CN116607371A - Base layer and lower surface layer paving compaction method for highway asphalt pavement construction - Google Patents
Base layer and lower surface layer paving compaction method for highway asphalt pavement construction Download PDFInfo
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- CN116607371A CN116607371A CN202310635218.3A CN202310635218A CN116607371A CN 116607371 A CN116607371 A CN 116607371A CN 202310635218 A CN202310635218 A CN 202310635218A CN 116607371 A CN116607371 A CN 116607371A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C21/00—Apparatus or processes for surface soil stabilisation for road building or like purposes, e.g. mixing local aggregate with binder
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/18—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect
- E01C19/185—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect for both depositing and spreading-out or striking-off the deposited mixture
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4866—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely non-vibratory or non-percussive pressing or smoothing means for consolidating or finishing
- E01C19/4873—Apparatus designed for railless operation
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/50—Removable forms or shutterings for road-building purposes; Devices or arrangements for forming individual paving elements, e.g. kerbs, in situ
- E01C19/502—Removable forms or shutterings, e.g. side forms; Removable supporting or anchoring means therefor, e.g. stakes
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/01—Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C3/00—Foundations for pavings
- E01C3/04—Foundations produced by soil stabilisation
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
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- Engineering & Computer Science (AREA)
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- Road Paving Machines (AREA)
Abstract
本发明公开了一种用于公路沥青路面施工的基层及下面层摊铺压实方法,包括如下步骤:根据待铺筑基层的下承层场地做施工准备;针对施工准备完成的下承层进行施工放样;根据基层分层摊铺与基层大厚度摊铺分别架设模板;制备混合料,运输混合料并卸料至摊铺机;基于摊铺机对混合料进行摊铺、碾压作业;完成碾压作业之后做接缝及养生处理。解决了现有技术中对于路面构层的施工细节处理不佳,导致在使用长期受荷载后,容易造成路面结构损陷,进而导致路面出现不平整的技术问题。
The invention discloses a method for paving and compacting the base layer and the underlying layer used for highway asphalt pavement construction, comprising the following steps: preparing for construction according to the site of the underlying layer to be paved; Construction lofting; according to the layered paving of the base layer and the large-thickness paving of the base layer, the formwork is erected separately; the mixture is prepared, transported and unloaded to the paver; the mixture is paved and rolled based on the paver; completed After the rolling operation, seams and health treatment are done. It solves the technical problem that in the prior art, the construction details of the pavement layer are poorly handled, which leads to the damage of the pavement structure after long-term use and load, and then leads to the unevenness of the pavement.
Description
技术领域technical field
本发明涉及公路工程施工技术领域,具体而言,涉及一种用于公路沥青路面施工的基层及下面层摊铺压实方法。The invention relates to the technical field of highway engineering construction, in particular to a method for paving and compacting a base layer and an underlying layer for highway asphalt pavement construction.
背景技术Background technique
目前,公路沥青路面通常是指以石、砂作骨料,矿粉作填充料,沥青作胶凝材料,加热浇注或拌合而铺筑的路面。沥青路面构层通常包括面层、基层、底基层,其中,基层是设置在面层之下,为起主要承重作用的构层,底基层是设置在基层之下,为起次要承重作用的构层,均与面层同步承受交通工具荷载。At present, highway asphalt pavement usually refers to a pavement paved by heating, pouring or mixing with stone and sand as aggregate, mineral powder as filler, asphalt as cementitious material. The asphalt pavement structure usually includes a surface layer, a base layer, and a subbase layer. The base layer is set under the surface layer and plays a main load-bearing role. The subbase layer is set under the base layer and plays a secondary load-bearing role. The structural layers are all subjected to the vehicle load synchronously with the surface layer.
现有技术中,为保证城市交通工具运行稳定,通常需要保持路面平整,不平整的路面极容易导致交通工具发生颠簸,限制了交通工具的安全稳定运行。当前施工路面虽然在修建时会压平处理,但由于施工细节处理不佳,导致在长期使用受到交通工具荷载后,容易产生路面结构破损下陷等弊端,进而导致路面出现不平整,产生积水颠簸,进而严重影响交通工具行车安全。In the prior art, in order to ensure the stable operation of urban vehicles, it is usually necessary to keep the road surface smooth, and the uneven road surface is very likely to cause bumps in the vehicles, which limits the safe and stable operation of the vehicles. Although the current construction road surface will be flattened during construction, due to poor construction details, after long-term use under the load of vehicles, the road surface structure is prone to damage and subsidence, which will lead to uneven road surface and water accumulation. , thereby seriously affecting the traffic safety of vehicles.
发明内容Contents of the invention
为此,本发明提供了一种用于公路沥青路面施工的基层及下面层摊铺压实方法,以解决现有技术中对于路面构层的施工细节处理不佳,导致在使用长期受荷载后,容易造成路面结构损陷,进而导致路面出现不平整的技术问题。For this reason, the present invention provides a method for paving and compacting the base layer and the underlying layer for road asphalt pavement construction, so as to solve the problem of poor handling of the construction details of the pavement layer in the prior art, which leads to the failure of , It is easy to cause damage to the pavement structure, which in turn leads to uneven technical problems on the pavement.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种用于公路沥青路面施工的基层摊铺压实方法,包括如下步骤:A base paving and compacting method for highway asphalt pavement construction, comprising the steps of:
根据待铺筑基层的下承层场地做施工准备;Make construction preparations according to the underlying layer site where the base layer is to be paved;
针对施工准备完成的下承层进行施工放样;Carry out construction lofting for the underlayment that has been prepared for construction;
根据基层分层摊铺与基层大厚度摊铺分别架设模板;According to the layered paving of the base layer and the large-thickness paving of the base layer, the formwork is erected separately;
制备混合料,运输混合料并卸料至摊铺机;Prepare the mix, transport the mix and unload it to the paver;
基于摊铺机对混合料进行摊铺、碾压作业;Spread and roll the mixture based on the paver;
完成碾压作业之后做接缝及养生处理。After the rolling operation is completed, seams and health treatments are done.
在上述技术方案的基础上,对本发明做如下进一步说明:On the basis of above-mentioned technical scheme, the present invention is described further as follows:
作为本发明的进一步方案,所述根据待铺筑基层的下承层场地做施工准备,具体包括:As a further solution of the present invention, the construction preparation is done according to the lower bearing layer site to be paved, specifically including:
底基层铺筑前,清除下承层表面的浮土、杂物、积水,对下承层表面洒水湿润,并进行复压平整;对于下承层相应路床的松散和弹簧现象,通过开挖晾晒,掺合水稳级配碎石混合料进行填实处理;Before the subbase is paved, remove floating soil, sundries and accumulated water on the surface of the lower bearing layer, sprinkle water on the surface of the lower bearing layer, and repress and level it; , mixed with water-stabilized graded crushed stone mixture for filling treatment;
当对应为基层分层摊铺、碾压施工时,底基层采用高18cm、长3m的槽钢支护;当对应基层大厚度摊铺、压实施工时,底基层采用槽钢高度20cm+14cm加工成的加厚钢模支护,并每隔1.5m增支设一道横撑,确保支护牢固可靠。When corresponding to layered paving and rolling construction of the base, the sub-base shall be supported by channel steel with a height of 18cm and a length of 3m; when corresponding to large-thickness paving and compaction of the base, the sub-base shall be supported by channel steel with a height of 20cm+14cm The processed thickened steel mold is supported, and a cross brace is added every 1.5m to ensure that the support is firm and reliable.
作为本发明的进一步方案,所述针对施工准备完成的下承层进行施工放样,具体包括:As a further solution of the present invention, the described construction lofting for the lower bearing layer that has been prepared for construction specifically includes:
通过全站仪恢复中线,并对应直线段以每10m放样,对应曲线段以每隔5m放样,同时将线段两侧的边桩放出;Use the total station to restore the center line, and stake out every 10m for the straight line segment, stake out every 5m for the curved segment, and release the side piles on both sides of the line segment at the same time;
根据中线、边桩位置,每隔10m稳固支设基准钢丝支撑钢钎,支撑钢钎与路中线桩号保持一致;同时按照底基层两侧的控制高程,采用水准仪进行控制测量架设基准钢丝绳,基准钢丝绳与支撑钢钎的横杆之间采用绑带绑扎牢固,且基准钢丝绳的两端用紧线钳做拉紧处理,每段基准钢丝绳架设长度按100m控制,保证基准钢丝绳的传感器接收拉力达到1000N;According to the position of the center line and side piles, the reference steel wire supporting steel rods are stably supported every 10m, and the supporting steel rods are consistent with the pile number of the road center line; at the same time, according to the control elevation on both sides of the subbase, a level is used to control and measure the erection of reference steel wire ropes. The steel wire rope and the cross bar supporting the steel drill are bound firmly with straps, and the two ends of the reference wire rope are tightened with wire tightening pliers. The erection length of each reference wire rope is controlled by 100m to ensure that the sensor receiving tension of the reference wire rope reaches 1000N ;
更为具体地,基准钢丝绳的高程控制表达式为:More specifically, the elevation control expression of the reference wire rope is:
H=H1+L×i+H2+ΔH+DH=H1+L×i+H2+ΔH+D
式中,H为基准钢丝标高;H1为路面结构层设计标高;L为基准钢丝距设计标高位置距离;i为路面横坡;H2为预留工作高度(一般10cm);ΔH为松铺厚度与设计厚度差值;D为基准钢丝绳直径(3.5mm)。In the formula, H is the reference steel wire elevation; H1 is the design elevation of the pavement structural layer; L is the distance between the reference steel wire and the design elevation position; i is the cross slope of the road surface; H2 is the reserved working height (generally 10cm); Design thickness difference; D is the reference wire rope diameter (3.5mm).
作为本发明的进一步方案,所述根据基层分层摊铺与基层大厚度摊铺分别架设模板,具体包括:As a further solution of the present invention, the templates are respectively erected according to the layered paving of the base layer and the large thickness paving of the base layer, specifically including:
基层分层摊铺、碾压施工时的模板安装工序如下:The formwork installation process for base layer paving and rolling construction is as follows:
底基层施工,为保证边缘压实度,靠近路肩一侧采用土路肩作为侧模,中间分隔带位置采用槽钢作为模板,槽钢形成的模板采用钢钎支撑牢固;For subbase construction, in order to ensure edge compaction, soil road shoulders are used as side formwork on the side close to the road shoulder, and channel steel is used as formwork at the position of the middle divider, and the formwork formed by channel steel is firmly supported by steel brazing;
对于土路肩施工,在靠近路基的一侧支模,并由人工配合机械填土、整平,采用小型振动夯夯实,压实度不小于90%;拆模后对于边部喷洒水泥浆,在急流槽处设开口,并采用砂浆抹面防冲刷;For soil road shoulder construction, the formwork is set up on the side close to the roadbed, and the soil is filled and leveled manually with machinery, and compacted with a small vibrating rammer, and the compaction degree is not less than 90%. After the formwork is removed, the edge is sprayed with cement slurry. Openings are provided at the rapid flow tank, and mortar is used to prevent erosion;
槽钢模板安装,中间分隔带位置模板采用18cm高槽钢,每块槽钢长度3m,在槽钢两端及中间加斜支撑,形成槽钢模板并用固定钢钎牢固;The channel steel formwork is installed, and the position formwork of the middle separation zone adopts 18cm high channel steel, each channel steel is 3m in length, and oblique supports are added at both ends and in the middle of the channel steel to form a channel steel formwork and be fixed with fixed steel brazing;
基层大厚度摊铺、压实施工时的模板安装工序如下:The formwork installation process for large-thickness paving and compaction of the base is as follows:
底基层施工,靠近路肩一侧采用土路肩作为侧模,中间分隔带位置采用34cm高槽钢,每块槽钢长度3m,形成槽钢模板并用固定钢钎牢固;For subbase construction, the soil road shoulder is used as the side form near the road shoulder, and 34cm high channel steel is used for the middle divider, and the length of each channel steel is 3m to form a channel steel formwork and be fixed with fixed steel brazing;
土路肩施工,根据基层的设计宽度培好压实两侧土路肩,路肩压实后的高度与设计底基层同厚,且路肩采用土路肩滑膜机一次成型达到规定的密实度,压实后路肩与水稳级配碎石混合料之间采用塑料薄膜隔离,保证混合料不被污染,并克服水稳级配碎石混合料边部的水分被路肩土吸收后出现松散的现象。For soil road shoulder construction, according to the design width of the base layer, the soil shoulders on both sides of the compacted road should be cultivated. After compaction, the height of the road shoulders should be the same as the thickness of the designed base layer. The plastic film is used to isolate the road shoulder and the water-stabilized graded gravel mixture to ensure that the mixture is not polluted, and to overcome the phenomenon that the moisture at the edge of the water-stabilized graded gravel mixture is absorbed by the road shoulder soil and becomes loose.
作为本发明的进一步方案,所述制备混合料,运输混合料并卸料至摊铺机,具体包括:As a further solution of the present invention, the preparation of the mixture, the transportation of the mixture and discharge to the paver specifically include:
对于混合料拌和,混合料拌和采用振动型拌和机集中拌和,在拌制生产过程中,根据天气情况、气温高低、前场铺筑反映的情况调整含水量;For the mixing of the mixture, the mixing of the mixture adopts a vibrating mixer for centralized mixing. During the mixing production process, the water content is adjusted according to the weather conditions, temperature levels, and the situation reflected by the paving of the front field;
开始拌和之后,对拌和的混合料取样检查是否符合配合比,若偏差超限分析原因并及时调整;进行正式生产之后,定时检查拌和配比、水泥剂量、含水量是否变化;高温作业时,早晚与中午的含水量按温度变化相应调整;After starting the mixing, take a sample of the mixed material to check whether it meets the mixing ratio. If the deviation exceeds the limit, analyze the cause and adjust it in time; after formal production, regularly check whether the mixing ratio, cement dosage, and water content have changed; The water content at noon is adjusted accordingly according to the temperature change;
对于混合料运输,拌和机配备带活门漏斗的料仓;在拌和机出料口处,按前、后、中“品”字形均匀装料,减少离析作用;For the transportation of the mixture, the mixer is equipped with a hopper with a valve funnel; at the outlet of the mixer, the material is evenly loaded in the shape of "product" in front, back and middle to reduce segregation;
对于混合料卸料,保证摊铺机料斗内还有1/3的混合料即进行下一车的卸料工作,减少收斗次数,避免至摊铺机将料斗内所有混合料摊铺完才进行卸料;For the unloading of the mixture, ensure that there is still 1/3 of the mixture in the hopper of the paver, and then proceed to the unloading work of the next vehicle, reduce the number of bucket collections, and avoid the paver until all the mixture in the hopper is paved. unloading;
为防止混合料的离析,运输车卸料时将车厢缓慢升起,避免一次起槽到顶,造成混合料大面积滚落进摊铺机。In order to prevent the segregation of the mixture, the carriage is slowly raised when the transport vehicle is unloading, so as to avoid lifting the trough to the top at one time, causing the mixture to roll down into the paver in a large area.
作为本发明的进一步方案,所述基于摊铺机对混合料进行摊铺、碾压作业,具体包括:As a further solution of the present invention, the described paving and rolling operation of the mixture based on the paver specifically includes:
摊铺前对熨平板进行平直度校验,并对下承层表面洒水湿润;Check the flatness of the screed before paving, and sprinkle water on the surface of the underlying layer;
常规水稳底基层、基层混合料直接采用两台摊铺机分三层摊铺,摊铺压实厚度依次为18cm+18cm+18cm;Conventional water-stabilized subbase and base mix are directly paved in three layers with two paver machines, and the paving compaction thickness is 18cm+18cm+18cm;
大厚度水稳混合料采用两台具备自动找平功能的摊铺机,在一层水稳底基层的基础上,基层分下基层和低基层两层摊铺,下基层和低基层两层同时摊铺、同时辗压成型,压实厚度为34cm+20cm;Two pavers with automatic leveling function are used for the large-thickness water-stabilized mixture. On the basis of a layer of water-stabilized subbase, the base is divided into two layers: the lower base and the lower base, and the lower base and the lower base are paved at the same time Laying and rolling forming at the same time, the compacted thickness is 34cm+20cm;
两台摊铺机前后间隔不大于10m,中间熨平板搭接30~50cm。The distance between the front and back of the two paver machines is not more than 10m, and the middle screed is overlapped by 30-50cm.
松铺系数按照试验室试验确定控制,摊铺机的摊铺起步速度为1m/min,摊铺机夯锤震捣频率50Hz;正常摊铺时速度为1.5m/min,摊铺机夯锤震捣频率60Hz;两台摊铺机的夯锤频率保持一致,使初始压实度达到80%,在摊铺机后配备跟踪处理两侧边缘,避免边部离析;The loose paving coefficient is determined and controlled according to the laboratory test. The starting speed of the paver is 1m/min, and the vibration frequency of the paver hammer is 50Hz; the normal speed is 1.5m/min, and the vibration frequency of the paver hammer The pounding frequency is 60Hz; the frequency of the tampers of the two paver machines is consistent, so that the initial compaction degree can reach 80%. After the paver, it is equipped to track and handle the edges on both sides to avoid edge segregation;
配备跟踪处理粗细集料离析现象,铲除局部粗集料窝,并用新混合料补平;摊铺作业连续进行,若因故中断2h以上时,支设横向接缝;Equipped to track and deal with the segregation of coarse and fine aggregates, eradicate local coarse aggregate nests, and fill them up with new mixtures; the paving operation is carried out continuously, and if it is interrupted for more than 2 hours for some reason, a transverse joint shall be supported;
具体摊铺作业方法如下:The specific paving operation method is as follows:
(1)摊铺机起步时调节夯锤频率与摊铺速度成一定正比关系;(1) When the paver starts, the frequency of the tamper is adjusted in direct proportion to the paving speed;
(2)双机摊铺时,前台摊铺机采用路侧基准钢丝绳和设置于路中的导梁控制高程,导梁根据两侧基准钢丝绳做基准面挂线调整高度,后台摊铺机路侧采用基准钢丝绳、路中采用滑靴控制高程;(2) When paving with two machines, the front paver uses the roadside reference wire rope and the guide beam installed in the road to control the elevation. Using reference wire rope and using sliding shoes on the road to control the elevation;
(3)摊铺机行进速度控制至1.5m/min,其速度与拌和能力相适应,最大限度地保持匀速前进,摊铺不停顿、间断;(3) The speed of the paver is controlled to 1.5m/min, and its speed is adapted to the mixing capacity, so as to maintain a constant speed to the greatest extent, and the paving does not stop or stop;
(4)摊铺时摊铺机螺旋布料器2/3埋入混合料中,以减少离析;(4) When paving, 2/3 of the screw distributor of the paver is buried in the mixture to reduce segregation;
(5)局部离析现象跟踪消除:铲除局部粗集料“窝”,用新拌和的混合料填补;严重部位按照“方补原则”进行换填;(5) Tracking and elimination of local segregation phenomena: eradicate local coarse aggregate "nests" and fill them with freshly mixed materials; replace serious parts according to the "principle of square filling";
(6)无法采用机械摊铺的部位采用人工摊铺,人工摊铺时采用挂线法控制高程;(6) Manual paving is used for parts that cannot be paved by machinery, and the line-hanging method is used to control the elevation during manual paving;
(7)摊铺时跟踪检测摊铺后的松铺厚度,出现异常时马上采取补救措施。(7) When paving, track and detect the loose pavement thickness after paving, and take remedial measures immediately if any abnormality occurs.
(8)摊铺机前增设橡胶挡板,挡板底部距下承层距离不大于10cm。(8) A rubber baffle is added in front of the paver, and the distance between the bottom of the baffle and the underlying layer is not more than 10cm.
对于混合料碾压作业方法如下:For the mixture rolling operation method is as follows:
(1)混合料摊铺成型后,在全宽范围内由低处向高处碾压;碾压时遵循“先静压后振动、从低到高、低速慢行,高频低幅”的碾压原则,压至无轮迹为止;保证振压不起浪推移;碾压时压路机重叠1/2轮宽,碾压速度第1~2遍控制在1.6km/h,之后各遍控制在2.0km/h;具体请参考表1-表2施工方案:(1) After the mixture is paved and formed, it is rolled from low to high within the full width; when rolling, follow the principle of "static pressure first, then vibration, from low to high, low speed and low amplitude, high frequency and low amplitude". The principle of rolling is to press until there are no wheel marks; to ensure that the vibration pressure does not cause waves to move; when rolling, the rollers overlap by 1/2 the wheel width, and the rolling speed is controlled at 1.6km/h for the first to second passes, and controlled at 1.6km/h for each subsequent pass. 2.0km/h; please refer to Table 1-Table 2 for details:
表1基层分层摊铺、碾压工艺机械组合碾压施工方案Table 1 Construction scheme of layered paving of the base layer and mechanical combination of rolling and rolling
表2基层大厚度摊铺、碾压工艺机械组合碾压施工方案Table 2 Construction scheme of large-thickness paving and rolling machine combined rolling at the base
(2)碾压过程中下承层表层始终处于湿润状态;(2) The surface layer of the underlying layer is always in a wet state during the rolling process;
(3)纵向碾压时成锯齿状(最小错开1m),接头处错成横向45°的阶梯形状,碾压完后从中分带向外侧成45°碾压;(3) It becomes zigzag during longitudinal rolling (minimum staggering 1m), and the joint is staggered into a horizontal 45° ladder shape. After rolling, it is rolled from the middle belt to the outside at 45°;
(4)碾压过程中,对于“弹簧”、松散、起皮现象,进行消除补救处理,压实后的表面平整密实,无轮迹或隆起,不产生“大波浪”现象;(4) During the rolling process, the "spring", looseness and peeling phenomenon are eliminated and remedied. The surface after compaction is flat and dense, without wheel marks or bulges, and does not produce "big waves" phenomenon;
(5)对于搭板边角地段,采用大型压路机结合小型压路机进行横向加强碾压,碾压不到的位置使用较大功率的振动夯进行加密夯实;(5) For the corners of the slab, use a large roller combined with a small roller to carry out lateral strengthening rolling, and use a higher-power vibrating rammer to compact and compact the positions that cannot be rolled;
(6)压路机临时停机时错开,间隔不小于3m,暂停在已碾压完成的路段;(6) When the road roller is temporarily stopped, it is staggered, and the interval is not less than 3m, and it is suspended on the road section that has been rolled;
(7)碾压作业段完成后快速检测压实度,压实不足尽快补压;(7) Quickly detect the degree of compaction after the rolling operation section is completed, and make up the pressure as soon as possible if the compaction is insufficient;
(8)为保证边部压实度及强度,边部较正常段落位置增压至少一遍,碾压前在模板边缘人工洒水泥浆,在复压结束后,采用小型夯实机进行补夯。(8) In order to ensure the compactness and strength of the edge, the edge is pressurized at least once compared with the normal section position. Before rolling, grout is artificially sprinkled on the edge of the formwork.
作为本发明的进一步方案,所述完成碾压作业之后做接缝及养生处理,具体包括:As a further solution of the present invention, after the completion of the rolling operation, seam and health treatment are performed, specifically including:
施工结束将横缝设置于桥头搭板位置,减少横向工作缝;At the end of the construction, the transverse joints are set at the position of the bridgehead to reduce the transverse working joints;
必须在桥头以外设置横向工作缝时,两台摊铺机分配最后一车混合料,抬板时两台摊铺机摊铺位置平齐,碾压完成后用3m直尺对接头平整度测量,完全清除平整度和厚度不合格的部分,使横向工作缝与路线方向垂直;When the horizontal working joint must be set outside the bridge head, two paver machines will distribute the last truckload of mixed material. When lifting the slab, the paving position of the two paver machines is even. After the rolling is completed, use a 3m ruler to measure the flatness of the joint. Completely remove the parts with unqualified flatness and thickness, so that the transverse working seam is perpendicular to the route direction;
接缝处的碾压方法如下:The rolling method at the seam is as follows:
横向接缝的碾压先用双钢轮压路机横向碾压,碾压时压路机位于已压实的混合料面上,伸入新铺层的宽度为15cm,之后每压一遍向新铺混合料移动15~20cm,直至全部在新铺层上为止,再改为纵向碾压;施工时桥头压路机无法碾压到的部位,采用振动夯由人工进行夯实;The rolling of the transverse joints is firstly rolled horizontally with a double-drum road roller. When rolling, the road roller is located on the surface of the compacted mixture, and the width extending into the new layer is 15cm. After that, it moves to the newly laid mixture every time 15-20cm, until it is all on the new layer, and then changed to longitudinal rolling; during construction, the parts that cannot be rolled by the bridge head roller are manually compacted with vibrating rammers;
施工完成后立即采用一布一膜土工布覆盖养生,土工布覆盖严密,土工布覆盖根据横坡及纵坡方向搭接,低处压高处,搭接宽度为15~20cm,方便养生水灌入,达到养生效果,土工布采用砂袋裹压,待水泥终凝后进行适当补水,具体补水方法:自高处向低处漫流,直至大面积浸透为准;Immediately after the construction is completed, use one cloth and one film geotextile to cover the health. The geotextile is tightly covered. The geotextile is covered according to the direction of the transverse slope and the vertical slope. In order to achieve the effect of health preservation, the geotextile is wrapped with sandbags and pressed, and after the final setting of the cement, it is properly replenished with water. The specific method of replenishment: flow from high to low until the large area is soaked;
养生达到7天后,按照规范要求的频率进行取芯检测完整性、骨架分布均匀性、厚度、强度、标高、横坡、宽度、平整度等指标,各项指标符合设计及规范要求后进行下道工序施工。After 7 days of health preservation, coring is carried out according to the frequency required by the specification to detect indicators such as integrity, skeleton distribution uniformity, thickness, strength, elevation, cross slope, width, and flatness. Process construction.
一种用于公路沥青路面施工的下面层摊铺压实方法,基于所述的基层摊铺压实方法继续执行,具体包括如下步骤:A method for paving and compacting the lower layer of road asphalt pavement construction, based on the method for paving and compacting the base layer, continues to perform, and specifically includes the following steps:
对待铺筑下面层的下承基层场地做施工清理,并洒布透层油;Clean up the underlayment site where the lower layer is to be paved, and spread oil for the penetration layer;
掌握并控制摊铺沥青混合料在各阶段的实时温度,并运输至摊铺机进行混合料的摊铺、碾压作业。Grasp and control the real-time temperature of the paving asphalt mixture at each stage, and transport it to the paver for paving and rolling of the mixture.
作为本发明的进一步方案,所述对待铺筑下面层的下承基层场地做施工清理,并洒布透层油,具体包括:As a further solution of the present invention, the construction cleaning is carried out on the under-bearing base of the lower layer to be paved, and the penetration layer oil is sprinkled, which specifically includes:
对于下承基层的清理方法:For the cleaning method of the underlying base:
施工前对下承基层修整表面,松散颗粒予以清除,填补取芯孔洞,表面吹扫,对病害处理的部位加强清扫,当有粘土块时,采用钢刷刷净;Before construction, trim the surface of the lower bearing base, remove loose particles, fill the core holes, purge the surface, and strengthen the cleaning of the diseased parts. When there are clay blocks, use a steel brush to clean them;
洒布透层油的方法:The method of spreading the penetrating oil:
待表面干燥后喷洒透层油,透层采用沥青洒布车撒布,撒布用量为1.1L/㎡,洒布速度15km/h,喷洒量保持稳定;喷洒的透层油须呈均匀雾状,在路面全宽内均匀分布成一薄层,避免有洒花漏空或成条状,避免有堆积;透层油撒布与碎石同步施工,施工碎石量为12kg/㎡,沥青洒布量1.15kg/㎡。After the surface is dry, spray the oil for the penetrating layer. The asphalt sprinkler is used for spreading the penetrating layer. The entire width of the pavement is evenly distributed into a thin layer to avoid leaks or strips of sprinklers and accumulation; the penetration oil spreading and crushed stones are constructed simultaneously, and the amount of crushed stones in construction is 12kg/㎡, and the amount of asphalt sprayed is 1.15kg /㎡.
作为本发明的进一步方案,所述掌握并控制摊铺沥青混合料在各阶段的实时温度,并运输至摊铺机进行混合料的摊铺、碾压作业,具体包括:As a further solution of the present invention, the mastering and controlling the real-time temperature of the paving asphalt mixture at each stage, and transporting it to the paver for paving and rolling operations of the mixture, specifically includes:
导线点控制网和高程控制网已完成加密施测,并在透层施工完成后,下面层摊铺施工前,进行高程检测记录、温控及摊铺准备工序如下:The wire point control network and the elevation control network have completed the encrypted measurement, and after the construction of the penetration layer is completed, and before the paving construction of the lower layer, the elevation detection record, temperature control and paving preparation procedures are as follows:
(1)严格掌握沥青和集料的加热温度以及沥青混合料的出厂温度;(1) Strictly control the heating temperature of asphalt and aggregates and the factory temperature of asphalt mixture;
(2)温度控制作为沥青摊铺的重点控制,施工时在前后场安排进行逐车逐工序检验并记录,为施工形成总结数据;(2) As the key control of asphalt paving, temperature control is arranged to be inspected and recorded vehicle-by-vehicle and process-by-process in the front and rear fields during construction to form summary data for construction;
(3)每盘料拌合时间控制在60s,干拌时间为5s;规定数量的集料和沥青送进搅拌锅后,把两种材料充分拌合直至所有集料颗粒完全均匀的被沥青覆盖,沥青材料也完全均匀的分布到整个混合料中,混合料无白,无沥青团块;(3) The mixing time of each plate is controlled at 60s, and the dry mixing time is 5s; after the specified amount of aggregate and asphalt are sent into the mixing pot, the two materials are fully mixed until all the aggregate particles are completely and evenly covered by the asphalt , the asphalt material is also completely and evenly distributed in the entire mixture, the mixture has no white, no asphalt lumps;
(4)摊铺机前到场至少五辆温度合适料车等候后,开始混合料摊铺;(4) After at least five material trucks with suitable temperature are waiting in front of the paver, start the mixture paving;
混合料运输工序如下:The mixture transportation process is as follows:
(1)为防止沥青混合料粘车和方便卸料,沥青混合料装车前,在车厢内部涂防粘剂;在每车料出场前到场后、摊铺后及碾压后均进行温度检测并记录;(1) In order to prevent the asphalt mixture from sticking to the vehicle and facilitate unloading, before loading the asphalt mixture, apply anti-adhesive agent inside the vehicle; check the temperature of each vehicle before leaving the site, after paving and after rolling and record;
(2)为减少离析的出现,混合料装车时按照“前、后、中”的顺序,避免一次性装成锥形;(2) In order to reduce the occurrence of segregation, the mixture shall be loaded in the order of "front, back and middle" to avoid one-time loading into a cone;
(3)装料完成后,及时覆盖篷布,防止混合料温度离析;(3) After the filling is completed, cover the tarpaulin in time to prevent the temperature segregation of the mixture;
(4)运输车辆进入施工现场时,轮胎洁净,无污染;进入施工现场前铺设湿润棉被,防止污染;(4) When the transport vehicles enter the construction site, the tires are clean and free from pollution; before entering the construction site, wet quilts are laid to prevent pollution;
混合料摊铺整形作业如下:The paving and shaping operation of the mixture is as follows:
(1)沥青下面层摊铺前,将封层表面污染和杂物清净;(1) Before paving the underlayer of asphalt, clean the surface pollution and sundries of the sealing layer;
(2)面层沥青混合料摊铺采用2台福格勒2100摊铺机进行摊铺成型;两台摊铺机呈梯队摊铺,前后间隔10~15m,熨平板搭接10~15cm;(2) Two sets of VÖGELE 2100 paver are used to pave the asphalt mixture of the surface layer; the two pavers are paved in echelons, with an interval of 10-15m between the front and back, and the overlap of screeds is 10-15cm;
(3)摊铺机作业施工前提前1h预热烫平板,温度不低于110℃;(3) Preheat the ironing plate 1 hour in advance before the construction of the paver, and the temperature shall not be lower than 110°C;
(4)摊铺机必须缓慢、均匀、连续不间断地摊铺,摊铺速度控制在2m/min,避免随意变换速度或中途停顿;(4) The paver must pave slowly, evenly, continuously and uninterruptedly, and the paving speed should be controlled at 2m/min, so as not to change the speed at will or stop halfway;
(5)摊铺机采用自动找平方式,采用钢丝绳引导控制厚度和高程;在摊铺机两侧每10米设置控制桩(超高路段宜适当加密);摊铺过程中采用钢钎探测厚度及水准仪测量高程双控,保证摊铺厚度;(5) The paver adopts an automatic leveling method, and steel wire ropes are used to guide and control the thickness and elevation; control piles are set every 10 meters on both sides of the paver (the ultra-high road section should be properly intensified); during the paving process, steel brazing is used to detect thickness and height The level gauge measures the height and double controls to ensure the thickness of the pavement;
混合料碾压作业如下:The mixing operation is as follows:
(1)初压:紧跟摊铺机,1台双钢轮压路机前进时静压后退时弱振1遍,碾压速度2-2.5km/h;(1) Initial pressure: closely follow the paver, a double steel wheel roller advances with static pressure and weakly vibrates once when retreating, and the rolling speed is 2-2.5km/h;
(2)复压:紧跟初压,3台双钢轮压路机高频低幅3遍,2台胶轮压路机紧跟双钢轮压路机揉压不低于3遍,碾压速度为3-4km/h;(2) Re-pressing: following the initial pressure, 3 double-steel rollers with high frequency and low amplitude 3 times, 2 rubber-wheeled rollers followed by double-steel rollers for no less than 3 times, and the rolling speed is 3-4km /h;
(3)终压:紧跟复压,用1台双钢轮压路机静压1~2遍至无轮迹,碾压速度为3-6km/h;(3) Final pressure: closely followed by re-pressure, use a double-drum roller to statically press 1 to 2 times until there is no wheel mark, and the rolling speed is 3-6km/h;
沥青混合料压实遵循“紧跟、少水、慢压、高频、低幅”的碾压原则;The compaction of asphalt mixture follows the rolling principle of "close follow, less water, slow compaction, high frequency, low amplitude";
作为混合料碾压作业工序的可选实施方法:As an optional implementation method for the mixture rolling operation process:
(1)初压:初压温度正常施工时不小于140℃;(1) Initial pressure: The initial pressure temperature is not less than 140°C during normal construction;
(2)复压:复压段落避免与未完成初压的段落重合,与初压段落保持10m左右的间距;(2) Recompression: The recompression section should avoid overlapping with the unfinished initial pressure section, and keep a distance of about 10m from the initial pressure section;
胶轮压路机进入铺筑路面复压前,涂抹隔离剂,避免洒水,且胶轮压路机须在第一个复压段落上尽量提高轮胎温度后,进入下一个复压段落;第一个复压段落的长度在30~50m左右,在复压过程中,如胶轮温度已经提升,且无明显粘轮现象时,则减少涂抹隔离剂的次数;胶轮相邻碾压带重叠或碾压轮宽的1/2~1/3,双钢轮压路机重叠轮迹带20cm~30cm;Before the rubber-tyred road roller enters the paved road for re-pressing, apply a release agent to avoid watering, and the rubber-tyred road roller must try to increase the tire temperature in the first re-pressing stage before entering the next re-pressing stage; the first re-pressing stage The length of the rubber wheel is about 30-50m. During the re-pressing process, if the temperature of the rubber wheel has increased and there is no obvious wheel sticking phenomenon, reduce the number of times of applying the release agent; 1/2 to 1/3 of the double-drum roller overlapping wheel tracks with 20cm to 30cm;
(3)终压:终压紧跟复压进行,采用1台双钢轮振动压路机静压光面,消除轮迹,碾压2遍;速度控制于3-6km/h;终压温度大于90℃;(3) Final pressure: The final pressure is carried out immediately after the re-pressure, and a double-steel wheel vibratory roller is used to statically press the smooth surface to eliminate wheel marks and roll twice; the speed is controlled at 3-6km/h; the final pressure temperature is greater than 90 ℃;
(4)具体碾压方法:碾压从外向内,从低向高碾压;压路机避免停留在温度高于60℃的已经压过的混合料上;(4) Specific rolling method: rolling from outside to inside, from low to high; the road roller should avoid staying on the already pressed mixture with a temperature higher than 60°C;
(5)防止粘轮措施:为防止压路机碾压过程中出现粘轮现象,向钢轮压路机碾轮上喷洒雾状水,胶轮压路机涂抹植物油或者改装自动涂抹装置进行涂油,涂量保持避免植物油洒落到沥青下面层,影响到各层直接的粘结效果,压路机的防粘轮措施严禁涂刷柴油;(5) Measures to prevent wheel sticking: In order to prevent wheel sticking during the rolling process of the roller, spray mist water on the roller of the steel wheel roller, apply vegetable oil to the rubber wheel roller or refit the automatic smearing device for oiling, and keep the amount of paint to avoid Vegetable oil is spilled on the lower layer of asphalt, affecting the direct bonding effect of each layer, and the anti-sticking wheel measures of the road roller are strictly prohibited from brushing with diesel oil;
(6)横缝处理:(6) Transverse seam treatment:
横向接缝均采用平接缝,并使各层之间的横缝错开至少3m以上;The horizontal seams are all flat seams, and the horizontal seams between the layers are staggered by at least 3m;
在施工结束时,摊铺机在接近端部1m处将熨平板稍稍抬起驶离现场,在碾压完毕沥青冷却至50℃以下后用6m尺检测平整度,将平整度超过3mm的部分用灰线标记出,采用切割机沿灰线切缝,之后铲除,铲除的过程中避免扰动灰线内侧面层;在下次施工前,对横缝处刷热沥青,并用摊铺机熨平板对预留横缝端部预热再摊铺;接缝碾压通过压路机进行,从已成型面层向新铺筑面层切入横向碾压,每次切入5~10cm,逐渐过渡,直至压路机钢轮碾压全部进入新铺断面后再纵向碾压,即可。At the end of the construction, the paver slightly lifts the screed 1m from the end and drives away from the site. After the asphalt is rolled and cooled to below 50°C, the flatness is tested with a 6m ruler, and the part with a flatness exceeding 3mm is used The gray line is marked, use a cutting machine to cut the seam along the gray line, and then remove it. Avoid disturbing the inner side layer of the gray line during the removal process; Leave the end of the transverse joint to preheat before paving; the joint rolling is carried out by a road roller, and the horizontal rolling is cut from the formed surface layer to the new paved surface layer, each cut is 5 ~ 10cm, and the transition is gradual until the steel wheel of the road roller rolls Press all into the newly paved section and then roll longitudinally.
本发明具有如下有益效果:The present invention has following beneficial effect:
1、该方法能够在改进施工工序及细节的基础上,有效延长路面结构的使用寿命,保证交通工具的行车安全性。1. This method can effectively prolong the service life of the pavement structure and ensure the driving safety of vehicles on the basis of improving the construction process and details.
2、该方法通过大厚度基层和底基层两层同时摊铺的优点如下:2. The advantages of this method of paving two layers of large-thickness base and sub-base at the same time are as follows:
缩短了施工工期。分层施工时,下层施工完毕后需要较长的养生时间,至少需要7天才能铺筑上一层,增加了工期。而大厚度摊铺除省去7天养生期外,还节约了备料、支模、清扫、喷洒水泥浆等施工准备时间。The construction period is shortened. When constructing in layers, it takes a long time to maintain health after the construction of the lower layer is completed, and it takes at least 7 days to pave the upper layer, which increases the construction period. In addition to saving the 7-day curing period for large-thickness paving, it also saves construction preparation time such as material preparation, formwork support, cleaning, and cement slurry spraying.
避免了基(底基)层产生早期损坏。即使下基层养生期结束后,在上基层铺筑过程中,下基层强度尚未充分形成,在上基层施工中由于大吨位振动压路机和工程运输车辆的碾压极易造成下基层结构的早期损坏,导致下部结构散裂、微观裂隙发育、强度形成不够充分,而大厚度摊铺则因其一次性进行,完全避免了基层的早期损坏。Early damage to the base (subbase) layer is avoided. Even after the maintenance period of the lower base is over, the strength of the lower base has not yet been fully formed during the paving process of the upper base. During the construction of the upper base, the rolling of large-tonnage vibratory rollers and engineering transport vehicles can easily cause early damage to the structure of the lower base. As a result, the substructure spalls, microscopic cracks develop, and the strength is not sufficiently formed. The large-thickness paving completely avoids the early damage of the base layer because it is carried out at one time.
减少了传统摊铺机设计上产生的离析。大厚度超级摊铺机针对抗横向、抗纵向、抗高度方向的离析进行了专门设计,减少传统摊铺机施工时产生的离析。Reduces segregation that occurs with conventional paver designs. The large-thickness super paver is specially designed to resist segregation in the horizontal, vertical and height directions, reducing the segregation produced by traditional paver construction.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. The structures and proportions shown in this specification , size, etc., are only used to cooperate with the content disclosed in the manual, so that people familiar with this technology can understand and read. Any modification of structure, change of proportional relationship or adjustment of size will not affect the effect of the present invention. And the goals that can be achieved should still fall within the scope of the technical content disclosed in the present invention.
图1为本发明实施例提供的用于公路沥青路面施工的基层摊铺压实方法的路面基层施工工艺流程示意图。Fig. 1 is a schematic diagram of the pavement base construction process of the base layer paving and compaction method for highway asphalt pavement construction provided by the embodiment of the present invention.
图2为本发明实施例提供的用于公路沥青路面施工的下面层摊铺压实方法的路面下面层施工工艺流程示意图。Fig. 2 is a schematic flow chart of the pavement subsurface layer construction process of the subsurface layer paving and compaction method used for road asphalt pavement construction provided by the embodiment of the present invention.
图3为本发明实施例提供的用于公路沥青路面施工的基层及下面层摊铺压实方法中混合料的碾压状态示意图。Fig. 3 is a schematic diagram of the rolling state of the mixture in the method of paving and compacting the base layer and the underlying layer for highway asphalt pavement construction provided by the embodiment of the present invention.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The implementation mode of the present invention is illustrated by specific specific examples below, and those who are familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this description. Obviously, the described embodiments are a part of the present invention. , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本说明书所引用的如“上”、“下”、“左”、“右”、“中间”等用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。Terms such as "upper", "lower", "left", "right", and "middle" quoted in this specification are only for convenience of description, and are not used to limit the scope of implementation of the present invention. The change or adjustment of the relationship shall also be regarded as the applicable scope of the present invention without substantive change in the technical content.
如图1至图3所示,本发明实施例提供了一种用于公路沥青路面施工的基层及下面层摊铺压实方法,用以在改进施工工序及细节的基础上,有效延长路面结构的使用寿命,保证交通工具的行车安全性。其中,本发明实施例提供了一种用于公路沥青路面施工的基层摊铺压实方法,具体包括如下步骤:As shown in Figures 1 to 3, the embodiment of the present invention provides a method for paving and compacting the base layer and the underlying layer for highway asphalt pavement construction, which is used to effectively extend the pavement structure on the basis of improving the construction process and details The service life of the vehicle ensures the driving safety of the vehicle. Wherein, the embodiment of the present invention provides a kind of base layer paving compaction method that is used for highway asphalt pavement construction, specifically comprises the following steps:
S1:根据待铺筑基层的下承层场地做施工准备;S1: Make construction preparations according to the underlying layer site where the base layer is to be paved;
具体为:底基层铺筑前,清除下承层表面的浮土、杂物、积水,对下承层表面洒水湿润,并进行复压平整;对于下承层相应路床的松散和弹簧现象,通过开挖晾晒,掺合水稳级配碎石混合料进行填实处理。Specifically: before laying the subbase, remove floating soil, sundries, and accumulated water on the surface of the lower bearing layer, sprinkle water on the surface of the lower bearing layer, and carry out repressing and leveling; for the looseness and spring phenomenon of the corresponding road bed of the lower bearing layer, through Excavate and dry, and mix with water-stabilized graded crushed stone mixture for filling treatment.
当对应为基层分层摊铺、碾压施工时,底基层采用高18cm、长3m的槽钢支护;当对应基层大厚度摊铺、压实施工时,底基层采用槽钢高度20cm+14cm加工成的加厚钢模支护,并每隔1.5m增支设一道横撑,确保支护牢固可靠。When corresponding to layered paving and rolling construction of the base, the sub-base shall be supported by channel steel with a height of 18cm and a length of 3m; when corresponding to large-thickness paving and compaction of the base, the sub-base shall be supported by channel steel with a height of 20cm+14cm The processed thickened steel mold is supported, and a cross brace is added every 1.5m to ensure that the support is firm and reliable.
S2:针对施工准备完成的下承层进行施工放样;S2: Carry out construction lofting for the underlayment that has been prepared for construction;
具体为:通过全站仪恢复中线,并对应直线段以每10m放样,对应曲线段以每隔5m放样,同时将线段两侧的边桩放出。Specifically: use the total station to restore the center line, and stake out every 10m for the straight line segment, stake out every 5m for the curved segment, and release the side piles on both sides of the line segment at the same time.
根据中线、边桩位置,每隔10m稳固支设基准钢丝支撑钢钎,支撑钢钎与路中线桩号保持一致;同时按照底基层两侧的控制高程,采用水准仪进行控制测量架设基准钢丝绳,基准钢丝绳与支撑钢钎的横杆之间采用绑带绑扎牢固,且基准钢丝绳的两端用紧线钳做拉紧处理,每段基准钢丝绳架设长度按100m控制,保证基准钢丝绳的传感器接收拉力达到1000N。According to the position of the center line and side piles, the reference steel wire supporting steel rods are stably supported every 10m, and the supporting steel rods are consistent with the pile number of the road center line; at the same time, according to the control elevation on both sides of the subbase, a level is used to control and measure the erection of reference steel wire ropes. The steel wire rope and the cross bar supporting the steel drill are bound firmly with straps, and the two ends of the reference wire rope are tightened with wire tightening pliers. The erection length of each reference wire rope is controlled by 100m to ensure that the sensor receiving tension of the reference wire rope reaches 1000N .
更为具体地,基准钢丝绳的高程控制表达式为:More specifically, the elevation control expression of the reference wire rope is:
H=H1+L×i+H2+ΔH+DH=H1+L×i+H2+ΔH+D
式中,H为基准钢丝标高;H1为路面结构层设计标高;L为基准钢丝距设计标高位置距离;i为路面横坡;H2为预留工作高度(一般10cm);ΔH为松铺厚度与设计厚度差值;D为基准钢丝绳直径(3.5mm)。In the formula, H is the reference steel wire elevation; H1 is the design elevation of the pavement structural layer; L is the distance between the reference steel wire and the design elevation position; i is the cross slope of the road surface; H2 is the reserved working height (generally 10cm); Design thickness difference; D is the reference wire rope diameter (3.5mm).
S3:根据基层分层摊铺与基层大厚度摊铺分别架设模板;S3: According to the layered paving of the base layer and the paving of the base layer with a large thickness, formwork is erected respectively;
具体为:基层分层摊铺、碾压施工时的模板安装如下:Specifically: the formwork installation during layered paving and rolling construction of the base layer is as follows:
底基层施工,为保证边缘压实度,靠近路肩一侧采用土路肩作为侧模,中间分隔带位置采用槽钢作为模板,槽钢形成的模板采用钢钎支撑牢固;For subbase construction, in order to ensure edge compaction, soil road shoulders are used as side formwork on the side close to the road shoulder, and channel steel is used as formwork at the position of the middle divider, and the formwork formed by channel steel is firmly supported by steel brazing;
对于土路肩施工,在靠近路基的一侧支模,并由人工配合机械填土、整平,采用小型振动夯夯实,压实度不小于90%;拆模后对于边部喷洒水泥浆,在急流槽处设开口,并采用砂浆抹面防冲刷;For soil road shoulder construction, the formwork is set up on the side close to the roadbed, and the soil is filled and leveled manually with machinery, and compacted with a small vibrating rammer, and the compaction degree is not less than 90%. After the formwork is removed, the edge is sprayed with cement slurry. Openings are provided at the rapid flow tank, and mortar is used to prevent erosion;
槽钢模板安装,中间分隔带位置模板采用18cm高槽钢,每块槽钢长度3m,在槽钢两端及中间加斜支撑,形成槽钢模板并用固定钢钎牢固;The channel steel formwork is installed, and the position formwork of the middle separation zone adopts 18cm high channel steel, each channel steel is 3m in length, and oblique supports are added at both ends and in the middle of the channel steel to form a channel steel formwork and be fixed with fixed steel brazing;
基层大厚度摊铺、压实施工时的模板安装如下:The formwork installation for large-thickness paving and compaction of the base is as follows:
底基层施工,靠近路肩一侧采用土路肩作为侧模,中间分隔带位置采用34cm高槽钢,每块槽钢长度3m,形成槽钢模板并用固定钢钎牢固;For subbase construction, the soil road shoulder is used as the side form near the road shoulder, and 34cm high channel steel is used for the middle divider, and the length of each channel steel is 3m to form a channel steel formwork and be fixed with fixed steel brazing;
土路肩施工,根据基层的设计宽度培好压实两侧土路肩,路肩压实后的高度与设计底基层同厚,且路肩采用土路肩滑膜机一次成型达到规定的密实度,压实后路肩与水稳级配碎石混合料之间采用塑料薄膜隔离,保证混合料不被污染,并克服水稳级配碎石混合料边部的水分被路肩土吸收后出现松散的现象。For soil road shoulder construction, according to the design width of the base layer, the soil shoulders on both sides of the compacted road should be cultivated. After compaction, the height of the road shoulders should be the same as the thickness of the designed base layer. The plastic film is used to isolate the road shoulder and the water-stabilized graded gravel mixture to ensure that the mixture is not polluted, and to overcome the phenomenon that the moisture at the edge of the water-stabilized graded gravel mixture is absorbed by the road shoulder soil and becomes loose.
S4:制备混合料,运输混合料并卸料至摊铺机;S4: Prepare the mixture, transport the mixture and unload it to the paver;
具体为:对于混合料拌和,混合料拌和采用振动型拌和机集中拌和,在拌制生产过程中,根据天气情况、气温高低、前场铺筑反映的情况调整含水量。Specifically: for the mixing of the mixture, the mixture is mixed with a vibrating mixer for centralized mixing. During the mixing production process, the water content is adjusted according to the weather conditions, temperature levels, and the situation reflected by the paving of the front field.
开始拌和之后,对拌和的混合料取样检查是否符合配合比,若偏差超限分析原因并及时调整;进行正式生产之后,定时检查拌和配比、水泥剂量、含水量是否变化;高温作业时,早晚与中午的含水量按温度变化相应调整。After starting the mixing, take a sample of the mixed material to check whether it meets the mixing ratio. If the deviation exceeds the limit, analyze the cause and adjust it in time; after formal production, regularly check whether the mixing ratio, cement dosage, and water content have changed; The water content at noon is adjusted accordingly according to the temperature change.
对于混合料运输,拌和机配备带活门漏斗的料仓;在拌和机出料口处,按前、后、中“品”字形均匀装料,减少离析作用。For the transportation of the mixture, the mixer is equipped with a hopper with a valve funnel; at the outlet of the mixer, the material is evenly loaded in the shape of "product" in front, back and middle to reduce segregation.
对于混合料卸料,保证摊铺机料斗内还有1/3的混合料即进行下一车的卸料工作,减少收斗次数,避免至摊铺机将料斗内所有混合料摊铺完才进行卸料。For the unloading of the mixture, ensure that there is still 1/3 of the mixture in the hopper of the paver, and then proceed to the unloading work of the next vehicle, reduce the number of bucket collections, and avoid the paver until all the mixture in the hopper is paved. Carry out unloading.
为防止混合料的离析,运输车卸料时将车厢缓慢升起,避免一次起槽到顶,造成混合料大面积滚落进摊铺机。In order to prevent the segregation of the mixture, the carriage is slowly raised when the transport vehicle is unloading, so as to avoid lifting the trough to the top at one time, causing the mixture to roll down into the paver in a large area.
S5:基于摊铺机对混合料进行摊铺、碾压作业;S5: Spreading and rolling the mixture based on the paver;
具体为:摊铺前对熨平板进行平直度校验,并对下承层表面洒水湿润。Specifically: check the flatness of the screed before paving, and sprinkle water on the surface of the underlying layer.
常规水稳底基层、基层混合料直接采用两台ABG8820摊铺机分三层摊铺,摊铺压实厚度依次为18cm+18cm+18cm。Conventional water-stabilized subbase and base mix are directly paved in three layers with two ABG8820 paver, and the paving compaction thickness is 18cm+18cm+18cm.
大厚度水稳混合料采用两台摊铺机,具备自动找平功能,在一层水稳底基层的基础上,基层分下基层和低基层两层摊铺,下基层和低基层两层同时摊铺、同时辗压成型,压实厚度为34cm+20cm,采用基层水泥稳定碎石配合比施工,减少承接黏结面,提高基层的整体稳定性,节省养生时间,在一定程度上提高了施工效率。两台摊铺机前后间隔不大于10m,中间熨平板搭接30~50cm。The large-thickness water-stabilized mixture adopts two pavers with automatic leveling function. On the basis of a water-stabilized subbase, the base is divided into two layers: the lower base and the lower base. The lower base and the lower base are paved at the same time Paving and rolling forming at the same time, the compaction thickness is 34cm+20cm, and the base cement stabilized gravel mix is used for construction, which reduces the joint bonding surface, improves the overall stability of the base, saves time for curing, and improves construction efficiency to a certain extent. The distance between the front and back of the two paver machines is not more than 10m, and the middle screed is overlapped by 30-50cm.
松铺系数按照试验室试验确定控制,摊铺机的摊铺起步速度为1m/min,摊铺机夯锤震捣频率50Hz;正常摊铺时速度为1.5m/min,摊铺机夯锤震捣频率60Hz;两台摊铺机的夯锤频率保持一致,使初始压实度达到80%,在摊铺机后配备跟踪处理两侧边缘,避免边部离析。The loose paving coefficient is determined and controlled according to the laboratory test. The starting speed of the paver is 1m/min, and the vibration frequency of the paver hammer is 50Hz; the normal speed is 1.5m/min, and the vibration frequency of the paver hammer The tamping frequency is 60Hz; the frequency of the tampers of the two paver machines is kept the same, so that the initial compaction degree reaches 80%. After the paver, it is equipped with tracking to handle the edges on both sides to avoid edge segregation.
配备跟踪处理粗细集料离析现象,铲除局部粗集料窝,并用新混合料补平;摊铺作业连续进行,若因故中断2h以上时,支设横向接缝。Equipped to track and deal with the segregation of coarse and fine aggregates, eradicate local coarse aggregate nests, and fill them up with new mixtures; the paving operation is carried out continuously, and if it is interrupted for more than 2 hours for some reason, a transverse joint will be supported.
具体摊铺方法:Specific paving method:
(1)摊铺机起步时调节夯锤频率与摊铺速度成一定正比关系;(1) When the paver starts, the frequency of the tamper is adjusted in direct proportion to the paving speed;
(2)双机摊铺时,前台摊铺机采用路侧基准钢丝绳和设置于路中的导梁控制高程,导梁根据两侧基准钢丝绳做基准面挂线调整高度,后台摊铺机路侧采用基准钢丝绳、路中采用滑靴控制高程;(2) When paving with two machines, the front paver uses the roadside reference wire rope and the guide beam installed in the road to control the elevation. Using reference wire rope and using sliding shoes on the road to control the elevation;
(3)摊铺机行进速度控制至1.5m/min,其速度与拌和能力相适应,最大限度地保持匀速前进,摊铺不停顿、间断;(3) The speed of the paver is controlled to 1.5m/min, and its speed is adapted to the mixing capacity, so as to maintain a constant speed to the greatest extent, and the paving does not stop or stop;
(4)摊铺时摊铺机螺旋布料器2/3埋入混合料中,以减少离析;(4) When paving, 2/3 of the screw distributor of the paver is buried in the mixture to reduce segregation;
(5)局部离析现象跟踪消除:铲除局部粗集料“窝”,用新拌和的混合料填补;严重部位按照“方补原则”进行换填;(5) Tracking and elimination of local segregation phenomena: eradicate local coarse aggregate "nests" and fill them with freshly mixed materials; replace serious parts according to the "principle of square filling";
(6)无法采用机械摊铺的部位采用人工摊铺,人工摊铺时采用挂线法控制高程;(6) Manual paving is used for parts that cannot be paved by machinery, and the line-hanging method is used to control the elevation during manual paving;
(7)摊铺时跟踪检测摊铺后的松铺厚度,出现异常时马上采取补救措施。(7) When paving, track and detect the loose pavement thickness after paving, and take remedial measures immediately if any abnormality occurs.
(8)摊铺机前增设橡胶挡板,挡板底部距下承层距离不大于10cm。(8) A rubber baffle is added in front of the paver, and the distance between the bottom of the baffle and the underlying layer is not more than 10cm.
对于混合料的碾压方法:For the rolling method of the mixture:
(1)混合料摊铺成型后,在全宽范围内由低处向高处碾压;碾压时遵循“先静压后振动、从低到高、低速慢行,高频低幅”的碾压原则,压至无轮迹为止;保证振压不起浪推移;碾压时压路机重叠1/2轮宽,碾压速度第1~2遍控制在1.6km/h,之后各遍控制在2.0km/h;具体请参考表1-表2施工方案:(1) After the mixture is paved and formed, it is rolled from low to high within the full width; when rolling, follow the principle of "static pressure first, then vibration, from low to high, low speed and low amplitude, high frequency and low amplitude". The principle of rolling is to press until there are no wheel marks; to ensure that the vibration pressure does not cause waves to move; when rolling, the rollers overlap by 1/2 the wheel width, and the rolling speed is controlled at 1.6km/h for the first to second passes, and controlled at 1.6km/h for each subsequent pass. 2.0km/h; please refer to Table 1-Table 2 for details:
表1基层分层摊铺、碾压工艺机械组合碾压施工方案Table 1 Construction scheme of layered paving of the base layer and mechanical combination of rolling and rolling
表2基层大厚度摊铺、碾压工艺机械组合碾压施工方案Table 2 Construction scheme of large-thickness paving and rolling machine combined rolling at the base
(2)碾压过程中下承层表层始终处于湿润状态;(2) The surface layer of the underlying layer is always in a wet state during the rolling process;
(3)请参考图3,纵向碾压时成锯齿状(最小错开1m),接头处错成横向45°的阶梯形状,碾压完后从中分带向外侧成45°碾压;(3) Please refer to Figure 3. When rolling longitudinally, it becomes zigzag (minimum staggered by 1m), and the joint is staggered into a horizontal 45° ladder shape. After rolling, it is rolled from the middle zone to the outside at 45°;
(4)碾压过程中,对于“弹簧”、松散、起皮现象,进行消除补救处理,压实后的表面平整密实,无轮迹或隆起,不产生“大波浪”现象;(4) During the rolling process, the "spring", looseness and peeling phenomenon are eliminated and remedied. The surface after compaction is flat and dense, without wheel marks or bulges, and does not produce "big waves" phenomenon;
(5)对于搭板边角地段,采用大型压路机结合小型压路机进行横向加强碾压,碾压不到的位置使用较大功率的振动夯进行加密夯实;(5) For the corners of the slab, use a large roller combined with a small roller to carry out lateral strengthening rolling, and use a higher-power vibrating rammer to compact and compact the positions that cannot be rolled;
(6)压路机临时停机时错开,间隔不小于3m,暂停在已碾压完成的路段;(6) When the road roller is temporarily stopped, it is staggered, and the interval is not less than 3m, and it is suspended on the road section that has been rolled;
(7)碾压作业段完成后快速检测压实度,压实不足尽快补压;(7) Quickly detect the degree of compaction after the rolling operation section is completed, and make up the pressure as soon as possible if the compaction is insufficient;
(8)为保证边部压实度及强度,边部较正常段落位置增压至少一遍,碾压前在模板边缘人工洒水泥浆,在复压结束后,采用小型夯实机进行补夯。(8) In order to ensure the compactness and strength of the edge, the edge is pressurized at least once compared with the normal section position. Before rolling, grout is artificially sprinkled on the edge of the formwork.
S6:完成碾压作业之后做接缝及养生处理;S6: After the rolling operation is completed, seams and health treatments are done;
具体为:施工结束将横缝设置于桥头搭板位置,减少横向工作缝。The specifics are: after the construction is completed, the transverse joints will be set at the position of the bridgehead to reduce the transverse working joints.
当必须在桥头以外设置横向工作缝时,两台摊铺机分配最后一车混合料,抬板时两台摊铺机摊铺位置平齐,碾压完成后用3m直尺对接头平整度测量,完全清除平整度和厚度不合格的部分,使横向工作缝与路线方向垂直。When it is necessary to set a transverse working joint outside the bridge head, two paver machines distribute the last truckload of mixed material, and the paving position of the two paver machines is even when lifting the slab, and after the rolling is completed, use a 3m ruler to measure the flatness of the joint , Completely remove the parts with unqualified flatness and thickness, so that the horizontal working seam is perpendicular to the route direction.
接缝处的碾压方式:Rolling method at the seam:
横向接缝的碾压先用双钢轮压路机横向碾压,碾压时压路机位于已压实的混合料面上,伸入新铺层的宽度为15cm,之后每压一遍向新铺混合料移动15~20cm,直至全部在新铺层上为止,再改为纵向碾压;施工时桥头压路机无法碾压到的部位,采用振动夯由人工进行夯实。The rolling of the transverse joints is firstly rolled horizontally with a double-drum road roller. When rolling, the road roller is located on the surface of the compacted mixture, and the width extending into the new layer is 15cm. After that, it moves to the newly laid mixture every time 15-20cm, until it is all on the new pavement, then change to longitudinal rolling; during construction, the parts that cannot be rolled by the bridge head roller are manually compacted with vibrating rammers.
施工完成后立即采用一布一膜土工布覆盖养生,土工布覆盖严密,土工布覆盖根据横坡及纵坡方向搭接,低处压高处,搭接宽度为15~20cm,方便养生水灌入,达到养生效果,土工布采用砂袋裹压,待水泥终凝后进行适当补水;具体补水方法:自高处向低处漫流,直至大面积浸透为准。Immediately after the construction is completed, use one cloth and one film geotextile to cover the health. The geotextile is tightly covered. The geotextile is covered according to the direction of the transverse slope and the vertical slope. In order to achieve the effect of health preservation, the geotextile is wrapped with sandbags, and after the final setting of the cement, it is properly replenished with water; the specific method of replenishment: flow from a high place to a low place until a large area is soaked.
养生达到7天后,按照规范要求的频率进行取芯检测完整性、骨架分布均匀性、厚度、强度、标高、横坡、宽度、平整度等指标,各项指标符合设计及规范要求后进行下道工序施工。After 7 days of health preservation, coring is carried out according to the frequency required by the specification to detect indicators such as integrity, skeleton distribution uniformity, thickness, strength, elevation, cross slope, width, and flatness. Process construction.
本发明实施例还提供了一种用于公路沥青路面施工的下面层摊铺压实方法,具体包括如下步骤:Embodiments of the present invention also provide a method for paving and compacting the lower layer of road asphalt pavement construction, specifically comprising the following steps:
S1:对待铺筑下面层的下承基层场地做施工清理,并洒布透层油;S1: Clean up the underlayment site where the lower layer is to be paved, and spread oil for the penetration layer;
具体为:对于下承基层的清理方法:Specifically: for the cleaning method of the underlying base:
施工前对下承基层修整表面,松散颗粒予以清除,填补取芯孔洞,表面吹扫,对病害处理的部位加强清扫,当有粘土块时,采用钢刷刷净;Before construction, trim the surface of the lower bearing base, remove loose particles, fill the core holes, purge the surface, and strengthen the cleaning of the diseased parts. When there are clay blocks, use a steel brush to clean them;
洒布透层油的方法:The method of spreading the penetrating oil:
待表面干燥后喷洒透层油,透层采用沥青洒布车撒布,撒布用量为1.1L/㎡,洒布速度15km/h,喷洒量保持稳定;喷洒的透层油须呈均匀雾状,在路面全宽内均匀分布成一薄层,避免有洒花漏空或成条状,避免有堆积;透层油撒布与碎石同步施工,施工碎石量为12kg/㎡,沥青洒布量1.15kg/㎡。After the surface is dry, spray the oil for the penetrating layer. The asphalt sprinkler is used for spreading the penetrating layer. The entire width of the pavement is evenly distributed into a thin layer to avoid leaks or strips of sprinklers and accumulation; the penetration oil spreading and crushed stones are constructed simultaneously, and the amount of crushed stones in construction is 12kg/㎡, and the amount of asphalt sprayed is 1.15kg /㎡.
S2:掌握并控制摊铺沥青混合料在各阶段的实时温度,并运输至摊铺机进行混合料的摊铺、碾压作业;S2: Grasp and control the real-time temperature of the paving asphalt mixture at each stage, and transport it to the paver for paving and rolling of the mixture;
具体为:导线点控制网和高程控制网已完成加密施测,并在透层施工完成后,下面层摊铺施工前,进行高程检测记录、温控及摊铺准备工序如下:Specifically: the wire point control network and the elevation control network have completed the encrypted measurement, and after the construction of the penetration layer is completed, and before the paving construction of the lower layer, the elevation detection record, temperature control and paving preparation procedures are as follows:
(1)严格掌握沥青和集料的加热温度以及沥青混合料的出厂温度;(1) Strictly control the heating temperature of asphalt and aggregates and the factory temperature of asphalt mixture;
(2)温度控制作为沥青摊铺的重点控制,施工时在前后场安排进行逐车逐工序检验并记录,为施工形成总结数据;(2) As the key control of asphalt paving, temperature control is arranged to be inspected and recorded vehicle-by-vehicle and process-by-process in the front and rear fields during construction to form summary data for construction;
(3)每盘料拌合时间控制在60s,干拌时间为5s;规定数量的集料和沥青送进搅拌锅后,把两种材料充分拌合直至所有集料颗粒完全均匀的被沥青覆盖,沥青材料也完全均匀的分布到整个混合料中,混合料无白,无沥青团块;(3) The mixing time of each plate is controlled at 60s, and the dry mixing time is 5s; after the specified amount of aggregate and asphalt are sent into the mixing pot, the two materials are fully mixed until all the aggregate particles are completely and evenly covered by the asphalt , the asphalt material is also completely and evenly distributed in the entire mixture, the mixture has no white, no asphalt lumps;
(4)摊铺机前到场至少五辆温度合适料车等候后,开始混合料摊铺。(4) After at least five material trucks with suitable temperature are waiting in front of the paver, start the mixture paving.
混合料运输工序如下:The mixture transportation process is as follows:
(1)为防止沥青混合料粘车和方便卸料,沥青混合料装车前,在车厢内部涂防粘剂;在每车料出场前到场后、摊铺后及碾压后均进行温度检测并记录;(1) In order to prevent the asphalt mixture from sticking to the vehicle and facilitate unloading, before loading the asphalt mixture, apply anti-adhesive agent inside the vehicle; check the temperature of each vehicle before leaving the site, after paving and after rolling and record;
(2)为减少离析的出现,混合料装车时按照“前、后、中”的顺序,避免一次性装成锥形;(2) In order to reduce the occurrence of segregation, the mixture shall be loaded in the order of "front, back and middle" to avoid one-time loading into a cone;
(3)装料完成后,及时覆盖篷布,防止混合料温度离析;(3) After the filling is completed, cover the tarpaulin in time to prevent the temperature segregation of the mixture;
(4)运输车辆进入施工现场时,轮胎洁净,无污染;进入施工现场前铺设湿润棉被,防止污染。(4) When the transport vehicles enter the construction site, the tires are clean and free of pollution; before entering the construction site, wet quilts are laid to prevent pollution.
混合料摊铺整形作业如下:The paving and shaping operation of the mixture is as follows:
(1)沥青下面层摊铺前,将封层表面污染和杂物清净;(1) Before paving the underlayer of asphalt, clean the surface pollution and sundries of the sealing layer;
(2)面层沥青混合料摊铺采用2台福格勒2100摊铺机进行摊铺成型;两台摊铺机呈梯队摊铺,前后间隔10~15m,熨平板搭接10~15cm;(2) Two sets of VÖGELE 2100 paver are used to pave the asphalt mixture of the surface layer; the two pavers are paved in echelons, with an interval of 10-15m between the front and back, and the overlap of screeds is 10-15cm;
(3)摊铺机作业施工前提前1h预热烫平板,温度不低于110℃;(3) Preheat the ironing plate 1 hour in advance before the construction of the paver, and the temperature shall not be lower than 110°C;
(4)摊铺机必须缓慢、均匀、连续不间断地摊铺,摊铺速度控制在2m/min,避免随意变换速度或中途停顿;(4) The paver must pave slowly, evenly, continuously and uninterruptedly, and the paving speed should be controlled at 2m/min, so as not to change the speed at will or stop halfway;
(5)摊铺机采用自动找平方式,采用钢丝绳引导控制厚度和高程;在摊铺机两侧每10米设置控制桩(超高路段宜适当加密);摊铺过程中采用钢钎探测厚度及水准仪测量高程双控,保证摊铺厚度。(5) The paver adopts an automatic leveling method, and steel wire ropes are used to guide and control the thickness and elevation; control piles are set every 10 meters on both sides of the paver (the ultra-high road section should be properly intensified); during the paving process, steel brazing is used to detect thickness and height The level gauge measures the height and double controls to ensure the thickness of the pavement.
混合料碾压作业如下:Mixture rolling operations are as follows:
(1)初压:紧跟摊铺机,1台双钢轮压路机前进时静压后退时弱振1遍,碾压速度2-2.5km/h;(1) Initial pressure: closely follow the paver, a double steel wheel roller advances with static pressure and weakly vibrates once when retreating, and the rolling speed is 2-2.5km/h;
(2)复压:紧跟初压,3台双钢轮压路机高频低幅3遍,2台胶轮压路机紧跟双钢轮压路机揉压不低于3遍,碾压速度为3-4km/h;(2) Re-pressing: following the initial pressure, 3 double-steel rollers with high frequency and low amplitude 3 times, 2 rubber-wheeled rollers followed by double-steel rollers for no less than 3 times, and the rolling speed is 3-4km /h;
(3)终压:紧跟复压,用1台双钢轮压路机静压1~2遍至无轮迹,碾压速度为3-6km/h。(3) Final pressure: followed by re-pressure, use a double-drum roller to statically press 1-2 times until there is no wheel mark, and the rolling speed is 3-6km/h.
沥青混合料压实遵循“紧跟、少水、慢压、高频、低幅”的碾压原则;The compaction of asphalt mixture follows the rolling principle of "close follow, less water, slow compaction, high frequency, low amplitude";
作为混合料碾压作业工序的可选实施方法:As an optional implementation method for the mixture rolling operation process:
(1)初压:初压温度正常施工时不小于140℃;(1) Initial pressure: The initial pressure temperature is not less than 140°C during normal construction;
(2)复压:复压段落避免与未完成初压的段落重合,与初压段落保持10m左右的间距;(2) Recompression: The recompression section should avoid overlapping with the unfinished initial pressure section, and keep a distance of about 10m from the initial pressure section;
胶轮压路机进入铺筑路面复压前,涂抹隔离剂,避免洒水,且胶轮压路机须在第一个复压段落上尽量提高轮胎温度后,进入下一个复压段落;第一个复压段落的长度在30~50m左右,在复压过程中,如胶轮温度已经提升,且无明显粘轮现象时,则减少涂抹隔离剂的次数;胶轮相邻碾压带重叠或碾压轮宽的1/2~1/3,双钢轮压路机重叠轮迹带20cm~30cm;Before the rubber-tyred road roller enters the paved road for re-pressing, apply a release agent to avoid watering, and the rubber-tyred road roller must try to increase the tire temperature in the first re-pressing stage before entering the next re-pressing stage; the first re-pressing stage The length of the rubber wheel is about 30-50m. During the re-pressing process, if the temperature of the rubber wheel has increased and there is no obvious wheel sticking phenomenon, reduce the number of times of applying the release agent; 1/2 to 1/3 of the double-drum roller overlapping wheel tracks with 20cm to 30cm;
(3)终压:终压紧跟复压进行,采用1台双钢轮振动压路机静压光面,消除轮迹,碾压2遍;速度控制于3-6km/h;终压温度大于90℃。(3) Final pressure: The final pressure is carried out immediately after the re-pressure, and a double-steel wheel vibratory roller is used to statically press the smooth surface to eliminate wheel marks and roll twice; the speed is controlled at 3-6km/h; the final pressure temperature is greater than 90 ℃.
(4)具体碾压方法:碾压从外向内,从低向高碾压;压路机避免停留在温度高于60℃的已经压过的混合料上;(4) Specific rolling method: rolling from outside to inside, from low to high; the road roller should avoid staying on the already pressed mixture with a temperature higher than 60°C;
(5)防止粘轮措施(5) Measures to prevent wheel sticking
为防止压路机碾压过程中出现粘轮现象,向钢轮压路机碾轮上喷洒雾状水,胶轮压路机涂抹植物油或者改装自动涂抹装置进行涂油,涂量保持避免植物油洒落到沥青下面层,影响到各层直接的粘结效果,压路机的防粘轮措施严禁涂刷柴油。In order to prevent wheel sticking during the rolling process of the roller, spray mist water on the roller of the steel wheel roller, and apply vegetable oil on the rubber wheel roller or modify the automatic application device to apply oil. To achieve the direct bonding effect of each layer, the anti-sticking wheel measures of the road roller are strictly prohibited from brushing with diesel oil.
(6)横缝处理(6) Horizontal seam treatment
横向接缝均采用平接缝,并使各层之间的横缝错开至少3m以上;The horizontal seams are all flat seams, and the horizontal seams between the layers are staggered by at least 3m;
在施工结束时,摊铺机在接近端部1m处将熨平板稍稍抬起驶离现场,在碾压完毕沥青冷却至50℃以下后用6m尺检测平整度,将平整度超过3mm的部分用灰线标记出,采用切割机沿灰线切缝,之后铲除,铲除的过程中避免扰动灰线内侧面层;在下次施工前,对横缝处刷热沥青,并用摊铺机熨平板对预留横缝端部预热再摊铺;接缝碾压通过压路机进行,从已成型面层向新铺筑面层切入横向碾压,每次切入5~10cm,逐渐过渡,直至压路机钢轮碾压全部进入新铺断面后再纵向碾压,即可。At the end of the construction, the paver slightly lifts the screed 1m from the end and drives away from the site. After the asphalt is rolled and cooled to below 50°C, the flatness is tested with a 6m ruler, and the part with a flatness exceeding 3mm is used The gray line is marked, use a cutting machine to cut the seam along the gray line, and then remove it. Avoid disturbing the inner side layer of the gray line during the removal process; Leave the end of the transverse joint to preheat before paving; the joint rolling is carried out by a road roller, and the horizontal rolling is cut from the formed surface layer to the new paved surface layer, each cut is 5 ~ 10cm, and the transition is gradual until the steel wheel of the road roller rolls Press all into the newly paved section and then roll longitudinally.
虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific examples above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.
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| CN117051636A (en) * | 2023-08-23 | 2023-11-14 | 昆山市交通工程集团有限公司 | Construction process of non-nourishing water stable base layer |
| CN118996964A (en) * | 2024-09-02 | 2024-11-22 | 中国十七冶集团有限公司 | Construction method for quickly constructing three layers of ultra-wide pavement structural layers in framing manner |
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| US20210222379A1 (en) * | 2020-01-16 | 2021-07-22 | Joseph Voegele Ag | Road paver with compaction control |
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| US20210222379A1 (en) * | 2020-01-16 | 2021-07-22 | Joseph Voegele Ag | Road paver with compaction control |
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| CN117051636A (en) * | 2023-08-23 | 2023-11-14 | 昆山市交通工程集团有限公司 | Construction process of non-nourishing water stable base layer |
| CN118996964A (en) * | 2024-09-02 | 2024-11-22 | 中国十七冶集团有限公司 | Construction method for quickly constructing three layers of ultra-wide pavement structural layers in framing manner |
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