinum catalyst to component B, mix thoroughly with an open mill, and place in a desiccator at room temperature for 24 hours to 72 hours for use.

(4)将停放相同时间的A、B组分混合,用开炼机不断薄通后薄片停放12h。(4) Mix components A and B that have been stored for the same time, and use an open mill to continuously thin the thin slices and leave them for 12 hours.

(5)停放好的胶切薄条备用。(5) Keep the cut glue strips aside for later use.

上述步骤(1)-(5)的流程图可参见图1。The flowchart of the above steps (1)-(5) can be seen in Figure 1.

双组份硅橡胶材料制备好后压片进行挤出操作制备成硅胶管,在挤出工艺中通过螺杆将硅橡胶材料挤出,通过模具挤出硅胶管,硅胶管经过前烘道的高温使挤出的硅胶管快速硫化初步成型,之后进入后烘道继续硫化使硅胶管加成反应基本完全,最后再将硅胶管放入一定温度烘箱中进行烘箱硫化,保证硅胶管加成反应完全。After the two-component silicone rubber material is prepared, it is pressed into sheets and extruded to form a silicone tube. In the extrusion process, the silicone rubber material is extruded by a screw, and the silicone tube is extruded through a mold. The silicone tube passes through the high temperature of the front drying channel to quickly vulcanize the extruded silicone tube and initially form it. Then it enters the rear drying channel to continue vulcanization so that the addition reaction of the silicone tube is basically complete. Finally, the silicone tube is placed in an oven at a certain temperature for oven vulcanization to ensure that the addition reaction of the silicone tube is complete.

挤出过程中前烘道、后烘道、烘箱为生胶与含氢硅油加成反应提供硫化条件,使硅胶材料固化成型。挤出速度、模具、后烘道拉伸速度(挤出速度3.5r·min-1,后烘道的拉伸速度定为0.1m·s-1,芯模外径2.50mm,口模内径3.90mm)则是调节制备的硅胶管的外径及壁厚,从而制备不同规格的硅胶管,挤出流程如图2所示During the extrusion process, the front drying channel, the rear drying channel, and the oven provide vulcanization conditions for the addition reaction between the raw rubber and the hydrogen-containing silicone oil, so that the silicone material is solidified and formed. The extrusion speed, the mold, and the stretching speed of the rear drying channel (extrusion speed 3.5r·min -1 , the stretching speed of the rear drying channel is set to 0.1m·s -1 , the outer diameter of the core mold is 2.50mm, and the inner diameter of the die is 3.90mm) are used to adjust the outer diameter and wall thickness of the prepared silicone tube, so as to prepare silicone tubes of different specifications. The extrusion process is shown in Figure 2

2.1.3硅胶管性能测试2.1.3 Silicone tube performance test

拉伸强度Ts,为硅胶管在断裂过程中承受的最大拉伸力,能够表明试样抵抗外界破坏的最大限度;The tensile strength Ts is the maximum tensile force that the silicone tube withstands during the fracture process, which can indicate the maximum limit of the sample's resistance to external damage;

扯断伸长率Eb,为印模试样发生断裂时的形变状况,可以表明试样在断裂前能够接受的形变范围;The elongation at break, Eb, is the deformation condition of the impression specimen when it breaks, which can indicate the deformation range that the specimen can accept before breaking.

撕裂强度T,指使硅胶管撕裂时的强度,能够表明试样抵抗撕裂的能力;Tear strength T refers to the strength of the silicone tube when it is torn, which can indicate the ability of the sample to resist tearing;

硬度H,为硅胶管抵抗外力挤压的能力。Hardness H is the ability of the silicone tube to resist external extrusion.

2.1.3.1拉伸应力应变性能测试2.1.3.1 Tensile stress-strain performance test

拉伸应力应变性能按GB/T 828-2009方法测定。将制备好的硅胶管样品对称的放在伺服系统拉力机的上下夹持器上,使拉力均匀的分布于横截面上,夹距设置为50mm,准备伸长测样装置,启动拉力机,样片的拉伸速率为200mm/min。记录拉伸过程中的最大拉伸应力、拉伸至断裂时样片的长度、试样撕裂时所需的力。根据以下公式计算试样样片的扯断伸长率、拉伸强度与撕裂强度。The tensile stress-strain properties are determined according to the method of GB/T 828-2009. The prepared silicone tube samples are placed symmetrically on the upper and lower clamps of the servo system tensile machine so that the tension is evenly distributed on the cross section. The clamp distance is set to 50mm, the elongation test device is prepared, and the tensile machine is started. The tensile rate of the sample is 200mm/min. The maximum tensile stress during the stretching process, the length of the sample when stretched to fracture, and the force required for the sample to tear are recorded. The elongation at break, tensile strength, and tear strength of the sample are calculated according to the following formulas.

扯断伸长率(%)Eb=100(Lb-L0)/L0 Elongation at break (%) E b = 100 (L b - L 0 ) / L 0

Lb-试样断裂时的标距,mm,L0-试样的初始标距,mm。L b - gauge length of the specimen at fracture, mm, L 0 - initial gauge length of the specimen, mm.

拉伸强度(Mpa)Ts=Fm/WtTensile strength (Mpa) Ts = Fm/Wt

Fm-记录的最大力,W-裁刀狭窄部分的宽度,mm,t-试样长度部分的厚度。Fm - maximum force recorded, W - width of the narrow part of the cutter, mm, t - thickness of the length of the specimen.

撕裂强度(KN/m)T=F/tTear strength (KN/m) T = F/t

F-试样撕裂时所需的最大力,t-试样的厚度(mm)。F is the maximum force required to tear the sample, t is the thickness of the sample (mm).

2.1.3.2力度测试2.1.3.2 Strength test

产品的硬度试验按GB/T 531.1-2008测定;将制备好的基质组分聚合物与催化组分聚合物充分混合后,室温下固化成型,制备成厚度为6mm的样片,之后裁剪成24×24mm的正方形试验样片。将试验样片放在坚固的平面上,拿住硬度计,平稳的把压足压在试验样片上,保持压足与试验片完全接触,1s内读取数据,在不同的位置测量3次,取平均值。The hardness test of the product is determined according to GB/T 531.1-2008; after the prepared matrix component polymer and catalytic component polymer are fully mixed, they are cured and formed at room temperature to prepare a sample with a thickness of 6mm, and then cut into a 24×24mm square test sample. Place the test sample on a solid plane, hold the hardness tester, and steadily press the pressure foot on the test sample, keeping the pressure foot in full contact with the test piece, read the data within 1s, measure 3 times at different positions, and take the average value.

硅胶管产品优选的物理机械性能指标见下表。The preferred physical and mechanical properties of silicone tube products are shown in the table below.

项目project 指数index 硬度/Shore AHardness/Shore A 50-7050-70 拉伸强度/MpaTensile strength/Mpa ≥7.5≥7.5 扯断伸长率/%Elongation at break/% ≥200≥200 撕裂强度/KN·m-1 Tear strength/KN·m -1 ≥20≥20

2.1.4硅胶管的制备工艺优化2.1.4 Optimization of silicone tube preparation process

本试验固定处方,以扯断伸长率、拉伸强度、撕裂强度和硬度为力学指标对挤出工艺中前烘道温度(第一硫化温度)、后烘道温度(第二硫化温度)、烘箱硫化时间(第三硫化时间)进行考察。This test uses a fixed recipe and uses elongation at break, tensile strength, tear strength and hardness as mechanical indicators to investigate the front oven temperature (first vulcanization temperature), rear oven temperature (second vulcanization temperature) and oven vulcanization time (third vulcanization time) in the extrusion process.

2.1.4.1前烘道温度(第一硫化温度)的考察2.1.4.1 Investigation of the front drying temperature (first vulcanization temperature)

硅胶通过单螺杆挤出后经过高温烘箱,硅胶管中的抑制剂遇高温分解为气体,之后催化剂开始起作用,催化加成反应进行,硅胶管会快速固定成型。烘箱温度对于挤出硅胶管的外观及力学指标都具有很大影响,温度过低硫化不够,管外壁不成型难以拉伸进行后续工艺,温度过高硅胶管易过硫化,力学指标变差。硅胶管在经过高温烘箱时外径会迅速收缩,从高温烘箱出来后又恢复,这一变化可能会对硅胶管的外径及壁厚造成影响。After silicone is extruded through a single screw, it passes through a high-temperature oven. The inhibitor in the silicone tube decomposes into gas at high temperature, and then the catalyst begins to work, catalytic addition reaction proceeds, and the silicone tube is quickly fixed and formed. The oven temperature has a great influence on the appearance and mechanical indicators of the extruded silicone tube. If the temperature is too low, the vulcanization is insufficient, the outer wall of the tube is not formed and it is difficult to stretch for subsequent processes. If the temperature is too high, the silicone tube is prone to over-vulcanization and the mechanical indicators deteriorate. The outer diameter of the silicone tube will shrink rapidly when passing through the high-temperature oven, and recover after coming out of the high-temperature oven. This change may affect the outer diameter and wall thickness of the silicone tube.

本试验设定前烘道温度分别为270℃、300℃、330℃、360℃,以扯断伸长率、拉伸强度、撕裂强度、硬度为力学指标考察高温烘箱温度(前烘道温度的考察中,前烘道的挤出时间很短,约5s左右;后烘道温度180℃,反应时间很短,约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同本部分中2.1.2制备工艺;处方同本部分中2.1.1处方)。制备的硅胶管对其外径及壁厚测量,考察前烘道温度变化对硅胶管尺寸是否有影响。In this test, the front oven temperature was set at 270℃, 300℃, 330℃, and 360℃, respectively, and the elongation at break, tensile strength, tear strength, and hardness were used as mechanical indicators to examine the high-temperature oven temperature (in the investigation of the front oven temperature, the extrusion time of the front oven was very short, about 5s; the rear oven temperature was 180℃, the reaction time was very short, about 2min; the oven vulcanization temperature was 180℃, the time was 48h; the other process conditions were the same as the preparation process in 2.1.2 of this section; the prescription was the same as the prescription in 2.1.1 of this section). The outer diameter and wall thickness of the prepared silicone tube were measured to examine whether the change in the front oven temperature had an effect on the size of the silicone tube.

编号serial number 前烘道温度Front drying temperature 实施例1-1Example 1-1 270℃270℃ 实施例1-2Example 1-2 300℃300℃ 实施例1-3Examples 1-3 330℃330℃ 实施例1-4Examples 1-4 360℃360℃

2.1.4.2后烘道温度(第二硫化温度)的考察2.1.4.2 Investigation of post-drying temperature (second vulcanization temperature)

硅胶管挤出后,经过前烘道快速硫化,初步固化成型后还要再经过2.5m长的后烘道低温硫化,使硅胶管在一定温度及时间下进一步固化,硅胶管基本成型。After the silicone tube is extruded, it passes through the front drying channel for rapid vulcanization. After the initial curing and forming, it passes through the 2.5m long rear drying channel for low-temperature vulcanization, so that the silicone tube can be further cured at a certain temperature and time, and the silicone tube is basically formed.

本试验设定后烘道温度120℃、150℃、180℃、210℃,以扯断伸长率、拉伸强度、撕裂强度、硬度为力学指标考察后烘道温度(后烘道温度的考察中,前烘道温度为270℃,前烘道的挤出时间很短,约5s左右;后烘道的反应时间很短,约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同本部分中2.1.2制备工艺;处方同本部分中2.1.1处方)。制备的硅胶管对其外径及壁厚测量,考察后烘道温度变化对硅胶管尺寸是否有影响。In this test, the post-baking temperature is set at 120℃, 150℃, 180℃, and 210℃, and the post-baking temperature is investigated with elongation at break, tensile strength, tear strength, and hardness as mechanical indicators (in the investigation of the post-baking temperature, the front-baking temperature is 270℃, the extrusion time of the front-baking is very short, about 5s; the reaction time of the post-baking is very short, about 2min; the oven vulcanization temperature is 180℃, the time is 48h; the other process conditions are the same as the preparation process in 2.1.2 of this section; the prescription is the same as the prescription in 2.1.1 of this section). The outer diameter and wall thickness of the prepared silicone tube are measured to investigate whether the change in the post-baking temperature has an effect on the size of the silicone tube.

编号serial number 后烘道温度Post drying temperature 实施例2-1Example 2-1 120℃120℃ 实施例2-2Example 2-2 150℃150℃ 实施例2-3Example 2-3 180℃180℃ 实施例2-4Embodiment 2-4 210℃210℃

2.1.4.3烘箱硫化时间(第三硫化时间)的考察2.1.4.3 Investigation of oven vulcanization time (third vulcanization time)

为了确保硅胶管硫化完全,对硅胶管会进行烘箱硫化(第三硫化)处理。第三硫化时间不足则硅胶管硫化不完全,硫化时间过长则硅胶管易过硫化。本试验设定第三硫化时间为0h、24h、48h、72h,以扯断伸长率、拉伸强度、撕裂强度、硬度为力学指标考察烘箱硫化时间。(烘箱硫化时间的考察中:前烘道温度270℃、时间约5s左右;后烘道温度180℃、时间约20s左右;烘箱硫化温度180℃;其余工艺条件同本部分中2.1.2制备工艺;处方同本部分中2.1.1处方)In order to ensure that the silicone tube is completely vulcanized, it will be subjected to oven vulcanization (third vulcanization) treatment. If the third vulcanization time is insufficient, the silicone tube will not be completely vulcanized. If the vulcanization time is too long, the silicone tube is prone to over-vulcanization. This experiment sets the third vulcanization time to 0h, 24h, 48h, and 72h, and uses elongation at break, tensile strength, tear strength, and hardness as mechanical indicators to examine the oven vulcanization time. (In the investigation of oven vulcanization time: the temperature of the front oven is 270°C and the time is about 5s; the temperature of the rear oven is 180°C and the time is about 20s; the oven vulcanization temperature is 180°C; the other process conditions are the same as the preparation process in 2.1.2 of this section; the prescription is the same as the prescription in 2.1.1 of this section)

编号serial number 烘箱硫化时间Oven curing time 实施例3-1Example 3-1 0h0h 实施例3-2Example 3-2 24h24h 实施例3-3Example 3-3 48h48h 实施例3-4Embodiment 3-4 72h72h

2.1.5催化剂用量的考察2.1.5 Investigation of catalyst dosage

本试验固定生胶、含氢硅油、抑制剂、补强剂用量不变,分别为100PHR、1.01PHR、0.7PHR、30PHR。改变催化剂的用量分别为0.000005PHR、0.00001PHR、0.00002PHR、0.00003PHR,测试不同的催化剂用量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。In this test, the dosage of raw rubber, hydrogenated silicone oil, inhibitor, and reinforcing agent is fixed at 100 PHR, 1.01 PHR, 0.7 PHR, and 30 PHR respectively. The dosage of catalyst is changed to 0.000005 PHR, 0.00001 PHR, 0.00002 PHR, and 0.00003 PHR respectively, and the mechanical properties of the silicone tube such as elongation at break, tensile strength, tear strength, and hardness are tested under different dosages of catalyst.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.1.6抑制剂用量的考察2.1.6 Investigation of inhibitor dosage

生胶与含氢硅油在铂金催化作用下,其加成反应在室温下就能进行,随着加成反应的快速进行,硅胶材料迅速固化,为了防止硅橡胶在进行挤出工艺时在挤出机腔道里固化,可通过在硅橡胶中加入抑制剂甲基丁炔醇阻止该反应在室温下进行。The addition reaction between raw rubber and hydrogen-containing silicone oil can be carried out at room temperature under the catalysis of platinum. As the addition reaction proceeds rapidly, the silicone material solidifies rapidly. In order to prevent the silicone rubber from solidifying in the extruder cavity during the extrusion process, the inhibitor methyl butynol can be added to the silicone rubber to prevent the reaction from proceeding at room temperature.

本试验固定生胶、含氢硅油、催化剂、补强剂用量不变,分别为100PHR、1PHR、0.00001PHR、30PHR。改变抑制剂的用量分别为0.3PHR、0.5PHR、0.7PHR、0.9PHR,测试不同的抑制剂用量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。In this test, the dosage of raw rubber, hydrogenated silicone oil, catalyst, and reinforcing agent is fixed at 100 PHR, 1 PHR, 0.00001 PHR, and 30 PHR respectively. The dosage of inhibitor is changed to 0.3 PHR, 0.5 PHR, 0.7 PHR, and 0.9 PHR respectively, and the mechanical properties of the silicone tube such as elongation at break, tensile strength, tear strength, and hardness are tested under different dosages of inhibitor.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.1.7生胶乙烯基含量的考察2.1.7 Investigation of Vinyl Content in Raw Rubber

根据甲基乙烯基生胶与含氢硅油的加成反应原理可知,生胶的乙烯基含量对硅胶管的交联度有很大影响。生胶与含氢硅油在铂金催化剂的催化作用下发生加成反应,乙烯基聚硅氧烷为形成的网状结构中的交联链节,其分子链长度决定了交联固化后的交联密度。According to the principle of addition reaction between methyl vinyl rubber and hydrogen-containing silicone oil, the vinyl content of the rubber has a great influence on the cross-linking degree of the silicone tube. The rubber and hydrogen-containing silicone oil undergo addition reaction under the catalytic action of platinum catalyst, and vinyl polysiloxane is the cross-linking chain in the formed network structure. The length of its molecular chain determines the cross-linking density after cross-linking and curing.

本试验固定乙烯基聚硅氧烷分子量、含氢硅油、催化剂、抑制剂、气相法白炭黑用量不变,分别为100PHR、1PHR、0.00001PHR、0.7PHR、30PHR。改变乙烯基聚硅氧烷的乙烯基含量分别为0.05%、0.07%、0.17%、0.23%,测试不同的乙烯基含量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。In this test, the molecular weight of vinyl polysiloxane, hydrogen silicone oil, catalyst, inhibitor, and fumed silica were fixed at 100 PHR, 1 PHR, 0.00001 PHR, 0.7 PHR, and 30 PHR respectively. The vinyl content of vinyl polysiloxane was changed to 0.05%, 0.07%, 0.17%, and 0.23% respectively, and the mechanical properties of silicone tubes such as elongation at break, tensile strength, tear strength, and hardness were tested under different vinyl contents.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.1.8气相法白炭黑用量的考察2.1.8 Investigation of the amount of fumed silica

生胶的硬度过低,不利于成型和工艺加工,在生胶中加入气相法白炭黑可对制备的硅胶管的硬度进行补强,提高生胶的硬度。The hardness of raw rubber is too low, which is not conducive to molding and processing. Adding fumed silica to the raw rubber can reinforce the hardness of the prepared silicone tube and improve the hardness of the raw rubber.

本试验固定0.17%乙烯基含量的生胶、含氢硅油、催化剂、抑制剂用量不变,分别为100PHR、1PHR、0.00001PHR、0.7PHR。改变气相法白炭黑的添加量分别为20、30、40、45、50、60PHR,测试不同的气相法白炭黑的添加量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。In this test, the amount of raw rubber with 0.17% vinyl content, hydrogenated silicone oil, catalyst and inhibitor was fixed at 100 PHR, 1 PHR, 0.00001 PHR and 0.7 PHR respectively. The amount of fumed silica was changed to 20, 30, 40, 45, 50 and 60 PHR respectively, and the mechanical properties of the silicone tube such as elongation at break, tensile strength, tear strength and hardness were tested under different amounts of fumed silica.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.1.9含氢硅油的考察2.1.9 Investigation of hydrogenated silicone oil

含氢硅油作为交联剂,与生胶发生交联反应,其加入量可按下式计算:Hydrogenated silicone oil is used as a crosslinking agent to react with raw rubber. The amount of hydrogenated silicone oil added can be calculated as follows:

W/W1=(A×Vi%)/(H%×27) W /W 1 =(A×V i %)/(H%×27)

式中:W为交联剂的加入量;A为Si-H与Si-Vi的摩尔比(优选为1.0-1.5),即投料的乙烯基与含氢硅油的氢摩尔比达1:1时A值为1;;Vi%为基础胶料中的乙烯基重量百分数;H%为交联剂中氢的重量百分数;W1为基础胶料重量。实际反应中含氢硅油的最优含氢量和添加量不能仅用公式计算,应通过试验对比获得含氢硅油的最优含氢量以及添加量。Where: W is the amount of crosslinking agent added; A is the molar ratio of Si-H to Si-Vi (preferably 1.0-1.5), that is, when the molar ratio of vinyl to hydrogen in hydrogen-containing silicone oil reaches 1:1, A is 1; Vi % is the weight percentage of vinyl in the base rubber; H% is the weight percentage of hydrogen in the crosslinking agent; W1 is the weight of the base rubber. In actual reactions, the optimal hydrogen content and addition amount of hydrogen-containing silicone oil cannot be calculated only by formulas, but should be obtained through experimental comparison.

2.1.9.1含氢硅油含氢量的考察2.1.9.1 Investigation of hydrogen content in hydrogenated silicone oil

本试验固定0.17%乙烯基含量的生胶、催化剂、抑制剂、气相法白炭黑用量不变分别为100PHR、0.00001PHR、0.7PHR、40PHR。固定含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比为1.2:1。选用含氢量分别为0.18%、0.36%、0.5%、0.75%、In this experiment, the amount of raw rubber with a vinyl content of 0.17%, catalyst, inhibitor, and fumed silica was fixed at 100 PHR, 0.00001 PHR, 0.7 PHR, and 40 PHR respectively. The molar ratio of Si-H groups in hydrogenated silicone oil to vinyl groups in methyl vinyl silicone rubber was fixed at 1.2:1. The hydrogen contents of 0.18%, 0.36%, 0.5%, 0.75%,

1.0%、1.6%的含氢硅油进行硅胶管的制备,测试不同的含氢量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。Silicone tubes were prepared with 1.0% and 1.6% hydrogen-containing silicone oils, and the mechanical properties of the silicone tubes, such as elongation at break, tensile strength, tear strength and hardness, were tested at different hydrogen contents.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.1.9.2含氢硅油的用量的考察2.1.9.2 Investigation of the dosage of hydrogenated silicone oil

本试验固定0.17%乙烯基含量的生胶、催化剂、抑制剂、补强剂用量不变分别为100PHR、0.00001PHR、0.7PHR、40PHR。选用含氢量0.75%的含氢硅油,含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比分别为1:1、1.2:1、1.5:1和1.8:1进行实验,测试不同的含氢硅油的用量下硅胶管的扯断伸长率、拉伸强度、撕裂强度和硬度等力学性能。In this experiment, the amount of raw rubber with a vinyl content of 0.17%, catalyst, inhibitor, and reinforcing agent was fixed at 100 PHR, 0.00001 PHR, 0.7 PHR, and 40 PHR respectively. Hydrogen-containing silicone oil with a hydrogen content of 0.75% was selected, and the molar ratio of Si-H group in the hydrogen-containing silicone oil to vinyl group in methyl vinyl silicone rubber was 1:1, 1.2:1, 1.5:1, and 1.8:1 respectively. The mechanical properties of the silicone tube such as elongation at break, tensile strength, tear strength, and hardness were tested under different amounts of hydrogen-containing silicone oil.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

3结果与讨论3 Results and discussion

3.1硅胶管制备工艺优化3.1 Silicone tube preparation process optimization

3.1.1前烘道温度的考察3.1.1 Investigation of the temperature of the front drying tunnel

采用前述的处方,固定挤出速度3.5r·min-1,拉伸速度0.1m·s-1,改变前烘道温度为270℃、300℃、330℃、360℃,采用3种不同模具进行硅胶管的制备,测定硅胶管的外径及壁厚,结果如下。Using the above prescription, the extrusion speed was fixed at 3.5 r·min -1 , the stretching speed was 0.1 m·s -1 , the front drying temperature was changed to 270℃, 300℃, 330℃, and 360℃, and three different molds were used to prepare silicone tubes. The outer diameter and wall thickness of the silicone tubes were measured. The results are as follows.

前烘道温度对硅胶管外径的影响如下表所示。The influence of the front drying oven temperature on the outer diameter of the silicone tube is shown in the following table.

注:模具尺寸(芯模直径/口模内径):3#模具(2.01/3.50);4#模具(2.50/3.90);5#模具(3.02/4.32)。Note: Mould size (core mould diameter/die inner diameter): 3 # mould (2.01/3.50); 4 # mould (2.50/3.90); 5 # mould (3.02/4.32).

对改变前烘道温度制备的硅胶管进行力学性能测试,结果如下表所示。The mechanical properties of the silicone tube prepared by changing the front drying oven temperature were tested, and the results are shown in the following table.

硅胶管外径及壁厚测量结果表明,不同模具制备出的硅胶管外径及壁厚随着前烘道温度的升高几乎无变化,前烘道温度对于硅胶管的最终的外径及壁厚无影响,后续制备硅胶管时可排除前烘道温度对硅胶管尺寸的影响因素。The measurement results of the outer diameter and wall thickness of the silicone tube show that the outer diameter and wall thickness of the silicone tubes prepared by different molds have almost no change with the increase of the front oven temperature, and the front oven temperature has no effect on the final outer diameter and wall thickness of the silicone tube. The influence of the front oven temperature on the size of the silicone tube can be eliminated in the subsequent preparation of the silicone tube.

力学结果表明,随着前硫化温度提高,硅胶管的扯断伸长率、拉伸强度、撕裂强度不断降低,硬度不断增强。其中270℃和300℃制备的硅胶管的力学指标均符合要求,270℃制备的硅胶管的力学性能整体更好,且实验中发现前烘道温度越高,制备的硅胶管越易出现气泡。综合考虑,前烘道温度优选为270℃。The mechanical results show that as the pre-vulcanization temperature increases, the elongation at break, tensile strength, and tear strength of the silicone tube continue to decrease, while the hardness continues to increase. The mechanical indicators of the silicone tubes prepared at 270°C and 300°C meet the requirements, and the mechanical properties of the silicone tubes prepared at 270°C are better overall. In the experiment, it was found that the higher the pre-drying temperature, the easier it is for the silicone tube to have bubbles. Taking all factors into consideration, the pre-drying temperature is preferably 270°C.

硅胶通过挤出机挤出后,首先经过前烘道进行快速升温使抑制剂分解为气体,催化剂发挥催化作用,从而交联反应迅速进行,硅胶管外壁迅速固化成型。若前烘道温度过低,交联反应较慢,反应不完全,硅胶管不能快速固化,则硅胶易被拉扯变型,不能进行挤出工艺。若前烘道温度过高,则易使硅胶管局部过硫化,导致硅胶管变得过硬过脆,力学性能急剧降低,丧失使用价值。After the silicone is extruded through the extruder, it first passes through the front drying tunnel to quickly heat up the inhibitor to decompose into gas, and the catalyst plays a catalytic role, so that the cross-linking reaction proceeds rapidly and the outer wall of the silicone tube is quickly solidified and formed. If the temperature of the front drying tunnel is too low, the cross-linking reaction is slow and incomplete, and the silicone tube cannot be quickly solidified. The silicone is easily pulled and deformed, and the extrusion process cannot be carried out. If the temperature of the front drying tunnel is too high, it is easy to cause partial oversulfurization of the silicone tube, causing the silicone tube to become too hard and brittle, and the mechanical properties are sharply reduced, and the use value is lost.

3.1.2后烘道温度的考察3.1.2 Investigation of post-drying tunnel temperature

采用前述的处方,固定挤出速度3.5r/min,拉伸速度0.1m/s,改变后烘道温度为120、150、180、210℃,采用3种不同模具进行硅胶管的制备,测定硅胶管的外径及壁厚,结果如下。Using the above-mentioned prescription, the extrusion speed was fixed at 3.5r/min, the stretching speed was 0.1m/s, the rear drying oven temperature was changed to 120, 150, 180, and 210°C, and three different molds were used to prepare the silicone tube. The outer diameter and wall thickness of the silicone tube were measured. The results are as follows.

后烘道温度对硅胶管外径的影响如下表所示。The influence of post-drying oven temperature on the outer diameter of silicone tube is shown in the following table.

注:模具尺寸(芯模直径/口模内径):3#模具(2.01/3.50);4#模具(2.50/3.90);5#模具(3.02/4.32)。Note: Mould size (core mould diameter/die inner diameter): 3# mould (2.01/3.50); 4# mould (2.50/3.90); 5# mould (3.02/4.32).

对改变后烘道温度制备的硅胶管进行力学性能测试,结果如下表所示。The mechanical properties of the silicone tube prepared by changing the drying oven temperature were tested, and the results are shown in the following table.

硅胶管外径及壁厚测量结果表明,不同模具制备出的硅胶管外径及壁厚随着后烘道温度的升高几乎无变化,可得出结论后烘道温度对于硅胶管的最终的外径及壁厚无影响,由此可判断制备工艺中的温度变化对于硅胶管成型尺寸无影响。The measurement results of the outer diameter and wall thickness of the silicone tube show that the outer diameter and wall thickness of the silicone tubes prepared by different molds have almost no change with the increase of the post-baking oven temperature. It can be concluded that the post-baking oven temperature has no effect on the final outer diameter and wall thickness of the silicone tube. It can be judged that the temperature change in the preparation process has no effect on the molding size of the silicone tube.

力学结果表明,随着后烘道温度的提高,硅胶管的扯断伸长率、拉伸强度、撕裂强度、硬度均提高,当后温度到180℃时,其力学指标与210℃相近,说明后烘道温度为180℃即可满足力学性能要求,另外后烘道中有传送带,不宜设置过高温度,所以后烘道温度优选为180℃。The mechanical results show that with the increase of the post-baking temperature, the elongation at break, tensile strength, tear strength and hardness of the silicone tube all increase. When the post-baking temperature reaches 180°C, its mechanical indicators are similar to those at 210°C, indicating that the post-baking temperature of 180°C can meet the mechanical performance requirements. In addition, there is a conveyor belt in the post-baking channel, and it is not advisable to set too high a temperature, so the post-baking temperature is preferably 180°C.

后烘道主要是为了硅胶后续加成反应提供条件,使硫化反应进一步发生。所以后烘道温度过高则易过硫化,适宜的温度可使交联反应完全,力学指标更好。The post-baking tunnel is mainly to provide conditions for the subsequent addition reaction of silicone rubber, so that the vulcanization reaction can proceed further. Therefore, if the post-baking tunnel temperature is too high, it is easy to over-vulcanize. The appropriate temperature can make the cross-linking reaction complete and the mechanical indicators better.

3.1.3烘箱硫化时间的考察3.1.3 Investigation of oven vulcanization time

烘箱硫化温度设定为180℃。分别烘箱硫化0h、24h、48h、72h,测定力学指标。The oven vulcanization temperature was set at 180° C. The mechanical indicators were measured after oven vulcanization for 0 h, 24 h, 48 h, and 72 h.

力学性能Mechanical properties 实施例3-1Example 3-1 实施例3-2Example 3-2 实施例3-3Example 3-3 实施例3-4Embodiment 3-4 扯断伸长率/Eb(%)Elongation at break/Eb(%) 900.49900.49 608.81608.81 565.13565.13 603.54603.54 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 8.498.49 8.588.58 9.799.79 8.768.76 撕裂强度/T(KN/m)Tear strength/T(KN/m) 44.2844.28 46.5746.57 54.7754.77 43.4843.48 硬度/H Shore AHardness/H Shore A 5858 6161 6262 6262

结果表明,经过烘箱硫化后,硅胶管的扯断伸长率有所下降,但均符合要求,拉伸强度与撕裂强度均先升高后降低,硬度逐渐增大。烘箱硫化48h的硅胶管拉伸强度和撕裂强度最佳,扯断伸长率与硬度均符合标准,最后烘箱硫化条件优选为180℃条件下烘箱硫化48h。The results show that after oven vulcanization, the elongation at break of the silicone tube decreased, but all met the requirements, the tensile strength and tear strength increased first and then decreased, and the hardness gradually increased. The tensile strength and tear strength of the silicone tube vulcanized in the oven for 48 hours are the best, and the elongation at break and hardness meet the standards. Finally, the oven vulcanization condition is preferably oven vulcanized at 180℃ for 48 hours.

经过烘箱硫化处理的硅胶管力学性能较未硫化的硅胶管有所提升,证明硅胶管刚从后烘道挤出来交联反应未完全。硅胶管在挤出机后烘道出来后虽然已基本固化,但其内部交联反应并未反应完全,为了保证硅胶管的硫化反应完全,需要对硅胶管进行烘箱硫化处理,烘箱硫化是保证硅胶管完全硫化的最终环节。但随着烘箱硫化时间不断加长,硅胶管出现过硫化现象使硅胶管韧性降低,脆性增大。所以烘箱硫化时间要合适,不宜过短也不宜过长。The mechanical properties of the silicone tube that has been treated with oven vulcanization are better than those of the unvulcanized silicone tube, which proves that the cross-linking reaction of the silicone tube is not complete when it is just extruded from the post-drying tunnel. Although the silicone tube has been basically solidified after coming out of the post-drying tunnel of the extruder, its internal cross-linking reaction has not been completely reacted. In order to ensure that the vulcanization reaction of the silicone tube is complete, the silicone tube needs to be treated with oven vulcanization. Oven vulcanization is the final step to ensure that the silicone tube is completely vulcanized. However, as the oven vulcanization time continues to increase, the silicone tube will be over-vulcanized, which will reduce the toughness of the silicone tube and increase its brittleness. Therefore, the oven vulcanization time should be appropriate, not too short or too long.

3.1.4催化剂用量的考察3.1.4 Investigation of catalyst dosage

改变催化剂用量为0.000005、0.00001、0.00002、0.00003PHR制备硅胶管,力学指标结果如下。Silicone tubes were prepared by changing the catalyst dosage to 0.000005, 0.00001, 0.00002, and 0.00003 PHR. The mechanical index results are as follows.

力学性能Mechanical properties 实施例4-1Example 4-1 实施例4-2Example 4-2 实施例4-3Example 4-3 实施例4-4Example 4-4 扯断伸长率/Eb(%)Elongation at break/Eb(%) 766.80766.80 1045.501045.50 1035.341035.34 1018.651018.65 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 6.746.74 8.508.50 8.588.58 8.098.09 撕裂强度/T(KN/m)Tear strength/T(KN/m) 37.3137.31 45.6545.65 45.8745.87 43.0143.01 硬度/H Shore AHardness/H Shore A 4343 4646 4545 4646

由结果可看出,当添加的催化剂的量从0.000005PHR提高到0.00001PHR时,其力学指标均提高,但随着催化剂用量继续增大,其力学指标无明显差异。所以催化剂用量优选为0.00001PHR。It can be seen from the results that when the amount of added catalyst increases from 0.000005 PHR to 0.00001 PHR, the mechanical indexes are improved, but as the amount of catalyst continues to increase, there is no obvious difference in the mechanical indexes. Therefore, the amount of catalyst is preferably 0.00001 PHR.

当催化剂添加量过低时,催化剂在胶料中分散不均匀,有些胶料缺少催化剂则不发生交联反应,其制备的硅胶管力学性质较差。当催化剂的添加量过量时其力学指标无明显变化,过量的催化剂并不能提高硅胶管的力学性能。且催化剂铂为贵金属,在使用时应避免浪费。When the amount of catalyst added is too low, the catalyst is unevenly dispersed in the rubber. Some rubbers lack catalysts and no cross-linking reaction occurs, and the mechanical properties of the silicone tube prepared therefrom are poor. When the amount of catalyst added is excessive, there is no obvious change in its mechanical indexes, and excessive catalyst cannot improve the mechanical properties of the silicone tube. In addition, the catalyst platinum is a precious metal, and waste should be avoided when using it.

3.1.5抑制剂用量的考察3.1.5 Investigation of inhibitor dosage

固定处方组成及用量,固定工艺,改变抑制剂用量为0.3PHR、0.5PHR、0.7PHR、0.9PHR制备硅胶管,力学指标结果如下。The prescription composition and dosage were fixed, the process was fixed, and the inhibitor dosage was changed to 0.3PHR, 0.5PHR, 0.7PHR, and 0.9PHR to prepare silicone tubes. The mechanical index results are as follows.

力学性能Mechanical properties 实施例5-1Example 5-1 实施例5-2Example 5-2 实施例5-3Example 5-3 实施例5-4Example 5-4 扯断伸长率/Eb(%)Elongation at break/Eb(%) 588.11588.11 868.23868.23 1045.501045.50 918.83918.83 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 6.686.68 7.227.22 8.508.50 8.078.07 撕裂强度/T(KN/m)Tear strength/T(KN/m) 37.2237.22 40.8240.82 45.6545.65 43.4443.44 硬度/H Shore AHardness/H Shore A 5151 4848 4646 4646

从结果可看出,随着抑制剂用量的增加,扯断伸长率、拉伸强度、撕裂强度均先升高再降低,抑制剂的添加量为0.7PHR时其扯断伸长率、拉伸强度、撕裂强度最好。所以抑制剂的添加量优选为0.7PHR。From the results, it can be seen that with the increase of the inhibitor dosage, the elongation at break, tensile strength and tear strength first increase and then decrease. When the inhibitor dosage is 0.7 PHR, the elongation at break, tensile strength and tear strength are the best. Therefore, the preferred dosage of the inhibitor is 0.7 PHR.

当抑制剂量过小时,室温就会有部分硫化反应发生,当硅胶管再经过硫化后,其可能发生过硫化,导致力学指标过低,所以随着抑制剂添加量的增大,硅胶管的扯断伸长率、拉伸强度、撕裂强度均增大。当抑制剂的量增大到0.9PHR时,其力学指标与添加量0.7PHR的硅胶管的力学指标相当,说明抑制剂添加量0.7PHR抑制效果最好,当增大到0.9PHR时抑制剂过量。When the inhibitor dosage is too small, part of the vulcanization reaction will occur at room temperature. When the silicone tube is vulcanized again, it may be over-vulcanized, resulting in too low mechanical indicators. Therefore, as the amount of inhibitor added increases, the elongation at break, tensile strength, and tear strength of the silicone tube increase. When the amount of inhibitor increases to 0.9PHR, its mechanical indicators are equivalent to those of the silicone tube with an addition of 0.7PHR, indicating that the inhibitor has the best inhibitory effect at an addition of 0.7PHR, and when it increases to 0.9PHR, the inhibitor is excessive.

3.1.6生胶的乙烯基含量的考察3.1.6 Investigation of Vinyl Content of Raw Rubber

固定处方组成及用量,固定工艺,改变生胶的乙烯基含量为0.05%、0.07%、0.17%、0.23%制备硅胶管,力学指标结果如下。The formula composition and dosage were fixed, the process was fixed, and the vinyl content of the raw rubber was changed to 0.05%, 0.07%, 0.17%, and 0.23% to prepare silicone tubes. The mechanical index results are as follows.

力学性能Mechanical properties 实施例6-1Example 6-1 实施例6-2Example 6-2 实施例6-3Example 6-3 实施例6-4Example 6-4 扯断伸长率/Eb(%)Elongation at break/Eb(%) 640.38640.38 757.47757.47 1045.501045.50 559.67559.67 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 1.101.10 2.202.20 8.508.50 7.417.41 撕裂强度/T(KN/m)Tear strength/T(KN/m) 6.276.27 10.3610.36 45.6545.65 38.6438.64 硬度/H Shore AHardness/H Shore A 4040 4141 4646 5959

结果表明,随着生胶的乙烯基含量的增加,挤出的硅胶管的扯断伸长率,拉伸强度以及撕裂强度先增大后降低,当生胶的乙烯基含量为0.17%时出现极值,硬度则随着乙烯基含量的增大而增大。生胶的乙烯基含量优选为0.17%。The results show that with the increase of the vinyl content of the raw rubber, the elongation at break, tensile strength and tear strength of the extruded silicone tube first increase and then decrease, and an extreme value appears when the vinyl content of the raw rubber is 0.17%, and the hardness increases with the increase of the vinyl content. The vinyl content of the raw rubber is preferably 0.17%.

0.05%和0.07%乙烯基含量过低,交联密度过低,随着乙烯基含量的增加,交联密度不断增大,力学指标也更好,当乙烯基含量增大到0.23%时,交联密度过大则会造成硅胶管硬度变大但韧性变差,扯断伸长率反而变低,从而拉伸强度和撕裂强度变低,过高的乙烯基含量制备的硅胶管硬度大,同时脆性大,易撕裂。虽然0.23%乙烯基含量的硅胶管的硬度符合要求,但其扯断伸长率、拉伸强度、撕裂强度均不如0.17%乙烯基含量的硅胶管。The vinyl content of 0.05% and 0.07% is too low, and the crosslinking density is too low. As the vinyl content increases, the crosslinking density continues to increase, and the mechanical indicators are also better. When the vinyl content increases to 0.23%, the crosslinking density is too high, which will cause the silicone tube to become harder but tougher, and the elongation at break will become lower, thereby reducing the tensile strength and tear strength. The silicone tube prepared with too high a vinyl content has a high hardness, and is brittle and easy to tear. Although the hardness of the silicone tube with a vinyl content of 0.23% meets the requirements, its elongation at break, tensile strength, and tear strength are not as good as those of the silicone tube with a vinyl content of 0.17%.

3.1.7气相法白炭黑用量的考察3.1.7 Investigation of the amount of fumed silica

固定处方组成及用量,固定工艺,改变气相法白炭黑添加量为20PHR、30PHR、40PHR、45PHR、50PHR,制备硅胶管,当白炭黑添加量为20PHR(实施例7-1)时,硅胶管过软,所以舍弃该剂量,其余力学指标结果如下。The prescription composition and dosage were fixed, the process was fixed, and the amount of fumed silica added was changed to 20 PHR, 30 PHR, 40 PHR, 45 PHR, and 50 PHR to prepare silicone tubes. When the amount of silica added was 20 PHR (Example 7-1), the silicone tube was too soft, so this dosage was discarded. The results of the other mechanical indicators are as follows.

力学性能Mechanical properties 实施例7-2Example 7-2 实施例7-3Example 7-3 实施例7-4Example 7-4 实施例7-5Example 7-5 实施例7-6Example 7-6 气相法白炭黑添加量Fumed silica addition amount 30PHR30PHR 40PHR40PHR 45PHR45PHR 50PHR50PHR 60PHR60PHR 扯断伸长率/Eb(%)Elongation at break/Eb(%) 1045.501045.50 900.49900.49 874.92874.92 677.36677.36 582.27582.27 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 8.508.50 8.498.49 8.498.49 9.449.44 8.768.76 撕裂强度/T(KN/m)Tear strength/T(KN/m) 45.6545.65 45.0245.02 42.4042.40 43.0843.08 41.2641.26 硬度/H Shore AHardness/H Shore A 4646 5858 6969 8080 8080

结果表明,随着气相法白炭黑加入量的提高,挤出的硅胶管的硬度明显增大,拉伸强度和撕裂强度均无明显变化,扯断伸长率有下降趋势,但都在合格范围内。根据要求硅胶管的硬度应在50-70之间,气相法白炭黑的添加量优选为40PHR。The results show that with the increase of the amount of fumed silica added, the hardness of the extruded silicone tube increases significantly, the tensile strength and tear strength do not change significantly, and the elongation at break tends to decrease, but they are all within the qualified range. According to the requirements, the hardness of the silicone tube should be between 50-70, and the addition amount of fumed silica is preferably 40PHR.

气相法白炭黑添加量不足时,硅胶管硬度过低在挤出时成型性较差,表面易粗糙。加入气相法白炭黑量越大,对硅胶管的硬度补强越高,硅胶管对抗外力挤压能力越强。加入气相白炭黑的目的就是对硅胶材料的硬度进行补强,所以在其它力学指标相对较好时主要看硬度数据,气相法白炭黑的用量为40PHR时硬度达到标准,同时扯断伸长率、拉伸强度、撕裂强度较好。添加量的气相法白炭黑过多时,硅胶材料硬度过大,挤出机在挤出时易动力不足,造成出料速度不稳,且硬度过大,易将挤出模具移动位置,造成挤出的硅胶管壁厚不均匀。When the amount of fumed silica added is insufficient, the hardness of the silicone tube is too low, the moldability is poor during extrusion, and the surface is prone to roughness. The greater the amount of fumed silica added, the higher the hardness reinforcement of the silicone tube, and the stronger the silicone tube's ability to resist external extrusion. The purpose of adding fumed silica is to reinforce the hardness of the silicone material, so when other mechanical indicators are relatively good, the hardness data is mainly considered. When the amount of fumed silica is 40PHR, the hardness reaches the standard, and the elongation at break, tensile strength, and tear strength are good. When too much fumed silica is added, the hardness of the silicone material is too high, and the extruder is prone to lack of power during extrusion, resulting in unstable discharge speed. In addition, the hardness is too high, which easily moves the extrusion mold, resulting in uneven wall thickness of the extruded silicone tube.

3.1.8含氢硅油硅的考察3.1.8 Investigation of hydrogenated silicone oil

3.1.8.1含氢硅油含氢量的考察3.1.8.1 Investigation of hydrogen content in hydrogenated silicone oil

固定处方组成及用量,固定工艺,固定含氢硅油的硅氢基与基础聚合物的乙烯基摩尔比为1.2,改变含氢硅油的含氢量为0.18%、0.36%、0.5%、0.75%、1%、1.6%,制备硅胶管,力学指标结果如下。The formulation composition and dosage were fixed, the process was fixed, the molar ratio of the silicon hydrogen group of the hydrogen-containing silicone oil to the vinyl group of the base polymer was fixed at 1.2, the hydrogen content of the hydrogen-containing silicone oil was changed to 0.18%, 0.36%, 0.5%, 0.75%, 1%, and 1.6%, and silicone tubes were prepared. The mechanical index results are as follows.

力学性能Mechanical properties 实施例8-1Example 8-1 实施例8-2Example 8-2 实施例8-3Example 8-3 实施例8-4Example 8-4 实施例8-5Example 8-5 实施例8-6Example 8-6 含氢硅油的含氢量Hydrogen content of hydrogen silicone oil 0.18mol%0.18mol% 0.36mol%0.36mol% 0.5mol%0.5mol% 0.75mol%0.75mol% 1.0mol%1.0 mol% 1.6mol%1.6 mol% 扯断伸长率/Eb(%)Elongation at break/Eb(%) 293.09293.09 343.43343.43 549.78549.78 899.72899.72 900.49900.49 922.72922.72 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 5.385.38 6.676.67 7.507.50 8.498.49 8.318.31 6.656.65 撕裂强度/T(KN/m)Tear strength/T(KN/m) 10.9710.97 13.6113.61 15.3115.31 48.6448.64 34.3434.34 36.3436.34 硬度/H Shore AHardness/H Shore A 5454 5757 5757 5858 5959 6161

结果表明,含氢硅油对硅胶管的力学指标造成很大变化。随着含氢硅油含氢量的增加,制备的硅胶管的硬度不断增加,扯断伸长率、拉伸强度、撕裂强度先增大后降低,当含氢硅油的含氢量为0.75%时出现峰值,最终含氢硅油的含氢量优选为0.75%。The results show that hydrogen-containing silicone oil has a great impact on the mechanical indicators of silicone tubes. As the hydrogen content of hydrogen-containing silicone oil increases, the hardness of the prepared silicone tube increases continuously, and the elongation at break, tensile strength, and tear strength increase first and then decrease. When the hydrogen content of hydrogen-containing silicone oil is 0.75%, a peak value appears, and the hydrogen content of hydrogen-containing silicone oil is preferably 0.75%.

当固定含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比后,含氢量越小的含氢硅油添加的质量越大,由于含氢硅油为透明油状物质,加入的量越多物料越粘,制备出的硅胶管强度相对越低。随着含氢硅油中含氢量的增加,含氢硅油的添加量变低,硅氢基越密集,局部交联反应迅速发生,交联密度不断变大,硅橡胶在受到拉伸时,交联链节柔性太小,不能有效地有序排列,只能使小部分交联链节共同承受外力,从而减少了硅胶管的弹性,其拉伸强度以及撕裂强度均降低。When the molar ratio of Si-H groups in hydrogen-containing silicone oil to vinyl groups in methyl vinyl silicone rubber is fixed, the lower the hydrogen content, the greater the mass of hydrogen-containing silicone oil added. Since hydrogen-containing silicone oil is a transparent oily substance, the more it is added, the stickier the material is, and the strength of the prepared silicone tube is relatively lower. As the hydrogen content in hydrogen-containing silicone oil increases, the amount of hydrogen-containing silicone oil added becomes lower, the silicon hydrogen groups become denser, the local cross-linking reaction occurs rapidly, the cross-linking density continues to increase, and when the silicone rubber is stretched, the cross-linking chain links are too small to be effectively arranged in order, and only a small part of the cross-linking chain links can bear the external force together, thereby reducing the elasticity of the silicone tube, and its tensile strength and tear strength are reduced.

3.1.8.2含氢硅油的用量的考察3.1.8.2 Investigation of the dosage of hydrogenated silicone oil

固定处方组成及用量,固定工艺,固定含氢硅油的含氢量为0.75%,改变硅氢基与基础聚合物的乙烯基摩尔比为1:1、1.2:1、1.5:1、1.8:1,制备硅胶管,力学指标结果如下。The formula composition and dosage were fixed, the process was fixed, the hydrogen content of the hydrogen-containing silicone oil was fixed at 0.75%, the molar ratio of the silicon hydrogen group to the vinyl group of the base polymer was changed to 1:1, 1.2:1, 1.5:1, and 1.8:1, and silicone tubes were prepared. The mechanical index results are as follows.

由结果可看出,固定含氢硅油的含氢量,随着含氢硅油投料量的增大,其硬度、扯断伸长率、拉伸强度、撕裂强度呈现先增加后降低趋势,当摩尔比为1.2:1时出现峰值。含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比优选为1.2:1。It can be seen from the results that when the hydrogen content of hydrogen-containing silicone oil is fixed, as the amount of hydrogen-containing silicone oil increases, its hardness, elongation at break, tensile strength and tear strength show a trend of first increasing and then decreasing, and a peak value appears when the molar ratio is 1.2: 1. The molar ratio of Si-H groups in hydrogen-containing silicone oil to vinyl groups in methyl vinyl silicone rubber is preferably 1.2: 1.

增大含氢硅油的投料量,加成反应更完全,其交联点增多,拉伸强度增大,但当含氢硅油的投料量过大时,交联密度过高,其韧性降低,制备的硅胶管硬且脆。当投料摩尔比增大到为1.8:1时,含氢硅油过量,过量的含氢硅油会阻止一部分交联反应的进行,交联度反而降低,观察其力学指标均降低。Increasing the amount of hydrogen-containing silicone oil, the addition reaction is more complete, the cross-linking points increase, and the tensile strength increases. However, when the amount of hydrogen-containing silicone oil is too large, the cross-linking density is too high, the toughness decreases, and the prepared silicone tube is hard and brittle. When the molar ratio of the feed increases to 1.8:1, the hydrogen-containing silicone oil is excessive, and the excess hydrogen-containing silicone oil will prevent part of the cross-linking reaction from proceeding, and the cross-linking degree will decrease instead. The mechanical indicators are observed to be reduced.

3.2最佳硅胶管的制备3.2 Preparation of the best silicone tube

处方如下表所示。The prescription is shown in the table below.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

药芯的组成为:药芯为42mg经微粉化粒径为2.81μm的孕二烯酮原料药粉末。The composition of the drug core is as follows: the drug core is 42 mg of micronized gestodene raw material powder with a particle size of 2.81 μm.

硅胶管力学指标如下表所示。The mechanical indicators of silicone tube are shown in the following table.

编号serial number Eb(%)Eb(%) Ts(Mpa)Ts(Mpa) T(KN·m-1)T(KN·m -1 ) H(Shore A)H(Shore A) GJ001GJ001 595.78595.78 9.819.81 54.8854.88 6161 GJ002GJ002 519.94519.94 9.469.46 53.0553.05 6262 GJ003GJ003 579.80579.80 10.0810.08 56.3856.38 6262

注:Eb-扯断伸长率;Ts-拉伸强度;T-撕裂强度;H-硬度。Note: Eb- elongation at break; Ts- tensile strength; T- tear strength; H- hardness.

根据最优处方及工艺平行制备的三批硅胶管,其扯断伸长率与硬度均符合标准,拉伸强度与撕裂强度均较标准有较大提高,且三批硅胶管力学性质相近,说明处方及工艺重现性较好。Three batches of silicone tubes were prepared in parallel according to the optimal prescription and process. Their elongation at break and hardness met the standards. Their tensile strength and tear strength were greatly improved compared with the standards. In addition, the mechanical properties of the three batches of silicone tubes were similar, indicating that the prescription and process had good reproducibility.

三、孕二烯酮埋植剂的制备及体外释放研究3. Preparation and in vitro release study of gestodene implant

硅胶管由于其可长期稳定控制药物释放的特性,使其作为载体被应用于埋植剂中。根据力学指标对硅胶管的工艺进行考察后,还需对硅胶管控制药物释放情况进行考察。Silicone tubes are used as carriers in implants because of their ability to stably control drug release over a long period of time. After examining the process of silicone tubes based on mechanical indicators, it is also necessary to examine the control of drug release by silicone tubes.

1仪器与试药1. Instruments and reagents

1.1仪器1.1 Instrument

TS-100B型恒温摇床上海捷呈实验仪器有限公司TS-100B Constant Temperature Shaker Haijiecheng Experimental Instrument Co., Ltd.

高效液相色谱仪日本岛津株式会社High Performance Liquid Chromatography Shimadzu Corporation

KQ-250DE型数控超声波清洗器昆山市超声仪器有限公司KQ-250DE CNC Ultrasonic Cleaner Kunshan Ultrasonic Instrument Co., Ltd.

AG245型超微量电子天平型电子分析天平瑞士Mettler Toledo公司AG245 Ultra-micro electronic balance Electronic analytical balance Swiss Mettler Toledo

1.2试药1.2 Drug testing

孕二烯酮(纯度98%,批号:20190327)河北默恺科技发展有限公司Gestodene (purity 98%, batch number: 20190327) Hebei Mokai Technology Development Co., Ltd.

KN-300N硅胶胶水康利邦高分子新材料有限公司KN-300N Silicone Glue Kanglibang Polymer New Materials Co., Ltd.

2实验方法2 Experimental methods

2.1孕二烯酮埋植剂的制备2.1 Preparation of Gestodene Implant

根据下述各实施例的处方及工艺制备硅胶管,用硅胶管作为释药载体控制药物释放。取自制的硅胶管,用75%乙醇浸泡30min消毒后吹干,将硅胶管一端用硅胶封口胶封端,备用。通过填药漏斗填装药物(42mg经微粉化粒径为2.81μm的孕二烯酮原料药粉末),将另一端用硅胶封口,固化24h,制备成孕二烯酮埋植剂(此处孕二烯酮埋植剂的硅胶管壁厚0.3mm、释药面积是94.2mm2)。According to the prescription and process of each of the following examples, a silicone tube was prepared, and the silicone tube was used as a drug release carrier to control drug release. A homemade silicone tube was taken, and it was soaked in 75% ethanol for 30 minutes for disinfection and then blown dry. One end of the silicone tube was sealed with silicone sealing glue and set aside. The drug (42 mg of micronized gestodene raw material powder with a particle size of 2.81 μm) was filled into the drug filling funnel, and the other end was sealed with silicone, and cured for 24 hours to prepare a gestodene implant (here, the silicone tube wall thickness of the gestodene implant was 0.3 mm, and the drug release area was 94.2 mm 2 ).

2.2释放介质的选择2.2 Selection of release medium

制备好的埋植剂需埋植在人体大臂的皮下组织处,此处pH接近中性,所以释放介质可在水或生理盐水之间选择。配置粉碎前后的孕二烯酮原料药的水和生理盐水过饱和物,放置摇床中震荡72h后,取出,离心取上清液过滤,用高效液相色谱测定粉碎前后的孕二烯酮原料药在水和生理盐水中的平衡溶解度,根据结果选择合适的释放介质。The prepared implant needs to be implanted in the subcutaneous tissue of the upper arm of the human body, where the pH is close to neutral, so the release medium can be selected between water and saline. Prepare the water and saline supersaturation of the Gestodene API before and after crushing, place it in a shaker for 72 hours, take it out, centrifuge it, take the supernatant and filter it, use high performance liquid chromatography to determine the equilibrium solubility of the Gestodene API before and after crushing in water and saline, and select the appropriate release medium based on the results.

2.3体外释放及影响因素考察2.3 Investigation of in vitro release and influencing factors

2.3.1烘箱硫化处理的硅胶管的考察2.3.1 Investigation of silicone tubes treated with oven vulcanization

在制备硅胶管的实验中,经过48h烘箱硫化处理的硅胶管力学指标更好,可判定经过烘箱硫化处理的硅胶管硫化完全。为了进一步判断烘箱硫化处理硅胶管对于药物的体外释放结果是否有影响,用未经硫化处理的和经过烘箱硫化处理的硅胶管(对应前述实施例3-1、实施例3-3中的硅胶管)分别填装同一规格同一含药长度,同一载药量的埋植剂进行体外释放实验,考察烘箱硫化处理对药物体外数据的影响。In the experiment of preparing silicone tubes, the mechanical index of silicone tubes treated by oven vulcanization for 48 hours was better, and it can be judged that the silicone tubes treated by oven vulcanization were completely vulcanized. In order to further determine whether the silicone tubes treated by oven vulcanization have an effect on the in vitro release results of the drug, silicone tubes that have not been vulcanized and silicone tubes treated by oven vulcanization (corresponding to the silicone tubes in the above-mentioned Examples 3-1 and 3-3) were filled with implants of the same specifications, the same drug-containing length, and the same drug loading to conduct in vitro release experiments, and examine the effect of oven vulcanization on the in vitro data of the drug.

2.3.2不同乙烯基含量制备的硅胶管的考察2.3.2 Investigation of silicone tubes prepared with different vinyl contents

硅胶管加成反应除了含氢硅油的添加量,生胶的乙烯基含量对于硅胶管的交联度也影响很大。为了考察乙烯基含量对于药物体外释放的影响程度,用0.17%和0.23%乙烯基含量的生胶制备硅胶管,考察不同乙烯基含量制备的硅胶管对孕二烯酮体外释放的影响。In addition to the amount of hydrogenated silicone oil added, the vinyl content of the raw rubber also has a great influence on the crosslinking degree of the silicone tube. In order to investigate the influence of the vinyl content on the in vitro release of the drug, silicone tubes were prepared with raw rubber with 0.17% and 0.23% vinyl content, and the effects of silicone tubes prepared with different vinyl contents on the in vitro release of gestodene were investigated.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

2.3.3不同含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比制备的硅胶管的考察2.3.3 Investigation of silicone tubes prepared with different molar ratios of Si-H groups in hydrogenated silicone oil to vinyl groups in methyl vinyl silicone rubber

埋植剂放置于释放介质中,释放介质通过硅胶管的孔隙进入硅胶管内部将药物溶解后利用浓度差进行药物的释放。用0.17%乙烯基含量的生胶与0.75%含氢量的含氢硅油以摩尔比为1:1.2和1:1.5的处方分别制备硅胶管,其它因素相同,考察含氢硅油的添加量对埋植剂的每日释药量的影响。The implant is placed in the release medium, and the release medium enters the silicone tube through the pores of the silicone tube to dissolve the drug and release the drug using the concentration difference. Silicone tubes were prepared with raw rubber with 0.17% vinyl content and hydrogen-containing silicone oil with 0.75% hydrogen content at a molar ratio of 1:1.2 and 1:1.5, respectively. Other factors were the same, and the effect of the addition amount of hydrogen-containing silicone oil on the daily drug release of the implant was investigated.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

3结果与讨论3 Results and discussion

3.1孕二烯酮避孕埋植剂的制备3.1 Preparation of Gestodene Contraceptive Implant

在进行埋植剂的制备时要特别注意原料药的静电,避免硅胶管外壁粘附原料药粉末,另外在进行埋植剂封端时要注意操作防止封口胶形状不规则造成含药段释药面积的影响。最终制备不同规格的埋植剂,外观良好,封胶部位均匀,含药段填药均匀,GEST(孕二烯酮)避孕植入物如图3所示。When preparing implants, special attention should be paid to the static electricity of the API to prevent the API powder from adhering to the outer wall of the silicone tube. In addition, when sealing the implants, care should be taken to prevent the irregular shape of the sealing glue from affecting the drug release area of the drug-containing segment. Finally, implants of different specifications were prepared with good appearance, uniform sealing locations, and uniform drug filling of the drug-containing segment. The GEST (gestodene) contraceptive implant is shown in Figure 3.

3.2体外释放介质的选择3.2 Selection of in vitro release medium

GEST在不同溶剂中的平衡溶解度结果见下表。The equilibrium solubility results of GEST in different solvents are shown in the table below.

结果表明,两种粒径的孕二烯酮原料药在水中的溶解度均大于在生理盐水中的溶解度,且未经粉碎处理的原料药比粉碎处理后的原料药溶解度大,最终选择水作为体外释放实验的释放介质。The results showed that the solubility of gestodene raw materials of two particle sizes in water was greater than that in physiological saline, and the solubility of the raw materials without crushing treatment was greater than that of the raw materials after crushing treatment. Finally, water was selected as the release medium for the in vitro release experiment.

理论上原料药的粒径越小与溶剂的接触面积越大,溶解度应该越大,但实验数据显示经粉碎处理的原料药的溶解度反而变小。在实验时可观察到原料药经粉碎处理后静电较大,易产生团聚,可能造成与介质的接触面积反而比粒径大的原料药小,所以溶解反而变小了。Theoretically, the smaller the particle size of the API, the larger the contact area with the solvent, and the greater the solubility should be. However, experimental data show that the solubility of the API after pulverization becomes smaller. In the experiment, it can be observed that the API has a large static electricity after pulverization and is prone to agglomeration, which may cause the contact area with the medium to be smaller than that of the API with a larger particle size, so the solubility becomes smaller.

3.3体外释放影响因素考察3.3 Investigation of factors affecting in vitro release

3.3.1烘箱硫化处理的硅胶管考察3.3.1 Investigation of silicone tubes treated with oven vulcanization

烘箱硫化工艺对体外释放的影响见下表。The effect of oven vulcanization process on in vitro release is shown in the table below.

实施例编号Example No. 烘箱硫化工艺Oven vulcanization process 平均释放率(μg/d)Average release rate (μg/d) RSD(%)RSD(%) 实施例3-3Example 3-3 烘箱硫化48hOven curing 48h 10.57±0.7610.57±0.76 7.197.19 实施例3-1Example 3-1 未进行烘箱硫化No oven curing 12.46±0.9212.46±0.92 7.387.38

烘箱硫化工艺对体外每日剂量释放的影响见下表The effect of oven curing process on in vitro daily dose release is shown in the table below

结果表明,用经过烘箱硫化处理的硅胶管进行填装的埋植剂的平均每日释药量比用未经烘箱硫化处理的硅胶管填装的埋植剂较低一些,但是差距较小,经过烘箱硫化处理的硅胶管制备的埋植剂释放相对于未硫化处理的硅胶管的体外释放更稳定一些。另外考虑经过烘箱硫化处理的硅胶管的力学指标更好,综合考虑释放数据以及力学指标,用经过180℃温度48h烘箱硫化的处理的硅胶管进行药物填装更好。The results showed that the average daily drug release of implants filled with oven-cured silicone tubes was lower than that of implants filled with uncured silicone tubes, but the difference was small. The release of implants prepared with oven-cured silicone tubes was more stable in vitro than that of uncured silicone tubes. In addition, considering that the mechanical indexes of oven-cured silicone tubes were better, considering the release data and mechanical indexes, it was better to use silicone tubes that were oven-cured at 180℃ for 48h for drug filling.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

3.3.2不同乙烯基含量制备硅胶管的考察3.3.2 Investigation of preparation of silicone tubes with different vinyl contents

乙烯基含量对体外释放的影响见下表。The effect of vinyl content on in vitro release is shown in the table below.

硅胶管处方Silicone Tube Prescription 乙烯基含量(%)Vinyl content (%) 平均释放率(μg/d)Average release rate (μg/d) RSD(%)RSD(%) 实施例10-1Example 10-1 0.170.17 10.57±0.7610.57±0.76 6.896.89 实施例10-2Example 10-2 0.230.23 15.33±1.3815.33±1.38 10.2310.23

乙烯基含量对体外每日剂量释放的影响见下表。The effect of vinyl content on in vitro daily dose release is shown in the table below.

结果表明,不同乙烯基含量(0.17%和0.23%)的生胶制备的硅胶管对埋植剂的体外平均释药量影响较大,0.23%乙烯基含量的生胶前期突释比0.17%大,0.17%乙烯基含量的生胶制备的硅胶管的体外释放更稳定,同时根据力学指标综合看,0.17%乙烯基含量的硅胶管性能更好。The results showed that silicone tubes prepared with raw rubber of different vinyl contents (0.17% and 0.23%) had a great influence on the average in vitro drug release of the implant. The initial burst release of raw rubber with 0.23% vinyl content was greater than that of 0.17%. The in vitro release of silicone tubes prepared with raw rubber with 0.17% vinyl content was more stable. At the same time, based on the comprehensive mechanical indicators, the silicone tube with 0.17% vinyl content had better performance.

3.3.3不同用量含氢硅油硅胶管的考察3.3.3 Investigation of silicone tubes containing different amounts of hydrogenated silicone oil

含氢硅油用量对体外释放的影响见下表。The effect of the amount of hydrogenated silicone oil on in vitro release is shown in the table below.

硅胶管处方Silicone Tube Prescription 摩尔比Molar Ratio 平均释放率(μg/d)Average release rate (μg/d) RSD(%)RSD(%) 实施例11-2Example 11-2 1.5:11.5:1 10.57±0.7610.57±0.76 7.167.16 实施例11-1Example 11-1 1.2:11.2:1 8.27±0.538.27±0.53 6.376.37

注:摩尔比是指含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比。Note: The molar ratio refers to the molar ratio of Si-H groups in hydrogenated silicone oil to vinyl groups in methyl vinyl silicone rubber.

含氢硅油用量对体外每日剂量释放的影响见下表。The effect of the amount of hydrogen silicone oil on the in vitro daily dose release is shown in the table below.

结果表明,用0.17%乙烯基含量的生胶与0.75%含氢量的含氢硅油,甲基乙烯基硅橡胶中乙烯基与含氢硅油中的Si-H基的摩尔比为1:1.2的处方制备的硅胶管填装的避孕埋植剂的每日释药量比用甲基乙烯基硅橡胶中乙烯基与含氢硅油中的Si-H基的摩尔比1:1.5的处方制备的硅胶管填装的避孕埋植剂释药量略小,但释药曲线相对更稳定。埋植剂首先要能够实现稳定释放,所以可看出甲基乙烯基硅橡胶中乙烯基与含氢硅油中的Si-H基的摩尔比1:1.2对药物的控制释放更好。The results show that the daily drug release of the contraceptive implant filled with silicone tubes prepared with a formula of 0.17% vinyl content and 0.75% hydrogen-containing silicone oil, and a molar ratio of 1:1.2 between vinyl groups in methyl vinyl silicone rubber and Si-H groups in hydrogen-containing silicone oil, is slightly lower than that of the contraceptive implant filled with silicone tubes prepared with a molar ratio of 1:1.5 between vinyl groups in methyl vinyl silicone rubber and Si-H groups in hydrogen-containing silicone oil, but the drug release curve is relatively more stable. The implant must first be able to achieve stable release, so it can be seen that the molar ratio of 1:1.2 between vinyl groups in methyl vinyl silicone rubber and Si-H groups in hydrogen-containing silicone oil is better for controlling drug release.

3.4孕二烯酮埋植剂长期体外释放实验3.4 Long-term in vitro release of gestodene implant

取3批孕二烯酮避孕埋植剂(此处孕二烯酮埋植剂的硅胶管壁厚0.3mm、释药面积是94.2mm2,孕二烯酮原料药粉碎至粒径为2-4μm(例如2.81μm),通过填药漏斗填装粉碎后的孕二烯酮原料药42mg)分别为ZJ001、ZJ002、ZJ003,在温度37℃,摇床速度100r·min-1条件下进行长期体外释放实验,考察制剂长时间释放稳定性情况,能否达到长效控制释放效果,结果如下。Three batches of gestodene contraceptive implants (the silicone tube wall thickness of the gestodene implants is 0.3 mm, the drug release area is 94.2 mm 2 , the gestodene raw material drug is crushed to a particle size of 2-4 μm (e.g. 2.81 μm), and 42 mg of the crushed gestodene raw material drug is filled into a drug filling funnel) are taken, namely ZJ001, ZJ002, and ZJ003, and a long-term in vitro release experiment is carried out at a temperature of 37°C and a shaking speed of 100 r·min -1 to investigate the long-term release stability of the preparations and whether they can achieve a long-term controlled release effect. The results are as follows.

ZJ001、ZJ002、ZJ003埋植剂的长期释放数据如下表所示。The long-term release data of ZJ001, ZJ002 and ZJ003 implants are shown in the following table.

根据表中的80天药物体外释放数据,绘制出3批同规格的孕二烯酮皮下避孕埋植剂的每日药物体外释放量与释放时间的关系图,如图4所示。Based on the 80-day in vitro drug release data in the table, a relationship graph between the daily in vitro drug release amount and the release time of three batches of gestodene subcutaneous contraceptive implants of the same specifications was drawn, as shown in FIG4 .

由图4基本可看出,三批同规格的制剂,释药波动范围差距不大,整体趋向于一致,观察曲线。都是前期波动较大,后期逐渐平稳状态,且最后制剂每日体外释药量大部分稳定在17-20μg释药范围内。通过查阅文献,了解到每日释放10-20μg孕二烯酮即可对人体产生避孕效果。此三批制剂从11-80d几乎都稳定在17-20μg释药量,符合实验预期。It can be seen from Figure 4 that the three batches of preparations with the same specifications have a small difference in the fluctuation range of drug release, and tend to be consistent as a whole. The observed curves are all large fluctuations in the early stage, and gradually stabilize in the later stage, and the final daily in vitro drug release of the preparations is mostly stable within the range of 17-20μg. By consulting the literature, it is known that the daily release of 10-20μg of gestodene can produce a contraceptive effect on the human body. These three batches of preparations are almost stable at a release of 17-20μg from 11-80d, which is in line with experimental expectations.

将上述数据进行整理,以5天为以周期,将上述数据进行简化,观察三批制剂的长期释药情况。埋植剂植入各时间段药物释放量与释放时间的关系。The above data were sorted out and simplified with a 5-day cycle to observe the long-term drug release of the three batches of preparations. The relationship between the drug release amount and release time of the implant at each time period.

根据上表的数据和图5的曲线变化可以发现:According to the data in the above table and the curve changes in Figure 5, it can be found that:

(1)埋植剂在前十天释药不稳定,波动较大,此阶段硅胶管表面可能还有一些残余药物逐渐被溶解,导致前期释药不稳定,且释药量较大。(1) The drug release of the implant is unstable and fluctuates greatly in the first ten days. During this stage, there may be some residual drugs on the surface of the silicone tube that are gradually dissolved, resulting in unstable drug release in the early stage and a large amount of drug release.

(2)埋植剂后续释放稳定性更好,整体来看,埋植剂前期释放量呈现下降趋势,后出现较小波动后呈现较平稳状态,释药量一直保持在17μg-20μg,释药量符合要求,该结果表明孕二烯酮避孕埋植剂可实现至少3个月的控释释放。(2) The subsequent release stability of the implant is better. Overall, the initial release of the implant shows a downward trend, and then there is a small fluctuation and then a relatively stable state. The release amount has been maintained at 17μg-20μg, and the release amount meets the requirements. This result shows that the gestodene contraceptive implant can achieve controlled release for at least 3 months.

(3)三批埋植剂的释药量平均值分别为19.70、19.15、18.84μg。RSD值为2.26%。该结果表明三批制剂重现性良好,且长期体外释放数据基本一致。(3) The average drug release of the three batches of implants was 19.70, 19.15, and 18.84 μg, respectively. The RSD value was 2.26%. This result showed that the three batches of preparations had good reproducibility and the long-term in vitro release data were basically consistent.

四、孕二烯酮避孕埋植剂大鼠体内实验IV. In vivo study of gestodene contraceptive implant in rats

制备的硅胶管须力学指标合格,能够稳定控制药物释放,同时还要具备良好的体内生物相容性,不能对体内组织产生刺激作用。本部分主要通过对大鼠注射硅胶管萃取液考察硅胶管对大鼠皮肤的刺激性;通过对大鼠长期埋植硅胶管并取其周围组织进行组织切片,考察硅胶管的组织刺激性。通过对大鼠埋植不同规格的避孕埋植剂,观察埋植前后大鼠体重的变化趋势考察避孕埋植剂是否影响大鼠正常生长;通过埋植后阴道涂片观察大鼠动情周期变化、观察大鼠是否出现阴栓、植入避孕埋植剂后大鼠体内黄体生成素LH水平检测考察避孕避孕效果。The prepared silicone tube must meet the mechanical index requirements and be able to stably control the drug release. It must also have good in vivo biocompatibility and must not irritate the tissues in the body. This section mainly examines the irritation of silicone tubes to rat skin by injecting silicone tube extract into rats; the tissue irritation of silicone tubes is examined by implanting silicone tubes in rats for a long time and taking tissue sections of the surrounding tissues. By implanting contraceptive implants of different specifications in rats and observing the changing trend of the rats' body weight before and after implantation, whether the contraceptive implant affects the normal growth of rats is investigated; the contraceptive effect is investigated by observing the changes in the estrous cycle of rats through vaginal smears after implantation, observing whether the rats have vaginal plugs, and detecting the level of luteinizing hormone LH in rats after implantation of contraceptive implants.

1仪器与试药1. Instruments and reagents

1.1仪器1.1 Instrument

XS105型电子分析天平梅特勒-托利多仪器有限公司XS105 Electronic Analytical Balance Mettler-Toledo Instruments Co., Ltd.

SMD200-2电子分析天平奥豪斯国际贸易有限公司SMD200-2 Electronic Analytical Balance Ohaus International Trading Co., Ltd.

TG16MW台式高速离心机湖南赫西仪器装备有限公司TG16MW desktop high-speed centrifuge Hunan Hexi Instrument Equipment Co., Ltd.

KQ-250DE型数控超声波清洗器昆山市超声仪器有限公司KQ-250DE CNC Ultrasonic Cleaner Kunshan Ultrasonic Instrument Co., Ltd.

大鼠LH试剂盒上海通蔚生物科技有限公司Rat LH Kit Shanghai Tongwei Biotechnology Co., Ltd.

电子显微镜深圳市中微科创科技有限公司Electron Microscope Shenzhen Zhongwei Kechuang Technology Co., Ltd.

高压灭菌锅上海申安医疗器械厂High Pressure Sterilizer Shanghai Shen'an Medical Equipment Factory

1.2试药1.2 Drug testing

孕二烯酮(纯度98%,批号:20190327)河北默凯科技发展有限公司Gestodene (purity 98%, batch number: 20190327) Hebei Mokai Technology Development Co., Ltd.

结晶紫天津市大茂化学试剂厂Crystal violet Tianjin Damao Chemical Reagent Factory

生理盐水山东禹王化学试剂有限公司Physiological saline Shandong Yuwang Chemical Reagent Co., Ltd.

4%多聚甲醛溶液上海研拓生物科技有限公司4% paraformaldehyde solution Shanghai Yantuo Biotechnology Co., Ltd.

1.3实验动物1.3 Experimental animals

健康雄性SD大鼠12只,体重180-200g,健康雌性SD大鼠57只,体重180-200g,购于本溪长生生物,许可证书:SCXK(辽)2020-0001。Twelve healthy male SD rats, weighing 180-200 g, and 57 healthy female SD rats, weighing 180-200 g, were purchased from Benxi Changsheng Biotechnology, license: SCXK (Liao) 2020-0001.

2实验方法2 Experimental methods

2.1硅胶管大鼠体内局部刺激性实验2.1 Silicone tube local irritation test in rats

将制备好的硅胶管(制剂ZJ001、ZJ002、ZJ003中的硅胶管)剪碎,浸于10mL灭菌无热源的纯化水中,在70℃下加热萃取24h,萃取液再经高压消毒备用。选实验大鼠6只随机分为两组,一组为实验组,一组为生理盐水对照组,大鼠背部去毛备皮。实验组在大鼠背脊的一侧皮内注射萃取液0.2mL,对照组在大鼠背脊的一侧皮内注射生理盐水0.2mL。经24h、48h、72h观察注射点皮肤反应。Cut the prepared silicone tube (the silicone tube in preparations ZJ001, ZJ002, and ZJ003) into pieces, soak it in 10 mL of sterile, pyrogen-free purified water, heat and extract it at 70°C for 24 hours, and then sterilize the extract by high pressure for use. Select 6 experimental rats and randomly divide them into two groups, one for the experimental group and the other for the normal saline control group. The backs of the rats were depilated and skinned. The experimental group was intradermally injected with 0.2 mL of the extract on one side of the rat's spine, and the control group was intradermally injected with 0.2 mL of normal saline on one side of the rat's spine. Observe the skin reaction at the injection point after 24 hours, 48 hours, and 72 hours.

2.2大鼠埋植硅胶管后组织病理实验2.2 Histopathological study of rats after silicone tube implantation

将制备好的硅胶管封口,待封口胶完全固化后,进行灭菌备用。选实验大鼠,随机分为3组,每组3只。每只大鼠体内在背部埋植灭菌后的自制硅胶管,分别在埋植后3天、10天、30天将大鼠处死,将埋植硅胶管周围2cm组织取出,皮肤组织用4%多聚甲醛固定,留待作组织切片观察。观察周围组织是否有红肿等炎症反应,并将组织进行切片实验,观察硅胶管埋植部位有无皮下和肌肉异常病变。Seal the prepared silicone tube, and after the sealing glue is completely solidified, sterilize it for later use. Experimental rats were selected and randomly divided into 3 groups, 3 rats in each group. Each rat was implanted with a sterilized homemade silicone tube on the back. The rats were killed 3 days, 10 days, and 30 days after implantation. The 2 cm tissue around the implanted silicone tube was removed, and the skin tissue was fixed with 4% paraformaldehyde and kept for tissue section observation. Observe whether the surrounding tissue has inflammatory reactions such as redness and swelling, and perform a tissue section experiment to observe whether there are abnormal subcutaneous and muscle lesions at the implantation site of the silicone tube.

2.3孕二烯酮避孕埋植剂大鼠体内药效实验2.3 In vivo efficacy study of gestodene contraceptive implant in rats

用最优处方及工艺制备(对应前述的制剂ZJ001、ZJ002、ZJ003的硅胶管以及药芯)外径2.38mm,壁厚0.3mm的硅胶管并制备5种规格的孕二烯酮埋植剂(含药长/载药量)备用,规格为:①0.2cm/2.3mg,②0.5cm/5.4mg,③1cm/10.5mg,④2cm/20.7mg⑤4cm/41.1mg。Silicone tubes with an outer diameter of 2.38 mm and a wall thickness of 0.3 mm were prepared using the optimal prescription and process (corresponding to the silicone tubes and drug cores of the aforementioned preparations ZJ001, ZJ002, and ZJ003), and 5 specifications of gestodene implants (drug length/drug loading) were prepared for use, with the specifications being: ① 0.2 cm/2.3 mg, ② 0.5 cm/5.4 mg, ③ 1 cm/10.5 mg, ④ 2 cm/20.7 mg ⑤ 4 cm/41.1 mg.

挑选42只雌鼠,做阴道涂片检查是否有正常发情周期,将42只体重180-200g左右的雌性SD大鼠随机分I、II、III、IV、V实验剂量组(分别对应下述规格的埋植剂①0.2cm/2.3mg,②0.5cm/5.4mg,③1cm/10.5mg,④2cm/20.7mg⑤4cm/41.1mg)和1个空白组(K组),1个左炔诺孕酮硅胶棒阳性对照组(Y组)(左炔诺孕酮硅胶棒I,购自辽宁绿丹药业有限公司)。42 female rats were selected and vaginal smears were performed to check whether they had normal estrus cycles. The 42 female SD rats weighing about 180-200g were randomly divided into experimental dose groups I, II, III, IV, and V (corresponding to the following specifications of implants: ① 0.2cm/2.3mg, ② 0.5cm/5.4mg, ③ 1cm/10.5mg, ④ 2cm/20.7mg ⑤ 4cm/41.1mg, respectively), 1 blank group (group K), and 1 levonorgestrel silicone rod positive control group (group Y) (levonorgestrel silicone rod I, purchased from Liaoning Ludan Pharmaceutical Co., Ltd.).

大鼠腹腔注射适量麻醉剂,待大鼠进入麻醉状态后,颈背部去毛,然后用2%碘酊消毒,在大鼠背部侧面局部皮肤用手术剪刀剪一约0.5cm小口,用埋植剂专用埋置针插入皮下至埋置针指定刻度处,将消毒处理后的埋植剂放置于埋置针内部,然后将放有埋植剂的埋置针继续向皮肤内推进至可完全放入埋植剂的长度时停止,将埋植针退出,埋植剂留于皮肤下,缝合切口,再用2%碘酊消毒创面。大鼠植入24h后,按3:1雌雄比例与雄鼠合笼饲养。Rats were injected with an appropriate amount of anesthetic intraperitoneally. After the rats entered the anesthesia state, the hair on the back of the neck was removed, and then disinfected with 2% iodine tincture. A small incision of about 0.5 cm was cut with surgical scissors on the local skin on the side of the back of the rats. The implant needle was inserted subcutaneously to the specified scale of the implant needle. The disinfected implant was placed inside the implant needle. Then the implant needle with the implant was pushed into the skin until the implant could be completely placed. The implant needle was withdrawn, the implant was left under the skin, the incision was sutured, and the wound was disinfected with 2% iodine tincture. 24 hours after the implantation of the rats, they were housed with male rats in a 3:1 ratio of female to male.

2.3.1大鼠状态观察2.3.1 Observation of rat status

大鼠在进行埋植手术前进行称重记录,埋植孕二烯酮避孕埋植剂30天后,再对大鼠进行称重,观察大鼠体内植入埋植剂后是否正常生长,并每日观察大鼠精神状态、活动情况、大小便情况。The rats were weighed and recorded before the implantation surgery. The rats were weighed again 30 days after the implantation of the gestodene contraceptive implant to observe whether the rats grew normally after the implant was implanted. The rats' mental state, activity, and urination and defecation were observed daily.

2.3.2阴道涂片实验观察大鼠发情周期2.3.2 Vaginal smear experiment to observe the estrus cycle of rats

大鼠的动情周期平均4-5d,大鼠动情周期一般分4期,即动情前期,动情期,后情期和间情期。动情前期和动情期可以接受交配排卵而致受精,后情期是生殖管道退化破坏期,间情期则是相对静止和缓慢生长期。通常采用阴道涂片法来确定大鼠动情周期的过程。当避孕埋植剂发挥避孕效果时,大鼠应无动情期。The average estrous cycle of rats is 4-5 days. The estrous cycle of rats is generally divided into 4 phases, namely proestrus, estrus, metaestrus and diestrus. Proestrus and estrus allow mating and ovulation to lead to fertilization. Metaestrus is a period of degeneration and destruction of the reproductive tract, and diestrus is a period of relative stillness and slow growth. The vaginal smear method is usually used to determine the course of the estrous cycle of rats. When the contraceptive implant exerts its contraceptive effect, the rat should not have an estrus.

阴道涂片法:将大鼠取出,然后抓取并固定动物在手心,用细棉签在生理盐水中润湿后轻轻插入雌鼠阴道约0.5cm,并慢慢转动一下取出,将棉签上的阴道内含物均匀地涂在载玻片上,玻片编号后自然干燥后进行结晶紫染色,风干后用电子显微镜观察阴道涂片判断大鼠发情周期。进行埋植手术后的大鼠,在埋植3d后进行阴道涂片实验,每天上午9:00之前采取阴道分泌物。通过阴道涂片观察实验大鼠动情周期变化。Vaginal smear method: Take out the rat, grab and fix the animal in the palm of your hand, moisten a fine cotton swab in saline and gently insert it into the female rat's vagina about 0.5 cm, slowly turn it and take it out, evenly smear the vaginal contents on the cotton swab on the slide, number the slide, dry it naturally, and then stain it with crystal violet. After air drying, observe the vaginal smear under an electron microscope to determine the rat's estrus cycle. For rats that have undergone implantation surgery, perform a vaginal smear experiment 3 days after implantation, and collect vaginal secretions before 9:00 am every day. Observe the changes in the estrus cycle of experimental rats through vaginal smears.

2.3.3观察阴栓判断大鼠交配妊娠情况2.3.3 Observation of vaginal plug to determine the mating pregnancy of rats

在埋植剂发挥避孕作用时,雌性大鼠应无动情期即不会与雄性大鼠进行交配,所以可通过观察合笼后大鼠是否出现阴栓来判断避孕效果。大鼠在进行交配后,精液会留在阴道口,形成阴栓,一般阴栓呈现乳白色,有的还略发黄,大鼠交配一般在晚上进行,所以在采取阴道分泌物以及观察阴栓时要保证在上午9:00之前完成,才能较准确观察到大鼠交配情况。进行埋植手术后的大鼠,在埋植3d后进行阴道涂片实验之前先观察大鼠是否出现阴栓。When the implant plays a contraceptive role, female rats should not be in estrus, that is, they will not mate with male rats, so the contraceptive effect can be judged by observing whether the rats have vaginal plugs after being caged together. After mating, the semen will remain in the vaginal opening, forming vaginal plugs. Generally, vaginal plugs are milky white, and some are slightly yellow. Rats usually mate at night, so when taking vaginal secretions and observing vaginal plugs, it must be completed before 9:00 am to more accurately observe the mating of rats. After the implant surgery, observe whether the rats have vaginal plugs before performing the vaginal smear experiment 3 days after implantation.

2.3.4酶联免疫法测定大鼠体内黄体生成素LH水平2.3.4 Enzyme-linked immunosorbent assay to measure luteinizing hormone (LH) levels in rats

孕二烯酮主要作用于下丘脑和垂体,使体内FSH(促卵泡生成激素)和LH(促黄体生成激素)水平明显降低,卵巢不排卵,有明显的抗雌激素活性,能使宫颈粘液变稠阻碍精子穿透。对子宫内膜转化显示极强的孕激素活性,可使子宫内膜变薄,内膜上皮细胞呈低柱形,分泌功能不良,不利于孕卵着床。对于大鼠在埋植避孕埋植剂后其LH水平与空白对照组相比应明显降低可证明避孕埋植剂达到避孕效果。Gestodene mainly acts on the hypothalamus and pituitary gland, significantly reducing the levels of FSH (follicle-stimulating hormone) and LH (luteinizing hormone) in the body, causing the ovaries to not ovulate. It has significant anti-estrogen activity, which can thicken cervical mucus and hinder sperm penetration. It shows extremely strong progesterone activity in endometrial transformation, which can make the endometrium thinner, the endometrial epithelial cells low-columnar, and have poor secretory function, which is not conducive to the implantation of pregnant eggs. The LH level of rats after implantation of contraceptive implants should be significantly lower than that of the blank control group, which proves that the contraceptive implants have achieved contraceptive effects.

经过埋植手术合笼后的雌鼠,每天在取完阴道分泌物后,进行眼眶取血。用抗凝剂润过的EP管收集血液,收集后离心10分钟左右(5000r·min-1),仔细收集上清,放于-80℃冰箱保存。采用酶联免疫法检测大鼠体内LH水平,判断药效。After the implantation surgery, female mice were caged and blood was collected from their eye sockets every day after the vaginal secretions were collected. The blood was collected in an EP tube moistened with anticoagulant, centrifuged for about 10 minutes (5000r·min -1 ), and the supernatant was carefully collected and stored in a -80℃ refrigerator. Enzyme-linked immunosorbent assay was used to detect the LH level in rats to determine the efficacy of the drug.

3实验结果与讨论3 Experimental results and discussion

3.1硅胶管大鼠体内组织刺激性实验3.1 Silicone tube tissue irritation experiment in rats

实验组在大鼠背脊的一侧皮内注射萃取液0.2mL,对照组在大鼠背脊的一侧皮内注射生理盐水0.2mL。经24h、48h、72h观察注射点皮肤反应。并解剖各注射点,均未见红肿、坏死等反应,结果为阴性。The experimental group received an intradermal injection of 0.2 mL of the extract on one side of the rat's back, and the control group received an intradermal injection of 0.2 mL of normal saline on one side of the rat's back. The skin reaction at the injection point was observed after 24 hours, 48 hours, and 72 hours. The injection points were dissected, and no redness, swelling, necrosis, or other reactions were observed, indicating a negative result.

3.2大鼠埋植硅胶管后组织病理实验3.2 Histopathological study of rats after silicone tube implantation

取埋植后第3、10、30天的植入处肌肉组织,观察其病理图像(HE,×2或HE,×20),具体如图6所示。Muscle tissues at the implantation site were obtained on days 3, 10, and 30 after implantation, and their pathological images (HE, ×2 or HE, ×20) were observed, as specifically shown in FIG6 .

结果显示硅胶管埋植3天(参见图6中图A、B)表现为急性炎症反应,表皮层轻度增厚,真皮层胶原纤维含量丰富,局部皮下组织可见大的囊腔结构形成,周围可见结缔组织增生伴有较多淋巴细胞浸润。埋植10天(参见图6中图C、D)时急性炎症反应逐渐消失,表皮层轻度增厚,真皮层胶原纤维含量丰富,局部皮下组织可见大的囊腔结构形成,周围可见结缔组织增生,伴有弥散的淋巴细胞浸润。埋植30天(参见图6中图E、F)后的表皮层结构完整,鳞状上皮细胞形态结构正常、排列紧密,真皮层胶原纤维含量丰富,局部皮下组织可见大的囊腔结构形成,周围可见轻度结缔组织增生,伴有弥散的淋巴细胞与巨噬细胞浸润。The results showed that after 3 days of implantation of the silicone tube (see Figures A and B in Figure 6), an acute inflammatory reaction was observed, with mild thickening of the epidermis, rich collagen fibers in the dermis, and large cystic structures formed in the local subcutaneous tissue, with connective tissue hyperplasia and more lymphocyte infiltration around it. After 10 days of implantation (see Figures C and D in Figure 6), the acute inflammatory reaction gradually disappeared, the epidermis was mildly thickened, the dermis was rich in collagen fibers, and large cystic structures were formed in the local subcutaneous tissue, with connective tissue hyperplasia and diffuse lymphocyte infiltration around it. After 30 days of implantation (see Figures E and F in Figure 6), the epidermis was intact, the squamous epithelial cells were normal in morphology and structure, and were closely arranged. The dermis was rich in collagen fibers, and large cystic structures were formed in the local subcutaneous tissue, with mild connective tissue hyperplasia and diffuse lymphocyte and macrophage infiltration around it.

经过埋植手术的部位均出现较大囊腔,说明埋植剂植入时会对皮下组织造成一定破坏形成囊腔,囊腔周围也就是硅胶管与组织交界处会出现轻度结缔组织增生逐渐形成包膜。在埋植3天后进行硅胶管解剖时,观察硅胶管易脱出,当埋植10天后解剖时,硅胶管周围形成包膜,硅胶管不易移动说明随着植入时间的延长,硅胶管周围形成包膜,硅胶管在体内不易移位。另外炎症反应在埋植3天时最大,随着埋植时间的延长,炎症逐渐减小,说明硅胶管埋植引起的炎症反应可逐渐恢复。Large cystic cavities appeared in all the sites after implantation surgery, indicating that the implant will cause certain damage to the subcutaneous tissue to form cystic cavities when implanted. Mild connective tissue hyperplasia will appear around the cystic cavities, that is, at the junction of the silicone tube and the tissue, and gradually form a capsule. When the silicone tube was dissected 3 days after implantation, it was observed that the silicone tube was easy to fall out. When the silicone tube was dissected 10 days after implantation, a capsule was formed around the silicone tube, and the silicone tube was not easy to move. This shows that as the implantation time increases, a capsule is formed around the silicone tube, and the silicone tube is not easy to shift in the body. In addition, the inflammatory reaction is the largest at 3 days after implantation. As the implantation time increases, the inflammation gradually decreases, indicating that the inflammatory reaction caused by the implantation of the silicone tube can gradually recover.

3.3孕二烯酮避孕埋植剂大鼠体内药效实验3.3 In vivo efficacy study of gestodene contraceptive implant in rats

3.3.1大鼠埋植前后体重变化3.3.1 Body weight changes of rats before and after implantation

大鼠进行埋植手术后,观察其进食状态、活跃度。大小便均正常,未出现精神萎靡状态。After the implantation surgery, the rats were observed for their eating status and activity. Their bowel movements and urination were normal, and they did not show signs of mental depression.

埋植剂植入前后大鼠体重如下表所示。The body weights of the rats before and after implantation are shown in the following table.

观察大鼠一个月的体重变化数据可看出,埋植手术以及硅胶管对大鼠生长未造成影响,实验组的大鼠的体重变化趋势与空白组接近,整体看孕二烯酮埋植剂对于大鼠生长未造成影响。From observing the weight change data of rats for one month, it can be seen that the implantation surgery and silicone tube had no effect on the growth of rats. The weight change trend of rats in the experimental group was close to that in the blank group. Overall, the gestodene implant had no effect on the growth of rats.

3.3.2阴道涂片观察大鼠发情周期3.3.2 Vaginal smear observation of rat estrus cycle

空白对照组大鼠,每天24h定点取雌鼠阴道分泌物,进行结晶紫染色涂片观察发情周期,与实验组大鼠进行实验对比。连续取一个月的时间,观察发现大鼠基本上每7天左右一次发情,大鼠发情周期阴道涂片参见图7。市售的左炔诺孕酮埋植剂埋植的大鼠,观察其阴道涂片,均未见有发情大鼠,均起到避孕效果。For the blank control group rats, vaginal secretions of female rats were collected at fixed points every 24 hours, and crystal violet staining smears were performed to observe the estrus cycle, and the experiment was compared with the experimental group rats. After taking samples for one month, it was found that the rats were basically in estrus once every 7 days. The vaginal smears of the rat estrus cycle are shown in Figure 7. The vaginal smears of the rats implanted with the commercially available levonorgestrel implant were observed, and no estrus rats were found, and both had a contraceptive effect.

实验组分为5个剂量组。根据一个月的阴道涂片观察,实验II、III、IV、V四个剂量组的大鼠在埋植4天后,阴道分泌物开始出现大量黏液,且观察阴道涂片可观察到大量白细胞,但无角化细胞,说明大鼠已无正常动情周期。但实验I组中编号为1和4的大鼠依然观察到有完整的动情周期变化,说明这两只大鼠避孕失败,该剂量可能对大鼠避孕作用相对较差,避孕率较低。The experimental group was divided into 5 dose groups. According to vaginal smear observations for one month, rats in the four dose groups II, III, IV, and V began to have a lot of mucus in their vaginal secretions 4 days after implantation, and a large number of white blood cells were observed in the vaginal smears, but no keratinized cells, indicating that the rats no longer had a normal estrous cycle. However, rats numbered 1 and 4 in group I were still observed to have complete estrous cycle changes, indicating that these two rats failed to achieve contraception, and this dose may have a relatively poor contraceptive effect on rats, with a low contraceptive rate.

3.3.3观察阴栓判断大鼠交配妊娠情况3.3.3 Observation of vaginal plug to determine the mating pregnancy of rats

观察阴栓时,实验I剂量组中阴道涂片有正常发情周期的编号为1的大鼠,在埋植后13天取阴道分泌物时观察到在阴道口有乳白色阴栓如图8中A图所示,编号为4的大鼠在埋植后20天发现有阴栓出现如图8中B图所示。这一结果表明实验I剂量组中编号为1和4的两种雌鼠与雄鼠进行了交配,说明两只老鼠均有动情期出现,避孕失败。其余实验剂量组以及市售阳性组均未发现大鼠有阴栓出现,证明未与雄鼠进行交配,也证明起到避孕效果。When observing the vaginal plug, the rat No. 1 in the experimental dose group I had a normal estrus cycle in the vaginal smear. When the vaginal secretions were taken 13 days after implantation, a milky white vaginal plug was observed at the vaginal opening as shown in Figure 8 A. The rat No. 4 was found to have a vaginal plug 20 days after implantation as shown in Figure 8 B. This result shows that the two female rats No. 1 and 4 in the experimental dose group I mated with male rats, indicating that both rats had estrus and contraception failed. No vaginal plugs were found in the rats in the other experimental dose groups and the commercially available positive group, proving that they did not mate with male rats and that the contraceptive effect was achieved.

3.3.4酶联免疫法测定大鼠血浆中LH浓度3.3.4 Enzyme-linked immunosorbent assay for determination of LH concentration in rat plasma

采用酶联免疫法检测大鼠体内LH水平,埋植孕二烯酮避孕埋植剂28d,每组6只大鼠体内LH水平测定结果如下。The LH level in rats was detected by enzyme-linked immunosorbent assay. The gestodene contraceptive implant was implanted for 28 days. The results of LH level determination in 6 rats in each group are as follows.

大鼠LH水平如下表所示。Rat LH levels are shown in the table below.

注:*是指和空白组相比P<0.01。Note: * means P < 0.01 compared with the blank group.

结果显示,阳性对照组与各实验剂量组LH水平数据与空白组相比有明显差异(P<0.01),由于上表是各实验组6只大鼠求出的均值,且根据阴道涂片及阴栓结果显示实验I剂量组中有两只大鼠避孕失败,所以将实验I剂量组中6只大鼠LH水平数据单独分别列出,结果如下。The results showed that the LH level data of the positive control group and each experimental dose group were significantly different from those of the blank group (P<0.01). Since the above table is the mean of 6 rats in each experimental group, and the results of vaginal smear and vaginal suppository showed that two rats in the experimental dose group I failed to achieve contraception, the LH level data of the 6 rats in the experimental dose group I were listed separately, and the results are as follows.

实验剂量I组每只大鼠LH水平如下表所示。The LH levels of each rat in experimental dose I group are shown in the following table.

组别Group 11 22 33 44 55 66 II 77.04±10.9677.04±10.96 55.10±1.80*55.10±1.80* 55.599±7.62*55.599±7.62* 72.54±12.7972.54±12.79 63.53±7.04*63.53±7.04* 64.06±9.40*64.06±9.40*

注:*是指和空白组相比P<0.01。Note: * means P < 0.01 compared with the blank group.

结果显示实验I剂量组中编号1和4两只大鼠LH水平与空白组无明显差异,其余4只大鼠与空白组均有明显差异(P<0.01)。The results showed that there was no significant difference in LH levels between rats 1 and 4 in the experimental I dose group and the blank group, while there were significant differences between the other four rats and the blank group (P<0.01).

观察大鼠体内LH水平数据可看出,II、III、IV、V实验剂量组和阳性对照组相比较于空白组均明显降低了大鼠体内LH水平,剂量越大,LH水平越低,说明激素抑制效果越好。观察实验I剂量组编号1和4的大鼠的体内LH水平数据发现,其LH水平比其它编号的老鼠高,且波动较大,说明埋植与这两只大鼠体内的埋植剂释药不稳定,且未达到避孕效果,由于实验I剂量组的埋植剂含药段长度只有0.2cm,在进行埋植剂制备时操作不易进行,造成药物填装不稳定,从而该剂量组两只大鼠避孕失败,而其余四只大鼠均达到避孕效果。Observation of the LH level data in rats showed that the II, III, IV, V experimental dose groups and the positive control group significantly reduced the LH level in rats compared with the blank group. The greater the dose, the lower the LH level, indicating that the hormone inhibition effect was better. Observation of the LH level data in rats No. 1 and 4 in the experimental I dose group showed that their LH levels were higher than those of other rats and fluctuated greatly, indicating that the implants in these two rats were not stable in drug release and did not achieve the contraceptive effect. Since the length of the drug-containing section of the implant in the experimental I dose group was only 0.2 cm, it was difficult to operate during the preparation of the implant, resulting in unstable drug filling, so that the contraceptive failure of the two rats in this dose group, while the remaining four rats achieved the contraceptive effect.

4本部分小结4 Summary of this part

(1)通过硅胶管的浸出液对大鼠局部刺激性实验验证硅胶管对大鼠局部皮肤无刺激性,安全;通过硅胶管的埋植实验,验证制备的硅胶管对大鼠组织无刺激性,硅胶管的组织相容性较好,埋植后未对大鼠周围组织造成发炎或刺激。(1) The local irritation experiment of the silicone tube extract on rats verified that the silicone tube was non-irritating to the local skin of rats and was safe; the silicone tube implantation experiment verified that the prepared silicone tube was non-irritating to rat tissues, the silicone tube had good tissue compatibility, and did not cause inflammation or irritation to the surrounding tissues of the rats after implantation.

(2)通过埋植实验,以大鼠的埋植前后体重变化,证明植入埋植剂后大鼠正常生长;通过阴道分泌物涂片染色观察大鼠动情周期,通过阴栓观察大鼠妊娠交配情况,通过埋植后大鼠体内LH水平变化三个实验对孕二烯酮埋植剂的避孕效果进行考察。结果显示有效剂量组避孕效果良好,阴道涂片未观察到有动情期的大鼠,且未观察到阴栓出现,LH水平相较于正常组有显著性降低。(2) Through the implantation experiment, the weight change of rats before and after implantation proved that the rats grew normally after implantation; the estrous cycle of rats was observed by vaginal secretion smear staining, the pregnancy and mating of rats was observed by vaginal plugs, and the LH level changes in rats after implantation were used to investigate the contraceptive effect of the gestodene implant. The results showed that the effective dose group had a good contraceptive effect, no rats in estrus were observed in the vaginal smear, no vaginal plugs were observed, and the LH level was significantly lower than that of the normal group.

(3)通过大鼠药效实验得出含药段0.2cm,载药量2.3mg规格的孕二烯酮埋植剂避孕效果较差,避孕率不足70%。而当含药段大于0.5cm,载药量大于5.4mg规格的埋植剂都有很好的避孕效果。(3) The rat efficacy experiment showed that the contraceptive effect of the gestodene implant with a drug section of 0.2 cm and a drug loading of 2.3 mg was poor, with a contraceptive rate of less than 70%. However, when the drug section was larger than 0.5 cm and the drug loading was larger than 5.4 mg, the implant had a good contraceptive effect.

II、左炔诺孕酮长效埋植剂II. Levonorgestrel long-acting implant

一、左炔诺孕酮避孕埋植剂的含量测定、体外释放测定方法1. Content determination and in vitro release determination method of levonorgestrel contraceptive implant

(1)色谱条件(1) Chromatographic conditions

色谱柱:C18色谱柱(4.6mm×250mm,5μm);Chromatographic column: C18 column (4.6 mm × 250 mm, 5 μm);

流动相:甲醇:水(80:20,v/v);Mobile phase: methanol: water (80:20, v/v);

柱温:30℃;Column temperature: 30°C;

检测波长:240nm;Detection wavelength: 240nm;

流速:1.0mL·min-1Flow rate: 1.0 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

(2)体外释放度测定方法(2) In vitro release determination method

释放实验采用水平震荡法,取埋植剂一套6根,用粘合剂固定于125mL的具塞锥形瓶的瓶壁,每个药棒间有适当距离(预防埋植剂释放时漂浮于液面导致释放结果不准确)。精密量取100mL蒸馏水注入锥形瓶中,将锥形瓶放入37℃的恒温空气摇床中振摇,振幅为100次/min,每24h更换等体积介质。样品用0.22μm微孔滤膜滤过,按本部分(1)中的色谱条件检测,进样量为20μL。The release experiment adopts the horizontal shaking method. Take a set of 6 implants and fix them to the wall of a 125mL stoppered conical bottle with an adhesive. There is an appropriate distance between each medicine stick (to prevent the implant from floating on the liquid surface during release, resulting in inaccurate release results). Accurately measure 100mL of distilled water and inject it into the conical bottle. The conical bottle is placed in a constant temperature air shaker at 37℃ and shaken with an amplitude of 100 times/min. The medium is replaced every 24 hours. The sample is filtered with a 0.22μm microporous membrane and tested according to the chromatographic conditions in this part (1). The injection volume is 20μL.

二、加成型硅橡胶管的制备及评价2. Preparation and evaluation of addition-type silicone rubber tube

甲基乙烯基硅橡胶和含氢硅油在铂金催化剂的催化下发生硅氢加成反应,同时添加合适的补强剂而制得的加成型硅橡胶制品具有优异的生理惰性,无毒、无味、生物相容性好,耐生物老化,透气性良好,植入体内无不良反应,长期植入体内其物理性能变化也很小,可以应用在与血液接触及埋入体内的各种场合。Methyl vinyl silicone rubber and hydrogen-containing silicone oil undergo a silylation reaction under the catalysis of a platinum catalyst, and the addition-type silicone rubber products obtained by adding a suitable reinforcing agent have excellent physiological inertness, are non-toxic, odorless, have good biocompatibility, are resistant to biological aging, have good air permeability, have no adverse reactions when implanted in the body, and their physical properties change very little when implanted in the body for a long time. They can be used in various occasions where they come into contact with blood and are buried in the body.

本部分主要进行了以端基为乙烯基的线性高分子甲基乙烯基硅橡胶添加补强剂(二氧化硅)后,在铂金催化剂的催化作用下发生加成反应交联成网状的高分子弹性体,通过挤出机挤出成管状再经过烘箱硫化得到加成型硅胶管。This part mainly studies the addition of reinforcing agent (silicon dioxide) to linear polymer methyl vinyl silicone rubber with vinyl end groups, which undergoes addition reaction under the catalytic action of platinum catalyst to crosslink into a network of polymer elastomers, which are then extruded into tubes through an extruder and then vulcanized in an oven to obtain addition-type silicone tubes.

1仪器与材料1. Instruments and Materials

1.1仪器1.1 Instrument

1.2试剂与材料1.2 Reagents and Materials

2加成型硅橡胶管的制备及测定2 Preparation and determination of addition type silicone rubber tube

2.1高温硫化法制备加成型硅橡胶管2.1 Preparation of addition silicone rubber tube by high temperature vulcanization method

补强剂白炭黑在180-210℃(例如200℃)条件下烘干24h备用,甲基乙烯基硅橡胶生胶在40℃条件下烘干24h备用;将处方量的白炭黑和生胶加入捏合机中在30℃条件下捏合30min,然后取出;在开炼机上以1-10mm(例如1mm)为辊距打三角包薄通5次打卷下片,再停放24h后即得到混炼胶;将混炼胶均分为A、B两组份,A组分中加入处方量的含氢硅油和抑制剂混匀,B组分中加入处方量的铂金催化剂混匀;将A、B组分1:1投入开炼机中打三角包薄通4~6次,然后均匀切料下片;将切好的胶料投入硅橡胶挤出机中挤出成管状,高温硫化定型;(前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h)通过红外测径仪测径实时测量挤出硅胶管的外径,并电子显微镜进行外观检查,产品外观合格后在烘箱加热烘箱硫化得到成品。The reinforcing agent white carbon black is dried at 180-210°C (for example, 200°C) for 24 hours for use, and the methyl vinyl silicone rubber raw rubber is dried at 40°C for 24 hours for use; the prescribed amount of white carbon black and raw rubber are added to a kneader and kneaded at 30°C for 30 minutes, and then taken out; the triangular wrapping is passed through 5 times on an open mill with a roller distance of 1-10mm (for example, 1mm) to roll the sheet, and then parked for 24 hours to obtain a mixed rubber; the mixed rubber is evenly divided into two components A and B, the prescribed amount of hydrogenated silicone oil and inhibitor are added to the A component and mixed evenly, and the B component is added The prescribed amount of platinum catalyst is mixed; the A and B components are put into an open mill in a ratio of 1:1 and triangularly wrapped for 4 to 6 times, and then the material is evenly cut into sheets; the cut rubber material is put into a silicone rubber extruder and extruded into a tube, and high-temperature vulcanization is performed for finalization; (the front drying oven is 270°C, the vulcanization time is about 5s; the rear drying oven is 180°C, the vulcanization time is about 2min; the oven vulcanization temperature is 180°C, and the time is 48h). The outer diameter of the extruded silicone tube is measured in real time by an infrared diameter gauge, and the appearance is inspected by an electron microscope. After the product appearance is qualified, it is heated in an oven and vulcanized to obtain a finished product.

2.2加成型硅橡胶管物理机械性能的测定2.2 Determination of physical and mechanical properties of addition silicone rubber tube

医用硅橡胶管要求具有良好的生物性能和物理机械性能。其生物性能和物理机械性能由材料及生产工艺决定。硅胶管的物理机械性能主要包括拉伸强度、扯断伸长率、撕裂强度和硬度。其中,拉伸强度(Tensile strength,TS)是试样直至断裂为止所受的最大拉伸应力,代表了材料最大均匀塑性形变的抗力;撕裂强度(Tear strength,T)是指撕裂试样所需的的强度,代表试样抗撕裂的能力;扯断伸长率(Elongation at break,Eb)是指试样拉断时的伸长部分与原长度的比率;代表试样的形变范围;硬度(Hardness,H)是物质受压变形程度的一种物理度量方式。Medical silicone rubber tubes are required to have good biological properties and physical and mechanical properties. Its biological properties and physical and mechanical properties are determined by materials and production processes. The physical and mechanical properties of silicone tubes mainly include tensile strength, elongation at break, tear strength and hardness. Among them, tensile strength (TS) is the maximum tensile stress to which the sample is subjected until it breaks, representing the resistance to the maximum uniform plastic deformation of the material; tear strength (Tear strength, T) refers to the strength required to tear the sample, representing the sample's ability to resist tearing; elongation at break (Eb) refers to the ratio of the elongated part of the sample when it is broken to the original length; represents the deformation range of the sample; hardness (Hardness, H) is a physical measurement of the degree of compression deformation of a material.

以拉伸强度、扯断伸长率、撕裂强度和硬度为检测指标对硅橡胶的处方和挤出硫化工艺进行筛选优化得到合适的硅胶管进行评价。拉伸强度、扯断伸长率按GB/T 528-2005测定;撕裂强度按GB/T 529-2005测定;邵氏A硬度按GB/T 531-2008测定。The tensile strength, elongation at break, tear strength and hardness were used as the test indicators to screen and optimize the silicone rubber prescription and extrusion vulcanization process to obtain a suitable silicone tube for evaluation. The tensile strength and elongation at break were measured according to GB/T 528-2005; the tear strength was measured according to GB/T 529-2005; and the Shore A hardness was measured according to GB/T 531-2008.

3方法与结果3 Methods and Results

3.1硅胶管处方的考察3.1 Investigation of silicone tube prescription

3.1.1聚二甲基硅氧烷乙烯基含量的考察3.1.1 Investigation of vinyl content of polydimethylsiloxane

为考察不同乙烯基含量的生胶(聚二甲基硅氧烷)对硅胶管物理机械性能的影响,使用如下表所示配方进行硅胶管挤出硫化实验。In order to investigate the effect of raw rubber (polydimethylsiloxane) with different vinyl contents on the physical and mechanical properties of silicone tubes, silicone tube extrusion vulcanization experiments were carried out using the formula shown in the following table.

PHR:每100质量份高分子化合物所对应的该组份的质量份数。PHR: The mass fraction of a component per 100 mass fractions of a polymer compound.

甲基乙烯基硅橡胶末端的乙烯基与含氢硅油的活性氢原子发生加成反应从而交联成高分子弹性体,因此,乙烯基作为活性基团,它是形成高分子网络的交联点,乙烯基含量的多少会影响医用硅橡胶胶管的物理机械性能。The vinyl group at the end of methyl vinyl silicone rubber reacts with the active hydrogen atoms of hydrogen-containing silicone oil to crosslink into a polymer elastomer. Therefore, the vinyl group, as an active group, is the crosslinking point for forming a polymer network. The amount of vinyl content will affect the physical and mechanical properties of medical silicone rubber hoses.

如下表中力学性能所示,硅胶管的硬度随着乙烯基含量的增加而增加,但硅胶管的扯断伸长率、拉伸强度、撕裂强度等性能呈先高后低的山峰型变化。乙烯基含量为0.05%时,其加成反应形成的交联点较少,硅胶管撕裂强度和拉伸强度都较小,力学性质太差不能后续使用;而当乙烯基含量为0.23%时,反应形成的交联点过多,硅胶管扯断伸长率下降,且拉伸强度及撕裂强度也略下降,这是由于交联密度过大,其形成的交联点过多,交联链节变短,刚性增大,此时硅胶管硬度增大,扯断伸长率显著下降,内部交联链节不能有序、有效排列,无效交联网络增多,抵御外力时能承受外力的交联链节反而减少,从而使硅胶管的拉伸强度、撕裂强度等机械性能减小;当生胶的乙烯基含量为0.17%的时候,内部交联链节分布有序合理,硅胶管的各项物理机械性能均表现优异,因此,乙烯基含量为0.17%的甲基乙烯基硅橡胶为优选的甲基乙烯基硅橡胶。As shown in the mechanical properties in the following table, the hardness of the silicone tube increases with the increase of the vinyl content, but the properties of the silicone tube such as the elongation at break, tensile strength, and tear strength show a peak-like change that first increases and then decreases. When the vinyl content is 0.05%, the crosslinking points formed by the addition reaction are relatively few, the tear strength and tensile strength of the silicone tube are relatively small, and the mechanical properties are too poor to be used subsequently; when the vinyl content is 0.23%, the crosslinking points formed by the reaction are too many, the elongation at break of the silicone tube decreases, and the tensile strength and tear strength also decrease slightly. This is because the crosslinking density is too large, the crosslinking points formed are too many, the crosslinking chain links become shorter, and the rigidity increases. At this time, the hardness of the silicone tube increases, the elongation at break decreases significantly, the internal crosslinking chain links cannot be arranged in an orderly and effective manner, the invalid crosslinking network increases, and the crosslinking chain links that can withstand external forces when resisting external forces are reduced, thereby reducing the tensile strength, tear strength and other mechanical properties of the silicone tube; when the vinyl content of the raw rubber is 0.17%, the internal crosslinking chain links are distributed in an orderly and reasonable manner, and the physical and mechanical properties of the silicone tube are excellent. Therefore, methyl vinyl silicone rubber with a vinyl content of 0.17% is the preferred methyl vinyl silicone rubber.

力学性能Mechanical properties 实施例12-1Example 12-1 实施例12-2Example 12-2 实施例12-3Example 12-3 扯断伸长率/Eb(%)Elongation at break/Eb(%) 640.38640.38 1045.501045.50 559.67559.67 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 1.101.10 8.508.50 7.417.41 撕裂强度/T(KN/m)Tear strength/T(KN/m) 6.276.27 45.6545.65 38.6438.64 硬度/H Shore AHardness/H Shore A 4040 4646 5959

3.1.2白炭黑比例的筛选3.1.2 Screening of white carbon black ratio

与其他橡胶生胶相比,甲基乙烯基硅橡胶生胶的主链为单链结构,分子链上Si-O较C-O和C-Cσ键键长较大,并且含有孤立的双键,不含其他大型或者极性基团,因此其分子链具有极强的柔性,宏观上的表现则是力学性能较差。为了增强甲基乙烯基硅橡胶的力学性能,一般会根据其用途不同在其中填充不同的填料,而白炭黑由于其与硅橡胶相似的主要元素和化学键而成为与硅橡胶相容性最好的无机填料,是硅橡胶产品中常用的补强剂。Compared with other rubber raw rubbers, the main chain of methyl vinyl silicone rubber raw rubber is a single chain structure. The Si-O bond length on the molecular chain is longer than that of C-O and C-Cσ bonds, and it contains isolated double bonds and does not contain other large or polar groups. Therefore, its molecular chain has extremely strong flexibility, and its macroscopic performance is poor mechanical properties. In order to enhance the mechanical properties of methyl vinyl silicone rubber, different fillers are generally filled in it according to its different uses. White carbon black has become the inorganic filler with the best compatibility with silicone rubber due to its similar main elements and chemical bonds with silicone rubber. It is a commonly used reinforcing agent in silicone rubber products.

使用如下表所示处方进行实验,考察白炭黑用量对硅胶管力学性能的影响。The experiment was conducted using the prescription shown in the following table to examine the effect of the amount of white carbon black on the mechanical properties of silicone tubes.

PHR:每100质量份高分子化合物所对应的该组份的质量份数。PHR: The mass fraction of a component per 100 mass fractions of a polymer compound.

白炭黑用量对硅胶管物理机械性能的影响如下表中所示,在白炭黑用量为30PHR-40PHR这个范围内,随着白炭黑用量的增加,硅胶管的硬度逐渐增强,挤出管的形变减少,管壁厚度更为均匀,管的拉伸强度、撕裂强度、扯断伸长率等其他物理机械性能均较为优异;但当白炭黑用量增加到40PHR时,由于胶料硬度的增大,挤出机挤出动力略有不足,挤出速率波动较大导致挤出管外形不均匀。The influence of silica dosage on the physical and mechanical properties of silicone tubes is shown in the following table. When the silica dosage is in the range of 30PHR-40PHR, as the silica dosage increases, the hardness of the silicone tube gradually increases, the deformation of the extruded tube decreases, the tube wall thickness is more uniform, and the tensile strength, tear strength, elongation at break and other physical and mechanical properties of the tube are relatively excellent; but when the silica dosage increases to 40PHR, due to the increase in the hardness of the rubber compound, the extrusion power of the extruder is slightly insufficient, and the extrusion rate fluctuates greatly, resulting in an uneven shape of the extruded tube.

白炭黑能改善硫化胶的力学性质是由于其表面的羟基能与大分子作用以及白炭黑与大分子之间形成空间网络结构等能使硅橡胶在受到外力作用而变形时,分子链的滑移及大量的物理吸附作用能够吸收外力的冲击,对外力引起的摩擦或滞后形变起缓冲作用,同时又使应力分布均匀。所以添加适量的白炭黑能使硅橡胶力学性能增强,但又不会过于降低硅橡胶的拉伸弹性。因此优选选择添加生胶质量35%的白炭黑进行硅胶管的制备。White carbon black can improve the mechanical properties of vulcanized rubber because its surface hydroxyl groups can interact with macromolecules and form a spatial network structure between white carbon black and macromolecules, which can make the molecular chain slip and a large amount of physical adsorption absorb the impact of external force when silicone rubber is deformed by external force, buffer the friction or hysteresis deformation caused by external force, and make the stress distribution uniform. Therefore, adding an appropriate amount of white carbon black can enhance the mechanical properties of silicone rubber, but will not reduce the tensile elasticity of silicone rubber too much. Therefore, it is preferred to add 35% white carbon black by mass of raw rubber for the preparation of silicone tube.

力学性能Mechanical properties 实施例13-1Example 13-1 实施例13-2Example 13-2 实施例13-3Example 13-3 扯断伸长率/Eb(%)Elongation at break/Eb(%) 1045.501045.50 979.84979.84 900.49900.49 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 8.508.50 8.498.49 8.498.49 撕裂强度/T(KN/m)Tear strength/T(KN/m) 45.6545.65 45.0245.02 44.2844.28 硬度/H Shore AHardness/H Shore A 4646 5050 5858

3.1.3含氢硅油用量的考察3.1.3 Investigation of the dosage of hydrogenated silicone oil

制备加成型硅橡胶一般用含氢硅油做交联剂,含氢硅油的分子式为与硅原子相连的活泼氢参与加成反应与甲基乙烯基硅橡胶中的乙烯基一起形成交联点。因此,含氢硅油的多少也将影响硅胶管的物理机械性能。Hydrogenated silicone oil is generally used as a crosslinking agent in the preparation of addition silicone rubber. The molecular formula of hydrogenated silicone oil is The active hydrogen connected to the silicon atom participates in the addition reaction and forms crosslinking points together with the vinyl in the methyl vinyl silicone rubber. Therefore, the amount of hydrogen-containing silicone oil will also affect the physical and mechanical properties of the silicone tube.

使用乙烯基含量为0.17%的生胶,氢含量为0.75%的含氢硅油,根据乙烯基的含量计算相应的含氢硅油的量,计算公式如下:Using raw rubber with a vinyl content of 0.17% and hydrogen-containing silicone oil with a hydrogen content of 0.75%, the amount of hydrogen-containing silicone oil is calculated according to the vinyl content. The calculation formula is as follows:

式中,W为含氢硅油加入量;A为Si-H/Si-Vi的摩尔比,即投料的乙烯基与含氢硅油的氢摩尔比达1:1时即A值为1;ω(Vi)为生胶中乙烯基的质量百分数;ω(H)为含氢硅油中氢的质量分数;27为乙烯基的摩尔质量;W1是生胶的质量。以A值来表示含氢硅油用量的变化,使用处方如下表所示进行实验,考察含氢硅油用量对硅胶管力学性能的影响。In the formula, W is the amount of hydrogenated silicone oil added; A is the molar ratio of Si-H/Si-Vi, that is, when the molar ratio of the vinyl and hydrogen of the hydrogenated silicone oil reaches 1:1, the A value is 1; ω(Vi) is the mass percentage of vinyl in the raw rubber; ω(H) is the mass fraction of hydrogen in the hydrogenated silicone oil; 27 is the molar mass of vinyl; W 1 is the mass of the raw rubber. The A value is used to represent the change in the amount of hydrogenated silicone oil. The experiment was carried out using the prescription shown in the table below to investigate the effect of the amount of hydrogenated silicone oil on the mechanical properties of the silicone tube.

注:PHR:每100质量份高分子化合物所对应的该组份的质量份数;Note: PHR: the mass fraction of the component per 100 mass fractions of polymer compound;

上表中生胶的乙烯基摩尔百分含量为0.17%,含氢硅油中氢摩尔百分含量为0.75%。In the above table, the molar percentage of vinyl in the raw rubber is 0.17%, and the molar percentage of hydrogen in the hydrogen-containing silicone oil is 0.75%.

实验结果如下表力学性能所示,随着含氢硅油用量的增加,硅胶管物理机械性能呈山峰型变化。这也是与硅胶管内部交联点的密度相关,根据反应机理来看,含氢硅油的氢和乙烯基是以摩尔比1:1来参与反应的。在A值小于1时,参与加成反应的活性氢数量不足,加成反应形成的交联点较少;随着A值的增加硅胶管的拉伸强度、撕裂强度和硬度逐渐增强,且在A值为1.2时达到峰值,即乙烯基与含氢硅油的氢的摩尔比为1:1.2时硅胶管物理机械性能最好,稍过量的含氢硅油可以使加成反应充分发生,挤出管的力学性能达到最佳状态;但含氢硅油的用量继续增加时,硅胶管的交联密度变大且交联点变得无序,硅胶管的物理机械性能开始下降。因此,投料时计算含氢硅油的用量优选A值为1.2。The experimental results are shown in the mechanical properties in the following table. As the amount of hydrogenated silicone oil increases, the physical and mechanical properties of the silicone tube show a peak-shaped change. This is also related to the density of crosslinking points inside the silicone tube. According to the reaction mechanism, the hydrogen and vinyl of hydrogenated silicone oil participate in the reaction in a molar ratio of 1:1. When the A value is less than 1, the number of active hydrogens participating in the addition reaction is insufficient, and the crosslinking points formed by the addition reaction are relatively few; as the A value increases, the tensile strength, tear strength and hardness of the silicone tube gradually increase, and reach a peak value when the A value is 1.2, that is, when the molar ratio of vinyl to hydrogen of hydrogenated silicone oil is 1:1.2, the physical and mechanical properties of the silicone tube are the best. A slightly excessive amount of hydrogenated silicone oil can make the addition reaction fully occur, and the mechanical properties of the extruded tube reach the best state; but when the amount of hydrogenated silicone oil continues to increase, the crosslinking density of the silicone tube becomes larger and the crosslinking points become disordered, and the physical and mechanical properties of the silicone tube begin to decline. Therefore, when calculating the amount of hydrogenated silicone oil when feeding, the preferred A value is 1.2.

3.2硅胶管制备工艺的考察3.2 Investigation of silicone tube preparation process

3.2.1硫化温度及时间的考察3.2.1 Investigation of vulcanization temperature and time

硅橡胶从挤出机挤出后通过传送带的牵引会经过一个短的前烘道(0.8m)高温硫化,然后在传送带的牵引下通过一个长的后烘道(2.5m)硫化,这是第一阶段的硫化,主要目的是使硅胶管成型。短烘道高温硫化的目的是使硅胶管快速定型,在后续的传送带传送硫化时使硅胶管形变减少,硅胶管经过短烘道时温度不宜过高,否则会出现过硫化现象(图9)(图9中过硫化状态对应的前烘道温度为360℃),硅胶管内部大分子断裂,硅胶管在拉伸状态下出现裂纹,各项物理机械性能急剧下降。由于要继续进行硫化反应使硅胶管成型,后烘道的硫化温度也不宜过低,但因后烘道温度高于200℃时对传送带的使用寿命有影响,因此硅胶管在传送带的拖动下穿过后烘道的温度为180℃,硅胶管成型良好形变很小且无过硫化现象。After being extruded from the extruder, the silicone rubber will pass through a short front drying tunnel (0.8m) for high-temperature vulcanization by the conveyor belt, and then pass through a long rear drying tunnel (2.5m) for vulcanization under the traction of the conveyor belt. This is the first stage of vulcanization, and the main purpose is to shape the silicone tube. The purpose of high-temperature vulcanization in the short drying tunnel is to quickly shape the silicone tube and reduce the deformation of the silicone tube during the subsequent conveyor belt vulcanization. The temperature of the silicone tube should not be too high when it passes through the short drying tunnel, otherwise over-vulcanization will occur (Figure 9) (the temperature of the front drying tunnel corresponding to the over-vulcanization state in Figure 9 is 360℃), the macromolecules inside the silicone tube will break, the silicone tube will crack under the stretching state, and various physical and mechanical properties will drop sharply. Since the vulcanization reaction needs to continue to form the silicone tube, the vulcanization temperature of the rear drying tunnel should not be too low, but because the temperature of the rear drying tunnel is higher than 200℃, it will affect the service life of the conveyor belt. Therefore, the temperature of the silicone tube passing through the rear drying tunnel under the drag of the conveyor belt is 180℃, and the silicone tube is well formed with little deformation and no over-vulcanization.

在第一阶段加热成型后,由于其反应时间较短,硅胶管的交联并不完全,交联密度不够,在烘箱180℃下进行二次硫化,使其进一步交联反应,并在0h、12h、24h、48h、72h取样测定其物理机械性能,观察硅胶管经过烘箱硫化处理后其各项物理机械性的变化。After the first stage of heating and molding, due to its short reaction time, the cross-linking of the silicone tube was not complete and the cross-linking density was insufficient. Secondary vulcanization was carried out in an oven at 180°C to allow it to further cross-link. Samples were taken at 0h, 12h, 24h, 48h, and 72h to measure its physical and mechanical properties, and the changes in the physical and mechanical properties of the silicone tube after oven vulcanization were observed.

编号serial number 烘箱热处理时间Oven heat treatment time 实施例15-1Example 15-1 0h0h 实施例15-2Example 15-2 12h12h 实施例15-3Example 15-3 24h24h 实施例15-4Example 15-4 48h48h 实施例15-5Example 15-5 72h72h

二次硫化的时间及硅胶管的物理机械性能的变化如下表所示,二次硫化时间在0-48h时,硅胶管内部交联反应继续发生,交联点增多,硅胶管的扯断伸长率下降,拉伸强度及撕裂强度较一次硫化的硅胶管明显增强;二次硫化时间在48-72h时,硅胶管内部交联反应基本发生完毕,硅胶管撕裂强度、拉伸强度等略有增强;但随着硫化时间的增加,硅胶管开始发生过硫化,内部的交联键及链段开始发生热裂解反应,硅胶管的拉伸强度、撕裂强度等开始下降。综合比较硅胶管二次硫化后各项物理机械性能,确定其二次硫化的条件优选为180℃,48h。The time of secondary vulcanization and the changes in the physical and mechanical properties of silicone tubes are shown in the following table. When the secondary vulcanization time is 0-48h, the cross-linking reaction inside the silicone tube continues to occur, the number of cross-linking points increases, the elongation at break of the silicone tube decreases, and the tensile strength and tear strength are significantly enhanced compared with the silicone tube vulcanized once; when the secondary vulcanization time is 48-72h, the cross-linking reaction inside the silicone tube is basically completed, and the tear strength and tensile strength of the silicone tube are slightly enhanced; but as the vulcanization time increases, the silicone tube begins to over-vulcanize, the internal cross-linking bonds and chain segments begin to undergo thermal cracking reactions, and the tensile strength and tear strength of the silicone tube begin to decrease. Comprehensively comparing the physical and mechanical properties of the silicone tube after secondary vulcanization, it is determined that the optimal conditions for secondary vulcanization are 180℃, 48h.

力学性能Mechanical properties 实施例15-1Example 15-1 实施例15-2Example 15-2 实施例15-3Example 15-3 实施例15-4Example 15-4 实施例15-5Example 15-5 扯断伸长率/Eb(%)Elongation at break/Eb(%) 900.49900.49 718.40718.40 608.81608.81 565.13565.13 603.54603.54 拉伸强度/Ts(Mpa)Tensile strength/Ts(Mpa) 8.498.49 8.658.65 8.588.58 9.799.79 8.768.76 撕裂强度/T(KN/m)Tear strength/T(KN/m) 44.2844.28 49.0649.06 46.5746.57 54.7754.77 43.4843.48 硬度/H Shore AHardness/H Shore A 4040 5252 5757 6363 6464

4.加成型硅胶管的生物性能测试4. Biological performance test of addition type silicone tube

植入体内的植入材料在生物性能方面需要安全可靠无毒,保证其植入的安全性。本材料按《GBT16175-2008-医用有机硅材料生物学评价实验方法》进行了下列生物学测试,考察其生物相容性是否良好,是否符合体内植入要求。Implant materials implanted in the body need to be safe, reliable and non-toxic in terms of biological performance to ensure the safety of implantation. This material has been subjected to the following biological tests in accordance with GBT16175-2008-Biological Evaluation Experimental Methods for Medical Silicone Materials to examine whether its biocompatibility is good and whether it meets the requirements for in vivo implantation.

4.1急性毒性实验4.1 Acute toxicity test

将制备好的干净硅胶管(对应前述实施例14-4中的硅胶管)剪成5cm的长度,浸于100mL的重蒸水中,在70℃的条件下加热萃取24h,再经高压灭菌锅121℃,30min,灭菌备用。The prepared clean silicone tube (corresponding to the silicone tube in the aforementioned Example 14-4) was cut into 5 cm lengths, immersed in 100 mL of redistilled water, heated and extracted at 70°C for 24 h, and then sterilized in a high pressure sterilizer at 121°C for 30 min for later use.

体重200g左右的健康SD大鼠10只,随机等分成实验组和对照组,一组尾静脉注射上述萃出液,剂量为5mL/kg,另一组尾静脉注射相同剂量的生理盐水,观察24h、48h、72h内大鼠情况。结果未见不良反应及死亡。Ten healthy SD rats weighing about 200g were randomly divided into an experimental group and a control group. One group was injected with the extract at a dose of 5mL/kg through the tail vein, and the other group was injected with the same dose of normal saline through the tail vein. The rats were observed within 24h, 48h, and 72h. No adverse reactions or deaths were observed.

4.2溶血实验4.2 Hemolysis assay

按《中国药典》2020版通则1148进行溶血试验,取健康家兔血液1mL,放入含玻璃珠的锥形瓶中振摇10min,以除去纤维蛋白原,使其成脱纤血液。加入0.9%氯化钠溶液约10倍量,摇匀,然后每分钟1000转离心15min,除去上清液,沉淀的红细胞再用0.9%氯化钠溶液按上述方法洗涤3次,至上清液不显红色为止。将所得红细胞用0.9%氯化钠溶液制成2%的混悬液,备用。According to the general rule 1148 of the 2020 edition of the Chinese Pharmacopoeia, a hemolysis test was performed. 1 mL of healthy rabbit blood was taken and placed in a conical flask containing glass beads and shaken for 10 minutes to remove fibrinogen and make it defibrillated blood. About 10 times the amount of 0.9% sodium chloride solution was added, shaken well, and then centrifuged at 1000 rpm for 15 minutes. The supernatant was removed, and the precipitated red blood cells were washed 3 times with 0.9% sodium chloride solution according to the above method until the supernatant was no longer red. The obtained red blood cells were made into a 2% suspension with 0.9% sodium chloride solution for standby use.

取洁净玻璃试管5只,编号1、2号试管为供试品管,3号管为阴性对照管,4号管为阳性对照管,5号管为供试品对照管。按下表所示依次加入2%红细胞悬液、0.9%氯化钠溶液、纯化水和“4.1急性毒性试验”中萃出液,混匀后,立即置37℃±0.5℃的恒温摇床中进行温育。3小时后观察溶血和凝聚反应。Take 5 clean glass test tubes, No. 1 and No. 2 test tubes are test tubes, No. 3 is a negative control tube, No. 4 is a positive control tube, and No. 5 is a test control tube. Add 2% red blood cell suspension, 0.9% sodium chloride solution, purified water and the extract in "4.1 Acute Toxicity Test" in sequence as shown in the table below, mix well, and immediately place in a constant temperature shaker at 37℃±0.5℃ for incubation. Observe hemolysis and agglutination reactions after 3 hours.

溶血测试如下表所示。The hemolysis test is shown in the table below.

试管编号Test tube number 11 22 33 44 55 2%红细胞悬液(mL)2% red blood cell suspension (mL) 2.52.5 2.52.5 2.52.5 2.52.5 // 0.9%氯化钠溶液(mL)0.9% sodium chloride solution (mL) 2.52.5 2.52.5 2.52.5 // 4.74.7 纯化水(mL)Purified water (mL) // // // 2.52.5 // 萃出液(mL)Extract(mL) 0.30.3 0.30.3 // // 0.30.3

实验发现1、2、3、5号管肉眼观察无明显差异,上清液澄明,4号的阳性对照管出现溶血,表明该材料溶血试验阴性。The experiment found that there was no obvious difference in tubes 1, 2, 3, and 5 by naked eye observation, the supernatant was clear, and hemolysis occurred in the positive control tube No. 4, indicating that the hemolysis test of this material was negative.

4.3刺激试验4.3 Stimulation test

选用体重200g左右的健康SD大鼠10只,随机等分成实验组和对照组,在试验开始前4小时将大鼠背部脊柱两侧的毛除去(约3×3cm的区域)。Ten healthy SD rats weighing about 200 g were selected and randomly divided into an experimental group and a control group. The hair on both sides of the spine of the rats' backs was removed 4 hours before the start of the experiment (an area of about 3×3 cm).

取“4.1急性毒性试验”中萃出液适量滴到2.5×2.5cm的吸收性纱布块上,将浸湿纱布块敷于大鼠除毛的皮肤上,并用胶布固定。对照组大鼠敷上上述同样操作的生理盐水纱布块并固定。4h后取下纱布观察,未见任何皮肤反应。Take an appropriate amount of the extract in "4.1 Acute Toxicity Test" and drop it onto a 2.5×2.5cm absorbent gauze piece. Apply the soaked gauze piece to the depilated skin of the rat and fix it with adhesive tape. The rats in the control group were applied with a saline gauze piece in the same way as above and fixed. Remove the gauze and observe after 4 hours. No skin reaction was observed.

选体重200g健康SD大鼠10只随机分成实验组和生理盐水对照组。实验组分别在大鼠背脊一侧的皮肤内注射萃出液5个点,每个点0.2mL,背脊的对侧注射等量生理盐水。生理盐水对照组按上诉操作在大鼠背脊两侧均注射等量生理盐水。注射后在24h、48h、72h内观察各注射部位情况,均未见红肿、坏死等现象,该材料刺激性实验结果阴性。Ten healthy SD rats weighing 200g were randomly divided into an experimental group and a saline control group. The experimental group was injected with 5 points of extract into the skin on one side of the rat's back, 0.2mL at each point, and the opposite side of the back was injected with an equal amount of saline. The saline control group was injected with an equal amount of saline on both sides of the rat's back according to the above operation. The injection sites were observed within 24h, 48h, and 72h after injection, and no redness, swelling, necrosis, etc. were observed. The irritation test results of the material were negative.

4.4短期埋植实验4.4 Short-term implantation experiment

准备外径2.4mm,内径1.6mm,长度35mm的净硅胶管(对应前述实施例14-4中的硅胶管)若干,两端用粘合剂封端后再用蒸馏水润洗干净,于121℃、30min的条件下灭菌,灭菌完毕的硅胶管烘干备用。选体重200g左右的健康SD大鼠12只,麻醉大鼠后用埋植针将灭菌完毕的硅胶管植入大鼠背部皮肤后缝合伤口,此后正常饲养大鼠,并分别于植入后的第3天、第10天随机选择5只SD大鼠处死,取出硅胶管周围的组织制备成组织切片进行组织学观察。Prepare several clean silicone tubes (corresponding to the silicone tubes in the above-mentioned Example 14-4) with an outer diameter of 2.4 mm, an inner diameter of 1.6 mm, and a length of 35 mm, seal the ends with an adhesive, and then rinse with distilled water, sterilize at 121°C for 30 min, and dry the sterilized silicone tubes for later use. Select 12 healthy SD rats weighing about 200 g, anesthetize the rats, implant the sterilized silicone tubes into the skin on the back of the rats with an implantation needle, and then suture the wounds. Thereafter, feed the rats normally, and randomly select 5 SD rats on the 3rd and 10th days after implantation to kill them, and remove the tissues around the silicone tubes to prepare tissue sections for histological observation.

植入硅胶管期间大鼠的饮食、生活作息正常,体重增长正常。植入部分的皮下和肌肉组织肉眼观察无异常病变。组织切片的实验结果如10所示,图10中(A)为植入后第三天组织切片的全视野图,可观察到轻度表皮增厚;图10中(B)为植入后第三天组织切片的局部视野图,植入部分周围可见结缔组织增生(最左侧箭头),伴有散在的淋巴细胞浸润(中间位置的箭头),可见多核巨细胞(最右侧箭头),根据炎症细胞反应分级标准判断,植入后三天组织炎症细胞反应程度为III级。图10中(C)为植入后第十天组织切片的全视野图,其依然可以观察到表皮轻度增厚;图10中(D)为植入后第十天组织切片的局部视野图,周围可见结缔组织增生(右侧箭头),伴有弥散的淋巴细胞(左侧箭头)根据炎症细胞反应分级标准判断,植入后十天组织炎症细胞反应程度为II级。植入硅胶管期间大鼠的饮食、生活作息正常,体重增长正常。植入部分的皮下和肌肉组织肉眼观察无异常病变。During the implantation of the silicone tube, the rats had a normal diet, daily routine, and normal weight gain. There were no abnormal lesions in the subcutaneous and muscle tissues of the implanted part by naked eye observation. The experimental results of tissue sections are shown in Figure 10. Figure 10 (A) is a full-view image of the tissue section on the third day after implantation, and mild epidermal thickening can be observed; Figure 10 (B) is a local view of the tissue section on the third day after implantation. Connective tissue hyperplasia can be seen around the implanted part (arrow on the far left), accompanied by scattered lymphocyte infiltration (arrow in the middle position), and multinucleated giant cells (arrow on the far right) can be seen. According to the inflammatory cell response grading standard, the degree of tissue inflammatory cell response three days after implantation is grade III. Figure 10 (C) is a full-view image of the tissue section on the tenth day after implantation, in which mild thickening of the epidermis can still be observed; Figure 10 (D) is a local view of the tissue section on the tenth day after implantation, with connective tissue hyperplasia (arrow on the right) and diffuse lymphocytes (arrow on the left) visible around it. According to the inflammatory cell response grading standard, the degree of inflammatory cell response of the tissue ten days after implantation is grade II. During the implantation of the silicone tube, the rats had a normal diet, daily routine, and normal weight gain. No abnormal lesions were observed by naked eye in the subcutaneous and muscle tissues of the implanted part.

随着植入时间的增加,大鼠植入部分的炎症反应程度逐渐下降,其组织切片结果显示大鼠植入部分第一周内炎症细胞反应程度小于等于IV级,第四周内炎症细胞反应程度小于等于II级,符合《GBT16175-2008-医用有机硅材料生物学评价实验方法》植入实验部分的组织反应程度的指标要求,该硅胶管材料植入实验结果合格。As the implantation time increased, the degree of inflammatory response of the implanted part of the rat gradually decreased. The tissue section results showed that the degree of inflammatory cell response of the implanted part of the rat was less than or equal to grade IV in the first week, and less than or equal to grade II in the fourth week, which met the index requirements for the tissue response degree of the implanted experimental part of "GBT16175-2008-Experimental Methods for Biological Evaluation of Medical Silicone Materials". The implantation experimental results of the silicone tube material were qualified.

炎症细胞反应分级标准如下表所示。The grading criteria for inflammatory cell response are shown in the following table.

级别level 炎症细胞反应Inflammatory cell response I级Level I 试样周围未见或仅可见极少量淋巴细胞No or very few lymphocytes are seen around the specimen II级Level II 试样周围可见少量淋巴细胞A small amount of lymphocytes can be seen around the sample III级Level III 试样周围有少量嗜中性细胞,淋巴细胞浸润和巨细胞反应There are a few neutrophils, lymphocyte infiltration and giant cell reaction around the specimen IV级Level IV 试样周围可见以嗜中性细胞浸润为主的炎症反应,可见吞噬细胞Inflammatory reaction mainly characterized by neutrophil infiltration was observed around the specimen, and phagocytes were also observed.

通过急性毒性实验、溶血实验、刺激实验、植入实验等评价了硅胶管的生物相容性,该硅胶管生物相容性良好,为后期埋植剂的制备奠定了基础。The biocompatibility of the silicone tube was evaluated through acute toxicity experiments, hemolysis experiments, stimulation experiments, and implantation experiments. The silicone tube has good biocompatibility, which lays a foundation for the preparation of the subsequent implant.

三、左炔诺孕酮长效埋植剂的制备及评价3. Preparation and evaluation of levonorgestrel long-acting implant

硅橡胶具有良好的透气性、生物惰性,以硅橡胶为载体的长效避孕埋植剂能缓慢、恒定地释放内含的药物,可维持长时间的避孕效果,还可以避免肝脏的首过作用。Silicone rubber has good air permeability and biological inertness. Long-acting contraceptive implants with silicone rubber as a carrier can slowly and constantly release the drugs contained therein, maintain a long-term contraceptive effect, and avoid the first-pass effect of the liver.

本部分主要进行了左炔诺孕酮长效埋植剂的制备以及体外释放度实验,考察左炔诺孕酮埋植剂体外释放度的影响因素,通过长期释放实验对比了自制制剂和市售埋植剂,并考察了加速实验的条件。This part mainly carried out the preparation of levonorgestrel long-acting implant and in vitro release experiment, investigated the influencing factors of levonorgestrel implant in vitro release, compared the homemade preparation and commercially available implant through long-term release experiment, and investigated the conditions of accelerated experiment.

1仪器与药物1Instruments and drugs

1.1仪器1.1 Instrument

LC-10ATVP高效液相色谱仪LC-10ATVP High Performance Liquid Chromatograph 日本岛津株式会社Shimadzu Corporation AG245型超微量电子天平型电子分析天平AG245 Ultra-micro electronic balance type electronic analytical balance 瑞士Mettler Toledo公司Mettler Toledo, Switzerland KQ-250DE型数控超声波清洗器KQ-250DE CNC Ultrasonic Cleaner 昆山市超声仪器有限公司Kunshan Ultrasonic Instrument Co., Ltd. TS-100B型恒温摇床TS-100B Constant Temperature Shaker 上海捷呈实验仪器有限公司Shanghai Jiecheng Experimental Instrument Co., Ltd.

1.2药物及试剂1.2 Drugs and reagents

LNG(批号20190327,纯度>98%)LNG (batch number 20190327, purity >98%) 河北默恺科技有限公司Hebei Mokai Technology Co., Ltd. 无水乙醇(分析纯)Anhydrous ethanol (analytical grade) 山东禹王化学试剂有限公司Shandong Yuwang Chemical Reagent Co., Ltd. 色谱甲醇Chromatography Methanol 山东禹王化学试剂有限公司Shandong Yuwang Chemical Reagent Co., Ltd. 左炔诺孕酮硅胶棒(I)Levonorgestrel Silicone Rod (I) 辽宁绿丹药业有限公司Liaoning Ludan Pharmaceutical Co., Ltd. KN-300N粘合剂KN-300N Adhesive 康利邦高分子新材料有限公司Kanglibang Polymer New Materials Co., Ltd.

2左炔诺孕酮长效埋植剂的制备及体外释放度实验2 Preparation and in vitro release experiment of levonorgestrel long-acting implant

2.1左炔诺孕酮长效埋植剂的制备2.1 Preparation of levonorgestrel long-acting implant

2.1.1硅橡胶管的处理2.1.1 Treatment of silicone rubber tube

取外观及各项性能均合格的加成型硅胶管(外径2.4mm,内径1.6mm)剪成相同长度35mm,放入100mL烧杯中加适量洗涤剂和蒸馏水超声30min,超声完毕后用蒸馏水冲洗3次,再用75%的乙醇清洗后自然风干,备用。Take an addition-type silicone tube (outer diameter 2.4mm, inner diameter 1.6mm) with qualified appearance and various performances, cut it into the same length of 35mm, put it into a 100mL beaker, add appropriate amount of detergent and distilled water, and ultrasonicate for 30 minutes. After the ultrasonication, rinse it with distilled water for 3 times, then clean it with 75% ethanol and air-dry it naturally for use.

具体工艺为:前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;其余工艺条件同“二、双组份加成型硅胶管的制备”中2.1.2制备工艺。The specific process is: front drying channel 270℃, vulcanization time about 5s; rear drying channel 180℃, vulcanization time about 2min; oven vulcanization temperature 180℃, time 48h; other process conditions are the same as the preparation process in 2.1.2 of "2. Preparation of two-component addition-type silicone tube".

药芯处方:经微粉化后粒径为2.12μm的左炔诺孕酮粉末。Drug core prescription: levonorgestrel powder with a particle size of 2.12 μm after micronization.

2.1.2埋植剂的制备2.1.2 Preparation of implants

将硅胶管的一端折叠,另一端通过工具准确将36mg的LNG(左炔诺孕酮,Levonorgestrel)粉末送入管内进行填充(药芯长度30mm),然后用粘合剂将硅胶管两端封口,待粘合剂固化完毕后将硅胶管进行揉震,使硅胶管内药物分布均匀。之后将硅胶管表面粘附的药粉洗净,重复上诉步骤6次,即得1套左炔诺孕酮埋植剂(此处所采用的左炔诺孕酮埋植剂的壁厚是(2.4-1.6)/2=0.4mm,释药面积是根据S=πd×L(公式中:d为硅胶管内直径,L为含药段长度)计算得到)。Fold one end of the silicone tube, and use a tool to accurately feed 36 mg of LNG (levonorgestrel) powder into the tube for filling (core length 30 mm) at the other end. Then seal the two ends of the silicone tube with adhesive. After the adhesive is cured, shake the silicone tube to make the drug evenly distributed in the silicone tube. Then wash off the powder adhering to the surface of the silicone tube, repeat the above steps 6 times, and you will get a set of levonorgestrel implants (the wall thickness of the levonorgestrel implant used here is (2.4-1.6)/2=0.4mm, and the drug release area is calculated based on S=πd×L (where d is the inner diameter of the silicone tube and L is the length of the drug-containing section)).

2.2左炔诺孕酮长效埋植剂的体外释放度实验2.2 In vitro release experiment of levonorgestrel long-acting implant

左炔诺孕酮长效埋植剂的体外释放度实验方法按第一部分下“体外释放度测定方法”进行实验。The in vitro release test method of levonorgestrel long-acting implant was carried out according to the "in vitro release test method" under the first part.

埋植剂体外释放度是质量监控的关键性指标,它决定避孕有效率高低,为后续的临床用药提供依据。The in vitro release rate of implants is a key indicator of quality control. It determines the contraceptive effectiveness and provides a basis for subsequent clinical medication.

3实验方法与结果3 Experimental methods and results

3.1左炔诺孕酮埋植剂体外释放度影响因素研究3.1 Study on factors affecting the in vitro release of levonorgestrel implant

3.1.1硅胶管制备处方对埋植剂体外释放度的影响3.1.1 Effect of silicone tube preparation formula on in vitro release of implants

硅胶管作为埋植剂的功能膜,是由端基含乙烯基的甲基乙烯基生胶和含氢硅油在添加剂的作用下交联而成,由于药物需要通过硅胶管向外扩散,因此,其本身的性质也会影响药物的释放。选择物理机械性能合格的干净硅胶管制备成相同规格的埋植剂,除暴破预处理后放入摇床进行释放实验,连续取样35天,考察硅胶管的制备处方对埋植剂体外释放度的影响。Silicone tubes, as the functional membrane of implants, are cross-linked by methyl vinyl raw rubber with vinyl end groups and hydrogen-containing silicone oil under the action of additives. Since the drug needs to diffuse outward through the silicone tubes, their own properties will also affect the release of the drug. Clean silicone tubes with qualified physical and mechanical properties were selected to prepare implants of the same specifications. After pretreatment with explosions, they were placed in a shaker for release experiments. Samples were taken continuously for 35 days to investigate the effect of the preparation prescription of the silicone tubes on the in vitro release of the implants.

3.1.1.1乙烯基含量对埋植剂体外释放度的影响3.1.1.1 Effect of vinyl content on in vitro release of implants

用乙烯基为含量0.17%和0.23%的生胶挤出硅胶管,按照本部分“2.1左炔诺孕酮长效埋植剂的制备”项下制备埋植剂进行体外释放度实验的考察。Silicone tubes were extruded from raw rubber with vinyl content of 0.17% and 0.23%. Implants were prepared in accordance with the preparation of "2.1 Preparation of levonorgestrel long-acting implants" of this part for in vitro release experiments.

材料名称Material Name 实施例16-1Example 16-1 实施例16-2Example 16-2 甲基乙烯基硅橡胶Methyl vinyl silicone rubber 100PHR100PHR 100PHR100PHR 乙烯基聚硅氧烷的乙烯基含量Vinyl Content of Vinyl Polysiloxane 0.17mol%0.17mol% 0.23mol%0.23mol% 气相法白炭黑Fumed silica 35PHR35PHR 35PHR35PHR 含氢硅油Hydrogen silicone oil 1.01PHR1.01PHR 1.36PHR1.36PHR 含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比Molar ratio of Si-H groups in hydrogenated silicone oil to vinyl groups in methyl vinyl silicone rubber 1.2:11.2:1 1.2:11.2:1 含氢硅油的含氢量Hydrogen content of hydrogen silicone oil 0.75mol%0.75mol% 0.75mol%0.75mol% 2-甲基-3-丁炔-2醇2-Methyl-3-butyn-2-ol 0.7PHR0.7PHR 0.7PHR0.7PHR 铂催化剂(3000ppm)Platinum catalyst (3000ppm) 0.00001PHR0.00001PHR 0.00001PHR0.00001PHR

实施例16-1、16-2对应的硅胶管每日剂量释放如下表所示。The daily dose release of the silicone tubes corresponding to Examples 16-1 and 16-2 is shown in the following table.

实验结果如上表所示,两组埋植剂均能稳定释放。用乙烯基含量为0.23%的生胶制备的埋植剂其每日释放量小于用乙烯基含量为0.17%的生胶制备的埋植剂。The experimental results are shown in the table above. Both groups of implants can release stably. The daily release of the implant prepared with raw rubber having a vinyl content of 0.23% is less than that of the implant prepared with raw rubber having a vinyl content of 0.17%.

埋植剂释放时,药物小分子通过硅胶管壁向外运动,膜中溶解的药物向膜和释放介质的界面扩散,最后又经分配溶解进入接受体。硅胶管内部交联点的疏密程度影响着大分子链段的松弛过程,对药物通过交联网络的扩散行为有控制作用,即硅胶管内部大分子的交联网络的大小药物扩散具有“筛分效应”,交联密度越大,交联点越多,其分子链长度越短,链段运动越困难,药物透过链间缝隙的能力越低,药物在膜中的溶解度越低,药物的释放速率越低。When the implant is released, the small drug molecules move outward through the silicone tube wall, and the drug dissolved in the membrane diffuses to the interface between the membrane and the release medium, and finally enters the receptor through distribution and dissolution. The density of the cross-linking points inside the silicone tube affects the relaxation process of the macromolecular chain segments and has a controlling effect on the diffusion behavior of the drug through the cross-linking network. That is, the size of the cross-linking network of the macromolecules inside the silicone tube has a "screening effect" on drug diffusion. The greater the cross-linking density, the more cross-linking points, the shorter the molecular chain length, the more difficult the chain segment movement, the lower the ability of the drug to pass through the gap between the chains, the lower the solubility of the drug in the membrane, and the lower the release rate of the drug.

3.1.1.2含氢硅油用量对埋植剂体外释放度的影响3.1.1.2 Effect of the dosage of hydrogenated silicone oil on the in vitro release of implants

对添加不同份数含氢硅油(添加含氢硅油时A值分别为1、1.2、1.5)而制成的硅胶管进行了体外释放度实验的考察。处方如下表所示。The in vitro release test was conducted on the silicone tubes made by adding different amounts of hydrogenated silicone oil (the A values were 1, 1.2, and 1.5 respectively when hydrogenated silicone oil was added). The prescription is shown in the following table.

实施例17-1、17-2、17-3对应的硅胶管每日剂量释放如下表所示。The daily dose release of the silicone tubes corresponding to Examples 17-1, 17-2, and 17-3 is shown in the following table.

含氢硅油的用量对LNG的释放速率影响并不大,A值为1.5时,埋植剂的释放速率略小于A值为1和1.2时。这也主要是由于硅胶管内部的交联度不同导致药物在在硅胶管中的扩散速率不同而导致的。The amount of hydrogenated silicone oil used has little effect on the release rate of LNG. When the A value is 1.5, the release rate of the implant is slightly lower than when the A value is 1 and 1.2. This is mainly due to the different cross-linking degrees inside the silicone tube, which leads to different diffusion rates of the drug in the silicone tube.

3.1.1.3白炭黑用量对埋植剂体外释放度的影响3.1.1.3 Effect of Silica Dosage on the in vitro Release of Implants

对添加了不同量的白炭黑的硅胶管进行释放度的考察,处方如下表所示。The release rate of silicone tubes with different amounts of white carbon black added was investigated, and the prescription is shown in the following table.

实施例18-1、18-2、18-3对应的硅胶管每日剂量释放如下表所示。The daily dose release of the silicone tubes corresponding to Examples 18-1, 18-2, and 18-3 is shown in the following table.

白炭黑的用量对埋植剂的释放稍有影响,随着白炭黑用量的增加,埋植剂的释放量稍有下降。The amount of white carbon black has a slight effect on the release of the implant. As the amount of white carbon black increases, the release of the implant decreases slightly.

总之,硅胶管的制备处方会对埋植剂的释放产生一定的影响,主要是由于硅胶管内部交联程度不同导致药物小分子在硅胶管中的溶解度不同来产生影响。但药物在这几种处方不同的硅胶管中均能稳定释放,药物在硅胶管中的扩散速率差别也并不是很大,既没有扩散速率过低造成药物释放不出来的情况,也没有药物释放速率过快导致突释的情况,因此,优选力学性质最佳的硅胶管(处方:乙烯基含量为0.17%的生胶100PHR、白炭黑35PHR、含氢硅油A值=1.2,催化剂10-5PHR,抑制剂0.7PHR)来进行埋植剂的制备,更好的满足埋植剂在体内的长久稳定释放。In conclusion, the preparation formula of the silicone tube will have a certain influence on the release of the implant, mainly because the different degrees of cross-linking inside the silicone tube lead to different solubility of drug small molecules in the silicone tube. However, the drug can be stably released in these silicone tubes with different formulas, and the difference in the diffusion rate of the drug in the silicone tube is not very large. There is no situation where the diffusion rate is too low to cause the drug to be released, and there is no situation where the drug release rate is too fast to cause sudden release. Therefore, the silicone tube with the best mechanical properties (formula: 100PHR of raw rubber with a vinyl content of 0.17%, 35PHR of white carbon black, hydrogen-containing silicone oil A value = 1.2, catalyst 10-5PHR , inhibitor 0.7PHR) is preferred for the preparation of the implant, which can better meet the long-term and stable release of the implant in the body.

3.1.2除暴破对埋植剂体外释放度的影响3.1.2 Effect of decompression on in vitro release of implants

按照本部分“2.1左炔诺孕酮长效埋植剂的制备”项下制备两组左炔诺孕酮埋植剂。一组不仅经过任何处理直接放入摇床中进行体外释放度实验,另一组在具塞锥形瓶中加入50mL无水乙醇后超声1min,重复三次,然后加入100mL蒸馏水放置过夜,次日弃去浸洗液后放入摇床中进行体外释放度实验。每日定点取样更换释放介质,连续12天,观察埋植剂的体外释放度情况。实验结果如下表和图11、图12所示。Two groups of levonorgestrel implants were prepared according to the "2.1 Preparation of levonorgestrel long-acting implant" of this section. One group was directly placed in a shaker for in vitro release test without any treatment, and the other group was added to a stoppered conical bottle and ultrasonicated for 1 minute, repeated three times, and then added with 100mL of distilled water and left overnight. The next day, the leaching solution was discarded and placed in a shaker for in vitro release test. Samples were taken at fixed points every day to replace the release medium, and the in vitro release of the implant was observed for 12 consecutive days. The experimental results are shown in the following table and Figures 11 and 12.

如图11、图12所示,未经除暴破预处理处理的埋植剂在前12天的日释药量都较高,且每日释放量都不稳定,呈现非常明显的下滑趋势。用埋植剂第一天的释放量比上日均释药量来表示埋植剂相对突释量(Day 1release/Mean release),实验发现,除暴破处理后的埋植剂相对突释量接近1,即经过除暴破处理的左炔诺孕酮埋植剂则从初始释放开始,其日释放量就非常平缓。经除暴破处理后的埋植剂的累计释药(QC)与释药时间(t)成线性(R2=0.996),释药速率符合零级释药动力学,每日释药量曲线没有大的波动。As shown in Figures 11 and 12, the daily release of the implant without pretreatment of burst removal was relatively high in the first 12 days, and the daily release was unstable, showing a very obvious downward trend. The relative burst release of the implant (Day 1 release/Mean release) was expressed by the ratio of the release of the implant on the first day to the average daily release. The experiment found that the relative burst release of the implant after burst removal was close to 1, that is, the daily release of the levonorgestrel implant after burst removal was very slow from the initial release. The cumulative release (Q C ) of the implant after burst removal was linear with the release time (t) (R 2 = 0.996), the release rate conformed to the zero-order release kinetics, and the daily release curve did not fluctuate greatly.

因为未经除暴破处理左炔诺孕酮埋植剂表面存在硅胶管静电吸附的药粉等原因,埋植剂的释放存在非常明显的突释效应,为使其初始释放量接近稳态释放量,减少体外释放度的观测时间,降低埋植剂植入体内后药物突释造成的风险,需对其进行相应的处理。经过除暴破处理后,埋植剂的初始释放量即接进稳态。Because the surface of the levonorgestrel implant without burst removal treatment contains powder adsorbed by the silicone tube electrostatically, the release of the implant has a very obvious burst release effect. In order to make its initial release close to the steady-state release, reduce the observation time of the in vitro release, and reduce the risk of drug burst release after the implant is implanted in the body, it needs to be treated accordingly. After burst removal treatment, the initial release of the implant is close to the steady state.

LNG埋植剂的释放数据如下表所示。The release data of LNG implants are shown in the following table.

注:QC:累积药物释放。Note: Q C : Cumulative drug release.

3.2左炔诺孕酮埋植剂与市售制剂的比较3.2 Comparison of levonorgestrel implant and commercial preparations

市售的左炔诺孕酮硅胶棒I含6根含药硅胶棒,每根含LNG药粉36mg,总载药量216mg,硅胶管外径2.4mm,管壁厚度0.4mm,药芯长度30mm。结合上述体外释放度实验影响因素的考察结果,选择2.4mm×1.6mm×35mm×6的硅胶管制备成6根药芯长度30mm,载药量216mg的左炔诺孕酮埋植剂。市售制剂(左炔诺孕酮硅胶棒(I),购自辽宁绿丹药业有限公司)和左炔诺孕酮埋植剂均经过除暴破处理后进行为期100天的体外释放度实验。The commercially available levonorgestrel silicone rod I contains 6 drug-containing silicone rods, each containing 36 mg of LNG powder, with a total drug loading of 216 mg, a silicone tube outer diameter of 2.4 mm, a tube wall thickness of 0.4 mm, and a drug core length of 30 mm. Combined with the results of the investigation of the influencing factors of the above-mentioned in vitro release experiment, a 2.4 mm × 1.6 mm × 35 mm × 6 silicone tube was selected to prepare 6 levonorgestrel implants with a drug core length of 30 mm and a drug loading of 216 mg. The commercially available preparation (levonorgestrel silicone rod (I), purchased from Liaoning Ludan Pharmaceutical Co., Ltd.) and the levonorgestrel implant were subjected to a 100-day in vitro release experiment after being deburred.

在这100天的释放期间内,埋植剂的每日释药量曲线如下表所示,自制制剂(实施例18-2对应的硅胶管)和市售制剂每日释药量均很稳定,没有明显突释行为和减少释放的行为。During the 100-day release period, the daily drug release curve of the implant is shown in the following table. The daily drug release of the homemade preparation (silicone tube corresponding to Example 18-2) and the commercially available preparation is very stable, with no obvious burst release or reduced release.

LNG自制制剂和市售制剂体外释放数据如下表所示。The in vitro release data of LNG homemade preparations and commercially available preparations are shown in the following table.

// Mean(μg)Mean(μg) RSD(%)RSD(%) QC/t equationQ C /t equation R2 R 2 自制制剂Homemade preparations 49.0249.02 7.197.19 QC=52.54t-5.59Q C =52.54t-5.59 0.9970.997 市售制剂Commercially available preparations 45.7645.76 6.706.70 QC=42.50t-0.61Q C =42.50t-0.61 0.9980.998

注:QC:累积药物释放。Note: Q C : Cumulative drug release.

如下表所示,自制制剂的体外释放度与市售制剂相差不大,体外释放实验期间自制制剂日释药量的RSD值为7.19%,市售制剂日释药量的RSD值为6.70%,表明两组制剂释药的稳定性也较为相似,且其释放行为均符合零级释放。As shown in the table below, the in vitro release of the homemade preparation is not much different from that of the commercially available preparation. During the in vitro release experiment, the RSD value of the daily drug release of the homemade preparation was 7.19%, and the RSD value of the daily drug release of the commercially available preparation was 6.70%, indicating that the drug release stability of the two groups of preparations is also relatively similar, and their release behaviors are consistent with zero-order release.

4体外加速实验4 In vitro accelerated test

左炔诺孕酮埋植剂需要在体内维持有效的药物浓度长达几年,所以一旦制剂在体内出现快速释放或者意外释放的变化都会导致严重的不良反应。对于该长效埋植剂而言,通过药物的实时释放来筛选处方需要很长的周期,较为不便。所以寻找适当的药物加速释放方法对制剂的处方优化以及质量控制有非常重要的作用。升高温度在制剂的体外加速实验中应用较为广泛,但加速实验需要能较确切的反应的预测实时释放,因此还需要判断加速释药和常速释药是否具有相关性。Levonorgestrel implants need to maintain effective drug concentrations in the body for several years, so once the preparations are rapidly released or accidentally released in the body, they will cause serious adverse reactions. For this long-acting implant, it takes a long period of time to screen prescriptions by real-time release of drugs, which is inconvenient. Therefore, finding an appropriate method for accelerating drug release plays a very important role in the prescription optimization and quality control of preparations. Raising the temperature is widely used in the in vitro accelerated experiment of preparations, but the accelerated experiment requires a more accurate prediction of the reaction and real-time release, so it is also necessary to judge whether the accelerated release and the normal rapid release drugs are correlated.

4.1实验方法4.1 Experimental methods

取外径2.4mm,内径1.6mm,长35mm(硅胶管的长度是35mm,纯药芯的长度是30mm,多余出来的5mm是两端封端胶的长度)的干净硅胶管(实施例18-2的处方对应的硅胶管,前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约2min左右;烘箱硫化温度180℃,时间48h;药芯处方:经微粉化后粒径为2.12μm的左炔诺孕酮粉末)制备埋植剂。以37℃的药物释放情况做参考,考察LNG在45℃、55℃条件下的释放情况。参照正常的释放条件,以100mL水为介质,每隔1-3h取一次释放样品并更换新介质,每个温度下平行三组实验。Take a clean silicone tube with an outer diameter of 2.4mm, an inner diameter of 1.6mm, and a length of 35mm (the length of the silicone tube is 35mm, the length of the pure drug core is 30mm, and the extra 5mm is the length of the end-capping glue at both ends) (the silicone tube corresponding to the prescription of Example 18-2, the front drying tunnel is 270℃, the vulcanization time is about 5s; the rear drying tunnel is 180℃, the vulcanization time is about 2min; the oven vulcanization temperature is 180℃, the time is 48h; the drug core prescription: levonorgestrel powder with a particle size of 2.12μm after micronization) to prepare an implant. With reference to the drug release at 37℃, the release of LNG at 45℃ and 55℃ was investigated. Referring to the normal release conditions, 100mL of water was used as the medium, and the release sample was taken every 1-3h and the new medium was replaced. Three parallel experiments were conducted at each temperature.

4.2实验结果4.2 Experimental Results

LNG埋植剂在不同温度下体外释放的释放数据如下表所示。The release data of LNG implant in vitro at different temperatures are shown in the following table.

释放温度(℃)Release temperature(℃) QC/t方程QC/t equation KK R2 R 2 3737 QC=52.54t-5.59QC=52.54t-5.59 52.5452.54 0.9960.996 4545 Q=221.54t+2.27Q=221.54t+2.27 221.54221.54 0.9970.997 5555 Q=1271.09t+4.35Q=1271.09t+4.35 1271.091271.09 0.9910.991

注:QC:累积药物释放。Note: Q C : Cumulative drug release.

LNG的释放速率随温度升高而增加与Arrhenius公式有关,公式如下所示:The release rate of LNG increases with increasing temperature and is related to the Arrhenius equation, which is shown below:

K=A×e-Ea/RT (式3-1)K=A×e -Ea/RT (Formula 3-1)

其中,K是零级释放速率,A是一个常数,Ea是活化能,R是气体常数,T是绝对温度。对式3-1取自然对数得到公式如下:Among them, K is the zero-order release rate, A is a constant, Ea is the activation energy, R is the gas constant, and T is the absolute temperature. Taking the natural logarithm of equation 3-1, we get the following formula:

式中,K通过不同温度下的释药量计算而得,ln(K)与1/T绘制直线,直线斜率为-Ea/2.303R。根据升温加速实验中设定的多个温度运用Arrhenius方程后绘制的直线,读出预测37℃的释药速率,再与真实37℃释药实验得出的释药速率相比较。由此考察该升温加速实验的释药速率是否可以对真实释药速率进行预测。因此,得到ln(K)=-18841.7+64.507(R2=0.999),ln(K)与1/T的线性关系如图13所示,通过该式计算出预测的37℃释药速率K37℃=51.94μg,与埋植剂在37℃的真实释药量相接近,该加速实验释药与常速释药相关性良好。In the formula, K is calculated by the drug release amount at different temperatures, and ln(K) and 1/T are plotted as a straight line, with a slope of -Ea/2.303R. The predicted drug release rate at 37°C is read out by using the Arrhenius equation to draw a straight line based on the multiple temperatures set in the temperature acceleration experiment, and then compared with the drug release rate obtained from the actual 37°C drug release experiment. This is to investigate whether the drug release rate of the temperature acceleration experiment can predict the actual drug release rate. Therefore, ln(K) = -18841.7 + 64.507 (R 2 = 0.999), and the linear relationship between ln(K) and 1/T is shown in Figure 13. The predicted 37°C drug release rate K 37°C = 51.94 μg is calculated by this formula, which is close to the actual drug release amount of the implant at 37°C. The drug release in this accelerated experiment has a good correlation with the normal release rate.

由上表中数据可得,LNG在45℃下的释药速率大约是37℃下的4.5倍,LNG在55℃下的释药速率大约是37℃下的28倍。即37℃下24h的释放量约为45℃下5.2h的释放量,37℃下24h的释放量约为55℃下51min的释放量,极大的节约了体外释放度实验的时间,因此可以通过升高释放温度的方式来增大LNG的体外释放量,减少药物体外释放度实验的实验时间。From the data in the above table, it can be seen that the release rate of LNG at 45°C is about 4.5 times that at 37°C, and the release rate of LNG at 55°C is about 28 times that at 37°C. That is, the release amount at 37°C for 24 hours is about the release amount at 45°C for 5.2 hours, and the release amount at 37°C for 24 hours is about the release amount at 55°C for 51 minutes, which greatly saves the time of in vitro release experiment. Therefore, the in vitro release amount of LNG can be increased by increasing the release temperature, and the experimental time of in vitro drug release experiment can be reduced.

四、左炔诺孕酮长效埋植剂的体内药效学研究IV. In vivo pharmacodynamic study of levonorgestrel long-acting implant

本部分主要进行了左炔诺孕酮埋植剂在大鼠体内的药效学研究。对大鼠埋植不同规格的皮下埋植剂,通过阴道涂片观察埋植后的SD大鼠动情周期的变化、酶联免疫法测定大鼠体内LH(促黄体生成素)水平、监测大鼠有无交配行为等研究左炔诺孕酮皮下埋植的避孕效果。This part mainly studies the pharmacodynamics of levonorgestrel implant in rats. The contraceptive effect of levonorgestrel subcutaneous implant was studied by implanting different specifications of subcutaneous implants in rats, observing the changes in the estrus cycle of SD rats after implantation through vaginal smears, measuring the level of LH (luteinizing hormone) in rats by enzyme-linked immunosorbent assay, and monitoring whether rats had mating behavior.

1仪器与试药1. Instruments and reagents

1.1仪器1.1 Instrument

KQ-250DE型数控超声波清洗器KQ-250DE CNC Ultrasonic Cleaner 昆山市超声仪器有限公司Kunshan Ultrasonic Instrument Co., Ltd. 大鼠LH试剂盒Rat LH Kit 上海通蔚生物科技有限公司Shanghai Tongwei Biotechnology Co., Ltd. 电子显微镜Electron microscopy 深圳市中微科创科技有限公司Shenzhen Zhongwei Kechuang Technology Co., Ltd. 左炔诺孕酮硅胶棒(I)Levonorgestrel Silicone Rod (I) 辽宁绿丹药业有限公司Liaoning Ludan Pharmaceutical Co., Ltd. 高压灭菌锅Autoclave 上海申安医疗器械厂Shanghai Shen'an Medical Equipment Factory XS105型电子分析天平XS105 Electronic Analytical Balance 梅特勒-托利多仪器有限公司Mettler-Toledo Instruments Ltd. SMD200-2电子分析天平SMD200-2 Electronic Analytical Balance 奥豪斯国际贸易有限公司Ohaus International Trading Co., Ltd. TG16MW台式高速离心机TG16MW desktop high speed centrifuge 湖南赫西仪器装备有限公司Hunan Hexi Instrument Equipment Co., Ltd.

1.2试药1.2 Drug testing

LNG(批号20190327,纯度>98%)LNG (batch number 20190327, purity >98%) 河北默恺科技发展有限公司Hebei Mokai Technology Development Co., Ltd. 左炔诺孕酮硅胶棒(I)Levonorgestrel Silicone Rod (I) 辽宁绿丹药业有限公司Liaoning Ludan Pharmaceutical Co., Ltd. 肝素钠Heparin Sodium 山东禹王制药有限公司Shandong Yuwang Pharmaceutical Co., Ltd. 4%多聚甲醛溶液4% paraformaldehyde solution 上海研拓生物科技有限公司Shanghai Yantuo Biotechnology Co., Ltd. 生理盐水Normal saline 山东禹王化学试剂有限公司Shandong Yuwang Chemical Reagent Co., Ltd.

1.3实验动物1.3 Experimental animals

SD大鼠(许可证号:SCXK(辽)2020-0001)辽宁长生生物技术有限公司SD rats (License No.: SCXK(Liao)2020-0001) Liaoning Changsheng Biotechnology Co., Ltd.

2实验方法2 Experimental methods

2.1给药方法2.1 Administration

用2.4mm×1.6mm的硅胶管制备5种规格的左炔诺孕酮埋植剂(实施例18-2对应的处方,前烘道270℃,硫化时间约5s左右;后烘道180℃,硫化时间约20s左右;烘箱硫化温度180℃,时间48h;药芯处方:经微粉化后粒径为2.12μm的左炔诺孕酮粉末)(药芯长度/载药量)备用,5种规格分别为:I(3mm/3.6mg)、II(10mm/12mg)、III(15mm/18mg),IV(20mm/24mg)、V(30mm/36mg)。Five specifications of levonorgestrel implants were prepared using a 2.4 mm × 1.6 mm silicone tube (the corresponding prescription of Example 18-2, the front oven is 270°C, the vulcanization time is about 5 s; the rear oven is 180°C, the vulcanization time is about 20 s; the oven vulcanization temperature is 180°C, and the time is 48 h; the drug core prescription: the levonorgestrel powder with a particle size of 2.12 μm after micronization) (drug core length/drug loading) for use, and the five specifications are: I (3 mm/3.6 mg), II (10 mm/12 mg), III (15 mm/18 mg), IV (20 mm/24 mg), and V (30 mm/36 mg).

具体处方如下表所示。The specific prescription is shown in the following table.

将14只体重在200g左右的健康SD雄鼠随机分成7组备用;42只体重在200g左右的健康雌性SD大鼠随机分成7个剂量组,即空白管组(Negative control group)、阳性对照组(Positive control group)和5个给药组,阳性对照组采用一根药芯长度为30mm的左炔诺孕酮硅胶棒I(来自辽宁绿丹药业),空白管同样采用外径2.40mm、壁厚0.5mm的硅胶管,剪成15mm每段后,粘合两端备用。所有制剂和硅胶管经高压灭菌锅灭菌消毒(121℃,30min)后备用。14 healthy male SD rats weighing about 200g were randomly divided into 7 groups for standby; 42 healthy female SD rats weighing about 200g were randomly divided into 7 dose groups, namely, a blank tube group (Negative control group), a positive control group (Positive control group) and 5 drug-dosing groups. The positive control group used a levonorgestrel silicone rod I (from Liaoning Ludan Pharmaceutical) with a core length of 30mm. The blank tube also used a silicone tube with an outer diameter of 2.40mm and a wall thickness of 0.5mm, which was cut into 15mm sections and glued at both ends for standby. All preparations and silicone tubes were sterilized in an autoclave (121℃, 30min) for standby.

给药组的雌鼠麻醉后将其固定在鼠板上,将靠近其脊柱一侧的皮肤剃毛后用2%碘酊消毒。将大鼠背部皮肤稍微拎起,局部皮肤上剪一0.5cm左右的小口,分离皮下与肌肉之间的纤维结缔组织。一次性埋植针以30°斜插入该小口,缓慢旋转埋植针以平行大鼠脊柱的方向向前推进,当埋植针推入大鼠皮肤约1cm左右时,将灭菌完毕的埋植剂放入埋植针针管中,然后继续向前推动埋植针,待埋植针在大鼠皮下的前进长度超过埋植剂的长度后,稍用力按住埋植剂,埋植针缓慢退出,缝合伤口,消毒创面。埋植手术24h后空白组和给药组均雌雄合笼,每笼6只雌鼠2只雄鼠。The female mice in the drug administration group were anesthetized and fixed on the mouse board. The skin near the spine was shaved and disinfected with 2% iodine tincture. The skin on the back of the rat was slightly lifted, and a small incision of about 0.5 cm was cut on the local skin to separate the fibrous connective tissue between the subcutaneous and the muscle. The disposable implant needle was inserted into the small incision at an angle of 30°, and the implant needle was slowly rotated to advance in the direction parallel to the rat spine. When the implant needle was pushed into the rat skin about 1 cm, the sterilized implant was placed in the implant needle tube, and then the implant needle was continued to be pushed forward. After the forward length of the implant needle under the rat skin exceeded the length of the implant, the implant was slightly pressed, and the implant needle was slowly withdrawn, the wound was sutured, and the wound surface was disinfected. 24 hours after the implantation surgery, the blank group and the drug administration group were caged together for male and female, with 6 female mice and 2 male mice in each cage.

2.2大鼠外阴观察和阴道涂片的制备2.2 Rat vulva observation and preparation of vaginal smears

为监测大鼠发情、交配及妊娠的情况,给药后连续30天在每天上午9:00定时观察外阴特点并记录、制作大鼠阴道涂片观察阴道脱落上皮细胞特点并记录。To monitor the estrus, mating and pregnancy of rats, the vulva characteristics were observed and recorded at 9:00 am every day for 30 consecutive days after administration, and vaginal smears were made to observe and record the characteristics of vaginal exfoliated epithelial cells.

2.2.1大鼠阴道涂片制作方法2.2.1 Method for preparing rat vaginal smear

称取0.1g结晶紫粉末溶于100mL蒸馏水中配置成0.1%的龙胆紫溶液备用;取干净的防脱载玻片标号备用;棉签浸湿无菌生理盐水备用。将雌鼠从鼠笼中取出放置在笼盖上,一只手捉住大鼠的尾巴并轻轻提起,使大鼠的阴道口暴露用棉签将大鼠阴道口轻轻擦拭清洁尿液后,将事先准备好的润湿棉签插入大鼠阴道内0.5cm左右,并轻轻转动1~2圈,将棉签均匀涂在防脱载玻片上进行涂片。待涂有大鼠阴道脱落细胞的防脱载玻片风干后,滴加50μL无水乙醇固定10min;将50μL龙胆紫溶液滴在载玻片上静止1min;将载玻片放入蒸馏水中浸洗1min,再用蒸馏水冲洗10s,待载玻片自然风干;载玻片风干后用中性树胶封片即可在电子显微镜下进行大鼠阴道涂片的观察。Weigh 0.1g crystal violet powder and dissolve it in 100mL distilled water to prepare a 0.1% gentian violet solution for later use; take a clean anti-shedding slide and mark it for later use; soak a cotton swab in sterile saline for later use. Take the female mouse out of the cage and place it on the cage cover. Hold the rat's tail with one hand and gently lift it up to expose the rat's vaginal opening. Use a cotton swab to gently wipe the rat's vaginal opening to clean urine, then insert the pre-prepared wet cotton swab into the rat's vagina for about 0.5cm, and gently rotate it 1 to 2 times, and evenly apply the cotton swab on the anti-shedding slide for smearing. After the anti-shedding slide coated with rat vaginal exfoliated cells is air-dried, add 50 μL of anhydrous ethanol to fix it for 10 minutes; drop 50 μL of gentian violet solution on the slide and let it stand for 1 minute; soak the slide in distilled water for 1 minute, then rinse with distilled water for 10 seconds, and wait for the slide to air-dry naturally; after the slide is air-dried, seal it with neutral gum and observe the rat vaginal smear under an electron microscope.

2.2.2阴道涂片对大鼠动情周期的观察2.2.2 Observation of the estrous cycle of rats by vaginal smear

大鼠动情周期一般分4期,即发情前期,发情期,发情后期和发情间期。发情前期和发情期可以接受交配排卵而致受精,发情后期是生殖管道退化破坏期,发情间期则是相对静止和缓慢生长期。大鼠的动情周期平均4-5d,可采用阴道涂片法来确定大鼠动情周期的过程。The estrous cycle of rats is generally divided into 4 phases, namely proestrus, estrus, metestrus and diestrus. Proestrus and estrus are acceptable for mating and ovulation, leading to fertilization. Metestrus is the period of degeneration and destruction of the reproductive tract, and diestrus is a period of relative stillness and slow growth. The average estrous cycle of rats is 4-5 days, and the vaginal smear method can be used to determine the process of the estrous cycle of rats.

大鼠动情周期鉴定方法如下表所示,The method for identifying the estrous cycle of rats is shown in the following table.

2.3酶联免疫法测定大鼠血浆中LH浓度2.3 Enzyme-linked immunosorbent assay for determination of LH concentration in rat plasma

2.3.1血样采集2.3.1 Blood sample collection

给药后从第三天开始,连续28天在每天上午9:30定时眼眶采血100μL,血液置于肝素钠预处理过的EP管中,混匀后,置于离心机中离心10min,转速5000r·min-1,移取上清液于EP管中,至-80℃保存待测。Starting from the third day after administration, 100 μL of blood was collected from the eye socket at 9:30 am every day for 28 consecutive days. The blood was placed in an EP tube pretreated with sodium heparin, mixed, and centrifuged in a centrifuge for 10 min at a speed of 5000 r·min -1 . The supernatant was transferred to an EP tube and stored at -80°C for testing.

2.3.2酶联免疫法测定大鼠血浆中LH浓度2.3.2 Enzyme-linked immunosorbent assay for determination of LH concentration in rat plasma

在左炔诺孕酮埋植剂植入大鼠体内后,通过观察大鼠血浆中LH的水平来探讨左炔诺孕酮埋植剂在大鼠体内的药效学行为特征。取血清样本,严格按照酶联免疫试剂盒说明书步骤操作,通过试剂盒检测大鼠血清中LH(促黄体生成素)含量。After the levonorgestrel implant was implanted in rats, the pharmacodynamic behavior characteristics of the levonorgestrel implant in rats were explored by observing the level of LH in rat plasma. Serum samples were taken and the LH (luteinizing hormone) content in rat serum was detected by the kit in strict accordance with the instructions of the enzyme-linked immunosorbent assay kit.

通过标准品浓度和OD值绘制标准曲线,然后根据标准曲线计算血清样本中LH的浓度。A standard curve was drawn using the standard concentration and OD value, and then the concentration of LH in the serum sample was calculated based on the standard curve.

2.3.3统计学处理2.3.3 Statistical analysis

数据采用SPSS21.0分析软件进行分析,实验结果以平均值±标准差(mean±SD)表示。多组均数之间的比较采用单因素方差分析(One-Way ANOVA)评价整体方差差异,若数据方差齐性则采用LSD进行多重比较,如果方差不齐,则用Dunnett T3进行多重比较。对于两组间比较,采用非配对t检验进行比较。P<0.05认为有显著性差异。The data were analyzed using SPSS21.0 analysis software, and the experimental results were expressed as mean ± standard deviation (mean ± SD). One-way ANOVA was used to evaluate the overall variance difference between the means of multiple groups. If the data variance was homogeneous, LSD was used for multiple comparisons. If the variance was unequal, Dunnett T3 was used for multiple comparisons. For comparisons between two groups, unpaired t-tests were used for comparison. P < 0.05 was considered to be significantly different.

3结果与讨论3 Results and discussion

3.1大鼠发情及交配情况监测结果3.1 Monitoring results of estrus and mating in rats

通过观察各组大鼠每日的外阴情况、阴道涂片等判断大鼠是否发情交配。实验期间大鼠饮食作息正常、体重增长正常。实验发现,合笼后空白组检查到雌鼠阴道内白色胶质状的阴道栓,阴道栓是雄鼠的精液、雌鼠的阴道分泌物与阴道上皮细胞的混合物遇空气后迅速变硬形成的,如图14所示,这是交配成功的重要标志。另外,空白管组的每只雌鼠的阴道涂片可以观察到其存在完整的发情周期,如图15所示;空白管组大鼠体内孕激素水平正常,大鼠有正常的发情期和交配行为。By observing the vulva condition and vaginal smear of each group of rats every day, it was determined whether the rats were in estrus and mating. During the experiment, the rats had a normal diet and normal weight gain. The experiment found that after the blank group was caged, a white gelatinous vaginal plug was found in the vagina of the female rats. The vaginal plug was formed by the mixture of male rat semen, female rat vaginal secretions and vaginal epithelial cells, which quickly hardened after encountering air, as shown in Figure 14. This is an important sign of successful mating. In addition, the vaginal smear of each female rat in the blank tube group can be observed to have a complete estrus cycle, as shown in Figure 15; the progesterone level in the blank tube group rats was normal, and the rats had normal estrus and mating behavior.

给药组中,II、III、IV、V等四个剂量组及阳性对照组的大鼠在植入制剂后,在为期一个月的检测中,大鼠的外阴检查发现其阴道口紧闭,外阴干燥、无分泌物,不红肿,未曾发现阴栓;观察其阴道涂片可看到大量白细胞的存在,是典型的发情间期特征,说明大鼠一直处于发情间期,没有正常发情期的出现。但在I剂量组中,有编号为2和4的雌鼠通过外阴检查及阴道涂片检查发现其存在完整的动情周期,说明该剂量的左炔诺孕酮埋植剂植入这两只大鼠体内后没有起到避孕作用。In the drug administration group, rats in the four dose groups II, III, IV, V and the positive control group were implanted with the preparation. During the one-month test, the rats' vulva examination showed that their vaginal openings were tightly closed, the vulva was dry, without secretions, no redness or swelling, and no vaginal plugs were found. The vaginal smear showed the presence of a large number of white blood cells, which is a typical feature of the estrus period, indicating that the rats have been in the estrus period and no normal estrus period has occurred. However, in the I dose group, female rats numbered 2 and 4 were found to have complete estrous cycles through vulva examination and vaginal smear examination, indicating that the levonorgestrel implant at this dose did not play a contraceptive role after being implanted in these two rats.

3.2大鼠体内LH水平的变化3.2 Changes in LH levels in rats

实验结果如下表所示,左炔诺孕酮埋植剂植入大鼠体内后显著的降低了大鼠体内LH的水平,即阳性对照组及不同剂量给药组大鼠的LH水平与空白管组有明显差异(P<0.05),且通过实验发现大鼠体内的LH水平受LNG的剂量影响,LNG剂量越高,大鼠体内LH水平越低。The experimental results are shown in the table below. After the levonorgestrel implant was implanted into the rats, the LH level in the rats was significantly reduced. That is, the LH levels of the rats in the positive control group and the different dose groups were significantly different from those in the blank tube group (P<0.05). The experiment also found that the LH level in the rats was affected by the dose of LNG. The higher the dose of LNG, the lower the LH level in the rats.

在大鼠的发情周期中,LH的分泌受GnRH(促性腺激素释放激素)的调控,LH会在大鼠发情前期有一个明显的高峰。在给药组和阳性对照组中,由于左炔诺孕酮主要作用于下丘脑和垂体,通过负反馈机制抑制GnRH的释放,从而减少LH的分泌,使LH水平的高峰明显降低或消失了,从而使卵泡生长成熟过程受影响,卵巢不排卵,实现避孕效果。这与阴道涂片的观察结果一致,埋植剂在大鼠体内产生药效后,大鼠一直处于发情间期,存在于其发情前期的LH高峰受负反馈调节的抑制没有出现,大鼠不排卵,雌雄鼠不交配,从而阻止大鼠妊娠。而空白管组体内的LH水平没被抑制,发情期前的LH高峰仍然存在,大鼠仍能正常发情交配受孕。In the estrus cycle of rats, the secretion of LH is regulated by GnRH (gonadotropin-releasing hormone), and LH will have an obvious peak in the proestrus of rats. In the drug-treated group and the positive control group, since levonorgestrel mainly acts on the hypothalamus and pituitary gland, it inhibits the release of GnRH through a negative feedback mechanism, thereby reducing the secretion of LH, causing the peak of LH levels to be significantly reduced or disappear, thereby affecting the growth and maturation process of follicles, and the ovaries do not ovulate, achieving a contraceptive effect. This is consistent with the observation results of vaginal smears. After the implant produces drug effects in rats, the rats have been in the estrus period. The LH peak in their proestrus is suppressed by negative feedback regulation and does not appear. The rats do not ovulate, and the male and female rats do not mate, thereby preventing the rats from becoming pregnant. However, the LH level in the blank tube group was not suppressed, and the LH peak before the estrus period still existed, and the rats could still estrus, mate, and conceive normally.

注:*是指和空白组相比P<0.05。Note: * means P < 0.05 compared with the blank group.

另外,V剂量组的剂量与阳性对照组剂量一致,实验发现两组大鼠体内的LH水平也较接近(V组LH=36.61±2.43IU·L-1,阳性对照组LH=39.91±4.75IU·L-1),比较两组大鼠体内的LH水平发现其不存在显著性差异(P>0.05),表明本研究中制备的埋植剂与市售制剂左炔诺孕酮硅胶棒I药效相当。In addition, the dose of the V dose group was consistent with that of the positive control group. The experiment found that the LH levels in the two groups of rats were also close (LH in the V group = 36.61 ± 2.43 IU·L -1 , LH in the positive control group = 39.91 ± 4.75 IU·L -1 ). Comparison of the LH levels in the two groups of rats revealed that there was no significant difference (P > 0.05), indicating that the implant prepared in this study was equivalent to the commercially available preparation of levonorgestrel silicone rod I in efficacy.

此外,在I剂量组大鼠的阴道涂片检查中发现有两只大鼠有发情期的出现,该组大鼠的LH的测定结果如图16所示,实验发现2号和4号这两只大鼠体内的LH水平接近空白组大鼠的LH水平,而其余几只大鼠LH水平则明显与空白组大鼠的LH水平不同(P<0.05)。结合阴道涂片检查结果,表明这两只大鼠体内的左炔诺孕酮埋植剂没有产生药效。推测原因为该规格的埋植剂(3mm/3.6mg)由于药芯长度过短,在制备时部分埋植剂存在粘合剂浸润药物粉末的情况从而导致药物释放困难,释药量不够,因此植入大鼠体内后没有达到避孕效果。In addition, in the vaginal smear examination of rats in the I dose group, two rats were found to have estrus. The results of the LH measurement of the rats in this group are shown in Figure 16. The experiment found that the LH levels in rats No. 2 and No. 4 were close to the LH levels of rats in the blank group, while the LH levels of the remaining rats were significantly different from the LH levels of rats in the blank group (P<0.05). Combined with the results of the vaginal smear examination, it was shown that the levonorgestrel implants in these two rats did not produce drug effects. The reason is speculated that the implants of this specification (3mm/3.6mg) are too short in length of the core, and some implants have adhesives that infiltrate drug powders during preparation, which makes it difficult to release the drug, and the amount of drug released is insufficient, so the contraceptive effect is not achieved after being implanted in the rats.

4本章小结4 Chapter Summary

(1)实验通过对不同组别大鼠的外阴观察及阴道涂片观察判断大鼠有无发情期的出现及有无进行交配行为;通过测定不同组别大鼠体内的LH水平研究左炔诺孕酮埋植剂在大鼠体内有无产生药效作用。实验发现I、II、III、IV、V组大鼠和阳性对照组大鼠体内的LH水平较空白组显著降低(P<0.05),大鼠体内的LH水平随着埋植剂剂量的增加而下降;II、III、IV、V组大鼠和阳性对照组大鼠在左炔诺孕酮埋植剂植入体内后均无发情现象及交配行为。(1) The experiment determined whether the rats were in estrus and had mating behavior by observing the vulva and vaginal smears of rats in different groups; the LH levels in rats in different groups were measured to study whether the levonorgestrel implant had a pharmacological effect in rats. The experiment found that the LH levels in rats in groups I, II, III, IV, V and the positive control group were significantly lower than those in the blank group (P<0.05), and the LH levels in rats decreased with the increase of the implant dose; rats in groups II, III, IV, V and the positive control group did not have estrus or mating behavior after the levonorgestrel implant was implanted.

(2)实验发现与阳性对照组剂量相同的埋植剂其大鼠体内的LH水平也同阳性对照组相接近,不存在显著性差异(P>0.05),表明本研究中制备的埋植剂与市售制剂左炔诺孕酮硅胶棒药效相当。(2) The experiment found that the LH level in rats with the same dose of implant as the positive control group was also close to that of the positive control group, with no significant difference (P>0.05), indicating that the implant prepared in this study is equivalent to the commercially available levonorgestrel silicone rod in efficacy.

(3)实验期间大鼠生活作息、饮食正常,体重增长正常,该埋植剂对大鼠无不良影响。(3) During the experiment, the rats had a normal lifestyle, diet, and weight gain, and the implant had no adverse effects on the rats.

III、雌二醇长效埋植剂III. Estradiol long-acting implant

一、雌二醇长效埋植剂的含量测定、体外释放测定方法1. Content determination and in vitro release determination method of estradiol long-acting implant

(1)含量测定方法(1) Content determination method

取雌二醇埋植剂1根,剖开硅胶管,将药芯切割成若干小片段,置于100mL容量瓶中,加入10mL甲醇浸润,静置浸胀3h,用无水乙醇稀释至刻度,摇匀滤过,精密量取续滤液0.2mL置于50mL容量瓶,用流动相稀释至刻度,摇匀,注入HPLC,进样20μL,根据标准曲线进行计算,即得药物含量。色谱条件如下:Take one estradiol implant, split the silicone tube, cut the core into several small pieces, place in a 100mL volumetric flask, add 10mL methanol to soak, let it stand for 3 hours, dilute to scale with anhydrous ethanol, shake well and filter, accurately measure 0.2mL of the filtrate and place in a 50mL volumetric flask, dilute to scale with mobile phase, shake well, inject into HPLC, inject 20μL, calculate according to the standard curve, and get the drug content. The chromatographic conditions are as follows:

色谱柱:C18柱(250mm×4mm,5μm)Chromatographic column: C18 column (250mm×4mm, 5μm)

流动相:乙腈-水(55:45,v/v)Mobile phase: acetonitrile-water (55:45, v/v)

柱温:25℃Column temperature: 25°C

检测波长:202nmDetection wavelength: 202nm

流速:0.8mL·min-1Flow rate: 0.8 mL min-1

进样量:20μLInjection volume: 20 μL

(2)释放度测定方法(2) Release determination method

释放度测定采取水平震荡法:取雌二醇埋植剂一根,用粘合剂将其互相交错固定于100mL具塞锥形瓶中,精密量取100mL蒸馏水作为释放介质,将具塞锥形瓶放置于恒温震荡器中,设定振幅为100r·min-1,温度37℃,保证埋植剂始终处于液面以下,每24h进行取样并更换等体积释放介质,样品溶液经0.22μm微孔滤膜过滤后按照(1)含量测定方法进样,根据标准曲线计算药物释放量。The release rate was determined by the horizontal oscillation method: take an estradiol implant and fix them in a 100 mL stoppered conical flask with an adhesive. Accurately measure 100 mL of distilled water as the release medium. Place the stoppered conical flask in a constant temperature oscillator and set the amplitude to 100 r·min -1 and the temperature to 37°C to ensure that the implant is always below the liquid surface. Sampling is performed every 24 hours and the same volume of release medium is replaced. The sample solution is filtered through a 0.22 μm microporous filter membrane and injected according to the content determination method (1). The drug release amount is calculated based on the standard curve.

二、雌二醇贮库型埋植剂的制备及体外释放研究2. Preparation and in vitro release study of estradiol reservoir implants

1仪器与试药1. Instruments and reagents

1.1仪器1.1 Instrument

LC-10ATVP高效液相色谱仪LC-10ATVP High Performance Liquid Chromatograph 日本岛津株式会社Shimadzu Corporation SMD200-2电子分析天平SMD200-2 Electronic Analytical Balance 奥豪斯国际贸易有限公司Ohaus International Trading Co., Ltd. AG245型超微量电子天平型电子分析天平AG245 Ultra-micro electronic balance type electronic analytical balance 瑞士MettlerToledo公司MettlerToledo Switzerland KQ-250DE型数控超声波清洗器KQ-250DE CNC Ultrasonic Cleaner 昆山市超声仪器有限公司Kunshan Ultrasonic Instrument Co., Ltd. CHA-S恒温振荡器CHA-S Constant Temperature Oscillator 常州国华电器有限公司Changzhou Guohua Electric Co., Ltd.

1.2材料1.2 Materials

2实验方法2 Experimental methods

2.1雌二醇贮库型埋植剂的制备2.1 Preparation of estradiol reservoir implants

硅胶管的配方以及制备方法如下。The formula and preparation method of the silicone tube are as follows.

材料名称Material Name 用量Dosage 甲基乙烯基硅橡胶Methyl vinyl silicone rubber 100PHR100PHR 乙烯基聚硅氧烷的乙烯基含量Vinyl Content of Vinyl Polysiloxane 0.17mol%0.17mol% 气相法白炭黑Fumed silica 30PHR30PHR 含氢硅油Hydrogen silicone oil 1.01PHR1.01PHR 含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比Molar ratio of Si-H groups in hydrogenated silicone oil to vinyl groups in methyl vinyl silicone rubber 1.2:11.2:1 含氢硅油的含氢量Hydrogen content of hydrogen silicone oil 0.75mol%0.75mol% 2-甲基-3-丁炔-2醇2-Methyl-3-butyn-2-ol 0.7PHR0.7PHR 铂催化剂(3000ppm)Platinum catalyst (3000ppm) 0.00001PHR0.00001PHR

采用挤出技术制备不同型号的加成型控释硅胶管,以拉断伸长率、拉伸强度、撕裂强度等力学性能为评价指标,对硅胶管进行处方和工艺因素的考察,最终确定硅胶管处方为:甲基乙烯基硅橡胶100PHR,乙烯基聚硅氧烷的乙烯基含量0.17mol%,气相法白炭黑30PHR,含氢硅油1.01PHR,含氢硅油中的Si-H基与甲基乙烯基硅橡胶中乙烯基的摩尔比1.2:1,含氢硅油的含氢量0.75mol%,2-甲基-3-丁炔-2醇0.7PHR,铂催化剂(3000ppm)0.00001PHR;工艺条件为:前烘道硫化温度300℃(硫化时间约5s左右),后烘道硫化温度280℃(硫化时间约2min左右),烘箱温度为180℃(时间48h)。制备出壁厚为0.2/0.4/0.6mm的硅胶管。Different types of addition-type controlled-release silicone tubes were prepared by extrusion technology. The mechanical properties such as elongation at break, tensile strength, and tear strength were used as evaluation indicators. The prescription and process factors of the silicone tubes were investigated, and the final prescription of the silicone tubes was determined as follows: 100 PHR of methyl vinyl silicone rubber, 0.17 mol% of vinyl content of vinyl polysiloxane, 30 PHR of fumed silica, 1.01 PHR of hydrogenated silicone oil, a molar ratio of Si-H group in hydrogenated silicone oil to vinyl group in methyl vinyl silicone rubber of 1.2:1, 0.75 mol% of hydrogen in hydrogenated silicone oil, 0.7 PHR of 2-methyl-3-butyn-2-ol, and 0.00001 PHR of platinum catalyst (3000 ppm); the process conditions were: 300°C vulcanization temperature in the front drying oven (vulcanization time of about 5 s), 280°C vulcanization temperature in the rear drying oven (vulcanization time of about 2 min), and 180°C (48 h) of oven temperature. Silicone tubes with wall thickness of 0.2/0.4/0.6 mm were prepared.

粘合剂封端,固化24h后通过填药漏斗填装药物,填装完成后,将另一端同样以KN-300N粘合剂封口固化24h,待固化结束后,检查有无药物泄露,确定无泄漏后用无水乙醇反复清洗30s,制备完成,得到雌二醇粒径D50为9.5μm,壁厚0.2mm,外径2.2-2.3mm,释放面积为2.7±0.5cm2的贮库型雌二醇埋植剂。The ends were sealed with adhesive and the drug was filled through the drug filling funnel after curing for 24 hours. After the filling was completed, the other end was sealed with KN-300N adhesive and cured for 24 hours. After the curing was completed, check for drug leakage. After confirming that there was no leakage, it was repeatedly cleaned with anhydrous ethanol for 30 seconds. The preparation was completed and a reservoir-type estradiol implant with an estradiol particle size D50 of 9.5μm, a wall thickness of 0.2mm, an outer diameter of 2.2-2.3mm , and a release area of 2.7±0.5cm2 was obtained.

2.2释放条件2.2 Release conditions

埋植剂植入部位大多在人体大臂的皮下组织处,此处pH接近中性,所以选择纯净水作为释放介质,37℃恒温震荡振荡器作为释放仪器,考察雌二醇贮库型埋植剂的释放行为。The implantation site of the implant is mostly in the subcutaneous tissue of the human upper arm, where the pH is close to neutral, so pure water is selected as the release medium and a 37°C constant temperature oscillator is used as the release instrument to investigate the release behavior of the estradiol reservoir implant.

2.3体外释放及影响因素考察2.3 Investigation of in vitro release and influencing factors

2.3.1硫化温度2.3.1 Vulcanization temperature

在制备硅胶管的过程中,硫化条件为前烘道300℃,后烘道280℃所制得的硅胶管力学指标更好,硅胶管硫化较为完全。为了进一步判断硫化条件对埋植剂药物的释放是否有影响,其他条件不变,用不同的硫化温度的硅胶管,分别制备成埋植剂进行体外释放实验,考察硫化温度对药物体外释放行为的影响。In the process of preparing silicone tubes, the mechanical index of silicone tubes prepared by curing conditions of 300℃ in the front drying channel and 280℃ in the back drying channel is better, and the curing of silicone tubes is more complete. In order to further determine whether the curing conditions have an effect on the release of implant drugs, other conditions remain unchanged, silicone tubes with different curing temperatures are used to prepare implants for in vitro release experiments to examine the effect of curing temperature on the in vitro release behavior of drugs.

编号serial number 前烘道温度(℃)Front drying oven temperature (℃) 后烘道温度(℃)Post drying temperature (℃) 烘箱硫化温度(℃)Oven curing temperature (℃) 实施例15-1(300-280)Example 15-1 (300-280) 300300 280280 180180 实施例15-2(300-260)Example 15-2 (300-260) 300300 260260 180180 实施例15-3(280-280)Example 15-3 (280-280) 280280 280280 180180

2.3.2硅胶管壁厚2.3.2 Silicone tube wall thickness

考察硅胶管的壁厚对于药物体外释放行为的影响。根据前文得到的0.2mm、0.4mm、0.6mm壁厚的硅胶管,制备长度及外径一致的埋植剂,测定其体外释放数据,考察硅胶管壁厚对埋植剂体外释放的影响。The effect of the wall thickness of the silicone tube on the in vitro release behavior of the drug was investigated. Based on the silicone tubes with wall thicknesses of 0.2 mm, 0.4 mm, and 0.6 mm obtained above, implants with the same length and outer diameter were prepared, and their in vitro release data were measured to investigate the effect of the wall thickness of the silicone tube on the in vitro release of the implant.

编号serial number 硅胶管外径/mmSilicone tube outer diameter/mm 硅胶管壁厚/mmSilicone tube wall thickness/mm 含药长度/cmLength containing medicine/cm 实施例16-1(0.2)Example 16-1 (0.2) 2.22.2 0.20.2 44 实施例16-2(0.4)Example 16-2 (0.4) 2.22.2 0.40.4 44 实施例16-3(0.6)Example 16-3 (0.6) 2.22.2 0.60.6 44

2.3.3释药面积2.3.3 Drug release area

硅胶埋植剂通过圆柱形的硅胶管控制药物释放,药物的释药面积可用下列公式表示:Silicone implants control drug release through a cylindrical silicone tube. The drug release area can be expressed by the following formula:

S=πd×LS=πd×L

公式中:d为硅胶管内直径,L为含药段长度。In the formula: d is the inner diameter of the silicone tube, and L is the length of the drug-containing section.

由公式可知,改变含药段长度及硅胶管内径即可改变释药面积。考虑到更改含药段长度更为简洁方便,本实验固定硅胶管外径为2.4mm、壁厚为0.2mm,分别紧密填装含药长为1、2、3、4、5cm的雌二醇埋植剂进行体外释放,考察体外释药量随含药长度的变化规律。From the formula, we can know that the drug release area can be changed by changing the length of the drug-containing segment and the inner diameter of the silicone tube. Considering that changing the length of the drug-containing segment is more concise and convenient, this experiment fixed the outer diameter of the silicone tube to 2.4mm and the wall thickness to 0.2mm, and tightly filled the estradiol implants with drug-containing lengths of 1, 2, 3, 4, and 5cm for in vitro release, and investigated the change of in vitro drug release with drug-containing length.

编号serial number 硅胶管外径/mmSilicone tube outer diameter/mm 硅胶管壁厚/mmSilicone tube wall thickness/mm 释药面积/cm2 Drug release area/ cm2 实施例17-1Example 17-1 2.22.2 0.20.2 0.690.69 实施例17-2Example 17-2 2.22.2 0.20.2 1.381.38 实施例17-3Example 17-3 2.22.2 0.20.2 2.072.07 实施例17-4Example 17-4 2.22.2 0.20.2 2.762.76 实施例17-5Example 17-5 2.22.2 0.20.2 3.453.45

2.4雌二醇贮库型埋植剂长期体外释放实验2.4 Long-term in vitro release experiment of estradiol reservoir implant

确定了埋植剂中的硅胶管壁厚和处方、硫化温度、载药量、释药面积后,制备三批最优制剂,考察其长期稳定释放情况,观测日释放量变化趋势。After determining the wall thickness and formulation of the silicone tube, vulcanization temperature, drug loading, and drug release area in the implant, three batches of optimal preparations were prepared to investigate their long-term stable release and observe the trend of daily release.

硅胶管制备及处方同2.1,其他制备条件如下:硫化条件为前烘道300℃(硫化时间约5s左右),后烘道280℃(硫化时间约2min左右),烘箱温度180℃(时间48h),制备的硅胶管;0.2mm壁厚。雌二醇粒径D50为9.5μm。The preparation and prescription of the silicone tube are the same as those in 2.1. The other preparation conditions are as follows: the curing conditions are 300°C for the front drying oven (curing time is about 5s), 280°C for the rear drying oven (curing time is about 2min), and the oven temperature is 180°C (time 48h). The prepared silicone tube has a wall thickness of 0.2mm. The particle size D 50 of estradiol is 9.5μm.

3结果与讨论3 Results and discussion

3.1雌二醇贮库型埋植剂的制备3.1 Preparation of estradiol reservoir implants

制备出不同规格的贮库型埋植剂,外观良好,封胶部位均匀,含药段填药均匀。Reservoir-type implants of different specifications were prepared, with good appearance, uniform sealing positions, and uniform drug filling in drug-containing sections.

3.2体外释放影响因素考察3.2 Investigation of factors affecting in vitro release

3.2.1硫化条件3.2.1 Vulcanization conditions

结果表明,硅胶管硫化温度的改变,对埋植剂的平均每日释药量无明显影响,波动不大,故而选择力学性能更好的硅胶管进行埋植剂的制备,即硫化条件为前烘道300℃,后烘道280℃制备的硅胶管。The results show that the change of the vulcanization temperature of the silicone tube has no obvious effect on the average daily drug release of the implant and the fluctuation is not large. Therefore, silicone tubes with better mechanical properties are selected for the preparation of implants, that is, silicone tubes prepared under the vulcanization conditions of 300℃ in the front drying channel and 280℃ in the rear drying channel.

3.3.2硅胶管壁厚3.3.2 Silicone tube wall thickness

结果表明,控制外径,释放面积等因素不变,三种不同壁厚的硅胶管制备的雌二醇贮库型埋植剂,其体外释放量随着壁厚的增加而逐渐降低。为了保证药物释放量,应尽可能降低壁厚,但在实际操作过程中,壁厚0.2mm的硅胶管已经是极限,再降低壁厚则难以保证硅胶管的顺利挤出成型,故而最终采用0.2mm壁厚的硅胶管。The results showed that the in vitro release of estradiol reservoir implants prepared from three silicone tubes with different wall thicknesses gradually decreased with the increase of wall thickness when the outer diameter and release area were controlled. In order to ensure the drug release, the wall thickness should be reduced as much as possible, but in actual operation, the silicone tube with a wall thickness of 0.2 mm is already the limit. If the wall thickness is reduced further, it is difficult to ensure the smooth extrusion of the silicone tube, so the silicone tube with a wall thickness of 0.2 mm was finally used.

3.3.3硅胶管释药面积的考察3.3.3 Investigation of the drug release area of silicone tube

硅胶管中药芯长度对体外释放的影响如下表所示。The effect of the length of the drug core in the silicone tube on the in vitro release is shown in the following table.

结果表明,随着释放面积的增加,雌二醇贮库型埋植剂的每日释药量随之增大。为了进一步判断释放面积与埋植剂药物释放量之间的关系,将五组制剂的释药量与释放面积进行数据分析,得到图16所示结果。The results showed that the daily drug release of the estradiol reservoir implant increased with the increase of the release area. In order to further determine the relationship between the release area and the drug release of the implant, the drug release and release area of the five groups of preparations were analyzed, and the results shown in Figure 16 were obtained.

根据拟合的方程及图像可看出,释药量与释放面积呈线性关系,随着释放面积的增大释药量增大。根据该关系即可通过固定硅胶管的外径及壁厚,通过调整释放面积来调控释药量。在实际应用中,由于患者个体差异较大,生产时可生产不同规格的雌二醇贮库型埋植剂,根据不同的需求,实现个性化给药,减小副作用,实现最大收益。According to the fitted equation and graph, the drug release amount is linearly related to the release area, and the drug release amount increases with the increase of the release area. According to this relationship, the drug release amount can be regulated by fixing the outer diameter and wall thickness of the silicone tube and adjusting the release area. In practical applications, due to the large individual differences among patients, different specifications of estradiol reservoir implants can be produced during production to achieve personalized drug delivery, reduce side effects, and achieve maximum benefits according to different needs.

3.4雌二醇埋植剂长期体外释放实验3.4 Long-term in vitro release of estradiol implants

最终处方同等条件下(参照本部分前述2.4雌二醇贮库型埋植剂)制备三批贮库型埋植剂,在温度37℃,摇床速度100r·min-1条件下进行长期体外释放实验,结果如下表所示。Final Formulation Three batches of reservoir implants were prepared under the same conditions (refer to 2.4 Estradiol Reservoir Implants in this section) and subjected to long-term in vitro release experiments at 37°C and a shaking speed of 100 r·min -1 . The results are shown in the following table.

结果表明:虽然三批埋植剂日释放量前期有所波动,但后期逐渐保持平稳,日均体外释药量稳定在10-15μg范围内,趋势相近,重现性良好。通过查阅文献了解到目前雌二醇补充治疗,常用补充剂量为每日20-40μg雌二醇,埋植两根即可达到疗效,符合实验预期。The results showed that although the daily release of the three batches of implants fluctuated in the early stage, it gradually remained stable in the later stage, and the average daily in vitro drug release was stable in the range of 10-15μg, with similar trends and good reproducibility. By consulting the literature, it was learned that the current estradiol supplementation treatment, the commonly used supplementary dose is 20-40μg estradiol per day, and two implants can achieve the therapeutic effect, which is in line with the experimental expectations.

IV、四种膜控型长效埋植剂IV. Four membrane-controlled long-acting implants

一、膜控型长效埋植剂的制备1. Preparation of membrane-controlled long-acting implants

膜控型埋植剂是由加成型硅胶管与粉末型药芯组成。硅胶管通过甲基乙烯基硅橡胶生胶添加补强剂,再添加含氢硅油、抑制剂、催化剂作为配合剂制得的混炼胶,经挤出工艺高温硫化而成,药芯是直接将药物粉末与辅料混合而成,最后将混合均匀的药物粉末填充到硅胶管中,用封端胶将填充好药辅粉末的硅胶管封端,制备成膜控型长效埋植剂。The membrane-controlled implant is composed of an addition-type silicone tube and a powder-type drug core. The silicone tube is made by adding a reinforcing agent to methyl vinyl silicone rubber, and then adding hydrogen-containing silicone oil, inhibitors, and catalysts as compounding agents to make a mixed rubber, which is then vulcanized at high temperature through an extrusion process. The drug core is made by directly mixing drug powder with auxiliary materials. Finally, the evenly mixed drug powder is filled into the silicone tube, and the silicone tube filled with drug-auxiliary powder is sealed with a sealing glue to prepare a membrane-controlled long-acting implant.

(1)加成型硅胶管的配方为:(1) The formula of addition type silicone tube is:

硅胶管的基本配方为基础聚合物、补强剂、交联剂、催化剂、抑制剂。选取的基础聚合物为甲基乙烯基聚硅氧烷,乙烯基的含量为0.18%~0.23%;补强剂为气相白炭黑,加入量为30~50PHR;交联剂为含氢硅油,加入量为0.3~2.0PHR;铂金催化剂的浓度为3000ppm,加入量为0.000002~0.5PHR;抑制剂为2-甲基-3-丁炔-2-醇,加入量为0.03~2.0PHR。The basic formula of silicone tube is base polymer, reinforcing agent, cross-linking agent, catalyst and inhibitor. The selected base polymer is methyl vinyl polysiloxane, and the vinyl content is 0.18% to 0.23%; the reinforcing agent is fumed silica, and the addition amount is 30 to 50 PHR; the cross-linking agent is hydrogenated silicone oil, and the addition amount is 0.3 to 2.0 PHR; the concentration of platinum catalyst is 3000 ppm, and the addition amount is 0.000002 to 0.5 PHR; the inhibitor is 2-methyl-3-butyn-2-ol, and the addition amount is 0.03 to 2.0 PHR.

具体配方如下。The specific formula is as follows.

(2)加成型硅胶管的制备工艺为:(2) The preparation process of the addition type silicone tube is:

①胶料的烘干预处理:将补强剂气相白炭黑置于130℃烘箱,干燥12-24h备用,甲基乙烯基硅橡胶生胶40℃干燥12-24h备用。① Drying pretreatment of the rubber material: Place the reinforcing agent fumed silica in a 130℃ oven and dry it for 12-24 hours for use; dry the methyl vinyl silicone rubber raw rubber at 40℃ for 12-24 hours for use.

②混炼胶的制备:将处方量的气相白炭黑和甲基乙烯基硅橡胶生胶投入捏合机中,使得气相白炭黑和生胶混合均匀后取出即得混炼胶,转入开炼机中进行挤压薄通,利用开炼机两辊筒的剪切作用进一步将胶料混匀,然后将胶料以薄片形式从开炼机卸下,用保鲜膜包裹胶料后装入自封袋,放入保干器中停放12-24h备用。② Preparation of rubber mix: Put the prescribed amount of fumed silica and methyl vinyl silicone rubber raw rubber into a kneader, mix the fumed silica and raw rubber evenly, then take out the rubber mix to get the rubber mix, transfer it to an open mixing mill for extrusion and thinning, use the shearing action of the two rollers of the mixing mill to further mix the rubber, then unload the rubber from the mixing mill in the form of a thin sheet, wrap the rubber with plastic wrap and put it into a ziplock bag, put it in a desiccant and leave it for 12-24 hours for use.

③A、B组分的制备:混炼胶均分为A、B两组分,A组分中加入处方量的含氢硅油和抑制剂,在开炼机中混匀后,薄通数次以薄片形式卸下。B组分中加入处方量的铂金催化剂,在开炼机中混匀后,薄通数次以薄片形式卸下。制备好的A、B组分分别用保鲜膜包裹装入自封袋,放入保干器中停放12-24h备用。③ Preparation of components A and B: The rubber mixture is divided into two components A and B. Add the prescribed amount of hydrogenated silicone oil and inhibitor to component A, mix it in an open mill, and then pass it through several times to unload it in the form of thin slices. Add the prescribed amount of platinum catalyst to component B, mix it in an open mill, and then pass it through several times to unload it in the form of thin slices. Wrap the prepared components A and B with plastic wrap, put them into self-sealing bags, and put them in a desiccator for 12-24 hours for use.

④A、B组分混合:将停放后的A、B组分按1:1投入开炼机中,打三角包薄通4~6次,使得A、B组分充分混合均匀,在开炼机上以薄片形式卸下后切割成条状。④ Mixing of components A and B: Put the parked components A and B into the mixing mill at a ratio of 1:1, and make a triangular package 4 to 6 times to make the components A and B fully mixed. Unload them in the form of slices on the mixing mill and cut them into strips.

⑤硅胶管的挤出:安装合适尺寸的模具,设置挤出机螺杆转速,将切好的硅胶条投入挤出机中,胶料在螺杆旋转的推动下经模具口连续挤出成硅胶管。⑤ Extrusion of silicone tube: Install a mold of appropriate size, set the extruder screw speed, put the cut silicone strips into the extruder, and the rubber is continuously extruded into a silicone tube through the mold mouth under the push of the rotating screw.

⑥第一硫化处理:从模具口挤出的硅胶管先经过一个前烘道(立式热空气硫化通道)进行快速高温硫化,为第一硫化处理(温度为300℃,硫化时间约5s左右),使硅胶管快速从粘软状态变为弹性状态,初步定型。⑥ The first vulcanization treatment: The silicone tube extruded from the mold mouth first passes through a front drying channel (vertical hot air vulcanization channel) for rapid high-temperature vulcanization, which is the first vulcanization treatment (temperature is 300°C, vulcanization time is about 5s), so that the silicone tube quickly changes from a sticky and soft state to an elastic state, and is initially shaped.

⑦第二硫化处理:第一硫化之后再进入后烘道(卧式热空气硫化通道)继续硫化,为第二硫化处理(温度为280℃,硫化时间约2min左右),使得硅胶管硫化反应更充分,达到最佳交联状态,再通过后烘道的传送带将硅胶管成品连续运出;经烘箱硫化180℃、时间48h,制备得到0.2mm壁厚的硅胶管。⑦ Second vulcanization treatment: After the first vulcanization, it enters the post-drying tunnel (horizontal hot air vulcanization channel) to continue vulcanization, which is the second vulcanization treatment (temperature is 280°C, vulcanization time is about 2 minutes), so that the vulcanization reaction of the silicone tube is more complete and reaches the optimal cross-linking state. The finished silicone tube is continuously transported out through the conveyor belt of the post-drying tunnel; after oven vulcanization at 180°C for 48 hours, a silicone tube with a wall thickness of 0.2 mm is prepared.

(3)粉末型药芯的配方如下表。(3) The formula of powder type core is as shown in the following table.

注:上表中原料药、难溶性辅料含量、难溶性pH调节剂含量的含量占比是指在药芯中的质量百分比;药芯总质量为80mg;布洛芬的粒径D50为80μm;帕里哌酮的粒径D50为10μm;美洛昔康的粒径D50为80μm;葛根素的粒径D50为80μm。Note: The content percentages of raw materials, poorly soluble excipients and poorly soluble pH adjusters in the above table refer to the mass percentage in the drug core; the total mass of the drug core is 80 mg; the particle size D50 of ibuprofen is 80 μm; the particle size D50 of pariperidone is 10 μm; the particle size D50 of meloxicam is 80 μm; and the particle size D50 of puerarin is 80 μm.

(4)硅胶管的处理:取外观及各项性能均合格的加成型硅胶管(外径2.4mm,内径1.6mm)剪成相同长度44mm,放入100mL烧杯中加入适量蒸馏水超声30min,超声完毕后用蒸馏水冲洗三次,再用75%乙醇清洗后自然风干,备用。(4) Treatment of silicone tubes: Take addition-type silicone tubes (outer diameter 2.4 mm, inner diameter 1.6 mm) with qualified appearance and various performances, cut them into the same length of 44 mm, put them into a 100 mL beaker, add appropriate amount of distilled water and ultrasonicate for 30 min. After ultrasonication, rinse them with distilled water three times, then clean them with 75% ethanol and air-dry them naturally for use.

(5)埋植剂的制备:将硅胶管的一端先封好晾干,另一端用工具将80mg药物组合物粉末填充入硅胶管内填充,然后用封端胶封端。待封端胶固化完毕之后将硅胶管进行揉震使管内药物辅料混合均匀。最后将硅胶管外侧的粉末清洗干净。(5) Preparation of implant: Seal one end of the silicone tube and let it dry. Use a tool to fill 80 mg of the drug composition powder into the silicone tube at the other end, and then seal it with end-sealing glue. After the end-sealing glue is cured, shake the silicone tube to mix the drug excipients in the tube evenly. Finally, clean the powder on the outside of the silicone tube.

二、膜控型长效埋植剂的含量测定、体外释放测定方法2. Content determination and in vitro release determination methods of membrane-controlled long-acting implants

(1)布洛芬(1) Ibuprofen

色谱条件Chromatographic conditions

色谱柱:C18色谱柱(4.6mm×150mm,5μm);Chromatographic column: C18 column (4.6 mm × 150 mm, 5 μm);

流动相:甲醇:1%醋酸钠缓冲液(70:30,v/v);Mobile phase: methanol: 1% sodium acetate buffer (70:30, v/v);

柱温:35℃;Column temperature: 35°C;

检测波长:273nm;Detection wavelength: 273nm;

流速:1.0mL·min-1Flow rate: 1.0 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

释放度测定方法Release determination method

释放实验采用水平震荡法,取埋植剂1根,用硅胶粘合剂固定埋植剂两端于20mL西林瓶的瓶底和瓶壁(防止埋植剂漂浮于液面导致释放结果不准确),粘附好后停放12h使硅胶粘合剂固化完全。精密量取15mL蒸馏水作为释放介质注入锥形瓶中,将锥形瓶放入恒温空气摇床中振摇,温度设为37℃,振幅为100r·min-1,每24h更换等体积介质。释放液用0.22μm微孔滤膜滤过,按以上色谱条件检测,进样量为20μL。The release experiment adopts the horizontal oscillation method. Take one implant and fix the two ends of the implant to the bottom and wall of a 20mL vial with a silicone adhesive (to prevent the implant from floating on the liquid surface and causing inaccurate release results). After adhesion, leave it for 12 hours to allow the silicone adhesive to cure completely. Accurately measure 15mL of distilled water as the release medium and inject it into the conical flask. Place the conical flask in a constant temperature air shaker and shake it. The temperature is set to 37℃ and the amplitude is 100r·min -1 . Replace the same volume of medium every 24 hours. The release liquid is filtered with a 0.22μm microporous filter membrane and detected according to the above chromatographic conditions. The injection volume is 20μL.

(2)帕利哌酮(2) Paliperidone

色谱条件Chromatographic conditions

色谱柱:C8色谱柱(4.6×100mm,2.7μm);Chromatographic column: C8 column (4.6 × 100 mm, 2.7 μm);

流动相:甲醇:乙睛:水(5:25:70,v/v)(磷酸和三乙胺调节pH至3);Mobile phase: methanol:acetonitrile:water (5:25:70, v/v) (pH adjusted to 3 with phosphoric acid and triethylamine);

柱温:35℃;Column temperature: 35°C;

检测波长:270nm;Detection wavelength: 270nm;

流速:0.8mL·min-1Flow rate: 0.8 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

释放度测定方法Release determination method

释放实验采用水平震荡法,取埋植剂1根,用硅胶粘合剂固定埋植剂两端于100mL具塞锥形瓶的瓶底和瓶壁(防止埋植剂漂浮于液面导致释放结果不准确),粘附好后停放12h使硅胶粘合剂固化完全。精密量取100mL蒸馏水作为释放介质注入锥形瓶中,将锥形瓶放入恒温空气摇床中振摇,温度设为37℃,振幅为100r·min-1,每24h更换等体积介质。释放液用0.22μm微孔滤膜滤过,按以上色谱条件检测,进样量为20μL。The release experiment adopts the horizontal oscillation method. Take one implant and fix the two ends of the implant to the bottom and wall of a 100mL stoppered conical flask with a silicone adhesive (to prevent the implant from floating on the liquid surface and causing inaccurate release results). After adhesion, leave it for 12 hours to allow the silicone adhesive to cure completely. Accurately measure 100mL of distilled water as the release medium and inject it into the conical flask. Place the conical flask in a constant temperature air shaker and shake it. The temperature is set to 37℃ and the amplitude is 100r·min -1 . Replace the same volume of medium every 24 hours. The release liquid is filtered with a 0.22μm microporous filter membrane and detected according to the above chromatographic conditions. The injection volume is 20μL.

(3)美洛昔康(3) Meloxicam

色谱条件Chromatographic conditions

色谱柱:C18色谱柱(4.6mm×150mm,5μm);Chromatographic column: C18 column (4.6 mm × 150 mm, 5 μm);

流动相:甲醇:0.5%磷酸水溶液(70:30,v/v);Mobile phase: methanol: 0.5% phosphoric acid aqueous solution (70:30, v/v);

柱温:室温;Column temperature: room temperature;

检测波长:270nm;Detection wavelength: 270nm;

流速:1.0mL·min-1Flow rate: 1.0 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

释放度测定方法Release determination method

释放实验采用水平震荡法,取埋植剂1根,用硅胶粘合剂固定埋植剂两端于20mL西林瓶的瓶底和瓶壁(防止埋植剂漂浮于液面导致释放结果不准确),粘附好后停放12h使硅胶粘合剂固化完全。精密量取15mL蒸馏水作为释放介质注入锥形瓶中,将锥形瓶放入恒温空气摇床中振摇,温度设为37℃,振幅为100r·min-1,每24h更换等体积介质。释放液用0.22μm微孔滤膜滤过,按以上色谱条件检测,进样量为20μL。The release experiment adopts the horizontal oscillation method. Take one implant and fix the two ends of the implant to the bottom and wall of a 20mL vial with a silicone adhesive (to prevent the implant from floating on the liquid surface and causing inaccurate release results). After adhesion, leave it for 12 hours to allow the silicone adhesive to cure completely. Accurately measure 15mL of distilled water as the release medium and inject it into the conical flask. Place the conical flask in a constant temperature air shaker and shake it. The temperature is set to 37℃ and the amplitude is 100r·min -1 . Replace the same volume of medium every 24 hours. The release liquid is filtered with a 0.22μm microporous filter membrane and detected according to the above chromatographic conditions. The injection volume is 20μL.

(4)葛根素(4) Puerarin

色谱条件Chromatographic conditions

色谱柱:C18色谱柱(4.6mm×250mm,5μm);Chromatographic column: C18 column (4.6 mm × 250 mm, 5 μm);

流动相:甲醇:水(70:30,v/v);Mobile phase: methanol: water (70:30, v/v);

柱温:35℃;Column temperature: 35°C;

检测波长:250nm;Detection wavelength: 250nm;

流速:1.0mL·min-1Flow rate: 1.0 mL min -1 ;

进样量:20μL。Injection volume: 20 μL.

释放度测定方法Release determination method

释放实验采用水平震荡法,取埋植剂1根,用硅胶粘合剂固定埋植剂两端于20mL西林瓶的瓶底和瓶壁(防止埋植剂漂浮于液面导致释放结果不准确),粘附好后停放12h使硅胶粘合剂固化完全。精密量取15mL蒸馏水作为释放介质注入锥形瓶中,将锥形瓶放入恒温空气摇床中振摇,温度设为37℃,振幅为100r·min-1,每24h更换等体积介质。释放液用0.22μm微孔滤膜滤过,按以上色谱条件检测,进样量为20μL。The release experiment adopts the horizontal oscillation method. Take one implant and fix the two ends of the implant to the bottom and wall of a 20mL vial with a silicone adhesive (to prevent the implant from floating on the liquid surface and causing inaccurate release results). After adhesion, leave it for 12 hours to allow the silicone adhesive to cure completely. Accurately measure 15mL of distilled water as the release medium and inject it into the conical flask. Place the conical flask in a constant temperature air shaker and shake it. The temperature is set to 37℃ and the amplitude is 100r·min -1 . Replace the same volume of medium every 24 hours. The release liquid is filtered with a 0.22μm microporous filter membrane and detected according to the above chromatographic conditions. The injection volume is 20μL.

三、膜控型长效埋植剂的体外释放结果3. In vitro release results of membrane-controlled long-acting implants

(1)布洛芬(1) Ibuprofen

(2)美洛昔康(2) Meloxicam

(3)帕利哌酮(3) Paliperidone

(4)葛根素(4) Puerarin

Claims (10)

1. The preparation method of the silica gel material is characterized by comprising the following steps of molding a mixture of raw material compositions of the silica gel material through a catalytic addition process; wherein:
(1) The raw material composition of the silica gel material comprises the following components in parts by weight:
r-vinyl silicone rubber: 100 parts;
reinforcing agent: 20-80 parts of a lubricant;
hydrogen-containing silicone oil: 0.3-3.0 parts;
catalyst: more than or equal to 0.000002 part, preferably 0.000002 to 0.00005 part;
wherein:
r in the R-vinyl silicone rubber is substituted or unsubstituted C 1 -C 5 Linear or branched alkanes, substituted or unsubstituted C 6 -C 20 Aromatic hydrocarbons;
the vinyl content of the R-vinyl silicone rubber is 0.10-0.50mol%;
the content of Si-H groups in the hydrogen-containing silicone oil is 0.18 to 1.6mol percent;
the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the R-vinyl silicone rubber is (0.5-4) 1;
optionally, the adhesive further comprises an inhibitor, wherein the inhibitor is capable of inhibiting the addition reaction of the R-vinyl silicone rubber and the hydrogen-containing silicone oil;
(2) The catalytic addition process sequentially comprises a first heat treatment and a second heat treatment, wherein the temperature of the first heat treatment is 250-360 ℃, and the temperature of the second heat treatment is 120-300 ℃, such as 120-280 ℃.
2. The method for preparing a silica gel material according to claim 1, wherein the raw material composition of the silica gel material satisfies one or more of the following conditions:
(1) The R-vinyl silicone rubber is methyl vinyl silicone rubber; the methyl vinyl silicone rubber can be methyl vinyl silicone rubber with a relative molecular weight of 100000-800000 g/mol;
(2) the vinyl content of the R-vinyl silicone rubber is 0.10 to 0.23mol%, for example 0.17mol% or 0.23mol%, preferably 0.17 to 0.23mol%;
(3) the reinforcing agent is one or more of white carbon black, diatomite, quartz powder, silica fume, calcium carbonate, aluminum hydroxide, magnesium oxide, titanium dioxide, magnesium silicate, carbon black, zinc oxide, ferric oxide, titanium dioxide, zirconium silicate and calcium carbonate, such as white carbon black; the white carbon black can be gas phase white carbon black, precipitation white carbon black, gel white carbon black or surface treatment white carbon black;
(4) the reinforcing agent is used in an amount of 30 to 80 parts, for example, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts or 60 parts;
(5) the hydrogen-containing silicone oil is used in an amount of 0.4 to 2.8 parts, for example, 0.42 parts, 0.67 parts, 0.84 parts, 1.01 parts, 1.26 parts, 1.36 parts, 1.51 parts, 1.68 parts, or 2.52 parts;
(6) the content of Si-H groups in the hydrogen-containing silicone oil is 0.36 to 1.6mol%, for example 0.36mol%, 0.5mol%, 0.75mol%, 1.0mol% or 1.6mol%;
(7) the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (0.8-4): 1, for example 0.8:1, 1:1, 1.2:1, 1.5:1, 1.8:1, 2:1 or 3:1, preferably (1.2-1.8): 1 or (1.2-1.5): 1;
(8) The inhibitor is an alkynol compound, a nitrogen-containing compound or an organic peroxide, such as methylbutynol, and also such as 2-methyl-3-butyn-2-ol;
(9) the inhibitor is used in an amount of 0.03 to 2.0 parts, for example 0.3 to 1.0 parts, further for example 0.3 parts, 0.5 parts, 0.7 parts or 0.9 parts;
wherein the catalyst is a rhodium catalyst, a palladium catalyst or a platinum catalyst, preferably a platinum catalyst; the concentration of platinum in the platinum catalyst may be 3000ppm,3000ppm referring to the mass concentration of platinum in the platinum catalyst being 3000 parts per million; and the catalyst is used in an amount of 0.000005 to 0.00005 parts, for example 0.000005 parts, 0.00001 parts, 0.00002 parts or 0.00003 parts.
3. The method for preparing the silica gel material according to claim 1, wherein:
(1) The raw material composition of the silica gel material comprises the following components in parts by weight:
methyl vinyl silicone rubber: 100 parts;
reinforcing agent: 20-80 parts of a lubricant;
hydrogen-containing silicone oil: 0.3-3.0 parts;
catalyst: 0.000002-0.00005 parts;
inhibitors: 0.03-2.0 parts;
wherein:
the vinyl content of the methyl vinyl silicone rubber is 0.10-0.50mol%;
the content of Si-H groups in the hydrogen-containing silicone oil is 0.18 to 1.6mol percent;
the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (0.5-4) 1;
Or,
(2) The raw material composition of the silica gel material comprises the following components in parts by weight:
methyl vinyl silicone rubber: 100 parts;
reinforcing agent: 30-60 parts;
hydrogen-containing silicone oil: 0.4-2.8 parts;
catalyst: 0.000002-0.00005 parts;
inhibitors: 0.3-1.0 parts;
wherein:
the vinyl content of the methyl vinyl silicone rubber is 0.17-0.23mol%;
the content of Si-H groups in the hydrogen-containing silicone oil is 0.18 to 1.6mol percent;
the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (0.8-2) 1;
or,
(3) The raw material composition of the silica gel material comprises the following components in parts by weight:
methyl vinyl silicone rubber: 100 parts;
reinforcing agent: 30-45 parts;
hydrogen-containing silicone oil: 0.42-2.52 parts;
catalyst: 0.000002-0.00005 parts;
inhibitors: 0.3-0.9 part;
wherein:
the vinyl content of the methyl vinyl silicone rubber is 0.17-0.23mol%;
the content of Si-H groups in the hydrogen-containing silicone oil is 0.5-1.0mol%;
the molar ratio of Si-H groups in the hydrogen-containing silicone oil to vinyl groups in the methyl vinyl silicone rubber is (1.2-1.8): 1.
4. A method of preparing a silica gel material according to any one of claims 1 to 3, wherein the mixture of the raw material composition of the silica gel material is prepared by any one of the following methods:
(1) The method comprises the following steps: a method of preparing a mixture of the raw material composition of the silica gel material as claimed in any one of claims 1 to 3, when the raw material composition of the silica gel material does not include an inhibitor, comprising the steps of:
s1: uniformly mixing the R-vinyl silicone rubber according to any one of claims 1-3 and the reinforcing agent according to any one of claims 1-3 to obtain a mixture A;
s2: mixing said mixture a with a hydrogen-containing silicone oil according to any one of claims 1 to 3 in the presence of a catalyst according to any one of claims 1 to 3 to obtain a mixture B;
(2) The second method is as follows: when the raw material composition of the silica gel material according to any one of claims 1 to 3 further comprises an inhibitor, the preparation method of the mixture of the raw material composition of the silica gel material comprises the steps of:
s1: uniformly mixing the R-vinyl silicone rubber according to any one of claims 1-3 and the reinforcing agent according to any one of claims 1-3 to obtain a mixture A;
s2: dividing the mixture a into a component A1 and a component A2, mixing the component A1 with the catalyst according to any one of claims 1 to 3 to obtain a component B1, mixing the component A2 with the hydrogen-containing silicone oil according to any one of claims 1 to 3 and the inhibitor according to any one of claims 1 to 3 to obtain a component B2;
S3: and mixing the component B1 and the component B2 to obtain a mixture B.
5. The method for preparing a silica gel material according to claim 4, wherein the method for preparing a mixture of raw material compositions of the silica gel material satisfies one or more of the following conditions:
(1) in the first and second methods, the reinforcing agent is pretreated by the following method: drying at 100-210 deg.C for 1-24 hr;
(2) in the first and second methods, the R-vinyl silicone rubber is pretreated by the following method: drying at 30-60deg.C for 1-24 hr;
(3) in the first and second methods, the step of mixing in S1 is as follows: after wrapping the reinforcing agent with the R-vinyl silicone rubber, extruding and thinning the reinforcing agent by an open mill, and tabletting the reinforcing agent;
or in the first and second methods, the step of mixing in S1 is: kneading the R-vinyl silicone rubber and the reinforcing agent in a kneader at 30 ℃ for 30min, and then taking out; rolling the triangular bag thin pass on an open mill for 5 times with a roll gap of 1-10mm, and then placing the triangular bag thin pass for 24 hours to obtain a mixture A;
(4) in the first method, before the catalytic addition, the mixture B is subjected to the following post-treatments: the triangular bag thin pass is made in an open mill for 4 to 6 times, and then the materials are evenly cut and the sheets are discharged; and
(5) In the second method, the step of mixing the component B1 and the component B2 is: and (3) putting the component B1 and the component B2 into an open mill according to a ratio of 1:1, opening the triangular bag for 4-6 times, and then uniformly blanking and blanking.
6. A method of preparing a silica gel material according to any one of claims 1 to 3, wherein the temperature of the first heat treatment is 250 to 330 ℃, such as 270 ℃, 280 ℃, 300 ℃ or 330 ℃;
and/or the temperature of the second heat treatment is 150-300 ℃, such as 150-280 ℃, also such as 150 ℃, 180 ℃, 210 ℃, 260 ℃, or 280 ℃;
and/or, after the second heat treatment, performing a third heat treatment; the temperature of the third heat treatment may be 100-280 ℃, for example 180 ℃; the time of the third heat treatment is preferably 0 to 72 hours, but not 0, for example 24 hours, 48 hours or 72 hours.
7. A silica gel material produced by the production method of the silica gel material according to any one of claims 1 to 6.
8. The silica gel tube is characterized by being prepared by the following method;
forming the silica gel material according to claim 7 into a tube shape through an extrusion process;
alternatively, in the method for preparing a silicone rubber material according to any one of claims 1 to 6, the catalytic addition process is performed in a tubular mold, and the silicone rubber tube is obtained.
9. An implant comprising a drug core and the silicone tube of claim 8, the drug core comprising a pharmaceutically active ingredient therein, wherein:
the pharmaceutically active ingredients may include pharmaceutically active ingredients acting on the reproductive system, which may include pharmaceutically active ingredients for contraception, which may include levonorgestrel, gestodene; the pharmaceutically active ingredient acting on the reproductive system may include steroidal estrogens, such as estradiol;
the medicine active ingredient can be medicine active ingredient with medicine solubility less than or equal to 100mg/mL and medicine molecular weight less than 1000 Da; such as one or more of levonorgestrel, gestodene, estradiol, ibuprofen, paliperidone, meloxicam, puerarin;
the medicine active ingredient can be medicine active ingredient with solubility less than or equal to 60mg/mL and medicine molecular weight less than 1000 Da;
the medicine active ingredient can be medicine active ingredient with solubility less than or equal to 50mg/mL and medicine molecular weight less than 1000 Da;
the medicine active ingredient can be medicine active ingredient with solubility less than or equal to 10mg/mL and medicine molecular weight less than 1000 Da;
The medicine active ingredient can be medicine active ingredient with solubility less than or equal to 5mg/mL and medicine molecular weight less than 1000 Da;
the drug core may be a powder type drug core;
the outer diameter of the silicone tube is preferably 2.0-5.0mm, for example 2.4mm or 2.6mm;
the length of the silicone tube is preferably 1.5-4.5cm, for example 1.9cm or 4.4cm;
the wall thickness of the silicone tube is preferably 0.2-0.5mm, for example 0.3mm, 0.4mm or 0.5mm;
the medicine release area of the silicone tube is preferably 0.4-15.0cm 2 For example 0.69cm 2 、1.38cm 2 、2.07cm 2 、2.76cm 2 Or 3.45cm 2
The diameter of the core is preferably 1.5-4.0mm, for example 1.6mm or 2.0mm;
the length of the core is preferably 1.0-4.0cm, for example 1.5cm or 3.9cm.
10. Use of the silica gel material according to claim 7 or the silica gel tube according to claim 8 as a release rate controlling medium in a sustained and controlled release formulation.
CN202310271569.0A 2022-03-18 2023-03-20 A silicone material and its preparation method, a silicone tube, and an implant containing the same Pending CN116808314A (en)

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AU2023236675A AU2023236675A1 (en) 2022-03-18 2023-05-17 Silicone material, silicone tube, implant, pharmaceutical composition, and test method for amount of drug released
PCT/CN2023/094865 WO2023174450A2 (en) 2022-03-18 2023-05-17 Silicone material, silicone tube, implant, pharmaceutical composition, and test method for amount of drug released

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CN202210272708 2022-03-18

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