CN116685422A - Steel sheet for hot stamping and hot stamping member - Google Patents
Steel sheet for hot stamping and hot stamping member Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/12—Aluminium or alloys based thereon
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/42—Pretreatment of metallic surfaces to be electroplated of light metals
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Abstract
该热冲压用钢板的特征在于,其依次具备:母钢板;Al‑Si合金镀层,其中,Al含量为75质量%以上、Si含量为3质量%以上、并且上述Al含量与上述Si含量的合计为95质量%以上;厚度为0~20nm的氧化Al被膜;和表层镀层,其中,Sn含量、Ni含量和Zn含量的合计超过90质量%、Sn含量为10质量%以上、Ni含量低于90质量%、并且Zn含量低于50质量%,上述Al‑Si合金镀层的厚度为5~50μm,上述表层镀层的厚度为超过300nm且为2500nm以下。
The steel sheet for hot stamping is characterized in that it comprises, in order: a base steel sheet; an Al-Si alloy coating, wherein the Al content is 75% by mass or more, the Si content is 3% by mass or more, and the total of the Al content and the Si content is 95% by mass or more; an Al oxide film with a thickness of 0 to 20 nm; and a surface coating, wherein the total of the Sn content, Ni content, and Zn content exceeds 90% by mass, the Sn content is 10% by mass or more, and the Ni content is less than 90% by mass. % by mass, and the Zn content is less than 50% by mass, the thickness of the above-mentioned Al-Si alloy coating is 5-50 μm, and the thickness of the above-mentioned surface coating is more than 300nm and not more than 2500nm.
Description
技术领域technical field
本发明涉及热冲压用钢板及热冲压构件。本申请基于2021年4月6日在日本申请的特愿2021-064884号而主张优先权,并将其内容援引于此。The present invention relates to a steel plate for hot stamping and a hot stamping member. this application claims priority based on Japanese Patent Application No. 2021-064884 for which it applied in Japan on April 6, 2021, and uses the content here.
背景技术Background technique
近年来,从保护环境及节省资源化的观点出发,要求汽车车体的轻量化,对汽车用构件加速应用高强度钢板。汽车用构件通过压制成型来制造,但伴随着钢板的高强度化,不仅成型载荷增加,而且成型性降低,因此对于高强度钢板,向复杂形状的构件的成型性成为课题。为了解决这样的课题,加热至钢板发生软质化的奥氏体区域的高温之后实施压制成型的热冲压技术的应用正在推进。热冲压作为下述技术受到关注:通过与压制加工同时地在模具内实施淬火处理,从而兼顾向汽车用构件的成型性和汽车用构件的强度确保。In recent years, from the viewpoint of environmental protection and resource saving, the weight reduction of automobile bodies has been demanded, and the application of high-strength steel sheets to automotive components has been accelerated. Automobile components are produced by press forming, but as the strength of steel sheets increases, not only does the forming load increase, but also the formability decreases. Therefore, for high-strength steel sheets, the formability of components with complex shapes is a problem. In order to solve such problems, the application of hot stamping technology in which the steel sheet is heated to a high temperature in the softened austenite region and then press-formed is advanced. Hot stamping is attracting attention as a technology that achieves both formability to automotive components and strength assurance of automotive components by performing quenching treatment in a die simultaneously with press working.
在对未实施镀覆等的裸材钢板进行热冲压的情况下,为了抑制加热时的氧化皮的形成及表层脱碳,需要在非氧化气氛中进行热冲压。但是,即使在非氧化气氛中进行热冲压,由于从加热炉至压力机是大气气氛,因此在热冲压后的钢板的表面也被形成氧化皮。该钢板的表面的氧化皮的密合性差,轻易就发生剥离,因此对其他工序的不良影响令人担忧。因此,需要使用喷丸等来除去。喷丸存在对钢板的形状造成影响这样的问题。此外,存在下述这样的问题:由于氧化皮除去工序,导致热冲压工序的生产率降低。When hot stamping is performed on a bare steel sheet that has not been plated, it is necessary to perform hot stamping in a non-oxidizing atmosphere in order to suppress the formation of scale and decarburization of the surface layer during heating. However, even if hot stamping is performed in a non-oxidizing atmosphere, scale is formed on the surface of the hot-stamped steel sheet because the atmosphere from the heating furnace to the press is atmospheric. Since the scale on the surface of the steel sheet has poor adhesion and easily peels off, there is concern about adverse effects on other processes. Therefore, it is necessary to remove it using shot blasting or the like. Shot peening has a problem of affecting the shape of the steel sheet. In addition, there is a problem that the productivity of the hot stamping process decreases due to the descaling process.
作为用于改善钢板表面的氧化皮的密合性的方法,有在钢板的表面形成镀层的方法。通过形成镀层,即使进行热冲压,但由于在钢板的表面形成密合性良好的氧化皮,因此变得不需要氧化皮除去的工序。因此,通过形成镀层,热冲压工序的生产率得到改善。As a method for improving the adhesion of scale on the surface of the steel sheet, there is a method of forming a plated layer on the surface of the steel sheet. By forming a plated layer, even if hot stamping is performed, since a scale with good adhesion is formed on the surface of the steel sheet, the process of removing the scale becomes unnecessary. Therefore, by forming the plated layer, the productivity of the hot stamping process is improved.
作为在钢板表面形成镀层的方法,考虑有形成Zn镀层或Al镀层的方法,但在使用了Zn镀层的情况下,存在液态金属脆化(Liquid Metal Embrittlement、以下称为LME)的问题。LME是指下述现象:如果以液态金属与固体金属表面相接触的状态赋予拉伸应力,则本来显示出延展性的固体金属发生脆化。Zn的熔点低,在热冲压时,熔化的Zn沿着Fe的原奥氏体晶界进入,在钢板中产生微裂纹。As a method of forming a plating layer on the steel sheet surface, a method of forming a Zn plating layer or an Al plating layer is conceivable, but when a Zn plating layer is used, there is a problem of liquid metal embrittlement (Liquid Metal Embrittlement, hereinafter referred to as LME). LME refers to a phenomenon in which, when a tensile stress is applied in a state in which liquid metal is in contact with the surface of a solid metal, the solid metal originally exhibiting ductility becomes embrittled. The melting point of Zn is low, and during hot stamping, molten Zn enters along the prior austenite grain boundaries of Fe, causing microcracks in the steel plate.
在对钢板实施Al镀层的情况下,虽然不会产生上述的LME的问题,但在热冲压时在Al镀层的表面引起Al与水的反应而产生氢。因此,存在向钢板中的侵入氢量多的问题。如果氢向该钢板中的侵入量多,则在热冲压后负荷应力时,钢板就会发生开裂(氢脆)。When Al plating is applied to a steel sheet, the above-mentioned LME problem does not occur, but a reaction between Al and water occurs on the surface of the Al plating during hot stamping to generate hydrogen. Therefore, there is a problem that the amount of hydrogen penetrating into the steel sheet is large. If the amount of hydrogen intruded into the steel sheet is large, the steel sheet will be cracked (hydrogen embrittlement) when stress is applied after hot stamping.
在专利文献1中公开了一种技术,其通过在钢板的表面区域使镍富化,从而抑制高温下氢向钢材中的侵入。Patent Document 1 discloses a technique for suppressing the intrusion of hydrogen into a steel material at high temperature by enriching nickel in the surface region of the steel plate.
在专利文献2中公开了一种技术,其通过将钢板用包含镍及铬、且重量比Ni/Cr为1.5~9之间的阻挡预涂层来进行被覆,从而抑制氢向钢材中的侵入。Patent Document 2 discloses a technique for suppressing the intrusion of hydrogen into steel by coating a steel sheet with a barrier precoat layer containing nickel and chromium and having a weight ratio of Ni/Cr of 1.5 to 9. .
但是,就专利文献1的方法而言,有可能无法充分抑制在实施了Al镀覆的情况下所产生的氢的侵入。此外,就专利文献2的方法而言,在未进行露点控制的环境(例如30℃那样的高露点环境下)下,有可能无法充分抑制氢向钢板中的侵入。此外,据认为:Al镀覆钢板如果在热冲压后在钢板腐蚀的环境中使用,则有可能大量的氢会被蓄积在钢板内而成为延迟断裂的原因。However, the method of Patent Document 1 may not be able to sufficiently suppress the intrusion of hydrogen generated when Al plating is performed. In addition, the method of Patent Document 2 may not be able to sufficiently suppress the intrusion of hydrogen into the steel sheet in an environment where the dew point is not controlled (for example, in a high dew point environment such as 30° C.). In addition, it is considered that if the Al-plated steel sheet is used in an environment where the steel sheet is corroded after hot stamping, a large amount of hydrogen may be accumulated in the steel sheet, which may cause delayed fracture.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特表2017-525849号公报Patent Document 1: Japanese PCT Publication No. 2017-525849
专利文献2:日本特表2019-518136号公报Patent Document 2: Japanese National Publication No. 2019-518136
发明内容Contents of the invention
发明所要解决的课题The problem to be solved by the invention
本发明是鉴于上述的课题而进行的发明,目的是提供即使是在对实施了Al镀覆的钢板进行热冲压的情况下即便在高露点环境下也能够抑制氢的侵入、并且向热冲压后的钢板中的氢侵入的抑制性优异的热冲压构件、以及能够制造该热冲压构件的热冲压用钢板。The present invention was made in view of the above-mentioned problems, and an object of the present invention is to provide a steel sheet that can suppress the intrusion of hydrogen even in a high dew point environment even in the case of hot stamping an Al-plated steel sheet, and provide a steel sheet after hot stamping. A hot stamped member excellent in suppression of hydrogen intrusion in the steel sheet, and a steel sheet for hot stamping capable of producing the hot stamped member.
用于解决课题的手段means to solve the problem
本发明的发明者们进行了深入研究,结果认知到:通过具备Al-Si合金镀层的热冲压用钢板具备具有所期望的化学组成和厚度的表层镀层,从而即使在不控制露点的环境下进行热冲压,也能够充分抑制氢向热冲压用钢板中的侵入量,并且变得容易抑制向热冲压后的钢板中的氢侵入量。The inventors of the present invention have conducted intensive studies, and as a result, found that by providing a steel sheet for hot stamping with an Al-Si alloy coating with a surface coating having a desired chemical composition and thickness, even in an environment where the dew point is not controlled Even when hot stamping is performed, the intrusion amount of hydrogen into the steel sheet for hot stamping can be sufficiently suppressed, and it becomes easy to suppress the amount of hydrogen intrusion into the steel sheet after hot stamping.
本发明是基于上述的认知进一步开展研究而得到的,其主旨如下所述。The present invention was obtained by further research based on the above knowledge, and its gist is as follows.
(1)本发明的一个方案的热冲压用钢板的特征在于,其依次具备:母钢板;Al-Si合金镀层,其中,Al含量为75质量%以上、Si含量为3质量%以上、并且上述Al含量与上述Si含量的合计为95质量%以上;(1) A steel sheet for hot stamping according to an aspect of the present invention is characterized in that it comprises, in order: a base steel sheet; The total of the Al content and the aforementioned Si content is 95% by mass or more;
厚度为0~20nm的氧化Al被膜;和Al oxide film with a thickness of 0-20nm; and
表层镀层,其中,Sn含量、Ni含量和Zn含量的合计超过90质量%、Sn含量为10质量%以上、Ni含量低于90质量%、并且Zn含量低于50质量%,A surface coating wherein the total of the Sn content, the Ni content, and the Zn content exceeds 90% by mass, the Sn content is 10% by mass or more, the Ni content is less than 90% by mass, and the Zn content is less than 50% by mass,
上述Al-Si合金镀层的厚度为5~50μm,The thickness of the Al-Si alloy coating is 5-50 μm,
上述表层镀层的厚度为超过300nm且为2500nm以下。The thickness of the surface plating layer is more than 300 nm and not more than 2500 nm.
(2)根据上述(1)所述的热冲压用钢板,其中,上述表层镀层也可以作为上述Al-Si合金镀层的上层,与上述Al-Si合金镀层直接接触地设置。(2) The steel sheet for hot stamping according to the above (1), wherein the surface plating layer may be provided as an upper layer of the Al-Si alloy plating layer in direct contact with the Al-Si alloy plating layer.
(3)根据上述(1)所述的热冲压用钢板,其中,上述氧化Al被膜的厚度也可以为2~20nm。(3) The steel sheet for hot stamping according to the above (1), wherein the Al oxide film may have a thickness of 2 to 20 nm.
(4)根据上述(1)~(3)中任一项所述的热冲压用钢板,其中,上述母钢板的化学组成也可以以质量%计为:(4) The steel sheet for hot stamping according to any one of (1) to (3) above, wherein the chemical composition of the base steel sheet may be calculated as:
C:0.25~0.70%、C: 0.25~0.70%,
Si:0.005~1.000%、Si: 0.005~1.000%,
Mn:0.30~3.00%、Mn: 0.30~3.00%,
P:0.100%以下、P: 0.100% or less,
S:0.1000%以下、S: 0.1000% or less,
N:0.0100%以下、N: 0.0100% or less,
Cu:0~1.00%、Cu: 0~1.00%,
Ni:0~1.00%、Ni: 0 to 1.00%,
Cr:0~1.000%、Cr: 0~1.000%,
Mo:0~1.000%、Mo: 0 to 1.000%,
Nb:0~0.200%、Nb: 0 to 0.200%,
V:0~1.000%、V: 0~1.000%,
Ti:0~0.150%、Ti: 0 to 0.150%,
B:0~0.0100%、B: 0~0.0100%,
Co:0~1.00%、Co: 0 to 1.00%,
W:0~1.00%、W: 0~1.00%,
Sn:0~1.00%、Sn: 0~1.00%,
Sb:0~1.00%、Sb: 0 to 1.00%,
Zr:0~1.00%、Zr: 0 to 1.00%,
Mg:0~0.150%、Mg: 0~0.150%,
Al:0~1.0000%、Al: 0~1.0000%,
Ca:0~0.010%、Ca: 0~0.010%,
REM:0%~0.300%、及REM: 0%~0.300%, and
剩余部分:Fe及杂质。The remainder: Fe and impurities.
(5)根据上述(4)所述的热冲压用钢板,其中,上述母钢板的上述化学组成也可以以质量%计含有选自下述元素中的1种或2种以上:(5) The steel sheet for hot stamping according to the above (4), wherein the chemical composition of the base steel sheet may contain, in mass %, one or more elements selected from the following elements:
Cu:0.01~1.00%、Cu: 0.01 to 1.00%,
Ni:0.01~1.00%、Ni: 0.01 to 1.00%,
Cr:0.001~1.000%、Cr: 0.001~1.000%,
Mo:0.001~1.000%、Mo: 0.001 to 1.000%,
Nb:0.001~0.200%、Nb: 0.001 to 0.200%,
V:0.01~1.00%、V: 0.01~1.00%,
Ti:0.001~0.150%、Ti: 0.001 to 0.150%,
B:0.001~0.0100%、B: 0.001~0.0100%,
Co:0.01~1.00%、Co: 0.01 to 1.00%,
W:0.01~1.00%、W: 0.01~1.00%,
Sn:0.01~1.00%、Sn: 0.01 to 1.00%,
Sb:0.01~1.00%、Sb: 0.01 to 1.00%,
Zr:0.01~1.00%、Zr: 0.01 to 1.00%,
Mg:0.001~0.150%、Mg: 0.001 to 0.150%,
Al:0.0010~1.0000%、Al: 0.0010~1.0000%,
Ca:0.001~0.010%、及Ca: 0.001 to 0.010%, and
REM:0.001~0.300%。REM: 0.001 to 0.300%.
(6)本发明的一个方案的热冲压构件具备母钢材和设置于上述母钢材上的镀层,上述镀层从上述镀层的表面起依次具有:(6) A hot stamped member according to an aspect of the present invention includes a base steel material and a coating layer provided on the base steel material, and the coating layer has, in order from the surface of the coating layer:
表层富集区域,其中,Sn含量、Ni含量和Zn含量的合计为50质量%以上、Sn含量为7质量%以上、Ni含量低于72质量%、并且Zn含量低于40质量%;A surface-rich region in which the sum of the Sn content, the Ni content, and the Zn content is 50% by mass or more, the Sn content is 7% by mass or more, the Ni content is less than 72% by mass, and the Zn content is less than 40% by mass;
Al富集区域,其中,Sn含量、Ni含量和Zn含量的合计低于50质量%、Al含量为10质量%以上、并且Fe含量为50质量%以下;和An Al-rich region in which the sum of the Sn content, the Ni content, and the Zn content is less than 50% by mass, the Al content is 10% by mass or more, and the Fe content is 50% by mass or less; and
Fe富集区域,其中,Al含量为10质量%以上、并且Fe含量超过50质量%,Fe-enriched region, wherein the Al content is 10% by mass or more and the Fe content exceeds 50% by mass,
在上述镀层的上述表面~距离上述镀层的上述表面在厚度方向上为100nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为50质量%以上,Fe含量为10质量%以下,The maximum value of the sum of the Sn content, the Ni content, and the Zn content is 50% by mass or more, and the Fe content is 10% by mass in the region from the above-mentioned surface of the above-mentioned plating layer to a position 100 nm in the thickness direction from the above-mentioned surface of the above-mentioned plating layer. the following,
在距离上述镀层的上述表面在上述厚度方向上为100nm位置~距离上述镀层的上述表面在厚度方向上为500nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为5质量%以上,Fe含量为40质量%以下,The maximum value of the sum of the Sn content, the Ni content, and the Zn content is 5 mass in the region from the position of 100 nm in the thickness direction to the position of 500 nm in the thickness direction from the above-mentioned surface of the coating layer. % or more, Fe content is 40% by mass or less,
在距离上述镀层的上述表面在上述厚度方向上为500nm位置~距离上述镀层的上述表面在厚度方向上为1000nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为1质量%以上,Fe含量为50质量%以下。The maximum value of the sum of the Sn content, the Ni content, and the Zn content is 1 mass in the region from a position 500 nm in the thickness direction from the above-mentioned surface of the plating layer to a position 1000 nm in the thickness direction from the above-mentioned surface of the plating layer % or more, and the Fe content is 50% by mass or less.
(7)根据上述(6)所述的热冲压构件,其中,上述表层富集区域的Ni含量也可以低于50质量%。(7) The hot stamped member according to (6) above, wherein the Ni content in the surface-layer-rich region may be less than 50% by mass.
(8)根据上述(6)或(7)所述的热冲压构件,其中,也可以在上述镀层的上述表面~距离上述镀层的上述表面在上述厚度方向上为20nm位置为止的区域中,存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种,并且Sn含量、Ni含量和Zn含量的合计为30质量%以上。(8) The hot stamped member according to the above (6) or (7), wherein, in the region from the surface of the plating layer to the position 20 nm from the surface of the plating layer in the thickness direction, there may be At least one of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide, and the total of Sn content, Ni content, and Zn content is 30% by mass or more.
(9)根据上述(6)~(8)中任一项所述的热冲压构件,其中,上述母钢材的化学组成也可以以质量%计为:(9) The hot stamped member according to any one of the above (6) to (8), wherein the chemical composition of the base steel material may be calculated as:
C:0.25~0.70%、C: 0.25~0.70%,
Si:0.005~1.000%、Si: 0.005~1.000%,
Mn:0.30~3.00%、Mn: 0.30~3.00%,
P:0.100%以下、P: 0.100% or less,
S:0.1000%以下、S: 0.1000% or less,
N:0.0100%以下、N: 0.0100% or less,
Cu:0~1.00%、Cu: 0~1.00%,
Ni:0~1.00%、Ni: 0 to 1.00%,
Cr:0~1.000%、Cr: 0~1.000%,
Mo:0~1.000%、Mo: 0 to 1.000%,
Nb:0~0.200%、Nb: 0 to 0.200%,
V:0~1.00%、V: 0~1.00%,
Ti:0~0.150%、Ti: 0 to 0.150%,
B:0~0.0100%、B: 0~0.0100%,
Co:0~1.00%、Co: 0 to 1.00%,
W:0~1.00%、W: 0~1.00%,
Sn:0~1.00%、Sn: 0~1.00%,
Sb:0~1.00%、Sb: 0 to 1.00%,
Zr:0~1.00%、Zr: 0 to 1.00%,
Mg:0~0.150%、Mg: 0~0.150%,
Al:0~1.0000%、Al: 0~1.0000%,
Ca:0~0.010%、Ca: 0~0.010%,
REM:0%~0.300%、及REM: 0%~0.300%, and
剩余部分:Fe及杂质。The remainder: Fe and impurities.
(10)根据上述(9)所述的热冲压构件,其中,上述母钢材的上述化学组成也可以以质量%计含有选自下述元素中的1种或2种以上:(10) The hot stamped member according to the above (9), wherein the chemical composition of the base steel material may contain, in mass %, one or more elements selected from the following elements:
Cu:0.01~1.00%、Cu: 0.01 to 1.00%,
Ni:0.01~1.00%、Ni: 0.01 to 1.00%,
Cr:0.001~1.000%、Cr: 0.001~1.000%,
Mo:0.001~1.000%、Mo: 0.001 to 1.000%,
Nb:0.001~0.200%、Nb: 0.001 to 0.200%,
V:0.01~1.00%、V: 0.01~1.00%,
Ti:0.001~0.150%、Ti: 0.001 to 0.150%,
B:0.0010~0.0100%、B: 0.0010~0.0100%,
Co:0.01~1.00%、Co: 0.01 to 1.00%,
W:0.01~1.00%、W: 0.01~1.00%,
Sn:0.01~1.00%、Sn: 0.01 to 1.00%,
Sb:0.01~1.00%、Sb: 0.01 to 1.00%,
Zr:0.01~1.00%、Zr: 0.01 to 1.00%,
Mg:0.001~0.150%、Mg: 0.001 to 0.150%,
Al:0.0010~1.0000%、Al: 0.0010~1.0000%,
Ca:0.001~0.010%、及Ca: 0.001 to 0.010%, and
REM:0.001~0.300%。REM: 0.001 to 0.300%.
发明效果Invention effect
根据本发明的上述方案,能够提供即使是在对实施了Al镀覆的钢板进行热冲压的情况下即便在高露点环境下也能够抑制氢的侵入、并且向热冲压后的钢板中的氢侵入的抑制性优异的热冲压构件、以及能够制造该热冲压构件的热冲压用钢板。According to the above aspect of the present invention, it is possible to provide a solution that can suppress the intrusion of hydrogen even in a high dew point environment even when hot stamping the steel plate that has been subjected to Al plating, and that the intrusion of hydrogen into the steel plate after hot stamping can be prevented. A hot-stamped member with excellent suppression properties, and a steel sheet for hot-stamping capable of producing the hot-stamped member.
附图说明Description of drawings
图1是本发明的实施方式的热冲压用钢板的截面示意图。FIG. 1 is a schematic cross-sectional view of a steel sheet for hot stamping according to an embodiment of the present invention.
图2是本发明的另一实施方式的热冲压用钢板的截面示意图。Fig. 2 is a schematic cross-sectional view of a steel sheet for hot stamping according to another embodiment of the present invention.
图3是热冲压构件的辉光放电发光分析的测定结果的一个例子。Fig. 3 is an example of measurement results of glow discharge emission analysis of hot stamped members.
图4是热冲压构件的辉光放电发光分析的测定结果的一个例子。FIG. 4 is an example of measurement results of glow discharge emission analysis of a hot stamped member.
具体实施方式Detailed ways
<热冲压用钢板><Steel Sheet for Hot Stamping>
本发明的发明者们进行了深入研究,结果获知:如果在不控制露点的环境中,对形成有Al镀层的钢板进行热冲压,则有可能因Al镀层表面的Al与大气中的水反应,导致产生大量的氢,并且氢大量侵入钢板中。The inventors of the present invention have conducted intensive research, and as a result, it has been found that if the steel plate on which the Al coating is formed is hot stamped in an environment where the dew point is not controlled, there is a possibility that Al on the surface of the Al coating reacts with water in the atmosphere. As a result, a large amount of hydrogen is generated, and a large amount of hydrogen penetrates into the steel plate.
本发明的发明者们进一步进行了深入研究,结果得到下述的认知。The inventors of the present invention have conducted further intensive studies and obtained the following findings as a result.
(A)如果作为表层镀层而使用Sn含量、Ni含量和Zn含量的合计超过90质量%、Sn含量为10质量%以上、Ni含量低于90质量%、并且Zn含量低于50质量%的镀覆,则能够抑制高露点下的热冲压中的氢向钢板中的侵入。(A) If the total of Sn content, Ni content, and Zn content exceeds 90% by mass, the Sn content is 10% by mass or more, the Ni content is less than 90% by mass, and the Zn content is less than 50% by mass as the surface coating. If the coating is applied, the intrusion of hydrogen into the steel sheet during hot stamping at a high dew point can be suppressed.
(B)如果表层镀层的厚度为超过300nm且为2500nm以下,则可充分抑制与大气中的水的反应,而且能够降低侵入钢板中的氢的量。(B) If the thickness of the surface plating layer is more than 300 nm and 2500 nm or less, the reaction with water in the atmosphere can be sufficiently suppressed, and the amount of hydrogen penetrating into the steel sheet can be reduced.
就本实施方式的热冲压用钢板而言,基于上述的认知,确定了热冲压用钢板的构成。本实施方式的热冲压用钢板通过各镀覆构成的协同效应,可得到本发明作为目标的效果。热冲压用钢板10如图1那样依次具备母钢板1、Al-Si合金镀层2及表层镀层4。在具备氧化Al被膜的情况下,如图2那样热冲压钢板10A依次具备母钢板1、Al-Si合金镀层2、氧化Al被膜3及表层镀层4。以下,对各构成进行说明。需要说明的是,本说明书中,使用“~”表示的数值范围是指包含“~”的前后记载的数值作为下限值及上限值的范围。对于表示为“低于”、“超过”的数值,其值不包含在数值范围内。关于化学组成的“%”全部表示“质量%”。Regarding the steel sheet for hot stamping according to the present embodiment, the configuration of the steel sheet for hot stamping was determined based on the above knowledge. The steel sheet for hot stamping according to the present embodiment can obtain the effect targeted by the present invention due to the synergistic effect of each plating. The steel sheet 10 for hot stamping includes a base steel sheet 1 , an Al-Si alloy plating layer 2 , and a surface layer plating layer 4 in this order as shown in FIG. 1 . In the case of having an Al oxide film, the hot stamped steel sheet 10A includes a base steel sheet 1 , an Al—Si alloy plating layer 2 , an Al oxide film 3 , and a surface plating layer 4 in this order as shown in FIG. 2 . Each configuration will be described below. In addition, in this specification, the numerical range represented using "-" means the range which includes the numerical value described before and after "-" as a lower limit and an upper limit. Values expressed as "below", "over" are not included in the numerical range. All "%" about the chemical composition means "mass %".
(母钢板)(mother plate)
本实施方式的热冲压用钢板10的钢板(母钢板)1只要是公知的热冲压用钢板的化学组成即可。例如,化学组成以质量%计为C:0.25%~0.70%、Si:0.005%~1.000%、Mn:0.30%~3.00%、P:0.100%以下、S:0.1000%以下、N:0.0100%以下、Cu:0%~1.00%、Ni:0%~1.00%、Cr:0%~1.000%、Mo:0%~1.000%、Nb:0%~0.200%、V:0%~1.00%、Ti:0%~0.150%、B:0%~0.0100%、Co:0%~1.00%、W:0%~1.00%、Sn:0%~1.00%、Sb:0%~1.00%、Zr:0%~1.00%、Mg:0%~0.150%、Al:0%~1.0000%、Ca:0%~0.010%及REM:0%~0.300%以及剩余部分为Fe及杂质。The steel sheet (base steel sheet) 1 of the steel sheet for hot stamping 10 according to the present embodiment may have a chemical composition of a known steel sheet for hot stamping. For example, the chemical composition in mass % is C: 0.25% to 0.70%, Si: 0.005% to 1.000%, Mn: 0.30% to 3.00%, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less , Cu: 0% to 1.00%, Ni: 0% to 1.00%, Cr: 0% to 1.000%, Mo: 0% to 1.000%, Nb: 0% to 0.200%, V: 0% to 1.00%, Ti : 0% to 0.150%, B: 0% to 0.0100%, Co: 0% to 1.00%, W: 0% to 1.00%, Sn: 0% to 1.00%, Sb: 0% to 1.00%, Zr: 0 % to 1.00%, Mg: 0% to 0.150%, Al: 0% to 1.0000%, Ca: 0% to 0.010%, REM: 0% to 0.300%, and the rest are Fe and impurities.
“C:0.25%~0.70%”"C: 0.25% to 0.70%"
C是为了确保淬透性而言重要的元素。C含量低于0.25%时,无法得到充分的淬透性,因此变得难以确保1600MPa以上的抗拉强度。因此,C含量优选设定为0.25%以上。C含量优选为0.28%以上。没有必要将本实施方式的热冲压构件的抗拉强度限定为1600MPa以上,也可以将C含量设定为低于0.25%。该情况下,也可以将C含量的下限设定为0.20%、0.22%或0.24%。另一方面,C含量超过0.70%时,热冲压构件的强度变得过高,极限氢量的降低变得显著。因此,C含量优选设定为0.70%以下。C含量优选为0.55%以下、0.50%以下、0.45%以下或0.40%以下、0.36%以下或0.32%以下。C is an important element for ensuring hardenability. When the C content is less than 0.25%, sufficient hardenability cannot be obtained, so it becomes difficult to secure a tensile strength of 1600 MPa or more. Therefore, the C content is preferably set to 0.25% or more. The C content is preferably 0.28% or more. The tensile strength of the hot stamped member of this embodiment is not necessarily limited to 1600 MPa or more, and the C content may be set to less than 0.25%. In this case, you may set the lower limit of C content to 0.20%, 0.22%, or 0.24%. On the other hand, when the C content exceeds 0.70%, the strength of the hot stamped member becomes too high, and the limit hydrogen amount decreases significantly. Therefore, the C content is preferably set to 0.70% or less. The C content is preferably 0.55% or less, 0.50% or less, 0.45% or less, 0.40% or less, 0.36% or less, or 0.32% or less.
“Si:0.005%~1.000%”"Si: 0.005% to 1.000%"
Si是为了确保淬透性而被含有的元素。Si含量低于0.005%时,变得难以确保1600MPa以上的抗拉强度。因此,Si含量优选设定为0.005%以上。更优选的Si含量为0.100%以上或0.150%以上。即使含有超过1.000%的Si,上述效果也饱和,因此Si含量设定为1.000%以下。Si含量优选为0.500%以下。没有必要将本实施方式的热冲压构件的抗拉强度限定为1600MPa以上,也可以将Si含量设定为低于0.005%。该情况下,也可以将Si含量的下限设定为0.002%或0.004%。Si is an element contained in order to ensure hardenability. When the Si content is less than 0.005%, it becomes difficult to secure a tensile strength of 1600 MPa or more. Therefore, the Si content is preferably set to 0.005% or more. A more preferable Si content is 0.100% or more or 0.150% or more. Even if Si is contained in excess of 1.000%, the above effect is saturated, so the Si content is made 1.000% or less. The Si content is preferably 0.500% or less. The tensile strength of the hot stamped member of this embodiment is not necessarily limited to 1600 MPa or more, and the Si content may be set to less than 0.005%. In this case, the lower limit of the Si content may be set to 0.002% or 0.004%.
“Mn:0.30%~3.00%”"Mn: 0.30% to 3.00%"
Mn是通过固溶强化而有助于热冲压构件的强度提高的元素。Mn含量低于0.30%时,固溶强化能力不足,马氏体变软,抗拉强度降低。因此,为了设定为1600MPa以上的抗拉强度,Mn含量优选设定为0.30%以上。没有必要将本实施方式的热冲压构件的抗拉强度限定为1600MPa以上,也可以将Mn有量设定为低于0.30%。该情况下,也可以将Mn含量的下限设定为0.20%、0.24%或0.27%。Mn含量更优选为0.40%以上、0.50%以上、0.60%以上或0.80%以上。另一方面,如果将Mn含量设定为超过3.00%,则不仅在钢中生成粗大的夹杂物而变得容易产生断裂,而且热冲压构件的耐氢脆特性也降低,因此Mn含量设定为3.00%以下。Mn含量优选为2.50%以下或2.00%以下。进一步优选的Mn含量为1.80%以下、1.60%以下、1.40%以下、1.20%以下或1.00%以下。Mn is an element that contributes to the improvement of the strength of a hot stamped member by solid solution strengthening. When the Mn content is less than 0.30%, the solid solution strengthening ability is insufficient, the martensite becomes soft, and the tensile strength decreases. Therefore, in order to set the tensile strength at 1600 MPa or more, the Mn content is preferably set at 0.30% or more. It is not necessary to limit the tensile strength of the hot stamped member of this embodiment to 1600 MPa or more, and the Mn content may be set to less than 0.30%. In this case, the lower limit of the Mn content may be set to 0.20%, 0.24%, or 0.27%. The Mn content is more preferably 0.40% or more, 0.50% or more, 0.60% or more, or 0.80% or more. On the other hand, if the Mn content is set to exceed 3.00%, not only coarse inclusions are formed in the steel and fractures are likely to occur, but also the hydrogen embrittlement resistance of the hot stamped member is also reduced, so the Mn content is set to 3.00% or less. The Mn content is preferably 2.50% or less or 2.00% or less. A more preferable Mn content is 1.80% or less, 1.60% or less, 1.40% or less, 1.20% or less, or 1.00% or less.
“P:0.100%以下”"P: 0.100% or less"
P是在晶界处偏析、降低晶界强度的杂质元素。如果P含量超过0.100%,则晶界的强度显著降低,热冲压构件的耐氢脆特性降低。因此,P含量优选设定为0.100%以下。P含量更优选为0.050%以下、0.030%以下或0.015%以下。进一步更优选的P含量为0.010%以下或0.005%以下。P含量的下限没有特别限定。因此,P含量的下限为0%。如果想要将P含量降低至低于0.0005%,则脱P成本大幅上升,在经济上是不优选的,因此在实际作业上也可以将0.0005%或0.001%作为下限。P is an impurity element that segregates at grain boundaries and lowers the strength of grain boundaries. If the P content exceeds 0.100%, the strength of the grain boundaries will decrease significantly, and the hydrogen embrittlement resistance of the hot stamped member will decrease. Therefore, the P content is preferably set to 0.100% or less. The P content is more preferably 0.050% or less, 0.030% or less, or 0.015% or less. A still more preferable P content is 0.010% or less or 0.005% or less. The lower limit of the P content is not particularly limited. Therefore, the lower limit of the P content is 0%. If it is attempted to reduce the P content to less than 0.0005%, the cost of removing P will increase significantly, which is not economically preferable, so 0.0005% or 0.001% can also be set as the lower limit in practice.
“S:0.1000%以下”"S: 0.1000% or less"
S是在钢中形成夹杂物的杂质元素。如果S含量超过0.1000%,则在钢中生成大量的夹杂物,热冲压构件的耐氢脆特性降低。因此,S含量优选设定为0.1000%以下。S含量更优选为0.0300%以下、0.0100%以下、0.0070%以下或0.0050%以下。S含量的下限没有特别限定。因此,S含量的下限为0%。如果想要将S含量降低至低于0.00015%等,则脱S成本大幅上升,在经济上是不优选的,因此在实际作业上也可以将0.00015%或0.0005%作为下限。S含量也可以为0.0010%以上或0.0050%以上。S is an impurity element that forms inclusions in steel. If the S content exceeds 0.1000%, a large number of inclusions are formed in the steel, and the hydrogen embrittlement resistance of the hot stamped member decreases. Therefore, the S content is preferably set to 0.1000% or less. The S content is more preferably 0.0300% or less, 0.0100% or less, 0.0070% or less, or 0.0050% or less. The lower limit of the S content is not particularly limited. Therefore, the lower limit of the S content is 0%. If it is attempted to reduce the S content to less than 0.00015%, the cost of desulphurization will increase significantly, which is not economically preferable, so 0.00015% or 0.0005% may be set as the lower limit in practice. The S content may be 0.0010% or more or 0.0050% or more.
“N:0.0100%以下”"N: 0.0100% or less"
N是杂质元素,是在钢中形成氮化物而使热冲压构件的韧性及耐氢脆特性劣化的元素。如果N含量超过0.0100%,则在钢中生成粗大的氮化物,热冲压构件的耐氢脆特性显著降低。因此,N含量设定为0.0100%以下。N含量优选为0.0050%以下。N含量的下限没有特别限定。因此,N含量的下限为0%。如果想要将N含量降低至低于0.0015%等,则脱N成本大幅上升,在经济上是不优选的,因此在实际作业上也可以将0.0015%或0.0020%作为下限。N is an impurity element, and is an element that forms nitrides in steel to degrade the toughness and hydrogen embrittlement resistance of the hot stamped member. If the N content exceeds 0.0100%, coarse nitrides will be formed in the steel, and the hydrogen embrittlement resistance of the hot stamped member will be significantly reduced. Therefore, the N content is set to 0.0100% or less. The N content is preferably 0.0050% or less. The lower limit of the N content is not particularly limited. Therefore, the lower limit of the N content is 0%. If an attempt is made to reduce the N content to less than 0.0015%, the cost of deN will greatly increase, which is not economically preferable, so 0.0015% or 0.0020% may be set as the lower limit in practice.
构成本实施方式的热冲压用钢板10的母钢板也可以含有选自Cu:0.01~1.00%、Ni:0.01~1.00%、Cr:0.001~1.000%、Mo:0.001~1.000%、Nb:0.001~0.200%、V:0.01~1.00%、Ti:0.001~0.150%、B:0.001~0.0100%、Co:0.01~1.00%、W:0.01~1.00%、Sn:0.01~1.00%、Sb:0.01~1.00%、Zr:0.01~1.00%、Mg:0.001~0.150%、Al:0.0010~1.0000%、Ca:0.001~0.010%及REM:0.001~0.300%中的1种或2种以上作为任选元素来代替Fe的一部分。不含有以下任选元素的情况下的含量为0%。The base steel sheet constituting the steel sheet 10 for hot stamping according to the present embodiment may contain Cu: 0.01 to 1.00%, Ni: 0.01 to 1.00%, Cr: 0.001 to 1.000%, Mo: 0.001 to 1.000%, and Nb: 0.001 to 1.000%. 0.200%, V: 0.01-1.00%, Ti: 0.001-0.150%, B: 0.001-0.0100%, Co: 0.01-1.00%, W: 0.01-1.00%, Sn: 0.01-1.00%, Sb: 0.01-1.00 %, Zr: 0.01 to 1.00%, Mg: 0.001 to 0.150%, Al: 0.0010 to 1.0000%, Ca: 0.001 to 0.010%, and REM: 0.001 to 0.300%, can be replaced by one or more of them as optional elements Part of Fe. The content when the following optional elements are not contained is 0%.
“Cu:0%~1.00%”"Cu: 0% to 1.00%"
Cu由于在热冲压时扩散至热冲压构件的镀层,具有降低热冲压构件的制造中的加热时侵入的氢的作用,因此也可以根据需要含有。此外,Cu是为了提高钢的淬透性、稳定地确保淬火后的被覆钢构件的强度而有效的元素。在含有Cu的情况下,为了可靠地发挥上述效果,Cu含量优选设定为0.01%以上。Cu含量更优选为0.10%以上。Cu含量进一步优选为0.15%以上。另一方面,即使含有超过1.00%,上述效果也饱和,因此Cu含量优选设定为1.00%以下。Cu含量更优选为0.350%以下。Cu diffuses into the plated layer of the hot stamped member during hot stamping, and has the effect of reducing the intrusion of hydrogen during heating in the manufacture of the hot stamped member, so Cu may be contained as needed. In addition, Cu is an element effective for improving the hardenability of steel and stably ensuring the strength of a hardened coated steel member. When Cu is contained, the Cu content is preferably set to 0.01% or more in order to reliably exert the above-mentioned effects. The Cu content is more preferably 0.10% or more. The Cu content is more preferably 0.15% or more. On the other hand, even if it contains more than 1.00%, the above-mentioned effects are saturated, so the Cu content is preferably set to 1.00% or less. The Cu content is more preferably 0.350% or less.
“Ni:0%~1.00%”"Ni: 0% to 1.00%"
Ni是为了抑制母钢板制造时的由Cu引起的热脆性、确保稳定的生产而重要的元素,因此也可以含有Ni。Ni含量低于0.01%时,有可能不会充分得到上述的效果。因此,Ni含量优选设定为0.01%以上。Ni含量优选为0.05%以上。进一步优选Ni含量为0.10%以上。Ni is an important element for suppressing hot embrittlement caused by Cu at the time of production of the base steel sheet and ensuring stable production, and therefore Ni may be contained. When the Ni content is less than 0.01%, the above-mentioned effects may not be sufficiently obtained. Therefore, the Ni content is preferably set to 0.01% or more. The Ni content is preferably 0.05% or more. More preferably, the Ni content is 0.10% or more.
另一方面,如果Ni含量超过1.00%,则被覆钢构件的极限氢量降低。因此,Ni含量优选设定为1.00%以下。Ni含量优选为0.50%以下或0.25%以下。更优选Ni含量为0.20%以下。On the other hand, if the Ni content exceeds 1.00%, the limiting hydrogen content of the coated steel member decreases. Therefore, the Ni content is preferably set to 1.00% or less. The Ni content is preferably 0.50% or less or 0.25% or less. More preferably, the Ni content is 0.20% or less.
“Cr:0%~1.000%”"Cr: 0% to 1.000%"
Cr是通过固溶强化而有助于热冲压构件的强度提高的元素,因此也可以根据需要含有。在含有Cr的情况下,为了可靠地发挥上述效果,Cr含量优选设定为0.001%以上。Cr含量更优选为0.050%以上。Cr含量进一步优选为0.100%以上。另一方面,即使含有超过1.000%,上述效果也饱和,因此Cr含量优选设定为1.000%以下。Cr含量更优选为0.800%以下、0.500%以下或0.250%以下。Cr is an element that contributes to the improvement of the strength of the hot stamped member through solid solution strengthening, and therefore may be contained as necessary. When Cr is contained, the Cr content is preferably set to 0.001% or more in order to reliably exert the above-mentioned effect. The Cr content is more preferably 0.050% or more. The Cr content is more preferably 0.100% or more. On the other hand, even if the content exceeds 1.000%, the above-mentioned effects are saturated, so the Cr content is preferably set to 1.000% or less. The Cr content is more preferably 0.800% or less, 0.500% or less, or 0.250% or less.
“Mo:0%~1.000%”"Mo: 0% to 1.000%"
Mo是通过固溶强化而有助于热冲压构件的强度提高的元素,因此也可以根据需要含有。在含有Mo的情况下,为了可靠地发挥上述效果,Mo含量优选设定为0.001%以上。Mo含量更优选设定为0.005%以上。Mo含量进一步优选为0.010%以上。特别优选Mo含量为0.100%以上。另一方面,即使含有超过1.000%,上述效果也饱和,因此Mo含量优选设定为1.000%以下。Mo含量更优选为0.800%以下、0.500%以下或0.250%以下。Mo is an element that contributes to the improvement of the strength of a hot stamped member through solid solution strengthening, and therefore may be contained as necessary. When Mo is contained, the Mo content is preferably set to 0.001% or more in order to reliably exert the above-mentioned effects. The Mo content is more preferably set to 0.005% or more. The Mo content is more preferably 0.010% or more. It is particularly preferable that the Mo content is 0.100% or more. On the other hand, even if it contains more than 1.000%, the above-mentioned effects are saturated, so the Mo content is preferably set to 1.000% or less. The Mo content is more preferably 0.800% or less, 0.500% or less, or 0.250% or less.
“Nb:0%~0.200%”"Nb: 0% to 0.200%"
Nb是通过固溶强化而有助于热冲压构件的强度提高的元素,因此也可以根据需要含有。在含有Nb的情况下,为了可靠地发挥上述效果,Nb含量优选设定为0.001%以上。Nb含量更优选设定为0.010%以上。Nb含量进一步优选为0.030%以上。另一方面,即使含有超过0.200%的Nb,上述效果也饱和,因此Nb含量优选设定为0.200%以下。Nb含量更优选为0.100%以下。Nb is an element that contributes to the improvement of the strength of the hot stamped member through solid solution strengthening, and therefore may be contained as necessary. In the case where Nb is contained, the Nb content is preferably set to 0.001% or more in order to reliably exhibit the above effects. The Nb content is more preferably set to 0.010% or more. The Nb content is more preferably 0.030% or more. On the other hand, even if more than 0.200% of Nb is contained, the above effects are saturated, so the Nb content is preferably set to 0.200% or less. The Nb content is more preferably 0.100% or less.
“V:0~1.00%”"V: 0~1.00%"
V是形成微细的碳化物、通过其细粒化效果、氢捕获效果来提高热冲压构件的极限氢量的元素。因此,也可以含有V。为了得到上述的效果,优选含有0.01%以上的V,更优选含有0.10%以上。V is an element that forms fine carbides and increases the limit hydrogen content of hot stamped parts through its fine-graining effect and hydrogen capture effect. Therefore, V may also be contained. In order to obtain the above-mentioned effect, V is preferably contained in an amount of 0.01% or more, more preferably in an amount of 0.10% or more.
然而,如果V含量超过1.00%,则上述的效果饱和而经济性降低。因此,含有V的情况下的V含量优选设定为1.00%以下。V含量更优选为0.700%以下、0.400%以下或0.250%以下。However, when the V content exceeds 1.00%, the above-mentioned effects are saturated and the economic efficiency is reduced. Therefore, when V is contained, the V content is preferably set to 1.00% or less. The V content is more preferably 0.700% or less, 0.400% or less, or 0.250% or less.
“Ti:0%~0.150%”"Ti: 0% to 0.150%"
Ti是通过固溶强化而有助于热冲压构件的强度提高的元素,因此也可以根据需要含有。在含有Ti的情况下,为了可靠地发挥上述效果,Ti含量优选设定为0.001%以上。Ti含量更优选设定为0.010%以上。Ti含量优选为0.020%以上。另一方面,即使含有超过0.150%,上述效果也饱和,因此Ti含量优选设定为0.150%以下。Ti含量更优选为0.100%以下、0.060%以下或0.040%以下。Ti is an element that contributes to the improvement of the strength of a hot stamped member through solid solution strengthening, and therefore may be contained as necessary. When Ti is contained, the Ti content is preferably set to 0.001% or more in order to reliably exert the above-mentioned effects. The Ti content is more preferably set to 0.010% or more. The Ti content is preferably 0.020% or more. On the other hand, even if it contains more than 0.150%, the above-mentioned effects are saturated, so the Ti content is preferably set to 0.150% or less. The Ti content is more preferably 0.100% or less, 0.060% or less, or 0.040% or less.
“B:0%~0.0100%”"B: 0% to 0.0100%"
B是在晶界处偏析来提高晶界强度的元素,因此也可以根据需要含有。在含有B的情况下,为了可靠地发挥上述效果,B含量优选设定为0.0005%以上。B含量更优选设定为0.0005%以上。B含量进一步优选为0.0010%以上。另一方面,即使含有超过0.0100%,上述效果也饱和,因此B含量优选设定为0.0100%以下。B含量更优选为0.0075%以下、0.0040%以下或0.0025%以下。B is an element that segregates at grain boundaries to increase the grain boundary strength, and therefore may be contained as necessary. When B is contained, the B content is preferably set to 0.0005% or more in order to reliably exert the above-mentioned effects. The B content is more preferably set to 0.0005% or more. The B content is more preferably 0.0010% or more. On the other hand, even if it is contained in excess of 0.0100%, the above effects are saturated, so the B content is preferably set to 0.0100% or less. The B content is more preferably 0.0075% or less, 0.0040% or less, or 0.0025% or less.
“Co:0%~1.00%”"Co: 0% to 1.00%"
Co是具有使马氏体开始温度(Ms点)上升的作用的元素,由于会提高热冲压构件的韧性,因此也可以根据需要含有。在含有Co的情况下,为了可靠地发挥上述效果,Co含量优选设定为0.01%以上。更优选的Co含量为0.08%以上。另一方面,如果Co含量超过1.00%,则钢的淬透性降低。因此,Co含量优选设定为1.00%以下。Co含量更优选为0.90%以下、0.50%以下或0.10%以下。Co is an element that has the effect of raising the martensite start temperature (Ms point), and since it improves the toughness of a hot stamped member, it may be contained as necessary. When Co is contained, the Co content is preferably set to 0.01% or more in order to reliably exert the above-mentioned effects. A more preferable Co content is 0.08% or more. On the other hand, if the Co content exceeds 1.00%, the hardenability of steel decreases. Therefore, the Co content is preferably set to 1.00% or less. The Co content is more preferably 0.90% or less, 0.50% or less, or 0.10% or less.
“W:0%~1.00%”"W: 0% to 1.00%"
W是能够提高钢的淬透性、稳定地确保淬火后的热冲压构件的强度的元素。因此,也可以含有W。此外,W是在腐蚀环境中提高耐蚀性的元素。为了得到上述的效果,优选含有0.01%以上的W。W is an element capable of improving the hardenability of steel and stably securing the strength of a quenched hot stamped member. Therefore, W may also be contained. In addition, W is an element that improves corrosion resistance in a corrosive environment. In order to obtain the above effects, it is preferable to contain 0.01% or more of W.
然而,如果W含量超过1.00%,则上述的效果饱和而经济性降低。因此,含有W的情况下的W含量优选设定为1.00%以下。W含量更优选为0.75%以下、0.40%以下或0.10%以下。However, when the W content exceeds 1.00%, the above-mentioned effects are saturated and the economic efficiency is reduced. Therefore, when W is contained, the W content is preferably set to 1.00% or less. The W content is more preferably 0.75% or less, 0.40% or less, or 0.10% or less.
“Sn:0%~1.00%”"Sn: 0% to 1.00%"
Sn是在腐蚀环境中提高耐蚀性的元素。因此,也可以含有Sn。为了得到上述的效果,优选含有0.01%以上的Sn。Sn is an element that improves corrosion resistance in a corrosive environment. Therefore, Sn may also be contained. In order to obtain the above effects, it is preferable to contain 0.01% or more of Sn.
然而,如果Sn含量超过1.00%,则晶界强度降低,淬火后的被覆钢构件的极限氢量降低。因此,含有Sn的情况下的Sn含量优选设定为1.00%以下。Sn含量更优选为0.60%以下、0.10%以下或0.05%以下。However, if the Sn content exceeds 1.00%, the grain boundary strength will decrease, and the limit hydrogen amount of the coated steel member after quenching will decrease. Therefore, when Sn is contained, the Sn content is preferably set to 1.00% or less. The Sn content is more preferably 0.60% or less, 0.10% or less, or 0.05% or less.
“Sb:0%~1.00%”"Sb: 0% to 1.00%"
Sb是在腐蚀环境中提高耐蚀性的元素。因此,也可以含有Sb。为了得到上述的效果,优选将Sb含量设定为0.01%以上。Sb is an element that improves corrosion resistance in a corrosive environment. Therefore, Sb may also be contained. In order to obtain the above effects, it is preferable to set the Sb content to 0.01% or more.
然而,如果Sb含量超过1.00%,则晶界强度降低,淬火后的热冲压构件的极限氢量降低。因此,含有Sb的情况下的Sb含量优选设定为1.00%以下。Sb含量更优选为0.60%以下、0.10%以下或0.05%以下。However, if the Sb content exceeds 1.00%, the grain boundary strength decreases, and the limiting hydrogen content of the quenched hot stamped member decreases. Therefore, when Sb is contained, the Sb content is preferably set to 1.00% or less. The Sb content is more preferably 0.60% or less, 0.10% or less, or 0.05% or less.
“Zr:0%~1.00%”"Zr: 0% to 1.00%"
Zr是在腐蚀环境中提高耐蚀性的元素。因此,也可以含有。为了得到上述的效果,优选将Zr含量设定为0.01%以上。Zr is an element that improves corrosion resistance in a corrosive environment. Therefore, it may also be contained. In order to obtain the above effects, it is preferable to set the Zr content to 0.01% or more.
然而,如果Zr含量超过1.00%,则晶界强度降低,淬火后的热冲压构件的极限氢量降低。因此,含有Zr的情况下的Zr含量优选设定为1.00%以下。Zr含量更优选为0.60%以下、0.20%以下或0.05%以下。However, if the Zr content exceeds 1.00%, the grain boundary strength decreases, and the limiting hydrogen content of the quenched hot stamped member decreases. Therefore, when Zr is contained, the Zr content is preferably set to 1.00% or less. The Zr content is more preferably 0.60% or less, 0.20% or less, or 0.05% or less.
“Mg:0%~0.150%”"Mg: 0% to 0.150%"
Mg是具有将钢液脱氧而将钢健全化的作用的元素,会提高热冲压构件的韧性。因此,也可以根据需要含有Mg。为了可靠地得到上述效果,Mg含量优选设定为0.001%以上。更优选为0.008%以上。另一方面,在Mg含量超过0.150%的情况下,上述效果饱和而引起成本的上升。因此,Mg含量优选设定为0.150%以下。更优选为0.100%以下、0.050%以下或0.010%以下。Mg is an element that deoxidizes the molten steel to strengthen the steel, and improves the toughness of the hot stamped member. Therefore, Mg may also be contained as needed. In order to securely obtain the above effects, the Mg content is preferably set to 0.001% or more. More preferably, it is 0.008% or more. On the other hand, when the Mg content exceeds 0.150%, the above-mentioned effects are saturated and the cost increases. Therefore, the Mg content is preferably set to 0.150% or less. More preferably, it is 0.100% or less, 0.050% or less, or 0.010% or less.
“Al:0%~1.0000%”"Al: 0% to 1.0000%"
Al是作为钢的脱氧剂被一般使用的元素。因此,也可以含有Al。为了得到上述的效果,优选含有0.0010%以上的Al。Al含量更优选为0.0100%以上。Al is an element generally used as a deoxidizer for steel. Therefore, Al may also be contained. In order to obtain the above effects, it is preferable to contain 0.0010% or more of Al. The Al content is more preferably 0.0100% or more.
然而,如果Al含量超过1.0000%,则上述的效果饱和而经济性降低。因此,含有Al的情况下的Al含量设定为1.0000%以下。优选的Al含量为0.5000%以下、0.1000%以下、0.0500%以下或0.0300%以下。However, if the Al content exceeds 1.0000%, the above-mentioned effects are saturated and the economic efficiency is reduced. Therefore, the Al content in the case of containing Al is set to 1.0000% or less. A preferable Al content is 0.5000% or less, 0.1000% or less, 0.0500% or less, or 0.0300% or less.
“Ca:0%~0.010%”"Ca: 0% to 0.010%"
Ca是具有将钢液脱氧而将钢健全化的作用的元素。为了可靠地发挥该作用,优选将Ca含量设定为0.001%以上。另一方面,即使含有超过0.010%,上述效果也饱和,因此Ca含量优选设定为0.010%以下。Ca含量更优选设定为0.007%以下、0.005%以下或0.003%以下。Ca is an element that deoxidizes the molten steel to make the steel sound. In order to reliably exert this function, it is preferable to set the Ca content to 0.001% or more. On the other hand, even if it contains more than 0.010%, the above-mentioned effects are saturated, so the Ca content is preferably set to 0.010% or less. The Ca content is more preferably set to 0.007% or less, 0.005% or less, or 0.003% or less.
“REM:0%~0.300%”"REM: 0% to 0.300%"
REM与Ca同样地是具有将钢中的夹杂物微细化、提高淬火后的被覆钢构件的极限氢量的效果的元素。为了可靠地发挥该作用,优选将REM含量设定为0.001%以上。另一方面,即使含有超过0.300%,上述效果也饱和,因此REM含量优选设定为0.300%以下。REM含量更优选设定为0.100%以下、0.050%以下、0.010%以下或0.005%以下。Like Ca, REM is an element that has the effect of reducing the size of inclusions in steel and increasing the limiting hydrogen content of the coated steel member after quenching. In order to reliably exert this effect, it is preferable to set the REM content to 0.001% or more. On the other hand, even if it contains more than 0.300%, the above-mentioned effects are saturated, so the REM content is preferably set to 0.300% or less. The REM content is more preferably set to 0.100% or less, 0.050% or less, 0.010% or less, or 0.005% or less.
需要说明的是,本实施方式中REM是指包含Sc、Y及镧系元素的合计17种元素,REM的含量是指这些元素的含量的合计。In this embodiment, REM refers to a total of 17 elements including Sc, Y, and lanthanide elements, and the content of REM refers to the total content of these elements.
“剩余部分:Fe及杂质”"Remainder: Fe and Impurities"
构成本实施方式的热冲压用钢板10的母钢板1的化学组成的剩余部分为Fe及杂质。作为杂质,是从钢原料或废料和/或在炼钢过程中不可避免地混入或有意添加的成分,在不阻碍对本实施方式的热冲压用钢板10进行热冲压后的热冲压构件的特性的范围内被容许。The remainder of the chemical composition of the base steel sheet 1 constituting the steel sheet for hot stamping 10 of the present embodiment is Fe and impurities. Impurities are components that are inevitably mixed or intentionally added from steel raw materials or scrap and/or in the steelmaking process, and do not hinder the properties of the hot stamped member after hot stamping the steel sheet 10 for hot stamping according to this embodiment. allowed within the range.
上述的母钢板1的化学组成通过一般的分析方法进行测定即可。例如使用ICP-AES(电感耦合等离子体-原子发射光谱;Inductively CoupledPlasma-Atomic EmissionSpectrometry)进行测定即可。需要说明的是,C及S使用燃烧-红外线吸收法进行测定即可,N使用不活泼气体熔融-热导率法进行测定即可。表面的镀层通过机械磨削来除去后进行化学组成的分析即可。The above-mentioned chemical composition of the base steel sheet 1 may be measured by a general analytical method. For example, it may be measured using ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectrometry; Inductively Coupled Plasma-Atomic Emission Spectrometry). It should be noted that C and S may be measured by combustion-infrared absorption method, and N may be measured by inert gas melting-thermal conductivity method. The coating on the surface can be removed by mechanical grinding and then the chemical composition can be analyzed.
“金属组织”"Metal Organization"
接下来,对构成本实施方式的热冲压用钢板10的母钢板1的金属组织进行说明。热冲压用钢板10的母钢板1的金属组织没有限定,但也可以在截面的面积率中为:铁素体:20~80%、珠光体:20~80%、剩余部分为贝氏体、马氏体或残留奥氏体中的1种以上。剩余部分的面积率也可以低于5%。Next, the metal structure of the base steel sheet 1 constituting the steel sheet for hot stamping 10 of the present embodiment will be described. The metal structure of the base steel sheet 1 of the steel sheet 10 for hot stamping is not limited, but may be ferrite: 20 to 80%, pearlite: 20 to 80%, and the remainder bainite, in terms of cross-sectional area ratio. One or more of martensite or retained austenite. The area ratio of the remainder may also be less than 5%.
(铁素体及珠光体的面积率的测定方法)(Measurement method of area ratio of ferrite and pearlite)
铁素体及珠光体的面积率的测定通过以下的方法来进行。将板宽方向中央位置处的与轧制方向平行的截面精加工成镜面,在室温下使用不含碱性溶液的胶体二氧化硅进行8分钟研磨,将导入样品的表层中的应变除去。在样品截面的长度方向的任意位置处,按照能够分析距离表面为板厚的1/4深度的方式,对长度为50μm、距离表面为板厚的1/8深度~距离表面为板厚的3/8深度的区域以0.1μm的测定间隔通过电子背散射衍射法进行测定来得到晶体取向信息。对于测定,使用由热场发射型扫描电子显微镜(JEOL制JSM-7001F)和EBSP检测器(TSL制DVC5型检测器)构成的装置。此时,装置内的真空度设定为9.6×10-5Pa以下,加速电压设定为15kV,照射电流水平设定为13,电子射线的照射水平设定为62。进而,在同一视场中摄像反射电子图像。The measurement of the area ratios of ferrite and pearlite was performed by the following method. The cross-section parallel to the rolling direction at the central position in the width direction of the sheet was finished to a mirror surface, and polished using colloidal silica not containing an alkaline solution for 8 minutes at room temperature to remove strain introduced into the surface layer of the sample. At any position in the longitudinal direction of the sample section, in such a way that the depth from the surface is 1/4 of the plate thickness can be analyzed, for a length of 50 μm, a depth of 1/8 from the surface to a depth of 3 The /8 depth region was measured by the electron backscatter diffraction method at a measurement interval of 0.1 μm to obtain crystal orientation information. For the measurement, an apparatus composed of a thermal field emission scanning electron microscope (JSM-7001F manufactured by JEOL) and an EBSP detector (DVC5 detector manufactured by TSL) was used. At this time, the vacuum degree in the apparatus was set at 9.6×10 −5 Pa or less, the accelerating voltage was set at 15 kV, the irradiation current level was set at 13, and the electron beam irradiation level was set at 62. Furthermore, a reflected electron image is taken in the same field of view.
首先,由反射电子图像来确定铁素体和渗碳体以层状析出的晶粒,通过算出该晶粒的面积率,得到珠光体的面积率。之后,对于除了被判别为珠光体的晶粒以外的晶粒,对所得到的晶体取向信息使用EBSP解析装置所附属的软件“OIM Analysis(注册商标)”中搭载的“Grain Average Misorientation(晶粒平均取向差)”功能,将Grain AverageMisorientation值为1.0°以下的区域判定为铁素体。通过求出被判定为铁素体的区域的面积率,得到铁素体的面积率。First, crystal grains in which ferrite and cementite precipitated in layers were identified from reflection electron images, and the area ratio of the crystal grains was calculated to obtain the area ratio of pearlite. Afterwards, for crystal grains other than the crystal grains discriminated as pearlite, the obtained crystal orientation information was obtained using the "Grain Average Misorientation (Grain Average Misorientation)" carried in the software "OIM Analysis (registered trademark)" attached to the EBSP analyzer. Average misorientation)" function, the area with Grain Average Misorientation value below 1.0° is judged as ferrite. The area ratio of ferrite is obtained by calculating the area ratio of the region judged to be ferrite.
(贝氏体、马氏体及残留奥氏体的面积率的测定方法)(Measurement method of area ratio of bainite, martensite and retained austenite)
本实施方式中的贝氏体、马氏体及残留奥氏体的面积率的合计设定为从100%中减去铁素体、珠光体的面积率而得到的值。The total of the area ratios of bainite, martensite, and retained austenite in this embodiment is set to a value obtained by subtracting the area ratios of ferrite and pearlite from 100%.
本实施方式的热冲压用钢板10的母钢板1的板厚没有特别限定,但从车体轻量化的观点出发,优选设定为0.5~3.5mm。母钢板1的板厚优选为0.8mm以上、1.0mm以上或1.2mm以上。母钢板1的板厚优选为3.2mm以下、2.8mm以下或2.4mm以下。The thickness of the base steel sheet 1 of the steel sheet for hot stamping 10 of the present embodiment is not particularly limited, but is preferably set to 0.5 to 3.5 mm from the viewpoint of weight reduction of the vehicle body. The thickness of the base steel plate 1 is preferably 0.8 mm or more, 1.0 mm or more, or 1.2 mm or more. The thickness of the base steel plate 1 is preferably 3.2 mm or less, 2.8 mm or less, or 2.4 mm or less.
(Al-Si合金镀层)(Al-Si alloy coating)
本实施方式的热冲压用钢板10的Al-Si合金镀层2作为母钢板1的上层来进行设置。Al-Si合金镀层2为以Al及Si作为主要成分的镀层。这里,以Al及Si作为主要成分是指至少含有3质量%以上的Si、并且Al的含量与Si的含量的合计为95质量%以上。即,Al-Si合金镀层2中,Al含量为75质量%以上、Si含量为3质量%以上、并且上述Al含量与上述Si含量的合计为95质量%以上。Al-Si合金镀层2中的Al含量为75~97质量%,如果Al-Si合金镀层2中的Al含量为该范围,则在热冲压时在母钢板的表面形成密合性良好的氧化皮。Al-Si合金镀层2中的Al含量优选为95质量%以下或93质量%以下。Al-Si合金镀层2中的Al含量也可以设定为91质量%以下或88%以下,也可以设定为78%以上、81%以上或85%以上。The Al—Si alloy plating layer 2 of the steel sheet 10 for hot stamping according to the present embodiment is provided as an upper layer of the base steel sheet 1 . The Al—Si alloy plating layer 2 is a plating layer mainly composed of Al and Si. Here, having Al and Si as main components means that at least 3 mass % or more of Si is contained, and the total of the Al content and the Si content is 95 mass % or more. That is, in the Al-Si alloy plating layer 2, the Al content is 75 mass % or more, the Si content is 3 mass % or more, and the sum total of the said Al content and the said Si content is 95 mass % or more. The Al content in the Al-Si alloy coating layer 2 is 75 to 97% by mass. When the Al content in the Al-Si alloy coating layer 2 is in this range, an oxide scale with good adhesion is formed on the surface of the base steel sheet during hot stamping. . The Al content in the Al-Si alloy plating layer 2 is preferably 95% by mass or less or 93% by mass or less. The Al content in the Al-Si alloy plating layer 2 may be 91% by mass or less or 88% or less, and may be 78% or more, 81% or more, or 85% or more.
Al-Si合金镀层2中的Si含量优选为3质量%以上或5质量%以上。更优选Al-Si合金镀层2中的Si含量为7质量%以上或9质量%以上。Al-Si合金镀层2中的Si含量优选为20质量%以下。更优选Si含量为15质量%以下或12质量%以下。如果Al-Si合金镀层2中的Si含量为3质量%以上,则能够抑制Fe-Al的合金化。此外,如果Al-Si合金镀层2中的Si含量为20质量%以下,则能够抑制Al-Si合金镀层2的熔点的上升,能够降低热浸镀浴的温度。因此,如果Al-Si合金镀层2中的Si含量为20质量%以下,则能够降低生产成本。Al-Si合金镀层2中的剩余部分为Fe及杂质。作为杂质,可列举出在Al-Si合金镀层2的制造中不可避免地混入的成分或母钢板1中的成分等。The Si content in the Al-Si alloy plating layer 2 is preferably 3% by mass or more or 5% by mass or more. More preferably, the Si content in the Al-Si alloy plating layer 2 is 7% by mass or more or 9% by mass or more. The Si content in the Al-Si alloy plating layer 2 is preferably 20% by mass or less. More preferably, the Si content is 15% by mass or less or 12% by mass or less. If the Si content in the Al—Si alloy plating layer 2 is 3% by mass or more, alloying of Fe—Al can be suppressed. In addition, if the Si content in the Al-Si alloy plating layer 2 is 20% by mass or less, the rise of the melting point of the Al-Si alloy plating layer 2 can be suppressed, and the temperature of the hot-dip coating bath can be lowered. Therefore, if the Si content in the Al-Si alloy plating layer 2 is 20% by mass or less, the production cost can be reduced. The remainder in the Al-Si alloy plating layer 2 is Fe and impurities. Examples of impurities include components inevitably mixed in the production of the Al—Si alloy coating 2 , components in the base steel sheet 1 , and the like.
本实施方式的热冲压用钢板10的Al-Si合金镀层2的厚度(平均层厚)为5μm以上。更优选的Al-Si合金镀层2的厚度为8μm以上、12μm以上或15μm以上。如果Al-Si合金镀层2的厚度低于5μm,则在热冲压时无法形成密合性良好的氧化皮。Al-Si合金镀层2的厚度为50μm以下。更优选的Al-Si合金镀层2的厚度为45μm以下、40μm以下或35μm以下。如果Al-Si合金镀层2的厚度超过50μm,则不仅上述的效果饱和,而且成本也变高。The thickness (average layer thickness) of the Al-Si alloy plating layer 2 of the steel sheet 10 for hot stamping of this embodiment is 5 micrometers or more. A more preferable thickness of the Al-Si alloy plating layer 2 is 8 μm or more, 12 μm or more, or 15 μm or more. If the thickness of the Al-Si alloy plating layer 2 is less than 5 μm, a scale with good adhesion cannot be formed during hot stamping. The thickness of the Al-Si alloy plating layer 2 is 50 μm or less. A more preferable thickness of the Al-Si alloy plating layer 2 is 45 μm or less, 40 μm or less, or 35 μm or less. If the thickness of the Al-Si alloy plating layer 2 exceeds 50 μm, not only the above-mentioned effects are saturated, but also the cost becomes high.
Al-Si合金镀层2的厚度如以下那样进行测定。沿热冲压用钢板10的板厚方向进行切断之后,将热冲压用钢板10的截面进行研磨。对研磨后的热冲压用钢板10的截面,通过电子探针显微分析仪(Electron Probe Micro Analyser:FE-EPMA)从热冲压用钢板10的表面至母钢板1为止使用ZAF法进行线分析,测定所检测的成分中的Al浓度及Si浓度。测定条件设定为加速电压为15kV、光束直径为100nm左右、每1点的照射时间为1000ms、测定间距为60nm即可。将Si浓度为3质量%以上、并且Al浓度与Si浓度的合计为95质量%以上的区域判定为Al-Si合金镀层2。Al-Si合金镀层2的厚度设定为上述区域的板厚方向的长度。在每隔5μm间隔的5处位置处测定Al-Si合金镀层2的厚度,将所求出的值的算术平均作为Al-Si合金镀层2的厚度。The thickness of the Al-Si alloy plating layer 2 was measured as follows. After cutting in the thickness direction of the steel sheet 10 for hot stamping, the cross section of the steel sheet 10 for hot stamping is ground. For the cross-section of the hot stamping steel sheet 10 after grinding, the ZAF method is used for line analysis from the surface of the hot stamping steel sheet 10 to the base steel sheet 1 by an electron probe microanalyzer (Electron Probe Micro Analyzer: FE-EPMA), The Al concentration and the Si concentration in the detected components were measured. The measurement conditions may be set such that the acceleration voltage is 15 kV, the beam diameter is about 100 nm, the irradiation time per point is 1000 ms, and the measurement pitch is 60 nm. A region where the Si concentration is 3% by mass or more and the sum of the Al concentration and the Si concentration is 95% by mass or more is determined as the Al—Si alloy plating layer 2 . The thickness of the Al—Si alloy plating layer 2 is set to be the length of the above-mentioned region in the plate thickness direction. The thickness of the Al—Si alloy plating layer 2 was measured at five positions at intervals of 5 μm, and the arithmetic mean of the obtained values was taken as the thickness of the Al—Si alloy plating layer 2 .
Al-Si合金镀层2中的Al含量及Si含量按照JIS K 0150(2009)中记载的试验方法,采集试验片,通过测定Al-Si合金镀层2的全部厚度的1/2位置的Al含量及Si含量,得到热冲压用钢板10中的Al-Si合金镀层2中的Al含量及Si含量。Al content and Si content in the Al-Si alloy coating 2 are according to the test method recorded in JIS K 0150 (2009), collect test pieces, by measuring the Al content and the 1/2 position of the total thickness of the Al-Si alloy coating 2 Si content, the Al content and Si content in the Al—Si alloy coating 2 in the steel sheet 10 for hot stamping were obtained.
(氧化Al被膜)(Al oxide film)
本实施方式的热冲压用钢板10的氧化Al被膜3作为Al-Si合金镀层2的上层,与Al-Si合金镀层2相接触地设置。氧化Al被膜设定为O的含量为20原子%以上的区域。也可以没有氧化Al被膜。氧化Al被膜的厚度为0~20nm。The Al oxide film 3 of the steel sheet 10 for hot stamping according to the present embodiment is provided as an upper layer of the Al—Si alloy plating layer 2 in contact with the Al—Si alloy plating layer 2 . The Al oxide film is set to a region where the O content is 20 atomic % or more. The Al oxide film may not be present. The thickness of the Al oxide film is 0 to 20 nm.
本实施方式的热冲压用钢板10的氧化Al被膜3的厚度(平均膜厚)为20nm以下。优选氧化Al被膜3的厚度为10nm以下。在热冲压用钢板10的氧化Al被膜3的厚度超过20nm的情况下,作为氧化Al被膜3的上层而设置的表层镀层4的被覆率变得低于90%,有可能耐氢脆特性降低。由于也可以没有氧化Al被膜3,因此氧化Al被膜3的下限为0nm。该情况下,按照与Al-Si合金镀层2相接触的方式来形成表层镀层4。氧化Al被膜3的厚度也可以为2nm以上。The thickness (average film thickness) of the Al oxide film 3 of the steel sheet 10 for hot stamping of this embodiment is 20 nm or less. The thickness of the Al oxide film 3 is preferably 10 nm or less. When the thickness of the Al oxide film 3 of the steel sheet 10 for hot stamping exceeds 20 nm, the coating rate of the surface plating layer 4 provided as the upper layer of the Al oxide film 3 becomes less than 90%, and the hydrogen embrittlement resistance may be reduced. Since the Al oxide film 3 may not be present, the lower limit of the Al oxide film 3 is 0 nm. In this case, the surface plating layer 4 is formed so as to be in contact with the Al—Si alloy plating layer 2 . The thickness of the Al oxide film 3 may be 2 nm or more.
氧化Al被膜3的厚度通过交替反复进行Ar溅射和X射线光电子分光法(XPS)测定来进行评价。具体而言,通过Ar溅射(加速电压为20kV、溅射速率为1.0nm/分钟)来进行热冲压用钢板10的溅射之后,进行XPS测定。交替进行该Ar溅射和XPS测定,在XPS测定中从氧化后的Al的2p轨道的键合能73.8eV~74.5eV的峰出现到消失为止,反复进行这些测定。氧化Al被膜3的平均膜厚由下述溅射时间和溅射速率来算出:从开始溅射后首次O的含量成为20原子%以上的位置至O的含量变得低于20原子%的位置为止的溅射时间。溅射速率以SiO2换算来进行。氧化Al被膜3厚度设定为在2处测定的算术平均值。The thickness of the Al oxide film 3 was evaluated by alternately repeating Ar sputtering and X-ray photoelectron spectroscopy (XPS) measurement. Specifically, the XPS measurement was performed after sputtering the steel sheet 10 for hot stamping by Ar sputtering (acceleration voltage: 20 kV, sputtering rate: 1.0 nm/min). This Ar sputtering and XPS measurement were alternately performed, and these measurements were repeated from the peak of the bonding energy of 73.8 eV to 74.5 eV of the 2p orbital of Al after oxidation appeared until it disappeared in the XPS measurement. The average film thickness of the Al oxide film 3 is calculated from the following sputtering time and sputtering rate: from the position where the O content becomes 20 atomic % or more for the first time after the start of sputtering to the position where the O content becomes less than 20 atomic % Sputtering time until The sputtering rate was performed in terms of SiO 2 . The thickness of the Al oxide film 3 is set as an arithmetic mean value measured at two places.
(表层镀层)(surface coating)
本实施方式的热冲压用钢板10的表层镀层4作为氧化Al被膜3的上层而与氧化Al被膜3相接触地设置。在没有氧化Al被膜3的情况下,表层镀层4作为Al-Si合金镀层2的上层,与Al-Si合金镀层2直接接触地设置。表层镀层4为包含Zn、Sn、Ni中的2种以上的合金镀层或Sn镀层。表层镀层4中,Sn含量、Ni含量和Zn含量的合计超过90质量%、Sn含量为10质量%以上、Ni含量低于90质量%、并且Zn含量低于50质量%。在表层镀层4的化学组成为上述的范围内的情况下,构成表层镀层的元素及氧化物不易引起氢的还原反应,即使产生氢原子并吸附于表面,但由于促进氢原子彼此键合而成为氢气并脱离的塔菲尔(Tafel)反应,因此具有使氢变得不易侵入母钢板中的效果。因此,通过形成表层镀层4,能够抑制热冲压时氢向热冲压用钢板10中的侵入量。因此,也可以将表层镀层4称为氢侵入防止层。The surface plating layer 4 of the steel sheet 10 for hot stamping according to the present embodiment is provided as an upper layer of the Al oxide film 3 in contact with the Al oxide film 3 . In the absence of the Al oxide film 3 , the surface plating layer 4 is provided as an upper layer of the Al—Si alloy plating layer 2 and is provided in direct contact with the Al—Si alloy plating layer 2 . The surface plating layer 4 is an alloy plating layer or a Sn plating layer containing two or more of Zn, Sn, and Ni. In the surface plating layer 4, the total of the Sn content, the Ni content, and the Zn content exceeds 90% by mass, the Sn content is 10% by mass or more, the Ni content is less than 90% by mass, and the Zn content is less than 50% by mass. When the chemical composition of the surface coating layer 4 is within the above-mentioned range, the elements and oxides constituting the surface coating layer are less likely to cause a reduction reaction of hydrogen, and even if hydrogen atoms are generated and adsorbed on the surface, the hydrogen atoms are promoted to be bonded to each other. The Tafel (Tafel) reaction in which hydrogen gas desorbs has an effect of making it difficult for hydrogen to penetrate into the base steel plate. Therefore, by forming the surface plating layer 4 , it is possible to suppress the intrusion amount of hydrogen into the steel sheet 10 for hot stamping during hot stamping. Therefore, the surface plating layer 4 can also be called a hydrogen intrusion preventing layer.
为了降低热冲压构件中的氢侵入量,表层镀层4的Sn含量、Ni含量和Zn含量的合计超过90质量%。表层镀层4的Sn含量、Ni含量和Zn含量的合计也可以为92质量%以上、94质量%以上、96质量%以上或98质量%以上,也可以为100质量%。另一方面,表层镀层4的Sn含量、Ni含量和Zn含量的合计也可以为98质量%以下、96质量%以下或94质量%以下。In order to reduce the amount of hydrogen intrusion into the hot stamped member, the total of the Sn content, Ni content, and Zn content of the surface plating layer 4 exceeds 90% by mass. The total of the Sn content, Ni content and Zn content of the surface plating layer 4 may be 92 mass % or more, 94 mass % or more, 96 mass % or more, or 98 mass % or more, or may be 100 mass %. On the other hand, the total of the Sn content, the Ni content, and the Zn content of the surface plating layer 4 may be 98 mass % or less, 96 mass % or less, or 94 mass % or less.
为了抑制热冲压构件的氢侵入量,表层镀层4的Sn含量为10质量%以上。表层镀层4的Sn含量也可以为12质量%以上、14质量%以上、16质量%以上、18质量%以上、20质量%以上、30质量%以上、40质量%以上、60质量%以上、80质量%以上、90质量%以上、94质量%以上、96质量%以上或98质量%以上。特别是,表层镀层4的Sn含量也可以为100质量%。即,表层镀层4也可以为100%Sn镀层。另一方面,表层镀层4的Sn含量也可以为98质量%以下、96质量%以下、94质量%以下、90质量%以下、85质量%以下、80质量%以下、60质量%以下、50质量%以下、30质量%以下或20质量%以下。In order to suppress the intrusion of hydrogen into the hot stamped member, the Sn content of the surface plating layer 4 is 10% by mass or more. The Sn content of the surface plating layer 4 may be 12% by mass or more, 14% by mass or more, 16% by mass or more, 18% by mass or more, 20% by mass or more, 30% by mass or more, 40% by mass or more, 60% by mass or more, 80% by mass or more. Mass % or more, 90 mass % or more, 94 mass % or more, 96 mass % or more, or 98 mass % or more. In particular, the Sn content of the surface plating layer 4 may be 100% by mass. That is, the surface plating layer 4 may be a 100% Sn plating layer. On the other hand, the Sn content of the surface plating layer 4 may be 98% by mass or less, 96% by mass or less, 94% by mass or less, 90% by mass or less, 85% by mass or less, 80% by mass or less, 60% by mass or less, or 50% by mass or less. % or less, 30 mass % or less, or 20 mass % or less.
为了降低热冲压构件中的氢侵入量,表层镀层4的Ni含量低于90质量%。表层镀层4的Ni含量也可以为85质量%以下、80质量%以下、60质量%以下、40质量%以下、20质量%以下、10质量%以上、8质量%以下、6质量%以下、4质量%以下或2质量%以下、0质量%。另一方面,表层镀层4的Ni含量也可以为2质量%以上、4质量%以上、6质量%以上、8质量%以上、10质量%以上、20质量%以上、40质量%以上、60质量%以上、80质量%以上或85质量%以上。In order to reduce the amount of hydrogen intrusion into the hot stamped member, the Ni content of the surface plating layer 4 is less than 90% by mass. The Ni content of the surface plating layer 4 may be 85 mass % or less, 80 mass % or less, 60 mass % or less, 40 mass % or less, 20 mass % or less, 10 mass % or more, 8 mass % or less, 6 mass % or less, 4 Mass % or less, 2 mass % or less, 0 mass %. On the other hand, the Ni content of the surface plating layer 4 may be 2% by mass or more, 4% by mass or more, 6% by mass or more, 8% by mass or more, 10% by mass or more, 20% by mass or more, 40% by mass or more, 60% by mass or more. % or more, 80% by mass or more, or 85% by mass or more.
为了降低热冲压构件中的氢侵入量,表层镀层4的Zn含量低于50质量%。表层镀层4的Zn含量也可以为48质量%以下、46质量%以下、44质量%以下、40质量%以下、30质量%以下、20质量%以下、10质量%以上、8质量%以下、6质量%以下、4质量%以下、2质量%以下或0质量%。另一方面,表层镀层4的Zn含量也可以为1质量%以上、2质量%以上、4质量%以上、6质量%以上、8质量%以上、10质量%以上、15质量%以上、20质量%以上或30%质量%以上。In order to reduce the amount of hydrogen intrusion into the hot stamped member, the Zn content of the surface plating layer 4 is less than 50% by mass. The Zn content of the surface plating layer 4 may be 48 mass % or less, 46 mass % or less, 44 mass % or less, 40 mass % or less, 30 mass % or less, 20 mass % or less, 10 mass % or more, 8 mass % or less, 6 Mass % or less, 4 mass % or less, 2 mass % or less, or 0 mass %. On the other hand, the Zn content of the surface plating layer 4 may be 1% by mass or more, 2% by mass or more, 4% by mass or more, 6% by mass or more, 8% by mass or more, 10% by mass or more, 15% by mass or more, 20% by mass or more. % or more or 30% by mass or more.
如果表层镀层4中的Sn、Ni及Zn的含量的合计超过90质量%,则表层镀层4也可以含有Sn、Zn及Ni以外的元素(包含杂质等)。作为Sn、Zn及Ni以外的元素的合计含量,为10%以下。Sn、Ni及Zn以外的元素的含量的合计也可以为5质量%以下、3质量%以下,也可以为1质量%以下。If the total content of Sn, Ni, and Zn in the surface plating layer 4 exceeds 90% by mass, the surface plating layer 4 may contain elements (including impurities, etc.) other than Sn, Zn, and Ni. The total content of elements other than Sn, Zn, and Ni is 10% or less. The total content of elements other than Sn, Ni, and Zn may be 5% by mass or less, 3% by mass or less, or 1% by mass or less.
本实施方式的表层镀层4的厚度超过300nm。这是因为:如果表层镀层4的厚度为300nm以下,则无法充分抑制热冲压时氢向母钢板1中的侵入。更优选的表层镀层4的厚度为400nm以上或500nm以上。此外,如果表层镀层4的厚度超过2500nm,则抑制氢向母钢板1中的侵入量的效果饱和,成本变高。因此,表层镀层4的厚度为2500nm以下。优选的表层镀层4的厚度为2000nm以下、1500nm以下或1000nm以下,进一步优选为730nm以下。The surface plating layer 4 in this embodiment has a thickness exceeding 300 nm. This is because if the thickness of the surface plating layer 4 is 300 nm or less, the penetration of hydrogen into the base steel sheet 1 during hot stamping cannot be sufficiently suppressed. A more preferable thickness of the surface plating layer 4 is 400 nm or more or 500 nm or more. In addition, when the thickness of the surface plating layer 4 exceeds 2500 nm, the effect of suppressing the intrusion of hydrogen into the base steel sheet 1 is saturated, and the cost becomes high. Therefore, the thickness of the surface plating layer 4 is 2500 nm or less. The thickness of the surface coating layer 4 is preferably 2000 nm or less, 1500 nm or less or 1000 nm or less, more preferably 730 nm or less.
表层镀层4相对于氧化Al被膜3的被覆率(在没有氧化Al被膜3的情况下,为表层镀层4相对于Al-Si合金镀层2的被覆率)优选为90%以上。更优选表层镀层4的被覆率为95%以上。如果表层镀层4的被覆率低于90%,则有可能在热冲压时的Al-Si合金镀层2表面无法充分抑制水蒸汽与Al的反应。表层镀层4的被覆率也可以为100%以下,也可以为99%以下。The coverage of the surface plating layer 4 with respect to the Al oxide film 3 (in the absence of the Al oxide film 3, the coverage rate of the surface plating layer 4 with respect to the Al-Si alloy plating layer 2) is preferably 90% or more. More preferably, the coverage of the surface plating layer 4 is 95% or more. If the coverage rate of the surface plating layer 4 is less than 90%, there is a possibility that the reaction between water vapor and Al cannot be sufficiently suppressed on the surface of the Al—Si alloy plating layer 2 during hot stamping. The coverage of the surface plating layer 4 may be 100% or less, and may be 99% or less.
表层镀层4的被覆率通过XPS的测定来进行评价。具体而言,XPS测定使用ULVAC-PHI公司制的Quantum2000型,作为射线源使用Al Kα射线,以输出功率为15kV、25W、光斑尺寸为100μm、扫描次数为10次对热冲压用钢板10在全部能量范围内进行扫描来测定,使用ULVAC-PHI公司制的解析软件MultiPak V.8.0进行解析,得到所检测的金属成分中的Sn的含量(原子%)、Zn的含量(原子%)、Ni的含量(原子%)、Al的含量(原子%)及其他成分的含量(原子%)。通过将所得到的含量(原子%)换算成含量(质量%),能够得到Sn含量(质量%)、Zn含量(质量%)、Ni含量(质量%)及Al含量(质量%)。计算Sn含量(质量%)、Zn含量(质量%)及Ni含量(质量%)的合计含量相对于Sn含量(质量%)、Zn含量(质量%)、Ni含量(质量%)及Al的含量(质量%)的合计的比例(%),将所得到的比例作为被覆率。The coverage of the surface plating layer 4 was evaluated by XPS measurement. Specifically, the Quantum 2000 manufactured by ULVAC-PHI was used for the XPS measurement, Al Kα rays were used as the radiation source, and the output power was 15kV, 25W, the spot size was 100μm, and the number of scans was 10 times on the steel sheet 10 for hot stamping. It was measured by scanning in the energy range, analyzed using the analysis software MultiPak V.8.0 manufactured by ULVAC-PHI, and obtained the content of Sn (atomic %), the content of Zn (atomic %), and the content of Ni in the detected metal components. content (atomic %), Al content (atomic %), and content of other components (atomic %). By converting the obtained content (atom %) into content (mass %), Sn content (mass %), Zn content (mass %), Ni content (mass %), and Al content (mass %) can be obtained. Calculate the total content of Sn content (mass %), Zn content (mass %), and Ni content (mass %) relative to the Sn content (mass %), Zn content (mass %), Ni content (mass %), and Al content The ratio (%) of the total of (mass %), let the obtained ratio be a coverage rate.
表层镀层4的厚度可以通过辉光放电发光分析(GDS)来测定。放电条件可以以35W(恒功率模式)、测定时的Ar压力以600Pa、放电范围以4mmφ进行测定。电极间距离也可以设定为0.15mm~0.25mm、从样品背面选择施加高频或直接辉光、高频辉光等来进行测定。放电电压也可以以30W~50W(恒功率模式)、测定时的Ar压力以500Pa~700Pa进行测定。放电范围也可以以2mmφ~6mmφ进行测定。关于1处的测定时间,也可以测定直至检测到90%以上Fe为止的时间(设定为α),进一步测定该时间的两成左右的时间(α×0.2)(合计α+0.2α)。通过从热冲压用钢板10的最表面开始进行测定直至检测到Al、并且作为表层镀层的镀覆成分(Sn、Zn、Ni)的合计成为50%为止的区域为止,能够得到表层镀层4的厚度。表层镀层4的厚度(nm)如以下那样求出。首先,由从测定开始至结束为止(检测到Al、并且作为表层镀层的镀覆成分(Sn、Zn、Ni)的合计成为50%为止)所削去的深度和测定时间,算出每单位时间被削去的深度。接着,将测定时间乘以所得到的每单位时间被削去的深度,计算出热冲压用钢板10的表层镀层4的厚度。The thickness of the surface coating layer 4 can be measured by glow discharge luminescence analysis (GDS). The discharge conditions can be measured at 35W (constant power mode), the Ar pressure at the time of measurement is 600Pa, and the discharge range is 4mmφ. The distance between the electrodes can also be set to 0.15 mm to 0.25 mm, and the measurement can be performed by selectively applying high-frequency, direct glow, high-frequency glow, etc. from the back of the sample. The discharge voltage may be measured at 30W to 50W (constant power mode), and the Ar pressure at the time of measurement may be measured at 500Pa to 700Pa. The discharge range can also be measured from 2mmφ to 6mmφ. As for the measurement time at one point, it is also possible to measure the time until 90% or more of Fe is detected (set as α), and further measure about 20% of this time (α×0.2) (total α+0.2α). The thickness of the surface plating layer 4 can be obtained by measuring from the outermost surface of the steel sheet 10 for hot stamping to a region where Al is detected and the total of the plating components (Sn, Zn, Ni) as the surface plating layer becomes 50%. . The thickness (nm) of the surface plating layer 4 was obtained as follows. First, from the depth and measurement time from the start to the end of the measurement (when Al is detected and the total of the plating components (Sn, Zn, Ni) as the surface plating layer becomes 50%), the measured value per unit time is calculated. Depth of chipping. Next, the thickness of the surface plating layer 4 of the steel sheet 10 for hot stamping is calculated by multiplying the measured time by the obtained depth of chipping per unit time.
关于表层镀层4中的Zn、Sn及Ni的各含量,将在上述的表层镀层4的厚度的测定中得到的表层镀层4的板厚方向的中心位置处的各元素浓度作为各元素的含量。Regarding the respective contents of Zn, Sn, and Ni in the surface plating layer 4, the concentration of each element at the center position in the plate thickness direction of the surface plating layer 4 obtained in the measurement of the thickness of the surface plating layer 4 described above is taken as the content of each element.
<热冲压构件><Hot stamping components>
接着,本实施方式的热冲压构件通过对热冲压用钢板10进行热冲压来获得。热冲压用钢板10在母钢材中含有Cu的情况下,Cu也可以扩散至热冲压构件的表面。在本实施方式的热冲压构件的表面,也可以残存表层镀层的构成成分(Sn、Zn、Ni)及它们的氧化物(氢氧化物)。以下,对通过对本实施方式的热冲压用钢板10进行热冲压而得到的热冲压构件进行说明。本实施方式的热冲压构件具备母钢材和设置于母钢材上的镀层。Next, the hot stamped member of the present embodiment is obtained by hot stamping the steel sheet 10 for hot stamping. When the steel sheet 10 for hot stamping contains Cu in the base steel material, Cu may diffuse to the surface of the hot stamping member. The constituent components (Sn, Zn, Ni) of the surface plating layer and their oxides (hydroxides) may remain on the surface of the hot stamped member of this embodiment. Hereinafter, a hot stamped member obtained by hot stamping the steel sheet 10 for hot stamping according to this embodiment will be described. The hot stamped member of the present embodiment includes a base steel material and a plating layer provided on the base steel material.
(母钢材)(parent steel)
母材(母钢材)具有与热冲压用钢板10的母钢板1相同的化学组成。母钢材的化学组成可以通过上述的方法来测定。The base material (base steel material) has the same chemical composition as the base steel plate 1 of the steel plate 10 for hot stamping. The chemical composition of the base steel material can be measured by the method described above.
(镀层)(plating)
热冲压构件的镀层从镀层的表面起依次具有:表层富集区域,其中,Sn含量、Zn含量和Ni含量的合计为50质量%以上、Sn含量为7质量%以上、Ni含量低于72质量%、并且Zn含量低于40质量%;Al富集区域,其中,Sn含量、Zn含量和Ni含量的合计低于50质量%、Al含量为10质量%以上、并且Fe含量为50质量%以下;和Fe富集区域,其中,Al含量为10质量%以上、并且Fe含量超过50质量%。此外,表层富集区域的Ni含量也可以低于50质量%。The plating layer of the hot stamped member has, in order from the surface of the plating layer: a surface-rich region in which the total of the Sn content, Zn content, and Ni content is 50% by mass or more, the Sn content is 7% by mass or more, and the Ni content is less than 72% by mass %, and the Zn content is less than 40% by mass; the Al-rich region, wherein the total of the Sn content, Zn content and Ni content is less than 50% by mass, the Al content is 10% by mass or more, and the Fe content is 50% by mass or less and an Fe-rich region in which the Al content is 10% by mass or more and the Fe content exceeds 50% by mass. In addition, the Ni content in the surface layer-rich region may be less than 50% by mass.
以下,以对表层镀层4为100%Sn镀层的热冲压用钢板10进行热冲压而得到的热冲压构件的情况为例,对镀层进行说明。使用图3对本实施方式的热冲压构件的镀层的结构进行说明。图3是热冲压构件的镀层的深度曲线。图3的纵轴表示各元素的含量,横轴表示距离热冲压构件的最表面的深度(最表面:0μm)。细实线表示Fe的含量,点划线表示Al的含量,粗实线表示Sn的含量。这里,为了方便起见,基于表层镀层为100%Sn镀层的图3进行说明,但在表层镀层4不为100%Sn镀层的情况下,在以下的说明中,只要将“Sn含量”置换成“Sn含量、Ni含量和Zn含量的合计”,则变得容易理解。因此,对可以置换成“Sn含量、Ni含量和Zn含量的合计”的“Sn含量”附记“(注1)”。Hereinafter, the coating will be described by taking, as an example, the case of a hot stamping member obtained by hot stamping a hot stamping steel sheet 10 in which the surface coating 4 is a 100% Sn coating. The structure of the plating layer of the hot stamped member of this embodiment is demonstrated using FIG. 3. FIG. Fig. 3 is a depth curve of a coating of a hot stamped component. 3 , the vertical axis represents the content of each element, and the horizontal axis represents the depth from the outermost surface of the hot stamped member (the outermost surface: 0 μm). A thin solid line indicates the content of Fe, a dashed-dotted line indicates the content of Al, and a thick solid line indicates the content of Sn. Here, for the sake of convenience, the description will be given based on Fig. 3 in which the surface coating layer is 100% Sn coating layer, but in the case where the surface layer coating layer 4 is not 100% Sn coating layer, in the following description, as long as the "Sn content" is replaced with " The sum of Sn content, Ni content and Zn content" becomes easy to understand. Therefore, "(Note 1)" is added to "Sn content" which can be replaced with "total of Sn content, Ni content, and Zn content".
在热冲压用钢板10为Sn含量为100%的表层镀覆的情况下,热冲压构件的镀层的Sn含量(注1)为50质量%以上、Sn含量为7质量%以上(注2:由于Sn含量为50质量%以上,因此Sn含量当然为5质量%以上,但为了使Sn含量为100%的表层镀覆以外的情况也容易理解,为了慎重起见,也记载了该必要条件)、Ni含量低于90质量%、并且Zn含量变得低于40质量%的Sn富集的区域(注3:在热冲压用钢板10为Sn含量为100%的表层镀覆以外的情况下,成为Sn、Ni和Zn富集的区域)的表层富集区域成为图3的区域A。When the steel sheet 10 for hot stamping is coated with a Sn content of 100%, the Sn content (Note 1) of the coating layer of the hot stamping member is 50% by mass or more, and the Sn content is 7% by mass or more (Note 2: due to The Sn content is 50% by mass or more, so of course the Sn content is 5% by mass or more, but in order to make it easy to understand the case other than surface plating with a Sn content of 100%, this requirement is also described for the sake of caution), Ni The Sn-enriched region where the content is less than 90% by mass and the Zn content is less than 40% by mass (Note 3: When the steel sheet 10 for hot stamping is not surface-coated with a Sn content of 100%, it becomes Sn , Ni and Zn-enriched region) the surface enriched region becomes region A in FIG. 3 .
Sn含量(注1)低于50质量%、Al含量为10质量%以上、Fe含量为50质量%以下的Al富集区域成为图3的区域B。Al含量为10质量%以上、Fe含量超过50质量%的Fe富集区域成为图3的区域C。The Al-rich region where the Sn content (Note 1) is less than 50% by mass, the Al content is 10% by mass or more, and the Fe content is 50% by mass or less is the region B in FIG. 3 . The Fe-rich region where the Al content is 10% by mass or more and the Fe content exceeds 50% by mass is a region C in FIG. 3 .
通过存在从热冲压构件的最表面起依次具有表层富集区域、Al富集区域及Fe富集区域的镀层,能够抑制热冲压构件的腐蚀。也包括热冲压用钢板10的表层镀层为100%Sn镀层的情况以外在内,成为热冲压构件的表层富集区域与Al富集层的边界的位置实质上就是Sn含量、Ni含量和Zn含量的合计成为50质量%的位置。即,关于表层富集层中的“Sn含量为7质量%以上、Ni含量低于72质量%、并且Zn含量低于40质量%”这样的必要条件,也可以提高Sn含量的下限、或降低Ni含量的上限、降低Zn含量的上限。例如,也可以将表层富集区域的Sn含量的下限设定为8质量%、9质量%或10质量%。也可以将表层富集区域的Ni含量的上限设定为70质量%、65质量%、60质量%、50质量%、40%质量%、20质量%或10质量%。也可以将表层富集区域的Zn含量的上限设定为45质量%、42质量%、40质量%、35质量%、30%质量%、20质量%或10质量%。Corrosion of the hot stamped member can be suppressed by the presence of a plating layer having a surface layer-rich region, an Al-rich region, and an Fe-rich region in this order from the outermost surface of the hot stamped member. Including the case where the surface coating of the steel sheet 10 for hot stamping is 100% Sn coating, the position that becomes the boundary between the surface enriched region and the Al enriched layer of the hot stamping member is substantially the Sn content, the Ni content, and the Zn content. The sum of them becomes the position of 50% by mass. That is, regarding the requirements of "the Sn content is 7% by mass or more, the Ni content is less than 72% by mass, and the Zn content is less than 40% by mass" in the surface-rich layer, the lower limit of the Sn content can also be increased or lowered. The upper limit of the Ni content, lower the upper limit of the Zn content. For example, the lower limit of the Sn content in the surface layer-rich region may be set to 8 mass%, 9 mass%, or 10 mass%. The upper limit of the Ni content in the surface layer-rich region may be set to 70% by mass, 65% by mass, 60% by mass, 50% by mass, 40% by mass, 20% by mass, or 10% by mass. The upper limit of the Zn content in the surface layer-rich region may be set to 45% by mass, 42% by mass, 40% by mass, 35% by mass, 30% by mass, 20% by mass, or 10% by mass.
热冲压构件的镀层的厚度由表层富集区域、Al富集区域及Fe富集区域的各区域的厚度的合计来计算。需要说明的是,在以下的说明中,未记载为最大值、平均值的各元素的含量为各深度位置处的各元素的含量。The thickness of the plated layer of the hot stamped member is calculated from the sum of the thicknesses of the surface-layer-enriched region, the Al-enriched region, and the Fe-enriched region. In addition, in the following description, the content of each element which is not described as a maximum value and an average value is the content of each element in each depth position.
在本实施方式的热冲压构件中,在镀层的表面~距离镀层的表面在厚度方向上为100nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为50质量%以上,Fe含量为10质量%以下。In the hot stamped member of this embodiment, the maximum value of the sum of the Sn content, Ni content, and Zn content is 50% by mass or more in the region from the surface of the plating layer to a position 100 nm in the thickness direction from the surface of the plating layer, Fe content is 10% by mass or less.
在本实施方式的热冲压构件中,在距离镀层的表面在厚度方向上为100nm位置~距离镀层的表面在厚度方向上为500nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为5质量%以上,Fe含量为40质量%以下。In the hot stamped member of this embodiment, the total of the Sn content, Ni content, and Zn content in the region from the position of 100 nm in the thickness direction from the surface of the plating layer to the position of 500 nm in the thickness direction from the surface of the plating layer The maximum value is 5% by mass or more, and the Fe content is 40% by mass or less.
在本实施方式的热冲压构件中,距离镀层的表面在厚度方向上为500nm位置~距离镀层的表面在厚度方向上为1000nm位置为止的区域中,Sn含量、Ni含量和Zn含量的合计的最大值为1质量%以上,Fe含量为50质量%以下。In the hot stamped member according to the present embodiment, the total of the Sn content, Ni content, and Zn content in the region from the position of 500 nm in the thickness direction from the surface of the plating layer to the position of 1000 nm in the thickness direction from the surface of the plating layer is the maximum The value is 1% by mass or more, and the Fe content is 50% by mass or less.
以下,以对具有通过Sn镀覆而形成的表层镀层4(即,Ni含量与Zn含量的合计为0质量%)的热冲压用钢板10进行热冲压而得到的热冲压构件的情况为例进行说明。使用图4对本实施方式的热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为1000nm位置为止的结构进行说明。图4的纵轴表示各元素的含量,横轴表示距离热冲压构件的最表面的深度(最表面:0μm)。细实线表示Fe的含量,点划线表示Al的含量,粗实线表示Sn的含量。这里,为了方便起见,基于表层镀层为100%Sn镀层的图4进行说明,但在表层镀层4不为100%Sn镀层的情况下,在以下的说明中,只要将“Sn含量”置换成“Sn含量、Ni含量和Zn含量的合计”,则变得容易理解。因此,对可以置换成“Sn含量、Ni含量和Zn含量的合计”的“Sn含量”附记“(注1)”。Hereinafter, the case of a hot stamped member obtained by hot stamping a steel sheet 10 for hot stamping having a surface layer 4 formed by Sn plating (that is, the sum of the Ni content and the Zn content is 0% by mass) is taken as an example. illustrate. The structure of the hot stamped member according to the present embodiment from the surface of the plating layer to a position 1000 nm in the thickness direction from the surface of the plating layer will be described with reference to FIG. 4 . 4 , the vertical axis represents the content of each element, and the horizontal axis represents the depth from the outermost surface of the hot stamped member (the outermost surface: 0 μm). A thin solid line indicates the content of Fe, a dashed-dotted line indicates the content of Al, and a thick solid line indicates the content of Sn. Here, for the sake of convenience, the description will be given based on FIG. 4 in which the surface coating is 100% Sn coating, but in the case where the surface coating 4 is not 100% Sn coating, in the following description, just replace "Sn content" with " The sum of Sn content, Ni content and Zn content" becomes easy to understand. Therefore, "(Note 1)" is added to "Sn content" which can be replaced with "total of Sn content, Ni content, and Zn content".
本实施方式的热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为100nm位置为止的区域成为图4的区域D。热冲压构件的距离镀层的表面在厚度方向上为100nm位置~距离镀层的表面在厚度方向上为500nm位置为止的区域成为图4的区域E。距离镀层的表面在厚度方向上为500nm位置~距离镀层的表面在厚度方向上为1000nm位置为止的区域成为图4的区域F。以下,对各区域进行说明。In the hot stamped member according to the present embodiment, the region from the surface of the plating layer to a position 100 nm in the thickness direction from the surface of the plating layer is a region D in FIG. 4 . The region of the hot stamped member from the position of 100 nm to the position of 500 nm in the thickness direction from the surface of the plating layer in the thickness direction is the region E in FIG. 4 . The region from the position of 500 nm to the position of 1000 nm in the thickness direction from the surface of the plating layer in the thickness direction is the region F in FIG. 4 . Each area will be described below.
“镀层的表面~距离镀层的表面在厚度方向上为100nm位置为止的区域”"Area from the surface of the plating layer to a position 100 nm in the thickness direction from the surface of the plating layer"
在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为100nm位置为止的区域中,Sn含量(注1)的最大值为50质量%以上,Fe含量为10质量%以下。在镀层的表面~距离镀层的表面在厚度方向上为100nm位置为止的区域中,Al含量也可以设定为1质量%以上。In the region from the surface of the plated layer of the hot stamped member to a position 100 nm in the thickness direction from the plated surface of the hot stamped member, the maximum value of the Sn content (Note 1) is 50% by mass or more, and the Fe content is 10% by mass the following. In the region from the surface of the plating layer to a position 100 nm in the thickness direction from the surface of the plating layer, the Al content may be set to 1% by mass or more.
当在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为100nm位置为止的区域中,Sn含量(注1)的最大值低于50质量%的情况下,热冲压构件的最表面的Al含量或Fe含量过度变多,热冲压构件的热冲压时的氢侵入量降低。因此,Sn含量(注1)的最大值为50质量%以上。更优选的Sn含量(注1)的最大值为70质量%以上。Sn含量(注1)也可以设定为90质量%以下。When the maximum value of the Sn content (Note 1) is less than 50% by mass in the region from the surface of the plated layer of the hot stamped member to the position 100 nm in the thickness direction from the surface of the plated layer of the hot stamped member When the Al content or Fe content in the outermost surface of the member is excessively increased, the amount of hydrogen intrusion during hot stamping of the hot stamped member decreases. Therefore, the maximum value of the Sn content (Note 1) is 50% by mass or more. A more preferable maximum value of the Sn content (Note 1) is 70% by mass or more. The Sn content (Note 1) can also be set to 90% by mass or less.
当在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为100nm位置为止的区域中,Fe含量超过10质量%的情况下,成为热冲压构件的腐蚀原因的Fe在热冲压构件的最表面(热冲压构件的镀层的表面)处过度变多,热冲压构件的耐红锈性降低。因此,Fe含量为10质量%以下。更优选的Fe含量为5质量%以下。When the Fe content exceeds 10% by mass in the region from the surface of the coating of the hot stamping member to the position 100 nm in the thickness direction from the surface of the coating of the hot stamping member, Fe that becomes the cause of corrosion of the hot stamping member is in The number of places on the outermost surface of the hot stamped member (the surface of the plated layer of the hot stamped member) increases excessively, and the red rust resistance of the hot stamped member decreases. Therefore, the Fe content is 10% by mass or less. More preferable Fe content is 5 mass % or less.
当在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为100nm位置为止的区域中,Al含量的最大值低于1质量%的情况下,(包含表层镀覆成分的氧化物等的)密合性降低,表层的Sn氧化物变得容易剥离,有可能成为由剥离物引起的压伤等原因。因此,Al含量的最大值优选设定为1质量%以上。更优选的Al含量的最大值为5质量%以上。Al含量也可以为50质量%以下。When the maximum value of the Al content is less than 1% by mass in the region from the surface of the plated layer of the hot stamped member to a position 100 nm in the thickness direction from the surface of the plated layer of the hot stamped member, (including the surface layer plated component (Sn oxides, etc.) adhesion decreases, and the Sn oxide on the surface layer becomes easy to peel off, which may cause pressure scars caused by the peeled objects. Therefore, the maximum value of the Al content is preferably set to 1% by mass or more. A more preferable maximum value of the Al content is 5% by mass or more. The Al content may be 50% by mass or less.
“距离镀层的表面在厚度方向上为100nm位置~距离镀层的表面在厚度方向上为500nm位置为止的区域”"The area from the position of 100nm in the thickness direction from the surface of the plating layer to the position of 500nm in the thickness direction from the surface of the plating layer"
在距离热冲压构件的镀层的表面在厚度方向上为100nm位置~距离热冲压构件的镀层的表面在厚度方向上为500nm位置为止的区域中,Sn含量(注1)的最大值为5质量%以上,Fe含量为40质量%以下。需要说明的是,也包括热冲压用钢板10的表层镀层4为100%Sn镀层以外的情况在内,除了Sn含量、Ni含量和Zn含量的合计的最大值为5质量%以上以外,也可以将Sn含量的最大值设定为0.5质量%以上或1质量%以上。The maximum value of the Sn content (Note 1) is 5% by mass in the region from the position of 100 nm in the thickness direction to the position of 500 nm in the thickness direction from the plated surface of the hot stamped member Above, the Fe content is 40% by mass or less. It should be noted that, also including the case where the surface coating layer 4 of the steel sheet 10 for hot stamping is a 100% Sn coating layer, except that the maximum value of the total of the Sn content, the Ni content, and the Zn content is 5% by mass or more, it may be The maximum value of the Sn content is set to be 0.5% by mass or more or 1% by mass or more.
当在距离热冲压构件的镀层的表面在厚度方向上为100nm位置~距离热冲压构件的镀层的表面在厚度方向上为500nm位置为止的区域中,Sn含量(注1)的最大值低于5质量%的情况下,(包含表层镀覆成分的氧化物等的)密合性降低,表层的Sn氧化物变得容易剥离,有可能成为由剥离物引起的压伤等原因。因此,Sn含量(注1)的最大值为5质量%以上。更优选的Sn含量(注1)的最大值为10质量%以上。When the maximum value of the Sn content (Note 1) is less than 5 in the region from the position of 100 nm in the thickness direction to the position of 500 nm in the thickness direction from the surface of the plated layer of the hot stamped member In the case of mass %, the adhesion (including the oxide of the surface layer plating component, etc.) decreases, and the Sn oxide on the surface layer tends to peel off, which may cause pressure damage due to the peeled matter. Therefore, the maximum value of the Sn content (Note 1) is 5% by mass or more. A more preferable maximum value of the Sn content (Note 1) is 10% by mass or more.
当在距离热冲压构件的镀层的表面在厚度方向上为100nm位置~距离热冲压构件的镀层的表面在厚度方向上为500nm位置为止的区域中,Fe含量超过40质量%的情况下,热冲压构件的最表面处的Fe含量过度变多。因此,Fe含量为40质量%以下。更优选的Fe含量为25质量%以下。When the Fe content exceeds 40% by mass in the region from the position of 100 nm in the thickness direction to the position of 500 nm in the thickness direction from the coating surface of the hot stamping member in the thickness direction, the hot stamping The Fe content in the outermost surface of the member increases excessively. Therefore, the Fe content is 40% by mass or less. More preferable Fe content is 25 mass % or less.
在距离热冲压构件的镀层的表面在厚度方向上为100nm位置~距离热冲压构件的镀层的表面在厚度方向上为500nm位置为止的区域中,剩余部分为Al、Si及杂质。作为杂质,是从钢原料或废料和/或在制造本实施方式的热冲压构件的过程中混入或有意添加的成分,可例示出在不阻碍热冲压构件的特性的范围内被容许的元素。In the region from 100 nm to 500 nm in the thickness direction from the surface of the plated layer of the hot stamped member in the thickness direction, the remainder is Al, Si and impurities. Impurities are components mixed or intentionally added from steel raw materials or scrap and/or in the process of manufacturing the hot stamped member of this embodiment, and elements that are allowed within a range that does not inhibit the properties of the hot stamped member can be exemplified.
“距离镀层的表面在厚度方向上为500nm位置~距离镀层的表面在厚度方向上为1000nm位置为止的区域”"The area from the position of 500nm in the thickness direction from the surface of the plating layer to the position of 1000nm in the thickness direction from the surface of the plating layer"
在距离热冲压构件的镀层的表面在厚度方向上为500nm位置~距离热冲压构件的镀层的表面在厚度方向上为1000nm位置为止的区域中,Sn含量(注1)的最大值为1质量%以上,Fe含量为50质量%以下。The maximum value of the Sn content (Note 1) is 1% by mass in the region from the position 500 nm in the thickness direction from the surface of the plated layer of the hot stamped member to the position 1000 nm in the thickness direction from the plated layer surface of the hot stamped member Above, Fe content is 50 mass % or less.
当在距离热冲压构件的镀层的表面在厚度方向上为500nm位置~距离热冲压构件的镀层的表面在厚度方向上为1000nm位置为止的区域中,Sn含量(注1)的最大值低于1质量%的情况下,有可能在热处理时不会充分进行合金化,有可能表层的镀覆的密合性变得不充分。因此,Sn含量(注1)的最大值为1质量%以上。更优选的Sn含量(注1)的最大值为5质量%以上。Sn含量(注1)的最大值也可以为30质量%以下。When the maximum value of Sn content (Note 1) is less than 1 in the region from the position of 500nm in the thickness direction to the position of 1000nm in the thickness direction from the surface of the plated layer of the hot stamped member When the mass % is less than 100%, the alloying may not be sufficiently advanced during the heat treatment, and the adhesion of the plating of the surface layer may become insufficient. Therefore, the maximum value of the Sn content (Note 1) is 1% by mass or more. A more preferable maximum value of the Sn content (Note 1) is 5% by mass or more. The maximum value of the Sn content (Note 1) may be 30% by mass or less.
当在距离热冲压构件的镀层的表面在厚度方向上为500nm位置~距离热冲压构件的镀层的表面在厚度方向上为1000nm位置为止的区域中,Fe含量超过50质量%的情况下,热冲压构件的最表面的Fe含量过度变多。因此,Fe含量为50质量%以下。更优选的Fe含量为40质量%以下。When the Fe content exceeds 50 mass % in the region from the position of 500 nm in the thickness direction to the position of 1000 nm in the thickness direction from the coating surface of the hot stamping member in the thickness direction, hot stamping The Fe content in the outermost surface of the member is excessively increased. Therefore, the Fe content is 50% by mass or less. More preferable Fe content is 40 mass % or less.
在距离热冲压构件的镀层的表面在厚度方向上为500nm位置~距离热冲压构件的镀层的表面在厚度方向上为1000nm位置为止的区域中,剩余部分为Al、Si和杂质。作为杂质,是从钢原料或废料和/或在制造本实施方式的热冲压构件的过程中混入或有意添加的成分,可例示出在不阻碍热冲压构件的特性的范围内被容许的元素。In the region from 500nm to 1000nm in thickness direction from the surface of the plated layer of the hot stamped member in the thickness direction, the remainder is Al, Si and impurities. Impurities are components mixed or intentionally added from steel raw materials or scrap and/or in the process of manufacturing the hot stamped member of this embodiment, and elements that are allowed within a range that does not inhibit the properties of the hot stamped member can be exemplified.
热冲压构件的镀层的各元素的深度曲线可以通过辉光放电发光分析(GDS)进行测定。电极间距离也可以设定为0.15mm~0.25mm、从样品背面选择施加高频或直接辉光、高频辉光等来进行测定。放电电压也可以以30W~50W(恒功率模式)、测定时的Ar压力以500Pa~700Pa进行测定。放电范围也可以以2mmφ~6mmφ进行测定。关于1处的测定时间,也可以测定直至检测到90%以上Fe为止的时间(设定为α),进一步测定该时间的两成左右的时间(α×0.2)(合计α+0.2α)。通过从热冲压构件的最表面至母钢材的Fe元素稳定的区域为止进行测定,能够得到各元素的深度曲线。距离镀层的表面的深度(nm)如以下那样求出。首先,由从测定开始至结束为止所削去的深度和测定时间,算出每单位时间所削去的深度。接着,将测定时间乘以所得到的每单位时间所削去的深度,计算出距离热冲压构件的镀层的表面的深度。在热冲压构件的表面的凹凸剧烈、无法抽真空的情况下,通过将直径为数百μm的铟线按压于热冲压构件上制成密封材来进行测定。将与所测定的部位的抽真空部相同程度的圆用铟线包围,在热冲压构件上垫压铟线来将表面凹凸填埋后进行GDS测定。The depth profile of each element of the plating layer of the hot stamped member can be measured by glow discharge luminescence analysis (GDS). The distance between the electrodes can also be set to 0.15 mm to 0.25 mm, and the measurement can be performed by selectively applying high-frequency, direct glow, high-frequency glow, etc. from the back of the sample. The discharge voltage may be measured at 30W to 50W (constant power mode), and the Ar pressure at the time of measurement may be measured at 500Pa to 700Pa. The discharge range can also be measured from 2mmφ to 6mmφ. As for the measurement time at one point, it is also possible to measure the time until 90% or more of Fe is detected (set as α), and further measure about 20% of this time (α×0.2) (total α+0.2α). The depth profile of each element can be obtained by measuring from the outermost surface of the hot stamped member to the region where the Fe element of the base steel material is stable. The depth (nm) from the surface of the plating layer was obtained as follows. First, the chipped depth per unit time is calculated from the chipped depth from the start to the end of the measurement and the measurement time. Next, the measured time was multiplied by the obtained depth of chipping per unit time to calculate the depth from the surface of the plated layer of the hot stamped member. When the unevenness of the surface of the hot stamping member is severe and vacuum cannot be evacuated, the measurement is performed by pressing an indium wire with a diameter of several hundred μm onto the hot stamping member to form a sealing material. A circle of the same extent as the evacuated portion of the measured portion was surrounded with indium wire, and the indium wire was placed on the hot stamped member to fill the surface irregularities, and then GDS measurement was performed.
“镀层的表面的Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种”"At least one of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide on the surface of the plating layer"
在热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中,也可以存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种。这是因为通过在镀层的表面存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种,从而化学转化性和电沉积涂装性变得良好。作为Sn氧化物,可列举出SnO、SnO2、SnO3。作为Sn氢氧化物,可列举出Sn(OH)2。作为Zn氧化物,可列举出Zn(OH)2。作为Zn氢氧化物,可列举出ZnO。作为Ni氧化物,可列举出NiO或Ni2O3。作为Ni氢氧化物,可列举出NiOH或Ni(OH)2。Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide or At least one of Zn hydroxides. This is because at least one of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide or Zn hydroxide exists on the surface of the coating, so that chemical conversion and electrodeposition coating Sex becomes good. Examples of the Sn oxide include SnO, SnO 2 , and SnO 3 . As the Sn hydroxide, Sn(OH) 2 is exemplified. As a Zn oxide, Zn(OH) 2 is mentioned. ZnO is mentioned as a Zn hydroxide. Examples of Ni oxides include NiO and Ni 2 O 3 . Examples of Ni hydroxides include NiOH and Ni(OH) 2 .
“在镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中,Sn含量、Zn含量和Ni含量的合计为30质量%以上”"The sum of the Sn content, Zn content, and Ni content is 30% by mass or more in the region from the surface of the plating layer to a position 20 nm in the thickness direction from the surface of the plating layer"
在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为20nm位置为止的区域中,Sn含量、Zn含量和Ni含量的合计优选为30质量%以上。如果Sn含量、Zn含量和Ni含量的合计为30质量%以上,则能够进一步抑制热冲压后的氢侵入量。更优选的Sn含量、Zn含量和Ni含量的合计为40质量%以上。The total of the Sn content, Zn content, and Ni content in the region from the plated surface of the hot stamped member to a position 20 nm in the thickness direction from the plated surface of the hot stamped member is preferably 30% by mass or more. When the total of the Sn content, the Zn content, and the Ni content is 30% by mass or more, the amount of hydrogen penetration after hot stamping can be further suppressed. A more preferable total of the Sn content, the Zn content, and the Ni content is 40% by mass or more.
Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物的存在的确认可以通过X射线光电子分光法测定(XPS测定)来进行。具体而言,通过Ar溅射(加速电压为20kV、溅射速率1.0nm/分钟)进行热冲压构件的溅射蚀刻之后,进行XPS测定。XPS测定使用ULVAC-PHI公司制的Quantum2000型,使用射线源Al Kα射线,以输出功率为15kV、25W、光斑尺寸为100μm、扫描次数为10次对热冲压构件的最表面在全部能量范围内进行扫描来测定。该Ar溅射蚀刻与XPS测定交替进行,从镀层起沿厚度方向至20nm位置为止,反复进行这些测定。距离镀层的表面的深度由溅射蚀刻时间和溅射速率来算出。溅射蚀刻速率以SiO2换算来进行。在热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中,将在来源于Sn氧化物或Sn氢氧化物的2p轨道的486.0eV~486.8eV、来源于Zn氧化物或Zn氢氧化物的2p轨道的1021.7eV~1022.5eV、来源于Ni氧化物或Ni氢氧化物的2p轨道的854eV~857eV下检测到峰的情况判定为在热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种。更具体而言,关于Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物的有无,通过上述的方法进行试样的XPS测定后,除去试样,之后测定背景。之后,从试样的测定数据中除去背景。在背景除去后,将在相当于各氧化物、各氢氧化物的峰的部分检测到1000c/s以上的峰的情况判定为存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种。热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中的Sn含量、Zn含量、Ni含量的合计由通过上述的XPS测定所检测到的全部元素进行计算来求出。Confirmation of the presence of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide can be performed by X-ray photoelectron spectroscopy (XPS measurement). Specifically, XPS measurement was performed after performing sputter etching of the hot stamped member by Ar sputtering (acceleration voltage: 20 kV, sputtering rate: 1.0 nm/min). Quantum 2000 manufactured by ULVAC-PHI was used for XPS measurement, using a ray source Al Kα ray, with an output power of 15kV, 25W, a spot size of 100μm, and a scan frequency of 10 times on the outermost surface of the hot stamping component in the entire energy range. Scan to measure. This Ar sputter etching and XPS measurement were performed alternately, and these measurements were repeated from the plated layer to a position of 20 nm in the thickness direction. The depth from the surface of the plating layer was calculated from the sputter etching time and the sputtering rate. The sputter etching rate was performed in terms of SiO 2 . In the region from the surface of the plating layer of the hot stamping member to the position 20 nm in the thickness direction from the surface of the plating layer, the 486.0 eV to 486.8 eV originating from the 2p orbital of Sn oxide or Sn hydroxide, and the 486.8 eV originating from Zn When a peak is detected at 1021.7eV to 1022.5eV of the 2p orbital of the oxide or Zn hydroxide, and 854eV to 857eV of the 2p orbital of the Ni oxide or Ni hydroxide, it is determined that it is on the surface of the plated layer of the hot stamping member At least one of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide exists in the region up to 20 nm in the thickness direction from the surface of the plating layer. More specifically, regarding the presence or absence of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide, the XPS measurement of the sample was performed by the above-mentioned method, and the sample was removed. sample, and then measure the background. Thereafter, the background is removed from the measurement data of the sample. After background removal, when a peak of 1000 c/s or more is detected in the portion corresponding to the peak of each oxide and each hydroxide, it is judged that there are Sn oxides, Sn hydroxides, Ni oxides, and Ni hydroxides. compound, Zn oxide or Zn hydroxide at least one. The total of the Sn content, Zn content, and Ni content in the area from the surface of the coating layer of the hot stamping member to the position 20 nm in the thickness direction from the surface of the coating layer is calculated from all the elements detected by the above-mentioned XPS measurement. out.
“镀层的厚度”"Thickness of coating"
热冲压构件的镀层的厚度设定为表层富集区域、Al富集区域及Fe富集区域的厚度的合计。在热冲压构件的镀层的厚度低于5μm的情况下,有可能得不到充分的耐蚀性。因此,镀层的厚度优选为5μm以上。镀层的厚度更优选为10μm以上、20μm以上或30μm以上。在镀层的厚度超过200μm的情况下,耐蚀性提高的效果饱和。因此,镀层的厚度优选设定为200μm以下。镀层的厚度也可以设定为180μm以下、150μm以下、120μm以下或100μm以下。The thickness of the plated layer of the hot stamped member is set to the sum of the thicknesses of the surface-layer-rich region, the Al-rich region, and the Fe-rich region. When the thickness of the plated layer of the hot stamped member is less than 5 μm, sufficient corrosion resistance may not be obtained. Therefore, the thickness of the plating layer is preferably 5 μm or more. The thickness of the plating layer is more preferably 10 μm or more, 20 μm or more, or 30 μm or more. When the thickness of the plating layer exceeds 200 μm, the effect of improving the corrosion resistance is saturated. Therefore, the thickness of the plating layer is preferably set to 200 μm or less. The thickness of the plating layer may also be set to 180 μm or less, 150 μm or less, 120 μm or less, or 100 μm or less.
以上,对将表层镀层4为Sn镀层的热冲压用钢板10进行热冲压而得到的热冲压构件的情况进行了说明。In the above, the case of the hot stamping member obtained by hot stamping the steel sheet 10 for hot stamping in which the surface plating layer 4 is a Sn plating layer was demonstrated.
本实施方式的热冲压构件的板厚没有特别限定,但从车体轻量化的观点出发,优选设定为0.5~3.5mm。热冲压构件的板厚优选为0.8mm以上、1.0mm以上或1.2mm以上。热冲压构件的板厚优选为3.2mm以下、2.8mm以下或2.4mm以下。The plate thickness of the hot stamped member of the present embodiment is not particularly limited, but is preferably set to 0.5 to 3.5 mm from the viewpoint of weight reduction of the vehicle body. The plate thickness of the hot stamped member is preferably 0.8 mm or more, 1.0 mm or more, or 1.2 mm or more. The plate thickness of the hot stamped member is preferably 3.2 mm or less, 2.8 mm or less, or 2.4 mm or less.
本实施方式的热冲压构件的抗拉强度没有特别限定,但从车体轻量化的观点出发,也可以设定为1150MPa以上、1300MPa以上、1500MPa、1600MPa以上。热冲压构件的抗拉强度也可以设定为2500MPa以下、2200MPa以下、2000MPa以下或1800MPa以下。The tensile strength of the hot stamped member of this embodiment is not particularly limited, but may be set to 1150 MPa or more, 1300 MPa or more, 1500 MPa, or 1600 MPa or more from the viewpoint of vehicle body weight reduction. The tensile strength of the hot stamped member may also be set to 2500 MPa or less, 2200 MPa or less, 2000 MPa or less, or 1800 MPa or less.
<热冲压用钢板的制造方法><Manufacturing method of steel sheet for hot stamping>
接下来,对热冲压用钢板10的优选的制造方法进行说明。供于热轧的板坯(钢材)只要是通过常规方法制造的板坯即可,例如,只要是连续铸造板坯、通过薄板坯连铸机等一般的方法制造的板坯即可。热轧也通过一般的方法来进行即可,没有特别限定。热轧后进行卷取,得到母钢板。Next, a preferred method of manufacturing the steel sheet 10 for hot stamping will be described. The slab (steel material) to be subjected to hot rolling may be any slab produced by a conventional method, for example, any slab produced by a general method such as a continuous casting slab or a thin slab continuous caster. Hot rolling may also be performed by a general method, and is not particularly limited. After hot rolling, it is coiled to obtain a base steel plate.
卷取后,也可以根据需要进一步进行冷轧。冷轧中的累积压下率没有特别限定,但从母钢板的形状稳定性的观点出发,优选设定为40~60%。After coiling, cold rolling may be further performed if necessary. The cumulative rolling reduction in cold rolling is not particularly limited, but is preferably set to 40 to 60% from the viewpoint of shape stability of the base steel sheet.
“Al-Si合金镀覆”"Al-Si Alloy Plating"
对上述的热轧钢板直接实施Al-Si合金镀覆,或在实施冷轧后实施Al-Si合金镀覆。Al-Si合金镀层2的方法没有特别限定,可以使用热浸镀法、电镀法、真空蒸镀法、包覆法、喷镀法等。特别优选为热浸镀法。Al-Si alloy plating is directly applied to the above-mentioned hot-rolled steel sheet, or Al-Si alloy plating is applied after cold rolling. The method of the Al-Si alloy plating layer 2 is not particularly limited, and a hot-dipping method, an electroplating method, a vacuum evaporation method, a coating method, a spraying method, and the like can be used. Particularly preferred is the hot-dipping method.
在通过热浸镀法来形成Al-Si合金镀层2的情况下,通过在按照至少Si的含量成为3质量%以上、Al的含量与Si的含量的合计成为95质量%以上的方式调整了成分的镀浴中浸渍上述的母钢板1,得到Al-Si合金镀覆钢板。镀浴的温度优选为660℃~690℃的温度区域。在施加Al-Si合金镀层2之前,也可以将热轧钢板升温至镀浴温度650℃~780℃的附近之后进行镀覆。In the case of forming the Al-Si alloy plating layer 2 by the hot-dipping method, the composition is adjusted so that at least the Si content becomes 3% by mass or more, and the total of the Al content and the Si content becomes 95% by mass or more. The above-mentioned base steel sheet 1 was dipped in a coating bath to obtain an Al-Si alloy-coated steel sheet. The temperature of the coating bath is preferably in the temperature range of 660°C to 690°C. Before the Al-Si alloy plating layer 2 is applied, the hot-rolled steel sheet may be plated after the temperature of the hot-rolled steel sheet is raised to around 650° C. to 780° C. of the plating bath temperature.
此外,在进行热浸镀的情况下,有可能在镀浴中除了Al或Si以外还混入Fe作为杂质。此外,只要Si的含量为3质量%以上、并且Al的含量与Si的含量的合计成为95质量%以上,则也可以在镀浴中进一步含有Ni、Mg、Ti、Zn、Sb、Sn、Cu、Co、In、Bi、Ca、混合稀土合金等。In addition, in the case of performing hot-dip plating, there is a possibility that Fe may be mixed in the plating bath as an impurity in addition to Al or Si. In addition, Ni, Mg, Ti, Zn, Sb, Sn, Cu may be further contained in the plating bath as long as the Si content is 3% by mass or more and the total of the Al content and the Si content is 95% by mass or more. , Co, In, Bi, Ca, mixed rare earth alloys, etc.
“氧化Al被膜除去”"Al Oxide Film Removal"
在形成表层镀层4之前,也可以将形成Al-Si合金镀层2后的钢板(以下为Al镀覆钢板)的氧化Al被膜除去来得到氧化Al被膜除去钢板。氧化Al被膜3的除去通过将Al镀覆钢板浸渍于酸性或碱性的除去液中来进行。作为酸性的除去液,可列举出稀盐酸(HCl为0.1mol/L)等。作为碱性的除去液,可列举出氢氧化钠水溶液(NaOH为0.1mol/L)等。浸渍时间按照使表层镀层4形成后的氧化Al被膜3成为20nm以下的方式进行调整。例如,在浴温为40℃的情况下,通过浸渍1分钟来将氧化Al被膜除去。Before forming the surface plating layer 4 , the Al oxide film of the steel sheet on which the Al-Si alloy plating layer 2 is formed (hereinafter referred to as Al-coated steel sheet) may be removed to obtain a steel sheet from which the Al oxide film has been removed. The removal of the Al oxide film 3 is performed by immersing the Al-plated steel sheet in an acidic or alkaline removing solution. Diluted hydrochloric acid (0.1 mol/L of HCl) etc. are mentioned as an acidic removal liquid. As the alkaline removing liquid, an aqueous sodium hydroxide solution (NaOH is 0.1 mol/L) and the like may be mentioned. The immersion time is adjusted so that the Al oxide film 3 after the surface plating layer 4 is formed becomes 20 nm or less. For example, when the bath temperature is 40° C., the Al oxide film is removed by immersion for 1 minute.
“表层镀层”"Surface Plating"
优选通过下述方式来得到热冲压用钢板:在Al-Si合金镀层形成后、或按照使表层镀层4形成后的氧化Al被膜3的平均膜厚成为20nm以下的方式除去氧化Al被膜3后,在1分钟以内对氧化Al被膜除去钢板实施Sn镀覆、Sn-Ni镀覆、Sn-Zn镀覆、Sn-Ni-Zn镀覆等来形成表层镀层4。表层镀层4的形成也可以通过电镀法、真空蒸镀法等来形成。The steel sheet for hot stamping is preferably obtained by removing the Al oxide film 3 after the Al-Si alloy plating layer is formed, or after the surface plating layer 4 is formed so that the average film thickness of the Al oxide film 3 becomes 20 nm or less, The surface plating layer 4 is formed by performing Sn plating, Sn—Ni plating, Sn—Zn plating, Sn—Ni—Zn plating, or the like on the steel sheet from which the Al oxide film has been removed within 1 minute. The surface plating layer 4 may also be formed by electroplating, vacuum deposition, or the like.
在表层镀层4为Sn镀层的情况下,例如在含有硫酸亚锡0.3~0.5mol/L、硫酸0.5~0.8mol/L、甲酚磺酸0.15~0.3mol/L、β-萘酚0.003~0.007mol/L、明胶1~3g/L的Sn镀浴中,将Al-Si合金镀层形成后或氧化Al被膜除去后的钢板作为阴极进行浸渍。浸渍后,可以以电流密度为0.5~5A/dm2按照厚度成为超过300nm的方式控制通电时间来形成Sn镀层。对于阳极,优选使用锡板。优选的是,Sn镀浴的pH设定为1.2~3.0,Sn镀浴的温度设定为15~30℃。In the case where the surface coating 4 is a Sn coating, for example, it contains 0.3-0.5 mol/L of stannous sulfate, 0.5-0.8 mol/L of sulfuric acid, 0.15-0.3 mol/L of cresol sulfonic acid, and 0.003-0.007 mol/L of β-naphthol. mol/L, gelatin 1-3g/L Sn plating bath, the steel plate after forming the Al-Si alloy plating layer or after removing the Al oxide film is used as a cathode for immersion. After dipping, the Sn plating layer can be formed by controlling the energization time at a current density of 0.5 to 5 A/dm 2 so that the thickness exceeds 300 nm. For the anode, tin plates are preferably used. Preferably, the pH of the Sn plating bath is set to 1.2 to 3.0, and the temperature of the Sn plating bath is set to 15 to 30°C.
在表层镀层4如Sn-Ni镀层、Sn-Zn镀层、Sn-Ni-Zn镀层那样由以多种元素作为主要成分的镀层来形成的情况下,优选通过蒸镀装置将金属以电子射线进行加热来进行合金镀覆。蒸镀量由加热温度下的蒸气压来决定。因此,为了得到超过300nm的合金镀层,优选调整各金属的加热温度。When the surface coating layer 4 is formed of a coating layer mainly composed of a plurality of elements such as Sn-Ni coating layer, Sn-Zn coating layer, and Sn-Ni-Zn coating layer, it is preferable to heat the metal with electron beams by a vapor deposition device. for alloy plating. The vapor deposition amount is determined by the vapor pressure at the heating temperature. Therefore, in order to obtain an alloy plating layer exceeding 300 nm, it is preferable to adjust the heating temperature of each metal.
<热冲压工序><Hot stamping process>
通过对上述制造的热冲压用钢板进行热冲压,能够得到热冲压构件。以下,对热冲压的条件的一个例子进行说明,但热冲压条件并不限于该条件。A hot stamped member can be obtained by hot stamping the steel sheet for hot stamping produced above. Hereinafter, an example of the conditions of hot stamping will be described, but the conditions of hot stamping are not limited to these conditions.
将上述的热冲压用钢板放入加热炉中,以加热速度为1.5℃/秒~10.0℃/秒加热至Ac3点以上的温度(到达温度)。如果加热温度为1.5℃/秒~10.0℃/秒,则能够防止Fe的表面扩散。如果到达温度为Ac3点以上,则能够抑制回弹,因此是优选的。此外,Ac3点(℃)以下述(1)式来表示。The above-mentioned steel sheet for hot stamping is placed in a heating furnace, and heated to a temperature above the Ac 3 point (attainment temperature) at a heating rate of 1.5°C/sec to 10.0°C/sec. If the heating temperature is 1.5°C/sec to 10.0°C/sec, surface diffusion of Fe can be prevented. If the reaching temperature is Ac 3 points or higher, springback can be suppressed, which is preferable. In addition, Ac 3 point (degreeC) is represented by following (1) formula.
Ac3=912-230.5×C+31.6×Si-20.4×Mn-14.8×Cr-18.1×Ni+16.8×Mo-39.8×CAc 3 =912-230.5×C+31.6×Si-20.4×Mn-14.8×Cr-18.1×Ni+16.8×Mo-39.8×C
u(1)u(1)
需要说明的是,上述式中的元素符号为该元素的以质量%计的含量,在不含有的情况下代入0。In addition, the symbol of the element in the said formula is content by mass % of the said element, and 0 is substituted when it does not contain.
达到到达温度后的保持时间优选设定为5秒~300秒。如果保持时间为5秒~300秒,则能够抑制Fe向热冲压表面的扩散,因此是优选的。The holding time after reaching the attained temperature is preferably set to 5 seconds to 300 seconds. When the holding time is 5 seconds to 300 seconds, since the diffusion of Fe to the hot stamping surface can be suppressed, it is preferable.
对保持后的钢板进行热冲压,冷却至室温,得到热冲压构件。从热冲压后至室温为止的冷却速度优选为5℃/秒以上。如果冷却速度为5℃/秒以上,则能够抑制Fe向热冲压构件最表面的扩散。The retained steel plate was hot stamped and cooled to room temperature to obtain a hot stamped member. The cooling rate from hot stamping to room temperature is preferably 5°C/sec or more. If the cooling rate is 5°C/sec or more, diffusion of Fe to the outermost surface of the hot stamped member can be suppressed.
此外,根据需要,也可以在热冲压后进行回火。例如,也可以在250℃下保持30分钟。In addition, if necessary, tempering may be performed after hot stamping. For example, you may hold|maintain at 250 degreeC for 30 minutes.
实施例Example
接下来,对本发明的实施例进行说明,但实施例中的条件是为了确认本发明的可实施性及效果而采用的一个条件例,本发明并不限于这一个条件例。只要不脱离本发明的主旨、达成本发明的目的,则本发明可采用各种条件。Next, examples of the present invention will be described, but the conditions in the examples are examples of conditions employed to confirm the practicability and effects of the present invention, and the present invention is not limited to this example of conditions. Various conditions can be employed in the present invention as long as the object of the present invention is achieved without departing from the gist of the present invention.
(母钢板的制造)(manufacturing of mother steel plate)
对于将表1A、1B、2A、2B中所示的化学组成的钢液进行铸造而制造的钢坯,加热至Ac3~1400℃的温度来进行热轧,得到热轧钢板(母钢板)。No.16及No.36的钢板在热轧后以累积压下率50%进行冷轧,由3.2mm轧制成1.6mm的厚度。此外,在仅热轧的情况下通过热轧而轧制成1.6mm的厚度。表1A、1B、2A、2B中的空栏表示未有意添加。Steel slabs produced by casting molten steels with the chemical compositions shown in Tables 1A, 1B, 2A, and 2B were heated to a temperature of Ac 3 to 1400° C. and hot-rolled to obtain hot-rolled steel sheets (base steel sheets). The steel sheets of No. 16 and No. 36 were cold rolled at a cumulative reduction ratio of 50% after hot rolling, and rolled from 3.2 mm to a thickness of 1.6 mm. In addition, in the case of only hot rolling, it was rolled to a thickness of 1.6 mm by hot rolling. Empty columns in Tables 1A, 1B, 2A, 2B indicate no intentional addition.
[表1A][Table 1A]
[表1B][Table 1B]
[表2A][Table 2A]
[表2B][Form 2B]
[表3A][Table 3A]
下划线表示为本发明的范围外Underlined indicates outside the scope of the present invention
[表3B][Table 3B]
下划线表示为本发明的范围外Underlined indicates outside the scope of the present invention
[表3C][Table 3C]
下划线表示为本发明的范围外Underlined indicates outside the scope of the present invention
[表3D][Table 3D]
下划线表示为本发明的范围外[表4A]Underlined are outside the scope of the invention [Table 4A]
[表4B][Form 4B]
[表4C][Form 4C]
[表4D][Table 4D]
[表5A][Table 5A]
[表5B][Form 5B]
[表5C][Table 5C]
[表5D][Form 5D]
[表6A][Table 6A]
[表6B][Form 6B]
[表6C][Form 6C]
[表6D][Table 6D]
(Al-Si镀覆)(Al-Si plating)
对于上述制造的母钢板,实施Al-Si合金镀覆。Al-Si合金的镀浴按照成为表3A、3B、3C、3D中记载的Al含量及Si含量的方式调整镀浴的成分。在调整了成分的镀浴中浸渍通过上述的方法制造的母钢板,得到表3A、3B、3C、3D中记载的Al-Si合金镀覆钢板。Al—Si alloy plating was applied to the base steel sheet produced above. The coating bath of Al—Si alloy adjusted the composition of the coating bath so that it may become the Al content and Si content described in Table 3A, 3B, 3C, and 3D. The base steel sheets produced by the above method were immersed in a coating bath with adjusted components to obtain Al—Si alloy plated steel sheets described in Tables 3A, 3B, 3C, and 3D.
(氧化Al被膜除去)(removal of Al oxide film)
将Al-Si合金镀覆钢板的表面的氧化Al被膜通过表3A、3B、3C、3D中记载的方法来除去。在表3A、3B、3C、3D中记载为碱的情况下,作为除去液,使用了0.1mol/L的氢氧化钠水溶液。在表3A、3B、3C、3D中记载为酸的情况下,作为除去液,使用了0.1mol/L的稀盐酸。将上述中得到的Al-Si镀覆钢板浸渍于除去液中,得到氧化Al被膜除去钢板。在表中有“-”的情况下,是指未进行氧化Al被膜除去。The Al oxide film on the surface of the Al—Si alloy plated steel sheet was removed by the methods described in Tables 3A, 3B, 3C, and 3D. In the case of an alkali described in Tables 3A, 3B, 3C, and 3D, a 0.1 mol/L sodium hydroxide aqueous solution was used as a removal liquid. In the case of an acid described in Tables 3A, 3B, 3C, and 3D, 0.1 mol/L dilute hydrochloric acid was used as a removal solution. The Al-Si plated steel sheet obtained above was immersed in a removal solution to obtain a steel sheet from which the Al oxide film was removed. When "-" appears in the table, it means that the Al oxide film was not removed.
(表层镀层)(surface coating)
接着,就钢板No.35、52~58而言,对于Al-Si合金镀覆钢板或除去氧化Al被膜后的Al-Si合金镀覆钢板,进行了通过电镀来形成表层镀层的处理。在表层镀层为Sn镀层的情况下,在含有硫酸亚锡0.3~0.5mol/L、硫酸0.5~0.8mol/L、甲酚磺酸0.15~0.3mol/L、β-萘酚0.003~0.007mol/L、明胶1~3g/L的Sn镀浴中,浸渍Al-Si合金镀覆钢板。在浸渍后,对阳极使用锡板,以电流密度为0.5~5A/dm2按照厚度成为超过300nm的方式控制通电时间来形成Sn镀层。Sn镀浴的pH设定为1.2~3.0,Sn镀浴的温度设定为15~30℃。Next, for steel sheets Nos. 35 and 52 to 58, a treatment of forming a surface plating layer by electroplating was performed on the Al-Si alloy-plated steel sheet or the Al-Si alloy-plated steel sheet from which the Al oxide film was removed. In the case that the surface coating is a Sn coating, it contains 0.3-0.5 mol/L of stannous sulfate, 0.5-0.8 mol/L of sulfuric acid, 0.15-0.3 mol/L of cresol sulfonic acid, and 0.003-0.007 mol/L of β-naphthol. L. Dip an Al-Si alloy plated steel sheet in a Sn plating bath with 1-3 g/L of gelatin. After immersion, a tin plate was used as the anode, and the current density was 0.5 to 5 A/dm 2 , and the energization time was controlled so that the thickness exceeded 300 nm to form a Sn plating layer. The pH of the Sn plating bath is set to 1.2 to 3.0, and the temperature of the Sn plating bath is set to 15 to 30°C.
此外,就钢板No.1~34、36~50、59~112而言,对于Al-Si合金镀覆钢板或氧化Al被膜除去钢板,进行了通过蒸镀来形成表层镀层的处理。具体而言,通过以下述这样的条件进行蒸镀来形成:装置容量(腔室内容量):0.6m3、从蒸镀金属源至钢板(基板)为止的距离:0.6m、蒸镀中的真空度:5.0×10-3~2.0×10-5Pa、蒸镀金属源用坩埚的容量:40ml、内径:30φ、蒸镀方法:电子射线、电子射线照射条件:电压为10V(固定)、电流为0.7~1.5A、钢板温度:50~600℃、钢板旋转速度:15rpm。对于蒸镀金属,使用了99.9质量%以上的纯度的金属。对所得到的热冲压用钢板的基材即钢板的各组织通过上述的方法进行了确认,结果就截面的面积率而言,铁素体:20~80%、珠光体:20~80%、剩余部分:低于5%。In addition, in the steel sheets Nos. 1 to 34, 36 to 50, and 59 to 112, the Al—Si alloy plated steel sheets or the Al oxide film-removed steel sheets were treated to form surface plating layers by vapor deposition. Specifically, it is formed by vapor deposition under the following conditions: device capacity (chamber interior capacity): 0.6 m 3 , distance from the vapor deposition metal source to the steel plate (substrate): 0.6 m, and vacuum during vapor deposition. Density: 5.0×10 -3 to 2.0×10 -5 Pa, capacity of crucible for vapor deposition metal source: 40ml, inner diameter: 30φ, vapor deposition method: electron beam, electron beam irradiation conditions: voltage 10V (fixed), current 0.7-1.5A, steel plate temperature: 50-600°C, steel plate rotation speed: 15rpm. For the vapor-deposited metal, a metal having a purity of 99.9% by mass or higher was used. The microstructures of the steel sheet, which is the base material of the obtained steel sheet for hot stamping, were confirmed by the above method. As a result, in terms of the area ratio of the cross section, ferrite: 20 to 80%, pearlite: 20 to 80%, Remainder: Less than 5%.
(热冲压)(hot stamping)
接着,在高露点环境下(30℃),以表5A、5B、5C、5D中记载的那样的条件对热冲压用钢板进行热冲压,得到热冲压构件。Next, the steel sheets for hot stamping were hot stamped under the conditions described in Tables 5A, 5B, 5C, and 5D in a high dew point environment (30° C.) to obtain hot stamped members.
(Al-Si合金镀层的厚度)(Thickness of Al-Si alloy coating)
Al-Si合金镀层的厚度如以下那样进行测定。将通过上述的制造方法得到的热冲压用钢板沿板厚方向切断。之后,将热冲压用钢板的截面进行研磨,对研磨后的热冲压用钢板的截面通过FE-EPMA从热冲压用钢板的表面至钢板为止使用ZAF法进行线分析,测定所检测的成分中的Al浓度及Si浓度。测定条件设定为:加速电压为15kV、光束直径为100nm左右、每1点的照射时间为1000ms、测定间距为60nm。在包含表层镀层、Al-Si合金镀层及钢板的范围内进行了测定。将Si浓度为3质量%以上、并且Al浓度与Si浓度的合计为95质量%以上的区域判定为Al-Si合金镀层,Al-Si合金镀层的厚度设定为上述的区域的板厚方向的长度。在每隔5μm间隔的5处位置处测定Al-Si合金镀层的厚度,将所求出的值的算术平均作为Al-Si合金镀层的厚度。将评价结果示于表3A、3B、3C、3D中。The thickness of the Al-Si alloy plating layer was measured as follows. The steel sheet for hot stamping obtained by the above-mentioned manufacturing method is cut in the thickness direction of the sheet. Afterwards, the cross section of the steel sheet for hot stamping is ground, and the cross section of the steel sheet for hot stamping after grinding is subjected to line analysis by FE-EPMA from the surface of the steel sheet for hot stamping to the steel plate using the ZAF method, and the detected components are measured. Al concentration and Si concentration. The measurement conditions were set at an acceleration voltage of 15 kV, a beam diameter of approximately 100 nm, an irradiation time per point of 1000 ms, and a measurement pitch of 60 nm. The measurement was performed in the range including the surface coating, the Al-Si alloy coating, and the steel sheet. The area where the Si concentration is 3% by mass or more and the sum of the Al concentration and the Si concentration is 95% by mass or more is determined to be the Al-Si alloy coating, and the thickness of the Al-Si alloy coating is set to be 100% in the thickness direction of the above-mentioned area. length. The thickness of the Al—Si alloy plating layer was measured at five positions at intervals of 5 μm, and the arithmetic mean of the obtained values was taken as the thickness of the Al—Si alloy plating layer. The evaluation results are shown in Tables 3A, 3B, 3C, and 3D.
(Al-Si合金镀层中的Al含量及Si含量测定)(Determination of Al content and Si content in Al-Si alloy coating)
Al-Si合金镀层中的Al含量及Si含量通过下述方式得到热冲压用钢板10中的Al-Si合金镀层中的Al含量及Si含量:按照JIS K 0150(2005)中记载的试验方法,采集试验片,测定Al-Si合金镀层的全部厚度的1/2位置的Al含量及Si含量。将所得到的结果示于表3A、3B、3C、3D中。The Al content and the Si content in the Al-Si alloy coating were obtained in the following manner: the Al content and the Si content in the Al-Si alloy coating in the steel sheet 10 for hot stamping: According to the test method described in JIS K 0150 (2005), The test piece was collected, and the Al content and the Si content at the 1/2 position of the entire thickness of the Al-Si alloy plating layer were measured. The obtained results are shown in Tables 3A, 3B, 3C, and 3D.
(氧化Al被膜的厚度)(thickness of Al oxide film)
氧化Al被膜的厚度通过交替地反复进行Ar溅射和X射线光电子分光法(XPS)测定来进行评价。具体而言,通过Ar溅射(加速电压为0.5kV、以SiO2作为基准的溅射速率为0.5nm/分钟)进行热冲压用钢板的溅射之后,进行了XPS测定。XPS测定使用射线源Al Kα射线,以输出功率为15kV、25W、光斑尺寸为100μm、扫描次数为10次、全部能量范围为0~1300eV来进行。Ar溅射和XPS测定交替进行,在XPS测定中从Al的2p轨道的键合能73.8eV~74.5eV的峰出现至消失为止,反复进行这些测定。氧化Al被膜的厚度由下述溅射时间和溅射速率来算出:从开始溅射后首次O的含量成为20原子%以上的位置至O的含量变得低于20原子%的位置为止的溅射时间。溅射速率以SiO2换算来进行。氧化Al被膜的厚度设定为在2处测定的算术平均值。将所得到的结果示于表3A、3B、3C、3D中。The thickness of the Al oxide film was evaluated by alternately repeating Ar sputtering and X-ray photoelectron spectroscopy (XPS) measurement. Specifically, XPS measurement was performed after sputtering the steel sheet for hot stamping by Ar sputtering (acceleration voltage: 0.5 kV, sputtering rate based on SiO 2 : 0.5 nm/min). The XPS measurement was performed using a radiation source Al Kα ray, with an output power of 15 kV, 25 W, a spot size of 100 μm, a scan count of 10 times, and an entire energy range of 0 to 1300 eV. Ar sputtering and XPS measurement were performed alternately, and these measurements were repeated from the peak of Al's 2p orbital bonding energy of 73.8 eV to 74.5 eV in the XPS measurement until it disappeared. The thickness of the Al oxide film was calculated from the following sputtering time and sputtering rate: from the position where the O content becomes 20 atomic % or more for the first time after the start of sputtering to the position where the O content becomes lower than 20 atomic % shooting time. The sputtering rate was performed in terms of SiO 2 . The thickness of the Al oxide film was set as the arithmetic mean value measured at two places. The obtained results are shown in Tables 3A, 3B, 3C, and 3D.
(表层镀层的厚度)(thickness of surface coating)
表层镀层4的平均层厚(厚度)可以通过辉光放电发光分析(GDS)来测定。以下述方式进行测定:放电条件为35W(恒功率模式)、测定时的Ar压力为600Pa、放电范围为4mmφ。电极间距离设定为0.18mm。关于1处的测定时间,测定直至检测到90%以上Fe为止的时间(设定为α),进一步测定该时间的两成左右的时间(α×0.2)(合计α+0.2α)。从热冲压用钢板10的最表面开始进行测定直至检测到Al、并且作为表层镀层的镀覆成分(Sn、Zn、Ni)的合计成为50%为止的区域为止。表层镀层的厚度(nm)如以下那样求出。首先,由从测定开始至结束为止所削去的深度和测定时间,算出每单位时间所削去的深度。接着,将测定时间乘以所得到的每单位时间所削去的深度,计算出热冲压用钢板10的表层镀层的厚度。将所得到的结果示于表4A、4B、4C、4D中。The average layer thickness (thickness) of the surface plating layer 4 can be measured by glow discharge luminescence analysis (GDS). The measurement was performed in such a manner that the discharge condition was 35 W (constant power mode), the Ar pressure during measurement was 600 Pa, and the discharge range was 4 mmφ. The distance between electrodes was set at 0.18 mm. As for the measurement time at one point, the time until 90% or more of Fe was detected was measured (set as α), and about 20% of this time was further measured (α×0.2) (total α+0.2α). Measurement was performed from the outermost surface of the steel sheet 10 for hot stamping to a region where Al was detected and the total of plating components (Sn, Zn, Ni) as the surface plating layer reached 50%. The thickness (nm) of the surface plating layer was obtained as follows. First, the chipped depth per unit time is calculated from the chipped depth from the start to the end of the measurement and the measurement time. Next, the thickness of the surface plating layer of the steel sheet 10 for hot stamping was calculated by multiplying the measured time by the obtained depth of chipping per unit time. The obtained results are shown in Tables 4A, 4B, 4C, and 4D.
(表层镀层的Sn含量、Zn含量、Ni含量)(Sn content, Zn content, Ni content of surface coating)
关于表层镀层中的主元素的含量(Sn含量、Zn含量及Ni含量中任1种的含量),将在表层镀层的厚度的测定中得到的表层镀层的板厚方向的中心位置处的Sn浓度、Zn浓度、Ni浓度中的数值最大的元素浓度设定为主元素的含量。具体而言,对于在板厚方向的表层镀层的中心位置处测定得到的值的算术平均(N=2),将Sn含量、Zn含量、Ni含量中的最大的元素的数值设定为主元素的含量。将所得到的结果示于表4A、4B、4C、4D中。Regarding the content of main elements in the surface coating (the content of any one of Sn content, Zn content, and Ni content), the Sn concentration at the center position in the thickness direction of the surface coating obtained in the measurement of the thickness of the surface coating The concentration of the element having the largest numerical value among , Zn concentration, and Ni concentration was set as the content of the main element. Specifically, for the arithmetic mean (N=2) of the values measured at the center of the surface coating in the thickness direction, the numerical value of the largest element among the Sn content, Zn content, and Ni content is set as the main element content. The obtained results are shown in Tables 4A, 4B, 4C, and 4D.
(表层镀层的被覆率)(Coverage rate of surface coating)
表层镀层的被覆率通过XPS测定来评价。XPS测定使用射线源Al Kα射线,以输出功率为15kV、25W、光斑尺寸为100μm、扫描次数为10次对热冲压用钢板10在全部能量范围0~1300eV内进行扫描来测定。在Sn镀覆的情况下,算出Sn的含量(原子%)和Al的含量(原子%)。接着,计算出Ni含量相对于Sn的含量(质量%)与Al的含量(质量%)的合计的比例(质量%),将所得到的比例作为Sn镀覆的被覆率(%)。在合金镀覆的情况下,算出Sn的含量(原子%)、Zn的含量(原子%)、Ni的含量(原子%)和Al的含量(原子%)。接着,计算出Zn含量相对于Zn的含量与Al的含量的合计的比例(%),将所得到的比例作为合金镀覆的被覆率(%)。将所得到的结果示于表4A、4B、4C、4D中。The coverage rate of the surface plating layer was evaluated by XPS measurement. The XPS measurement uses a radiation source Al Kα ray, and scans the steel sheet 10 for hot stamping in the entire energy range of 0 to 1300 eV at an output of 15 kV, 25 W, a spot size of 100 μm, and 10 scans. In the case of Sn plating, the Sn content (atomic %) and the Al content (atomic %) were calculated. Next, the ratio (mass %) of the Ni content to the total of the Sn content (mass %) and the Al content (mass %) was calculated, and the obtained ratio was defined as the coverage rate (%) of the Sn plating. In the case of alloy plating, the Sn content (atomic %), the Zn content (atomic %), the Ni content (atomic %), and the Al content (atomic %) were calculated. Next, the ratio (%) of the Zn content to the total of the Zn content and the Al content was calculated, and the obtained ratio was defined as the coverage rate (%) of the alloy plating. The obtained results are shown in Tables 4A, 4B, 4C, and 4D.
(镀层的深度曲线)(depth curve of coating)
热冲压构件的镀层的各元素的深度曲线通过以GDS进行测定来获得。条件是将电极间距离设定为0.19mm,从样品背面施加高频。以下述方式进行测定:放电电压为35W(恒功率模式)、测定时的Ar压力为600Pa、放电范围为4mmφ。1处的测定时间为约12分钟左右,蚀刻了约50μm左右。镀层的深度通过上述的方法来算出。通过从热冲压构件的表面至母材的Fe元素稳定的区域为止进行测定,得到各元素的深度曲线。The depth profile of each element of the plated layer of the hot stamped member is obtained by measuring with GDS. The conditions are that the distance between the electrodes is set to 0.19 mm, and the high frequency is applied from the back of the sample. The measurement was performed in such a manner that the discharge voltage was 35 W (constant power mode), the Ar pressure during measurement was 600 Pa, and the discharge range was 4 mmφ. The measurement time for one location was about 12 minutes, and about 50 μm was etched. The depth of the plating layer was calculated by the method described above. The depth profile of each element is obtained by measuring from the surface of the hot stamped member to the region where the Fe element of the base material is stable.
在热冲压构件的镀层的表面~距离热冲压构件的镀层的表面在厚度方向上为100nm位置为止的区域中,将Fe含量为5质量%以下的情况设定为I,将超过5质量%且为10质量%以下的情况设定为II,将超过10质量%的情况设定为III。此外,将Sn含量、Ni含量和Zn含量的合计的最大值为70质量%以上的情况设定为I,将50质量%以上且低于70质量%的情况设定为II,将低于50质量%的情况设定为III,将Al含量的最大值为5质量%以上的情况设定为I,将1质量%以上且低于5质量%的情况设定为II,将低于1质量%的情况设定为III。In the region from the surface of the plated layer of the hot stamped member to the position 100 nm in the thickness direction from the surface of the plated layer of the hot stamped member, the case where the Fe content is 5% by mass or less is set as I, and the case where the content of Fe is 5% by mass or less is set as I, and when it exceeds 5% by mass and When it is 10 mass % or less, it is set as II, and when it exceeds 10 mass %, it is set as III. In addition, the case where the total maximum value of the Sn content, Ni content, and Zn content is 70 mass % or more is set as I, the case of 50 mass % or more and less than 70 mass % is set as II, and the case of less than 50 mass % is set as I. The case of mass % is set to III, the case of the maximum Al content of 5 mass % or more is set to I, the case of 1 mass % to less than 5 mass % is set to II, and the case of less than 1 mass % % of cases set to III.
在距离热冲压构件的镀层的表面在厚度方向上为100nm位置~距离热冲压构件的镀层的表面在厚度方向上为500nm位置为止的区域中,将Fe含量为15质量%以下的情况设定为I,将超过15质量%且为40质量%以下的情况设定为II,将超过40质量%的情况设定为III。此外,将Sn含量、Ni含量和Zn含量的合计的最大值为10质量%以上的情况设定为I,将5质量%以上且低于10质量%的情况设定为II,将低于5质量%的情况设定为III。In the region from the position of 100 nm in the thickness direction to the position of 500 nm in the thickness direction from the surface of the plated layer of the hot stamped member in the thickness direction, the case where the Fe content is 15% by mass or less is set as In I, the case where it exceeds 15% by mass and 40% by mass or less is referred to as II, and the case where it exceeds 40% by mass is referred to as III. In addition, the case where the total maximum value of the Sn content, Ni content, and Zn content is 10 mass % or more is set as I, the case of 5 mass % or more and less than 10 mass % is set as II, and the case of less than 5 mass % is set as I. The case of mass % was set to III.
在距离热冲压构件的镀层的表面在厚度方向上为500nm位置~距离热冲压构件的镀层的表面在厚度方向上为1000nm位置为止的区域中,将Fe含量为20质量%以下的情况设定为I,将20质量%~50质量%的情况设定为II,将超过50质量%的情况设定为III。此外,将Sn含量、Zn含量和Ni含量的合计的最大值为5质量%以上的情况设定为I,将1质量%以上且低于5质量%的情况设定为II,将低于1质量%的情况设定为III。In the region from the position of 500 nm in the thickness direction to the position of 1000 nm in the thickness direction from the surface of the plated layer of the hot stamped member in the thickness direction, the case where the Fe content is 20% by mass or less is set as In I, the case of 20 mass % to 50 mass % is set as II, and the case of exceeding 50 mass % is set as III. In addition, the case where the total maximum value of the Sn content, the Zn content, and the Ni content is 5% by mass or more is defined as I, the case of 1% by mass or more and less than 5% by mass is defined as II, and the case of less than 1% by mass is defined as II. The case of mass % was set to III.
表6A、6B、6C、6D中的从表面至1000nm为止的区域的判定是将各区域中全部为I或II的情况作为合格而设定为G。在各区域的判定中,将即使有1个为III的情况作为不合格而设定为B。表中的Sn+Ni+Zn是指Sn含量、Ni含量和Zn含量的合计(质量%)。In Tables 6A, 6B, 6C, and 6D, the determination of the regions from the surface to 1000 nm was performed by setting all the regions as I or II to G as pass. In the judgment of each area, even one of them was classified as III, and it was set as B as a failure. Sn+Ni+Zn in the table means the total (% by mass) of the Sn content, the Ni content, and the Zn content.
需要说明的是,表6A、6B、6C、6D中的区域(0-100nm)是指镀层的表面~距离镀层的表面在厚度方向上为100nm位置为止的区域。表6A、6B、6C、6D中的区域(100-500nm)是指距离镀层的表面在厚度方向上为100nm位置~距离镀层的表面在厚度方向上为500nm位置为止的区域。表6A、6B、6C、6D中的区域(500-1000nm)是指距离镀层的表面在厚度方向上为500nm位置~距离镀层的表面在厚度方向上为1000nm位置为止的区域。It should be noted that the regions (0-100nm) in Tables 6A, 6B, 6C, and 6D refer to the region from the surface of the plating layer to the position 100 nm in the thickness direction from the surface of the plating layer. The area (100-500nm) in the table 6A, 6B, 6C, 6D refers to the area from the surface of the coating to the 500nm position in the thickness direction from the surface of the coating in the thickness direction. The area (500-1000nm) in table 6A, 6B, 6C, 6D refers to the area from the surface of the coating to the 1000nm position in the thickness direction from the surface of the coating to the 1000nm position in the thickness direction.
(镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中的Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种)(At least one of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide in the region from the surface of the plating layer to a position 20 nm in the thickness direction from the surface of the plating layer 1 type)
镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中的Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种的存在的确认通过X射线光电子分光法测定(XPS测定)来进行。具体而言,通过Ar溅射(加速电压为20kV、溅射速率为1.0nm/分钟)进行热冲压构件的溅射蚀刻之后,进行了XPS测定。XPS测定使用ULVAC-PHI公司制的Quantum2000型,使用射线源Al Kα射线,以输出功率为15kV、25W、光斑尺寸为100μm、扫描次数为10次对热冲压构件的最表面在全部能量范围内进行扫描来进行了测定。该Ar溅射蚀刻与XPS测定交替进行,从镀层起沿厚度方向至20nm位置为止,反复进行了这些测定。距离镀层的表面的深度由溅射蚀刻时间和溅射速率来算出。在热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中,将在上述说明的来源于Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的任一范围内检测到峰的情况判定为在镀层的表面存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种。溅射蚀刻速率以SiO2换算来进行。此外,热冲压构件的镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中的Sn含量、Ni含量和Zn含量的合计由通过XPS测定而检测到的全部元素进行计算来求出。At least 1 of Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydroxide in the region from the surface of the plating layer to a position 20 nm in the thickness direction from the surface of the plating layer The presence of species was confirmed by X-ray photoelectron spectroscopy (XPS measurement). Specifically, XPS measurement was performed after performing sputter etching of the hot stamped member by Ar sputtering (acceleration voltage: 20 kV, sputtering rate: 1.0 nm/min). Quantum 2000 manufactured by ULVAC-PHI was used for XPS measurement, using a ray source Al Kα ray, with an output power of 15kV, 25W, a spot size of 100μm, and a scan frequency of 10 times on the outermost surface of the hot stamping component in the entire energy range. Scanned to measure. This Ar sputter etching and XPS measurement were performed alternately, and these measurements were repeated from the plated layer to a position of 20 nm in the thickness direction. The depth from the surface of the plating layer was calculated from the sputter etching time and the sputtering rate. In the area from the surface of the coating layer of the hot stamping member to the position 20 nm in the thickness direction from the surface of the coating layer, the Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, When a peak is detected within any range of Zn oxide or Zn hydroxide, it is determined that Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide, or Zn hydrogen exists on the surface of the coating. at least one of oxides. The sputter etching rate was performed in terms of SiO 2 . In addition, the total of the Sn content, Ni content and Zn content in the area from the surface of the coating layer of the hot stamping member to the position 20 nm in the thickness direction from the surface of the coating layer is calculated from all elements detected by XPS measurement. out.
(从表面至20nm位置为止的区域的判定)(Determination of the area from the surface to the 20nm position)
在镀层的表面~距离镀层的表面在厚度方向上为20nm位置为止的区域中,将存在Sn氧化物、Sn氢氧化物、Ni氧化物、Ni氢氧化物、Zn氧化物或Zn氢氧化物中的至少1种、并且Sn含量、Ni含量和Zn含量的合计为30质量%以上的情况设定为G,将除此以外的情况设定为B。将结果示于表6A、6B、6C、6D中。Sn oxide, Sn hydroxide, Ni oxide, Ni hydroxide, Zn oxide or Zn hydroxide will exist in the area from the surface of the coating to the position 20 nm in the thickness direction from the surface of the coating. The case where at least one of the above and the total of the Sn content, Ni content, and Zn content is 30% by mass or more is set to G, and the other cases are set to B. The results are shown in Tables 6A, 6B, 6C, 6D.
(各富集区域的判定)(Determination of each enrichment area)
根据热冲压构件的镀层的各元素的深度曲线的GDS测定结果,将从镀层的表面起依次具备镀层的表层富集区域(Sn含量、Ni含量和Zn含量的合计:50质量%以上、Sn含量:7质量%以上、Ni含量:低于72质量%、并且Zn含量:低于40质量%)、Al富集区域(Al含量:10质量%以上、Fe含量:50质量%以下)、Fe富集区域(Al含量:10质量%以上、Fe含量:超过50质量%)的各区域的情况(各富集区域的判定)设定为G,在不具备这些各区域的情况下,设定为B。将所得到的结果示于表6A、6B、6C、6D中。According to the GDS measurement results of the depth curve of each element of the coating of the hot stamping member, the surface enriched region of the coating (the sum of Sn content, Ni content and Zn content: 50% by mass or more, Sn content : 7% by mass or more, Ni content: less than 72% by mass, and Zn content: less than 40% by mass), Al-rich region (Al content: 10% by mass or more, Fe content: 50% by mass or less), Fe-rich In the case of each area of the concentrated area (Al content: 10% by mass or more, Fe content: more than 50% by mass) (judgment of each enriched area) is set to G, and when these areas are not provided, set to b. The obtained results are shown in Tables 6A, 6B, 6C, and 6D.
(抗拉强度)(tensile strength)
热冲压构件的抗拉强度是从热冲压构件的任意位置处制作JIS Z 2241:2011中记载的5号试验片,按照JIS Z 2241:2011中记载的试验方法来求出。需要说明的是,氧化皮的状态恶劣的实验No.49没有评价。将测定结果示于表5A、5B、5C、5D中。The tensile strength of the hot stamped member was obtained by preparing the No. 5 test piece described in JIS Z 2241:2011 from an arbitrary position of the hot stamped member, and obtained it according to the test method described in JIS Z 2241:2011. In addition, the test No. 49 in which the scale state was bad was not evaluated. The measurement results are shown in Tables 5A, 5B, 5C, and 5D.
(加热炉中侵入的氢量)(Amount of hydrogen intruded into the furnace)
对于热冲压构件,进行升温氢分析,测定热冲压构件中的氢量。热冲压构件在热冲压后,温度下降至100℃左右之后,就浸渍于液氮中,冷却至-10℃以下进行冷冻,在升温氢分析中使用直至300℃为止所放出的扩散性氢量,对热冲压构件的侵入氢量(质量ppm)进行评价。将侵入氢量为0.2wt.ppm以下设定为E,将0.20wt.ppm~0.35wt.ppm设定为Gr,将0.35wt.ppm~0.6wt.ppm设定为G,将超过0.6wt.ppm设定为B。将评价为E、Gr、G的情况判断为即使在高露点环境下也能够抑制侵入氢量,设定为合格。将B的情况作为不合格。将测定结果示于表5A、5B、5C、5D中。此外,对于早期断裂的钢板及抗拉强度低于1600MPa的钢板,未进行侵入氢量评价。For hot stamping components, hydrogen analysis is carried out at elevated temperature to determine the amount of hydrogen in the hot stamping components. After hot stamping, after the temperature drops to about 100°C, it is immersed in liquid nitrogen, cooled to below -10°C and frozen, and the amount of diffusible hydrogen released up to 300°C is used in the temperature-rising hydrogen analysis. The intrusion hydrogen amount (mass ppm) of the hot stamped member was evaluated. Set the amount of intruded hydrogen below 0.2wt.ppm as E, set 0.20wt.ppm ~ 0.35wt.ppm as Gr, set 0.35wt.ppm ~ 0.6wt.ppm as G, and exceed 0.6wt.ppm ppm is set to B. Those evaluated as E, Gr, and G were judged to be able to suppress the amount of intrusive hydrogen even in a high dew point environment, and were set as acceptable. The case of B was regarded as unqualified. The measurement results are shown in Tables 5A, 5B, 5C, and 5D. In addition, evaluation of the amount of intruded hydrogen was not performed for steel sheets with early fractures and steel sheets with a tensile strength lower than 1600 MPa.
(热冲压构件中的氢侵入量(暴露试验))(Hydrogen intrusion into hot stamped parts (exposure test))
将一部分热冲压构件在60℃下保持3天来除去氢后,在距离冲绳的沿岸部为0.5km以内的环境中暴露6个月,调查之后的热冲压构件内部的氢侵入量。升温脱离法以试样尺寸为10x40mm、升温范围:室温~200℃、升温速度:100℃/小时来实施,通过直至200℃为止的累积量来求出。A part of the hot stamped member was kept at 60° C. for 3 days to remove hydrogen, and then exposed to an environment within 0.5 km from the coast of Okinawa for 6 months, and the amount of hydrogen intrusion into the hot stamped member after that was investigated. The temperature-rising detachment method is implemented with a sample size of 10x40 mm, a temperature-rising range: room temperature to 200°C, and a temperature-rising rate: 100°C/hour, and is obtained from the cumulative amount up to 200°C.
此时的氢的累积量为0.7wt.ppm以上的情况评价为差(B),低于0.7wt.ppm的情况评价为好(G)。将所得到的结果示于表5A、5B、5C、5D中。When the accumulated amount of hydrogen at this time was 0.7 wt.ppm or more, it was evaluated as poor (B), and when it was less than 0.7 wt.ppm, it was evaluated as good (G). The obtained results are shown in Tables 5A, 5B, 5C, and 5D.
如表5A、5B、5C、5D中所示的那样,满足本发明的范围的钢板No.21、22、25、26、32、42、57、58、63~66、71~109、111、112的加热炉中的侵入氢量及热冲压后的侵入氢量也少。比较例20等由于Zn浓度为50质量%以上,因此热冲压后的侵入氢量高。As shown in Tables 5A, 5B, 5C, and 5D, steel plate Nos. 21, 22, 25, 26, 32, 42, 57, 58, 63-66, 71-109, 111, The amount of intruded hydrogen in the heating furnace of 112 and the amount of intruded hydrogen after hot stamping are also small. In Comparative Example 20 and the like, since the Zn concentration is 50% by mass or more, the amount of intruded hydrogen after hot stamping is high.
产业上的可利用性Industrial availability
根据本发明,即使是实施了Al镀覆的热冲压用钢板,即便是在高露点环境下的热冲压中,也通过降低侵入氢量而具有优异的耐氢脆特性,因此产业上的可利用性高。According to the present invention, even a steel sheet for hot stamping coated with Al has excellent resistance to hydrogen embrittlement by reducing the amount of intruded hydrogen even in hot stamping under a high dew point environment, so it is industrially applicable. high sex.
符号的说明Explanation of symbols
1钢板1 steel plate
2Al-Si合金镀层2Al-Si alloy coating
3氧化Al被膜3 Al oxide film
4表层镀层4 surface coating
10热冲压用钢板10 steel plate for hot stamping
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