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CN116751487B - Primer for single-component galvanized sheet and preparation method thereof - Google Patents

Primer for single-component galvanized sheet and preparation method thereof Download PDF

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Publication number
CN116751487B
CN116751487B CN202310995497.4A CN202310995497A CN116751487B CN 116751487 B CN116751487 B CN 116751487B CN 202310995497 A CN202310995497 A CN 202310995497A CN 116751487 B CN116751487 B CN 116751487B
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semi
finished product
primer
component
galvanized sheet
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CN116751487A (en
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汪松青
宛焱
刘卓新
梁亮
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Guangdong Deliya New Material Co ltd
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Guangdong Deliya New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D129/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
    • C09D129/14Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/327Aluminium phosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/328Phosphates of heavy metals

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to the technical field of galvanized sheet surface treatment, and discloses a single-component primer for a galvanized sheet, which comprises the following components of a semi-finished product C, desettle p, afcona 2020, afcona 4010, talcum powder, aluminum tripolyphosphate APW-1, zinc phosphate, titanium dioxide R706, a semi-finished product B, absolute ethyl alcohol, a semi-finished product D and n-butyl alcohol, and the prepared semi-finished product B, the semi-finished product C and the semi-finished product D are combined with a semi-finished product A containing a large amount of zinc phosphate by using epoxy resin and PVB resin, so that the prepared primer has good water resistance, corrosion resistance and excellent adhesive force.

Description

Primer for single-component galvanized sheet and preparation method thereof
Technical Field
The invention relates to the technical field of galvanized sheet surface treatment, in particular to a primer for a single-component galvanized sheet and a preparation method thereof.
Background
The galvanized sheet is used as a sheet material with better strength and flexibility, and is widely applied to the fields of movable board houses, living boxes and the like. Because the galvanized sheet is provided with the galvanized layer, the galvanized sheet has better anti-corrosion performance, but a layer of paint is generally required to be sprayed on a movable house for attractive appearance, and the paint is required to have better adhesive force to the galvanized layer, excellent weather resistance and certain water resistance. The adhesion of the coating to the galvanized layer, particularly the adhesion of the coating after soaking water, is particularly critical, and the coating is easy to fall off due to the lack of the adhesion, so that the service life of the board room is directly affected.
However, since materials such as galvanized sheet, aluminum sheet and glass are difficult to adhere, it is generally necessary to use an adhesion promoter to enhance the adhesion effect of the coating film on such a substrate.
Chinese patent application 202011375350.8 discloses a high-adhesion zinc powder anticorrosive paint and a preparation method thereof, wherein the zinc powder anticorrosive paint is prepared by mixing a component A and a component B according to a mass ratio of 24.2-36.3:1; the component A comprises epoxy resin, a solvent A, mica powder, talcum powder, an anti-settling agent, a corrosion inhibitor and zinc powder, and the component B comprises a curing agent and a solvent B; the corrosion inhibitor is one or a mixture of more of a silane coupling agent, acetylacetone and an organic-inorganic hybridization modified silane coupling agent;
The coating prepared by the method has the advantages of high adhesive force, small adhesive force loss in the service process, long corrosion resistance time and the like, in addition, the corrosion inhibitor in the formula can form interface coupling between two materials with different properties, fill the pores formed in the coating, increase the compactness of the coating, and meanwhile, the corrosion inhibitor can form hydrogen bonds to convert the physical acting force between the inorganic coating and the organic resin into chemical bonds, so that the cohesive force of the coating is increased; however, it should be noted that the coating is a two-component coating, and the description of the scheme in the 47 th paragraph describes that "when the coating is specifically used, the component A and the component B are uniformly mixed and then used", and it is not difficult to see that although the coating has good adhesion capability, the coating needs to mix A, B components before use because of the characteristics of the two components, and the use method is slightly complicated for users.
Chinese patent 201610122201.8 discloses a high-performance nano anti-corrosion coating for power transmission and transformation equipment and a preparation method thereof, wherein the nano anti-corrosion coating comprises the following components in parts by weight: 40-60 parts of liquid epoxy resin, 3-10 parts of polyvinyl butyral, 8-15 parts of zinc phosphate, 3-10 parts of aluminum tripolyphosphate, 1-5 parts of zinc oxide, 1-5 parts of molybdate, 1-5 parts of talcum powder, 6-12 parts of silica, 1-4 parts of nano silicon dioxide, 0.1-2 parts of barium metaborate, 0.1-2 parts of anionic surfactant, 0.1-3 parts of hyperdispersant, 0.1-3 parts of silane coupling agent, 0.1-3 parts of galvanized steel adhesion promoter, 0.1-3 parts of curing promoter, 0.1-10 parts of auxiliary agent, 30-50 parts of moisture curing agent and 0.1-10 parts of diluent; the coating prepared by the method has the characteristics of strong adhesive force, good flexibility, high corrosion resistance and the like; however, as can be seen from the examination of paragraph 28 of the specification, the two-component mixing operation is still required before use.
Chinese patent 201410677309.4 discloses a single-component primer-topcoat paint commonly used on stainless steel, galvanized sheet and aluminum alloy and a preparation method thereof, wherein the paint comprises the following components: epoxy modified acrylic resin, dimethylbenzene, butyl acetate, flatting agent, defoamer, adhesion promoter, chlorinated paraffin, precipitated barium sulfate, rutile type titanium dioxide, carbon black powder, medium chrome yellow powder and polyamide wax; the primer prepared by the scheme has excellent adhesive force, can be used on stainless steel, galvanized plates and aluminum alloy materials, and has the advantage of convenience in construction because the paint is a single-component paint.
In the technical research of preparation of single-component flake type epoxy zinc-rich antirust primer for steel structures, which is disclosed by (Yongxin coating limited company, gansu Lanzhou 730046) Wang Xiaomu, wang Lei and the like, linseed oil fatty acid, 604 epoxy resin, zinc oxide, maleic anhydride, xylene (reflux), xylene (dilution) and butyl acetate (dilution) are taken as raw materials to synthesize modified epoxy resin, and then the single-component flake type epoxy zinc-rich antirust primer is synthesized by using modified epoxy resin, a dispersing agent, bentonite, fumed silica, flake zinc powder, glass flakes, nano nickel titanium alloy powder, superfine phosphorus iron powder, drier cobalt isooctanoate, an adhesion promoter, xylene and butyl acetate;
The single-component flake type epoxy zinc-rich antirust primer prepared by the literature has the advantages of strong adhesive force, good weather resistance, good chemical resistance and the like, and simultaneously, the literature also discusses the influence of the mass ratio of epoxy resin to linseed oil fatty acid on the performance of the primer, the influence of flake type zinc powder, glass flake and nano nickel titanium alloy powder compounding quality on the performance of the primer, the influence of Yan Ji on the performance of the primer and the influence of different anti-settling agents on the performance of the primer, and from tables 3 to 5, the mass ratio of epoxy resin to linseed oil fatty acid, the compounding quality of flake type zinc powder, glass flake and nano nickel titanium alloy powder and the pigment ratio all have important influence on the mechanical performance of the primer; of course, the document is also compared with the double-component primer, and the double-component primer has the characteristics of convenience in use, quick drying, good flexibility and the like.
The problem that this scheme needs to solve: how to prepare a single-component primer for galvanized sheet with better adhesion capability.
Disclosure of Invention
The application aims to develop a single-component primer for galvanized plates, which has the advantages of single components and no need of existing preparation, and simultaneously has good adhesive force and corrosion resistance.
The application is not specifically described: nM represents nanomole/liter, μM represents micromoles/liter, mM represents millimoles/liter, and M represents moles/liter;
In order to achieve the aim, the application discloses a single-component primer for galvanized plates, which comprises the following components in percentage by mass:
The semi-finished product B comprises the following components in percentage by mass:
55-60% of epoxy resin;
18-22% of n-butyl alcohol;
The rest of the semi-finished product A;
The semi-finished product A comprises the following components in percentage by mass:
96-98% of phosphoric acid;
Zinc oxide 2-4%;
the semi-finished product C comprises the following components in percentage by mass:
55-60% of n-butyl alcohol;
16-19% of PVB resin;
Absolute ethyl alcohol balance;
the semi-finished product D comprises the following components in percentage by mass:
10-15% of dimethylbenzene;
6-10% of polyamide wax slurry;
and the rest of the semi-finished product C.
Preferably, in the absolute ethyl alcohol used in the semi-finished product C, the purity of the ethyl alcohol is 95%;
Among the absolute ethyl alcohol used for the primer for the single-component galvanized sheet, the purity of the ethyl alcohol is 95%.
In addition, a preparation method of the primer for the single-component galvanized sheet is also disclosed, and the primer for the single-component galvanized sheet is prepared.
Preferably, the method comprises the following steps:
step 1: preparing a semi-finished product A, and mixing phosphoric acid and zinc oxide to prepare the semi-finished product A;
Step 2: preparing a semi-finished product B, and mixing epoxy resin, n-butanol and the semi-finished product A to prepare the semi-finished product B;
Step 3: preparing a semi-finished product C, and mixing n-butanol, absolute ethyl alcohol and PVB resin to prepare the semi-finished product C;
step 4: preparing a semi-finished product D, and mixing xylene, polyamide wax slurry and a semi-finished product C to prepare the semi-finished product D;
step 5: sequentially adding the semi-finished products C, desettle p, afcona 2020 and Afcona4010 into an open container, and stirring for 7-10 min;
sequentially adding talcum powder, zinc phosphate and aluminum tripolyphosphate titanium dioxide, and dispersing for 25-35 min at the rotating speed of 800-1100 r/min;
After dispersing, adding the semi-finished product C, the semi-finished product B, n-butanol and absolute ethyl alcohol, and dispersing for 8-12 min at the rotating speed of 600-800 r/min;
And after dispersing, adding the semi-finished product D and n-butanol, and stirring for 12-18 min to obtain the primer for the single-component galvanized sheet.
Preferably, the specific operation of the step 1 is as follows:
adding phosphoric acid into an open container, then starting a dispersing machine, regulating the rotating speed to 450-550 r/min for dispersing, then adding zinc oxide, and obtaining a semi-finished product A after the zinc oxide is completely dissolved.
Preferably, the specific operation of the step 2 is as follows:
injecting epoxy resin into a reaction kettle, stirring at a rotating speed of 250-350 r/min, adding n-butanol during stirring, heating to 90-98 ℃, then dropwise adding a semi-finished product A into the reaction kettle at a dropwise speed of 1.5 g/s, keeping the temperature for 40-60 minutes after the dropwise adding is finished, cooling to normal temperature, and filtering to obtain a semi-finished product B.
Preferably, the specific operation of the step 3 is as follows:
n-butanol is added in the reaction, stirring is carried out at the rotating speed of 450-550 r/min, absolute ethyl alcohol is added while stirring, then the rotating speed is adjusted to 950-1050 r/min to start dispersion, PVB resin is added in the dispersion process, and the semi-finished product C is obtained after dissolution.
Preferably, the specific operation of the step 4 is as follows:
Adding dimethylbenzene into a stirring tank, stirring at a rotating speed of 450-550 r/min, adding polyamide wax slurry during stirring, dispersing at a speed of 400-600 r/min for 2-3 min, dispersing at a rotating speed of 800-1000 r/min for 20-30 min, adding a semi-finished product C after dispersing, and dispersing at a rotating speed of 800-1000 r/min for 10-15 min to obtain a semi-finished product D.
The beneficial effects of the application are as follows:
Compared with a double-component primer, the primer for the galvanized sheet is free from existing preparation, is more convenient to operate in use, meanwhile, in the application, a semi-finished product A prepared from phosphoric acid and zinc oxide contains a large amount of zinc phosphate, a semi-finished product B is prepared from the semi-finished product A, n-butyl alcohol and epoxy resin, the semi-finished product B contains a large amount of epoxy phosphate, a semi-finished product C is prepared from PVB resin, n-butyl alcohol and absolute ethyl alcohol, and a semi-finished product D is prepared from the semi-finished product C and polyamide wax slurry;
meanwhile, the combination of PVB resin and epoxy zinc phosphate solves the problem that the paint is easy to delaminate, and improves the adhesive capability of the paint.
Drawings
FIG. 1 is a schematic diagram of the adhesion test of example 1;
FIG. 2 is a schematic diagram of the adhesion test of comparative example 4;
FIG. 3 is a schematic diagram of the adhesion test of comparative example 8;
FIG. 4 is a schematic diagram of the adhesion test of comparative example 11;
FIG. 5 is a schematic representation of the water resistance test of example 1 and comparative examples 1-3;
FIG. 6 is a schematic representation of the water resistance test of comparative examples 4, 8, 11;
FIG. 7 is a schematic diagram of salt spray resistance test of example 1 and comparative examples 1-3;
fig. 8 is a schematic diagram of salt spray resistance test of comparative examples 4, 8, 11.
Detailed Description
In the description of the present invention, it is to be noted that the specific conditions are not specified in the examples, and the description is performed under the conventional conditions or the conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which it is shown, however, to illustrate some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Before the description of examples and comparative examples, the raw material information used in the examples and comparative examples of the present application is shown in table 1:
TABLE 1
Examples 1 to 4
A primer for a one-component galvanized sheet, the formulation of which is shown in table 2:
TABLE 2
In the above examples, the formulations of the semi-finished products a, B, C, and D are shown in table 3:
TABLE 3 Table 3
Meanwhile, in the preparation process of the above embodiment, specific preparation steps are as follows:
step 1: according to the formula, adding phosphoric acid into an open container, then starting a dispersing machine, adjusting the rotating speed to 500r/min for dispersing, then adding zinc oxide, and after the zinc oxide is completely dissolved, preparing a semi-finished product A;
Step 2: according to the formula, injecting epoxy resin into a reaction kettle, stirring at a rotating speed of 300r/min, adding n-butanol during stirring, heating to 98 ℃, then dropwise adding a semi-finished product A into the reaction kettle at a dropwise speed of 1.5 g/s, keeping the temperature for 50 minutes after the dropwise adding is finished, cooling to normal temperature, and filtering to obtain a semi-finished product B;
Step 3: according to the formula, n-butanol is added in the reaction, stirring is carried out at a rotating speed of 500r/min, absolute ethyl alcohol is added while stirring, then the rotating speed is adjusted to 1000r/min to start dispersion, PVB resin is added in the dispersion process, and a semi-finished product C is obtained after dissolution;
Step 4: according to the formula, adding dimethylbenzene into a stirring tank, stirring at a rotating speed of 450-550 r/min, adding polyamide wax slurry during stirring, dispersing for 3 min at a speed of 500r/min, dispersing for 25min at a rotating speed of 1000r/min, adding a semi-finished product C after dispersing, and dispersing for 12min at a rotating speed of 900r/min to obtain a semi-finished product D.
Step 5: sequentially adding the semi-finished products C, desettle p, afcona 2020 and Afcona 4010 into the container, and stirring for 10min;
Sequentially adding talcum powder, zinc phosphate and aluminum tripolyphosphate titanium dioxide, and dispersing for 30min at the rotating speed of 1000 r/min;
Dispersing, adding the semi-finished product C, the semi-finished product B, n-butanol and absolute ethyl alcohol, and dispersing for 10min at the rotating speed of 800 r/min;
Dispersing, adding the semi-finished product D and n-butanol, and stirring for 15min to obtain the primer for the single-component galvanized sheet;
Meanwhile, the semi-finished product C and the n-butanol are added in two times, wherein the primary addition amount and the secondary addition amount of the semi-finished product C and the primary addition amount and the secondary addition amount of the n-butanol are shown in the table 4
TABLE 4 Table 4
Comparative example 1
Substantially the same as in example 1, except that zinc epoxyphosphate was used instead of the semi-finished product B.
Comparative example 2
Substantially the same as in example 1, except that PVB resin was used instead of semifinished product C.
Comparative example 3
Substantially the same as in example 1, except that PVB resin was used instead of semi-finished product D.
Comparative example 4
Substantially the same as in example 1, except that in step 5, n-butanol was not added in two portions and the addition time was such that it was added together with the semi-finished product D.
Comparative example 5
Substantially the same as in example 1, except that in step 5, the semi-finished product C was not added in two portions and the addition time was such that it was added together with the semi-finished product B, n-butanol, and absolute ethanol.
Comparative example 6
Substantially the same as in example 1, except that in step 5, n-butanol was not added in two portions and the addition time was such that it was added together with semi-finished product C, semi-finished product B, and absolute ethanol.
Comparative example 7
Substantially the same as in example 1, except that in step 5, the semi-finished product C was added at one time, and the addition time was taken together with Desettle p, afcona 2020, afcona 4010.
Comparative example 8
Substantially the same as in example 1, except that Desettle p was not added.
Comparative example 9
Substantially the same as in example 1, except that Afcona 2020 was not added.
Comparative example 10
Substantially the same as in example 1, except that Afcona 4010 was not added.
Comparative example 11
Substantially the same as in example 1, except that canfair 210,210 was used instead of Desettle p.
Comparative example 12
Substantially the same as in example 1, except that BYK052 was used instead of Afcona 2020.
Comparative example 13
Substantially the same as in example 1, except that DISPERBYK-163 was used instead of Afcona 4010.
Performance test:
Pull-apart adhesion test
Test instrument: BGD 500 digital display pull development adhesion tester (Guangzhou standard reach laboratory instruments Co., ltd.)
The testing method comprises the following steps: GB/T5210-2006 paint and varnish adhesion test by pull-off method (idt iso 4624-2002)
A bottom plate: the specification of the sandblasted steel plate is 150X70X (3-5) mm
According to the specification of GB/T5210-2006, a test column with the diameter of 20mm is adopted, and an upper test column and a lower test column are coaxially butted with a sample plate for testing.
The pull-apart adhesion test results are shown in the following table:
TABLE 5
Analysis of results:
It can be seen from examples 1 and 4 that the formulation of example 1 has a certain improvement in adhesion relative to example 4 when the formulation of example 1 is used, and thus, the improvement effect of the formulation of example 1 on the adhesion of the primer for one-component galvanized sheet is more remarkable than that of example 4;
It can be seen from examples 1 and comparative examples 1 to 3 that, although the semi-finished product B contains a large amount of zinc epoxy phosphate, the semi-finished product C and the semi-finished product D contain a large amount of PVB resin, when zinc epoxy phosphate is used instead of the semi-finished product B and epoxy resin is used instead of the semi-finished product C and the semi-finished product D, the adhesion ability of the primer is reduced to different extents, so that it is considered that the factors for improving the adhesion of the primer are not only the zinc epoxy phosphate in the semi-finished product B, the PVB resin in the semi-finished product C and the PVB resin in the semi-finished product D, but also the other substances in the semi-finished product B, the semi-finished product C and the semi-finished product D, and the adhesion ability of the primer is more likely to be improved as a result of synergy between the zinc epoxy phosphate in the semi-finished product B, the PVB resin in the semi-finished product C and the other substances in the semi-finished product B and the semi-finished product D;
As can be seen from examples 1 and 4 to 7, when the n-butanol or the semi-finished product C is added not twice but once, the adhesion of the primer is reduced to a small extent, and it is presumed that the reason for this is that the n-butanol or the semi-finished product C cannot be sufficiently reacted or mixed with other raw materials by one addition, and thus the effect of the n-butanol or the semi-finished product C cannot be sufficiently exerted;
as can be seen from example 1 and comparative examples 8 to 10, the adhesion ability of the primer was significantly reduced when Desettle p, afcon a2020, afcona4010 were absent from the raw materials of the primer, and it can be seen that Desettle p, afcon a2020, afcona4010 described above are indispensable components in the primer for one-component galvanized sheet;
It can be seen from example 1 and comparative examples 11 to 13 that the adhesion ability of the primer for one-component galvanized sheet was reduced to a different extent when Desettle p, afcon a 2020, afcona4010 were replaced with canfair p, BYK052, and DISPERBYK-163, and it was found that Desettle p, afcon a 2020, afcona4010 were not replaced in the raw materials of the primer for one-component galvanized sheet.
Test method for water resistance 168 hours performance test: according to the specification of 9.1 in GB/T1733-1993. Immersing in three-stage water meeting the requirements of GB/T6682, taking out the sample plate for observation until a specified time, and evaluating the result according to the specification of GB/T1766-2008.
The water resistance effect of the examples is good, and the data are shown in the following table as the water resistance effect is good, general and poor according to the grade evaluation:
TABLE 6
Analysis of results:
It can be seen from examples 1 and comparative examples 1 to 3 that, although the semi-finished product B contains a large amount of zinc epoxy phosphate, the semi-finished product C and the semi-finished product D contain a large amount of PVB resin, when zinc epoxy phosphate is used instead of the semi-finished product B and epoxy resin is used instead of the semi-finished product C and the semi-finished product D, the water resistance of the primer is reduced to a different extent, and in combination with fig. 5, the water stain residue in comparative examples 1 to 3 is significantly more serious than that in example 1, so that it is considered that the factor for improving the water resistance of the primer is not only due to the zinc epoxy phosphate in the semi-finished product B, the semi-finished product C and the PVB resin in the semi-finished product D, but also due to other substances in the semi-finished product B, the semi-finished product C and the semi-finished product D, but the improvement of the water resistance of the primer is more likely due to the synergistic effect between the zinc epoxy phosphate in the semi-finished product B, the semi-finished product C and the PVB resin in the semi-finished product D and the other substances in the semi-finished product B and the semi-finished product C and the semi-finished product D;
As can be seen from examples 1 and 4 to 7, when the n-butanol or the semi-finished product C is added not twice but once, the water resistance of the primer is reduced to a small extent, and it is presumed that the reason is that the n-butanol or the semi-finished product C cannot be fully reacted or mixed with other raw materials by one addition, and thus the effect of the n-butanol or the semi-finished product C cannot be fully exerted;
As can be seen from example 1 and comparative examples 8 to 10, the water resistance of the primer was significantly reduced when Desettle p, afcon a2020, afcona 4010 were absent from the raw materials of the primer, and it can be seen that Desettle p, afcon a2020, afcona 4010 described above are indispensable components in the primer for one-component galvanized sheet;
It can be seen from example 1 and comparative examples 11 to 13 that, when Desettle p, afcon a 2020, afcona4010 were replaced with canfair p, BYK052, and DISPERBYK-163, the water resistance of the one-component primer for galvanized sheet was lowered to various degrees, and Desettle p, afcon a 2020, afcona4010 were not replaced in the raw materials of the one-component primer for galvanized sheet.
Salt spray resistance 200h test
Test instrument: BGD881/S programmable Smoke corrosion test box (precision instruments, guangzhou Co., ltd.)
The testing method comprises the following steps:
according to GB/T1771-2007.
Bottom plate for test: steel plate
Steel plate specification: 150X70X (0.45-0.55) mm
The grade evaluation is respectively four grades of good, general and bad according to the salt spray resistance effect, and the data are as follows:
Table 7:
Analysis of results:
As can be seen from examples 1 and comparative examples 1 to 3, although the semi-finished product B contains a large amount of zinc epoxy phosphate, the semi-finished product C and the semi-finished product D contain a large amount of PVB resin, when the zinc epoxy phosphate is used to replace the semi-finished product B and the semi-finished product D is used to replace the semi-finished product C and the semi-finished product D, the salt spray resistance of the primer is reduced to different degrees, and in combination with fig. 7, it can be seen that the trace of salt spray corrosion in comparative examples 1 to 3 is significantly more serious than that in example 1, therefore, it is considered that the factor for improving the salt spray resistance of the primer is not only because of the zinc epoxy phosphate in the semi-finished product B, the PVB resin in the semi-finished product C and the semi-finished product D, but also comprises other substances in the semi-finished product B, the semi-finished product C and the semi-finished product D, and the improvement of the salt spray resistance of the primer is more likely due to the synergistic effect between the zinc epoxy phosphate in the semi-finished product C and the PVB resin in the semi-finished product D and the other substances in the semi-finished product B and the semi-finished product D;
as can be seen from examples 1 and 4-comparative example 7, when n-butanol or semi-finished product C is not added twice but added once, the salt spray resistance of the primer is reduced to a small extent, and it is presumed that the reason for this is that the one-time addition may be that the n-butanol or semi-finished product C cannot sufficiently react or mix with other raw materials, and thus the effect of the n-butanol or semi-finished product C cannot be sufficiently exerted;
As can be seen from example 1 and comparative examples 8 to 10, when Desettle p, afcon a2020, afcona4010 were absent from the raw materials of the primer, the salt spray resistance of the primer was significantly reduced, and it can be seen that Desettle p, afcon a2020, afcona4010 described above are indispensable components in the primer for one-component galvanized sheet;
It can be seen from example 1 and comparative examples 11 to 13 that when Desettle p, afcon a 2020, afcona4010 were replaced with canfair a, BYK052, and DISPERBYK-163, the salt spray resistance of the one-component primer for galvanized sheet was lowered to various degrees, and Desettle p, afcon a 2020, afcona4010 were not replaced in the raw materials of the one-component primer for galvanized sheet.

Claims (3)

1. The primer for the single-component galvanized sheet is characterized by comprising the following components in percentage by mass:
46-55% of semi-finished product C;
Desettle 201p 0.5~1%;
Afcona 2020 0.2~0.6%;
Afcona 4010 0.2~0.6%;
7-10% of talcum powder;
Aluminum tripolyphosphate APW-1 5-10%;
3-5% of zinc phosphate;
6-10% of titanium dioxide R706;
8-10% of semi-finished product B;
1 to 4 percent of absolute ethyl alcohol;
5-7% of semi-finished product D;
N-butanol balance;
The semi-finished product B comprises the following components in percentage by mass:
55-60% of epoxy resin;
18-22% of n-butyl alcohol;
The rest of the semi-finished product A;
the semi-finished product A consists of the following components in percentage by mass:
96-98% of phosphoric acid;
zinc oxide 2-4%;
the semi-finished product C comprises the following components in percentage by mass:
55-60% of n-butyl alcohol;
16-19% of PVB resin;
Absolute ethyl alcohol balance;
the semi-finished product D comprises the following components in percentage by mass:
10-15% of dimethylbenzene;
6-10% of polyamide wax slurry;
the rest of the semi-finished product C;
the preparation method of the semi-finished product A comprises the following steps: adding phosphoric acid into an open container, then starting a dispersing machine, regulating the rotating speed to 500r/min for dispersion, then adding zinc oxide, and preparing a semi-finished product A after the zinc oxide is completely dissolved;
The preparation method of the semi-finished product B comprises the following steps: injecting epoxy resin into a reaction kettle, stirring at a rotating speed of 300r/min, adding n-butanol during stirring, heating to 98 ℃, then dropwise adding a semi-finished product A into the reaction kettle at a dropwise speed of 1.5 g/s, keeping the temperature for 50 minutes after dropwise adding, cooling to normal temperature, and filtering to obtain a semi-finished product B;
The preparation method of the semi-finished product C comprises the following steps: n-butanol is added in the reaction, stirring is carried out at a rotating speed of 500r/min, absolute ethyl alcohol is added while stirring, then the rotating speed is adjusted to 1000r/min to start dispersion, PVB resin is added in the dispersion process, and a semi-finished product C is obtained after dissolution;
The preparation method of the semi-finished product D comprises the following steps: adding dimethylbenzene into a stirring tank, stirring at a rotating speed of 450-550 r/min, adding polyamide wax slurry during stirring, dispersing for 3 min at a speed of 500r/min, dispersing for 25min at a rotating speed of 1000r/min, adding a semi-finished product C after dispersing, and dispersing for 12 min at a rotating speed of 900r/min to obtain a semi-finished product D;
In the preparation process of the primer for the single-component galvanized sheet, the semi-finished product C and the n-butanol are added twice, and the preparation method of the primer for the single-component galvanized sheet comprises the following steps: sequentially adding the semi-finished products C, desettle p, afcona 2020 and Afcona 4010 into the container, and stirring for 10min;
Sequentially adding talcum powder, zinc phosphate and aluminum tripolyphosphate titanium dioxide, and dispersing for 30min at the rotating speed of 1000 r/min;
Dispersing, adding the semi-finished product C, the semi-finished product B, n-butanol and absolute ethyl alcohol, and dispersing for 10min at the rotating speed of 800 r/min;
And after dispersing, adding the semi-finished product D and n-butanol, and stirring for 15 min to obtain the primer for the single-component galvanized sheet.
2. The primer for one-component galvanized sheet according to claim 1, characterized in that, among the absolute ethyl alcohol used in the semifinished product C, the purity of the ethyl alcohol is 95%;
among the absolute ethyl alcohol used for the primer for the single-component galvanized sheet, the purity of the ethyl alcohol is 95%.
3. A method for preparing a primer for one-component galvanized sheet, characterized by being used for preparing the primer for one-component galvanized sheet according to any one of claims 1 to 2.
CN202310995497.4A 2023-08-09 2023-08-09 Primer for single-component galvanized sheet and preparation method thereof Active CN116751487B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102993859A (en) * 2012-11-28 2013-03-27 天长市开林化工有限公司 Zinc powder-free shop primer and preparation method thereof
CN104109460A (en) * 2014-05-19 2014-10-22 广州中国科学院工业技术研究院 Delayed combustion-retarding high temperature-resistant workshop primer and preparation method thereof
CN106733545A (en) * 2016-11-30 2017-05-31 贵州开磷集团股份有限公司 A kind of steel structure surface method for anticorrosion-treating
CN114574067A (en) * 2020-11-30 2022-06-03 沈阳化工研究院有限公司 High-adhesion zinc powder anticorrosive paint and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102993859A (en) * 2012-11-28 2013-03-27 天长市开林化工有限公司 Zinc powder-free shop primer and preparation method thereof
CN104109460A (en) * 2014-05-19 2014-10-22 广州中国科学院工业技术研究院 Delayed combustion-retarding high temperature-resistant workshop primer and preparation method thereof
CN106733545A (en) * 2016-11-30 2017-05-31 贵州开磷集团股份有限公司 A kind of steel structure surface method for anticorrosion-treating
CN114574067A (en) * 2020-11-30 2022-06-03 沈阳化工研究院有限公司 High-adhesion zinc powder anticorrosive paint and preparation method thereof

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