CN116555846A - A zinc stripping device for electrolytic zinc cathode plate - Google Patents
A zinc stripping device for electrolytic zinc cathode plate Download PDFInfo
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- CN116555846A CN116555846A CN202310710979.0A CN202310710979A CN116555846A CN 116555846 A CN116555846 A CN 116555846A CN 202310710979 A CN202310710979 A CN 202310710979A CN 116555846 A CN116555846 A CN 116555846A
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 73
- 239000011701 zinc Substances 0.000 title claims abstract description 73
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010008 shearing Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 15
- 239000000725 suspension Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
- C25C7/08—Separating of deposited metals from the cathode
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/16—Electrolytic production, recovery or refining of metals by electrolysis of solutions of zinc, cadmium or mercury
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种电解锌阴极板剥锌装置,属于电解锌片剥离技术领域。The invention relates to a zinc stripping device for an electrolytic zinc cathode plate, belonging to the technical field of stripping electrolytic zinc sheets.
背景技术Background technique
湿法炼锌工艺中,在电解池中电解硫酸锌溶液在阴极板1上析出形成阴极锌片2,随后将阴极板1从电解池中吊出并逐个悬挂至链条输送机3的吊钩4上,在链条输送机3运送过程中依次对阴极板1上的锌片2进行振打和预剥离,通过振打将阴极板1两侧的锌片2振松,通过预剥离使锌片2上端与阴极板1形成缺口,从而便于后续通过剥锌装置将锌片2从阴极板1上剥离下来,剥离出的锌片后续投入感应电炉中熔融成液态并采用铸锭机浇铸产出锌锭。In the wet zinc smelting process, the electrolytic zinc sulfate solution is precipitated on the cathode plate 1 in the electrolytic cell to form a cathode zinc sheet 2, and then the cathode plate 1 is lifted out of the electrolytic cell and hung to the hook 4 of the chain conveyor 3 one by one On the other hand, during the transportation process of the chain conveyor 3, the zinc flakes 2 on the cathode plate 1 are successively vibrated and pre-stripped, and the zinc flakes 2 on both sides of the cathode plate 1 are loosened by vibrating, and the zinc flakes 2 are loosened by pre-stripping. The upper end forms a gap with the cathode plate 1, so that the zinc sheet 2 can be peeled off from the cathode plate 1 by the zinc stripping device, and the stripped zinc sheet is subsequently put into an induction furnace to be melted into a liquid state and cast into a zinc ingot by an ingot casting machine .
现有技术中已有用于电解锌片剥离的剥锌设备,如公开号为CN206580897U的中国专利公开的一种电解锌阴极板自动化剥片机,包括机架、滑动机构、剥刀机构、驱动机构以及夹紧机构,驱动机构为两个升降气缸,剥刀机构包括剥刀和剥刀气缸,从而由横向传送机将经过预剥离设备处理过的锌极板输送到剥片工位,夹紧气缸推动夹紧件将锌极板两端夹紧,剥刀气缸推动剥刀旋转一个角度使剥刀和锌极板表面接触,然后由双级驱动升降气缸推动剥刀滑台和驱动滑台向下运动,剥刀在阴极板和锌片之间的间隙中行进将阴极板上的锌片铲落;以及如公开号为CN204530002U的中国专利公开的电解锌阴极板自动剥板机,包括机架、铲刀、驱动机构和转向机构,转向机构含有转向气缸、传动轴和连杆,连杆的另一端与转向气缸的活塞顶端构成铰接,转向气缸与支架构成铰接,从而通过转向机构带动支承架将铲刀旋转一角度,使铲刀的刀口贴在铝板上端部,然后在驱动机构的作用下,铲刀将铝板上剩余的锌层铲离铝板,实现金属锌层从铝板的剥离。Existing zinc stripping equipment for stripping electrolytic zinc sheets in the prior art, such as a kind of electrolytic zinc cathode plate automatic stripping machine disclosed by a Chinese patent with the publication number CN206580897U, includes a frame, a sliding mechanism, a stripping knife mechanism, a driving mechanism and Clamping mechanism, the driving mechanism is two lifting cylinders, the stripping knife mechanism includes a stripping knife and a stripping knife cylinder, so that the zinc plate processed by the pre-stripping equipment is transported to the stripping station by a horizontal conveyor, and the clamping cylinder pushes the clamp The clamp clamps both ends of the zinc plate, and the stripping knife cylinder pushes the stripping knife to rotate an angle to make the stripping knife and the surface of the zinc plate contact, and then the double-stage drive lifting cylinder pushes the stripping knife slide and drives the slide to move downward. The stripping knife advances in the gap between the cathode plate and the zinc sheet to shovel off the zinc sheet on the cathode plate; , the driving mechanism and the steering mechanism. The steering mechanism includes a steering cylinder, a transmission shaft and a connecting rod. The other end of the connecting rod is hinged with the top of the piston of the steering cylinder. The steering cylinder and the bracket form a hinge, so that the steering mechanism drives the support Rotate an angle so that the edge of the spatula sticks to the end of the aluminum plate, and then under the action of the driving mechanism, the spatula scoops the remaining zinc layer off the aluminum plate to realize the peeling of the metal zinc layer from the aluminum plate.
但是,上述剥锌装置中,铲刀均是在气缸的向下推动作用下将阴极板上的锌片铲落,因此铲刀在铲切过程中其刀刃与气缸的活塞杆之间有一段横向距离,这将使气缸活塞杆在带动铲刀铲切锌片过程中同时受到竖直方向的力和扭矩的作用,从而使得气缸活塞杆受到径向剪切力作用,这不仅使得铲刀难以平稳运动,还严重影响了气缸的使用寿命,容易出现锌片剥离质量不可靠的问题;此外,在铲刀铲切锌片前,均是通过气缸直接拉动铲刀转动使铲刀刀口与阴极板表面接触,这样的气缸安装方式同样会使得气缸活塞杆在铲刀铲切过程中受到径向剪切力的作用,影响气缸运行的稳定性,锌片剥离质量难以保障,同时还严重影响了气缸的使用寿命。But in the above-mentioned zinc stripping device, the shovel all shovels off the zinc flakes on the cathode plate under the downward push of the cylinder, so there is a section of transverse direction between the blade of the shovel and the piston rod of the cylinder during the shoveling process. distance, which will cause the cylinder piston rod to be subjected to vertical force and torque while driving the blade to shovel zinc sheets, so that the cylinder piston rod will be subjected to radial shear force, which not only makes it difficult for the blade to stabilize The movement has also seriously affected the service life of the cylinder, and the problem of unreliable zinc stripping quality is prone to occur; in addition, before the shovel is shoveled to cut the zinc, the shovel is directly pulled by the cylinder to make the shovel edge and the surface of the cathode plate Contact, such a cylinder installation method will also cause the cylinder piston rod to be subjected to radial shear force during the shovel cutting process, which will affect the stability of the cylinder operation, make it difficult to guarantee the quality of zinc stripping, and also seriously affect the cylinder. service life.
发明内容Contents of the invention
为了克服背景技术中存在的问题,本发明提出了一种电解锌阴极板剥锌装置,通过在机架上安装链条提升机构和铲切机构,并在铲切机构中设置转向组件对铲刀的铲切状态和闲置状态进行切换,从而通过链条提升机构带动铲切机构升降,进而带动铲刀升降动作实现对阴极板两侧锌片的剥离,避免了传统剥离装置中采用气缸直接推动铲刀会造成气缸活塞杆受到径向剪切力作用的问题,避免了铲刀铲切过程中转向气缸的活塞杆受到径向剪切力的作用,转向气缸运行稳定,铲刀运行平稳,锌片剥离质量高,剥离效率高,可有效延长转向气缸的使用寿命,提高生产效率。In order to overcome the problems in the background technology, the present invention proposes a zinc stripping device for electrolytic zinc cathode plate, by installing a chain lifting mechanism and a shoveling mechanism on the frame, and setting the direction of the steering assembly to the shovel in the shoveling mechanism The shoveling state and the idle state are switched, so that the shoveling mechanism is driven up and down by the chain lifting mechanism, and then the shovel is driven up and down to realize the stripping of the zinc sheets on both sides of the cathode plate, which avoids the problem of using a cylinder to directly push the shovel in the traditional stripping device. The problem that the piston rod of the cylinder is subjected to radial shear force is avoided, and the piston rod of the steering cylinder is prevented from being subjected to radial shear force during the shoveling process of the blade. High, high stripping efficiency, which can effectively prolong the service life of the steering cylinder and improve production efficiency.
为解决上述问题,本发明通过如下技术方案实现:In order to solve the above problems, the present invention is realized through the following technical solutions:
一种电解锌阴极板剥锌装置,包括两个正对设置在阴极板前后两侧的机架,以及对称设置在机架上的链条提升机构和铲切机构,所述链条提升机构包括传动轴、提升电机、链轮、提升链条,所述传动轴通过轴承座安装在机架上下两端,其中一个传动轴与提升电机驱动连接,且传动轴左右两端对称安装有链轮,链轮上安装有提升链条;A zinc stripping device for an electrolytic zinc cathode plate, comprising two frames facing the front and rear sides of the cathode plate, and a chain lifting mechanism and a shoveling mechanism symmetrically arranged on the frames, the chain lifting mechanism includes a transmission shaft , a lifting motor, a sprocket, and a lifting chain. The transmission shaft is installed on the upper and lower ends of the frame through a bearing seat, and one of the transmission shafts is driven and connected to the lifting motor, and the left and right ends of the transmission shaft are symmetrically installed with sprockets. A lifting chain is installed;
所述铲切机构包括铲刀、刀轴、轴承、刀架、连接板,所述铲刀固定安装在刀轴上,刀轴通过轴承可转动安装在刀架左右两端,且刀架上固定安装有连接板,连接板与靠近阴极板一侧的提升链条固定连接,所述铲刀中段上端开设有缺口,且缺口处的刀轴上连接有用于转动铲刀的转向组件。The shoveling mechanism includes a shovel, a knife shaft, a bearing, a knife holder, and a connecting plate. The shovel is fixedly mounted on the knife shaft, and the knife shaft is rotatably installed at the left and right ends of the knife holder through the bearing, and the knife holder is fixed A connecting plate is installed, and the connecting plate is fixedly connected with the hoisting chain near the cathode plate. A gap is opened at the upper end of the middle section of the blade, and a steering assembly for rotating the blade is connected to the shaft at the gap.
优选地,所述转向组件包括转向板、滑杆、挡板、竖板、转向气缸,所述转向板一端固定套装在刀轴上,另一端悬空设置,且转向板悬空端开设有滑槽,滑槽内竖直设置有可滑动的滑杆,滑杆上下两端固定安装有挡板,挡板上端连接有竖板,所述转向气缸竖直安装在刀架上,且转向气缸的活塞杆贯穿刀架与竖板相铰接。Preferably, the steering assembly includes a steering plate, a sliding rod, a baffle, a vertical plate, and a steering cylinder. One end of the steering plate is fixedly set on the cutter shaft, and the other end is suspended in the air, and a chute is opened at the floating end of the steering plate. A slidable slide bar is vertically arranged in the chute, and baffle plates are fixedly installed at both ends of the slide bar, and a vertical plate is connected to the upper end of the baffle plate. The steering cylinder is vertically installed on the knife rest, and the piston rod of the steering cylinder The through tool holder is hinged with the vertical plate.
优选地,所述铲刀背对阴极板的一侧安装有导向板,导向板为弧面上凹的弧形结构,所述机架左右两端位于铲刀与提升链条之间的位置处竖直安装有限位杆。Preferably, a guide plate is installed on the side of the shovel facing away from the cathode plate, the guide plate is a concave arc structure on the arc surface, and the left and right ends of the frame are vertically located between the shovel and the lifting chain. Install the limit rod.
优选地,所述刀架左右两端固定安装有支板,支板上安装有滑块,且机架左右两端竖直安装有与滑块相匹配的滑轨。Preferably, support plates are fixedly installed at the left and right ends of the tool holder, slide blocks are installed on the support plates, and slide rails matching the slide blocks are vertically installed at the left and right ends of the frame.
优选地,所述机架左右两端还设置有用于夹紧阴极板上端的夹紧机构,所述夹紧机构包括垫板、夹紧气缸、压板,所述垫板固定安装在机架左右两端,夹紧气缸水平安装在垫板上,且夹紧气缸的活塞杆输出端安装有压板,压板的高度与用于安装阴极板的吊杆的高度相匹配。Preferably, the left and right ends of the frame are also provided with a clamping mechanism for clamping the top of the cathode plate. The clamping mechanism includes a backing plate, a clamping cylinder, and a pressure plate. end, the clamping cylinder is installed horizontally on the backing plate, and the output end of the piston rod of the clamping cylinder is equipped with a pressure plate, the height of the pressure plate matches the height of the suspension rod used to install the cathode plate.
本发明的有益效果为:The beneficial effects of the present invention are:
1.通过采用链条提升机构带动铲刀升降动作实现对阴极板两侧锌片的剥离,避免了传统剥离装置中采用气缸直接推动铲刀会造成气缸活塞杆受到径向剪切力作用的问题,铲刀运行平稳,可有效提高铲刀剥离锌片的质量,提高剥离效率;1. The stripping of the zinc sheets on both sides of the cathode plate is realized by using the chain lifting mechanism to drive the spatula up and down, which avoids the problem that the cylinder piston rod is subjected to radial shear force when the cylinder is used to directly push the spatula in the traditional stripping device. The shovel runs smoothly, which can effectively improve the quality of the shovel peeling zinc flakes and improve the stripping efficiency;
2.通过采用在转向板悬空的一端开设滑槽,使滑杆通过竖板与转向气缸的活塞杆相铰接,并将转向气缸竖直固定安装在刀架上的方式,转向气缸固定安装稳定性高,通过滑杆在滑槽内的运动消除了转向板在转动过程中与转向气缸的活塞杆铰接点会发生变化的问题,可保证转向板运行平稳,从而确保铲刀在铲切锌片过程中始终紧贴阴极板;2. By adopting a chute at the suspended end of the steering plate, the sliding rod is hinged with the piston rod of the steering cylinder through the vertical plate, and the steering cylinder is vertically fixed on the tool holder, so that the fixed installation of the steering cylinder is stable. High, through the movement of the sliding rod in the chute, the problem that the pivot point of the steering plate and the piston rod of the steering cylinder will change during the rotation process can be eliminated, which can ensure the smooth operation of the steering plate, thereby ensuring that the shovel blade is in the process of shoveling zinc sheets. The middle is always close to the cathode plate;
3.通过将铲刀固定安装在刀轴上,刀轴通过轴承可转动安装在刀架上,使刀架通过连接板与提升链条连接,并使刀轴与转向板固定连接,可使铲刀转动动作的受力点与升降动作的受力点分离,可有效避免在铲刀铲切过程中转向气缸的活塞杆受到径向剪切力的作用,转向气缸运行稳定,可有效保障铲刀运行平稳,可有效提高铲刀剥离锌片的质量,提高剥离效率,可有效延长转向气缸的使用寿命,降低维护频率,提高生产效率。3. By fixing the blade on the cutter shaft, the blade shaft is rotatably mounted on the blade frame through the bearing, so that the blade frame is connected with the lifting chain through the connecting plate, and the blade shaft is fixedly connected with the steering plate, so that the blade The force point of the rotating action is separated from the force point of the lifting action, which can effectively prevent the piston rod of the steering cylinder from being subjected to radial shear force during the shoveling process of the blade, and the steering cylinder operates stably, which can effectively guarantee the operation of the blade It is stable, which can effectively improve the quality of zinc flakes peeled off by the blade, improve the stripping efficiency, effectively prolong the service life of the steering cylinder, reduce maintenance frequency, and improve production efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的铲切机构结构示意图;Fig. 2 is the structural representation of shoveling mechanism of the present invention;
图3为本发明的铲切机构的右视剖视图;Fig. 3 is the right sectional view of the shoveling mechanism of the present invention;
图4为本发明的转向组件结构示意图;Fig. 4 is a schematic structural view of the steering assembly of the present invention;
图5为本发明的右视剖视图;Fig. 5 is a right side sectional view of the present invention;
图6为本发明的俯视图。Fig. 6 is a top view of the present invention.
附图标记说明:1.阴极板,1-1.吊杆,2.锌片,3.链条输送机,4.吊钩,5.机架,6.链条提升机构,7.铲切机构,6-1.传动轴,6-2.提升电机,6-3.链轮,6-4.提升链条,7-1.铲刀,7-2.刀轴,7-3.轴承,7-4.刀架,7-5.连接板,7-6.转向组件,7-61.转向板,7-62.滑杆,7-63.挡板,7-64.竖板,7-65.转向气缸,7-66.滑槽,7-11缺口,7-12.导向板,5-1.限位杆,8.支板,9.滑块,10.滑轨,11.夹紧机构,11-1.垫板,11-2.夹紧气缸,11-3.压板。Explanation of reference signs: 1. cathode plate, 1-1. suspension rod, 2. zinc sheet, 3. chain conveyor, 4. hook, 5. frame, 6. chain lifting mechanism, 7. shoveling mechanism, 6-1. Transmission shaft, 6-2. Lifting motor, 6-3. Sprocket, 6-4. Lifting chain, 7-1. Blade, 7-2. Cutter shaft, 7-3. Bearing, 7- 4. Tool holder, 7-5. Connecting plate, 7-6. Steering assembly, 7-61. Steering plate, 7-62. Slider, 7-63. Baffle plate, 7-64. Riser, 7-65 .Steering cylinder, 7-66. Chute, 7-11 Notch, 7-12. Guide plate, 5-1. Limit rod, 8. Support plate, 9. Slider, 10. Slide rail, 11. Clamping Mechanism, 11-1. Backing plate, 11-2. Clamping cylinder, 11-3. Pressing plate.
具体实施方式Detailed ways
为了使本发明的目的、技术方案、达成目的与效果明显易懂,下面将结合附图,对本发明的优选实施例进行详细的说明,以便技术人员理解。In order to make the purpose, technical solution, purpose and effect of the present invention comprehensible, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that skilled persons can understand.
需要说明的是,在本发明的描述中,若无明确的规定和限定,术语“安装”、“相连”、“连接”、“相连接”等应做广义理解,即可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。It should be noted that, in the description of the present invention, if there is no clear stipulation and limitation, the terms "installation", "connection", "connection", "connection" and so on should be understood in a broad sense, that is, it can be fixed connection or It can be a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary.
在本发明中,如图1-6所示,一种电解锌阴极板剥锌装置,包括两个正对设置在阴极板1前后两侧的机架5,以及对称设置在机架5上的链条提升机构6和铲切机构7,其中,所述的链条提升机构6包括传动轴6-1、提升电机6-2、链轮6-3、提升链条6-4,所述的传动轴6-1通过轴承座安装在机架5上下两端,其中一个传动轴6-1与提升电机6-2驱动连接,且传动轴6-1左右两端对称安装有链轮6-3,链轮6-3上安装有提升链条6-4;所述的铲切机构7包括铲刀7-1、刀轴7-2、轴承7-3、刀架7-4、连接板7-5,所述的铲刀7-1固定安装在刀轴7-2上,刀轴7-2通过轴承7-3可转动安装在刀架7-4左右两端,且刀架7-4上固定安装有连接板7-5,连接板7-5与靠近阴极板1一侧的提升链条6-4固定连接。从而由提升电机6-2通过传动轴6-1驱动链轮6-3正/反向转动,链轮6-3带动提升链条6-4运行,进而由提升链条6-4通过连接板7-5带动刀架7-4升降运动,刀架7-4通过对刀轴7-2施加向上的拉力或向下的推力带动铲刀7-1升降运动,从而带动铲刀7-1完成下降铲切动作和上升复位动作,实现对阴极板1前后两侧锌片2的剥离作业;本实施例中,所述的铲刀7-1中段上端开设有缺口7-11,且缺口7-11处的刀轴7-2上连接有用于转动铲刀7-1的转向组件7-6,从而可在铲刀7-1向下运行铲切锌片2前,通过转向组件7-6带动铲刀7-1转动一定角度,使两个铲刀7-1的刃口紧贴阴极板1上端的前后两侧,以便于铲刀7-1将锌片2完整的从阴极板1上铲切下来。本装置通过采用链条提升机构6带动铲刀7-1升降动作实现对阴极板1前后两侧锌片2的剥离,避免了传统剥离装置中采用气缸直接推动铲刀1会造成气缸活塞杆受到径向剪切力作用的问题,铲刀7-1运行平稳,可有效提高铲刀7-1剥离锌片2的质量,提高剥离效率。In the present invention, as shown in Figures 1-6, an electrolytic zinc cathode plate zinc stripping device includes two frames 5 that are arranged on the front and rear sides of the cathode plate 1, and two symmetrically arranged on the frame 5. Chain lifting mechanism 6 and shoveling mechanism 7, wherein, described chain lifting mechanism 6 comprises transmission shaft 6-1, lifting motor 6-2, sprocket wheel 6-3, lifting chain 6-4, and described transmission shaft 6 -1 is installed on the upper and lower ends of the frame 5 through the bearing seat, and one of the transmission shafts 6-1 is driven and connected with the lifting motor 6-2, and the left and right ends of the transmission shaft 6-1 are symmetrically equipped with sprockets 6-3, and the sprockets Lifting chain 6-4 is installed on 6-3; Described shoveling mechanism 7 comprises shovel knife 7-1, knife shaft 7-2, bearing 7-3, knife rest 7-4, connecting plate 7-5, so The blade 7-1 described above is fixedly installed on the cutter shaft 7-2, and the cutter shaft 7-2 is rotatably installed on the left and right ends of the knife rest 7-4 through the bearing 7-3, and the knife rest 7-4 is fixedly installed with The connecting plate 7-5 is fixedly connected with the hoisting chain 6-4 near the cathode plate 1 side. Thereby by lifting motor 6-2 through drive shaft 6-1 drive sprocket 6-3 positive/reverse rotation, sprocket 6-3 drives lifting chain 6-4 operation, and then by lifting chain 6-4 through connecting plate 7- 5 Drive the lifting movement of the knife rest 7-4, and the knife rest 7-4 drives the lifting movement of the blade 7-1 by applying upward pull or downward thrust to the knife shaft 7-2, thereby driving the blade 7-1 to complete the downward shovel The cutting action and the rising reset action realize the stripping operation of the zinc sheets 2 on the front and rear sides of the cathode plate 1; The knife shaft 7-2 is connected with a steering assembly 7-6 for rotating the blade 7-1, so that the blade can be driven by the steering assembly 7-6 before the blade 7-1 moves downward to cut the zinc sheet 2 7-1 rotates at a certain angle, so that the cutting edges of the two spatulas 7-1 are close to the front and rear sides of the upper end of the cathode plate 1, so that the spatula 7-1 can completely shovel off the zinc sheet 2 from the cathode plate 1 . This device realizes the stripping of the zinc sheets 2 on the front and rear sides of the cathode plate 1 by using the chain lifting mechanism 6 to drive the spatula 7-1 up and down. For the problem of shearing force, the blade 7-1 runs smoothly, which can effectively improve the quality of the zinc sheet 2 peeled off by the blade 7-1 and improve the peeling efficiency.
本实施例中,具体的,所述的转向组件76包括转向板761、滑杆762、挡板763、竖板764、转向气缸765,其中,所述的转向板761一端固定套装在刀轴72上,转向板761另一端悬空设置,且转向板761悬空的一端开设有滑槽766,滑槽766内竖直设置有可滑动的滑杆762,滑杆762上下两端固定安装有挡板763,挡板763上端连接有竖板764,所述的转向气缸765竖直安装在刀架74上,且转向气缸765的活塞杆贯穿刀架74与竖板764相铰接,从而可通过转向气缸765活塞杆的上下伸缩动作通过竖板764带动滑杆762升降,并在滑杆762两端的两个挡板763的限位作用下,使转向气缸765带动转向板761以刀轴72为中心转动,转向板761带动刀轴72转动,从而使刀轴72带动铲刀7-1以刀轴72为中心转动,以实现两个铲刀7-1在紧贴阴极板1和远离阴极板1两个状态之间切换,即:实现两个铲刀7-1在铲切状态和闲置状态之间的切换。在转向气缸765的活塞杆向上收缩过程中,通过两个挡板763的限位作用,使滑杆762沿着转向板761的长度方向在滑槽766内向外滑动,从而将转向板761悬空设置的一端向上提升,此时铲刀7-1进入闲置状态,同理,在转向气缸765的活塞杆向下伸长过程中,通过两个挡板763的限位作用,使滑杆762沿着转向板761的长度方向在滑槽766内向内滑动,从而将转向板761悬空设置的一端向下按压,此时铲刀7-1进入铲切状态。In this embodiment, specifically, the steering assembly 76 includes a steering plate 761, a slide bar 762, a baffle plate 763, a vertical plate 764, and a steering cylinder 765, wherein one end of the steering plate 761 is fixedly sleeved on the cutter shaft 72 Above, the other end of the steering plate 761 is suspended in the air, and the suspended end of the steering plate 761 is provided with a chute 766, and a slidable sliding rod 762 is vertically arranged in the chute 766, and the upper and lower ends of the sliding rod 762 are fixedly installed with baffles 763 , the upper end of the baffle plate 763 is connected with a vertical plate 764, the steering cylinder 765 is vertically installed on the tool rest 74, and the piston rod of the steering cylinder 765 passes through the knife rest 74 and is hinged with the vertical plate 764, so that it can pass through the steering cylinder 765 The up and down telescopic movement of the piston rod drives the slide bar 762 to go up and down through the vertical plate 764, and under the limit action of the two baffle plates 763 at both ends of the slide bar 762, the steering cylinder 765 drives the steering plate 761 to rotate around the cutter shaft 72, The steering plate 761 drives the cutter shaft 72 to rotate, so that the cutter shaft 72 drives the blade 7-1 to rotate around the blade shaft 72, so that the two blades 7-1 are close to the cathode plate 1 and away from the cathode plate 1. Switch between states, namely: realize the switching between the two shovel blades 7-1 between the shoveling state and the idle state. During the upward contraction of the piston rod of the steering cylinder 765, the sliding rod 762 slides outward in the chute 766 along the length direction of the steering plate 761 through the limiting effect of the two baffles 763, so that the steering plate 761 is suspended in the air. At this time, the blade 7-1 enters an idle state. Similarly, during the downward extension of the piston rod of the steering cylinder 765, the sliding rod 762 is moved along the The lengthwise direction of the diverting plate 761 slides inwardly in the chute 766, thereby pressing down the suspended end of the diverting plate 761, and the blade 7-1 enters the shoveling state at this time.
本实施例通过采用在转向板761悬空的一端开设滑槽766,使滑杆762通过竖板764与转向气缸765的活塞杆相铰接,并将转向气缸765竖直固定安装在刀架74上的方式,转向气缸765固定安装稳定性高,通过滑杆762在滑槽766内的运动消除了转向板761在转动过程中与转向气缸765的活塞杆铰接点会发生变化的问题,可保证转向板761运行平稳,从而确保铲刀7-1在铲切锌片2过程中始终紧贴阴极板1。通过将铲刀7-1固定安装在刀轴7-2上,刀轴7-2通过轴承7-3可转动安装在刀架7-4上,使刀架7-4通过连接板7-5与提升链条6-4连接,并使刀轴7-2与转向板761固定连接,可使铲刀7-1转动动作的受力点与升降动作的受力点分离,铲刀7-1转动动作时,通过转向气缸765活塞杆的伸缩带动转向板761转动,转向板761向刀轴7-2施加扭矩带动刀轴7-2转动从而带动铲刀7-1转动,铲刀7-1升降动作时,通过提升链条6-4带动刀架7-4升降,刀架7-4对刀轴7-2施加向上或向下的力从而带动铲刀7-1升降,从而可有效避免在铲刀7-1铲切过程中转向气缸765的活塞杆受到径向剪切力的作用,转向气缸765运行稳定,可有效保障铲刀7-1运行平稳,可有效提高铲刀7-1剥离锌片2的质量,提高剥离效率,可有效延长转向气缸765的使用寿命,降低维护频率,提高生产效率。In this embodiment, by adopting a chute 766 at the suspended end of the steering plate 761, the slide bar 762 is hinged with the piston rod of the steering cylinder 765 through the vertical plate 764, and the steering cylinder 765 is vertically fixedly installed on the tool rest 74. way, the steering cylinder 765 is fixed and installed with high stability, and the movement of the sliding rod 762 in the chute 766 eliminates the problem that the pivot point of the steering plate 761 and the piston rod of the steering cylinder 765 will change during the rotation process, which can ensure the steering plate 761 runs smoothly, thereby ensuring that the spatula 7-1 is always in close contact with the cathode plate 1 in the process of shoveling the zinc sheet 2 . By fixing the shovel 7-1 on the cutter shaft 7-2, the cutter shaft 7-2 is rotatably installed on the knife rest 7-4 through the bearing 7-3, so that the knife rest 7-4 passes through the connecting plate 7-5 It is connected with the lifting chain 6-4, and the knife shaft 7-2 is fixedly connected with the turning plate 761, so that the stress point of the blade 7-1 rotating action is separated from the stress point of the lifting action, and the blade 7-1 rotates During the action, the telescoping of the piston rod of the steering cylinder 765 drives the steering plate 761 to rotate, and the steering plate 761 applies torque to the knife shaft 7-2 to drive the knife shaft 7-2 to rotate, thereby driving the shovel 7-1 to rotate, and the shovel 7-1 lifts During the action, the lifting chain 6-4 drives the knife rest 7-4 to lift, and the knife rest 7-4 exerts upward or downward force on the knife shaft 7-2 to drive the blade 7-1 to lift, thereby effectively avoiding the The piston rod of the steering cylinder 765 is subjected to radial shear force during the shoveling process of the knife 7-1, and the steering cylinder 765 operates stably, which can effectively ensure the smooth operation of the blade 7-1 and effectively improve the zinc peeling performance of the blade 7-1. The quality of sheet 2 improves the stripping efficiency, which can effectively prolong the service life of the steering cylinder 765, reduce maintenance frequency and improve production efficiency.
在一个实施例中,所述的铲刀7-1背对阴极板1的一侧安装有导向板7-12,导向板7-12为弧面上凹的弧形结构,从而可通过导向板7-12将被铲刀7-1铲切开的锌片2向铲刀7-1外侧推开,可避免铲刀7-1向下铲切后向外摊开的锌片2与转向组件76接触;所述的机架5左右两端位于铲刀7-1与提升链条6-4之间的位置处竖直安装有限位杆5-1,从而可通过限位杆5-1的阻挡作用避免铲刀7-1铲切后向外摊开的锌片2搭靠在提升链条6-4上,对提升链条6-4的运行造成干扰。In one embodiment, a guide plate 7-12 is installed on the side of the blade 7-1 facing away from the cathode plate 1, and the guide plate 7-12 is a concave arc structure on the arc surface, so that the guide plate can pass through the 7-12 Push the zinc sheet 2 cut by the shovel 7-1 to the outside of the shovel 7-1, which can avoid the zinc sheet 2 and the steering assembly that are spread out after the shovel 7-1 shovels downward 76 contacts; the left and right ends of the frame 5 are located at the position between the blade 7-1 and the lifting chain 6-4, and a limit rod 5-1 is vertically installed, so that it can be blocked by the limit rod 5-1 The function avoids that the outwardly spread zinc sheet 2 rests on the lifting chain 6-4 after shoveling by the spatula 7-1, causing interference to the operation of the lifting chain 6-4.
在一个实施例中,所述的刀架7-4左右两端固定安装有支板8,支板8上安装有滑块9,且机架5左右两端竖直安装有与滑块9相匹配的滑轨10,从而通过支板8和滑块9将铲切机构7安装到机架5上,可对铲切机构7形成有效支撑;同时可通过滑块9配合滑轨10对铲切机构7的升降运动进行导向,从而确保铲刀7-1在向下铲切和向上复位过程中保持竖直状态,可有效提高铲刀7-1运行的稳定性,提高锌片2剥离质量。In one embodiment, a support plate 8 is fixedly installed at the left and right ends of the tool rest 7-4, and a slider 9 is installed on the support plate 8, and the left and right ends of the frame 5 are vertically installed with sliders 9. Matching slide rail 10, so that the shoveling mechanism 7 is installed on the frame 5 through the support plate 8 and the slider 9, which can form an effective support for the shoveling mechanism 7; The lifting movement of the mechanism 7 is guided, thereby ensuring that the spatula 7-1 maintains a vertical state during downward shoveling and upward reset, which can effectively improve the stability of the spatula 7-1 in operation and improve the peeling quality of the zinc sheet 2.
在一个实施例中,所述的机架5左右两端还设置有用于夹紧阴极板1上端的夹紧机构11,所述的夹紧机构11包括垫板11-1、夹紧气缸11-2、压板11-3,所述的垫板11-1固定安装在机架5左右两端,夹紧气缸11-2水平安装在垫板11-1上,且夹紧气缸11-2的活塞杆输出端安装有压板11-3,压板11-3的高度与用于安装阴极板1的吊杆1-1的高度相匹配,以便于在链条输送机3将阴极板1运送到两个机架5之间后,通过两个机架5上的四个夹紧气缸11-2推动压板11-3将阴极板1上端的吊杆1-1夹紧,从而可有效减轻铲刀7-1铲切锌片2过程中对链条输送机3产生的向下拉力,可确保链条输送机3运行平稳,同时提高阴极板1的稳定性。In one embodiment, the left and right ends of the frame 5 are also provided with a clamping mechanism 11 for clamping the upper end of the cathode plate 1. The clamping mechanism 11 includes a backing plate 11-1, a clamping cylinder 11- 2. The pressure plate 11-3, the backing plate 11-1 is fixedly installed on the left and right ends of the frame 5, the clamping cylinder 11-2 is horizontally installed on the backing plate 11-1, and the piston of the clamping cylinder 11-2 A pressing plate 11-3 is installed at the output end of the bar, and the height of the pressing plate 11-3 matches the height of the suspension rod 1-1 for installing the cathode plate 1, so that the cathode plate 1 is transported to the two machines on the chain conveyor 3. Between the frames 5, the four clamping cylinders 11-2 on the two frames 5 push the pressure plate 11-3 to clamp the suspension rod 1-1 on the upper end of the cathode plate 1, thereby effectively reducing the pressure of the blade 7-1. The downward pulling force on the chain conveyor 3 during the process of shoveling the zinc flakes 2 can ensure the stable operation of the chain conveyor 3 and improve the stability of the cathode plate 1 at the same time.
本发明的工作过程:Working process of the present invention:
在链条输送机3正常输送阴极板1时,两个铲刀7-1处于闲置状态,此时,两个铲刀7-1均被链条提升机构6提升至机架5上部,且转向气缸765向上拉动转向板761,使铲刀7-1刃口远离阴极板1;当链条输送机3将待剥锌的阴极板1输送到两个机架5之间后,机架5上的四个夹紧气缸11-2推动压板11-3将阴极板1上端的吊杆1-1夹紧,随后转向气缸765启动向下推动竖板764,滑杆762在两个挡板763的限位作用下沿着转向板761的长度方向在滑槽766内向内滑动,从而对转向板761悬空设置的一端向下按压,使得转向气缸765带动转向板761以刀轴72为中心转动,转向板761带动刀轴72转动,刀轴72带动铲刀7-1以刀轴72为中心转动,进而使得两个铲刀7-1靠近并紧贴阴极板1,随即进入铲切状态;随后两个提升电机6-2启动,提升电机6-2通过传动轴6-1驱动链轮6-3转动,链轮6-3带动提升链条6-4运行,从而使提升链条6-4通过连接板7-5带动刀架7-4向下运动,刀架7-4通过对刀轴7-2施加向下的推力带动铲刀7-1向下运动,从而实现对阴极板1前后两侧锌片2的铲切动作,被铲切下来的锌片2自然掉落进入后续工序;随后转向气缸765带动铲刀7-1复位远离阴极板1,两个提升电机6-2分别反转带动两个铲刀7-1向上提升复位,夹紧气缸11-2收缩复位松开阴极板1上端的吊杆1-1,于是便完成了一次锌片2剥离作业,随后链条输送机3启动继续输送阴极板1。When the chain conveyor 3 is normally transporting the cathode plate 1, the two blades 7-1 are in an idle state. At this time, the two blades 7-1 are lifted to the top of the frame 5 by the chain lifting mechanism 6, and turn to the cylinder 765 Pull up diversion plate 761, make shovel 7-1 cutting edge away from cathode plate 1; The clamping cylinder 11-2 pushes the pressure plate 11-3 to clamp the suspension rod 1-1 at the upper end of the cathode plate 1, and then the steering cylinder 765 starts to push the vertical plate 764 downward, and the sliding rod 762 acts as a limiter on the two baffle plates 763 Slide inwardly in the chute 766 along the length direction of the turning plate 761, thereby pressing down on the suspended end of the turning plate 761, so that the turning cylinder 765 drives the turning plate 761 to rotate around the cutter shaft 72, and the turning plate 761 drives The cutter shaft 72 rotates, and the cutter shaft 72 drives the shovel 7-1 to rotate around the cutter shaft 72, so that the two shovels 7-1 are close to and close to the cathode plate 1, and then enter the shovel cutting state; then the two lifting motors 6-2 starts, the lifting motor 6-2 drives the sprocket 6-3 to rotate through the transmission shaft 6-1, and the sprocket 6-3 drives the lifting chain 6-4 to run, so that the lifting chain 6-4 passes through the connecting plate 7-5 Drive the knife rest 7-4 to move downward, and the knife rest 7-4 drives the spatula 7-1 to move downward by applying a downward thrust to the knife shaft 7-2, thereby realizing the zinc sheet 2 on the front and rear sides of the cathode plate 1 During the shovel cutting action, the shoveled zinc flakes 2 fall naturally and enter the follow-up process; then turn to the cylinder 765 to drive the shovel 7-1 to reset away from the cathode plate 1, and the two lifting motors 6-2 respectively reverse to drive the two shovels 7-1 lift upwards and reset, clamping cylinder 11-2 shrinks and resets and loosens the suspension rod 1-1 at the upper end of the cathode plate 1, thus completing a stripping operation of the zinc sheet 2, and then the chain conveyor 3 starts to continue conveying the cathode plate 1 .
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其做出各种改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.
Claims (5)
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CN202310710979.0A CN116555846A (en) | 2023-06-15 | 2023-06-15 | A zinc stripping device for electrolytic zinc cathode plate |
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CN116555846A true CN116555846A (en) | 2023-08-08 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117947472A (en) * | 2024-02-06 | 2024-04-30 | 湖南轩华锌业有限公司 | Electrolytic tank for electrolytic zinc production |
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US20020179431A1 (en) * | 2001-05-30 | 2002-12-05 | Smith Barry John | Mobile zinc cathode stripping system |
CN204530002U (en) * | 2015-04-07 | 2015-08-05 | 盐城市电子设备厂有限公司 | Electrolytic zinc anode plate shells trigger automatically |
CN106757180A (en) * | 2017-01-20 | 2017-05-31 | 河南豫光冶金机械制造有限公司 | A kind of full-automatic stripping zinc unit with prestripping function |
CN106835207A (en) * | 2017-01-18 | 2017-06-13 | 昆明理工大学 | A kind of zinc minus plate stripping off device |
CN107190284A (en) * | 2017-07-24 | 2017-09-22 | 株洲优瑞科有色装备有限公司 | A kind of electrodeposit metals stripping off device and its method |
CN206580897U (en) * | 2017-01-20 | 2017-10-24 | 河南豫光冶金机械制造有限公司 | A kind of electrolytic zinc anode plate automates machine for cutting charge into pieces |
KR20210001857U (en) * | 2020-02-09 | 2021-08-19 | 박정욱 | Shovel with a rotatable shovel blade |
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US20020179431A1 (en) * | 2001-05-30 | 2002-12-05 | Smith Barry John | Mobile zinc cathode stripping system |
CN204530002U (en) * | 2015-04-07 | 2015-08-05 | 盐城市电子设备厂有限公司 | Electrolytic zinc anode plate shells trigger automatically |
CN106835207A (en) * | 2017-01-18 | 2017-06-13 | 昆明理工大学 | A kind of zinc minus plate stripping off device |
CN106757180A (en) * | 2017-01-20 | 2017-05-31 | 河南豫光冶金机械制造有限公司 | A kind of full-automatic stripping zinc unit with prestripping function |
CN206580897U (en) * | 2017-01-20 | 2017-10-24 | 河南豫光冶金机械制造有限公司 | A kind of electrolytic zinc anode plate automates machine for cutting charge into pieces |
CN107190284A (en) * | 2017-07-24 | 2017-09-22 | 株洲优瑞科有色装备有限公司 | A kind of electrodeposit metals stripping off device and its method |
KR20210001857U (en) * | 2020-02-09 | 2021-08-19 | 박정욱 | Shovel with a rotatable shovel blade |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117947472A (en) * | 2024-02-06 | 2024-04-30 | 湖南轩华锌业有限公司 | Electrolytic tank for electrolytic zinc production |
CN117947472B (en) * | 2024-02-06 | 2024-09-17 | 湖南轩华锌业有限公司 | Electrolytic tank for electrolytic zinc production |
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