CN116657342A - Uniform dyeing method, equipment, control method and device - Google Patents
Uniform dyeing method, equipment, control method and device Download PDFInfo
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- CN116657342A CN116657342A CN202310652054.5A CN202310652054A CN116657342A CN 116657342 A CN116657342 A CN 116657342A CN 202310652054 A CN202310652054 A CN 202310652054A CN 116657342 A CN116657342 A CN 116657342A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
- D06B5/08—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics
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- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本申请涉及染色技术领域,特别涉及一种均匀染色方法、设备、控制方法及装置、电子设备、计算机可读存储介质。The present application relates to the technical field of dyeing, in particular to a uniform dyeing method, equipment, control method and device, electronic equipment, and a computer-readable storage medium.
背景技术Background technique
现有轧染方法是将基材在着色液中经过短暂的浸渍后,用轧辊轧压,将着色液挤入基材的组织空隙中,并除去多余的着色液。然而轧染的浆槽中着色液的含量是变化的,液体中的着色液会随着被沾染到面料上而减少;会导致色彩一致性差;并且因为浆槽有最低液量的要求,容易造成浪费。The existing pad dyeing method is to dip the base material in the coloring solution for a short time, then roll it with a roller, squeeze the coloring solution into the interstitial spaces of the base material, and remove the excess coloring solution. However, the content of the coloring liquid in the size tank of pad dyeing changes, and the coloring liquid in the liquid will decrease as it is stained on the fabric; it will lead to poor color consistency; and because the size tank has a minimum liquid volume requirement, it is easy to cause waste.
发明内容Contents of the invention
本申请实施例的目的在于提供一种均匀染色方法、设备、控制方法及装置,节能环保,且能提高染色均匀性、色彩一致性。The purpose of the embodiments of the present application is to provide a uniform dyeing method, equipment, control method and device, which is energy-saving and environmentally friendly, and can improve dyeing uniformity and color consistency.
第一方面,本申请提供一种均匀染色方法,包括如下步骤:In the first aspect, the application provides a uniform dyeing method, comprising the steps of:
沿输送方向连续输送基材;Continuously convey the substrate along the conveying direction;
控制着色液喷射于所述基材的至少一个表面,以使着色液于所述基材中呈微饱和状态;controlling the spraying of the coloring liquid on at least one surface of the substrate, so that the coloring liquid is slightly saturated in the substrate;
将呈微饱和状态的所述基材经过压力作用,使着色液在所述基材中渗透且着色液随扩散结构扩散。The substrate in a slightly saturated state is subjected to pressure, so that the coloring liquid penetrates into the substrate and the coloring liquid diffuses with the diffusion structure.
于一实施例中,所述控制着色液喷射于所述基材的至少一个表面,以使着色液于所述基材中微饱和状态,包括如下步骤:In one embodiment, the controlling the spraying of the coloring liquid on at least one surface of the substrate so that the coloring liquid is slightly saturated in the substrate includes the following steps:
将着色液微粒化处理,以第一轴线为基准喷射着色液,在所述基材上形成对应的喷着区域,以所述喷着区域的长度方向为第二轴线,所述第一轴线与所述第二轴线之间具有第一预设角度,且相邻的所述喷着区域在所述第一轴线方向上的投影具有部分交叠。The coloring liquid is atomized, the coloring liquid is sprayed on the basis of the first axis, and a corresponding spraying area is formed on the substrate, and the length direction of the spraying area is taken as the second axis, and the first axis and the There is a first preset angle between the second axes, and projections of adjacent spraying areas in the direction of the first axis partially overlap.
于一实施例中,所述第一预设角度为5°~45°。In one embodiment, the first preset angle is 5°-45°.
于一实施例中,所述第一预设角度为15°。In one embodiment, the first preset angle is 15°.
于一实施例中,以着色液的喷射方向为第三轴线,所述的第三轴线与重力方向具有第二预设角度,所述的第二预设角度为非零夹角,所述第二预设角度为5°~45°。In one embodiment, the spraying direction of the coloring liquid is taken as the third axis, the third axis and the direction of gravity have a second preset angle, the second preset angle is a non-zero included angle, and the first The second preset angle is 5°~45°.
于一实施例中,所述的沿输送方向连续输送基材,包括如下步骤:所述的输送方向与重力方向具有第三预设角度,所述的第三预设角度大于等于0°,小于90°。In one embodiment, the continuous conveying of the substrate along the conveying direction includes the following steps: the conveying direction and the direction of gravity have a third preset angle, and the third preset angle is greater than or equal to 0° and less than 90°.
于一实施例中,所述的将呈微饱和状态的所述基材经过压力作用,使着色液在所述基材中渗透且着色液随扩散结构扩散,包括如下步骤:In one embodiment, the substrate in a slightly saturated state is subjected to pressure to make the coloring liquid permeate into the substrate and the coloring liquid diffuses with the diffusion structure, including the following steps:
将呈微饱和状态的所述基材经过设有扩散结构的轧辊轧压。The substrate in a slightly saturated state is passed through rolls provided with diffusion structures.
于一实施例中,所述的将呈微饱和状态的所述基材经过压力作用,使着色液在所述基材中渗透且着色液随扩散结构扩散的步骤之后,包括如下步骤:In one embodiment, after the step of applying pressure to the slightly saturated substrate to make the coloring liquid permeate into the substrate and the coloring liquid diffuses with the diffusion structure, the following steps are included:
将经过设有扩散结构的轧辊轧压的所述基材,经过轧辊轧压。The base material that has been rolled by a roll provided with a diffusion structure is rolled.
于一实施例中,所述的将呈微饱和状态的所述基材经过压力作用,使着色液在所述基材中渗透且着色液随扩散结构扩散,包括如下步骤:In one embodiment, the substrate in a slightly saturated state is subjected to pressure to make the coloring liquid permeate into the substrate and the coloring liquid diffuses with the diffusion structure, including the following steps:
喷射于所述基材上的着色液沿所述基材流淌至低处后,经过轧辊轧压,使着色液在所述基材中渗透。After the coloring liquid sprayed on the base material flows to a low place along the base material, it is pressed by rollers so that the coloring liquid penetrates into the base material.
第二方面,本申请提供一种染色设备,包括:In a second aspect, the application provides a dyeing equipment, comprising:
输送机构,可沿输送方向连续地输送基材;The conveying mechanism can continuously convey the substrate along the conveying direction;
喷射组件,用于将着色液喷射于所述基材的至少一个表面;a spraying assembly, used to spray the coloring liquid on at least one surface of the substrate;
控制装置,用于控制所述喷射组件的喷墨速度和所述输送机构的输送速度,以使着色液于所述基材中呈微饱和状态;The control device is used to control the ink jetting speed of the jetting assembly and the delivery speed of the delivery mechanism, so that the coloring liquid is in a slightly saturated state in the substrate;
至少一个再分配机构,所述再分配机构包括分配组件,所述分配组件包括相互挤压的第一分配部和第二分配部,且所述第一分配部和所述第二分配部二者中的至少一者具有引导着色液在所述基材上扩散的扩散结构;at least one redistribution mechanism comprising a dispensing assembly comprising a first dispensing portion and a second dispensing portion pressed against each other, and both the first dispensing portion and the second dispensing portion At least one of them has a diffusion structure that guides the coloring liquid to diffuse on the substrate;
其中,着色液呈微饱和状态的所述基材输送进入所述分配组件的所述第一分配部和所述第二分配部之间,在所述分配组件的压力作用下,使着色液在所述基材中渗透且随所述扩散结构扩散。Wherein, the substrate with the coloring liquid in a slightly saturated state is transported into between the first distributing part and the second distributing part of the distribution assembly, and under the pressure of the distribution assembly, the coloring liquid is Penetrates in the substrate and diffuses with the diffusion structure.
于一实施例中,所述的喷射组件用于将着色液微粒化处理,所述喷射组件包括至少一个喷嘴,所述的喷嘴沿第一轴线方向排列;In one embodiment, the spraying assembly is used to atomize the colored liquid, the spraying assembly includes at least one nozzle, and the nozzles are arranged along the first axis;
所述喷嘴被设置成在所述基材上形成对应的喷着区域,以所述喷着区域的长度方向为第二轴线,所述第一轴线与所述第二轴线之间具有第一预设角度,且相邻的所述喷着区域在所述第一轴线方向上的投影具有部分交叠。The nozzle is set to form a corresponding spraying area on the substrate, the length direction of the spraying area is the second axis, and there is a first predetermined distance between the first axis and the second axis. An angle is set, and the projections of the adjacent spraying areas on the first axis direction partially overlap.
于一实施例中,所述第一预设角度为5°~45°。In one embodiment, the first preset angle is 5°-45°.
于一实施例中,所述第一预设角度为15°。In one embodiment, the first preset angle is 15°.
于一实施例中,以所述的喷嘴的喷射方向为第三轴线,所述的第三轴线与重力方向具有第二预设角度,所述的第二预设角度为非零夹角,所述第二预设角度为5°~45°。In one embodiment, taking the spraying direction of the nozzle as the third axis, the third axis and the direction of gravity have a second preset angle, and the second preset angle is a non-zero included angle, so The second preset angle is 5°-45°.
于一实施例中,所述的输送方向与重力方向具有第三预设角度,所述的第三预设角度大于等于0°,小于90°。In one embodiment, the conveying direction and the gravity direction have a third preset angle, and the third preset angle is greater than or equal to 0° and less than 90°.
于一实施例中,所述第一分配部和所述第二分配部为轧辊,所述扩散结构围绕所述第一分配部和/或所述第二分配部的周向表面均匀设置。In one embodiment, the first distribution part and the second distribution part are rollers, and the diffusion structure is uniformly arranged around the circumferential surface of the first distribution part and/or the second distribution part.
于一实施例中,所述第一分配部表面为弹性材质,所述第二分配部表面为刚性材质。In one embodiment, the surface of the first distribution part is made of elastic material, and the surface of the second distribution part is made of rigid material.
于一实施例中,所述喷射组件与所述再分配机构交替设置。In one embodiment, the spraying assemblies and the redistribution mechanisms are arranged alternately.
于一实施例中,所述染色设备还包括:第一轧辊机构,所述第一轧辊机构包括相互挤压的第一轧辊部和第二轧辊部;In one embodiment, the dyeing equipment further includes: a first roller mechanism, the first roller mechanism includes a first roller part and a second roller part that are pressed against each other;
其中,所述基材经过所述再分配机构之后,经过所述第一轧辊部和所述第二轧辊部之间。Wherein, after the base material passes through the redistribution mechanism, it passes between the first roller part and the second roller part.
于一实施例中,所述染色设备还包括:第二轧辊机构,所述第二轧辊机构包括相互挤压的第三轧辊部和第四轧辊部;In one embodiment, the dyeing equipment further includes: a second roller mechanism, the second roller mechanism includes a third roller part and a fourth roller part that are pressed against each other;
其中,所述基材被配置为使所述着色液向低处流淌,再经过所述第三轧辊部和所述第四轧辊部之间。Wherein, the base material is configured such that the coloring liquid flows down, and then passes between the third roll part and the fourth roll part.
于一实施例中,所述输送机构、所述喷射组件和所述再分配机构下方设置着色液收集装置。In one embodiment, a coloring liquid collecting device is arranged below the conveying mechanism, the spraying assembly and the redistribution mechanism.
第三方面,本申请提供一种染色控制方法,应用于本申请第二方面任一项实施例所述的染色设备,所述方法包括以下步骤:In a third aspect, the present application provides a dyeing control method, which is applied to the dyeing equipment described in any one embodiment of the second aspect of the present application, and the method includes the following steps:
获取目标信息,所述目标信息包括基材米重、预设带液率和预设微饱和状态下着色液和基材的比例范围;Acquiring target information, the target information including the meter weight of the base material, the preset liquid carrying rate and the ratio range of the coloring liquid and the base material under the preset slightly saturated state;
根据所述目标信息计算最优输送速度和喷墨速度,以使所述基材中的着色液呈微饱和状态;Calculating the optimal conveying speed and inkjet speed according to the target information, so that the coloring liquid in the substrate is in a slightly saturated state;
获取预设压力,根据预设压力对基材施加压力作用,使着色液在所述基材中渗透且着色液随扩散结构扩散。Acquiring a preset pressure, applying pressure to the base material according to the preset pressure, so that the coloring liquid penetrates into the base material and the coloring liquid diffuses with the diffusion structure.
第四方面,本申请提供一种染色控制装置,应用于本申请第二方面任一项实施例所述的染色设备,所述装置包括:In a fourth aspect, the present application provides a dyeing control device, which is applied to the dyeing equipment described in any one embodiment of the second aspect of the present application, and the device includes:
第一控制模块,用于控制所述输送机构按照最优输送速度,沿输送方向输送基材;The first control module is used to control the conveying mechanism to convey the substrate along the conveying direction according to the optimal conveying speed;
第二控制模块,用于控制所述喷射组件按照预设喷墨速度向输送的所述基材的至少一个表面喷射着色液,以使所述基材中的着色液呈微饱和状态;The second control module is used to control the spraying assembly to spray the coloring liquid to at least one surface of the conveyed substrate according to a preset inkjet speed, so that the coloring liquid in the substrate is in a slightly saturated state;
第三控制模块,用于控制所述再分配机构,使穿过所述第一分配部和所述第二分配部之间的呈微饱和状态的着色液,在所述第一分配部和所述第二分配部的相互挤压下,沿所述扩散结构扩散。The third control module is used to control the redistribution mechanism so that the slightly saturated coloring liquid passing between the first distribution part and the second distribution part is distributed between the first distribution part and the second distribution part. Under mutual extrusion of the second distributing parts, diffuse along the diffusion structure.
第五方面,本申请提供一种电子设备,所述电子设备包括:In a fifth aspect, the present application provides an electronic device, the electronic device comprising:
处理器;processor;
用于存储处理器可执行指令的存储器;memory for storing processor-executable instructions;
其中,所述处理器被配置为执行本申请第三方面实施例所述的染色控制方法。Wherein, the processor is configured to execute the dyeing control method described in the embodiment of the third aspect of the present application.
第五方面,本申请提供一种计算机可读存储介质,所述存储介质存储有计算机程序,所述计算机程序被处理器执行时,用以执行本申请第三方面实施例所述的染色控制方法。In the fifth aspect, the present application provides a computer-readable storage medium, the storage medium stores a computer program, and when the computer program is executed by a processor, it is used to execute the dyeing control method described in the embodiment of the third aspect of the application .
本申请的技术方案中,通过喷射的方式分配着色液,并且分配组件设置引导着色液进行再分配的扩散结构,在压力作用下,使着色液在基材中渗透且随扩散结构扩散,提高了色彩一致性。In the technical solution of the present application, the coloring liquid is distributed by spraying, and the distribution component is provided with a diffusion structure that guides the coloring liquid to be redistributed. Under pressure, the coloring liquid penetrates into the substrate and diffuses with the diffusion structure, improving the Color consistency.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings that are required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本申请一实施例提供的电子设备的结构示意图;FIG. 1 is a schematic structural diagram of an electronic device provided by an embodiment of the present application;
图2为本申请一实施例提供的均匀染色方法的流程示意图;Fig. 2 is a schematic flow chart of a uniform dyeing method provided by an embodiment of the present application;
图3为本申请一实施例提供的染色设备的结构示意图;Fig. 3 is the structural representation of the dyeing equipment provided by an embodiment of the present application;
图4为本申请一实施例提供的喷射组件的结构示意图;Fig. 4 is a schematic structural view of the injection assembly provided by an embodiment of the present application;
图5为本申请图4中A处放大示意图;Fig. 5 is an enlarged schematic diagram of place A in Fig. 4 of the present application;
图6为本申请一实施例提供的喷染流量分布的示意图;Fig. 6 is a schematic diagram of the spray flow distribution provided by an embodiment of the present application;
图7为本申请一实施例提供的喷染形状的结构示意图;Fig. 7 is a schematic structural view of the spraying shape provided by an embodiment of the present application;
图8为本申请一实施例提供的喷着区域的结构示意图;Fig. 8 is a schematic structural diagram of the spraying area provided by an embodiment of the present application;
图9为本申请第一实施例提供的分配组件的结构示意图;FIG. 9 is a schematic structural diagram of a distributing component provided in the first embodiment of the present application;
图10为本申请第二实施例提供的分配组件的结构示意图;FIG. 10 is a schematic structural diagram of the distribution component provided by the second embodiment of the present application;
图11为本申请第一实施例提供的染色设备的喷着区域示意图;Fig. 11 is a schematic diagram of the spraying area of the dyeing equipment provided in the first embodiment of the present application;
图12为本申请第二实施例提供的染色设备的喷着区域示意图;Fig. 12 is a schematic diagram of the spraying area of the dyeing equipment provided in the second embodiment of the present application;
图13为本申请第三实施例通过的染色设备的喷着区域示意图;Fig. 13 is a schematic diagram of the spraying area of the dyeing equipment adopted in the third embodiment of the present application;
图14为本申请一实施例提供的第一轧辊机构的结构示意图;Fig. 14 is a schematic structural diagram of the first roller mechanism provided by an embodiment of the present application;
图15为本申请一实施例提供的第二轧辊机构的结构示意图;Fig. 15 is a schematic structural diagram of a second roller mechanism provided by an embodiment of the present application;
图16为本申请一实施例提供的染色控制方法的流程示意图;Figure 16 is a schematic flow chart of a dyeing control method provided in an embodiment of the present application;
图17为本申请一实施例提供的染色控制装置的结构示意图。Fig. 17 is a schematic structural diagram of a dyeing control device provided by an embodiment of the present application.
附图标记:Reference signs:
1-电子设备;10-总线;11-处理器;12-存储器;2-染色设备;20-输送机构;21-基材;22-喷射组件;220-主架体;2201-横梁;221-喷嘴;2211-阀门;222-喷着区域;23-控制装置;24-再分配机构;240-分配组件;241-第一分配部;242-第二分配部;243-扩散结构;2431-凹型扩散部;2432-凸点;2433-交错沟槽;25-第一轧辊机构;251-第一轧辊部;252-第二轧辊部;26-第二轧辊机构;261-第三轧辊部;262-第四轧辊部;27-着色液收集装置;300-第一控制模块;400-第二控制模块;500-第三控制模块。1-electronic equipment; 10-bus; 11-processor; 12-memory; 2-dyeing equipment; 20-transport mechanism; 21-substrate; 22-jet assembly; Nozzle; 2211-valve; 222-spraying area; 23-control device; 24-redistribution mechanism; 240-distribution assembly; 241-first distribution part; 242-second distribution part; 243-diffusion structure; Diffusion part; 2432-bump; 2433-staggered groove; 25-first roll mechanism; 251-first roll part; 252-second roll part; 26-second roll mechanism; 261-third roll part; 262 - the fourth roller section; 27 - the coloring liquid collecting device; 300 - the first control module; 400 - the second control module; 500 - the third control module.
具体实施方式Detailed ways
术语“第一”、“第二”、“第三”等仅用于区分描述,并不表示排列序号,也不能理解为指示或暗示相对重要性。The terms "first", "second", "third" and so on are only used for distinguishing descriptions, and do not represent sequence numbers, nor can they be understood as indicating or implying relative importance.
此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本申请的描述中,需要说明的是,术语“内”、“外”、“左”、“右”、“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "left", "right", "upper", "lower" etc. are based on the Orientation or positional relationship, or the orientation or positional relationship that the application product is usually placed in use, is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, in order to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the application.
在本申请的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。In the description of this application, unless otherwise clearly stipulated and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components.
下面将结合附图对本申请的技术方案进行描述。The technical solutions of the present application will be described below in conjunction with the accompanying drawings.
请参照图1,其为本申请一实施例提供的电子设备1的结构示意图。如图1所示,电子设备1包括:至少一个处理器11和存储器12,图1中以一个处理器11为例。处理器11和存储器12通过总线10连接,存储器12存储有可被处理器11执行的指令,指令被处理器11执行,以使电子设备1可执行下述的实施例中方法的全部或部分流程。Please refer to FIG. 1 , which is a schematic structural diagram of an electronic device 1 provided by an embodiment of the present application. As shown in FIG. 1 , an electronic device 1 includes: at least one processor 11 and a memory 12 , and one processor 11 is taken as an example in FIG. 1 . The processor 11 and the memory 12 are connected through the bus 10, and the memory 12 stores instructions that can be executed by the processor 11, and the instructions are executed by the processor 11, so that the electronic device 1 can execute all or part of the processes of the methods in the following embodiments .
存储器12可以由任何类型的易失性或非易失性存储设备或者它们的组合实现,如静态随机存取存储器(Static Random Access Memory,简称SRAM),电可擦除可编程只读存储器(Electrically Erasable Programmable Read-Only Memory,简称EEPROM),可擦除可编程只读存储器(Erasable Programmable Read Only Memory,简称EPROM),可编程只读存储器(Programmable Red-Only Memory,简称PROM),只读存储器(Read-Only Memory,简称ROM),磁存储器,快闪存储器,磁盘或光盘。Memory 12 can be realized by any type of volatile or non-volatile storage device or their combination, such as Static Random Access Memory (Static Random Access Memory, referred to as SRAM), Electrically Erasable Programmable Read-Only Memory (Electrically Erasable Programmable Read Only Memory) Erasable Programmable Read-Only Memory, referred to as EEPROM), Erasable Programmable Read-Only Memory (Erasable Programmable Read Only Memory, referred to as EPROM), Programmable Read-Only Memory (Programmable Red-Only Memory, referred to as PROM), read-only memory ( Read-Only Memory, referred to as ROM), magnetic memory, flash memory, magnetic disk or optical disk.
具体的,本申请中的电子设备1可以为计算机、笔记本电脑、手机或其他组成的大型服务器等设备。Specifically, the electronic device 1 in this application may be a computer, a notebook computer, a mobile phone, or other large-scale servers composed of other devices.
请参照图2,本申请提供一种均匀染色方法,包括:步骤S210-步骤S230。本申请提供的均匀染色方法可使用图3的染色设备2以实现染色。Please refer to FIG. 2 , the present application provides a uniform dyeing method, including: step S210-step S230. The uniform dyeing method provided by the present application can use the dyeing device 2 in FIG. 3 to achieve dyeing.
步骤S210:沿输送方向连续输送基材21。Step S210: Continuously conveying the substrate 21 along the conveying direction.
基材21对应的输送方向可以为水平方向,也可以为垂直方向,也可以为倾斜方向。在一些优选的实施例中,输送方向为倾斜,由下向上。The conveying direction corresponding to the substrate 21 may be a horizontal direction, a vertical direction, or an oblique direction. In some preferred embodiments, the conveying direction is oblique, from bottom to top.
其中,基材21为织物,但不限于布。包含在基材21中的纤维如包括天然纤维如棉、丝、麻、马海毛、羊毛和羊绒;再生纤维如人造丝和铜氨纤维;合成纤维如尼龙、聚酯和聚氨酯;二-合股纱或混纺纱。基材21是将上述纤维加工成织布或无纺布而制成的。可以对基材21进行预处理。Wherein, the base material 21 is fabric, but not limited to cloth. Examples of fibers contained in the substrate 21 include natural fibers such as cotton, silk, hemp, mohair, wool, and cashmere; recycled fibers such as rayon and cupro; synthetic fibers such as nylon, polyester, and polyurethane; bi-plied yarns or blended yarn. The base material 21 is obtained by processing the aforementioned fibers into woven or non-woven fabrics. Substrate 21 may be pretreated.
步骤S220:控制着色液喷射于基材21的至少一个表面,以使着色液于基材21中呈微饱和状态。Step S220 : controlling the coloring liquid to be sprayed on at least one surface of the substrate 21 so that the coloring liquid is slightly saturated in the substrate 21 .
所述的着色液,着色液可以为染液、墨水、颜料或涂料等用于着色的液体。染料可以包括直接染料、活性染料、酸性染料、酸性含媒染料、还原染料、可溶性还原染料、硫化染料、硫化还原染料、不溶性偶氮染料、阳离子染料、分散染料等等。As for the coloring liquid, the coloring liquid can be a liquid used for coloring such as dye liquid, ink, pigment or paint. Dyes may include direct dyes, reactive dyes, acid dyes, acid mordant dyes, vat dyes, soluble vat dyes, sulfur dyes, sulfur vat dyes, insoluble azo dyes, cationic dyes, disperse dyes, and the like.
其中,喷射可以为喷淋、喷涂或其他喷染的方式。Wherein, spraying can be spraying, spraying or other spraying methods.
所述的微饱和状态,可基于如下方法获得:基材21采用缸染的方式完全上色后,可确定饱和状态下着色液和面料的比例;基于饱和状态下的着色液和面料的比例,确定微饱和状态下的着色液和面料的比例的数值范围。其中,所述的微饱和状态下的数值范围可小于饱和状态下的数值范围。可以根据基材的材质,对微饱和状态的数值范围进行不同的设定。也就是说,微饱和状态下,着色液在基材21中具有流动性,且着色液在基材21中未达到完全饱和的状态。在该种情形下,着色液可以被充分利用,降低损耗,更为环保。在一些实施例中,步骤S320可包括:将着色液微粒化处理,以第一轴线为基准喷射着色液,在基材21上形成对应的喷着区域222,以喷着区域222的长度方向为第二轴线,第一轴线与第二轴线之间具有第一预设角度,且相邻的喷着区域222在第一轴线方向上的投影具有部分交叠。The slightly saturated state can be obtained based on the following method: after the base material 21 is fully colored by cylinder dyeing, the ratio of the coloring liquid and the fabric in the saturated state can be determined; based on the ratio of the coloring liquid and the fabric in the saturated state, Determine the numerical range of the ratio of the coloring liquid to the fabric in the slightly saturated state. Wherein, the numerical range in the slightly saturated state may be smaller than the numerical range in the saturated state. Depending on the material of the substrate, the numerical range of the slightly saturated state can be set differently. That is to say, in the slightly saturated state, the coloring liquid has fluidity in the base material 21 , and the coloring liquid does not reach a fully saturated state in the base material 21 . In this case, the coloring liquid can be fully utilized, reducing loss and being more environmentally friendly. In some embodiments, step S320 may include: atomizing the coloring liquid, spraying the coloring liquid based on the first axis, forming a corresponding spraying area 222 on the substrate 21, and taking the length direction of the spraying area 222 as The second axis, the first axis and the second axis have a first preset angle, and the projections of adjacent spraying areas 222 in the direction of the first axis partially overlap.
通过对着色液进行处理,使着色液能够形成微粒,喷射于基材21的至少一个表面,并在基材21上形成对应的喷着区域222,喷着区域222可以理解为是着色液以微粒化的形成在基材21分布的范围或面积。示例性的,着色液的喷射可以通过如喷头、喷嘴等形式的喷射组件22,按照第一轴线方向排列,通过对喷射组件22进行压力控制等方式,使着色液微粒化,在基材21形成喷着区域222,喷着区域222的长度方向作为第二轴线方向,第一轴线与第二轴线具有第一预设角度,从而使相邻的喷着区域222在第一轴线方向上的投影具有部分交叠。By treating the coloring liquid, the coloring liquid can be formed into particles, sprayed on at least one surface of the substrate 21, and a corresponding spraying area 222 is formed on the substrate 21, and the spraying area 222 can be understood as the coloring liquid in the form of particles The formation of the formation of the base material 21 distribution range or area. Exemplarily, the spraying of the coloring liquid can be arranged according to the direction of the first axis through the spraying assembly 22 in the form of a spray head, nozzle, etc., and the coloring liquid is atomized by controlling the pressure of the spraying assembly 22, and forming on the substrate 21 The spraying area 222, the length direction of the spraying area 222 is used as the second axis direction, the first axis and the second axis have a first preset angle, so that the projection of the adjacent spraying area 222 on the first axis direction has partially overlapped.
在一实施例中,第一预设角度为5°~45°,优选为第一预设角度为15°。In one embodiment, the first preset angle is 5°˜45°, preferably, the first preset angle is 15°.
以着色液的喷射方向为第三轴线,第三轴线与重力方式具有第二预设角度,第二预设角度为非零夹角。输送机构20在输送基材21时,与着色液喷射方向之间呈5°~45°角度输送,着色液能够呈微饱和状态,在重力作用下,向进布端方向流淌、渗透。Taking the spraying direction of the coloring liquid as the third axis, the third axis has a second preset angle with the gravity method, and the second preset angle is a non-zero included angle. When the conveying mechanism 20 transports the base material 21, it is transported at an angle of 5°-45° to the injection direction of the coloring liquid. The coloring liquid can be in a slightly saturated state, and under the action of gravity, it flows and penetrates toward the cloth feeding end.
进一步的,输送机构20的输送方向与重力方向具有第三预设角度,第三预设角度大于等于0°,小于90°。Further, the conveying direction of the conveying mechanism 20 and the direction of gravity have a third preset angle, and the third preset angle is greater than or equal to 0° and less than 90°.
在一些实施例中,步骤S320可以包括:将呈微饱和状态的基材21经过设有扩散结构243的轧辊轧压。In some embodiments, step S320 may include: rolling the slightly saturated substrate 21 through a roll provided with a diffusion structure 243 .
为了使着色液能够充分渗透进基材21,本实施例中,通过设置具有扩散结构243的轧辊对表面上呈微饱和状态的着色液的基材21进行进一步轧压,使着色液在轧辊的压力作用下,能够沿着扩散结构243扩散,并向基材21的表面逐渐渗透。In order to allow the coloring liquid to fully penetrate into the base material 21, in this embodiment, the base material 21 of the coloring liquid in a slightly saturated state on the surface is further rolled by setting a roller with a diffusion structure 243, so that the coloring liquid is in the roller. Under pressure, it can diffuse along the diffusion structure 243 and gradually penetrate to the surface of the substrate 21 .
进一步的,如前所述,当输送方向为倾斜,由上向下,基材21上的着色液会随着重力作用,流淌到基材21的低处,在经过轧辊的轧压作用下,着色液能够随着扩散结构243扩散,并在基材21中进行渗透。Further, as mentioned above, when the conveying direction is inclined, from top to bottom, the coloring liquid on the base material 21 will flow to the lower part of the base material 21 under the effect of gravity, and under the pressure of the rollers, The coloring liquid can diffuse along with the diffusion structure 243 and penetrate into the substrate 21 .
步骤S230:将呈微饱和状态的基材21经过压力作用,使着色液在基材21中渗透且着色液随扩散结构243扩散。Step S230 : Apply pressure to the substrate 21 in slightly saturated state, so that the coloring liquid penetrates into the substrate 21 and the coloring liquid diffuses with the diffusion structure 243 .
本步骤中,为了进一步使着色液充分渗透,可通过轧辊等结构对基材21施加一定的压力,从而使着色液在压力挤压作用下,能够更快速充分的扩散。同时,在轧辊的表面上设置具有引导着色液分配、扩散的扩散结构243可进一步提高着色液的渗透均匀性。In this step, in order to further fully infiltrate the coloring liquid, a certain pressure can be applied to the base material 21 through structures such as rolls, so that the coloring liquid can diffuse more quickly and fully under the action of pressure extrusion. At the same time, setting the diffusion structure 243 on the surface of the roll to guide the distribution and diffusion of the coloring liquid can further improve the penetration uniformity of the coloring liquid.
请参照图3,其为本申请一实施例提供的染色设备2的结构示意图。染色设备2包括:输送机构20、喷射组件22、控制装置23以及至少一个再分配机构24。Please refer to FIG. 3 , which is a schematic structural diagram of a dyeing device 2 provided by an embodiment of the present application. The dyeing device 2 comprises: a conveying mechanism 20 , a spray assembly 22 , a control device 23 and at least one redistribution mechanism 24 .
其中,输送机构20可沿输送方向连续地输送基材21。输送机构20的输送方向为基材21前进的方向。输送机构20可以是传动带轮装置、导带、轧辊组合形式,将基材21以一定的速度先输送到喷射组件22处。输送机构20的传送速度可以根据实际需要进行设定,例如始终匀速输送,先加速输送后再匀速输送,或者先减速输送后再匀速输送。本实施例中,输送机构20以轧辊组合形式输送基材21。Wherein, the conveying mechanism 20 can continuously convey the substrate 21 along the conveying direction. The conveying direction of the conveying mechanism 20 is the direction in which the substrate 21 advances. The conveying mechanism 20 may be a combined form of a drive pulley device, a guide belt, and a roll, and conveys the base material 21 to the injection assembly 22 at a certain speed. The conveying speed of the conveying mechanism 20 can be set according to actual needs, such as conveying at a constant speed all the time, accelerating conveying first and then conveying at a constant speed, or decelerating conveying and then conveying at a constant speed. In this embodiment, the conveying mechanism 20 conveys the substrate 21 in the form of a combination of rolls.
请参照图4,喷射组件22用于将着色液喷射于基材21的至少一个表面。喷射组件22配置在与着色液附着于基材21的范围对应的区域。可选的,喷射组件22沿第一轴线方向间隔排列设置,喷射组件22可间隔安装在主架体220上,主架体220为钢结构,钢结构的稳定性更高。主架体220的钢结构上具有横梁2201,横梁2201在主架体220上的延伸方向为第一轴线方向。喷射组件22按照第一轴线方向,间隔安装在横梁2201上。本实施例中,由于喷射组件22均按照同一个第一轴线方向设置在一个横梁2201上,喷射组件22上的喷嘴221距离基材21的高度之间的喷染距离均相同。喷射组件22等间距安装在主架体220的横梁2201上,使喷射组件22的喷染间距相同。喷射组件22的个数可根据基材21的宽度进行设定。Referring to FIG. 4 , the spraying assembly 22 is used to spray the coloring liquid on at least one surface of the substrate 21 . The ejection unit 22 is arranged in a region corresponding to the range where the coloring liquid adheres to the substrate 21 . Optionally, the injection assemblies 22 are arranged at intervals along the first axis direction, and the injection assemblies 22 can be installed at intervals on the main frame body 220, the main frame body 220 is a steel structure, and the stability of the steel structure is higher. The steel structure of the main frame body 220 has a beam 2201 , and the extension direction of the beam 2201 on the main frame body 220 is the first axis direction. The injection assemblies 22 are installed on the beam 2201 at intervals according to the direction of the first axis. In this embodiment, since the spraying assemblies 22 are arranged on a beam 2201 according to the same first axis direction, the spraying distances between the nozzles 221 on the spraying assemblies 22 and the base material 21 are all the same. The spraying assemblies 22 are installed on the beam 2201 of the main frame body 220 at equal intervals, so that the spraying intervals of the spraying assemblies 22 are the same. The number of jetting assemblies 22 can be set according to the width of the substrate 21 .
请参照图5,喷嘴221上设有阀门2211,阀门2211与控制装置23连接,控制装置23用于控制阀门2211的开启和关闭。Please refer to FIG. 5 , the nozzle 221 is provided with a valve 2211 , the valve 2211 is connected with the control device 23 , and the control device 23 is used to control the opening and closing of the valve 2211 .
由于控制装置23与每个阀门2211进行电性连接,可以通过预先写入的程序,该程序能够实现控制装置23单独控制每个阀门2211的开启和关闭,从而可以根据实际需要可选择性的开启其中一部分喷嘴221,同时关闭其中一部分的喷嘴221,以实现喷嘴221单独定量控制。本实施例中,通过对每个喷嘴221单独定量控制,控制于基材21的带液率处于微饱和状态。Since the control device 23 is electrically connected to each valve 2211, the pre-written program can realize the control device 23 to individually control the opening and closing of each valve 2211, so that it can be selectively opened according to actual needs A part of the nozzles 221 are closed at the same time, so as to realize individual quantitative control of the nozzles 221. In this embodiment, by quantitatively controlling each nozzle 221 independently, the liquid carrying rate of the substrate 21 is controlled to be in a slightly saturated state.
控制装置23被设置成控制或调解预定容积或量的着色液从每个喷嘴221喷射到基材21上的速率。通过以特定的脉冲速率或频率开启或关闭阀门2211,脉冲速率或频率被选择为所需的着色液量和基材21通过喷射组件22的速度的函数。控制装置23被设置成脉冲速率,使得喷嘴221上的阀门2211以同步的方式打开或关闭。在其他的实施例中,当不需要流量控制时,着色液可以以连续流动喷射并且不受脉冲的约束。The control means 23 are arranged to control or regulate the rate at which a predetermined volume or amount of coloring liquid is sprayed from each nozzle 221 onto the substrate 21 . By opening or closing valve 2211 at a particular pulse rate or frequency, the pulse rate or frequency is selected as a function of the desired amount of colorant fluid and the velocity of substrate 21 through jetting assembly 22 . The control device 23 is set to a pulse rate such that the valves 2211 on the nozzles 221 are opened or closed in a synchronized manner. In other embodiments, when flow control is not required, the colorant fluid may be injected in a continuous flow and not subject to pulses.
喷嘴221通过进液管与料缸连接,着色液从料缸流出,通过进液管进入到喷嘴221上,料缸内的着色液可通过真空泵等动力设备抽取到进液管内。The nozzle 221 is connected with the material tank through the liquid inlet pipe, and the coloring liquid flows out from the material tank, and enters the nozzle 221 through the liquid inlet pipe, and the coloring liquid in the material tank can be extracted into the liquid inlet pipe by power equipment such as a vacuum pump.
喷射组件22采用液压喷射原理,也可以采用气液混合喷射原理使着色液呈微粒化。根据选用的着色液或者应用环境不同,材质可以选用陶瓷、金属或树脂制作而成。The injection assembly 22 adopts the principle of hydraulic injection, and can also use the principle of gas-liquid mixed injection to make the coloring liquid into particles. According to the selected coloring liquid or different application environments, the material can be made of ceramics, metal or resin.
在标准压力下,喷射组件22可以获得设定的喷射角度、喷染量、喷染形状和流量分布。请参照图6,喷染角度指的是从喷嘴221喷射的微粒化着色液散开的形状的角度,喷染形状指喷染横截面的断面形状,流量分布为喷嘴221幅宽方向与喷雾量分布状态。喷染量与喷射压力成正比。Under the standard pressure, the spray assembly 22 can obtain the set spray angle, spray amount, spray shape and flow distribution. Please refer to Fig. 6, the spraying angle refers to the angle of the dispersed shape of the atomized coloring liquid sprayed from the nozzle 221, the spraying shape refers to the cross-sectional shape of the spraying cross section, and the flow distribution is the width direction of the nozzle 221 and the spray volume distribution status. The amount of spraying is proportional to the injection pressure.
请参照图7,喷染形状可以为点状、线形、扇形、圆形、圆环形等。喷染形状的形成与喷嘴221的形状、喷射角度等相关。例如,当喷嘴221的形状为细长开口,喷嘴221喷染到基材21上的喷射形状可呈扇形。Please refer to Fig. 7, the spraying shape can be dot shape, linear shape, fan shape, circle, circular ring and so on. The formation of the spraying shape is related to the shape of the nozzle 221, the spraying angle, and the like. For example, when the shape of the nozzle 221 is an elongated opening, the spray shape of the spray nozzle 221 onto the substrate 21 may be fan-shaped.
喷嘴221被设置成在基材21上形成对应的喷着区域222,喷着区域222的长度方向与第一轴线具有第一预设角度,且相邻的喷着区域222在第一轴线方向上的投影具有部分交叠。The nozzle 221 is arranged to form a corresponding spraying area 222 on the substrate 21, the length direction of the spraying area 222 has a first preset angle with the first axis, and the adjacent spraying area 222 is in the direction of the first axis The projections of have partial overlap.
若喷着区域222的中间比较密集地聚集微粒化着色液,周围比较分散,喷嘴221喷射在基材21上的喷着区域222会呈扇形(如图7中的c所示),无法达到均匀喷射到基材21上的目的。为此,请参照图8,本实施例中的喷嘴221在设置时,使其喷着区域222的长度方向与第一轴线具有第一预设角度α,且相邻的喷着区域222在第一轴线方向上的投影具有部分交叠,如图8中阴影部分所示。If the center of the spraying area 222 gathers the micronized coloring liquid more densely, and the surroundings are more scattered, the spraying area 222 sprayed by the nozzle 221 on the substrate 21 will be fan-shaped (as shown in c in FIG. 7 ), which cannot achieve uniformity. The purpose of spraying onto the substrate 21. For this reason, please refer to FIG. 8 , when the nozzle 221 in this embodiment is set, the length direction of its spraying area 222 has a first preset angle α with the first axis, and the adjacent spraying area 222 The projections in the direction of one axis have partial overlap, as shown by the shaded part in FIG. 8 .
可选的,当第一预设角度α为5°~45°时,喷嘴221喷射的喷着区域222中间及周围都不会聚集微粒化着色液,喷着区域222能够均匀分布到基材21上。Optionally, when the first preset angle α is 5° to 45°, the spraying area 222 sprayed by the nozzle 221 will not collect the micronized coloring liquid in the middle and around the spraying area 222, and the spraying area 222 can be evenly distributed to the substrate 21 superior.
如图3和图4所示,以所述的喷嘴221的喷射方向为第三轴线,所述的第三轴线与重力方向具有第二预设角度,所述的第二预设角度为非零夹角。喷嘴221自上而下喷射,定义第二预设角度β为喷嘴221的喷墨方向与重力方向的夹角,重力方向可以理解为与地面方向垂直的方向。每个喷嘴221的第二预设角度均相同。若第二预设角度过大β,喷嘴221喷射到基材21上的冲击力较大,着色液容易发生飞溅,弱第二预设角度β过小,着色液不能够充分喷射到基材21上。As shown in Figures 3 and 4, the spraying direction of the nozzle 221 is the third axis, the third axis has a second preset angle with the direction of gravity, and the second preset angle is non-zero angle. The nozzle 221 sprays from top to bottom, and the second predetermined angle β is defined as the angle between the ink ejection direction of the nozzle 221 and the direction of gravity, and the direction of gravity can be understood as a direction perpendicular to the direction of the ground. The second preset angles of each nozzle 221 are the same. If the second predetermined angle β is too large, the impact force of the nozzle 221 sprayed onto the substrate 21 is relatively large, and the coloring liquid is likely to splash, and if the second predetermined angle β is too small, the coloring liquid cannot be fully sprayed onto the substrate 21. superior.
可选的,本实施例中,取第一预设角度α为5°~45°,第二预设角度β为5°~45°。在一些优选的实施例中,所述的第一预设角度α为15°,第二预设角度β为15°。喷嘴221喷射着色液在基材21上形成的喷着区域222可参照图8所示。Optionally, in this embodiment, the first preset angle α is set to be 5°-45°, and the second preset angle β is set to be 5°-45°. In some preferred embodiments, the first preset angle α is 15°, and the second preset angle β is 15°. The spraying area 222 formed on the substrate 21 by spraying the coloring liquid from the nozzle 221 can be referred to as shown in FIG. 8 .
可选的,输送机构20的输送方向与重力方向具有第三预设角度,第三预设角度为γ,第三预设角度γ大于0°,小于90°。(请参照图11-图13中标示的γ)。Optionally, the conveying direction of the conveying mechanism 20 and the direction of gravity have a third preset angle, the third preset angle is γ, and the third preset angle γ is greater than 0° and less than 90°. (Please refer to γ marked in Figure 11-Figure 13).
控制装置23还配置为用于控制喷射组件22的喷墨速度和输送机构20的输送速度,以使着色液于基材21中呈微饱和状态。可选的,控制装置23可以为由供电单元、人机交互界面、通信单元、核心处理器和控制单元组成的电气柜。供电单元可以是外接电源或者蓄电池。人机交互界面可以为显示屏、键盘、触摸屏、按键、旋钮、音响和led灯等计算机输入、输出设备,用于输入指令和读取信息,从而实现人机交互、信息的互通。通信单元可以是收发器,控制单元可以是微控制器(Microcontroller Unit,简称:MCU)。控制控制装置23通过人机交互界面来接收指令和数据并将该指令、数据传递给核心处理器,且可以通过人机交互界面传递消息来提示操作人员。控制装置23通过核心处理器处理人机交互界面和通信单元反馈的信息,并通过控制单元控制喷射组件22和输送机构20。The control device 23 is also configured to control the ink jetting speed of the jetting assembly 22 and the delivery speed of the delivery mechanism 20 so that the coloring liquid is slightly saturated in the substrate 21 . Optionally, the control device 23 may be an electrical cabinet composed of a power supply unit, a man-machine interface, a communication unit, a core processor and a control unit. The power supply unit can be an external power supply or a storage battery. The human-computer interaction interface can be computer input and output devices such as display screens, keyboards, touch screens, buttons, knobs, speakers, and LED lights, which are used to input instructions and read information, thereby realizing human-computer interaction and information intercommunication. The communication unit may be a transceiver, and the control unit may be a microcontroller (Microcontroller Unit, MCU for short). The control device 23 receives instructions and data through the human-computer interaction interface and transmits the instructions and data to the core processor, and may send messages through the human-computer interaction interface to prompt the operator. The control device 23 processes the information fed back by the man-machine interface and the communication unit through the core processor, and controls the injection assembly 22 and the conveying mechanism 20 through the control unit.
在其他实施例中,控制装置23可以通过有线或无线的方式与电子设备1连接,通过电子设备1向控制装置23发出控制信号,控制装置23响应于电子设备1的指令,分别控制喷射组件22的喷墨速度,以及输送机构20的输送速度。喷墨速度、输送速度均可预先写入控制装置23的核心处理器内。In other embodiments, the control device 23 can be connected to the electronic device 1 in a wired or wireless manner, and the electronic device 1 sends a control signal to the control device 23, and the control device 23 responds to the instructions of the electronic device 1 to control the injection components 22 respectively. The inkjet speed, and the conveying speed of the conveying mechanism 20. Both the inkjet speed and the delivery speed can be written in the core processor of the control device 23 in advance.
请参照图3、图9图10,再分配机构24包括设有分配组件240,分配组件240包括相互挤压的第一分配部241和第二分配部242,第一分配部241和第二分配部242二者中的至少一着具有引导着色液在基材21上扩散的扩散结构243。其中,着色液呈微饱和状态的基材21输送进入分配组件240的第一分配部241和第二分配部242之间,在分配组件240的压力作用下,使着色液在基材21中渗透且随扩散结构243扩散。Please refer to Fig. 3, Fig. 9 Fig. 10, the redistribution mechanism 24 includes a distribution assembly 240, the distribution assembly 240 includes a first distribution part 241 and a second distribution part 242 extruding each other, the first distribution part 241 and the second distribution part At least one of the two portions 242 has a diffusion structure 243 that guides the coloring liquid to diffuse on the substrate 21 . Wherein, the substrate 21 in which the coloring liquid is in a slightly saturated state is transported into between the first distribution part 241 and the second distribution part 242 of the distribution assembly 240, and under the pressure of the distribution assembly 240, the coloring liquid penetrates into the substrate 21 And diffuse with the diffusion structure 243 .
分配组件240可通过电机驱动、齿轮传动、皮带轮传动中的一种方式进行驱动转动。The distributing assembly 240 can be driven to rotate by one of motor drive, gear drive, and pulley drive.
可选的,第一分配部241和第二分配部242为轧辊,扩散结构243围绕第一分配部241和第二分配部242的周向表面均匀设置,或者扩散结构243仅围绕第一分配部241的周向表面均匀设置,或者扩散结构243仅围绕第二分配部242的周向表面均匀设置。Optionally, the first distribution part 241 and the second distribution part 242 are rolls, and the diffusion structure 243 is uniformly arranged around the circumferential surfaces of the first distribution part 241 and the second distribution part 242, or the diffusion structure 243 only surrounds the first distribution part 241 is uniformly arranged on the peripheral surface, or the diffusion structure 243 is only uniformly arranged around the peripheral surface of the second distribution part 242 .
可选的,扩散结构243具有连续的凹型扩散部2431,也可以是具有多个相互独立的凹型扩散部2431。Optionally, the diffusion structure 243 has a continuous concave diffusion portion 2431 , or may have a plurality of mutually independent concave diffusion portions 2431 .
进一步的,第一分配部241表面为弹性材质,第二分配部242表面为刚性材质。刚性材质和弹性材质相互配合,使得第一分配部241和第二部分242在压力作用下与分别基材充分接触,使基材受到充分的挤压。扩散结构243的设置有三种情形:在第一分配部241表面设置;在第二分配部242表面设置;在第一分配部241和第二分配部242表面分别设置。示例性的,第一分配部241表面为橡胶材质,第二分配部242表面为皮纹钢材质。基材21从第一分配部241和第二分配部242之间通过,第一分配部241和第二分配部242相互挤压,着色液沿着第二分配部242长度延伸的方向的凹型扩散部在基材21上扩散,并在第一分配部241的表面挤压下,着色液向基材21进行着色液再分配,从而使着色液充分渗透。Further, the surface of the first distribution part 241 is made of elastic material, and the surface of the second distribution part 242 is made of rigid material. The rigid material and the elastic material cooperate with each other, so that the first distributing part 241 and the second part 242 fully contact the respective substrates under pressure, so that the substrates are fully squeezed. The diffusion structure 243 can be installed in three ways: on the surface of the first distribution part 241 ; on the surface of the second distribution part 242 ; and on the surfaces of the first distribution part 241 and the second distribution part 242 respectively. Exemplarily, the surface of the first distribution part 241 is made of rubber material, and the surface of the second distribution part 242 is made of textured steel material. The base material 21 passes between the first distribution part 241 and the second distribution part 242, the first distribution part 241 and the second distribution part 242 are pressed against each other, and the coloring liquid spreads along the concave shape of the direction in which the second distribution part 242 extends. The part spreads on the base material 21, and under the pressure of the surface of the first distribution part 241, the coloring liquid redistributes the coloring liquid to the base material 21, so that the coloring liquid fully penetrates.
在其他的实施例中,请参照图10,扩散结构243也可以为多个凸点2432以及独立于凸点2432之间形成的交错沟槽2433。扩散结构243可设置在第二分配部242表面,基材21从第一分配部241与第二分配部242表面的各个凸点2432,在凸点2432的分流作用下,着色液沿着交错沟槽2433在基材21上进行扩散和扩散,并在第一分配部241的表面挤压下,着色液向基材21进行着色液再分配,从而使着色液充分渗透。In other embodiments, please refer to FIG. 10 , the diffusion structure 243 may also be a plurality of bumps 2432 and interleaving grooves 2433 independently formed between the bumps 2432 . The diffusion structure 243 can be arranged on the surface of the second distribution part 242, and the base material 21 is divided from each bump 2432 on the surface of the first distribution part 241 and the second distribution part 242. The groove 2433 diffuses and diffuses on the base material 21 , and under the pressure of the surface of the first distributing part 241 , the coloring liquid redistributes the coloring liquid to the base material 21 , so that the coloring liquid fully penetrates.
上述实施例中,控制装置23通过控制输送20的输送速度,使基材21先经过喷射组件22,控制装置23控制喷射组件22上喷嘴221的喷墨速度,使着色液喷射到基材21的表面上,基材21的着色液呈微饱和状态,在重力作用下,顺着倾斜的基材21前进的方向渗透。随着输送20连续的输送基材21,经过喷射组件22后的基材21经过再分配机构24,闯过第一分配部241和第二分配部242,着色液继续顺着倾斜的基材21,并在第二分配部242表面的扩散结构243的扩散作用下,在基材21继续流淌、渗透,实现着色液的再分配。In the above-described embodiment, the control device 23 controls the conveying speed of the conveying 20 so that the substrate 21 passes through the spray assembly 22 first, and the control device 23 controls the inkjet speed of the nozzles 221 on the spray assembly 22 so that the coloring liquid is sprayed onto the substrate 21. On the surface, the coloring liquid of the substrate 21 is in a slightly saturated state, and under the action of gravity, it permeates along the advancing direction of the inclined substrate 21 . As the conveying 20 continuously conveys the substrate 21, the substrate 21 passing through the spray assembly 22 passes through the redistribution mechanism 24, breaks through the first distribution part 241 and the second distribution part 242, and the coloring liquid continues to follow the inclined substrate 21. , and under the diffusion effect of the diffusion structure 243 on the surface of the second distribution part 242 , it continues to flow and permeate in the substrate 21 to realize the redistribution of the coloring liquid.
上述实施例中,通过设置一个喷射组件22和一个再分配机构24,先喷后压,使着色液能够实现二次分配,从而使着色液能够充分渗透到基材21中,使基材21的色彩一致性提高。In the above-mentioned embodiment, by arranging a jet assembly 22 and a redistribution mechanism 24, first spraying and then pressing, the coloring liquid can be distributed twice, so that the coloring liquid can fully penetrate into the base material 21, and the coloring liquid of the base material 21 Color consistency is improved.
在其他的实施例中,也可以将喷射组件22和再分配机构24交替设置。即通过设置喷射组件22、再分配机构24、喷射组件22、再分配机构24的交替排布,输送机构20输送基材21连续通过交替设置的喷射组件22和再分配机构24,基材21经过多次喷染和过轧处理,使着色液充分渗透基材21中,提高基材21的色彩一致性。In other embodiments, the injection assembly 22 and the redistribution mechanism 24 may also be arranged alternately. That is, by setting the spray assembly 22, the redistribution mechanism 24, the spray assembly 22, and the alternate arrangement of the redistribution mechanism 24, the conveying mechanism 20 transports the substrate 21 continuously through the alternately arranged spray assemblies 22 and the redistribution mechanism 24, and the substrate 21 passes through Repeated spraying and over-rolling treatments allow the coloring liquid to fully penetrate into the base material 21 and improve the color consistency of the base material 21 .
请参照图11和图14,染色设备2还包括:第一轧辊机构25,第一轧辊机构25包括相互挤压的第一轧辊部251和第二轧辊部252,其中,基材21经过再分配机构24之后,经过第一轧辊部251和第二轧辊部252之间。Please refer to Fig. 11 and Fig. 14, the dyeing equipment 2 also includes: the first roller mechanism 25, the first roller mechanism 25 includes the first roller part 251 and the second roller part 252 extruding each other, wherein, the base material 21 is redistributed After the mechanism 24, it passes between the first roller part 251 and the second roller part 252.
第一轧辊部251和第二轧辊部252可通过电机驱动、齿轮传动、皮带轮传动中的一种方式进行驱动转动。The first roll part 251 and the second roll part 252 can be driven to rotate by one of motor drive, gear drive and pulley drive.
可选的,第一轧辊部251和第二轧辊部252为压辊。当基材21经过喷射组件22喷射着色液后,基材21经过喷射组件22喷射着色液后,经过再分配机构24,着色液在再分配机构24的分配组件240的压力作用下,以及自身重力作用下,沿着第二分配部242上的扩散结构243扩散,实现着色液在基材21的再分配。经过输送机构20的连续输送,基材21再经过第一轧辊机构25,穿过第一轧辊部251和第二轧辊部252,通过第一轧辊部251和第二轧辊部252对基材21的挤压,使着色液进一步充分渗透。Optionally, the first roll part 251 and the second roll part 252 are pressure rolls. After the substrate 21 sprays the coloring liquid through the spraying assembly 22, the substrate 21 passes through the spraying assembly 22 to spray the coloring liquid, and then passes through the redistribution mechanism 24. The coloring liquid is under the pressure of the distribution assembly 240 of the redistribution mechanism 24, and its own gravity Under the action, it diffuses along the diffusion structure 243 on the second distributing part 242 to realize redistribution of the coloring liquid on the substrate 21 . Through the continuous delivery of the conveying mechanism 20, the base material 21 passes through the first roll mechanism 25 again, passes through the first roll portion 251 and the second roll portion 252, and passes through the first roll portion 251 and the second roll portion 252 to the base material 21. Squeeze to make the coloring liquid penetrate further and fully.
本实施例中,通过在再分配机构24之后设置第一轧辊机构25,经过第一轧辊机构25的压力作用,将基材21上多余的着色液继续均匀压入到基材21内,可进一步提高着色液的渗透均匀性。其次,将多余着色液压入到基材21,可使基材21保持相对干爽而不至于非常湿润。若基材21的着色液未完全渗透到基材21内,使基材21的湿润程度较高,将会影响后续的烘干处理过程,导致烘干处理的时间耗费更长,降低了工艺处理效率。其次,通过设置第一轧辊机构25可以充分提高着色液的使用率,避免过多的浪费,绿色节能且环保。In this embodiment, by setting the first roller mechanism 25 after the redistribution mechanism 24, through the pressure of the first roller mechanism 25, the redundant coloring liquid on the substrate 21 is continuously pressed into the substrate 21 evenly, and further Improve the penetration uniformity of the coloring liquid. Secondly, the excess colorant is hydraulically injected into the base material 21, so that the base material 21 can be kept relatively dry and not very wet. If the coloring liquid of the base material 21 does not completely penetrate into the base material 21, the degree of wetness of the base material 21 will be high, which will affect the subsequent drying process, resulting in longer drying time and reduced process efficiency. efficiency. Secondly, by setting the first roll mechanism 25, the usage rate of the coloring liquid can be fully improved, excessive waste can be avoided, and it is green, energy-saving and environmentally friendly.
在其他的实施例中,第一轧辊部251和第二轧辊部252也可以按照图9、图10的方式,在其中一个表面上设置引导着色液扩散的扩散结构243。In other embodiments, the first roll part 251 and the second roll part 252 can also be provided with a diffusion structure 243 on one of the surfaces of the first roll part 251 and the second roll part 252 according to the manner shown in FIG. 9 and FIG. 10 .
请参照图12和图15,染色设备2还包括:第二轧辊机构26,第二轧辊机构26包括相互挤压的第三轧辊部261和第四轧辊部262,其中,基材21被配置为使着色液向低处流淌,再经过第三轧辊部261和第四轧辊部262之间。Please refer to Fig. 12 and Fig. 15, dyeing equipment 2 also comprises: the second roller mechanism 26, and the second roller mechanism 26 comprises the 3rd roller part 261 and the 4th roller part 262 that extrude each other, wherein, base material 21 is configured as The coloring liquid flows down, and then passes between the third roll part 261 and the fourth roll part 262 .
第三轧辊部261和第四轧辊部262可通过电机驱动、齿轮传动、皮带轮传动中的一种方式进行驱动转动。The third roll part 261 and the fourth roll part 262 can be driven to rotate by one of motor drive, gear drive and pulley drive.
可选的,第三轧辊部261和第四轧辊部262为压辊。由于输送机构20的输送方向与重力方向具有大于等于0°,小于90°的第三预设角度,输送机构20在输送基材21时,基材21向下倾斜,使基材21被配置为使基材21上的着色液在重力作用下向低处流淌。流淌下来的着色液可以被压力渗透进基材21,考虑第二轧辊机构26的转动方向,进布端接触第三轧辊部261和第四轧辊部262之间可能形成着色液的积液液面,被转动的第三轧辊部261和第四轧辊部262带入基材21的进布端,进而通过第三轧辊部261和第四轧辊部262的相互挤压,使着色液在基材21进一步流淌、渗透。Optionally, the third roll part 261 and the fourth roll part 262 are pressure rolls. Since the conveying direction of the conveying mechanism 20 and the direction of gravity have a third predetermined angle greater than or equal to 0° and less than 90°, when the conveying mechanism 20 conveys the substrate 21, the substrate 21 is inclined downward, so that the substrate 21 is configured as The coloring liquid on the substrate 21 is made to flow down under the action of gravity. The coloring liquid that flows down can be penetrated into the base material 21 by pressure. Considering the rotation direction of the second roll mechanism 26, the cloth feeding end contacts between the third roll part 261 and the fourth roll part 262, which may form a liquid accumulation surface of the coloring liquid. , the rotated third roll portion 261 and the fourth roll portion 262 are brought into the cloth feeding end of the base material 21, and then the coloring liquid is formed on the base material 21 by the mutual extrusion of the third roll portion 261 and the fourth roll portion 262. Further flow, penetration.
在图11、图12所示的实施例中,喷嘴221按照同一喷射方向,沿第一轴线方向安装在主架体220上,在其他的实施例中,相邻的喷嘴221可以向相反方向设置,例如,请参照图13,当喷射组件22为13个时,其中第一个喷嘴221、第三个喷嘴221、第五个喷嘴221、第七个喷嘴221、第九个喷嘴221、第十一个喷嘴221、第十三个喷嘴221朝向第一方向,第二个喷嘴221、第四个喷嘴221、第六个喷嘴221、第八个喷嘴221、第十个喷嘴221、第十二个喷嘴221朝向第二方向,第一方向和第二方向为相反方向,并且所有喷嘴221均按照第二预设角度β为5°~45°进行喷射,当控制装置23控制13个喷嘴221进行喷射着色液时,喷射的着色液在重力作用下顺着倾斜的基材21前进方向进行渗透,着色液在基材21喷射形成的喷着区域222呈中心对称的线形,相邻的喷着区域222在第一轴线方向上的投影具有部分交叠。In the embodiment shown in Figure 11 and Figure 12, the nozzles 221 are installed on the main frame body 220 along the first axis direction according to the same spraying direction, in other embodiments, the adjacent nozzles 221 can be arranged in opposite directions , For example, referring to Fig. 13, when there are 13 injection assemblies 22, the first nozzle 221, the third nozzle 221, the fifth nozzle 221, the seventh nozzle 221, the ninth nozzle 221, the tenth nozzle One nozzle 221, the thirteenth nozzle 221 is facing the first direction, the second nozzle 221, the fourth nozzle 221, the sixth nozzle 221, the eighth nozzle 221, the tenth nozzle 221, the twelfth nozzle The nozzles 221 face the second direction, the first direction and the second direction are opposite directions, and all the nozzles 221 spray according to the second preset angle β of 5°-45°, when the control device 23 controls 13 nozzles 221 to spray During the coloring liquid, the sprayed coloring liquid permeates along the advancing direction of the inclined substrate 21 under the action of gravity, and the spraying area 222 formed by the spraying of the coloring liquid on the base material 21 is a centrally symmetrical linear shape, and the adjacent spraying area 222 Projections in the direction of the first axis have partial overlap.
在一些实施例中,请参照图11-图13,在输送机构20、喷射组件22、再分配机构24下方设置着色液收集装置27。着色液收集装置27用于收集喷射过程中,溅落到基材21以外的着色液,并对溅落的着色液进行收集或回收处理,避免造成浪费。In some embodiments, please refer to FIGS. 11-13 , a coloring liquid collecting device 27 is provided below the delivery mechanism 20 , the spray assembly 22 , and the redistribution mechanism 24 . The coloring liquid collecting device 27 is used to collect the coloring liquid splashed outside the substrate 21 during the spraying process, and collect or recycle the splashed coloring liquid to avoid waste.
着色液收集装置27可以是收集池、收集槽或者收集平台。着色液收集装置27的结构包括但不限于是矩形结构、圆形结构、多边形结构。可以根据实际需求进行着色液收集装置27的结构的设计。The coloring liquid collecting device 27 may be a collection pool, a collection tank or a collection platform. The structure of the coloring liquid collecting device 27 includes, but is not limited to, a rectangular structure, a circular structure, and a polygonal structure. The structure of the coloring liquid collecting device 27 can be designed according to actual requirements.
在一些实施例中,在着色液收集装置27上设有排液口,排液口可通过管道与处理池连通,被收集到着色液收集装置27内的着色液可以通过管道流入到处理池中,进行后续的再处理,例如进行废液处理、回收加工处理等。通过设置排液口,也能够及时对溅落的着色液进行引导和疏通,避免着色液收集装置27内积聚较多的着色液。排液口可通过阀组件实现启闭,阀组件可与控制装置23电连接。In some embodiments, a liquid drain is provided on the coloring liquid collecting device 27, and the liquid drain can communicate with the processing tank through a pipeline, and the coloring liquid collected in the coloring liquid collecting device 27 can flow into the processing tank through a pipeline , for subsequent reprocessing, such as waste liquid treatment, recycling processing, etc. By providing the liquid discharge port, the splashed coloring liquid can also be guided and dredged in time, so as to prevent more coloring liquid from accumulating in the coloring liquid collecting device 27 . The liquid discharge port can be opened and closed through the valve assembly, and the valve assembly can be electrically connected with the control device 23 .
请参照图16,其为本申请一实施例提供的染色控制方法的流程示意图,该方法应用于图2所示的染色设备2,本方法通过自动化控制,使基材21着色过程更高效,具体包括步骤S310-步骤S330。Please refer to FIG. 16, which is a schematic flow chart of a dyeing control method provided by an embodiment of the present application. This method is applied to the dyeing equipment 2 shown in FIG. 2. This method makes the coloring process of the substrate 21 more efficient through automatic control. Specifically It includes step S310-step S330.
步骤S310:获取目标信息,目标信息包括基材米重、预设带液率和预设微饱和状态下着色液和基材21的比例范围。Step S310: Acquiring target information, the target information includes the weight in meters of the base material, the preset liquid-carrying rate, and the ratio range of the coloring liquid to the base material 21 in a preset slightly saturated state.
基材米重指基材21每米的重量,预设带液率即前文所述的基材21的带液率59%-80%,或者平均喷墨量为面料克重的50-80%。The meter weight of the substrate refers to the weight of the substrate 21 per meter, and the preset liquid-carrying rate is 59%-80% of the liquid-carrying rate of the substrate 21 mentioned above, or the average inkjet amount is 50-80% of the weight of the fabric .
步骤S320:根据目标信息计算最优输送速度和喷墨速度,以使基材21中的着色液呈微饱和状态。Step S320: Calculate the optimal conveying speed and ink jetting speed according to the target information, so that the coloring liquid in the substrate 21 is in a slightly saturated state.
在确定了基材米重、预设带液率和预设微饱和状态下着色液和基材21的比例范围等目标信息后,可根据预设计算公式计算输送机构20输送基材21的最优输送速度,以及喷射组件22的喷墨速度。预设计算公式可采用行业内的经验公式,并预先写入到控制装置23的核心处理器内。After determining the target information such as the weight of the base material, the preset liquid-carrying rate, and the ratio range of the coloring liquid to the base material 21 under the preset slightly saturated state, the maximum transport mechanism 20 can be used to transport the base material 21 according to the preset calculation formula. Optimum conveying speed, and the inkjet speed of jet assembly 22. The preset calculation formula can adopt the empirical formula in the industry, and be written into the core processor of the control device 23 in advance.
其中,所述的预设微饱和状态下着色液和基材21的比例范围,可以根据基材的材质,对微饱和状态的数值范围进行不同的设定。设定的数值范围小于饱和状态下着色液和基材21的比例。Wherein, the ratio range of the coloring liquid to the substrate 21 in the preset slightly saturated state can be set differently according to the material of the substrate. The set numerical range is smaller than the ratio of the coloring liquid to the substrate 21 in a saturated state.
输送机构20响应于控制装置23的控制,按照最优输送速度,沿输送方向输送基材21。The conveying mechanism 20 responds to the control of the control device 23 to convey the substrate 21 along the conveying direction according to the optimal conveying speed.
本步骤中,操作人员通过操作控制装置23上的人机交互界面(例如触摸屏),选择预先设定好的输送机构20的最优输送速度,控制装置23接收操作人员触发的输送机构20的操作指令信息,输送机构20响应于控制装置23发出的“输送机构20开启,按照1m/min的输送速率匀速移动”控制指令,输送机构20开启工作,并按照1m/min的输送速度,沿基材21前进的输送方向输送基材21。In this step, the operator selects the optimal conveying speed of the conveying mechanism 20 set in advance by operating the human-computer interaction interface (such as a touch screen) on the control device 23, and the control device 23 receives the operation of the conveying mechanism 20 triggered by the operator. Instruction information, the conveying mechanism 20 responds to the control command "open the conveying mechanism 20 and move at a constant speed at a conveying rate of 1m/min" issued by the control device 23, the conveying mechanism 20 starts to work, and moves along the substrate at a conveying speed of 1m/min The forward conveying direction conveys the substrate 21 .
输送机构20到喷射组件22之间的距离可预先写入到控制装置23的核心处理器内,根据输送机构20到喷射组件22之间的距离以及预先设定的输送速度,通过现有的软件或者程序可预先计算好输送机构20将基材21的前进端由初始位置输送到达喷射组件22正下方所需要的时间,从而使控制装置23能够根据该时间,合理准确的控制喷射组件22喷射着色液。The distance between the conveying mechanism 20 and the injection assembly 22 can be pre-written into the core processor of the control device 23, according to the distance between the conveying mechanism 20 and the injection assembly 22 and the preset conveying speed, through the existing software Or the program can pre-calculate the time required for the conveying mechanism 20 to transport the forward end of the substrate 21 from the initial position to directly below the spraying assembly 22, so that the control device 23 can reasonably and accurately control the spraying of the spraying assembly 22 according to the time. liquid.
操作人员通过操作控制装置23上的人机交互界面(例如触摸屏),选择预先设定好的喷射组件22的喷墨速度,当输送机构20按照1m/min的输送速度向喷射组件22输送,控制装置23根据预先计算好基材21前进端进入到喷射组件22正下方所需的时间,控制装置23接收操作人员触发的喷射组件22的操作指令信息,喷射组件22响应于控制装置23发出的“喷射组件22开启,按照20cm/s的喷墨速度喷射着色液”控制指令,喷射组件22开启工作,并按照20cm/s的喷墨速度向基材21喷射着色液。在喷射着色液时,还可以预先设定每一层的喷射时间,例如,采用脉冲式喷射,每隔1s喷射一次,在喷射着色液时,控制装置23控制输送机构20暂时停止工作,输送机构20的暂停时间可根据喷射时间需要,例如,暂停15-30s。因此,控制装置23可按照预设周期控制输送机构20暂停输送基材21。The operator selects the inkjet speed of the jetting assembly 22 set in advance by operating the human-computer interaction interface (such as a touch screen) on the control device 23. The device 23 is based on the pre-calculated time required for the forward end of the substrate 21 to enter directly under the spray assembly 22, the control device 23 receives the operation instruction information of the spray assembly 22 triggered by the operator, and the spray assembly 22 responds to the " The jetting assembly 22 is turned on, and according to the inkjet speed of 20cm/s, the coloring liquid is ejected" control command, the jetting assembly 22 is turned on, and the coloring liquid is jetted to the substrate 21 according to the inkjet speed of 20cm/s. When spraying the coloring liquid, the spraying time of each layer can also be set in advance, for example, adopt pulse type spraying, spray once every 1s, when spraying the coloring liquid, the control device 23 controls the conveying mechanism 20 to temporarily stop working, and the conveying mechanism The pause time of 20 can be required according to the injection time, for example, pause for 15-30s. Therefore, the control device 23 can control the conveying mechanism 20 to suspend conveying the substrate 21 according to a preset period.
在输送机构20暂停输送时,控制装置23控制喷射组件22的喷嘴221开启,喷嘴221按照第二预设角度β为5°~45°角度向基材21喷射着色液,且输送机构20输送方向与第二预设角度之间呈5°~45°,着色液呈微饱和状态,在重力作用下,顺着基材21前进方向流淌、渗透。When the conveying mechanism 20 suspends conveying, the control device 23 controls the nozzle 221 of the spraying assembly 22 to open, and the nozzle 221 sprays the coloring liquid to the substrate 21 according to the second preset angle β at an angle of 5° to 45°, and the conveying mechanism 20 conveys the direction The angle between the second predetermined angle and the second preset angle is 5°-45°, and the coloring liquid is in a slightly saturated state. Under the action of gravity, it flows and penetrates along the forward direction of the substrate 21 .
步骤S330:获取预设压力,根据预设压力对基材21施加压力作用,使着色液在基材21中渗透且着色液随扩散结构243扩散。Step S330 : Obtain a preset pressure, and apply pressure to the base material 21 according to the preset pressure, so that the coloring liquid penetrates into the base material 21 and the coloring liquid diffuses with the diffusion structure 243 .
预设压力可预先写入到控制装置23的核心处理器内,再分配机构24响应于控制装置23的控制,按照预设压力对基材21施加压力作用,使穿过第一分配部241和第二分配部242之间的呈微饱和状态的着色液,在第一分配部241和第二分配部242的相互挤压下,沿扩散结构243扩散。The preset pressure can be written into the core processor of the control device 23 in advance, and the redistribution mechanism 24 responds to the control of the control device 23, and applies pressure to the substrate 21 according to the preset pressure, so that the first distribution part 241 and The slightly saturated coloring liquid between the second distribution parts 242 diffuses along the diffusion structure 243 under the mutual pressing of the first distribution part 241 and the second distribution part 242 .
同理,喷射组件22到再分配机构24之间的距离可预先写入到控制装置23的核心处理器内,根据喷射组件22到再分配机构24之间的距离以及最优输送速度,通过现有的软件或者程序可预先计算好输送机构20将基材21的前进端离开喷射组件22并进入到再分配机构24的分配组件240内所需要的时间,从而使控制装置23能够根据该时间,合理准确的控制再分配机构24开启,分配组件240进行转动。In the same way, the distance between the injection assembly 22 and the redistribution mechanism 24 can be written into the core processor of the control device 23 in advance, and according to the distance between the injection assembly 22 and the redistribution mechanism 24 and the optimal delivery speed, through the present Some software or programs can pre-calculate the time required for the conveying mechanism 20 to leave the advancing end of the substrate 21 from the spray assembly 22 and enter the distribution assembly 240 of the redistribution mechanism 24, so that the control device 23 can, according to the time, Reasonably and accurately control the opening of the redistribution mechanism 24 and the rotation of the distribution assembly 240 .
操作人员通过控制装置23上的人机交互界面(例如触摸屏),选择再分配机构24启动选项,输送机构20按照1m/min的输送速度向再分配机构24输送,控制装置23根据计算好基材21前进端进入到分配组件240所需要的时间,控制装置23接收操作人员触发的再分配机构24的操作指令信息,再分配机构24响应于控制装置23发出的“再分配机构24开启,分配组件240转动”控制指令,再分配机构24开启工作,分配组件240转动。The operator selects the start option of the redistribution mechanism 24 through the man-machine interface (such as a touch screen) on the control device 23, and the conveying mechanism 20 conveys to the redistribute mechanism 24 at a conveying speed of 1 m/min. 21 the time required for the forward end to enter the distributing assembly 240, the control device 23 receives the operation instruction information of the redistribution mechanism 24 triggered by the operator, and the redistribution mechanism 24 responds to the "redistribution mechanism 24 open, the distribution assembly 240 rotation" control command, the redistribution mechanism 24 starts to work, and the distribution assembly 240 rotates.
基材21穿过第一分配部241与第二分配部242,第一分配部241与第二分配部242相互挤压,着色液在重力作用下,顺着基材21前进方向并沿着第二分配部242上的扩散结构243在基材21上扩散,并在第一分配部241的表面挤压下,着色液向基材21进行着色液再分配,从而使着色液充分渗透。The substrate 21 passes through the first distribution part 241 and the second distribution part 242, and the first distribution part 241 and the second distribution part 242 are pressed against each other. The diffusion structure 243 on the second distribution part 242 is diffused on the substrate 21, and under the pressure of the surface of the first distribution part 241, the coloring liquid is redistributed to the substrate 21, so that the coloring liquid fully penetrates.
通过上述自动化控制方法,采用本申请的染色设备2能够提高染色效率,使着色液能够充分渗透到基材21上,提高色彩一致性。Through the above-mentioned automatic control method, the use of the dyeing equipment 2 of the present application can improve the dyeing efficiency, enable the coloring liquid to fully penetrate into the substrate 21, and improve the color consistency.
请参照图17,其为本申请一实施例提供的染色控制装置的结构示意图。染色控制装置包括:第一控制模块300、第二控制模块400、第三控制模块500。Please refer to FIG. 17 , which is a schematic structural diagram of a dyeing control device provided by an embodiment of the present application. The dyeing control device includes: a first control module 300 , a second control module 400 , and a third control module 500 .
第一控制模块300,用于控制输送机构20按照最优输送速度,沿输送方向输送基材21;The first control module 300 is used to control the conveying mechanism 20 to convey the substrate 21 along the conveying direction according to the optimal conveying speed;
第二控制模块400,用于控制喷射组件22按照预设喷墨速度向输送的基材21的至少一个表面喷射着色液,以使基材21中的着色液呈微饱和状态;The second control module 400 is used to control the spraying assembly 22 to spray the colored liquid to at least one surface of the transported substrate 21 according to a preset inkjet speed, so that the colored liquid in the substrate 21 is in a slightly saturated state;
第三控制模块500,用于控制再分配机构24,使穿过第一分配部241和第二分配部242之间的呈微饱和状态的着色液,在第一分配部241和第二分配部242的相互挤压下,沿扩散结构243扩散。The third control module 500 is used to control the redistribution mechanism 24, so that the slightly saturated coloring liquid passing between the first distribution part 241 and the second distribution part 242 is distributed between the first distribution part 241 and the second distribution part. 242 to diffuse along the diffusion structure 243 under mutual extrusion.
上述装置中各个模块的功能和作用的实现过程具体详见上述中对应步骤的实现过程,在此不再赘述。For the implementation process of the functions and effects of each module in the above device, please refer to the implementation process of the corresponding steps in the above for details, and will not be repeated here.
需要说明的是,在不冲突的情况下,本申请中的实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, features in the embodiments of the present application may be combined with each other.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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TW202244353A (en) * | 2021-03-31 | 2022-11-16 | 財團法人紡織產業綜合研究所 | Double-sided uniformly dyeing method for textile and colorful yarn manufactured thereby |
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