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CN116690932A - A kind of basalt fiber composite material winding equipment - Google Patents

A kind of basalt fiber composite material winding equipment Download PDF

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Publication number
CN116690932A
CN116690932A CN202310823058.5A CN202310823058A CN116690932A CN 116690932 A CN116690932 A CN 116690932A CN 202310823058 A CN202310823058 A CN 202310823058A CN 116690932 A CN116690932 A CN 116690932A
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CN
China
Prior art keywords
fixedly connected
basalt
extruder
hole
side wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310823058.5A
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Chinese (zh)
Inventor
李宏福
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University of Science and Technology Beijing USTB
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University of Science and Technology Beijing USTB
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Application filed by University of Science and Technology Beijing USTB filed Critical University of Science and Technology Beijing USTB
Priority to CN202310823058.5A priority Critical patent/CN116690932A/en
Publication of CN116690932A publication Critical patent/CN116690932A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/562Winding and joining, e.g. winding spirally spirally
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention belongs to the technical field of composite material reinforced pipeline production equipment, and particularly relates to basalt fiber composite material winding equipment which comprises a first base, a second base and a third base which are sequentially and fixedly connected, wherein the top end of the first base is fixedly connected with a first extruder, the outlet end of the first extruder is fixedly communicated with an inner pipe forming part, the top end of the second base is fixedly connected with a supporting ring frame, a basalt prepreg tape winding mechanism is rotatably arranged in the supporting ring frame, the top end of the third base is fixedly connected with a second extruder, and one side, far away from the supporting ring frame, of the second extruder is detachably communicated with an outer pipe forming part, and the basalt prepreg tape winding mechanism, the inner pipe forming part and the outer pipe forming part are coaxially arranged. The invention can extrude and shape the outer pipe outside the pipe which is wound with the fiber tape for the second time, and can continuously extrude the melted raw material through the first extruder and the second extruder, thereby producing basalt fiber winding reinforced thermoplastic composite material pipe with any length.

Description

一种玄武岩纤维复合材料缠绕设备A kind of basalt fiber composite material winding equipment

技术领域technical field

本发明属于复合材料加强管道生产设备技术领域,尤其涉及一种玄武岩纤维复合材料缠绕设备。The invention belongs to the technical field of composite material reinforced pipeline production equipment, and in particular relates to a basalt fiber composite material winding equipment.

背景技术Background technique

随着复合管道在油、气、水运输中的广泛应用,高质量低成本新型管道的需求越来越大。纤维带增强热塑性管道使用纤维带代替传统丝状材料作为增强层,改变增强层原有的网孔结构,提升了管道的抗压、耐腐蚀、减少连接等综合性能。应用于纤维增强管道的常用纤维种类包括碳纤维、玻璃纤维、玄武岩纤维、涤纶纤维、芳纶纤维等,其中,玄武岩纤维具有较好的耐海水腐蚀和潜在低成本、高性能特性,更适用于海洋、建筑等具有较强腐蚀环境的应用场景。With the wide application of composite pipelines in oil, gas and water transportation, the demand for high-quality and low-cost new pipelines is increasing. Fiber tape reinforced thermoplastic pipe uses fiber tape instead of traditional filamentary material as the reinforcement layer, changes the original mesh structure of the reinforcement layer, and improves the comprehensive performance of the pipeline such as compression resistance, corrosion resistance, and connection reduction. Common types of fibers used in fiber reinforced pipes include carbon fiber, glass fiber, basalt fiber, polyester fiber, aramid fiber, etc. Among them, basalt fiber has good seawater corrosion resistance and potential low cost, high performance characteristics, and is more suitable for marine applications , construction and other application scenarios with strong corrosive environments.

在纤维增强管道制备系统里,公开号为CN106273534A的发明专利提供了一种用于管道与增强带材复合的缠绕机,能够在管道的外侧壁缠绕纤维带以增强管道的综合性能,但是其设备结构较复杂,并且只能在已经成型的管道外侧壁进行纤维带缠绕,也不能对已经缠绕了纤维带的管道挤压成型外侧防护管壁。In the fiber-reinforced pipe preparation system, the invention patent with the publication number CN106273534A provides a winding machine for compounding pipes and reinforced tapes, which can wind fiber tapes on the outer wall of the pipe to enhance the comprehensive performance of the pipe, but its equipment The structure is relatively complicated, and the fiber tape can only be wound on the outer wall of the pipe that has been formed, and the outer protective pipe wall cannot be extruded to the pipe that has been wound with the fiber tape.

因此,需要设计一种新型低成本、高性能成型工艺的玄武岩纤维复合材料缠绕设备以解决上述问题。Therefore, it is necessary to design a new low-cost, high-performance basalt fiber composite winding equipment to solve the above problems.

发明内容Contents of the invention

本发明的目的是提供一种玄武岩纤维复合材料缠绕设备,以解决上述问题,达到在已经缠绕了纤维带的管道外侧二次挤压成型外管以进一步提高管道综合性能的目的。The purpose of the present invention is to provide a basalt fiber composite material winding equipment to solve the above problems and achieve the purpose of secondary extrusion forming the outer pipe on the outside of the pipe that has been wound with fiber tape to further improve the comprehensive performance of the pipe.

为实现上述目的,本发明提供了如下方案:一种玄武岩纤维复合材料缠绕设备,包括依次固定连接的第一底座、第二底座、第三底座,所述第一底座顶端固定连接有第一挤出机,所述第一挤出机出口端固定连通有内管成型部,所述第二底座顶端固定连接有支撑环架,所述支撑环架内部转动设置有玄武岩预浸带材缠绕机构,所述第三底座顶端固定连接有第二挤出机,所述第二挤出机远离所述支撑环架的一侧可拆卸连通有外管成型部,所述玄武岩预浸带材缠绕机构、内管成型部、外管成型部同轴设置。In order to achieve the above object, the present invention provides the following solution: a basalt fiber composite material winding equipment, including a first base, a second base, and a third base fixedly connected in sequence, the top of the first base is fixedly connected with a first extruded Out of the machine, the outlet end of the first extruder is fixedly connected with the inner pipe forming part, the top of the second base is fixedly connected with a support ring frame, and a basalt prepreg tape winding mechanism is installed inside the support ring frame, The top of the third base is fixedly connected with a second extruder, and the side of the second extruder away from the support ring frame is detachably connected with an outer tube forming part, the basalt prepreg tape winding mechanism, The inner tube forming part and the outer tube forming part are arranged coaxially.

优选的,所述玄武岩预浸带材缠绕机构包括第一从动齿圈,所述第一从动齿圈转动设置在所述支撑环架开设的容纳槽内,所述第一从动齿圈啮合有旋转驱动部,所述旋转驱动部与所述第二底座顶端固定连接,所述第一从动齿圈内侧壁固定连接有至少一个玄武岩预浸带材缠绕部,所述第一从动齿圈与所述内管成型部、外管成型部同轴设置。Preferably, the basalt prepreg tape winding mechanism includes a first driven ring gear, the first driven ring gear is rotatably arranged in the receiving groove opened by the support ring frame, and the first driven ring gear A rotary drive part is engaged, and the rotary drive part is fixedly connected to the top end of the second base, and at least one basalt prepreg tape winding part is fixedly connected to the inner wall of the first driven ring gear. The ring gear is arranged coaxially with the inner tube forming part and the outer tube forming part.

优选的,所述玄武岩预浸带材缠绕部包括连接块,所述连接块一端与所述第一从动齿圈内侧壁固定连接,所述连接块内部转动设置有角度调节部,所述角度调节部固定连接有玄武岩预浸带材存放部。Preferably, the winding part of the basalt prepreg tape includes a connection block, one end of the connection block is fixedly connected to the inner wall of the first driven ring gear, and an angle adjustment part is arranged inside the connection block, and the angle The adjustment part is fixedly connected with a storage part for basalt prepreg strips.

优选的,所述角度调节部包括限位盘,所述限位盘转动设置在所述连接块内,所述限位盘同轴固定连接有连接柱,所述限位盘直径大于所述连接柱直径,所述连接柱转动设置在所述连接块内,所述连接柱外侧壁中部固定连接有第二从动齿圈,所述第二从动齿圈啮合有第二主动齿轮,所述第二主动齿轮固定连接第二电机的输出轴,所述第二电机固定设置在所述连接块内部,所述玄武岩预浸带材存放部与所述连接柱端部固定连接。Preferably, the angle adjustment part includes a limit plate, the limit plate is rotatably arranged in the connecting block, the limit plate is coaxially fixedly connected with a connecting column, and the diameter of the limit plate is larger than that of the connecting block. The diameter of the column, the connecting column is rotatably arranged in the connecting block, the middle part of the outer wall of the connecting column is fixedly connected with the second driven ring gear, and the second driven ring gear is meshed with the second driving gear. The second driving gear is fixedly connected to the output shaft of the second motor, the second motor is fixedly arranged inside the connecting block, and the basalt prepreg strip storage part is fixedly connected to the end of the connecting column.

优选的,所述玄武岩预浸带材存放部包括带材腔,所述带材腔顶端与所述连接柱端部固定连接,所述带材腔底端中部开设有带材导出孔,所述带材腔内侧中部固定连接有固定轴,所述带材腔内部下方固定连接有两个平行设置的导向轴,所述导向轴位于所述带材导出孔正上方,每个所述导向轴上均转动连接有导向轮。Preferably, the basalt prepreg strip storage part includes a strip cavity, the top of the strip cavity is fixedly connected to the end of the connecting column, and a strip outlet hole is opened in the middle of the bottom end of the strip cavity, and the The middle part of the inner side of the strip chamber is fixedly connected with a fixed shaft, and the lower part of the inside of the strip chamber is fixedly connected with two guide shafts arranged in parallel. All are rotatably connected with guide wheels.

优选的,所述旋转驱动部包括第一电机,所述第一电机与所述第二底座顶端固定连接,所述第一电机输出轴固定连接有第一主动齿轮,所述第一主动齿轮与所述第一从动齿圈啮合。Preferably, the rotary driving part includes a first motor, the first motor is fixedly connected to the top end of the second base, the output shaft of the first motor is fixedly connected to a first driving gear, and the first driving gear is connected to the top of the second base. The first driven ring gear meshes.

优选的,所述内管成型部包括固定挤出管,所述固定挤出管一端与所述第一挤出机出口端固定连通,所述固定挤出管另一端同轴设置有中心轴,所述中心轴位于所述固定挤出管内部的一端固定连接有导流台,所述导流台外侧壁固定连接有若干连接杆,若干所述连接杆沿所述导流台周向等间隔设置,所述连接杆远离所述导流台的一端与所述固定挤出管内侧壁固定连接,所述固定挤出管靠近所述中心轴的一端外侧壁固定连接有套管,所述套管与所述固定挤出管同轴设置。Preferably, the inner tube forming part includes a fixed extrusion tube, one end of the fixed extrusion tube is in fixed communication with the outlet end of the first extruder, and the other end of the fixed extrusion tube is coaxially provided with a central axis, One end of the central axis located inside the fixed extrusion tube is fixedly connected with a diversion platform, and the outer wall of the diversion platform is fixedly connected with a number of connecting rods, and the plurality of connecting rods are equally spaced along the circumference of the diversion platform It is set that the end of the connecting rod away from the deflector is fixedly connected with the inner wall of the fixed extrusion tube, and the outer wall of the end of the fixed extrusion tube close to the central axis is fixedly connected with a sleeve, and the sleeve The tube is arranged coaxially with the fixed extruded tube.

优选的,所述外管成型部包括拆卸挤出管,所述拆卸挤出管端部固定连接有连接法兰端,所述连接法兰端与所述第二挤出机外侧壁固定连接的连接法兰盘可拆卸连接,所述第二挤出机侧壁开设有挤出孔,所述连接法兰盘上开设有过孔,所述连接法兰端内开设有导流孔,所述挤出孔、过孔、导流孔连通,所述连接法兰盘内部同轴可拆卸连接有挡环,所述第二挤出机上开设有通孔,所述拆卸挤出管、通孔、连接法兰盘、挡环同轴设置。Preferably, the outer tube forming part includes a detachable extrusion tube, the end of the detachment extrusion tube is fixedly connected with a connecting flange end, and the connecting flange end is fixedly connected with the outer wall of the second extruder. The connecting flange is detachably connected, the side wall of the second extruder is provided with an extrusion hole, the connecting flange is provided with a through hole, the connecting flange end is provided with a diversion hole, the The extrusion hole, the through hole, and the diversion hole are connected, and the inside of the connecting flange is coaxially detachably connected with a retaining ring. The second extruder is provided with a through hole. The disassembled extrusion pipe, through hole, The connecting flange and retaining ring are set coaxially.

优选的,所述通孔内侧壁中部固定连接有若干导向定位部,若干所述导向定位部沿所述通孔内侧壁周向等间隔设置,若干所述导向定位部端部与所述中心轴外侧壁接触。Preferably, the middle part of the inner wall of the through hole is fixedly connected with several guide positioning parts, and the several guide positioning parts are arranged at equal intervals along the circumference of the inner wall of the through hole, and the ends of the several guide positioning parts are connected with the central axis. outside wall contact.

优选的,所述导向定位部包括伸缩杆,所述伸缩杆一端与所述通孔内侧壁固定连接,所述伸缩杆另一端固定连接有固定框,所述固定框为U型,所述固定框两侧边端部之间共同转动连接有转轮,所述转轮外侧壁与所述中心轴外侧壁接触。Preferably, the guide positioning part includes a telescopic rod, one end of the telescopic rod is fixedly connected to the inner wall of the through hole, and the other end of the telescopic rod is fixedly connected to a fixed frame, the fixed frame is U-shaped, and the fixed A runner is connected between the ends of the two sides of the frame for common rotation, and the outer sidewall of the runner is in contact with the outer sidewall of the central shaft.

与现有技术相比,本发明具有如下优点和技术效果:Compared with the prior art, the present invention has the following advantages and technical effects:

本发明通过设置的内管成型部能够挤压成型管道的内管,设置的玄武岩预浸带材缠绕机构能够在内管挤压成型的同时将纤维带缠绕在内管的外表面,设置的外管成型部能够在缠绕的纤维带外侧再次挤压成型管道的外管,管道的内管和外管同时挤压成型,并且在挤压成型的同时能够将缠绕的纤维带嵌入在内管与外管之间,提高挤压成型管道的整体性能,第一挤出机和第二挤出机能够连续挤出熔融的原材料,可以实现任意长度的管道生产。The present invention can extrude the inner tube of the pipeline through the inner tube forming part, and the basalt prepreg tape winding mechanism can wrap the fiber tape on the outer surface of the inner tube while the inner tube is extruded. The tube forming part can re-extrude the outer tube of the pipe on the outside of the wound fiber tape, the inner pipe and the outer pipe of the pipe can be extruded simultaneously, and can embed the wound fiber tape into the inner pipe and the outer pipe while extruding. Between the pipes, the overall performance of the extruded pipe is improved. The first extruder and the second extruder can continuously extrude the molten raw materials, which can realize the production of pipes of any length.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图:In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative labor:

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明内管成型部、外管成型部结构示意图;Fig. 2 is a structural schematic diagram of the inner tube forming part and the outer tube forming part of the present invention;

图3为图2中A的局部放大图;Fig. 3 is a partially enlarged view of A in Fig. 2;

图4为图2中B的局部放大图;Fig. 4 is a partially enlarged view of B in Fig. 2;

图5为本发明玄武岩预浸带材缠绕机构结构示意图;Fig. 5 is a structural schematic diagram of the basalt prepreg strip winding mechanism of the present invention;

图6为本发明玄武岩预浸带材缠绕部结构示意图;Fig. 6 is a structural schematic diagram of the winding part of the basalt prepreg tape of the present invention;

图7为本发明支撑环架剖视图;Fig. 7 is a cross-sectional view of the support ring frame of the present invention;

图8为本发明第二挤出机侧视图;Fig. 8 is a side view of the second extruder of the present invention;

图9为本发明图8中C的局部放大图;Fig. 9 is a partial enlarged view of C in Fig. 8 of the present invention;

图10为本发明连接法兰端示意图;Fig. 10 is a schematic diagram of the connecting flange end of the present invention;

图11为本发明不同内径的拆卸挤出管对比图;Figure 11 is a comparison diagram of disassembled extruded pipes with different inner diameters in the present invention;

图12为本发明生产不同厚度缠绕带层管道过程图;Fig. 12 is the process diagram of the present invention to produce different thickness winding belt layer pipelines;

图13为本发明实施例二结构示意图;Fig. 13 is a schematic structural diagram of Embodiment 2 of the present invention;

图14为本发明实施例三结构示意图;Fig. 14 is a schematic structural diagram of Embodiment 3 of the present invention;

图15为图14中D-D剖视图;Fig. 15 is a D-D sectional view in Fig. 14;

图16为图15中E的局部放大图;Figure 16 is a partial enlarged view of E in Figure 15;

图17为本发明实施例三编织的带材结构示意图。Fig. 17 is a schematic diagram of the braided tape structure in Example 3 of the present invention.

其中,1、第一底座;2、第二底座;3、第三底座;4、第一挤出机;5、支撑环架;6、第二挤出机;7、固定挤出管;8、中心轴;9、拆卸挤出管;10、套管;11、通孔;12、导流台;13、连接杆;14、挤出孔;15、连接法兰盘;16、过孔;17、挡环;18、连接法兰端;19、导流孔;20、第一电机;21、第一主动齿轮;22、第一从动齿圈;23、容纳槽;24、让位孔;25、连接块;26、带材腔;27、限位盘;28、连接柱;29、第二从动齿圈;30、第二主动齿轮;31、第二电机;32、固定轴;33、带材导出孔;34、导向轴;35、导向轮;36、让位槽;37、第一螺栓孔;38、伸缩杆;39、固定框;40、转轮;41、第二螺栓孔;42、内管;43、缠绕层;44、外管;45、编织腔;46、半圆孔;47、旋转电机;48、轴承;49、驱动杆;50、气缸;51、固定长杆;52、固定限位环;53、活动限位环;54、U型支架;55、电控夹爪;56、支撑轴;57、带材卷;58、水平固定杆;59、第一固定轴;60、第一导向辊;61、第二固定轴;62、第二导向辊;63、滑槽;64、沉孔;65、弹簧;66、原料卷。Among them, 1. The first base; 2. The second base; 3. The third base; 4. The first extruder; 5. The supporting ring frame; 6. The second extruder; , central shaft; 9, dismantling extrusion pipe; 10, casing; 11, through hole; 12, deflector; 13, connecting rod; 14, extrusion hole; 15, connecting flange; 16, through hole; 17. Retaining ring; 18. Connecting flange end; 19. Guide hole; 20. First motor; 21. First driving gear; 22. First driven ring gear; 23. Accommodating groove; 24. Relief hole 25, connecting block; 26, strip cavity; 27, limit plate; 28, connecting column; 29, second driven ring gear; 30, second driving gear; 31, second motor; 32, fixed shaft; 33. Strip export hole; 34. Guide shaft; 35. Guide wheel; 36. Relief groove; 37. First bolt hole; 38. Telescopic rod; 39. Fixed frame; 40. Runner; 41. Second bolt Hole; 42, inner tube; 43, winding layer; 44, outer tube; 45, braiding cavity; 46, semicircular hole; 47, rotating motor; 48, bearing; 49, driving rod; 50, cylinder; 51, fixed long rod ;52, fixed limit ring; 53, movable limit ring; 54, U-shaped bracket; 55, electric control jaw; 56, support shaft; 57, strip coil; Shaft; 60, first guide roller; 61, second fixed shaft; 62, second guide roller; 63, chute; 64, counterbore; 65, spring; 66, raw material volume.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例一:Embodiment one:

参照图1-图12,本实施例提供一种玄武岩纤维复合材料缠绕设备,包括依次固定连接的第一底座1、第二底座2、第三底座3,第一底座1顶端固定连接有第一挤出机4,第一挤出机4出口端固定连通有内管成型部,第二底座2顶端固定连接有支撑环架5,支撑环架5内部转动设置有玄武岩预浸带材缠绕机构,第三底座3顶端固定连接有第二挤出机6,第二挤出机6远离支撑环架5的一侧可拆卸连通有外管成型部,玄武岩预浸带材缠绕机构、内管成型部、外管成型部同轴设置。Referring to Figures 1-12, this embodiment provides a basalt fiber composite material winding equipment, including a first base 1, a second base 2, and a third base 3 fixedly connected in sequence, and the top of the first base 1 is fixedly connected with a first The extruder 4, the outlet end of the first extruder 4 is fixedly connected with the inner tube forming part, the top of the second base 2 is fixedly connected with the supporting ring frame 5, and the internal rotation of the supporting ring frame 5 is provided with a basalt prepreg tape winding mechanism, The top of the third base 3 is fixedly connected with the second extruder 6, and the side of the second extruder 6 away from the support ring frame 5 is detachably connected with the outer tube forming part, the basalt prepreg tape winding mechanism, and the inner tube forming part , The outer tube forming part is set coaxially.

设置的内管成型部能够挤压成型管道的内管,设置的玄武岩预浸带材缠绕机构能够在内管挤压成型的同时将纤维带缠绕在内管的外表面,设置的外管成型部能够在缠绕的纤维带外侧再次挤压成型管道的外管,管道的内管和外管同时挤压成型,并且在挤压成型的同时能够将缠绕的纤维带嵌入在内管与外管之间,提高挤压成型管道的整体性能,第一挤出机4和第二挤出机6能够连续挤出熔融的原材料,可以实现任意长度的管道生产。The inner tube forming part is set to extrude the inner tube of the pipeline, and the basalt prepreg tape winding mechanism is set to wind the fiber tape around the outer surface of the inner tube while the inner tube is being extruded. The outer tube forming part is set The outer pipe of the pipe can be extruded again outside the wound fiber tape, the inner pipe and the outer pipe of the pipe can be extruded at the same time, and the wound fiber tape can be embedded between the inner pipe and the outer pipe at the same time of extrusion , to improve the overall performance of the extruded pipe, the first extruder 4 and the second extruder 6 can continuously extrude molten raw materials, and can realize the production of pipes of any length.

进一步优化方案,玄武岩预浸带材缠绕机构包括第一从动齿圈22,第一从动齿圈22转动设置在支撑环架5开设的容纳槽23内,第一从动齿圈22啮合有旋转驱动部,旋转驱动部与第二底座2顶端固定连接,第一从动齿圈22内侧壁固定连接有至少一个玄武岩预浸带材缠绕部,第一从动齿圈22与内管成型部、外管成型部同轴设置。Further optimization scheme, the basalt prepreg tape winding mechanism includes a first driven ring gear 22, the first driven ring gear 22 is rotatably arranged in the accommodation groove 23 opened by the support ring frame 5, the first driven ring gear 22 is engaged with Rotary driving part, the rotating driving part is fixedly connected with the top of the second base 2, the inner wall of the first driven ring gear 22 is fixedly connected with at least one basalt prepreg tape winding part, the first driven ring gear 22 and the inner tube forming part , The outer tube forming part is set coaxially.

进一步优化方案,玄武岩预浸带材缠绕部包括连接块25,连接块25一端与第一从动齿圈22内侧壁固定连接,连接块25内部转动设置有角度调节部,角度调节部固定连接有玄武岩预浸带材存放部。To further optimize the scheme, the basalt prepreg tape winding part includes a connecting block 25, one end of the connecting block 25 is fixedly connected to the inner wall of the first driven ring gear 22, and an angle adjustment part is installed inside the connecting block 25, and the angle adjusting part is fixedly connected to a Basalt prepreg tape storage department.

进一步的,支撑环架5的内侧壁开设有让位槽36,让位槽36与容纳槽23连通,让位槽36为连接块25的圆周运动提供空间。Further, the inner side wall of the supporting ring frame 5 is provided with a relief groove 36 , which communicates with the receiving groove 23 , and the relief groove 36 provides space for the circular movement of the connecting block 25 .

进一步的,支撑环架5外侧壁靠近第一电机20的位置开设有让位孔24,让位孔24将第一从动齿圈22的外圈齿牙露出来,保证第一主动齿轮21与第一从动齿圈22的正常啮合。Further, a relief hole 24 is provided on the outer wall of the support ring frame 5 close to the first motor 20, and the relief hole 24 exposes the teeth of the outer ring of the first driven ring gear 22 to ensure that the first driving gear 21 is in contact with the first motor 20. Normal meshing of the first driven ring gear 22 .

增强缠绕带材优选玄武岩纤维热塑浸渍带材,亦可选用通用的玻璃纤维、碳纤维、芳纶纤维等作为增强材料。浸渍树脂优选耐腐蚀性较好、吸水率较低的高密度聚乙烯、聚偏二氟乙烯、聚苯硫醚、聚醚醚酮、尼龙等,亦可选用其他适应环境要求的热塑性树脂。The reinforced winding tape is preferably a basalt fiber thermoplastic impregnated tape, and general-purpose glass fiber, carbon fiber, aramid fiber, etc. can also be used as reinforcement materials. The impregnating resin is preferably high-density polyethylene, polyvinylidene fluoride, polyphenylene sulfide, polyether ether ketone, nylon, etc. with good corrosion resistance and low water absorption, and other thermoplastic resins that meet environmental requirements can also be selected.

玄武岩预浸带材缠绕部可以实现任意缠绕角度和缠绕转速设置,缠绕角度优选±30°-±80°,缠绕速度优选0.1-10圈/秒,允许更高的缠绕速度以实现更高效低成本缠绕成型。The basalt prepreg tape winding part can realize any winding angle and winding speed setting, the winding angle is preferably ±30°-±80°, and the winding speed is preferably 0.1-10 circles/second, allowing higher winding speed to achieve higher efficiency and lower cost Winding.

进一步优化方案,角度调节部包括限位盘27,限位盘27转动设置在连接块25内,限位盘27同轴固定连接有连接柱28,限位盘27直径大于连接柱28直径,连接柱28转动设置在连接块25内,连接柱28外侧壁中部固定连接有第二从动齿圈29,第二从动齿圈29啮合有第二主动齿轮30,第二主动齿轮30固定连接第二电机31的输出轴,第二电机31固定设置在连接块25内部,玄武岩预浸带材存放部与连接柱28端部固定连接。To further optimize the scheme, the angle adjustment part includes a limit disc 27, the limit disc 27 is rotatably arranged in the connection block 25, the limit disc 27 is coaxially fixedly connected with the connecting column 28, the diameter of the limit disc 27 is larger than the diameter of the connecting column 28, and the connection The column 28 is rotatably arranged in the connecting block 25, the middle part of the outer wall of the connecting column 28 is fixedly connected with the second driven ring gear 29, the second driven ring gear 29 is meshed with the second driving gear 30, and the second driving gear 30 is fixedly connected with the second driving gear 30. The output shaft of the second motor 31 , the second motor 31 is fixedly arranged inside the connecting block 25 , and the storage part of the basalt prepreg strip is fixedly connected with the end of the connecting column 28 .

进一步优化方案,玄武岩预浸带材存放部包括带材腔26,带材腔26顶端与连接柱28端部固定连接,带材腔26底端中部开设有带材导出孔33,带材腔26内侧中部固定连接有固定轴32,带材腔26内部下方固定连接有两个平行设置的导向轴34,导向轴34位于带材导出孔33正上方,每个导向轴34上均转动连接有导向轮35。To further optimize the scheme, the basalt prepreg strip storage part includes a strip cavity 26, the top of the strip cavity 26 is fixedly connected to the end of the connecting column 28, and the middle part of the bottom end of the strip cavity 26 is provided with a strip export hole 33, and the strip cavity 26 The middle part of the inner side is fixedly connected with a fixed shaft 32, and the inner bottom of the strip chamber 26 is fixedly connected with two guide shafts 34 arranged in parallel. round 35.

进一步优化方案,旋转驱动部包括第一电机20,第一电机20与第二底座2顶端固定连接,第一电机20输出轴固定连接有第一主动齿轮21,第一主动齿轮21与第一从动齿圈22啮合。In a further optimization scheme, the rotary driving part includes a first motor 20, the first motor 20 is fixedly connected to the top of the second base 2, the output shaft of the first motor 20 is fixedly connected to a first driving gear 21, and the first driving gear 21 is connected to the first slave The movable ring gear 22 meshes.

首先将成卷的带材放入到带材腔26内并转动套设在固定轴32上,扯出带材的自由端并穿过两个导向轮35之间,最终从带材导出孔33内引出,并缠绕在内管成型部的外侧壁上,开始进行管道生产时,启动第一电机20,第一电机20带动第一主动齿轮21转动,进而驱动第一从动齿圈22旋转,第一从动齿圈22旋转的过程中带动带材腔26及其内部的成卷带材围绕内管成型部旋转,随着旋转的进行,带材缠绕在内管成型部的外表面上,当内管成型部挤出成型的内管后,缠绕的带材由内管成型部转移到内管的外侧壁上,通过调节带材腔26与内管成型部之间的夹角、缠绕速度和生产线行进速度的匹配来调节带材在内管外侧壁上的缠绕角度,调节的时候,第二电机31启动带动第二主动齿轮30旋转,进而通过第二从动齿圈29带动连接柱28旋转,连接柱28带动带材腔26及其内部的成卷带材转动,实现缠绕角度的调节。在本发明中仅设置了一个带材腔26,可以根据实际生产的需要设置两个或多个带材腔26,当带材腔26的数量为两个或多个时,两个或多个的带材腔26沿第一从动齿圈22的内侧壁周向等间隔设置。First put the coiled strip into the strip cavity 26 and rotate it on the fixed shaft 32, pull out the free end of the strip and pass between the two guide wheels 35, finally from the strip outlet hole 33 drawn out, and wound on the outer wall of the inner tube forming part, when starting the pipeline production, start the first motor 20, the first motor 20 drives the first driving gear 21 to rotate, and then drives the first driven ring gear 22 to rotate, the second During the rotation of a driven ring gear 22, the strip chamber 26 and the coiled strip inside it are driven to rotate around the inner tube forming part. As the rotation proceeds, the strip is wound on the outer surface of the inner tube forming part. After the inner tube is extruded by the inner tube forming part, the wound strip is transferred from the inner tube forming part to the outer wall of the inner tube. By adjusting the angle between the strip cavity 26 and the inner tube forming part, the winding speed and The speed of the production line is matched to adjust the winding angle of the strip on the outer wall of the inner tube. When adjusting, the second motor 31 starts to drive the second driving gear 30 to rotate, and then drives the connecting column 28 to rotate through the second driven ring gear 29 , the connecting column 28 drives the strip chamber 26 and the coiled strip inside to rotate, so as to realize the adjustment of the winding angle. In the present invention, only one strip chamber 26 is set, and two or more strip chambers 26 can be set according to actual production needs. When the number of strip chambers 26 is two or more, two or more The strip cavities 26 are arranged at equal intervals along the inner wall of the first driven ring gear 22 in the circumferential direction.

在本发明中,仅在支撑环架5的内部设置了一个第一从动齿圈22,实现对内管外壁单向的带材缠绕,实际生产过程中,如果需要对内管的外壁进行正反双向的带材缠绕,可以在支撑环架5的内部设置两个第一从动齿圈22,两个第一从动齿圈22的旋转方向相反,就能实现正反双向的带材缠绕。In the present invention, only a first driven ring gear 22 is provided inside the support ring frame 5 to realize unidirectional strip winding on the outer wall of the inner tube. In the actual production process, if the outer wall of the inner tube needs to be positively For reverse two-way tape winding, two first driven ring gears 22 can be arranged inside the support ring frame 5, and the rotation directions of the two first driven ring gears 22 are opposite, so that positive and negative two-way tape winding can be realized .

进一步优化方案,内管成型部包括固定挤出管7,固定挤出管7一端与第一挤出机4出口端固定连通,固定挤出管7另一端同轴设置有中心轴8,中心轴8位于固定挤出管7内部的一端固定连接有导流台12,导流台12外侧壁固定连接有若干连接杆13,若干连接杆13沿导流台12周向等间隔设置,连接杆13远离导流台12的一端与固定挤出管7内侧壁固定连接,固定挤出管7靠近中心轴8的一端外侧壁固定连接有套管10,套管10与固定挤出管7同轴设置。To further optimize the scheme, the inner tube forming part includes a fixed extruding tube 7, one end of the fixed extruding tube 7 is fixedly connected with the outlet end of the first extruder 4, and the other end of the fixed extruding tube 7 is coaxially provided with a central axis 8, and the central axis 8 One end located inside the fixed extruding tube 7 is fixedly connected with a deflector 12, and the outer wall of the deflector 12 is fixedly connected with several connecting rods 13, and several connecting rods 13 are arranged at equal intervals along the circumference of the deflector 12, and the connecting rods 13 The end far away from the deflector 12 is fixedly connected to the inner wall of the fixed extrusion tube 7, and the outer wall of the end of the fixed extrusion tube 7 close to the central axis 8 is fixedly connected to the sleeve 10, and the sleeve 10 is arranged coaxially with the fixed extrusion tube 7 .

在本发明中,内管及外管的原材料选择PVDF树脂,将原材料放入第一挤出机4进行加热熔融并挤出,熔融的原材料通过固定挤出管7挤出,挤出后进入到中心轴8与套管10之间的空间内,形成内管,随着熔融原材料的不断挤出,已经成型的内管不断向前移动,移动的过程中将已经缠绕在套管10外侧壁上的玄武岩纤维/PVDF带材转移到内管的外侧壁上,至此完成带材在内管外侧壁上的缠绕工作。In the present invention, PVDF resin is selected as the raw material of the inner tube and the outer tube, and the raw material is put into the first extruder 4 to be heated, melted and extruded. The molten raw material is extruded through the fixed extrusion tube 7, and then enters the In the space between the central shaft 8 and the sleeve 10, an inner tube is formed. With the continuous extrusion of the molten raw material, the formed inner tube moves forward continuously, and will be wound on the outer wall of the sleeve 10 during the movement. The basalt fiber/PVDF tape is transferred to the outer wall of the inner pipe, and the winding work of the tape on the outer wall of the inner pipe is completed so far.

进一步优化方案,外管成型部包括拆卸挤出管9,拆卸挤出管9端部固定连接有连接法兰端18,连接法兰端18与第二挤出机6外侧壁固定连接的连接法兰盘15可拆卸连接,第二挤出机6侧壁开设有挤出孔14,连接法兰盘15上开设有过孔16,连接法兰端18内开设有导流孔19,挤出孔14、过孔16、导流孔19连通,连接法兰盘15内部同轴可拆卸连接有挡环17,第二挤出机6上开设有通孔11,拆卸挤出管9、通孔11、连接法兰盘15、挡环17同轴设置。Further optimization scheme, the outer tube forming part includes dismantling the extruding pipe 9, the end of the dismantling extruding pipe 9 is fixedly connected with the connection flange end 18, and the connection method that the connection flange end 18 is fixedly connected with the outer wall of the second extruder 6 The flange plate 15 is detachably connected, the side wall of the second extruder 6 is provided with an extrusion hole 14, the connection flange 15 is provided with a via hole 16, and the connection flange end 18 is provided with a diversion hole 19, and the extrusion hole 14. The through hole 16 and the diversion hole 19 are connected, and the connecting flange 15 is coaxially detachably connected with the retaining ring 17. The second extruder 6 is provided with a through hole 11, and the extrusion pipe 9 and the through hole 11 are disassembled. , The connecting flange 15 and the retaining ring 17 are arranged coaxially.

进一步的,连接法兰盘15上开设有若干第一螺栓孔37,若干第一螺栓孔37沿连接法兰盘15轴向等间隔,连接法兰端18上开设有若干第二螺栓孔41,第二螺栓孔41与第一螺栓孔37一一对应,通过在第一螺栓孔37于第二螺栓孔41内安装连接螺栓将拆卸挤出管9安装在第二挤出机6上。Further, the connecting flange 15 is provided with a plurality of first bolt holes 37, and the plurality of first bolt holes 37 are equally spaced along the axial direction of the connecting flange 15, and the connecting flange end 18 is provided with a plurality of second bolt holes 41, The second bolt holes 41 are in one-to-one correspondence with the first bolt holes 37 , and the disassembled extrusion tube 9 is installed on the second extruder 6 by installing connecting bolts in the first bolt holes 37 and the second bolt holes 41 .

内管的外侧壁缠绕带材以后继续前进,穿过第二挤出机6的通孔11并进入到拆卸挤出管9内,与此同时,第二挤出机6内熔融的原材料通过挤出孔14挤出,并经过过孔16最终从导流孔19内挤出,完全覆盖在已经缠绕带材的内管外侧壁与拆卸挤出管9内侧壁之间,形成二次挤压成型的外管,外管挤压成型后,内管、带材缠绕层、外管共同继续前进从拆卸挤出管9的端部挤出,得到最终的成品。The outer sidewall of the inner tube continues to advance after the tape is wound, passes through the through hole 11 of the second extruder 6 and enters the disassembled extruded tube 9, and at the same time, the molten raw material in the second extruder 6 passes through the extruder. Extrude through the outlet hole 14, and finally extrude from the diversion hole 19 through the through hole 16, completely covering between the outer side wall of the inner tube that has been wound with the strip and the inner side wall of the disassembled extrusion tube 9, forming a secondary extrusion molding After the outer tube is extruded, the inner tube, the strip winding layer and the outer tube move forward together to extrude from the end of the disassembled extrusion tube 9 to obtain the final finished product.

进一步优化方案,通孔11内侧壁中部固定连接有若干导向定位部,若干导向定位部沿通孔11内侧壁周向等间隔设置,若干导向定位部端部与中心轴8外侧壁接触。To further optimize the scheme, the middle part of the inner wall of the through hole 11 is fixedly connected with several guiding and positioning parts, and the several guiding and positioning parts are arranged at equal intervals along the circumference of the inner wall of the through hole 11, and the ends of the several guiding and positioning parts are in contact with the outer wall of the central axis 8.

进一步优化方案,导向定位部包括伸缩杆38,伸缩杆38一端与通孔11内侧壁固定连接,伸缩杆38另一端固定连接有固定框39,固定框39为U型,固定框39两侧边端部之间共同转动连接有转轮40,转轮40外侧壁与中心轴8外侧壁接触。To further optimize the scheme, the guide positioning part includes a telescopic rod 38, one end of the telescopic rod 38 is fixedly connected to the inner wall of the through hole 11, and the other end of the telescopic rod 38 is fixedly connected to a fixed frame 39, the fixed frame 39 is U-shaped, and the two sides of the fixed frame 39 A runner 40 is connected between the ends for common rotation, and the outer wall of the runner 40 is in contact with the outer wall of the central shaft 8 .

设备组装的过程中,控制所有的伸缩杆38伸出相同的长度,使转轮40抵在中心轴8的外侧壁上,保证中心轴8与拆卸挤出管9、通孔11的同轴度,确保生产的管道成品的壁厚均匀度,生产管道的过程中,伸缩杆38缩回一定的长度,预留出内管的通过空间。In the process of equipment assembly, control all telescopic rods 38 to extend to the same length, so that the runner 40 is against the outer wall of the central shaft 8, so as to ensure the coaxiality of the central shaft 8 with the disassembled extrusion tube 9 and the through hole 11 , to ensure the uniformity of the wall thickness of the finished pipe produced, during the process of producing the pipe, the telescopic rod 38 retracts to a certain length to reserve a passing space for the inner pipe.

参照图11,本发明提供了三种不同内径的拆卸挤出管9,可以生产三种不同带材缠绕层厚度的管道,也可以制作更多不同内径的拆卸挤出管9,从而满足更多不同带材缠绕层的厚度要求。Referring to Fig. 11, the present invention provides three kinds of disassembled extruded pipes 9 with different internal diameters, which can produce pipes with three different thicknesses of the winding layers of strips, and can also make more disassembled extruded pipes 9 with different inner diameters, thereby satisfying more Thickness requirements for different tape winding layers.

本实施例的工作过程如下:The working process of this embodiment is as follows:

生产管道时,首先将带材缠绕在套管10的外侧壁上,缠绕出一定长度后,将缠绕带材的端部从中心轴8与拆卸挤出管9之间的间隙中拉出,拉出后,第一挤出机4开始挤出熔融的原材料形成内管,预先缠绕的带材转移到内管的外侧壁并不断随着内管前进,当前进到导流孔19的位置时,第二挤出机6内熔融的原材料开始通过导流孔19挤出,覆盖在内管和缠绕带材的外表面,形成外管,之后再继续前进知道输送出拆卸挤出管9后,形成最终的管道成品。When producing pipes, firstly, the tape is wound on the outer wall of the casing 10, and after winding out a certain length, the end of the wound tape is pulled out from the gap between the central axis 8 and the dismantling extrusion pipe 9, and then pulled out. After exiting, the first extruder 4 begins to extrude the molten raw material to form an inner tube, and the pre-wrapped strip is transferred to the outer wall of the inner tube and continuously advances with the inner tube. When it reaches the position of the flow guide hole 19, The molten raw material in the second extruder 6 begins to extrude through the diversion hole 19, covering the outer surface of the inner tube and the winding strip to form an outer tube, and then continues to move forward until the extruded tube 9 is disassembled to form an outer tube. The final finished pipe.

实施例二:Embodiment two:

参照图13,本实施例与实施例一的区别在于,第一挤出机4与第二挤出机6之间设置有多个支撑环架5,多个支撑环架5内部带材腔26的旋转方向可以全部正向,也可以全部反向,还可以正向与反向依次间隔设置,在本实施例中,可以生产不同厚度缠绕层的管道。Referring to Fig. 13, the difference between the present embodiment and the first embodiment is that a plurality of support ring frames 5 are arranged between the first extruder 4 and the second extruder 6, and the strip chamber 26 inside the plurality of support ring frames 5 The rotation directions of the tubes can be all forward or all reverse, and the forward and reverse directions can also be set at intervals in sequence. In this embodiment, pipes with winding layers of different thicknesses can be produced.

在每个支撑环架5的后方还可以根据实际生产需要配制高温加热装置,通过高温加热装置对已经固化成型的内管42进行加热至材料熔点以上,防止带材层与内管42粘接不牢固。At the rear of each support ring frame 5, a high-temperature heating device can also be prepared according to actual production needs, and the solidified and formed inner tube 42 is heated to above the material melting point by the high-temperature heating device to prevent the tape layer from bonding with the inner tube 42. firm.

实施例三:Embodiment three:

参照图14-图17,本实施例与实施例一的区别在于,连接柱28的底端固定连接有编织腔45,编织腔45的两相对侧壁分别开设有半圆孔46,开设有半圆孔46的两相对侧壁内部分别固定连接有旋转部和穿插部,编织腔45的内侧壁上还固定连接有自调节导向部;Referring to Figures 14-17, the difference between this embodiment and Embodiment 1 is that the bottom end of the connecting column 28 is fixedly connected with a braiding cavity 45, and the two opposite side walls of the braiding cavity 45 are respectively provided with semicircular holes 46 and semicircular holes. The two opposite side walls of 46 are respectively fixedly connected with a rotating part and an insertion part, and the inner side wall of the braiding cavity 45 is also fixedly connected with a self-adjusting guide part;

旋转部包括旋转电机47,旋转电机47与编织腔45内侧壁固定连接,旋转电机47输出轴通过轴承48与编织腔45侧壁转动连接,旋转电机47输出轴固定连接有驱动杆49一端,驱动杆49另一端固定连接有固定长杆51一端,固定长杆51活动设置在半圆孔46内,固定长杆51另一端固定套设有固定限位环52同时可拆卸套设有活动限位环53,固定限位环52与活动限位环53留有间隙用于对带材卷57进行限位,驱动杆49上设置有为穿插部让位的U型弯;The rotating part includes a rotating motor 47, which is fixedly connected to the inner sidewall of the braiding cavity 45, and the output shaft of the rotating motor 47 is connected to the side wall of the braiding cavity 45 through a bearing 48. The other end of the rod 49 is fixedly connected with one end of a fixed long rod 51, and the fixed long rod 51 is movably arranged in the semicircular hole 46, and the other end of the fixed long rod 51 is fixedly provided with a fixed stop ring 52, and the detachable cover is provided with a movable stop ring 53, there is a gap between the fixed limit ring 52 and the movable limit ring 53 for limiting the strip coil 57, and the driving rod 49 is provided with a U-shaped bend for the interspersed part;

穿插部包括气缸50,气缸50与编织腔45侧壁固定连接,气缸50的固定端位于驱动杆49的U型弯内,气缸50活塞端固定连接有U型支架54,U型支架54的两端分别固定连接有电控夹爪55,带材卷57中部传动穿设支撑轴56,电控夹爪55对支撑轴56进行夹持,一个U型支架54上的两个电控夹爪55位于另一个U型支架54上的两个电控夹爪55外侧;The interspersed part comprises cylinder 50, and cylinder 50 is fixedly connected with weaving cavity 45 sidewalls, and the fixed end of cylinder 50 is positioned at the U-shaped bend of driving rod 49, and the piston end of cylinder 50 is fixedly connected with U-shaped support 54, and the two sides of U-shaped support 54 The ends are respectively fixedly connected with electronically controlled jaws 55, and the middle part of the strip roll 57 is driven to pass through the supporting shaft 56. The electrically controlled jaws 55 clamp the supporting shaft 56. Two electrically controlled jaws 55 on a U-shaped bracket 54 Two electrically controlled jaws 55 on the outside of another U-shaped bracket 54;

自调节导向部包括两个相互平行且间隔设置的水平固定杆58,水平固定杆58一端与编织腔45内侧壁固定连接,水平固定杆58另一端固定连接有第一固定轴59,两个第一固定轴59之间转动设置有第一导向辊60,水平固定杆58端部还开设有滑槽63,滑槽63位于第一固定轴59与编织腔45内侧壁内侧壁靠近第一固定轴59的位置,滑槽63内滑动设置有第二固定轴61,两个第二固定轴61之间共同转动连接有第二导向辊62,第一导向辊60与第二导向辊62之间留有间隙,滑槽63侧壁开设有沉孔64,沉孔64内设置有弹簧65,弹簧65的两端分别与第二导向辊62外侧壁、沉孔64侧壁固定连接。The self-adjusting guide part includes two horizontal fixed rods 58 parallel to each other and arranged at intervals. One end of the horizontal fixed rod 58 is fixedly connected with the inner wall of the braiding chamber 45, and the other end of the horizontal fixed rod 58 is fixedly connected with a first fixed shaft 59. A first guide roller 60 is arranged to rotate between the fixed shafts 59, and a chute 63 is provided at the end of the horizontal fixed rod 58, and the chute 63 is located between the first fixed shaft 59 and the inner side wall of the braiding chamber 45 close to the first fixed shaft. 59 position, a second fixed shaft 61 is slidably arranged in the chute 63, and a second guide roller 62 is connected to rotate between the two second fixed shafts 61, and there is a gap between the first guide roller 60 and the second guide roller 62. There is a gap, the sidewall of the chute 63 is provided with a counterbore 64, and a spring 65 is arranged in the counterbore 64, and the two ends of the spring 65 are fixedly connected with the outer sidewall of the second guide roller 62 and the sidewall of the counterbore 64 respectively.

在本实施例中可以对带材进行编织,然后将编织的带材缠绕在内管的外侧壁上,编织时,首先在两个固定长杆51上安装带材卷,并在其中一个U型支架54上也安装带材卷,两个固定长杆51上的带材卷与U型支架54上的带材卷相互垂直,然后将两个固定长杆51上的带材卷扯出并穿过第一导向辊60和第二导向辊62之间,并最终从编织腔45的出口伸出,然后分别控制两个旋转电机47工作,使一个带材卷位于水平面稍微靠下的位置,使另一个带材卷位于竖直方向最顶端的位置,再将U型支架54上的带材卷的自由端扯出并穿过另外两个带材卷之间,然后控制固定长杆51上的两个带材卷上的带材不断释放,释放的过程中,原先处于水平面稍微靠下位置的带材卷运动到竖直方向最顶端,而原先位于竖直方向最顶端的带材卷则运动到水平面稍微靠下的位置,两个带材卷位置交换完成后,夹持有带材卷的U型支架54的气缸50活塞端不断伸长,使带材卷运动到另一个U型支架54的位置,并由另一个U型支架54上的电控夹爪55将带材卷坚持住,至此完成一个编织循环,重复完成上述动作即可完成带材卷的不断编织。In this embodiment, the tape can be braided, and then the braided tape is wound on the outer wall of the inner tube. When weaving, at first the tape roll is installed on the two fixed long rods 51, and one of them is U-shaped. The strip roll is also installed on the support 54, and the strip roll on the two fixed poles 51 is perpendicular to the strip roll on the U-shaped support 54, then the strip rolls on the two fixed poles 51 are pulled out and worn. Pass between the first guide roller 60 and the second guide roller 62, and finally stretch out from the outlet of the braiding chamber 45, then respectively control the work of the two rotating motors 47, so that a strip roll is positioned at a slightly lower position in the horizontal plane, so that Another strip roll is positioned at the topmost position in the vertical direction, and then the free end of the strip roll on the U-shaped support 54 is pulled out and passes between the other two strip rolls, and then the control is fixed on the long bar 51. The strips on the two strip coils are continuously released. During the release process, the strip coil that was originally located slightly below the horizontal plane moves to the topmost vertical direction, while the strip coil that was originally located at the topmost vertical direction moves To a position slightly lower than the horizontal plane, after the position exchange of the two strip coils is completed, the piston end of the cylinder 50 of the U-shaped bracket 54 holding the strip coil is continuously extended, so that the strip coil moves to another U-shaped bracket 54 position, and the electronically controlled jaw 55 on the other U-shaped bracket 54 holds the strip roll, so far a weaving cycle is completed, and the above-mentioned actions can be repeated to complete the continuous weaving of the strip roll.

在附图17中所表示的为两个原料卷66与一个带材卷57进行编织的成品示意图,编织的过程中所使用的带材卷57的材质为柔性材质,防止编织的过程中出现弯折折断的问题。Shown in accompanying drawing 17 is the finished product schematic diagram that two raw material rolls 66 and a strip material roll 57 are woven, and the material of the strip material roll 57 used in the weaving process is flexible material, prevents that bending occurs in the process of weaving. The broken problem.

在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.

以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (10)

1. The basalt fiber composite material winding equipment is characterized by comprising a first base (1), a second base (2) and a third base (3) which are sequentially and fixedly connected, wherein the top end of the first base (1) is fixedly connected with a first extruder (4), the outlet end of the first extruder (4) is fixedly communicated with an inner pipe forming part, the top end of the second base (2) is fixedly connected with a supporting ring frame (5), a basalt prepreg tape winding mechanism is arranged in the supporting ring frame (5) in a rotating mode, the top end of the third base (3) is fixedly connected with a second extruder (6), one side, away from the supporting ring frame (5), of the second extruder (6) is detachably communicated with an outer pipe forming part, and the basalt tape winding mechanism, the inner pipe forming part and the outer pipe forming part are coaxially arranged.
2. The basalt fiber composite material winding equipment according to claim 1, wherein the basalt prepreg tape winding mechanism comprises a first driven gear ring (22), the first driven gear ring (22) is rotatably arranged in a containing groove (23) formed in the supporting ring frame (5), the first driven gear ring (22) is meshed with a rotary driving part, the rotary driving part is fixedly connected with the top end of the second base (2), at least one basalt prepreg tape winding part is fixedly connected with the inner side wall of the first driven gear ring (22), and the first driven gear ring (22) is coaxially arranged with the inner pipe forming part and the outer pipe forming part.
3. The basalt fiber composite material winding equipment according to claim 2, wherein the basalt prepreg tape winding part comprises a connecting block (25), one end of the connecting block (25) is fixedly connected with the inner side wall of the first driven gear ring (22), an angle adjusting part is rotatably arranged in the connecting block (25), and the angle adjusting part is fixedly connected with the basalt prepreg tape storage part.
4. A basalt fiber composite material winding device according to claim 3, wherein the angle adjusting part comprises a limiting disc (27), the limiting disc (27) is rotatably arranged in the connecting block (25), the limiting disc (27) is coaxially and fixedly connected with a connecting column (28), the diameter of the limiting disc (27) is larger than that of the connecting column (28), the connecting column (28) is rotatably arranged in the connecting block (25), a second driven gear ring (29) is fixedly connected to the middle part of the outer side wall of the connecting column (28), a second driving gear (30) is meshed with the second driven gear ring (29), the second driving gear (30) is fixedly connected with an output shaft of a second motor (31), the second motor (31) is fixedly arranged in the connecting block (25), and the basalt prepreg storage part is fixedly connected with the end part of the connecting column (28).
5. The basalt fiber composite material winding equipment according to claim 4, wherein the basalt prepreg tape storage part comprises a tape cavity (26), the top end of the tape cavity (26) is fixedly connected with the end part of the connecting column (28), a tape guiding-out hole (33) is formed in the middle of the bottom end of the tape cavity (26), a fixed shaft (32) is fixedly connected to the middle inside the tape cavity (26), two parallel-arranged guide shafts (34) are fixedly connected to the lower inside of the tape cavity (26), the guide shafts (34) are located right above the tape guiding-out hole (33), and guide wheels (35) are rotationally connected to each guide shaft (34).
6. The basalt fiber composite material winding device according to claim 2, wherein the rotary driving part comprises a first motor (20), the first motor (20) is fixedly connected with the top end of the second base (2), an output shaft of the first motor (20) is fixedly connected with a first driving gear (21), and the first driving gear (21) is meshed with the first driven gear ring (22).
7. The basalt fiber composite material winding equipment according to claim 1, wherein the inner pipe forming part comprises a fixed extrusion pipe (7), one end of the fixed extrusion pipe (7) is fixedly communicated with the outlet end of the first extruder (4), a central shaft (8) is coaxially arranged at the other end of the fixed extrusion pipe (7), a guide table (12) is fixedly connected to one end of the central shaft (8) positioned inside the fixed extrusion pipe (7), a plurality of connecting rods (13) are fixedly connected to the outer side wall of the guide table (12), a plurality of connecting rods (13) are arranged at equal intervals along the circumferential direction of the guide table (12), one end of each connecting rod (13) away from the guide table (12) is fixedly connected with the inner side wall of the fixed extrusion pipe (7), a sleeve (10) is fixedly connected to the outer side wall of one end of the fixed extrusion pipe (7) close to the central shaft (8), and the sleeve (10) and the fixed extrusion pipe (7) are coaxially arranged.
8. The basalt fiber composite material winding equipment according to claim 7, wherein the outer tube forming part comprises a disassembly extrusion tube (9), a connecting flange end (18) is fixedly connected to the end part of the disassembly extrusion tube (9), the connecting flange end (18) is detachably connected with a connecting flange plate (15) fixedly connected with the outer side wall of the second extruder (6), an extrusion hole (14) is formed in the side wall of the second extruder (6), a through hole (16) is formed in the connecting flange plate (15), a diversion hole (19) is formed in the connecting flange end (18), the extrusion hole (14), the through hole (16) and the diversion hole (19) are communicated, a baffle ring (17) is coaxially and detachably connected to the inside of the connecting flange plate (15), and a through hole (11) is formed in the second extruder (6), and the disassembly extrusion tube (9), the through hole (11), the connecting flange plate (15) and the baffle ring (17) are coaxially arranged.
9. The basalt fiber composite material winding equipment according to claim 8, wherein a plurality of guiding and positioning parts are fixedly connected to the middle part of the inner side wall of the through hole (11), the guiding and positioning parts are arranged at equal intervals along the circumferential direction of the inner side wall of the through hole (11), and the end parts of the guiding and positioning parts are in contact with the outer side wall of the central shaft (8).
10. The basalt fiber composite material winding equipment according to claim 9, wherein the guiding and positioning part comprises a telescopic rod (38), one end of the telescopic rod (38) is fixedly connected with the inner side wall of the through hole (11), the other end of the telescopic rod (38) is fixedly connected with a fixing frame (39), the fixing frame (39) is U-shaped, rotating wheels (40) are connected between two side edge end parts of the fixing frame (39) in a co-rotating mode, and the outer side wall of the rotating wheels (40) is in contact with the outer side wall of the central shaft (8).
CN202310823058.5A 2023-07-06 2023-07-06 A kind of basalt fiber composite material winding equipment Pending CN116690932A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310823058.5A CN116690932A (en) 2023-07-06 2023-07-06 A kind of basalt fiber composite material winding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310823058.5A CN116690932A (en) 2023-07-06 2023-07-06 A kind of basalt fiber composite material winding equipment

Publications (1)

Publication Number Publication Date
CN116690932A true CN116690932A (en) 2023-09-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310823058.5A Pending CN116690932A (en) 2023-07-06 2023-07-06 A kind of basalt fiber composite material winding equipment

Country Status (1)

Country Link
CN (1) CN116690932A (en)

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