CN116676083A - A kind of preparation method of etching solution - Google Patents
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- 238000005530 etching Methods 0.000 title claims abstract description 151
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 239000002253 acid Substances 0.000 claims abstract description 16
- 150000007524 organic acids Chemical class 0.000 claims abstract description 15
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 14
- 229910021645 metal ion Inorganic materials 0.000 claims abstract description 14
- 239000011707 mineral Substances 0.000 claims abstract description 14
- 238000005516 engineering process Methods 0.000 claims abstract description 13
- 239000003381 stabilizer Substances 0.000 claims abstract description 13
- 239000004094 surface-active agent Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 239000006172 buffering agent Substances 0.000 claims abstract description 4
- 239000012498 ultrapure water Substances 0.000 claims abstract description 4
- -1 sodium fluorosilicate Chemical compound 0.000 claims description 36
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 35
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 19
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 239000000872 buffer Substances 0.000 claims description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 8
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 8
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 6
- 235000006408 oxalic acid Nutrition 0.000 claims description 6
- 229910001431 copper ion Inorganic materials 0.000 claims description 5
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 5
- RZXLPPRPEOUENN-UHFFFAOYSA-N Chlorfenson Chemical compound C1=CC(Cl)=CC=C1OS(=O)(=O)C1=CC=C(Cl)C=C1 RZXLPPRPEOUENN-UHFFFAOYSA-N 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 4
- 229910017604 nitric acid Inorganic materials 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000013543 active substance Substances 0.000 claims description 3
- 229910000403 monosodium phosphate Inorganic materials 0.000 claims description 3
- 235000019799 monosodium phosphate Nutrition 0.000 claims description 3
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- HWMMCEJITBPQBR-UHFFFAOYSA-N CCCCCCCC[Na] Chemical compound CCCCCCCC[Na] HWMMCEJITBPQBR-UHFFFAOYSA-N 0.000 claims 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- OJLOUXPPKZRTHK-UHFFFAOYSA-N dodecan-1-ol;sodium Chemical compound [Na].CCCCCCCCCCCCO OJLOUXPPKZRTHK-UHFFFAOYSA-N 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 9
- 239000011734 sodium Substances 0.000 abstract description 9
- 229910052708 sodium Inorganic materials 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 238000002156 mixing Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 239000004065 semiconductor Substances 0.000 description 11
- 150000007513 acids Chemical class 0.000 description 7
- 235000005985 organic acids Nutrition 0.000 description 7
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910021417 amorphous silicon Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000006452 multicomponent reaction Methods 0.000 description 1
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000004936 stimulating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K13/00—Etching, surface-brightening or pickling compositions
- C09K13/04—Etching, surface-brightening or pickling compositions containing an inorganic acid
- C09K13/08—Etching, surface-brightening or pickling compositions containing an inorganic acid containing a fluorine compound
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Weting (AREA)
Abstract
Description
技术领域technical field
本发明涉及蚀刻液制备技术领域,具体为一种蚀刻液的制备方法。The invention relates to the technical field of etching solution preparation, in particular to a preparation method of etching solution.
背景技术Background technique
蚀刻液是半导体器件制造过程中的重要流程之一,主要用于去除多余的材料或制造微细结构。在半导体器件的制造过程中,非晶硅是重要的中间材料之一,但在制造过程中需要去除,为了保证半导体器件的制造质量与效率,会不断调整半导体的制造工艺,这就造成对蚀刻速率要求的变化。Etching solution is one of the important processes in the manufacturing process of semiconductor devices, which is mainly used to remove excess materials or create fine structures. In the manufacturing process of semiconductor devices, amorphous silicon is one of the important intermediate materials, but it needs to be removed during the manufacturing process. Changes in rate requirements.
但是每一种传统蚀刻液的蚀刻速率是固定的,在使用过程中,很难实现对蚀刻速率的控制,同时传统蚀刻液具有成本高、稳定性差的缺点,在制备过程中具有一定的污染性,很难实现一种蚀刻液适用于大多数的半导体器件生产,限制了其在工业制造过程中的应用。However, the etching rate of each traditional etching solution is fixed, and it is difficult to control the etching rate during use. At the same time, the traditional etching solution has the disadvantages of high cost and poor stability, and has certain pollution during the preparation process. , it is difficult to realize an etchant suitable for the production of most semiconductor devices, which limits its application in industrial manufacturing processes.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种蚀刻液的制备方法,解决了蚀刻速率不可调的问题,同时具有稳定性好、成本低廉、环保的优点。Aiming at the deficiencies of the prior art, the present invention provides a preparation method of etching solution, which solves the problem that the etching rate cannot be adjusted, and has the advantages of good stability, low cost and environmental protection.
为实现以上目的,本发明通过以下技术方案予以实现:一种蚀刻液的制备方法,所述蚀刻液中氟硅酸钠和过氧化氢的浓度与蚀刻液的蚀刻速率成正比,包括以下步骤:To achieve the above object, the present invention is achieved through the following technical solutions: a preparation method of etching solution, the concentration of sodium fluorosilicate and hydrogen peroxide in the etching solution is proportional to the etching rate of the etching solution, comprising the following steps:
步骤一、取得高纯度的氟硅酸钠和过氧化氢;Step 1, obtaining high-purity sodium fluorosilicate and hydrogen peroxide;
步骤二、采用微观流控技术将氟硅酸钠和过氧化氢放入装有高纯度的水的超声波反应皿中,在室温下进行反应直到反应结束;Step 2, using microfluidic technology to put sodium fluorosilicate and hydrogen peroxide into an ultrasonic reaction vessel filled with high-purity water, and react at room temperature until the end of the reaction;
步骤三、反应结束后,加入稳定剂、缓冲剂,并搅拌均匀;Step 3. After the reaction is over, add stabilizer and buffer and stir evenly;
步骤四、再依次加入表面活性剂、矿物酸、有机酸、金属离子,充分搅拌后过滤得到蚀刻液,其pH值为2-4。Step 4: adding surfactant, mineral acid, organic acid, and metal ions in sequence, stirring thoroughly, and then filtering to obtain an etching solution with a pH value of 2-4.
优选的,所述氟硅酸钠的纯度大于99.999%。Preferably, the purity of the sodium fluorosilicate is greater than 99.999%.
优选的,所述过氧化氢的纯度大于30%。Preferably, the purity of the hydrogen peroxide is greater than 30%.
优选的,所述水的纯度大于18MΩ。Preferably, the purity of the water is greater than 18MΩ.
优选的,所述表面活性剂包括十二烷基苯磺酸钠、十二烷基醇聚氧乙烯醚硫酸钠、辛基醇聚氧乙烯醚磺酸钠,其含量为0.1-1.0wt%。Preferably, the surfactant includes sodium dodecylbenzene sulfonate, sodium dodecyl alcohol polyoxyethylene ether sulfate, sodium octyl alcohol polyoxyethylene ether sulfonate, and its content is 0.1-1.0 wt%.
优选的,所述矿物酸包括氢氟酸、氢氯酸、硝酸,其含量为0.1-1.0wt%。Preferably, the mineral acid includes hydrofluoric acid, hydrochloric acid, nitric acid, and its content is 0.1-1.0wt%.
优选的,所述有机酸包括草酸、乙酸,其含量为0.1-1.0wt%。Preferably, the organic acid includes oxalic acid and acetic acid, the content of which is 0.1-1.0 wt%.
优选的,所述金属离子包括铜离子、铁离子,其含量为10-1000ppm,并以金属盐的形式存在。Preferably, the metal ions include copper ions and iron ions, the content of which is 10-1000 ppm, and they exist in the form of metal salts.
优选的,所述稳定剂包括二乙二醇、异丙醇、四丙烷醇,其含量为0.1-10wt%。Preferably, the stabilizer includes diethylene glycol, isopropanol, tetrapropanol, and its content is 0.1-10wt%.
优选的,所述缓冲剂包括醋酸、乙酸、磷酸二氢钠,其含量为0.1-10wt%。Preferably, the buffering agent includes acetic acid, acetic acid, sodium dihydrogen phosphate, and its content is 0.1-10wt%.
本发明提供了一种蚀刻液的制备方法。具备以下有益效果:The invention provides a preparation method of etching solution. Has the following beneficial effects:
1、本发明通过以高纯度的氟硅酸钠、过氧化氢和水混合反应制备得到蚀刻液,使蚀刻液的蚀刻速率伴随蚀刻液中氟硅酸钠与过氧化氢的浓度变化而产生变化,具体为蚀刻速率与浓度成正比关系,进而实现了蚀刻液蚀刻速率可调的效果,达到了适用于不同蚀刻工艺的目的。1. The present invention prepares an etching solution by mixing high-purity sodium fluorosilicate, hydrogen peroxide and water, so that the etching rate of the etching solution changes with the concentration of sodium fluorosilicate and hydrogen peroxide in the etching solution , specifically, the etching rate is directly proportional to the concentration, and then realizes the effect of adjusting the etching rate of the etching solution, and achieves the purpose of being suitable for different etching processes.
2、本发明通过稳定剂、缓冲剂、表面活性剂、矿物酸、有机酸、金属离子的添加,不仅提高了蚀刻液的稳定性与蚀刻时的选择性,同时提高了蚀刻液可调速率的上限,进一步提高了其适用性。2. Through the addition of stabilizers, buffers, surfactants, mineral acids, organic acids, and metal ions, the present invention not only improves the stability of the etching solution and the selectivity during etching, but also improves the adjustable rate of the etching solution. The upper limit further improves its applicability.
3、本发明通过微观流控技术与超声波辅助技术的应用,一方面提高了蚀刻液制备的效率及蚀刻液的均匀性,另一方面超声波还可以破坏液体表面的界面活性物质,有效减少制备过程中的污染和废弃物产生。3. Through the application of microfluidic technology and ultrasonic auxiliary technology, the present invention improves the efficiency of etching solution preparation and the uniformity of etching solution on the one hand, and on the other hand, ultrasonic waves can also destroy the interface active substances on the surface of the liquid, effectively reducing the preparation process. pollution and waste generation.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例提供一种蚀刻液的制备方法,蚀刻液中氟硅酸钠和过氧化氢的浓度与蚀刻液的蚀刻速率成正比,包括以下步骤:An embodiment of the present invention provides a method for preparing an etching solution, the concentration of sodium fluorosilicate and hydrogen peroxide in the etching solution is proportional to the etching rate of the etching solution, comprising the following steps:
步骤一、取得高纯度的氟硅酸钠和过氧化氢;Step 1, obtaining high-purity sodium fluorosilicate and hydrogen peroxide;
步骤二、采用微观流控技术将氟硅酸钠和过氧化氢放入装有高纯度的水的超声波反应皿中,在室温下进行反应直到反应结束;Step 2, using microfluidic technology to put sodium fluorosilicate and hydrogen peroxide into an ultrasonic reaction vessel filled with high-purity water, and react at room temperature until the end of the reaction;
步骤三、反应结束后,加入稳定剂、缓冲剂,并搅拌均匀;Step 3. After the reaction is over, add stabilizer and buffer and stir evenly;
步骤四、再依次加入表面活性剂、矿物酸、有机酸、金属离子,充分搅拌后过滤得到蚀刻液,其pH值为2-4。Step 4: adding surfactant, mineral acid, organic acid, and metal ions in sequence, stirring thoroughly, and then filtering to obtain an etching solution with a pH value of 2-4.
根据实验结果,氟硅酸钠和过氧化氢的浓度与蚀刻速率的具体比例可以根据实际需要进行调节,一般情况下随着氟硅酸钠和过氧化氢浓度的增加,蚀刻速率也会相应增加,在一定范围内,这种关系是线性的,也就是说,蚀刻液的蚀刻速率与氟硅酸钠和过氧化氢的浓度成正比例关系,但是随着浓度的不断增加,蚀刻速率会逐渐饱和,直至达到最大值。According to the experimental results, the specific ratio of the concentration of sodium fluorosilicate and hydrogen peroxide to the etching rate can be adjusted according to actual needs. Generally, with the increase of the concentration of sodium fluorosilicate and hydrogen peroxide, the etching rate will increase accordingly , within a certain range, this relationship is linear, that is, the etching rate of the etching solution is proportional to the concentration of sodium fluorosilicate and hydrogen peroxide, but as the concentration increases, the etching rate will gradually saturate , until reaching the maximum value.
通过以高纯度的氟硅酸钠、过氧化氢和水混合反应制备得到蚀刻液,使蚀刻液的蚀刻速率伴随蚀刻液中氟硅酸钠与过氧化氢的浓度变化而产生变化,具体为蚀刻速率与浓度成正比关系,进而实现了蚀刻液蚀刻速率可调的效果,达到了适用于不同蚀刻工艺的目的。The etching solution is prepared by mixing high-purity sodium fluorosilicate, hydrogen peroxide and water, so that the etching rate of the etching solution changes with the concentration of sodium fluorosilicate and hydrogen peroxide in the etching solution. The rate is directly proportional to the concentration, and then realizes the effect of adjusting the etching rate of the etching solution, and achieves the purpose of being suitable for different etching processes.
其中,微观流控技术是一种基于微型通道和微流控芯片的技术,可以实现微小液滴和微米级别的流体控制,具有高效、精确、可重复性好等特点,采用微观流控技术来制备蚀刻液,可以实现精准的反应控制,提高反应效率和均匀性,并减少废弃物的产生;同时,该技术还可以实现多组分反应的分离和控制,从而获得更高的反应效率和产品质量。Among them, microfluidic technology is a technology based on microchannels and microfluidic chips, which can realize fluid control at the micron level and has the characteristics of high efficiency, accuracy, and good repeatability. Microfluidic technology is used to The preparation of etching solution can achieve precise reaction control, improve reaction efficiency and uniformity, and reduce waste generation; at the same time, this technology can also realize the separation and control of multi-component reactions, so as to obtain higher reaction efficiency and products quality.
超声波是一种在液体中广泛应用的辅助加工技术,能够通过超声波的机械作用及其引起的液流和涡流来促进液-固反应,改善反应均匀性和增强反应速率,采用超声波辅助方法来制备蚀刻液,可以通过激励液相中的机械震荡,促进反应过程中的质量传输、扩散等物理过程,提高反应效率和均匀性,并减少废弃物的产生。Ultrasound is an auxiliary processing technology widely used in liquids. It can promote liquid-solid reactions through the mechanical action of ultrasonic waves and the liquid flow and eddy currents caused by them, improve the uniformity of the reaction and enhance the reaction rate. Ultrasonic assisted methods are used to prepare Etching solution can promote physical processes such as mass transfer and diffusion during the reaction process by stimulating mechanical vibration in the liquid phase, improve reaction efficiency and uniformity, and reduce waste generation.
通过微观流控技术与超声波辅助技术的应用,一方面提高了蚀刻液制备的效率及蚀刻液的均匀性,另一方面超声波还可以破坏液体表面的界面活性物质,有效减少制备过程中的污染和废弃物产生。Through the application of microfluidic technology and ultrasonic auxiliary technology, on the one hand, the efficiency of etching solution preparation and the uniformity of etching solution are improved. On the other hand, ultrasonic waves can also destroy the interface active substances on the surface of the liquid, effectively reducing pollution and Waste generation.
氟硅酸钠的纯度大于99.999%。The purity of sodium fluorosilicate is greater than 99.999%.
氟硅酸钠的纯度大于99.999%,以确保蚀刻液的质量和稳定性,在制备蚀刻液的过程中,如果氟硅酸钠的纯度不足会导致制备出的蚀刻液质量不稳定,容易出现非均匀蚀刻或过度蚀刻等问题,而高纯度的氟硅酸钠不仅可以提高蚀刻液的质量和稳定性,还可以有效地控制蚀刻速率和精度,从而获得更高质量的半导体器件。The purity of sodium fluorosilicate is greater than 99.999% to ensure the quality and stability of the etching solution. In the process of preparing the etching solution, if the purity of the sodium fluorosilicate is insufficient, the quality of the prepared etching solution will be unstable and prone to abnormal Uniform etching or over-etching and other problems, and high-purity sodium fluorosilicate can not only improve the quality and stability of the etching solution, but also effectively control the etching rate and precision, so as to obtain higher-quality semiconductor devices.
过氧化氢的纯度大于30%。The purity of hydrogen peroxide is greater than 30%.
过氧化氢是一种易挥发的、不稳定的液态氧化剂,可以有效地提高蚀刻液的蚀刻速率和控制性。过氧化氢通常是由水和过氧化氢复合物制备而成,其纯度直接影响着蚀刻液的质量和稳定性,在制备蚀刻液的过程中,如果过氧化氢的纯度不足会导致蚀刻速率不稳定,甚至影响成品的质量,而高纯度的过氧化氢不仅可以提高蚀刻液的质量和稳定性,还可以有效地控制蚀刻速率和精度,从而获得更高质量的半导体器件。Hydrogen peroxide is a volatile and unstable liquid oxidant, which can effectively improve the etching rate and controllability of the etching solution. Hydrogen peroxide is usually prepared from a compound of water and hydrogen peroxide, and its purity directly affects the quality and stability of the etching solution. In the process of preparing the etching solution, if the purity of hydrogen peroxide is insufficient, the etching rate will be slow. Stable, even affect the quality of finished products, and high-purity hydrogen peroxide can not only improve the quality and stability of etching solution, but also can effectively control the etching rate and precision, so as to obtain higher quality semiconductor devices.
水的纯度大于18MΩ。The purity of water is greater than 18MΩ.
纯水是制备蚀刻液的重要组成部分,其纯度直接影响着蚀刻液的质量和稳定性。一般情况下,用于制备蚀刻液的水需要去除其中的离子、微生物、有机物等杂质,以确保蚀刻液的质量和稳定性,在实际使用中,纯度较高的水可以提供更稳定和可靠的蚀刻效果。18MΩ的纯水通常是经过多级反渗透、去离子和微孔过滤等多种工艺处理而制备而成的,其纯净度可以达到很高水平,可以有效地降低蚀刻液中离子的含量,从而减少腐蚀产物的杂质和提高蚀刻的质量和精度。Pure water is an important part of preparing etching solution, and its purity directly affects the quality and stability of etching solution. In general, the water used to prepare the etching solution needs to remove impurities such as ions, microorganisms, and organic substances in order to ensure the quality and stability of the etching solution. In actual use, water with higher purity can provide more stable and reliable etch effect. 18MΩ pure water is usually prepared through multiple processes such as multi-stage reverse osmosis, deionization and microporous filtration, and its purity can reach a high level, which can effectively reduce the content of ions in the etching solution, thereby Reduce the impurities of corrosion products and improve the quality and precision of etching.
表面活性剂包括十二烷基苯磺酸钠、十二烷基醇聚氧乙烯醚硫酸钠、辛基醇聚氧乙烯醚磺酸钠,其含量为0.1-1.0wt%。The surfactant includes sodium dodecylbenzene sulfonate, sodium dodecyl alcohol polyoxyethylene ether sulfate, sodium octyl alcohol polyoxyethylene ether sulfonate, and its content is 0.1-1.0 wt%.
在制备蚀刻液过程中添加表面活性剂是为了改善液体和固体之间的相互作用力,从而提高蚀刻液的可湿性、均匀性和粘附性,在制备半导体器件中的蚀刻液中,常用的表面活性剂包括十二烷基苯磺酸钠(SDBS)、十二烷基醇聚氧乙烯醚硫酸钠(AOT)和辛基醇聚氧乙烯醚磺酸钠(SLES)等,这些表面活性剂具有良好的溶解性、稳定性和生物降解性,能够在蚀刻液中形成稳定的胶束结构,从而提高蚀刻液的可湿性和均匀性。Adding surfactants in the process of preparing etching solution is to improve the interaction force between liquid and solid, thereby improving the wettability, uniformity and adhesion of etching solution. In the etching solution in preparing semiconductor devices, commonly used Surfactants include sodium dodecylbenzene sulfonate (SDBS), sodium dodecyl alcohol polyoxyethylene ether sulfate (AOT) and sodium octyl alcohol polyoxyethylene ether sulfonate (SLES), etc. These surfactants It has good solubility, stability and biodegradability, and can form a stable micelle structure in the etching solution, thereby improving the wettability and uniformity of the etching solution.
矿物酸包括氢氟酸、氢氯酸、硝酸,其含量为0.1-1.0wt%。Mineral acids include hydrofluoric acid, hydrochloric acid, and nitric acid, and their content is 0.1-1.0 wt%.
添加矿物酸是为了提高蚀刻液的稳定性和蚀刻速率,在制备半导体器件中的蚀刻液中,常用的矿物酸是氢氟酸(HF)和氢氯酸(HCl),氢氟酸比氢氯酸更常用,因为它对硅的选择性更好,同时具有较高的蚀刻速率和清晰的蚀刻图形。氢氟酸也可以和其他矿物酸混合使用,例如在一定浓度的氢氟酸中添加一定量的硝酸可以提高蚀刻液的稳定性和蚀刻速率。The purpose of adding mineral acid is to improve the stability and etching rate of the etching solution. In the etching solution used in the preparation of semiconductor devices, the commonly used mineral acids are hydrofluoric acid (HF) and hydrochloric acid (HCl). Acid is more commonly used because it is more selective to silicon and has a higher etch rate and a sharper etch pattern. Hydrofluoric acid can also be mixed with other mineral acids. For example, adding a certain amount of nitric acid to a certain concentration of hydrofluoric acid can improve the stability and etching rate of the etching solution.
有机酸包括草酸、乙酸,其含量为0.1-1.0wt%。Organic acids include oxalic acid and acetic acid, the content of which is 0.1-1.0wt%.
添加一定量的有机酸是为了调节蚀刻液的pH值和蚀刻速率,在制备半导体器件中的蚀刻液中,常用的有机酸有草酸(H2C2O4)和乙酸(CH3COOH)等,这些有机酸可以以自由酸的形式存在于蚀刻液中,调节蚀刻液的pH值和稳定性,同时也可以作为氢离子的源头,增加蚀刻液的蚀刻速率;草酸在低浓度下对硅表面的蚀刻速率较低,但在高浓度下可以提高蚀刻液的选择性和清晰度;乙酸也可以提高蚀刻液的清晰度和选择性,但其选择性和稳定性较草酸稍差,需要根据具体的半导体器件工艺和要求选择合适的有机酸,并进行适当的浓度控制和配比调整,以获得最佳的蚀刻效果。Adding a certain amount of organic acid is to adjust the pH value and etching rate of the etching solution. In the etching solution for preparing semiconductor devices, commonly used organic acids include oxalic acid (H2C2O4) and acetic acid (CH3COOH). These organic acids can be freely The form of acid exists in the etching solution, which can adjust the pH value and stability of the etching solution, and can also be used as the source of hydrogen ions to increase the etching rate of the etching solution; the etching rate of oxalic acid on the silicon surface is low at low concentrations, but At high concentrations, the selectivity and clarity of the etching solution can be improved; acetic acid can also improve the clarity and selectivity of the etching solution, but its selectivity and stability are slightly worse than oxalic acid, which needs to be selected according to the specific semiconductor device process and requirements Appropriate organic acid, and proper concentration control and ratio adjustment to obtain the best etching effect.
金属离子包括铜离子、铁离子,其含量为10-1000ppm,并以金属盐的形式存在。Metal ions include copper ions and iron ions, the content of which is 10-1000ppm, and exists in the form of metal salts.
添加一定量的金属离子可以提高蚀刻液的蚀刻速率和选择性,同时也能够改善蚀刻图形的清晰度和尺寸稳定性,在制备半导体器件中的蚀刻液中,常用的金属离子有铜离子(Cu2+)和铁离子(Fe3+)等,这些金属离子在蚀刻液中以金属盐的形式存在,提高蚀刻液的蚀刻速率和选择性;其中,铜离子可以降低蚀刻液的表面张力,促进蚀刻液与硅表面的接触,提高蚀刻速率并改善蚀刻图形;铁离子可以增加蚀刻液的稳定性,提高蚀刻液的选择性,同时也可以控制蚀刻速率。Adding a certain amount of metal ions can improve the etching rate and selectivity of the etching solution, and can also improve the clarity and dimensional stability of the etching pattern. In the etching solution in the preparation of semiconductor devices, the commonly used metal ions are copper ions (Cu2+ ) and iron ions (Fe3+), etc., these metal ions exist in the form of metal salts in the etching solution to improve the etching rate and selectivity of the etching solution; among them, copper ions can reduce the surface tension of the etching solution and promote the contact between the etching solution and silicon Surface contact can increase the etching rate and improve the etching pattern; iron ions can increase the stability of the etching solution, improve the selectivity of the etching solution, and can also control the etching rate.
表面活性剂、矿物酸、有机酸、金属离子的比例应该根据具体的半导体器件工艺和要求进行调整和优化,以获得最佳的蚀刻效果。The proportions of surfactants, mineral acids, organic acids, and metal ions should be adjusted and optimized according to the specific semiconductor device process and requirements to obtain the best etching effect.
稳定剂包括二乙二醇、异丙醇、四丙烷醇,其含量为0.1-10wt%。The stabilizer includes diethylene glycol, isopropanol and tetrapropanol, and its content is 0.1-10wt%.
缓冲剂包括醋酸、乙酸、磷酸二氢钠,其含量为0.1-10wt%。The buffering agent includes acetic acid, acetic acid, sodium dihydrogen phosphate, and its content is 0.1-10wt%.
通过优化配方和添加其他成分,例如稳定剂、缓冲剂,可以拓展蚀刻液的应用范围,包括除非晶硅以外的其他材料,如金属、氧化物、氮化物等;同时,也可以将该蚀刻液应用于其他工业领域中类似的蚀刻过程中,如制备光学元件、微电子器件等领域,为了提高蚀刻液的稳定性和蚀刻速率的控制性,本发明添加了一定量的稳定剂和缓冲剂。稳定剂主要用于防止蚀刻液的化学反应,增加蚀刻液的稳定性和可靠性,减少蚀刻液在储存和使用过程中的变化。缓冲剂则用于调节蚀刻液的pH值,防止酸碱度过高或过低,影响蚀刻液的性能和稳定性。By optimizing the formula and adding other components, such as stabilizers and buffers, the application range of the etching solution can be expanded, including other materials other than amorphous silicon, such as metals, oxides, nitrides, etc.; at the same time, the etching solution can also be Applied to similar etching processes in other industrial fields, such as the preparation of optical elements, microelectronic devices and other fields, in order to improve the stability of the etching solution and the controllability of the etching rate, the present invention adds a certain amount of stabilizers and buffers. The stabilizer is mainly used to prevent the chemical reaction of the etching solution, increase the stability and reliability of the etching solution, and reduce the change of the etching solution during storage and use. The buffer is used to adjust the pH value of the etching solution to prevent the acidity and alkalinity from being too high or too low, which will affect the performance and stability of the etching solution.
通过稳定剂、缓冲剂、表面活性剂、矿物酸、有机酸、金属离子的添加,不仅提高了蚀刻液的稳定性与蚀刻时的选择性,同时提高了蚀刻液可调速率的上限,进一步提高了其适用性。The addition of stabilizers, buffers, surfactants, mineral acids, organic acids, and metal ions not only improves the stability of the etching solution and the selectivity during etching, but also increases the upper limit of the adjustable rate of the etching solution, further improved its applicability.
根据实验结果,氟硅酸钠和过氧化氢的浓度与蚀刻速率的具体比例可以根据实际需要进行调节,一般情况下随着氟硅酸钠和过氧化氢浓度的增加,蚀刻速率也会相应增加。在一定范围内,这种关系是线性的,也就是说,蚀刻液的蚀刻速率与氟硅酸钠和过氧化氢的浓度成正比例关系。但是随着浓度的不断增加,蚀刻速率会逐渐饱和,直至达到最大值。According to the experimental results, the specific ratio of the concentration of sodium fluorosilicate and hydrogen peroxide to the etching rate can be adjusted according to actual needs. Generally, with the increase of the concentration of sodium fluorosilicate and hydrogen peroxide, the etching rate will increase accordingly . Within a certain range, this relationship is linear, that is, the etching rate of the etching solution is proportional to the concentration of sodium fluorosilicate and hydrogen peroxide. However, as the concentration increases, the etch rate will gradually saturate until it reaches the maximum value.
由此可知,蚀刻速率的调节取决于氟硅酸钠和过氧化氢的浓度比例,在实际应用中,一般会先确定蚀刻液中氟硅酸钠和过氧化氢的质量比例,再确定浓度范围,最后根据需要调节具体的浓度来实现对蚀刻速率的控制。It can be seen that the adjustment of the etching rate depends on the concentration ratio of sodium fluorosilicate and hydrogen peroxide. In practical applications, the mass ratio of sodium fluorosilicate and hydrogen peroxide in the etching solution is generally determined first, and then the concentration range is determined. , and finally adjust the specific concentration according to the need to realize the control of the etching rate.
故为了确定具体的浓度与蚀刻速率的关系,需对实验条件进行限定,即以蚀刻非晶硅为前提,稳定剂、缓冲剂、表面活性剂、矿物酸、有机酸、金属离子的浓度一定的情况下,将氟硅酸钠和过氧化氢的质量比例为1:4,浓度范围为0.5-5mo l/L,得到结果如下表所示:Therefore, in order to determine the specific relationship between the concentration and the etching rate, it is necessary to limit the experimental conditions, that is, on the premise of etching amorphous silicon, the concentrations of stabilizers, buffers, surfactants, mineral acids, organic acids, and metal ions are certain. Under the circumstances, the mass ratio of sodium fluorosilicate and hydrogen peroxide is 1:4, the concentration range is 0.5-5mol/L, and the results are shown in the following table:
需要注意的是,虽然蚀刻速率与氟硅酸钠和过氧化氢的浓度成正比例关系,但是浓度过高时会产生过度蚀刻或者削平现象,因此需要根据实际情况进行调节。It should be noted that although the etching rate is proportional to the concentration of sodium fluorosilicate and hydrogen peroxide, over-etching or flattening will occur when the concentration is too high, so it needs to be adjusted according to the actual situation.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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