CN116749091A - A kind of bio-based grinding tool and preparation method thereof - Google Patents
A kind of bio-based grinding tool and preparation method thereof Download PDFInfo
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- 238000000227 grinding Methods 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 102
- 238000002156 mixing Methods 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 62
- 239000011230 binding agent Substances 0.000 claims abstract description 55
- 239000000835 fiber Substances 0.000 claims abstract description 46
- 239000000853 adhesive Substances 0.000 claims abstract description 31
- 230000001070 adhesive effect Effects 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 28
- 238000005498 polishing Methods 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 24
- 229920006025 bioresin Polymers 0.000 claims abstract description 22
- 239000007767 bonding agent Substances 0.000 claims abstract description 3
- 229920002472 Starch Polymers 0.000 claims description 28
- 239000003610 charcoal Substances 0.000 claims description 28
- 239000008107 starch Substances 0.000 claims description 28
- 235000019698 starch Nutrition 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 26
- 238000005469 granulation Methods 0.000 claims description 24
- 230000003179 granulation Effects 0.000 claims description 24
- 239000003082 abrasive agent Substances 0.000 claims description 20
- 239000002518 antifoaming agent Substances 0.000 claims description 19
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 14
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 14
- 241001330002 Bambuseae Species 0.000 claims description 14
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 14
- 239000011425 bamboo Substances 0.000 claims description 14
- 241000196324 Embryophyta Species 0.000 claims description 8
- 239000010425 asbestos Substances 0.000 claims description 8
- 230000001788 irregular Effects 0.000 claims description 8
- 229910052895 riebeckite Inorganic materials 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 abstract description 19
- 238000001179 sorption measurement Methods 0.000 abstract description 18
- 238000012545 processing Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004062 sedimentation Methods 0.000 abstract description 2
- 239000002912 waste gas Substances 0.000 abstract description 2
- 239000013530 defoamer Substances 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
- B24D3/344—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent the bonding agent being organic
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
技术领域Technical field
本发明涉及磨具技术领域,具体为一种生物基磨具及其制备方法。The present invention relates to the technical field of abrasive tools, specifically a bio-based abrasive tool and a preparation method thereof.
背景技术Background technique
树脂基磨具由于具有一定的弹性和较高的结合强度,主要应用于钢铁、汽车、航空航天、建材、化工、机械等工业生产过程,是各种金属和非金属材料的粗、精、细、抛等磨削工艺中使用的重要加工工具之一,尤其是在打磨和抛光领域得到广泛应用。Due to their certain elasticity and high bonding strength, resin-based abrasives are mainly used in industrial production processes such as steel, automobiles, aerospace, building materials, chemicals, and machinery. They are used for rough, fine, and fine processing of various metal and non-metal materials. One of the important processing tools used in grinding processes such as grinding and polishing, it is widely used especially in the fields of grinding and polishing.
目前,树脂基磨具常用的是结合剂是酚醛树脂,合成酚醛树脂的甲醛、苯酚等原材料主要来源于不可再生的石油化工资源。传统的热固化树脂磨具在制备过程中,成形及硬化工艺所需时间较长,一般为数小时,且在此过程中,需高温高压,生产成本较高,且在固化过程中,会释放出游离的甲醛等有害气体,环保性较差。磨具在使用过程中,树脂经历高温会释放出甲醛、苯、甲苯等有害气体,也会产生大量有毒的粉尘、废屑等,严重危害职业健康和环境污染。At present, the commonly used binder for resin-based abrasive tools is phenolic resin. The raw materials such as formaldehyde and phenol used to synthesize phenolic resin mainly come from non-renewable petrochemical resources. During the preparation process of traditional thermosetting resin abrasive tools, the forming and hardening process takes a long time, usually several hours. In addition, during this process, high temperature and high pressure are required, which results in high production costs. Moreover, during the curing process, chemicals will be released. Free formaldehyde and other harmful gases are not environmentally friendly. During the use of abrasive tools, the resin will release harmful gases such as formaldehyde, benzene, and toluene when experiencing high temperatures, and will also produce a large amount of toxic dust, waste, etc., seriously endangering occupational health and environmental pollution.
发明内容Contents of the invention
本发明针对上述现有技术存在的问题,提供一种生物基磨具及其制备方法。In view of the problems existing in the above-mentioned prior art, the present invention provides a bio-based grinding tool and a preparation method thereof.
为实现以上目的,本发明通过以下技术方案予以实现:In order to achieve the above objectives, the present invention is achieved through the following technical solutions:
一种生物基磨具,包括按照材料重量计算的吸附磨料25-35份,附重料10-25份;抗拉伸纤维25-40份,粘合剂10-15份,结合剂25-50份,消泡剂2-5份,抛光粉10-20份。A bio-based abrasive tool, including 25-35 parts of adsorbed abrasives based on material weight, 10-25 parts of attached weights; 25-40 parts of anti-stretch fibers, 10-15 parts of adhesives, and 25-50 parts of binding agents parts, 2-5 parts of defoaming agent, 10-20 parts of polishing powder.
一种生物基磨具制备方法,包括步骤一、利用吸附磨料制作吸附磨料颗粒;步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒;步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合;步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。A method for preparing bio-based abrasive tools, including step 1: using adsorbed abrasives to make adsorbed abrasive particles; step 2: mixing the prepared adsorbed abrasive particles and attached weight materials to combine the attached weight materials and adsorbed abrasive particles to form attached weight abrasives Particles; Step 3: Put the heavy abrasive particles, defoaming agent, bonding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing; Step 4: Put the mixed materials into the mold and heat press to solidify. Formation of biobased abrasive tools.
进一步地,所述步骤一包括:称取重量为单位的吸附磨料25-35份、粘合剂10-15份,将吸附磨料和粘合剂倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,即可制作出吸附磨料颗粒。Further, the step one includes: weighing 25-35 parts of the adsorbed abrasive and 10-15 parts of the adhesive in units of weight, pouring the adsorbed abrasive and adhesive into the granulation equipment, and placing the adsorbent abrasive into the granulation equipment. Set the working temperature at 50℃-60℃ and start the granulation equipment to produce adsorbed abrasive particles.
进一步地,所述粘合剂为淀粉水,淀粉和水的混合比例为1-5:10-20。Further, the adhesive is starch water, and the mixing ratio of starch and water is 1-5:10-20.
进一步地,所述步骤一中的吸附磨料为不规则的竹炭颗粒或者木炭颗粒。Further, the adsorbed abrasive in step one is irregular bamboo charcoal particles or charcoal particles.
进一步地,所述吸附磨料颗粒的粒径为100-400μm。Further, the particle size of the adsorbed abrasive particles is 100-400 μm.
进一步地,所述步骤二包括:取步骤一制作完成的吸附磨料颗粒、附重料10-25份倒入混料设备中,设定混料设备的转速为50-90转,转动时长为1-1.5h。Further, the second step includes: taking 10-25 parts of the adsorbed abrasive particles and attached weight materials produced in step one and pouring them into the mixing equipment, setting the speed of the mixing equipment to 50-90 rpm, and the rotation time to 1 -1.5h.
进一步地,所述步骤三包括取步骤二制作好的附重磨料颗粒、结合剂20-25份放入混料设备,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维25-40份投入混料设备,继续转动20-40min,最后依次将消泡剂2-5份、抛光粉10-20份投入混料设备中,继续转动20-40min即可。Further, the third step includes taking 20-25 parts of the heavy abrasive particles and binding agent prepared in the second step and putting them into the mixing equipment, setting the speed of the mixing equipment to 90-120 rpm, starting the mixing equipment, and turning 10-20min, then put 25-40 parts of tensile fiber into the mixing equipment, continue to rotate for 20-40min, and finally put 2-5 parts of defoaming agent and 10-20 parts of polishing powder into the mixing equipment, and continue to rotate. 20-40min is enough.
进一步地,所述抗拉伸纤维包括植物纤维条15-25份、石棉纤维条10-15份。Further, the stretch-resistant fiber includes 15-25 parts of plant fiber strips and 10-15 parts of asbestos fiber strips.
进一步地,所述粘合剂为生物基树脂结合剂。Further, the adhesive is a bio-based resin binder.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的一种生物基磨具及其制备方法通过制备吸附磨料颗粒,并将吸附磨料颗粒和附重料相结合,制作出附重磨料颗粒,附重磨料颗粒能够提高磨损粉末的沉降率,减少粉尘对人体的伤害。同时采用抗拉伸纤维提高了磨具的抗拉伸度。此外,结合剂采用生物基树脂结合剂,在加工和使用过程中减少了废气的产生,保证了从业者的身体健康。The invention provides a bio-based abrasive tool and its preparation method by preparing adsorbed abrasive particles and combining the adsorbed abrasive particles with weighted materials to produce weighted abrasive particles. The weighted abrasive particles can increase the sedimentation rate of the wear powder. , Reduce the harm of dust to the human body. At the same time, anti-stretch fibers are used to improve the tensile resistance of the grinding tool. In addition, the binding agent uses bio-based resin binding agent, which reduces the generation of waste gas during processing and use, ensuring the health of practitioners.
附图说明Description of the drawings
图1为本发明生物基磨具制备方法的流程框图;Figure 1 is a flow chart of the preparation method of bio-based abrasive tools of the present invention;
图2为本发明实施例1-6物料表;Figure 2 is a material list of Examples 1-6 of the present invention;
图3为本发明实施例1-6制备的生物基磨具的性能测试表;Figure 3 is a performance test table of the bio-based abrasive tools prepared in Examples 1-6 of the present invention;
图4为本发明附重磨料颗粒SEM图像。Figure 4 is a SEM image of the weighted abrasive particles of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
一种生物基磨具,包括按照材料重量计算的吸附磨料25-35份,附重料10-25份;抗拉伸纤维25-40份,粘合剂10-15份,结合剂25-50份,消泡剂2-5份,抛光粉10-20份。A bio-based abrasive tool, including 25-35 parts of adsorbed abrasives based on material weight, 10-25 parts of attached weights; 25-40 parts of anti-stretch fibers, 10-15 parts of adhesives, and 25-50 parts of binding agents parts, 2-5 parts of defoaming agent, 10-20 parts of polishing powder.
实施例1Example 1
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料25份、粘合剂10份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 25 parts of adsorbed abrasives and 10 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为竹炭,即称取25份竹炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响竹炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水10份。并且淀粉和水的混合比例为1:10。将25份竹炭和10份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material. The abrasive used in this embodiment is bamboo charcoal, that is, 25 parts of bamboo charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of bamboo charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 10 parts of starch water is taken. And the mixing ratio of starch and water is 1:10. Pour 25 parts of bamboo charcoal and 10 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50℃-60℃, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉10份,将步骤一制作的吸附磨料颗粒和10份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 10 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 10 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂20份,结合剂采用生物基树脂结合剂,即取20份生物基树脂结合剂,将20份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维25份投入混料设备,抗拉伸纤维包括植物纤维条15份、石棉纤维条10份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 20 parts of the binder, and the binder is a bio-based resin binder, that is, take 20 parts of the bio-based resin binder, and put 20 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 25 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 15 parts of plant fiber strips and asbestos fiber. 10 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
实施例2Example 2
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料30份、粘合剂13份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 30 parts of adsorbed abrasives and 13 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为竹炭,即称取25份竹炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响竹炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水13份。并且淀粉和水的混合比例为1-5:10-20。将25份竹炭和13份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material. The abrasive used in this embodiment is bamboo charcoal, that is, 25 parts of bamboo charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of bamboo charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 13 parts of starch water is taken. And the mixing ratio of starch and water is 1-5:10-20. Pour 25 parts of bamboo charcoal and 13 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50℃-60℃, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉18份,将步骤一制作的吸附磨料颗粒和18份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 18 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 18 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂30份,结合剂采用生物基树脂结合剂,即取30份生物基树脂结合剂,将30份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维33份投入混料设备,抗拉伸纤维包括植物纤维条18份、石棉纤维条15份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 30 parts of the binder, and the binder is a bio-based resin binder, that is, take 30 parts of the bio-based resin binder, and put 30 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 33 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 18 parts of plant fiber strips and asbestos fiber. 15 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
实施例3Example 3
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料35份、粘合剂15份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 35 parts of adsorbed abrasives and 15 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为竹炭,即称取35份竹炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响竹炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水15份。并且淀粉和水的混合比例为1:10。将35份竹炭和15份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material. The abrasive used in this embodiment is bamboo charcoal, that is, 35 parts of bamboo charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of bamboo charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 15 parts of starch water is taken. And the mixing ratio of starch and water is 1:10. Pour 35 parts of bamboo charcoal and 15 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50℃-60℃, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉25份,将步骤一制作的吸附磨料颗粒和25份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 25 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 25 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂50份,结合剂采用生物基树脂结合剂,即取50份生物基树脂结合剂,将50份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维40份投入混料设备,抗拉伸纤维包括植物纤维条25份、石棉纤维条15份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 50 parts of the binder, and the binder is a bio-based resin binder, that is, take 50 parts of the bio-based resin binder, and put 50 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 40 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 25 parts of plant fiber strips and asbestos fiber. 15 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
实施例4Example 4
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料25份、粘合剂10份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 25 parts of adsorbed abrasives and 10 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为木炭,即称取25份木炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响木炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水10份。并且淀粉和水的混合比例为1:10。将25份木炭和10份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material, and the abrasive used in this embodiment is charcoal, that is, 25 parts of charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 10 parts of starch water is taken. And the mixing ratio of starch and water is 1:10. Pour 25 parts of charcoal and 10 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50°C-60°C, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉10份,将步骤一制作的吸附磨料颗粒和10份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 10 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 10 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂20份,结合剂采用生物基树脂结合剂,即取20份生物基树脂结合剂,将20份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维25份投入混料设备,抗拉伸纤维包括植物纤维条15份、石棉纤维条10份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 20 parts of the binder, and the binder is a bio-based resin binder, that is, take 20 parts of the bio-based resin binder, and put 20 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 25 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 15 parts of plant fiber strips and asbestos fiber. 10 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
实施例5Example 5
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料30份、粘合剂13份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 30 parts of adsorbed abrasives and 13 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为木炭,即称取25份木炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响木炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水13份。并且淀粉和水的混合比例为1-5:10-20。将25份木炭和13份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material, and the abrasive used in this embodiment is charcoal, that is, 25 parts of charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 13 parts of starch water is taken. And the mixing ratio of starch and water is 1-5:10-20. Pour 25 parts of charcoal and 13 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50°C-60°C, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉18份,将步骤一制作的吸附磨料颗粒和18份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 18 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 18 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂30份,结合剂采用生物基树脂结合剂,即取30份生物基树脂结合剂,将30份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维33份投入混料设备,抗拉伸纤维包括植物纤维条18份、石棉纤维条15份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 30 parts of the binder, and the binder is a bio-based resin binder, that is, take 30 parts of the bio-based resin binder, and put 30 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 33 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 18 parts of plant fiber strips and asbestos fiber. 15 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
实施例6Example 6
请参考图1-4,为本发明提供的一种生物基磨具制备方法,包括Please refer to Figures 1-4, which is a method for preparing bio-based grinding tools provided by the present invention, including
步骤一、利用吸附磨料制作吸附磨料颗粒:称取重量为单位的吸附磨料35份、粘合剂15份。Step 1. Use adsorbed abrasives to make adsorbed abrasive particles: weigh 35 parts of adsorbed abrasives and 15 parts of binder by weight.
其中吸附磨料为原始的、不规则的磨料原料,本实施例中采用的磨料为木炭,即称取35份木炭。粘合剂采用低粘稠度的粘合剂,避免因为粘稠度过高影响木炭的吸附性,在本实施例中采用淀粉水作为粘合剂,即取淀粉水15份。并且淀粉和水的混合比例为1:10。将35份木炭和15份淀粉水倒入到造粒设备中,将造粒设备的工作温度设定在50℃-60℃,启动造粒设备,制作出粒径为100-400μm的吸附磨料颗粒。The adsorbed abrasive is original, irregular abrasive raw material, and the abrasive used in this embodiment is charcoal, that is, 35 parts of charcoal are weighed. The adhesive uses a low-viscosity adhesive to avoid affecting the adsorption of charcoal due to excessive viscosity. In this embodiment, starch water is used as the adhesive, that is, 15 parts of starch water is taken. And the mixing ratio of starch and water is 1:10. Pour 35 parts of charcoal and 15 parts of starch water into the granulation equipment, set the working temperature of the granulation equipment at 50°C-60°C, start the granulation equipment, and produce adsorbed abrasive particles with a particle size of 100-400 μm. .
步骤二、将制作好的吸附磨料颗粒和附重料混合,使附重料和吸附磨料颗粒结合形成附重磨料颗粒。Step 2: Mix the prepared adsorbed abrasive particles and the weighted material so that the weighted material and the adsorbed abrasive particles are combined to form the weighted abrasive particles.
其中附重料为密度较大的粉末状物料,在实施例中采用铜粉作为附重料,取铜粉25份,将步骤一制作的吸附磨料颗粒和25份铜粉同时投入到混料设备中,设定混料设备的转速为50-90转,启动混料设备,转动1-1.5h小时,使得铜粉能够和吸附磨料颗粒充分接触,完成吸附,制作出附重磨料颗粒。The weight-added material is a powdery material with a relatively high density. In the embodiment, copper powder is used as the weight-added material. Take 25 parts of the copper powder and put the adsorbed abrasive particles produced in step 1 and 25 parts of the copper powder into the mixing equipment at the same time. , set the speed of the mixing equipment to 50-90 rpm, start the mixing equipment, and rotate it for 1-1.5 hours, so that the copper powder can fully contact the adsorbed abrasive particles, complete the adsorption, and produce heavy abrasive particles.
步骤三、将附重磨料颗粒、消泡剂、结合剂、抛光粉、抗拉伸纤维均投入混料设备中进行混合。Step 3: Put the heavy abrasive particles, defoaming agent, binding agent, polishing powder, and anti-tensile fiber into the mixing equipment for mixing.
其中,取结合剂50份,结合剂采用生物基树脂结合剂,即取50份生物基树脂结合剂,将50份生物基树脂结合剂和步骤二制备好的附重磨料颗粒投入混料设备中,设定混料设备的转速为90-120转,启动混料设备,转动10-20min,接着将抗拉伸纤维40份投入混料设备,抗拉伸纤维包括植物纤维条25份、石棉纤维条15份,继续转动20-40min,最后依次将消泡剂2份、抛光粉10份投入混料设备,继续转动20-40min即可。Among them, take 50 parts of the binder, and the binder is a bio-based resin binder, that is, take 50 parts of the bio-based resin binder, and put 50 parts of the bio-based resin binder and the heavy abrasive particles prepared in step 2 into the mixing equipment , set the speed of the mixing equipment to 90-120 rpm, start the mixing equipment, rotate for 10-20 minutes, and then put 40 parts of the anti-tensile fiber into the mixing equipment. The anti-tensile fiber includes 25 parts of plant fiber strips and asbestos fiber. 15 parts of strips, continue to rotate for 20-40 minutes, and finally put 2 parts of defoaming agent and 10 parts of polishing powder into the mixing equipment, and continue to rotate for 20-40 minutes.
步骤四、将混合好的物料放入模具中热压固化,形成生物基磨具。Step 4: Put the mixed materials into the mold and heat-press and solidify to form a bio-based abrasive tool.
热压成形过程中,压力为300-600kg/cm2,热压温度根据固化剂的不同,设置在100-200℃,热压时间根据磨具之间不同设置在45-120min。During the hot-pressing forming process, the pressure is 300-600kg/cm2, the hot-pressing temperature is set at 100-200°C according to the different curing agents, and the hot-pressing time is set at 45-120 minutes according to the difference between the grinding tools.
说明:抗拉伸度的检测方法采用现有的拉伸度实验方法。磨损测试采用超30000打磨的方式进行检测,计算剩余物料和测试前物料的质量差获得损伤率。硬度采用现有的硬度测试方法。粉末沉降量是通过计算磨损质量和沉降质量的差值获得。在图4中亮度较高的部分为铜,亮度较小的地方为吸附磨料颗粒。Note: The detection method of tensile resistance adopts the existing tensile degree experimental method. The wear test is carried out by polishing over 30,000 times, and the damage rate is obtained by calculating the quality difference between the remaining material and the material before the test. Hardness was measured using existing hardness testing methods. The powder settling amount is obtained by calculating the difference between the wear mass and the settling mass. In Figure 4, the brighter parts are copper, and the lower brightness parts are adsorbed abrasive particles.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be concluded that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all of them should be regarded as belonging to the protection scope of the present invention.
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