CN116733942A - Rotating support structure of electric cylinder - Google Patents
Rotating support structure of electric cylinder Download PDFInfo
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- CN116733942A CN116733942A CN202310152820.1A CN202310152820A CN116733942A CN 116733942 A CN116733942 A CN 116733942A CN 202310152820 A CN202310152820 A CN 202310152820A CN 116733942 A CN116733942 A CN 116733942A
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- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 230000009467 reduction Effects 0.000 abstract description 22
- 238000009434 installation Methods 0.000 description 13
- 230000036544 posture Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 238000007789 sealing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
- F16H57/082—Planet carriers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02034—Gearboxes combined or connected with electric machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
- F16H2057/085—Bearings for orbital gears
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- General Details Of Gearings (AREA)
- Retarders (AREA)
Abstract
Description
技术领域Technical field
本发明涉及一种例如在马达的输出轴连接有减速机构的电动缸的旋转支撑结构。The present invention relates to a rotation support structure of an electric cylinder, for example, in which a speed reduction mechanism is connected to an output shaft of a motor.
背景技术Background technique
以往,作为这样的旋转支撑结构,例如有专利文献1所示的结构(参照【0024】~【0029】以及图1、图2)。Conventionally, as such a rotation support structure, there is, for example, a structure shown in Patent Document 1 (see [0024] to [0029] and FIGS. 1 and 2 ).
该旋转支撑结构是电气液压式的伺服制动器的液压模块,利用马达驱动的活塞来向制动器供给工作液。The rotating support structure is a hydraulic module of an electro-hydraulic servo brake, which uses a motor-driven piston to supply operating fluid to the brake.
在该旋转支撑结构中,在马达5的轴52安装有作为太阳轮的小齿轮511,并且该小齿轮511与多个行星齿轮512啮合。多个行星齿轮512被支撑于构成活塞的套筒62,该套筒62成为所谓的行星齿轮架。在行星齿轮512的外周侧配置有齿圈(未图示),这些行星齿轮机构由有底筒状的罩513覆盖。作为行星齿轮架发挥功能的套筒62,经由轴承72保持于壳体7。In this rotation support structure, a pinion gear 511 as a sun gear is mounted on the shaft 52 of the motor 5 , and the pinion gear 511 meshes with a plurality of planetary gears 512 . The plurality of planetary gears 512 are supported by a sleeve 62 constituting a piston, and the sleeve 62 becomes a so-called planetary gear carrier. A ring gear (not shown) is arranged on the outer peripheral side of the planetary gear 512 , and these planetary gear mechanisms are covered by a bottomed cylindrical cover 513 . The sleeve 62 functioning as a planet carrier is held by the housing 7 via a bearing 72 .
套筒62经由滚珠63和螺纹型芯61使活塞3沿缸2的内壁往复移动。在活塞3的端部安装有朝径外方向突出的环35,设置在该环35的多个切口351沿着安装在壳体7的针21移动,从而活塞3能够不能旋转地往复移动。The sleeve 62 makes the piston 3 reciprocate along the inner wall of the cylinder 2 via the ball 63 and the threaded core 61 . A ring 35 protruding in the radially outward direction is attached to an end of the piston 3. The plurality of notches 351 provided in the ring 35 move along the needle 21 attached to the housing 7, so that the piston 3 can reciprocate without rotation.
通过这样的结构,该旋转支撑结构可以在不增加所需空间的情况下,为了引导活塞3以及为了防止活塞3的旋转而具有简单且可靠性高的施工方式。With such a structure, the rotation support structure can have a simple and highly reliable construction method for guiding the piston 3 and preventing the rotation of the piston 3 without increasing the required space.
专利文献1:日本特表2020-536784号公报Patent Document 1: Japanese Patent Publication No. 2020-536784
在上述以往的电动缸的旋转支撑结构中,在对行星齿轮512的行星齿轮架(套筒62)进行轴支撑的轴承72中,外环兼作壳体7的壁部。因此,作为行星齿轮架的套筒62的旋转轴的延伸方向被正确地规定,与壳体7的延伸方向大致平行。In the above-mentioned conventional rotation support structure of the electric cylinder, in the bearing 72 that axially supports the planet carrier (sleeve 62 ) of the planet gear 512 , the outer ring also serves as the wall portion of the housing 7 . Therefore, the extension direction of the rotation axis of the sleeve 62 as the planet carrier is accurately defined and is substantially parallel to the extension direction of the housing 7 .
另一方面,活塞3也沿着与壳体7一体的缸2的内壁往复移动,与活塞3一体的螺纹型芯61经由滚珠63与套筒62接合。在滚珠丝杠结构中,通常,在隔着滚珠63的螺纹型芯61和套筒62之间不存在晃动,因此,活塞3的轴心方向也与套筒62的延伸方向大致一致。这样,从行星齿轮机构到活塞3的结构构件彼此正确地组装而没有晃动,这对于将来自马达的旋转驱动正确且最大限度地传递到活塞3是有效的。On the other hand, the piston 3 also reciprocates along the inner wall of the cylinder 2 integrated with the housing 7 , and the threaded core 61 integrated with the piston 3 is engaged with the sleeve 62 via the ball 63 . In the ball screw structure, there is usually no backlash between the threaded core 61 and the sleeve 62 with the balls 63 interposed therebetween. Therefore, the axial direction of the piston 3 also substantially coincides with the extending direction of the sleeve 62 . In this way, the structural members from the planetary gear mechanism to the piston 3 are correctly assembled with each other without wobbling, which is effective for correctly and maximally transmitting the rotational drive from the motor to the piston 3 .
但是,在欲利用活塞3来可靠地供给工作液的情况下,结构构件彼此之间不一定需要像活塞那样的过度的组装精度。即使在结构构件彼此之间存在一定程度的游隙的情况下,若不严格地要求马达的驱动开始时机,则也可以降低各齿轮等结构部件的加工精度。在这种情况下,旋转支撑构件的安装作业也变得容易,整体上能够得到廉价的旋转支撑构件。However, in order to reliably supply the operating fluid using the piston 3 , excessive assembly accuracy between the structural members is not necessarily required like that of the piston. Even when there is a certain amount of play between structural members, the machining accuracy of structural components such as gears can be reduced unless the timing of starting the drive of the motor is strictly required. In this case, the installation work of the rotation support member becomes easy, and an inexpensive rotation support member can be obtained as a whole.
另一方面,例如即使在行星齿轮机构等的加工精度较高的情况下,若壳体7的加工精度不高,则行星齿轮机构的安装姿势会变得不合适,活塞沿缸的往复移动可能会产生不必要的阻力。On the other hand, for example, even if the processing accuracy of the planetary gear mechanism is high, if the processing accuracy of the housing 7 is not high, the installation posture of the planetary gear mechanism will become inappropriate and the piston may reciprocate along the cylinder. Will create unnecessary resistance.
这样,在上述以往的旋转支撑结构中,存在各种需要解决的课题,需要一种部件结构简便、安装性优异,动作稳定性和向各种装置的搭载性优异的电动缸的旋转支撑结构。In this way, there are various problems that need to be solved in the above-mentioned conventional rotation support structure, and there is a need for a rotation support structure for an electric cylinder that has a simple component structure, excellent installation properties, and excellent operational stability and mountability to various devices.
另外,在上述以往的电动缸的旋转支撑结构中,行星齿轮机构由太阳轮的小齿轮511、作为支撑行星齿轮512的行星齿轮架且作为活塞发挥功能的套筒62、固定在行星齿轮512的外周侧的齿圈构成。另外,套筒62与螺纹型芯61以及滚珠63一起构成螺纹机构,这些行星齿轮机构与螺纹机构形成为一体。In addition, in the above-mentioned conventional rotation support structure of the electric cylinder, the planetary gear mechanism consists of the pinion gear 511 of the sun gear, the sleeve 62 that serves as a planetary gear carrier that supports the planetary gear 512 and functions as a piston, and the sleeve 62 that is fixed to the planetary gear 512. It is composed of a ring gear on the outer peripheral side. In addition, the sleeve 62 forms a thread mechanism together with the thread core 61 and the balls 63, and these planetary gear mechanisms are integrated with the thread mechanism.
但是,在这些结构构件中,由于作为行星齿轮架的套筒62为中空结构,因此安装行星齿轮512的自转轴的位置存在限制。因此,需要使套筒62具有规定的壁厚等的构件尺寸变大。另外,在彼此接近配置的套筒62的外周部一体形成的轴承72和齿圈变得容易接触。为了避免这种情况,需要使行星齿轮512和齿圈的啮合直径和轴承72的PCD(节圆直径)接近,使得构件的形状受到限制,因此构件尺寸仍然会变大。However, among these structural members, since the sleeve 62 serving as the planet gear carrier has a hollow structure, the position of the rotation axis on which the planet gear 512 is mounted is limited. Therefore, it is necessary to enlarge the size of the member such as the sleeve 62 having a predetermined wall thickness. In addition, the bearing 72 and the ring gear that are integrally formed on the outer peripheral portion of the sleeve 62 that are disposed close to each other become easily in contact with each other. In order to avoid this situation, the meshing diameter of the planetary gear 512 and the ring gear needs to be close to the PCD (pitch circle diameter) of the bearing 72, so that the shape of the component is limited, so the component size still becomes larger.
这样,在上述以往的旋转支撑结构中,存在各种需要解决的课题,需要一种既提高部件结构的自由度又没有构件之间的干扰的紧凑的电动缸的旋转支撑结构。As described above, there are various problems that need to be solved in the above-mentioned conventional rotation support structure, and there is a need for a compact electric cylinder rotation support structure that increases the degree of freedom of component structure and eliminates interference between components.
发明内容Contents of the invention
(特征结构)(feature structure)
本发明的电动缸的旋转支撑结构的特征结构的特征在于,具有:筒状的壳体;马达,安装在所述壳体,具有输出轴;以及减速机构,内置于所述壳体,并与所述输出轴连接。所述减速机构具有:齿轮单元,在一方具有从动于所述输出轴旋转的第一齿轮,在另一方具有与所述第一齿轮一起旋转的轴支撑部,该轴支撑部安装有滚珠和与所述壳体的内表面相向的外侧构件;以及环状的第二齿轮,固定于所述壳体的内表面,并与所述第一齿轮啮合。所述外侧构件中沿着所述输出轴的轴心的一侧端部与所述壳体的内表面或者安装在所述壳体的垫片相向,另一侧端部与所述第二齿轮相向,在所述外侧构件的所述另一端侧部与所述第二齿轮之间、以及所述外侧构件的所述一端侧部与所述壳体或者所述垫片之间中的至少任一方形成有间隙,在所述外侧构件的外表面与所述壳体的内表面之间形成有间隙。The characteristic structure of the rotation support structure of the electric cylinder of the present invention is that it has: a cylindrical casing; a motor installed in the casing and having an output shaft; and a reduction mechanism built in the casing and connected to the casing. The output shaft is connected. The reduction mechanism includes a gear unit having a first gear that rotates driven by the output shaft on one side, and a shaft support portion that rotates together with the first gear on the other side. The shaft support portion is equipped with balls and an outer member facing the inner surface of the housing; and an annular second gear fixed to the inner surface of the housing and meshed with the first gear. One end of the outer member along the axis of the output shaft faces the inner surface of the housing or a gasket installed on the housing, and the other end of the outer member faces the second gear. Oppositely, at least any of between the other end side of the outer member and the second gear, and between the one end side of the outer member and the housing or the gasket. A gap is formed on one side, and a gap is formed between the outer surface of the outer member and the inner surface of the housing.
(效果)(Effect)
在一般的电动缸中,为了不使齿轮等产生旋转振摆,支撑齿轮等旋转体的轴承无间隙地安装于壳体。但是,在本结构中,齿轮单元可以在壳体的内部在规定范围内姿势变化。In a general electric cylinder, a bearing that supports a rotating body such as a gear is mounted on the casing without any clearance in order to prevent rotational oscillation of the gear. However, in this structure, the posture of the gear unit can be changed within a predetermined range inside the housing.
由此,即使在存在第二齿轮或齿轮单元等的形状误差,或者,存在与齿轮单元进一步连接的其他构件的形状误差或安装误差的情况下,也能够在吸收这些各种误差的同时将齿轮单元收纳在壳体中。因此,能够防止伴随电动缸的旋转而产生负荷变动,从而能够获得能稳定动作的电动缸。Therefore, even if there is a shape error in the second gear, the gear unit, etc., or in a case where there is a shape error or mounting error in other members further connected to the gear unit, the gear can be adjusted while absorbing these various errors. The unit is housed in the casing. Therefore, load fluctuation accompanying the rotation of the electric cylinder can be prevented, and an electric cylinder that can operate stably can be obtained.
另外,由于齿轮单元兼具轴承功能,因此能够削减电动缸的构成部件。因此,可以实现电动缸的紧凑化,能够提高向各种装置的搭载性。In addition, since the gear unit also functions as a bearing, the components of the electric cylinder can be reduced. Therefore, the electric cylinder can be made compact and the mountability in various devices can be improved.
(特征结构)(feature structure)
在本发明的电动缸的旋转支撑结构中,所述齿轮单元和所述第二齿轮以所述齿轮单元、所述第二齿轮的顺序从所述壳体的一侧的开口插入配置于所述壳体,所述第二齿轮通过从自身的外周部向径向外侧突出的凸缘部而固定于所述壳体。In the rotation support structure of the electric cylinder of the present invention, the gear unit and the second gear are inserted into the housing from an opening on one side of the housing in this order. The second gear is fixed to the housing by a flange portion protruding radially outward from its outer peripheral portion.
(效果)(Effect)
在本结构的齿轮单元中,由于轴支撑部具有滚珠轴承功能,并与第一齿轮形成为一体,因此,与具有独立的滚珠轴承的齿轮单元相比,旋转支撑结构被简化。并且,在本结构的电动缸的组装中,齿轮单元和第二齿轮从壳体的一侧插入,第二齿轮利用向径外方向突出的一体的凸缘部被固定于壳体。In the gear unit of this structure, since the shaft support part has the function of a ball bearing and is integrated with the first gear, the rotation support structure is simplified compared with a gear unit having an independent ball bearing. Furthermore, in assembling the electric cylinder of this structure, the gear unit and the second gear are inserted from one side of the housing, and the second gear is fixed to the housing by an integral flange portion protruding in the radial direction.
通常,考虑到耐久性和强度,在马达等中被组装并传递驱动力的齿轮构件大多选择与结构构件不同的材料。因此,各种齿轮构件大多由仅具有齿轮功能的单品构成。但是,在本结构中,在环状的第二齿轮设置凸缘部,从而除了第二齿轮的驱动传递功能之外,还具有自身的固定功能。Generally, gear members assembled in motors and the like and transmitting driving force are often made of materials different from structural members in consideration of durability and strength. Therefore, various gear components are mostly composed of a single product having only a gear function. However, in this structure, the annular second gear is provided with a flange portion, thereby having its own fixing function in addition to the drive transmission function of the second gear.
由此,不需要准备涉及第二齿轮的固定构件,第二齿轮的安装作业变得容易,电动缸的结构被简化。尤其是,由于凸缘部沿径向配置在齿轮部分的外侧,因此在因从第一齿轮作用于第二齿轮的旋转驱动力的反作用力而第二齿轮要旋转的情况下,用于在凸缘部中产生反作用力的力矩臂变长。因此,将凸缘部固定在壳体的构件的安装强度较小即可。Thereby, there is no need to prepare a fixing member related to the second gear, the installation work of the second gear becomes easy, and the structure of the electric cylinder is simplified. In particular, since the flange portion is disposed outside the gear portion in the radial direction, when the second gear is rotated due to the reaction force of the rotational driving force acting from the first gear to the second gear, the flange portion is used to prevent the second gear from rotating. The moment arm that generates the reaction force in the edge becomes longer. Therefore, the mounting strength of the member that fixes the flange portion to the housing only needs to be small.
另外,由于在比齿轮部分更靠外侧的位置固定在壳体,因此即使在凸缘部的安装部的加工精度低,第二齿轮相对于壳体旋转的情况下,第二齿轮的晃动量也会与距旋转中心的距离变长的量对应地减小。In addition, since it is fixed to the casing at a position further outside than the gear portion, even if the machining accuracy of the mounting portion of the flange portion is low and the second gear rotates relative to the casing, the amount of backlash of the second gear will be small. It decreases as the distance from the center of rotation becomes longer.
(特征结构)(feature structure)
在本发明的电动缸的旋转支撑结构中,所述壳体的内表面中与所述外侧构件的外表面和所述第二齿轮的外表面相向的部位为圆筒面,所述外侧构件的外表面的外径尺寸可以构成为小于所述第二齿轮的外表面的外径尺寸。In the rotation support structure of the electric cylinder of the present invention, the portion of the inner surface of the housing that faces the outer surface of the outer member and the outer surface of the second gear is a cylindrical surface, and the outer surface of the outer member is a cylindrical surface. The outer diameter of the outer surface may be configured to be smaller than the outer diameter of the outer surface of the second gear.
(效果)(Effect)
第二齿轮和外侧构件一起安装为与作为壳体的内表面的圆筒面相向的状态。此时,若外侧构件的外表面的外径尺寸构成为小于第二齿轮的外表面的外径尺寸,则圆筒面和外侧构件之间的间隙必定变大。因此,齿轮单元相对于壳体具有间隙的结构容易地形成。The second gear is mounted together with the outer member in a state facing the cylindrical surface that is the inner surface of the housing. At this time, if the outer diameter of the outer surface of the outer member is smaller than the outer diameter of the second gear, the gap between the cylindrical surface and the outer member will inevitably become larger. Therefore, the structure in which the gear unit has a gap relative to the housing can be easily formed.
另外,如本结构所示,若壳体的内表面仅形成为圆筒面,则在将齿轮单元和第二齿轮插入到壳体时,这些构件没有阻碍,从而插入作业变得容易。In addition, as shown in this structure, if the inner surface of the housing is formed only as a cylindrical surface, when the gear unit and the second gear are inserted into the housing, there is no obstruction by these members, and the insertion operation becomes easy.
(特征结构)(feature structure)
在本发明的电动缸的旋转支撑结构中,在所述齿轮单元的端部嵌合连接有第二输出轴,并且在所述第二输出轴可以螺合有与所述壳体的内表面紧密接触且沿所述轴心往复移动的活塞。In the rotation support structure of the electric cylinder of the present invention, a second output shaft is fittedly connected to the end of the gear unit, and the second output shaft can be screwed tightly with the inner surface of the housing. A piston that contacts and moves reciprocally along the axis.
(效果)(Effect)
在本结构中,第二输出轴嵌合连接于齿轮单元的端部,进而活塞螺合于第二输出轴。第二输出轴的嵌合连接虽然仅是将第二输出轴的端部嵌入到齿轮单元,但是经由活塞朝向齿轮单元的按压力作用于第二输出轴。因此,即使在使用简便的嵌合连接的情况下,也能够将第二输出轴适当地固定在齿轮单元。In this structure, the second output shaft is fittingly connected to the end of the gear unit, and the piston is screwed to the second output shaft. The fitting connection of the second output shaft only involves fitting the end of the second output shaft into the gear unit, but the pressing force toward the gear unit via the piston acts on the second output shaft. Therefore, even when a simple fitting connection is used, the second output shaft can be appropriately fixed to the gear unit.
另一方面,在活塞往复移动时,在活塞产生一定程度的轴振摆。为了使活塞在与壳体紧密接触的同时往复移动,在壳体的内表面和活塞之间需要间隙。因此,在两者之间设置有密封环等以保持紧密接触状态。On the other hand, when the piston reciprocates, a certain degree of shaft vibration occurs in the piston. In order for the piston to reciprocate while in close contact with the housing, a gap is required between the inner surface of the housing and the piston. Therefore, a sealing ring, etc. is provided between the two to maintain a close contact state.
因此,第二输出轴也受到活塞的影响而进行轴振摆旋转,这也影响到了与第二输出轴嵌合连接的齿轮单元。但是,在本结构中,在齿轮单元和壳体之间积极地设置有允许齿轮单元的轴振摆的间隙,从而能够发挥活塞的平稳的动作性。Therefore, the second output shaft is also affected by the piston and performs shaft oscillation rotation, which also affects the gear unit that is fittedly connected to the second output shaft. However, in this structure, a gap that allows the shaft of the gear unit to oscillate is actively provided between the gear unit and the housing, so that smooth operation of the piston can be exerted.
(特征结构)(feature structure)
本发明的电动缸的旋转支撑结构的特征结构,具有:筒状的壳体;马达,安装在所述壳体,具有输出轴;以及减速机构,内置于所述壳体中,与所述输出轴连接。所述减速机构具有:齿轮单元,在一方具有从动于所述输出轴旋转的第一齿轮,在另一方具有与所述第一齿轮一起旋转的轴支撑部,所述轴支撑部安装有滚珠和与所述壳体的内表面相向的外侧构件;以及环状的第二齿轮,固定于所述壳体的内表面,与所述第一齿轮啮合。在与所述输出轴的轴心正交的方向上观察时,所述第二齿轮和所述轴支撑部被配置为在所述轴心的延伸方向上分离的状态,在沿所述轴心的方向上观察时,所述外侧构件和所述第一齿轮被配置为在径向上分离的状态。The characteristic structure of the rotation support structure of the electric cylinder of the present invention has: a cylindrical casing; a motor installed in the casing and having an output shaft; and a reduction mechanism built in the casing and connected with the output Shaft connection. The reduction mechanism includes a gear unit having a first gear that rotates driven by the output shaft on one side, and a shaft support portion that rotates together with the first gear on the other side, and a ball is mounted on the shaft support portion. and an outer member facing the inner surface of the housing; and an annular second gear fixed to the inner surface of the housing and meshing with the first gear. When viewed in a direction orthogonal to the axis of the output shaft, the second gear and the shaft support are configured to be separated in the extending direction of the axis. When viewed in the direction of , the outer member and the first gear are arranged in a radially separated state.
(效果)(Effect)
在本发明的电动缸的旋转支撑结构中,具有减速机构,在壳体的内部构成减速机构的多个构件相对旋转。因此,需要可靠地防止各构件的相互干扰。In the rotation support structure of the electric cylinder of the present invention, a speed reduction mechanism is provided, and a plurality of members constituting the speed reduction mechanism inside the housing relatively rotate. Therefore, it is necessary to reliably prevent the components from interfering with each other.
因此,在本结构中,限定了旋转构件和配置在其附近的固定构件之间的配置状态。具体而言,规定了一体旋转的第一齿轮和轴支撑部的设置状态。Therefore, in this structure, the arrangement state between the rotating member and the fixed member arranged near it is limited. Specifically, the installation state of the first gear and the shaft support part that rotate integrally is specified.
对于第一齿轮,限定了与沿输出轴的轴心而位于相邻区域的外侧构件的设置状态。另外,对于轴支撑部,规定了与第二齿轮之间径向尺寸不同。由此,即使第一齿轮和轴支撑部因安装误差或马达驱动中的位置移动等而沿所述轴心移动的情况下,也能够可靠地防止构件彼此之间的相互干扰。For the first gear, the arrangement state of the outer member located in an adjacent area along the axis center of the output shaft is defined. In addition, the shaft support portion is specified to have a different radial dimension from the second gear. Accordingly, even if the first gear and the shaft support portion move along the axis due to an installation error, a positional shift during motor driving, or the like, mutual interference between the members can be reliably prevented.
进而,在本结构中,不需要使第一齿轮和第二齿轮的啮合直径与轴承的滚珠位置(PCD:Pitch Circle Diameter,节圆直径)一致来防止各构件的干扰。Furthermore, in this structure, there is no need to match the meshing diameter of the first gear and the second gear with the ball position (PCD: Pitch Circle Diameter) of the bearing to prevent interference between the components.
(特征结构)(feature structure)
在本发明的电动缸的旋转支撑结构中,在隔着所述滚珠相向的所述轴支撑部和所述外侧构件中,沿所述轴心的延伸方向的所述轴支撑部的长度小于所述外侧构件的长度,与所述外侧构件的侧面中与所述第二齿轮相向的面相比,所述轴支撑部的侧面中与所述第二齿轮相向的面更远离所述第二齿轮。In the rotation support structure of the electric cylinder of the present invention, in the shaft support portion and the outer member facing each other across the balls, the length of the shaft support portion in the extending direction of the shaft center is smaller than the length of the shaft support portion. The length of the outer member is such that the side surface of the shaft support portion facing the second gear is further away from the second gear than the side surface of the outer member facing the second gear.
(效果)(Effect)
在本结构中,沿输出轴的轴心的轴支撑部的长度小于外侧构件的相同方向的长度,轴支撑部的侧面比外侧构件的侧面更远离第二齿轮。由于通过在两者之间安装滚珠,能够可靠且简单地规定轴支撑部的侧面和外侧构件的侧面的位置关系,因此,能够可靠地防止作为旋转构件的轴支撑部和作为固定构件的第二齿轮之间的干扰。In this structure, the length of the shaft support portion along the axis center of the output shaft is smaller than the length of the outer member in the same direction, and the side surfaces of the shaft support portion are further away from the second gear than the side surfaces of the outer member. Since the positional relationship between the side surface of the shaft support portion and the side surface of the outer member can be reliably and simply defined by installing the ball between them, it is possible to reliably prevent the shaft support portion as the rotating member and the second fixed member as the fixed member. Interference between gears.
(特征结构)(feature structure)
在本发明的电动缸的旋转支撑结构中,所述齿轮单元是行星齿轮机构,所述第一齿轮是行星齿轮,所述轴支撑部是支撑多个所述行星齿轮的行星齿轮架,所述输出轴是太阳轮,在所述输出轴的前端设置有前端变细的倾斜部,在所述轴支撑部中与所述输出轴相向的位置设置有容纳所述倾斜部的凹部。In the rotation support structure of the electric cylinder of the present invention, the gear unit is a planetary gear mechanism, the first gear is a planetary gear, and the shaft support part is a planetary gear carrier that supports a plurality of the planetary gears, and the The output shaft is a sun gear, and a front end of the output shaft is provided with a tapered inclined portion, and a recessed portion for accommodating the inclined portion is provided in the shaft support portion at a position opposite to the output shaft.
(效果)(Effect)
本结构是在齿轮单元为行星齿轮机构的情况下使电动缸的旋转支撑结构紧凑化的结构。This structure is a structure that compacts the rotation support structure of the electric cylinder when the gear unit is a planetary gear mechanism.
即,在马达的输出轴为太阳轮、第一齿轮为行星齿轮的情况下,有在壳体上安装具有第一齿轮等的齿轮单元之后安装马达的情况。此时,从马达突出的作为太阳轮的输出轴插入到作为行星齿轮的第一齿轮的规定的位置。为了合理地进行驱动力的传递,优选地,在输出轴和第一齿轮之间不产生齿隙等。因此,输出轴和第一齿轮之间的游隙被设定得较小,在安装马达时,输出轴的前端部容易与第一齿轮的端部干扰。That is, when the output shaft of the motor is a sun gear and the first gear is a planetary gear, there is a case where the motor is installed after the gear unit including the first gear or the like is attached to the casing. At this time, the output shaft as the sun gear protruding from the motor is inserted into a predetermined position of the first gear as the planetary gear. In order to properly transmit the driving force, it is preferable that no backlash or the like is generated between the output shaft and the first gear. Therefore, the clearance between the output shaft and the first gear is set small, and when the motor is installed, the front end of the output shaft easily interferes with the end of the first gear.
在本结构中,在输出轴的前端设置有前端变细的倾斜部,以使马达的安装作业变得容易。在输出轴的前端形成的倾斜部与作为行星齿轮的第一齿轮之间的啮合变少。因此,倾斜部构成为贯穿第一齿轮并向轴支撑部侧突出。因此,通过在轴支撑部中与输出轴的前端相向的部位形成凹部,并利用该凹部来包围倾斜部,吸收因形成倾斜部而引起的输出轴的长尺寸化的影响,使得旋转支撑结构保持紧凑,而不会减少输出轴和第一齿轮的啮合长度。In this structure, the front end of the output shaft is provided with a tapered inclined portion to facilitate installation of the motor. The meshing between the inclined portion formed at the front end of the output shaft and the first gear as the planetary gear becomes smaller. Therefore, the inclined portion is configured to penetrate the first gear and protrude toward the shaft support portion. Therefore, by forming a recessed portion in a portion of the shaft support portion facing the front end of the output shaft, and using the recessed portion to surround the inclined portion, the influence of the elongation of the output shaft caused by forming the inclined portion is absorbed, and the rotation support structure is maintained Compact without reducing the meshing length of the output shaft and first gear.
如上所述,根据本结构,能够得到简化齿轮单元和活塞的结构并适当地输出马达的功率的电动缸的旋转支撑结构。As described above, according to this structure, it is possible to obtain a rotation support structure of an electric cylinder that simplifies the structure of the gear unit and the piston and outputs the power of the motor appropriately.
附图说明Description of drawings
图1是示出第一实施方式的电动缸的旋转支撑结构的剖视图。FIG. 1 is a cross-sectional view showing the rotation support structure of the electric cylinder according to the first embodiment.
图2是示出第一实施方式的旋转支撑结构中设置的各个间隙的状态的说明图。FIG. 2 is an explanatory diagram showing the state of each gap provided in the rotation support structure of the first embodiment.
图3是示出第二实施方式的电动缸的旋转支撑结构的剖视图。3 is a cross-sectional view showing the rotation support structure of the electric cylinder according to the second embodiment.
附图标记说明Explanation of reference signs
1:滚珠 2:轴支撑部1: Ball 2: Shaft support part
23:凹部 4:外侧构件23: Recessed portion 4: Outer member
A1:输出轴 A1a:倾斜部A1: Output shaft A1a: Inclined portion
A2:第二输出轴 D:电动缸A2: Second output shaft D: Electric cylinder
G1:第一齿轮 G2:第二齿轮G1: First gear G2: Second gear
G2a:凸缘部 H:壳体G2a: Flange H: Housing
K:减速机构 L1:间隙K: reduction mechanism L1: clearance
L4:间隙 M:马达L4: Gap M: Motor
P:活塞 U:齿轮单元P: Piston U: Gear unit
X:轴心X: axis
具体实施方式Detailed ways
〔第一实施方式〕[First Embodiment]
(概要)(summary)
本发明的电动缸D的旋转支撑结构是将来自马达M的旋转驱动力通过减速机构K传递到其他驱动对象物的结构,其中,减速机构K具有使用滚珠1的轴支撑部2,在进行该传递时,减速机构K能够相对于壳体H姿势变化。The rotation support structure of the electric cylinder D of the present invention is a structure that transmits the rotational driving force from the motor M to other driven objects through the reduction mechanism K. The reduction mechanism K has a shaft support portion 2 using balls 1. During transmission, the posture of the reduction mechanism K can change relative to the housing H.
(减速机构)(reduction mechanism)
例如图1和图2示出旋转支撑结构的第一实施方式的具体结构。在此,在筒状的壳体H的内部安装有减速机构K,在减速机构K的一侧、即壳体H的里部配置有作为驱动对象物的活塞P。另外,减速机构K的另一侧以覆盖该减速机构K的方式连接有马达M。For example, Figures 1 and 2 show the specific structure of the first embodiment of the rotation support structure. Here, the reduction mechanism K is installed inside the cylindrical casing H, and the piston P as a drive object is arranged on one side of the reduction mechanism K, that is, in the inner part of the casing H. In addition, the motor M is connected to the other side of the speed reduction mechanism K so as to cover the speed reduction mechanism K.
马达M的旋转从马达M的输出轴A1传递到减速机构K,在此转数大幅降低后,经由向减速机构K的里侧突出的第二输出轴A2传递到活塞P。在活塞P中,例如马达M侧的基部P2和前端侧的头部P1以螺合或嵌合方式连接。基部P2的外径形成为稍微小于头部P1的外径。The rotation of the motor M is transmitted from the output shaft A1 of the motor M to the reduction mechanism K. After the rotation speed is greatly reduced, it is transmitted to the piston P via the second output shaft A2 protruding toward the back of the reduction mechanism K. In the piston P, for example, the base portion P2 on the motor M side and the head portion P1 on the front end side are connected by screwing or fitting. The outer diameter of the base part P2 is formed slightly smaller than the outer diameter of the head part P1.
活塞P沿壳体H的内表面滑动。在第二输出轴A2的外表面形成有外螺纹部A23,与形成在活塞P的基部P2的内表面的内螺纹部P2b螺合。此外,在基部P2的外表面形成有引导槽P2a,并从壳体H的壁面突出形成有与引导槽P2a接合的凸部3,以使活塞P沿着壳体H的内表面推动。该凸部3例如可以从壳体H的壁面的外侧拧入螺纹构件而构成。The piston P slides along the inner surface of the housing H. A male thread portion A23 is formed on the outer surface of the second output shaft A2 and is threadedly engaged with the female thread portion P2b formed on the inner surface of the base portion P2 of the piston P. In addition, a guide groove P2a is formed on the outer surface of the base P2, and a protrusion 3 is formed protruding from the wall surface of the housing H to engage with the guide groove P2a, so that the piston P can be pushed along the inner surface of the housing H. This protrusion 3 can be formed by screwing a threaded member from the outside of the wall surface of the housing H, for example.
减速机构K例如由行星齿轮机构构成。如图1所示,作为行星齿轮的第一齿轮G1与作为太阳轮的马达M的输出轴A1啮合,多个第一齿轮G1由作为行星齿轮架的轴支撑部2保持。在轴支撑部2的外周部沿周向形成有支承构成轴承的滚珠1的环状槽2a。隔着滚珠1在其外周侧配置有作为轴承的外侧支承部的外侧构件4。The reduction mechanism K is constituted by a planetary gear mechanism, for example. As shown in FIG. 1 , the first gear G1 as a planetary gear meshes with the output shaft A1 of the motor M as a sun gear, and the plurality of first gears G1 are held by the shaft support 2 as a planetary gear carrier. An annular groove 2 a that supports the balls 1 constituting the bearing is formed in the circumferential direction on the outer peripheral portion of the shaft support portion 2 . An outer member 4 serving as an outer support portion of the bearing is disposed on the outer circumferential side of the ball 1 via the ball 1 .
第一齿轮G1、轴支撑部2、滚珠1以及外侧构件4作为齿轮单元U预先组装为一体。这样,通过使行星齿轮机构的轴支撑部2和轴承的外侧构件4一体地形成,与将独立的滚珠轴承安装在轴支撑部2相比,旋转支撑结构被简化。因此,能够削减电动缸D的结构部件而实现紧凑化,从而能够提高对各种装置的搭载性。The first gear G1, the shaft support part 2, the ball 1 and the outer member 4 are preassembled and integrated as the gear unit U. In this way, by integrally forming the shaft support portion 2 of the planetary gear mechanism and the outer member 4 of the bearing, the rotation support structure is simplified compared to mounting an independent ball bearing on the shaft support portion 2 . Therefore, the components of the electric cylinder D can be reduced and compacted, thereby improving the mountability of the electric cylinder D in various devices.
齿轮单元U与第二输出轴A2和活塞P一起插入配置在壳体H。在轴支撑部2的中央形成有向活塞P突出的凸台部2b。在凸台部2b的内侧形成有设置成两段的嵌合孔部21和锯齿孔部22。在第二输出轴A2的一方的端部,两段地形成有嵌合凸部A21和锯齿凸部A22,第二输出轴A2和轴支撑部2嵌合连接而两者始终一体旋转。The gear unit U is inserted into the housing H together with the second output shaft A2 and the piston P. A boss portion 2 b protruding toward the piston P is formed in the center of the shaft support portion 2 . A two-stage fitting hole 21 and a sawtooth hole 22 are formed inside the boss 2b. A fitting convex part A21 and a sawtooth convex part A22 are formed in two stages at one end of the second output shaft A2. The second output shaft A2 and the shaft support part 2 are fitted and connected so that they always rotate together.
第二输出轴A2和轴支撑部2的嵌合连接仅是将第二输出轴A2的端部嵌入到轴支撑部2,但经由活塞P朝向轴支撑部2的按压力作用于第二输出轴A2。因此,即使在使用简便的嵌合连接的情况下,也能够将第二输出轴A2适当地固定在轴支撑部2。The fitting connection between the second output shaft A2 and the shaft support part 2 is only to embed the end of the second output shaft A2 into the shaft support part 2, but the pressing force toward the shaft support part 2 via the piston P acts on the second output shaft A2. Therefore, even when a simple fitting connection is used, the second output shaft A2 can be appropriately fixed to the shaft support portion 2 .
另外,在头部P1的外周面和壳体H的内表面之间安装有由橡胶构件等形成的密封环5。在图1中,在形成于壳体H的内表面的环形槽Ha嵌入有密封环5。需要说明的是,也可以将两者调换,即,在头部P1的外周面设置环形槽Ha并嵌入密封环5。In addition, a seal ring 5 formed of a rubber member or the like is installed between the outer peripheral surface of the head P1 and the inner surface of the housing H. In FIG. 1 , a seal ring 5 is embedded in an annular groove Ha formed on the inner surface of the housing H. It should be noted that the two can also be interchanged, that is, an annular groove Ha is provided on the outer peripheral surface of the head P1 and the sealing ring 5 is embedded.
在将第二输出轴A2嵌合到轴支撑部2时,如图1所示,将由环状板材构成的垫片S插入到轴支撑部2和第二输出轴A2之间。垫片S的一侧面与壳体H的阶梯部Hb相向,而其另一侧面与外侧构件4相向。通过使用垫片S,相对于壳体H,齿轮单元U沿轴心X方向的位置设定变得正确。但是如后所述,垫片S并非在外侧构件4和壳体H之间完全位置固定,而是可以稍微移动。When the second output shaft A2 is fitted into the shaft support part 2 , as shown in FIG. 1 , a spacer S made of an annular plate material is inserted between the shaft support part 2 and the second output shaft A2 . One side of the gasket S faces the stepped portion Hb of the housing H, and the other side faces the outer member 4 . By using the spacer S, the position setting of the gear unit U in the axis X direction with respect to the housing H becomes correct. However, as will be described later, the spacer S is not completely fixed in position between the outer member 4 and the housing H, but can move slightly.
需要说明的是,也可以省略该垫片S。例如,在壳体H的阶梯部Hb的面形状形成为外侧构件4能够以适当的姿势且无晃动地与阶梯部Hb接触的情况,或者在以齿轮单元U与阶梯部Hb接触的状态能够正确地设定齿轮单元U沿轴心X方向的位置等的情况下,也可以省略垫片S。It should be noted that the gasket S can also be omitted. For example, the surface shape of the step portion Hb of the housing H is formed so that the outer member 4 can contact the step portion Hb in an appropriate posture without wobbling, or the gear unit U can be accurately contacted with the step portion Hb. When the position of the gear unit U along the axis X direction is accurately set, the spacer S may be omitted.
(第二齿轮的安装结构)(Installation structure of the second gear)
在将齿轮单元U插入壳体H之后,安装第二齿轮G2。使第二齿轮G2的内齿部分与多个第一齿轮G1啮合的同时插入到壳体H。第二齿轮G2的外表面为圆筒面,为了在与第一齿轮G1相对旋转时不产生晃动,其形状被设定为与壳体H的内表面接触或极其接近。After inserting the gear unit U into the housing H, the second gear G2 is installed. The second gear G2 is inserted into the housing H while meshing the internal tooth portion of the second gear G2 with the plurality of first gears G1. The outer surface of the second gear G2 is a cylindrical surface, and its shape is set to be in contact with or extremely close to the inner surface of the housing H in order to prevent shaking when rotating relative to the first gear G1.
在第二齿轮G2中与活塞P相反的一侧的端部附近设置有径向伸出的凸缘部G2a。在凸缘部G2a的多个部位设置有固定孔G2b,利用螺栓等固定构件6将第二齿轮G2固定于壳体H。A radially extending flange portion G2 a is provided near the end of the second gear G2 on the side opposite to the piston P. Fixing holes G2b are provided in multiple locations of the flange portion G2a, and the second gear G2 is fixed to the housing H using fixing members 6 such as bolts.
通常,考虑到耐久性和强度,组装在马达M等中并传递驱动力的齿轮构件大多选择与结构构件不同的材料。因此,各种齿轮构件大多由仅具有齿轮功能的单品构成。但是,在本结构中,在环状的第二齿轮G2设置凸缘部G2a,从而除了第二齿轮G2的驱动传递功能之外,还具有对自身的固定功能。在齿轮单元U之后,将这样的第二齿轮G2从壳体H的一侧的开口插入配置。Generally, in consideration of durability and strength, a material different from that of the structural member is often selected for the gear member that is assembled in the motor M and the like and transmits driving force. Therefore, various gear components are mostly composed of a single product having only a gear function. However, in this structure, the annular second gear G2 is provided with the flange portion G2a, so that in addition to the drive transmission function of the second gear G2, it also has a fixing function to itself. After the gear unit U, such a second gear G2 is inserted and arranged from the opening on one side of the housing H.
由此,除了第二齿轮G2之外,不需要准备特别的其他固定部件,齿轮单元U和第二齿轮G2的安装作业变得容易,电动缸D的结构被简化。尤其是,由于凸缘部G2a相对于内齿部分沿径向位于外侧,因此在第二齿轮G2通过从第一齿轮G1作用于第二齿轮G2的旋转驱动力的反作用力而要旋转的情况下,从轴心X到凸缘部G2a的力矩臂变长。因此,将凸缘部G2a固定在壳体H的固定构件6的安装强度较小即可。Thereby, there is no need to prepare any special fixing parts except the second gear G2, the installation work of the gear unit U and the second gear G2 becomes easy, and the structure of the electric cylinder D is simplified. In particular, since the flange portion G2a is located radially outside with respect to the internal tooth portion, when the second gear G2 is rotated by the reaction force of the rotational driving force acting on the second gear G2 from the first gear G1 , the moment arm from the axis X to the flange part G2a becomes longer. Therefore, the mounting strength of the fixing member 6 that fixes the flange portion G2a to the housing H only needs to be small.
另外,由于第二齿轮G2在比内齿部分更靠外侧的位置固定在壳体H,因此即使在固定孔G2b等的加工精度低、第二齿轮G2相对于壳体H旋转的情况下,第二齿轮G2的晃动量也会与距轴心X的距离变长的量对应地减小。In addition, since the second gear G2 is fixed to the housing H at a position further outside than the internally toothed portion, even if the processing accuracy of the fixing hole G2b and the like is low and the second gear G2 rotates relative to the housing H, the second gear G2 rotates relative to the housing H. The amount of backlash of the gear G2 also decreases as the distance from the axis center X becomes longer.
(马达的安装结构)(Motor installation structure)
在安装第二齿轮G2之后,将马达M安装在壳体H。马达M具有输出轴A1,使输出轴A1与已安装的齿轮单元U的第一齿轮G1接合并安装。为了合理地进行驱动力的传递,优选地,在输出轴A1和第一齿轮G1之间不产生齿隙等。因此,输出轴A1和第一齿轮G1之间的游隙被设定得较小,在安装马达M时,输出轴A1的前端部容易与第一齿轮G1的端部干扰。为了避开该干扰,在输出轴A1的前端设置有加工成前端变细形状的倾斜部A1a。通过该倾斜部A1a,输出轴A1的前端与多个第一齿轮G1的中央位置容易接合,马达M的安装作业变得容易。After installing the second gear G2, install the motor M in the housing H. The motor M has an output shaft A1 which is engaged and installed with the first gear G1 of the mounted gear unit U. In order to properly transmit the driving force, it is preferable that no backlash or the like occurs between the output shaft A1 and the first gear G1. Therefore, the clearance between the output shaft A1 and the first gear G1 is set to be small, and when the motor M is installed, the front end of the output shaft A1 easily interferes with the end of the first gear G1. In order to avoid this interference, an inclined portion A1a processed into a tapered shape is provided at the front end of the output shaft A1. This inclined portion A1a allows the front end of the output shaft A1 to be easily engaged with the center positions of the plurality of first gears G1, making it easy to install the motor M.
另外,即使在该倾斜部A1a与第一齿轮G1啮合的情况下,两者的啮合也变少。因此,倾斜部A1a构成为贯穿第一齿轮G1并向轴支撑部2侧突出。为了应对该突出,在轴支撑部2中与输出轴A1的前端相向的部位形成有凹部23。通过使该凹部23包围倾斜部A1a,吸收因形成倾斜部A1a而引起的输出轴A1的长尺寸化的影响,使得旋转支撑结构保持紧凑,而不会减少输出轴A1和第一齿轮G1的啮合长度。In addition, even when the inclined portion A1a meshes with the first gear G1, the meshing between the two becomes small. Therefore, the inclined portion A1a is configured to penetrate the first gear G1 and protrude toward the shaft support portion 2 side. In order to cope with this protrusion, a recessed portion 23 is formed in the shaft support portion 2 at a portion facing the front end of the output shaft A1. By having the recessed portion 23 surround the inclined portion A1a, the influence of the elongation of the output shaft A1 caused by forming the inclined portion A1a is absorbed, so that the rotation support structure can be kept compact without reducing the meshing of the output shaft A1 and the first gear G1. length.
(齿轮单元的姿势变化)(Change in posture of the gear unit)
在本实施方式的旋转支撑结构中,齿轮单元U能够相对于壳体H进行规定的姿势变化。即,如图1的下部所示,在齿轮单元U的轴心Xu和马达M的轴心X之间允许规定角度的偏差。在本结构中,例如在使活塞P往复移动的情况下,即使在减速机构K、活塞P存在构件尺寸的误差或安装误差等,也能够平稳地驱动电动缸D。In the rotation support structure of this embodiment, the gear unit U can change a predetermined attitude with respect to the housing H. That is, as shown in the lower part of FIG. 1 , a predetermined angle of deviation is allowed between the axis Xu of the gear unit U and the axis X of the motor M. In this structure, for example, when the piston P is reciprocated, the electric cylinder D can be driven smoothly even if there are component size errors or installation errors in the speed reduction mechanism K and the piston P.
在活塞P往复移动时,在活塞P有时会产生一定程度的轴振摆。即使在这种情况下,为了使活塞P与壳体H紧密接触并往复移动,在壳体H的内表面和活塞P之间设置规定的间隙,并在两者之间设置密封环5来保持紧密接触状态。When the piston P reciprocates, a certain degree of shaft oscillation may occur in the piston P. Even in this case, in order to make the piston P and the housing H come into close contact and reciprocate, a prescribed gap is provided between the inner surface of the housing H and the piston P, and a sealing ring 5 is provided between them to maintain state of close contact.
在该结构中,若第二输出轴A2受到活塞P的姿势变化的影响而轴振摆并旋转,则可能会对与第二输出轴A2嵌合连接的齿轮单元U产生影响,从而不能平稳地保持齿轮单元U的旋转驱动。但是,在本结构中,在齿轮单元U和壳体H之间积极地设置允许齿轮单元U的轴振摆的间隙,从而能够使电动缸D平稳地动作。In this structure, if the second output shaft A2 is affected by the change in the posture of the piston P and the shaft oscillates and rotates, it may affect the gear unit U that is fitted and connected to the second output shaft A2, making it impossible to operate smoothly. Maintains the rotational drive of the gear unit U. However, in this structure, a gap that allows the shaft of the gear unit U to oscillate is actively provided between the gear unit U and the housing H, so that the electric cylinder D can operate smoothly.
(径向的间隙)(radial clearance)
在本实施方式中,尤其是,在外侧构件4的外表面和壳体H的内表面之间积极地设置间隙L1。具体而言,如图2的(a)所示,使壳体H的内表面中的与外侧构件4的外表面和第二齿轮G2的外表面相向的部位形成为圆筒面,使外侧构件4的外表面的外径尺寸构成为小于第二齿轮G2的外表面的外径尺寸。由此,圆筒面和外侧构件4之间的间隙L1被确保为一定大于圆筒面和第二齿轮G2之间的间隙L2。In the present embodiment, in particular, the gap L1 is actively provided between the outer surface of the outer member 4 and the inner surface of the housing H. Specifically, as shown in FIG. 2(a) , the portion of the inner surface of the housing H that faces the outer surface of the outer member 4 and the outer surface of the second gear G2 is formed into a cylindrical surface, and the outer member The outer diameter of the outer surface of G2 is configured to be smaller than the outer diameter of the outer surface of second gear G2. This ensures that the gap L1 between the cylindrical surface and the outer member 4 is always larger than the gap L2 between the cylindrical surface and the second gear G2.
通过形成该间隙,如图1的下部所示,齿轮单元U和活塞P能够以第一齿轮G1和第二齿轮G2的接合部附近的位置为中心进行摆动。活塞P和壳体H的内表面之间由密封环5密封,活塞P的外表面和壳体H的内表面不直接接触。因此,如上所述,齿轮单元U和活塞P能够充分地摆动。By forming this gap, as shown in the lower part of FIG. 1 , the gear unit U and the piston P can swing around a position near the joint portion of the first gear G1 and the second gear G2 . The piston P and the inner surface of the casing H are sealed by a sealing ring 5, and the outer surface of the piston P and the inner surface of the casing H are not in direct contact. Therefore, as described above, the gear unit U and the piston P can sufficiently swing.
外侧构件4和壳体H的内表面之间的间隙L1形成为例如80μm左右。原因是,在一般的机械结构中,将轴承的外环无晃动地插入配置在轴承部时的间隙尺寸为约5~10μm。The gap L1 between the outer member 4 and the inner surface of the housing H is formed to be about 80 μm, for example. The reason is that in a general mechanical structure, the gap size when the outer ring of the bearing is inserted and arranged in the bearing portion without rattling is about 5 to 10 μm.
由此,即使在存在第二齿轮G2或齿轮单元U等的形状误差,或者,进一步存在与齿轮单元U连接的垫片S等其他构件的形状误差、安装误差的情况下,也能够在吸收这些各种误差的同时将齿轮单元U收纳在壳体H中。另外,在驱动齿轮单元U和活塞P时,任意构件彼此在规定的旋转角度上不会干扰,能够防止伴随马达M的旋转而产生负荷变动等。进而,通过不完全固定发挥轴承功能的外侧构件4,能够削减以往需要的将外侧构件4固定在壳体H的作业等。例如,能够废除焊接工序等,从而能够防止由焊接引起的热变形的发生等。Therefore, even if there is a shape error of the second gear G2 or the gear unit U, or there is a shape error or installation error of other members such as the spacer S connected to the gear unit U, it is possible to absorb these. The gear unit U is housed in the casing H while maintaining various tolerances. In addition, when the gear unit U and the piston P are driven, any components do not interfere with each other at a predetermined rotation angle, and load fluctuations due to the rotation of the motor M can be prevented. Furthermore, by not completely fixing the outer member 4 that functions as a bearing, it is possible to reduce the work of fixing the outer member 4 to the housing H that has been required in the past. For example, the welding process can be eliminated, and the occurrence of thermal deformation caused by welding can be prevented.
(沿轴心方向的间隙)(Gap along the axis direction)
在本实施方式中,外侧构件4即使沿着轴心X的方向也能够移动规定的距离。因此,在外侧构件4和第二齿轮G2之间、以及外侧构件4和垫片S之间,或者,垫片S和壳体H之间积极地形成有间隙L3。具体而言,外侧构件4能够沿轴心X移动300~400μm左右。由此,齿轮单元U和活塞P的姿势变化变得更容易。In this embodiment, the outer member 4 can move a predetermined distance even in the direction of the axis X. Therefore, a gap L3 is actively formed between the outer member 4 and the second gear G2, and between the outer member 4 and the spacer S, or between the spacer S and the housing H. Specifically, the outer member 4 can move about 300 to 400 μm along the axis X. This makes it easier to change the postures of the gear unit U and the piston P.
(各构件之间的间隙形成结构)(The gaps between the components form the structure)
另外,在本实施方式的旋转支撑结构中,即使在齿轮单元U姿势变化的情况下,构成齿轮单元U的构件和第二齿轮G2也不会彼此干扰。具体而言,能够防止相对旋转的外侧构件4或第二齿轮G2对一体旋转的轴支撑部2和第一齿轮G1的干扰。In addition, in the rotation support structure of this embodiment, even when the posture of the gear unit U changes, the members constituting the gear unit U and the second gear G2 do not interfere with each other. Specifically, it is possible to prevent the relatively rotating outer member 4 or the second gear G2 from interfering with the integrally rotating shaft support portion 2 and the first gear G1.
具体而言,如图2的(b)所示,首先防止轴支撑部2和第二齿轮G2之间的干扰。在与第一齿轮G1的轴心Xg1正交的方向上观察时,第二齿轮G2和轴支撑部2配置为在轴心X的延伸方向上分离的状态。即,在图2的(b)中,第二齿轮G2的右侧的端面和轴支撑部2的左侧的端面沿轴心Xg1方向具有间隔L4。该间隔L4主要由轴支撑部2的端面中的朝向第一齿轮G1的端面从外侧构件4的端面中的朝向第二齿轮G2的端面后退的距离形成的。Specifically, as shown in (b) of FIG. 2 , interference between the shaft support portion 2 and the second gear G2 is first prevented. When viewed in a direction orthogonal to the axis Xg1 of the first gear G1, the second gear G2 and the shaft support portion 2 are arranged in a state separated in the extending direction of the axis X. That is, in FIG. 2( b ), the right end surface of the second gear G2 and the left end surface of the shaft support portion 2 have a gap L4 in the direction of the axis Xg1 . This gap L4 is mainly formed by the distance by which the end surface of the shaft support portion 2 facing the first gear G1 is retreated from the end surface of the outer member 4 facing the second gear G2 .
由此,即使在轴支撑部2朝向第二齿轮G2偏移的情况下,外侧构件4也与第二齿轮G2接触,轴支撑部2经由滚珠1与外侧构件4保持规定的相对位置,因此,相对于外侧构件4的端面,轴支撑部2的左侧的端面必定位于从第二齿轮G2分离的位置。其结果,第二齿轮G2和轴支撑部2始终不会干扰。Accordingly, even when the shaft support portion 2 is displaced toward the second gear G2, the outer member 4 is in contact with the second gear G2, and the shaft support portion 2 maintains a predetermined relative position with the outer member 4 via the balls 1. Therefore, With respect to the end surface of the outer member 4 , the left end surface of the shaft support portion 2 is always positioned away from the second gear G2 . As a result, the second gear G2 and the shaft support portion 2 never interfere with each other.
另外,关于轴支撑部2,虽然担心旋转的轴支撑部2可能与垫片S接触,但是在图2的(b)中,轴支撑部2中的朝向垫片S的右侧的端部构成为,相对于外侧构件4中的朝向垫片S的端面向第一齿轮G1侧后退的状态。即,使轴支撑部2的外周面的长度L6构成为比沿轴心Xg1的外侧构件4的长度L5更窄,并且,使轴支撑部2的两侧的端面相对于外侧构件4的两侧的端面后退。由此,轴支撑部2不会与垫片S干扰。In addition, regarding the shaft support part 2, although there is a concern that the rotating shaft support part 2 may come into contact with the gasket S, in FIG. 2(b), the end portion of the shaft support part 2 facing the right side of the gasket S is constituted. This is a state in which the end surface of the outer member 4 facing the spacer S is retreated toward the first gear G1 side. That is, the length L6 of the outer peripheral surface of the shaft support part 2 is configured to be narrower than the length L5 of the outer member 4 along the axis Xg1, and the end surfaces on both sides of the shaft support part 2 are configured to be smaller than the both sides of the outer member 4 The end face recedes. Thereby, the shaft support part 2 does not interfere with the spacer S.
进而,如图2的(b)所示,为了防止第一齿轮G1和外侧构件4的干扰,外侧构件4的内径构成为大于第一齿轮G1的外径,在两者之间设有间隙L7。在本结构中,外侧构件4和第一齿轮G1在沿轴心Xg1的方向上没有重叠的部位。因此,即使在轴支撑部2和外侧构件4之间的滚珠1产生晃动,且第一齿轮G1相对于外侧构件4沿轴心Xg1的方向向外侧构件4移动的情况下,第一齿轮G1和外侧构件4也不会干扰。Furthermore, as shown in FIG. 2( b ), in order to prevent interference between the first gear G1 and the outer member 4 , the inner diameter of the outer member 4 is larger than the outer diameter of the first gear G1 , and a gap L7 is provided between them. . In this structure, the outer member 4 and the first gear G1 do not overlap in the direction along the axis Xg1. Therefore, even if the ball 1 between the shaft support part 2 and the outer member 4 wobbles and the first gear G1 moves toward the outer member 4 in the direction of the axis Xg1 relative to the outer member 4, the first gear G1 and the outer member 4 The outer elements 4 also do not interfere.
如上所述,在本结构中,不必为了避免相对旋转的构件彼此之间的干扰,而例如正确地定位第一齿轮G1和第二齿轮G2的啮合直径的位置和发挥轴承功能的部位的直径尺寸(PCD:Pitch Circle Diameter(节圆直径))、即滚珠1的径向位置,从而应考虑的构件尺寸或设置位置的允许范围大幅扩大。因此,旋转构件彼此不易产生干扰,能够获得可靠性高的旋转支撑构件。As described above, in this structure, it is not necessary to correctly position the position of the meshing diameter of the first gear G1 and the second gear G2 and the diameter size of the portion that functions as a bearing in order to avoid interference between the relatively rotating members. (PCD: Pitch Circle Diameter), that is, the radial position of ball 1, greatly expands the allowable range of component sizes or installation positions that should be considered. Therefore, the rotating members are less likely to interfere with each other, and a highly reliable rotating support member can be obtained.
如上所述,根据本结构,能够得到简化齿轮单元U和活塞P的结构并适当地输出马达M的功率的电动缸D的旋转支撑结构。As described above, according to this structure, the structure of the gear unit U and the piston P is simplified, and the rotation support structure of the electric cylinder D which outputs the power of the motor M appropriately can be obtained.
〔第二实施方式〕[Second Embodiment]
如图3所示,作为减速机构K也可以使用波动齿轮机构。波发生器W1与输出轴A1啮合,设置在波发生器W1的前端的按压辊W2将柔轮W3的外齿向径外方向按压。该外齿与配置在其外侧的刚轮W4啮合。在柔轮W3中与外齿相反一侧的端部形成有凸台部W3a,通过外插于凸台部W3a的轴承B而轴支撑于壳体H。在凸台部W3a的中央的嵌合孔W3b嵌合有与第一实施方式相同的第二输出轴A2。在该嵌合孔W3b设置有锯齿等,以使两者可靠地一体旋转。As shown in FIG. 3 , a wave gear mechanism may be used as the reduction mechanism K. The wave generator W1 is meshed with the output shaft A1, and the pressing roller W2 provided at the front end of the wave generator W1 presses the external teeth of the flexspline W3 in the radial direction. This external tooth meshes with the rigid wheel W4 arranged outside it. A boss portion W3a is formed at the end of the flexspline W3 opposite to the external teeth, and is axially supported by the housing H via a bearing B inserted outside the boss portion W3a. The same second output shaft A2 as in the first embodiment is fitted into the fitting hole W3b in the center of the boss portion W3a. The fitting hole W3b is provided with saw teeth and the like so that the two can rotate integrally with each other reliably.
在该情况下,波发生器W1包含在输出轴A1中,柔轮W3的外齿相当于第一齿轮G1。刚轮W4相当于第二齿轮G2。另外,凸台部W3a的轴承B相当于第一实施方式中的安装有外侧构件4和滚珠1的轴支撑部2。即,齿轮单元U由柔轮W3和轴承B构成。In this case, the wave generator W1 is included in the output shaft A1, and the external teeth of the flexspline W3 correspond to the first gear G1. Rigid wheel W4 is equivalent to the second gear G2. In addition, the bearing B of the boss portion W3a corresponds to the shaft support portion 2 to which the outer member 4 and the balls 1 are mounted in the first embodiment. That is, the gear unit U is composed of the flexspline W3 and the bearing B.
在本实施方式中,关于轴承B的外环,在沿轴心X方向的两端面与壳体H或刚轮W4的侧面之间,或者,轴承B的外环Ba与壳体H的内表面之间,或者,轴承B的内环Bb与柔轮W3的凸台部W3a之间积极地设置规定的间隙L1。In this embodiment, regarding the outer ring of the bearing B, between both end surfaces along the axis X direction and the side surfaces of the housing H or the rigid wheel W4, or between the outer ring Ba of the bearing B and the inner surface of the housing H Between them, or between the inner ring Bb of the bearing B and the boss portion W3a of the flexspline W3, a predetermined gap L1 is actively provided.
柔轮W3原本就可以弹性变形,在各部位有可能形成不同的轴心。例如,通过与刚轮W4的啮合而位置被限制的外齿的区域所形成的轴心X1与位于相反的端部的凸台部W3a的区域所形成的轴心X2可以不平行。因此,即使在轴支撑凸台部W3a的轴承B无晃动地固定于壳体H的情况下,也能够应对因部件的尺寸误差等而产生的旋转不良。Flexspline W3 is inherently elastically deformable and may form different axes at various locations. For example, the axis X1 formed by the area of the external teeth whose position is restricted by meshing with the rigid wheel W4 and the axis X2 formed by the area of the boss portion W3a located at the opposite end may not be parallel. Therefore, even when the bearing B of the shaft support boss portion W3a is fixed to the housing H without any backlash, rotation failure caused by dimensional errors of components or the like can be dealt with.
但是,如本实施方式所示,通过使轴支撑凸台部W3a的轴承B能够积极地进行姿势变化,能够使柔轮W3的旋转状态更加平稳。However, as shown in this embodiment, by allowing the bearing B that supports the boss portion W3 a to actively change its posture, the rotation state of the flexspline W3 can be made more stable.
〔其他实施方式〕[Other embodiments]
在上述各实施方式中,在外侧构件4和壳体H的内表面之间等设置了间隙L1,作为其他结构,例如也可以在滚珠1和外侧构件4之间设置规定的间隙。在该情况下,外侧构件4和壳体H的内表面可以焊接固定,或者外侧构件4可以螺纹拧入固定于壳体H的内表面,或者还可以螺栓紧固固定。In each of the above embodiments, the gap L1 is provided between the outer member 4 and the inner surface of the housing H. As another configuration, for example, a predetermined gap may be provided between the ball 1 and the outer member 4. In this case, the outer member 4 and the inner surface of the housing H may be welded and fixed, or the outer member 4 may be screwed and fixed to the inner surface of the housing H, or may be fastened with bolts.
工业上的可利用性Industrial availability
本发明的电动缸的旋转支撑结构能够作为在使马达的转速大幅减速的同时将旋转驱动力传递给其他驱动对象物的装置广泛地使用。The rotation support structure of the electric cylinder of the present invention can be widely used as a device that significantly reduces the rotation speed of the motor and transmits rotational driving force to other driven objects.
Claims (7)
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JP2022038984A JP2023133789A (en) | 2022-03-14 | 2022-03-14 | Rotation support structure of electric cylinder |
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