CN116617770B - Treatment system and process for residual material and gas of shotcrete machine based on cyclone separation and recovery - Google Patents
Treatment system and process for residual material and gas of shotcrete machine based on cyclone separation and recovery Download PDFInfo
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- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
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- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/16—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
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Abstract
本发明属于应用旋流分离技术领域,具体涉及基于旋流分离回收的喷浆机余料余气处理系统及工艺。所述喷浆机的余料口通过密闭连接筒安装旋流分离器;旋流分离器顶端的溢流出口通过余气输送管与所述喷浆机的主风入口管、进气口之间安装文丘里喷射器,所述喷浆机进气口与出料缸筒之间安装孔板以减少内部涡流的产生。所述处理工艺包括:工作中产生的潮湿余料和余气的混合流从余料口排入旋流分离器内,在风压的作用下,在旋风分离器内部做外旋流和内旋流的运动,有效实现固气分离,余料由余料收集箱回收,余气从溢流出口进入文丘里喷射器的支管,经文丘里喷射器进入喷浆机进气口,完成余气回收,提高工作效率,并且使用过程中减尘率达79%。
The invention belongs to the technical field of applied cyclone separation, and specifically relates to a treatment system and process for residual material and gas of a shotcrete machine based on cyclone separation and recovery. The remaining material port of the shotcrete machine is equipped with a cyclone separator through a closed connecting tube; the overflow outlet at the top of the cyclone separator passes between the residual air transport pipe and the main air inlet pipe and air inlet of the shotcrete machine. A venturi injector is installed, and an orifice plate is installed between the air inlet of the shotcrete machine and the discharge cylinder to reduce the generation of internal vortices. The treatment process includes: the mixed flow of moist residual material and residual gas generated during operation is discharged from the residual material port into the cyclone separator, and under the action of wind pressure, external cyclone and internal cyclone are made inside the cyclone separator. The movement of the flow effectively realizes solid-gas separation. The remaining material is recovered from the remaining material collection box. The remaining air enters the branch pipe of the Venturi injector from the overflow outlet. The Venturi injector enters the air inlet of the shotcrete machine to complete the recovery of the remaining air. , improve work efficiency, and the dust reduction rate during use reaches 79%.
Description
技术领域Technical field
本发明属于应用旋流分离技术领域,具体涉及基于旋流分离回收的喷浆机余料余气处理系统及工艺。The invention belongs to the technical field of applied cyclone separation, and specifically relates to a treatment system and process for residual material and gas of a shotcrete machine based on cyclone separation and recovery.
背景技术Background technique
旋流分离器是封闭的旋涡设备,通常包括短的柱段(头部部分)和随后渐缩的锥段部分。旋流分离器可以根据形状、尺寸和比重来分离浆料的颗粒,可以形成内外两股旋流,其中较快较重沉降的颗粒朝向旋流分离器的外壁移动,较慢沉降的颗粒将朝向中心轴线移动并朝向头部部分行进,最终通过溢流管离开旋流分离器,实现分级分选。Cyclone separators are closed vortex devices that usually include a short column section (head section) followed by a tapered cone section. The cyclone separator can separate the particles of the slurry according to their shape, size and specific gravity. It can form two internal and external cyclones, in which the faster and heavier settling particles move towards the outer wall of the cyclone separator, and the slower settling particles will move towards the outer wall of the cyclone separator. The central axis moves and travels towards the head section, finally leaving the cyclone separator through the overflow pipe to achieve classification.
推链式喷浆机作为一种风送型潮喷设备具有输送距离长,使用和维护简单等特点,工业性实验和现场应用情况表明该机的各项性能指标已达到施工要求,但高密封下推链式喷浆机在潮喷过程中,会产生周期性潮湿的余料和运动产生的余气,现有的推链式喷浆机余料口裸露,未对余料和余气进行处理,直接喷出会使周围环境产生两方面粉尘问题影响工作人员的身心健康和工作环境,一是由余料口排出的周期余气中携带的余料自身产尘,二是余气会将环境中已有的落尘扬起产尘。As a kind of air-driven tide spraying equipment, the push chain shotcrete machine has the characteristics of long conveying distance and simple use and maintenance. Industrial experiments and field applications show that the various performance indicators of the machine have met the construction requirements, but the high sealing During the tide spraying process, the push-down chain shotcrete machine will produce periodic wet residual material and residual air generated by movement. The existing push-chain shotcrete machine has an exposed residual material port, and there is no control over the residual material and residual air. Treatment, direct spraying will produce dust in the surrounding environment, which will affect the physical and mental health of the staff and the working environment. First, the residual material carried in the periodic residual air discharged from the residual material port will produce dust itself. Second, the residual gas will Falling dust already in the environment raises dust.
现有的推链式喷浆机工作过程由于高速风流直接冲击推链,推链位于每个位置都会使出料缸筒内存在明显的涡流或风流紊乱。这使得部分潮料位于出料缸筒内的涡流场中会随涡流场在缸筒内部长时间运动,不能由出料口及时排出,最终在推链的作用下由余料口排出,降低工作效率。Due to the high-speed air flow directly impacting the push chain during the working process of the existing push chain shotcrete machine, every position of the push chain will cause obvious eddy currents or air flow turbulence in the discharge cylinder. This causes part of the wet material located in the eddy current field in the discharge cylinder to move inside the cylinder for a long time with the eddy current field, and cannot be discharged from the discharge port in time. Finally, it is discharged from the remaining material port under the action of the push chain, which reduces the work efficiency.
发明内容Contents of the invention
本发明所要解决的技术问题就是提供基于旋流分离回收的喷浆机余料余气处理系统及工艺,应用旋流分离器,对推链式喷浆机余料口的余料和余气进行固气分离,并在旋流分离器与主风入口管、喷浆机进气口之间安装文丘里喷射器,实现余气回收,余料通过底部出口回收。The technical problem to be solved by the present invention is to provide a treatment system and process for the residual material and residual gas of the shotcrete machine based on cyclone separation and recovery. The cyclone separator is used to treat the residual material and residual gas at the residual material port of the push chain shotcrete machine. Solid gas separation, and a Venturi injector is installed between the cyclone separator, the main air inlet pipe, and the air inlet of the shotcrete machine to realize residual gas recovery, and the residual material is recovered through the bottom outlet.
采用的技术方案为:The technical solutions adopted are:
基于旋流分离回收的喷浆机余料余气处理系统,所述推链式喷浆机包括余料口、推链(推链上等距离间隔设置活塞)、料斗、密封缸筒、出料口、喷浆机进气口、主风入口管,所述喷浆机的余料口通过密闭连接筒安装旋流分离器;A treatment system for residual material and gas from shotcrete machines based on cyclone separation and recovery. The push-chain shotcrete machine includes a residual material port, a push chain (pistons are set at equal intervals on the push chain), a hopper, a sealed cylinder, and a discharge port, the air inlet of the shotcrete machine, and the main air inlet pipe. The remaining material port of the shotcrete machine is equipped with a cyclone separator through a sealed connecting tube;
所述旋流分离器顶端的出口(即溢流出口)通过余气输送管与所述喷浆机的主风入口管、喷浆机进气口之间安装文丘里喷射器;在所述喷浆机进气口内、出料缸筒的上部设置孔板。A Venturi injector is installed between the outlet at the top of the cyclone separator (i.e., the overflow outlet) through the residual air transport pipe, the main air inlet pipe of the shotcrete machine, and the air inlet of the shotcrete machine; An orifice plate is provided in the air inlet of the pulp machine and on the upper part of the discharge cylinder.
优选的,所述旋流分离器包括入口管段、柱段、锥段、溢流管,锥段底部设置底流出口,底流出口安装余料收集箱;所述入口管段以圆切线的方式设置在柱段的上侧部,溢流管顶部设置溢流出口,溢流出口连接余气输送管;其中柱段直径与柱段高度相等,溢流管直径为柱段直径的一半,溢流管的底端位于柱段的中部,入口管段的高度为柱段高度的一半,锥段高度为柱段高度的3倍。Preferably, the cyclone separator includes an inlet pipe section, a column section, a cone section, and an overflow pipe. An underflow outlet is provided at the bottom of the cone section, and a residual material collection box is installed at the underflow outlet; the inlet pipe section is arranged on the column in a circular tangent manner. On the upper side of the section, an overflow outlet is set at the top of the overflow pipe, and the overflow outlet is connected to the residual gas delivery pipe; the diameter of the column section is equal to the height of the column section, the diameter of the overflow pipe is half of the diameter of the column section, and the bottom of the overflow pipe The end is located in the middle of the column section, the height of the inlet pipe section is half the height of the column section, and the height of the cone section is three times the height of the column section.
优选的,所述旋流分离器的入口管段的端部与密闭连接筒相连接的部位适配并密封连接,溢流出口通过余气输送管与文丘里喷射器的支管密封连接。Preferably, the end of the inlet pipe section of the cyclone separator is adapted and sealingly connected to the connection part of the sealed connection barrel, and the overflow outlet is sealingly connected to the branch pipe of the Venturi ejector through the residual gas delivery pipe.
优选的,所述文丘里喷射器还包括主管、喉管,主管一侧设置入口,另一侧设置出口,其中入口一侧的主管与喉管之间设置收缩段,出口一侧的主管与喉管之间设置扩散段,收缩段与喉管的一侧设置支管,收缩段与喉管、支管连接处之间设置一段空腔;所述出口(即主管一侧设置的出口,亦文丘里喷射器出口)连接所述喷浆机进气口。Preferably, the Venturi ejector further includes a main pipe and a throat. An inlet is provided on one side of the main pipe and an outlet is provided on the other side. A contraction section is provided between the main pipe on the inlet side and the throat, and the main pipe on the outlet side is connected to the throat. A diffusion section is provided between the tubes, a branch pipe is provided on one side of the contraction section and the throat pipe, and a cavity is provided between the connection between the contraction section, the throat pipe and the branch pipe; the outlet (that is, the outlet provided on one side of the main pipe, is also a Venturi jet outlet) is connected to the air inlet of the shotcrete machine.
优选的,所述文丘里喷射器的喉管与主管的管径比为0.8;所述收缩段的端部与喉管之间的距离是喉管直径的1/2。Preferably, the diameter ratio of the throat of the venturi injector to the main pipe is 0.8; the distance between the end of the constriction section and the throat is 1/2 of the diameter of the throat.
优选的,所述收缩段入口收缩角为25.0°,扩散段出口扩散角为10°。Preferably, the contraction angle at the entrance of the contraction section is 25.0°, and the diffusion angle at the outlet of the diffusion section is 10°.
优选的,喷浆机的出料缸筒上部与密封缸筒连接并相交重合,孔板安装于喷浆机进气口内的出料缸筒与密封缸筒重合处的顶端;所述孔板为曲面,且与密封缸筒的弯曲半径相同,水平安装于出料缸筒内侧与密封缸筒顶端连接处,且与推链上的活塞保持摩擦接触。设置孔板可以有效减少内部涡流,降低余料余气的产生。Preferably, the upper part of the discharge cylinder of the shotcrete machine is connected to and overlaps with the sealing cylinder, and the orifice plate is installed at the top of the overlap between the discharge cylinder and the sealing cylinder in the air inlet of the shotcrete machine; the orifice plate is The curved surface is the same as the bending radius of the sealing cylinder. It is installed horizontally at the connection between the inside of the discharge cylinder and the top of the sealing cylinder, and maintains frictional contact with the piston on the push chain. Setting up an orifice plate can effectively reduce internal eddy currents and reduce the generation of residual material and residual gas.
优选的,所述孔板为长方形曲面,其上设置成排均匀分布的圆孔,其中,沿长边横向均匀排布5个,沿短边分布4个且中间两排的间距离大于两侧的两排之间间距。Preferably, the orifice plate is a rectangular curved surface, with rows of evenly distributed round holes arranged on it, of which 5 are evenly arranged laterally along the long side, 4 are distributed along the short side, and the distance between the two middle rows is greater than the distance between the two sides. spacing between the two rows.
优选的,沿长边横向,各圆孔中心之间的距离和外侧圆孔距短边的距离相等;沿短边竖向,靠外侧两排圆孔中心之间的距离和外侧圆孔距长边的距离相等。Preferably, along the long side transversely, the distance between the centers of each round hole is equal to the distance between the outer round holes and the short side; vertically along the short side, the distance between the centers of the two outer rows of round holes is equal to the distance between the outer round holes. The sides are equidistant.
一种基于旋流分离回收的喷浆机余料余气处理工艺,采用上述的基于旋流分离回收的喷浆机余料余气处理系统,其特征在于,包括以下步骤:A treatment process for the residual material and gas of a shotcrete machine based on cyclone separation and recovery, which adopts the above-mentioned treatment system for the residual material and gas of a shotcrete machine based on cyclone separation and recovery, and is characterized in that it includes the following steps:
(1)余料口通过密闭连接筒连接旋流分离器,旋流分离器顶端的溢流出口通过余气输送管与主风入口管、喷浆机进气口之间安装文丘里喷射器,并安装好孔板;(1) The residual material port is connected to the cyclone separator through a sealed connecting tube. The overflow outlet at the top of the cyclone separator is installed with a Venturi injector between the residual air transport pipe, the main air inlet pipe, and the air inlet of the shotcrete machine. And install the orifice plate;
(2)所述喷浆机工作中周期性产生的潮湿余料和余气混合流从余料口排出后,从入口管段以切线方向快速进入旋流分离器内部,在风压的作用下,沿着旋流分离器的内壁做外旋流运动,在进入锥段时,外旋流的半径逐渐缩小,在风压和旋流的作用下,余气脱离外旋流向着旋流分离器的中心轴做内旋流运动,最终从溢流出口排出,潮湿的余料继续沿着内壁旋流到达底流出口,进入余料收集箱,实现固气分离;余气后进入余气回收阶段,即进入文丘里喷射器的支管;(2) After the mixed flow of moist residual material and residual air periodically generated during the operation of the shotcrete machine is discharged from the residual material port, it quickly enters the interior of the cyclone separator from the inlet pipe section in a tangential direction. Under the action of wind pressure, The external swirling flow moves along the inner wall of the cyclone separator. When entering the cone section, the radius of the external swirling flow gradually shrinks. Under the action of wind pressure and swirling flow, the residual air breaks away from the external swirling flow and moves towards the cyclone separator. The central axis performs internal swirling motion and is finally discharged from the overflow outlet. The moist residual material continues to swirl along the inner wall to the bottom flow outlet and enters the residual material collection box to achieve solid-gas separation; the residual gas enters the residual gas recovery stage, that is branch pipe entering the venturi injector;
(3)余气从文丘里喷射器的支管进入后,压缩风机输出的高压风从文丘里喷射器入口依次经过主管、收缩段后与从支管进入的余气在喉管混合,通过扩散段从文丘里喷射器出口排出,进入所述喷浆机进气口,完成余气回收。(3) After the residual air enters from the branch pipe of the Venturi ejector, the high-pressure air output by the compressed fan passes through the main pipe and the contraction section in sequence from the Venturi ejector inlet, and then mixes with the residual air entering from the branch pipe in the throat, and passes through the diffusion section from The venturi ejector is discharged from the outlet and enters the air inlet of the shotcrete machine to complete the recovery of residual air.
作为进一步的优选,所述喷浆机的进气口与出料缸筒、旋流分离器顶端的出口通过余气输送管与主风入口管、喷浆机进气口之间、旋流分离器与余料口之间的连接均是密封的,连接部位是相适配的。As a further preference, the air inlet of the shotcrete machine, the discharge cylinder, and the outlet at the top of the cyclone separator are separated by cyclonic flow between the residual air transport pipe, the main air inlet pipe, and the air inlet of the shotcrete machine. The connection between the device and the remaining material port is sealed, and the connection parts are matched.
与现有技术相比,本发明的有益之处在于:Compared with the prior art, the benefits of the present invention are:
本发明在余料口安装旋流分离器实现余气与余料的固气分离,采用本发明的旋流分离器,根据气流速度合理确立尺寸,尽管基本结构简单,但固体颗粒在分离器内受到的离心力可轻易达到重力的300~2000倍,分离效率高并可以实现最佳分离效率;The present invention installs a cyclone separator at the remaining material port to realize the solid-gas separation of the remaining gas and the remaining material. The cyclone separator of the present invention is used to reasonably establish the size according to the air flow speed. Although the basic structure is simple, the solid particles in the separator The centrifugal force received can easily reach 300~2000 times of gravity, the separation efficiency is high and the best separation efficiency can be achieved;
本发明在旋流分离器顶端的溢流出口、主风入口管与进气口之间安装文丘里喷射器,并合理确立尺寸与比例,文丘里喷射器的喉管能够产生更大的局部负压,射流效果更明显,可以吸收从支管进入的余气,降低余气排出将环境中已有的落尘再次扬起的发生;In the present invention, a Venturi ejector is installed between the overflow outlet at the top of the cyclone separator, the main air inlet pipe and the air inlet, and the size and proportion are reasonably established. The throat of the Venturi ejector can generate greater local load. Pressure, the jet effect is more obvious, it can absorb the residual air entering from the branch pipe, and reduce the occurrence of the residual air being discharged to raise the existing dust in the environment again;
本发明在进气口与密封缸筒连接处设置孔板,孔板上设置相应排布的圆孔,具有节流作用,能使风流场方向产生变化并显著提高流场内风流速度,有效消除内部涡流,降低余料和余气的产生,提高工作效率;The invention is provided with an orifice plate at the connection between the air inlet and the sealed cylinder. The orifice plate is provided with correspondingly arranged circular holes, which has a throttling effect, can change the direction of the air flow field, significantly increase the air flow speed in the flow field, and effectively eliminate Internal vortex reduces the generation of residual material and residual air and improves work efficiency;
采用本发明基于旋流分离回收的喷浆机余料余气处理系统和工艺,有效实现余料和余气的分离回收,同时减少喷浆机内涡流,提高工作效率,并且减尘率达79%,减尘效果显著。Adopting the present invention's treatment system and process for the residual material and residual gas of the shotcrete machine based on cyclone separation and recovery, the separation and recovery of the residual material and the residual gas can be effectively realized, while the vortex in the shotcrete machine can be reduced, the work efficiency can be improved, and the dust reduction rate can reach 79 %, the dust reduction effect is remarkable.
附图说明Description of the drawings
图1是本发明的推链式喷浆机余料余气分离回收处理系统结构示意图。Figure 1 is a schematic structural diagram of the separation and recovery and treatment system for residual material and gas of a push-chain shotcrete machine according to the present invention.
图2是旋流分离器及余料收集箱结构示意图。Figure 2 is a schematic structural diagram of the cyclone separator and residual material collection box.
图3是出料缸筒与喷浆机进气口安装结构图。Figure 3 is a structural diagram of the installation of the discharge cylinder and the air inlet of the shotcrete machine.
图4是孔板平面结构示意图。Figure 4 is a schematic diagram of the planar structure of the orifice plate.
图5是文丘里喷射器剖切结构示意图。Figure 5 is a schematic cross-sectional structural diagram of the Venturi injector.
图中:1-余料口,2-密闭连接筒,3-旋流分离器,4-余料收集箱,5-余气输送管,6-主风入口管,7-文丘里喷射器,8-喷浆机进气口,9-出料缸筒,10-出料口,11-推链,12-密封缸筒,13-料斗,14-孔板,15-入口管段,16-柱段,17-锥段,18-底流出口,19-溢流管,20-溢流出口,21-余气入口,22-支管,23-空腔,24-文丘里喷射器入口,25-主管,26-收缩段,27-喉管,28-扩散段,29-文丘里喷射器出口。In the picture: 1-remaining material port, 2-closed connecting tube, 3-cyclone separator, 4-remaining material collection box, 5-remaining air delivery pipe, 6-main air inlet pipe, 7-Venturi injector, 8-air inlet of shotcrete machine, 9-discharge cylinder, 10-discharge port, 11-push chain, 12-sealing cylinder, 13-hopper, 14-orifice plate, 15-inlet pipe section, 16-column Section, 17-cone section, 18-underflow outlet, 19-overflow pipe, 20-overflow outlet, 21-remaining gas inlet, 22-branch pipe, 23-cavity, 24-Venturi injector inlet, 25-main pipe , 26-contraction section, 27-throat, 28-diffusion section, 29-venturi injector outlet.
具体实施方式Detailed ways
附图仅用于示例性说明;附图中的某些公知结构及其说明可能省略,因此,不能理解为对本发明的限制。The drawings are only for illustrative purposes; some well-known structures and their descriptions in the drawings may be omitted, and therefore cannot be understood as limitations of the present invention.
为了清楚地说明本发明的技术效果,下面通过实施例对本发明做详细介绍。In order to clearly illustrate the technical effects of the present invention, the present invention will be introduced in detail through examples below.
如图1所示,基于旋流分离回收的喷浆机余料余气处理系统,所述推链式喷浆机包括余料口1、推链11(推链11上等距离间隔设置活塞,可以起到密封作用)、料斗13、密封缸筒12、出料口10、喷浆机进气口8、主风入口管6,还包括旋流分离器3,所述旋流分离器3顶端的出口通过余气输送管5与所述喷浆机的主风入口管6、进气口(即喷浆机进气口8)之间安装文丘里喷射器7,顶端的出口即溢流出口20。As shown in Figure 1, a shotcrete machine residual gas treatment system based on cyclone separation and recovery, the push chain shotcrete machine includes a residual material port 1, a push chain 11 (pistons are arranged at equal intervals on the push chain 11, can play a sealing role), hopper 13, sealing cylinder 12, discharge port 10, shotcrete machine air inlet 8, main air inlet pipe 6, and also includes a cyclone separator 3, the top of the cyclone separator 3 A Venturi injector 7 is installed between the outlet of the residual air delivery pipe 5 and the main air inlet pipe 6 and air inlet of the shotcrete machine (i.e., the shotcrete machine air inlet 8). The outlet at the top is the overflow outlet. 20.
如图2所示,所述旋流分离器3的入口管段15通过密闭连接筒2连接余料口1,所述旋流分离器3包括入口管段15、柱段16、锥段17,锥段17底部设置底流出口18,底流出口18安装余料收集箱4;所述入口管段15以圆切线的方式设置在柱段16的上侧部,柱段16内至顶端设置溢流管19,溢流管19顶部设置溢流出口20,溢流出口20连接余气输送管5。As shown in Figure 2, the inlet pipe section 15 of the cyclone separator 3 is connected to the residual material port 1 through the sealed connecting tube 2. The cyclone separator 3 includes an inlet pipe section 15, a column section 16, and a cone section 17. The cone section 17 is provided with an underflow outlet 18 at the bottom, and a residual material collection box 4 is installed in the underflow outlet 18; the inlet pipe section 15 is arranged on the upper side of the column section 16 in a circular tangent manner, and an overflow pipe 19 is provided from the inside of the column section 16 to the top. An overflow outlet 20 is provided at the top of the flow pipe 19, and the overflow outlet 20 is connected to the residual gas delivery pipe 5.
本实施例中,柱段16直径为300.0 mm、高度为300.0 mm,锥段17长度为900.0 mm;溢流管19直径为150.0 mm,长度为187.5 mm;入口管段15截面是长方形,高度为150.0 mm,宽度为75 mm;底流出口18直径为150 mm。In this embodiment, the column section 16 has a diameter of 300.0 mm and a height of 300.0 mm, and the cone section 17 has a length of 900.0 mm; the overflow pipe 19 has a diameter of 150.0 mm and a length of 187.5 mm; the inlet pipe section 15 has a rectangular cross-section and a height of 150.0 mm, the width is 75 mm; the bottom outlet 18 has a diameter of 150 mm.
余气和余料的固气混合流从所述喷浆机余料口1排出后,从入口管段15进入旋流分离器3,在风压的作用下在旋流分离器3内部做外旋流和内旋流运动后,实现固气分离,余料从底流出口18进入余料收集箱4,余气经溢流管19从溢流出口20排入余气输送管5。After the solid-gas mixed flow of the remaining gas and the remaining material is discharged from the remaining material port 1 of the shotcrete machine, it enters the cyclone separator 3 from the inlet pipe section 15, and is externally rotated inside the cyclone separator 3 under the action of wind pressure. After the flow and internal swirling movement, the solid gas separation is realized, the remaining material enters the remaining material collection box 4 from the bottom outflow outlet 18, and the remaining gas is discharged from the overflow outlet 20 into the residual gas delivery pipe 5 through the overflow pipe 19.
如图5所示,溢流出口20通过余气输送管5与文丘里喷射器7的支管22密封连接。所述文丘里喷射器7还包括主管25、喉管27,主管25一侧设置入口(即文丘里喷射器入口24),另一侧设置出口(即文丘里喷射器出口29),其中入口一侧的主管25与喉管27之间设置收缩段26,出口一侧的主管25与喉管27之间设置扩散段28,收缩段26与喉管27的一侧设置支管22,收缩段26与喉管27、支管22连接处之间设置一段空腔23,支管22的入口是余气入口21。As shown in FIG. 5 , the overflow outlet 20 is sealedly connected to the branch pipe 22 of the Venturi injector 7 through the residual gas delivery pipe 5 . The Venturi ejector 7 also includes a main pipe 25 and a throat 27. The main pipe 25 is provided with an inlet on one side (i.e., the Venturi ejector inlet 24) and an outlet (i.e., the Venturi ejector outlet 29) on the other side, wherein the inlet is one. A contraction section 26 is provided between the main pipe 25 and the throat pipe 27 on the outlet side. A diffusion section 28 is provided between the main pipe 25 and the throat pipe 27 on the outlet side. A branch pipe 22 is provided on one side of the contraction section 26 and the throat pipe 27. The contraction section 26 and A section of cavity 23 is provided between the connection point of the throat pipe 27 and the branch pipe 22, and the inlet of the branch pipe 22 is the residual air inlet 21.
将文丘里喷射器7设置为带有支管22的结构,应用在旋流分离器3时,需保证流动稳定的同时喷射器两端压降较小。同时,因推链11上的活塞匀速运动使得需要支管22、喉管27回收的余气速度是随时间呈周期性变化的,且余气释放快速。因此,需协调文丘里喷射器7结构参数,保证稳定流动和阻力最小的情况下完成余气回收。When the Venturi injector 7 is configured with a branch pipe 22 and is used in the cyclone separator 3, it is necessary to ensure stable flow and a small pressure drop at both ends of the injector. At the same time, due to the uniform motion of the piston on the push chain 11, the speed of the residual air that needs to be recovered by the branch pipe 22 and the throat pipe 27 changes periodically with time, and the residual air is released quickly. Therefore, the structural parameters of the Venturi ejector 7 need to be coordinated to ensure stable flow and complete residual gas recovery with minimal resistance.
作为进一步的优选设置,所述文丘里喷射器7的喉管27与主管25的管径比为0.8;所述收缩段26的端部与喉管27之间的距离是喉管27直径的1/2。在本实施例中,文丘里喷射器主管直径为50.8 mm,支管直径为25.4 mm,主管的收缩段前端长度与扩散段后端长度均为50.0 mm,喉管直径为40.6 mm,喉管长度为101.6 mm。所述收缩段入口收缩角为25.0°,扩散段出口扩散角为10°。这种尺寸的设置,文丘里喷射器7的喉管27能够产生更大的局部负压,射流效果更明显。As a further preferred setting, the diameter ratio of the throat 27 of the Venturi injector 7 to the main pipe 25 is 0.8; the distance between the end of the contraction section 26 and the throat 27 is 1 of the diameter of the throat 27 /2. In this embodiment, the diameter of the main pipe of the Venturi ejector is 50.8 mm, the diameter of the branch pipe is 25.4 mm, the length of the front end of the contraction section and the length of the rear end of the divergence section of the main pipe are both 50.0 mm, the diameter of the throat is 40.6 mm, and the length of the throat is 101.6mm. The contraction angle at the entrance of the contraction section is 25.0°, and the diffusion angle at the outlet of the diffusion section is 10°. With this size arrangement, the throat 27 of the Venturi injector 7 can generate greater local negative pressure, and the jet effect will be more obvious.
如图3、4所示,所述喷浆机进气口8与出料缸筒9连接,所述孔板14为长方形曲面,其上设置成排均匀分布的圆孔,其中,圆孔沿长边横向均匀排布5个,沿短边分布4个且中间两排的间距离大于两侧的两排之间间距。孔板14与密封缸筒12顶端的弯曲半径相同,出料缸筒9的上部与密封缸筒12连接并相交重合,孔板14水平安装于出料缸筒9内侧与密封缸筒12顶端连接处,且与推链11上的活塞保持摩擦接触。孔板14具有节流作用,且可使喷浆机进气口8的风均匀分布,使风流场方向产生变化并显著提高流场内风流速度。因此,对推链式喷浆机出料缸筒9采用孔板14来消除内部涡流的方法来减少余料余气的产生。As shown in Figures 3 and 4, the air inlet 8 of the shotcrete machine is connected to the discharge cylinder 9. The orifice plate 14 is a rectangular curved surface with rows of evenly distributed round holes arranged on it. The round holes are arranged along the 5 are evenly arranged horizontally on the long side, 4 are distributed along the short side, and the distance between the two rows in the middle is greater than the distance between the two rows on both sides. The orifice plate 14 has the same bending radius as the top of the sealing cylinder 12. The upper part of the discharge cylinder 9 is connected to and overlaps with the sealing cylinder 12. The orifice plate 14 is installed horizontally on the inside of the discharge cylinder 9 and connected to the top of the sealing cylinder 12. position, and maintains frictional contact with the piston on the push chain 11. The orifice plate 14 has a throttling effect and can evenly distribute the wind at the air inlet 8 of the shotcrete machine, change the direction of the wind flow field and significantly increase the wind flow speed in the flow field. Therefore, the orifice plate 14 is used for the discharge cylinder 9 of the push chain shotcrete machine to eliminate internal eddy currents to reduce the generation of residual material and residual air.
沿长边横向,各圆孔中心之间的距离和外侧圆孔距短边的距离相等;沿短边竖向,靠外侧两排圆孔中心之间的距离和外侧圆孔距长边的距离相等。本实施例中,孔板弯曲半径为66 mm,长边为180 mm,短边为110 mm,圆孔的直径为8 mm,沿长边横向各圆孔中心之间的距离以及外侧圆孔距短边的距离是30 mm;沿短边靠外侧两排圆孔中心之间的距离以及外侧圆孔距长边的距离是17.5 mm,中间两排圆孔中心之间的距离是40 mm。Horizontally along the long side, the distance between the centers of each round hole is equal to the distance between the outer round hole and the short side; vertically along the short side, the distance between the centers of the two outer rows of round holes is equal to the distance between the outer round hole and the long side. equal. In this embodiment, the bending radius of the orifice plate is 66 mm, the long side is 180 mm, the short side is 110 mm, the diameter of the circular holes is 8 mm, the distance between the centers of the horizontal holes along the long side and the distance between the outer circular holes The distance between the short sides is 30 mm; the distance between the centers of the two outer rows of round holes along the short side and the distance between the outer round holes and the long side are 17.5 mm, and the distance between the centers of the two middle rows of round holes is 40 mm.
本发明所使用推链式喷浆机为一种风送型潮喷设备,其采用防爆电机驱动,工作原理为:首先通过上料机或人工上料方式将按照一定配比在搅拌机中拌和好的喷射潮料投入料斗13,料斗13中的潮料在重力的作用下进入输送缸筒(图1中在料斗13下面的一段)。输送缸筒中的喷射潮料在推链11推动下通过密封缸筒12进入出料缸筒9,同时压缩空气作为动力由喷浆机进气口8进入出料缸筒9。出料缸筒9内的喷射潮料在压缩空气的作用通过出料口10进入输送管道输送至喷头,但另外少部分未能由压缩空气吹出的喷射潮料在推链的推动下继续前进,在重力的作用下从余料口1排出,由于推链11的密封作用,余料口1余料的排出伴有周期性余气。The push chain shotcrete machine used in the present invention is an air-feed type tide spraying equipment, which is driven by an explosion-proof motor. The working principle is: first, mix the mixture in a mixer according to a certain proportion through a feeder or manual feeding. The sprayed moisture material is put into the hopper 13, and the moisture material in the hopper 13 enters the conveying cylinder (the section below the hopper 13 in Figure 1) under the action of gravity. The sprayed tide material in the conveying cylinder is driven by the push chain 11 and enters the discharge cylinder 9 through the sealing cylinder 12. At the same time, the compressed air is used as power to enter the discharge cylinder 9 from the air inlet 8 of the shotcrete machine. The sprayed tide material in the discharge cylinder 9 enters the conveying pipe through the discharge port 10 under the action of the compressed air and is transported to the nozzle. However, a small part of the sprayed tide material that cannot be blown out by the compressed air continues to move forward under the push of the push chain. It is discharged from the remaining material port 1 under the action of gravity. Due to the sealing effect of the push chain 11, the discharge of the remaining material from the remaining material port 1 is accompanied by periodic residual air.
因此,本发明采用基于旋流分离回收的喷浆机余料余气处理系统,应用旋流分离器,对产生的潮湿余料和余气进行回收处理,包括以下步骤:Therefore, the present invention adopts a spraying machine residual material and residual gas treatment system based on cyclone separation and recovery, and uses a cyclone separator to recycle the generated moist residual materials and residual gas, which includes the following steps:
(1)余料口1通过密闭连接筒2连接旋流分离器3,出料缸筒9内侧与密封缸筒12顶端连接处安装孔板14,旋流分离器3顶端的溢流出口20通过余气输送管5与主风入口管6、喷浆机进气口8之间安装文丘里喷射器7;(1) The remaining material port 1 is connected to the cyclone separator 3 through the sealed connecting tube 2. The orifice plate 14 is installed at the connection between the inside of the discharge cylinder 9 and the top of the sealing cylinder 12. The overflow outlet 20 at the top of the cyclone separator 3 passes through A Venturi injector 7 is installed between the residual air delivery pipe 5, the main air inlet pipe 6, and the shotcrete machine air inlet 8;
(2)所述喷浆机工作中周期性产生的潮湿余料和余气混合流从余料口排出后,从入口管段15以切线方向快速进入旋流分离器3内部,在风压的作用下,较重的潮料(即余料)沿着旋流分离器3的内壁做外旋流运动,在进入锥段17时,外旋流的半径逐渐缩小,在风压和旋流的作用下,较轻的余气和颗粒很小的粉尘脱离外旋流向着旋流分离器3的中心轴做内旋流运动,最终从溢流出口20排出,潮湿的余料继续沿着内壁旋流到达底流出口18,进入余料收集箱4,实现固气分离;余气后进入余气回收阶段,即进入文丘里喷射器7的支管22;(2) After the mixed flow of moist residual material and residual air periodically generated during the operation of the shotcrete machine is discharged from the residual material port, it quickly enters the interior of the cyclone separator 3 from the inlet pipe section 15 in a tangential direction. Under the action of wind pressure , the heavier tidal material (i.e., the remaining material) performs an external swirling motion along the inner wall of the cyclone separator 3. When entering the cone section 17, the radius of the external swirling flow gradually shrinks. Under the action of wind pressure and swirling flow , the lighter residual air and the dust with very small particles break away from the external swirling flow and move towards the central axis of the cyclone separator 3, and are finally discharged from the overflow outlet 20. The moist residual material continues to swirl along the inner wall. After reaching the bottom flow outlet 18, it enters the residual material collection box 4 to achieve solid-gas separation; the residual gas then enters the residual gas recovery stage, that is, it enters the branch pipe 22 of the Venturi ejector 7;
(3)余气从文丘里喷射器7的支管22进入后,压缩风机输出的高压风从文丘里喷射器入口24依次经过主管25、收缩段26后与从支管22进入的余气在喉管27混合,通过扩散段28从文丘里喷射器出口29排出,进入喷浆机进气口8,完成余气回收。(3) After the residual air enters from the branch pipe 22 of the Venturi ejector 7, the high-pressure air output by the compressor fan passes through the main pipe 25 and the contraction section 26 from the Venturi ejector inlet 24 in sequence, and then merges with the residual air entering from the branch pipe 22 in the throat. 27 mixed, discharged from the venturi injector outlet 29 through the diffusion section 28, and enters the air inlet 8 of the shotcrete machine to complete the recovery of residual gas.
压缩风机是在主风入口管6处安装的,采用现有技术。The compressor fan is installed at the main air inlet pipe 6, using existing technology.
采用本发明基于旋流分离回收的喷浆机余料余气处理系统和工艺,可提高喷浆机内部涡流的产生,减少余料余气,提高工作效率,同时使用过程中减尘率达79%,减尘效果显著。Adopting the present invention's system and process for treating the residual material and gas of a shotcrete machine based on cyclone separation and recovery, the generation of vortex inside the shotcrete machine can be increased, the residual material and residual gas can be reduced, and the work efficiency can be improved. At the same time, the dust reduction rate can reach 79% during use. %, the dust reduction effect is remarkable.
其他未述及的地方同现有技术。Other parts not mentioned are the same as the existing technology.
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”等应做广义理解,如果没有具体说明连接方式,均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", etc. should be understood in a broad sense. If the connection method is not specified, mature bolts in the prior art will be used. , rivets, welding and other conventional means. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also fall within the scope of the present invention. protection scope of the invention.
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