CN116705735A - Preformed conductive column structure and manufacturing method thereof - Google Patents
Preformed conductive column structure and manufacturing method thereof Download PDFInfo
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
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Abstract
Description
技术领域technical field
本发明涉及一种半导体封装结构及其制作方法,且特别是有关于一种预成型导电柱结构及其制作方法。The present invention relates to a semiconductor packaging structure and a manufacturing method thereof, and in particular to a preformed conductive column structure and a manufacturing method thereof.
背景技术Background technique
如图1所示,先提供导电架a1,导电架a1具有板体a2及形成在板体a2上的多个导电柱a3;再提供芯片b1,芯片b1具有多个电极部b2,将芯片b1置放在导电架a1上方,并将多个电极部b2焊接于多个导电柱a3上方;最后提供封装体c,将封装体c包覆在芯片b1及多个导电柱a3的外部,再将裸露出封装体c的板体a2移除,即完成一种常见的单晶封装制程。As shown in Figure 1, first provide the conductive frame a1, the conductive frame a1 has a plate body a2 and a plurality of conductive columns a3 formed on the plate body a2; then provide the chip b1, the chip b1 has a plurality of electrode parts b2, and the chip b1 place on the conductive frame a1, and solder the plurality of electrode parts b2 on the plurality of conductive pillars a3; finally provide the package c, wrap the package c on the outside of the chip b1 and the plurality of conductive pillars a3, and then place the The plate body a2 exposing the package body c is removed, that is, a common single crystal packaging process is completed.
然而,上述单晶封装制程具有以下缺点,其一、需移除板体a2后才可检测芯片b1,所以芯片b1发生接链不良时,因芯片b1已被封装体c包覆而有回收重制困难的问题;其二、在焊接过程中,锡球容易自导电柱a3的顶部滚落,造成焊接不便;其三、单晶封装制程后段需要移除板体a2,导致制程步骤繁琐复杂。However, the above-mentioned single crystal packaging process has the following disadvantages. First, the chip b1 can only be inspected after removing the board a2. Therefore, when the chip b1 has a poor connection, the chip b1 has been covered by the package c and there is a need for recycling. Second, during the soldering process, solder balls tend to roll off from the top of the conductive pillar a3, causing inconvenience in soldering; third, the board body a2 needs to be removed in the latter stage of the single crystal packaging process, resulting in cumbersome and complicated process steps .
有鉴于此,本发明人遂针对上述现有技术,特潜心研究并配合学理的运用,尽力解决上述的问题点,即成为本发明人开发的目标。In view of this, the present inventor has focused on the above-mentioned prior art, devoted himself to research and combined with the application of theories, and tried his best to solve the above-mentioned problems, which became the goal of the inventor's development.
发明内容Contents of the invention
本发明提供一种预成型导电柱结构及其制作方法,其利用预成型导电柱结构已对导电柱封装,又导电柱两端裸露于封装体,以达到单晶封装制程后段具有制程步骤简单、缩短及提高成品良率的优点。The present invention provides a preformed conductive post structure and a manufacturing method thereof. The preformed conductive post structure has been used to package the conductive post, and both ends of the conductive post are exposed to the package body, so as to achieve a single crystal packaging process with simple process steps. , shorten and improve the advantages of finished product yield.
于本发明实施例中,本发明提供一种预成型导电柱结构,包括:多个导电柱,彼此直立设置且间隔并列;以及一封装体,包覆在该多个导电柱的外部,该封装体具有一顶面及一底面,每一该导电柱的一端裸露于该顶面及另一端裸露于该底面。In an embodiment of the present invention, the present invention provides a preformed conductive pillar structure, including: a plurality of conductive pillars, arranged upright with each other and juxtaposed at intervals; The body has a top surface and a bottom surface, one end of each conductive pillar is exposed on the top surface and the other end is exposed on the bottom surface.
其中,该封装体设有多个贯穿孔,每一该导电柱包含嵌固于各该贯穿孔的一金属柱,每一该金属柱在两端具有裸露且齐平于该顶面与该底面的二端面,每一该金属柱自两端朝中间逐渐缩减外周缘尺寸。Wherein, the package body is provided with a plurality of through holes, each of the conductive pillars includes a metal pillar embedded in each of the through holes, and each of the metal pillars has two ends that are exposed and flush with the top surface and the bottom surface. The two end faces of each metal column gradually reduce the size of the outer periphery from the two ends toward the middle.
其中,该封装体设有多个贯穿孔,每一该导电柱包含嵌固于各该贯穿孔的一金属柱,每一该金属柱在一端具有裸露且齐平于该顶面的一端面及在另一端延伸有裸露且突出于该底面的一延伸柱,每一该金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该延伸柱自两端朝中间逐渐缩减外周缘尺寸。Wherein, the package body is provided with a plurality of through holes, each of the conductive pillars includes a metal pillar embedded in each of the through holes, each of the metal pillars has an exposed end surface flush with the top surface at one end and A bare extension column protruding from the bottom surface extends from the other end, each metal column gradually reduces the outer peripheral dimension from two ends to the middle, and each extension column gradually reduces the outer peripheral dimension from both ends to the middle.
其中,该封装体设有多个贯穿孔,每一该导电柱包含嵌固于各该贯穿孔且上、下相叠焊接的一第一金属柱及一第二金属柱,该第一金属柱与该第二金属柱在相互远离的两端具有裸露且齐平于该顶面与该底面的二端面,每一该第一金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该第二金属柱自两端朝中间逐渐缩减外周缘尺寸。Wherein, the package body is provided with a plurality of through holes, and each of the conductive pillars includes a first metal pillar and a second metal pillar that are embedded and fixed in each of the through holes and welded up and down. The two ends of the second metal post are exposed and flush with the top surface and the bottom surface at the two ends far away from each other. Each of the first metal posts gradually reduces the outer peripheral dimension from the two ends toward the middle, and each of the first metal posts The size of the outer periphery of the two metal pillars gradually decreases from the two ends toward the middle.
其中,该封装体设有多个贯穿孔,每一该导电柱包含嵌固于各该贯穿孔且上、下相叠焊接的一第一金属柱及一第二金属柱,该第一金属柱与该第二金属柱在相互远离的两端延伸有裸露且突出于该顶面与该底面的二延伸柱,每一该第一金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该第二金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该延伸柱自两端朝中间逐渐缩减外周缘尺寸。Wherein, the package body is provided with a plurality of through holes, and each of the conductive pillars includes a first metal pillar and a second metal pillar that are embedded and fixed in each of the through holes and welded up and down. Extending from the two ends of the second metal post that are exposed and protruding from the top surface and the bottom surface are two extension posts that are exposed and protrude from the top surface and the bottom surface. The size of the outer peripheral edge of the second metal column gradually decreases from both ends toward the middle, and each extending column gradually reduces the size of the outer peripheral edge from both ends toward the middle.
其中,该封装体设有多个贯穿孔,每一该导电柱包含嵌固于各该贯穿孔且上、下相叠焊接的一第一金属柱及一第二金属柱,该第一金属柱与该第二金属柱在相互远离的一端具有裸露且齐平于该顶面与该底面的其一者的一端面及另一端具有裸露且突出于该顶面与该底面的另一者的一延伸柱,每一该第一金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该第二金属柱自两端朝中间逐渐缩减外周缘尺寸,每一该延伸柱自两端朝中间逐渐缩减外周缘尺寸。Wherein, the package body is provided with a plurality of through holes, and each of the conductive pillars includes a first metal pillar and a second metal pillar that are embedded and fixed in each of the through holes and welded up and down. One end away from the second metal post has one end surface that is exposed and flush with one of the top surface and the bottom surface, and the other end has an exposed end surface that protrudes from the other one of the top surface and the bottom surface. The extension column, each of the first metal columns gradually reduces the outer peripheral dimension from both ends to the middle, each of the second metal columns gradually reduces the outer peripheral size from both ends to the middle, and each of the extension columns gradually decreases from both ends to the middle Reduce the size of the outer perimeter.
其中,每一该端面为一平面或由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, each of the end surfaces is a plane or a concave arc surface gradually depressed from the outer periphery to the central point.
其中,每一该延伸柱的末端面为一平面或由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, the end surface of each extension column is a plane or a concave arc surface gradually depressed from the outer peripheral edge to the central point.
于本发明实施例中,本发明提供一种预成型导电柱结构的制作方法,其步骤包括:a)提供一金属板体,对该金属板体进行蚀刻处理,以令该金属板体在一面形成有一被蚀刻面及留存于该被蚀刻面上的多个金属柱;以及b)对该金属板体进行封装处理,以令一封装体结合于该金属板体上,该封装体包覆该被蚀刻面与该多个金属柱的外周面,每一该金属柱在一端具有裸露且齐平于该封装体的顶面的一端面。In an embodiment of the present invention, the present invention provides a method for manufacturing a preformed conductive column structure, the steps of which include: a) providing a metal plate, and performing an etching process on the metal plate, so that the metal plate is formed on one side forming an etched surface and a plurality of metal pillars remaining on the etched surface; and b) encapsulating the metal plate body, so that a package body is combined on the metal plate body, and the package body covers the metal plate body The etched surface and the peripheral surfaces of the plurality of metal pillars, each of the metal pillars has an exposed end surface flush with the top surface of the package body at one end.
其中,其更包括在b)步骤的后的一步骤c),步骤c)中,对该金属板体进行去除处理,以令每一该金属柱在另一端具有裸露且齐平于该封装体的底面的一端面。Wherein, it further includes a step c) following the step b), and in step c), the metal plate body is removed, so that the other end of each metal post has an exposed and flush with the package body. one end of the bottom surface.
其中,其更包括在b)步骤之后的一步骤d),步骤d)中,对该金属板体进行蚀刻处理,以令每一该金属柱在另一端延伸有裸露且突出于该封装体的底面的一延伸柱。Wherein, it further includes a step d) after the step b), in the step d), the metal plate body is etched, so that the other end of each of the metal pillars is extended with a exposed and protruding from the package body An extension column at the base.
于本发明实施例中,本发明提供一种预成型导电柱结构的制作方法,其步骤包括:e)提供一第一金属板体,对该第一金属板体进行蚀刻处理,以令该第一金属板体在一面形成有一第一被蚀刻面及留存于该第一被蚀刻面上的多个第一金属柱;f)提供一第二金属板体,对该第二金属板体进行蚀刻处理,以令该第二金属板体在一面形成有一第二被蚀刻面及留存于该第二被蚀刻面上的多个第二金属柱;g)将该多个第一金属柱与该多个第二金属柱上、下相叠,并使各该第一金属柱的一端与各该第二金属柱的一端焊接;以及h)对该第一金属板体与该第二金属板体进行封装处理,以令一封装体结合于该第一金属板体与该第二金属板体之间,该封装体包覆该第一被蚀刻面、该第二被蚀刻面、该多个第一金属柱的外周面与该多个第二金属柱的外周面。In an embodiment of the present invention, the present invention provides a method for manufacturing a preformed conductive post structure, the steps of which include: e) providing a first metal plate, and performing etching on the first metal plate, so that the first metal plate A metal plate is formed on one side with a first etched surface and a plurality of first metal columns remaining on the first etched surface; f) providing a second metal plate for etching the second metal plate processing, so that the second metal plate body forms a second etched surface and a plurality of second metal pillars remaining on the second etched surface on one side; g) combining the plurality of first metal pillars with the plurality of metal pillars stacking two second metal posts up and down, and welding one end of each first metal post to one end of each second metal post; and h) welding the first metal plate body and the second metal plate body packaging process, so that a package body is combined between the first metal plate body and the second metal plate body, and the package body covers the first etched surface, the second etched surface, and the plurality of first etched surfaces. The outer peripheral surface of the metal pillar and the outer peripheral surface of the plurality of second metal pillars.
其中,其更包括在h)步骤之后的一步骤i),步骤i)中,对该第一金属板体与该第二金属板体进行去除处理,以令每一该第一金属柱与每一该第二金属柱在另一端具有裸露且齐平于该封装体的顶面与底面的二端面。Wherein, it further includes a step i) after the step h), in step i), the first metal plate body and the second metal plate body are removed, so that each of the first metal pillars and each The other end of the second metal pillar is exposed and flush with the top surface and the bottom surface of the package body.
其中,其更包括在h)步骤之后的一步骤j),步骤j)中,对该第一金属板体与该第二金属板体进行蚀刻处理,以令每一该第一金属柱与每一该第二金属柱在另一端延伸有裸露且突出于该封装体的顶面与底面的二延伸柱。Wherein, it further includes a step j) after the step h), in which step j), the first metal plate body and the second metal plate body are etched, so that each of the first metal pillars and each The other end of the second metal pillar is extended with two extending pillars that are exposed and protrude from the top surface and the bottom surface of the package body.
其中,其更包括在h)步骤之后的一步骤k),步骤k)中,对该第一金属板体与该第二金属板体的其一者进行去除处理及另一者进行蚀刻处理,以令每一该第一金属柱与每一该第二金属柱在另一端具有裸露且齐平于该封装体的顶面与底面的其一者的一端面及裸露且突出于该封装体的顶面与底面的另一者的一延伸柱。Wherein, it further includes a step k) after step h), in step k), one of the first metal plate body and the second metal plate body is subjected to removal treatment and the other is subjected to etching treatment, so that each of the first metal pillars and each of the second metal pillars has an exposed end surface flush with one of the top surface and the bottom surface of the package body and an exposed end surface protruding from the package body at the other end. An extension column of the other of the top surface and the bottom surface.
其中,步骤g)中,先在该多个第二金属柱的末端刷锡,再将该多个第一金属柱与该多个第二金属柱上、下相叠,并提高环境温度,使各该第一金属柱的一端与各该第二金属柱的一端透过锡加热熔化后焊接。Wherein, in step g), tin is first brushed on the ends of the plurality of second metal pillars, and then the plurality of first metal pillars are stacked up and down with the plurality of second metal pillars, and the ambient temperature is increased, so that One end of each first metal post is welded to one end of each second metal post through tin heating and melting.
基于上述,本发明预成型导电柱结构已去除金属板体及对导电柱封装,又导电柱两端裸露于封装体,使预成型导电柱结构出货至客户端进行单晶封装制程后段时,客户端无须去除金属板体,仅对导电柱刷锡即可直接与芯片焊接,以达到单晶封装制程后段具有制程步骤简单、缩短的优点。Based on the above, the preformed conductive post structure of the present invention has removed the metal plate body and packaged the conductive post, and the two ends of the conductive post are exposed to the package body, so that the preformed conductive post structure is shipped to the client for the latter part of the single crystal packaging process. , the customer does not need to remove the metal plate, and can be directly soldered to the chip by brushing tin on the conductive column, so as to achieve the advantages of simple and shortened process steps in the latter stage of the single crystal packaging process.
基于上述,本发明预成型导电柱结构已去除金属板体,所以可省略现有封装体先对芯片与板体封装,再移除板体的步骤,使得芯片无须被封装即可直接与导电柱焊接,后续检测芯片且发生芯片接链不良时,因芯片未被封装而可回收重制,进而提高单晶封装制程的成品良率。Based on the above, the preformed conductive pillar structure of the present invention has removed the metal plate body, so the steps of first packaging the chip and the plate body in the existing package body, and then removing the plate body can be omitted, so that the chip can be directly connected to the conductive pillar without being packaged. Welding, follow-up inspection of the chip and poor connection of the chip, the chip can be recycled and remanufactured because the chip is not packaged, thereby improving the yield rate of the single-chip packaging process.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明Description of drawings
图1为现有单晶封装的组合剖面图。FIG. 1 is a combined cross-sectional view of a conventional single crystal package.
图2为本发明预成型导电柱结构的第一种制作方法的步骤流程图。FIG. 2 is a flow chart of steps of the first manufacturing method of the preformed conductive pillar structure of the present invention.
图3为本发明金属板体形成有被蚀刻面及多个金属柱的立体图。3 is a perspective view of the metal plate body of the present invention formed with an etched surface and a plurality of metal pillars.
图4为本发明金属板体形成有被蚀刻面及多个金属柱的剖面图。FIG. 4 is a cross-sectional view of a metal plate body formed with an etched surface and a plurality of metal pillars according to the present invention.
图5为本发明封装体结合于金属板体上的立体图。FIG. 5 is a perspective view of the package body of the present invention combined on the metal plate body.
图6为本发明封装体结合于金属板体上的剖面图。FIG. 6 is a cross-sectional view of the package of the present invention combined with the metal plate.
图7为本发明预成型导电柱结构第一实施例的立体图。FIG. 7 is a perspective view of the first embodiment of the preformed conductive column structure of the present invention.
图8为本发明预成型导电柱结构第一实施例的剖面图。FIG. 8 is a cross-sectional view of the first embodiment of the preformed conductive pillar structure of the present invention.
图9为本发明预成型导电柱结构的第二种制作方法的步骤流程图。FIG. 9 is a flow chart of the steps of the second manufacturing method of the preformed conductive pillar structure of the present invention.
图10为本发明预成型导电柱结构第二实施例的立体图。FIG. 10 is a perspective view of a second embodiment of the preformed conductive post structure of the present invention.
图11为本发明预成型导电柱结构第二实施例的剖面图。FIG. 11 is a cross-sectional view of the second embodiment of the preformed conductive pillar structure of the present invention.
图12为本发明预成型导电柱结构的第三种制作方法的步骤流程图。FIG. 12 is a flow chart of the steps of the third manufacturing method of the preformed conductive column structure of the present invention.
图13为本发明第一金属板体形成有第一被蚀刻面及多个第一金属柱的立体图。13 is a perspective view of the first metal plate body formed with the first etched surface and a plurality of first metal pillars according to the present invention.
图14为本发明各第一金属柱的一端与各第二金属柱的一端焊接的立体图。Fig. 14 is a perspective view of welding one end of each first metal post and one end of each second metal post in the present invention.
图15为本发明各第一金属柱的一端与各第二金属柱的一端焊接的剖面图。Fig. 15 is a cross-sectional view of welding one end of each first metal post to one end of each second metal post in the present invention.
图16为系本发明封装体结合于第一金属板体与第二金属板体之间的剖面图。16 is a cross-sectional view of the package of the present invention combined between the first metal plate and the second metal plate.
图17为本发明预成型导电柱结构第三实施例的剖面图。FIG. 17 is a cross-sectional view of a third embodiment of the preformed conductive pillar structure of the present invention.
图18为本发明预成型导电柱结构的第四种制作方法的步骤流程图。FIG. 18 is a flow chart of the steps of the fourth manufacturing method of the preformed conductive column structure of the present invention.
图19为本发明预成型导电柱结构第四实施例的立体图。FIG. 19 is a perspective view of a fourth embodiment of the preformed conductive post structure of the present invention.
图20为本发明预成型导电柱结构第四实施例的剖面图。FIG. 20 is a cross-sectional view of a fourth embodiment of the preformed conductive pillar structure of the present invention.
图21为本发明预成型导电柱结构的第五种制作方法的步骤流程图。FIG. 21 is a flow chart of the steps of the fifth manufacturing method of the preformed conductive column structure of the present invention.
图22为本发明预成型导电柱结构第五实施例的剖面图。FIG. 22 is a cross-sectional view of a fifth embodiment of the preformed conductive pillar structure of the present invention.
图23为本发明预成型导电柱结构第六实施例的立体图。FIG. 23 is a perspective view of a sixth embodiment of the preformed conductive post structure of the present invention.
其中,附图标记:Among them, reference signs:
〈现有技术〉<current technology>
a1:导电架a1: conductive frame
a2:板体a2: board body
a3:导电柱a3: Conductive column
b1:芯片b1: chip
b2:电极部b2: electrode part
c:封装体c: Encapsulation
〈本发明〉<this invention>
10:预成型导电柱结构10: Preformed conductive column structure
1:导电柱1: Conductive column
11:金属板体11: Metal plate body
111:被蚀刻面111: etched surface
112:金属柱112: metal column
113:外周面113: Outer peripheral surface
12:第一金属板体12: The first metal plate body
121:第一被蚀刻面121: the first etched surface
122:第一金属柱122: First Metal Pillar
123:外周面123: Outer peripheral surface
13:第二金属板体13: Second metal plate body
131:第二被蚀刻面131: Second etched surface
132:第二金属柱132: Second metal pillar
133:外周面133: Outer peripheral surface
14、14’:端面14, 14': end face
15、15’:延伸柱15, 15': extension column
2:封装体2: Encapsulation
21:顶面21: top surface
22:底面22: bottom surface
23:贯穿孔23: through hole
步骤a~kStep a~k
具体实施方式Detailed ways
有关本发明的详细说明及技术内容,将配合图式说明如下,然而所附图式仅作为说明用途,并非用于局限本发明。The detailed description and technical content of the present invention will be described as follows with accompanying drawings, but the attached drawings are only for illustration purposes and are not intended to limit the present invention.
请参考图2至图8所示,本发明提供一种预成型导电柱结构第一实施例及其制作方法,此预成型导电柱结构10主要包括多个导电柱1及一封装体2。Referring to FIG. 2 to FIG. 8 , the present invention provides a first embodiment of a preformed conductive post structure and a manufacturing method thereof. The preformed conductive post structure 10 mainly includes a plurality of conductive posts 1 and a package 2 .
如图2所示,为本发明预成型导电柱结构第一实施例的制作方法的步骤,进一步说明如下;第一、如图2的步骤a、图3至图4所示,提供一金属板体11,对金属板体11进行蚀刻处理,以令金属板体11在一面形成有一被蚀刻面111及留存于被蚀刻面111上的多个金属柱112。其中,金属板体11可由铜、银、金等电导率金属所构成,使得金属柱112可由铜、银、金等电导率金属所构成。As shown in Figure 2, it is the steps of the manufacturing method of the first embodiment of the preformed conductive column structure of the present invention, which are further described as follows; first, as shown in step a of Figure 2 and Figures 3 to 4, a metal plate is provided The body 11 is etched on the metal plate body 11 so that the metal plate body 11 forms an etched surface 111 and a plurality of metal pillars 112 remaining on the etched surface 111 on one side. Wherein, the metal plate body 11 can be made of conductive metals such as copper, silver, and gold, so that the metal pillars 112 can be made of conductive metals such as copper, silver, and gold.
第二、如图2的步骤b、图5至图6所示,对金属板体11进行封装处理,以令一封装体2结合于金属板体11上,封装体2包覆被蚀刻面111与多个金属柱112的外周面113,每一金属柱112在一端具有裸露且齐平于封装体2的顶面21的一端面14。Second, as shown in step b of Figure 2 and Figures 5 to 6, the metal plate body 11 is packaged so that a package body 2 is bonded to the metal plate body 11, and the package body 2 covers the etched surface 111 With the outer peripheral surface 113 of the plurality of metal pillars 112 , each metal pillar 112 has an exposed end surface 14 flush with the top surface 21 of the package body 2 at one end.
另外,封装体2的材质为聚酰亚胺(Polyimide,PI)、干膜(Dry film)、环氧树脂(Expoxy)或封装材(Molding Compound),封装体2可用压合(Lamination)或模压(Molding)的方式形成于金属板体11上,但不以上述为限制。In addition, the package body 2 is made of polyimide (Polyimide, PI), dry film (Dry film), epoxy resin (Expoxy) or packaging material (Molding Compound), and the package body 2 can be lamination or molding (Molding) is formed on the metal plate body 11 , but not limited to the above.
再者,对金属板体11进行封装处理之前,可先对被蚀刻面111与多个金属柱112的外周面113进行表面粗化处理,使被蚀刻面111与多个金属柱112的外周面113表面粗糙而易于与封装体2稳定结合,但此步骤非必要步骤,其可视实际情况保留或省略。Furthermore, before the metal plate body 11 is packaged, the surface to be etched 111 and the outer peripheral surfaces 113 of the plurality of metal pillars 112 can be roughened so that the etched surface 111 and the outer peripheral surfaces of the plurality of metal pillars 112 The surface of 113 is rough and easy to be stably combined with the package body 2, but this step is not necessary, and it can be retained or omitted depending on the actual situation.
第三、如图2的步骤c、图7至图8所示,对金属板体11进行去除处理,以令每一金属柱112在另一端具有裸露且齐平于封装体2的底面22的一端面14。借此,制作出预成型导电柱结构10的第一实施例。Third, as shown in step c of FIG. 2 and FIG. 7 to FIG. 8, the metal plate body 11 is removed, so that each metal post 112 has an exposed and flush with the bottom surface 22 of the package body 2 at the other end. One end face 14 . Thereby, the first embodiment of the preformed conductive column structure 10 is produced.
其中,本实施例的每一端面14为一平面,但不以此为限制,每一端面14也可受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, each end surface 14 in this embodiment is a plane, but not limited thereto, each end surface 14 can also be etched to form a concave arc surface that is gradually depressed from the outer periphery to the central point.
如图7至图8所示,为本发明预成型导电柱结构10的第一实施例,详细说明如下,多个导电柱1彼此直立设置且间隔并列;封装体2包覆在多个导电柱1的外部,封装体2具有一顶面21及一底面22,每一导电柱1的一端裸露且齐平于顶面21及另一端裸露且齐平于底面22。As shown in FIG. 7 to FIG. 8, it is the first embodiment of the preformed conductive post structure 10 of the present invention, which is described in detail as follows. A plurality of conductive posts 1 are arranged upright and spaced side by side; the package body 2 is wrapped on the plurality of conductive posts. 1 , the package body 2 has a top surface 21 and a bottom surface 22 , one end of each conductive post 1 is exposed and flush with the top surface 21 and the other end is exposed and flush with the bottom surface 22 .
另外,封装体2设有多个贯穿孔23,每一导电柱1包含嵌固于各贯穿孔23的金属柱112,每一金属柱112在两端具有裸露且齐平于顶面21与底面22的二端面14,因金属柱112被蚀刻成型,所以每一金属柱112自两端朝中间逐渐缩减外周缘尺寸。In addition, the package body 2 is provided with a plurality of through holes 23, and each conductive pillar 1 includes a metal pillar 112 embedded in each through hole 23, and each metal pillar 112 has exposed and flush with the top surface 21 and the bottom surface at both ends. The two end surfaces 14 of 22 are formed by etching the metal pillars 112 , so each metal pillar 112 gradually reduces the outer peripheral dimension from the two ends toward the middle.
如图7至图8所示,本发明预成型导电柱结构10第一实施例的使用状态,其为利用封装体2包覆在多个导电柱1的外部,每一导电柱1的一端裸露且齐平于封装体2的顶面21及另一端裸露且齐平于封装体2的底面22。借此,本发明预成型导电柱结构10已去除金属板体11及对导电柱1封装,又导电柱1两端裸露于封装体2,使预成型导电柱结构10出货至客户端进行单晶封装制程后段时,客户端无须去除金属板体11,仅对导电柱1刷锡即可直接与芯片焊接,以达到单晶封装制程后段具有制程步骤简单、缩短的优点。As shown in Figures 7 to 8, the use state of the first embodiment of the preformed conductive column structure 10 of the present invention is that the package body 2 is used to cover the outside of a plurality of conductive columns 1, and one end of each conductive column 1 is exposed It is flush with the top surface 21 of the package body 2 and the other end is exposed and flush with the bottom surface 22 of the package body 2 . In this way, the preformed conductive post structure 10 of the present invention has removed the metal plate body 11 and encapsulated the conductive post 1, and both ends of the conductive post 1 are exposed to the package body 2, so that the preformed conductive post structure 10 is shipped to the client for single In the later stage of the crystal packaging process, the customer does not need to remove the metal plate body 11, but can directly solder the chip to the conductive post 1 by brushing tin, so as to achieve the advantages of simple and shortened process steps in the latter stage of the single crystal packaging process.
另外,本发明预成型导电柱结构10已去除金属板体11,所以可省略现有封装体先对芯片与板体封装,再移除板体的步骤,使得芯片无须被封装即可直接与导电柱1焊接,后续检测芯片且发生芯片接链不良时,因芯片未被封装而可回收重制,进而提高单晶封装制程的成品良率。In addition, the metal plate body 11 has been removed from the preformed conductive column structure 10 of the present invention, so the step of first packaging the chip and the plate body in the existing package body, and then removing the plate body can be omitted, so that the chip can be directly connected to the conductive column without being packaged. Column 1 is soldered, and when the chip is subsequently inspected and the chip connection is poor, the chip can be recycled and remanufactured because the chip is not packaged, thereby improving the yield rate of the single-chip packaging process.
又,在焊接过程中,本实施例的导电柱1的一端裸露且齐平于封装体2的顶面21及另一端裸露且齐平于封装体2的底面22,所以锡球不易自导电柱1的末端滚落,以达到预成型导电柱结构10具有方便焊接的功效。Also, during the soldering process, one end of the conductive post 1 in this embodiment is exposed and flush with the top surface 21 of the package body 2 and the other end is exposed and flush with the bottom surface 22 of the package body 2, so the solder balls are not easy to separate from the conductive post. The end of 1 rolls off, so that the preformed conductive column structure 10 has the effect of facilitating welding.
请参考图3至图6、图9至图11所示,为本发明预成型导电柱结构第二实施例及其制作方法,进一步说明如下。Please refer to FIG. 3 to FIG. 6 , and FIG. 9 to FIG. 11 , which are the second embodiment of the preformed conductive column structure of the present invention and the manufacturing method thereof, which are further described as follows.
本发明预成型导电柱结构第二实施例的制作方法的步骤a至b,与预成型导电柱结构第一实施例的步骤a至b相同,预成型导电柱结构第一、二实施例的制作方法不同之处在于步骤b之后的步骤不同。The steps a to b of the manufacturing method of the second embodiment of the preformed conductive column structure of the present invention are the same as the steps a to b of the first embodiment of the preformed conductive column structure, and the fabrication of the first and second embodiments of the preformed conductive column structure The method differs in the steps after step b.
先经过图9的步骤a(如图3至图4所示)、步骤b(如图5至图6所示)之后,再如图9的步骤d、图10至图11所示,对金属板体11进行蚀刻处理,以令每一金属柱112在另一端延伸有裸露且突出于封装体2的底面22的一延伸柱15。借此,制作出预成型导电柱结构10的第二实施例。First go through step a (shown in Figure 3 to Figure 4) and step b (shown in Figure 5 to Figure 6) of Figure 9, and then step d in Figure 9, as shown in Figure 10 to Figure 11, for the metal The board body 11 is etched, so that each metal post 112 is extended with an extended post 15 that is exposed and protrudes from the bottom surface 22 of the package body 2 at the other end. Thereby, the second embodiment of the preformed conductive column structure 10 is produced.
其中,本实施例的每一延伸柱15的末端面为一平面,但不以此为限制,每一延伸柱15的末端面也可受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, the end surface of each extension column 15 in this embodiment is a plane, but it is not limited thereto. The end surface of each extension column 15 can also be etched to form a concave shape that is gradually depressed from the outer periphery to the center point. curved surface.
如图10至图11所示,为本发明预成型导电柱结构10的第二实施例,详细说明如下,封装体2包覆在多个导电柱1的外部,封装体2具有顶面21及底面22,每一导电柱1的一端裸露且齐平于顶面21及另一端裸露且突出于底面22。As shown in Figure 10 to Figure 11, it is the second embodiment of the preformed conductive column structure 10 of the present invention, which is described in detail as follows. On the bottom surface 22 , one end of each conductive post 1 is exposed and flush with the top surface 21 and the other end is exposed and protrudes from the bottom surface 22 .
另外,封装体2设有多个贯穿孔23,每一导电柱1包含嵌固于各贯穿孔23的金属柱112,每一金属柱112在一端具有裸露且齐平于顶面21的一端面14及在另一端延伸有裸露且突出于底面22的一延伸柱15,因金属柱112先被蚀刻成型,延伸柱15再被蚀刻成型,所以每一金属柱112自两端朝中间逐渐缩减外周缘尺寸,每一延伸柱15自两端朝中间逐渐缩减外周缘尺寸。借此,以达到相同于预成型导电柱结构10第一实施例及其制作方法的功效。In addition, the package body 2 is provided with a plurality of through holes 23, and each conductive pillar 1 includes a metal pillar 112 embedded in each through hole 23, and each metal pillar 112 has an exposed end surface flush with the top surface 21 at one end. 14 and an extension column 15 that is bare and protrudes from the bottom surface 22 is extended at the other end. Because the metal column 112 is etched and formed first, and the extension column 15 is etched and formed again, each metal column 112 gradually reduces the outer circumference from both ends toward the middle. Edge size, each extension column 15 gradually reduces the outer peripheral edge size from both ends to the middle. In this way, the same effect as that of the first embodiment of the preformed conductive column structure 10 and its manufacturing method can be achieved.
再者,本实施例利用蚀刻金属板体11而在金属柱112一端延伸有延伸柱15,进而增加导电柱1的长度,使预成型导电柱结构10具有可延长导电柱1长度的功能。Furthermore, in this embodiment, the extension column 15 is extended at one end of the metal column 112 by etching the metal plate body 11 , thereby increasing the length of the conductive column 1 , so that the preformed conductive column structure 10 has the function of extending the length of the conductive column 1 .
请参考图12至图17所示,本发明提供一种预成型导电柱结构第三实施例及其制作方法,此预成型导电柱结构10主要包括多个导电柱1及封装体2。Referring to FIG. 12 to FIG. 17 , the present invention provides a third embodiment of a preformed conductive post structure and a manufacturing method thereof. The preformed conductive post structure 10 mainly includes a plurality of conductive posts 1 and a package body 2 .
如图12所示,为本发明预成型导电柱结构第三实施例的制作方法的步骤,进一步说明如下;第一、如图12的步骤e、图13所示,提供一第一金属板体12,对第一金属板体12进行蚀刻处理,以令第一金属板体12在一面形成有一第一被蚀刻面121及留存于第一被蚀刻面121上的多个第一金属柱122。As shown in Figure 12, it is the steps of the manufacturing method of the third embodiment of the preformed conductive column structure of the present invention, which are further described as follows; first, as shown in step e of Figure 12 and Figure 13, a first metal plate body is provided 12. Etching the first metal plate body 12 to form a first etched surface 121 and a plurality of first metal pillars 122 remaining on the first etched surface 121 on one side of the first metal plate body 12 .
第二、如图12的步骤f、图14至图15所示,提供一第二金属板体13,对第二金属板体13进行蚀刻处理,以令第二金属板体13在一面形成有一第二被蚀刻面131及留存于第二被蚀刻面131上的多个第二金属柱132。Second, as shown in step f of Figure 12 and Figures 14 to 15, a second metal plate body 13 is provided, and the second metal plate body 13 is etched so that the second metal plate body 13 is formed on one side with a The second etched surface 131 and the plurality of second metal pillars 132 remaining on the second etched surface 131 .
第三、如图12的步骤g、图14至图15所示,将多个第一金属柱122与多个第二金属柱132上、下相叠,并使各第一金属柱122的一端与各第二金属柱132的一端焊接。Third, as shown in step g of Figure 12 and Figures 14 to 15, a plurality of first metal columns 122 and a plurality of second metal columns 132 are stacked up and down, and one end of each first metal column 122 is It is welded with one end of each second metal pillar 132 .
步骤g详细说明如下,先在多个第二金属柱132的末端刷锡,再将多个第一金属柱122与多个第二金属柱132上、下相叠,并提高环境温度,使各第一金属柱122的一端与各第二金属柱132的一端通过锡加热熔化后焊接。Step g is described in detail as follows. First brush tin on the ends of the plurality of second metal pillars 132, then stack the plurality of first metal pillars 122 and the plurality of second metal pillars 132 up and down, and increase the ambient temperature to make each One end of the first metal post 122 is welded to one end of each second metal post 132 by heating and melting tin.
第四、如图12的步骤h、图16所示,对第一金属板体12与第二金属板体13进行封装处理,以令一封装体2结合于第一金属板体12与第二金属板体13之间,封装体2包覆第一被蚀刻面121、第二被蚀刻面131、多个第一金属柱122的外周面123与多个第二金属柱132的外周面133。Fourth, as shown in step h of FIG. 12 and FIG. 16, the first metal plate body 12 and the second metal plate body 13 are packaged so that a package body 2 is combined with the first metal plate body 12 and the second metal plate body 12. Between the metal plates 13 , the package body 2 covers the first etched surface 121 , the second etched surface 131 , the outer peripheral surfaces 123 of the plurality of first metal pillars 122 and the outer peripheral surfaces 133 of the plurality of second metal pillars 132 .
另外,封装体2的材质为聚酰亚胺(Polyimide,PI)、干膜(Dry film)、环氧树脂(Expoxy)或封装材(Molding Compound),封装体2可用压合(Lamination)或模压(Molding)的方式形成于第一金属板体12与第二金属板体13之间,但不以上述为限制。In addition, the package body 2 is made of polyimide (Polyimide, PI), dry film (Dry film), epoxy resin (Expoxy) or packaging material (Molding Compound), and the package body 2 can be lamination or molding (Molding) is formed between the first metal plate body 12 and the second metal plate body 13 , but not limited to the above.
再者,对第一金属板体12与第二金属板体13进行封装处理之前,可先对第一被蚀刻面121、第二被蚀刻面131、多个第一金属柱122的外周面123与多个第二金属柱132的外周面133进行表面粗化处理,使第一被蚀刻面121、第二被蚀刻面131、多个第一金属柱122的外周面123与多个第二金属柱132的外周面133表面粗糙而易于与封装体2稳定结合,但此步骤非必要步骤,其可视实际情况保留或省略。Furthermore, before encapsulating the first metal plate body 12 and the second metal plate body 13, the first etched surface 121, the second etched surface 131, and the outer peripheral surfaces 123 of a plurality of first metal pillars 122 may be first etched. Surface roughening treatment is carried out with the outer peripheral surface 133 of a plurality of second metal pillars 132, so that the first etched surface 121, the second etched surface 131, the outer peripheral surface 123 of a plurality of first metal pillars 122 and the plurality of second metal pillars The outer peripheral surface 133 of the post 132 is rough and easy to be stably combined with the package body 2 , but this step is not necessary, and it can be reserved or omitted according to the actual situation.
第五、如图12的步骤i、图17所示,对第一金属板体12与第二金属板体13进行去除处理,以令每一第一金属柱122与每一第二金属柱132在另一端具有裸露且齐平于封装体2的顶面21与底面22的二端面14’。借此,制作出预成型导电柱结构10的第三实施例。Fifth, as shown in step i of Figure 12 and Figure 17, the first metal plate body 12 and the second metal plate body 13 are removed so that each first metal column 122 and each second metal column 132 The other end has two end surfaces 14 ′ that are exposed and flush with the top surface 21 and the bottom surface 22 of the package body 2 . In this way, the third embodiment of the preformed conductive column structure 10 is produced.
其中,本实施例的每一端面14’为一平面,但不以此为限制,每一端面14’也可受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, each end surface 14' of this embodiment is a plane, but it is not limited thereto, and each end surface 14' can also be etched to form a concave arc surface that is gradually depressed from the outer periphery to the central point.
如图17所示,为本发明预成型导电柱结构10的第三实施例,详细说明如下,封装体2包覆在多个导电柱1的外部,封装体2具有顶面21及底面22,每一导电柱1的一端裸露且齐平于顶面21及另一端裸露且齐平于底面22。As shown in FIG. 17 , it is a third embodiment of the preformed conductive pillar structure 10 of the present invention, and the details are as follows. The package body 2 is wrapped on the outside of a plurality of conductive pillars 1 , and the package body 2 has a top surface 21 and a bottom surface 22. One end of each conductive pillar 1 is exposed and flush with the top surface 21 and the other end is exposed and flush with the bottom surface 22 .
另外,封装体2设有多个贯穿孔23,每一导电柱1包含嵌固于各贯穿孔23且上、下相叠焊接的一第一金属柱122及一第二金属柱132,第一金属柱122与第二金属柱132在相互远离的两端具有裸露且齐平于顶面21与底面22的二端面14’,因第一金属柱122与第二金属柱132被蚀刻成型,所以每一第一金属柱122自两端朝中间逐渐缩减外周缘尺寸,每一第二金属柱132自两端朝中间逐渐缩减外周缘尺寸。借此,以达到相同于预成型导电柱结构10第一实施例及其制作方法的功效。In addition, the package body 2 is provided with a plurality of through holes 23, and each conductive post 1 includes a first metal post 122 and a second metal post 132 embedded in each through hole 23 and welded up and down. The metal post 122 and the second metal post 132 have two end surfaces 14 ′ that are exposed and flush with the top surface 21 and the bottom surface 22 at the two ends far away from each other. Because the first metal post 122 and the second metal post 132 are etched and formed, so Each first metal column 122 gradually reduces the size of the outer periphery from both ends to the middle, and each second metal column 132 gradually reduces the size of the outer periphery from both ends to the middle. In this way, the same effect as that of the first embodiment of the preformed conductive column structure 10 and its manufacturing method can be achieved.
再者,本实施例利用第一金属柱122与第二金属柱132上、下相叠焊接,进而增加导电柱1的长度,使预成型导电柱结构10具有可延长导电柱1长度的功能。Furthermore, in this embodiment, the first metal post 122 and the second metal post 132 are welded up and down to increase the length of the conductive post 1 , so that the preformed conductive post structure 10 has the function of extending the length of the conductive post 1 .
请参考图13至图16、图18至图20所示,为本发明预成型导电柱结构第四实施例及其制作方法,进一步说明如下。Please refer to FIG. 13 to FIG. 16 , and FIG. 18 to FIG. 20 , which are the fourth embodiment of the preformed conductive column structure and its manufacturing method according to the present invention, which are further described as follows.
本发明预成型导电柱结构第四实施例的制作方法的步骤e至h,与预成型导电柱结构第三实施例的步骤e至h相同,预成型导电柱结构第三、四实施例的制作方法不同之处在于步骤h之后的步骤不同。The steps e to h of the manufacturing method of the fourth embodiment of the preformed conductive column structure of the present invention are the same as the steps e to h of the third embodiment of the preformed conductive column structure, and the fabrication of the third and fourth embodiments of the preformed conductive column structure The method differs in the steps after step h.
先经过图18的步骤e(如图13所示)、步骤f(如图14至图15所示)、步骤g(如图14至图16所示)、步骤h(如图16所示)之后,再如图18的步骤j、图19至图20所示,对第一金属板体12与第二金属板体13进行蚀刻处理,以令每一第一金属柱122与每一第二金属柱132在另一端延伸有裸露且突出于封装体2的顶面21与底面22的二延伸柱15’。借此,制作出预成型导电柱结构10的第四实施例。First go through step e (as shown in FIG. 13 ) of FIG. 18 , step f (as shown in FIG. 14 to FIG. 15 ), step g (as shown in FIG. 14 to FIG. 16 ), and step h (as shown in FIG. 16 ) Afterwards, as shown in step j of FIG. 18 and FIG. 19 to FIG. 20, the first metal plate body 12 and the second metal plate body 13 are etched so that each first metal column 122 and each second metal column The metal pillar 132 is extended with two extending pillars 15 ′ that are exposed at the other end and protrude from the top surface 21 and the bottom surface 22 of the package body 2 . In this way, the fourth embodiment of the preformed conductive column structure 10 is produced.
其中,本实施例的每一延伸柱15’的末端面为一平面,但不以此为限制,每一延伸柱15’的末端面也可受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面。Wherein, the end surface of each extension column 15' in this embodiment is a plane, but it is not limited thereto. A concave arc.
如图10至图11所示,为本发明预成型导电柱结构10的第四实施例,详细说明如下,封装体2包覆在多个导电柱1的外部,封装体2具有顶面21及底面22,每一导电柱1的一端裸露且突出于顶面21及另一端裸露且突出于底面22。As shown in Figure 10 to Figure 11, it is the fourth embodiment of the preformed conductive column structure 10 of the present invention, which is described in detail as follows. On the bottom surface 22 , one end of each conductive pillar 1 is exposed and protrudes from the top surface 21 and the other end is exposed and protrudes from the bottom surface 22 .
另外,封装体2设有多个贯穿孔23,每一导电柱1包含嵌固于各贯穿孔23且上、下相叠焊接的一第一金属柱122及一第二金属柱132,第一金属柱122与第二金属柱132在相互远离的两端延伸有裸露且突出于顶面21与底面22的二延伸柱15’,因第一金属柱122及第二金属柱132先被蚀刻成型,延伸柱15’再被蚀刻成型,所以每一第一金属柱122自两端朝中间逐渐缩减外周缘尺寸,每一第二金属柱132自两端朝中间逐渐缩减外周缘尺寸,每一延伸柱15’自两端朝中间逐渐缩减外周缘尺寸。借此,以达到相同于预成型导电柱结构10第三实施例及其制作方法的功效。In addition, the package body 2 is provided with a plurality of through holes 23, and each conductive post 1 includes a first metal post 122 and a second metal post 132 embedded in each through hole 23 and welded up and down. The metal post 122 and the second metal post 132 have two extended posts 15 ′ that are exposed and protrude from the top surface 21 and the bottom surface 22 at both ends of the metal post 122 and the second metal post 132 , because the first metal post 122 and the second metal post 132 are etched first. , the extension column 15' is etched and shaped again, so each first metal column 122 gradually reduces the size of the outer periphery from both ends to the middle, and each second metal column 132 gradually reduces the size of the outer periphery from both ends to the middle, and each extension The size of the outer peripheral edge of the column 15' gradually decreases from both ends toward the middle. In this way, the same effect as that of the third embodiment of the preformed conductive pillar structure 10 and its manufacturing method can be achieved.
再者,本实施例利用第一金属柱122与第二金属柱132上、下相叠焊接,蚀刻第一金属板体12与第二金属板体13而在第一金属柱122与第二金属柱132的两端延伸有二延伸柱15,进而增加导电柱1的长度,使预成型导电柱结构10具有可延长导电柱1长度的功能。Furthermore, in this embodiment, the first metal post 122 and the second metal post 132 are welded up and down, and the first metal plate body 12 and the second metal plate body 13 are etched and the first metal post 122 and the second metal post 132 are etched. Two extension columns 15 extend from both ends of the column 132 , thereby increasing the length of the conductive column 1 , so that the preformed conductive column structure 10 has the function of extending the length of the conductive column 1 .
请参考图13至图16、图21至图22所示,为本发明预成型导电柱结构第五实施例及其制作方法,进一步说明如下。Please refer to FIG. 13 to FIG. 16 and FIG. 21 to FIG. 22 , which are the fifth embodiment of the preformed conductive column structure and the manufacturing method thereof according to the present invention, and further descriptions are as follows.
本发明预成型导电柱结构第五实施例的制作方法的步骤e至h,与预成型导电柱结构第三实施例的步骤e至h相同,预成型导电柱结构第三、五实施例的制作方法不同之处在于步骤h之后的步骤不同。The steps e to h of the manufacturing method of the fifth embodiment of the preformed conductive column structure of the present invention are the same as the steps e to h of the third embodiment of the preformed conductive column structure, and the fabrication of the third and fifth embodiments of the preformed conductive column structure The method differs in the steps after step h.
先经过图21的步骤e(如图13所示)、步骤f(如图14至图15所示)、步骤g(如图14至图16所示)、步骤h(如图16所示)之后,再如图21的步骤k、图22所示,对第一金属板体12与第二金属板体13的其一者进行去除处理及另一者进行蚀刻处理,以令每一第一金属柱122与每一第二金属柱132在另一端具有裸露且齐平于封装体2的顶面21与底面22的其一者的一端面14’及裸露且突出于封装体2的顶面21与底面22的另一者的一延伸柱15’。借此,制作出预成型导电柱结构10的第五实施例。First go through step e (as shown in FIG. 13 ) of FIG. 21 , step f (as shown in FIG. 14 to FIG. 15 ), step g (as shown in FIG. 14 to FIG. 16 ), and step h (as shown in FIG. 16 ) Afterwards, as shown in step k of FIG. 21 and FIG. 22, one of the first metal plate body 12 and the second metal plate body 13 is subjected to removal treatment and the other is subjected to etching treatment, so that each first The other end of the metal post 122 and each second metal post 132 has an end surface 14 ′ that is exposed and flush with one of the top surface 21 and the bottom surface 22 of the package body 2 and is exposed and protrudes from the top surface of the package body 2 21 and an extension column 15 ′ of the other of the bottom surface 22 . In this way, the fifth embodiment of the preformed conductive pillar structure 10 is produced.
其中,本实施例的每一端面14’受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面,但不以此为限制,每一端面14’也可为一平面;每一延伸柱15’的末端面受蚀刻而形成由外周缘至中心点逐渐凹陷的一凹弧面,但不以此为限制,每一延伸柱15’的末端面也可为一平面。Wherein, each end surface 14' of this embodiment is etched to form a concave arc surface that is gradually depressed from the outer periphery to the central point, but it is not limited thereto, and each end surface 14' can also be a plane; each extension The end surface of the column 15' is etched to form a concave arc surface gradually depressed from the outer periphery to the central point, but not limited thereto, and the end surface of each extending column 15' can also be a plane.
如图22所示,为本发明预成型导电柱结构10的第五实施例,详细说明如下,封装体2包覆在多个导电柱1的外部,封装体2具有顶面21及底面22,每一导电柱1的一端裸露且齐平于顶面21与底面22的其一者及另一端裸露且突出于顶面21与底面22的另一者。As shown in FIG. 22 , it is a fifth embodiment of the preformed conductive post structure 10 of the present invention. The details are as follows. The package 2 is wrapped on the outside of a plurality of conductive posts 1 . The package 2 has a top surface 21 and a bottom surface 22 . One end of each conductive post 1 is exposed and flush with one of the top surface 21 and the bottom surface 22 , and the other end is exposed and protrudes from the other one of the top surface 21 and the bottom surface 22 .
另外,封装体2设有多个贯穿孔23,每一导电柱1包含嵌固于各贯穿孔23且上、下相叠焊接的一第一金属柱122及一第二金属柱132,第一金属柱122与第二金属柱132在相互远离的一端具有裸露且齐平于顶面21与底面22的其一者的一端面14’及另一端具有裸露且突出于顶面21与底面22的另一者的一延伸柱15’,因第一金属柱122及第二金属柱132先被蚀刻成型,延伸柱15’再被蚀刻成型,所以每一第一金属柱122自两端朝中间逐渐缩减外周缘尺寸,每一第二金属柱132自两端朝中间逐渐缩减外周缘尺寸,每一延伸柱15’自两端朝中间逐渐缩减外周缘尺寸。借此,以达到相同于预成型导电柱结构10第三实施例及其制作方法的功效。In addition, the package body 2 is provided with a plurality of through holes 23, and each conductive post 1 includes a first metal post 122 and a second metal post 132 embedded in each through hole 23 and welded up and down. The metal post 122 and the second metal post 132 have an exposed end surface 14' flush with one of the top surface 21 and the bottom surface 22 at one end away from each other, and the other end has a bare end surface protruding from the top surface 21 and the bottom surface 22. The other one extension column 15', because the first metal column 122 and the second metal column 132 are etched and formed first, and the extension column 15' is etched and formed again, so each first metal column 122 is gradually formed from two ends toward the middle. To reduce the size of the outer periphery, each second metal column 132 gradually reduces the size of the outer periphery from both ends to the middle, and each extension column 15 ′ gradually reduces the size of the outer periphery from both ends to the middle. In this way, the same effect as that of the third embodiment of the preformed conductive pillar structure 10 and its manufacturing method can be achieved.
再者,本实施例利用第一金属柱122与第二金属柱132上、下相叠焊接,蚀刻第一金属板体12或第二金属板体13而在第一金属柱122或第二金属柱132的一端延伸有一延伸柱15’,进而增加导电柱1的长度,使预成型导电柱结构10具有可延长导电柱1长度的功能。Furthermore, in this embodiment, the first metal post 122 and the second metal post 132 are welded up and down, and the first metal plate body 12 or the second metal plate body 13 is etched and the first metal post 122 or the second metal post 132 is etched. An extension column 15 ′ is extended from one end of the column 132 to increase the length of the conductive column 1 , so that the preformed conductive column structure 10 has the function of extending the length of the conductive column 1 .
如图23所示,为本发明预成型导电柱结构10的第六实施例,预成型导电柱结构10的第六实施例与预成型导电柱结构10的第二实施例大致相同,预成型导电柱结构10的第六实施例与预成型导电柱结构10的第二实施例不同之处,进一步说明如下。As shown in Figure 23, it is the sixth embodiment of the preformed conductive column structure 10 of the present invention, the sixth embodiment of the preformed conductive column structure 10 is substantially the same as the second embodiment of the preformed conductive column structure 10, the preformed conductive The differences between the sixth embodiment of the post structure 10 and the second embodiment of the preformed conductive post structure 10 are further described as follows.
通过对金属板体11的不同部分进行不同参数的蚀刻处理,以令其一部分金属柱112在另一端延伸有裸露且突出于封装体2的底面22的一延伸柱15,另一部分金属柱112在另一端具有裸露且齐平于封装体2的底面22的一端面14。借此,让端面14与延伸柱15的位置配合芯片设置,以加强本发明预成型导电柱结构10与芯片接链的能力。By performing etching treatment with different parameters on different parts of the metal plate body 11, a part of the metal pillar 112 is extended with an extension pillar 15 that is exposed and protrudes from the bottom surface 22 of the package body 2 at the other end, and another part of the metal pillar 112 is exposed on the other end. The other end has an exposed end surface 14 flush with the bottom surface 22 of the package body 2 . In this way, the position of the end surface 14 and the extension column 15 is matched with the chip arrangement, so as to enhance the linking capability of the preformed conductive column structure 10 of the present invention and the chip.
同理,再参考图19至图20、图22所示,也可通过对第一金属板体12或第二金属板体13的不同部分进行不同参数的蚀刻处理,以令第一金属柱122在另一端具有裸露且齐平于封装体2的顶面21的端面14’或突出于封装体2的顶面21的延伸柱15’,第二金属柱132在另一端具有裸露且齐平于封装体2的底面22的端面14’或突出于封装体2的底面22的延伸柱15’。借此,让端面14’或延伸柱15’的位置配合芯片设置,以加强本发明预成型导电柱结构10与芯片接链的能力。Similarly, as shown in FIG. 19 to FIG. 20 and FIG. 22 , different parts of the first metal plate body 12 or the second metal plate body 13 can also be etched with different parameters to make the first metal pillar 122 At the other end, there is an end surface 14 ′ that is exposed and flush with the top surface 21 of the package body 2 or an extension post 15 ′ that protrudes from the top surface 21 of the package body 2 . The end surface 14 ′ of the bottom surface 22 of the package body 2 or the extension column 15 ′ protrudes from the bottom surface 22 of the package body 2 . In this way, the position of the end surface 14' or the extension column 15' is matched with the chip arrangement, so as to enhance the ability of the preformed conductive column structure 10 of the present invention to link with the chip.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding changes All changes and modifications should belong to the protection scope of the claims of the present invention.
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