CN116753392A - A tape wrapping device with central positioning function for hose repair - Google Patents
A tape wrapping device with central positioning function for hose repair Download PDFInfo
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- CN116753392A CN116753392A CN202311016098.5A CN202311016098A CN116753392A CN 116753392 A CN116753392 A CN 116753392A CN 202311016098 A CN202311016098 A CN 202311016098A CN 116753392 A CN116753392 A CN 116753392A
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- hose
- sliding
- rotating wheel
- adhesive tape
- arc
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/1686—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by winding a tape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
Abstract
Description
技术领域Technical field
本发明涉及包装装置技术领域,尤其涉及一种软管修复用具有中心定位功能的胶带缠绕装置。The present invention relates to the technical field of packaging devices, and in particular to a tape wrapping device with a central positioning function for hose repair.
背景技术Background technique
软管修复技术是一种利用补丁或胶水,对软管受损的部位进行修复,以辅助其恢复原有功能的技术,在软管修复完成后,为了进一步加固和保护修复好的软管,可以使用胶带缠绕装置进行缠绕。Hose repair technology is a technology that uses patches or glue to repair damaged parts of the hose to assist in restoring its original function. After the hose repair is completed, in order to further strengthen and protect the repaired hose, Can be wrapped using a tape wrapping device.
而现有的胶带缠绕装置在对弯曲软管缠绕胶带时,可能因装置与管体轴线夹角过大而在管体弯曲处出现胶带褶皱的现象,胶带褶皱可能产生缝隙而使管道泄漏,并且现有的胶带缠绕装置在工作中可能由于胶带拉扯力度过大而使管体再次损伤,另外经过现有胶带缠绕装置修复软管的轴线被机械化缠绕的胶带绷成直线,在重新使用时恢复弯曲可能导致胶带拉扯挤压而错位,导致管体暴露在外界,影响修复和保护效果。When the existing tape wrapping device wraps tape on a curved hose, the angle between the device and the axis of the pipe body may be too large, causing the tape to wrinkle at the bend of the pipe body. The tape wrinkles may cause gaps to cause leakage in the pipe, and The existing tape wrapping device may cause the pipe body to be damaged again due to excessive pulling force of the tape during operation. In addition, the axis of the hose repaired by the existing tape wrapping device is stretched into a straight line by the mechanically wrapped tape, and the bending is restored when reused. It may cause the tape to be pulled, squeezed and misaligned, causing the pipe body to be exposed to the outside world, affecting the repair and protection effects.
发明内容Contents of the invention
为了克服现有的胶带缠绕装置在对弯曲软管缠绕胶带时,可能因装置与管体轴线夹角过大而在管体弯曲处导致胶带褶皱的缺点,本发明提供一种软管修复用具有中心定位功能的胶带缠绕装置。In order to overcome the shortcoming of the existing tape wrapping device that when wrapping tape on a curved hose, the angle between the device and the axis of the pipe body may be too large, causing the tape to wrinkle at the bend of the pipe body, the present invention provides a hose repair tool with Tape wrapping device with central positioning function.
本发明的技术方案是:一种软管修复用具有中心定位功能的胶带缠绕装置,包括有滑轨架,滑轨架固接有第一齿圈,滑轨架转动连接有滑筒,滑筒固接有第一旋转电机,第一旋转电机的输出轴固接有第一齿轮,第一齿轮与第一齿圈啮合,滑筒固接有把手,滑筒固接有对称分布的第二旋转电机,第二旋转电机的输出轴固接有第二齿轮,滑筒转动连接有旋转轮,旋转轮固接有第二齿圈,第二齿轮与第二齿圈啮合,旋转轮转动连接有对称分布的第一转轮,胶带缠绕在第一转轮上,旋转轮滑动连接有对称分布的第一滑块,第一滑块与旋转轮之间设置有第一弹簧,第一滑块固接有斜口刀片,斜口刀片与胶带配合,滑筒固接有对称且周向分布的弧轨架,弧轨架固接有第一弧形轨,第一弧形轨与相邻的第一滑块配合,旋转轮设置有对称分布的定心贴合机构,用于自动贴合不同外径的软管。The technical solution of the present invention is: a tape winding device with a central positioning function for hose repair, including a slide rail frame, the slide rail frame is fixedly connected with a first ring gear, and the slide rail frame is rotatably connected with a slide barrel, and the slide barrel is A first rotating motor is fixedly connected to the output shaft of the first rotating motor. A first gear is fixed to the output shaft of the first rotating motor. The first gear meshes with the first ring gear. The slide barrel is fixed to a handle. The slide barrel is fixed to a symmetrically distributed second rotation. Motor, the output shaft of the second rotary motor is fixedly connected with a second gear, the sliding cylinder is rotationally connected with a rotating wheel, the rotating wheel is fixedly connected with a second ring gear, the second gear meshes with the second ring gear, and the rotating wheel is connected with a symmetrical The first rotating wheel is distributed, and the tape is wound around the first rotating wheel. The rotating wheel is slidingly connected with a symmetrically distributed first sliding block. A first spring is provided between the first sliding block and the rotating wheel. The first sliding block is fixedly connected. There is a bevel blade, and the bevel blade cooperates with the tape. The slide tube is fixedly connected with a symmetrical and circumferentially distributed arc rail frame. The arc rail frame is fixedly connected with a first arc rail. The first arc rail is connected to the adjacent first arc rail. The slider cooperates with the rotating wheel and is equipped with a symmetrically distributed centering and fitting mechanism, which is used to automatically fit hoses with different outer diameters.
进一步的,滑筒和旋转轮的横截面均为带有缺口的环形,用于放置软管。Further, the cross-sections of the sliding cylinder and the rotating wheel are annular with notches for placing the hose.
进一步的,滑筒和旋转轮上缺口的长度均小于其环形横截面周长的一半,防止旋转轮在滑筒上转动时脱离。Further, the lengths of the notches on the pulley and the rotating wheel are both less than half of the circumference of their annular cross-sections to prevent the rotating wheel from detaching when rotating on the pulley.
进一步的,定心贴合机构包括有第二转轮,第二转轮转动连接于旋转轮,旋转轮转动连接有第三转轮,旋转轮转动连接有固定杆,旋转轮和固定杆之间设置有扭簧,固定杆转动连接有第四转轮,固定杆转动连接有第五转轮,旋转轮固接有平口刀片,滑筒设置有挤压弯曲机构,用于在缠绕胶带时使软管产生弯曲。Further, the centering and fitting mechanism includes a second runner, the second runner is rotatably connected to the rotating wheel, the rotating wheel is rotatably connected to the third runner, the rotating wheel is rotatably connected to the fixed rod, between the rotating wheel and the fixed rod A torsion spring is provided, the fixed rod is rotatably connected to a fourth runner, the fixed rod is rotatably connected to a fifth runner, the rotating wheel is fixedly connected with a flat blade, and the slide barrel is provided with an extrusion and bending mechanism for making the soft tape flexible when wrapping the tape. The tube bends.
进一步的,挤压弯曲机构包括有固定块,固定块固接于滑筒,固定块滑动连接有第二弧形轨,第二弧形轨与固定块之间设置有第二弹簧,固定杆固接有凸块,凸块与第二弧形轨配合,滑轨架设置有支撑机构,用于对不同外径的软管进行支撑。Further, the extrusion and bending mechanism includes a fixed block, which is fixedly connected to the sliding cylinder. The fixed block is slidably connected to a second arc-shaped rail. A second spring is provided between the second arc-shaped rail and the fixed block, and the fixed rod is fixed to the sliding cylinder. A bump is connected thereto, and the bump cooperates with the second arc-shaped rail. The slide rail frame is provided with a support mechanism for supporting hoses with different outer diameters.
进一步的,固定块、第二弧形轨和第二弹簧设置于滑筒内壁的中部,以使其与凸块配合而对软管朝远离滑筒内壁中部的方向进行挤压。Further, the fixed block, the second arc rail and the second spring are arranged in the middle of the inner wall of the slide barrel so that they cooperate with the convex block to squeeze the hose in a direction away from the middle of the inner wall of the slide barrel.
进一步的,支撑机构包括有对称分布的支撑架,对称分布的支撑架均固接于滑轨架,对称分布的支撑架均转动连接有支撑板,支撑板与相邻的支撑架之间设置有扭簧。Further, the support mechanism includes symmetrically distributed support frames. The symmetrically distributed support frames are all fixed to the slide rail frame. The symmetrically distributed support frames are all rotatably connected with support plates. There is a support plate between the support plate and the adjacent support frame. torsion spring.
进一步的,支撑板设置为圆弧形,且支撑板的中部向相邻支撑架的一侧靠近,圆弧形支撑板的直径等于可修复的最大软管的直径。Further, the support plate is arranged in an arc shape, and the middle part of the support plate is close to one side of the adjacent support frame, and the diameter of the arc-shaped support plate is equal to the diameter of the largest repairable hose.
进一步的,还包括有定心机构,用于对软管在缠胶带的前后位置进行定心夹持,定心机构设置于滑筒,定心机构包括有定位环,定位环固接于滑筒,定位环固接有定位筒,定位筒滑动连接有滑动架,滑动架与定位筒之间设置有第三弹簧,滑动架转动连接有定位轮,滑动架固接有连接绳,把手滑动连接有第二滑块,把手与第二滑块之间设置有第四弹簧,滑筒设有对称分布的通孔,定位筒设置有通孔,连接绳穿过滑筒和定位筒上的通孔并与第二滑块固接。Furthermore, it also includes a centering mechanism for centering and clamping the hose at the front and rear positions of the tape wrapping. The centering mechanism is arranged on the sliding cylinder. The centering mechanism includes a positioning ring, and the positioning ring is fixed to the sliding cylinder. , the positioning ring is fixed with a positioning cylinder, the positioning cylinder is slidingly connected with a sliding frame, a third spring is provided between the sliding frame and the positioning cylinder, the sliding frame is rotationally connected with a positioning wheel, the sliding frame is fixedly connected with a connecting rope, and the handle is slidingly connected with The second slider has a fourth spring between the handle and the second slider. The slide cylinder is provided with symmetrically distributed through holes. The positioning cylinder is provided with through holes. The connecting rope passes through the through holes on the slide cylinder and the positioning cylinder. Fixedly connected to the second slider.
进一步的,定位筒朝向定位环圆心的一侧呈凹陷的圆弧面,弧面半径为本装置适用的最大软管的外径。Further, the side of the positioning cylinder facing the center of the positioning ring has a concave arc surface, and the radius of the arc surface is the outer diameter of the largest hose suitable for this device.
有益效果为:本发明通过滑筒、第一滑块和第一弧形轨等零件对弯曲的破损软管通过缠绕胶带进行修复,并且在缠绕胶带时从胶带两侧切开小口,避免在胶带缠绕弯管时由于侧向挤压的重叠而产生褶皱,优化了弯曲软管的修复效果。The beneficial effects are: the present invention uses parts such as the slide barrel, the first slide block and the first arc rail to repair the bent damaged hose by wrapping the tape, and when wrapping the tape, small openings are cut from both sides of the tape to avoid When wrapping a bent pipe, wrinkles are generated due to the overlap of lateral extrusions, optimizing the repair effect of the bent hose.
通过定心贴合机构使本装置在修复不同外径的软管时都能贴合软管外壁,并且通过周向对称分布的缠胶头使软管在缠胶时保持受力均衡,避免单向缠绕胶带对软管造成拉扯而加重软管的破损程度,提高了软管修复效率。Through the centering and fitting mechanism, the device can fit the outer wall of the hose when repairing hoses with different outer diameters, and through the circumferentially symmetrically distributed glue wrapping heads, the hose can maintain a balanced force when wrapping glue to avoid single The wrapping tape causes pulling on the hose and increases the damage of the hose, which improves the efficiency of hose repair.
通过挤压弯曲机构使胶带在贴合软管时能够保持弯曲的状态,以使软管在缠绕胶带完成后自然保持弯曲状态,避免软管直缠胶带后恢复使用时再进行弯曲而使胶带拉扯错位,提高软管修复精度。The squeezing and bending mechanism allows the tape to maintain a curved state when it is attached to the hose, so that the hose naturally maintains a curved state after the tape is wrapped to avoid bending and pulling the tape when the hose is returned to use after being wrapped with tape. dislocation to improve hose repair accuracy.
通过支撑机构使不同外径的软管都能获得支撑且圆心位置相同,使胶带缠绕均匀,提高软管修复效果。Through the support mechanism, hoses with different outer diameters can be supported and the center positions of the circles are the same, so that the tape can be wound evenly and the hose repair effect can be improved.
通过定心机构在本装置工作时使不同外径软管的轴心保持在中心,并对缠绕胶带后的软管进行压实稳固,提高软管修复时的稳定性。Through the centering mechanism, the axes of hoses with different outer diameters are kept at the center when the device is working, and the hoses wrapped with tape are compacted and stabilized to improve the stability during hose repair.
附图说明Description of the drawings
图1为本发明的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the present invention;
图2为本发明把手、第二旋转电机和第二齿轮等零件的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the handle, the second rotating motor, the second gear and other parts of the present invention;
图3为本发明旋转轮、第二齿圈和第二转轮等零件的立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the rotating wheel, the second ring gear, the second runner and other parts of the present invention;
图4为本发明第二转轮、第三转轮和固定杆等零件的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of the second runner, the third runner, the fixed rod and other parts of the present invention;
图5为本发明第一滑块、第一弹簧和斜口刀片等零件的立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of the first slider, the first spring, the bevel blade and other parts of the present invention;
图6为本发明第二转轮、第三转轮和固定杆等零件的立体结构示意图;Figure 6 is a schematic three-dimensional structural diagram of the second runner, the third runner, the fixed rod and other parts of the present invention;
图7为本发明滑筒、固定块和第二弹簧等零件的立体结构示意图;Figure 7 is a schematic three-dimensional structural view of the slide barrel, fixed block, second spring and other parts of the present invention;
图8为本发明第二弧形轨、第二弹簧和凸块等零件的立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the second arc rail, second spring, bump and other parts of the present invention;
图9为本发明连接绳、第二滑块和第四弹簧等零件的立体结构示意图;Figure 9 is a schematic three-dimensional structural view of the connecting rope, the second slider, the fourth spring and other parts of the present invention;
图10为本发明滑动架、第三弹簧和定位轮等零件的立体结构示意图。Figure 10 is a schematic three-dimensional structural diagram of the sliding frame, the third spring, the positioning wheel and other parts of the present invention.
图中零部件名称及序号:1-滑轨架,2-第一齿圈,3-滑筒,4-第一旋转电机,5-第一齿轮,6-把手,7-第二旋转电机,8-第二齿轮,9-旋转轮,10-第二齿圈,11-第一转轮,12-第一滑块,13-第一弹簧,14-斜口刀片,15-弧轨架,16-第一弧形轨,17-第二转轮,18-第三转轮,19-固定杆,20-第四转轮,21-第五转轮,22-平口刀片,23-固定块,24-第二弧形轨,25-第二弹簧,26-凸块,27-支撑架,28-支撑板,29-定位环,30-定位筒,31-滑动架,32-第三弹簧,33-定位轮,34-连接绳,35-第二滑块,36-第四弹簧。Names and serial numbers of the components in the picture: 1-slide rail frame, 2-first ring gear, 3-sliding cylinder, 4-first rotating motor, 5-first gear, 6-handle, 7-second rotating motor, 8-The second gear, 9-the rotating wheel, 10-the second ring gear, 11-the first runner, 12-the first slider, 13-the first spring, 14-oblique blade, 15-arc rail frame, 16-First arc rail, 17-Second runner, 18-Third runner, 19-Fixed rod, 20-Fourth runner, 21-Fifth runner, 22-Flat blade, 23-Fixed block , 24-second arc rail, 25-second spring, 26-convex block, 27-support frame, 28-support plate, 29-positioning ring, 30-positioning cylinder, 31-sliding frame, 32-third spring , 33-positioning wheel, 34-connecting rope, 35-second slider, 36-fourth spring.
具体实施方式Detailed ways
下面结合附图详细说明本发明的优选技术方案。The preferred technical solution of the present invention will be described in detail below with reference to the accompanying drawings.
实施例1:一种软管修复用具有中心定位功能的胶带缠绕装置,如图1-图5所示,包括有滑轨架1,滑轨架1呈圆管形且外侧开口形成凹槽,滑轨架1的上侧固接有第一齿圈2,滑轨架1上的凹槽内转动连接有滑筒3,滑筒3的上侧固接有第一旋转电机4,第一旋转电机4的输出轴固接有第一齿轮5,第一齿轮5与第一齿圈2啮合,滑筒3的上侧固接有把手6,滑筒3固接有上下对称分布的第二旋转电机7,上下对称分布的两个第二旋转电机7的输出轴均固接有第二齿轮8,滑筒3上凹槽的内部转动连接有旋转轮9,滑筒3和旋转轮9的横截面均为带有缺口的环形,用于放置软管,且滑筒3和旋转轮9上缺口的长度均小于其环形横截面周长的一半,防止旋转轮9在滑筒3上转动时脱离,旋转轮9的外侧壁固接有第二齿圈10,上下对称分布的两个第二齿轮8共同与第二齿圈10啮合,旋转轮9内转动连接有对称分布的第一转轮11,第一转轮11在旋转轮9上自由转动且旋转轴中设有阻尼,胶带缠绕在第一转轮11上,旋转轮9的前后两侧均设有对称的两个方形滑槽,上述旋转轮9的方形滑槽中滑动连接有第一滑块12,四个第一滑块12与旋转轮9之间均设置有第一弹簧13,第一滑块12靠近第一转轮11的一侧固接有斜口刀片14,四个斜口刀片14均与胶带配合,当斜口刀片14被第一滑块12带动在旋转轮9上滑动时,将胶带侧边切开小口,滑筒3固接有前后对称分布的十个弧轨架15,每一侧的五个弧轨架15呈周向分布且在远离旋转轮9开口的一侧分布更密,每个弧轨架15均固接有第一弧形轨16,第一弧形轨16与相邻的第一滑块12配合,当第一滑块12经过第一弧形轨16并与其配合的过程中,因此在缠绕胶带时从胶带两侧切开小口,避免在胶带缠绕弯管时由于侧向挤压的重叠而产生褶皱,旋转轮9设置有呈中心对称分布的两个定心贴合机构,用于自动贴合不同外径的软管。Embodiment 1: A tape wrapping device with a central positioning function for hose repair, as shown in Figures 1 to 5, including a slide rail frame 1, which is in the shape of a circular tube and has an outer opening forming a groove. A first ring gear 2 is fixedly connected to the upper side of the slide rail frame 1. A sliding barrel 3 is rotatably connected in the groove on the slide rail frame 1. A first rotating motor 4 is fixed to the upper side of the sliding barrel 3. The first rotating motor 4 is fixed to the upper side of the sliding rail frame 1. The output shaft of the motor 4 is fixedly connected with the first gear 5, which is meshed with the first ring gear 2. The upper side of the sliding barrel 3 is fixedly connected with the handle 6, and the sliding barrel 3 is fixedly connected with the second rotation symmetrically distributed up and down. Motor 7, the output shafts of the two second rotary motors 7 distributed symmetrically up and down are fixedly connected with the second gear 8, the internal rotation of the groove on the slide tube 3 is connected with the rotating wheel 9, and the horizontal direction of the sliding tube 3 and the rotating wheel 9 is connected. The cross-sections are all annular with notches for placing hoses, and the lengths of the notches on the slide tube 3 and the rotating wheel 9 are both less than half of the circumference of their annular cross-sections to prevent the rotating wheel 9 from detaching when rotating on the sliding tube 3 , a second ring gear 10 is fixedly connected to the outer wall of the rotating wheel 9, two second gears 8 symmetrically distributed up and down mesh with the second ring gear 10, and a symmetrically distributed first rotating wheel 11 is rotatably connected inside the rotating wheel 9 , the first runner 11 rotates freely on the rotating wheel 9 and is provided with damping in the rotating shaft. The tape is wrapped around the first runner 11. There are two symmetrical square chutes on the front and rear sides of the rotating wheel 9. The above-mentioned A first slide block 12 is slidably connected in the square chute of the rotating wheel 9. A first spring 13 is provided between the four first slide blocks 12 and the rotating wheel 9. The first slide block 12 is close to the first rotating wheel 11. A bevel blade 14 is fixedly connected to one side, and the four bevel blades 14 are all matched with the tape. When the bevel blade 14 is driven by the first slider 12 and slides on the rotating wheel 9, a small opening is cut on the side of the tape, and the tape is slid. The barrel 3 is fixed with ten arc rail frames 15 distributed symmetrically front and back. The five arc rail frames 15 on each side are distributed circumferentially and are more densely distributed on the side away from the opening of the rotating wheel 9. Each arc rail frame 15 They are all fixedly connected with the first arc rail 16, and the first arc rail 16 cooperates with the adjacent first slide block 12. When the first slide block 12 passes through the first arc rail 16 and cooperates with it, so in the process of When wrapping the tape, cut small slits from both sides of the tape to avoid wrinkles due to overlap of lateral extrusion when the tape is wrapped around the bend. The rotating wheel 9 is provided with two centering and laminating mechanisms distributed symmetrically around the center for automatic Fits hoses with different outer diameters.
如图6所示,定心贴合机构包括有第二转轮17,第二转轮17转动连接于旋转轮9的内壁,旋转轮9的内壁共同转动连接有第三转轮18,旋转轮内转动连接有固定杆19,旋转轮9和固定杆19之间设置有扭簧,固定杆19转动连接有第四转轮20,固定杆19转动连接有第五转轮21,旋转轮9内壁靠近第四转轮20的位置固接有平口刀片22,平口刀片22刀口朝向第四转轮20,对称分布的两个定心贴合机构分别通过各自的第五转轮21与软管接触并将软管夹在旋转轮9的中心,以使本装置在修复不同外径的软管时都能贴合软管外壁,同时使软管在缠胶时保持受力均衡,避免单向缠绕胶带对软管造成拉扯而加重软管的破损程度,滑筒3设置有挤压弯曲机构,用于在缠绕胶带时使软管产生弯曲。As shown in Figure 6, the centering and fitting mechanism includes a second wheel 17. The second wheel 17 is rotatably connected to the inner wall of the rotating wheel 9. The inner wall of the rotating wheel 9 is jointly rotatably connected to a third wheel 18. The rotating wheel A fixed rod 19 is connected to the inner rotation, and a torsion spring is provided between the rotating wheel 9 and the fixed rod 19. The fixed rod 19 is connected to a fourth rotating wheel 20, and the fixed rod 19 is connected to a fifth rotating wheel 21. The inner wall of the rotating wheel 9 A flat-blade blade 22 is fixed close to the fourth runner 20, and the edge of the flat-blade blade 22 faces the fourth runner 20. The two symmetrically distributed centering and fitting mechanisms are in contact with the hose through their respective fifth runner 21. Clamp the hose in the center of the rotating wheel 9 so that the device can fit the outer wall of the hose when repairing hoses with different outer diameters. At the same time, the hose can maintain a balanced force when wrapping glue to avoid one-way wrapping of tape. It causes pulling on the hose and aggravates the damage of the hose. The slide tube 3 is provided with a squeezing and bending mechanism for bending the hose when wrapping the tape.
如图7和图8所示,挤压弯曲机构包括有前后对称分布的两个固定块23,前后对称分布的两个固定块23均固接于滑筒3上凹槽的内壁位于软管弯曲朝向的一侧,固定块23的上侧滑动连接有第二弧形轨24,第二弧形轨24与固定块23之间设置有均匀分布的四个第二弹簧25,固定杆19固接有凸块26,凸块26与第二弧形轨24配合,当凸块26经过第二弧形轨24时受到它的挤压,进而对软管朝软管弯曲反向的方向进行挤压,从而使软管在缠绕胶带的位置受到与其弯曲方向相同的弯曲作用力,最终使软管在缠绕胶带完成后自然保持弯曲状态,滑轨架1设置有支撑机构,用于对不同外径的软管进行支撑。As shown in Figures 7 and 8, the extrusion bending mechanism includes two fixed blocks 23 symmetrically distributed front and back. The two fixed blocks 23 distributed symmetrically front and back are both fixed to the inner wall of the groove on the slide tube 3 and are located at the bending position of the hose. On the side facing the fixed block 23, a second arc rail 24 is slidably connected to the upper side of the fixed block 23. Four second springs 25 are evenly distributed between the second arc rail 24 and the fixed block 23. The fixed rod 19 is fixedly connected. There is a bump 26, and the bump 26 cooperates with the second arc rail 24. When the bump 26 passes the second arc rail 24, it is squeezed by it, thereby squeezing the hose in the direction opposite to the bending of the hose. , so that the hose is subjected to the same bending force in the bending direction at the position where the tape is wrapped, and ultimately the hose naturally maintains a curved state after the tape is wrapped. The slide rail frame 1 is provided with a support mechanism for bending the tubes with different outer diameters. hose for support.
如图1所示,支撑机构包括有对称分布的支撑架27,对称分布的支撑架27均固接于滑轨架1上凹槽内两端的中部,两个支撑架27均转动连接有支撑板28,支撑板28与相邻的支撑架27之间均设置有扭簧,支撑板28设置为圆弧形,且支撑板28的中部向相邻支撑架27的一侧靠近,圆弧形支撑板28的直径等于可修复的最大软管的直径,因此不同外径的软管都能获得支撑且圆心位置相同,进而使胶带缠绕均匀。As shown in Figure 1, the support mechanism includes symmetrically distributed support frames 27. The symmetrically distributed support frames 27 are fixed to the middle portions of both ends of the groove on the slide rail frame 1. Both support frames 27 are rotationally connected with support plates. 28. Torsion springs are provided between the support plate 28 and the adjacent support frame 27. The support plate 28 is arranged in an arc shape, and the middle part of the support plate 28 is close to one side of the adjacent support frame 27. The arc-shaped support The diameter of the plate 28 is equal to the diameter of the largest hose that can be repaired, so hoses with different outer diameters can be supported and have the same center position, so that the tape can be wound evenly.
有一些软管在使用时埋设地下或绕开物体而呈弯曲状态且不方便完整取出,针对上述情况,本装置节省修复时占用的空间并提高弯曲软管的修复效果,使用者可以只将软管弯曲破损的部分拉出并进行高效的修复,本实施例以对九十度弯曲软管进行修复为例。Some hoses are buried underground or bypassed objects during use and are bent and inconvenient to take out completely. In view of the above situations, this device saves the space occupied during repair and improves the repair effect of bent hoses. The user can only remove the soft hose. The bent and damaged part of the pipe is pulled out and repaired efficiently. This embodiment takes the repair of a ninety-degree bent hose as an example.
要对破损软管进行修复时,使用者先拉出一段弯曲的软管,将软管按平时使用时弯曲的方向和角度从本装置的外侧开口放入本装置中,并将软管的两端架在本装置前后两侧的支撑板28上,使软管保持一定的张力,软管的侧面挤压支撑板28,支撑板28与支撑架27之间的扭簧转动积蓄扭力,支撑板28向本装置弯曲的圆心方向转动,直到支撑板28与软管完全贴合,支撑板28停止转动并通过上述扭簧的扭力对软管支撑,通过支撑板28使不同外径的软管都能获得充分支撑且轴心均处于旋转轮9的中心,从而使胶带缠绕均匀,提高软修复效果。When repairing a damaged hose, the user first pulls out a section of bent hose, puts the hose into the device from the outside opening of the device according to the direction and angle of normal bending, and connects both ends of the hose. The end frame is on the support plates 28 on the front and rear sides of the device to keep the hose at a certain tension. The sides of the hose squeeze the support plate 28. The torsion spring between the support plate 28 and the support frame 27 rotates to accumulate torsion. The support plate 28 rotates toward the center of the bending circle of the device until the support plate 28 and the hose are completely fitted. The support plate 28 stops rotating and supports the hose through the torsion of the torsion spring. The support plate 28 allows hoses with different outer diameters to be connected. Full support can be obtained and the axes are all at the center of the rotating wheel 9, so that the tape can be wound evenly and the soft repair effect can be improved.
使用者将软管置入旋转轮9中间时,软管挤压对称分布的第五转轮21,第五转轮21带动固定杆19和第四转轮20转动,固定杆19与旋转轮9的旋转轴上的扭簧蓄力,直至软管完全处于旋转轮9的中心,两个第五转轮21对软管的挤压力相同,第五转轮21、固定杆19和第四转轮20停止转动,在上述扭簧扭力作用下第五转轮21始终贴合软管外壁,两个第五转轮21贴合并挤压软管使软管受力均匀不会因被单向拉扯而变形,缠绕胶带过程更稳定,提高了软管修复效率。When the user puts the hose into the middle of the rotating wheel 9, the hose squeezes the symmetrically distributed fifth runner 21. The fifth runner 21 drives the fixed rod 19 and the fourth runner 20 to rotate. The fixed rod 19 and the rotating wheel 9 The torsion spring on the rotating shaft accumulates force until the hose is completely in the center of the rotating wheel 9. The two fifth rotating wheels 21 exert the same squeezing force on the hose. The fifth rotating wheel 21, the fixed rod 19 and the fourth rotating wheel 9 The wheel 20 stops rotating, and the fifth runner 21 always fits the outer wall of the hose under the torsion of the torsion spring. The two fifth runners 21 fit and squeeze the hose so that the hose is evenly stressed and will not be pulled in one direction. deformation, the tape wrapping process is more stable, and the hose repair efficiency is improved.
随后使用者将两个胶带分别拉至相邻的第五转轮21的侧壁上,并同时启动第一旋转电机4和对称的第二旋转电机7,使滑筒3沿滑轨架1的内壁转动,旋转轮9沿滑筒3的内壁转动,上述过程中,对称的两个第五转轮21分别被相邻的固定杆19带动贴合软管进行转动,将胶带贴于软管外壁,同时滑筒3和其上的各零件被其带动沿软管轴线移动而与软管产生相对位移,因而在此过程中两个胶带呈双螺旋状沿软管轴线均匀缠绕在软管上。Then the user pulls the two tapes to the side walls of the adjacent fifth wheel 21 and starts the first rotating motor 4 and the symmetrical second rotating motor 7 at the same time, so that the slide tube 3 moves along the slide rail frame 1 The inner wall rotates, and the rotating wheel 9 rotates along the inner wall of the slide tube 3. During the above process, the two symmetrical fifth rotating wheels 21 are driven by the adjacent fixed rods 19 to rotate close to the hose, and the tape is attached to the outer wall of the hose. , at the same time, the slide tube 3 and the parts on it are driven by it to move along the axis of the hose and produce relative displacement with the hose. Therefore, during this process, the two tapes are evenly wound around the hose in a double spiral shape along the axis of the hose.
在胶带缠绕过程中,对称分布的第一滑块12在旋转轮9的带动下一同转动,当第一滑块12接触第一弧形轨16时与其配合,第一滑块12因其上的圆柱形凸起沿第一弧形轨16滑动从而自身在旋转轮9上滑动,第一弹簧13压缩积蓄弹力,第一滑块12带动斜口刀片14一同滑动,滑动过程中斜口刀片14与胶带配合将其侧边切出小口,直至第一滑块12完全经过第一弧形轨16时,二者失去配合,第一弹簧13释放弹力,第一滑块12带动斜口刀片14反向滑动,第一滑块12、第一弹簧13和斜口刀片14恢复初始状态,当第一滑块12再次与第一弧形轨16配合时重复上述过程,因此胶带在拉紧和扭曲时会从侧边切开的小口位置折叠,而避免胶带发生褶皱。During the tape winding process, the symmetrically distributed first slide blocks 12 rotate together under the driving of the rotating wheel 9. When the first slide block 12 contacts the first arc rail 16, it cooperates with it. The cylindrical protrusion slides along the first arc rail 16 so that it slides on the rotating wheel 9. The first spring 13 compresses and accumulates elastic force. The first slider 12 drives the oblique blade 14 to slide together. During the sliding process, the oblique blade 14 and The tape cooperates to cut a small opening on its side. When the first slider 12 completely passes the first arc rail 16, the two lose their cooperation, the first spring 13 releases the elastic force, and the first slider 12 drives the oblique blade 14 in the opposite direction. Slide, the first slider 12, the first spring 13 and the bevel blade 14 return to the initial state, and the above process is repeated when the first slider 12 cooperates with the first arc rail 16 again, so the tape will Fold the tape from the small opening on the side to avoid wrinkles in the tape.
在胶带缠绕过程中,由于在靠近第一齿圈2的一侧每一圈缠绕的胶带会有更多的重叠面积和更大的扭曲角度,第一弧形轨16在软管弯曲一侧较密分布,使缠绕软管靠近第一齿圈2的一侧的胶带有更密的开口,以适应软管靠近第一齿圈2一侧的胶带更多重叠和拉扯的问题,避免在胶带缠绕弯管时由于侧向挤压的重叠而产生褶皱,优化了弯曲软管的修复效果。During the tape winding process, since the tape wrapped in each turn on the side close to the first ring gear 2 will have more overlapping areas and larger twist angles, the first arc rail 16 is smaller on the bending side of the hose. Dense distribution, so that the tape on the side of the winding hose close to the first ring gear 2 has a denser opening to adapt to the problem of more overlap and pulling of the tape on the side of the hose close to the first ring gear 2, and avoid the problem of tape wrapping When bending the pipe, wrinkles are generated due to the overlap of lateral extrusion, which optimizes the repair effect of the bent hose.
在上述胶带缠绕时,旋转轮9带动固定杆19转动,进而带动凸块26转动,凸块26在经过第二弧形轨24时与其配合,第二弧形轨24内侧面的右部距离软管轴心较远,其下部距离软管轴心较近,因此凸块26在顺时针转动中逐渐与第二弧形轨24接触,随后在第二弧形轨24上滑动并受其远离滑筒3内壁中部方向的挤压,因此凸块26带动固定杆19、第四转轮20和第五转轮21反向转动,进而对软管进行远离滑筒3内壁中部方向的挤压,从而使软管在缠绕胶带的位置产生一定的朝滑筒3靠近的偏转,因此经过本装置的胶带缠绕后,软管自然呈弯曲状态且弯曲方向与它使用时的方向相同,避免软管直缠胶带后恢复使用时再进行弯曲而使胶带拉扯错位,提高软管修复精度。When the above-mentioned tape is wound, the rotating wheel 9 drives the fixed rod 19 to rotate, and then drives the bump 26 to rotate. The bump 26 cooperates with it when passing through the second arc rail 24. The right part of the inner side of the second arc rail 24 is a soft distance away. The axis of the tube is far away, and its lower part is closer to the axis of the hose. Therefore, the bump 26 gradually contacts the second arc rail 24 during clockwise rotation, and then slides on the second arc rail 24 and is moved away from the slide. The bulge 26 drives the fixed rod 19, the fourth runner 20 and the fifth runner 21 to rotate in the opposite direction, thereby squeezing the hose away from the middle of the inner wall of the slide 3, thereby The hose is deflected toward the slide tube 3 to a certain extent at the position where the tape is wound. Therefore, after being wound with the tape of this device, the hose is naturally bent and the bending direction is the same as the direction when it is used, thus preventing the hose from being wrapped directly. When the tape is returned to use, the tape is bent again to cause the tape to be pulled and dislocated, thereby improving the accuracy of hose repair.
当胶带缠绕结束后,使用者同时关闭第一旋转电机4和第二旋转电机7,滑筒3和旋转轮9均停止转动,随后使用者手持软管位于旋转轮9内,将软管先后朝两个平口刀片22的方向推动,固定杆19、第四转轮20和第五转轮21转动,直至他们转动至最大角度,平口刀片22与第四转轮20接触,将胶带切断,未使用的胶带的前端粘在第四转轮20上,等待下次软管修复时被拉出,在上述过程中,固定杆19、第四转轮20和第五转轮21转动的轴心与第三转轮18同心,因而胶带不会相对上述零件产生位移,而避免胶带拉扯或堆叠造成浪费,在切断胶带后,使用者将软管从旋转轮9间拿出,固定杆19与旋转轮9的旋转轴上的扭簧释放扭力,带动固定杆19、第四转轮20和第五转轮21恢复初始状态。When the tape winding is completed, the user turns off the first rotating motor 4 and the second rotating motor 7 at the same time, and the slide tube 3 and the rotating wheel 9 stop rotating. Then the user holds the hose in the rotating wheel 9 and turns the hose towards the The two flat blades 22 are pushed in the direction, and the fixed rod 19, the fourth runner 20 and the fifth runner 21 rotate until they rotate to the maximum angle. The flat blade 22 contacts the fourth runner 20 to cut off the tape and is not used. The front end of the tape is stuck on the fourth runner 20, waiting to be pulled out during the next hose repair. During the above process, the rotation axis of the fixed rod 19, the fourth runner 20 and the fifth runner 21 is in line with the rotation of the fourth runner 20. The three rotating wheels 18 are concentric, so the tape will not be displaced relative to the above-mentioned parts, thereby avoiding waste caused by pulling or stacking of the tape. After cutting the tape, the user takes the hose out from between the rotating wheels 9 and fixes the rod 19 with the rotating wheel 9 The torsion spring on the rotating shaft releases the torsion force, driving the fixed rod 19, the fourth runner 20 and the fifth runner 21 to return to the initial state.
随后使用者将软管两端从两个支撑板28上拿下,支撑架27和支撑板28旋转轴上的扭簧释放扭力带动支撑板28恢复初始状态,软管修复完成。Then the user takes off both ends of the hose from the two support plates 28. The torsion springs on the rotation axes of the support frame 27 and the support plate 28 release the torsion force and drive the support plate 28 to return to the original state, and the hose repair is completed.
实施例2:在实施例1的基础之上,如图9和图10所示,还包括有前后对称分布的两个定心机构,用于对软管在缠胶带的前后位置进行定心夹持,定心机构设置于滑筒3,滑筒3的上侧设有前后对称分布的六个通孔,定心机构包括有定位环29,定位环29固接于滑筒3上凹槽的内壁,定位环29为圆柱管体且其中一段被截去,定位环29截去的长度不超过一半,定位环29的内壁固接有周向均匀分布的三个定位筒30,定位筒30朝向定位环29圆心的一侧呈凹陷的圆弧面,弧面半径为本装置适用的最大软管的外径,定位筒30设置有通孔,周向均匀分布的三个定位筒30均滑动连接有滑动架31,滑动架31与定位筒30之间设置有第三弹簧32,滑动架31转动连接有定位轮33,滑动架31固接有连接绳34,把手6内滑动连接有第二滑块35,把手6与第二滑块35之间设置有第四弹簧36,连接绳34的另一端穿过定位筒30上的通孔与第二滑块35的下侧固接,因此不同外径软管的轴心都保持在中心,并在缠绕胶带后被定位轮33压实稳固。Embodiment 2: On the basis of Embodiment 1, as shown in Figures 9 and 10, it also includes two centering mechanisms symmetrically distributed front and back for centering and clamping the hose at the front and rear positions where the tape is wrapped. The centering mechanism is arranged on the sliding barrel 3. The upper side of the sliding barrel 3 is provided with six through holes symmetrically distributed front and back. The centering mechanism includes a positioning ring 29. The positioning ring 29 is fixed to the groove on the sliding barrel 3. On the inner wall, the positioning ring 29 is a cylindrical tube with a section cut off. The length of the positioning ring 29 is not more than half. The inner wall of the positioning ring 29 is fixed with three positioning cylinders 30 evenly distributed in the circumferential direction. The positioning cylinders 30 face One side of the center of the positioning ring 29 is a concave arc surface, and the radius of the arc surface is the outer diameter of the largest hose suitable for this device. The positioning cylinder 30 is provided with a through hole, and the three positioning cylinders 30 evenly distributed in the circumferential direction are all slidingly connected. There is a sliding frame 31. A third spring 32 is provided between the sliding frame 31 and the positioning cylinder 30. The sliding frame 31 is rotatably connected to a positioning wheel 33. The sliding frame 31 is fixedly connected with a connecting rope 34. A second sliding frame is slidably connected in the handle 6. Block 35, a fourth spring 36 is provided between the handle 6 and the second slide block 35. The other end of the connecting rope 34 passes through the through hole on the positioning tube 30 and is fixedly connected to the lower side of the second slide block 35. Therefore, it is different from the outer surface. The axis of the hose is kept at the center and is firmly compacted by the positioning wheel 33 after the tape is wrapped.
在使用者要放置软管并进行修复时,使用者先握住把手6和第二滑块35,使第二滑块35向上滑动,第四弹簧36压缩积蓄弹力,第二滑块35向上滑动时通过连接绳34使滑动架31带动定位轮33朝远离定位环29圆心的方向滑动,此时第三弹簧32压缩积蓄弹力,直至第四弹簧36压缩至最大,滑动架31和定位轮33滑动至满足本装置适用的最大外径的软管进入,使用者将软管置入定位环29内,并放开把手6和第二滑块35,第四弹簧36释放弹力使第二滑块35向下滑动,直到第二滑块35和第四弹簧36恢复初始状态,上述过程中第三弹簧32释放弹力使滑动架31和定位轮33反向滑动,当定位轮33接触软管外壁时,软管对定位轮33产生挤压,当六个第三弹簧32的弹力平衡时,滑动架31和定位轮33停止滑动,并且软管在六个第三弹簧32的弹力作用下位于定位环29的中心,在胶带缠绕过程中上述机构始终将软管夹持在中心,并对缠绕胶带后的软管进行压实稳固,提高软管修复时的稳定性。When the user wants to place the hose and repair it, the user first holds the handle 6 and the second slider 35 to slide the second slider 35 upward. The fourth spring 36 compresses and accumulates elastic force, and the second slider 35 slides upward. When the connecting rope 34 is used, the sliding frame 31 drives the positioning wheel 33 to slide in a direction away from the center of the positioning ring 29. At this time, the third spring 32 is compressed and accumulates elastic force until the fourth spring 36 is compressed to the maximum, and the sliding frame 31 and the positioning wheel 33 slide. When the hose that meets the maximum outer diameter applicable to the device enters, the user places the hose into the positioning ring 29 and releases the handle 6 and the second slider 35. The fourth spring 36 releases the elastic force and causes the second slider 35 to Slide downward until the second slider 35 and the fourth spring 36 return to the initial state. During the above process, the third spring 32 releases the elastic force to cause the sliding frame 31 and the positioning wheel 33 to slide in the reverse direction. When the positioning wheel 33 contacts the outer wall of the hose, The hose squeezes the positioning wheel 33. When the elastic force of the six third springs 32 is balanced, the sliding frame 31 and the positioning wheel 33 stop sliding, and the hose is located in the positioning ring 29 under the elastic force of the six third springs 32. During the tape winding process, the above-mentioned mechanism always clamps the hose in the center, and compacts and stabilizes the hose after the tape is wound, thereby improving the stability of the hose during repair.
在使用者完成修复要取出软管时,使用者先握住把手6和第二滑块35,使第二滑块35向上滑动,第四弹簧36压缩积蓄弹力,第二滑块35向上滑动时通过连接绳34使滑动架31带动定位轮33朝远离定位环29圆心的方向滑动,此时第三弹簧32压缩积蓄弹力,直至定位轮33不再挤压软管,使用者将软管拿出,随后放开把手6和第二滑块35,第三弹簧32和第四弹簧36释放弹力,滑动架31、第三弹簧32、定位轮33,连接绳34、第二滑块35和第四弹簧36恢复初始状态。When the user completes the repair and wants to take out the hose, the user first holds the handle 6 and the second slider 35 to slide the second slider 35 upward. The fourth spring 36 compresses and accumulates elastic force. When the second slider 35 slides upward, Through the connecting rope 34, the sliding frame 31 drives the positioning wheel 33 to slide in a direction away from the center of the positioning ring 29. At this time, the third spring 32 compresses and accumulates elastic force until the positioning wheel 33 no longer squeezes the hose, and the user takes out the hose. , then release the handle 6 and the second slider 35, the third spring 32 and the fourth spring 36 release the elastic force, the sliding frame 31, the third spring 32, the positioning wheel 33, the connecting rope 34, the second slider 35 and the fourth The spring 36 returns to its original state.
应理解,该实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。It should be understood that this example is only used to illustrate the present invention and is not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.
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Denomination of invention: A tape winding device for hose repair with central positioning function Granted publication date: 20231219 Pledgee: China Minsheng Bank Co.,Ltd. Taizhou Branch Pledgor: ASOE HOSE MANUFACTURING Inc. Registration number: Y2025980026165 |