CN116692320A - An intelligent shelf sorting robot and control method - Google Patents
An intelligent shelf sorting robot and control method Download PDFInfo
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- CN116692320A CN116692320A CN202310600157.7A CN202310600157A CN116692320A CN 116692320 A CN116692320 A CN 116692320A CN 202310600157 A CN202310600157 A CN 202310600157A CN 116692320 A CN116692320 A CN 116692320A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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Abstract
Description
技术领域technical field
本发明涉及货架整理装置技术领域,尤其是涉及一种智能货架整理机器人和控制方法。The invention relates to the technical field of shelf sorting devices, in particular to an intelligent shelf sorting robot and a control method.
背景技术Background technique
货架是现代化仓库提高效率的重要工具,不仅带动当地经济的发展,还带来新的管理理念和管理技术,因为企业的增产扩容,企业仓库的标准化和高效化也日益受到重视,在货架使用过程中利用智能货架整理机器人,可以极大地节省人力物力,一定程度上降低了企业的运营成本。Shelves are an important tool for modern warehouses to improve efficiency. They not only drive the development of the local economy, but also bring new management concepts and management technologies. Because of the increase in production and expansion of enterprises, the standardization and efficiency of enterprise warehouses are also increasingly valued. During the use of shelves The use of intelligent shelf finishing robots can greatly save manpower and material resources, and reduce the operating costs of enterprises to a certain extent.
现有技术中,提供了一些货架整理机器人,但大多运行在固定轨道,缺乏自主导航能力,仅仅能够负责固定区域的货架整理,并且由于推杆驱动效果较差,摆放的货箱之间经常存在缝隙,导致摆放不整齐,既降低了工作效率又影响使用体验感。In the prior art, some shelf-organizing robots are provided, but most of them run on fixed tracks and lack autonomous navigation capabilities. There are gaps, resulting in uneven placement, which not only reduces work efficiency but also affects the sense of user experience.
如中国专利CN212265851U公开了一种具有自主导航功能的货架整理机器人,其结构包括机体、电源线、万向轮、控制开关、第一承载板和摄像头,通过在机体右端中部设置了辅助整理部件,通过控制开关启动电机,电机带动驱动机构进行运动,驱动机构带动推杆进行活动,推杆带动推板进行活动,推板推动货架上的货箱,使货箱之间的空隙消失,通过在外壳内中部设置了驱动机构,通过电机带动转轴转动,转轴带动活动块进行转动,活动块带动滑块在滑槽一侧面进行滑动,使滑块带动活动板活动,活动板带动推杆进行活动。For example, Chinese patent CN212265851U discloses a shelf finishing robot with autonomous navigation function. Its structure includes a body, a power cord, a universal wheel, a control switch, a first load plate and a camera. Auxiliary finishing parts are set in the middle of the right end of the body, The motor is started by controlling the switch, the motor drives the drive mechanism to move, the drive mechanism drives the push rod to move, the push rod drives the push plate to move, the push plate pushes the container on the shelf, so that the gap between the container disappears, and passes through the shell A driving mechanism is arranged in the inner middle part, and the motor drives the rotating shaft to rotate, and the rotating shaft drives the movable block to rotate, and the movable block drives the slider to slide on one side of the chute, so that the slider drives the movable plate to move, and the movable plate drives the push rod to move.
但现有技术中通过摄像部件进行机器人路径规划时,只能够检测机器人正前方的区域,需要通过机器人整体转动检测其他区域,不利于机器人进行货舱区域检测,进而不利于机器人智能规划移动路径,进而会增加机器人的能耗,缩短机器人的续航;另一方面,现有技术中智能机器人只能将货箱放置在特定高度的货架上,现有货架一般包括多个不同高度的隔板,适用范围窄,实用性不强。However, in the prior art, when planning the path of the robot through the camera components, only the area directly in front of the robot can be detected, and other areas need to be detected by the overall rotation of the robot, which is not conducive to the detection of the cargo compartment area by the robot, which is not conducive to the intelligent planning of the moving path by the robot. It will increase the energy consumption of the robot and shorten the battery life of the robot; on the other hand, in the prior art, the intelligent robot can only place the container on the shelf of a specific height, and the existing shelf generally includes multiple partitions of different heights. Narrow and not very practical.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在通过摄像部件进行机器人路径规划时,只能够检测机器人正前方的区域,不利于机器人进行货舱区域检测,进而不利于机器人智能规划移动路径的缺陷而提供一种智能货架整理机器人和控制方法。The purpose of the present invention is to overcome the defects of the above-mentioned prior art that when planning the path of the robot through the camera component, it can only detect the area directly in front of the robot, which is not conducive to the detection of the cargo compartment area by the robot, and is not conducive to the intelligent planning of the moving path of the robot. An intelligent shelf sorting robot and a control method.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种智能货架整理机器人,包括移动模块、货箱搬运模块和检测模块,所述货箱搬运模块固定在移动模块上,所述检测模块和货箱搬运模块之间设有旋转轴和旋转电机,所述旋转电机驱动连接旋转轴,所述旋转轴的一端连接检测模块,另一端连接货箱搬运模块。An intelligent shelf sorting robot includes a mobile module, a container handling module and a detection module, the container handling module is fixed on the mobile module, a rotating shaft and a rotating motor are arranged between the detection module and the container handling module, The rotating motor is driven and connected to a rotating shaft, one end of the rotating shaft is connected to the detection module, and the other end is connected to the container handling module.
优选地,所述货箱搬运模块包括主干部件、第一夹取臂、第二夹取臂、第一承载板和第二承载板;Preferably, the container handling module comprises a backbone component, a first gripping arm, a second gripping arm, a first carrying plate and a second carrying plate;
所述第一承载板和第二承载板垂直固定在主干部件的一侧,所述主干部件垂直固定在移动模块的一端,所述第一承载板贴靠在移动模块的上表面,所述第一夹取臂和第二夹取臂对称固定在主干部件的两侧,并位于第二承载板的上方。The first bearing plate and the second bearing plate are vertically fixed on one side of the backbone component, the backbone component is vertically fixed at one end of the mobile module, the first bearing plate is attached to the upper surface of the mobile module, and the second A clamping arm and a second clamping arm are symmetrically fixed on both sides of the trunk part and located above the second bearing plate.
优选地,所述主干部件包括依次连接的第一躯干构件、伸缩轴和第二躯干构件;Preferably, the trunk part includes a first torso member, a telescoping shaft and a second torso member connected in sequence;
所述第一躯干构件的一端固定在移动模块上,另一端连接伸缩轴下端,所述第二躯干构件连接伸缩轴的上端,所述第二承载板、第一夹取臂和第二夹取臂均固定在第二躯干构件上。One end of the first trunk member is fixed on the mobile module, the other end is connected to the lower end of the telescopic shaft, the second trunk member is connected to the upper end of the telescopic shaft, the second carrying plate, the first clamping arm and the second clamping arm are The arms are each secured to the second torso member.
优选地,所述第一夹取臂和第二夹取臂均为摆臂结构,所述摆臂结构包括第一摆臂、第二摆臂、夹板和连接杆;Preferably, both the first clamping arm and the second clamping arm are swing arm structures, and the swing arm structure includes a first swing arm, a second swing arm, a splint and a connecting rod;
所述连接杆固定在主干部件上,所述第一摆臂的一端可转动连接连接杆,另一端可转动连接第二摆臂,所述第二摆臂可转动联机夹板。The connecting rod is fixed on the trunk part, one end of the first swing arm is rotatably connected to the connecting rod, and the other end is rotatably connected to the second swing arm, and the second swing arm is rotatably connected to the splint.
优选地,所述第一摆臂通过铰接连接第二摆臂,所述第二摆臂通过铰接连接夹板,所述夹板的一侧连接有橡胶垫。Preferably, the first swing arm is hinged to the second swing arm, the second swing arm is hinged to the splint, and a rubber pad is connected to one side of the splint.
优选地,所述货箱搬运模块还包括辅助整理部件,所述辅助整理部件包括推动轴电机、推动轴、推板和压力传感器;Preferably, the cargo box handling module further includes auxiliary sorting components, and the auxiliary sorting components include a push shaft motor, a push shaft, a push plate and a pressure sensor;
所述推动轴电机固定在主干部件上,所述推动轴电机驱动连接推动轴,所述推板固定在推动轴的一端,所述压力传感器固定在推动轴的前表面。The push shaft motor is fixed on the main component, the push shaft motor is driven and connected to the push shaft, the push plate is fixed on one end of the push shaft, and the pressure sensor is fixed on the front surface of the push shaft.
优选地,所述检测模块包括盒体,所述盒体固定在旋转轴的上端,所述盒体的前端设有摄像固定孔,所述摄像固定孔内固定有高清摄像头和红外摄像头。Preferably, the detection module includes a box body, the box body is fixed on the upper end of the rotating shaft, and the front end of the box body is provided with a camera fixing hole, and a high-definition camera and an infrared camera are fixed in the camera fixing hole.
优选地,所述移动模块包括底盘、主动轮、从动轮、驱动电机、控制模块和为装置供电的电源仓,所述主动轮可转动固定在底盘后端,所述驱动电机驱动连接主动轮,所述控制模块连接驱动电机,所述从动轮固定在底盘的前端,所述从动轮为万向轮。Preferably, the mobile module includes a chassis, a driving wheel, a driven wheel, a driving motor, a control module, and a power supply compartment for powering the device, the driving wheel is rotatably fixed at the rear end of the chassis, and the driving motor drives and connects the driving wheel, The control module is connected to the drive motor, the driven wheel is fixed on the front end of the chassis, and the driven wheel is a universal wheel.
优选地,所述移动模块还包括单目相机、深度相机和超声波传感器;Preferably, the mobile module further includes a monocular camera, a depth camera and an ultrasonic sensor;
所述单目相机、深度相机和超声波传感器均固定在底盘的前端,且均连接控制模块,所述超声波传感器的数量为多个。The monocular camera, the depth camera and the ultrasonic sensor are all fixed on the front end of the chassis, and are all connected to the control module, and the number of the ultrasonic sensor is multiple.
优选地,所述移动模块的前端还设有红外传感器,所述红外传感器连接控制模块。Preferably, the front end of the mobile module is further provided with an infrared sensor, and the infrared sensor is connected to the control module.
本方案还提供了一种智能货架整理机器人的控制方法,包括以下步骤:This solution also provides a control method for an intelligent shelf sorting robot, including the following steps:
S1:机器人在区域内移动,并通过高清摄像头实时获取区域信息,将存在货箱的区域设为目标区域,执行步骤S2;S1: The robot moves in the area, and obtains the area information in real time through the high-definition camera, sets the area where the container exists as the target area, and executes step S2;
S2:获取此时单目相机和深度相机的图像数据,定位目标区域,机器人移动至目标区域;S2: Obtain the image data of the monocular camera and the depth camera at this time, locate the target area, and move the robot to the target area;
S3:通过控制模块控制第一夹取臂和第二夹取臂靠近并夹紧货箱,再将货箱放置在第一承载板或第二承载板上,执行步骤S4;S3: Control the first clamping arm and the second clamping arm to approach and clamp the container through the control module, and then place the container on the first loading plate or the second loading plate, and perform step S4;
S4:再次获取此时单目相机和深度相机的图像数据,定位目标货架所在区域,机器人移动至货架前,执行步骤S5;S4: Acquire the image data of the monocular camera and the depth camera at this time again, locate the area where the target shelf is located, move the robot to the front of the shelf, and execute step S5;
S5:通过夹板、第一摆臂和第二摆臂将第一承载板或第二承载板上的货箱放置在货架上,通过辅助整理部件推动货箱,消除货箱之间的空隙,完成货架整理。S5: Place the container on the first loading plate or the second loading plate on the shelf through the splint, the first swing arm and the second swing arm, push the container through the auxiliary finishing parts, eliminate the gap between the container, and complete Organize shelves.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本方案通过旋转电机带动旋转轴转动,进而带动旋转轴上方的检测模块转动,使检测模块能够在机器人不移动的情况下,对机器人的周边区域进行检测拍摄,机器人规划之后的行动路径,移动模块带动机器人移动,并通过货箱搬运模块将货箱放置到对应的货架上。转动轴带动检测模块检测机器人周边更广的区域,以做出更全面的行动规划,且移动模块的行动更加的安全合理,同时减少了移动模块的移动,减少了机器人的能耗,延长了装置的使用时间。1. In this solution, the rotating motor drives the rotating shaft to rotate, and then drives the detection module above the rotating shaft to rotate, so that the detection module can detect and shoot the surrounding area of the robot without moving the robot, and the robot's action path after planning, The mobile module drives the robot to move, and the container is placed on the corresponding shelf through the container handling module. The rotating shaft drives the detection module to detect a wider area around the robot to make a more comprehensive action plan, and the action of the mobile module is safer and more reasonable, while reducing the movement of the mobile module, reducing the energy consumption of the robot, and extending the device. usage time.
2、本方案通过将第二承载板、第一夹取臂和第二夹取臂固定在主干部件的第二躯干构件上,通过伸缩轴调节第二躯干构件的高度,进而调节第二承载板上货箱的高度,将货箱放置到不同高度的货架上,克服传统货架整理机器人在整理高度上的不足,实现对不同高度的货架上的货箱进行整理。2. In this solution, the second carrying plate, the first clamping arm and the second clamping arm are fixed on the second torso component of the trunk part, and the height of the second torso component is adjusted through the telescopic shaft, thereby adjusting the second carrying plate The height of the upper box is placed on the shelves of different heights, which overcomes the shortage of the traditional shelf sorting robot in the sorting height, and realizes the sorting of the boxes on the shelves of different heights.
3、本方案货架整理机器人使用主动轮与万向从动轮控制机器人的移动,从而避免利用固定轨道进行移动对范围的限制,使机器人能够移动到多个不同位置的货架前进行货箱整理。3. The shelf sorting robot of this solution uses the driving wheel and the universal driven wheel to control the movement of the robot, so as to avoid the limitation of the range of movement by using a fixed track, so that the robot can move to multiple shelves in different positions for box sorting.
4、本方案在机器人底座的前端设置了超声波传感器,结合多个摄像头获取机器人移动路线上的情况,帮助机器人的做移动路径规划,为机器人提供了避障能力,确保机器人在整理以及前往目标区域时的效率。4. In this solution, an ultrasonic sensor is installed on the front end of the robot base, and combined with multiple cameras to obtain the situation on the robot's moving route, it helps the robot to plan the moving path, provides the robot with the ability to avoid obstacles, and ensures that the robot is sorting out and going to the target area. time efficiency.
附图说明Description of drawings
图1为本发明提供的机器人的主视图;Fig. 1 is the front view of the robot provided by the present invention;
图2为本发明提供的机器人的左视图;Fig. 2 is the left view of the robot provided by the present invention;
图3为本发明提供的辅助整理部件的结构示意图;Fig. 3 is a schematic structural view of the auxiliary finishing parts provided by the present invention;
图中:1、移动模块,2、货箱搬运模块,3、检测模块,4、旋转轴,5、旋转电机,6、主干部件,7、第一夹取臂,8、第二夹取臂,9、第一承载板,10、第二承载板,11、第一摆臂,12、第二摆臂,13、夹板,14、连接杆,15、辅助整理部件;101、底盘,102、主动轮,103、从动轮,104、单目相机,105、深度相机,106、超声波传感器,107、红外传感器;31、盒体,32、高清摄像头,33、红外摄像头,61、第一躯干构件,62、伸缩轴,63、第二躯干构件,151、推动轴电机,152、推动轴,153、推板,154、压力传感器。In the figure: 1. Mobile module, 2. Container handling module, 3. Detection module, 4. Rotary shaft, 5. Rotary motor, 6. Main component, 7. First gripping arm, 8. Second gripping arm , 9, the first bearing plate, 10, the second bearing plate, 11, the first swing arm, 12, the second swing arm, 13, splint, 14, connecting rod, 15, auxiliary finishing parts; 101, chassis, 102, Drive wheel, 103, driven wheel, 104, monocular camera, 105, depth camera, 106, ultrasonic sensor, 107, infrared sensor; 31, box body, 32, high-definition camera, 33, infrared camera, 61, first body member , 62, telescopic shaft, 63, the second torso member, 151, push shaft motor, 152, push shaft, 153, push plate, 154, pressure sensor.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention.
需要说明的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is absolutely level or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
实施例1Example 1
本实施提供一种智能货架整理机器人,包括移动模块1、货箱搬运模块2和检测模块3,货箱搬运模块2固定在移动模块1上,检测模块3和货箱搬运模块2之间设有旋转轴4和旋转电机5,旋转电机5驱动连接旋转轴4,旋转轴4的一端连接检测模块3,另一端连接货箱搬运模块2。This implementation provides an intelligent shelf sorting robot, including a mobile module 1, a container handling module 2 and a detection module 3, the container handling module 2 is fixed on the mobile module 1, and a The rotating shaft 4 and the rotating motor 5 are driven and connected to the rotating shaft 4 , one end of the rotating shaft 4 is connected to the detection module 3 , and the other end is connected to the container handling module 2 .
工作原理:通过旋转电机5带动旋转轴4转动,进而带动旋转轴4上方的检测模块3转动,使检测模块3能够在机器人不移动的情况下,对机器人的周边区域进行检测拍摄,机器人规划之后的行动路径,移动模块1带动机器人移动,并通过货箱搬运模块2将货箱放置到对应的货架上。Working principle: The rotating shaft 4 is driven by the rotating motor 5 to rotate, and then the detection module 3 above the rotating shaft 4 is driven to rotate, so that the detection module 3 can detect and shoot the surrounding area of the robot without the robot moving. After the robot is planned The moving module 1 drives the robot to move, and the container is placed on the corresponding shelf through the container handling module 2.
本方案通过旋转电机5带动旋转轴4转动,进而带动旋转轴4上方的检测模块3转动,使检测模块3能够在机器人不移动的情况下,对机器人的周边区域进行检测拍摄,机器人规划之后的行动路径,移动模块1带动机器人移动,并通过货箱搬运模块2将货箱放置到对应的货架上。转动轴4带动检测模块3检测机器人周边更广的区域,以做出更全面的行动规划,且移动模块的行动更加的安全合理,同时减少了移动模块1的移动,减少了机器人的能耗,延长了装置的使用时间。In this solution, the rotating motor 5 drives the rotating shaft 4 to rotate, and then drives the detection module 3 above the rotating shaft 4 to rotate, so that the detection module 3 can detect and shoot the surrounding area of the robot without the robot moving. In the action path, the mobile module 1 drives the robot to move, and the container is placed on the corresponding shelf through the container handling module 2 . The rotating shaft 4 drives the detection module 3 to detect a wider area around the robot to make a more comprehensive action plan, and the action of the mobile module is safer and more reasonable, while reducing the movement of the mobile module 1 and reducing the energy consumption of the robot. The service life of the device is extended.
作为一种优选的实施方式,货箱搬运模块2包括主干部件6、第一夹取臂7、第二夹取臂8、第一承载板9和第二承载板10;As a preferred embodiment, the container handling module 2 includes a trunk part 6, a first gripping arm 7, a second gripping arm 8, a first carrying plate 9 and a second carrying plate 10;
第一承载板9和第二承载板10垂直固定在主干部件6的一侧,主干部件6垂直固定在移动模块1的一端,第一承载板9贴靠在移动模块1的上表面,第一夹取臂7和第二夹取臂8对称固定在主干部件6的两侧,并位于第二承载板10的上方。The first carrying plate 9 and the second carrying plate 10 are vertically fixed on one side of the backbone component 6, the backbone component 6 is vertically fixed at one end of the mobile module 1, the first carrying plate 9 is attached to the upper surface of the mobile module 1, and the first carrying plate 9 is attached to the upper surface of the mobile module 1. The clamping arm 7 and the second clamping arm 8 are symmetrically fixed on both sides of the trunk part 6 and located above the second bearing plate 10 .
通过将第二承载板、第一夹取臂和第二夹取臂固定在主干部件的第二躯干构件上,通过伸缩轴调节第二躯干构件的高度,进而调节第二承载板上货箱的高度,将货箱放置到不同高度的货架上,克服传统货架整理机器人在整理高度上的不足,实现对不同高度的货架上的货箱进行整理。By fixing the second carrier plate, the first clamping arm and the second clamping arm on the second trunk member of the trunk part, the height of the second trunk member is adjusted through the telescopic shaft, and then the height of the container on the second carrier plate is adjusted. Height, put the boxes on the shelves of different heights, overcome the shortage of the traditional shelf sorting robot in the sorting height, and realize the sorting of the boxes on the shelves of different heights.
具体的,主干部件6包括依次连接的第一躯干构件61、伸缩轴62和第二躯干构件63;Specifically, the trunk part 6 includes a first torso component 61, a telescopic shaft 62 and a second torso component 63 connected in sequence;
第一躯干构件61的一端固定在移动模块1上,另一端连接伸缩轴62下端,第二躯干构件63连接伸缩轴62的上端,第二承载板10、第一夹取臂7和第二夹取臂8均固定在第二躯干构件63上。One end of the first trunk member 61 is fixed on the mobile module 1, the other end is connected to the lower end of the telescopic shaft 62, the second trunk member 63 is connected to the upper end of the telescopic shaft 62, the second carrying plate 10, the first clamping arm 7 and the second clip Both arms 8 are fixed on the second trunk member 63 .
第一夹取臂7和第二夹取臂8均为摆臂结构,摆臂结构包括第一摆臂11、第二摆臂12、夹板13和连接杆14;Both the first clamping arm 7 and the second clamping arm 8 are swing arm structures, and the swing arm structure includes a first swing arm 11, a second swing arm 12, a splint 13 and a connecting rod 14;
连接杆14固定在主干部件6上,第一摆臂11的一端可转动连接连接杆14,另一端可转动连接第二摆臂12,第二摆臂12可转动联机夹板13。The connecting rod 14 is fixed on the trunk part 6 , one end of the first swing arm 11 is rotatably connected to the connecting rod 14 , and the other end is rotatably connected to the second swing arm 12 , and the second swing arm 12 is rotatably connected to the splint 13 .
第一摆臂11通过铰接连接第二摆臂12,第二摆臂12通过铰接连接夹板13,夹板13的一侧连接有橡胶垫。增大夹板13与货箱之间的摩擦力,第一摆臂11和第二摆臂12能够更稳定的转移货箱。The first swing arm 11 is connected to the second swing arm 12 through a hinge, and the second swing arm 12 is connected to the splint 13 through a hinge, and a rubber pad is connected to one side of the splint 13 . By increasing the frictional force between the splint 13 and the container, the first swing arm 11 and the second swing arm 12 can transfer the container more stably.
具体的,货箱搬运模块2还包括辅助整理部件15,辅助整理部件15包括推动轴电机151、推动轴152、推板153和压力传感器154;Specifically, the container handling module 2 also includes an auxiliary sorting part 15, and the auxiliary sorting part 15 includes a push shaft motor 151, a push shaft 152, a push plate 153 and a pressure sensor 154;
推动轴电机151固定在主干部件6上,推动轴电机151驱动连接推动轴152,推板153固定在推动轴152的一端,压力传感器154固定在推动轴152的前表面。The push shaft motor 151 is fixed on the main part 6, and the push shaft motor 151 drives and connects the push shaft 152, the push plate 153 is fixed on one end of the push shaft 152, and the pressure sensor 154 is fixed on the front surface of the push shaft 152.
通过推动轴电机151驱动连接推动轴152,带动推板153推动第一承载板9上的货箱,当推板153前表面固定的压力传感器154的数值高于压力阈值时,确定货箱之间的空隙消失,表明货箱放置完成。The push shaft 152 is driven and connected by the push shaft motor 151, and the push plate 153 is driven to push the container on the first load plate 9. When the value of the pressure sensor 154 fixed on the front surface of the push plate 153 is higher than the pressure threshold, it is determined that the load between the container The gap in the disappears, indicating that the box placement is complete.
检测模块3包括盒体31,盒体31固定在旋转轴4的上端,盒体31的前端设有摄像固定孔,摄像固定孔内固定有高清摄像头32和红外摄像头33。Detection module 3 comprises box body 31, and box body 31 is fixed on the upper end of rotating shaft 4, and the front end of box body 31 is provided with camera fixing hole, and high-definition camera 32 and infrared camera 33 are fixed in camera fixing hole.
移动模块1包括底盘101、主动轮102、从动轮103、驱动电机、控制模块和为装置供电的电源仓,主动轮102可转动固定在底盘101后端,驱动电机驱动连接主动轮102,控制模块连接驱动电机,从动轮103固定在底盘101的前端,从动轮103为万向轮。The mobile module 1 includes a chassis 101, a driving wheel 102, a driven wheel 103, a driving motor, a control module, and a power supply compartment for supplying power to the device. The driving wheel 102 is rotatably fixed on the rear end of the chassis 101, and the driving motor drives and connects the driving wheel 102, and the control module The driving motor is connected, and the driven wheel 103 is fixed on the front end of the chassis 101, and the driven wheel 103 is a universal wheel.
移动模块1还包括单目相机104、深度相机105和超声波传感器106;The mobile module 1 also includes a monocular camera 104, a depth camera 105 and an ultrasonic sensor 106;
单目相机104、深度相机105和超声波传感器106均固定在底盘101的前端,且均连接控制模块,超声波传感器106的数量为多个。The monocular camera 104 , the depth camera 105 and the ultrasonic sensor 106 are all fixed on the front end of the chassis 101 and connected to the control module, and the number of the ultrasonic sensor 106 is multiple.
移动模块1的前端还设有红外传感器107,红外传感器107连接控制模块。The front end of the mobile module 1 is also provided with an infrared sensor 107, and the infrared sensor 107 is connected to the control module.
结合上述优选的实施方式,本实施例提供了一种最优的实施方式,具体包括为一种基于视觉的多传感器融合的智能货架整理机器人,包括机器人底盘、摄像头组和传感器组,摄像头组和传感器组均设置在机器人本体外侧,摄像头组包括深度相机、单目相机、红外摄像头和高清摄像头,传感器组包括超声波传感器、红外传感器和压力传感器,且机器人本体内设有控制系统,控制系统连接摄像头组和传感器组。In combination with the above-mentioned preferred implementation mode, this embodiment provides an optimal implementation mode, specifically including an intelligent shelf sorting robot based on vision-based multi-sensor fusion, including a robot chassis, a camera group and a sensor group, a camera group and The sensor groups are all set on the outside of the robot body. The camera group includes depth cameras, monocular cameras, infrared cameras and high-definition cameras. The sensor groups include ultrasonic sensors, infrared sensors and pressure sensors. There is a control system inside the robot body, and the control system is connected to the camera. group and sensor group.
如图1所示,盒体31设置在机器人本体上方,机器人本体上设有旋转轴4和驱动旋转轴4的旋转电机5,机器人本体的中央设有用于旋转轴4穿过的通孔,旋转轴4穿过通孔的一端固定有盒体31,盒体31上设有高清摄像头32和红外摄像头33,在机器人工作时,盒体31保持360度旋转。As shown in Figure 1, the box body 31 is arranged on the top of the robot body. The robot body is provided with a rotating shaft 4 and a rotating motor 5 driving the rotating shaft 4. The center of the robot body is provided with a through hole for the rotating shaft 4 to pass through. One end of the shaft 4 passing through the through hole is fixed with a box body 31, and the box body 31 is provided with a high-definition camera 32 and an infrared camera 33. When the robot is working, the box body 31 keeps rotating 360 degrees.
机器人主体上固定有连接杆14,连接杆14带动第一摆臂11的摆动,第一摆臂11带动第二摆臂12的摆动,第二摆臂12带动夹板13靠近货箱,第一摆臂11、第二摆臂12、夹板13之间利用连接轴进行连接,通过控制开关使夹板启动,夹板呈长方体状,并且一侧面粘有橡胶垫用于防滑,夹板与货箱外表面接触,当夹板13表面压力传感器的数值达到压力阈值时,确定货箱已夹紧,接着通过夹板、第一摆臂和第二摆臂,将货箱放置在第一承载板9或第二承载板10上。A connecting rod 14 is fixed on the main body of the robot. The connecting rod 14 drives the swing of the first swing arm 11, the first swing arm 11 drives the swing of the second swing arm 12, and the second swing arm 12 drives the splint 13 close to the container. The arm 11, the second swing arm 12, and the splint 13 are connected by a connecting shaft, and the splint is activated by the control switch. The splint is in the shape of a cuboid, and a rubber pad is stuck on one side for anti-slip, and the splint is in contact with the outer surface of the container. When the value of the pressure sensor on the surface of the clamping plate 13 reaches the pressure threshold, it is determined that the cargo box is clamped, and then the cargo box is placed on the first loading plate 9 or the second loading plate 10 through the clamping plate, the first swing arm and the second swing arm superior.
机器人开启控制开关后电机启动,电机带动驱动系统进行运动,驱动机构带动可伸缩主干部件进行活动,可伸缩主干部件带动第二承载板进行活动。After the robot turns on the control switch, the motor starts, the motor drives the drive system to move, the drive mechanism drives the retractable main part to move, and the extendable main part drives the second bearing plate to move.
机器人底盘正面设有单目相机104和深度相机105,机器人底盘的下方设有两个主动轮102和两个万向从动轮103,两个主动轮用步进轮毂电机直接驱动,电机连接控制模块,可以实现货架整理机器人任意方向的前进倒退。超声波传感器106共设有两个用于收集运动路径上的障碍物信息,控制系统根据超声波传感器的信息在必要时对障碍物进行避让。The front of the robot chassis is provided with a monocular camera 104 and a depth camera 105, and the bottom of the robot chassis is provided with two driving wheels 102 and two universal driven wheels 103, and the two driving wheels are directly driven by stepping hub motors, and the motors are connected to the control module , which can realize the forward and backward movement of the shelf sorting robot in any direction. There are two ultrasonic sensors 106 for collecting obstacle information on the moving path, and the control system avoids obstacles when necessary according to the information of the ultrasonic sensors.
机器人底盘内还设置了加速度计和陀螺仪,加速度计和陀螺仪可集成为IMU,设于机器人底盘内,实时计算姿态角度和加速度,用于控制机器人前进、后退和转向。An accelerometer and a gyroscope are also installed in the robot chassis. The accelerometer and gyroscope can be integrated into an IMU and installed in the robot chassis to calculate the attitude angle and acceleration in real time and use it to control the robot to move forward, backward and turn.
机器人底盘内还设置了电池仓,当机器人电量不足时,控制系统将当前定位信息和待充电信息传输至远端计算机,同时控制机器人前往充电站,控制系统打开电池仓的仓门进行充电准备;同时远端计算机控制距离较近的机器人执行充电机器人的货架整理任务。A battery compartment is also installed in the robot chassis. When the robot is low on power, the control system transmits the current positioning information and charging information to the remote computer, and at the same time controls the robot to go to the charging station, and the control system opens the door of the battery compartment to prepare for charging; At the same time, the remote computer controls the closer robot to perform the shelf sorting task of the charging robot.
机器人开启控制开关后推动轴电机启动,推动轴电机151带动推动轴152进行活动,推动轴152带动推板153进行活动,推板呈长方体状,并且外表面粘有防水防氧化层,防止生锈或被氧化腐蚀,推板153推动货架上的货箱,当推板表面压力传感器154的数值高于压力阈值时,确定货箱之间的空隙消失,通过推动轴电机带动推动轴移动,限位板与止推限制推动轴的移动距离防止推动过度或推动轴脱落。After the robot turns on the control switch, the shaft motor is started. The shaft motor 151 drives the shaft 152 to move, and the shaft 152 drives the push plate 153 to move. Or oxidized and corroded, the push plate 153 pushes the container on the shelf. When the value of the pressure sensor 154 on the surface of the push plate is higher than the pressure threshold, it is determined that the gap between the container disappears, and the push shaft motor drives the push shaft to move, and the limit The plate and the thrust limit the moving distance of the push shaft to prevent over pushing or the push shaft from falling off.
本实施例还提供了控制模块包括工控机和驱动电路板,两者间通过串口连接,在机器人进行货架整理时执行以下步骤:This embodiment also provides that the control module includes an industrial computer and a drive circuit board, the two are connected through a serial port, and the following steps are performed when the robot performs shelf sorting:
步骤S1、控制开关开启后控制机器人在场地内移动,并实时获取高清摄像头的区域信息,当某区域内识别到货箱时,将当前区域设为目标区域并移动至该区域,执行步骤S2;Step S1. After the control switch is turned on, the robot is controlled to move in the field, and the area information of the high-definition camera is obtained in real time. When a container is recognized in a certain area, the current area is set as the target area and moved to this area, and step S2 is executed;
步骤S2、获取此时单目相机和深度相机的图像数据,定位目标区域,并控制机器人移动至目标区域;Step S2, obtaining the image data of the monocular camera and the depth camera at this time, locating the target area, and controlling the robot to move to the target area;
步骤S3、通过控制开关使连接杆启动,连接杆控制第一摆臂的摆动,第一摆臂控制第二摆臂的摆动,第二摆臂带动夹板靠近货箱,通过控制开关使夹板启动,夹板与货箱外表面接触,当夹板表面压力传感器的数值高于第二压力阈值时,确定货箱已夹紧,接着通过夹板、第一摆臂和第二摆臂,将货箱放置在第一承载板或第二承载板上,执行步骤S4;Step S3, activate the connecting rod through the control switch, the connecting rod controls the swing of the first swing arm, the first swing arm controls the swing of the second swing arm, the second swing arm drives the splint close to the container, and activates the splint through the control switch, The splint is in contact with the outer surface of the container, and when the value of the pressure sensor on the surface of the splint is higher than the second pressure threshold, it is determined that the container is clamped, and then the container is placed on the second Execute step S4 on the first bearing board or the second bearing board;
步骤S4、再次获取此时单目相机和深度相机的图像数据,定位目标货架所在区域,并通过控制开关5使机器人移动至货架前,执行步骤S5;Step S4, obtain the image data of the monocular camera and the depth camera at this time again, locate the area where the target shelf is located, and move the robot to the front of the shelf through the control switch 5, and execute step S5;
步骤S5、当机器人移动至货架前,通过夹板、第一摆臂和第二摆臂将第一承载板或第二承载板上的货箱放置在货架上,若货箱之间存在空隙,通过控制开关使辅助整理部件启动,推动轴控制箱内的电机带动推动轴移动,推动轴带动推板推动货箱,当推板表面设置的压力传感器的数值高于第三压力阈值时,确定货箱之间空隙已经消除,完成货架整理。Step S5. When the robot moves to the front of the shelf, place the container on the first loading plate or the second loading plate on the shelf through the splint, the first swing arm and the second swing arm. If there is a gap between the container, pass The control switch activates the auxiliary sorting parts, the motor in the push shaft control box drives the push shaft to move, and the push shaft drives the push plate to push the container. When the value of the pressure sensor set on the surface of the push plate is higher than the third pressure threshold, the container is determined. The gaps between have been eliminated, completing the shelf organization.
其中,通过高清摄像头获取的图像是否存在货箱的方法为:Among them, the method of whether there is a container in the image obtained by the high-definition camera is:
将高清摄像头获取的图像使用YOLO目标检测算法结合训练好的识别模型,获取判断结果;所述识别模型的训练过程如下:输入若干张带有货箱的图片,将是否出现货箱的标签作为输出训练识别模型。The image acquired by the high-definition camera is combined with the trained recognition model using the YOLO target detection algorithm to obtain the judgment result; the training process of the recognition model is as follows: input several pictures with cargo boxes, and output whether the label of the cargo box appears Train the recognition model.
除此之外,远端计算机中存储有场地的完整地图数据,可基于全局规划和局部寻优的改进A*算法实现机器人增量式构图并优化机器人货架整理的路径,提高机器人货架整理的效率。In addition, the complete map data of the site is stored in the remote computer, and the improved A* algorithm based on global planning and local optimization can realize the robot's incremental composition and optimize the path of the robot's shelf arrangement, improving the efficiency of the robot's shelf arrangement .
在本实施例中,超声传感器、压力传感器和红外传感器设置为多个的原因为,若其中一个传感器发生故障,可以通过控制系统获取的数据及时发现,避免机器人货架整理时由于传感器故障导致无法工作情况。In this embodiment, the reason why there are multiple ultrasonic sensors, pressure sensors, and infrared sensors is that if one of the sensors fails, it can be found in time through the data obtained by the control system, so as to avoid the failure of the robot to work due to sensor failure during shelf sorting. Condition.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.
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