CN116713819A - A kind of bearing end face grinding processing technology - Google Patents
A kind of bearing end face grinding processing technology Download PDFInfo
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- CN116713819A CN116713819A CN202310541709.1A CN202310541709A CN116713819A CN 116713819 A CN116713819 A CN 116713819A CN 202310541709 A CN202310541709 A CN 202310541709A CN 116713819 A CN116713819 A CN 116713819A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/162—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for mass articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域Technical field
本发明涉及轴承加工技术领域,特别是涉及一种轴承端面磨削加工工艺。The present invention relates to the technical field of bearing processing, and in particular to a bearing end surface grinding processing technology.
背景技术Background technique
双端面磨床在机械加工领域有着广泛的应用,一般应用在精密加工上,双端面磨床主要是利用上、下砂轮的端面同时对工件的上、下端面进行磨削;双端面磨床根据结构可分为卧式和立式两种。Double-end grinders are widely used in the field of mechanical processing, and are generally used in precision machining. Double-end grinders mainly use the end faces of the upper and lower grinding wheels to grind the upper and lower end faces of the workpiece at the same time; double-end grinders can be divided according to their structures. There are two types: horizontal and vertical.
立式双端面磨床在对轴承的端面进行磨削时,上砂轮盘各部位运行的线速度不一致,下砂轮盘同样如此,由于砂轮磨削消耗与速度有关,因此上砂轮盘和下砂轮盘均容易出现中凸的情况,对轴承的磨削精度、磨削难度等造成较大影响;而且上下砂轮盘反向旋转磨削,轴承易被转动方向相反的两个砂轮带动,在定位夹盘内倾斜,使得磨出的轴承端面同一面一边大一边小,造成端面平面与外圆面倾斜,成平行四边形,垂直度较差。When the vertical double-end grinder is grinding the end face of the bearing, the linear speed of each part of the upper grinding wheel disc is inconsistent, and the same is true for the lower grinding wheel disc. Since the grinding consumption of the grinding wheel is related to the speed, the upper and lower grinding wheel discs are not consistent. The situation of convexity is prone to occur, which has a great impact on the grinding accuracy and grinding difficulty of the bearing; and the upper and lower grinding wheel discs are rotated in opposite directions, and the bearing is easily driven by the two grinding wheels in opposite directions of rotation. In the positioning chuck, The tilt causes the ground end face of the bearing to be larger on one side and smaller on the other, causing the end face plane and the outer circular face to tilt, forming a parallelogram with poor verticality.
发明内容Contents of the invention
基于此,有必要针对目前的轴承加工中所存在的轴承的磨削精度低、磨削难度大的问题,提供一种轴承端面磨削加工工艺。Based on this, it is necessary to provide a bearing end face grinding process to address the current problems of low bearing grinding accuracy and high grinding difficulty in bearing processing.
上述目的通过下述技术方案实现:The above objectives are achieved through the following technical solutions:
一种轴承端面磨削加工工艺,主要由一种轴承端面磨削加工装置配合完成,所述轴承端面磨削加工装置包括上磨盘、下磨盘和调节组件,所述调节组件包括外转环、夹持星轮和内转环;所述轴承端面磨削加工工艺包括以下步骤:A bearing end face grinding process is mainly completed by a bearing end face grinding device. The bearing end face grinding device includes an upper grinding plate, a lower grinding plate and an adjusting assembly. The adjusting assembly includes an outer swivel ring, a clamp Holding star wheel and inner rotating ring; the bearing end surface grinding process includes the following steps:
S1、一次放置固定:将轴承放置在所述下磨盘上,所述轴承通过所述夹持星轮进行夹持;S1. One-time placement and fixation: Place the bearing on the lower grinding plate, and the bearing is clamped by the clamping star wheel;
S2、一次磨削:所述上磨盘通过所述内转环带动所述夹持星轮运动;S2. One-time grinding: the upper grinding disc drives the clamping star wheel to move through the inner rotating ring;
S3、二次放置固定:将新轴承放置在所述下磨盘上,所述新轴承通过所述夹持星轮进行夹持;S3. Secondary placement and fixation: Place the new bearing on the lower grinding plate, and the new bearing is clamped by the clamping star wheel;
S4、二次磨削:所述上磨盘通过所述外转环带动所述夹持星轮运动;S4. Secondary grinding: the upper grinding disc drives the clamping star wheel to move through the outer rotating ring;
所述外转环和所述内转环均能够转动地设置在所述下磨盘上,所述外转环和所述内转环同轴设置;所述夹持星轮能够滑动地设置在所述下磨盘上,所述夹持星轮一端与所述外转环啮合,另一端与所述内转环啮合。The outer rotating ring and the inner rotating ring are both rotatably arranged on the lower grinding plate, and the outer rotating ring and the inner rotating ring are coaxially arranged; the clamping star wheel is slidably arranged on the lower grinding plate. On the lower grinding plate, one end of the clamping star wheel meshes with the outer rotating ring, and the other end meshes with the inner rotating ring.
进一步地,所述上磨盘对于所述轴承的压力和所述上磨盘移动的距离负相关。Further, the pressure of the upper grinding disc on the bearing is negatively correlated with the distance the upper grinding disc moves.
进一步地,所述下磨盘上设置有磨削液排出孔,所述磨削液排出孔用以排出磨削液;所述磨削液的喷出量和所述上磨盘对于所述轴承的压力正相关。Further, the lower grinding disc is provided with a grinding fluid discharge hole, and the grinding fluid discharge hole is used to discharge grinding fluid; the spray volume of the grinding fluid and the pressure of the upper grinding disc on the bearing Positive correlation.
进一步地,所述下磨盘上设置有卡合组件;所述外转环和所述内转环上均设置有配齿柱;所述卡合组件具有两种工作状态,处于第一工作状态时,所述卡合组件和所述内转环上的配齿柱配合;处于第二工作状态时,所述卡合组件和所述外转环上的配齿柱配合。Further, the lower grinding plate is provided with an engaging component; the outer rotating ring and the inner rotating ring are both provided with toothed columns; the engaging component has two working states. When in the first working state, , the engaging component cooperates with the matching tooth column on the inner swivel ring; when in the second working state, the engaging component cooperates with the matching tooth column on the outer swivel ring.
进一步地,所述卡合组件包括卡键和弹性件,所述弹性件一端设置在所述下磨盘上,另一端设置在所述卡键上;所述上磨盘上能够沿竖直方向上下滑动地设置有内环和外环,所述内环上设置有与所述内转环上的配齿柱配合的内环孔;所述外环上设置有与所述外转环上的配齿柱配合的外环孔。Further, the engaging assembly includes a key and an elastic member. One end of the elastic member is provided on the lower grinding plate, and the other end is provided on the key; the upper grinding plate can slide up and down in the vertical direction. The inner ring is provided with an inner ring and an outer ring, and the inner ring is provided with an inner ring hole that matches the matching tooth column on the inner rotating ring; the outer ring is provided with a matching tooth on the outer rotating ring. The outer ring hole for the column fit.
进一步地,所述调节组件还包括驱动件,所述驱动件用以提供所述内环和所述外环移动的驱动力。Further, the adjustment assembly further includes a driving member used to provide a driving force for movement of the inner ring and the outer ring.
进一步地,所述夹持星轮包括外星轮和中星轮,所述中星轮能够转动地设置在所述外星轮的中部;所述外星轮上设置有与所述配齿柱配合的第一齿;所述中星轮上设置有与所述配齿柱配合的第二齿;所述外星轮上设置有第一安装孔,所述中星轮上设置有第二安装孔,所述第一安装孔和所述第二安装孔均用以放置所述轴承。Further, the clamping star wheel includes an outer star wheel and a middle star wheel, and the middle star wheel is rotatably arranged in the middle of the outer star wheel; the outer star wheel is provided with a toothed column corresponding to the toothed column. The first tooth that matches; the middle star wheel is provided with a second tooth that matches the toothed column; the outer star wheel is provided with a first mounting hole, and the middle star wheel is provided with a second mounting hole holes, the first mounting hole and the second mounting hole are both used to place the bearing.
进一步地,所述第一安装孔和所述第二安装孔的数量均至少为两组。Further, the number of the first mounting holes and the second mounting holes is at least two groups.
进一步地,所述夹持星轮的数量至少为两组。Further, the number of the clamping star wheels is at least two groups.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明提供的一种轴承端面磨削加工工艺主要由一种轴承端面磨削加工装置配合完成,轴承端面磨削加工装置包括上磨盘、下磨盘和调节组件,调节组件包括外转环、夹持星轮和内转环,外转环和所述内转环均能够转动地设置在下磨盘上,外转环和内转环同轴设置;夹持星轮能够滑动地设置在下磨盘上,夹持星轮一端与外转环啮合,另一端与内转环啮合。本发明提供的轴承端面磨削加工工艺,通过调节轴承的运动状态,防止上磨盘、下磨盘的凸处叠加,使得装置能够正常运行,保证磨削质量。The invention provides a bearing end face grinding process which is mainly completed by a bearing end face grinding device. The bearing end face grinding device includes an upper grinding plate, a lower grinding plate and an adjusting assembly. The adjusting assembly includes an outer swivel ring, a clamping device and an upper grinding plate. The star wheel and the inner rotating ring, the outer rotating ring and the inner rotating ring are all rotatably arranged on the lower grinding plate, and the outer rotating ring and the inner rotating ring are coaxially arranged; the clamping star wheel is slidably arranged on the lower grinding plate, and the clamping star wheel is slidably installed on the lower grinding plate. One end of the star wheel meshes with the outer rotating ring, and the other end meshes with the inner rotating ring. The bearing end surface grinding process provided by the invention prevents the convexities of the upper grinding disc and the lower grinding disc from overlapping by adjusting the motion state of the bearing, so that the device can operate normally and the grinding quality is ensured.
进一步地,通过设置夹持星轮,能够防止轴承发生倾斜,避免磨出的轴承的端面一边大一边小,保证轴承的垂直度。Furthermore, by arranging a clamping star wheel, the bearing can be prevented from tilting, and the end surface of the bearing can be prevented from being larger on one side and smaller on the other side, thus ensuring the verticality of the bearing.
进一步地,通过调整上磨盘对轴承的压力由大到小,使得在磨削过程中先对轴承端面进行快速粗磨,最后进行精磨,在保证磨削效率的同时,保证轴承的加工质量。Furthermore, by adjusting the pressure of the upper grinding disc on the bearing from large to small, the bearing end surface is first quickly rough ground and finally fine grinded during the grinding process, thereby ensuring the grinding efficiency and the processing quality of the bearing.
进一步地,通过调整上磨盘对轴承的压力由大到小,在开始时对上磨盘、下磨盘的凸起处进行快速磨平处理,减少最后精磨阶段磨盘表面的凹凸对磨削质量的影响。Furthermore, by adjusting the pressure of the upper grinding disc on the bearing from large to small, the bulges of the upper grinding disc and the lower grinding disc are quickly smoothed at the beginning to reduce the impact of the unevenness of the grinding disc surface on the grinding quality in the final fine grinding stage. .
附图说明Description of the drawings
图1为本发明一实施例提供的轴承端面磨削加工装置的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of a bearing end surface grinding processing device provided by an embodiment of the present invention.
图2为本发明一实施例提供的去掉上磨盘和调节组件的轴承端面磨削加工装置的立体结构示意图。FIG. 2 is a schematic three-dimensional structural view of a bearing end surface grinding processing device with the upper grinding disc and adjustment assembly removed according to an embodiment of the present invention.
图3为本发明一实施例提供的轴承端面磨削加工装置的调节组件的立体结构示意图。FIG. 3 is a schematic three-dimensional structural view of the adjustment assembly of the bearing end surface grinding and processing device provided by an embodiment of the present invention.
图4为本发明一实施例提供的轴承端面磨削加工装置的去掉夹持星轮的调节组件的立体结构示意图。FIG. 4 is a schematic three-dimensional structural diagram of a bearing end surface grinding and processing device provided by an embodiment of the present invention, with the adjustment component of the clamping star wheel removed.
图5为本发明一实施例提供的轴承端面磨削加工装置的去掉夹持星轮的调节组件的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural view of a bearing end surface grinding and processing device provided by an embodiment of the present invention, with the adjustment component of the clamping star wheel removed.
图6为图5所示的轴承端面磨削加工装置的去掉夹持星轮的调节组件的A处局部放大结构示意图。FIG. 6 is a partially enlarged structural diagram of position A of the bearing end surface grinding and processing device shown in FIG. 5 , with the adjusting assembly holding the star wheel removed.
图7为本发明一实施例提供的轴承端面磨削加工装置的配齿柱、卡键和压簧的装配结构示意图。Figure 7 is a schematic diagram of the assembly structure of a bearing end surface grinding and processing device equipped with tooth columns, snap keys and compression springs according to an embodiment of the present invention.
图8为本发明一实施例提供的轴承端面磨削加工装置的外星轮和中星轮的爆炸结构示意图。Figure 8 is a schematic exploded structural diagram of the outer star wheel and the middle star wheel of the bearing end surface grinding and processing device provided by one embodiment of the present invention.
图9为本发明一实施例提供的轴承端面磨削加工装置的上磨盘的立体结构示意图。Figure 9 is a schematic three-dimensional structural view of the upper grinding disc of the bearing end surface grinding processing device provided by an embodiment of the present invention.
图10为本发明一实施例提供的轴承端面磨削加工装置的上磨盘的剖视结构示意图。Figure 10 is a schematic cross-sectional structural view of the upper grinding disc of the bearing end surface grinding processing device provided by an embodiment of the present invention.
其中:in:
100、磨床;110、转轴;100. Grinding machine; 110. Rotating shaft;
200、上磨盘;201、上内环槽;202、上外环槽;210、内环;211、内环孔;220、外环;221、外环孔;230、液压杆;200. Upper grinding disc; 201. Upper inner ring groove; 202. Upper outer ring groove; 210. Inner ring; 211. Inner ring hole; 220. Outer ring; 221. Outer ring hole; 230. Hydraulic rod;
300、调节组件;310、外转环;311、第一连接孔;312、第二连接孔;320、卡键;321、压簧;330、夹持星轮;331、外星轮;3311、第一齿;3312、第一安装孔;332、中星轮;3321、第二齿;3322、第二安装孔;340、内转环;350、配齿柱;300. Adjustment component; 310. External rotating ring; 311. First connection hole; 312. Second connection hole; 320. Key; 321. Compression spring; 330. Clamping star wheel; 331. External star wheel; 3311. First tooth; 3312, first mounting hole; 332, middle star wheel; 3321, second tooth; 3322, second mounting hole; 340, inner rotating ring; 350, matching tooth column;
400、下磨盘;401、下内环槽;4011、下内键孔;402、下外环槽;4021、下外键孔;403、磨削液排出孔。400. Lower grinding disc; 401. Lower inner ring groove; 4011. Lower inner key hole; 402. Lower outer ring groove; 4021. Lower outer key hole; 403. Grinding fluid discharge hole.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下通过实施例,并结合附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below through examples and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
本文中为组件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The serial numbers assigned to components in this article, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meaning. The terms "connection" and "connection" mentioned in this application include direct and indirect connections (connections) unless otherwise specified. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientations or positional relationships indicated by "bottom", "inner", "outside", "clockwise", "counterclockwise", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. , rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. touch. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
立式双端面磨床在对轴承的端面进行磨削时,上砂轮盘各部位运行的线速度不一致,下砂轮盘同样如此,由于砂轮磨削消耗与速度有关,因此上砂轮盘和下砂轮盘均容易出现中凸的情况,对轴承的磨削精度、磨削难度等造成较大影响。When the vertical double-end grinder is grinding the end face of the bearing, the linear speed of each part of the upper grinding wheel disc is inconsistent, and the same is true for the lower grinding wheel disc. Since the grinding consumption of the grinding wheel is related to the speed, the upper and lower grinding wheel discs are not consistent. It is easy to have convexity, which will have a great impact on the grinding accuracy and grinding difficulty of the bearing.
本发明提供的轴承端面磨削加工工艺通过调节轴承的运动状态,防止上磨盘、下磨盘的凸处叠加,使得装置能够正常运行,保证磨削质量。The bearing end surface grinding process provided by the invention adjusts the motion state of the bearing to prevent the convexities of the upper grinding disc and the lower grinding disc from superimposing, so that the device can operate normally and the grinding quality is ensured.
如图1至图10所示,本发明一实施例提供的轴承端面磨削加工工艺,主要由一种轴承端面磨削加工装置配合完成,轴承端面磨削加工装置用以磨削轴承;在本实施例中,轴承端面磨削加工装置包括磨床100、上磨盘200、调节组件300和下磨盘400,磨床100上设置有转轴110,上磨盘200固定套接在转轴110上。As shown in Figures 1 to 10, the bearing end surface grinding process provided by one embodiment of the present invention is mainly completed by a bearing end surface grinding device, and the bearing end surface grinding device is used to grind the bearing; in this application In the embodiment, the bearing end surface grinding processing device includes a grinding machine 100, an upper grinding disc 200, an adjustment assembly 300 and a lower grinding disc 400. The grinding machine 100 is provided with a rotating shaft 110, and the upper grinding disc 200 is fixedly sleeved on the rotating shaft 110.
在磨床100上,和转轴110同轴线且位于转轴110的正下方设置有下磨盘400。On the grinding machine 100 , a lower grinding disc 400 is provided coaxially with the rotating shaft 110 and directly below the rotating shaft 110 .
下磨盘400上设置有调节组件300,调节组件300包括外转环310、夹持星轮330和内转环340;外转环310和内转环340均能够转动地设置在下磨盘400上,外转环310和内转环340同轴设置且外转环310的轴线和下磨盘400的轴线重合;夹持星轮330一端与外转环310啮合,另一端与内转环340啮合,夹持星轮330用以夹持轴承;外转环310和内转环340通过夹持星轮330带动轴承转动,使得轴承能够边自转边公转,进而对轴承进行磨削。The lower grinding plate 400 is provided with an adjusting assembly 300. The adjusting assembly 300 includes an outer rotating ring 310, a clamping star wheel 330 and an inner rotating ring 340; both the outer rotating ring 310 and the inner rotating ring 340 are rotatably arranged on the lower grinding plate 400. The swivel ring 310 and the inner swivel ring 340 are coaxially arranged, and the axis of the outer swivel ring 310 coincides with the axis of the lower grinding plate 400; one end of the clamping star wheel 330 meshes with the outer swivel ring 310, and the other end meshes with the inner swivel ring 340. The star wheel 330 is used to clamp the bearing; the outer rotating ring 310 and the inner rotating ring 340 drive the bearing to rotate by clamping the star wheel 330, so that the bearing can revolve while rotating, thereby grinding the bearing.
轴承端面磨削加工工艺包括以下步骤:The bearing end face grinding process includes the following steps:
S1、一次放置固定:将轴承放置在下磨盘400上,轴承通过夹持星轮330进行夹持;S1. One-time placement and fixation: Place the bearing on the lower grinding plate 400, and the bearing is clamped by the clamping star wheel 330;
S2、一次磨削:上磨盘200通过内转环340带动夹持星轮330运动;S2. One-time grinding: the upper grinding disc 200 drives the clamping star wheel 330 to move through the inner rotating ring 340;
S3、二次放置固定:将新轴承放置在下磨盘400上,新轴承通过夹持星轮330进行夹持;S3. Secondary placement and fixation: place the new bearing on the lower grinding plate 400, and clamp the new bearing by the clamping star wheel 330;
S4、二次磨削:上磨盘200通过外转环310带动夹持星轮330运动;S4. Secondary grinding: the upper grinding disc 200 drives the clamping star wheel 330 to move through the outer rotating ring 310;
轴承端面磨削加工装置在使用过程中,通过夹持星轮330夹持住轴承,然后上磨盘200通过内转环340或外转环310带动夹持星轮330边自转边公转,在转动过程中上磨盘200和下磨盘400配合对轴承的端面进行磨削。When the bearing end surface grinding processing device is in use, the bearing is clamped by the clamping star wheel 330, and then the upper grinding plate 200 drives the clamping star wheel 330 to rotate and revolve through the inner rotating ring 340 or the outer rotating ring 310. During the rotation process The upper middle grinding disc 200 and the lower grinding disc 400 cooperate to grind the end face of the bearing.
在磨削过程中,上磨盘200对于轴承的压力和上磨盘200移动的距离负相关,使得磨削过程中先对轴承端面进行快速粗磨,最后进行精磨,在保证磨削效率的同时,保证轴承的加工质量。During the grinding process, the pressure of the upper grinding disc 200 on the bearing is negatively correlated with the distance the upper grinding disc 200 moves, so that during the grinding process, the bearing end surface is first quickly rough ground, and finally fine grinded, while ensuring the grinding efficiency. Ensure the processing quality of bearings.
磨削液排出孔403设置在下磨盘400上,磨削液排出孔403用以排出磨削液;在磨削过程中,磨削液的喷出量和上磨盘200对于轴承的压力正相关,使得磨削初期上磨盘200对于轴承的压力较大时,磨削量较大,产热较为厉害,通过提高磨削液的喷出量对磨盘进行快速降温,防止装置损坏;在磨削后期上磨盘200对于轴承的压力较小,磨削量较小,产热量较低,通过降低磨削液的喷出量,减少磨削液的损耗。The grinding fluid discharge hole 403 is provided on the lower grinding disc 400, and the grinding fluid discharge hole 403 is used to discharge the grinding fluid; during the grinding process, the amount of grinding fluid ejected is positively related to the pressure of the upper grinding disc 200 on the bearing, so that In the early stage of grinding, when the pressure of the upper grinding disc 200 on the bearing is greater, the grinding volume is larger and the heat is generated more intensely. By increasing the spray volume of the grinding fluid, the grinding disc is quickly cooled to prevent damage to the device; in the later stage of grinding, the upper grinding disc 200 is 200 has less pressure on the bearing, smaller grinding volume, and lower heat production. By reducing the amount of grinding fluid ejected, the loss of grinding fluid is reduced.
本发明提供的轴承端面磨削加工工艺,通过调节轴承的运动状态,防止上磨盘200和下磨盘400的凸处叠加,使得装置能够正常运行,保证磨削质量。The bearing end surface grinding process provided by the present invention prevents the convexities of the upper grinding disc 200 and the lower grinding disc 400 from overlapping by adjusting the motion state of the bearing, so that the device can operate normally and the grinding quality is ensured.
通过设置夹持星轮330,能够防止轴承发生倾斜,避免磨出的轴承的端面一边大一边小,保证轴承的垂直度。By arranging the clamping star wheel 330, the bearing can be prevented from tilting, and the end surface of the bearing can be prevented from being larger on one side and smaller on the other side, thereby ensuring the verticality of the bearing.
在一些实施例中,下磨盘400上设置有卡合组件,外转环310和内转环340上均设置有配齿柱350,配齿柱350用于与夹持星轮330啮合;外转环310和内转环340的端面上均匀地设置有多组第一连接孔311和多组第二连接孔312,第一连接孔311和第二连接孔312连通,第一连接孔311的直径大于第二连接孔312;配齿柱350的数量为多组,配齿柱350能够沿竖直方向上下滑动地套接在第一连接孔311内。In some embodiments, the lower grinding plate 400 is provided with a snap assembly, and the outer rotating ring 310 and the inner rotating ring 340 are both provided with toothed columns 350, and the toothed columns 350 are used to engage with the clamping star wheel 330; Multiple sets of first connection holes 311 and multiple sets of second connection holes 312 are evenly provided on the end surfaces of the ring 310 and the inner rotating ring 340. The first connection holes 311 and the second connection holes 312 are connected. The diameter of the first connection hole 311 is larger than the second connecting hole 312; the number of the matching tooth columns 350 is multiple sets, and the matching tooth columns 350 can be slid up and down in the vertical direction to be sleeved in the first connecting hole 311.
卡合组件具有两种工作状态,卡合组件处于第一工作状态时,内转环340上的配齿柱350位于内转环340上的第二连接孔312内,使得内转环340能够相对于下磨盘400发生转动,使得上磨盘200能够通过内转环340带动夹持星轮330边自转边公转,进而对轴承进行磨削;卡合组件处于第二工作状态时,外转环310上的配齿柱350位于外转环310上的第二连接孔312内,使得外转环310能够相对于下磨盘400发生转动,使得上磨盘200能够通过外转环310带动夹持星轮330边自转边公转,进而对轴承进行磨削。The engaging component has two working states. When the engaging component is in the first working state, the toothed column 350 on the inner rotating ring 340 is located in the second connecting hole 312 on the inner rotating ring 340, so that the inner rotating ring 340 can face each other. When the lower grinding plate 400 rotates, the upper grinding plate 200 can drive the clamping star wheel 330 to rotate while rotating through the inner rotating ring 340, thereby grinding the bearing; when the engaging assembly is in the second working state, the outer rotating ring 310 The toothed column 350 is located in the second connecting hole 312 on the outer swivel ring 310, so that the outer swivel ring 310 can rotate relative to the lower grinding plate 400, so that the upper grinding plate 200 can drive and clamp the star wheel 330 through the outer swivel ring 310. It rotates while revolving, thereby grinding the bearing.
可以理解的是,卡合组件包括液压柱,初始状态下,液压柱均位于内转环340上的第二连接孔312内和外转环310上的第二连接孔312内,使得外转环310和内转环340均无法相对于下磨盘400发生转动;当液压柱处于第一工作状态时,内转环340上配齿柱350的正下方的液压柱均缩回,使得内转环340上的配齿柱350位于内转环340上的第二连接孔312内,使得内转环340能够相对于下磨盘400发生转动,使得上磨盘200能够通过内转环340带动夹持星轮330边自转边公转,进而对轴承进行磨削;当液压柱处于第二工作状态时,外转环310上配齿柱350的正下方的液压柱均缩回,使得外转环310上的配齿柱350位于外转环310上的第二连接孔312内,使得外转环310能够相对于下磨盘400发生转动,使得上磨盘200能够通过外转环310带动夹持星轮330边自转边公转,进而对轴承进行磨削。It can be understood that the snap assembly includes a hydraulic column. In the initial state, the hydraulic columns are located in the second connecting hole 312 on the inner rotating ring 340 and the second connecting hole 312 on the outer rotating ring 310, so that the outer rotating ring 310 and the inner rotating ring 340 cannot rotate relative to the lower grinding plate 400; when the hydraulic column is in the first working state, the hydraulic columns directly below the toothed column 350 on the inner rotating ring 340 are retracted, so that the inner rotating ring 340 The upper toothed column 350 is located in the second connecting hole 312 on the inner rotating ring 340, so that the inner rotating ring 340 can rotate relative to the lower grinding plate 400, so that the upper grinding plate 200 can drive the clamping star wheel 330 through the inner rotating ring 340. While rotating and revolving, the bearing is ground; when the hydraulic column is in the second working state, the hydraulic columns directly below the toothed column 350 on the outer swivel ring 310 are retracted, so that the toothed columns on the outer swivel ring 310 are retracted. The column 350 is located in the second connection hole 312 on the outer swivel ring 310, so that the outer swivel ring 310 can rotate relative to the lower grinding plate 400, so that the upper grinding plate 200 can drive the clamping star wheel 330 through the outer swivel ring 310 to rotate while revolving. , and then grind the bearing.
在一些实施例中,卡合组件包括卡键320和弹性件,卡键320和弹性件均设置在下磨盘400上,在本实施例中,弹性件为压簧321;卡键320通过压簧321与下磨盘400连接,压簧321一端固定连接在下磨盘400上,另一端固定连接在卡键320上。In some embodiments, the locking component includes a latch 320 and an elastic member. The latch 320 and the elastic member are both arranged on the lower grinding plate 400. In this embodiment, the elastic member is a compression spring 321; the latch 320 passes through the compression spring 321. Connected to the lower grinding plate 400, one end of the compression spring 321 is fixedly connected to the lower grinding plate 400, and the other end is fixedly connected to the key 320.
下磨盘400上设置有下内环槽401和下外环槽402,下内环槽401的轴线和下磨盘400的轴线重合,下外环槽402的轴线和下磨盘400的轴线重合;下内环槽401上均匀地设置有多组下内键孔4011;下外环槽402上均匀设置有多组下外键孔4021;下内键孔4011和下外键孔4021的直径和深度均相同。下内键孔4011和下外键孔4021内均设置有卡键320和压簧321;卡键320一端抵接在配齿柱350的下表面上。The lower grinding plate 400 is provided with a lower inner ring groove 401 and a lower outer ring groove 402. The axis of the lower inner ring groove 401 coincides with the axis of the lower grinding plate 400, and the axis of the lower outer ring groove 402 coincides with the axis of the lower grinding plate 400; Multiple sets of lower inner key holes 4011 are evenly provided on the ring groove 401; multiple sets of lower outer key holes 4021 are evenly provided on the lower outer ring groove 402; the diameters and depths of the lower inner key holes 4011 and the lower outer key holes 4021 are the same. . The lower inner key hole 4011 and the lower outer key hole 4021 are both provided with a latch key 320 and a compression spring 321; one end of the latch key 320 is in contact with the lower surface of the toothed column 350.
内环210和外环220均能够沿竖直方向上下滑动地设置在上磨盘200上,内环210和外环220同轴设置;内环210的端面上均匀设置有多组内环孔211,内转环340上的配齿柱350能够和内环孔211配合;外环220的端面上均匀设置有多组外环孔221,外转环310上的配齿柱350能够和外环孔221配合;内环210用以提供内转环340上的配齿柱350移动的驱动力;外环220用以提供外转环310上的配齿柱350移动的驱动力。Both the inner ring 210 and the outer ring 220 can be slid up and down on the upper grinding plate 200 in the vertical direction. The inner ring 210 and the outer ring 220 are coaxially arranged; a plurality of sets of inner ring holes 211 are evenly provided on the end surface of the inner ring 210. The toothed posts 350 on the inner swivel ring 340 can cooperate with the inner ring hole 211; a plurality of groups of outer ring holes 221 are evenly provided on the end surface of the outer ring 220, and the toothed posts 350 on the outer swivel ring 310 can cooperate with the outer ring holes 221. Cooperation; the inner ring 210 is used to provide the driving force for the movement of the toothed column 350 on the inner rotating ring 340; the outer ring 220 is used to provide the driving force for the movement of the toothed column 350 on the outer rotating ring 310.
上磨盘200带动内环210下移,使得内环210上的内环孔211与内转环340上的配齿柱350配合,使得内转环340上的配齿柱350位于内转环340上的第二连接孔312内,使得内转环340上配齿柱350正下方的卡键320和压簧321处于第一工作状态,使得内转环340能够相对于下磨盘400发生转动,使得上磨盘200能够通过内转环340带动夹持星轮330边自转边公转,进而对轴承进行磨削;上磨盘200带动外环220下移,使得外环220上的外环孔221与外转环310上的配齿柱350配合,使得外转环310上的配齿柱350位于外转环310上的第二连接孔312内,使得外转环310上配齿柱350正下方的卡键320和压簧321处于第二工作状态,使得外转环310能够相对于下磨盘400发生转动,使得上磨盘200能够通过外转环310带动夹持星轮330边自转边公转,进而对轴承进行磨削。The upper grinding plate 200 drives the inner ring 210 to move downward, so that the inner ring hole 211 on the inner ring 210 cooperates with the toothed column 350 on the inner rotating ring 340, so that the matching toothed column 350 on the inner rotating ring 340 is located on the inner rotating ring 340. in the second connecting hole 312, so that the key 320 and compression spring 321 directly below the tooth column 350 on the inner rotating ring 340 are in the first working state, so that the inner rotating ring 340 can rotate relative to the lower grinding plate 400, so that the upper The grinding disc 200 can drive the clamping star wheel 330 to rotate and revolve through the inner rotating ring 340, thereby grinding the bearing; the upper grinding disc 200 drives the outer ring 220 to move downward, so that the outer ring hole 221 on the outer ring 220 is in contact with the outer rotating ring. The matching tooth column 350 on the outer swivel ring 310 cooperates so that the matching tooth column 350 on the outer swivel ring 310 is located in the second connection hole 312 on the outer swivel ring 310, so that the matching tooth column 350 on the outer swivel ring 310 directly below the key 320 The compression spring 321 is in the second working state, so that the outer rotating ring 310 can rotate relative to the lower grinding plate 400, so that the upper grinding plate 200 can drive the clamping star wheel 330 to revolve while rotating through the outer rotating ring 310, thereby grinding the bearing. cut.
在一些实施例中,调节组件300还包括驱动件,驱动件用以提供内环210和外环220移动的驱动力,在本实施例中,驱动件为液压杆230;上磨盘200上设置有上内环槽201和上外环槽202,上内环槽201的轴线和上磨盘200的轴线重合,上外环槽202的轴线和上磨盘200的轴线重合。In some embodiments, the adjustment assembly 300 also includes a driving member, which is used to provide a driving force for movement of the inner ring 210 and the outer ring 220. In this embodiment, the driving member is a hydraulic rod 230; the upper grinding plate 200 is provided with a The upper inner ring groove 201 and the upper outer ring groove 202, the axis of the upper inner ring groove 201 coincides with the axis of the upper grinding plate 200, and the axis of the upper outer ring groove 202 coincides with the axis of the upper grinding plate 200.
上内环槽201和上外环槽202内均设置有液压杆230,上内环槽201内的液压杆230一端设置在上磨盘200上,另一端设置在内环210上,上内环槽201内的液压杆230用以提供内环210移动的驱动力;上外环槽202内的液压杆230一端设置在上磨盘200上,另一端设置在外环220上,上外环槽202内的液压杆230用以提供外环220移动的驱动力。A hydraulic rod 230 is provided in both the upper inner ring groove 201 and the upper outer ring groove 202. One end of the hydraulic rod 230 in the upper inner ring groove 201 is set on the upper grinding plate 200, and the other end is set on the inner ring 210. The upper inner ring groove The hydraulic rod 230 in 201 is used to provide the driving force for the movement of the inner ring 210; one end of the hydraulic rod 230 in the upper outer ring groove 202 is set on the upper grinding plate 200, and the other end is set on the outer ring 220. The hydraulic rod 230 is used to provide the driving force for the outer ring 220 to move.
当上内环槽201内的液压杆230带动内环210伸出时,使得内环210上的内环孔211能够与内转环340上的配齿柱350配合;当上外环槽202内的液压杆230带动外环220伸出时,使得外环220上的外环孔221能够与外转环310上的配齿柱350配合。When the hydraulic rod 230 in the upper inner ring groove 201 drives the inner ring 210 to extend, the inner ring hole 211 on the inner ring 210 can cooperate with the toothed column 350 on the inner rotating ring 340; When the hydraulic rod 230 drives the outer ring 220 to extend, the outer ring hole 221 on the outer ring 220 can cooperate with the matching tooth column 350 on the outer rotating ring 310.
在一些实施例中,夹持星轮330包括外星轮331和中星轮332,外星轮331和中星轮332的尺寸相同,外星轮331具有上下两层,两层之间通过连接柱连接,外星轮331的轴线和中星轮332的轴线重合,中星轮332能够转动地套接在外星轮331的连接柱上;外星轮331上均匀设置有多组第一齿3311和第一安装孔3312,中星轮332上均匀设置有多组第二齿3321和第二安装孔3322,第一齿3311和第二齿3321的形状和数量相同,第一齿3311和第二齿3321均能够和配齿柱350配合;第一安装孔3312和第二安装孔3322的直径相同,第一安装孔3312和第二安装孔3322用以放置轴承,外星轮331和中星轮332用以夹持轴承。In some embodiments, the clamping star wheel 330 includes an outer star wheel 331 and a middle star wheel 332. The outer star wheel 331 and the middle star wheel 332 have the same size. The outer star wheel 331 has two layers, upper and lower, and the two layers are connected by Column connection, the axis of the outer star wheel 331 coincides with the axis of the middle star wheel 332, the middle star wheel 332 is rotatably sleeved on the connecting column of the outer star wheel 331; a plurality of sets of first teeth 3311 are evenly provided on the outer star wheel 331 and the first mounting hole 3312. A plurality of sets of second teeth 3321 and second mounting holes 3322 are evenly provided on the star wheel 332. The shape and number of the first teeth 3311 and the second teeth 3321 are the same. The teeth 3321 can all cooperate with the toothed column 350; the diameters of the first mounting hole 3312 and the second mounting hole 3322 are the same, and the first mounting hole 3312 and the second mounting hole 3322 are used to place the bearings, the outer star wheel 331 and the middle star wheel. 332 is used to clamp the bearing.
疏通杆用以将第一安装孔3312和第二安装孔3322对齐,疏通杆的直径和第一安装孔3312的直径相同。The dredge rod is used to align the first installation hole 3312 and the second installation hole 3322, and the diameter of the dredge rod is the same as the diameter of the first installation hole 3312.
沿着配齿柱350的轴线方向,从上至下,配齿柱350具有大直径端和小直径端。Along the axis direction of the toothed column 350, from top to bottom, the toothed column 350 has a large diameter end and a small diameter end.
通过疏通杆将外星轮331上的第一安装孔3312和中星轮332上的第二安装孔3322对齐,此时外星轮331上的第一齿3311和中星轮332上的第二齿3321在圆周方向上错位且错位很小;当配齿柱350下移时,配齿柱350和夹持星轮330的接触面由小直径端切换为大直径端,配齿柱350使得外星轮331上的第一齿3311和中星轮332上的第二齿3321对齐,使得外星轮331上的第一安装孔3312和中星轮332上的第二安装孔3322在圆周方向上错位,进而将轴承夹持住。Use the dredge rod to align the first mounting hole 3312 on the outer star wheel 331 with the second mounting hole 3322 on the middle star wheel 332. At this time, the first tooth 3311 on the outer star wheel 331 and the second tooth 3311 on the middle star wheel 332 are aligned. The teeth 3321 are misaligned in the circumferential direction and the misalignment is very small; when the tooth column 350 moves downward, the contact surface between the tooth column 350 and the clamping star wheel 330 switches from the small diameter end to the large diameter end, and the tooth column 350 makes the outer The first teeth 3311 on the star wheel 331 and the second teeth 3321 on the middle star wheel 332 are aligned, so that the first mounting hole 3312 on the outer star wheel 331 and the second mounting hole 3322 on the middle star wheel 332 are aligned in the circumferential direction. Misalignment, thereby clamping the bearing.
在一些实施例中,第一安装孔3312和第二安装孔3322的数量均至少为两组;第一安装孔3312和第二安装孔3322均用以放置轴承。In some embodiments, the number of the first mounting holes 3312 and the second mounting holes 3322 is at least two groups; both the first mounting holes 3312 and the second mounting holes 3322 are used to place bearings.
在本实施例中,第一安装孔3312和第二安装孔3322的数量均为五组,使得对于同一组夹持星轮330来说,一次能够装入五个轴承,从而提高轴承的磨削效率。In this embodiment, the number of the first mounting holes 3312 and the second mounting holes 3322 is five groups, so that for the same group of clamping star wheels 330, five bearings can be installed at one time, thereby improving the grinding performance of the bearings. efficiency.
在一些实施例中,夹持星轮330的数量至少为两组。In some embodiments, the number of clamping star wheels 330 is at least two sets.
在本实施例中,夹持星轮330的数量为五组,使得夹持星轮330能够夹持的轴承的数量增多,从而提高轴承的磨削效率。In this embodiment, the number of clamping star wheels 330 is five groups, so that the number of bearings that can be clamped by the clamping star wheels 330 is increased, thereby improving the grinding efficiency of the bearings.
结合上述实施例,本发明实施例的使用原理和工作过程如下:Combined with the above embodiments, the usage principles and working processes of the embodiments of the present invention are as follows:
初始时,在压簧321的作用下,使得卡键320卡入第二连接孔312内并抵接在配齿柱350的下表面上,使得外转环310和内转环340均无法相对于下磨盘400发生转动。Initially, under the action of the compression spring 321, the key 320 is locked into the second connection hole 312 and abuts against the lower surface of the toothed column 350, so that neither the outer rotating ring 310 nor the inner rotating ring 340 can move relative to the toothed column 350. The lower grinding plate 400 rotates.
磨削前,将轴承放置在第一安装孔3312处,并使得轴承的下端面抵接在下磨盘400上;如图10所示,控制中心控制上内环槽201内的液压杆230伸出,使得内环210的下端面和上磨盘200的下端面对齐,控制中心控制上外环槽202内的液压杆230缩回,使得外环220收回。Before grinding, place the bearing at the first mounting hole 3312, and make the lower end surface of the bearing contact the lower grinding plate 400; as shown in Figure 10, the control center controls the hydraulic rod 230 in the upper inner ring groove 201 to extend, The lower end surface of the inner ring 210 is aligned with the lower end surface of the upper grinding plate 200, and the control center controls the hydraulic rod 230 in the upper outer ring groove 202 to retract, so that the outer ring 220 is retracted.
磨床100控制上磨盘200下移至预设位置,此时内环210上的内环孔211和内转环340上的配齿柱350配合,一方面使得卡键320完全脱离内转环340上的第二连接孔312;另一方面使得外星轮331上的第一齿3311和中星轮332上的第二齿3321对齐,使得外星轮331上的第一安装孔3312和中星轮332上的第二安装孔3322错位,进而将轴承夹持住。The grinder 100 controls the upper grinding disc 200 to move downward to the preset position. At this time, the inner ring hole 211 on the inner ring 210 cooperates with the toothed column 350 on the inner rotating ring 340. On the one hand, the key 320 is completely separated from the inner rotating ring 340. the second connecting hole 312; on the other hand, the first tooth 3311 on the outer star wheel 331 and the second tooth 3321 on the middle star wheel 332 are aligned, so that the first mounting hole 3312 on the outer star wheel 331 is aligned with the middle star wheel 331 The second mounting hole 3322 on the bearing 332 is misaligned, thereby clamping the bearing.
磨床100通过转轴110带动上磨盘200逆时针转动,上磨盘200通过内环孔211和配齿柱350的配合带动内转环340逆时针转动,内转环340和外转环310配合使得夹持星轮330在绕着内转环340逆时针公转的同时顺时针自转;在磨削过程中,上磨盘200给予轴承的上端面设定的压力F,且随着本轮磨削的进行,即上磨盘200的下移,上磨盘200给予轴承的上端面的压力F逐渐减小,当到达轴承的要求磨削位置时压力为0,同时,磨削液排出孔403的磨削液的排出量随着上磨盘200给予轴承的上端面的压力F同步变化。The grinder 100 drives the upper grinding disc 200 to rotate counterclockwise through the rotating shaft 110. The upper grinding disc 200 drives the inner rotating ring 340 to rotate counterclockwise through the cooperation of the inner ring hole 211 and the tooth column 350. The inner rotating ring 340 and the outer rotating ring 310 cooperate to achieve clamping. The star wheel 330 rotates clockwise while revolving counterclockwise around the inner rotating ring 340; during the grinding process, the upper grinding disc 200 gives a set pressure F to the upper end surface of the bearing, and as the grinding of the epicycle progresses, that is, As the upper grinding disc 200 moves downward, the pressure F exerted by the upper grinding disc 200 on the upper end surface of the bearing gradually decreases. When it reaches the required grinding position of the bearing, the pressure is 0. At the same time, the discharge amount of the grinding fluid from the grinding fluid discharge hole 403 The pressure F applied to the upper end surface of the bearing by the upper grinding disc 200 changes synchronously.
在磨削过程中,上磨盘200通过内转环340带动夹持星轮330边自转边公转;沿着内转环340的径向方向由内向外,对于同一个轴承来说,轴承端面的线速度为由小增大,使得上磨盘200和下磨盘400形成中凸。During the grinding process, the upper grinding disc 200 drives the clamping star wheel 330 to revolve while rotating through the inner rotating ring 340; from the inside to the outside along the radial direction of the inner rotating ring 340, for the same bearing, the line of the bearing end face The speed increases from low to high, so that the upper grinding disc 200 and the lower grinding disc 400 form a convex shape.
本轮磨削完成后,磨床100控制上磨盘200上移,取出磨削完成的轴承并将新轴承放置在第一安装孔3312处,并使得新轴承的下端面抵接在下磨盘400上;控制中心控制上内环槽201内的液压杆230缩回,使得内环210缩回,控制中心控制上外环槽202内的液压杆230伸出,使得外环220的下端面和上磨盘200的下端面对齐。After this round of grinding is completed, the grinder 100 controls the upper grinding disc 200 to move upward, takes out the grinded bearing and places the new bearing at the first mounting hole 3312, and makes the lower end surface of the new bearing abut against the lower grinding disc 400; control The center controls the hydraulic rod 230 in the upper inner ring groove 201 to retract, so that the inner ring 210 retracts, and the control center controls the hydraulic rod 230 in the upper outer ring groove 202 to extend, so that the lower end surface of the outer ring 220 and the upper grinding plate 200 The lower ends are aligned.
磨床100控制上磨盘200下移至预设位置,此时外环220上的外环孔221和外转环310上的配齿柱350配合,一方面使得卡键320完全脱离外转环310上的第二连接孔312;另一方面使得外星轮331上的第一齿3311和中星轮332上的第二齿3321对齐,使得外星轮331上的第一安装孔3312和中星轮332上的第二安装孔3322错位,进而将新轴承夹持住。The grinder 100 controls the upper grinding disc 200 to move downward to the preset position. At this time, the outer ring hole 221 on the outer ring 220 cooperates with the toothed column 350 on the outer rotating ring 310. On the one hand, the key 320 is completely separated from the outer rotating ring 310. the second connecting hole 312; on the other hand, the first tooth 3311 on the outer star wheel 331 and the second tooth 3321 on the middle star wheel 332 are aligned, so that the first mounting hole 3312 on the outer star wheel 331 is aligned with the middle star wheel 331 The second mounting hole 3322 on 332 is misaligned, thereby clamping the new bearing.
磨床100通过转轴110带动上磨盘200逆时针转动,上磨盘200通过外环孔221和配齿柱350的配合带动外转环310逆时针转动,内转环340和外转环310配合使得夹持星轮330在绕着内转环340逆时针公转的同时逆时针自转;在磨削过程中,上磨盘200给予轴承的上端面设定的压力F,且随着本轮磨削的进行,即上磨盘200的下移,上磨盘200给予轴承的上端面的压力F逐渐减小,当到达轴承的要求磨削位置时压力为0,同时,磨削液排出孔403的磨削液的排出量随着上磨盘200给予轴承的上端面的压力F同步变化。The grinding machine 100 drives the upper grinding disc 200 to rotate counterclockwise through the rotating shaft 110. The upper grinding disc 200 drives the outer rotating ring 310 to rotate counterclockwise through the cooperation of the outer ring hole 221 and the tooth column 350. The inner rotating ring 340 and the outer rotating ring 310 cooperate to achieve clamping. The star wheel 330 rotates counterclockwise while revolving counterclockwise around the inner rotating ring 340; during the grinding process, the upper grinding disc 200 gives a set pressure F to the upper end surface of the bearing, and as the grinding of the epicycle progresses, that is, As the upper grinding disc 200 moves downward, the pressure F exerted by the upper grinding disc 200 on the upper end surface of the bearing gradually decreases. When it reaches the required grinding position of the bearing, the pressure is 0. At the same time, the discharge amount of the grinding fluid from the grinding fluid discharge hole 403 The pressure F applied to the upper end surface of the bearing by the upper grinding disc 200 changes synchronously.
在磨削过程中,上磨盘200通过外转环310带动夹持星轮330边自转边公转;沿着外转环310的径向方向由外向内,对于同一个轴承来说,轴承端面的线速度为由小增大,使得上磨盘200和下磨盘400形成中凹。During the grinding process, the upper grinding disc 200 drives the clamping star wheel 330 to revolve while rotating through the outer rotating ring 310; from outside to inward along the radial direction of the outer rotating ring 310, for the same bearing, the line of the bearing end face The speed increases from small to small, so that the upper grinding disc 200 and the lower grinding disc 400 form a concave shape.
轴承端面磨削加工装置交替通过内转环340或外转环310带动夹持星轮330边自转边公转;使得上磨盘200和下磨盘400依次出现中凸和中凹的情况,使得上磨盘200上的中凸和中凹或下磨盘400上的中凸和中凹能够相互抵消,使得上磨盘200或下磨盘400始终能够以较好的平面度对轴承进行磨削,从而保证产品的加工质量。The bearing end surface grinding processing device alternately drives the clamping star wheel 330 to rotate and revolve through the inner rotating ring 340 or the outer rotating ring 310; so that the upper grinding plate 200 and the lower grinding plate 400 appear convex and concave in sequence, so that the upper grinding plate 200 The convexity and concavity on the upper grinding disc or the convexity and concaveness on the lower grinding disc 400 can offset each other, so that the upper grinding disc 200 or the lower grinding disc 400 can always grind the bearing with good flatness, thus ensuring the processing quality of the product. .
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be used. It is considered to be within the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the patent scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
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