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CN116788574A - A single-channel chip tape appearance inspection method - Google Patents

A single-channel chip tape appearance inspection method Download PDF

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Publication number
CN116788574A
CN116788574A CN202310280166.2A CN202310280166A CN116788574A CN 116788574 A CN116788574 A CN 116788574A CN 202310280166 A CN202310280166 A CN 202310280166A CN 116788574 A CN116788574 A CN 116788574A
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Prior art keywords
light source
flow channel
material tray
visual
chip
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Inventor
王孟哲
熊柏泰
梁正南
赖勉力
李恩全
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Ningbo Jiuzong Intelligent Technology Co ltd
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Ningbo Jiuzong Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04Attaching a series of articles, e.g. small electrical components, to a continuous web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V33/00Structural combinations of lighting devices with other articles, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

本发明涉及芯片编带检测技术领域,具体地说,涉及一种单流道式芯片编带外观检测方法。本发明提供了一种单流道式芯片编带检测方法,其基于一种单流道的芯片编带外观缺陷检测设备实现。具体说明地,芯片编带作为IC芯片包装的一种常用方式,由于在包装过程中可能会导致或者是编带本身就存在着异物,崩边,划痕等问题,此外,在包装过程中还可能会导致或者是芯片本身就存在着芯片字符漏印、芯片处存在异物崩边和划痕等问题。编带以及芯片的这些问题通过单面检测是无法完整地进行覆盖,故而,本实施例中的检测方法能够通过单一输送流道依次完成正反两面的检测以对于芯片以及编带中可能出现的问题实现较全面的覆盖。

The present invention relates to the technical field of chip tape detection, and specifically to a single-flow channel chip tape appearance detection method. The invention provides a single-channel chip tape detection method, which is implemented based on a single-channel chip tape appearance defect detection equipment. Specifically, chip tape is a common way of packaging IC chips. During the packaging process, problems such as foreign matter, chipping, and scratches may occur in the tape itself. In addition, during the packaging process, This may cause problems such as missing chip characters or foreign objects chipping and scratches on the chip itself. These problems of tapes and chips cannot be completely covered by single-sided inspection. Therefore, the detection method in this embodiment can sequentially complete the detection of both front and back sides through a single transport channel to detect possible problems that may occur in chips and tapes. Issues are covered more comprehensively.

Description

一种单流道式芯片编带外观检测方法A single-channel chip tape appearance inspection method

技术领域Technical field

本发明涉及芯片编带检测技术领域,具体地说,涉及一种单流道式芯片编带外观检测方法。The present invention relates to the technical field of chip tape detection, and specifically to a single-flow channel chip tape appearance detection method.

背景技术Background technique

芯片编带也即装载有芯片的编带结构;芯片编带的上表面处开设有多个用于装载芯片的装配槽以及用于与针轮或压齿卡合的孔;芯片编带的下部作为载带。The chip tape is also a tape structure loaded with chips; the upper surface of the chip tape is provided with a plurality of assembly slots for loading chips and holes for engaging with pin wheels or pressure teeth; the lower part of the chip tape As a carrier tape.

现有的半导体行业中,芯片编带作为一种常用的芯片包装方法被广泛应用;但是由于在包装过程中可能芯片以及芯片编带出现异物崩边以及划痕等外观缺陷;故而需要对于芯片以及芯片编带进行外观检测。In the existing semiconductor industry, chip tape is widely used as a common chip packaging method; however, during the packaging process, chips and chip tapes may have appearance defects such as chipping and scratches caused by foreign matter; therefore, it is necessary to Chip taping for visual inspection.

传统的检测方法多为人工肉眼检测或者大体积的多工位检测方法;这样的检测方法一方面检测效率较低;另一方面,人力成本以及装置布置成本较高且对于场地布置要求较为繁琐。此外,现有的检测设备中缺乏合理的光源布置,同时难以对于芯片编带上可能存在外观缺陷的正反两面形成覆盖;从而导致现有检测方法的外观缺陷的检出率较差;并且,由于不同厂家的芯片编带宽度存在差异,故而传统的检测方法难以较佳地通用于不同宽度的芯片编带检测。Traditional detection methods are mostly artificial naked eye detection or large-volume multi-station detection methods; on the one hand, such detection methods have low detection efficiency; on the other hand, labor costs and device layout costs are high and the site layout requirements are cumbersome. In addition, the existing inspection equipment lacks reasonable light source arrangement, and it is difficult to cover both the front and back sides of the chip tape where appearance defects may exist; thus, the detection rate of appearance defects of the existing inspection methods is poor; and, Since the chip tape widths of different manufacturers vary, it is difficult for traditional detection methods to be optimally used to detect chip tapes of different widths.

故而,现有技术中缺乏一种结构紧凑、光源布置合理、覆盖芯片编带正反两面、检测效率较高、通用性较佳且操作较方便的针对芯片编带外观缺陷的检测设备及方法。Therefore, the existing technology lacks a detection equipment and method for chip tape appearance defects that has a compact structure, reasonable light source arrangement, covers both front and back sides of the chip tape, high detection efficiency, good versatility, and easy operation.

发明内容Contents of the invention

针对现有技术中存在的技术问题,本发明提供了一种单流道式芯片编带检测方法,其基于一种单流道的芯片编带外观缺陷检测设备实现,其具体包括以下步骤:In view of the technical problems existing in the prior art, the present invention provides a single-channel chip tape detection method, which is based on a single-channel chip tape appearance defect detection equipment, which specifically includes the following steps:

步骤一、一次上料Step 1. One-time loading

将待检测的芯片编带收卷于检测设备一侧的料盘处并从料盘内将芯片编带抽出牵拉至输送流道并保持正面朝上;Wind up the chip tape to be tested on the material tray on one side of the testing equipment and pull the chip tape out from the material tray to the conveyor flow channel and keep the front side facing up;

步骤二、正面检测Step 2. Positive detection

通过动力驱动芯片编带沿输送流道移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的正面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel and enters the inspection area, and then the power is interrupted to stop transportation. Then the multi-station inspection system takes visual images of the front side of the chip tape and transmits the image to the algorithm for processing;

步骤三、一次收料Step 3: One-time collection

针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道移动,并将正面检测结束的芯片编带收卷在检测设备另一侧的料盘处固定绕紧;For positive detection results, when the detection result indicates a defective product, manual judgment processing is performed and the power is restored. When the detection result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveyor flow channel, and the positive detection The finished chip tape is wound up and fixedly wound tightly on the material tray on the other side of the testing equipment;

步骤四、二次上料Step 4. Secondary loading

从步骤三中收卷的料盘处将芯片编带抽出至输送流道内并保持反面朝上;Pull out the chip tape from the material tray rolled up in step 3 into the conveyor channel and keep the reverse side facing up;

步骤五、反面检测Step 5. Negative detection

通过动力驱动芯片编带沿输送流道移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的反面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel and enters the inspection area, and then the power is interrupted to stop transportation. Then the multi-station inspection system takes visual images of the appearance of the reverse side of the chip tape and transmits the image to the algorithm for processing;

步骤六、二次收料Step 6. Secondary collection

针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道移动,并将正面检测结束的芯片编带收卷在步骤一中进行一次上料的料盘处;For positive detection results, when the detection result indicates a defective product, manual judgment processing is performed and the power is restored. When the detection result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveyor flow channel, and the positive detection The finished chip taping is wound up at the material tray where the material was loaded once in step 1;

步骤七、下料Step 7. Unloading

将料盘及料盘内正反面检测完成的芯片编带卸下。Remove the chip tape that has been inspected from the front and back sides of the material tray and the material tray.

具体说明地,芯片编带作为IC芯片包装的一种常用方式,由于在包装过程中可能会导致或者是编带本身就存在着异物,崩边,划痕等问题,此外,在包装过程中还可能会导致或者是芯片本身就存在着芯片字符漏印、芯片处存在异物崩边和划痕等问题。编带以及芯片的这些问题通过单面检测是无法完整地进行覆盖,故而,本发明中的检测方法能够通过单一输送流道依次完成正反两面的检测以对于芯片以及编带中可能出现的问题实现较全面的覆盖。Specifically, chip tape is a common way of packaging IC chips. During the packaging process, problems such as foreign matter, chipping, and scratches may occur in the tape itself. In addition, during the packaging process, This may cause problems such as missing chip characters or foreign objects chipping and scratches on the chip itself. These problems of braiding and chips cannot be completely covered by single-sided detection. Therefore, the detection method in the present invention can sequentially complete the detection of both front and back sides through a single transport channel to detect possible problems in chips and braiding. Achieve more comprehensive coverage.

并且,本发明中通过两个料盘配合一个输送流道共同构成一个编带移动轨路,一方面,两个料盘结构相同,生产和布置上比较方便但能够较佳地满足检测需要;另一方面,两个料盘均可以作为上料段或者是收料段,并且输送流道的输送方向为双向通行;从而使得整个检测过程的操作更为灵活,进而使得检测人员能够通过较为简单的操作便能够实现正反两面的双面检测以较大程度地将芯片编带可能存在的外观缺陷进行检测覆盖。Moreover, in the present invention, two material trays cooperate with a conveying channel to form a braided moving track. On the one hand, the two material trays have the same structure, which is more convenient in production and layout but can better meet the detection needs; on the other hand, the two material trays have the same structure. On the one hand, both material trays can be used as loading sections or receiving sections, and the conveying direction of the conveying channel is bidirectional; thus making the operation of the entire inspection process more flexible, allowing inspection personnel to pass a relatively simple This operation can realize double-sided inspection of both front and back sides to detect and cover possible appearance defects in chip tapes to a large extent.

进一步地,为了便于检测过程中的灵活操作,料盘的收卷和拆卸也需要具有较佳的灵活性以确保整个检测过程的方便稳定进行,本检测设备中的料盘也采用特定的料盘以实现灵活操作。Furthermore, in order to facilitate flexible operation during the inspection process, the winding and disassembly of the material trays also need to have better flexibility to ensure that the entire inspection process is convenient and stable. The material trays in this testing equipment also use specific material trays. to achieve flexible operation.

此外,正反面检测能够为外观缺陷检测进行覆盖,但是如何选配最为合适的相机及光源以实现最好的检测效果从而确保不良品检出率仍是现有技术中亟待解决的问题;本发明中的检测方法通过多站式视检系统对检测区域处的芯片编带进行视觉图像采集;其中多站式视检系统采用特定的光源布置方法以配合相机进行图像采集;从而能够实现较佳的图像采集效果。In addition, front and back detection can cover appearance defect detection, but how to select the most appropriate camera and light source to achieve the best detection effect and ensure the detection rate of defective products is still an urgent problem in the existing technology to be solved; the present invention The detection method in the method uses a multi-station visual inspection system to collect visual images of chip tapes in the detection area; the multi-station visual inspection system uses a specific light source arrangement method to cooperate with the camera for image acquisition; thus achieving better results. Image collection effect.

作为优选,单流道的芯片编带外观缺陷检测设备包括设备主体,设备主体的两侧设有用于收卷芯片编带的料盘;两侧的料盘之间形成有用于输送芯片编带的输送流道;设备主体处还设有用于对芯片编带进行检测的多站式视检系统;多站式视检系统处形成有检测区域;输送流道经过所述检测区域。Preferably, the single-channel chip tape appearance defect detection equipment includes an equipment main body, with trays for winding chip tapes provided on both sides of the equipment main body; a tray for transporting chip tapes is formed between the trays on both sides. Conveying flow channel; the main body of the equipment is also provided with a multi-station visual inspection system for detecting chip tapes; a detection area is formed at the multi-station visual inspection system; the transport flow channel passes through the detection area.

作为优选,多站式视检系统包括系统主体,系统主体通过视检安装板以安装固定;多站式视检系统包括沿流道运送方向相邻竖直布置于视检安装板处的用于检测异物和崩边的第一检测组件、用于对芯片字符进行检测的第二检测组件和用于对崩边划痕进行检测的第三检测组件;Preferably, the multi-station visual inspection system includes a system main body, which is installed and fixed through a visual inspection installation plate; the multi-station visual inspection system includes adjacent and vertically arranged at the visual inspection installation plate along the flow channel transportation direction. A first detection component for detecting foreign matter and chipping, a second detection component for detecting chip characters, and a third detection component for detecting chipping and scratches;

第一检测组件包括第一相机和第一光源,第一光源包括近距离红外光和条光,第一光源配合第一相机采集图像以用于检测异物和崩边;第二检测组件包括第二相机和第二光源,第二光源为同轴光源,第二光源用于配合第二相机采集图像以用于对芯片字符进行检测;第三检测组件包括第三相机和第三光源,第三光源为环形光;第三光源用于配合第三相机采集图像以对崩边划痕进行检测;第一相机、第二相机、第三相机均采用500W相机且三者的拍摄范围均覆盖检测区域;第一光源、第二光源和第三光源均采用频闪工作且间隔闪光;第一光源、第二光源和第三光源的打光范围均覆盖检测区域。The first detection component includes a first camera and a first light source. The first light source includes short-range infrared light and strip light. The first light source cooperates with the first camera to collect images for detecting foreign objects and chipping; the second detection component includes a second Camera and second light source, the second light source is a coaxial light source, the second light source is used to cooperate with the second camera to collect images for detecting chip characters; the third detection component includes a third camera and a third light source, the third light source It is a ring light; the third light source is used to collect images with the third camera to detect chipping and scratches; the first camera, the second camera, and the third camera all use 500W cameras, and the shooting range of the three covers the detection area; The first light source, the second light source and the third light source all use stroboscopic operation and flash at intervals; the lighting ranges of the first light source, the second light source and the third light source all cover the detection area.

具体说明地,通过将第一检测组件、第二检测组件及第三检测组件相邻布置能够使得整个多站式视检系统的布置更为紧凑,从而确保了整个输送流道上的检测区域集中在一个确定的区域内;也即,三组检测组件的检测范围中的交集作为本多站式视检系统的检测区域。Specifically, by arranging the first detection component, the second detection component and the third detection component adjacently, the layout of the entire multi-station visual inspection system can be made more compact, thereby ensuring that the detection area on the entire conveying flow path is concentrated Within a certain area; that is, the intersection of the detection ranges of the three groups of detection components is used as the detection area of the multi-station visual inspection system.

这样布置的话,一方面,能够使得待检测的芯片编带在运送过程中只需要在这一检测区域处停留即可完成所有检测,从而使得动力的控制操作更为简单,全程只需在该检测区域的位置处中断一次动力即可,这样也能较佳地加快真个检测过程的进行,从而较佳地提高检测效率;另一方面,这样布置使得该多站式视检系统整体结构更为紧凑,所占位置空间更小,从而能够较佳地减小该视检系统对于设备主体中的其他器件的使用以及布置过程产生影响。With this arrangement, on the one hand, the chip tape to be inspected only needs to stay in this inspection area during transportation to complete all inspections, thus making the power control operation simpler, and only needs to be in this inspection area during the entire process. It is enough to interrupt the power once at the location of the area, which can also better speed up the entire inspection process, thereby better improving the inspection efficiency; on the other hand, such an arrangement makes the overall structure of the multi-station visual inspection system more It is compact and occupies less space, which can better reduce the impact of the inspection system on the use and arrangement process of other devices in the main body of the equipment.

具体说明地,本发明中的近距离红外光采用的型号为CST-ROS78-R,并且近距离红外光与待检测区域间的竖直距离保持在40mm,此外,红色组合条光相较于水平面45度可调;条光选用为白色且设置于待检测区域的底部,条光采用的型号为锐视P-BLF-237-18-W,条光与待检测区域间的竖直距离保持在3mm;通过近距离红外光与条光之间的配合能够实现较佳的打光效果从而确保采集的图像清晰;进而保证了图像算法能够对于编带或者芯片处的异物和崩边进行识别以判出不良品。Specifically, the model of the short-range infrared light used in the present invention is CST-ROS78-R, and the vertical distance between the short-range infrared light and the area to be detected is maintained at 40mm. In addition, the red combined strip light is smaller than the horizontal plane. 45 degrees adjustable; the strip light is white and set at the bottom of the area to be detected. The model used for the strip light is Ruishi P-BLF-237-18-W. The vertical distance between the strip light and the area to be detected is maintained at 3mm; through the cooperation between close-range infrared light and strip light, a better lighting effect can be achieved to ensure that the collected images are clear; thus ensuring that the image algorithm can identify foreign objects and chipping at the tape or chip to determine Deliver defective products.

此外,第二光源为同轴光源,同轴光源的具体型号为P-COL-55-40-W,同轴光源为白色,且白色同轴光源与待检测区域间的竖直距离保持在20mm,通过该型号的白色同轴光源能够实现较佳的打光效果从而确保采集的图像清晰;进而保证了图像算法能够对于芯片字符进行识别以判出不良品。In addition, the second light source is a coaxial light source. The specific model of the coaxial light source is P-COL-55-40-W. The coaxial light source is white, and the vertical distance between the white coaxial light source and the area to be detected is maintained at 20mm. , the white coaxial light source of this model can achieve better lighting effects to ensure that the collected images are clear; thus ensuring that the image algorithm can recognize chip characters to identify defective products.

进一步地,第三光源为环形光源,环形光源的选用的型号为锐视P-RL-74-30-R,并且红色环形光源与待检测区域间的竖直距离保持为15mm,具体说明地,通过该环形光源能够较佳地进行打光以提高所采集图像的品质质量。Further, the third light source is a ring light source, and the selected model of the ring light source is Sharpview P-RL-74-30-R, and the vertical distance between the red ring light source and the area to be detected is maintained at 15mm. Specifically, The annular light source can be used for better lighting to improve the quality of the collected images.

作为优选,第一相机、第二相机和第三相机均包括相机主体,相机主体包括电源端和镜头端;电源端和镜头端之间通过机身部相连接;电源端均通过相机安装板可滑动安装于视检安装板处的手动位移台处;相机主体随相机安装板沿竖直方向通过手动位移台移动;视检安装板处还设有用于固定镜头端的镜头固定块;在相机主体通过手动位移台位移调整完成后,镜头固定块处布置有用于对镜头端周向及轴向形成固定的镜头固定优力胶;Preferably, the first camera, the second camera and the third camera all include a camera body, and the camera body includes a power end and a lens end; the power end and the lens end are connected through the body part; the power ends are all accessible through the camera mounting plate. It is slidably installed on the manual shift stage at the inspection installation plate; the camera body moves along the vertical direction with the camera installation plate through the manual shift stage; the inspection installation plate is also equipped with a lens fixing block for fixing the lens end; when the camera body passes After the manual shift stage displacement adjustment is completed, lens fixing glue is arranged at the lens fixing block to fix the lens end circumferentially and axially;

视检安装板处还设有分别用于安装第一光源和第三光源的光源安装板;光源安装板布置于前述镜头端与检测区域之间以用于安装光源;光源安装板呈环形结构,光源安装板的中部形成有与镜头中心轴线同轴的通孔;通孔的外围处形成有多个螺孔;光源安装板远镜头端的一侧底板四周设有用于安装的光源安装座;光源安装座与光源安装板之间通过前述螺孔内旋入螺栓相可拆卸紧固连接;光源安装座包括相对设置的光源安装竖板;两侧的光源安装竖板相对内壁处均活动连接有安装销;光源组件通过安装销活动安装于两侧的光源安装竖板之间;光源组件相对于光源安装座旋转以调整打光角度。The inspection installation plate is also provided with light source installation plates for installing the first light source and the third light source respectively; the light source installation plate is arranged between the aforementioned lens end and the detection area for installing the light source; the light source installation plate has a ring structure. A through hole coaxial with the central axis of the lens is formed in the middle of the light source mounting plate; a plurality of screw holes are formed on the periphery of the through hole; a light source mounting base for installation is provided around the base plate on one side of the far lens end of the light source mounting plate; the light source is installed The base and the light source mounting plate are removably and tightly connected by screwing bolts into the aforementioned screw holes; the light source mounting base includes oppositely arranged light source mounting vertical plates; the light source mounting vertical plates on both sides are movably connected with mounting pins at the relative inner walls. ; The light source component is movablely installed between the light source installation vertical plates on both sides through the mounting pin; the light source component rotates relative to the light source mounting base to adjust the lighting angle.

作为优选,料盘通过固定臂安装于设备主体的两侧;料盘包括料盘主体;料盘主体包括平行间隔布置的两个环形盘体;两个环形盘体之间通过与环形盘体同轴的料盘中心轴相连接;料盘中心轴的环形外壁与芯片编带相接触配合以用于收卷;两侧的环形盘体对收卷于料盘中心轴处的芯片编带形成轴向上的限位;两侧的环形盘体处均沿周向方向形成有呈环形阵列的多个弧形通孔;固定臂远料盘主体的一侧设有马达座;马达座处设有料盘驱动电机,料盘驱动电机的输出端通过联轴器连接有料盘快换轴;Preferably, the material tray is installed on both sides of the equipment main body through fixed arms; the material tray includes a material tray main body; the material tray main body includes two annular disk bodies arranged in parallel and spaced apart; the two annular disk bodies are connected by the same annular disk body as the annular disk body. The central axis of the material tray is connected to the shaft; the annular outer wall of the central axis of the material tray is in contact with the chip tape for winding; the annular disks on both sides form a shaft for the chip tape that is wound around the central axis of the material tray. upward limiter; the annular plates on both sides are formed with a plurality of arc-shaped through holes in an annular array along the circumferential direction; the fixed arm is provided with a motor seat on the side far from the main body of the material tray; the motor seat is provided with a material Tray drive motor, the output end of the tray drive motor is connected to the tray quick-change shaft through a coupling;

料盘中心轴可拆卸地安装于料盘快换轴处;料盘快换轴处沿其轴向依次布置有料盘限位环、料盘固定定板和料盘固定动板;料盘固定动板通过安装销活动布置于料盘快换轴处的开口槽内;料盘固定动板以安装销为轴沿开口槽深度方向旋转;开口槽内设有用于驱使料盘固定动板向开口槽外部旋转的回弹弹簧;料盘固定动板自料盘固定定板由近及远形成有一体结构的第一斜坡和第二斜坡;第一斜坡和第二斜坡的交界处向两侧方向均呈下坡;料盘中心轴的中心位置形成有连接通孔;连接通孔的内侧壁处沿周向方向形成有多个用于与料盘固定定板及料盘固定动板相面接触配合的配合槽。The central shaft of the material tray is detachably installed at the quick-change shaft of the material tray; the quick-change shaft of the material tray is arranged with a limit ring of the material tray, a fixed fixed plate of the material tray and a fixed movable plate of the material tray in sequence along its axial direction; the fixed movable plate of the material tray is The plate is movably arranged in the open slot at the quick-change shaft of the material tray through the installation pin; the fixed movable plate of the material tray rotates in the depth direction of the open slot with the installation pin as the axis; there is a device in the open groove for driving the fixed movable plate of the material tray to the open slot An external rotating rebound spring; the fixed movable plate of the material tray forms a first slope and a second slope of an integrated structure from near to far from the fixed fixed plate of the material tray; the junction of the first slope and the second slope extends in both directions. It is on a downward slope; a connecting through hole is formed at the center of the central axis of the material tray; a plurality of connecting through holes are formed along the circumferential direction on the inner wall of the connecting through hole for surface contact and matching with the fixed fixed plate of the material tray and the fixed moving plate of the material tray. matching slot.

具体说明地,在将料盘安装于料盘快换轴上时,将料盘中心轴通过连接通孔沿轴向推入料盘快换轴;随着料盘中心轴沿轴向推进,料盘中心轴处的配合槽与料盘固定动板处的第二斜坡相接触并将料盘固定动板压入开口槽内;料盘中心轴进行推进直至料盘中心轴的端部抵至料盘限位环;此时,料盘中心轴处的配合槽卡入料盘固定定板内,同时,料盘固定动板回弹并通过第一斜坡与配合槽之间的配合将料盘中心轴卡住;Specifically, when the material tray is installed on the material tray quick-change shaft, the material tray central shaft is pushed axially into the material tray quick-change shaft through the connecting through hole; as the material tray central shaft advances along the axial direction, the material tray The mating groove at the central axis of the material tray is in contact with the second slope at the fixed moving plate of the material tray and the fixed moving plate of the material tray is pressed into the opening groove; the central axis of the material tray is pushed forward until the end of the central axis of the material tray reaches the material Tray limit ring; at this time, the mating groove at the central axis of the material tray snaps into the fixed fixed plate of the material tray. At the same time, the fixed movable plate of the material tray rebounds and moves the center of the material tray through the cooperation between the first slope and the fitting groove. The shaft is stuck;

详细说明地,料盘固定定板能够将料盘中心轴的周向方向进行定位;并且料盘固定顶板能够相当于平键的作用实现料盘快换轴与料盘中心轴之间的同步旋转;此外,料盘限位环以及料盘固定动板能够对料盘中心轴轴向上的两侧进行定位。总地来说,料盘限位环、料盘固定定板和料盘固定动板能够较佳地确保了料盘中心轴在料盘快换轴处周向及轴向上的定位稳定性并且能够实现同步旋转。Specifically, the fixed plate of the material tray can position the central axis of the material tray in the circumferential direction; and the fixed top plate of the material tray can function as a flat key to achieve synchronous rotation between the quick-change shaft of the material tray and the central axis of the material tray. ; In addition, the material tray limit ring and the material tray fixed moving plate can position both sides of the material tray central axis in the axial direction. Generally speaking, the material tray limit ring, the material tray fixed fixed plate and the material tray fixed movable plate can better ensure the circumferential and axial positioning stability of the material tray central axis at the material tray quick-change shaft and Able to achieve synchronous rotation.

作为优选,设备主体的输送流道包括平行布置的两个流道导条;流道导条的上部安装有与其延伸方向相同的流道压板;流道压板位于检测区域的位置处形成开口;两个流道压板相对的内壁下侧处形成有流道槽;两侧的流道槽之间的区域形成用于输送芯片编带的输送轨路;流道槽的两端形成有向外部扩大的斜角;流道导条长度方向上的两端朝向料盘一侧向下延伸形成有呈弧形结构的流道导向座;两个流道导条处的流道导向座之间形成用于将芯片编带导向进入输送轨路的导向通道;流道导向座与料盘之间设置有张力机构;张力机构安装于固定臂处,张力机构包括用于与芯片编带相接触以形成张紧的张力摆轮;张力摆轮安装于张力摆臂处;张力摆臂远张力摆轮的一端与用于提供张力的张力轴相连接,张力轴通过轴承安装于固定臂处;料盘主体处的中心轴、张力摆轮、流道导向座处的导向通道以及流道导条间的输送轨路共同配合组成用于芯片编带运送的输送路线。Preferably, the conveying flow channel of the equipment body includes two flow channel guide bars arranged in parallel; a flow channel pressure plate with the same extension direction is installed on the upper part of the flow channel guide bar; the flow channel pressure plate is located at the position of the detection area to form an opening; both A runner groove is formed on the lower side of the opposite inner wall of each runner pressure plate; the area between the runner grooves on both sides forms a conveying track for transporting chip tapes; both ends of the runner groove are formed with outwardly expanding Bevel angle; both ends of the length direction of the runner guide bar extend downward toward the side of the material tray to form a runner guide seat with an arc-shaped structure; a runner guide seat is formed between the two runner guide bars for Guide the chip braid into the guide channel of the conveyor track; a tension mechanism is provided between the flow channel guide base and the material tray; the tension mechanism is installed at the fixed arm, and the tension mechanism includes a component for contacting the chip braid to form tension The tension balance wheel; the tension balance wheel is installed at the tension swing arm; one end of the tension swing arm far from the tension balance wheel is connected to the tension shaft used to provide tension, and the tension shaft is installed at the fixed arm through the bearing; The central axis, the tension balance wheel, the guide channel at the runner guide seat, and the conveyor track between the runner guide bars work together to form a conveyor route for chip tape transportation.

作为优选,流道压板长度方向的两侧靠近端部的位置处形成有开口;开口的上下两侧布置有压轮和针轮;针轮与芯片编带上的孔相卡合以通过针轮的转动带动芯片编带沿输送轨路移动;设备主体处设有用于驱动针轮旋转的编带驱动伺服电机;压轮活动安装于设备主体处的压轮安装板上,压轮安装板的下部与举升气缸的活塞杆相连接以沿竖直方向移动;压轮的下部外壁用于与芯片编带相抵压配合;输送流道处检测区域两侧的位置处设有对射光电传感器;对射光电传感器通过对射光电安装支架安装于设备主体处;对射光电传感器用于识别芯片编带完全进入检测区域和完全脱离检测区域;对射光电传感器的识别信号传输给编带驱动伺服电机并控制其动力通断。Preferably, openings are formed on both sides of the length direction of the flow channel pressure plate near the end; pressure wheels and pin wheels are arranged on the upper and lower sides of the opening; the pin wheels engage with the holes on the chip braid to allow passage of the pin wheels The rotation drives the chip braid to move along the conveyor track; the main body of the equipment is equipped with a braid drive servo motor for driving the rotation of the pin wheel; the pressure wheel is movably installed on the pressure wheel mounting plate at the main body of the equipment, with the lower part of the pressure wheel mounting plate It is connected to the piston rod of the lifting cylinder to move in the vertical direction; the lower outer wall of the pressure wheel is used to press against the chip braid; through-beam photoelectric sensors are provided on both sides of the detection area at the conveyor flow channel; The through-beam photoelectric sensor is installed on the main body of the equipment through the through-beam photoelectric mounting bracket; the through-beam photoelectric sensor is used to identify that the chip tape has completely entered the detection area and completely left the detection area; the identification signal of the through-beam photoelectric sensor is transmitted to the tape drive servo motor and Control its power on and off.

作为优选,设备主体处输送流道的两端处设有流道调节导轨;流道调节导轨的布置方向与编带运送方向相正交;流道调节导轨处设有与之滑动配合的流道调节座;流道调节座的上部与远多站式视检系统的一侧流道导条相连接以携带其沿流道调节导轨移动以调节两流道导条之间的间距;输送流道近多站式视检系统的一侧设有用于驱动远多站式视检系统的一侧流道导条移动的丝杆模组;丝杆模组处沿丝杆滑动的丝杆滑动座与远多站式视检系统的一侧流道导条相连接;丝杆模组处的丝杆伺服电机提供动力以驱动丝杆滑动座及流道导条移动。Preferably, the main body of the equipment is provided with flow channel adjustment guide rails at both ends of the conveying flow channel; the arrangement direction of the flow channel adjustment guide rails is orthogonal to the braiding conveying direction; and the flow channel adjustment guide rails are provided with flow channels that slide with them. Adjustment seat; the upper part of the flow channel adjustment seat is connected to one side of the flow channel guide bar of the far multi-station inspection system to carry it to move along the flow channel adjustment guide rail to adjust the distance between the two flow channel guide bars; conveying flow channel One side of the near multi-station inspection system is provided with a screw module for driving the movement of the flow channel guide bar on one side of the far multi-station inspection system; the screw module slides along the screw with a screw sliding seat and The flow channel guide bar on one side of the far multi-station inspection system is connected; the screw servo motor at the screw module provides power to drive the screw slide seat and the flow channel guide bar to move.

作为优选,视检安装板通过视觉安装模组安装于设备主体处;视觉安装模组包括竖直布置的视觉安装架;视觉安装架设有两个且对称布置于视检安装板的两侧;两个视觉安装架的上部设有视觉移动导轨;视觉移动导轨布置方向与编带运送方向相垂直;两个视觉移动导轨处均布置有两个间隔设置的且与其滑动配合的视觉滑动块;同一视觉移动导轨处的两个视觉滑动块上部安置有与两者均固定连接的视觉滑动板;两侧的视觉滑动板上部连接有水平布置的同一视觉移动板;视觉移动板通过视觉连接竖板与视检安装板相连接;视觉连接竖板与视检安装板沿竖直方向相贴合;视觉连接竖板与视觉移动板之间连接有加强肋板;两侧视觉安装架之间水平布置有气缸布置板;气缸布置板处布置有与视觉移动导轨布置方向一致的视觉驱动气缸模组;视觉驱动气缸模组的移动活塞杆与视检安装板相连接以驱动视检安装板及多站式视检系统移动。Preferably, the visual inspection installation plate is installed on the main body of the equipment through a visual installation module; the visual installation module includes a vertically arranged visual installation frame; there are two visual installation frames and they are symmetrically arranged on both sides of the visual inspection installation plate; The upper part of each visual installation frame is provided with a visual moving guide rail; the layout direction of the visual moving guide rail is perpendicular to the tape conveying direction; two visual sliding blocks are arranged at intervals and slidingly cooperate with the two visual moving guide rails; the same vision The upper parts of the two visual sliding blocks at the moving guide rails are equipped with visual sliding boards that are fixedly connected to both; the upper parts of the visual sliding boards on both sides are connected to the same visual moving boards arranged horizontally; the visual moving boards visually connect the vertical boards and the visual sliding blocks. The inspection installation plate is connected; the visual connection vertical plate and the inspection installation plate are aligned in the vertical direction; a reinforcing rib is connected between the visual connection vertical plate and the visual moving plate; a cylinder is arranged horizontally between the visual installation frames on both sides Layout board; a vision drive cylinder module arranged in the same direction as the vision moving guide rail is arranged on the cylinder layout board; the moving piston rod of the vision drive cylinder module is connected to the inspection installation plate to drive the inspection installation plate and the multi-station vision installation plate. Check the system movement.

作为优选,设备主体还包括下机体;下机体的一侧外壁处设有用于使用人员控制使用的键盘盒、控制按钮以及电源转换开关;下机体的上表面处设有遮蔽多站式视检系统的视觉防护罩;视觉防护罩的上表面处设有用于显示实时检测信息的显示屏以及用于显示设备运行状态的三色灯;下机体处还设有用于照亮设备的设备照明灯;用于控制设备运行的工控机放置于下机体的内底壁处。Preferably, the main body of the equipment also includes a lower body; one side of the outer wall of the lower body is provided with a keyboard box, control buttons and a power switch for user control; and a shielded multi-station inspection system is provided on the upper surface of the lower body. A visual protective cover; the upper surface of the visual protective cover is equipped with a display screen for displaying real-time detection information and a three-color light for displaying the operating status of the equipment; the lower body is also equipped with an equipment lighting lamp for illuminating the equipment; with The industrial computer that controls the operation of the equipment is placed on the inner bottom wall of the lower body.

附图说明Description of the drawings

图1为实施例2中设备主体的结构示意图;Figure 1 is a schematic structural diagram of the equipment main body in Embodiment 2;

图2为图1中设备主体处除输送流道外相关机构的结构示意图;Figure 2 is a schematic structural diagram of the relevant mechanisms in the main body of the equipment in Figure 1 except for the conveying flow channel;

图3为图1中料盘主体、马达座及相关结构的结构示意图;Figure 3 is a schematic structural diagram of the material tray main body, motor base and related structures in Figure 1;

图4为图3中料盘主体的结构示意图;Figure 4 is a schematic structural diagram of the main body of the material tray in Figure 3;

图5为图3中马达座以及料盘快换轴的结构示意图;Figure 5 is a schematic structural diagram of the motor base and the quick-change shaft of the material tray in Figure 3;

图6为图1中输送流道的结构示意图;Figure 6 is a schematic structural diagram of the conveying flow channel in Figure 1;

图7为图1中张紧机构的结构示意图;Figure 7 is a schematic structural diagram of the tensioning mechanism in Figure 1;

图8为图1中压轮、针轮及相关机构的结构示意图;Figure 8 is a schematic structural diagram of the pressure wheel, needle wheel and related mechanisms in Figure 1;

图9为图1中多站式视检系统及视觉安装模组的结构示意图;Figure 9 is a schematic structural diagram of the multi-station visual inspection system and visual installation module in Figure 1;

图10为图9中视觉安装模组的结构示意图;Figure 10 is a schematic structural diagram of the visual installation module in Figure 9;

图11为实施例3中系统主体的结构示意图;Figure 11 is a schematic structural diagram of the system main body in Embodiment 3;

图12为图11中相机主体的结构示意图;Figure 12 is a schematic structural diagram of the camera body in Figure 11;

图13为图11中光源安装板的结构示意图;Figure 13 is a schematic structural diagram of the light source mounting plate in Figure 11;

图14为图1中下机架的结构示意图。Figure 14 is a schematic structural diagram of the lower frame in Figure 1.

具体实施方式Detailed ways

为进一步了解本发明的内容,结合实施例对本发明作详细描述。应当理解的是,实施例仅仅是对本发明进行解释而并非限定。In order to further understand the content of the present invention, the present invention will be described in detail with reference to examples. It should be understood that the embodiments are only for explanation of the present invention but not for limitation.

实施例1Example 1

本实施例提供一种单流道式芯片编带检测方法,其基于一种单流道的芯片编带外观缺陷检测设备实现,其具体包括以下步骤,This embodiment provides a single-channel chip tape detection method, which is implemented based on a single-channel chip tape appearance defect detection equipment. It specifically includes the following steps:

步骤一、一次上料Step 1. One-time loading

将待检测的芯片编带收卷于检测设备一侧的料盘处并从料盘内将芯片编带抽出牵拉至输送流道110并保持正面朝上;Wind up the chip tape to be detected on the material tray on one side of the testing equipment and pull the chip tape out from the material tray to the conveying channel 110 and keep the front side facing up;

步骤二、正面检测Step 2. Positive detection

通过动力驱动芯片编带沿输送流道110移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的正面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel 110 and enters the inspection area, and then the power is interrupted to stop the transportation. Then the multi-station inspection system performs visual appearance acquisition on the front side of the chip tape and transmits the image to the algorithm for processing;

步骤三、一次收料Step 3: One-time collection

针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道110移动,并将正面检测结束的芯片编带收卷在检测设备另一侧的料盘处固定绕紧;For positive detection results, when the detection result indicates a defective product, manual judgment processing is performed and the power is restored. When the detection result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveying channel 110 and move the front side The chip tape after testing is wound up and fixedly wound tightly on the material tray on the other side of the testing equipment;

步骤四、二次上料Step 4. Secondary loading

从步骤三中收卷的料盘处将芯片编带抽出至输送流道110内并保持反面朝上;Pull out the chip tape from the material tray rolled up in step 3 into the conveying channel 110 and keep the reverse side facing up;

步骤五、反面检测Step 5. Negative detection

通过动力驱动芯片编带沿输送流道110移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的反面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel 110 and enters the inspection area, and then the power is interrupted to stop transportation. Then the multi-station inspection system performs a visual image acquisition on the reverse side of the chip tape and transmits the image to the algorithm for processing;

步骤六、二次收料Step 6. Secondary collection

针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道110移动,并将正面检测结束的芯片编带收卷在步骤一中进行一次上料的料盘处;For positive detection results, when the detection result indicates a defective product, manual judgment processing is performed and the power is restored. When the detection result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveying channel 110 and move the front side The chip tape after testing is wound up at the material tray where the material was loaded once in step 1;

步骤七、下料Step 7. Unloading

将料盘及料盘内正反面检测完成的芯片编带卸下。Remove the chip tape that has been inspected from the front and back sides of the material tray and the material tray.

具体说明地,芯片编带作为IC芯片包装的一种常用方式,由于在包装过程中可能会导致或者是编带本身就存在着异物,崩边,划痕等问题,此外,在包装过程中还可能会导致或者是芯片本身就存在着芯片字符漏印、芯片处存在异物崩边和划痕等问题。编带以及芯片的这些问题通过单面检测是无法完整地进行覆盖,故而,本实施例中的检测方法能够通过单一输送流道110依次完成正反两面的检测以对于芯片以及编带中可能出现的问题实现较全面的覆盖。Specifically, chip tape is a common way of packaging IC chips. During the packaging process, problems such as foreign matter, chipping, and scratches may occur in the tape itself. In addition, during the packaging process, This may cause problems such as missing chip characters or foreign objects chipping and scratches on the chip itself. These problems of tapes and chips cannot be completely covered by single-sided inspection. Therefore, the detection method in this embodiment can sequentially complete the detection of both front and back sides through a single conveying channel 110 to detect possible problems in chips and tapes. issues to achieve more comprehensive coverage.

并且,本实施例中通过两个料盘配合一个输送流道110共同构成一个编带移动轨路,一方面,两个料盘结构相同,生产和布置上比较方便但能够较佳地满足检测需要;另一方面,两个料盘均可以作为上料段或者是收料段,并且输送流道110的输送方向为双向通行;从而使得整个检测过程的操作更为灵活,进而使得检测人员能够通过较为简单的操作便能够实现正反两面的双面检测以较大程度地将芯片编带可能存在的外观缺陷进行检测覆盖。Moreover, in this embodiment, two material trays cooperate with one conveying channel 110 to form a braided moving track. On the one hand, the two material trays have the same structure, which is more convenient in production and layout but can better meet the detection needs. ; On the other hand, both material trays can be used as a loading section or a receiving section, and the conveying direction of the conveying channel 110 is bidirectional; thus making the operation of the entire inspection process more flexible, and thus allowing inspection personnel to pass A relatively simple operation can realize double-sided inspection of both front and back sides to detect and cover possible appearance defects of chip tapes to a large extent.

进一步地,为了便于检测过程中的灵活操作,料盘的收卷和拆卸也需要具有较佳的灵活性以确保整个检测过程的方便稳定进行,本检测设备中的料盘也采用特定的料盘以实现灵活操作。Furthermore, in order to facilitate flexible operation during the inspection process, the winding and disassembly of the material trays also need to have better flexibility to ensure that the entire inspection process is convenient and stable. The material trays in this testing equipment also use specific material trays. to achieve flexible operation.

此外,正反面检测能够为外观缺陷检测进行覆盖,但是如何选配最为合适的相机及光源以实现最好的检测效果从而确保不良品检出率仍是现有技术中亟待解决的问题;本实施例中的检测方法通过多站式视检系统对检测区域处的芯片编带进行视觉图像采集;其中多站式视检系统采用特定的光源布置方法以配合相机进行图像采集;从而能够实现较佳的图像采集效果。In addition, front and back inspection can cover appearance defect inspection, but how to select the most appropriate camera and light source to achieve the best inspection effect and ensure the detection rate of defective products is still an urgent problem in the existing technology; this implementation The detection method in the example uses a multi-station visual inspection system to collect visual images of chip tapes in the detection area; the multi-station visual inspection system uses a specific light source arrangement method to cooperate with the camera for image acquisition; thus achieving better results. image collection effect.

实施例2Example 2

本实施例提供适用于实施例1中检测方法的一种单流道的芯片编带外观缺陷检测设备,其包括设备主体100,设备主体100的两侧设有用于收卷芯片编带的料盘;两侧的料盘之间形成有用于输送芯片编带的输送流道110;设备主体100处还设有用于对芯片编带进行检测的多站式视检系统;多站式视检系统处形成有检测区域;输送流道110经过所述检测区域。This embodiment provides a single-channel chip tape appearance defect detection equipment suitable for the detection method in Embodiment 1, which includes an equipment main body 100. Both sides of the equipment main body 100 are provided with material trays for winding chip tapes. ; A conveyor flow channel 110 for conveying chip tapes is formed between the material trays on both sides; a multi-station visual inspection system for detecting chip tapes is also provided at the main body 100 of the equipment; the multi-station visual inspection system is located at A detection area is formed; the transport flow channel 110 passes through the detection area.

料盘通过固定臂210安装于设备主体100的两侧;料盘包括料盘主体220;料盘主体220包括平行间隔布置的两个环形盘体221;两个环形盘体221之间通过与环形盘体221同轴的料盘中心轴222相连接;料盘中心轴222的环形外壁与芯片编带相接触配合以用于收卷;两侧的环形盘体221对收卷于料盘中心轴222处的芯片编带形成轴向上的限位;两侧的环形盘体221处均沿周向方向形成有呈环形阵列的多个弧形通孔223;固定臂210远料盘主体220的一侧设有马达座230;马达座230处设有料盘驱动电机410,料盘驱动电机410的输出端通过联轴器310连接有料盘快换轴420。The material tray is installed on both sides of the equipment body 100 through the fixed arms 210; the material tray includes a material tray main body 220; the material tray main body 220 includes two annular disk bodies 221 arranged in parallel and spaced apart; the two annular disk bodies 221 are connected by an annular The disk body 221 is connected to the coaxial material disk central shaft 222; the annular outer wall of the material disk central shaft 222 is in contact with the chip tape for rewinding; the annular disk bodies 221 on both sides are wound on the material disk central axis The chip braid at 222 forms an axial limiter; the annular disk bodies 221 on both sides are formed with a plurality of arc-shaped through holes 223 in an annular array along the circumferential direction; the fixed arm 210 is far away from the material tray body 220 A motor base 230 is provided on one side; a tray driving motor 410 is provided at the motor base 230, and the output end of the tray driving motor 410 is connected to a tray quick-change shaft 420 through a coupling 310.

具体说明地,通过环形盘体221能够较佳地完成收卷,此外,弧形通孔223能够较佳地便于检测人员观察芯片编带在料盘中心轴222处的收卷情况。Specifically, the winding can be completed better through the annular disk body 221. In addition, the arc-shaped through hole 223 can better facilitate the inspection personnel to observe the winding situation of the chip tape at the central axis 222 of the material disk.

料盘中心轴222可拆卸地安装于料盘快换轴420处;料盘快换轴420处沿其轴向依次布置有料盘限位环421、料盘固定定板422和料盘固定动板423;料盘固定动板423通过安装销424活动布置于料盘快换轴420处的开口槽425内;料盘固定动板423以定位销为轴沿开口槽425深度方向旋转;开口槽425内设有用于驱使料盘固定动板423向开口槽425外部旋转的回弹弹簧;料盘固定动板423自料盘固定定板422由近及远形成有一体结构的第一斜坡和第二斜坡;第一斜坡和第二斜坡的交界处向两侧方向均呈下坡;料盘中心轴222的中心位置形成有连接通孔224;连接通孔224的内侧壁处沿周向方向形成有多个用于与料盘固定顶板及料盘固定动板423相面接触配合的配合槽2241。The central shaft 222 of the material tray is detachably installed at the quick-change shaft 420 of the material tray; the quick-change shaft 420 of the material tray has a limit ring 421 for the material tray, a fixed plate 422 for the material tray and a fixed moving plate for the material tray sequentially arranged along its axial direction. 423; The fixed moving plate 423 of the material tray is movably arranged in the opening groove 425 at the quick-change shaft 420 of the material tray through the mounting pin 424; the fixed moving plate 423 of the material tray rotates along the depth direction of the opening groove 425 with the positioning pin as the axis; the opening groove 425 There is a rebound spring inside for driving the material tray fixed moving plate 423 to rotate toward the outside of the opening slot 425; the material tray fixed moving plate 423 is formed with a first slope and a second integrated structure from near to far from the material tray fixed plate 422. slope; the junction of the first slope and the second slope slopes downward in both directions; a connecting through hole 224 is formed at the center of the central axis 222 of the material tray; and a connecting through hole 224 is formed on the inner wall of the connecting through hole 224 along the circumferential direction. A plurality of fitting grooves 2241 for surface contact and cooperation with the fixed top plate of the material tray and the fixed moving plate 423 of the material tray.

具体说明地,在将料盘安装于料盘快换轴420上时,将料盘中心轴222通过连接通孔224沿轴向推入料盘快换轴420;随着料盘中心轴222沿轴向推进,料盘中心轴222处的配合槽2241与料盘固定动板423处的第二斜坡相接触并将料盘固定动板423压入开口槽425内;料盘中心轴222进行推进直至料盘中心轴222的端部抵至料盘限位环421;此时,料盘中心轴222处的配合槽2241卡入料盘固定定板422内,同时,料盘固定动板423回弹并通过第一斜坡与配合槽2241之间的配合将料盘中心轴222卡住;Specifically, when the material tray is installed on the material tray quick-change shaft 420, the material tray central shaft 222 is pushed axially into the material tray quick-change shaft 420 through the connecting through hole 224; as the material tray central axis 222 moves along the Axial advancement, the mating groove 2241 at the central axis 222 of the material tray contacts the second slope at the fixed moving plate 423 of the material tray and presses the fixed moving plate 423 into the opening groove 425; the central axis 222 of the material tray advances Until the end of the central axis 222 of the material tray reaches the limit ring 421 of the material tray; at this time, the fitting groove 2241 at the central axis 222 of the material tray is inserted into the fixed fixed plate 422 of the material tray, and at the same time, the fixed moving plate 423 of the material tray returns The central axis 222 of the material tray is blocked by the cooperation between the first slope and the matching groove 2241;

详细说明地,料盘固定定板422能够将料盘中心轴222的周向方向进行定位;并且料盘固定顶板能够相当于平键的作用实现料盘快换轴420与料盘中心轴222之间的同步旋转;此外,料盘限位环421以及料盘固定动板423能够对料盘中心轴222轴向上的两侧进行定位。总地来说,料盘限位环421、料盘固定定板422和料盘固定动板423能够较佳地确保了料盘中心轴222在料盘快换轴420处周向及轴向上的定位稳定性并且能够实现同步旋转。Specifically, the tray fixing plate 422 can position the tray central axis 222 in the circumferential direction; and the tray fixed top plate can function as a flat key to realize the connection between the tray quick-change shaft 420 and the tray central axis 222. In addition, the material tray limiting ring 421 and the material tray fixed moving plate 423 can position both sides of the material tray central axis 222 in the axial direction. Generally speaking, the material tray limit ring 421, the material tray fixed fixed plate 422 and the material tray fixed moving plate 423 can better ensure that the material tray central axis 222 is circumferentially and axially positioned at the material tray quick change shaft 420. Positioning stability and the ability to achieve synchronous rotation.

本实施例中,设备主体100的输送流道110包括平行布置的两个流道导条111;流道导条111的上部安装有与其延伸方向相同的流道压板112;流道压板112位于检测区域的位置处形成开口;从而能够避免遮挡多站式视检系统对于检测区域进行采图识别检测;两个流道压板112相对的内壁下侧处形成有流道槽113;两侧的流道槽113之间的区域形成用于输送芯片编带的输送轨路;流道槽113的两端形成有向外部扩大的斜角;流道导条111长度方向上的两端朝向料盘一侧向下延伸形成有呈弧形结构的流道导向座114;In this embodiment, the conveying flow channel 110 of the equipment body 100 includes two flow channel guide bars 111 arranged in parallel; a flow channel pressure plate 112 in the same extension direction is installed on the upper part of the flow channel guide bar 111; the flow channel pressure plate 112 is located at the detection An opening is formed at the position of the area; thus, the multi-station visual inspection system can avoid blocking the detection area for image identification and detection; a flow channel groove 113 is formed on the lower side of the opposite inner wall of the two flow channel pressure plates 112; the flow channels on both sides The area between the grooves 113 forms a conveyor track for conveying chip tapes; both ends of the runner groove 113 are formed with bevels that expand outward; both ends of the runner guide bar 111 in the length direction face the side of the material tray. Extending downward to form a flow channel guide seat 114 with an arc-shaped structure;

两个流道导条111处的流道导向座114之间形成用于将芯片编带导向进入输送轨路的导向通道;流道导向座114与料盘之间设置有张力机构130;张力机构130安装于固定臂210处,张力机构130包括用于与芯片编带相接触以形成张紧的张力摆轮131;张力摆轮131安装于张力摆臂132处;张力摆臂132远张力摆轮131的一端与用于提供张力的张力轴133相连接,张力轴133通过轴承安装于固定臂210处;料盘主体220处的中心轴、张力摆轮131、流道导向座114处的导向通道以及流道导条111间的输送轨路共同配合组成用于芯片编带运送的输送路线;A guide channel is formed between the flow channel guide bases 114 of the two flow channel guide bars 111 for guiding the chip tape into the conveyor track; a tension mechanism 130 is provided between the flow channel guide base 114 and the material tray; the tension mechanism 130 is installed at the fixed arm 210. The tension mechanism 130 includes a tension balance wheel 131 for contacting the chip braid to form tension; the tension balance wheel 131 is installed at the tension swing arm 132; the tension swing arm 132 is far from the tension balance wheel One end of 131 is connected to the tension shaft 133 used to provide tension. The tension shaft 133 is installed at the fixed arm 210 through a bearing; the central axis at the material tray body 220, the tension balance wheel 131, and the guide channel at the flow channel guide seat 114 and the conveyor rails between the flow channel guide bars 111 work together to form a conveyor route for chip tape transportation;

具体说明地,通过上述结构能够较佳地为芯片编带提供稳定输送路线,从而较佳地确保检测过程中芯片编带的移动以及停止能够顺利稳定地进行;进而为检测过程的正常进行提供一个好的基础。此外,张力机构130能够较佳地避免芯片编带被拉伤。Specifically, the above structure can better provide a stable conveying route for the chip tape, thereby better ensuring that the movement and stopping of the chip tape during the detection process can be carried out smoothly and stably; thereby providing a way for the normal progress of the detection process. Good foundation. In addition, the tension mechanism 130 can better prevent the chip tape from being strained.

流道压板112长度方向的两侧靠近端部的位置处形成有开口;开口的上下两侧布置有压轮115和针轮810;针轮810与芯片编带上的孔相卡合以通过针轮810的转动带动芯片编带沿输送轨路移动;设备主体100处设有用于驱动针轮810旋转的编带驱动伺服电机116;压轮115活动安装于设备主体100处的压轮115安装架上,压轮安装板820的下部与举升气缸830的活塞杆相连接以沿竖直方向移动;压轮115的下部外壁用于与芯片编带相抵压配合;输送流道110处检测区域两侧的位置处设有对射光电传感器117;对射光电传感器117通过对射光电安装支架安装于设备主体100处;对射光电传感器117用于识别芯片编带完全进入检测区域和完全脱离检测区域;对射光电传感器117的识别信号传输给编带驱动伺服电机116并控制其动力通断。Openings are formed on both sides of the length direction of the flow channel pressure plate 112 near the ends; pressure wheels 115 and pin wheels 810 are arranged on the upper and lower sides of the opening; the pin wheels 810 engage with the holes on the chip braid to pass the needle. The rotation of the wheel 810 drives the chip braid to move along the conveyor track; the equipment body 100 is provided with a braid drive servo motor 116 for driving the pin wheel 810 to rotate; the pressure wheel 115 is movably installed on the pressure wheel 115 mounting bracket of the equipment body 100 On the top, the lower part of the pressure wheel mounting plate 820 is connected to the piston rod of the lifting cylinder 830 to move in the vertical direction; the lower outer wall of the pressure wheel 115 is used to press against the chip braid; there are two detection areas at the conveying channel 110 A through-beam photoelectric sensor 117 is provided at the side; the through-beam photoelectric sensor 117 is installed on the device body 100 through a through-beam photoelectric mounting bracket; the through-beam photoelectric sensor 117 is used to identify whether the chip tape has completely entered the detection area or completely left the detection area. ; The identification signal of the through-beam photoelectric sensor 117 is transmitted to the braiding drive servo motor 116 and controls its power on and off.

可以理解地,通过本实施例的针轮810、压轮115以及编带驱动伺服电机116能够较佳地带动芯片编带沿输送流道110进行移动;因为芯片编带大多为塑料结构,并且编带的宽度较窄且软;故而类似皮带一样靠摩擦传动来带动芯片编带移动很难实现;故而本实施例通过针轮810和压轮115之间的协同配合能够较佳地稳定带动芯片编带进行移动;从而确保了整个检测过程的顺利稳定进行。It can be understood that the pin wheel 810, the pressure wheel 115 and the tape driving servo motor 116 of this embodiment can better drive the chip tape to move along the conveying flow channel 110; because the chip tape is mostly made of plastic structure, and the tape is The width of the belt is narrow and soft; therefore, it is difficult to drive the chip braiding belt to move by friction transmission like a belt; therefore, this embodiment can better and stably drive the chip braiding belt through the cooperative cooperation between the pin wheel 810 and the pressing wheel 115. The belt moves; thus ensuring the smooth and stable progress of the entire inspection process.

参考图2,设备主体100处输送流道110的两端处设有流道调节导轨240;流道调节导轨240的布置方向与编带运送方向相正交;流道调节导轨240处设有与之滑动配合的流道调节座250;流道调节座250的上部与远多站式视检系统的一侧流道导条111相连接以携带其沿流道调节导轨240移动以调节两流道导条111之间的间距;输送流道110近多站式视检系统的一侧设有用于驱动远多站式视检系统的一侧流道导条111移动的丝杆模组260;丝杆模组260处沿丝杆滑动的丝杆滑动座261与远多站式视检系统的一侧流道导条111相连接;丝杆模组260处的丝杆伺服电机262提供动力以驱动丝杆滑动座261及流道导条111移动。Referring to Figure 2, the equipment main body 100 is provided with flow channel adjustment guide rails 240 at both ends of the conveying flow channel 110; the arrangement direction of the flow channel adjustment guide rails 240 is orthogonal to the tape conveying direction; the flow channel adjustment guide rail 240 is provided with The sliding fitting flow channel adjustment seat 250; the upper part of the flow channel adjustment seat 250 is connected to one side of the flow channel guide bar 111 of the far multi-station inspection system to carry it to move along the flow channel adjustment guide rail 240 to adjust the two flow channels. The spacing between the guide bars 111; the side of the conveying flow channel 110 near the multi-station inspection system is provided with a screw module 260 for driving the movement of the flow channel guide bars 111 on one side of the far multi-station inspection system; The screw sliding seat 261 that slides along the screw at the rod module 260 is connected to one side of the flow channel guide bar 111 of the far multi-station inspection system; the screw servo motor 262 at the screw module 260 provides power to drive The screw sliding seat 261 and the flow channel guide bar 111 move.

具体说明地,不同的厂家使用的芯片编带的宽度不一,本实施例中两流道导条111之间的间距也即输送流道110的宽度能够通过丝杆模组260并配合流道调节导轨240以进行灵活方便的调节;从而使得本实施例中的输送流道110能够较佳地适用于不同宽度的芯片编带,具有较佳地通用性。Specifically, the chip tapes used by different manufacturers have different widths. In this embodiment, the distance between the two flow channel guide bars 111, that is, the width of the transport flow channel 110, can pass through the screw module 260 and match the flow channel. The guide rail 240 is adjusted for flexible and convenient adjustment; thus, the conveying flow channel 110 in this embodiment can be better adapted to chip tapes of different widths and has better versatility.

此外,本实施例中的多站式视检系统也能够配合输送流道110的调节以进行位置调整;从而能够确保多站式视检系统能够对于输送流道110上的检测区域进行覆盖;具体地,参考图9及图10;本实施例中的多站式视检系统通过视检安装板920安装于设备主体100处,视检安装板920安装于视觉安装模组910处;视觉安装模组910包括竖直布置的视觉安装架911;视觉安装架911设有两个且对称布置于视检安装板920的两侧;两个视觉安装架911的上部设有视觉移动导轨912;视觉移动导轨912布置方向与编带运送方向相垂直;两个视觉移动导轨912处均布置有两个间隔设置的且与其滑动配合的视觉滑动块913;In addition, the multi-station inspection system in this embodiment can also coordinate with the adjustment of the conveying flow channel 110 for position adjustment; thereby ensuring that the multi-station inspection system can cover the detection area on the conveying flow channel 110; specifically 9 and 10; the multi-station visual inspection system in this embodiment is installed on the equipment body 100 through the visual inspection installation plate 920, and the visual inspection installation plate 920 is installed on the visual installation module 910; the visual installation module The group 910 includes a vertically arranged vision installation frame 911; there are two vision installation frames 911 and are symmetrically arranged on both sides of the inspection installation plate 920; a vision movement guide rail 912 is provided on the upper part of the two vision installation frames 911; vision movement The arrangement direction of the guide rails 912 is perpendicular to the tape conveying direction; two visual sliding blocks 913 are arranged at intervals on the two visual moving guide rails 912 and slide with them;

同一视觉移动导轨912处的两个视觉滑动块913上部安置有与两者均固定连接的视觉滑动板914;两侧的视觉滑动板914上部连接有水平布置的同一视觉移动板915;视觉移动板915通过视觉连接竖板916与视检安装板920相连接;视觉连接竖板916与视检安装板920沿竖直方向相贴合;视觉连接竖板916与视觉移动板915之间连接有加强肋板917;两侧视觉安装架911之间水平布置有气缸布置板918;气缸布置板918处布置有与视觉移动导轨912布置方向一致的视觉驱动气缸模组919;视觉驱动气缸模组919的移动活塞杆与视检安装板920相连接以驱动视检安装板920及多站式视检系统移动。The upper parts of the two visual sliding blocks 913 at the same visual moving guide rail 912 are equipped with visual sliding plates 914 fixedly connected to both; the upper parts of the visual sliding plates 914 on both sides are connected to the same visual moving plate 915 arranged horizontally; the visual moving plate 915 is connected to the visual inspection installation plate 920 through the visual connection vertical plate 916; the visual connection vertical plate 916 and the visual inspection installation plate 920 fit together in the vertical direction; the connection between the visual connection vertical plate 916 and the visual moving plate 915 is strengthened Rib plate 917; a cylinder arrangement plate 918 is arranged horizontally between the visual mounting brackets 911 on both sides; a visual drive cylinder module 919 arranged in the same direction as the visual moving guide rail 912 is arranged on the cylinder arrangement plate 918; the visual drive cylinder module 919 is The moving piston rod is connected to the inspection installation plate 920 to drive the inspection installation plate 920 and the multi-station inspection system to move.

具体说明地,通过上述结构能够确保多站式视检系统沿稳定的移动路线进行平稳的移动,从而保证了多站式视检系统能够顺利地配合输送流道110的调整来进行移动;进而能够较佳地便于检测人员进行工作。Specifically, the above structure can ensure that the multi-station inspection system can move smoothly along a stable moving route, thereby ensuring that the multi-station inspection system can smoothly move with the adjustment of the conveying flow channel 110; thus, it can It is better for inspection personnel to carry out their work.

参考图1及图14,设备主体100还包括下机体1400;下机体1400的一侧外壁处设有用于使用人员控制使用的键盘盒1410、控制按钮140以及电源转换开关1420;下机体1400的上表面处设有遮蔽多站式视检系统的视觉防护罩;视觉防护罩的上表面处设有用于显示实时检测信息的显示屏150以及用于显示设备运行状态的三色灯160;下机体1400处还设有用于照亮设备的设备照明灯170;用于控制设备运行的工控机1430放置于下机体1400的内底壁处。Referring to Figures 1 and 14, the equipment main body 100 also includes a lower body 1400; a keyboard box 1410, a control button 140 and a power conversion switch 1420 for user control are provided on one side of the outer wall of the lower body 1400; A visual protective cover is provided on the surface to cover the multi-station inspection system; the upper surface of the visual protective cover is provided with a display screen 150 for displaying real-time detection information and a three-color light 160 for displaying the operating status of the equipment; the lower body 1400 There is also an equipment lighting lamp 170 for illuminating the equipment; an industrial computer 1430 for controlling the operation of the equipment is placed on the inner bottom wall of the lower body 1400.

实施例3Example 3

参考图11,本实施例提供适用于实施例1及实施例2的多站式视检系统,其包括系统主体120,系统主体120通过视检安装板920以安装固定;多站式视检系统包括沿流道运送方向相邻竖直布置于视检安装板920处的用于检测异物和崩边的第一检测组件、用于对芯片字符进行检测的第二检测组件和用于对崩边划痕进行检测的第三检测组件。Referring to Figure 11, this embodiment provides a multi-station visual inspection system suitable for Embodiment 1 and Embodiment 2, which includes a system main body 120. The system main body 120 is installed and fixed through a visual inspection installation plate 920; the multi-station visual inspection system It includes a first detection component for detecting foreign matter and chipping, a second detection component for detecting chip characters, and a second detection component for detecting chip characters that are vertically arranged adjacent to the visual inspection installation plate 920 along the flow channel conveying direction. The third detection component detects scratches.

具体说明地,通过将第一检测组件、第二检测组件及第三检测组件相邻布置能够使得整个多站式视检系统的布置更为紧凑,从而确保了整个输送流道110上的检测区域集中在一个确定的区域内;也即,三组检测组件的检测范围中的交集作为本多站式视检系统的检测区域。Specifically, by arranging the first detection component, the second detection component and the third detection component adjacently, the layout of the entire multi-station visual inspection system can be made more compact, thereby ensuring the detection area on the entire conveying flow channel 110 Concentrated in a certain area; that is, the intersection of the detection ranges of the three groups of detection components is used as the detection area of the multi-station inspection system.

这样布置的话,一方面,能够使得待检测的芯片编带在运送过程中只需要在这一检测区域处停留即可完成所有检测,从而使得动力的控制操作更为简单,全程只需在该检测区域的位置处中断一次动力即可,这样也能较佳地加快真个检测过程的进行,从而较佳地提高检测效率;另一方面,这样布置使得该多站式视检系统整体结构更为紧凑,所占位置空间更小,从而能够较佳地减小该视检系统对于设备主体100中的其他器件的使用以及布置过程产生影响。With this arrangement, on the one hand, the chip tape to be inspected only needs to stay in this inspection area during transportation to complete all inspections, thus making the power control operation simpler, and only needs to be in this inspection area during the entire process. It is enough to interrupt the power once at the location of the area, which can also better speed up the entire inspection process, thereby better improving the inspection efficiency; on the other hand, such an arrangement makes the overall structure of the multi-station visual inspection system more It is compact and occupies less space, thereby better reducing the impact of the inspection system on the use and arrangement process of other devices in the equipment body 100 .

第一检测组件包括第一相机121和第一光源122,第一光源122包括近距离红外光和条光,第一光源122配合第一相机121采集图像以用于检测异物和崩边;第二检测组件包括第二相机123和第二光源124,第二光源124为同轴光源,第二光源124用于配合第二相机123采集图像以用于对芯片字符进行检测;第三检测组件包括第三相机125和第三光源126,第三光源126为环形光;第三光源126用于配合第三相机125采集图像以对崩边划痕进行检测;第一相机121、第二相机123、第三相机125均采用500W相机且三者的拍摄范围均覆盖检测区域;第一光源122、第二光源124和第三光源126均采用频闪工作且间隔闪光;第一光源122、第二光源124和第三光源126的打光范围均覆盖检测区域。The first detection component includes a first camera 121 and a first light source 122. The first light source 122 includes short-range infrared light and strip light. The first light source 122 cooperates with the first camera 121 to collect images for detecting foreign objects and edge chipping; the second The detection component includes a second camera 123 and a second light source 124. The second light source 124 is a coaxial light source. The second light source 124 is used to cooperate with the second camera 123 to collect images for detecting chip characters; the third detection component includes a Three cameras 125 and a third light source 126. The third light source 126 is a ring light; the third light source 126 is used to collect images in conjunction with the third camera 125 to detect chipping and scratches; the first camera 121, the second camera 123, and the third light source 126 are used to collect images. The three cameras 125 all use 500W cameras and their shooting ranges all cover the detection area; the first light source 122, the second light source 124 and the third light source 126 all use stroboscopic operation and flash at intervals; the first light source 122 and the second light source 124 and the lighting range of the third light source 126 both cover the detection area.

具体说明地,本实施例中的近距离红外光采用的型号为CST-ROS78-R,并且近距离红外光与待检测区域间的竖直距离保持在40mm,此外,红色组合条光相较于水平面45度可调;条光选用为白色且设置于待检测区域的底部,条光采用的型号为锐视P-BLF-237-18-W,条光与待检测区域间的竖直距离保持在3mm;通过近距离红外光与条光之间的配合能够实现较佳的打光效果从而确保采集的图像清晰;进而保证了图像算法能够对于编带或者芯片处的异物和崩边进行识别以判出不良品。Specifically, the model of the short-range infrared light in this embodiment is CST-ROS78-R, and the vertical distance between the short-range infrared light and the area to be detected is maintained at 40mm. In addition, the red combined strip light is The horizontal plane is adjustable at 45 degrees; the strip light is white and is set at the bottom of the area to be detected. The model used for the strip light is Sharpview P-BLF-237-18-W. The vertical distance between the strip light and the area to be detected is maintained At 3mm; through the cooperation between short-range infrared light and strip light, a better lighting effect can be achieved to ensure that the collected images are clear; thus ensuring that the image algorithm can identify foreign objects and chipping at the tape or chip. Identify defective products.

此外,第二光源124为同轴光源,同轴光源的具体型号为P-COL-55-40-W,同轴光源为白色,且白色同轴光源与待检测区域间的竖直距离保持在20mm,通过该型号的白色同轴光源能够实现较佳的打光效果从而确保采集的图像清晰;进而保证了图像算法能够对于芯片字符进行识别以判出不良品。In addition, the second light source 124 is a coaxial light source. The specific model of the coaxial light source is P-COL-55-40-W. The coaxial light source is white, and the vertical distance between the white coaxial light source and the area to be detected is maintained at 20mm, the white coaxial light source of this model can achieve better lighting effects to ensure that the collected images are clear; thus ensuring that the image algorithm can recognize chip characters to identify defective products.

进一步地,第三光源126为环形光源,环形光源的选用的型号为锐视P-RL-74-30-R,并且红色环形光源与待检测区域间的竖直距离保持为15mm,具体说明地,通过该环形光源能够较佳地进行打光以提高所采集图像的品质质量。Further, the third light source 126 is a ring light source. The selected model of the ring light source is SharpView P-RL-74-30-R, and the vertical distance between the red ring light source and the area to be detected is maintained at 15 mm, as specified. , through this ring light source, lighting can be performed better to improve the quality of the collected images.

第一相机121、第二相机123和第三相机125均包括相机主体1200,相机主体1200包括电源端1210和镜头端1220;电源端1210和镜头端1220之间通过机身部1230相连接;电源端1210均通过相机安装板1240可滑动安装于视检安装板920处的手动位移台1250处;相机主体1200随相机安装板1240沿竖直方向通过手动位移台1250移动;视检安装板920处还设有用于固定镜头端1220的镜头固定块1260;在相机主体1200通过手动位移台1250位移调整完成后,镜头固定块1260处布置有用于对镜头端1220周向及轴向形成固定的镜头固定优力胶1270;The first camera 121, the second camera 123 and the third camera 125 all include a camera body 1200. The camera body 1200 includes a power supply end 1210 and a lens end 1220; the power supply end 1210 and the lens end 1220 are connected through a body part 1230; the power supply The ends 1210 are slidably mounted on the manual displacement stage 1250 at the visual inspection installation plate 920 through the camera installation plate 1240; the camera body 1200 moves along the vertical direction with the camera installation plate 1240 through the manual displacement stage 1250; the visual inspection installation plate 920 A lens fixing block 1260 is also provided for fixing the lens end 1220; after the displacement adjustment of the camera body 1200 is completed by the manual displacement stage 1250, the lens fixing block 1260 is arranged with a lens fixing block for fixing the lens end 1220 in the circumferential and axial directions. Uniglue 1270;

可以理解地,本实施例中的手动位移台1250能够较佳地便于检测人员对相机主体1200沿竖直方向进行调节以确保相机的准确对焦。本实施例中的相机主体1200采用500W工业相机,镜头选用型号为东正MC5028B,镜头与待检测区域间的竖直距离保持为100±1mm。从而能够配合各个光源实现较佳的图像采集效果。It can be understood that the manual displacement stage 1250 in this embodiment can better facilitate the inspection personnel to adjust the camera body 1200 in the vertical direction to ensure accurate focus of the camera. The camera body 1200 in this embodiment adopts a 500W industrial camera, the lens model is Dongzheng MC5028B, and the vertical distance between the lens and the area to be detected is maintained at 100±1mm. This enables the use of various light sources to achieve better image collection effects.

参考图13,视检安装板920处还设有分别用于安装第一光源122和第三光源126的光源安装板1310;光源安装板1310布置于前述镜头端1220与检测区域之间以用于安装光源;光源安装板1310呈环形结构,光源安装板1310的中部形成有与镜头中心轴线同轴的通孔;通孔的外围处形成有多个螺孔1320;光源安装板1310远镜头端1220的一侧底板四周设有用于安装的光源安装座1330;光源安装座1330与光源安装板1310之间通过前述螺孔1320内旋入螺栓相可拆卸紧固连接;光源安装座1330包括相对设置的光源安装竖板;两侧的光源安装竖板相对内壁处均活动连接有安装销424;光源组件1340通过安装销424活动安装于两侧的光源安装竖板之间;光源组件1340相对于光源安装座1330旋转以调整打光角度。Referring to Figure 13, the inspection mounting plate 920 is also provided with a light source mounting plate 1310 for installing the first light source 122 and the third light source 126 respectively; the light source mounting plate 1310 is arranged between the aforementioned lens end 1220 and the detection area for Install the light source; the light source mounting plate 1310 has an annular structure, and a through hole coaxial with the central axis of the lens is formed in the middle of the light source mounting plate 1310; a plurality of screw holes 1320 are formed on the periphery of the through hole; the far lens end 1220 of the light source mounting plate 1310 A light source mounting base 1330 is provided around one side of the bottom plate for installation; the light source mounting base 1330 and the light source mounting plate 1310 are removably and tightly connected by screwing bolts into the aforementioned screw holes 1320; the light source mounting base 1330 includes oppositely arranged The light source installation vertical plates; the light source installation vertical plates on both sides are movably connected with mounting pins 424 relative to the inner walls; the light source assembly 1340 is movably installed between the light source installation vertical plates on both sides through the mounting pins 424; the light source assembly 1340 is installed relative to the light source The base 1330 rotates to adjust the lighting angle.

具体说明地,通过上述光源安装板1310能够较佳地将光源进行安装固定,并且所安装的光源能够与待检测区域之间保持一个较佳的相对位置,并且光源安装板1310不会对镜头的正常拍摄造成阻挡。Specifically, the light source can be better installed and fixed through the above-mentioned light source mounting plate 1310, and the installed light source can maintain a better relative position to the area to be detected, and the light source mounting plate 1310 will not affect the lens. Normal shooting causes obstruction.

容易理解的是,本领域技术人员在本申请提供的一个或几个实施例的基础上,可以对本申请的实施例进行结合、拆分、重组等得到其他实施例,这些实施例均没有超出本申请的保护范围。It is easily understood that, based on one or several embodiments provided in this application, those skilled in the art can combine, split, recombine, etc. the embodiments of this application to obtain other embodiments, and these embodiments do not exceed the scope of this application. The scope of protection applied for.

以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,实施例所示的也只是本发明的实施方式的部分,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its implementation have been schematically described above. This description is not limiting. The examples shown are only part of the implementation of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by the invention and without departing from the spirit of the invention, can devise structural methods and embodiments similar to the technical solution without inventiveness, they shall all fall within the protection scope of the invention. .

Claims (10)

1.一种单流道式芯片编带外观检测方法,其基于一种单流道的芯片编带外观缺陷检测设备实现,其特征在于:其具体包括以下步骤,1. A single-channel chip tape appearance inspection method, which is implemented based on a single-channel chip tape appearance defect detection equipment, and is characterized in that: it specifically includes the following steps, 步骤一、一次上料Step 1. One-time loading 将待检测的芯片编带收卷于检测设备一侧的料盘处并从料盘内将芯片编带抽出牵拉至输送流道(110)并保持正面朝上;Wind up the chip tape to be detected on the material tray on one side of the testing equipment and pull the chip tape out from the material tray to the conveyor flow channel (110) and keep the front side facing up; 步骤二、正面检测Step 2. Positive detection 通过动力驱动芯片编带沿输送流道(110)移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的正面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel (110) and enters the inspection area, and then the power is interrupted to stop transportation. Then the multi-station inspection system performs visual appearance acquisition on the front side of the chip tape and transmits the image to the algorithm for processing; 步骤三、一次收料Step 3: One-time collection 针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道(110)移动,并将正面检测结束的芯片编带收卷在检测设备另一侧的料盘处固定绕紧;For positive test results, when the test result indicates a defective product, manual judgment processing is performed and the power is restored. When the test result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveyor flow channel (110), and Wind up the chip tape after front-side inspection and fix it tightly on the material tray on the other side of the inspection equipment; 步骤四、二次上料Step 4. Secondary loading 从步骤三中收卷的料盘处将芯片编带抽出至输送流道(110)内并保持反面朝上;Pull out the chip tape from the material tray rolled up in step 3 into the conveyor channel (110) and keep the reverse side facing up; 步骤五、反面检测Step 5. Negative detection 通过动力驱动芯片编带沿输送流道(110)移动并进入检测区域后中断动力停止运送,然后多站式视检系统对于芯片编带的反面进行外观视觉采图并将图像传输至算法处理;The chip tape is driven by power to move along the conveyor flow channel (110) and enters the inspection area, and then the power is interrupted to stop the transportation. Then the multi-station inspection system performs visual image acquisition on the reverse side of the chip tape and transmits the image to the algorithm for processing; 步骤六、二次收料Step 6. Secondary collection 针对正面检测结果,检测结果提示不良品时人工进行判定处理后恢复动力,检测结果未提示不良品时,无需人工处理直接恢复动力;然后动力驱动芯片编带沿输送流道(110)移动,并将正面检测结束的芯片编带收卷在步骤一中进行一次上料的料盘处;For positive test results, when the test result indicates a defective product, manual judgment processing is performed and the power is restored. When the test result does not indicate a defective product, the power is restored directly without manual processing; then the power drives the chip braid to move along the conveyor flow channel (110), and Wind up the chip tape after front-side inspection at the material tray where the material was loaded once in step 1; 步骤七、下料Step 7. Unloading 将料盘及料盘内正反面检测完成的芯片编带卸下。Remove the chip tape that has been inspected from the front and back sides of the material tray and the material tray. 2.根据权利要求1所述的一种单流道式芯片编带外观检测方法,其特征在于,单流道的芯片编带外观缺陷检测设备包括设备主体(100),设备主体(100)的两侧设有用于收卷芯片编带的料盘;两侧的料盘之间形成有用于输送芯片编带的输送流道(110);设备主体(100)处还设有用于对芯片编带进行检测的多站式视检系统;多站式视检系统处形成有检测区域;输送流道(110)经过所述检测区域。2. A single-channel chip tape appearance inspection method according to claim 1, characterized in that the single-channel chip tape appearance defect detection equipment includes a device body (100), and the device body (100) There are material trays on both sides for winding up the chip tape; a conveyor channel (110) for transporting the chip tape is formed between the material trays on both sides; the main body of the equipment (100) is also provided with a material tray for rolling the chip tape. A multi-station visual inspection system for testing; a detection area is formed at the multi-station visual inspection system; the transport flow channel (110) passes through the detection area. 3.根据权利要求2所述的一种单流道式芯片编带外观检测方法,其特征在于:多站式视检系统包括系统主体(120),系统主体(120)通过视检安装板(920)以安装固定;多站式视检系统包括沿流道运送方向相邻竖直布置于视检安装板(920)处的用于检测异物和崩边的第一检测组件、用于对芯片字符进行检测的第二检测组件和用于对崩边划痕进行检测的第三检测组件;3. A single-channel chip tape appearance inspection method according to claim 2, characterized in that: the multi-station visual inspection system includes a system main body (120), and the system main body (120) passes through the visual inspection installation plate ( 920) to be installed and fixed; the multi-station visual inspection system includes a first detection component for detecting foreign matter and edge chipping arranged vertically adjacent to the visual inspection installation plate (920) along the flow channel conveying direction, and a first detection component for detecting chips. a second detection component for detecting characters and a third detection component for detecting chipping and scratches; 第一检测组件包括第一相机(121)和第一光源(122),第一光源(122)包括近距离红外光和条光,第一光源(122)配合第一相机(121)采集图像以用于检测异物和崩边;第二检测组件包括第二相机(123)和第二光源(124),第二光源(124)为同轴光源,第二光源(124)用于配合第二相机(123)采集图像以用于对芯片字符进行检测;第三检测组件包括第三相机(125)和第三光源(126),第三光源(126)为环形光;第三光源(126)用于配合第三相机(125)采集图像以对崩边划痕进行检测;第一相机(121)、第二相机(123)、第三相机(125)均采用500W相机且三者的拍摄范围均覆盖检测区域;第一光源(122)、第二光源(124)和第三光源(126)均采用频闪工作且间隔闪光;第一光源(122)、第二光源(124)和第三光源(126)的打光范围均覆盖检测区域。The first detection component includes a first camera (121) and a first light source (122). The first light source (122) includes short-range infrared light and strip light. The first light source (122) cooperates with the first camera (121) to collect images. Used to detect foreign objects and chipping; the second detection component includes a second camera (123) and a second light source (124). The second light source (124) is a coaxial light source, and the second light source (124) is used to cooperate with the second camera. (123) Collect images for detecting chip characters; the third detection component includes a third camera (125) and a third light source (126), the third light source (126) is a ring light; the third light source (126) is In cooperation with the third camera (125) to collect images to detect chipping and scratches; the first camera (121), the second camera (123), and the third camera (125) all use 500W cameras and the shooting ranges of the three are all the same. Cover the detection area; the first light source (122), the second light source (124) and the third light source (126) all use stroboscopic operation and flash at intervals; the first light source (122), the second light source (124) and the third light source The lighting range of (126) all covers the detection area. 4.根据权利要求3所述的一种单流道式芯片编带外观检测方法,其特征在于:第一相机(121)、第二相机(123)和第三相机(125)均包括相机主体(1200),相机主体(1200)包括电源端(1210)和镜头端(1220);电源端(1210)和镜头端(1220)之间通过机身部(1230)相连接;电源端(1210)均通过相机安装板(1240)可滑动安装于视检安装板(920)处的手动位移台(1250)处;相机主体(1200)随相机安装板(1240)沿竖直方向通过手动位移台(1250)移动;视检安装板(920)处还设有用于固定镜头端(1220)的镜头固定块(1260);在相机主体(1200)通过手动位移台(1250)位移调整完成后,镜头固定块(1260)处布置有用于对镜头端(1220)周向及轴向形成固定的镜头固定优力胶(1270);4. A single-channel chip tape appearance detection method according to claim 3, characterized in that: the first camera (121), the second camera (123) and the third camera (125) all include a camera body (1200), the camera body (1200) includes a power end (1210) and a lens end (1220); the power end (1210) and the lens end (1220) are connected through the body part (1230); the power end (1210) They can all be slidably installed on the manual displacement stage (1250) at the inspection installation plate (920) through the camera mounting plate (1240); the camera body (1200) passes through the manual displacement stage (1250) in the vertical direction along with the camera mounting plate (1240). 1250) moves; the inspection mounting plate (920) is also provided with a lens fixing block (1260) for fixing the lens end (1220); after the displacement adjustment of the camera body (1200) is completed through the manual displacement stage (1250), the lens is fixed Lens fixing glue (1270) is arranged at the block (1260) to form a circumferential and axial fixation to the lens end (1220); 视检安装板(920)处还设有分别用于安装第一光源(122)和第三光源(126)的光源安装板(1310);光源安装板(1310)布置于前述镜头端(1220)与检测区域之间以用于安装光源;光源安装板(1310)呈环形结构,光源安装板(1310)的中部形成有与镜头中心轴线同轴的通孔;通孔的外围处形成有多个螺孔(1320);光源安装板(1310)远镜头端(1220)的一侧底板四周设有用于安装的光源安装座(1330);光源安装座(1330)与光源安装板(1310)之间通过前述螺孔(1320)内旋入螺栓相可拆卸紧固连接;光源安装座(1330)包括相对设置的光源安装竖板;两侧的光源安装竖板相对内壁处均活动连接有安装销(424);光源组件(1340)通过安装销(424)活动安装于两侧的光源安装竖板之间;光源组件(1340)相对于光源安装座(1330)旋转以调整打光角度。The inspection mounting plate (920) is also provided with a light source mounting plate (1310) for installing the first light source (122) and the third light source (126) respectively; the light source mounting plate (1310) is arranged at the aforementioned lens end (1220) between the light source mounting plate (1310) and the detection area for installing the light source; the light source mounting plate (1310) has an annular structure, and a through hole coaxial with the central axis of the lens is formed in the middle of the light source mounting plate (1310); multiple holes are formed on the periphery of the through hole Screw holes (1320); a light source mounting base (1330) for installation is provided around the bottom plate of the far lens end (1220) of the light source mounting plate (1310); between the light source mounting base (1330) and the light source mounting plate (1310) The bolts are screwed into the aforementioned screw holes (1320) to detachably fasten the connection; the light source mounting base (1330) includes oppositely arranged light source mounting vertical plates; the light source mounting vertical plates on both sides are movably connected with mounting pins ( 424); the light source assembly (1340) is movably installed between the light source mounting vertical plates on both sides through the mounting pins (424); the light source assembly (1340) rotates relative to the light source mounting base (1330) to adjust the lighting angle. 5.根据权利要求1所述的一种单流道式芯片编带外观检测方法,其特征在于:料盘通过固定臂(210)安装于设备主体(100)的两侧;料盘包括料盘主体(220);料盘主体(220)包括平行间隔布置的两个环形盘体(221);两个环形盘体(221)之间通过与环形盘体(221)同轴的料盘中心轴(222)相连接;料盘中心轴(222)的环形外壁与芯片编带相接触配合以用于收卷;两侧的环形盘体(221)对收卷于料盘中心轴(222)处的芯片编带形成轴向上的限位;两侧的环形盘体(221)处均沿周向方向形成有呈环形阵列的多个弧形通孔(223);固定臂(210)远料盘主体(220)的一侧设有马达座(230);马达座(230)处设有料盘驱动电机(410),料盘驱动电机(410)的输出端通过联轴器(310)连接有料盘快换轴(420);5. A single-channel chip tape appearance inspection method according to claim 1, characterized in that: the material tray is installed on both sides of the equipment body (100) through the fixed arm (210); the material tray includes a material tray The main body (220); the material tray main body (220) includes two annular disks (221) arranged in parallel and spaced apart; the central axis of the material tray that is coaxial with the annular disk (221) passes between the two annular disks (221) (222) are connected; the annular outer wall of the central axis of the material tray (222) is in contact with the chip tape for winding; the annular disc bodies (221) on both sides are wound around the central axis of the material tray (222) The chip braiding forms an axial limit; the annular plates (221) on both sides are formed with a plurality of arc-shaped through holes (223) in an annular array along the circumferential direction; the fixed arm (210) is distal A motor base (230) is provided on one side of the tray main body (220); a tray driving motor (410) is provided at the motor base (230), and the output end of the tray driving motor (410) is connected to the material through a coupling (310). Disk quick change shaft (420); 料盘中心轴(222)可拆卸地安装于料盘快换轴(420)处;料盘快换轴(420)处沿其轴向依次布置有料盘限位环(421)、料盘固定定板(422)和料盘固定动板(423);料盘固定动板(423)通过安装销(424)活动布置于料盘快换轴(420)处的开口槽(425)内;料盘固定动板(423)以安装销(424)为轴沿开口槽(425)深度方向旋转;开口槽(425)内设有用于驱使料盘固定动板(423)向开口槽(425)外部旋转的回弹弹簧;料盘固定动板(423)自料盘固定定板(422)由近及远形成有一体结构的第一斜坡和第二斜坡;第一斜坡和第二斜坡的交界处向两侧方向均呈下坡;料盘中心轴(222)的中心位置形成有连接通孔(224);连接通孔(224)的内侧壁处沿周向方向形成有多个用于与料盘固定定板(422)及料盘固定动板(423)相面接触配合的配合槽(2241)。The central shaft (222) of the material tray is detachably installed at the quick-change shaft (420) of the material tray; the quick-change shaft (420) of the material tray is sequentially arranged with a material tray limit ring (421) and a material tray fixed fixing ring along its axial direction. plate (422) and the material tray fixed moving plate (423); the material tray fixed moving plate (423) is movably arranged in the opening slot (425) at the material tray quick-change shaft (420) through the mounting pin (424); the material tray The fixed moving plate (423) rotates along the depth direction of the opening slot (425) with the mounting pin (424) as the axis; there is a device inside the opening slot (425) for driving the fixed moving plate (423) of the material tray to rotate toward the outside of the opening slot (425). The rebound spring; the fixed movable plate (423) of the material tray forms a first slope and a second slope of an integrated structure from near to far from the fixed fixed plate (422) of the material tray; the junction of the first slope and the second slope faces Both sides are on a downward slope; a connecting through hole (224) is formed at the center of the central axis (222) of the material tray; and a plurality of connecting holes (224) are formed along the circumferential direction on the inner wall of the connecting through hole (224) for connecting with the material tray. The fixed fixed plate (422) and the fixed moving plate (423) of the material tray are in contact with each other and have a matching groove (2241). 6.根据权利要求5所述的一种单流道式芯片编带外观检测方法,其特征在于:设备主体(100)的输送流道(110)包括平行布置的两个流道导条(111);流道导条(111)的上部安装有与其延伸方向相同的流道压板(112);流道压板(112)位于检测区域的位置处形成开口;两个流道压板(112)相对的内壁下侧处形成有流道槽(113);两侧的流道槽(113)之间的区域形成用于输送芯片编带的输送轨路;流道槽(113)的两端形成有向外部扩大的斜角;流道导条(111)长度方向上的两端朝向料盘一侧向下延伸形成有呈弧形结构的流道导向座(114);两个流道导条(111)处的流道导向座(114)之间形成用于将芯片编带导向进入输送轨路的导向通道;流道导向座(114)与料盘之间设置有张力机构(130);张力机构(130)安装于固定臂(210)处,张力机构(130)包括用于与芯片编带相接触以形成张紧的张力摆轮(131);张力摆轮(131)安装于张力摆臂(132)处;张力摆臂(132)远张力摆轮(131)的一端与用于提供张力的张力轴(133)相连接,张力轴(133)通过轴承安装于固定臂(210)处;料盘主体(220)处的中心轴、张力摆轮(131)、流道导向座(114)处的导向通道以及流道导条(111)间的输送轨路共同配合组成用于芯片编带运送的输送路线。6. A single-flow channel chip tape appearance inspection method according to claim 5, characterized in that: the conveying flow channel (110) of the equipment body (100) includes two flow channel guide bars (111) arranged in parallel. ); a flow channel pressure plate (112) with the same extension direction is installed on the upper part of the flow channel guide bar (111); the flow channel pressure plate (112) is located at the position of the detection area to form an opening; the two flow channel pressure plates (112) are opposite to each other. A flow channel groove (113) is formed on the lower side of the inner wall; the area between the flow channel grooves (113) on both sides forms a conveying track for transporting chip tapes; both ends of the flow channel groove (113) form a directional The outer enlarged bevel; the two ends of the flow channel guide bar (111) in the length direction extend downward toward the side of the material tray to form a flow channel guide seat (114) with an arc-shaped structure; two flow channel guide bars (111) A guide channel for guiding the chip tape into the conveyor track is formed between the flow channel guide seats (114) at ); a tension mechanism (130) is provided between the flow channel guide seats (114) and the material tray; the tension mechanism (130) is installed at the fixed arm (210). The tension mechanism (130) includes a tension balance wheel (131) used to contact the chip tape to form tension; the tension balance wheel (131) is installed on the tension swing arm ( 132); one end of the tension swing arm (132) far from the tension balance wheel (131) is connected to the tension shaft (133) used to provide tension, and the tension shaft (133) is installed at the fixed arm (210) through a bearing; material The central axis at the disk body (220), the tension balance wheel (131), the guide channel at the flow channel guide seat (114) and the conveying track between the flow channel guide bars (111) work together to form a chip tape transport. conveyor route. 7.根据权利要求6所述的一种单流道式芯片编带外观检测方法,其特征在于:流道压板(112)长度方向的两侧靠近端部的位置处形成有开口;开口的上下两侧布置有压轮(115)和针轮(810);针轮(810)与芯片编带上的孔相卡合以通过针轮(810)的转动带动芯片编带沿输送轨路移动;设备主体(100)处设有用于驱动针轮(810)旋转的编带驱动伺服电机(116);压轮(115)活动安装于设备主体(100)处的压轮安装板(820)上,压轮安装板(820)的下部与举升气缸(830)的活塞杆相连接以沿竖直方向移动;压轮(115)的下部外壁用于与芯片编带相抵压配合;输送流道(110)处检测区域两侧的位置处设有对射光电传感器(117);对射光电传感器(117)通过对射光电安装支架安装于设备主体(100)处;对射光电传感器(117)用于识别芯片编带完全进入检测区域和完全脱离检测区域;对射光电传感器(117)的识别信号传输给编带驱动伺服电机(116)并控制其动力通断。7. A single-channel chip tape appearance inspection method according to claim 6, characterized in that: openings are formed on both sides of the length direction of the flow channel pressure plate (112) near the end; the upper and lower sides of the opening There are pressure wheels (115) and pin wheels (810) arranged on both sides; the pin wheel (810) engages with the holes on the chip braid to drive the chip braid to move along the conveyor track through the rotation of the pin wheel (810); The main body of the equipment (100) is provided with a braid drive servo motor (116) for driving the rotation of the pinwheel (810); the pressure wheel (115) is movably installed on the pressure wheel installation plate (820) of the main body of the equipment (100). The lower part of the pressure wheel mounting plate (820) is connected to the piston rod of the lifting cylinder (830) to move in the vertical direction; the lower outer wall of the pressure wheel (115) is used to press against the chip braid; the conveying flow channel ( Through-beam photoelectric sensors (117) are provided on both sides of the detection area 110); through-beam photoelectric sensors (117) are installed on the main body of the equipment (100) through through-beam photoelectric mounting brackets; through-beam photoelectric sensors (117) are To identify that the chip tape has completely entered the detection area and completely left the detection area; the identification signal of the through-beam photoelectric sensor (117) is transmitted to the tape drive servo motor (116) and controls its power on and off. 8.根据权利要求7所述的一种单流道式芯片编带外观检测方法,其特征在于:设备主体(100)处输送流道(110)的两端处设有流道调节导轨(240);流道调节导轨(240)的布置方向与编带运送方向相正交;流道调节导轨(240)处设有与之滑动配合的流道调节座(250);流道调节座(250)的上部与远多站式视检系统的一侧流道导条(111)相连接以携带其沿流道调节导轨(240)移动以调节两流道导条(111)之间的间距;输送流道(110)近多站式视检系统的一侧设有用于驱动远多站式视检系统的一侧流道导条(111)移动的丝杆模组(260);丝杆模组(260)处沿丝杆滑动的丝杆滑动座(261)与远多站式视检系统的一侧流道导条(111)相连接;丝杆模组(260)处的丝杆伺服电机(262)提供动力以驱动丝杆滑动座(261)及流道导条(111)移动。8. A single-channel chip taping appearance detection method according to claim 7, characterized in that: flow channel adjustment guide rails (240) are provided at both ends of the conveying channel (110) at the equipment body (100) ); the arrangement direction of the flow channel adjustment guide rail (240) is orthogonal to the direction of braiding transportation; the flow channel adjustment guide rail (240) is provided with a flow channel adjustment seat (250) that slides with it; the flow channel adjustment seat (250) ) is connected to one side of the flow channel guide bar (111) of the multi-station inspection system to carry it along the flow channel adjustment guide rail (240) to adjust the distance between the two flow channel guide bars (111); A screw module (260) is provided on one side of the conveying flow channel (110) near the multi-station inspection system for driving the flow channel guide bar (111) on one side of the far multi-station inspection system; the screw module The screw sliding seat (261) that slides along the screw at the group (260) is connected to one side of the flow channel guide bar (111) of the far multi-station inspection system; the screw servo at the screw module (260) The motor (262) provides power to drive the screw sliding seat (261) and the flow channel guide bar (111) to move. 9.根据权利要求3所述的一种单流道式芯片编带外观检测方法,其特征在于:视检安装板(920)通过视觉安装模组(910)安装于设备主体(100)处;视觉安装模组(910)包括竖直布置的视觉安装架(911);视觉安装架(911)设有两个且对称布置于视检安装板(920)的两侧;两个视觉安装架(911)的上部设有视觉移动导轨(912);视觉移动导轨(912)布置方向与编带运送方向相垂直;两个视觉移动导轨(912)处均布置有两个间隔设置的且与其滑动配合的视觉滑动块(913);同一视觉移动导轨(912)处的两个视觉滑动块(913)上部安置有与两者均固定连接的视觉滑动板(914);两侧的视觉滑动板(914)上部连接有水平布置的同一视觉移动板(915);视觉移动板(915)通过视觉连接竖板(916)与视检安装板(920)相连接;视觉连接竖板(916)与视检安装板(920)沿竖直方向相贴合;视觉连接竖板(916)与视觉移动板(915)之间连接有加强肋板(917);两侧视觉安装架(911)之间水平布置有气缸布置板(918);气缸布置板(918)处布置有与视觉移动导轨(912)布置方向一致的视觉驱动气缸模组(919);视觉驱动气缸模组(919)的移动活塞杆与视检安装板(920)相连接以驱动视检安装板(920)及多站式视检系统移动。9. A single-channel chip tape appearance inspection method according to claim 3, characterized in that: the visual inspection mounting plate (920) is installed on the equipment body (100) through the visual mounting module (910); The vision installation module (910) includes a vertically arranged vision installation frame (911); the vision installation frame (911) is provided with two and is symmetrically arranged on both sides of the inspection installation plate (920); the two vision installation frames (911) The upper part of the visual moving guide rail (911) is provided with a visual moving guide rail (912); the layout direction of the visual moving guide rail (912) is perpendicular to the tape conveying direction; two visual moving guide rails (912) are arranged with two spaced apart and slidingly matched with them. The visual sliding blocks (913); the upper parts of the two visual sliding blocks (913) at the same visual moving guide rail (912) are equipped with visual sliding plates (914) fixedly connected to both; the visual sliding plates (914) on both sides ) is connected to the upper part with the same visual movable plate (915) arranged horizontally; the visual movable plate (915) is connected to the inspection installation plate (920) through the visual connection vertical plate (916); the visual connection vertical plate (916) is connected to the inspection installation plate (916) The mounting plates (920) are aligned in the vertical direction; a reinforcing rib plate (917) is connected between the visual connection vertical plate (916) and the visual moving plate (915); the visual mounting brackets (911) on both sides are arranged horizontally There is a cylinder layout plate (918); a vision driven cylinder module (919) arranged in the same direction as the vision moving guide rail (912) is arranged on the cylinder layout plate (918); the moving piston rod of the vision driving cylinder module (919) is connected to the vision driving cylinder module (919). The inspection installation plate (920) is connected to drive the inspection installation plate (920) and the multi-station inspection system to move. 10.根据权利要求2所述的一种单流道式芯片编带外观检测方法,其特征在于:设备主体(100)还包括下机体(1400);下机体(1400)的一侧外壁处设有用于使用人员控制使用的键盘盒(1410)、控制按钮(140)以及电源转换开关(1420);下机体(1400)的上表面处设有遮蔽多站式视检系统的视觉防护罩;视觉防护罩的上表面处设有用于显示实时检测信息的显示屏(150)以及用于显示设备运行状态的三色灯(160);下机体(1400)处还设有用于照亮设备的设备照明灯(170);用于控制设备运行的工控机(1430)放置于下机体(1400)的内底壁处。10. A single-flow chip tape appearance detection method according to claim 2, characterized in that: the equipment main body (100) also includes a lower body (1400); one side of the outer wall of the lower body (1400) is provided with There is a keyboard box (1410), a control button (140) and a power conversion switch (1420) for user control; a visual protective cover is provided on the upper surface of the lower body (1400) to block the multi-station inspection system; the visual The upper surface of the protective cover is provided with a display screen (150) for displaying real-time detection information and a three-color light (160) for displaying the operating status of the equipment; the lower body (1400) is also provided with equipment lighting for illuminating the equipment. The lamp (170); the industrial computer (1430) used to control the operation of the equipment is placed on the inner bottom wall of the lower body (1400).
CN202310280166.2A 2023-03-22 2023-03-22 A single-channel chip tape appearance inspection method Pending CN116788574A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117250204A (en) * 2023-11-20 2023-12-19 成都博视达科技有限公司 Carrier band check out test set

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117250204A (en) * 2023-11-20 2023-12-19 成都博视达科技有限公司 Carrier band check out test set

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