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CN116791277B - A high temperature-resistant composite dielectric and its preparation method and application - Google Patents

A high temperature-resistant composite dielectric and its preparation method and application Download PDF

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CN116791277B
CN116791277B CN202310555772.0A CN202310555772A CN116791277B CN 116791277 B CN116791277 B CN 116791277B CN 202310555772 A CN202310555772 A CN 202310555772A CN 116791277 B CN116791277 B CN 116791277B
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pei
pesu
dielectric
spinning
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CN116791277A (en
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仝旭
张昌海
迟庆国
张天栋
唐超
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Harbin University of Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/728Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a high-temperature-resistant composite dielectric medium, a preparation method and application thereof, and belongs to the technical field of dielectric capacitors. The invention fills the ITIC into the polyetherimide matrix with high breakdown and high energy storage efficiency to prepare the composite medium, wherein the synergistic effect of the ITIC with multiple concentrations solves the problem that the polyetherimide can cause charge injection and charge migration in the medium along with the injection of electrons into the electrode under high temperature and high field. The conduction loss and the heat loss of the polyetherimide are reduced, and the insulation performance and the energy storage efficiency of the polyetherimide are improved. On the basis, polyether sulfone is added, when PESU molecular chains are added into PEI, the distance between the molecular chains is increased, the steering loss generated by dipole steering is reduced, and the energy storage efficiency is improved; meanwhile, the increase of sulfonyl and molecular spacing in PESU brings a certain improvement to the dielectric constant; furthermore, the sulfonyl and hydrogen on PEI methyl can also form a hydrogen bond, so that the breakdown strength is improved to a certain extent.

Description

一种高耐温复合电介质及其制备方法和应用A high temperature-resistant composite dielectric and its preparation method and application

技术领域Technical field

本发明涉及一种高耐温复合电介质及其制备方法和应用,属于介质电容器技术领域。The invention relates to a high temperature-resistant composite dielectric and its preparation method and application, and belongs to the technical field of dielectric capacitors.

背景技术Background technique

电介质电容器由于具有高功率密度的独特优势,被广泛应用到高功率脉冲电源、混合动力汽车、电磁武器等快速充放电领域,随着科技的进步和器件功率的不断提升,电介质电容器工作环境温度不断攀升,这对电介质材料耐温性能和绝缘性能提出了更高的要求。然而,目前商业储能电介质材料的双向拉伸聚丙烯,不仅常温储能密度较低(~2J/cm3),且耐高温性能很差,高温环境下电导损耗急剧增大严重大大缩短了其工作稳定性及寿命。另外,全有机介质在高温高电场下,电极处电荷的注入和介质内电荷迁移的增加,传导损耗和热损耗会逐渐增加,严重劣化了聚合物电介质的绝缘性能和储能效率。传统的商用BOPP薄膜电容器的最高工作温度仅为105℃,常温下的储能密度也仅为~2J/cm3。超过BOPP耐受温度的工作环境会导致薄膜电容器的性能极速劣化甚至失效,严重影响设备的正常运行。商业上常用二次冷却系统来保障薄膜电容器的正常工作,但是这限制了设备的小型化、轻量化,阻碍了相关产业的发展。对于工业生产上急需高耐温、高储能密度薄膜电容器的现状,制造一种能够解决聚合物电介质耐温性差和储能效率低问题的全有机绝缘介质是十分必要的。Due to their unique advantages of high power density, dielectric capacitors are widely used in fast charging and discharging fields such as high-power pulse power supplies, hybrid vehicles, and electromagnetic weapons. With the advancement of technology and the continuous improvement of device power, the working environment temperature of dielectric capacitors continues to increase. Rising, which puts higher requirements on the temperature resistance and insulation properties of dielectric materials. However, the current commercial energy storage dielectric material, biaxially oriented polypropylene, not only has a low energy storage density at room temperature (~2J/cm 3 ), but also has poor high temperature resistance. The conductivity loss increases sharply in high temperature environments, which seriously shortens its life. Working stability and lifespan. In addition, under high temperature and high electric field of all-organic media, the injection of charges at the electrode and the increase of charge migration in the medium will gradually increase the conduction loss and heat loss, seriously deteriorating the insulation performance and energy storage efficiency of the polymer dielectric. The maximum operating temperature of traditional commercial BOPP film capacitors is only 105°C, and the energy storage density at room temperature is only ~2J/cm 3 . Working environments that exceed the temperature tolerance of BOPP will cause the performance of film capacitors to deteriorate rapidly or even fail, seriously affecting the normal operation of the equipment. Secondary cooling systems are commonly used in business to ensure the normal operation of film capacitors, but this limits the miniaturization and lightweight of equipment and hinders the development of related industries. As there is an urgent need for film capacitors with high temperature resistance and high energy storage density in industrial production, it is very necessary to create an all-organic insulating medium that can solve the problems of poor temperature resistance and low energy storage efficiency of polymer dielectrics.

发明内容Contents of the invention

本发明针对现有全有机绝缘介质耐温性差和储能效率低的问题,提供一种高耐温复合电介质及其制备方法和应用。Aiming at the problems of poor temperature resistance and low energy storage efficiency of existing all-organic insulating media, the present invention provides a high temperature-resistant composite dielectric and its preparation method and application.

本发明的技术方案:Technical solution of the present invention:

本发明的目的之一是提供一种高耐温复合电介质,该电介质为层叠结构,每层以PEI和/或PESU为基体,掺杂ITIC构成,该电介质掺杂ITIC的浓度由上到下依次为从高到低,再从低到高;该电介质的厚度为10~13μm。One of the purposes of the present invention is to provide a high temperature-resistant composite dielectric. The dielectric has a laminated structure. Each layer is composed of PEI and/or PESU as a base and doped with ITIC. The concentration of doped ITIC in the dielectric is from top to bottom. From high to low, and then from low to high; the thickness of the dielectric is 10 to 13 μm.

进一步限定,该电介质包含5种ITIC浓度,分别为0.25wt%、0.2wt%、0.15wt%、0.1wt%和0.05wt%。To further define, the dielectric contains 5 ITIC concentrations, which are 0.25wt%, 0.2wt%, 0.15wt%, 0.1wt% and 0.05wt%.

更进一步限定,当电介质包含5种ITIC浓度时,纺丝顺序为0.25wt%ITIC溶液、0.2wt%ITIC溶液、0.15wt%ITIC溶液;0.1wt%ITIC溶液、0.05wt%ITIC溶液、0.1wt%ITIC溶液、0.15wt%ITIC溶液、0.2wt%ITIC溶液、0.25wt%ITIC溶液。To further limit, when the dielectric contains 5 ITIC concentrations, the spinning sequence is 0.25wt% ITIC solution, 0.2wt% ITIC solution, 0.15wt% ITIC solution; 0.1wt% ITIC solution, 0.05wt% ITIC solution, 0.1wt% ITIC solution, 0.15wt% ITIC solution, 0.2wt% ITIC solution, 0.25wt% ITIC solution.

进一步限定,该电介质包含4种ITIC浓度,分别为0.25wt%、0.2wt%、0.15wt%和0.1wt%。To further define, the dielectric contains 4 ITIC concentrations, which are 0.25wt%, 0.2wt%, 0.15wt% and 0.1wt%.

更进一步限定,当电介质包含4种ITIC浓度时,纺丝顺序为0.25wt%ITIC溶液,0.2wt%ITIC溶液,0.15wt%ITIC溶液,0.1wt%ITIC溶液,0.15wt%ITIC溶液,0.2wt%ITIC溶液,0.25wt%ITIC溶液。To further define, when the dielectric contains 4 ITIC concentrations, the spinning sequence is 0.25wt% ITIC solution, 0.2wt% ITIC solution, 0.15wt% ITIC solution, 0.1wt% ITIC solution, 0.15wt% ITIC solution, 0.2wt% ITIC solution, 0.25wt% ITIC solution.

进一步限定,该电介质包含3种ITIC浓度,分别为0.25wt%、0.2wt%和0.15wt%。Further defined, the dielectric contains three ITIC concentrations of 0.25 wt%, 0.2 wt%, and 0.15 wt%.

更进一步限定,当电介质包含3种ITIC浓度时,纺丝顺序为0.25wt%ITIC溶液,0.2wt%ITIC溶液,0.15wt%ITIC溶液,0.2wt%ITIC溶液,0.25wt%ITIC溶液。To further define, when the dielectric contains three ITIC concentrations, the spinning order is 0.25wt% ITIC solution, 0.2wt% ITIC solution, 0.15wt% ITIC solution, 0.2wt% ITIC solution, and 0.25wt% ITIC solution.

进一步限定,PEI和PESU的质量比为9:1、8:2、7:3或6:4。It is further limited that the mass ratio of PEI and PESU is 9:1, 8:2, 7:3 or 6:4.

本发明的目的之二是提供一种上述高耐温复合电介质的制备方法,该方法包括以下步骤:A second object of the present invention is to provide a method for preparing the above-mentioned high temperature-resistant composite dielectric, which method includes the following steps:

(1)制备纺丝前驱液;以PEI和/或PESU为基体,掺杂不同质量的ITIC,得到不同ITIC浓度的纺丝前驱液;(1) Prepare spinning precursor liquid; use PEI and/or PESU as the matrix, dope ITIC with different qualities to obtain spinning precursor liquid with different ITIC concentrations;

(2)将获得的不同ITIC浓度的纺丝前驱液依次进行静电纺丝,且每种纺丝前驱液纺丝完成后进行初固化处理,获得多浓度ITIC协同的PEI和/或PESU共混基湿膜;(2) The obtained spinning precursors with different ITIC concentrations are electrospun in sequence, and each spinning precursor is subjected to initial curing treatment after completion of spinning to obtain a synergistic PEI and/or PESU blend base with multiple concentrations of ITIC. wet film;

(3)对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。(3) The wet film obtained is subjected to drying, step heat treatment and quenching treatment in sequence to obtain a high temperature resistant composite dielectric.

进一步限定,(1)为:将ITIC均匀分散在N-甲基吡咯烷酮溶液中,加入一定量的PEI颗粒和/或PESU颗粒,配置不同ITIC浓度的纺丝前驱液。To further limit, (1) is: uniformly disperse ITIC in N-methylpyrrolidone solution, add a certain amount of PEI particles and/or PESU particles, and configure spinning precursor liquids with different ITIC concentrations.

更进一步限定,(1)的具体操作过程为:To further limit, the specific operation process of (1) is:

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤,称量不同浓度对应的ITIC质量,将其加入到过滤后的N-甲基吡咯烷酮溶液中,将溶液利用双层烧杯保护在50~70W的超声功率下进行超声分散处理1h,转动速度为200r/min的搅拌处理1.5h,搅拌结束后利用800目的定性滤纸对溶液进行过滤;First, filter the N-methylpyrrolidone solution using molecular sieves, weigh the ITIC mass corresponding to different concentrations, add it to the filtered N-methylpyrrolidone solution, and use a double-layer beaker to protect the solution under 50-70W ultrasound. Ultrasonic dispersion treatment was carried out under high power for 1 hour, and stirring treatment was carried out at a rotation speed of 200 r/min for 1.5 hours. After stirring, the solution was filtered using 800 mesh qualitative filter paper;

然后,将PEI颗粒和/或PESU颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒加入到掺杂ITIC的溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在50~70W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。Then, the PEI particles and/or PESU particles are dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles are added to the ITIC-doped solution and heated and stirred for 12 hours at 60°C and 200r/min. After the end, use 400 mesh qualitative filter paper to filter. After filtering, the solution is protected by a double-layer beaker and then ultrasonicated for 0.5h at an ultrasonic power of 50 to 70W. After ultrasonic, stir for 1h at 300r/min, let stand for 12h, and Place in a vacuum oven for 2 hours to remove bubbles.

进一步限定,(2)的具体操作过程为:To further limit, the specific operation process of (2) is:

将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;随后将温度升高到40℃保持4h,降低湿度至空气相对湿度为10%;最后进行静电纺丝。Raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust; then raise the temperature to 40°C and keep it for 4 hours, lower the humidity to a relative air humidity of 10%; and finally perform electrospinning.

更进一步限定,(2)中静电纺丝参数为:注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,注射器针头施加电压随着浓度的降低从5KV逐渐升高到7KV,接受端电压对应的为-5~-7KV,温度为20℃,相对湿度为10%,每种纺丝前驱液纺丝时间为15min。To further limit, the electrospinning parameters in (2) are: the advancement speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, and the applied voltage of the syringe needle gradually increases from 5KV as the concentration decreases. As high as 7KV, the receiving end voltage corresponds to -5~-7KV, the temperature is 20°C, the relative humidity is 10%, and the spinning time of each spinning precursor liquid is 15 minutes.

更进一步限定,纺丝针头采用23G型号。To further qualify, the spinning needle adopts the 23G model.

更进一步限定,(2)中不同ITIC浓度的纺丝前驱液的注射器针头施加电压不同。To further limit, the voltage applied to the syringe needle of the spinning precursor solution with different ITIC concentrations in (2) is different.

更进一步限定,0.25wt%ITIC溶液施加电压为5KV,0.2wt%ITIC溶液施加电压为5.5KV,0.15wt%ITIC溶液施加电压为6KV,0.1wt%ITIC溶液施加电压为6.5KV,0.05wt%ITIC浓度溶液施加电压为7KV。To further limit, the applied voltage of 0.25wt% ITIC solution is 5KV, the applied voltage of 0.2wt% ITIC solution is 5.5KV, the applied voltage of 0.15wt% ITIC solution is 6KV, the applied voltage of 0.1wt% ITIC solution is 6.5KV, and the applied voltage of 0.05wt% ITIC The applied voltage of the concentration solution is 7KV.

进一步限定,每种纺丝前驱液纺丝完成后进行初固化处理过程为:纺丝机加热到40℃固化10min,通风10min。It is further limited that the initial curing process of each spinning precursor liquid after completion of spinning is: heating the spinning machine to 40°C for 10 minutes of curing, and ventilating for 10 minutes.

进一步限定,(3)中干燥处理过程为:首先常压,60℃干燥1~2h;然后0.04MPa,80℃干燥4h,通风橱静置10min;再然后0.06MPa,120℃干燥2h,通风橱静置20min;再然后0.08MPa、150℃干燥2h,通风橱静置30min;再然后0.09MPa,200℃干燥2h,通风橱静置40min;最后0.1MPa,200℃干燥2h,通风橱静置40min。To further limit, the drying process in (3) is: first, dry at 60°C for 1 to 2 hours under normal pressure; then dry at 0.04MPa, 80°C for 4 hours, and let stand in a fume hood for 10 minutes; then dry at 0.06MPa, 120°C for 2 hours, in a fume hood Let it stand for 20 minutes; then dry at 0.08MPa and 150℃ for 2 hours, and let it stand in a fume hood for 30 minutes; then dry at 0.09MPa and 200℃ for 2h and let it stand in a fume hood for 40min; finally, dry at 0.1MPa and 200℃ for 2h and let it stand in a fume hood for 40min. .

进一步限定,(3)中阶梯式热处理为:将干燥后的湿膜置于平板硫化机加热铁板之间将温度快速升温到250℃,随后缓慢降低温度至200℃,保温30min,然后进行阶梯式热处理,其中第一阶段在2.5Mpa,200℃,热压20min;第二阶段5Mpa,升温2℃,热压20min;第三阶段7.5Mpa、升温2℃,热压15min;第四阶段,10Mpa、升温2℃,热压15min;第五阶段12.5Mpa、升温2℃,热压10min;第六阶段15Mpa、升温2℃,热压10min。Further qualification, (3) medium step heat treatment is: place the dried wet film between the heated iron plates of a flat vulcanizer to quickly raise the temperature to 250°C, then slowly lower the temperature to 200°C, keep it warm for 30 minutes, and then perform step Type heat treatment, the first stage is 2.5Mpa, 200℃, hot pressing for 20min; the second stage is 5Mpa, the temperature is raised 2℃, hot pressed for 20min; the third stage is 7.5Mpa, the temperature is raised 2℃, hot pressed for 15min; the fourth stage, 10Mpa , temperature rise 2℃, hot pressing for 15min; the fifth stage is 12.5Mpa, temperature rise 2℃, hot pressing for 10min; the sixth stage is 15Mpa, temperature rise 2℃, hot pressing for 10min.

进一步限定,(3)中淬火处理过程为:阶梯式热处理完成后通过冷水处理装置冷却至0~25℃。It is further limited that the quenching treatment process in (3) is: after the step heat treatment is completed, it is cooled to 0~25°C through a cold water treatment device.

本发明的目的之三是提供一种上述高耐温复合电介质的应用,具体的应用于快速充放电领域。The third object of the present invention is to provide an application of the above-mentioned high temperature-resistant composite dielectric, specifically in the field of rapid charge and discharge.

进一步限定,具体的用于高功率脉冲电源、混合动力汽车和电磁武器中。It is further defined that it is specifically used in high-power pulse power supplies, hybrid vehicles and electromagnetic weapons.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明将ITIC填充到具有高击穿、高储能效率的聚醚酰亚胺基体中来制备复合介质,其中多浓度ITIC协同的作用,解决了聚醚酰亚胺在高温高场下随着电极注入电子会导致电荷的注入和介质内电荷迁移。降低了聚醚酰亚胺传导损耗和热损耗,提升其绝缘性能和储能效率。此外,本发明在基础上,加入聚醚砜(PESU),当PESU分子链添加到PEI中会使得分子链的间距增加,减少偶极子转向产生的转向损耗,提升了储能效率;同时PESU中砜基和分子间距的增加也会给介电常数带来了一定的提升;再者砜基与PEI甲基上的氢也可以形成氢键使得击穿强度得到一定的提升。(1) The present invention fills ITIC into a polyetherimide matrix with high breakdown and high energy storage efficiency to prepare a composite medium. The synergistic effect of multiple concentrations of ITIC solves the problem of polyetherimide in high temperature and high fields. Injecting electrons with the electrode will lead to charge injection and charge migration within the medium. It reduces the conduction loss and heat loss of polyetherimide and improves its insulation performance and energy storage efficiency. In addition, the present invention adds polyethersulfone (PESU) to the foundation. When PESU molecular chains are added to PEI, the distance between the molecular chains will increase, reducing the steering loss caused by dipole steering, and improving the energy storage efficiency; at the same time, PESU The increase in the sulfone group and the molecular spacing will also bring a certain improvement to the dielectric constant; in addition, the sulfone group and the hydrogen on the PEI methyl group can also form hydrogen bonds, which improves the breakdown strength to a certain extent.

(2)本发明拥有多浓度ITIC的协同作用,通过平衡多浓度ITIC的击穿强度和介电特性,实现了多浓度协同复合介质在提升一定的击穿强度的情况下,同时增强了储能密度和充放电效率,使得复合介质保持了极高的储能性能,解决了以往全有机复合介质高温高场下的介电损耗大和储能效率低的缺点。同时,本发明将ITIC填充到具有高击穿、高储能效率的PEI/PESU共混复合介质基体中,其中多浓度ITIC的协同作用,解决了复合介质在高温高场下随着电极注入电子会导致电荷的注入和介质内电荷迁移的增加,降低了传导损耗和热损耗,提升其绝缘性能和储能效率。(2) The present invention has the synergistic effect of multi-concentration ITIC. By balancing the breakdown strength and dielectric properties of multi-concentration ITIC, the multi-concentration synergistic composite medium can simultaneously enhance energy storage while increasing a certain breakdown strength. The density and charge-discharge efficiency allow the composite medium to maintain extremely high energy storage performance, solving the shortcomings of previous all-organic composite media such as large dielectric loss and low energy storage efficiency under high temperatures and high fields. At the same time, the present invention fills ITIC into the PEI/PESU blended composite dielectric matrix with high breakdown and high energy storage efficiency. The synergistic effect of multiple concentrations of ITIC solves the problem of the composite dielectric injecting electrons with the electrode under high temperature and high field. It will lead to an increase in charge injection and charge migration within the medium, reducing conduction losses and heat losses, and improving its insulation performance and energy storage efficiency.

(3)本发明为基于聚醚酰亚胺聚合物的多浓度协同复合介质大大提高能量密度和充放电效率提供了新的方式,本发明制备的以聚醚酰亚胺为及基体制备的全有机介质在200℃高温和420MV/m电场下储能密度为3.13J/cm3,储能效率为86.6%,可用于制造优良储能特性的电介质储能器件,在电介质电容器领域有着广阔的应用前景。本发明为基于PEI/PESU的多浓度ITIC的复合介质提高能量密度和充放电效率提供了新的方式,本发明制备的以聚醚酰亚胺和聚醚砜为基体的全有机介质的最高储能密度为3.60J/cm3,储能效率88%,可用于制造优良储能特性的电介质储能器件,在电介质电容器领域有着广阔的应用前景。(3) The present invention provides a new way for multi-concentration synergistic composite media based on polyetherimide polymers to greatly improve energy density and charge and discharge efficiency. The organic medium has an energy storage density of 3.13J/cm 3 and an energy storage efficiency of 86.6% at a high temperature of 200°C and an electric field of 420MV/m. It can be used to manufacture dielectric energy storage devices with excellent energy storage characteristics and has broad applications in the field of dielectric capacitors. prospect. The present invention provides a new way for the composite medium of multi-concentration ITIC based on PEI/PESU to improve energy density and charge and discharge efficiency. The all-organic medium prepared by the present invention with polyetherimide and polyethersulfone as the matrix has the highest storage capacity. The energy density is 3.60J/cm 3 and the energy storage efficiency is 88%. It can be used to manufacture dielectric energy storage devices with excellent energy storage characteristics and has broad application prospects in the field of dielectric capacitors.

附图说明Description of drawings

图1为实施例1~3和对比例1得到的复合电解质的XRD对比图谱;Figure 1 is a comparative XRD pattern of the composite electrolyte obtained in Examples 1 to 3 and Comparative Example 1;

图2为实施例1~3和对比例1得到的复合电解质的SEM照片;Figure 2 is an SEM photograph of the composite electrolyte obtained in Examples 1 to 3 and Comparative Example 1;

图3为实施例1~3和对比例1得到的复合电解质的介电常数随频率的变化曲线图;Figure 3 is a graph showing the change in dielectric constant with frequency of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1;

图4为实施例1~3和对比例1得到的复合电解质在200℃高温下的击穿场强的威布尔分布图;Figure 4 is a Weibull distribution diagram of the breakdown field strength of the composite electrolyte obtained in Examples 1 to 3 and Comparative Example 1 at a high temperature of 200°C;

图5为实施例1~3和对比例1得到的复合电解质的储能特性对比图;Figure 5 is a comparison chart of the energy storage characteristics of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1;

图6为实施例4和对比例1~6得到的复合电解质的XRD对比图谱;Figure 6 is a comparative XRD pattern of the composite electrolyte obtained in Example 4 and Comparative Examples 1 to 6;

图7为实施例4得到的复合电介质的横截面的SEM照片;Figure 7 is an SEM photograph of the cross section of the composite dielectric obtained in Example 4;

图8为对比例1和对比例2得到的复合电介质的横截面的SEM照片;Figure 8 is an SEM photograph of the cross section of the composite dielectric obtained in Comparative Example 1 and Comparative Example 2;

图9为对比例3和对比例4得到的复合电介质的横截面的SEM照片;Figure 9 is an SEM photograph of the cross section of the composite dielectric obtained in Comparative Example 3 and Comparative Example 4;

图10为对比例5和对比例6得到的复合电介质的横截面的SEM照片;Figure 10 is an SEM photograph of the cross section of the composite dielectric obtained in Comparative Example 5 and Comparative Example 6;

图11为实施例4和对比例1~6得到的复合电介质的介电常数随频率的变化曲线图;Figure 11 is a graph showing the change in dielectric constant with frequency of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6;

图12为实施例4和对比例1~6得到的复合电介质的击穿场强的威布尔分布图;Figure 12 is a Weibull distribution diagram of the breakdown field strength of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6;

图13为实施例4和对比例1~6得到的复合电介质的储能特性对比图。Figure 13 is a comparison chart of the energy storage characteristics of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书实施例对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation modes of the present invention will be described in detail below in conjunction with the examples in the description.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Those skilled in the art can do so without departing from the connotation of the present invention. Similar generalizations are made, and therefore the present invention is not limited to the specific embodiments disclosed below.

其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

下述实施例以及对比例中使用的PEI颗粒的分子式为C37H28N2O8,相对密度为1.27g/ml,玻璃化转变温度为217℃。PESU颗粒的分子式为C18H12SO4,相对密度为1.37g/ml,玻璃化转变温度为225℃。The molecular formula of the PEI particles used in the following examples and comparative examples is C 37 H 28 N 2 O 8 , the relative density is 1.27g/ml, and the glass transition temperature is 217°C. The molecular formula of PESU particles is C 18 H 12 SO 4 , the relative density is 1.37g/ml, and the glass transition temperature is 225°C.

实施例1Example 1

本实施例以聚醚酰亚胺为基体,由5种不同ITIC浓度含量的聚醚酰亚胺逐层交替并经热压和淬火工艺获得,其中ITIC的质量分数变化值均为0.05wt.%,具体的各层ITIC体积含量依次为:This example uses polyetherimide as the base, and is obtained by alternating 5 polyetherimides with different ITIC concentrations layer by layer and through hot pressing and quenching processes. The mass fraction change values of ITIC are all 0.05wt.%. , the specific ITIC volume content of each layer is:

PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.05wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC。PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.1wt.%ITIC, PEI-0.05wt.%ITIC, PEI-0.1wt.%ITIC, PEI- 0.15wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.25wt.%ITIC.

本实施例制备高耐温复合电介质的工艺步骤如下:The process steps for preparing high temperature-resistant composite dielectric in this embodiment are as follows:

(1)制备纺丝前驱液;(1) Prepare spinning precursor liquid;

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤,称量不同浓度对应的ITIC质量,将其加入到过滤后的N-甲基吡咯烷酮溶液中,将溶液利用双层烧杯保护在60W的超声功率下进行超声分散处理1h,转动速度为200r/min的搅拌处理1.5h,搅拌结束后利用800目的定性滤纸对溶液进行过滤;First, filter the N-methylpyrrolidone solution using molecular sieves, weigh the ITIC mass corresponding to different concentrations, add it to the filtered N-methylpyrrolidone solution, and protect the solution with a double-layer beaker under 60W ultrasonic power. Carry out ultrasonic dispersion treatment for 1 hour, and stirring treatment at a rotation speed of 200 r/min for 1.5 hours. After stirring, filter the solution using 800 mesh qualitative filter paper;

然后,将PEI颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒加入到掺杂ITIC的溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在60W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。得到的纺丝前驱液的ITIC的质量分数分别为0.25wt.%ITIC、0.2wt.%ITIC、0.15wt.%ITIC、0.1wt.%ITIC、0.05wt.%ITIC。Then, the PEI particles were dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles were added to the ITIC-doped solution and heated and stirred for 12 hours at 60°C and 200r/min. After the stirring, 400 mesh was used. Filter with qualitative filter paper. After filtration, the solution is protected by a double-layer beaker and ultrasonicated at 60W ultrasonic power for 0.5h. After ultrasonicization, it is stirred at 300r/min for 1h, left to stand for 12h, and placed in a vacuum oven for 2h to remove bubbles. The ITIC mass fractions of the obtained spinning precursor liquid were 0.25wt.%ITIC, 0.2wt.%ITIC, 0.15wt.%ITIC, 0.1wt.%ITIC, and 0.05wt.%ITIC respectively.

(2)静电纺丝;(2) Electrospinning;

将步骤一所得各体积分数的PEI-ITIC纺丝前驱液分别吸入注射器中,按照PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.05wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC的顺序依次进行低速静电纺丝,得到湿膜。Inhale each volume fraction of the PEI-ITIC spinning precursor solution obtained in step 1 into the syringe respectively, according to PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.1wt. %ITIC, PEI-0.05wt.%ITIC, PEI-0.1wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.25wt.%ITIC are sequentially carried out in the order of low speed electrospinning , to obtain a wet film.

静电纺丝工艺为:The electrospinning process is:

首先,将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;First, raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust;

然后,将温度升高到40℃保持4h降低湿度至空气相对湿度为10%;Then, increase the temperature to 40°C and maintain it for 4 hours to reduce the humidity to a relative air humidity of 10%;

最后,进行静电纺丝,具体纺丝工艺为:Finally, electrospinning is performed. The specific spinning process is:

注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,纺丝针头采用23G型号,注射器针头加的电压随着浓度的降低从5KV逐渐升高到7KV,接受端电压对应的为-5~-7KV,纺丝环境温度为20℃,空气相对湿度为10%。0.25wt%ITIC溶液施加电压为5KV,接受端电压为-5KV;0.2wt%ITIC溶液施加电压为5.5KV,接受端电压为-5.5KV;0.15wt%ITIC溶液施加电压为6KV,接受端电压为-6KV;0.1wt%ITIC溶液施加电压为6.5KV,接受端电压为-6.5KV;0.05wt%ITIC浓度溶液施加电压为7KV,接受端电压为-7KV。每一层溶液纺丝12min,纺丝一层结束后纺丝机加热到40℃固化10min,通风10min。The advancement speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, the spinning needle adopts 23G model, the voltage applied to the syringe needle gradually increases from 5KV to 7KV as the concentration decreases, and the receiving end The corresponding voltage is -5~-7KV, the spinning environment temperature is 20°C, and the relative air humidity is 10%. The applied voltage of 0.25wt% ITIC solution is 5KV, and the receiving terminal voltage is -5KV; the applied voltage of 0.2wt% ITIC solution is 5.5KV, and the receiving terminal voltage is -5.5KV; the applied voltage of 0.15wt% ITIC solution is 6KV, and the receiving terminal voltage is -6KV; the applied voltage of 0.1wt% ITIC solution is 6.5KV, and the receiving terminal voltage is -6.5KV; the applied voltage of 0.05wt% ITIC concentration solution is 7KV, and the receiving terminal voltage is -7KV. Each layer of solution was spun for 12 minutes. After spinning one layer, the spinning machine was heated to 40°C for 10 minutes of solidification and ventilated for 10 minutes.

(3)湿膜后处理;(3) Wet film post-processing;

对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。具体过程如下:The obtained wet film is dried, stepped heat treated and quenched in sequence to obtain a high temperature resistant composite dielectric. The specific process is as follows:

<1>将纺丝结束的膜首先在通风橱中利用加热台60℃加热1h,后置于真空烘箱中真空状态0.04MPa、80℃条件下干燥4h,取出后在通风橱静置10min;真空状态0.06MPa、120℃条件下干燥2h,取出后在通风橱静置20min;真空状态0.08MPa、150℃条件下干燥2h,取出后在通风橱静置30min;真空状态0.09MPa、200℃条件下干燥2h,取出后在通风橱静置40min;最后在空状态0.1MPa、200℃条件下干燥2h,取出后在通风干燥处静置40min。<1> First heat the spun film at 60°C for 1 hour on a heating table in a fume hood, and then place it in a vacuum oven to dry for 4 hours under vacuum conditions of 0.04MPa and 80°C. After taking it out, let it stand in the fume hood for 10 minutes; vacuum Dry at 0.06MPa and 120°C for 2 hours, then take it out and let it stand in a fume hood for 20 minutes; dry it under vacuum at 0.08MPa and 150°C for 2 hours, take it out and let it stand in a fume hood for 30 minutes; under vacuum condition at 0.09MPa and 200°C. Dry for 2 hours, take it out and let it stand in a fume hood for 40 minutes; finally dry it in an empty state at 0.1MPa and 200°C for 2 hours, take it out and let it stand in a ventilated and dry place for 40 minutes.

<2>利用平板硫化机,将加热铁板置于平板硫化机加热到300℃,保持1h;降到室温后,喷洒酒精后逐渐升温到300℃,保持1h后将温度降低到室温。将膜置于将加热铁板之间将温度快速升温到250℃,随后缓慢降低温度到200℃,保持30min。然后进行阶梯式热处理,其中第一阶段在2.5Mpa,200℃下保持20min;第二阶段升压到5Mpa、升温2℃,保持20min;第三阶段在7.5Mpa、升温2℃下保持15min;第四阶段升压到10Mpa、升温2℃保持15min;第五阶段升压到12.5Mpa、升温2℃保持10min;第六阶段升压到15Mpa、升温2℃保持10min。<2>Use a flat vulcanizing machine, place the heating iron plate in the flat vulcanizing machine and heat it to 300°C and keep it for 1 hour; after it drops to room temperature, spray alcohol and gradually raise the temperature to 300°C, keep it for 1 hour and then lower the temperature to room temperature. Place the film between heated iron plates and quickly raise the temperature to 250°C, then slowly lower the temperature to 200°C and keep it for 30 minutes. Then perform step heat treatment, in which the first stage is maintained at 2.5Mpa and 200°C for 20 minutes; the second stage is raised to 5Mpa, the temperature is raised to 2°C, and maintained for 20min; the third stage is maintained at 7.5Mpa, and the temperature is raised to 2°C for 15min; In the fourth stage, the pressure is increased to 10Mpa, and the temperature is increased by 2°C and maintained for 15 minutes; in the fifth stage, the pressure is increased to 12.5Mpa, and the temperature is increased by 2°C and maintained for 10 minutes; in the sixth stage, the pressure is increased to 15Mpa, and the temperature is increased by 2°C and maintained for 10 minutes.

<3>阶梯式热处理完成后直接通过冷水处理装置冷却至0~25℃。得到厚度约为10μm,致密的5种浓度协同的复合电介质。<3>After the step heat treatment is completed, it is directly cooled to 0~25℃ by the cold water treatment device. A dense, synergistic composite dielectric of five concentrations with a thickness of about 10 μm was obtained.

实施例2Example 2

本实施例以聚醚酰亚胺为基质,由4种不同ITIC浓度含量的聚醚酰亚胺逐层交替并经热压和淬火工艺获得,其中ITIC的质量分数变化值均为0.05wt.%,具体的各填充相中填料及ITIC体积含量依次为:In this example, polyetherimide is used as the matrix, and four polyetherimides with different ITIC concentrations are obtained by alternating layer by layer and undergoing hot pressing and quenching processes. The mass fraction change values of ITIC are all 0.05wt.%. , the specific filler and ITIC volume contents in each filled phase are as follows:

PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC。PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.1wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.2wt.%ITIC, PEI- 0.25wt.%ITIC.

本实施例制备高耐温复合电介质的工艺步骤如下:The process steps for preparing high temperature-resistant composite dielectric in this embodiment are as follows:

(1)制备纺丝前驱液;(1) Prepare spinning precursor liquid;

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤,称量不同浓度对应的ITIC质量,将其加入到过滤后的N-甲基吡咯烷酮溶液中,将溶液利用双层烧杯保护在60W的超声功率下进行超声分散处理1h,转动速度为200r/min的搅拌处理1.5h,搅拌结束后利用800目的定性滤纸对溶液进行过滤;First, filter the N-methylpyrrolidone solution using molecular sieves, weigh the ITIC mass corresponding to different concentrations, add it to the filtered N-methylpyrrolidone solution, and protect the solution with a double-layer beaker under 60W ultrasonic power. Carry out ultrasonic dispersion treatment for 1 hour, and stirring treatment at a rotation speed of 200 r/min for 1.5 hours. After stirring, filter the solution using 800 mesh qualitative filter paper;

然后,将PEI颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒加入到掺杂ITIC的溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在60W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。得到的纺丝前驱液的ITIC的质量分数分别为0.25wt.%ITIC、0.2wt.%ITIC、0.15wt.%ITIC、0.1wt.%ITIC。Then, the PEI particles were dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles were added to the ITIC-doped solution and heated and stirred for 12 hours at 60°C and 200r/min. After the stirring, 400 mesh was used. Filter with qualitative filter paper. After filtration, the solution is protected by a double-layer beaker and ultrasonicated at 60W ultrasonic power for 0.5h. After ultrasonicization, it is stirred at 300r/min for 1h, left to stand for 12h, and placed in a vacuum oven for 2h to remove bubbles. The ITIC mass fractions of the obtained spinning precursor liquid were 0.25wt.%ITIC, 0.2wt.%ITIC, 0.15wt.%ITIC, and 0.1wt.%ITIC respectively.

(2)静电纺丝;(2) Electrospinning;

将步骤一所得各体积分数的PEI-ITIC纺丝前驱液分别吸入注射器中,按照PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.1wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC的顺序依次进行低速静电纺丝,得到湿膜。Inhale each volume fraction of the PEI-ITIC spinning precursor solution obtained in step 1 into the syringe respectively, according to PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.1wt. %ITIC, PEI-0.15wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.25wt.%ITIC were electrospun at low speed in order to obtain a wet film.

静电纺丝工艺为:The electrospinning process is:

首先,将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;First, raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust;

然后,将温度升高到40℃保持4h降低湿度至空气相对湿度为10%;Then, increase the temperature to 40°C and maintain it for 4 hours to reduce the humidity to a relative air humidity of 10%;

最后,进行静电纺丝,具体纺丝工艺为:Finally, electrospinning is performed. The specific spinning process is:

注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,纺丝针头采用23G型号,注射器针头加的电压随着浓度的降低从5KV逐渐升高到7KV,接受端电压对应的为-5~-7KV,纺丝环境温度为20℃,空气相对湿度为10%。0.25wt%ITIC溶液施加电压为5KV,接受端电压为-5KV;0.2wt%ITIC溶液施加电压为5.5KV,接受端电压为-5.5KV;0.15wt%ITIC溶液施加电压为6KV,接受端电压为-6KV;0.1wt%ITIC溶液施加电压为6.5KV,接受端电压为-6.5KV。每一层溶液纺丝17min,纺丝一层结束后纺丝机加热到40℃固化10min,通风10min。The advancement speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, the spinning needle adopts 23G model, the voltage applied to the syringe needle gradually increases from 5KV to 7KV as the concentration decreases, and the receiving end The corresponding voltage is -5~-7KV, the spinning environment temperature is 20°C, and the relative air humidity is 10%. The applied voltage of 0.25wt% ITIC solution is 5KV, and the receiving terminal voltage is -5KV; the applied voltage of 0.2wt% ITIC solution is 5.5KV, and the receiving terminal voltage is -5.5KV; the applied voltage of 0.15wt% ITIC solution is 6KV, and the receiving terminal voltage is -6KV; the applied voltage of 0.1wt% ITIC solution is 6.5KV, and the receiving terminal voltage is -6.5KV. Each layer of solution was spun for 17 minutes. After spinning one layer, the spinning machine was heated to 40°C for 10 minutes of solidification and ventilated for 10 minutes.

(3)湿膜后处理;(3) Wet film post-processing;

对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。具体过程如下:The obtained wet film is dried, stepped heat treated and quenched in sequence to obtain a high temperature resistant composite dielectric. The specific process is as follows:

<1>将纺丝结束的膜首先在通风橱中利用加热台60℃加热1h,后置于真空烘箱中真空状态0.04MPa、80℃条件下干燥4h,取出后在通风橱静置10min;真空状态0.06MPa、120℃条件下干燥2h,取出后在通风橱静置20min;真空状态0.08MPa、150℃条件下干燥2h,取出后在通风橱静置30min;真空状态0.09MPa、200℃条件下干燥2h,取出后在通风橱静置40min;最后在空状态0.1MPa、200℃条件下干燥2h,取出后在通风干燥处静置40min。<1> First heat the spun film at 60°C for 1 hour on a heating table in a fume hood, and then place it in a vacuum oven to dry for 4 hours under vacuum conditions of 0.04MPa and 80°C. After taking it out, let it stand in the fume hood for 10 minutes; vacuum Dry at 0.06MPa and 120°C for 2 hours, then take it out and let it stand in a fume hood for 20 minutes; dry it under vacuum at 0.08MPa and 150°C for 2 hours, take it out and let it stand in a fume hood for 30 minutes; under vacuum condition at 0.09MPa and 200°C. Dry for 2 hours, take it out and let it stand in a fume hood for 40 minutes; finally dry it in an empty state at 0.1MPa and 200°C for 2 hours, take it out and let it stand in a ventilated and dry place for 40 minutes.

<2>利用平板硫化机,将加热铁板置于平板硫化机加热到300℃,保持1h;降到室温后,喷洒酒精后逐渐升温到300℃,保持1h后将温度降低到室温。将膜置于将加热铁板之间将温度快速升温到250℃,随后缓慢降低温度到205℃,保持30min。然后进行阶梯式热处理,其中第一阶段在2.5Mpa,205℃下保持20min;第二阶段升压到5Mpa、升温2℃,保持20min;第三阶段在7.5Mpa、升温2℃下保持15min;第四阶段升压到10Mpa、升温2℃保持15min;第五阶段升压到12.5Mpa、升温2℃保持10min;第六阶段升压到15Mpa、升温2℃保持10min。<2>Use a flat vulcanizing machine, place the heating iron plate in the flat vulcanizing machine and heat it to 300°C and keep it for 1 hour; after it drops to room temperature, spray alcohol and gradually raise the temperature to 300°C, keep it for 1 hour and then lower the temperature to room temperature. Place the film between heated iron plates and quickly raise the temperature to 250°C, then slowly lower the temperature to 205°C and keep it for 30 minutes. Then perform step heat treatment, in which the first stage is maintained at 2.5Mpa and 205°C for 20 minutes; the second stage is raised to 5Mpa, the temperature is raised to 2°C, and maintained for 20 minutes; the third stage is maintained at 7.5Mpa, and the temperature is raised to 2°C for 15 minutes; In the fourth stage, the pressure is increased to 10Mpa, and the temperature is increased by 2°C and maintained for 15 minutes; in the fifth stage, the pressure is increased to 12.5Mpa, and the temperature is increased by 2°C and maintained for 10 minutes; in the sixth stage, the pressure is increased to 15Mpa, and the temperature is increased by 2°C and maintained for 10 minutes.

<3>阶梯式热处理完成后直接通过冷水处理装置冷却至0~25℃。得到厚度约为10μm,致密的4种浓度协同的复合电介质。<3>After the step heat treatment is completed, it is directly cooled to 0~25℃ by the cold water treatment device. A dense composite dielectric with synergy of four concentrations was obtained with a thickness of about 10 μm.

实施例3Example 3

本实施例以聚醚酰亚胺为基质,由3种不同ITIC浓度含量的聚醚酰亚胺逐层交替并经热压和淬火工艺获得,其中ITIC的质量分数变化值均为0.05wt.%,具体的各填充相中填料及ITIC体积含量依次为:This example uses polyetherimide as the matrix, and is obtained by alternating three polyetherimides with different ITIC concentrations layer by layer and through hot pressing and quenching processes. The mass fraction change values of ITIC are all 0.05wt.%. , the specific filler and ITIC volume contents in each filled phase are as follows:

PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC。PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.25wt.%ITIC.

本实施例制备高耐温复合电介质的工艺步骤如下:The process steps for preparing high temperature-resistant composite dielectric in this embodiment are as follows:

(1)制备纺丝前驱液;(1) Prepare spinning precursor liquid;

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤,称量不同浓度对应的ITIC质量,将其加入到过滤后的N-甲基吡咯烷酮溶液中,将溶液利用双层烧杯保护在60W的超声功率下进行超声分散处理1h,转动速度为200r/min的搅拌处理1.5h,搅拌结束后利用800目的定性滤纸对溶液进行过滤;First, filter the N-methylpyrrolidone solution using molecular sieves, weigh the ITIC mass corresponding to different concentrations, add it to the filtered N-methylpyrrolidone solution, and protect the solution with a double-layer beaker under 60W ultrasonic power. Carry out ultrasonic dispersion treatment for 1 hour, and stirring treatment at a rotation speed of 200 r/min for 1.5 hours. After stirring, filter the solution using 800 mesh qualitative filter paper;

然后,将PEI颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒加入到掺杂ITIC的溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在60W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。得到的纺丝前驱液的ITIC的质量分数分别为0.25wt.%ITIC、0.2wt.%ITIC、0.15wt.%ITIC。Then, the PEI particles were dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles were added to the ITIC-doped solution and heated and stirred for 12 hours at 60°C and 200r/min. After the stirring, 400 mesh was used. Filter with qualitative filter paper. After filtration, the solution is protected by a double-layer beaker and ultrasonicated at 60W ultrasonic power for 0.5h. After ultrasonicization, it is stirred at 300r/min for 1h, left to stand for 12h, and placed in a vacuum oven for 2h to remove bubbles. The ITIC mass fractions of the obtained spinning precursor liquid were 0.25wt.%ITIC, 0.2wt.%ITIC, and 0.15wt.%ITIC respectively.

(2)静电纺丝;(2) Electrospinning;

将步骤一所得各体积分数的PEI-ITIC纺丝前驱液分别吸入注射器中,按照PEI-0.25wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.15wt.%ITIC、PEI-0.2wt.%ITIC、PEI-0.25wt.%ITIC的顺序依次进行低速静电纺丝,得到湿膜。Inhale each volume fraction of the PEI-ITIC spinning precursor solution obtained in step 1 into the syringe respectively, according to PEI-0.25wt.%ITIC, PEI-0.2wt.%ITIC, PEI-0.15wt.%ITIC, PEI-0.2wt. %ITIC, PEI-0.25wt.%ITIC were electrospun in sequence to obtain a wet film.

静电纺丝工艺为:The electrospinning process is:

首先,将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;First, raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust;

然后,将温度升高到40℃保持4h降低湿度至空气相对湿度为10%;Then, increase the temperature to 40°C and maintain it for 4 hours to reduce the humidity to a relative air humidity of 10%;

最后,进行静电纺丝,具体纺丝工艺为:Finally, electrospinning is performed. The specific spinning process is:

注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,纺丝针头采用23G型号,注射器针头加的电压随着浓度的降低从5KV逐渐升高到7KV,接受端电压对应的为-5~-7KV,纺丝环境温度为20℃,空气相对湿度为10%。0.25wt%ITIC溶液施加电压为5KV,接受端电压为-5KV;0.2wt%ITIC溶液施加电压为5.5KV,接受端电压为-5.5KV;0.15wt%ITIC溶液施加电压为6KV,接受端电压为-6KV。每一层溶液纺丝24min,纺丝一层结束后纺丝机加热到40℃固化10min,通风10min。The advancement speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, the spinning needle adopts 23G model, the voltage applied to the syringe needle gradually increases from 5KV to 7KV as the concentration decreases, and the receiving end The corresponding voltage is -5~-7KV, the spinning environment temperature is 20°C, and the relative air humidity is 10%. The applied voltage of 0.25wt% ITIC solution is 5KV, and the receiving terminal voltage is -5KV; the applied voltage of 0.2wt% ITIC solution is 5.5KV, and the receiving terminal voltage is -5.5KV; the applied voltage of 0.15wt% ITIC solution is 6KV, and the receiving terminal voltage is -6KV. Each layer of solution was spun for 24 minutes. After spinning one layer, the spinning machine was heated to 40°C for 10 minutes of solidification and ventilated for 10 minutes.

(3)湿膜后处理;(3) Wet film post-processing;

对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。具体过程如下:The obtained wet film is dried, stepped heat treated and quenched in sequence to obtain a high temperature resistant composite dielectric. The specific process is as follows:

<1>将纺丝结束的膜首先在通风橱中利用加热台60℃加热1h,后置于真空烘箱中真空状态0.04MPa、80℃条件下干燥4h,取出后在通风橱静置10min;真空状态0.06MPa、120℃条件下干燥2h,取出后在通风橱静置20min;真空状态0.08MPa、150℃条件下干燥2h,取出后在通风橱静置30min;真空状态0.09MPa、200℃条件下干燥2h,取出后在通风橱静置40min;最后在空状态0.1MPa、200℃条件下干燥2h,取出后在通风干燥处静置40min。<1> First heat the spun film at 60°C for 1 hour on a heating table in a fume hood, and then place it in a vacuum oven to dry for 4 hours under vacuum conditions of 0.04MPa and 80°C. After taking it out, let it stand in the fume hood for 10 minutes; vacuum Dry at 0.06MPa and 120°C for 2 hours, then take it out and let it stand in a fume hood for 20 minutes; dry it under vacuum at 0.08MPa and 150°C for 2 hours, take it out and let it stand in a fume hood for 30 minutes; under vacuum condition at 0.09MPa and 200°C. Dry for 2 hours, take it out and let it stand in a fume hood for 40 minutes; finally dry it in an empty state at 0.1MPa and 200°C for 2 hours, take it out and let it stand in a ventilated and dry place for 40 minutes.

<2>利用平板硫化机,将加热铁板置于平板硫化机加热到300℃,保持1h;降到室温后,喷洒酒精后逐渐升温到300℃,保持1h后将温度降低到室温。将膜置于将加热铁板之间将温度快速升温到250℃,随后缓慢降低温度到210℃,保持30min。然后进行阶梯式热处理,其中第一阶段在2.5Mpa,210℃下保持20min;第二阶段升压到5Mpa、升温2℃,保持20min;第三阶段在7.5Mpa、升温2℃下保持15min;第四阶段升压到10Mpa、升温2℃保持15min;第五阶段升压到12.5Mpa、升温2℃保持10min;第六阶段升压到15Mpa、升温2℃保持10min。<2>Use a flat vulcanizing machine, place the heating iron plate in the flat vulcanizing machine and heat it to 300°C and keep it for 1 hour; after it drops to room temperature, spray alcohol and gradually raise the temperature to 300°C, keep it for 1 hour and then lower the temperature to room temperature. Place the film between heated iron plates and quickly raise the temperature to 250°C, then slowly lower the temperature to 210°C and keep it for 30 minutes. Then perform step heat treatment, in which the first stage is maintained at 2.5Mpa and 210°C for 20 minutes; the second stage is raised to 5Mpa, the temperature is raised to 2°C, and maintained for 20 minutes; the third stage is maintained at 7.5Mpa, and the temperature is raised to 2°C for 15 minutes; In the fourth stage, the pressure is increased to 10Mpa, and the temperature is increased by 2°C and maintained for 15 minutes; in the fifth stage, the pressure is increased to 12.5Mpa, and the temperature is increased by 2°C and maintained for 10 minutes; in the sixth stage, the pressure is increased to 15Mpa, and the temperature is increased by 2°C and maintained for 10 minutes.

<3>阶梯式热处理完成后直接通过冷水处理装置冷却至0~25℃。得到厚度约为10μm,致密的3种浓度协同的复合电介质。<3>After the step heat treatment is completed, it is directly cooled to 0~25℃ by the cold water treatment device. A dense composite dielectric with three synergistic concentrations with a thickness of about 10 μm was obtained.

对比例1Comparative example 1

本对比例提供了一种纯聚醚酰亚胺介质的制备,具体方法步骤如下:This comparative example provides the preparation of a pure polyetherimide medium. The specific method steps are as follows:

(1)制备纺丝前驱液;(1) Prepare spinning precursor liquid;

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤;First, filter the N-methylpyrrolidone solution using molecular sieves;

然后,将PEI颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒加入到N-甲基吡咯烷酮溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在60W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。得到的纺丝前驱液。Then, the PEI particles were dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles were added to the N-methylpyrrolidone solution and heated and stirred for 12 hours at 60°C and 200r/min. After the stirring, 400 The purpose is to filter with qualitative filter paper. After filtration, the solution is protected by a double-layer beaker and then ultrasonicated for 0.5h under 60W ultrasonic power. After ultrasonic, stir for 1h at 300r/min, leave to stand for 12h, and place in a vacuum oven for 2h to remove bubbles. . The obtained spinning precursor liquid.

(2)静电纺丝;(2) Electrospinning;

将步骤一所得纺丝前驱液吸入注射器中,进行低速静电纺丝,得到湿膜。Inhale the spinning precursor liquid obtained in step 1 into a syringe, perform low-speed electrospinning, and obtain a wet film.

静电纺丝工艺为:The electrospinning process is:

首先,将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;First, raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust;

然后,将温度升高到40℃保持4h降低湿度至空气相对湿度为10%;Then, increase the temperature to 40°C and maintain it for 4 hours to reduce the humidity to a relative air humidity of 10%;

最后,进行静电纺丝,具体纺丝工艺为:Finally, electrospinning is performed. The specific spinning process is:

注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,纺丝针头采用23G型号,注射器针头加的电压6.5KV,接受端电压对应的为-6.5KV,纺丝环境温度为20℃,空气相对湿度为10%。纺丝120min,结束后纺丝机加热到40℃固化10min,通风10min。The advancing speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, the spinning needle adopts 23G model, the voltage applied to the syringe needle is 6.5KV, and the corresponding receiving end voltage is -6.5KV, spinning The ambient temperature is 20°C and the relative air humidity is 10%. Spinning for 120 minutes, after completion, the spinning machine was heated to 40°C for 10 minutes of solidification and ventilated for 10 minutes.

(3)湿膜后处理;(3) Wet film post-processing;

对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。具体过程如下:The obtained wet film is dried, stepped heat treated and quenched in sequence to obtain a high temperature resistant composite dielectric. The specific process is as follows:

<1>将纺丝结束的膜首先在通风橱中利用加热台60℃加热1h,后置于真空烘箱中真空状态0.04MPa、80℃条件下干燥4h,取出后在通风橱静置10min;真空状态0.06MPa、120℃条件下干燥2h,取出后在通风橱静置20min;真空状态0.08MPa、150℃条件下干燥2h,取出后在通风橱静置30min;真空状态0.09MPa、200℃条件下干燥2h,取出后在通风橱静置40min;最后在空状态0.1MPa、200℃条件下干燥2h,取出后在通风干燥处静置40min。<1> First heat the spun film at 60°C for 1 hour on a heating table in a fume hood, and then place it in a vacuum oven to dry for 4 hours under vacuum conditions of 0.04MPa and 80°C. After taking it out, let it stand in the fume hood for 10 minutes; vacuum Dry at 0.06MPa and 120°C for 2 hours, then take it out and let it stand in a fume hood for 20 minutes; dry it under vacuum at 0.08MPa and 150°C for 2 hours, take it out and let it stand in a fume hood for 30 minutes; under vacuum condition at 0.09MPa and 200°C. Dry for 2 hours, take it out and let it stand in a fume hood for 40 minutes; finally dry it in an empty state at 0.1MPa and 200°C for 2 hours, take it out and let it stand in a ventilated and dry place for 40 minutes.

<2>利用平板硫化机,将加热铁板置于平板硫化机加热到300℃,保持1h;降到室温后,喷洒酒精后逐渐升温到300℃,保持1h后将温度降低到室温。将膜置于将加热铁板之间将温度快速升温到250℃,随后缓慢降低温度到205℃,保持30min。然后进行阶梯式热处理,其中第一阶段在2.5Mpa,205℃℃下保持20min;第二阶段升压到5Mpa、升温2℃,保持20min;第三阶段在7.5Mpa、升温2℃下保持15min;第四阶段升压到10Mpa、升温2℃保持15min;第五阶段升压到12.5Mpa、升温2℃保持10min;第六阶段升压到15Mpa、升温2℃保持10min。<2>Use a flat vulcanizing machine, place the heating iron plate in the flat vulcanizing machine and heat it to 300°C and keep it for 1 hour; after it drops to room temperature, spray alcohol and gradually raise the temperature to 300°C, keep it for 1 hour and then lower the temperature to room temperature. Place the film between heated iron plates and quickly raise the temperature to 250°C, then slowly lower the temperature to 205°C and keep it for 30 minutes. Then perform step heat treatment, in which the first stage is maintained at 2.5Mpa and 205°C for 20 minutes; the second stage is raised to 5Mpa, the temperature is raised to 2°C, and maintained for 20 minutes; the third stage is maintained at 7.5Mpa, and the temperature is raised to 2°C for 15 minutes; In the fourth stage, the pressure is increased to 10Mpa, and the temperature is increased by 2°C and maintained for 15 minutes; in the fifth stage, the pressure is increased to 12.5Mpa, and the temperature is increased by 2°C and maintained for 10 minutes; in the sixth stage, the pressure is increased to 15Mpa, and the temperature is increased by 2°C and maintained for 10 minutes.

<3>阶梯式热处理完成后直接通过冷水处理装置冷却至0~25℃。得到厚度约为10μm,致密的聚醚酰亚胺全复合电介质。<3>After the step heat treatment is completed, it is directly cooled to 0~25℃ by the cold water treatment device. A dense polyetherimide full composite dielectric with a thickness of approximately 10 μm was obtained.

效果例1Effect example 1

对实施例1~3和对比例1得到的四种复合电解质进行结构以及性能的表征,结果如下:The structure and performance of the four composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1 were characterized. The results are as follows:

(1)图1为实施例1~3和对比例1得到的复合电解质的XRD对比图谱,由图1可知,实施例1~3提供的多浓度协同复合介质与对比例1的PEI比较来看没有形成新的结晶相,掺杂多浓度ITIC对其复合介质的结构没有影响。(1) Figure 1 is the XRD comparison pattern of the composite electrolyte obtained in Examples 1 to 3 and Comparative Example 1. As can be seen from Figure 1, the multi-concentration synergistic composite medium provided in Examples 1 to 3 is compared with the PEI of Comparative Example 1. No new crystalline phase is formed, and doping multi-concentration ITIC has no effect on the structure of its composite medium.

(2)图2为实施例1~3和对比例1得到的复合电解质的SEM照片,由图2可知,四种复合电解质的扫描电镜图都为质地均匀、致密无缺陷的结构,没有出现相分离、填充堆积等现象,说明ITIC能够很好的与PEI相容。(2) Figure 2 is a SEM photo of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1. It can be seen from Figure 2 that the scanning electron microscopy images of the four composite electrolytes all have a uniform texture, a dense and defect-free structure, and no phases appear. Separation, filling and accumulation phenomena indicate that ITIC is well compatible with PEI.

(3)图3为实施例1~3和对比例1得到的复合电解质的介电常数随频率的变化曲线图,由图3可知,随着频率的变化实施例1~3和对比例1提供的四种复合电解质的介电常数和介电损耗都具有良好的稳定性,没有随着频率的变化发生较大的弛豫现象。同时,因为ITIC作为极性小分子,在加入之后其复合介质的介电常数有微弱的提升。(3) Figure 3 is a graph showing the change in dielectric constant of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1 with frequency. From Figure 3, it can be seen that as the frequency changes, Examples 1 to 3 and Comparative Example 1 provide The dielectric constants and dielectric losses of the four composite electrolytes have good stability, and there is no major relaxation phenomenon with changes in frequency. At the same time, because ITIC is a polar small molecule, the dielectric constant of the composite medium is slightly improved after being added.

(4)图4为实施例1~3和对比例1得到的复合电解质在200℃高温下的击穿场强的威布尔分布图,由图4可知,实施例1制得的5种ITIC浓度协同复合介质的击穿场强高于其他绝缘介质,这是由于ITIC的高电子亲和能吸引电子从而阻碍介质内电子迁移,使得击穿场强得到了提升。在高温高场下,多种浓度的协同作用能够降低ITIC作为分子半导体的本征激发电子使得介质内的移动电荷的到减少进一步提升了击穿强度。(4) Figure 4 is a Weibull distribution diagram of the breakdown field strength of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1 at a high temperature of 200°C. It can be seen from Figure 4 that the five ITIC concentrations obtained in Example 1 The breakdown field strength of the synergistic composite medium is higher than that of other insulating media. This is due to the high electron affinity of ITIC that attracts electrons and hinders electron migration in the medium, resulting in an increase in the breakdown field strength. Under high temperature and high field, the synergistic effect of multiple concentrations can reduce the intrinsic excited electrons of ITIC as a molecular semiconductor, reducing the mobile charges in the medium and further improving the breakdown strength.

(5)图5为实施例1~3和对比例1得到的复合电解质的储能特性对比图,由图5可知,实施例1制得的5种ITIC浓度协同复合介质的储能密度和高于其他复合介质,在200℃高温和420MV/m的电场下,可以得到的3.13J/cm3储能密度和86%效率。这是由于多浓度协同作用,优化了各浓度之间的极化和击穿性能,同时减少了ITIC作为分子半导体的本征激发电子减少了电导损耗使得效率得到了提升。(5) Figure 5 is a comparison chart of the energy storage characteristics of the composite electrolytes obtained in Examples 1 to 3 and Comparative Example 1. From Figure 5, it can be seen that the energy storage density and high energy storage density of the five ITIC concentration synergistic composite media prepared in Example 1 Compared with other composite media, under a high temperature of 200°C and an electric field of 420MV/m, an energy storage density of 3.13J/ cm3 and an efficiency of 86% can be obtained. This is due to the synergistic effect of multiple concentrations, which optimizes the polarization and breakdown performance between each concentration. At the same time, the intrinsic excited electrons of ITIC as a molecular semiconductor are reduced, which reduces the conduction loss and improves the efficiency.

实施例4Example 4

本实施例以PEI/PESU共混复合介质为基体,由5种ITIC浓度含量的PEI/PESU共混复合介质逐层交替静电纺丝并经热压和淬火工艺获得,其中,PEI和PESU质量比为8:2,ITIC的体积分数变化值均为0.05wt.%,具体的各层中ITIC质量分数依次为:This example uses PEI/PESU blended composite media as the matrix, which is obtained by alternating electrospinning layer by layer of PEI/PESU blended composite media with 5 ITIC concentrations and hot pressing and quenching processes. The mass ratio of PEI to PESU is is 8:2, the volume fraction change value of ITIC is 0.05wt.%, the specific mass fraction of ITIC in each layer is:

PEI/PESU-0.25wt.%ITIC、PEI/PESU-0.2wt.%ITIC、PEI/PESU-0.15wt.%ITIC、PEI/PESU-0.1wt.%ITIC、PEI/PESU-0.05wt.%ITIC。PEI/PESU-0.25wt.%ITIC, PEI/PESU-0.2wt.%ITIC, PEI/PESU-0.15wt.%ITIC, PEI/PESU-0.1wt.%ITIC, PEI/PESU-0.05wt.%ITIC.

本实施例制备高耐温复合电介质的工艺步骤如下:The process steps for preparing high temperature-resistant composite dielectric in this embodiment are as follows:

(1)制备纺丝前驱液;(1) Prepare spinning precursor liquid;

首先,将N-甲基吡咯烷酮溶液利用分子筛过滤,称量不同浓度对应的ITIC质量,将其加入到过滤后的N-甲基吡咯烷酮溶液中,将溶液利用双层烧杯保护在60W的超声功率下进行超声分散处理1h,转动速度为200r/min的搅拌处理1.5h,搅拌结束后利用800目的定性滤纸对溶液进行过滤;First, filter the N-methylpyrrolidone solution using molecular sieves, weigh the ITIC mass corresponding to different concentrations, add it to the filtered N-methylpyrrolidone solution, and protect the solution with a double-layer beaker under 60W ultrasonic power. Carry out ultrasonic dispersion treatment for 1 hour, and stirring treatment at a rotation speed of 200 r/min for 1.5 hours. After stirring, filter the solution using 800 mesh qualitative filter paper;

然后,将PEI颗粒和PESU颗粒在150℃烘箱烘干处理4h完全去除水分,将干燥后的PEI颗粒和PESU颗粒(PEI和PESU质量比为8:2)加入到掺杂ITIC的溶液中在60℃、200r/min条件下加热搅拌12h,搅拌结束后利用400目的定性滤纸进行过滤,过滤后溶液利用双层烧杯保护在60W的超声功率下再超声处理0.5h,超声结束后在300r/min条件下搅拌1h,静置处理12h,在真空烘箱放置2h去除气泡。得到的纺丝前驱液的ITIC的质量分数分别为0.25wt.%ITIC、0.2wt.%ITIC、0.15wt.%ITIC、0.1wt.%ITIC、0.05wt.%ITIC。Then, the PEI particles and PESU particles were dried in an oven at 150°C for 4 hours to completely remove the moisture. The dried PEI particles and PESU particles (the mass ratio of PEI and PESU was 8:2) were added to the solution doped with ITIC at 60 Heat and stir for 12 hours under the conditions of ℃ and 200r/min. After stirring, filter it using 400 mesh qualitative filter paper. After filtering, the solution is protected by a double-layer beaker and then ultrasonicated at 60W ultrasonic power for 0.5h. After ultrasonic treatment, it is processed at 300r/min. Stir for 1 hour, let stand for 12 hours, and place in a vacuum oven for 2 hours to remove bubbles. The ITIC mass fractions of the obtained spinning precursor liquid were 0.25wt.%ITIC, 0.2wt.%ITIC, 0.15wt.%ITIC, 0.1wt.%ITIC, and 0.05wt.%ITIC respectively.

(2)静电纺丝;(2) Electrospinning;

将步骤一所得各体积分数的PEI/PESU-ITIC纺丝前驱液分别吸入注射器中,按照PEI/PESU-0.25wt.%ITIC、PEI/PESU-0.2wt.%ITIC、PEI/PESU-0.15wt.%ITIC、PEI/PESU-0.1wt.%ITIC、PEI/PESU-0.05wt.%ITIC、PEI/PESU-0.1wt.%ITIC、PEI/PESU-0.15wt.%ITIC、PEI/PESU-0.2wt.%ITIC、PEI/PESU-0.25wt.%ITIC的顺序依次进行低速静电纺丝,得到湿膜。Inhale each volume fraction of the PEI/PESU-ITIC spinning precursor solution obtained in step 1 into the syringe respectively, according to PEI/PESU-0.25wt.%ITIC, PEI/PESU-0.2wt.%ITIC, PEI/PESU-0.15wt. %ITIC, PEI/PESU-0.1wt.%ITIC, PEI/PESU-0.05wt.%ITIC, PEI/PESU-0.1wt.%ITIC, PEI/PESU-0.15wt.%ITIC, PEI/PESU-0.2wt. %ITIC, PEI/PESU-0.25wt.%ITIC were electrospun in sequence to obtain a wet film.

静电纺丝工艺为:The electrospinning process is:

首先,将静电纺丝机内空气相对湿度升高到60%,保持4h去除浮尘;First, raise the relative humidity of the air in the electrospinning machine to 60% and keep it for 4 hours to remove floating dust;

然后,将温度升高到40℃保持4h降低湿度至空气相对湿度为10%;Then, increase the temperature to 40°C and maintain it for 4 hours to reduce the humidity to a relative air humidity of 10%;

最后,进行静电纺丝,具体纺丝工艺为:Finally, electrospinning is performed. The specific spinning process is:

注射器的推进速度为0.15mm/min,接收器速度为200r/min,接受距离为15cm,纺丝针头采用23G型号,注射器针头加的电压随着浓度的降低从5KV逐渐升高到7KV,接受端电压对应的为-5~-7KV,纺丝环境温度为20℃,空气相对湿度为10%。0.25wt%ITIC溶液施加电压为5KV,接受端电压为-5KV;0.2wt%ITIC溶液施加电压为5.5KV,接受端电压为-5.5KV;0.15wt%ITIC溶液施加电压为6KV,接受端电压为-6KV;0.1wt%ITIC溶液施加电压为6.5KV,接受端电压为-6.5KV;0.05wt%ITIC浓度溶液施加电压为7KV,接受端电压为-7KV。每一层溶液纺丝15min,纺丝一层结束后纺丝机加热到40℃固化10min,通风10min。The advancement speed of the syringe is 0.15mm/min, the receiver speed is 200r/min, the receiving distance is 15cm, the spinning needle adopts 23G model, the voltage applied to the syringe needle gradually increases from 5KV to 7KV as the concentration decreases, and the receiving end The corresponding voltage is -5~-7KV, the spinning environment temperature is 20°C, and the relative air humidity is 10%. The applied voltage of 0.25wt% ITIC solution is 5KV, and the receiving terminal voltage is -5KV; the applied voltage of 0.2wt% ITIC solution is 5.5KV, and the receiving terminal voltage is -5.5KV; the applied voltage of 0.15wt% ITIC solution is 6KV, and the receiving terminal voltage is -6KV; the applied voltage of 0.1wt% ITIC solution is 6.5KV, and the receiving terminal voltage is -6.5KV; the applied voltage of 0.05wt% ITIC concentration solution is 7KV, and the receiving terminal voltage is -7KV. Each layer of solution was spun for 15 minutes. After spinning one layer, the spinning machine was heated to 40°C to solidify for 10 minutes and ventilated for 10 minutes.

(3)湿膜后处理;(3) Wet film post-processing;

对获得的湿膜依次进行干燥、阶梯式热处理和淬火处理,得到高耐温复合电介质。具体过程如下:The obtained wet film is dried, stepped heat treated and quenched in sequence to obtain a high temperature resistant composite dielectric. The specific process is as follows:

<1>将纺丝结束的膜首先在通风橱中利用加热台60℃加热1h,后置于真空烘箱中真空状态0.04MPa、80℃条件下干燥4h,取出后在通风橱静置10min;真空状态0.06MPa、120℃条件下干燥2h,取出后在通风橱静置20min;真空状态0.08MPa、150℃条件下干燥2h,取出后在通风橱静置30min;真空状态0.09MPa、200℃条件下干燥2h,取出后在通风橱静置40min;最后在空状态0.1MPa、200℃条件下干燥2h,取出后在通风干燥处静置40min。<1> First heat the spun film at 60°C for 1 hour on a heating table in a fume hood, and then place it in a vacuum oven to dry for 4 hours under vacuum conditions of 0.04MPa and 80°C. After taking it out, let it stand in the fume hood for 10 minutes; vacuum Dry at 0.06MPa and 120°C for 2 hours, then take it out and let it stand in a fume hood for 20 minutes; dry it under vacuum at 0.08MPa and 150°C for 2 hours, take it out and let it stand in a fume hood for 30 minutes; under vacuum condition at 0.09MPa and 200°C. Dry for 2 hours, take it out and let it stand in a fume hood for 40 minutes; finally dry it in an empty state at 0.1MPa and 200°C for 2 hours, take it out and let it stand in a ventilated and dry place for 40 minutes.

<2>利用平板硫化机,将加热铁板置于平板硫化机加热到300℃,保持1h;降到室温后,喷洒酒精后逐渐升温到300℃,保持1h后将温度降低到室温。将膜置于将加热铁板之间将温度快速升温到250℃,随后缓慢降低温度到200℃,保持30min。然后进行阶梯式热处理,其中第一阶段在2.5Mpa,200℃下保持20min;第二阶段升压到5Mpa、升温2℃,保持20min;第三阶段在7.5Mpa、升温2℃下保持15min;第四阶段升压到10Mpa、升温2℃保持15min;第五阶段升压到12.5Mpa、升温2℃保持10min;第六阶段升压到15Mpa、升温2℃保持10min。<2>Use a flat vulcanizing machine, place the heating iron plate in the flat vulcanizing machine and heat it to 300°C and keep it for 1 hour; after it drops to room temperature, spray alcohol and gradually raise the temperature to 300°C, keep it for 1 hour and then lower the temperature to room temperature. Place the film between heated iron plates and quickly raise the temperature to 250°C, then slowly lower the temperature to 200°C and keep it for 30 minutes. Then perform step heat treatment, in which the first stage is maintained at 2.5Mpa and 200°C for 20 minutes; the second stage is raised to 5Mpa, the temperature is raised to 2°C, and maintained for 20min; the third stage is maintained at 7.5Mpa, and the temperature is raised to 2°C for 15min; In the fourth stage, the pressure is increased to 10Mpa, and the temperature is increased by 2°C and maintained for 15 minutes; in the fifth stage, the pressure is increased to 12.5Mpa, and the temperature is increased by 2°C and maintained for 10 minutes; in the sixth stage, the pressure is increased to 15Mpa, and the temperature is increased by 2°C and maintained for 10 minutes.

<3>阶梯式热处理完成后直接通过冷水处理装置冷却至0~25℃。得到厚度约为10μm,致密的5种浓度协同的复合电介质(简称为20%PESU-9层)。<3>After the step heat treatment is completed, it is directly cooled to 0~25℃ by the cold water treatment device. A dense composite dielectric with synergy of five concentrations (referred to as 20% PESU-9 layer) with a thickness of about 10 μm was obtained.

对比例2Comparative example 2

本对比例提供了一种纯聚醚砜介质的制备,具体的制备与对比例1不同处为:使用聚醚砜替换聚醚酰亚胺,其余操作过程以及参数设定与对比例1相同,得到厚度约为10μm致密的聚醚砜复合电介质。This comparative example provides the preparation of a pure polyethersulfone medium. The specific preparation differs from Comparative Example 1 in that polyethersulfone is used instead of polyetherimide. The remaining operating procedures and parameter settings are the same as Comparative Example 1. A dense polyethersulfone composite dielectric with a thickness of about 10 μm was obtained.

对比例3Comparative example 3

本对比例提供了一种PEI与PESU共混复合介质的制备,具体的制备与对比例1不同处为:使用质量为9:1的PEI与PESU共混物替换聚醚酰亚胺,其余操作过程以及参数设定与对比例1相同,得到厚度约为10μm致密的PEI/PESU(9:1)共混复合介质。This comparative example provides a preparation of PEI and PESU blend composite media. The specific preparation differs from Comparative Example 1 in that: a blend of PEI and PESU with a mass of 9:1 is used to replace polyetherimide, and the remaining operations are The process and parameter settings were the same as those in Comparative Example 1, and a dense PEI/PESU (9:1) blend composite medium with a thickness of about 10 μm was obtained.

对比例4Comparative example 4

本对比例提供了一种PEI与PESU共混复合介质的制备,具体的制备与对比例1不同处为:使用质量为8:2的PEI与PESU共混物替换聚醚酰亚胺,其余操作过程以及参数设定与对比例1相同,得到厚度约为10μm致密的PEI/PESU(8:2)共混复合介质。This comparative example provides a preparation of PEI and PESU blend composite media. The specific preparation differs from Comparative Example 1 in that: a blend of PEI and PESU with a mass of 8:2 is used to replace polyetherimide, and the remaining operations The process and parameter settings were the same as those in Comparative Example 1, and a dense PEI/PESU (8:2) blend composite medium with a thickness of about 10 μm was obtained.

对比例5Comparative example 5

本对比例提供了一种PEI与PESU共混复合介质的制备,具体的制备与对比例1不同处为:使用质量为7:3的PEI与PESU共混物替换聚醚酰亚胺,其余操作过程以及参数设定与对比例1相同,得到厚度约为10μm致密的PEI/PESU(7:3)共混复合介质。This comparative example provides a preparation of PEI and PESU blend composite media. The specific preparation differs from Comparative Example 1 in that: a blend of PEI and PESU with a mass of 7:3 is used to replace polyetherimide, and the remaining operations are The process and parameter settings were the same as those in Comparative Example 1, and a dense PEI/PESU (7:3) blend composite medium with a thickness of about 10 μm was obtained.

对比例6Comparative example 6

本对比例提供了一种PEI与PESU共混复合介质的制备,具体的制备与对比例1不同处为:使用质量为6:4的PEI与PESU共混物替换聚醚酰亚胺,其余操作过程以及参数设定与对比例1相同,得到厚度约为10μm致密的PEI/PESU(6:4)共混复合介质。This comparative example provides a preparation of PEI and PESU blend composite media. The specific preparation differs from Comparative Example 1 in that: a blend of PEI and PESU with a mass of 6:4 is used to replace polyetherimide, and the remaining operations are The process and parameter settings were the same as those in Comparative Example 1, and a dense PEI/PESU (6:4) blend composite medium with a thickness of about 10 μm was obtained.

效果例2Effect example 2

对实施例4和对比例1~6得到的四种复合电介质进行结构以及性能的表征,结果如下:The structure and performance of the four composite dielectrics obtained in Example 4 and Comparative Examples 1 to 6 were characterized. The results are as follows:

图6为实施例4和对比例1~6得到的复合电解质的XRD对比图谱,由图6可知,纯PESU在低角度附近相对于纯PEI有较高的峰值。因此随着PESU含量的增加,PESU/PEI复合介质在角度值为20附近的峰值逐渐增加,证明PESU被成功的引入。Figure 6 is a comparative XRD pattern of the composite electrolyte obtained in Example 4 and Comparative Examples 1 to 6. It can be seen from Figure 6 that pure PESU has a higher peak near a low angle than pure PEI. Therefore, as the PESU content increases, the peak value of the PESU/PEI composite medium near the angle value of 20 gradually increases, proving that PESU is successfully introduced.

图7~图10分别为实施例4和对比例1~6得到的复合电介质的横截面的SEM照片,由图可知,各种掺杂比例的介质均为质地均匀、致密无缺陷的结构,没有出现明显的相分离、填充相堆积等现象。说明PEI、PESU与ITIC三者有着良好的的相容性。Figures 7 to 10 are SEM photos of the cross-sections of the composite dielectrics obtained in Example 4 and Comparative Examples 1 to 6 respectively. It can be seen from the figures that the dielectrics with various doping ratios have uniform, dense and defect-free structures. There are obvious phenomena such as phase separation and filling phase accumulation. It shows that PEI, PESU and ITIC have good compatibility.

图11为实施例4和对比例1~6得到的复合电介质的介电常数随频率的变化曲线图,由图11可知,相对于PEI,PESU的相对介电常数和介电损耗都比较高。随着PESU引入到PEI的含量逐渐增加,PEI/PESU的介电常数和介电损耗都在增加。在PEI:PESU=6:4时,介电常数最大,这是由于分子链间距增大偶极子转向极化更容易产生。对于实施例4和对比例1、2、3、4、5、6提供的七种介质来说介电损耗都保持在一个较低的数值。Figure 11 is a graph of the change in dielectric constant with frequency of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6. It can be seen from Figure 11 that compared to PEI, the relative dielectric constant and dielectric loss of PESU are relatively high. As the content of PESU introduced into PEI gradually increases, the dielectric constant and dielectric loss of PEI/PESU increase. When PEI:PESU=6:4, the dielectric constant is the largest. This is because the distance between molecular chains increases and dipole steering polarization is more likely to occur. For the seven media provided in Example 4 and Comparative Examples 1, 2, 3, 4, 5, and 6, the dielectric loss remains at a low value.

图12为实施例4和对比例1~6得到的复合电介质的击穿场强的威布尔分布图,由图12可知,随着PESU含量的增加,击穿强度先增加后降低,在PEI:PESU=8:2是击穿强度最大。在PEI:PESU=8:2复合介质的基础上,由5种浓度ITIC协同作用后击穿强度进一步提升达,达到480kv/mm。Figure 12 is a Weibull distribution diagram of the breakdown field strength of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6. It can be seen from Figure 12 that as the PESU content increases, the breakdown strength first increases and then decreases. In PEI: PESU=8:2 is the maximum breakdown strength. Based on the composite medium of PEI:PESU=8:2, the breakdown strength is further improved by the synergistic effect of five concentrations of ITIC, reaching 480kv/mm.

图13为实施例4和对比例1~6得到的复合电介质的储能特性对比图,由图13可知,实施例4在PEI:PESU=8:2复合介质的基础上,5种浓度协同作用的储能密度和高于其他复合介质。在高温200℃、440MV/m的电场强度下,可以得到的3.6J/cm3储能密度和88%效率。Figure 13 is a comparison chart of the energy storage characteristics of the composite dielectric obtained in Example 4 and Comparative Examples 1 to 6. It can be seen from Figure 13 that Example 4 has a synergistic effect on the basis of the PEI:PESU=8:2 composite medium. The energy storage density is higher than other composite media. At a high temperature of 200°C and an electric field strength of 440MV/m, an energy storage density of 3.6J/ cm3 and an efficiency of 88% can be obtained.

虽然本发明已以较佳的实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可以做各种改动和修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above in terms of preferred embodiments, they are not intended to limit the present invention. Anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be defined by the claims.

Claims (7)

1. A preparation method of a high temperature resistant composite dielectric medium is characterized in that the dielectric medium is of a laminated structure, each layer is formed by taking PEI and/or PESU as a matrix and doping ITIC, and the concentration of the dielectric medium doping ITIC is sequentially from top to bottom and then from bottom to top; the thickness of the dielectric is 10-13 mu m;
the preparation method of the high temperature resistant composite dielectric medium comprises the following steps:
(1) Preparing spinning precursor liquid; taking PEI and/or PESU as a matrix, doping ITIC with different mass to obtain spinning precursor solutions with different ITIC concentrations;
(2) Sequentially carrying out electrostatic spinning on the obtained spinning precursor solutions with different ITIC concentrations, and carrying out primary curing treatment on each spinning precursor solution after spinning is completed to obtain a multi-concentration ITIC synergistic PEI and/or PESU blending base wet film;
the electrostatic spinning parameters in the step (2) are as follows: the advancing speed of the injector is 0.15mm/min, the speed of the receiver is 200r/min, the receiving distance is 15cm, the voltage applied to the needle of the injector is 5-7 KV, the voltage of the receiving end is-5-7 KV, the temperature is 20 ℃, the relative humidity is 10%, and the spinning time of each spinning precursor solution is 15min;
(3) Sequentially performing drying, step-type heat treatment and quenching treatment on the obtained wet film to obtain a high-temperature-resistant composite dielectric;
the drying treatment in the step (3) is as follows: firstly, drying for 1-2 h at the normal pressure and 60 ℃; drying at 80 deg.C under 0.04MPa for 4 hr, and standing in a fume hood for 10min; drying at 120 deg.C under 0.06MPa for 2 hr, and standing in a fume hood for 20min; drying at 150 deg.C under 0.08MPa for 2 hr, and standing in a fume hood for 30min; drying at 200 deg.C under 0.09MPa for 2 hr, and standing in a fume hood for 40min; finally, drying for 2 hours at 200 ℃ under 0.1MPa, and standing for 40 minutes in a fume hood;
the step heat treatment is as follows: placing the dried wet film between heating iron plates of a vulcanizing press, quickly heating to 250 ℃, slowly reducing the temperature to 215 ℃, preserving the heat for 30min, and performing step heat treatment, wherein the first stage is hot-pressed for 20min under 2.5Mpa and 200 ℃; in the second stage, 5Mpa, heating to 2 ℃ and hot-pressing for 20min; in the third stage, 7.5Mpa, heating to 2 ℃ and hot-pressing for 15min; fourth, heating to 2 deg.C under 10Mpa, and hot-pressing for 15min; in the fifth stage, 12.5Mpa, heating to 2 ℃ and hot-pressing for 10min; in the sixth stage, 15Mpa and 2 ℃ are heated, and hot pressing is carried out for 10min;
the quenching treatment comprises the following steps: cooling to 0-25 ℃ by a cold water treatment device after the stepped heat treatment is completed.
2. The method of manufacturing a high temperature resistant composite dielectric according to claim 1, wherein the dielectric comprises 5 ITIC concentrations of 0.25wt%, 0.2wt%, 0.15wt%, 0.1wt% and 0.05wt%, respectively.
3. The method of manufacturing a high temperature resistant composite dielectric according to claim 1, wherein the dielectric comprises 4 ITIC concentrations of 0.25wt%, 0.2wt%, 0.15wt% and 0.1wt%, respectively.
4. The method of manufacturing a high temperature resistant composite dielectric according to claim 1, wherein the dielectric comprises 3 ITIC concentrations of 0.25wt%, 0.2wt% and 0.15wt%, respectively.
5. The method of claim 1, wherein the mass ratio of PEI to PESU is 9:1, 8:2, 7:3 or 6:4.
6. The method of claim 1, wherein the injector needles of the spinning precursors of (2) of different ITIC concentrations are applied with different voltages.
7. Use of a high temperature resistant composite dielectric according to claim 1 for rapid charge and discharge applications.
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