CN116632286A - A proton exchange membrane fuel cell water balance system and control method - Google Patents
A proton exchange membrane fuel cell water balance system and control method Download PDFInfo
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Abstract
本发明公开了一种质子交换膜燃料电池水平衡系统及控制方法,其中该系统包括,燃料电池本体、阳极进气单元和阴极进气单元;阳极进气单元上设有第一加湿器;阴极进气单元上设有第二加湿器;燃料电池本体内设有第一湿度传感器和第二湿度传感器,第一湿度传感器用于检测进入燃料电池本体的氢气的湿度;第二湿度传感器用于检测进入燃料电池本体的空气的湿度;还包括状态预警单元和水平衡控制单元;水平衡控制单元与第一加湿器、第二加湿器、第一湿度传感器、第二湿度传感器和状态预警单元电连接。本发明够保持质子交换膜燃料电池内的水平衡,使燃料电池的含水率处于较佳的水平。
The invention discloses a proton exchange membrane fuel cell water balance system and a control method, wherein the system includes a fuel cell body, an anode air intake unit and a cathode air intake unit; the anode air intake unit is provided with a first humidifier; the cathode The air intake unit is provided with a second humidifier; the fuel cell body is provided with a first humidity sensor and a second humidity sensor, the first humidity sensor is used to detect the humidity of hydrogen entering the fuel cell body; the second humidity sensor is used to detect The humidity of the air entering the fuel cell body; it also includes a state early warning unit and a water balance control unit; the water balance control unit is electrically connected to the first humidifier, the second humidifier, the first humidity sensor, the second humidity sensor and the state early warning unit . The invention can maintain the water balance in the proton exchange membrane fuel cell, so that the water content of the fuel cell is at a better level.
Description
技术领域technical field
本发明涉燃料电池汽车技术领域,具体涉及一种质子交换膜燃料电池水平衡系统及控制方法。The invention relates to the technical field of fuel cell vehicles, in particular to a proton exchange membrane fuel cell water balance system and a control method.
背景技术Background technique
质子交换膜燃料电池能够将氢能转化为电能,是一种理想的能源能够被用于燃料电池汽车上。Proton exchange membrane fuel cells can convert hydrogen energy into electrical energy, which is an ideal energy source that can be used in fuel cell vehicles.
质子交换膜燃料电池,在工作过程中,需要有一定的含水率,含水率过高或过低都会影响质子交换膜的工作效率。因而,为了保证质子交换膜的工作效率,就需要对质子交换膜燃料电池内的含水率进行控制。进一步地,由于阴极和阳极中水的来源不同,且在电迁移、压力差等作用下,阳极的水会向阴极渗透。在这种情况下,容易导致阳极膜干、阴极水淹等故障。The proton exchange membrane fuel cell needs a certain water content during the working process. If the water content is too high or too low, the working efficiency of the proton exchange membrane will be affected. Therefore, in order to ensure the working efficiency of the proton exchange membrane, it is necessary to control the water content in the proton exchange membrane fuel cell. Furthermore, due to the different sources of water in the cathode and anode, and under the effects of electromigration, pressure difference, etc., the water in the anode will permeate to the cathode. In this case, it is easy to cause failures such as anode film dryness and cathode water flooding.
因而,如何保持质子交换膜燃料电池内的水平衡,是本领域技术人员亟待解决的重要问题之一。Therefore, how to maintain the water balance in the proton exchange membrane fuel cell is one of the important problems to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的是提供一种质子交换膜燃料电池水平衡系统及控制方法,以解决现有技术中的不足,它能够保持质子交换膜燃料电池内的水平衡,使燃料电池的含水率处于较佳的水平。The purpose of the present invention is to provide a kind of proton exchange membrane fuel cell water balance system and control method, to solve the deficiencies in the prior art, it can keep the water balance in the proton exchange membrane fuel cell, so that the water content of the fuel cell is at a relatively high level good level.
本发明提供了一种质子交换膜燃料电池水平衡系统,燃料电池本体、阳极进气单元和阴极进气单元;所述阳极进气单元连接在所述燃料电池本体的阳极,以向所述燃料电池本体氢气;所述阴极进气单元连接在所述燃料电池本体的阴极,以向所述燃料电池本体的阴极供应空气;The invention provides a proton exchange membrane fuel cell water balance system, a fuel cell body, an anode air intake unit and a cathode air intake unit; the anode air intake unit is connected to the anode of the fuel cell body to supply the fuel Hydrogen gas of the battery body; the cathode air intake unit is connected to the cathode of the fuel cell body to supply air to the cathode of the fuel cell body;
其中,所述阳极进气单元上设有第一加湿器,所述第一加湿器用于给所述阳极进气单元内的氢气加湿;Wherein, the anode air intake unit is provided with a first humidifier, and the first humidifier is used to humidify the hydrogen in the anode air intake unit;
所述阴极进气单元上设有第二加湿器,所述第二加湿器用于给所述阴极进气单元内的空气加湿;The cathode air intake unit is provided with a second humidifier, and the second humidifier is used to humidify the air in the cathode air intake unit;
所述燃料电池本体内设有第一湿度传感器和第二湿度传感器,所述第一湿度传感器用于检测进入所述燃料电池本体的氢气的湿度;所述第二湿度传感器用于检测进入所述燃料电池本体的空气的湿度;The fuel cell body is provided with a first humidity sensor and a second humidity sensor, the first humidity sensor is used to detect the humidity of the hydrogen entering the fuel cell body; the second humidity sensor is used to detect the hydrogen gas entering the fuel cell body Humidity of the air in the fuel cell body;
还包括状态预警单元和水平衡控制单元;It also includes a state warning unit and a water balance control unit;
所述水平衡控制单元与所述第一加湿器、所述第二加湿器、所述第一湿度传感器、第二湿度传感器和状态预警单元电连接;The water balance control unit is electrically connected to the first humidifier, the second humidifier, the first humidity sensor, the second humidity sensor, and a status warning unit;
所述状态预警单元用于对所述燃料电池本体内的水平衡状态进行预警;所述水平衡控制单元用根据所述预警单元输出的预警结果,控制所述第一加湿器和第二加湿器的加湿量。The state early warning unit is used for early warning of the water balance state in the fuel cell body; the water balance control unit controls the first humidifier and the second humidifier according to the early warning result output by the early warning unit of humidification.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述燃料电池本体内还设有第三湿度传感器、第一压力传感器、第二压力传感器、第一流量计、第二流量计、第三流量计和电流传感器;As for the proton exchange membrane fuel cell water balance system as described above, optionally, a third humidity sensor, a first pressure sensor, a second pressure sensor, a first flow meter, a second pressure sensor, and a third humidity sensor are also arranged in the fuel cell body. Second flow meter, third flow meter and current sensor;
所述第三湿度传感器用于检测所述燃料电池本体的空气出口处的湿度;The third humidity sensor is used to detect the humidity at the air outlet of the fuel cell body;
所述第一压力传感器用于检测所述燃料电池本体阳极内的氢气压力;The first pressure sensor is used to detect the hydrogen pressure in the anode of the fuel cell body;
所述第二压力传感器用于检测所述燃料电池本体阴极内的空气压力;The second pressure sensor is used to detect the air pressure in the cathode of the fuel cell body;
所述第一流量计用于检测进入所述燃料电池本体的氢气进口的氢气流量;The first flowmeter is used to detect the flow rate of hydrogen gas entering the hydrogen gas inlet of the fuel cell body;
所述第二流量计用于检测进入所述燃料电池本体的空气进口的空气流量;The second flowmeter is used to detect the air flow rate entering the air inlet of the fuel cell body;
所述第三流量计用于检测从所述燃料电池本体的空气出口排出的空气流量;The third flowmeter is used to detect the air flow rate discharged from the air outlet of the fuel cell body;
所述电流传感器用于检测所述燃料电池本体的电流;The current sensor is used to detect the current of the fuel cell body;
所述状态预警单元分别与所述第一压力传感器、所述第二压力传感器、所述第一流量计、所述第二流量计和所述电流传感器电连接;The state warning unit is electrically connected to the first pressure sensor, the second pressure sensor, the first flow meter, the second flow meter and the current sensor;
所述状态预警单元根据所述第一压力传感器、所述第二压力传感器、所述第一流量计、所述第二流量计、所述第一湿度传感器、所述第二湿度传感器和所述第三湿度传感器,对所述燃料电池本体的水平衡状态进行预警,并将预警结果输出到所述水平衡控制单元。The state warning unit is based on the first pressure sensor, the second pressure sensor, the first flow meter, the second flow meter, the first humidity sensor, the second humidity sensor and the The third humidity sensor is used to warn the water balance state of the fuel cell body, and output the warning result to the water balance control unit.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述状态预警单元用于计算所述燃料电池本体内的水量和水量变化率、阳极和阴极的水量比例以及水量比例变化率;根据所述燃料电池本体内的水量、水量变化率、水量比例及水量比例变化率对水平衡状态进行预警。The proton exchange membrane fuel cell water balance system as described above, wherein, optionally, the state warning unit is used to calculate the water volume and water volume change rate in the fuel cell body, the water volume ratio of the anode and the cathode, and the water volume ratio Rate of change: pre-warning the water balance state according to the water volume in the fuel cell body, the rate of change of the water volume, the proportion of the water volume and the rate of change of the proportion of the water volume.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述状态预警单元根据进入燃料电池本体的水量在工作时长上的积分、排出燃料电池的水量在工作时长上的积分、燃料电池在工作时产生水的速度在工作时长上的积分,计算燃料电池内的水量。The proton exchange membrane fuel cell water balance system as described above, wherein, optionally, the state warning unit is based on the integral of the amount of water entering the fuel cell body during the working time and the integral of the amount of water discharged from the fuel cell during the working time. 1. Calculate the water volume in the fuel cell by integrating the speed of water produced by the fuel cell in the working hours.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述燃料电池本体内的水量通过以下公式计算,The proton exchange membrane fuel cell water balance system as described above, wherein, optionally, the amount of water in the fuel cell body is calculated by the following formula,
其中,Wt为燃料电池中的水量,ρ1为第一湿度传感器的检测结果,Q1为第一流量计检测结果,ρ2为第二湿度传感器的检测结果,Q2为第二流量计检测结果,ρ3为第三湿度传感器的检测结果,Q3为第三流量计的检测结果;c为常系数,I为电流传感器的检测结果。Wherein, W t is the amount of water in the fuel cell, ρ1 is the detection result of the first humidity sensor, Q1 is the detection result of the first flowmeter, ρ2 is the detection result of the second humidity sensor, and Q2 is the second flowmeter Detection results, ρ3 is the detection result of the third humidity sensor, Q3 is the detection result of the third flowmeter; c is a constant coefficient, and I is the detection result of the current sensor.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述燃料电池本体内的水量比例通过以下公式计算,The proton exchange membrane fuel cell water balance system as described above, wherein, optionally, the water volume ratio in the fuel cell body is calculated by the following formula,
其中,ω为阳极与阴极的水量比例,ρ1为第一湿度传感器的检测结果,Q1为第一流量计检测结果,ρ2为第二湿度传感器的检测结果,Q2为第二流量计检测结果,ρ3为第三湿度传感器的检测结果,Q3为第三流量计的检测结果;c为常系数,I为电流传感器的检测结果,S为质子交换模的单侧面积,K为单位面积的质子交换模在单位压差下的渗透系数,P1为第一压力传感器的检测结果,P2为第二压力传感器的检测结果。Among them, ω is the water volume ratio of the anode and the cathode, ρ1 is the detection result of the first humidity sensor, Q1 is the detection result of the first flowmeter, ρ2 is the detection result of the second humidity sensor, and Q2 is the second flowmeter Detection result, ρ3 is the detection result of the third humidity sensor, Q3 is the detection result of the third flowmeter; c is a constant coefficient, I is the detection result of the current sensor, S is the one-sided area of the proton exchange mode, and K is The permeability coefficient of the proton exchange module per unit area under unit pressure difference, P 1 is the detection result of the first pressure sensor, and P 2 is the detection result of the second pressure sensor.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述状态预警单元的预警结果包括:第一预警结果、第二预警结果、第三预警结果、第四预警结果和第五预警结果;In the proton exchange membrane fuel cell water balance system described above, optionally, the warning results of the state warning unit include: a first warning result, a second warning result, a third warning result, a fourth warning result and The fifth warning result;
当所述水平衡控制单元获取到第一预警结果时,保持所述第一加湿器、所述第二加湿器的加湿量不变;When the water balance control unit obtains the first warning result, keep the humidification volumes of the first humidifier and the second humidifier unchanged;
当所述水平衡控制单元获取到第二预警结果时,按比例增大第一加湿器的加湿量和第二加湿器的加湿量;When the water balance control unit obtains the second early warning result, increase the humidification capacity of the first humidifier and the humidification capacity of the second humidifier proportionally;
当所述水平衡控制单元获取到第三预警结果时,按比例减少第一加湿器的加湿量和第二加湿器的加湿量,并增大阴极的排水量;When the water balance control unit obtains the third warning result, reduce the humidification capacity of the first humidifier and the humidification capacity of the second humidifier in proportion, and increase the discharge capacity of the cathode;
当所述水平衡控制单元获取到四预警结果时,增大所述燃料电池本体的阴极气体压力,以减少阳极气体与阴极气体的压力差;When the water balance control unit obtains the four warning results, increase the cathode gas pressure of the fuel cell body to reduce the pressure difference between the anode gas and the cathode gas;
当所述水平衡控制单元获取到第五预警结果时,减少所述燃料电池本体的阴极气体压力,以增大阳极气体与阴极气体的压力差。When the water balance control unit obtains the fifth warning result, it reduces the cathode gas pressure of the fuel cell body to increase the pressure difference between the anode gas and the cathode gas.
如上所述的质子交换膜燃料电池水平衡系统,其中,可选的是,所述状态预警单元还用于,The proton exchange membrane fuel cell water balance system as described above, wherein, optionally, the state early warning unit is also used for,
在所述燃料电池本体内的水量介于第一设定范围内,且所述水量比例介于第二设定范围内时,输出第一预警结果;When the water volume in the fuel cell body is within a first set range and the water volume ratio is within a second set range, a first warning result is output;
在所述燃料电池本体内的水量小于所述第一设定范围的最小值时,输出第二预警结果;outputting a second warning result when the amount of water in the fuel cell body is less than the minimum value of the first setting range;
在所述燃料电池本体内的水量大于所述第一设定范围的最大值时,输出所述第三预警结果;outputting the third warning result when the amount of water in the fuel cell body is greater than the maximum value of the first setting range;
在所述燃料电池本体内的水量比例小于所述第二设定范围的最小值时,输出所述第四预警结果;outputting the fourth warning result when the proportion of water in the fuel cell body is smaller than the minimum value of the second setting range;
在所述燃料电池本体内的水量比例大地所述第二设定范围的最大值时,输出所述第五预警结果。When the proportion of water in the fuel cell body is greater than the maximum value of the second setting range, the fifth warning result is output.
本发明还提出了一种质子交换膜燃料电池水平衡控制方法,其中,包括以下步骤,The present invention also proposes a water balance control method for a proton exchange membrane fuel cell, which includes the following steps,
采集燃料电池本体阳极内的氢气压力、燃料电池本体阴极内的空气压力、燃料电池本体的氢气进口的氢气流量、燃料电池本体的空气进口的空气流量、燃料电池本体的空气出口排出的空气流量和燃料电池本体的电流;The hydrogen pressure in the anode of the fuel cell body, the air pressure in the cathode of the fuel cell body, the hydrogen flow rate of the hydrogen inlet of the fuel cell body, the air flow rate of the air inlet of the fuel cell body, the air flow rate discharged from the air outlet of the fuel cell body and The current of the fuel cell body;
通过在时间长度上进行积分,计算燃料电池内的水量和水量比例;Calculate the water volume and water volume ratio in the fuel cell by integrating over the length of time;
根据水量和水量比例的变化,对燃料电池的水平衡状态进行估算,并输出对应的预警结果;Estimate the water balance state of the fuel cell according to the change of water volume and water volume ratio, and output the corresponding early warning results;
根据预警结果调节燃料电池本体的加湿量、压力及阴极排水量。According to the early warning result, the humidification amount, pressure and cathode drainage of the fuel cell body are adjusted.
与现有技术相比,本发明根据检测到的进入所述燃料电池本体的氢气的湿度、进入所述燃料电池本体的空气的湿度、燃料电池本体的空气出口处的湿度、燃料电池本体阳极内的氢气压力、燃料电池本体阴极内的空气压力、燃料电池本体的氢气进口的氢气流量、燃料电池本体的空气进口的空气流量、燃料电池本体的空气出口排出的空气流量、燃料电池本体的电流,通过在工作时长上的积分来计算燃料电池本体的水量以及阳极与阴极的水量比例。并根据燃料电池本体的水量、水量比例对燃料电池的水平衡状态进行预警,并根据预警结果对第一加湿器、第二加湿器、燃料电池本体进口处的空气压力等进行控制,以使质子膜燃料电池能够处于较佳的水平衡状态,从而有利于保证质子膜燃料电池处于较高的工作效率。Compared with the prior art, the present invention detects the humidity of the hydrogen entering the fuel cell body, the humidity of the air entering the fuel cell body, the humidity at the air outlet of the fuel cell body, and the anode of the fuel cell body. The hydrogen pressure of the fuel cell body, the air pressure in the cathode of the fuel cell body, the hydrogen flow rate of the hydrogen inlet of the fuel cell body, the air flow rate of the air inlet of the fuel cell body, the air flow rate discharged from the air outlet of the fuel cell body, and the current of the fuel cell body, The water volume of the fuel cell body and the water volume ratio of the anode and the cathode are calculated by integrating the working hours. And according to the water volume and water volume ratio of the fuel cell body, the water balance state of the fuel cell is given an early warning, and the first humidifier, the second humidifier, and the air pressure at the inlet of the fuel cell body are controlled according to the early warning results, so that the proton The membrane fuel cell can be in a better water balance state, which is beneficial to ensure the high working efficiency of the proton membrane fuel cell.
附图说明Description of drawings
图1是本发明实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of the present invention;
图2是本发明实施例1的另一种结构示意图;Fig. 2 is another kind of structural representation of embodiment 1 of the present invention;
图3是本发明实施例2的步骤流程图。Fig. 3 is a flowchart of the steps of Embodiment 2 of the present invention.
附图标记说明:Explanation of reference signs:
1-燃料电池本体,2-阳极进气单元,3-阴极进气单元,4-状态预警单元,5-水平衡控制单元;1-Fuel cell body, 2-Anode intake unit, 3-Cathode intake unit, 4-Status warning unit, 5-Water balance control unit;
11-第一湿度传感器,12-第二湿度传感器,13-第三湿度传感器,14-第一压力传感器,15-第二压力传感器,16-第一流量计,17-第二流量计,18-第三流量计,19-电流传感器;11-first humidity sensor, 12-second humidity sensor, 13-third humidity sensor, 14-first pressure sensor, 15-second pressure sensor, 16-first flow meter, 17-second flow meter, 18 - third flow meter, 19 - current sensor;
21-第一加湿器;21 - first humidifier;
31-第二加湿器。31 - Second humidifier.
具体实施方式Detailed ways
下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在质子交换膜燃料电池中,由于水的因素而导致的质子交换膜工作效率下降,主要体现在两个方面:一是燃料电池的含水率,即,燃料电池内的水量;二是燃料电池内阳极与阴极之间的水量比例,由于电迁移、阳极与阴极之间的压力差之间等因素,使得阳极的水分向阴极迁移,因而导致膜干故障或水淹故障。In a proton exchange membrane fuel cell, the decrease in the working efficiency of the proton exchange membrane due to water factors is mainly reflected in two aspects: one is the water content of the fuel cell, that is, the amount of water in the fuel cell; the other is the water content in the fuel cell. The water ratio between the anode and the cathode, due to factors such as electromigration, the pressure difference between the anode and the cathode, causes the moisture in the anode to migrate to the cathode, which leads to membrane dry failure or water flooding failure.
为了避免膜干故障和水淹故障,并将燃料电池内的水量控制在较佳范围内,本发明提出了以下解决方案。In order to avoid membrane dry failure and water flooding failure, and control the water volume in the fuel cell within a better range, the present invention proposes the following solutions.
实施例1Example 1
请参照图1和图2,本实施例提出了一种质子交换膜燃料电池水平衡系统,燃料电池本体1、阳极进气单元2和阴极进气单元3;所述阳极进气单元2连接在所述燃料电池本体1的阳极,以向所述燃料电池本体1氢气;所述阴极进气单元3连接在所述燃料电池本体1的阴极,以向所述燃料电池本体1的阴极供应空气。具体地,对于阳极进气单元2和阴极进气单元3,可以是在现有结构上进行的改进,为了便于阐述实施方案,以下仅对改进之处和部分相同之处进行说明。Please refer to Fig. 1 and Fig. 2, present embodiment proposes a kind of proton exchange membrane fuel cell water balance system, fuel cell body 1, anode air intake unit 2 and cathode air intake unit 3; The anode air intake unit 2 is connected to The anode of the fuel cell body 1 is used to supply hydrogen to the fuel cell body 1 ; the cathode air intake unit 3 is connected to the cathode of the fuel cell body 1 to supply air to the cathode of the fuel cell body 1 . Specifically, the anode air intake unit 2 and the cathode air intake unit 3 can be improved on the existing structure. For the convenience of explaining the implementation, only the improvements and some of the same parts will be described below.
具体地,所述阳极进气单元2上设有第一加湿器21,所述第一加湿器21用于给所述阳极进气单元2内的氢气加湿。具体实施时,即第一加湿器21被设置为加湿量可调的加湿器。通过第一加湿器21,对进入到燃料电池本体1的氢气进行加湿,进而实现向燃料电池本体1的阳极进行加湿。Specifically, the anode air intake unit 2 is provided with a first humidifier 21 , and the first humidifier 21 is used to humidify the hydrogen in the anode air intake unit 2 . During specific implementation, that is, the first humidifier 21 is set as a humidifier with an adjustable humidification amount. The hydrogen gas entering the fuel cell body 1 is humidified by the first humidifier 21 , and then the anode of the fuel cell body 1 is humidified.
所述阴极进气单元3上设有第二加湿器31,所述第二加湿器31用于给所述阴极进气单元3内的空气加湿。具体实施时,即,第二加湿器31被设置为加湿量可调的加湿器。通过第二加湿器31,对进入到燃料电池本体1的空气进行加湿,进而实现向燃料电池本体1的阴极进行加湿。The cathode air intake unit 3 is provided with a second humidifier 31 for humidifying the air in the cathode air intake unit 3 . During specific implementation, that is, the second humidifier 31 is configured as a humidifier with an adjustable humidification amount. The air entering the fuel cell body 1 is humidified by the second humidifier 31 , and then the cathode of the fuel cell body 1 is humidified.
更进一步地,所述燃料电池本体1内设有第一湿度传感器11和第二湿度传感器12,所述第一湿度传感器11用于检测进入所述燃料电池本体1的氢气的湿度;所述第二湿度传感器12用于检测进入所述燃料电池本体1的空气的湿度。在具体实施时,第一湿度传感器11和第二湿度传感器12被用来检测进入燃料电池的气体的湿度,以用于计算以水分子的形态进入燃料电池本体1的水量。Furthermore, the fuel cell body 1 is provided with a first humidity sensor 11 and a second humidity sensor 12, the first humidity sensor 11 is used to detect the humidity of the hydrogen entering the fuel cell body 1; The second humidity sensor 12 is used to detect the humidity of the air entering the fuel cell body 1 . In practice, the first humidity sensor 11 and the second humidity sensor 12 are used to detect the humidity of the gas entering the fuel cell, so as to calculate the amount of water entering the fuel cell body 1 in the form of water molecules.
为了对燃料电池本体1内的水平衡状态进行预警及控制,本实施例还包括状态预警单元4和水平衡控制单元5。状态预警单元4用于对燃料电池的水平衡状态进行预警,并向水平衡控制单元5输出预警结果。水平衡控制单元5用于根据预警结果调节第一加湿器21、第二加湿器31以控制燃料电池内的水量。In order to warn and control the water balance state in the fuel cell body 1 , this embodiment further includes a state warning unit 4 and a water balance control unit 5 . The state warning unit 4 is used for warning the water balance state of the fuel cell and outputting the warning result to the water balance control unit 5 . The water balance control unit 5 is used to adjust the first humidifier 21 and the second humidifier 31 according to the warning result to control the water volume in the fuel cell.
具体地,所述水平衡控制单元5与所述第一加湿器21、所述第二加湿器31、所述第一湿度传感器11、第二湿度传感器12和状态预警单元4电连接。所述状态预警单元4用于对所述燃料电池本体1内的水平衡状态进行预警;所述水平衡控制单元5用根据所述预警单元输出的预警结果,控制所述第一加湿器21和第二加湿器31的加湿量。Specifically, the water balance control unit 5 is electrically connected to the first humidifier 21 , the second humidifier 31 , the first humidity sensor 11 , the second humidity sensor 12 and the status warning unit 4 . The state warning unit 4 is used for warning the water balance state in the fuel cell body 1; the water balance control unit 5 uses the warning result output by the warning unit to control the first humidifier 21 and Humidification amount of the second humidifier 31.
在具体实施时,状态预警单元4实时获取第一加湿器21、所述第二加湿器31、所述第一湿度传感器11、第二湿度传感器12的检测结果,并根据检测结果进行预警,并输出预警结果。水平衡控制单元5用于根据预警结果实时调节燃料电池本体1的状态,以使燃料电池本体1处于较佳的水平衡范围内。During specific implementation, the state early warning unit 4 acquires the detection results of the first humidifier 21, the second humidifier 31, the first humidity sensor 11, and the second humidity sensor 12 in real time, and performs early warning according to the detection results, and Output the warning result. The water balance control unit 5 is used to adjust the state of the fuel cell body 1 in real time according to the warning result, so that the fuel cell body 1 is in a better water balance range.
在具体实施时,为了准确计算燃料电池内的水量及水平衡状态,本实施例还对排出的水进行监测,同时,对电迁移和压力作用下的水渗透进行计算。为此,本实施例还作了进一步的改进,具体地,所述燃料电池本体1内还设有第三湿度传感器13、第一压力传感器14、第二压力传感器15、第一流量计16、第二流量计17、第三流量计18和电流传感器19。In actual implementation, in order to accurately calculate the water quantity and water balance state in the fuel cell, this embodiment also monitors the discharged water, and at the same time, calculates electromigration and water penetration under pressure. For this reason, further improvements have been made in this embodiment. Specifically, a third humidity sensor 13, a first pressure sensor 14, a second pressure sensor 15, a first flow meter 16, A second flow meter 17 , a third flow meter 18 and a current sensor 19 .
具体地,所述第三湿度传感器13用于检测所述燃料电池本体的空气出口处的湿度。所述第三湿度传感器13安装在燃料电池本体1的空气出口处。Specifically, the third humidity sensor 13 is used to detect the humidity at the air outlet of the fuel cell body. The third humidity sensor 13 is installed at the air outlet of the fuel cell body 1 .
所述第一压力传感器14用于检测所述燃料电池本体1阳极内的氢气压力;所述第一压力传感器14安装在所述燃料电池本体1的阳极处,在具体实施时,第一压力传感器14可以是多个,可以用多个第一压力传感器14检测结果的平均值作为燃料电池本体1阳极内的氢气压力。The first pressure sensor 14 is used to detect the hydrogen pressure in the anode of the fuel cell body 1; the first pressure sensor 14 is installed at the anode of the fuel cell body 1, and in specific implementation, the first pressure sensor 14 can be multiple, and the average value of the detection results of multiple first pressure sensors 14 can be used as the hydrogen pressure in the anode of the fuel cell body 1 .
所述第二压力传感器15用于检测所述燃料电池本体1阴极内的空气压力;所述第二压力传感器15安装在所述燃料电池本体1的阴极处,在具体实施时,第二压力传感器15可以是多个,可以用多个第二压力传感器15检测结果的平均值作为燃料电池本体阴极内的氢气压力。The second pressure sensor 15 is used to detect the air pressure in the cathode of the fuel cell body 1; the second pressure sensor 15 is installed at the cathode of the fuel cell body 1, and in specific implementation, the second pressure sensor 15 can be multiple, and the average value of the detection results of multiple second pressure sensors 15 can be used as the hydrogen pressure in the cathode of the fuel cell body.
所述第一流量计16用于检测进入所述燃料电池本体1的氢气进口的氢气流量。第一流量计16用于配合第一湿度传感器11的检测结果计算随氢气进入到燃料电池本体1内的水量。The first flow meter 16 is used to detect the hydrogen flow rate entering the hydrogen gas inlet of the fuel cell body 1 . The first flow meter 16 is used to calculate the amount of water entering the fuel cell body 1 along with the hydrogen gas in accordance with the detection result of the first humidity sensor 11 .
所述第二流量计17用于检测进入所述燃料电池本体1的空气进口的空气流量;第二流量计17用于配合第二湿度传感器12的检测结果计算随空气进入到燃料电池本体1内的水量。The second flowmeter 17 is used to detect the air flow rate entering the air inlet of the fuel cell body 1; of water.
所述第三流量计18用于检测从所述燃料电池本体1的空气出口排出的空气流量;第三流量计18用于配合第三湿度传感器13的检测结果计算由空气出口排出的水量。The third flowmeter 18 is used to detect the air flow discharged from the air outlet of the fuel cell body 1 ; the third flowmeter 18 is used to calculate the amount of water discharged from the air outlet according to the detection result of the third humidity sensor 13 .
所述电流传感器19用于检测所述燃料电池本体1的电流;电池传感器用于根据检测到的电池,以计算由电迁移而导致的水量由阳极向阴极移动的水量。The current sensor 19 is used to detect the current of the fuel cell body 1; the battery sensor is used to calculate the amount of water moving from the anode to the cathode due to electromigration based on the detected battery.
所述状态预警单元4分别与所述第一压力传感器14、所述第二压力传感器15、所述第一流量计16、所述第二流量计17和所述电流传感器19电连接。具体实施时,所述状态预警单元4可以是直接分别与所述第一压力传感器14、所述第二压力传感器15、所述第一流量计16、所述第二流量计17和所述电流传感器19电连接,也可以是通过所述水平衡控制单元5,分别与所述第一压力传感器14、所述第二压力传感器15、所述第一流量计16、所述第二流量计17和所述电流传感器19电连接。The state warning unit 4 is electrically connected to the first pressure sensor 14 , the second pressure sensor 15 , the first flow meter 16 , the second flow meter 17 and the current sensor 19 respectively. During specific implementation, the state warning unit 4 can be directly connected with the first pressure sensor 14, the second pressure sensor 15, the first flow meter 16, the second flow meter 17 and the current The sensor 19 is electrically connected, or through the water balance control unit 5, to the first pressure sensor 14, the second pressure sensor 15, the first flow meter 16, and the second flow meter 17 respectively. It is electrically connected with the current sensor 19.
具体地,所述状态预警单元4根据所述第一压力传感器14、所述第二压力传感器15、所述第一流量计16、所述第二流量计17、所述第一湿度传感器11、所述第二湿度传感器12和所述第三湿度传感器13,对所述燃料电池本体1的水平衡状态进行预警,并将预警结果输出到所述水平衡控制单元5。Specifically, the state warning unit 4 is based on the first pressure sensor 14, the second pressure sensor 15, the first flow meter 16, the second flow meter 17, the first humidity sensor 11, The second humidity sensor 12 and the third humidity sensor 13 give an early warning to the water balance state of the fuel cell body 1 and output the early warning result to the water balance control unit 5 .
具体地,所述状态预警单元4用于计算所述燃料电池本体1内的水量和水量变化率、阳极和阴极的水量比例以及水量比例变化率;根据所述燃料电池本体1内的水量、水量变化率、水量比例及水量比例变化率对水平衡状态进行预警。在具体实施时,可以是仅通过所述燃料电池本体1内的水量和阴极的水量比例来进行预警,也可以是通过燃料电池本体1内的水量和水量变化率、阳极和阴极的水量比例以及水量比例变化率进行预警。相比于仅通过燃料电池本体1内的水量和阴极的水量比例来进行预警,通过燃料电池本体1内的水量和水量变化率、阳极和阴极的水量比例以及水量比例变化率进行预警得到的预警结果更加超前和准确。Specifically, the state warning unit 4 is used to calculate the water volume and water volume change rate in the fuel cell body 1, the water volume ratio of the anode and the cathode, and the water volume ratio change rate; The rate of change, the proportion of water volume and the rate of change of water volume proportion give an early warning of the water balance state. In specific implementation, the early warning can be given only by the water volume in the fuel cell body 1 and the water volume ratio of the cathode, or by the water volume in the fuel cell body 1 and the rate of change of the water volume, the water volume ratio of the anode and the cathode, and The rate of change of water volume ratio is used for early warning. Compared with the early warning only based on the water volume in the fuel cell body 1 and the water volume ratio of the cathode, the early warning is obtained through the water volume in the fuel cell body 1 and the water volume change rate, the water volume ratio of the anode and the cathode, and the water volume ratio change rate. The result is more advanced and accurate.
以仅仅通过燃料电池本体1内的水量和阴极的水量比例来进行预警为例,在具体实施时,所述状态预警单元4根据进入燃料电池本体1的水量在工作时长上的积分、排出燃料电池的水量在工作时长上的积分、燃料电池在工作时产生水的速度在工作时长上的积分,计算燃料电池内的水量。具体地,所述燃料电池本体1内的水量通过以下公式计算,Taking the early warning as an example only by the ratio of the water volume in the fuel cell body 1 to the water volume of the cathode, in specific implementation, the state early warning unit 4 discharges the fuel cell according to the integral of the water volume entering the fuel cell body 1 in the working hours. The integral of the amount of water in the working hours, the integral of the speed of water produced by the fuel cell in the working hours, is used to calculate the amount of water in the fuel cell. Specifically, the amount of water in the fuel cell body 1 is calculated by the following formula,
其中,Wt为燃料电池中的水量,ρ1为第一湿度传感器11的检测结果,Q1为第一流量计16检测结果,ρ2为第二湿度传感器12的检测结果,Q2为第二流量计17检测结果,ρ3为第三湿度传感器13的检测结果,Q3为第三流量计18的检测结果;c为常系数,I为电流传感器19的检测结果。其中,关于常系数c,是通过电流与电荷量的关系及每电荷在穿过质子膜时所携带的水分子数相关。Wherein, W t is the amount of water in the fuel cell, ρ 1 is the detection result of the first humidity sensor 11, Q 1 is the detection result of the first flowmeter 16, ρ 2 is the detection result of the second humidity sensor 12, and Q 2 is the detection result of the second humidity sensor 12. Two flowmeters 17 detection results, ρ 3 is the detection result of the third humidity sensor 13, Q 3 is the detection result of the third flowmeter 18; c is a constant coefficient, and I is the detection result of the current sensor 19. Among them, the constant coefficient c is related to the relationship between the passing current and the amount of charge and the number of water molecules carried by each charge when passing through the proton membrane.
更进一步地,所述燃料电池本体1内的水量比例通过以下公式计算,Furthermore, the proportion of water in the fuel cell body 1 is calculated by the following formula,
其中,ω为阳极与阴极的水量比例,ρ1为第一湿度传感器11的检测结果,Q1为第一流量计16检测结果,ρ2为第二湿度传感器12的检测结果,Q2为第二流量计17检测结果,ρ3为第三湿度传感器13的检测结果,Q3为第三流量计18的检测结果;c为常系数,I为电流传感器19的检测结果,S为质子交换模的单侧面积,K为单位面积的质子交换模在单位压差下的渗透系数,P1为第一压力传感器14的检测结果,P2为第二压力传感器15的检测结果。在具体实施时,阳极的压力应当高于阴极的压力,以避免阴极的空气向流入到阳极。Wherein, ω is the water volume ratio of the anode and the cathode, ρ 1 is the detection result of the first humidity sensor 11, Q 1 is the detection result of the first flowmeter 16, ρ 2 is the detection result of the second humidity sensor 12, and Q 2 is the detection result of the first humidity sensor 12. Two flowmeter 17 detection results, ρ 3 is the detection result of the 3rd humidity sensor 13, Q 3 is the detection result of the 3rd flow meter 18; c is a constant coefficient, I is the detection result of current sensor 19, S is the proton exchange mode K is the permeability coefficient of the proton exchange module per unit area under unit pressure difference, P 1 is the detection result of the first pressure sensor 14, and P 2 is the detection result of the second pressure sensor 15. In practice, the pressure of the anode should be higher than the pressure of the cathode, so as to prevent the air from the cathode from flowing into the anode.
更具体地,所述状态预警单元4的预警结果包括:第一预警结果、第二预警结果、第三预警结果、第四预警结果和第五预警结果。第一预警结果、第二预警结果、第三预警结果、第四预警结果和第五预警结果分别用于表征不同的燃料电池水平衡状态。More specifically, the warning results of the status warning unit 4 include: a first warning result, a second warning result, a third warning result, a fourth warning result and a fifth warning result. The first warning result, the second warning result, the third warning result, the fourth warning result and the fifth warning result are respectively used to characterize different fuel cell water balance states.
具体地,所述状态预警单元4还用于:Specifically, the state early warning unit 4 is also used for:
在所述燃料电池本体1内的水量介于第一设定范围内,且所述水量比例介于第二设定范围内时,输出第一预警结果;即,第一预警结果用于表征水量及水量比例处于较佳范围内的状态。When the water volume in the fuel cell body 1 is within the first set range and the water volume ratio is within the second set range, a first warning result is output; that is, the first warning result is used to represent the water volume And the water ratio is in the state of a better range.
在所述燃料电池本体1内的水量小于所述第一设定范围的最小值时,输出第二预警结果;即,第二预警结果用于表征燃料电池本体1内水量过低的情况。When the amount of water in the fuel cell body 1 is less than the minimum value of the first setting range, a second warning result is output; that is, the second warning result is used to indicate that the water amount in the fuel cell body 1 is too low.
在所述燃料电池本体1内的水量大于所述第一设定范围的最大值时,输出所述第三预警结果;即,第三预警结果用于表征燃料电池本体1内水量过多的情况。When the amount of water in the fuel cell body 1 is greater than the maximum value of the first setting range, the third warning result is output; that is, the third warning result is used to indicate that the amount of water in the fuel cell body 1 is too much .
在所述燃料电池本体1内的水量比例小于所述第二设定范围的最小值时,输出所述第四预警结果;第四预警结果用于表征水量比例低过小的情况,即,阳极水量过多或阴极水量过少的情况。When the proportion of water in the fuel cell body 1 is less than the minimum value of the second setting range, the fourth warning result is output; the fourth warning result is used to indicate that the water proportion is too low, that is, the anode Too much water or too little cathode water.
在所述燃料电池本体1内的水量比例大地所述第二设定范围的最大值时,输出所述第五预警结果。第五预警结果用于表征水量比例过大的情况,即阳极水量过多或阴极水量过少的情况。When the proportion of water in the fuel cell body 1 is greater than the maximum value of the second setting range, the fifth warning result is output. The fifth early warning result is used to represent the situation that the proportion of water is too large, that is, the situation of too much water at the anode or too little water at the cathode.
在具体实施,第二预警结果和第三预警结果是由燃料电池内的水量确定的,第四预警结果和第五预警结果是由水量比例确定的,因此,允许叠加出现的情况,如,第二预警结果与四预警结果叠加出现,第二预警结果与第五预警结果叠加出现,第三预警结果与第四预警结果叠加出现,第三预警结果与第五预警结果叠加出现。当叠加出现时,叠加实施对应的控制即可。In specific implementation, the second early warning result and the third early warning result are determined by the water volume in the fuel cell, and the fourth early warning result and the fifth early warning result are determined by the ratio of the water volume. The second early warning result is superimposed with the fourth early warning result, the second early warning result is superimposed with the fifth early warning result, the third early warning result is superimposed with the fourth early warning result, and the third early warning result is superimposed with the fifth early warning result. When the superposition occurs, the superposition implements the corresponding control.
具体地,当所述水平衡控制单元5获取到第一预警结果时,保持所述第一加湿器21、所述第二加湿器31的加湿量不变。此时,处于较佳的含水率,不需要通过控制进行改变。Specifically, when the water balance control unit 5 obtains the first warning result, the humidification amounts of the first humidifier 21 and the second humidifier 31 are kept unchanged. At this point, it is at the optimum moisture content and does not need to be changed by control.
当所述水平衡控制单元5获取到第二预警结果时,按比例增大第一加湿器21的加湿量和第二加湿器31的加湿量。在实施时,此处所指的比例可以是一个允许的固定值,也可以是一个变化的值。当为变化的值时,该值可以根据水量比例来确定,以达到快速将水量及水量比例调节到最佳。When the water balance control unit 5 obtains the second warning result, the humidification capacity of the first humidifier 21 and the humidification capacity of the second humidifier 31 are increased proportionally. In practice, the ratio referred to here can be an allowable fixed value, or a variable value. When it is a variable value, the value can be determined according to the water volume ratio, so as to quickly adjust the water volume and the water volume ratio to the optimum.
当所述水平衡控制单元5获取到第三预警结果时,按比例减少第一加湿器21的加湿量和第二加湿器31的加湿量,并增大阴极的排水量;在实施时,此处所指的比例可以是一个允许的固定值,也可以是一个变化的值。当为变化的值时,该值可以根据水量比例来确定,以达到快速将水量及水量比例调节到最佳。When the water balance control unit 5 obtains the third warning result, it will reduce the humidification capacity of the first humidifier 21 and the humidification capacity of the second humidifier 31 in proportion, and increase the drainage of the cathode; during implementation, here The ratio referred to can be an allowed fixed value or a variable value. When it is a variable value, the value can be determined according to the water volume ratio, so as to quickly adjust the water volume and the water volume ratio to the optimum.
当所述水平衡控制单元5获取到四预警结果时,增大所述燃料电池本体1的阴极气体压力,以减少阳极气体与阴极气体的压力差;当所述水平衡控制单元5获取到第五预警结果时,减少所述燃料电池本体1的阴极气体压力,以增大阳极气体与阴极气体的压力差。在具体实施时,阳极气体压力,可以根据发电功率需求来确定,阴极气体压力的控制,一方面要满足上述控制需求,同时还要满足阳极气体压力大于阴极气体压力。When the water balance control unit 5 obtains the four warning results, it increases the cathode gas pressure of the fuel cell body 1 to reduce the pressure difference between the anode gas and the cathode gas; when the water balance control unit 5 obtains the first When the pre-warning results, reduce the cathode gas pressure of the fuel cell body 1 to increase the pressure difference between the anode gas and the cathode gas. In practice, the pressure of the anode gas can be determined according to the demand for power generation. The control of the pressure of the cathode gas must meet the above control requirements on the one hand, and at the same time satisfy the pressure of the anode gas greater than the pressure of the cathode gas.
在具体实施时,当利用水量变化率和水量比例变化率参与预警时,可以在第一设定范围内侧的两端设置第一缓冲区域,在第一缓冲区域内,判断水量变化率是否过大或过小,当水量变化率过大或过小时,即,当处于第一缓冲区域内时,通过水量变化率来判断是否存在即将超出第一设定范围内的趋势,以实现提前判断及预警。In specific implementation, when the water volume change rate and the water volume proportional change rate are used to participate in early warning, the first buffer area can be set at both ends of the first set range, and in the first buffer area, it is judged whether the water volume change rate is too large Or too small, when the water volume change rate is too large or too small, that is, when it is in the first buffer area, judge whether there is a trend that is about to exceed the first set range by the water volume change rate, so as to realize early judgment and early warning .
同时,在第二设定范围内侧的两端设置第二缓冲区域,在第二缓冲区域内,判断水量比例的变化率是否过大或过小,当水量变化率过大或过小时,即,当处于第二缓冲区域内时,通过水量比例的变化率来判断是否存在即将超出第二设定范围内的趋势,以实现提前判断及预警。At the same time, a second buffer area is set at both ends of the second setting range, and in the second buffer area, it is judged whether the rate of change of the water volume ratio is too large or too small, when the rate of change of the water volume is too large or too small, that is, When it is in the second buffer area, it is judged by the change rate of the water volume ratio whether there is a trend of going beyond the second set range, so as to realize early judgment and early warning.
实施例2Example 2
请参照图3,本实施例提出了一种质子交换膜燃料电池水平衡控制方法,包括以下步骤,Please refer to Fig. 3, the present embodiment proposes a kind of proton exchange membrane fuel cell water balance control method, comprises the following steps,
S1,采集燃料电池本体1阳极内的氢气压力、燃料电池本体1阴极内的空气压力、燃料电池本体1的氢气进口的氢气流量、燃料电池本体1的空气进口的空气流量、燃料电池本体1的空气出口排出的空气流量和燃料电池本体1的电流;S1, collect the hydrogen pressure in the anode of the fuel cell body 1, the air pressure in the cathode of the fuel cell body 1, the hydrogen flow rate of the hydrogen gas inlet of the fuel cell body 1, the air flow rate of the air inlet of the fuel cell body 1, and the air flow rate of the fuel cell body 1. The air flow discharged from the air outlet and the current of the fuel cell body 1;
S2,通过在时间长度上进行积分,计算燃料电池内的水量和水量比例;S2, calculating the water volume and water volume ratio in the fuel cell by integrating over the length of time;
S3,根据水量和水量比例的变化,对燃料电池的水平衡状态进行估算,并输出对应的预警结果;S3, according to the change of water volume and water volume ratio, estimate the water balance state of the fuel cell, and output the corresponding early warning result;
S4,根据预警结果调节燃料电池本体1的加湿量、压力及阴极排水量。S4, adjusting the humidification amount, pressure and cathode drainage of the fuel cell body 1 according to the warning result.
在具体实施时,本步骤是在实施例1的基础上实现的。因而,对于本实施例未提及之处,也可以参照实施例1的实现方式。During specific implementation, this step is realized on the basis of Embodiment 1. Therefore, for the parts not mentioned in this embodiment, the implementation manner of Embodiment 1 may also be referred to.
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features and effects of the present invention have been described in detail above based on the embodiments shown in the drawings. The above descriptions are only preferred embodiments of the present invention, but the present invention does not limit the scope of implementation as shown in the drawings. Changes made to the idea of the present invention, or modifications to equivalent embodiments that are equivalent changes, and still within the spirit covered by the description and illustrations, shall be within the protection scope of the present invention.
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