CN116621579B - High-precision thermistor material suitable for wide temperature range temperature measurement and preparation method thereof - Google Patents
High-precision thermistor material suitable for wide temperature range temperature measurement and preparation method thereof Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 93
- 238000009529 body temperature measurement Methods 0.000 title claims abstract description 9
- 238000002360 preparation method Methods 0.000 title abstract description 8
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 15
- PLDDOISOJJCEMH-UHFFFAOYSA-N neodymium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Nd+3].[Nd+3] PLDDOISOJJCEMH-UHFFFAOYSA-N 0.000 claims abstract description 14
- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Inorganic materials O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 claims abstract description 14
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 claims abstract description 14
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 claims abstract description 14
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 claims abstract description 14
- FKTOIHSPIPYAPE-UHFFFAOYSA-N samarium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Sm+3].[Sm+3] FKTOIHSPIPYAPE-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 230000032683 aging Effects 0.000 claims abstract description 11
- 239000000126 substance Substances 0.000 claims abstract description 11
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 22
- 239000000843 powder Substances 0.000 claims description 21
- 239000000919 ceramic Substances 0.000 claims description 20
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 13
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 13
- 229910052697 platinum Inorganic materials 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000004570 mortar (masonry) Substances 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 7
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005245 sintering Methods 0.000 abstract description 4
- 238000009694 cold isostatic pressing Methods 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 abstract description 3
- 229910000420 cerium oxide Inorganic materials 0.000 abstract 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 abstract 1
- 229910001954 samarium oxide Inorganic materials 0.000 abstract 1
- 229940075630 samarium oxide Drugs 0.000 abstract 1
- 239000012071 phase Substances 0.000 description 9
- 238000000137 annealing Methods 0.000 description 7
- 229910052574 oxide ceramic Inorganic materials 0.000 description 7
- 239000011224 oxide ceramic Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- -1 oxygen ions Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007323 disproportionation reaction Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010532 solid phase synthesis reaction Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域Technical Field
本发明涉及一种适用于宽温区测温的高精度热敏电阻材料及其制备方法。The invention relates to a high-precision thermistor material suitable for measuring temperature in a wide temperature range and a preparation method thereof.
背景技术Background Art
高熵陶瓷因其独特的结构特征和熵工程而引发的有趣功能特性在广泛的领域中吸引了越来越多的兴趣,这为调整氧化物陶瓷的成分,微观结构和性能带来了机遇。最近的报道显示高熵氧化物陶瓷中实际上存在高密度位错(约109mm-2),重要的是高密度位错是热力学稳定的,因为构型熵增益可以补偿氧化物陶瓷中刚性离子/共价键引起的大应变。在氧化物陶瓷中建立稳定的高密度位错,将为调整氧化物陶瓷的机械、化学、电学和传输特性等带来前所未有的机会。High-entropy ceramics have attracted increasing interest in a wide range of fields due to their unique structural features and interesting functional properties triggered by entropy engineering, which brings opportunities to adjust the composition, microstructure and properties of oxide ceramics. Recent reports show that high-entropy oxide ceramics actually have a high density of dislocations (about 10 9 mm -2 ), and importantly, the high density of dislocations is thermodynamically stable because the configurational entropy gain can compensate for the large strains caused by rigid ionic/covalent bonds in oxide ceramics. Establishing stable high-density dislocations in oxide ceramics will bring unprecedented opportunities for adjusting the mechanical, chemical, electrical and transport properties of oxide ceramics.
高熵效应在高熵陶瓷中是非常重要的,一方面它们能够在极端温度、压力和化学环境下保持单相,在各种应用中表现出优异的稳定性和复原力。另一方面它们能够形成位错基局部可塑性区并成为块状陶瓷中的额外增韧机制以解决一直以来限制陶瓷广泛应用的脆性问题。当然高熵效应给氧化物陶瓷邻域带来的变革远不止于此,对于NTC热敏陶瓷而言,高构型熵提升了陶瓷整体的稳定性,而高密度位错对氧离子的传输也有着难得的抑制作用。在一些氧化物陶瓷中,高密度位错可以形成一个笼罩在晶界附近的扩散屏障,抑制氧离子从晶界向内部的扩散。这将有利于解决NTC热敏陶瓷中多价态金属阳离子发生的复杂且多样的现象,特别是阳离子电荷歧化的温度依赖性导致的复杂氧非化学计量行为。The high entropy effect is very important in high entropy ceramics. On the one hand, they can maintain a single phase under extreme temperatures, pressures and chemical environments, and show excellent stability and resilience in various applications. On the other hand, they can form dislocation-based local plasticity zones and become additional toughening mechanisms in bulk ceramics to solve the brittleness problem that has always restricted the widespread application of ceramics. Of course, the changes brought about by the high entropy effect to the oxide ceramics neighborhood are far more than that. For NTC thermistors, high configuration entropy improves the overall stability of the ceramics, and high-density dislocations also have a rare inhibitory effect on the transport of oxygen ions. In some oxide ceramics, high-density dislocations can form a diffusion barrier shrouded near the grain boundary, inhibiting the diffusion of oxygen ions from the grain boundary to the interior. This will help solve the complex and diverse phenomena of multivalent metal cations in NTC thermistors, especially the complex oxygen non-stoichiometric behavior caused by the temperature dependence of cation charge disproportionation.
离子固体中的位错是拓扑扩展缺陷,在多个长度尺度上调节成分、应变和电荷。因此,它们提供了额外的自由度来定制离子和电子传输,超出了本体掺杂固有的限制。高密度位错对NTC热敏陶瓷的优化是可预见的,温度依赖氧非化学计量行为的解决将有助于热敏陶瓷的性能突破并提升NTC热敏陶瓷在温度传感器领域的应用前景。CeNbO4+δ是混合电子-氧离子导电材料、具有良好的负温度系数热敏特性,而且通过配置构型熵策略调控陶瓷材料中的位错密度以抑制氧离子的传导能力,进而改变材料中氧离子传导对陶瓷产生的不利影响。借此可以通过配置构型熵策略调节CeNbO4+δ陶瓷的电输运特性和高温稳定性。Dislocations in ionic solids are topologically extended defects that regulate composition, strain, and charge at multiple length scales. Therefore, they provide additional degrees of freedom to tailor ion and electron transport beyond the inherent limitations of bulk doping. The optimization of NTC thermistors by high-density dislocations is foreseeable, and the solution to the temperature-dependent oxygen non-stoichiometric behavior will help to break through the performance of thermistors and enhance the application prospects of NTC thermistors in the field of temperature sensors. CeNbO 4+δ is a mixed electron-oxygen ion conductive material with good negative temperature coefficient thermistor properties. Moreover, the dislocation density in the ceramic material is regulated by the configuration entropy strategy to suppress the conductivity of oxygen ions, thereby changing the adverse effects of oxygen ion conduction in the material on the ceramic. In this way, the electrical transport properties and high-temperature stability of CeNbO 4+δ ceramics can be regulated by the configuration entropy strategy.
发明内容Summary of the invention
本发明的目的在于,提供一种适用于宽温区测温的高精度热敏电阻材料及其制备方法,该材料以二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽为原料,经混合研磨、预烧、冷等静压成型、高温烧结、涂烧电极,即得到材料常数为B200℃/600℃=4633K-5689K,温度150℃时电阻率为1.04×107-1.78×105Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数均≥999.57‰,温度600℃老化1000小时后电阻漂移率≤2.6%的宽温区高精度热敏电阻材料,该热敏电阻材料性能稳定,一致性好,在-50—550℃的宽温度范围内具有明显的负温度系数特性,适合制造高温热敏电阻器。The object of the present invention is to provide a high-precision thermistor material suitable for wide temperature range temperature measurement and a preparation method thereof. The material is made of cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide as raw materials, and through mixed grinding, pre-sintering, cold isostatic pressing, high-temperature sintering and electrode coating, a material constant B 200°C/600°C = 4633K-5689K is obtained, the resistivity is 1.04×10 7 -1.78×10 5 Ω.cm at a temperature of 150°C, the linear fitting Pearson's r coefficient of lnρ and 1000/T is ≥999.57‰, and the resistance drift rate is ≤2.6% after aging at a temperature of 600°C for 1000 hours. The thermistor material has stable performance and good consistency, has obvious negative temperature coefficient characteristics in a wide temperature range of -50-550°C, and is suitable for manufacturing high-temperature thermistors.
本发明所述的一种适用于宽温区测温的高精度热敏电阻材料,该热敏电阻材料以二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽为原料,其化学组成为Ce1-2x(NdSm)x(VNbTa)1/3O4,其中0≤x≤1/3,该电阻材料的结构在0≤x≤1/12时表现为四方白钨矿结构,在1/3≥x>1/12时表现为单斜褐钇铌矿结构,具体操作按下列步骤进行:The invention discloses a high-precision thermistor material suitable for wide temperature range temperature measurement. The thermistor material uses cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide as raw materials, and has a chemical composition of Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4 , wherein 0≤x≤1/3. The structure of the resistor material exhibits a tetragonal scheelite structure when 0≤x≤1/12, and exhibits a monoclinic yttrium niobate structure when 1/3≥x>1/12. The specific operation is performed according to the following steps:
a、按化学组成为Ce1-2x(NdSm)x(VNbTa)1/3O4,按0≤x≤1/3分别称取二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨7-9h,然后于温度900-1000℃下煅烧3-5h,并再次研磨7-9h,得到分散的单相Ce1-2x(NdSm)x(VNbTa)1/3O4+δ粉体;a. According to the chemical composition of Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4 , cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide are weighed respectively according to 0≤x≤1/3, mixed and ground in an agate mortar for 7-9 hours, then calcined at a temperature of 900-1000°C for 3-5 hours, and ground again for 7-9 hours to obtain dispersed single-phase Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4+δ powder;
b、将步骤a得到的粉体材料以15-25Kg/cm2的压力进行压块成型,时间为3-5分钟,将成型的块体材料进行冷等静压,在压强为250-350MPa下保压3-5分钟,然后于温度1100-1200℃烧结10-14小时,得到Ce1-2x(NdSm)x(VNbTa)1/3O4的圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 15-25 Kg/ cm2 for 3-5 minutes, and the formed block material is cold isostatically pressed at a pressure of 250-350 MPa for 3-5 minutes, and then sintered at a temperature of 1100-1200°C for 10-14 hours to obtain a disc-shaped high-density ceramic block material of Ce1-2x (NdSm) x (VNbTa) 1/ 3O4 ;
c、将步骤b烧结的圆片状高密度陶瓷块体材料正反两面涂覆铂浆电极,然后于温度900℃下持续退火50小时,即得到温度范围为-50-550℃,材料常数为B200℃/600℃=4633K-5689K,lnρ和1000/T的线性拟合Pearson’s r系数均≥999.57‰的宽温区高精度热敏电阻材料。c. Coat the front and back sides of the disc-shaped high-density ceramic block material sintered in step b with platinum slurry electrodes, and then continue annealing at a temperature of 900°C for 50 hours to obtain a wide temperature range high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 4633K-5689K, and a linear fitting Pearson's r coefficient of lnρ and 1000/T of ≥999.57‰.
一种适用于宽温区测温的高精度热敏电阻材料的制备方法,按下列步骤进行:A method for preparing a high-precision thermistor material suitable for wide temperature range temperature measurement is carried out according to the following steps:
a、按化学组成为Ce1-2x(NdSm)x(VNbTa)1/3O4,按0≤x≤1/3分别称取二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨7-9h,然后于温度900-1000℃下煅烧3-5h,并再次研磨7-9h,得到分散的单相Ce1-2x(NdSm)x(VNbTa)1/3O4+δ粉体;a. According to the chemical composition of Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4 , cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide are weighed respectively according to 0≤x≤1/3, mixed and ground in an agate mortar for 7-9 hours, then calcined at a temperature of 900-1000°C for 3-5 hours, and ground again for 7-9 hours to obtain dispersed single-phase Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4+δ powder;
b、将步骤a得到的粉体材料以15-25Kg/cm2的压力进行压块成型,时间为3-5分钟,将成型的块体材料进行冷等静压,在压强为200-350MPa下保压3-5分钟,然后于温度1100-1200℃烧结10-14小时,得到Ce1-2x(NdSm)x(VNbTa)1/3O4的圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 15-25 Kg/ cm2 for 3-5 minutes, and the formed block material is cold isostatically pressed at a pressure of 200-350 MPa for 3-5 minutes, and then sintered at a temperature of 1100-1200°C for 10-14 hours to obtain a disc-shaped high-density ceramic block material of Ce1-2x (NdSm) x (VNbTa) 1/ 3O4 ;
c、将步骤b圆片状高密度陶瓷块体材料正反两面涂覆铂浆电极,然后于温度900℃下持续退火50小时,即得到温度范围为-50-550℃,材料常数为B200℃/600℃=4633K-5689K,温度150℃时电阻率为1.04×107 -1.78×105Ω.cm,lnρ和1000/T的线性拟合Pearson’sr系数均≥999.57‰,温度600℃老化1000小时后电阻漂移率≤2.6%的宽温区高精度热敏电阻材料。c. Coat the front and back sides of the disc-shaped high-density ceramic block material in step b with platinum slurry electrodes, and then continue annealing at a temperature of 900°C for 50 hours to obtain a high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 4633K-5689K, a resistivity of 1.04×10 7 -1.78×10 5 Ω.cm at a temperature of 150°C, a linear fitting Pearson'sr coefficient of lnρ and 1000/T of ≥999.57‰, and a resistance drift rate of ≤2.6% after aging at a temperature of 600°C for 1000 hours.
本发明所述的一种适用于宽温区测温的高精度热敏电阻材料及其制备方法,该材料可用以制造宽温区高精度热敏电阻器。The invention discloses a high-precision thermistor material suitable for measuring temperature in a wide temperature range and a preparation method thereof. The material can be used to manufacture a high-precision thermistor in a wide temperature range.
本发明所述的一种适用于宽温区测温的高精度热敏电阻材料及其制备方法,该热敏电阻材料以二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽为原料,按化学组成为Ce1-2x(NdSm)x(VNbTa)1/3O4+δ,按0≤x≤1/3分别称取,经混合研磨、煅烧、冷等静压成型、高温烧结、涂烧电极,即可得到宽温区测温的高精度热敏电阻材料;同时还可调节CeNbO4中Ce离子的含量以调节Ce1-2x(NdSm)x(VNbTa)1/3O4+δ体系热敏电阻材料的电学性能,制造电性能可调的热敏电阻器。The invention discloses a high-precision thermistor material suitable for measuring temperature in a wide temperature range and a preparation method thereof. The thermistor material uses cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide as raw materials, and has a chemical composition of Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4+δ . The raw materials are weighed according to 0≤x≤1/3, and the high-precision thermistor material suitable for measuring temperature in a wide temperature range is obtained through mixed grinding, calcination, cold isostatic pressing, high-temperature sintering and electrode coating. At the same time, the content of Ce ions in CeNbO 4 can be adjusted to adjust the electrical properties of the Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4+δ system thermistor material, so as to manufacture a thermistor with adjustable electrical properties.
本发明从CeNbO4热敏电阻材料的半导体特性出发,通过高熵配置策略设计合成了可在温度-50-550℃范围使用的高稳定性Ce1-2x(NdSm)x(VNbTa)1/3O4系热敏电阻材料。The present invention starts from the semiconductor properties of CeNbO4 thermistor materials and designs and synthesizes high-stability Ce1-2x (NdSm) x (VNbTa) 1/ 3O4 thermistor materials that can be used in the temperature range of -50-550℃ through a high entropy configuration strategy.
有益效果:与现有技术相比,本发明具有如下优点:Beneficial effects: Compared with the prior art, the present invention has the following advantages:
本发明所述的一种适用于宽温区测温的高精度热敏电阻材料及其制备方法,该热敏电阻材料在温度-50-550℃范围具有明显的负温度系数特性,lnρ和1000/T的线性拟合Pearson’s r系数均≥999.57‰,600℃老化1000小时后的电阻漂移率≤2.6%,是一种适合制造宽温区热敏电阻器的新型高精度热敏电阻材料。The invention discloses a high-precision thermistor material suitable for wide temperature range temperature measurement and a preparation method thereof. The thermistor material has an obvious negative temperature coefficient characteristic in the temperature range of -50-550°C, the linear fitting Pearson's r coefficients of lnρ and 1000/T are both ≥999.57‰, and the resistance drift rate after aging at 600°C for 1000 hours is ≤2.6%. The thermistor material is a new type of high-precision thermistor material suitable for manufacturing thermistors in a wide temperature range.
本发明所述的一种适用于宽温区测温的高精度热敏电阻材料及其制备方法,采用固相法以铈、钕、钐、钒、铌、钽的氧化物为原料,按化学组成为Ce1-2x(NdSm)x(VNbTa)1/3O4,其中0≤x≤1/3,分别称取进行混和研磨、煅烧、混合,再研磨即得负温度系数热敏电阻粉体材料,再将该粉体材料压块、冷等静压成型、高温烧结后正反两面涂烧铂浆电极获得高温多组元单相固溶体热敏电阻材料,该热敏电阻材料常数为B200℃/600℃=4633K-5689K,温度150℃时电阻率为1.04×107 -1.78×105Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数均≥999.57‰,600℃老化1000小时后电阻漂移率≤2.6%,具有性能稳定、精确度高、灵敏度高、一致性好等优点。该热敏电阻材料在温度-50-550℃的宽温度范围内具有优异的负温度系数特性,适合制造高性能热敏电阻器,具体性能参数见表1;The invention discloses a high-precision thermistor material suitable for measuring temperature in a wide temperature range and a preparation method thereof. The solid phase method is adopted to use oxides of cerium, neodymium, samarium, vanadium, niobium and tantalum as raw materials. The chemical composition is Ce 1-2x (NdSm) x (VNbTa) 1/3 O 4 , wherein 0≤x≤1/3. The oxides are weighed and mixed, ground, calcined and mixed respectively. The powder materials are ground again to obtain a negative temperature coefficient thermistor powder material. The powder materials are then pressed into blocks, cold isostatically pressed, sintered at high temperature, and then coated with platinum slurry electrodes on both sides to obtain a high-temperature multi-component single-phase solid solution thermistor material. The thermistor material constant is B 200°C/600°C =4633K-5689K. The resistivity at a temperature of 150°C is 1.04×10 7 -1.78×10 5 Ω.cm. The linear fitting of lnρ and 1000/T is Pearson's The r coefficient is ≥999.57‰, and the resistance drift rate is ≤2.6% after aging at 600℃ for 1000 hours. It has the advantages of stable performance, high precision, high sensitivity, and good consistency. The thermistor material has excellent negative temperature coefficient characteristics in a wide temperature range of -50-550℃, and is suitable for manufacturing high-performance thermistors. The specific performance parameters are shown in Table 1;
表1Table 1
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的热敏电阻材料(未涂敷铂浆电极)的X射线衍射图谱。FIG. 1 is an X-ray diffraction pattern of the thermistor material of the present invention (without platinum paste electrode coating).
图2为本发明的热敏电阻的阻温特性曲线。FIG. 2 is a resistance-temperature characteristic curve of the thermistor of the present invention.
具体实施方式DETAILED DESCRIPTION
实施例1(x=0)Example 1 (x=0)
a、按Ce(VNbTa)1/3O4的组成,分别称取原料二氧化铈、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中合研磨7h,然后于温度900℃下煅烧5h,并再次研磨9h,得到分散的单相Ce(VNbTa)1/3O4粉体;a. According to the composition of Ce(VNbTa) 1/3 O 4 , weigh the raw materials of cerium dioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide respectively, put them in an agate mortar and grind them together for 7 hours, then calcine them at a temperature of 900°C for 5 hours, and grind them again for 9 hours to obtain dispersed single-phase Ce(VNbTa) 1/3 O 4 powder;
b、将步骤a得到的粉体材料以15Kg/cm2的压力进行压块成型,时间为5分钟,将成型的块体材料进行冷等静压,在压强为250MPa下保压5分钟,然后于温度1100℃烧结14小时,得到高温热敏陶瓷材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 15 Kg/ cm2 for 5 minutes, the formed block material is cold isostatically pressed at a pressure of 250 MPa for 5 minutes, and then sintered at a temperature of 1100°C for 14 hours to obtain a high-temperature thermistor ceramic material;
c、将步骤b烧结的材料正反两面涂覆铂浆电极,然后于温度600℃下持续退火50小时,即得到温度范围为-50-550℃,材料常数为B200℃/600℃=4633K,温度150℃电阻率为1.13×106Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数为999.57‰的宽温区高精度热敏电阻材料;c. Coating the material sintered in step b with platinum slurry electrodes on both sides, and then annealing at 600°C for 50 hours to obtain a high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 4633K, a resistivity of 1.13×10 6 Ω.cm at 150°C, and a linear fitting Pearson's r coefficient of lnρ and 1000/T of 999.57‰;
在温度600℃下老化1000小时后,电阻偏差的绝对值小于2.60%。After aging for 1000 hours at 600°C, the absolute value of the resistance deviation is less than 2.60%.
实施例2(x=1/12)Example 2 (x=1/12)
a、按Ce5/6(NdSm)1/12(VNbTa)1/3O4的组成,分别称取原料二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨7.5h,然后于温度900℃下煅烧4.5h,并再次研磨8.5h,得到分散的单相Ce5/6(NdSm)1/12(VNbTa)1/3O4粉体;a. According to the composition of Ce 5/6 (NdSm) 1/12 (VNbTa) 1/3 O 4 , raw materials of cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide were weighed respectively, mixed and ground in an agate mortar for 7.5 hours, then calcined at 900°C for 4.5 hours, and ground again for 8.5 hours to obtain dispersed single-phase Ce 5/6 (NdSm) 1/12 (VNbTa) 1/3 O 4 powder;
b、将步骤a得到的粉体材料以17.5Kg/cm2的压力进行压块成型,时间为3.5分钟,将成型的块体材料进行冷等静压,在压强为275MPa下保压4.5分钟,然后于温度1125℃烧结13小时,得到圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 17.5 Kg/ cm2 for 3.5 minutes, the formed block material is cold isostatically pressed at a pressure of 275 MPa for 4.5 minutes, and then sintered at a temperature of 1125°C for 13 hours to obtain a disc-shaped high-density ceramic block material;
c、将步骤b烧结的圆片状高密度陶瓷块体材料正反两面涂覆铂浆电极,然后于温度900℃下持续退火50小时,即得到温度范围为-50-550℃,材料常数为B200℃/600℃=4808K,温度150℃电阻率为2.56×105Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数为999.91‰的宽温区高精度热敏电阻材料;c. Coating the front and back sides of the disc-shaped high-density ceramic block material sintered in step b with platinum slurry electrodes, and then continuously annealing at a temperature of 900°C for 50 hours to obtain a wide temperature range high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 4808K, a resistivity of 2.56×10 5 Ω.cm at a temperature of 150°C, and a linear fitting Pearson's r coefficient of lnρ and 1000/T of 999.91‰;
在温度600℃下老化1000小时后,电阻偏差的绝对值小于1.21%。After aging for 1000 hours at 600°C, the absolute value of the resistance deviation is less than 1.21%.
实施例3(x=1/6)Example 3 (x=1/6)
a、按Ce2/3(NdSm)1/6(VNbTa)1/3O4的组成,分别称取原料二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨8h,然后于温度950℃下煅烧4h,并再次研磨8h,得到分散的单相Ce2/3(NdSm)1/6(VNbTa)1/3O4粉体;a. According to the composition of Ce 2/3 (NdSm) 1/6 (VNbTa) 1/3 O 4 , raw materials of cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide were weighed respectively, mixed and ground in an agate mortar for 8 hours, then calcined at a temperature of 950°C for 4 hours, and ground again for 8 hours to obtain dispersed single-phase Ce 2/3 (NdSm) 1/6 (VNbTa) 1/3 O 4 powder;
b、将步骤a得到的粉体材料以30Kg/cm2的压力进行压块成型,时间为4分钟,将成型的块体材料进行冷等静压,在压强为300MPa下保压4分钟,然后于温度1150℃烧结12小时,得到圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 30 Kg/ cm2 for 4 minutes, the formed block material is cold isostatically pressed at a pressure of 300 MPa for 4 minutes, and then sintered at a temperature of 1150°C for 12 hours to obtain a disc-shaped high-density ceramic block material;
c、将步骤b烧结的材料正反两面涂覆铂浆电极,然后于温度900℃下持续退火50小时,即得到温度范围为-50-550℃,材料常数为B200℃/600℃=4921K,温度150℃电阻率为4.20×105Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数为999.99‰的宽温区高精度热敏电阻材料;c. Coating the material sintered in step b with platinum paste electrodes on both sides, and then annealing at 900°C for 50 hours to obtain a high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 4921K, a resistivity of 4.20×10 5 Ω.cm at 150°C, and a linear fitting Pearson's r coefficient of 999.99‰ for lnρ and 1000/T;
在温度600℃下老化1000小时后,电阻偏差的绝对值小于0.79%。After aging for 1000 hours at 600°C, the absolute value of the resistance deviation is less than 0.79%.
实施例4(x=1/4)Example 4 (x=1/4)
a、按Ce1/2(NdSm)1/4(VNbTa)1/3O4的组成,分别称取原料二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨7h,然后于温度975℃下煅烧5h,并再次研磨7h,得到分散的单相Ce1/2(NdSm)1/4(VNbTa)1/3O4粉体;a. According to the composition of Ce 1/2 (NdSm) 1/4 (VNbTa) 1/3 O 4 , raw materials of cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide were weighed respectively, mixed and ground in an agate mortar for 7 hours, then calcined at a temperature of 975°C for 5 hours, and ground again for 7 hours to obtain dispersed single-phase Ce 1/2 (NdSm) 1/4 (VNbTa) 1/3 O 4 powder;
b、将步骤a得到的粉体材料以25Kg/cm2的压力进行压块成型,时间为4.5分钟,将成型的块体材料进行冷等静压,在压强为200MPa下保压3.5分钟,然后于温度1175℃烧结10小时,得到圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 25 Kg/ cm2 for 4.5 minutes, the formed block material is cold isostatically pressed at a pressure of 200 MPa for 3.5 minutes, and then sintered at a temperature of 1175°C for 10 hours to obtain a disc-shaped high-density ceramic block material;
c、将步骤b烧结的材料正反两面涂覆铂浆电极,然后于温度600℃持续退火50小时,即可得到温度范围为-50-550℃,材料常数为B200℃/600℃=5108K,温度150℃电阻率为1.33×106Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数为999.99‰的宽温区高精度热敏电阻材料;c. Coating the material sintered in step b with platinum paste electrodes on both sides, and then annealing at 600°C for 50 hours to obtain a high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 5108K, a resistivity of 1.33×10 6 Ω.cm at 150°C, and a linear fitting Pearson's r coefficient of 999.99‰ for lnρ and 1000/T;
在温度600℃下老化1000小时后,电阻偏差的绝对值小于0.52%。After aging for 1000 hours at 600°C, the absolute value of the resistance deviation is less than 0.52%.
实施例5(x=1/3)Example 5 (x=1/3)
a、按(CeNdSm)1/3(VNbTa)1/3O4的摩尔比,分别称取原料二氧化铈、三氧化二钕、三氧化二钐、五氧化二钒、五氧化二铌和五氧化二钽,置于玛瑙研钵中混合研磨9h,然后于温度1000℃下煅烧3h,并再次研磨9h,得到分散的单相(CeNdSm)1/3(VNbTa)1/3O4粉体;a. According to the molar ratio of (CeNdSm) 1/3 (VNbTa) 1/3 O 4 , the raw materials of cerium dioxide, neodymium trioxide, samarium trioxide, vanadium pentoxide, niobium pentoxide and tantalum pentoxide are weighed respectively, placed in an agate mortar and mixed and ground for 9 hours, then calcined at a temperature of 1000°C for 3 hours, and ground again for 9 hours to obtain a dispersed single-phase (CeNdSm) 1/3 (VNbTa) 1/3 O 4 powder;
b、将步骤a得到的粉体材料以15Kg/cm2的压力进行压块成型,时间为5分钟,将成型的块体材料进行冷等静压,在压强为350MPa下保压3分钟,然后于温度1200℃烧结14小时,得到圆片状高密度陶瓷块体材料;b. The powder material obtained in step a is pressed into blocks at a pressure of 15 Kg/ cm2 for 5 minutes, the formed block material is cold isostatically pressed at a pressure of 350 MPa for 3 minutes, and then sintered at a temperature of 1200°C for 14 hours to obtain a disc-shaped high-density ceramic block material;
c、将步骤b烧结的材料正反两面涂覆铂浆电极,然后于温度900℃下持续退火50小时,即可得到温度范围为-50-550℃,材料常数为B200℃/600℃=5689K,温度150℃电阻率为1.04×107Ω.cm,lnρ和1000/T的线性拟合Pearson’s r系数为999.85‰的宽温区高精度热敏电阻材料;c. Coating the material sintered in step b with platinum paste electrodes on both sides, and then annealing at 900°C for 50 hours to obtain a high-precision thermistor material with a temperature range of -50-550°C, a material constant of B 200°C/600°C = 5689K, a resistivity of 1.04×10 7 Ω.cm at 150°C, and a linear fitting Pearson's r coefficient of lnρ and 1000/T of 999.85‰;
在温度600℃下老化1000小时后,电阻偏差的绝对值小于0.23%。After aging for 1000 hours at 600°C, the absolute value of the resistance deviation is less than 0.23%.
上述仅为本发明的具体实施方式,但本发明的设计构思并不局限于此。The above are only specific implementations of the present invention, but the design concept of the present invention is not limited thereto.
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