CN116791248A - An automatic splicing device and method for fabric ring spinning machines - Google Patents
An automatic splicing device and method for fabric ring spinning machines Download PDFInfo
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- CN116791248A CN116791248A CN202310268674.9A CN202310268674A CN116791248A CN 116791248 A CN116791248 A CN 116791248A CN 202310268674 A CN202310268674 A CN 202310268674A CN 116791248 A CN116791248 A CN 116791248A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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Abstract
本发明涉及一种包括具有三个吹嘴的底部周向吹气装置的织物环锭纺纱机的自动拼接装置。底部周向吹气装置同心地布置在织物环锭纺纱机的主轴周围、靠近线管的地方。每个吹嘴以向上的角度向线管吹气。自动拼接装置还包括一个附加吹气装置,该装置布置在底部周向吹气装置的上方,具有多个吹嘴。两个吹嘴以锐角向纱线管的上方向吹气,另一个吹嘴指向导纱器区域。底部周向吹气装置和附加吹气装置各自吹气,将断纱的末端从线管上分离下来,并将断纱端头向环锭纺纱机的牵伸区往上提升,使得断纱端头能与牵伸的纤维材料有效地自动拼接。
The invention relates to an automatic splicing device for a fabric ring spinning machine including a bottom circumferential blowing device with three blowing nozzles. The bottom circumferential air blowing device is arranged concentrically around the main axis of the fabric ring spinning machine, close to the bobbin. Each mouthpiece blows air into the line tube at an upward angle. The automatic splicing device also includes an additional blowing device, which is arranged above the bottom circumferential blowing device and has multiple blowing nozzles. Two blow nozzles blow air upwards of the yarn tube at an acute angle, and the other blow nozzle points toward the yarn guide area. The bottom circumferential air blowing device and the additional air blowing device blow air separately to separate the end of the broken yarn from the bobbin, and lift the broken yarn end upward toward the drafting area of the ring spinning machine, so that the broken yarn end It can effectively and automatically splice with drawn fiber materials.
Description
技术领域Technical field
本发明一般涉及织物纺纱机,特别涉及织物环锭纺纱机的自动纱线拼接装置。更特别的是,本发明涉及改进的织物环锭纺纱机自动拼接装置中的断纱提升装置。The present invention relates generally to fabric spinning machines and in particular to an automatic yarn splicing device for fabric ring spinning machines. More particularly, the present invention relates to an improved yarn break lifting device in an automatic splicing device for fabric ring spinning machines.
背景技术Background technique
在纺织厂中,环锭纺纱机是用于生产连续的纱线的关键机器。通常情况下,由粗纱机生产的纺织粗纱材料被送入环锭纺纱机。粗纱材料首先被牵伸和捻合,然后缠绕在被称为线管或纱线管的包装上。在这个纺纱过程中,上述环锭纺纱机中发生断纱是一个常见和频繁出现的问题,需要人工的持续关注。在今天,断纱仍然是环锭纺纱机的一个主要缺点。传统上,大量的工人用于持续监测环锭纺纱机,而这样的纺纱机通常包括1600多个主轴,贯穿整个机器框架通常超过75米的长度。除了定期监测外,还必须将断裂的纱线拼接起来,然后重新启动相应的纱线纺纱顺序,以避免浪费纱线。由于这种环锭纺纱机在纺纱厂中安装得很紧凑,操作人员在舷梯里全天监测环形纺纱机因此是非常繁琐的工作。In textile mills, ring spinning machines are key machines for producing continuous yarn. Typically, the textile roving material produced by the roving frame is fed into the ring spinning machine. The roving material is first drawn and twisted and then wrapped around a package called a bobbin or yarn tube. During this spinning process, yarn breakage in the above mentioned ring spinning machines is a common and frequent problem that requires continuous manual attention. Today, yarn breakage is still a major disadvantage of ring spinning machines. Traditionally, large numbers of workers are used to continuously monitor ring spinning machines, and such spinning machines often include more than 1,600 spindles throughout the entire machine frame, which is often over 75 meters in length. In addition to regular monitoring, broken yarns must be spliced together and the corresponding yarn spinning sequence restarted to avoid wasting yarn. Since the ring spinning machine is installed very compactly in the spinning mill, it is very tedious for the operator to monitor the ring spinning machine in the gangway throughout the day.
为了克服上述问题,自动拼接装置正在被开发出来。自动拼接装置的形式是带轮子/轨道/导轨的可移动小车。上述拼接装置含有内置的驱动单元、传感单元和支撑单元。自动拼接总成包括多个模块,用于线管上拾取断纱、将纱线插入导纱器、吸取纱线和在牵伸区拼接纱线等。纱线拣取模块包括固定安装在自动拼接装置上的吹气装置。To overcome the above problems, automatic splicing devices are being developed. The automatic splicing device takes the form of a movable trolley with wheels/tracks/rails. The above-mentioned splicing device contains a built-in driving unit, sensing unit and supporting unit. The automatic splicing assembly includes multiple modules for picking up broken yarn on the bobbin, inserting yarn into the yarn guide, absorbing yarn, and splicing yarn in the drafting area. The yarn picking module includes an air blowing device fixedly installed on the automatic splicing device.
这种用于气动分离和吸取断纱端的方法和装置在美国专利US4132057号中已被公开。根据该专利,主轴进行了间歇性旋转,同时,使用三个带有单孔的吹嘴向断纱的吹气起到了有效分离断裂的线端的作用。然而,上述方法在实践中并不能可靠地将断纱从纱管上提起。This method and device for pneumatic separation and suction of broken yarn ends has been disclosed in US Pat. No. 4,132,057. According to the patent, the main shaft rotates intermittently, and at the same time, three blowing nozzles with single holes are used to blow air to the broken yarn to effectively separate the broken wire ends. However, the above method cannot reliably lift the broken yarn from the bobbin in practice.
在德国专利DE3012210中记载的另一种已知的方案中,除了轴向吹嘴外,还使用了复杂的刷子或切向吹嘴将断纱从线管上分离下来。但是,上述方案也不能成功地将断裂的纱线端头从线管上提起。另外,上述方案含有复杂的结构布局,需要单独的安装和执行安排。In another known solution, described in German patent DE 3012210, in addition to the axial blow nozzle, complex brushes or tangential blow nozzles are used to separate the broken yarn from the bobbin. However, the above solution cannot successfully lift the broken yarn end from the bobbin. In addition, the above solutions contain complex structural layouts that require separate installation and execution arrangements.
所有已知的纱线提升方案都不能将细支纱线(如Ne>60的纱线)提升或从线管上分离下来。上述失败的尝试往往会进一步增加使用高强度压缩空气的尝试次数,导致耗费时间比先前的周期更长。上述尝试次数也导致压缩空气消耗量增加,进而带来操作成本增加的问题。另外,在线管表面长时间吹气也会导致纱线质量下降,例如纱线毛羽的增加、捻度的缺陷和棉结的产生。如果用高压吹气将细支纱从线管上吹起,线管上已经卷好的纱线也会松脱。在所有已知的断纱提升装置中,自动拼接装置的拼接效率都非常低。因此,自动拼接装置低下的效率影响了纺纱厂环锭纺纱机的整体生产效率。All known yarn lifting solutions are unable to lift fine yarns (e.g. yarns with Ne>60) or separate them from the bobbin. These failed attempts tend to further increase the number of attempts using high-intensity compressed air, resulting in longer cycles than previous cycles. The above number of attempts also leads to an increase in compressed air consumption, which in turn leads to an increase in operating costs. In addition, long-term air blowing on the surface of the wire tube will also lead to a decrease in yarn quality, such as an increase in yarn hairiness, twist defects and the generation of neps. If high-pressure blowing is used to blow fine yarn from the bobbin, the yarn already wound on the bobbin will also loosen. Among all known yarn break lifting devices, the splicing efficiency of the automatic splicing device is very low. Therefore, the low efficiency of automatic splicing devices affects the overall production efficiency of ring spinning machines in spinning mills.
现在需要一种改进的纱线提升装置,用于将所有支数的纱线从线管上分离。There is a need for an improved yarn lifting device for separating yarn of all counts from the bobbin.
本发明为环锭纺纱机的自动拼接装置提供了一种改进的纱线提升装置,以成功地将断裂的纱线端头从线管上分离下来,其结构安排简单可靠。The invention provides an improved yarn lifting device for the automatic splicing device of the ring spinning machine to successfully separate the broken yarn ends from the bobbin, and its structural arrangement is simple and reliable.
发明内容Contents of the invention
本发明为织物环锭纺纱机提供了自动拼接单元。在环锭纺纱机发生断纱事故时,自动拼接装置协助进行纱线拼接操作。为了成功拼接断裂的纱线端头,正确地捡起和分离断裂的纱线端是必要的。The invention provides an automatic splicing unit for a fabric ring spinning machine. When a yarn breakage occurs on the ring spinning machine, the automatic splicing device assists in the yarn splicing operation. In order to successfully splice broken yarn ends, it is necessary to correctly pick up and separate the broken yarn ends.
为了实现这一点,本发明在自动拼接装置中提供了带有至少三个吹气部件的底部周向吹气装置和顶部附加吹气装置。底部周向吹气装置中的三个吹气部件最好各包括三个孔口。In order to achieve this, the present invention provides a bottom circumferential blowing device and a top additional blowing device with at least three blowing components in the automatic splicing device. Preferably, each of the three blowing parts in the bottom circumferential blowing device includes three orifices.
孔口的数量也可以多于三个或少于三个。孔口的直径最好为2毫米。底部周向吹气装置中的三个吹气部件可以以任何顺序操作,例如一次只操作两个吹气部件,或一次只操作一个吹气部件,或一次操作所有三个吹气部件和顶部附加吹气装置。The number of orifices may also be more or less than three. The diameter of the orifice is preferably 2 mm. The three blowing parts in the bottom circumferential blowing device can be operated in any order, such as operating only two blowing parts at a time, or operating only one blowing part at a time, or operating all three blowing parts and the top additional blowing at one time device.
底部吹气部件可按任何循环顺序进行操作,可以是顺时针或逆时针逐一进行。三个吹气部件中的任何一个都可以根据纱线提升的需求进行开启和关闭。附加吹气装置包括至少两个吹嘴,最好是三个,在距离底部周向吹气装置一定高度的上方朝向线管分布。The bottom blow components can be operated in any cycle sequence, either clockwise or counterclockwise. Any of the three blow components can be switched on and off according to yarn lifting needs. The additional blowing device includes at least two blowing nozzles, preferably three, distributed towards the line pipe above a certain height from the bottom circumferential blowing device.
底部周向吹气装置放置在环形轨道前面,略低于环形轨道的位置,以便从多个孔口向线管吹气,将断纱端从线管上提起来。附加吹气装置被放置在靠近环形轨道的区域,在底部吹气装置的一定高度之上,以允许附加吹气装置将空气从切线方向上吹向线管。The bottom circumferential air blowing device is placed in front of the annular track and slightly lower than the annular track, so as to blow air to the bobbin from multiple orifices and lift the broken yarn end from the bobbin. The additional air blowing device is placed in an area close to the ring track, above a certain height of the bottom air blowing device, to allow the additional air blowing device to blow air tangentially towards the line pipe.
附加吹气装置有三个吹嘴,其中两个吹嘴在离环形轨道比较远的高度上朝向线管表面,使所述吹嘴的孔口以锐角朝向线管的上方向或垂直于线管的竖直轴方向吹气,另一个吹嘴指向导纱器区域。附加的吹嘴被安装在自动拼接装置的外壳中。附加吹气装置的吹嘴可以是任何尺寸和直径的吹嘴。吹嘴的内径最好在2至4毫米之间,外径最好在4至6毫米之间。底部周向吹气装置的所有吹气部件和附加吹气装置的所有吹嘴都可以不同的顺序在任意循环顺序中提供空气,从而成功地将细支的断纱提起。附加吹气装置中的三个吹嘴也可以按任何顺序操作,如一次只操作两个吹嘴或一次只操作一个吹嘴或一次操作所有三个吹嘴。附加吹气装置中的三个吹嘴可以按任何循环顺序操作。在附加吹气装置中,其中一个吹嘴既能提升断纱,又能在拼接程序的穿线操作中通过吹压缩空气使导纱器旋转。The additional blowing device has three blowing nozzles, two of which are facing the surface of the line pipe at a height far away from the annular track, so that the orifice of the blowing nozzle faces the upward direction of the line pipe at an acute angle or is perpendicular to the line pipe. Blow air in the vertical axis direction, with the other blow nozzle pointing towards the yarn guide area. Additional mouthpieces are installed in the housing of the automatic splicing device. The mouthpiece of the additional blowing device can be a mouthpiece of any size and diameter. The inner diameter of the mouthpiece is preferably between 2 and 4 mm, and the outer diameter is preferably between 4 and 6 mm. All the blowing parts of the bottom circumferential blowing device and all the blowing nozzles of the additional blowing device can provide air in different sequences in any cycle sequence, thereby successfully lifting fine broken yarns. The three mouthpieces in the additional blowing device can also be operated in any order, such as only two mouthpieces at a time or only one mouthpiece at a time or all three mouthpieces at a time. The three mouthpieces in the additional blowing unit can be operated in any cycle sequence. In the additional air blowing device, one of the blowing nozzles both lifts the broken yarn and rotates the yarn guide by blowing compressed air during the threading operation of the splicing program.
根据本发明的一个实施方案,附加吹嘴在线管高度之上对着线管的各个表面。吹嘴在水平和垂直方向上都可以调节,并可偏向任何角度向线管表面上和周围的任何地方吹气。根据本发明,带有三个孔口的三个底部周向吹气装置和带有三个吹嘴的附加吹气装置吹出的气流能成功地将断纱端头从线管上提起。上述底部周向吹气装置和附加吹气装置与具有人机界面的控制单元相连接,并可被控制以任何顺序运行。提供气流的时间和顺序、空气流速/空气压力以及所有吹气部件的速度控制,都可以根据断纱提起要求和纱线支数通过控制单元进行改变。若干操作参数和吹气部件及吹嘴的顺序可以存储在控制单元中,并可根据每台纺纱机的要求以及纱线支数和纱线类型在显示单元中被选择。提起成功后,分离的纱线末端被移到邻近牵伸单元的顶部吸管中,并被保持在其中,直到与从牵伸区送来的粗纱材料拼接。According to one embodiment of the invention, additional mouthpieces are directed above the height of the line tube to various surfaces of the line tube. The mouthpiece is adjustable both horizontally and vertically and can be tilted at any angle to blow anywhere on and around the surface of the spool. According to the present invention, the air flow blown out by the three bottom circumferential air blowing devices with three orifices and the additional air blowing device with three blowing nozzles can successfully lift the broken yarn end from the bobbin. The above-mentioned bottom circumferential air blowing device and additional air blowing device are connected to a control unit with a human-machine interface and can be controlled to operate in any sequence. The timing and sequence of the air flows provided, the air flow rate/air pressure and the speed control of all blowing components can be changed via the control unit according to the yarn break lifting requirements and yarn count. Several operating parameters and the sequence of blowing components and mouthpieces can be stored in the control unit and selected in the display unit according to the requirements of each spinning machine as well as the yarn count and yarn type. After successful lifting, the separated yarn ends are moved to the top suction tube adjacent to the drafting unit and are kept there until spliced with the roving material sent from the drafting area.
在本发明的一个方面,提供了一种用于织物环锭纺纱机的自动拼接装置。该自动拼接装置包括一个底部周向吹气装置,该装置具有至少三个吹嘴,每个吹嘴具有多个孔口。底部周向吹气装置同心地围绕纺织环锭纺机的主轴配置,靠近线管。每个吹嘴通过孔口以向上的角度向线管吹空气。自动拼接装置还包括一个附加吹气装置,该装置布置在底部周向吹气装置的上方,具有多个吹嘴。至少有两个吹嘴将空气吹向环锭纺纱机的线管。每个底部周向吹气装置和附加吹气装置都可独立吹气,将断纱端头从环锭纺纱机的线管上分离出来,并将断纱端头向环锭纺纱机的牵伸区上方提升,以便和牵伸的纤维材料进行有效的自动纱线拼接。In one aspect of the invention, an automatic splicing device for a fabric ring spinning machine is provided. The automatic splicing device includes a bottom circumferential blowing device having at least three blowing nozzles, each blowing nozzle having a plurality of orifices. The bottom circumferential air blowing device is arranged concentrically around the main axis of the textile ring spinning machine, close to the line tube. Each mouthpiece blows air through an orifice toward the line tube at an upward angle. The automatic splicing device also includes an additional blowing device, which is arranged above the bottom circumferential blowing device and has multiple blowing nozzles. At least two blow nozzles blow air towards the bobbin of the ring spinning machine. Each bottom circumferential blowing device and the additional blowing device can blow independently to separate the broken yarn ends from the bobbin of the ring spinning machine and draw the broken yarn ends toward the draft of the ring spinning machine It is lifted above the area for effective automatic yarn splicing with the drafted fiber material.
根据本发明,附加吹气装置具有多个吹嘴,其中两个吹嘴以锐角向线管的上方向吹气,另一个吹嘴指向织物环锭纺纱机的导纱器区域。According to the present invention, the additional blowing device has a plurality of blowing nozzles, two of which blow at an acute angle in the upward direction of the bobbin, and the other blowing nozzle points toward the yarn guide area of the fabric ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都同时吹气,以使断裂的纱线端头从环锭纺纱机的线管上分离下来。According to the invention, each bottom circumferential blowing device and the additional blowing device blow simultaneously to separate the broken yarn ends from the bobbin of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都周期性地吹气,以使断裂的纱线端头从环锭纺纱机的线管上分离下来。According to the invention, each bottom circumferential blowing device and the additional blowing device blow air periodically to separate the broken yarn ends from the bobbin of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都吹出有涡流的空气。According to the present invention, each bottom circumferential blowing device and the additional blowing device blow out air with vortex flow.
根据本发明,两个吹嘴在垂直于环锭纺纱机的垂直轴的方向上吹气,另一个吹嘴将空气吹向环锭纺纱机的导纱器区域。According to the invention, two blowing nozzles blow air in a direction perpendicular to the vertical axis of the ring spinning machine, and the other blowing nozzle blows air towards the yarn guide area of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都沿切线和轴线对环形纺纱机的线管向上吹气。According to the invention, each bottom circumferential blowing device and the additional blowing device blow air upwards along the tangent and axis to the line tube of the ring spinning machine.
根据本发明,附加吹气装置的吹嘴在线管高度之上对着线管的各个表面。吹嘴在水平和垂直方向上都可以调节,并可偏向任何角度向线管表面上和周围的任何地方吹气According to the invention, the blowing nozzle of the additional blowing device is directed above the height of the line tube to each surface of the line tube. The mouthpiece is adjustable both horizontally and vertically and can be tilted at any angle to blow anywhere on and around the surface of the spool
根据本发明,底部周向吹气装置和附加吹气装置可与具有人机界面的控制单元相连。According to the invention, the bottom circumferential air blowing device and the additional air blowing device can be connected to a control unit with a human-machine interface.
根据本发明,若干操作参数、提供气流的顺序时机和顺序、空气流速或空气压力以及底部周向吹气装置的吹嘴和附加吹气装置的吹嘴的速度控制都存储在控制单元中,并可根据每台纺纱机的要求以及纱线支数和纱线类型在显示单元中被选择。According to the invention, several operating parameters, the sequential timing and sequence of providing air flows, the air flow rate or the air pressure and the speed control of the mouthpiece of the bottom circumferential blowing device and the blowing nozzle of the additional blowing device are stored in the control unit and can be controlled according to the invention. The requirements for each spinning machine as well as the yarn count and yarn type are selected in the display unit.
根据本发明,底部周向吹气装置的吹嘴和附加吹气装置的吹嘴将最好是大于60Ne的细支纱从环锭纺纱机的线管上提起。According to the invention, the blowing nozzle of the bottom circumferential blowing device and the blowing nozzle of the additional blowing device lift fine yarns, preferably greater than 60 Ne, from the bobbin of the ring spinning machine.
根据本发明,底部周向吹气装置的吹嘴和附加吹气装置的吹嘴以不同的顺序,以任何循环的方式逐一吹气,以将细支纱从环锭纺纱机的线管上提起。According to the present invention, the blowing nozzles of the bottom circumferential blowing device and the blowing nozzles of the additional blowing device blow air one by one in any cyclic manner in different sequences to lift the fine yarn from the bobbin of the ring spinning machine.
根据本发明,吹嘴的内径最好在2至4毫米范围内,吹嘴的外径最好在4至6毫米范围内。According to the present invention, the inner diameter of the mouthpiece is preferably in the range of 2 to 4 mm, and the outer diameter of the mouthpiece is preferably in the range of 4 to 6 mm.
根据本发明,附加吹气装置可与环锭纺纱机的环形轨道同步垂直移动。According to the invention, the additional air blowing device can be moved vertically synchronously with the annular track of the ring spinning machine.
根据本发明,附加吹气装置通过驱动装置向前移动,该驱动装置包括电缸、气缸或类似装置中的至少一种。According to the invention, the additional air blowing device is moved forward by a driving device, which driving device includes at least one of an electric cylinder, a pneumatic cylinder or a similar device.
根据本发明,底部周向吹气装置的孔口直径最好为2毫米。According to the present invention, the orifice diameter of the bottom circumferential blowing device is preferably 2 mm.
在本发明的另一个方面,提供了一种使用自动拼接装置从纺织环锭纺纱机的线管上分离和提起断纱的方法。该方法包括在一定时间内从自动拼接装置的底部周向吹气装置的两个侧面吹嘴吹气的步骤。该方法还包括在一定时间内从自动拼接装置的附加吹气装置的多个吹嘴向线管吹气的步骤。该方法还包括在一定时间内从自动拼接装置的底部周向吹气装置的一个吹嘴向线管吹气的步骤。该方法还包括在一定时间内定期使用和解除环锭纺纱机的线管的主轴制动器的步骤。该方法包括启动附加吹气装置,并令两个吹嘴呈锐角对线管上方向吹气,另一个吹嘴指向环形纺纱机的环上的导纱器区域。底部周向吹气装置和附加吹气装置任一吹气,以便将断裂的纱线端头从线管上分离下来,并将断裂的纱线端头向环锭纺纱机的牵伸区往上提升,从而允许有效的运用牵伸纤维材料对纱线的自动拼接。In another aspect of the invention, a method of separating and lifting broken yarns from bobbins of a textile ring spinning machine using an automatic splicing device is provided. The method includes the step of blowing air from the bottom circumference of the automatic splicing device to two side mouthpieces of the air blowing device within a certain period of time. The method also includes the step of blowing air to the wire pipe from a plurality of nozzles of an additional air blowing device of the automatic splicing device within a certain period of time. The method also includes the step of blowing air from a mouthpiece of the bottom circumferential air blowing device of the automatic splicing device to the wire tube within a certain period of time. The method also includes the step of regularly applying and releasing the spindle brake of the bobbin of the ring spinning machine within a certain period of time. The method includes activating an additional blowing device and blowing two blowing nozzles at an acute angle to the upper direction of the line tube, and the other blowing nozzle is directed toward the yarn guide area on the ring of the ring spinning machine. Either the bottom circumferential air blowing device or the additional air blowing device blows air to separate the broken yarn end from the bobbin and lift the broken yarn end upward toward the drafting area of the ring spinning machine , thus allowing the effective use of drafting fiber materials for automatic splicing of yarns.
根据本发明,每个底部周向吹气装置和附加吹气装置都同时吹气,以使断裂的纱线端头从环锭纺纱机的线管上分离下来。According to the invention, each bottom circumferential blowing device and the additional blowing device blow simultaneously to separate the broken yarn ends from the bobbin of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都周期性地吹气,以使断裂的纱线端头从环锭纺纱机的线管上分离下来。According to the invention, each bottom circumferential blowing device and the additional blowing device blow air periodically to separate the broken yarn ends from the bobbin of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都吹出有涡流的空气。According to the present invention, each bottom circumferential blowing device and the additional blowing device blow out air with vortex flow.
根据本发明,两个吹嘴在垂直于环锭纺纱机的垂直轴的方向上吹气,另一个吹嘴将空气吹向环锭纺纱机的导纱器区域。According to the invention, two blowing nozzles blow air in a direction perpendicular to the vertical axis of the ring spinning machine, and the other blowing nozzle blows air towards the yarn guide area of the ring spinning machine.
根据本发明,每个底部周向吹气装置和附加吹气装置都沿切线和轴线对环形纺纱机的线管向上吹气。According to the invention, each bottom circumferential blowing device and the additional blowing device blow air upwards along the tangent and axis to the line tube of the ring spinning machine.
根据本发明,若干操作参数、提供气流的顺序时机和顺序、空气流速或空气压力以及底部周向吹气装置的吹嘴和附加吹气装置的吹嘴的速度控制都存储在控制单元中,并可根据每台纺纱机的要求以及纱线支数和纱线类型在显示单元中被选择。According to the invention, several operating parameters, the sequential timing and sequence of providing air flows, the air flow rate or the air pressure and the speed control of the mouthpiece of the bottom circumferential blowing device and the blowing nozzle of the additional blowing device are stored in the control unit and can be controlled according to the invention. The requirements for each spinning machine as well as the yarn count and yarn type are selected in the display unit.
根据本发明,底部周向吹气装置的吹嘴和附加吹气装置的吹嘴将最好是大于60Ne的细支纱从环锭纺纱机的线管上提起。According to the invention, the blowing nozzle of the bottom circumferential blowing device and the blowing nozzle of the additional blowing device lift fine yarns, preferably greater than 60 Ne, from the bobbin of the ring spinning machine.
根据本发明,底部周向吹气装置的吹嘴和附加吹气装置的吹嘴以不同的顺序、任何循环的方式逐一吹气,以将细支纱从环锭纺纱机的线管上提起。According to the present invention, the blowing nozzles of the bottom circumferential blowing device and the blowing nozzles of the additional blowing device blow air one by one in different sequences and in any cycle to lift the fine yarn from the bobbin of the ring spinning machine.
本发明的其他方面和优点将从下面的描述中变得明显,结合附图,通过举例说明本发明的原理。Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
附图说明Description of the drawings
图1示出了本发明中附有环锭纺纱机线管的自动拼接装置的底部周向吹气装置和附加吹气装置的立体视图;在本发明中,断纱将被提起。Figure 1 shows a perspective view of the bottom circumferential air blowing device and the additional air blowing device of the automatic splicing device attached to the ring spinning machine bobbin of the present invention; in the present invention, the broken yarn will be lifted.
图2示出了本发明中附有环锭纺纱机绕线管的自动拼接装置的底部周向吹气装置和附加吹气装置的侧视图;在本发明中,断纱将被提起。Figure 2 shows a side view of the bottom circumferential air blowing device and the additional air blowing device of the automatic splicing device attached to the ring spinning machine bobbin of the present invention; in the present invention, the broken yarn will be lifted.
图3示出了本发明中的一个实施方案的环锭纺纱机自动拼接装置中的底部周向吹气装置的立体视图。Figure 3 shows a perspective view of the bottom circumferential blowing device in the automatic splicing device of a ring spinning machine according to an embodiment of the present invention.
图3a示出了本发明中的一个实施方案的环锭纺纱机自动拼接装置中的底部周向吹气装置的顶视图。Figure 3a shows a top view of the bottom circumferential air blowing device in the automatic splicing device of a ring spinning machine according to an embodiment of the present invention.
具体实施方式Detailed ways
参照图1至图3,本发明的自动拼接装置(1)含有底部周向吹气装置(2)和附加吹气装置(3)。自动拼接装置(1)沿着环锭纺纱机(4)的通道纵向移动。环锭纺纱机(4)能够将纱线卷绕到安装在纺纱锭上的线盘上,即所述的线管(5)。当在纺纱过程中发生断纱时,断掉的纱线端头会卡在旋转的线管(5)上。为了能够进行纱线拼接,必须将纱线端头从线管(5)上分离下来。Referring to Figures 1 to 3, the automatic splicing device (1) of the present invention includes a bottom circumferential air blowing device (2) and an additional air blowing device (3). The automatic splicing device (1) moves longitudinally along the channel of the ring spinning machine (4). The ring spinning machine (4) can wind yarn onto a bobbin installed on the spinning spindle, that is, the bobbin (5). When yarn breakage occurs during spinning, the broken yarn end will get stuck on the rotating bobbin (5). In order to be able to splice the yarn, the yarn ends must be separated from the bobbin (5).
自动拼接装置含有一个安装在自动拼接装置中的底部周向吹气装置(2)。参照图3和3a,底部周向吹气装置(2)被同心地放置在主轴周围,在环形轨道(8)下面的位置,至少有三个吹嘴(6a,6b,6c)围绕着线管(5)吹气。底部周向吹气装置(2)中的吹气装置包括三个孔口(7),每个孔口以锐角朝向线管(5)。孔口的直径最好为2毫米。The automatic splicing device contains a bottom circumferential blowing device (2) installed in the automatic splicing device. Referring to Figures 3 and 3a, the bottom circumferential blowing device (2) is concentrically placed around the main shaft, with at least three blowing nozzles (6a, 6b, 6c) surrounding the line tube (5) below the annular track (8) Blow. The air blowing device in the bottom circumferential air blowing device (2) includes three openings (7), each opening facing the line tube (5) at an acute angle. The diameter of the orifice is preferably 2 mm.
如图1和图2所示,根据本发明的自动拼接装置含有一个安装在自动拼接装置(1)中的附加吹气装置(3)。所述附加吹气装置(3)通过驱动装置向前移动。该驱动装置是电缸、气缸或类似装置中的至少一种。此外,附加吹气装置(3)可与环锭纺纱机(4)的环形轨道(8)同步垂直移动。所述附加吹气装置(3)相对于环形轨道(8)的受控运动由合适的传感器和执行器执行,最好是电动类型。执行器也可以是气动、液压、线性等之一。附加吹气装置(3)至少有两个,最好是三个大体上呈圆柱形的细长吹嘴(9a,9b,9c)。这三个吹嘴(9a,9b,9c)的作用是,通过向带有断纱末端的线管(5)沿切线和轴线吹压缩空气,将断纱从接头(5)上抬离。作为一个实施方案,附加的吹嘴(9a,9b,9c)在线管(5)的高度之上对线管(5)的各个表面;吹嘴(9a,9b,9c)可以在水平和垂直的任何方向上调整,并可偏向任何角度,在线管表面之上和周围的任何点向线管(5)吹气。在带有三个吹嘴(9a,9b,9c)的附加吹气装置(3)中,两个带有孔口的吹嘴(9a,9b)朝向线管表面,使所述吹嘴的孔口以锐角朝对着线管(5)向上方向或向垂直于线管(5)的垂直轴方向吹气;在比环形轨道(8)的更高的地方,另一个吹嘴(9c)指向环状导纱器的移动区域(10)。附加吹嘴(9a,9b,9c)安装在自动拼接装置(1)的外壳(11)中。附加吹气装置的吹嘴可以是任何尺寸和直径的。吹嘴(9)的内径最好在2到4毫米之间,外径最好在4到6毫米之间。底部周向吹气装置(2)的所有吹气部件(6a,6b,6c)和附加吹气装置(3)的所有吹嘴(9a,9b,9c)以不同的顺序任意循环地提供空气,以成功地将细支的断纱从线管(5)上提起,也可以同时向吹嘴提供气流。附加吹气装置(3)中的三个吹嘴(9a,9b,9c)可以按任何顺序操作,如一次只操作两个吹嘴或一次只操作一个吹嘴或一次操作所有三个吹嘴。附加吹气装置(3)的吹嘴(9c)指向环状导纱器,在穿线操作过程中,也起到吹动圆环(10)的作用。在将纱线末端穿入圆环(10)的导纱器后,被保持在顶部吸管中的所述纱线与环锭纺纱机(4)的牵伸区输送来的纱线进行拼接。在开始拼接之前,主轴被制动,断纱端被从线管(5)上提起,并被保持在顶吸管内。然后顶吸管在环锭纺纱机(4)的牵伸区附近向上移动,以便随后与输送来的纤维进行拼接。As shown in Figures 1 and 2, the automatic splicing device according to the present invention contains an additional air blowing device (3) installed in the automatic splicing device (1). The additional blowing device (3) is moved forward by a driving device. The driving device is at least one of an electric cylinder, a pneumatic cylinder or a similar device. Furthermore, the additional air blowing device (3) can move vertically synchronously with the annular track (8) of the ring spinning machine (4). The controlled movement of said additional blowing device (3) relative to the circular track (8) is performed by suitable sensors and actuators, preferably of the electric type. The actuator can also be one of pneumatic, hydraulic, linear, etc. The additional blowing device (3) has at least two, preferably three generally cylindrical elongated blowing nozzles (9a, 9b, 9c). The function of these three blowing nozzles (9a, 9b, 9c) is to lift the broken yarn away from the joint (5) by blowing compressed air along the tangent and axis to the bobbin (5) with the broken yarn end. As an embodiment, additional mouthpieces (9a, 9b, 9c) are provided above the height of the line tube (5) to each surface of the line tube (5); the mouthpieces (9a, 9b, 9c) can be positioned horizontally and vertically Adjustable in any direction and at any angle, blowing air into the spool (5) at any point on and around the spool surface. In the additional blowing device (3) with three mouthpieces (9a, 9b, 9c), the two mouthpieces (9a, 9b) with orifices are directed towards the surface of the line pipe so that the orifices of the mouthpieces Blow air at an acute angle upward toward the line tube (5) or in a direction perpendicular to the vertical axis of the line tube (5); at a higher place than the ring track (8), another blowing nozzle (9c) points to the ring The moving area of the yarn guide (10). Additional mouthpieces (9a, 9b, 9c) are installed in the housing (11) of the automatic splicing device (1). The mouthpiece of the additional blowing device can be of any size and diameter. The inner diameter of the mouthpiece (9) is preferably between 2 and 4 mm, and the outer diameter is preferably between 4 and 6 mm. All the blowing parts (6a, 6b, 6c) of the bottom circumferential blowing device (2) and all the blowing nozzles (9a, 9b, 9c) of the additional blowing device (3) provide air arbitrarily and cyclically in different orders to successfully Lift the thin broken yarn from the bobbin (5) and provide airflow to the mouthpiece at the same time. The three mouthpieces (9a, 9b, 9c) in the additional blowing device (3) can be operated in any order, such as only two mouthpieces at a time or only one mouthpiece at a time or all three mouthpieces at a time. The blowing nozzle (9c) of the additional air blowing device (3) points to the annular yarn guide, and also plays the role of blowing the ring (10) during the threading operation. After threading the yarn end into the yarn guide of the ring (10), the yarn held in the top straw is spliced with the yarn delivered from the drafting area of the ring spinning machine (4). Before starting splicing, the spindle is braked and the broken yarn end is lifted from the bobbin (5) and held in the top suction tube. The top suction tube then moves upwards near the drafting zone of the ring spinning machine (4) for subsequent splicing with the delivered fibers.
参照图3,底部周向吹气装置(2)被同心地安置在靠近环锭纺纱机(4)的环形轨道(8)略低于环形轨道位置的线管(5)周围。带有三个吹嘴(9a、9b、9c)的附加吹气装置(3)被安置在靠近环形轨道(8)的含有断纱端头的线管(5)前面,在底部吹气装置(2)的一定高度之上。断裂的纱线通常在线管(5)从上到下的任何部分与线管(5)纠缠在一起,这一点无法准确判断。底部周向吹气装置(2)被设置为独立的吹气部件,最好是三个独立的吹气部件(6a,6b,6c),每个部件都有三个孔(7)从空气源中获取空气。第一吹气部件(6a)以与环锭纺纱机框架的长度基本平行的方式放置在线管(5)的前面。第二吹气部件(6b)和第三吹气部件(6c)以基本垂直于环锭纺纱机框架长度的方式放置,如图3所示,每个吹气部件以圆周的方式放置在线管(5)的两侧。根据本发明,每个底部吹气部件(2)和附加吹气部件(3)同时或周期性地提供空气/涡流气流,将纱线末端线管(5)上分离出来,并将其向牵伸区上方提升,以便能够有效地与牵伸的纤维材料自动拼接。Referring to Figure 3, the bottom circumferential blowing device (2) is concentrically arranged around the wire tube (5) slightly lower than the annular track (8) of the ring spinning machine (4) and slightly lower than the annular track. An additional blowing device (3) with three blowing nozzles (9a, 9b, 9c) is placed in front of the line tube (5) containing the broken yarn ends close to the annular track (8), and at the bottom of the blowing device (2 ) above a certain height. The broken yarn is usually entangled with the bobbin (5) at any part of the bobbin (5) from top to bottom, which cannot be determined accurately. The bottom circumferential blowing device (2) is configured as an independent blowing component, preferably three independent blowing components (6a, 6b, 6c), each component having three holes (7) to obtain air from an air source . The first blowing part (6a) is placed in front of the line tube (5) in a manner substantially parallel to the length of the ring spinning machine frame. The second blowing part (6b) and the third blowing part (6c) are placed substantially perpendicular to the length of the ring spinning machine frame, as shown in Figure 3, and each blowing part is placed in a circumferential manner on the line tube both sides of (5). According to the invention, each bottom blowing part (2) and the additional blowing part (3) simultaneously or periodically provide air/vortex air flow to separate the yarn end tube (5) and direct it towards the pulling The machine is lifted above the drawing area so that it can be effectively spliced automatically with the drawn fiber material.
根据本发明的一个实施方案,吹气部件(6a,6b,6c)与附加吹气部件(3)结合,并按以下顺序工作,以成功地将断裂的纱线端头从线管(5)上分离和提升。首先,主轴制动器在预定的时间被使用。然后,主轴停止旋转。在此期间,第二吹气部件(6b)和第三吹气部件(6c)(侧方吹气)与附加吹气装置(3)相结合,在短于一秒的时间内进行吹气。随后,主轴制动器在预定的时间被解除,主轴开始旋转。在这段时间内,第一吹气部件(6a)(前部吹气)通过多个孔(7)在短于一秒的时间内进行吹气。附加吹气装置(3)与上述的每一个可能的程序同时启动。附加吹气装置(3)至少有三个吹嘴(9a,9b,9c)有空气源,以将空气吹向线管(5)。附加吹气装置(3)被安置在靠近环形轨道(8)的区域,这样它就能在朝上的方向向线管(5)吹气。附加吹气装置有三个吹嘴(9a,9b,9c),其中两个吹嘴(9a,9b)朝向线管表面,使所述吹嘴的孔口以锐角朝对着线管(5)向上方向或向垂直于线管(5)的垂直轴方向吹气;在比环形轨道(8)的更高的地方,另一个吹嘴(9c)指向环状导纱器的移动区域(10)。附加吹嘴(9a,9b,9c)安装在自动拼接装置(1)的外壳(11)中。所有的吹气部件(6a,6b,6c)和吹嘴(9a,9b,9c)以不同的顺序任意循环地提供空气,以成功地将断纱,特别是大于60Ne的细支纱的断纱从线管上(5)中提起。According to one embodiment of the invention, the blowing components (6a, 6b, 6c) are combined with the additional blowing component (3) and work in the following sequence to successfully remove the broken yarn ends from the bobbin (5) on separation and elevation. First, the spindle brake is applied at a predetermined time. Then, the spindle stops rotating. During this time, the second blowing part (6b) and the third blowing part (6c) (side blowing) are combined with the additional blowing device (3) to blow in less than one second. Subsequently, the spindle brake is released at a predetermined time and the spindle begins to rotate. During this time, the first blowing part (6a) (front blowing) blows air through the plurality of holes (7) in less than one second. The additional air blowing device (3) is activated simultaneously with each of the possible programs described above. The additional air blowing device (3) has at least three blowing nozzles (9a, 9b, 9c) with air sources to blow air toward the line tube (5). The additional blowing device (3) is placed in the area close to the annular track (8) so that it blows air into the line pipe (5) in an upward direction. The additional blowing device has three blowing nozzles (9a, 9b, 9c), two of which are facing the surface of the line tube, so that the orifice of the mouthpiece faces the line tube (5) upward at an acute angle. direction or blowing in a direction perpendicular to the vertical axis of the bobbin (5); at a higher position than the annular track (8), another blowing nozzle (9c) points to the moving area (10) of the annular yarn guide. Additional mouthpieces (9a, 9b, 9c) are installed in the housing (11) of the automatic splicing device (1). All the air blowing parts (6a, 6b, 6c) and the blowing nozzles (9a, 9b, 9c) provide air cyclically in different orders to successfully break the yarn, especially the fine yarn larger than 60Ne. Lift from the conduit (5).
上述底部周向吹气装置(2)和附加吹气装置(3)与具有人机界面的控制单元相连接,并可被控制以任何顺序运行。提供气流的时间和顺序、空气流速/空气压力以及所有吹气部件的速度控制,都可以根据断纱提起要求和纱线支数通过控制单元进行改变。若干操作参数和吹气部件及吹嘴的顺序可以存储在控制单元中,并可根据每台纺纱机的要求以及纱线支数和纱线类型在显示单元中被选择。The above-mentioned bottom circumferential air blowing device (2) and additional air blowing device (3) are connected to a control unit with a human-machine interface and can be controlled to operate in any sequence. The timing and sequence of the air flows provided, the air flow rate/air pressure and the speed control of all blowing components can be changed via the control unit according to the yarn break lifting requirements and yarn count. Several operating parameters and the sequence of blowing components and mouthpieces can be stored in the control unit and selected in the display unit according to the requirements of each spinning machine as well as the yarn count and yarn type.
上述动作使得,断纱端头从线管(5)上被分离下来,并被引向上方。脱离的断纱端头被放置在环锭纺纱机牵伸区前面的自动拼接装置顶部的吸取装置中。The above action causes the broken yarn end to be separated from the wire tube (5) and guided upward. The detached yarn ends are placed in the suction device on top of the automatic splicing device in front of the drafting area of the ring spinning machine.
上述流程使得,无论断纱端头在从上到下的任何地方,它都能从旋转的线管上被分离下来,并成功地被引导到上方的牵伸区。如此一来,断纱被抬起,以便能够与牵伸过的材料自动拼接。无论环形轨道的位置如何,每次发生断纱时,上述顺序都是同时进行的。The above process enables that no matter where the broken yarn end is from top to bottom, it can be separated from the rotating bobbin and successfully guided to the drafting area above. In this way, the broken yarn is lifted up so that it can be automatically spliced with the drafted material. Regardless of the position of the circular track, the above sequence is performed simultaneously every time a yarn break occurs.
因此,上述用于环锭纺纱机的自动拼接装置提供了一种适合细支纱的、有效的断纱末端提升装置。Therefore, the above-mentioned automatic splicing device for ring spinning machines provides an effective broken yarn end lifting device suitable for fine yarns.
鉴于本公开内容对本发明的描述,所有在意义和等效范围内的改变、修改和变化都被视为在本发明的范围和精神之内。In view of the description of the invention in this disclosure, all changes, modifications and variations that come within the meaning and equivalent range are deemed to be within the scope and spirit of the invention.
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DE2543767A1 (en) | 1975-10-01 | 1977-04-14 | Zinser Textilmaschinen Gmbh | PROCESS AND DEVICE FOR PNEUMATICALLY RELEASING AND SUCTIONING A BROKEN END OF THREAD |
DE3012210A1 (en) | 1980-03-28 | 1981-10-08 | Zinser Textilmaschinen Gmbh, 7333 Ebersbach | Method of detaching broken thread ends from thread spool - using intermittent turning process together with axial blowing directed at thread |
DE3930935A1 (en) * | 1989-09-15 | 1991-03-28 | Zinser Textilmaschinen Gmbh | METHOD AND DEVICE FOR PNEUMATICALLY DETACHING A BROKEN THREAD END FROM THE WINDING CONE OF A THREAD WINDING BODY |
JPH07278975A (en) * | 1994-04-08 | 1995-10-24 | Ishikawa Seisakusho Ltd | Method for picking up yarn end of end broken bobbin in automatic piecing device of spinning frame |
DE19501464C1 (en) * | 1995-01-19 | 1996-05-23 | Zinser Textilmaschinen Gmbh | Appts. for automatic elimination of yarn breakages in ring spinning machines |
EP3556918B1 (en) * | 2018-04-20 | 2024-09-18 | Lakshmi Machine Works Ltd. | Yarn lifting arrangement for piecing unit and a method thereof |
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