CN116677662A - The control method of the combined action of push plate and hopper in integral box - Google Patents
The control method of the combined action of push plate and hopper in integral box Download PDFInfo
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- CN116677662A CN116677662A CN202310796589.XA CN202310796589A CN116677662A CN 116677662 A CN116677662 A CN 116677662A CN 202310796589 A CN202310796589 A CN 202310796589A CN 116677662 A CN116677662 A CN 116677662A
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000002131 composite material Substances 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 295
- 230000006835 compression Effects 0.000 claims description 44
- 238000007906 compression Methods 0.000 claims description 44
- 239000010720 hydraulic oil Substances 0.000 claims description 18
- 238000011084 recovery Methods 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 235000000396 iron Nutrition 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract 1
- 239000002828 fuel tank Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
- B65F1/1405—Compressing means incorporated in, or specially adapted for, refuse receptacles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/22—Synchronisation of the movement of two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/004—Fluid pressure supply failure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/008—Valve failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/78—Control of multiple output members
- F15B2211/782—Concurrent control, e.g. synchronisation of two or more actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/857—Monitoring of fluid pressure systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/863—Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
- F15B2211/8633—Pressure source supply failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/863—Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
- F15B2211/8636—Circuit failure, e.g. valve or hose failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/865—Prevention of failures
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
本发明涉及整体箱推板与料斗复合动作的控制方法,该控制方法通过三位四通电磁换向阀a控制推板油缸的伸出和收回;通过三位四通电磁换向阀b控制料斗油缸的伸出和收回,在推板压力油路和料斗压力油路上各装有一个压力传感器,在推板压力油路和料斗压力油路之间装有合流阀,通过工作人员对设备的操作,及根据两个压力传感器数值,控制合流阀的打开与关闭,及三位四通电磁换向阀a和三位四通电磁换向阀b动作,从而控制推板和料斗的同时动作或分时动作、单独推板动作时两液压泵合流加速驱动推板、或第一液压泵应急可驱动料斗动作或第二液压泵应急可驱动推板动作,从而实现了整体箱推板与料斗的复合动作。
The invention relates to a control method for the combined action of the push plate and the hopper of the integral box. The control method controls the extension and retraction of the push plate oil cylinder through the three-position four-way electromagnetic reversing valve a, and controls the hopper through the three-position four-way electromagnetic reversing valve b. For the extension and retraction of the oil cylinder, a pressure sensor is installed on the pressure oil circuit of the push plate and the pressure oil circuit of the hopper, and a confluence valve is installed between the pressure oil circuit of the push plate and the pressure oil circuit of the hopper. , and according to the values of the two pressure sensors, control the opening and closing of the confluence valve, and the action of the three-position four-way electromagnetic reversing valve a and the three-position four-way electromagnetic reversing valve b, thereby controlling the simultaneous action or separation of the push plate and the hopper When the two hydraulic pumps confluence and accelerate to drive the push plate, or the first hydraulic pump can drive the hopper in emergency or the second hydraulic pump can drive the push plate in emergency, so as to realize the composite of the whole box push plate and the hopper action.
Description
技术领域technical field
本发明涉及垃圾压缩技术领域,具体涉及整体箱推板与料斗复合动作的控制方法。The invention relates to the technical field of garbage compression, in particular to a control method for the compound action of an integral box push plate and a hopper.
背景技术Background technique
现有技术中,垃圾压缩类的整体式垃圾压缩箱受限于装机功率,推板与料斗不能同时动作或有限的联动。这种工作模式:1、推板在进行垃圾压缩作业时,料斗无法进行垃圾上料作业,或料斗在进行垃圾上料作业时,推板无法进行垃圾压缩作业,作业效率较低;2、当其中一个压力油源故障,设备无法工作,垃圾无法及时清运。为了改变以上这些现状,本发明提出一种新型的整体箱推板与料斗复合动作的控制方法。In the prior art, the integrated garbage compression box of the garbage compression type is limited by the installed power, and the push plate and the hopper cannot move at the same time or have limited linkage. This working mode: 1. When the push plate is performing the garbage compression operation, the hopper cannot perform the garbage loading operation, or when the hopper is performing the garbage loading operation, the push plate cannot perform the garbage compression operation, and the operation efficiency is low; 2. When One of the pressure oil sources failed, the equipment could not work, and the garbage could not be removed in time. In order to change the above status quo, the present invention proposes a new control method for the combined action of the push plate and the hopper of the whole box.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种整体箱推板与料斗复合动作的控制方法。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a control method for the compound action of the push plate and the hopper of the whole box.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
整体箱推板与料斗复合动作的控制方法,该控制方法所基于的液压系统包括液压双联泵、三位四通电磁换向阀a、差动阀、推板油缸、三位四通电磁换向阀b、料斗油缸、电磁溢流阀a和电磁溢流阀b;The control method of the combined action of the push plate and the hopper of the whole box. The hydraulic system based on the control method includes a hydraulic double pump, a three-position four-way electromagnetic reversing valve a, a differential valve, a push plate cylinder, and a three-position four-way electromagnetic reversing valve. Directional valve b, hopper cylinder, electromagnetic overflow valve a and electromagnetic overflow valve b;
所述液压双联泵的第一液压泵出口通过管路连接于三位四通电磁换向阀a的压力油口P,三位四通电磁换向阀a的回油口通过管路接回油箱,三位四通电磁换向阀a的A口通过管路连接到推板油缸的无杆腔,三位四通电磁换向阀a的B口通过管路连接到差动阀的T口,差动阀的A口通过管路连接到推板油缸的有杆腔,差动阀的P口通过管路并接到三位四通电磁换向阀a的A口与推板油缸无杆腔之间的油路上;在第一液压泵和三位四通电磁换向阀a压力油口P之间装有单向节流阀a,在单向节流阀a和三位四通电磁换向阀a之间的推板压力油路上并接有压力传感器a,在第一液压泵和单向节流阀a之间的油路上并接有油路接于电磁溢流阀a的进油口,电磁溢流阀a的回油口通过管路接回油箱;The outlet of the first hydraulic pump of the hydraulic duplex pump is connected to the pressure oil port P of the three-position four-way electromagnetic reversing valve a through a pipeline, and the oil return port of the three-position four-way electromagnetic reversing valve a is connected back through the pipeline Oil tank, the A port of the three-position four-way electromagnetic reversing valve a is connected to the rodless chamber of the push plate cylinder through the pipeline, and the B port of the three-position four-way electromagnetic reversing valve a is connected to the T port of the differential valve through the pipeline , the A port of the differential valve is connected to the rod chamber of the push plate cylinder through the pipeline, and the P port of the differential valve is connected to the A port of the three-position four-way electromagnetic reversing valve a and the rodless push plate cylinder through the pipeline. On the oil circuit between the cavities; a one-way throttle valve a is installed between the first hydraulic pump and the pressure oil port P of the three-position four-way electromagnetic reversing valve a, and between the one-way throttle valve a and the three-position four-way solenoid A pressure sensor a is connected to the push plate pressure oil line between the reversing valve a, and an oil line is connected to the inlet of the electromagnetic overflow valve a on the oil line between the first hydraulic pump and the one-way throttle valve a. The oil port, the oil return port of the electromagnetic overflow valve a is connected to the oil tank through the pipeline;
所述液压双联泵的第二液压泵出口通过管路连接于三位四通电磁换向阀b的压力油口P,三位四通电磁换向阀b的回油口T通过管路接回油箱,三位四通电磁换向阀b的A口和B口通过管路分别接于料斗油缸的无杆腔和有杆腔;在第二液压泵和三位四通电磁换向阀b压力油口P之间装有单向节流阀b,在单向节流阀b和三位四通电磁换向阀b之间的料斗压力油路上并接有压力传感器b,在第二液压泵和单向节流阀b之间的油路上并接有油路接于电磁溢流阀b的进油口,电磁溢流阀b的回油口通过管路接回油箱;The outlet of the second hydraulic pump of the hydraulic double pump is connected to the pressure oil port P of the three-position four-way electromagnetic reversing valve b through a pipeline, and the oil return port T of the three-position four-way electromagnetic reversing valve b is connected to Back to the oil tank, port A and port B of the three-position four-way electromagnetic reversing valve b are respectively connected to the rodless chamber and the rod chamber of the hopper cylinder through pipelines; between the second hydraulic pump and the three-position four-way electromagnetic reversing valve b A one-way throttle valve b is installed between the pressure oil ports P, and a pressure sensor b is connected to the hopper pressure oil circuit between the one-way throttle valve b and the three-position four-way electromagnetic reversing valve b. The oil circuit between the pump and the one-way throttle valve b is connected to the oil inlet port of the electromagnetic overflow valve b, and the oil return port of the electromagnetic overflow valve b is connected to the oil tank through the pipeline;
在推板压力油路和料斗压力油路之间并接有合流阀。A confluence valve is connected between the pressure oil circuit of the push plate and the pressure oil circuit of the hopper.
本发明的控制方法具体为:Control method of the present invention is specifically:
(1)、推板和料斗同时动作:(1) Push plate and hopper move at the same time:
①、启动推板压缩循环和料斗上料动作,电磁溢流阀a、电磁溢流阀b、三位四通电磁换向阀a、三位四通电磁换向阀b和差动阀的电磁铁DT2、DT3、DT4、DT6、DT7得电,第一液压泵输出的压力油通过单向节流阀a的单向阀进入三位四通电磁换向阀a的压力油口P,从三位四通电磁换向阀a的A口出去,进入推板油缸无杆腔,从而驱动推板油缸伸出,推动推板推出压缩垃圾,推板油缸有杆腔出来的液压油通过差动阀,从差动阀P口出来后也进入推板油缸无杆腔,从而加速驱动推板油缸伸出;当压力传感器a数值达到设定的差动切换压力值1时,差动阀的电磁铁DT6失电,推板油缸有杆腔出来的液压油通过差动阀,从差动阀T口出来后进入三位四通电磁换向阀a的B口,再从三位四通电磁换向阀a的T口出来流回油箱,从而使推板油缸减速加力强压垃圾;接着推板油缸进入收回程序:电磁溢流阀a的电磁铁DT2和三位四通电磁换向阀a的电磁铁DT5得电,第一液压泵输出的压力油通过单向节流阀a的单向阀进入三位四通电磁换向阀a的压力油口P,从三位四通电磁换向阀a的B口出去,进入推板油缸有杆腔,从而驱动推板油缸收回,拉动推板收回使垃圾进入压缩仓;当压力传感器a数值达到设定的收回到位压力时,电磁溢流阀a的电磁铁DT2和三位四通电磁换向阀a的电磁铁DT5失电,电磁溢流阀a卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a的节流阀卸荷使压力传感器a数值能真实反映第一液压泵输出的压力油压力值;接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中;第二液压泵输出的压力油通过单向节流阀b的单向阀进入三位四通电磁换向阀b的压力油口P,从三位四通电磁换向阀b的A口出去,进入料斗油缸无杆腔,从而驱动料斗油缸伸出,推动料斗举升上料垃圾;当料斗上升到位,停止料斗上料动作,电磁溢流阀b和三位四通电磁换向阀b的电磁铁DT3和DT7失电,电磁溢流阀b卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b的节流阀卸荷使压力传感器b数值能真实反映第二液压泵输出的压力油压力值;①. Start the push plate compression cycle and hopper feeding action, electromagnetic overflow valve a, electromagnetic overflow valve b, three-position four-way electromagnetic reversing valve a, three-position four-way electromagnetic reversing valve b and differential valve electromagnetic Irons DT2, DT3, DT4, DT6, and DT7 are energized, and the pressure oil output by the first hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a through the one-way valve of the one-way throttle valve a. The A port of the four-way electromagnetic reversing valve a goes out and enters the rodless chamber of the push pedal cylinder, thereby driving the push pedal cylinder to extend, pushing the push pedal to push out the compressed garbage, and the hydraulic oil coming out of the rod chamber of the push pedal cylinder passes through the differential valve , after coming out of the P port of the differential valve, it also enters the rodless cavity of the push plate cylinder, thereby accelerating the drive of the push plate cylinder to extend; when the value of the pressure sensor a reaches the set differential switching pressure value 1, the electromagnet of the differential valve DT6 is powered off, the hydraulic oil from the rod chamber of the push plate cylinder passes through the differential valve, comes out from the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a, and then flows through the three-position four-way electromagnetic reversing valve. The T port of valve a flows back to the oil tank, so that the push pedal cylinder decelerates and strengthens to press the garbage; then the push pedal cylinder enters the recovery procedure: the electromagnet DT2 of the electromagnetic overflow valve a and the solenoid of the three-position four-way electromagnetic reversing valve a When the iron DT5 is powered on, the pressure oil output by the first hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a through the one-way valve of the one-way throttle valve a, and from the three-position four-way electromagnetic reversing valve a It goes out from the B port of the push plate cylinder and enters the rod cavity of the push plate cylinder, thereby driving the push plate cylinder to retract, pulling the push plate to retract to make the garbage enter the compression chamber; when the value of the pressure sensor a reaches the set retracting position pressure, the electromagnetic overflow valve a The electromagnet DT2 and the electromagnet DT5 of the three-position four-way electromagnetic reversing valve a are de-energized, the electromagnetic overflow valve a unloads the load of the first hydraulic pump, and the residual pressure of the push plate pressure oil circuit passes through the throttle of the one-way throttle valve a. The flow valve is unloaded so that the value of the pressure sensor a can truly reflect the pressure value of the pressure oil output by the first hydraulic pump; then start the above-mentioned compression cycle program again and repeat it several times until all the loaded garbage is compressed into the garbage bin; the second The pressure oil output by the hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve b through the one-way valve of the one-way throttle valve b, goes out from the A port of the three-position four-way electromagnetic reversing valve b, and enters the hopper The oil cylinder has no rod cavity, so as to drive the hopper oil cylinder to extend, and push the hopper to lift and load the garbage; when the hopper is raised to the right position, the hopper feeding action is stopped, and the electromagnet DT3 of the electromagnetic overflow valve b and the three-position four-way electromagnetic reversing valve b And DT7 power off, electromagnetic overflow valve b unloads the load of the second hydraulic pump, the residual pressure of the hopper pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve b, so that the value of the pressure sensor b can truly reflect the second hydraulic pump Output pressure oil pressure value;
②、在进行推板压缩循环动作同时料斗做下降动作,电磁溢流阀b和三位四通电磁换向阀b的电磁铁DT3和DT8得电,第二液压泵输出的压力油通过单向节流阀b的单向阀进入三位四通电磁换向阀b的压力油口P,从三位四通电磁换向阀b的B口出去,进入料斗油缸有杆腔,从而驱动料斗油缸收回,推动料斗下降,当料斗下降到位,停止料斗下降动作,电磁溢流阀b和三位四通电磁换向阀b的电磁铁DT3和DT8失电,电磁溢流阀b卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b的节流阀卸荷使压力传感器b数值能真实反映第二液压泵输出的压力油压力值;②. While the push plate compression cycle is being performed, the hopper is descending at the same time, the electromagnets DT3 and DT8 of the electromagnetic overflow valve b and the three-position four-way electromagnetic reversing valve b are energized, and the pressure oil output by the second hydraulic pump passes through the one-way valve. The one-way valve of the throttle valve b enters the pressure oil port P of the three-position four-way electromagnetic reversing valve b, goes out from the B port of the three-position four-way electromagnetic reversing valve b, and enters the rod cavity of the hopper cylinder, thereby driving the hopper cylinder Retract, push the hopper down, when the hopper is lowered in place, stop the hopper down action, the electromagnets DT3 and DT8 of the electromagnetic overflow valve b and the three-position four-way electromagnetic reversing valve b lose power, and the electromagnetic overflow valve b unloads the second hydraulic pressure The pump load, the residual pressure of the hopper pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve b, so that the value of the pressure sensor b can truly reflect the pressure value of the pressure oil output by the second hydraulic pump;
(2)、推板单独动作:启动推板压缩循环动作,电磁溢流阀a、电磁溢流阀b、三位四通电磁换向阀a、差动阀和合流阀的电磁铁DT2、DT3、DT4、DT6、DT9得电,第一液压泵输出的压力油通过单向节流阀a的单向阀进入三位四通电磁换向阀a的压力油口P,第二液压泵输出的压力油通过单向节流阀b的单向阀和合流阀后进入三位四通电磁换向阀a的压力油口P,压力油从三位四通电磁换向阀a的A口出去,进入推板油缸无杆腔,从而驱动推板油缸伸出,推动推板推出压缩垃圾,推板油缸有杆腔出来的液压油通过差动阀,从差动阀P口出来后也进入推板油缸无杆腔,从而加速驱动推板油缸伸出;当压力传感器a数值达到设定的差动切换压力值2时,差动阀的电磁铁DT6失电,推板油缸有杆腔出来的液压油通过差动阀,从差动阀T口出来后进入三位四通电磁换向阀a的B口,再从三位四通电磁换向阀a的T口出来流回油箱,从而使推板油缸减速加力压缩垃圾;当压力传感器a数值达到设定的第二液压泵卸荷压力值1时,电磁溢流阀b和合流阀的电磁铁DT3和DT9失电,从而使推板油缸减速强力压缩垃圾;接着推板油缸进入收回程序:电磁溢流阀a、电磁溢流阀b、三位四通电磁换向阀a、合流阀的电磁铁DT2、DT3、DT5、DT9得电,第一液压泵输出的压力油通过单向节流阀a的单向阀进入三位四通电磁换向阀a的压力油口P,第二液压泵输出的压力油通过单向节流阀b的单向阀和合流阀后进入三位四通电磁换向阀a的压力油口P,压力油从三位四通电磁换向阀a的B口出去,进入推板油缸有杆腔,从而驱动推板油缸收回,拉动推板收回使垃圾进入压缩仓;当压力传感器a数值达到设定的收回到位压力时,电磁溢流阀a、电磁溢流阀b、三位四通电磁换向阀a、合流阀的电磁铁DT2、DT3、DT5、DT9失电,电磁溢流阀a和电磁溢流阀b卸荷第一液压泵和第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a和单向节流阀b的节流阀卸荷使压力传感器a和压力传感器b数值能真实反映第一液压泵和第二液压泵输出的压力油压力值;接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中; (2) The push plate acts independently: start the push plate compression cycle action, electromagnetic overflow valve a, electromagnetic overflow valve b, three-position four-way electromagnetic reversing valve a, differential valve and electromagnet DT2 and DT3 of the confluence valve , DT4, DT6, and DT9 are powered on, the pressure oil output by the first hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a through the one-way valve of the one-way throttle valve a, and the pressure oil output by the second hydraulic pump The pressure oil enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a after passing through the one-way valve and the confluence valve of the one-way throttle valve b, and the pressure oil goes out from the A port of the three-position four-way electromagnetic reversing valve a. Enter the rodless chamber of the push pedal cylinder, thereby driving the push pedal cylinder to extend, push the push pedal to push out the compressed garbage, the hydraulic oil from the rod chamber of the push pedal cylinder passes through the differential valve, and enters the push pedal after coming out of the P port of the differential valve The oil cylinder has no rod cavity, so as to accelerate the drive of the push plate cylinder to extend; when the value of the pressure sensor a reaches the set differential switching pressure value 2, the electromagnet DT6 of the differential valve is de-energized, and the hydraulic pressure from the push plate cylinder has the rod cavity. The oil passes through the differential valve, comes out of the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a, and then flows out of the T port of the three-position four-way electromagnetic reversing valve a back to the oil tank, so that the pusher The plate oil cylinder decelerates and adds force to compress the garbage; when the value of the pressure sensor a reaches the set unloading pressure value of the second hydraulic pump 1, the electromagnets DT3 and DT9 of the electromagnetic overflow valve b and the confluence valve lose power, thereby making the push plate oil cylinder Decelerate and forcefully compress the garbage; then the push plate cylinder enters the recovery procedure: electromagnetic overflow valve a, electromagnetic overflow valve b, three-position four-way electromagnetic reversing valve a, electromagnets DT2, DT3, DT5, DT9 of the confluence valve are energized, The pressure oil output by the first hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a through the one-way valve of the one-way throttle valve a, and the pressure oil output by the second hydraulic pump passes through the one-way throttle valve b After the one-way valve and the confluence valve, it enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a, and the pressure oil goes out from the B port of the three-position four-way electromagnetic reversing valve a, and enters the rod cavity of the push plate cylinder, thereby Drive the push plate oil cylinder to retract, pull the push plate to retract to make the garbage enter the compression chamber; when the value of the pressure sensor a reaches the set retracting position pressure, the electromagnetic overflow valve a, electromagnetic overflow valve b, and three-position four-way electromagnetic reversing valve a. The electromagnets DT2, DT3, DT5, and DT9 of the confluence valve are de-energized, the electromagnetic overflow valve a and electromagnetic overflow valve b unload the load of the first hydraulic pump and the second hydraulic pump, and the pressure oil circuit of the push plate and the pressure oil of the hopper The residual pressure of the road is unloaded through the throttle valves of the one-way throttle valve a and the one-way throttle valve b, so that the values of the pressure sensor a and the pressure sensor b can truly reflect the pressure oil pressure output by the first hydraulic pump and the second hydraulic pump value; then start the above-mentioned compression cycle program again, repeat several times until all the loaded garbage is compressed into the garbage bin;
(3)、当第一液压泵或电磁溢流阀a出现故障时,限制推板和料斗同时动作:启动推板压缩循环动作,电磁溢流阀b、三位四通电磁换向阀a、差动阀和合流阀的电磁铁DT3、DT4、DT6、DT9得电,第二液压泵输出的压力油通过单向节流阀b的单向阀和合流阀后进入三位四通电磁换向阀a的压力油口P,压力油从三位四通电磁换向阀a的A口出去,进入推板油缸无杆腔,从而驱动推板油缸伸出,推动推板推出压缩垃圾,推板油缸有杆腔出来的液压油通过差动阀,从差动阀P口出来后也进入推板油缸无杆腔,从而加速驱动推板油缸伸出;当压力传感器a数值达到设定的差动切换压力值1时,差动阀的电磁铁DT6失电,推板油缸有杆腔出来的液压油通过差动阀,从差动阀T口出来后进入三位四通电磁换向阀a的B口,再从三位四通电磁换向阀a的T口出来流回油箱,从而使推板油缸减速加力压缩垃圾;接着进入推板油缸收回程序:电磁溢流阀b、三位四通电磁换向阀a、合流阀的电磁铁DT3、DT5、DT9得电,第二液压泵输出的压力油通过单向节流阀b的单向阀和合流阀后进入三位四通电磁换向阀a的压力油口P,压力油从三位四通电磁换向阀a的B口出去,进入推板油缸有杆腔,从而驱动推板油缸收回,拉动推板收回使垃圾进入压缩仓;当压力传感器a数值达到设定的收回到位压力时,电磁溢流阀b、三位四通电磁换向阀a、合流阀的电磁铁DT3、DT5、DT9失电,电磁溢流阀b卸荷第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a和单向节流阀b的节流阀卸荷使压力传感器a和压力传感器b数值能真实反映第一液压泵和第二液压泵输出的压力油压力值;接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中;(3) When the first hydraulic pump or the electromagnetic overflow valve a fails, the simultaneous action of the push plate and the hopper is restricted: the push plate compression cycle is started, the electromagnetic overflow valve b, the three-position four-way electromagnetic reversing valve a, The electromagnets DT3, DT4, DT6, and DT9 of the differential valve and confluence valve are energized, and the pressure oil output by the second hydraulic pump enters the three-position four-way electromagnetic reversing valve after passing through the one-way valve and confluence valve of the one-way throttle valve b. The pressure oil port P of the valve a, the pressure oil goes out from the A port of the three-position four-way electromagnetic reversing valve a, and enters the rodless chamber of the push plate cylinder, thereby driving the push plate cylinder to extend, pushing the push plate to push out the compressed garbage, and the push plate The hydraulic oil from the rod chamber of the cylinder passes through the differential valve and enters the rodless chamber of the push pedal cylinder after coming out of the P port of the differential valve, thereby accelerating the drive of the push pedal cylinder to extend; when the value of the pressure sensor a reaches the set differential value When the pressure value is switched to 1, the electromagnet DT6 of the differential valve is de-energized, and the hydraulic oil from the rod cavity of the push plate cylinder passes through the differential valve and enters the three-position four-way electromagnetic reversing valve a after coming out of the T port of the differential valve. B port, and then flow back to the oil tank from the T port of the three-position four-way electromagnetic reversing valve a, so that the push plate cylinder decelerates and increases force to compress the garbage; then enters the push plate cylinder recovery procedure: electromagnetic overflow valve b, three-position four The electromagnets DT3, DT5, and DT9 of the electromagnetic reversing valve a and the confluence valve are energized, and the pressure oil output by the second hydraulic pump enters the three-position four-way electromagnetic commutator after passing through the one-way valve and confluence valve of the one-way throttle valve b. To the pressure oil port P of the valve a, the pressure oil goes out from the B port of the three-position four-way electromagnetic reversing valve a, and enters the rod cavity of the push plate cylinder, thereby driving the push plate cylinder to retract, and pulling the push plate to retract the garbage into the compression chamber ;When the value of pressure sensor a reaches the set return pressure, the electromagnetic overflow valve b, three-position four-way electromagnetic reversing valve a, and electromagnets DT3, DT5, and DT9 of the confluence valve are de-energized, and the electromagnetic overflow valve b is unloaded. Load the load of the second hydraulic pump, the residual pressure of the pressure oil circuit of the push plate and the pressure oil circuit of the hopper is unloaded through the throttle valve of the one-way throttle valve a and the one-way throttle valve b, so that the values of the pressure sensor a and the pressure sensor b can be Truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump; then start the above-mentioned compression cycle procedure again, repeat several times until all the loaded garbage is compressed into the garbage bin;
料斗的动作按照(1)推板和料斗同时动作中的料斗的上料和下降的程序动作;The action of the hopper is in accordance with (1) the procedure of loading and descending of the hopper in the simultaneous action of the push plate and the hopper;
(4)、当第二液压泵或电磁溢流阀b出现故障时,限制推板和料斗同时动作:(4) When the second hydraulic pump or the electromagnetic overflow valve b fails, the simultaneous action of the push plate and the hopper is restricted:
①、启动料斗上升动作,电磁溢流阀a、三位四通电磁换向阀b、合流阀的电磁铁DT2、DT7、DT9得电,第一液压泵输出的压力油通过单向节流阀a的单向阀和合流阀进入三位四通电磁换向阀b的压力油口P,从三位四通电磁换向阀b的A口出去,进入料斗油缸无杆腔,从而驱动料斗油缸伸出,推动料斗上升上料,当料斗上升到位,停止料斗上升动作,电磁溢流阀a、三位四通电磁换向阀b、合流阀的电磁铁DT2、DT7、DT9失电,电磁溢流阀a卸荷第一液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a和单向节流阀b的节流阀卸荷使压力传感器a和压力传感器b数值能真实反映第一液压泵和第二液压泵输出的压力油压力值;①. Start the upward movement of the hopper, the electromagnetic overflow valve a, the three-position four-way electromagnetic reversing valve b, and the electromagnets DT2, DT7, and DT9 of the confluence valve are energized, and the pressure oil output by the first hydraulic pump passes through the one-way throttle valve The one-way valve and confluence valve of a enter the pressure oil port P of the three-position four-way electromagnetic reversing valve b, go out from the A port of the three-position four-way electromagnetic reversing valve b, and enter the rodless chamber of the hopper cylinder, thereby driving the hopper cylinder Stretch out to push the hopper up to load materials. When the hopper rises to the right position, stop the hopper’s rising action. Electromagnetic overflow valve a, three-position four-way electromagnetic reversing valve b, electromagnet DT2, DT7, DT9 of the confluence valve lose power, and the electromagnetic overflow Throttle valve a unloads the load of the first hydraulic pump, and the residual pressure of the push plate pressure oil circuit and hopper pressure oil circuit passes through the throttle valve of one-way throttle valve a and one-way throttle valve b to unload the pressure sensor a and pressure The value of sensor b can truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump;
②、启动料斗下降动作,电磁溢流阀a、三位四通电磁换向阀b、合流阀的电磁铁DT2、DT8、DT9得电,第一液压泵输出的压力油通过单向节流阀a的单向阀和合流阀进入三位四通电磁换向阀b的压力油口P,从三位四通电磁换向阀b的B口出去,进入料斗油缸有杆腔,从而驱动料斗油缸收回,推动料斗下降,当料斗下降到位,停止料斗下降动作,电磁溢流阀a、三位四通电磁换向阀b、合流阀的电磁铁DT2、DT8、DT9失电,电磁溢流阀a卸荷第一液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a和单向节流阀b的节流阀卸荷使压力传感器a和压力传感器b数值能真实反映第一液压泵和第二液压泵输出的压力油压力值;②. Start the hopper down action, the electromagnetic overflow valve a, the three-position four-way electromagnetic reversing valve b, and the electromagnets DT2, DT8, and DT9 of the confluence valve are energized, and the pressure oil output by the first hydraulic pump passes through the one-way throttle valve The one-way valve and confluence valve of a enter the pressure oil port P of the three-position four-way electromagnetic reversing valve b, go out from the B port of the three-position four-way electromagnetic reversing valve b, and enter the rod cavity of the hopper cylinder, thereby driving the hopper cylinder Retract, push the hopper down, when the hopper is down in place, stop the hopper down action, electromagnetic overflow valve a, three-position four-way electromagnetic reversing valve b, electromagnet DT2, DT8, DT9 of confluence valve lose power, electromagnetic overflow valve a Unload the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit and the hopper pressure oil circuit pass through the throttle valve of the one-way throttle valve a and the one-way throttle valve b to unload the pressure sensor a and pressure sensor b. Can truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump;
推板压缩循环动作按照(1)推板和料斗同时动作中的推板压缩循环的程序动作。The compression cycle of the push plate operates according to the procedure of (1) the compression cycle of the push plate in the simultaneous action of the push plate and the hopper.
进一步的,在(1)、推板和料斗同时动作,且①、启动推板压缩循环和料斗上料动作的程序中,推板油缸减速加力强压垃圾后,当压力传感器a数值达到设定的推出到位压力时,电磁溢流阀a的电磁铁DT2和三位四通电磁换向阀a的电磁铁DT4失电,电磁溢流阀a卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a的节流阀卸荷使压力传感器a数值能真实反映第一液压泵输出的压力油压力值,同时三位四通电磁换向阀a封闭推板油缸无杆腔和有杆腔,保压压缩垃圾至预定时间后,接着推板油缸进入收回程序。Further, in (1), the push pedal and the hopper operate at the same time, and ①, start the push pedal compression cycle and the hopper loading action program, after the push pedal cylinder decelerates and strengthens the garbage, when the value of the pressure sensor a reaches the set When the push-out pressure is in place, the electromagnet DT2 of the electromagnetic overflow valve a and the electromagnet DT4 of the three-position four-way electromagnetic reversing valve a lose power, the electromagnetic overflow valve a unloads the load of the first hydraulic pump, and the pressure oil circuit of the push plate The residual pressure is unloaded through the throttle valve of the one-way throttle valve a so that the value of the pressure sensor a can truly reflect the pressure oil pressure value output by the first hydraulic pump. At the same time, the three-position four-way electromagnetic reversing valve a closes the push plate cylinder without After the rod chamber and the rod chamber are pressurized and compressed for a predetermined time, the push plate cylinder enters the recovery procedure.
进一步的,在(1)、推板和料斗同时动作,,当压力传感器a与压力传感器b的数值合数高于设定值1时,暂停前述的推板油缸动作程序;当压力传感器a与压力传感器b的数值合数低于设定值2时,继续之前的推板油缸动作程序。Further, in (1), the push pedal and the hopper act at the same time, when the combined value of the pressure sensor a and the pressure sensor b is higher than the set value 1, the aforementioned push pedal cylinder action program is suspended; when the pressure sensor a and the pressure sensor b When the combined value of the pressure sensor b is lower than the set value 2, the previous action program of the push plate cylinder is continued.
进一步的,在(2)、推板单独动作的程序中,推板油缸减速强力压缩垃圾后,当压力传感器a数值达到设定的推出到位压力时,电磁溢流阀a的电磁铁DT2和三位四通电磁换向阀a的电磁铁DT4失电,电磁溢流阀a卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a的节流阀卸荷使压力传感器a数值能真实反映第一液压泵输出的压力油压力值;同时三位四通电磁换向阀a封闭推板油缸无杆腔和有杆腔,保压压缩垃圾至预定时间,接着推板油缸进入收回程序。Further, in (2), the procedure of the single action of the push plate, after the push plate oil cylinder decelerates and compresses the garbage strongly, when the value of the pressure sensor a reaches the set pushing pressure, the electromagnet DT2 of the electromagnetic overflow valve a and the three The electromagnet DT4 of the position four-way electromagnetic reversing valve a is de-energized, the electromagnetic overflow valve a unloads the load of the first hydraulic pump, and the residual pressure of the push plate pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve a. The value of the pressure sensor a can truly reflect the pressure value of the pressure oil output by the first hydraulic pump; at the same time, the three-position four-way electromagnetic reversing valve a closes the rodless cavity and the rod cavity of the push plate cylinder, keeps the pressure and compresses the garbage for a predetermined time, and then pushes The plate cylinder enters the recovery procedure.
进一步的,在(3)、当第一液压泵或电磁溢流阀a出现故障时,限制推板和料斗同时动作的程序中,推板油缸减速加力压缩垃圾后,当压力传感器a数值达到设定的推出到位压力时,电磁溢流阀b的电磁铁DT3和三位四通电磁换向阀a的电磁铁DT4失电,电磁溢流阀b卸荷第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a和单向节流阀b的节流阀卸荷使压力传感器a和压力传感器b数值能真实反映第一液压泵和第二液压泵输出的压力油压力值;同时三位四通电磁换向阀a封闭推板油缸无杆腔和有杆腔,保压压缩垃圾至预定时间后,接着推板油缸进入收回程序。Further, in (3), when the first hydraulic pump or the electromagnetic overflow valve a fails, the simultaneous movement of the push plate and the hopper is restricted. When the set push-out pressure is reached, the electromagnet DT3 of the electromagnetic overflow valve b and the electromagnet DT4 of the three-position four-way electromagnetic reversing valve a lose power, the electromagnetic overflow valve b unloads the load of the second hydraulic pump, and the push plate pressure Oil circuit and hopper pressure The residual pressure in the oil circuit is unloaded through the throttle valves of one-way throttle valve a and one-way throttle valve b, so that the values of pressure sensor a and pressure sensor b can truly reflect the first hydraulic pump and the second hydraulic pressure. The pressure value of the pressure oil output by the pump; at the same time, the three-position four-way electromagnetic reversing valve a closes the rodless cavity and the rod cavity of the push plate cylinder, pressurizes and compresses the garbage for a predetermined time, and then the push plate cylinder enters the recovery procedure.
本发明具有以下有益技术效果:1、极大提高了工作效率;2、实现了当其中一个压力油源故障,设备还能继续工作,使垃圾能及时清运走。The invention has the following beneficial technical effects: 1. The work efficiency is greatly improved; 2. When one of the pressure oil sources fails, the equipment can continue to work, so that the garbage can be removed in time.
附图说明Description of drawings
以下结合附图和具体实施方式对本发明做进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
图1为整体箱推板与料斗复合动作的液压系统的示意图。Fig. 1 is a schematic diagram of the hydraulic system of the combined action of the integral box push plate and the hopper.
实施方式Implementation
如图1所示,本发明整体箱推板与料斗复合动作的控制方法,该控制方法所基于的液压系统包括液压双联泵2、三位四通电磁换向阀a7.1、差动阀8、推板油缸9、三位四通电磁换向阀b7.2、料斗油缸10、电磁溢流阀a3.1和电磁溢流阀b3.2。As shown in Figure 1, the control method of the combined action of the integral box push plate and hopper of the present invention, the hydraulic system based on the control method includes a hydraulic double pump 2, a three-position four-way electromagnetic reversing valve a7.1, a differential valve 8. Push plate oil cylinder 9, three-position four-way electromagnetic reversing valve b7.2, hopper oil cylinder 10, electromagnetic overflow valve a3.1 and electromagnetic overflow valve b3.2.
液压双联泵2的第一液压泵出口通过管路连接于三位四通电磁换向阀a7.1的压力油口,三位四通电磁换向阀a7.1的回油口通过管路接回油箱,三位四通电磁换向阀a7.1的A口通过管路连接到推板油缸9的无杆腔,三位四通电磁换向阀a7.1的B口通过管路连接到差动阀8的T口。差动阀8的A口通过管路连接到推板油缸9的有杆腔,差动阀8的P口通过管路并接到三位四通电磁换向阀a7.1的A口与推板油缸9无杆腔之间的油路上。在第一液压泵和三位四通电磁换向阀a7.1压力油口之间装有单向节流阀a4.1,在单向节流阀a4.1和三位四通电磁换向阀a7.1之间的推板压力油路上并接有压力传感器a6.1,在第一液压泵和单向节流阀a4.1之间的油路上并接有油路接于电磁溢流阀a3.1的进油口,电磁溢流阀a3.1的回油口通过管路接回油箱。液压双联泵2的第二液压泵出口通过管路连接于三位四通电磁换向阀b7.2的压力油口,三位四通电磁换向阀b7.2的回油口通过管路接回油箱,三位四通电磁换向阀b7.2的A口和B口通过管路分别接于料斗油缸10的无杆腔和有杆腔。在第二液压泵和三位四通电磁换向阀b7.2压力油口之间装有单向节流阀b4.2,在单向节流阀b4.2和三位四通电磁换向阀b7.2之间的料斗压力油路上并接有压力传感器b6.2,在第二液压泵和单向节流阀b4.2之间的油路上并接有油路接于电磁溢流阀b3.2的进油口,电磁溢流阀b3.2的回油口通过管路接回油箱。在推板压力油路和料斗压力油路之间并接有合流阀5。The outlet of the first hydraulic pump of the hydraulic double pump 2 is connected to the pressure oil port of the three-position four-way electromagnetic reversing valve a7.1 through the pipeline, and the oil return port of the three-position four-way electromagnetic reversing valve a7.1 is passed through the pipeline Connect back to the fuel tank, A port of the three-position four-way electromagnetic reversing valve a7.1 is connected to the rodless cavity of the push plate cylinder 9 through a pipeline, and B port of the three-position four-way electromagnetic reversing valve a7.1 is connected through a pipeline To port T of differential valve 8. The A port of the differential valve 8 is connected to the rod chamber of the push plate cylinder 9 through the pipeline, and the P port of the differential valve 8 is connected to the A port of the three-position four-way electromagnetic reversing valve a7.1 and the push plate cylinder through the pipeline. On the oil road between the plate oil cylinder 9 rodless chambers. A one-way throttle valve a4.1 is installed between the first hydraulic pump and the pressure oil port of the three-position four-way electromagnetic reversing valve a7.1, between the one-way throttle valve a4.1 and the three-position four-way electromagnetic reversing The pressure sensor a6.1 is connected to the push plate pressure oil circuit between the valve a7.1, and the oil circuit is connected to the electromagnetic overflow on the oil circuit between the first hydraulic pump and the one-way throttle valve a4.1 The oil inlet of the valve a3.1 and the oil return port of the electromagnetic overflow valve a3.1 are connected back to the oil tank through the pipeline. The outlet of the second hydraulic pump of the hydraulic duplex pump 2 is connected to the pressure oil port of the three-position four-way electromagnetic reversing valve b7.2 through the pipeline, and the oil return port of the three-position four-way electromagnetic reversing valve b7.2 is passed through the pipeline Connect back to the oil tank, and the A port and B port of the three-position four-way electromagnetic reversing valve b7.2 are respectively connected to the rodless cavity and the rod cavity of the hopper cylinder 10 through pipelines. A one-way throttle valve b4.2 is installed between the second hydraulic pump and the pressure oil port of the three-position four-way electromagnetic reversing valve b7.2, between the one-way throttle valve b4.2 and the three-position four-way electromagnetic reversing The pressure sensor b6.2 is connected to the hopper pressure oil line between the valve b7.2, and the oil line is connected to the electromagnetic overflow valve on the oil line between the second hydraulic pump and the one-way throttle valve b4.2 The oil inlet of b3.2 and the oil return port of electromagnetic overflow valve b3.2 are connected back to the oil tank through the pipeline. A confluence valve 5 is connected between the push plate pressure oil circuit and the hopper pressure oil circuit.
本发明的控制方法具体为:Control method of the present invention is specifically:
(1)、推板和料斗同时动作:(1) Push plate and hopper move at the same time:
①、启动推板压缩循环和料斗上料动作,电磁溢流阀a3.1、电磁溢流阀b3.2、三位四通电磁换向阀a7.1、三位四通电磁换向阀b7.2和差动阀8的电磁铁DT2、DT3、DT4、DT6、DT7得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,从三位四通电磁换向阀a7.1的A口出去,进入推板油缸9无杆腔,从而驱动推板油缸9伸出,推动推板推出压缩垃圾,推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀P口出来后也进入推板油缸9无杆腔,从而加速驱动推板油缸伸出。当压力传感器a6.1数值达到设定的差动切换压力值1时,差动阀8的电磁铁DT6失电(并在此次推出过程中不再得电),推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀T口出来后进入三位四通电磁换向阀a7.1的B口,再从三位四通电磁换向阀a7.1的T口出来流回油箱,从而使推板油缸减速加力强压垃圾。当压力传感器a6.1数值达到设定的推出到位压力时,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT4失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a4.1的节流阀卸荷使压力传感器a6.1数值能真实反映第一液压泵输出的压力油压力值,保证控制程序的稳定可靠;同时三位四通电磁换向阀a7.1封闭推板油缸9无杆腔和有杆腔,保压压缩垃圾至预定时间后,接着推板油缸进入收回程序:电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT5得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,从三位四通电磁换向阀a7.1的B口出去,进入推板油缸9有杆腔,从而驱动推板油缸9收回,拉动推板收回使垃圾进入压缩仓。当压力传感器a6.1数值达到设定的收回到位压力时,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT5失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a4.1的节流阀卸荷使压力传感器a6.1数值能真实反映第一液压泵输出的压力油压力值,保证控制程序的稳定可靠。接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中。第二液压泵输出的压力油通过单向节流阀b4.2的单向阀进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的A口出去,进入料斗油缸10无杆腔,从而驱动料斗油缸10伸出,推动料斗举升上料垃圾。当料斗上升到位,停止料斗上料动作,电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT7失电,电磁溢流阀b3.2卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b4.2的节流阀卸荷使压力传感器b6.2数值能真实反映第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。①. Start the push plate compression cycle and hopper feeding action, electromagnetic overflow valve a3.1, electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, three-position four-way electromagnetic reversing valve b7 .2 and the electromagnets DT2, DT3, DT4, DT6 and DT7 of the differential valve 8 are energized, and the pressure oil output by the first hydraulic pump enters the three-position four-way electromagnetic converter through the one-way valve of the one-way throttle valve a4.1 The pressure oil port P of the directional valve a7.1 goes out from the A port of the three-position four-way electromagnetic reversing valve a7.1, and enters the rodless cavity of the push plate cylinder 9, thereby driving the push plate cylinder 9 to extend, pushing the push plate out Compress rubbish, the hydraulic oil that comes out from the rod chamber of push pedal oil cylinder 9 passes through differential valve 8, and also enters the rodless chamber of push pedal oil cylinder 9 after coming out from differential valve P port, thereby accelerates and drives push pedal oil cylinder to stretch out. When the value of the pressure sensor a6.1 reaches the set differential switching pressure value 1, the electromagnet DT6 of the differential valve 8 is de-energized (and will no longer be energized during the push-out process), and the push plate cylinder 9 has a rod cavity The hydraulic oil that comes out passes through the differential valve 8, comes out from the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a7.1, and then flows from the T port of the three-position four-way electromagnetic reversing valve a7.1 Come out and flow back to the fuel tank, so that the push plate oil cylinder decelerates and strengthens to press the garbage. When the value of the pressure sensor a6.1 reaches the set push-out pressure, the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the electromagnet DT4 of the three-position four-way electromagnetic reversing valve a7.1 lose power, and the electromagnetic overflow valve a3.1 unload the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve a4.1 so that the value of the pressure sensor a6.1 can truly reflect the output of the first hydraulic pump The pressure value of the pressure oil ensures the stability and reliability of the control program; at the same time, the three-position four-way electromagnetic reversing valve a7.1 closes the push plate cylinder 9 rodless cavity and rod cavity, keeps the pressure and compresses the garbage for a predetermined time, and then pushes the plate cylinder Enter the recovery program: the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the electromagnet DT5 of the three-position four-way electromagnetic reversing valve a7.1 are energized, and the pressure oil output by the first hydraulic pump passes through the one-way throttle valve a4. The one-way valve of 1 enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1, goes out from the B port of the three-position four-way electromagnetic reversing valve a7.1, and enters the rod cavity of the push plate cylinder 9, thereby Drive the push plate oil cylinder 9 to retract, and pull the push plate to retract to make the garbage enter the compression chamber. When the value of the pressure sensor a6.1 reaches the set return pressure, the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the electromagnet DT5 of the three-position four-way electromagnetic reversing valve a7.1 lose power, and the electromagnetic overflow valve a3.1 unload the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve a4.1 so that the value of the pressure sensor a6.1 can truly reflect the output of the first hydraulic pump The pressure value of the pressure oil ensures the stability and reliability of the control program. Then start the above-mentioned compression cycle program again, repeat several times, until all the rubbish loaded is compressed into the dustbin. The pressure oil output by the second hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2 through the one-way valve of the one-way throttle valve b4.2, and flows from the three-position four-way electromagnetic reversing valve b7. The A port of 2 goes out and enters the rodless chamber of the hopper cylinder 10, thereby driving the hopper cylinder 10 to stretch out and pushing the hopper to lift the loading garbage. When the hopper rises to the right position, stop the hopper loading action, the electromagnets DT3 and DT7 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 lose power, and the electromagnetic overflow valve b3.2 unloads for the second time. The load of the hydraulic pump, the residual pressure of the hopper pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve b4.2, so that the value of the pressure sensor b6.2 can truly reflect the pressure value of the pressure oil output by the second hydraulic pump, ensuring the control program stable and reliable.
②、在进行推板压缩循环动作同时料斗做下降动作,电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT8得电,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的B口出去,进入料斗油缸10有杆腔,从而驱动料斗油缸10收回,推动料斗下降。当料斗下降到位,停止料斗下降动作,电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT8失电,电磁溢流阀b3.2卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b4.2的节流阀卸荷使压力传感器b6.2数值能真实反映第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。②. While performing the push plate compression cycle action, the hopper is descending at the same time, the electromagnets DT3 and DT8 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 are energized, and the pressure output by the second hydraulic pump The oil enters the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2 through the one-way valve of the one-way throttle valve b4.2, goes out from the B port of the three-position four-way electromagnetic reversing valve b7.2, and enters The hopper oil cylinder 10 has a rod cavity, thereby driving the hopper oil cylinder 10 to retract and pushing the hopper down. When the hopper is lowered to the right position, the lowering action of the hopper is stopped, the electromagnets DT3 and DT8 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 are de-energized, and the electromagnetic overflow valve b3.2 unloads the second hydraulic pressure. The pump load and the residual pressure of the hopper pressure oil circuit are unloaded through the throttle valve of the one-way throttle valve b4.2, so that the value of the pressure sensor b6.2 can truly reflect the pressure value of the pressure oil output by the second hydraulic pump, ensuring the control program. Stable and reliable.
当压力传感器a6.1与压力传感器b6.2的数值合数高于设定值1时,暂停前述的推板油缸9动作程序,以保证电机不过载及料斗动作顺畅,当压力传感器a6.1与压力传感器b6.2的数值合数低于设定值2时,继续之前的推板油缸9动作程序。When the combined value of the pressure sensor a6.1 and the pressure sensor b6.2 is higher than the set value 1, the aforementioned action program of the push plate cylinder 9 is suspended to ensure that the motor is not overloaded and the hopper moves smoothly. When the pressure sensor a6.1 When the composite number with the value of the pressure sensor b6.2 is lower than the set value 2, the previous action program of the push plate cylinder 9 is continued.
(2)、推板单独动作:启动推板压缩循环动作,电磁溢流阀a3.1、电磁溢流阀b3.2、三位四通电磁换向阀a7.1、差动阀8和合流阀5的电磁铁DT2、DT3、DT4、DT6、DT9得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀和合流阀5后进入三位四通电磁换向阀a7.1的压力油口P,压力油从三位四通电磁换向阀a7.1的A口出去,进入推板油缸9无杆腔,从而驱动推板油缸9伸出,推动推板推出压缩垃圾,推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀P口出来后也进入推板油缸9无杆腔,从而加速驱动推板油缸9伸出。当压力传感器a6.1数值达到设定的差动切换压力值2时,差动阀8的电磁铁DT6失电(并在此次推出过程中不再得电),推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀T口出来后进入三位四通电磁换向阀a7.1的B口,再从三位四通电磁换向阀a7.1的T口出来流回油箱,从而使推板油缸减速加力压缩垃圾。当压力传感器a6.1数值达到设定的第二液压泵卸荷压力值1时,电磁溢流阀b3.2和合流阀5的电磁铁DT3和DT9失电(电磁溢流阀b3.2卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b4.2的节流阀卸荷使压力传感器b6.2数值能真实反映第二液压泵输出的压力油压力值,保证控制程序的稳定可靠),从而使推板油缸减速强力压缩垃圾。当压力传感器a6.1数值达到设定的推出到位压力时,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT4失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a4.1的节流阀卸荷使压力传感器a6.1数值能真实反映第一液压泵输出的压力油压力值,保证控制程序的稳定可靠;同时三位四通电磁换向阀a7.1封闭推板油缸9无杆腔和有杆腔,保压压缩垃圾至预定时间后,接着推板油缸进入收回程序:电磁溢流阀a3.1、电磁溢流阀b3.2、三位四通电磁换向阀a7.1、合流阀5的电磁铁DT2、DT3、DT5、DT9得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,第二液压泵输出的压力油通过单向节流阀b的单向阀和合流阀5后进入三位四通电磁换向阀a7.1的压力油口P,压力油从三位四通电磁换向阀a7.1的B口出去,进入推板油缸9有杆腔,从而驱动推板油缸9收回,拉动推板收回使垃圾进入压缩仓。当压力传感器a6.1数值达到设定的收回到位压力时,电磁溢流阀a3.1、电磁溢流阀b3.2、三位四通电磁换向阀a7.1、合流阀5的电磁铁DT2、DT3、DT5、DT9失电,电磁溢流阀a3.1和电磁溢流阀b3.2卸荷第一液压泵和第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a4.1和单向节流阀b4.2的节流阀卸荷使压力传感器a6.1和压力传感器b6.2数值能真实反映第一液压泵和第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中。(2) The push plate acts independently: start the push plate compression cycle action, electromagnetic overflow valve a3.1, electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, differential valve 8 and confluence The electromagnets DT2, DT3, DT4, DT6 and DT9 of valve 5 are energized, and the pressure oil output by the first hydraulic pump enters the three-position four-way electromagnetic reversing valve a7.1 through the one-way valve of the one-way throttle valve a4.1 The pressure oil port P of the second hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1 after passing through the one-way valve of the one-way throttle valve b4.2 and the confluence valve 5. The pressure oil goes out from the A port of the three-position four-way electromagnetic reversing valve a7.1 and enters the rodless cavity of the push plate cylinder 9, thereby driving the push plate cylinder 9 to extend, pushing the push plate to push out the compressed garbage, and the push plate cylinder 9 has a rod The hydraulic oil coming out of the chamber also enters the rodless chamber of the push pedal oil cylinder 9 through the differential valve 8 and comes out from the P port of the differential valve, so as to speed up and drive the push pedal oil cylinder 9 to stretch out. When the value of the pressure sensor a6.1 reaches the set differential switching pressure value 2, the electromagnet DT6 of the differential valve 8 is de-energized (and will no longer be energized during the push-out process), and the push plate cylinder 9 has a rod chamber The hydraulic oil that comes out passes through the differential valve 8, comes out from the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a7.1, and then flows from the T port of the three-position four-way electromagnetic reversing valve a7.1 Come out and flow back to the oil tank, so that the push plate oil cylinder decelerates and compresses the garbage with force. When the value of the pressure sensor a6.1 reaches the set unloading pressure value of the second hydraulic pump 1, the electromagnets DT3 and DT9 of the electromagnetic overflow valve b3.2 and the confluence valve 5 are de-energized (the electromagnetic overflow valve b3.2 is unloaded). Load the load of the second hydraulic pump, the residual pressure of the hopper pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve b4.2, so that the value of the pressure sensor b6.2 can truly reflect the pressure value of the pressure oil output by the second hydraulic pump, To ensure the stability and reliability of the control program), so that the push plate cylinder decelerates and compresses the garbage strongly. When the value of the pressure sensor a6.1 reaches the set push-out pressure, the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the electromagnet DT4 of the three-position four-way electromagnetic reversing valve a7.1 lose power, and the electromagnetic overflow valve a3.1 unload the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve a4.1 so that the value of the pressure sensor a6.1 can truly reflect the output of the first hydraulic pump The pressure value of the pressure oil ensures the stability and reliability of the control program; at the same time, the three-position four-way electromagnetic reversing valve a7.1 closes the push plate cylinder 9 rodless cavity and rod cavity, keeps the pressure and compresses the garbage for a predetermined time, and then pushes the plate cylinder Enter the recovery program: electromagnetic overflow valve a3.1, electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, electromagnet DT2, DT3, DT5, DT9 of confluence valve 5 are energized, the first The pressure oil output by the hydraulic pump enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1 through the one-way valve of the one-way throttle valve a4.1, and the pressure oil output by the second hydraulic pump passes through the one-way throttle The one-way valve and confluence valve 5 of valve b enter the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1, and the pressure oil goes out from the B port of the three-position four-way electromagnetic reversing valve a7. The plate oil cylinder 9 has a rod cavity, thereby driving the push plate oil cylinder 9 to retract, and pulling the push plate to retract makes the garbage enter the compression chamber. When the value of the pressure sensor a6.1 reaches the set return pressure, the electromagnets of the electromagnetic overflow valve a3.1, electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, and confluence valve 5 DT2, DT3, DT5, and DT9 lose power, electromagnetic overflow valve a3.1 and electromagnetic overflow valve b3.2 unload the load of the first hydraulic pump and the second hydraulic pump, and the residual pressure oil circuit of the push plate and the pressure oil circuit of the hopper The pressure is unloaded through the throttle valve of the one-way throttle valve a4.1 and the one-way throttle valve b4.2 so that the values of the pressure sensor a6.1 and the pressure sensor b6.2 can truly reflect the first hydraulic pump and the second hydraulic pump The output pressure oil pressure value ensures the stability and reliability of the control program. Then start the above-mentioned compression cycle program again, repeat several times, until all the rubbish loaded is compressed into the dustbin.
(3)、当第一液压泵或电磁溢流阀a3.1出现故障时,限制推板和料斗同时动作:启动推板压缩循环动作,电磁溢流阀b3.2、三位四通电磁换向阀a7.1、差动阀8和合流阀5的电磁铁DT3、DT4、DT6、DT9得电,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀和合流阀5后进入三位四通电磁换向阀a7.1的压力油口P,压力油从三位四通电磁换向阀a7.1的A口出去,进入推板油缸9无杆腔,从而驱动推板油缸9伸出,推动推板推出压缩垃圾,推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀P口出来后也进入推板油缸9无杆腔,从而加速驱动推板油缸9伸出。当压力传感器a6.1数值达到设定的差动切换压力值1时,差动阀8的电磁铁DT6失电(并在此次推出过程中不再得电),推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀T口出来后进入三位四通电磁换向阀a7.1的B口,再从三位四通电磁换向阀a7.1的T口出来流回油箱,从而使推板油缸减速加力压缩垃圾。当压力传感器a6.1数值达到设定的推出到位压力时,电磁溢流阀b3.2的电磁铁DT3和三位四通电磁换向阀a7.1的电磁铁DT4失电,电磁溢流阀b3.2卸荷第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a4.1和单向节流阀b4.2的节流阀卸荷使压力传感器a6.1和压力传感器b6.2数值能真实反映第一液压泵和第二液压泵输出的压力油压力值,保证控制程序的稳定可靠;同时三位四通电磁换向阀a7.1封闭推板油缸9无杆腔和有杆腔,保压压缩垃圾至预定时间后;接着进入推板油缸收回程序:电磁溢流阀b3.2、三位四通电磁换向阀a7.1、合流阀5的电磁铁DT3、DT5、DT9得电,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀和合流阀5后进入三位四通电磁换向阀a7.1的压力油口P,压力油从三位四通电磁换向阀a7.1的B口出去,进入推板油缸9有杆腔,从而驱动推板油缸9收回,拉动推板收回使垃圾进入压缩仓。当压力传感器a6.1数值达到设定的收回到位压力时,电磁溢流阀b3.2、三位四通电磁换向阀a7.1、合流阀5的电磁铁DT3、DT5、DT9失电,电磁溢流阀b3.2卸荷第二液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a4.1和单向节流阀b4.2的节流阀卸荷使压力传感器a6.1和压力传感器b6.2数值能真实反映第一液压泵和第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。接着再次启动上述压缩循环程序,重复数次,直至把上料的垃圾都压缩入垃圾箱中。(3) When the first hydraulic pump or the electromagnetic overflow valve a3.1 fails, the simultaneous action of the push plate and the hopper is restricted: the push plate compression cycle action is started, the electromagnetic overflow valve b3.2, the three-position four-way electromagnetic switch Electromagnets DT3, DT4, DT6, and DT9 of valve a7.1, differential valve 8, and confluence valve 5 are energized, and the pressure oil output by the second hydraulic pump passes through the one-way valve of one-way throttle valve b4.2 and the confluence valve. After the valve 5 enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1, the pressure oil goes out from the A port of the three-position four-way electromagnetic reversing valve a7.1 and enters the rodless cavity of the push plate cylinder 9, thereby Drive the push pedal oil cylinder 9 to stretch out, push the push pedal to release the compressed garbage, the hydraulic oil from the rod chamber of the push pedal oil cylinder 9 passes through the differential valve 8, and enters the rodless chamber of the push pedal oil cylinder 9 after coming out from the P port of the differential valve. Thereby accelerated drive push plate oil cylinder 9 stretches out. When the value of the pressure sensor a6.1 reaches the set differential switching pressure value 1, the electromagnet DT6 of the differential valve 8 is de-energized (and will no longer be energized during the push-out process), and the push plate cylinder 9 has a rod cavity The hydraulic oil that comes out passes through the differential valve 8, comes out from the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a7.1, and then flows from the T port of the three-position four-way electromagnetic reversing valve a7.1 Come out and flow back to the oil tank, so that the push plate oil cylinder decelerates and compresses the garbage with force. When the value of the pressure sensor a6.1 reaches the set push-out pressure, the electromagnet DT3 of the electromagnetic overflow valve b3.2 and the electromagnet DT4 of the three-position four-way electromagnetic reversing valve a7.1 lose power, and the electromagnetic overflow valve b3.2 Unloading the load of the second hydraulic pump, the residual pressure of the push plate pressure oil circuit and the hopper pressure oil circuit unloads the pressure through the throttle valve of the one-way throttle valve a4.1 and the one-way throttle valve b4.2 The values of sensor a6.1 and pressure sensor b6.2 can truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump, ensuring the stability and reliability of the control program; at the same time, the three-position four-way electromagnetic reversing valve a7.1 is closed Push plate cylinder 9 rodless cavity and rod cavity, pressurize and compress garbage until the predetermined time; then enter the push plate cylinder retraction procedure: electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, confluence The electromagnets DT3, DT5, and DT9 of valve 5 are energized, and the pressure oil output by the second hydraulic pump passes through the one-way valve of the one-way throttle valve b4.2 and the confluence valve 5, and then enters the three-position four-way electromagnetic reversing valve a7. The pressure oil port P of 1, the pressure oil goes out from the B port of the three-position four-way electromagnetic reversing valve a7.1, and enters the rod cavity of the push plate cylinder 9, thereby driving the push plate cylinder 9 to retract, and pulling the push plate to retract to make the garbage enter Compression bin. When the value of the pressure sensor a6.1 reaches the set return pressure, the electromagnetic overflow valve b3.2, the three-position four-way electromagnetic reversing valve a7.1, and the electromagnets DT3, DT5, and DT9 of the confluence valve 5 are de-energized. The electromagnetic overflow valve b3.2 unloads the load of the second hydraulic pump, and the residual pressure of the push plate pressure oil circuit and the hopper pressure oil circuit passes through the throttle valves of the one-way throttle valve a4.1 and the one-way throttle valve b4.2 Unloading makes the values of pressure sensor a6.1 and pressure sensor b6.2 truly reflect the pressure oil pressure values output by the first hydraulic pump and the second hydraulic pump, ensuring the stability and reliability of the control program. Then start the above-mentioned compression cycle program again, repeat several times, until all the rubbish loaded is compressed into the dustbin.
料斗的动作按照(1)推板和料斗同时动作中的料斗的上料和下降的程序动作(料斗做上升动作:电磁溢流阀b3.2、三位四通电磁换向阀a7.1、三位四通电磁换向阀b7.2和差动阀8的电磁铁DT3、DT4、DT6、DT7得电,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的A口出去,进入料斗油缸10无杆腔,从而驱动料斗油缸10伸出,推动料斗举升上料垃圾。当料斗上升到位,停止料斗上料动作,电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT7失电,电磁溢流阀b3.2卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b4.2的节流阀卸荷使压力传感器b6.2数值能真实反映第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。The action of the hopper is in accordance with (1) the loading and descending program of the hopper in the simultaneous action of the push plate and the hopper (the hopper is raised: electromagnetic overflow valve b3.2, three-position four-way electromagnetic reversing valve a7.1, The three-position four-way electromagnetic reversing valve b7.2 and the electromagnets DT3, DT4, DT6, and DT7 of the differential valve 8 are energized, and the pressure oil output by the second hydraulic pump passes through the one-way valve of the one-way throttle valve b4.2 Enter the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2, go out from the A port of the three-position four-way electromagnetic reversing valve b7.2, and enter the rodless chamber of the hopper cylinder 10, thereby driving the hopper cylinder 10 to extend , to push the hopper to lift and load the garbage. When the hopper is raised to the right position, the hopper feeding action is stopped, and the electromagnets DT3 and DT7 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 are de-energized, and the electromagnetic overflow The throttle valve b3.2 unloads the load of the second hydraulic pump, and the residual pressure of the hopper pressure oil circuit is unloaded through the throttle valve of the one-way throttle valve b4.2 so that the value of the pressure sensor b6.2 can truly reflect the output of the second hydraulic pump The pressure value of the pressure oil ensures the stability and reliability of the control program.
料斗做下降动作:电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT8得电,第二液压泵输出的压力油通过单向节流阀b4.2的单向阀进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的B口出去,进入料斗油缸10有杆腔,从而驱动料斗油缸10收回,推动料斗下降。当料斗下降到位,停止料斗下降动作,电磁溢流阀b3.2和三位四通电磁换向阀b7.2的电磁铁DT3和DT8失电,电磁溢流阀b3.2卸荷第二液压泵负载,料斗压力油路的残压通过单向节流阀b4.2的节流阀卸荷使压力传感器b6.2数值能真实反映第二液压泵输出的压力油压力值,保证控制程序的稳定可靠)。The hopper makes a downward movement: the electromagnets DT3 and DT8 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 are energized, and the pressure oil output by the second hydraulic pump passes through the one-way throttle valve b4.2 The one-way valve enters the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2, exits from the B port of the three-position four-way electromagnetic reversing valve b7.2, and enters the rod chamber of the hopper cylinder 10, thereby driving the hopper The oil cylinder 10 is retracted to push the hopper down. When the hopper is lowered to the right position, the lowering action of the hopper is stopped, the electromagnets DT3 and DT8 of the electromagnetic overflow valve b3.2 and the three-position four-way electromagnetic reversing valve b7.2 are de-energized, and the electromagnetic overflow valve b3.2 unloads the second hydraulic pressure. The pump load and the residual pressure of the hopper pressure oil circuit are unloaded through the throttle valve of the one-way throttle valve b4.2, so that the value of the pressure sensor b6.2 can truly reflect the pressure value of the pressure oil output by the second hydraulic pump, ensuring the control program. Stable and reliable).
(4)、当第二液压泵或电磁溢流阀b3.2出现故障时,限制推板和料斗同时动作:(4) When the second hydraulic pump or the electromagnetic overflow valve b3.2 fails, the simultaneous action of the push plate and the hopper is restricted:
①、启动料斗上升动作,电磁溢流阀a3.1、三位四通电磁换向阀b7.2、合流阀5的电磁铁DT2、DT7、DT9得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀和合流阀5进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的A口出去,进入料斗油缸10无杆腔,从而驱动料斗油缸10伸出,推动料斗上升上料。当料斗上升到位,停止料斗上升动作,电磁溢流阀a3.1、三位四通电磁换向阀b7.2、合流阀5的电磁铁DT2、DT7、DT9失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a4.1和单向节流阀b4.2的节流阀卸荷使压力传感器a6.1和压力传感器b6.2数值能真实反映第一液压泵和第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。①. Start the upward movement of the hopper, the electromagnetic overflow valve a3.1, the three-position four-way electromagnetic reversing valve b7.2, and the electromagnets DT2, DT7, and DT9 of the confluence valve 5 are energized, and the pressure oil output by the first hydraulic pump passes through The one-way valve of the one-way throttle valve a4.1 and the confluence valve 5 enter the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2, and go out from the A port of the three-position four-way electromagnetic reversing valve b7.2 , into the rodless cavity of the hopper cylinder 10, thereby driving the hopper cylinder 10 to extend, and pushing the hopper to rise and load. When the hopper rises to the right position, stop the hopper rising action, the electromagnetic overflow valve a3.1, the three-position four-way electromagnetic reversing valve b7.2, and the electromagnets DT2, DT7, and DT9 of the confluence valve 5 lose power, and the electromagnetic overflow valve a3. 1 Unloading the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit and the hopper pressure oil circuit passes through the throttle valve of the one-way throttle valve a4.1 and the one-way throttle valve b4.2 to unload the pressure sensor a6 .1 and the value of pressure sensor b6.2 can truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump, ensuring the stability and reliability of the control program.
②、启动料斗下降动作,电磁溢流阀a3.1、三位四通电磁换向阀b7.2、合流阀5的电磁铁DT2、DT8、DT9得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀和合流阀5进入三位四通电磁换向阀b7.2的压力油口P,从三位四通电磁换向阀b7.2的B口出去,进入料斗油缸10有杆腔,从而驱动料斗油缸10收回,推动料斗下降。当料斗下降到位,停止料斗下降动作,电磁溢流阀a3.1、三位四通电磁换向阀b7.2、合流阀5的电磁铁DT2、DT8、DT9失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路和料斗压力油路的残压通过单向节流阀a4.1和单向节流阀b4.2的节流阀卸荷使压力传感器a6.1和压力传感器b6.2数值能真实反映第一液压泵和第二液压泵输出的压力油压力值,保证控制程序的稳定可靠。②. Start the hopper lowering action, the electromagnetic overflow valve a3.1, the three-position four-way electromagnetic reversing valve b7.2, and the electromagnets DT2, DT8, and DT9 of the confluence valve 5 are energized, and the pressure oil output by the first hydraulic pump passes through The one-way valve of the one-way throttle valve a4.1 and the confluence valve 5 enter the pressure oil port P of the three-position four-way electromagnetic reversing valve b7.2, and go out from the B port of the three-position four-way electromagnetic reversing valve b7.2 , into the rod cavity of the hopper cylinder 10, thereby driving the hopper cylinder 10 to retract and pushing the hopper down. When the hopper is lowered in place, the lowering action of the hopper is stopped, the electromagnetic overflow valve a3.1, the three-position four-way electromagnetic reversing valve b7.2, and the electromagnets DT2, DT8, and DT9 of the confluence valve 5 are de-energized, and the electromagnetic overflow valve a3. 1 Unloading the load of the first hydraulic pump, the residual pressure of the push plate pressure oil circuit and the hopper pressure oil circuit passes through the throttle valve of the one-way throttle valve a4.1 and the one-way throttle valve b4.2 to unload the pressure sensor a6 .1 and the value of pressure sensor b6.2 can truly reflect the pressure oil pressure value output by the first hydraulic pump and the second hydraulic pump, ensuring the stability and reliability of the control program.
推板压缩循环动作按照(1)推板和料斗同时动作中的推板压缩循环的程序动作(电磁溢流阀a3.1、三位四通电磁换向阀a7.1、三位四通电磁换向阀b7.2和差动阀8的电磁铁DT2、DT4、DT6、DT7得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,从三位四通电磁换向阀a7.1的A口出去,进入推板油缸9无杆腔,从而驱动推板油缸9伸出,推动推板推出压缩垃圾,推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀P口出来后也进入推板油缸9无杆腔,从而加速驱动推板油缸伸出。当压力传感器a6.1数值达到设定的差动切换压力值1时,差动阀8的电磁铁DT6失电(并在此次推出过程中不再得电),推板油缸9有杆腔出来的液压油通过差动阀8,从差动阀T口出来后进入三位四通电磁换向阀a7.1的B口,再从三位四通电磁换向阀a7.1的T口出来流回油箱,从而使推板油缸减速加力强压垃圾。当压力传感器a6.1数值达到设定的推出到位压力时,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT4失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a4.1的节流阀卸荷使压力传感器a6.1数值能真实反映第一液压泵输出的压力油压力值,保证控制程序的稳定可靠;同时三位四通电磁换向阀a7.1封闭推板油缸9无杆腔和有杆腔,保压压缩垃圾。保压预定时间后,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT5得电,第一液压泵输出的压力油通过单向节流阀a4.1的单向阀进入三位四通电磁换向阀a7.1的压力油口P,从三位四通电磁换向阀a7.1的B口出去,进入推板油缸9有杆腔,从而驱动推板油缸9收回,拉动推板收回使垃圾进入压缩仓。当压力传感器a6.1数值达到设定的收回到位压力时,电磁溢流阀a3.1的电磁铁DT2和三位四通电磁换向阀a7.1的电磁铁DT5失电,电磁溢流阀a3.1卸荷第一液压泵负载,推板压力油路的残压通过单向节流阀a4.1的节流阀卸荷使压力传感器a6.1数值能真实反映第一液压泵输出的压力油压力值,保证控制程序的稳定可靠)。The action of the push plate compression cycle is in accordance with (1) the program action of the push plate compression cycle in the simultaneous action of the push plate and the hopper (electromagnetic overflow valve a3.1, three-position four-way electromagnetic reversing valve a7.1, three-position four-way electromagnetic The reversing valve b7.2 and the electromagnets DT2, DT4, DT6, and DT7 of the differential valve 8 are energized, and the pressure oil output by the first hydraulic pump enters the three-position four-way through the one-way valve of the one-way throttle valve a4.1 The pressure oil port P of the electromagnetic reversing valve a7.1 goes out from the A port of the three-position four-way electromagnetic reversing valve a7.1, and enters the rodless cavity of the push pedal cylinder 9, thereby driving the push pedal cylinder 9 to extend, pushing the push pedal cylinder The board pushes out the compressed garbage, and the hydraulic oil from the rod cavity of the push pedal cylinder 9 passes through the differential valve 8, and after coming out from the P port of the differential valve, it also enters the rodless cavity of the push pedal cylinder 9, thereby accelerating the drive of the push pedal cylinder to extend. When the value of the pressure sensor a6.1 reaches the set differential switching pressure value 1, the electromagnet DT6 of the differential valve 8 is de-energized (and will no longer be energized during the push-out process), and the push plate cylinder 9 has a rod cavity. The hydraulic oil passes through the differential valve 8, comes out from the T port of the differential valve, enters the B port of the three-position four-way electromagnetic reversing valve a7.1, and then comes out from the T port of the three-position four-way electromagnetic reversing valve a7.1 Flow back to the oil tank, so that the push plate oil cylinder decelerates and strengthens to press the garbage. When the value of the pressure sensor a6.1 reaches the set push-out pressure, the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the three-position four-way electromagnetic commutation The electromagnet DT4 of the valve a7.1 is de-energized, the electromagnetic overflow valve a3.1 unloads the load of the first hydraulic pump, and the residual pressure of the push plate pressure oil circuit is unloaded by the throttle valve of the one-way throttle valve a4.1. The value of the pressure sensor a6.1 can truly reflect the pressure value of the pressure oil output by the first hydraulic pump, ensuring the stability and reliability of the control program; at the same time, the three-position four-way electromagnetic reversing valve a7.1 closes the push plate cylinder 9 rodless cavity and rod Cavity to keep pressure and compress garbage. After the predetermined time of pressure keeping, the electromagnet DT2 of the electromagnetic overflow valve a3.1 and the electromagnet DT5 of the three-position four-way electromagnetic reversing valve a7.1 are energized, and the pressure output by the first hydraulic pump The oil enters the pressure oil port P of the three-position four-way electromagnetic reversing valve a7.1 through the one-way valve of the one-way throttle valve a4.1, goes out from the B port of the three-position four-way electromagnetic reversing valve a7.1, and enters The push plate cylinder 9 has a rod cavity, which drives the push plate cylinder 9 to retract, and pulls the push plate to retract to make the garbage enter the compression chamber. When the value of the pressure sensor a6.1 reaches the set retracting position pressure, the electromagnetic overflow valve a3.1 The electromagnet DT2 and the electromagnet DT5 of the three-position four-way electromagnetic reversing valve a7.1 are de-energized, the electromagnetic overflow valve a3.1 unloads the load of the first hydraulic pump, and the residual pressure of the push plate pressure oil circuit passes through the one-way throttling The throttle valve of valve a4.1 is unloaded so that the value of pressure sensor a6.1 can truly reflect the pressure value of the pressure oil output by the first hydraulic pump, ensuring the stability and reliability of the control program).
以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本领域的技术人员在不背离本发明的原理和实质的前提下,可以对此实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。The specific implementation of the present invention has been described above, but those skilled in the art should understand that this is only an example, and those skilled in the art can make changes to this implementation without departing from the principles and essence of the present invention. Various changes or modifications, but these changes and modifications all fall within the protection scope of the present invention.
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