CN116772013A - Rectangular air pipe low-resistance rectifying tee joint and design method thereof - Google Patents
Rectangular air pipe low-resistance rectifying tee joint and design method thereof Download PDFInfo
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- CN116772013A CN116772013A CN202310757636.XA CN202310757636A CN116772013A CN 116772013 A CN116772013 A CN 116772013A CN 202310757636 A CN202310757636 A CN 202310757636A CN 116772013 A CN116772013 A CN 116772013A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
- F16L41/025—Branch units, e.g. made in one piece, welded, riveted with rectangular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
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Abstract
本发明属于风系统节能降耗技术领域,公开了一种矩形风管低阻型整流三通及其设计方法,包括Y型三通本体、贯穿三通的两块导流板、法兰;Y型三通本体的两侧出口尺寸相同,Y型三通本体的内腔两侧设置有导流板,导流板与Y型三通本体的上下壁面相连接;Y型三通本体的三通进口和三通出口外端均连接有法兰。本发明当气流进入三通后,经导流板的分流作用,气流分成两部分,分别从导流板上方和下方流向三通出口直管段,导流板合理的曲率设计可以使下方气流沿着导流板流动而不产生涡流,减小气流在三通内的阻力损失,导流板上下两部分的风量大致相等,使得气流流入支管段后上方和下方气流速度分布较为均匀,提高了气流的均匀性,达到整流的目的。
The invention belongs to the technical field of wind system energy saving and consumption reduction. It discloses a rectangular air duct low-resistance rectifier tee and a design method thereof, which includes a Y-shaped tee body, two guide plates and flanges penetrating the tee; Y The outlets on both sides of the Y-shaped tee body have the same size. The inner cavity of the Y-shaped tee body is provided with guide plates on both sides. The guide plates are connected to the upper and lower walls of the Y-shaped tee body; the tee of the Y-shaped tee body The outer ends of the inlet and tee outlet are connected with flanges. In the present invention, when the airflow enters the tee, the airflow is divided into two parts through the diversion effect of the deflector plate, flowing from the upper and lower parts of the deflector to the straight pipe section of the tee outlet respectively. The reasonable curvature design of the deflector can make the lower airflow flow along the The guide plate flows without generating eddy currents, reducing the resistance loss of the air flow in the tee. The air volume in the upper and upper parts of the guide plate is roughly equal, making the air flow velocity distribution above and below the branch pipe section more uniform, improving the efficiency of the air flow. Uniformity to achieve the purpose of rectification.
Description
技术领域Technical field
本发明属于风系统节能降耗技术领域,尤其涉及一种矩形风管低阻型整流三通及其设计方法。The invention belongs to the technical field of energy saving and consumption reduction in wind systems, and in particular relates to a rectangular air duct low-resistance rectifier tee and a design method thereof.
背景技术Background technique
暖通空调系统的能耗约占建筑能耗的40%~60%,暖通空调系统运行能耗的一个重要组成是风系统能耗。在风系统能耗中,克服局部构件阻力产生的能耗占风系统总阻力能耗的40%以上。三通是风系统常见的局部构件,在三通较多的风系统中,三通的局部阻力损失可达到50%以上,因此三通的阻力优化设计在风系统的节能降耗方面显得十分重要。The energy consumption of the HVAC system accounts for about 40% to 60% of the building energy consumption. An important component of the energy consumption of the HVAC system operation is the energy consumption of the wind system. In the wind system energy consumption, the energy consumption caused by overcoming the resistance of local components accounts for more than 40% of the total resistance energy consumption of the wind system. Tee is a common local component of the wind system. In a wind system with more tees, the local resistance loss of the tees can reach more than 50%. Therefore, the resistance optimization design of the tees is very important in terms of energy saving and consumption reduction of the wind system. .
同时,由于流动方向的改变,气流流经三通后,容易在三通出口处产生涡流,进而导致出口气流分配的均匀性。当三通下游有其它局部构件时,不均匀的气流组织流经局部构件后流动会更加不稳定,同时会增大局部构件的阻力。At the same time, due to the change in flow direction, after the airflow flows through the tee, it is easy to generate eddy currents at the outlet of the tee, which in turn leads to uniformity of outlet airflow distribution. When there are other local components downstream of the tee, the uneven airflow organization will become more unstable after flowing through the local components and increase the resistance of the local components.
为了减小气流在三通处的阻力损失并改善气流的流动状态,我们提出一种矩形风管低阻型整流三通。In order to reduce the resistance loss of air flow at the tee and improve the flow state of the air flow, we propose a rectangular air duct low-resistance rectifying tee.
通过上述分析,现有技术存在的问题及缺陷为:Through the above analysis, the problems and defects existing in the existing technology are:
1.高阻力损失:现有的三通在气流流经时会引起较大的阻力损失,导致能耗的增加。三通的局部阻力损失在风系统中占据较大比例,甚至可达到50%以上。1. High resistance loss: The existing tee will cause a large resistance loss when the air flows through, leading to an increase in energy consumption. The local resistance loss of the tee accounts for a large proportion in the wind system, and can even reach more than 50%.
2.不均匀流动:由于三通改变了气流的流动方向,气流经过三通后容易产生涡流和湍流,导致气流的不均匀流动。不均匀的气流流动会进一步影响下游局部构件的流动稳定性,并增加局部构件的阻力。2. Uneven flow: Since the tee changes the flow direction of the airflow, the airflow easily generates eddies and turbulence after passing through the tee, resulting in uneven flow of airflow. Uneven air flow will further affect the flow stability of downstream local components and increase the resistance of local components.
3.能耗增加:由于现有的三通设计无法有效减小阻力损失和改善气流流动状态,导致风系统的能耗增加。考虑到通风空调系统在建筑能耗中的重要比例,这一问题尤为显著。3. Increased energy consumption: Since the existing tee design cannot effectively reduce resistance loss and improve the air flow state, the energy consumption of the wind system increases. This issue is particularly significant given the important proportion of ventilation and air conditioning systems in building energy consumption.
综上所述,现有技术中使用的三通在气流流经时产生阻力损失、不均匀流动和能耗增加等问题和缺点。针对这些问题,提出了矩形风管低阻型整流三通的设计方案,旨在减小阻力损失、改善气流流动状态,从而提高风系统的效率和节能性能。To sum up, the tee used in the prior art causes problems and shortcomings such as resistance loss, uneven flow, and increased energy consumption when air flows through. In response to these problems, a design scheme for a rectangular air duct low-resistance rectifier tee was proposed, aiming to reduce resistance loss and improve the air flow state, thereby improving the efficiency and energy-saving performance of the wind system.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供了一种矩形风管低阻型整流三通及其设计方法。In view of the problems existing in the prior art, the present invention provides a rectangular air duct low-resistance rectifier tee and a design method thereof.
本发明是这样实现的,一种矩形风管低阻型整流三通包括:The invention is implemented in this way. A rectangular air duct low-resistance rectifier tee includes:
Y型三通本体、贯穿三通的两块导流板、法兰;Y-shaped tee body, two deflectors and flanges running through the tee;
所述Y型三通本体的两侧出口尺寸相同,所述Y型三通本体的内腔两侧设置有导流板,所述导流板与Y型三通本体的上下壁面相连接;The outlets on both sides of the Y-shaped tee body have the same size, and guide plates are provided on both sides of the inner cavity of the Y-shaped tee body, and the guide plates are connected to the upper and lower walls of the Y-shaped tee body;
所述Y型三通本体的三通进口和三通出口外端均连接有法兰。The outer ends of the tee inlet and the tee outlet of the Y-shaped tee body are connected with flanges.
进一步,所述Y型三通本体的进出口高度相等。Furthermore, the inlet and outlet heights of the Y-shaped tee body are equal.
进一步,所述Y型三通本体、法兰、导流板均由钢板制成。Furthermore, the Y-shaped tee body, flange, and guide plate are all made of steel plates.
进一步,所述导流板起始端位于三通进口处,末端位于三通出口处。Further, the starting end of the baffle is located at the tee inlet, and the end is located at the tee outlet.
进一步,所述Y型三通本体和导流板沿Y型三通的中心线呈对称结构。Further, the Y-shaped tee body and the deflector plate have a symmetrical structure along the center line of the Y-shaped tee.
进一步,所述Y型三通本体、法兰、导流板表面均设置有防锈漆。Furthermore, the surfaces of the Y-shaped tee body, flange, and guide plate are all provided with anti-rust paint.
本发明的另一目的在于提供一种矩形风管低阻型整流三通的设计方法,所述方法包括:Another object of the present invention is to provide a design method for a rectangular air duct low-resistance rectifier tee. The method includes:
步骤一、确定矩形风管低阻型整流三通内流体流场状态,根据三通进出口尺寸以及三通内流体速度,采用雷诺应力模型,模拟出三通内的速度场分布以及压力场分布,得到三通的压力损失及三通出口截面的气流不均匀度;Step 1. Determine the fluid flow field state in the low-resistance rectifier tee of the rectangular air duct. According to the size of the inlet and outlet of the tee and the fluid velocity in the tee, use the Reynolds stress model to simulate the velocity field distribution and pressure field distribution in the tee. , obtain the pressure loss of the tee and the airflow unevenness at the outlet section of the tee;
步骤二、列出导流板在三通内可能最优的相对位置,在添加导流板的情况下对三通进行模拟,并计算添加各相对位置导流板条件下三通的阻力损失以及三通出口截面的气流不均匀度;Step 2: List the possible optimal relative positions of the deflector within the tee, simulate the tee with the addition of the deflector, and calculate the resistance loss of the tee under the conditions of adding deflectors at each relative position and The airflow unevenness in the tee outlet cross section;
步骤三、计算各导流板的减阻率,将各导流板减阻率、气流不均匀度进行比较,选出减阻率和气流不均匀度均优于未添加导流板时的对应参数的导流板,选出的导流板的位置即为导流板在三通内的最佳减阻整流位置。Step 3: Calculate the drag reduction rate of each deflector, compare the drag reduction rate and air flow unevenness of each deflector, and select the drag reduction rate and air flow unevenness that are better than those without adding the deflector. Parameters of the deflector, the selected position of the deflector is the optimal drag reduction and rectification position of the deflector within the tee.
进一步,所述步骤一确定矩形风管低阻型整流三通内流体流场状态中,建立的三通模型在入口和出口添加直管段,用于模拟出气流流经三通前和流经三通后的流动状态。Further, in the step 1 of the step 1, the fluid flow field state in the low-resistance rectifying tee of the rectangular air duct is determined. The established tee model adds straight pipe sections at the inlet and outlet to simulate the air flow before and through the tee. The flow state after passing through.
进一步,根据入口尺寸和出口尺寸以及管道入口流体速度,采用RSM模型对未添加导流板和添加导流板的三通进行模拟,模拟出气流流经三通及流经三通后的速度分布和压力分布,计算三通的局部阻力和气流不均匀度。Furthermore, based on the inlet size and outlet size and the pipeline inlet fluid velocity, the RSM model was used to simulate the tee without and with the baffle added, and the velocity distribution of the airflow flowing through the tee and after flowing through the tee was simulated. and pressure distribution, and calculate the local resistance and airflow unevenness of the tee.
进一步,所述步骤一中的三通出口截面的气流不均匀度的计算方法如下:Furthermore, the calculation method of the airflow unevenness of the tee outlet cross-section in step one is as follows:
在风管截面上选择n个测点,分别测得各点在流动方向上的分速度,求得算数平均值:Select n measuring points on the air duct section, measure the partial velocity of each point in the flow direction, and obtain the arithmetic average:
则不均匀度为:Then the unevenness is:
气流不均匀度k为无量纲数,k值越小,气流的均匀性越好。The airflow unevenness k is a dimensionless number. The smaller the k value, the better the airflow uniformity.
进一步,所述步骤一、二中求得三通的局部阻力(记为ΔP)后,计算出局部阻力系数:Furthermore, after obtaining the local resistance of the tee (denoted as ΔP) in steps one and two, the local resistance coefficient is calculated:
其中,ΔP为三通局部阻力,Pa;ρ为空气密度,kg/m3,v为三通出口速度,m/s。Among them, ΔP is the local resistance of the tee, Pa; ρ is the air density, kg/m 3 , v is the exit velocity of the tee, m/s.
减阻率η为:The drag reduction rate η is:
其中,η为导流板减阻率,ξ现为添加导流板的三通局部阻力系数,ξ原为未添加导流板的三通局部阻力系数。Among them, eta is the drag reduction rate of the deflector, ξ is now the local resistance coefficient of the tee with the deflector added, and ξ was originally the local resistance coefficient of the tee without the deflector.
结合上述的技术方案和解决的技术问题,本发明所要保护的技术方案所具备的优点及积极效果为:Combined with the above technical solutions and the technical problems solved, the advantages and positive effects of the technical solutions to be protected by the present invention are:
第一,本发明当气流进入三通后,经导流板的分流作用,气流分成两部分,分别从导流板上方和下方流向三通出口直管段。导流板合理的曲率设计可以使下方气流沿着导流板流动而不产生涡流,减小气流在三通内的阻力损失。同时,导流板上下两部分的风量大致相等,使得气流流入支管段后上方和下方气流速度分布较为均匀,提高了气流的均匀性,达到整流的目的。First, in the present invention, when the airflow enters the tee, the airflow is divided into two parts through the diverting effect of the deflector plate, and flows from the upper and lower parts of the deflector to the straight pipe section of the tee outlet respectively. The reasonable curvature design of the baffle can make the airflow below flow along the baffle without generating eddy currents, and reduce the resistance loss of the airflow in the tee. At the same time, the air volume in the upper and lower parts of the baffle is roughly equal, so that the air flow velocity distribution above and below the branch pipe section is more even, improving the uniformity of the air flow and achieving the purpose of rectification.
本发明通过导流板对气流的引导,改变气流在三通内部以及下游直管段的分布,从而达到减小阻力损失和整流的目的。The invention guides the air flow through the guide plate and changes the distribution of the air flow inside the tee and the downstream straight pipe section, thereby achieving the purpose of reducing resistance loss and rectifying the flow.
第二,本发明的矩形风管低阻型整流三通,采用导流板引导和分配气流,可以减小气流在三通内产生的涡流,降低风系统局部阻力,节约能耗,同时改变在三通以及出口直管段的气流分布,改善气流均匀性,达到整流的目的。Second, the rectangular air duct low-resistance rectifying tee of the present invention uses baffles to guide and distribute the air flow, which can reduce the eddy currents generated by the air flow in the tee, reduce the local resistance of the wind system, save energy consumption, and at the same time change the The air flow distribution in the tee and outlet straight pipe section improves the uniformity of air flow and achieves the purpose of rectification.
第三,本发明的应用可使气流在三通处的阻力损失减小,对于含有多个三通构件的风系统,可以减小整个风系统的能耗,降低风系统的运营成本;同时对于气流均匀性要求较高的场景下,本发明能够改善三通下游气流均匀性;当下游管段连接有其它局部构件时,本发明能够在较短的距离内改善气流均匀性,减小局部阻力构件间的相互影响。Third, the application of the present invention can reduce the resistance loss of air flow at the tee. For a wind system containing multiple tee components, the energy consumption of the entire wind system can be reduced, and the operating cost of the wind system can be reduced; at the same time, for wind systems containing multiple tee components, In scenarios where air flow uniformity is required, the present invention can improve the air flow uniformity downstream of the tee; when the downstream pipe section is connected to other local components, the present invention can improve the air flow uniformity within a short distance and reduce local resistance components. interactions between.
第四,在现有的对三通的研究中,多数学者研究的方向集中在减阻方面,对于减阻的同时并改善气流均匀度方面的研究较少。在风系统的实际运行过程中,由于三通会改变气流的流动方向,会使气流流动变得不稳定,当三通下游连接有其它局部构件时,入口不稳定的气流流经局部构件后会更加不稳定,同时会使局部阻力增大,这是人们一直渴望解决、但始终未能获得成功的技术难题。本发明的意义在于减小局部阻力的同时改善气流均匀性,在三通后较短的距离内提高气流均匀性,减小因气流组织不均匀对下游直管段或局部构件的影响。Fourth, in the existing research on tees, most scholars focus on drag reduction, and there are few studies on reducing drag while improving airflow uniformity. During the actual operation of the wind system, the tee will change the flow direction of the air flow, making the air flow unstable. When there are other local components connected downstream of the tee, the unstable air flow at the entrance will flow through the local components. It is more unstable and will increase local resistance. This is a technical problem that people have been eager to solve but have never been successful. The significance of the present invention is to reduce local resistance while improving airflow uniformity, improve airflow uniformity within a short distance after the tee, and reduce the impact of uneven airflow organization on downstream straight pipe sections or local components.
附图说明Description of drawings
图1是本发明实施例提供的矩形风管低阻型整流三通的结构示意图;Figure 1 is a schematic structural diagram of a rectangular air duct low-resistance rectifier tee provided by an embodiment of the present invention;
图2是本发明实施例提供的法兰的结构示意图;Figure 2 is a schematic structural diagram of a flange provided by an embodiment of the present invention;
图3是本发明实施例提供的导流板相对位置示意图;Figure 3 is a schematic diagram of the relative positions of the deflectors provided by the embodiment of the present invention;
图4是本发明实施例提供的为添加不同导流板对三通的减阻率示意图;Figure 4 is a schematic diagram of the drag reduction rate of adding different deflectors to the tee provided by the embodiment of the present invention;
图5是本发明实施例提供的为添加导流板和未添加导流板的气流不均匀度示意图。FIG. 5 is a schematic diagram of the airflow unevenness with and without the addition of a guide plate according to an embodiment of the present invention.
图中:1、Y型三通本体;2、导流板;3、法兰;4、螺孔;5、三通进口;6、三通出口。In the picture: 1. Y-shaped tee body; 2. deflector; 3. flange; 4. screw hole; 5. tee inlet; 6. tee outlet.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
本发明实施例提供的矩形风管低阻型整流三通的具体的方案如下:The specific solution of the rectangular air duct low-resistance rectifier tee provided by the embodiment of the present invention is as follows:
当气流从三通进口进入三通本体时,气流会受到导流板的影响,导流板可以引导气流沿着合适的方向流动,并减小气流的湍流和阻力。导流板与Y型三通本体的上下壁面相连接,可以限制气流的横向流动,从而减小气流的湍流和阻力。When the airflow enters the tee body from the tee inlet, the airflow will be affected by the deflector, which can guide the airflow in the appropriate direction and reduce the turbulence and resistance of the airflow. The baffle is connected to the upper and lower walls of the Y-shaped tee body, which can limit the lateral flow of the air flow, thereby reducing the turbulence and resistance of the air flow.
当气流通过导流板后,会进入三通本体的内腔,内腔两侧的导流板可以进一步引导气流沿着合适的方向流动,并减小气流的湍流和阻力。由于Y型三通本体的两侧出口尺寸相同,气流可以平稳地从两侧出口流出,减小气流的湍流和阻力。When the airflow passes through the baffle, it will enter the inner cavity of the tee body. The baffles on both sides of the inner cavity can further guide the airflow in the appropriate direction and reduce the turbulence and resistance of the airflow. Since the outlets on both sides of the Y-shaped tee body have the same size, the airflow can flow out smoothly from the outlets on both sides, reducing the turbulence and resistance of the airflow.
最后,三通进口和三通出口外端均连接有法兰,可以方便地连接其他管道和设备。Finally, the outer ends of the tee inlet and tee outlet are connected with flanges, which can be easily connected to other pipes and equipment.
矩形风管低阻型整流三通通过设置导流板和优化内腔结构,可以减小气流的湍流和阻力,提高气流的流畅性和效率。The rectangular air duct low-resistance rectifier tee can reduce the turbulence and resistance of the air flow and improve the smoothness and efficiency of the air flow by setting the deflector and optimizing the inner cavity structure.
本发明实施例提供的矩形风管低阻型整流三通具有以下优点:The rectangular air duct low-resistance rectifier tee provided by the embodiment of the present invention has the following advantages:
1)通过导流板的对称结构设计,将进入三通的气流均匀分成两部分,从而减小了气流在出口处产生的涡流,改善了气流的均匀流动性,从而减小了气流在三通处的阻力损失。1) Through the symmetrical structural design of the baffle, the airflow entering the tee is evenly divided into two parts, thereby reducing the vortex generated by the airflow at the outlet, improving the uniform fluidity of the airflow, thereby reducing the airflow in the tee resistance loss at.
2)采用矩形风管低阻型整流三通的设计方案,将气流沿着预定的流线流动,从而减小了流动阻力和湍流程度,提高了气流的流动效率和稳定性。2) The design of a rectangular air duct low-resistance rectifying tee is used to flow the air along the predetermined streamline, thereby reducing the flow resistance and turbulence, and improving the flow efficiency and stability of the air flow.
3)通过采用先进的制造技术和智能化控制技术,以及考虑多种气流工况和实际应用场景,实现了矩形风管低阻型整流三通的优化设计和应用,从而提高了风系统的效率和稳定性,并满足了节能和环保的要求。3) By using advanced manufacturing technology and intelligent control technology, and considering various air flow conditions and practical application scenarios, the optimized design and application of low-resistance rectifying tees for rectangular air ducts are achieved, thereby improving the efficiency of the wind system and stability, and meets the requirements of energy saving and environmental protection.
本发明实施例当气流进入矩形风管低阻型整流三通的入口时,气流会受到导流板的影响,被均匀地分成两部分,从导流板上方和下方分别流向三通的出口。导流板的对称结构设计和流线型导流板的形状,使得气流在流经三通时沿着预定的流线流动,减小了气流的弯曲和涡流程度,从而减小了气流在三通处的阻力损失和能量损失。此外,导流板的位置和形状也可以根据具体的气流工况和应用要求进行优化设计,以达到最佳的流动效果和节能效果。In the embodiment of the present invention, when the airflow enters the inlet of the rectangular air duct low-resistance rectifying tee, the airflow will be affected by the deflector and be evenly divided into two parts, flowing from the top and bottom of the deflector to the outlet of the tee respectively. The symmetrical structure design of the baffle and the shape of the streamlined baffle make the air flow along the predetermined streamline when flowing through the tee, reducing the degree of bending and vortex of the air flow, thereby reducing the air flow at the tee resistance loss and energy loss. In addition, the position and shape of the baffle can also be optimized and designed according to specific air flow conditions and application requirements to achieve the best flow effect and energy saving effect.
因此,本发明实施例提供的矩形风管低阻型整流三通具有优异的气流流动性能和节能效果,适用于各种风系统的建设和改造。Therefore, the rectangular air duct low-resistance rectifying tee provided by the embodiment of the present invention has excellent air flow performance and energy-saving effect, and is suitable for the construction and renovation of various wind systems.
以下结合附图进行进一步说明:The following is further explained with reference to the accompanying drawings:
如图1所示,本发明实施例提供的矩形风管低阻型整流三通包括Y型三通本体1,导流板2以及法兰3。导流板3在三通内部呈对称结构,与上下壁面的连接可采用焊接或者胶接的方式。导流板在三通内的位置示意图如图3所示。三通入口5和出口6均设有法兰5,并设置有螺孔4。其中,螺孔4的数量和直径需根据三通进口5和出口6的尺寸确定。当气流进入三通后,导流板2将一侧的气流均匀分成两部分,气流分别从导流板上方和下方流向三通出口。As shown in Figure 1, the rectangular air duct low-resistance rectifying tee provided by the embodiment of the present invention includes a Y-shaped tee body 1, a guide plate 2 and a flange 3. The deflector 3 has a symmetrical structure inside the tee, and can be connected to the upper and lower walls by welding or gluing. The schematic diagram of the position of the deflector within the tee is shown in Figure 3. Both the tee inlet 5 and the outlet 6 are provided with flanges 5 and screw holes 4. Among them, the number and diameter of the screw holes 4 need to be determined according to the size of the tee inlet 5 and outlet 6. When the airflow enters the tee, the guide plate 2 evenly divides the airflow on one side into two parts, and the airflow flows from the top and bottom of the guide plate to the tee outlet respectively.
如图2所示,本发明实施例中的三通进出口的法兰3上的螺孔4数量和直径需根据三通实际尺寸进行确定。As shown in Figure 2, the number and diameter of the screw holes 4 on the flange 3 of the tee inlet and outlet in the embodiment of the present invention need to be determined based on the actual size of the tee.
本发明通过RSM模型模拟得出流过矩形风管低阻型整流三通后流体的速度分布以及压力分布,根据矩形风管低阻型整流三通的局部阻力和流经三通后的气流组织不均匀度确定导流板的相对位置。The present invention obtains the velocity distribution and pressure distribution of the fluid after flowing through the rectangular air duct low-resistance rectifying tee through RSM model simulation. According to the local resistance of the rectangular air duct low-resistance rectifying tee and the airflow organization after flowing through the tee The non-uniformity determines the relative position of the baffles.
本发明的工作原理:本发明实施例中的矩形风管低阻型整流三通的设计方法包括以下步骤:Working principle of the present invention: The design method of the rectangular air duct low-resistance rectifier tee in the embodiment of the present invention includes the following steps:
步骤一、确定矩形风管低阻型整流三通内流体流场状态。建立的三通模型可在入口和出口添加直管段,以便可以模拟出气流流经三通前和流经三通后的流动状态。根据入口尺寸和出口尺寸以及管道入口流体速度,采用RSM模型对未添加导流板的三通进行模拟,模拟出气流流经三通及流经三通后的速度分布和压力分布,计算三通的局部阻力和气流不均匀度。Step 1: Determine the fluid flow field state in the low-resistance rectifier tee of the rectangular air duct. The established tee model can add straight pipe sections at the inlet and outlet, so that the flow state of the air flow before and after flowing through the tee can be simulated. According to the inlet size and outlet size and the pipeline inlet fluid velocity, the RSM model is used to simulate the tee without a baffle, simulate the velocity distribution and pressure distribution of the air flow through the tee and after flowing through the tee, and calculate the tee local resistance and airflow unevenness.
步骤二、列出导流板在三通内可能最优的相对位置,在添加导流板的情况下对三通进行模拟,并计算三通的局部阻力和气流不均匀度。Step 2: List the possible optimal relative positions of the deflector within the tee, simulate the tee with the addition of the deflector, and calculate the local resistance and airflow unevenness of the tee.
步骤三、计算减阻率,添加不同导流板情况下三通的减阻率和气流不均匀度,选出减阻率和气流不均匀度均优于未添加导流板的对应参数的导流板,该情况下导流板的相对位置为导流板在该三通内的最佳减阻整流位置。Step 3: Calculate the drag reduction rate, the drag reduction rate and airflow unevenness of the tee with different deflectors added, and select the guide whose drag reduction rate and airflow unevenness are better than the corresponding parameters without adding deflectors. In this case, the relative position of the flow plate is the optimal drag reduction and rectification position of the flow plate in the tee.
以矩形风管低阻型整流三通的导流板位置确定过程为例,首先确定管道各部分尺寸,其中三通入口的尺寸为400mm×320mm,三通出口尺寸为320mm×320mm,三通的曲率半径为320mm,入口直管段的长度为5m,出口直管段的长度为10m。Taking the position determination process of the deflector plate of the low-resistance rectifying tee of the rectangular air duct as an example, first determine the size of each part of the duct, in which the size of the tee inlet is 400mm × 320mm, the size of the tee outlet is 320mm × 320mm, and the size of the tee The radius of curvature is 320mm, the length of the inlet straight pipe section is 5m, and the length of the outlet straight pipe section is 10m.
表中,b1、b2、b3分别为导流板首中末端与内壁面的距离,B1、B2分别为三通入口和出口的宽度。In the table, b 1 , b 2 , and b 3 are the distances between the first and middle end of the deflector and the inner wall surface respectively, and B 1 and B 2 are the widths of the tee inlet and outlet respectively.
用RSM模型进行模拟求解,求得不同导流板的减阻率;求得距三通出口1D、2D、3D...18D截面处的气流不均匀度k。(D为三通出口宽度)。Use the RSM model to perform simulation solutions to obtain the drag reduction rates of different deflectors; obtain the airflow non-uniformity k at the 1D, 2D, 3D...18D cross-sections from the tee outlet. (D is the width of the tee outlet).
上述三通气流不均匀度的计算方法如下:The calculation method of the above three-way air flow unevenness is as follows:
在风管截面上选择n个测点,分别测得各点在流动方向上的分速度ui,求得算数平均值:Select n measuring points on the air duct section, measure the partial velocity u i of each point in the flow direction, and obtain the arithmetic mean value:
则不均匀度为:Then the unevenness is:
气流不均匀度k为无量纲数,k值越小,气流的均匀性越好。实例中,每个截面选择25个测点,测得25个点处沿流动方向的分速度,代入上式求得各个截面的气流不均匀度。The airflow unevenness k is a dimensionless number. The smaller the k value, the better the airflow uniformity. In the example, 25 measuring points are selected for each section, and the partial velocities along the flow direction at 25 points are measured. Substitute into the above formula to obtain the airflow unevenness of each section.
对三通内气流参数进行整理得到图4所示的导流板减阻率,由于导流板E减阻率为负值,因此将导流板E剔除,只对减阻率为正的导流板进行比较。比较三通减阻率,确定减阻效果最佳的导流板为H。The airflow parameters in the tee are sorted to obtain the drag reduction rate of the baffle plate shown in Figure 4. Since the drag reduction rate of baffle plate E is negative, baffle E is eliminated and only the baffle plate with positive drag reduction rate is evaluated. Stream board for comparison. Comparing the drag reduction rate of the three-way, it is determined that the deflector with the best drag reduction effect is H.
图5为气流不均匀度分布图,将导流板H和未添加导流板I情况下的气流不均匀度进行比较,得出在三通出口0~4D的直管段内导流板H气流不均匀度小于未添加导流板I,即导流板H具有改善气流组织均匀性的效果。Figure 5 shows the airflow unevenness distribution diagram. Comparing the airflow unevenness between the baffle H and the airflow non-uniformity without adding the baffle I, it is concluded that the air flow of the baffle H in the straight pipe section of the tee outlet 0~4D The non-uniformity is smaller than that without adding the guide plate I, that is, the guide plate H has the effect of improving the uniformity of the airflow organization.
根据上述结果,可知导流板H的减阻及整流效果均较好,因此对于进口尺寸400mm×320mm,出口尺寸为320mm×320mm,曲率半径为320mm的三通,导流板的相对位置为0.6-0.5-0.6为最佳导流板位置。According to the above results, it can be seen that the drag reduction and rectification effects of the deflector H are better. Therefore, for a tee with an inlet size of 400mm×320mm, an outlet size of 320mm×320mm, and a curvature radius of 320mm, the relative position of the deflector is 0.6 -0.5-0.6 is the optimal deflector position.
本例中得出最佳位置的导流板只是相对于已罗列出的导流板,在确定不同尺寸的三通导流板的最佳位置时,需根据实际情况选择需要模拟导流板相对位置的数量,测点位置及测点数量。In this example, the best position of the deflector is only relative to the listed deflectors. When determining the best position of the three-way deflector of different sizes, you need to select the simulated deflector according to the actual situation. The number of relative positions, the location of measuring points and the number of measuring points.
该矩形风管低阻型整流三通的详细工作原理:The detailed working principle of this rectangular duct low-resistance rectifier tee:
1)结构描述:矩形风管低阻型整流三通包括Y型三通本体1、导流板2和法兰3。导流板2在三通内部具有对称结构,并与上下壁面焊接或胶接连接。三通的入口5和出口6均设有法兰3,并设置有螺孔4。1) Structural description: The rectangular air duct low-resistance rectifier tee includes a Y-shaped tee body 1, a deflector 2 and a flange 3. The deflector 2 has a symmetrical structure inside the tee, and is welded or glued to the upper and lower walls. Both the inlet 5 and the outlet 6 of the tee are provided with flanges 3 and screw holes 4.
2)气流分流:当气流进入矩形风管低阻型整流三通后,导流板2将一侧的气流均匀分成两部分,分别从导流板上方和下方流向三通的出口。这种设计可以有效地减小气流的阻力和组织不均匀度。2) Air flow diversion: When the air flow enters the rectangular air duct low-resistance rectifying tee, the deflector 2 evenly divides the air flow on one side into two parts, which flow from the top and bottom of the deflector to the outlet of the tee respectively. This design can effectively reduce airflow resistance and tissue unevenness.
3)导流板位置:根据矩形风管低阻型整流三通的局部阻力和流经三通后的气流组织不均匀度,导流板的相对位置需要根据RSM模型的模拟结果进行确定。RSM模型可用于模拟流体的速度分布和压力分布,以指导导流板的安装位置。3) Position of the deflector: Based on the local resistance of the rectangular duct low-resistance rectifier tee and the unevenness of the airflow organization after flowing through the tee, the relative position of the deflector needs to be determined based on the simulation results of the RSM model. The RSM model can be used to simulate the velocity distribution and pressure distribution of the fluid to guide the installation location of the baffle.
4)法兰设计:三通的进出口法兰3上的螺孔4的数量和直径需要根据实际尺寸进行确定,以确保与其他风管或设备的连接和安装。4) Flange design: The number and diameter of the screw holes 4 on the inlet and outlet flange 3 of the tee need to be determined based on the actual size to ensure connection and installation with other air ducts or equipment.
通过导流板的合理设计和调整,矩形风管低阻型整流三通可以实现气流的均匀分流和减小阻力,从而提高风管系统的效率和性能。RSM模型的应用可以指导导流板位置的优化,确保气流在三通内部的分布更加均匀。这样的设计可以降低风阻、减少噪音产生,并提高整个风管系统的工作效率。Through the reasonable design and adjustment of the baffle, the rectangular air duct low-resistance rectifying tee can achieve uniform air flow distribution and reduce resistance, thereby improving the efficiency and performance of the air duct system. The application of the RSM model can guide the optimization of the position of the deflector to ensure a more even distribution of airflow inside the tee. This design can reduce wind resistance, reduce noise generation, and improve the efficiency of the entire air duct system.
该矩形风管低阻型整流三通的设计方法中的信号和数据处理过程如下:The signal and data processing process in the design method of this rectangular air duct low-resistance rectifier tee is as follows:
步骤一:确定流场状态Step 1: Determine the flow field state
确定矩形风管低阻型整流三通的进出口尺寸以及流体速度。Determine the inlet and outlet dimensions and fluid velocity of the rectangular duct low-resistance rectifier tee.
采用雷诺应力模型或其他适用的数值模拟方法,模拟三通内的速度场分布和压力场分布。Use the Reynolds stress model or other applicable numerical simulation methods to simulate the velocity field distribution and pressure field distribution within the tee.
根据模拟结果,计算三通的压力损失和三通出口截面的气流不均匀度。Based on the simulation results, calculate the pressure loss of the tee and the air flow unevenness of the tee outlet section.
步骤二:导流板优化模拟Step 2: Deflector optimization simulation
在已有三通模拟的基础上,考虑导流板的添加,并确定导流板可能的最优相对位置。Based on the existing tee simulation, consider adding the deflector and determine the possible optimal relative position of the deflector.
对带有导流板的三通进行模拟,计算不同相对位置导流板下的阻力损失和三通出口截面的气流不均匀度。Simulate the tee with a deflector to calculate the resistance loss under the deflector at different relative positions and the airflow unevenness at the outlet section of the tee.
步骤三:导流板选择和位置确定Step 3: Determination of baffle selection and location
计算各导流板的减阻率,即添加导流板后的阻力损失相对于未添加导流板时的阻力损失的比率。Calculate the drag reduction rate of each deflector, that is, the ratio of the drag loss after adding the deflector to the drag loss without adding the deflector.
比较各导流板的减阻率和气流不均匀度,并选出减阻率和气流不均匀度均优于未添加导流板时的对应参数的导流板。Compare the drag reduction rate and airflow unevenness of each deflector, and select a deflector whose drag reduction rate and airflow unevenness are better than the corresponding parameters without adding a deflector.
确定选出导流板的位置,该位置即为导流板在三通内的最佳减阻整流位置。Determine the position of the deflector, which is the best drag reduction and rectification position of the deflector within the tee.
在信号和数据处理过程中,使用数值模拟方法对三通内的流场进行模拟,通过计算和比较不同导流板相对位置下的阻力损失和气流不均匀度,最终确定最佳的导流板位置。这个过程涉及模拟数据的处理、参数计算和比较分析,以获得最优设计方案。During the signal and data processing process, numerical simulation methods are used to simulate the flow field in the tee. By calculating and comparing the resistance loss and airflow unevenness under different relative positions of the deflector, the optimal deflector is finally determined. Location. This process involves the processing of simulation data, parameter calculation and comparative analysis to obtain the optimal design solution.
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" , "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Any indication or implication that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation should not be construed as a limitation on the invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field shall, within the technical scope disclosed in the present invention, be within the spirit and principles of the present invention. Any modifications, equivalent substitutions and improvements made within the above shall be included in the protection scope of the present invention.
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