[go: up one dir, main page]

CN116579724B - Automatic safety stock management method and device for workshop spare part library - Google Patents

Automatic safety stock management method and device for workshop spare part library Download PDF

Info

Publication number
CN116579724B
CN116579724B CN202310408662.1A CN202310408662A CN116579724B CN 116579724 B CN116579724 B CN 116579724B CN 202310408662 A CN202310408662 A CN 202310408662A CN 116579724 B CN116579724 B CN 116579724B
Authority
CN
China
Prior art keywords
equipment
predicted
list
spare parts
spare part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202310408662.1A
Other languages
Chinese (zh)
Other versions
CN116579724A (en
Inventor
郭广平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Cheng Guang Feng Automation Engineering Co ltd
Original Assignee
Qingdao Cheng Guang Feng Automation Engineering Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Cheng Guang Feng Automation Engineering Co ltd filed Critical Qingdao Cheng Guang Feng Automation Engineering Co ltd
Priority to CN202310408662.1A priority Critical patent/CN116579724B/en
Publication of CN116579724A publication Critical patent/CN116579724A/en
Application granted granted Critical
Publication of CN116579724B publication Critical patent/CN116579724B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875Itemisation or classification of parts, supplies or services, e.g. bill of materials
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/04Architecture, e.g. interconnection topology
    • G06N3/0464Convolutional networks [CNN, ConvNet]
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management

Landscapes

  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Strategic Management (AREA)
  • Theoretical Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Human Resources & Organizations (AREA)
  • General Physics & Mathematics (AREA)
  • Economics (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Marketing (AREA)
  • Data Mining & Analysis (AREA)
  • Operations Research (AREA)
  • Tourism & Hospitality (AREA)
  • Quality & Reliability (AREA)
  • General Business, Economics & Management (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Finance (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Development Economics (AREA)
  • Biomedical Technology (AREA)
  • Biophysics (AREA)
  • Computational Linguistics (AREA)
  • Accounting & Taxation (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Computing Systems (AREA)
  • General Engineering & Computer Science (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • General Factory Administration (AREA)

Abstract

The application relates to a safety stock automatic management method and a device of a workshop spare part library, comprising the steps of acquiring a component part list of equipment to be predicted in a workshop based on an equipment tree; obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part list of the equipment to be predicted; and obtaining a spare part demand list of the spare part safety inventory according to the failure rate of the equipment, the component parts and the spare part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory. The application establishes a spare part list according to the field device list; automatically generating a safety inventory list and a suggestion of the number of spare parts and a safety inventory early warning prompt according to a system expert library, a mechanism model and equipment risk diagnosis and statistics; the system associates the expert library of equipment maintenance and preventive overhaul activities, automatically generates a spare part demand list and associates a spare part library management system, thereby realizing the dynamic association and management of spare part inventory management.

Description

Automatic safety stock management method and device for workshop spare part library
Technical Field
The application belongs to the technical field of data processing, and particularly relates to a method and a device for automatically managing safety stock of a workshop spare part library.
Background
The industrial robot is a multi-joint manipulator or a multi-degree-of-freedom machine device facing the industrial field, can automatically execute work, and is a machine which realizes various functions by self power and control capability.
In the modern production industry, a professional technician can connect robots, automatic production equipment, transmission lines, control systems and the like in series together through overall planning design according to the requirements of a production process to build an automatic production line based on robot application. The automatic production line can run according to a pre-arranged program, so that automatic production is realized, and unmanned production is realized.
The automatic production line based on robot application can replace people to do some monotonous, frequent and repeated long-time operations in industrial production or operations in dangerous and severe environments, such as production process links of stamping, welding, coating, machining, casting, heat treatment, automatic assembly and the like, and replace people to realize automatic production.
As the degree of automation of automated production lines based on robotic applications increases, the number of robots and automated equipment increases, the "center of gravity" of production management changes from "plumbers" to "plumbing".
How to shorten the maintenance recovery time of abnormal fault shutdown, reduce the indirect production loss caused by long-time abnormal shutdown, how to reasonably and sufficiently plan spare part reserves, how to reduce spare part cost, avoid cost waste and the like becomes the most headache problem of the production and equipment management departments of manufacturing enterprises. Scientific, reasonable and accurate spare part management becomes the most important and difficult technology and management work in equipment management.
At present, due to the fact that no mature and perfect technology exists, a method for accurately measuring, calculating and managing daily demand of equipment spare parts of an automatic production line in a workshop is achieved, and the quick recovery of abnormal shutdown of the production line cannot be guaranteed, so that great direct and indirect production economic loss and resource waste are caused.
How to accurately predict and calculate spare part requirements of workshop automation equipment is a technical problem to be solved at present.
Disclosure of Invention
The application aims to solve the technical problem of providing a safety stock automatic management method and device for a workshop spare part library aiming at the defects of the prior art.
The technical scheme for solving the technical problems is as follows:
in a first aspect, the present application provides a method for automatically managing safety stock of a workshop spare part library, the method comprising:
acquiring a component part list of equipment to be predicted in a workshop based on an equipment tree;
Obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information and health index of the equipment to be predicted and the component part list;
And obtaining a spare part demand list of the spare part safety inventory according to the failure rate and the health index of the spare part, the component part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory.
Further, the device tree-based obtaining a component part list of the device to be predicted in the workshop specifically includes:
And counting all leaf nodes in the equipment tree according to the equipment tree of the equipment to be predicted, and obtaining a component part list of the equipment to be predicted.
Further, the obtaining a spare part safety inventory of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part inventory of the equipment to be predicted specifically includes:
acquiring the life cycle of the equipment to be predicted and the life cycle of the components of the equipment to be predicted based on the established expert database;
Determining a spare part period of a component of the equipment to be predicted according to the life cycle of the equipment to be predicted and the life cycle of the component of the equipment to be predicted, and determining whether the spare part of the component is a safety stock according to the spare part period, alarm data information of the equipment to be predicted, a health index, an inventory model and the component part list;
if the spare parts of the parts are safety stock, the spare part information of the parts is stored in a first spare part safety stock list, otherwise, the spare part information of the parts is stored in a second spare part safety stock list.
Further, the determining the spare part period of the component of the equipment to be predicted according to the life cycle of the equipment to be predicted and the life cycle of the component of the equipment to be predicted specifically includes:
Obtaining a key period of the equipment to be predicted based on the life period of the part of the equipment to be predicted and the key coefficient of the part of the equipment to be predicted;
and dividing the life cycle of the equipment to be predicted by utilizing the key cycle of the equipment to be predicted, and obtaining the spare part cycle of the part of the equipment to be predicted.
Further, the determining whether the spare parts of the components are safety stock according to the spare parts period, the alarm data information of the equipment to be predicted, the health index, the stock model and the component part list specifically includes:
taking the life cycle of the equipment to be predicted and the life cycle of the components of the equipment to be predicted as a first parameter set;
Taking the alarm data information and the health index of the equipment to be predicted as a second parameter set;
Inputting the first parameter set and the second parameter set into an established inventory model to obtain whether spare parts of the component are safety inventory, wherein the inventory model is established based on a convolutional neural network.
Further, the method for obtaining the spare part requirement list of the spare part safety inventory according to the failure rate of the spare part, the component part list, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part requirement list comprises the number of spare parts of the spare part safety inventory, and specifically comprises the following steps:
calculating variance values of actual failure rates and preset failure rates of all the spare parts, if the variance values are larger than the preset variance values, setting the spare part rates of all the spare parts to be first preset values, otherwise, setting the spare part rates of all the spare parts to be preset values of the spare parts;
determining a key time point of the spare part and a spare part maintenance list according to the maintenance information of the equipment to be predicted;
and obtaining the spare part demand list according to the spare part rate of the spare parts, the component part list, the spare part time point of the equipment to be predicted and the spare part maintenance list.
In a second aspect, the present application provides an automatic safety stock management device for a shop spare part library, the device comprising:
The first processing module is used for acquiring a component part list of equipment to be predicted in the workshop based on the equipment tree;
the second processing module is used for obtaining a spare part safety inventory of the equipment to be predicted according to the established expert database, the received alarm data information and health index of the equipment to be predicted and the component part inventory;
And the third processing module is used for obtaining a spare part demand list of the spare part safety inventory according to the failure rate and the health index of the spare part, the component part list, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory.
The beneficial effects of the application are as follows: the method comprises the steps of obtaining a component part list of equipment to be predicted in a workshop based on an equipment tree; obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part list of the equipment to be predicted; and obtaining a spare part demand list of the spare part safety inventory according to the failure rate, the health index, the component part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory. The application establishes a spare part list according to the field device list; automatically generating a safety inventory list and a suggestion of the number of spare parts and a safety inventory early warning prompt according to a system expert library, a mechanism model and equipment risk diagnosis and statistics; the system associates the expert library of equipment maintenance and preventive overhaul activities, automatically generates a spare part demand list and associates a spare part library management system, thereby realizing the dynamic association and management of spare part inventory management. By the automatic safety stock management method and algorithm of the workshop spare part library, spare part demands of workshop automatic production line equipment can be effectively and accurately predicted, spare part purchasing and storing plans are reasonably arranged by production and equipment management departments of manufacturing enterprises, and intelligent decision making and data support are provided. And can achieve the following technical effects of innovation:
1. Accurately establishing equipment spare part standing accounts of the system; 2. accurately positioning and evaluating equipment fault points and risk points, and storing corresponding spare parts; 3. the small granularity, the comprehensiveness and the systemization of the demand prediction of equipment spare parts and components are realized; 4. and the safety line of equipment inventory is early warned and prompted in advance. 5. And updating and prompting the data in real time according to the equipment maintenance and repair plan.
Additional aspects of the application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following description will briefly explain the embodiments of the present application or the drawings used in the description of the prior art, and it is obvious that the drawings described below are only some embodiments of the present application, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of a method for automatically managing safety stock of a workshop spare part library according to an embodiment of the application;
fig. 2 is a schematic block diagram of an automatic safety stock management device for a workshop spare part library according to another embodiment of the present application.
Detailed Description
In order to make the present application better understood by those skilled in the art, the following description will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Currently, enterprises need to complete generating spare part lists of equipment in the fastest time, which enables correct and timely predictions and reliable decisions generated by the predictions to be made, and the critical elements of success of modern enterprises are called. The accurate prediction of the demand of production spare parts is a key for reliable production, the reliability of production equipment can be improved, a purchasing plan can be more scientifically formulated, and the inventory cost can be reduced as much as possible.
However, the current prediction system cannot meet the increasingly higher prediction requirements, in this case, the occurrence of data mining (DATAMINING, DM) brings about a great deal of attention to academia and industry, and the current data mining model is applied to the fields of sales inventory, supply chain inventory and the like, but the spare parts have the management requirements of the whole life cycle of products, and the spare part prediction model has great difference from the business fields of sales, supply chain and the like, and the data mining model aiming at sales inventory, supply chain inventory and the like is not suitable for the aspects of spare part prediction, and the spare part prediction cannot be realized.
As shown in fig. 1, the method for automatically managing safety stock of a spare part library in a workshop according to the embodiment of the application includes:
110. acquiring a component part list of equipment to be predicted in a workshop based on an equipment tree;
120. Obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part list of the equipment to be predicted;
130. And obtaining a spare part demand list of the spare part safety inventory according to the failure rate and the health index of the spare part, the component part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory.
Based on the above embodiment, further, the obtaining, based on the device tree, a component part list of the device to be predicted in the workshop specifically includes:
And counting all leaf nodes in the equipment tree according to the equipment tree of the equipment to be predicted, and obtaining a component part list of the equipment to be predicted.
Based on the above embodiment, the obtaining a spare part safety inventory of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part inventory of the equipment to be predicted specifically includes:
acquiring the life cycle of the equipment to be predicted and the life cycle of the components of the equipment to be predicted based on the established expert database;
determining a spare part life cycle of a part of the equipment to be predicted according to the life cycle analysis of the equipment to be predicted and the life cycle analysis of the part of the equipment to be predicted, and determining whether the spare part of the part is a safety stock according to the spare part life cycle, alarm data information and health index of the equipment to be predicted, an inventory model and the component part list;
if the spare parts of the parts are safety stock, the spare part information of the parts is stored in a first spare part safety stock list, otherwise, the spare part information of the parts is stored in a second spare part safety stock list.
Based on the above embodiment, the determining the spare part period of the component of the device to be predicted according to the life cycle of the device to be predicted and the life cycle of the component of the device to be predicted specifically includes:
Obtaining a key period of the equipment to be predicted based on the life period of the part of the equipment to be predicted and the key coefficient of the part of the equipment to be predicted;
and dividing the life cycle of the equipment to be predicted by utilizing the key cycle of the equipment to be predicted, and obtaining the spare part cycle of the part of the equipment to be predicted.
Based on the above embodiment, the determining whether the spare part of the component is a safety inventory according to the spare part period, the alarm data information and the health index of the equipment to be predicted, the inventory model and the component part list specifically includes:
taking the life cycle of the equipment to be predicted and the life cycle of the components of the equipment to be predicted as a first parameter set;
taking the alarm data information and the health index of the equipment to be predicted as a second parameter set;
Inputting the first parameter set and the second parameter set into an established inventory model to obtain whether spare parts of the component are safety inventory, wherein the inventory model is established based on a convolutional neural network.
Based on the above embodiment, the obtaining the spare part requirement list of the spare part safety inventory according to the failure rate of the spare part, the component part list, the maintenance information of the equipment to be predicted, and the spare part safety inventory, where the spare part requirement list includes the number of spare parts of the spare part safety inventory, specifically includes:
calculating variance values of actual failure rates and preset failure rates of all the spare parts, if the variance values are larger than the preset variance values, setting the spare part rates of all the spare parts to be first preset values, otherwise, setting the spare part rates of all the spare parts to be preset values of the spare parts;
determining a key time point of the spare part and a spare part maintenance list according to the maintenance information of the equipment to be predicted;
and obtaining the spare part demand list according to the spare part rate of the spare parts, the component part list, the spare part time point of the equipment to be predicted and the spare part maintenance list.
The automatic safety stock management method based on the workshop spare part library provided by the embodiment comprises the steps of obtaining a component part list of equipment to be predicted in a workshop based on an equipment tree; obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part list of the equipment to be predicted; and obtaining a spare part demand list of the spare part safety inventory according to the failure rate, the health index, the component part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory. The application establishes a spare part list according to the field device list; automatically generating a safety inventory list and a suggestion of the number of spare parts and a safety inventory early warning prompt according to a system expert library, a mechanism model and equipment risk diagnosis and statistics; the system associates the expert library of equipment maintenance and preventive overhaul activities, automatically generates a spare part demand list and associates a spare part library management system, thereby realizing the dynamic association and management of spare part inventory management. By the automatic safety stock management method and algorithm of the workshop spare part library, spare part demands of workshop automatic production line equipment can be effectively and accurately predicted, spare part purchasing and storing plans are reasonably arranged by production and equipment management departments of manufacturing enterprises, and intelligent decision making and data support are provided. And can achieve the following technical effects of innovation: 1. accurately establishing equipment spare part standing accounts of the system; 2. accurately positioning and evaluating equipment fault points and risk points, and storing corresponding spare parts; 3. the small granularity, the comprehensiveness and the systemization of the demand prediction of equipment spare parts and components are realized; 4. and the safety line of equipment inventory is early warned and prompted in advance. 5. And updating and prompting the data in real time according to the equipment maintenance and repair plan.
As shown in fig. 2, the present application provides an automatic safety stock management device for a shop spare part library, the device comprising:
The first processing module is used for acquiring a component part list of equipment to be predicted in the workshop based on the equipment tree;
the second processing module is used for obtaining a spare part safety inventory of the equipment to be predicted according to the established expert database, the received alarm data information and health index of the equipment to be predicted and the component part inventory;
And the third processing module is used for obtaining a spare part demand list of the spare part safety inventory according to the failure rate and the health index of the spare part, the component part list, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory.
Further, the first processing module is specifically configured to count all leaf nodes in the equipment tree according to the equipment tree of the equipment to be predicted, so as to obtain a component part list of the equipment to be predicted.
Further, the second processing module is specifically configured to obtain a life cycle of the device to be predicted and a life cycle of a component of the device to be predicted based on the established expert database;
determining a spare part life cycle of a part of the equipment to be predicted according to the life cycle analysis of the equipment to be predicted and the life cycle analysis of the part of the equipment to be predicted, and determining whether the spare part of the part is a safety stock according to the spare part life cycle, alarm data information and health index of the equipment to be predicted, an inventory model and the component part list;
if the spare parts of the parts are safety stock, the spare part information of the parts is stored in a first spare part safety stock list, otherwise, the spare part information of the parts is stored in a second spare part safety stock list.
Further, the third processing module is specifically configured to obtain a critical period of the device to be predicted based on a life cycle of the component of the device to be predicted and a critical coefficient of the component of the device to be predicted;
and dividing the life cycle of the equipment to be predicted by utilizing the key cycle of the equipment to be predicted, and obtaining the spare part cycle of the part of the equipment to be predicted.
The automatic safety stock management device for the workshop spare part library provided on the basis of the embodiment comprises the steps of acquiring a component part list of equipment to be predicted in a workshop on the basis of an equipment tree; obtaining a spare part safety inventory list of the equipment to be predicted according to the established expert database, the received alarm data information, the health index and the component part list of the equipment to be predicted; and obtaining a spare part demand list of the spare part safety inventory according to the fault rate of the spare part, the health index, the component part inventory, the maintenance information of the equipment to be predicted and the spare part safety inventory, wherein the spare part demand list comprises the number of spare parts of the spare part safety inventory. The application establishes a spare part list according to the field device list; automatically generating a safety inventory list and a suggestion of the number of spare parts and a safety inventory early warning prompt according to a system expert library, a mechanism model and equipment risk diagnosis and statistics; the system associates the expert library of equipment maintenance and preventive overhaul activities, automatically generates a spare part demand list and associates a spare part library management system, thereby realizing the dynamic association and management of spare part inventory management. By the automatic safety stock management method and algorithm of the workshop spare part library, spare part demands of workshop automatic production line equipment can be effectively and accurately predicted, spare part purchasing and storing plans are reasonably arranged by production and equipment management departments of manufacturing enterprises, and intelligent decision making and data support are provided. And can achieve the following technical effects of innovation: 1. accurately establishing equipment spare part standing accounts of the system; 2. accurately positioning and evaluating equipment fault points and risk points, and storing corresponding spare parts; 3. the small granularity, the comprehensiveness and the systemization of the demand prediction of equipment spare parts and components are realized; 4. and the safety line of equipment inventory is early warned and prompted in advance. 5. And updating and prompting the data in real time according to the equipment maintenance and repair plan.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and in part, not described or illustrated in any particular embodiment, reference is made to the related descriptions of other embodiments.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus/terminal device and method may be implemented in other manners. For example, the apparatus/terminal device embodiments described above are merely illustrative, e.g., the division of the modules or units is merely a logical function division, and there may be additional divisions in actual implementation, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection via interfaces, devices or units, which may be in electrical, mechanical or other forms.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The integrated modules/units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium.
Based on such understanding, the present application may implement all or part of the flow of the method of the above embodiment, or may be implemented by a computer program to instruct related hardware, where the computer program may be stored in a computer readable storage medium, and when the computer program is executed by a processor, the computer program may implement the steps of each of the method embodiments described above. Wherein the computer program comprises computer program code which may be in source code form, object code form, executable file or some intermediate form etc. The computer readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a U disk, a removable hard disk, a magnetic disk, an optical disk, a computer memory, a Read-only memory (ROM), a random access memory (RAM, randomAccessMemory), an electrical carrier signal, a telecommunications signal, a software distribution medium, and so forth. It should be noted that the computer readable medium may include content that is subject to appropriate increases and decreases as required by jurisdictions in which such content is subject to legislation and patent practice, such as in certain jurisdictions in which such content is not included as electrical carrier signals and telecommunication signals.
The above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
The present application is not limited to the above embodiments, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the present application, and these modifications and substitutions are intended to be included in the scope of the present application. Therefore, the protection scope of the application is subject to the protection scope of the claims.

Claims (1)

1.一种车间备件库的安全库存自动管理方法,其特征在于,所述方法包括:1. A method for automatically managing the safety inventory of a workshop spare parts warehouse, characterized in that the method comprises: 基于设备树获取车间内待预测设备的组成部件清单;Obtain a list of components of the equipment to be predicted in the workshop based on the equipment tree; 根据已建立的专家库、接收到的所述待预测设备的报警数据信息、健康指数和所述组成部件清单,得到所述待预测设备的备件安全库存清单;Obtain a spare parts safety inventory list of the equipment to be predicted based on the established expert database, the received alarm data information of the equipment to be predicted, the health index and the component list; 根据备件的故障率和健康指数、所述组成部件清单、所述待预测设备的维护信息和所述备件安全库存清单,得到所述备件安全库存清单的备件需求清单,其中,所述备件需求清单包括所述备件安全库存清单的备件的数量;According to the failure rate and health index of the spare parts, the component list, the maintenance information of the equipment to be predicted and the spare parts safety stock list, a spare parts demand list of the spare parts safety stock list is obtained, wherein the spare parts demand list includes the quantity of the spare parts in the spare parts safety stock list; 所述基于设备树获取车间内待预测设备的组成部件清单,具体包括:The step of obtaining a list of components of the equipment to be predicted in the workshop based on the equipment tree specifically includes: 根据所述待预测设备的设备树,统计所述设备树中所有叶节点,得到所述待预测设备的组成部件清单;According to the device tree of the device to be predicted, all leaf nodes in the device tree are counted to obtain a list of components of the device to be predicted; 所述根据已建立的专家库、接收到的所述待预测设备的报警数据信息、健康指数和所述组成部件清单,得到所述待预测设备的备件安全库存清单,具体包括:The step of obtaining a spare parts safety inventory list of the equipment to be predicted based on the established expert database, the received alarm data information of the equipment to be predicted, the health index and the component list specifically includes: 基于已建立的专家库获取所述待预测设备的生命周期和所述待预测设备的部件的生命周期;Acquire the life cycle of the device to be predicted and the life cycle of the components of the device to be predicted based on an established expert database; 根据所述待预测设备的寿命周期分析和所述待预测设备的部件的寿命周期分析,确定所述待预测设备的部件的备件寿命周期,并根据所述备件寿命周期、所述待预测设备的报警数据信息和健康指数、库存模型和所述组成部件清单,确定所述部件的备件是否是安全库存;Determine the spare parts life cycle of the components of the equipment to be predicted based on the life cycle analysis of the equipment to be predicted and the life cycle analysis of the components of the equipment to be predicted, and determine whether the spare parts of the components are safety stocks based on the spare parts life cycle, the alarm data information and health index of the equipment to be predicted, the inventory model and the component list; 若所述部件的备件是安全库存,则将所述部件的备件信息存入第一备件安全库存清单中,否则,将所述部件的备件信息存入第二备件安全库存清单中;If the spare parts of the component are in safety stock, the spare parts information of the component is stored in a first spare parts safety stock list; otherwise, the spare parts information of the component is stored in a second spare parts safety stock list; 所述根据所述待预测设备的寿命周期和所述待预测设备的部件的寿命周期,确定所述待预测设备的部件的备件周期,具体包括:The determining of the spare parts cycle of the component of the equipment to be predicted according to the life cycle of the equipment to be predicted and the life cycle of the component of the equipment to be predicted specifically includes: 基于所述待预测设备的部件的寿命周期和所述待预测设备的部件的关键系数,得到所述待预测设备的关键周期;Obtaining a critical period of the device to be predicted based on the life cycle of the component of the device to be predicted and the critical coefficient of the component of the device to be predicted; 利用所述待预测设备的关键周期将所述待预测设备的寿命周期进行划分后,得到所述待预测设备的部件的备件周期;After dividing the life cycle of the equipment to be predicted by using the critical cycle of the equipment to be predicted, the spare parts cycle of the components of the equipment to be predicted is obtained; 所述根据所述备件周期、所述待预测设备的报警数据信息和健康指数、库存模型和所述组成部件清单,确定所述部件的备件是否是安全库存,具体包括:The determining whether the spare parts of the component are safety stocks according to the spare parts cycle, the alarm data information and health index of the equipment to be predicted, the inventory model and the component list specifically includes: 将所述待预测设备的生命周期和所述待预测设备的部件的寿命周期作为第一参数集;Taking the life cycle of the device to be predicted and the life cycle of the components of the device to be predicted as a first parameter set; 将所述待预测设备的报警数据信息和健康指数作为第二参数集;Using the alarm data information and health index of the device to be predicted as a second parameter set; 将所述第一参数集和所述第二参数集输入已建立的库存模型中,得到所述部件的备件是否是安全库存,其中所述库存模型是基于卷积神经网络建立的;Inputting the first parameter set and the second parameter set into an established inventory model to determine whether the spare parts of the component are safety stocks, wherein the inventory model is established based on a convolutional neural network; 所述根据备件的故障率和健康指数、所述组成部件清单、所述待预测设备的维护信息和所述备件安全库存清单,得到所述备件安全库存清单的备件需求清单,具体包括:The step of obtaining a spare parts requirement list of the spare parts safety inventory list according to the failure rate and health index of the spare parts, the component list, the maintenance information of the equipment to be predicted and the spare parts safety inventory list specifically includes: 计算所有所述备件的实际故障率和预设故障率的方差值,若所述方差值大于预设方差值,则设置所有所述备件的备件率是第一预设值,否则所有所述备件的备件率是所述备件的预设值;Calculating the variance value of the actual failure rate of all the spare parts and the preset failure rate, if the variance value is greater than the preset variance value, setting the spare parts rate of all the spare parts to be the first preset value, otherwise the spare parts rate of all the spare parts is the preset value of the spare parts; 根据所述待预测设备的维护信息,确定所述备件的关键时间点和备件维护清单;Determine the key time points and spare parts maintenance list of the spare parts according to the maintenance information of the equipment to be predicted; 根据所述备件的备件率、所述组成部件清单、所述待预测设备的备件时间点、所述备件维护清单,得到所述备件需求清单。The spare parts requirement list is obtained according to the spare parts rate of the spare parts, the component list, the spare parts time point of the equipment to be predicted, and the spare parts maintenance list.
CN202310408662.1A 2023-04-17 2023-04-17 Automatic safety stock management method and device for workshop spare part library Active CN116579724B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310408662.1A CN116579724B (en) 2023-04-17 2023-04-17 Automatic safety stock management method and device for workshop spare part library

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310408662.1A CN116579724B (en) 2023-04-17 2023-04-17 Automatic safety stock management method and device for workshop spare part library

Publications (2)

Publication Number Publication Date
CN116579724A CN116579724A (en) 2023-08-11
CN116579724B true CN116579724B (en) 2024-11-19

Family

ID=87538605

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310408662.1A Active CN116579724B (en) 2023-04-17 2023-04-17 Automatic safety stock management method and device for workshop spare part library

Country Status (1)

Country Link
CN (1) CN116579724B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112580812A (en) * 2019-09-27 2021-03-30 北京国双科技有限公司 Model training method, inventory safety early warning method, device, equipment and medium
CN115081997A (en) * 2022-08-18 2022-09-20 庞械(天津)科技有限公司 Equipment spare part inventory diagnostic system

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7881985B2 (en) * 2000-02-22 2011-02-01 I2 Technologies Us, Inc. Electronic marketplace providing service parts inventory planning and management
US7266518B2 (en) * 2005-12-29 2007-09-04 Kimberly-Clark Worldwide, Inc. Spare parts inventory management
JP5292792B2 (en) * 2007-12-12 2013-09-18 株式会社リコー Inventory management system, inventory management method, and inventory management program
CN115293377A (en) * 2022-08-10 2022-11-04 重庆赛迪热工环保工程技术有限公司 Method for managing service life of blades of mixing machine
CN115345564A (en) * 2022-09-22 2022-11-15 启明信息技术股份有限公司 Inventory management method based on automatic prediction
CN115879664A (en) * 2022-12-02 2023-03-31 中船重工信息科技有限公司 Intelligent operation and maintenance system and method based on industrial Internet

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112580812A (en) * 2019-09-27 2021-03-30 北京国双科技有限公司 Model training method, inventory safety early warning method, device, equipment and medium
CN115081997A (en) * 2022-08-18 2022-09-20 庞械(天津)科技有限公司 Equipment spare part inventory diagnostic system

Also Published As

Publication number Publication date
CN116579724A (en) 2023-08-11

Similar Documents

Publication Publication Date Title
Ito et al. Internet of things and simulation approach for decision support system in lean manufacturing
CN112667739B (en) Unified information model, digital twin and big data optimization method and production management system
Wang et al. Research on assembly quality adaptive control system for complex mechanical products assembly process under uncertainty
Groba et al. Architecture of a predictive maintenance framework
US11556895B2 (en) System and computer program for providing high delivery performance in a value chain
CN116976773A (en) Digital factory logistics scheduling system and method
KR102183328B1 (en) System for assessing smart factory and suggesting improvement method based on layout in cloud
CN117196200A (en) Industrial factory asset management system
CN112418540A (en) Intelligent MES real-time data analysis system
CN114493299A (en) An industrial Internet-based agricultural machinery management and control method, equipment, and medium
Yıldız et al. Integrating preventive and predictive maintenance policies with system dynamics: A decision table approach
CN116579724B (en) Automatic safety stock management method and device for workshop spare part library
CN114418418B (en) Work order information circulation method, system, equipment and medium based on process conversion ratio
CN106557839B (en) A method and system for optimizing equipment maintenance strategy based on big data
Khan Problem-specific heuristics for diagnosability and inventory analysis in a reconfigurable manufacturing system
CN113537681B (en) Method and system for refining enterprise equipment management informatization
CN118409548A (en) A manufacturing cloud platform based on MES system
CN114077693A (en) Factory industrial equipment data visualization management system and method based on Internet of things
CN111178838A (en) An intelligent digital factory system based on cloud computing
CN115793581B (en) Cigarette equipment management method
US11675347B2 (en) Industrial machine monitoring device
Huo et al. CMMS based reliability centered maintenance
CN115032956A (en) New industry MES system control method based on industrial internet identification analysis
CN114139102A (en) Numerical control machining quality risk early warning method
CN113706093A (en) Integrated management and control information model for metal processing production and operation process

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant