CN116640501A - Preparation and experimental method of high-hardness polyurethane foam skinning coating - Google Patents
Preparation and experimental method of high-hardness polyurethane foam skinning coating Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及高分子材料技术领域,具体为一种高硬度聚氨酯泡沫结皮涂层的制备与实验方法。The invention relates to the technical field of polymer materials, in particular to a preparation and experiment method of a high-hardness polyurethane foam crust coating.
背景技术Background technique
硬质泡沫是以和为主要原料,在、催化剂、等多种助剂的作用下,通过混合,经高压喷涂而成的。聚氨酯泡有软泡和两种,软泡为开,硬泡为闭孔结构;软泡又分为和不结皮两种,的主要功能是缓冲。聚氨酯软泡常用于沙发家具、枕头、坐垫、玩具、服装和隔音内衬,体是一种具有保温与防水功能的新型,其低,仅0.022~0.033W/(m*K),相当于的一半,是所有中导热系数最低的。主要应用在建筑物,屋面防水保温一体化、冷库保温隔热、管道保温材料、建筑、冷藏车及冷库隔热材,聚氨酯泡沫结皮涂层在制备使用过程中往往制备时pH酸碱度影响产物涂层的最终使用效果影响较大,为此本申请现提出一种高硬度聚氨酯泡沫结皮涂层的制备与实验方法来对聚氨酯泡沫结皮涂层的制备流程进行优化实验。Rigid foam is made of synthetic resin as the main raw material, under the action of a variety of additives, such as catalysts, etc., by mixing and spraying under high pressure. There are two types of polyurethane foam, soft and non-skinned. The soft foam is open and the hard foam is closed-cell structure; Polyurethane soft foam is often used in sofa furniture, pillows, cushions, toys, clothing and sound insulation linings. It is a new type with heat preservation and waterproof functions. Half, is the lowest thermal conductivity of all. Mainly used in buildings, roof waterproof and thermal insulation integration, cold storage thermal insulation, pipeline thermal insulation materials, construction, refrigerated trucks and cold storage thermal insulation materials, polyurethane foam crust coating often affects the pH value of the product coating during preparation and use. The final use effect of the layer is greatly affected. Therefore, this application now proposes a preparation and experimental method of a high-hardness polyurethane foam skin coating to optimize the preparation process of the polyurethane foam skin coating.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种高硬度聚氨酯泡沫结皮涂层的制备与实验方法,具备优化聚氨酯泡沫结皮涂层制备流程,提高产物使用效果的优点。Aiming at the deficiencies of the prior art, the present invention provides a preparation and experimental method of a high-hardness polyurethane foam skin coating, which has the advantages of optimizing the preparation process of the polyurethane foam skin coating and improving the use effect of the product.
(二)技术方案(2) Technical solution
为实现上述目的,本发明提供如下技术方案:一种高硬度聚氨酯泡沫结皮涂层,包括以下质量份数的材料:In order to achieve the above object, the present invention provides the following technical solutions: a high-hardness polyurethane foam crust coating, comprising the following materials in parts by mass:
聚醚多元醇75-85份75-85 parts of polyether polyol
甲苯二异氰酸酯80-100份Toluene diisocyanate 80-100 parts
聚醚多元醇60-80份60-80 parts of polyether polyol
丙烯酸酯15-20份Acrylate 15-20 parts
水性聚氨酯150-200份150-200 parts of water-based polyurethane
流平剂5-6份Leveling agent 5-6 parts
改性坡缕石10-12份Modified palygorskite 10-12 parts
催化剂5-6份Catalyst 5-6 parts
水合碳酸钕25-30份25-30 parts of hydrated neodymium carbonate
助剥剂3-4份3-4 parts of peeling aid
消光粉2-4份Matting powder 2-4 parts
偶联剂1-2份1-2 parts of coupling agent
增稠剂3-6份Thickener 3-6 parts
pH调节剂4-8份;4-8 parts of pH regulator;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S101, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S102、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S102. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S103、向步骤S102中加入pH调节剂对pH值进行调节;S103, adding a pH regulator to step S102 to adjust the pH value;
S104、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S104, finally adding water-based polyurethane and stripping agent to fully mix to obtain polyurethane slurry coarse material;
S105、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S105, adding matting powder to the polyurethane slurry coarse material matting treatment;
S106、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S106, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S107、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S107. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
优选的,所述偶联剂为乙烯基三乙氧基硅氧烷与y-甲基丙烯酰氧基丙基三甲氧基硅氧烷按1:1混合后的产物。Preferably, the coupling agent is a 1:1 mixed product of vinyltriethoxysiloxane and y-methacryloxypropyltrimethoxysiloxane.
优选的,所述增稠剂为改性淀粉、改性纤维素、丙二醇海藻酸酯其中的一种。Preferably, the thickener is one of modified starch, modified cellulose, and propylene glycol alginate.
优选的,所述步骤S104中加入水性聚氨酯时分两次加入,第一次加入35%,第二次加入65%,所述水性聚氨酯加入完全后再加入流平剂与催化剂促进反应的进一步进行。Preferably, when the water-based polyurethane is added in the step S104, it is added twice, the first time is 35%, and the second time is 65%. After the water-based polyurethane is completely added, a leveling agent and a catalyst are added to promote further progress of the reaction.
优选的,所述步骤S107中进行聚氨酯泡沫涂料烘干时烘干温度为45℃,烘干时间15min,所述聚氨酯泡沫涂料时以16m/min的速度经过烘干箱进行均匀烘干。Preferably, when drying the polyurethane foam coating in the step S107, the drying temperature is 45° C., and the drying time is 15 minutes. The polyurethane foam coating passes through a drying oven at a speed of 16 m/min for uniform drying.
优选的,对制备好的高硬度聚氨酯泡沫结皮涂层进行性能检测,测试其聚氨酯泡沫结皮涂层硬度、涂覆干燥时间及环保性。Preferably, performance testing is performed on the prepared high-hardness polyurethane foam skin coating, and the polyurethane foam skin coating hardness, coating drying time and environmental protection are tested.
与现有技术相比,本发明提供了一种高硬度聚氨酯泡沫结皮涂层的制备与实验方法,具备以下有益效果:Compared with the prior art, the present invention provides a preparation and experimental method of a high-hardness polyurethane foam crust coating, which has the following beneficial effects:
1、该高硬度聚氨酯泡沫结皮涂层的制备与实验方法,通过实验的结果可以看出在pH值偏向于中性时聚氨酯泡沫结皮涂层的甲醛去除率出现了下降,其涂覆干燥时间有效地减小,从而可以看出不仅材料的配比影响聚氨酯泡沫结皮涂层的产品使用效果,在聚氨酯泡沫结皮涂层制备过程中对于pH值的把控同样重要,pH值同样影响着聚氨酯泡沫结皮涂层制备后的产品效果,为聚氨酯泡沫结皮涂层的制备提供了新的思路与改进点。1. The preparation and experimental method of this high-hardness polyurethane foam crust coating, as can be seen from the results of the experiment, the formaldehyde removal rate of the polyurethane foam crust coating has declined when the pH value is biased towards neutral, and its coating is dry The time is effectively reduced, so it can be seen that not only the ratio of materials affects the product use effect of the polyurethane foam skin coating, but also the control of the pH value in the preparation process of the polyurethane foam skin coating is also important, and the pH value also affects Based on the product effect after the polyurethane foam skin coating is prepared, new ideas and improvements are provided for the preparation of the polyurethane foam skin coating.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
一种高硬度聚氨酯泡沫结皮涂层,包括以下质量份数的材料:A high-hardness polyurethane foam crust coating, comprising the following materials in parts by mass:
聚醚多元醇75-85份75-85 parts of polyether polyol
甲苯二异氰酸酯80-100份Toluene diisocyanate 80-100 parts
聚醚多元醇60-80份60-80 parts of polyether polyol
丙烯酸酯15-20份Acrylate 15-20 parts
水性聚氨酯150-200份150-200 parts of water-based polyurethane
流平剂5-6份Leveling agent 5-6 parts
改性坡缕石10-12份Modified palygorskite 10-12 parts
催化剂5-6份Catalyst 5-6 parts
水合碳酸钕25-30份25-30 parts of hydrated neodymium carbonate
助剥剂3-4份3-4 parts of peeling aid
消光粉2-4份Matting powder 2-4 parts
偶联剂1-2份1-2 parts of coupling agent
增稠剂3-6份Thickener 3-6 parts
pH调节剂4-8份;4-8 parts of pH regulator;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S101, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S102、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S102. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S103、向步骤S102中加入pH调节剂对pH值进行调节;S103, adding a pH regulator to step S102 to adjust the pH value;
S104、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S104, finally adding water-based polyurethane and stripping agent to fully mix to obtain polyurethane slurry coarse material;
S105、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S105, adding matting powder to the polyurethane slurry coarse material matting treatment;
S106、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S106, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S107、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S107. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
进一步的,所述偶联剂为乙烯基三乙氧基硅氧烷与y-甲基丙烯酰氧基丙基三甲氧基硅氧烷按1:1混合后的产物。Further, the coupling agent is a product obtained by mixing vinyltriethoxysiloxane and y-methacryloxypropyltrimethoxysiloxane at a ratio of 1:1.
进一步的,所述增稠剂为改性淀粉、改性纤维素、丙二醇海藻酸酯其中的一种。Further, the thickener is one of modified starch, modified cellulose, and propylene glycol alginate.
进一步的,所述步骤S104中加入水性聚氨酯时分两次加入,第一次加入35%,第二次加入65%,所述水性聚氨酯加入完全后再加入流平剂与催化剂促进反应的进一步进行。Further, when water-based polyurethane is added in step S104, it is added in two steps, 35% is added for the first time, and 65% is added for the second time. After the water-based polyurethane is added completely, a leveling agent and a catalyst are added to promote further progress of the reaction.
进一步的,所述步骤S107中进行聚氨酯泡沫涂料烘干时烘干温度为45℃,烘干时间15min,所述聚氨酯泡沫涂料时以16m/min的速度经过烘干箱进行均匀烘干。Further, in the step S107, when drying the polyurethane foam coating, the drying temperature is 45° C., and the drying time is 15 minutes. The polyurethane foam coating is uniformly dried through a drying oven at a speed of 16 m/min.
进一步的,对制备好的高硬度聚氨酯泡沫结皮涂层进行性能检测,测试其聚氨酯泡沫结皮涂层硬度、涂覆干燥时间及环保性。Further, performance testing was carried out on the prepared high-hardness polyurethane foam skin coating, and the polyurethane foam skin coating hardness, coating drying time and environmental protection were tested.
实施例一:Embodiment one:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇75份75 parts of polyether polyol
甲苯二异氰酸酯80份80 parts of toluene diisocyanate
聚醚多元醇60Polyether polyol 60
丙烯酸酯15份Acrylic 15 parts
水性聚氨酯150份150 parts of water-based polyurethane
流平剂5份Leveling agent 5 parts
改性坡缕石10份Modified palygorskite 10 parts
催化剂5份Catalyst 5 parts
水合碳酸钕25份25 parts of hydrated neodymium carbonate
助剥剂3份3 parts peeling aid
消光粉2份Matting powder 2 parts
偶联剂1份1 part coupling agent
增稠剂3份3 parts thickener
pH调节剂4份;4 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节;S104, adding a pH regulator to step S102 to adjust the pH value;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
实施例二:Embodiment two:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节;S104, adding a pH regulator to step S102 to adjust the pH value;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
实施例三:Embodiment three:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇85份85 parts of polyether polyol
甲苯二异氰酸酯100份100 parts of toluene diisocyanate
聚醚多元醇80份80 parts of polyether polyol
丙烯酸酯20份Acrylic 20 parts
水性聚氨酯200份200 parts of water-based polyurethane
流平剂6份Leveling agent 6 parts
改性坡缕石12份Modified palygorskite 12 parts
催化剂6份Catalyst 6 parts
水合碳酸钕30份30 parts of hydrated neodymium carbonate
助剥剂4份4 parts peeling aid
消光粉4份Matting powder 4 parts
偶联剂2份2 parts of coupling agent
增稠剂6份Thickener 6 parts
pH调节剂8份;8 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节;S104, adding a pH regulator to step S102 to adjust the pH value;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对比例一:Comparative example one:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇70份70 parts of polyether polyol
甲苯二异氰酸酯75份75 parts of toluene diisocyanate
聚醚多元醇65份65 parts of polyether polyol
丙烯酸酯12份Acrylic 12 parts
水性聚氨酯140份140 parts of water-based polyurethane
流平剂4.5份Leveling agent 4.5 parts
改性坡缕石8份Modified palygorskite 8 parts
催化剂4.5份Catalyst 4.5 parts
水合碳酸钕23份23 parts of hydrated neodymium carbonate
助剥剂2.5份2.5 parts of peeling aid
消光粉1.5份Matting powder 1.5 parts
偶联剂0.75份0.75 parts of coupling agent
增稠剂2.5份Thickener 2.5 parts
pH调节剂3.5份;3.5 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节;S104, adding a pH regulator to step S102 to adjust the pH value;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对比例二:Comparative example two:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇90份90 parts of polyether polyol
甲苯二异氰酸酯110份110 parts of toluene diisocyanate
聚醚多元醇85份85 parts of polyether polyol
丙烯酸酯25份Acrylic 25 parts
水性聚氨酯220份220 parts of water-based polyurethane
流平剂6.5份Leveling agent 6.5 parts
改性坡缕石14份Modified palygorskite 14 parts
催化剂6.5份Catalyst 6.5 parts
水合碳酸钕35份35 parts of hydrated neodymium carbonate
助剥剂4.5份4.5 parts of peeling aid
消光粉4.5份Matting powder 4.5 parts
偶联剂2.5份2.5 parts of coupling agent
增稠剂6.5份Thickener 6.5 parts
pH调节剂9份;9 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节;S104, adding a pH regulator to step S102 to adjust the pH value;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对实施例一、实施例二、实施例三、对比例一、对比例二,五种不同配比下制备的聚氨酯泡沫结皮涂层进行实验检测,检测选用同一规格的聚氨酯泡沫结皮涂层对其进行甲醛去除率、漆膜硬度、涂覆附着力、涂覆干燥时间测试,测试结果如下。To embodiment one, embodiment two, embodiment three, comparative example one, comparative example two, the polyurethane foam crust coating prepared under five different proportions is carried out experimental detection, detects and selects the polyurethane foam crust coating of same specification It was tested for formaldehyde removal rate, paint film hardness, coating adhesion, and coating drying time. The test results are as follows.
根据上述测试结果可以看是实施例二的配比下制备的聚氨酯泡沫结皮涂层各项数据表现较好,所以在进行聚氨酯泡沫结皮涂层制备时采用实施例二的配比进行制备。According to the above test results, it can be seen that the data of the polyurethane foam crust coating prepared under the ratio of Example 2 performed better, so the ratio of Example 2 was used for preparation of the polyurethane foam crust coating.
采用实施例二的配比下制备的聚氨酯泡沫结皮涂层进行pH值对聚氨酯泡沫结皮涂层制备后的产品质量影响;Adopt the polyurethane foam skin coating prepared under the proportioning of embodiment two to carry out pH value to the product quality impact after polyurethane foam skin coating is prepared;
实施例四:Embodiment four:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节至6.0;S104, adding a pH regulator to step S102 to adjust the pH value to 6.0;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
实施例五:Embodiment five:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节至7.0;S104, adding a pH regulator to step S102 to adjust the pH value to 7.0;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
实施例六:Embodiment six:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节至8.0;S104, adding a pH regulator to step S102 to adjust the pH value to 8.0;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对比例三:Comparative example three:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节至5.5;S104, adding a pH regulator to step S102 to adjust the pH value to 5.5;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对比例四:Comparative example four:
一种高硬度聚氨酯泡沫结皮涂层,包括材料:聚醚多元醇、甲苯二异氰酸酯、聚醚多元醇、丙烯酸酯、水性聚氨酯、流平剂、改性坡缕石、催化剂、水合碳酸钕、助剥剂、消光粉、偶联剂、增稠剂、pH调节剂;A high-hardness polyurethane foam skin coating, including materials: polyether polyol, toluene diisocyanate, polyether polyol, acrylate, water-based polyurethane, leveling agent, modified palygorskite, catalyst, hydrated neodymium carbonate, Stripping aids, matting powders, coupling agents, thickeners, pH regulators;
所述高硬度聚氨酯泡沫结皮涂层的制备方法如下:The preparation method of described high hardness polyurethane foam crust coating is as follows:
S101、准备以下份数的材料:S101. Prepare the following materials:
聚醚多元醇80份80 parts of polyether polyol
甲苯二异氰酸酯90份90 parts of toluene diisocyanate
聚醚多元醇70份70 parts of polyether polyol
丙烯酸酯17.5份Acrylate 17.5 parts
水性聚氨酯175份175 parts of water-based polyurethane
流平剂5.5份Leveling agent 5.5 parts
改性坡缕石11份Modified palygorskite 11 parts
催化剂5.5份Catalyst 5.5 parts
水合碳酸钕27.5份27.5 parts of hydrated neodymium carbonate
助剥剂3.5份3.5 parts of peeling aid
消光粉3份Matting powder 3 parts
偶联剂1.5份1.5 parts of coupling agent
增稠剂4.5份Thickener 4.5 parts
pH调节剂6份;6 parts of pH regulator;
S102、将水性聚氨酯与改性坡缕石、偶联剂以1:16:120的比例混合在水中得到改性坡缕石浆液;S102, mixing water-based polyurethane with modified palygorskite and a coupling agent in water at a ratio of 1:16:120 to obtain a modified palygorskite slurry;
S103、取改性坡缕石浆液与聚醚多元醇放入混合釜中进行搅拌2h,并向搅拌釜中加入增稠剂继续搅拌1.5h;S103. Put the modified palygorskite slurry and polyether polyol into a mixing tank for stirring for 2 hours, and add a thickener to the stirring tank and continue stirring for 1.5 hours;
S104、向步骤S102中加入pH调节剂对pH值进行调节至8.5;S104, adding a pH regulator to step S102 to adjust the pH value to 8.5;
S105、最后加入水性聚氨酯与助剥剂充分混合得到聚氨酯浆液粗料;S105, finally adding water-based polyurethane and stripping agent and fully mixing to obtain polyurethane slurry coarse material;
S106、对聚氨酯浆液粗料消光处理向其加入消光粉进行消光处理;S106, adding matting powder to the polyurethane slurry coarse material matting treatment;
S107、将聚氨酯浆液粗料放入发泡机中形成聚氨酯泡沫涂料;S107, putting the polyurethane slurry coarse material into a foaming machine to form a polyurethane foam coating;
S108、聚氨酯泡沫涂料涂覆在涂布基层上再进行烘干即可得到聚氨酯泡沫涂层。S108. The polyurethane foam coating is coated on the coated base layer and then dried to obtain the polyurethane foam coating.
对实施例四、实施例五、实施例六、对比例三、对比例四下制备的聚氨酯泡沫结皮涂层进行实验测试,测试结果如下:Experimental test is carried out to the polyurethane foam crust coating prepared under embodiment four, embodiment five, embodiment six, comparative example three, comparative example four, test result is as follows:
从上述实验的结果可以看出实施例五种在pH值偏向于中性时聚氨酯泡沫结皮涂层的甲醛去除率出现了下降,其涂覆干燥时间有效地减小,从而可以看出不仅材料的配比影响聚氨酯泡沫结皮涂层的产品使用效果,在聚氨酯泡沫结皮涂层制备过程中对于pH值的把控同样重要,pH值同样影响着聚氨酯泡沫结皮涂层制备后的产品效果,为聚氨酯泡沫结皮涂层的制备提供了新的思路与改进点。From the results of the above experiments, it can be seen that the formaldehyde removal rate of the polyurethane foam skin coating in the five embodiments of the five examples has declined when the pH value is biased towards neutral, and the coating drying time has been effectively reduced, so it can be seen that not only the material The proportion of the polyurethane foam crust coating affects the product use effect. It is also important to control the pH value during the preparation of the polyurethane foam crust coating. The pH value also affects the product effect after the polyurethane foam crust coating is prepared. , which provides new ideas and improvements for the preparation of polyurethane foam crust coating.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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