CN116554528A - Preparation method and production device of ceramic grafted diaphragm for secondary battery - Google Patents
Preparation method and production device of ceramic grafted diaphragm for secondary battery Download PDFInfo
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- CN116554528A CN116554528A CN202310469444.9A CN202310469444A CN116554528A CN 116554528 A CN116554528 A CN 116554528A CN 202310469444 A CN202310469444 A CN 202310469444A CN 116554528 A CN116554528 A CN 116554528A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000007822 coupling agent Substances 0.000 claims abstract description 18
- 239000002245 particle Substances 0.000 claims abstract description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000001301 oxygen Substances 0.000 claims abstract description 12
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 9
- 229910052574 oxide ceramic Inorganic materials 0.000 claims abstract description 8
- 239000011224 oxide ceramic Substances 0.000 claims abstract description 8
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 7
- 125000000864 peroxy group Chemical group O(O*)* 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims abstract description 7
- 239000011259 mixed solution Substances 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 239000012298 atmosphere Substances 0.000 claims abstract description 3
- 239000000243 solution Substances 0.000 claims description 31
- 238000004804 winding Methods 0.000 claims description 28
- -1 polyethylene Polymers 0.000 claims description 19
- 239000004698 Polyethylene Substances 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 14
- 229920000573 polyethylene Polymers 0.000 claims description 14
- 238000009832 plasma treatment Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 11
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- 239000007789 gas Substances 0.000 claims description 9
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 5
- 229910001416 lithium ion Inorganic materials 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 4
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 2
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 claims description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 2
- 230000002378 acidificating effect Effects 0.000 claims description 2
- 239000003570 air Substances 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 229910001415 sodium ion Inorganic materials 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 239000003792 electrolyte Substances 0.000 abstract description 11
- 229920000098 polyolefin Polymers 0.000 abstract description 6
- 125000003700 epoxy group Chemical group 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000006482 condensation reaction Methods 0.000 abstract description 2
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 125000004469 siloxy group Chemical group [SiH3]O* 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 16
- 210000004379 membrane Anatomy 0.000 description 9
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
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- 238000005524 ceramic coating Methods 0.000 description 3
- 238000002329 infrared spectrum Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- KBQVDAIIQCXKPI-UHFFFAOYSA-N 3-trimethoxysilylpropyl prop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C=C KBQVDAIIQCXKPI-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 101100008048 Caenorhabditis elegans cut-4 gene Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- 229910013870 LiPF 6 Inorganic materials 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 210000002469 basement membrane Anatomy 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
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- 230000000977 initiatory effect Effects 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
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- 238000001000 micrograph Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Cell Separators (AREA)
Abstract
一种用于二次电池的陶瓷接枝隔膜的制备方法及其生产装置,采用脉冲等离子工艺在含氧氛围下处理隔膜基材,即在保证隔膜的机械强度的基础上引入过氧基等基团,然后将处理后的隔膜放置于含有不饱和键基团的偶联剂与纳米氧化物陶瓷颗粒的混合溶液中,在加热的条件下使过氧基团发生分解产生氧自由基从而引发隔膜与偶联剂上的不饱和基团的接枝反应,同时也使偶联剂上的硅氧基、隔膜上的羟基、羧基、环氧基与无机纳米氧化物表面的羟基发生脱水缩合反应。本发明的生产装置结构简单,成本低,维护方便,制备方法工艺简单易操作,制备的陶瓷接枝隔膜具有优异的热稳定性和电解液亲和性,解决市场上的聚烯烃隔膜热稳定性差和电解液润湿性不足等缺点。
A preparation method and production device for a ceramic graft diaphragm used in a secondary battery, using a pulse plasma process to treat the diaphragm substrate in an oxygen-containing atmosphere, that is, introducing a base such as a peroxy group on the basis of ensuring the mechanical strength of the diaphragm. group, and then place the treated diaphragm in a mixed solution of a coupling agent containing unsaturated bond groups and nano-oxide ceramic particles, and decompose the peroxy group under heating conditions to generate oxygen free radicals to initiate The grafting reaction with the unsaturated group on the coupling agent also causes the dehydration condensation reaction of the siloxy group on the coupling agent, the hydroxyl group, carboxyl group, epoxy group on the diaphragm and the hydroxyl group on the surface of the inorganic nano oxide. The production device of the present invention has simple structure, low cost, convenient maintenance, simple and easy-to-operate preparation method, and the prepared ceramic grafted diaphragm has excellent thermal stability and electrolyte affinity, which solves the problem of poor thermal stability of polyolefin diaphragms on the market and insufficient wettability of the electrolyte.
Description
技术领域technical field
本发明属于电池隔膜技术领域,涉及一种用于二次电池的陶瓷接枝隔膜的制备方法及其生产装置。The invention belongs to the technical field of battery diaphragms, and relates to a preparation method and a production device for a ceramic grafted diaphragm used in a secondary battery.
背景技术Background technique
锂离子电池具有高能量密度、长循环寿命、无记忆效应等优点,被广泛应用于便携式电子设备、电动汽车、无人机、医疗设备、安防设备等各个领域。隔膜是锂离子电池的四大关键原材料之一,它的优异与否直接影响电池的容量、循环寿命以及安全性能等特性。对于高能量密度的动力电池来说,目前市场上的聚烯烃隔膜因自身较差的热稳定性和电解液润湿性,已无法满足需求。Lithium-ion batteries have the advantages of high energy density, long cycle life, and no memory effect, and are widely used in various fields such as portable electronic devices, electric vehicles, drones, medical equipment, and security equipment. Separator is one of the four key raw materials of lithium-ion batteries. Its quality directly affects the capacity, cycle life and safety performance of the battery. For power batteries with high energy density, the polyolefin separators currently on the market cannot meet the demand due to their poor thermal stability and electrolyte wettability.
当前,行业内多对隔膜进行涂覆加工,以提高隔膜的各项性能。如专利公开号为CN106953049A的中国专利《一种高安全性的陶瓷涂覆隔膜的制作方法》,包括以下步骤:1)改性的碱性陶瓷粉末制备:将短碳链磷酸和溶剂混合搅拌均匀,然后加入碱性陶瓷粉末搅拌均匀得到接枝溶液,再升温至150℃-200℃搅拌反应5-10h,经漂洗、过滤、真空干燥后,得到改性的碱性陶瓷粉末;2)改性陶瓷浆料制备:将由步骤1)制得的改性的碱性陶瓷粉末、去离子水和粘结剂混合搅拌0.5-3h,得到改性陶瓷浆料;3)涂布:将由步骤2)制得的改性陶瓷浆料涂布在聚烯烃基膜的一侧或两侧,干燥后形成改性陶瓷涂层,制得高安全性陶瓷涂覆隔膜。本发明增强隔膜的力学性能,维持隔膜透气性不变,维持碱性陶瓷涂层的热稳定性,提高锂电池的导电和安全性能。该方法是将改性的碱性陶瓷粉末和粘结剂在去离子水中配制成浆料涂布在聚烯烃基膜上,得到陶瓷涂覆隔膜,可提高锂电池的导电和安全性能。但是这类方法对设备要求高,综合性能控制复杂,存在的陶瓷颗粒分布不均匀且易脱、隔膜孔隙率降低等问题,并且涂覆后隔膜的厚度会增加2~3微米,使电池能量密度降低。At present, in the industry, the diaphragm is often coated to improve the performance of the diaphragm. For example, the Chinese patent "Manufacturing method of a high-safety ceramic coating diaphragm" whose patent publication number is CN106953049A includes the following steps: 1) Preparation of modified alkaline ceramic powder: mix and stir short carbon chain phosphoric acid and solvent evenly , then add alkaline ceramic powder and stir evenly to obtain a grafting solution, then heat up to 150°C-200°C and stir for 5-10h, after rinsing, filtering, and vacuum drying, a modified alkaline ceramic powder is obtained; 2) modification Preparation of ceramic slurry: Mix and stir the modified alkaline ceramic powder prepared in step 1), deionized water and binder for 0.5-3 hours to obtain modified ceramic slurry; 3) Coating: the The obtained modified ceramic slurry is coated on one side or both sides of the polyolefin base film, and the modified ceramic coating is formed after drying to obtain a high-safety ceramic coated diaphragm. The invention enhances the mechanical properties of the diaphragm, maintains the gas permeability of the diaphragm, maintains the thermal stability of the alkaline ceramic coating, and improves the conductivity and safety performance of the lithium battery. In the method, modified alkaline ceramic powder and binder are formulated into slurry in deionized water and coated on the polyolefin base film to obtain a ceramic coated diaphragm, which can improve the conductivity and safety performance of the lithium battery. However, this type of method has high requirements for equipment, complex performance control, uneven distribution of ceramic particles and easy detachment, and reduced porosity of the separator, and the thickness of the separator after coating will increase by 2 to 3 microns, which will increase the energy density of the battery. reduce.
此外,也有通过辐照改性的方法来改善隔膜的性质,如专利公开号为CN112928387A的中国专利《一种含硼改性隔膜及其制备方法和应用及含该隔膜的电池》,该制备方法是使用γ射线对隔膜进行辐照接枝,得到含硼改性隔膜,提升了隔膜的锂离子迁移数。但是高能射线辐照会极大地影响隔膜的机械性能,使得电池在使用过程中隔膜破裂的概率增加。并且此类方法涉及电磁辐射设备,长时间使用对周边环境和从业人员具有一定的影响。In addition, there is also a method of radiation modification to improve the properties of the diaphragm, such as the Chinese patent "A boron-containing modified diaphragm, its preparation method and application, and a battery containing the diaphragm" with the patent publication number CN112928387A. The diaphragm is irradiated and grafted with gamma rays to obtain a boron-containing modified diaphragm, which improves the lithium ion migration number of the diaphragm. However, high-energy ray irradiation will greatly affect the mechanical properties of the separator, which increases the probability of rupture of the separator during battery use. Moreover, such methods involve electromagnetic radiation equipment, and long-term use has a certain impact on the surrounding environment and practitioners.
发明内容Contents of the invention
本发明所要解决的第一个技术问题是提供一种用于二次电池的陶瓷接枝隔膜的生产装置,具有结构简单、操作方便、成本低、便于维护的优点。The first technical problem to be solved by the present invention is to provide a production device for ceramic grafted separators for secondary batteries, which has the advantages of simple structure, convenient operation, low cost and easy maintenance.
本发明所要解决的第二个技术问题是提供一种用于二次电池的陶瓷接枝隔膜的制备方法,工艺简单易操作,且绿色环保,制备的陶瓷接枝隔膜具有优异的热稳定性和电解液亲和性,适合大规模生产。The second technical problem to be solved by the present invention is to provide a method for preparing a ceramic graft separator for secondary batteries, the process is simple and easy to operate, and is environmentally friendly, and the prepared ceramic graft separator has excellent thermal stability and Electrolyte affinity, suitable for large-scale production.
本发明解决上述第一个技术问题所采用的技术方案为:一种用于二次电池的陶瓷接枝隔膜的生产装置,其特征在于:包括脉冲等离子装置和浸泡接枝装置,脉冲等离子装置包括反应舱体,反应舱体内设有等离子处理区和收放卷系统,等离子处理区设置在反应舱体内中间位置、与脉冲电源相连接,收放卷系统包括收卷轴和放卷轴,分别设置在等离子处理区的两侧,反应舱体外设有真空泵和等离子源;浸泡接枝装置包括一盛有接枝溶液的反应池和收放卷机构,收放卷机构包括一放卷辊、一收卷辊和导向辊,放卷辊设置在反应池的上端左侧,收卷辊设置在反应池的上端外面右侧,放卷辊上的隔膜从反应池的左端进入反应池中进行接枝反应,接枝反应后的隔膜从反应池右端出来后被收卷在收卷辊上。The technical scheme adopted by the present invention to solve the above-mentioned first technical problem is: a production device for ceramic grafted diaphragms for secondary batteries, which is characterized in that it includes a pulse plasma device and a soaking graft device, and the pulse plasma device includes The reaction chamber is equipped with a plasma processing area and a rewinding and unwinding system. The plasma processing area is set in the middle of the reaction chamber and connected to the pulse power supply. The rewinding and unwinding system includes a rewinding shaft and an unwinding shaft. On both sides of the treatment area, a vacuum pump and a plasma source are arranged outside the reaction chamber; the soaking and grafting device includes a reaction pool filled with grafting solution and a rewinding and unwinding mechanism. The rewinding and unwinding mechanism includes an unwinding roller and a winding roller and guide rollers, the unwinding roller is set on the left side of the upper end of the reaction pool, the winding roll is set on the right side outside the upper end of the reaction pool, and the diaphragm on the unwinding roll enters the reaction pool from the left end of the reaction pool to carry out grafting reaction. After the branch reaction, the diaphragm comes out from the right end of the reaction tank and is wound up on the winding roller.
进一步,所述反应舱体为矩形舱,反应池为上端开口的矩形池,导向辊为三个,其中二个设置在反应池内靠近池底的左右两侧,第三个设置在反应池的右端上方,生产装置还包括冲洗装置和烘干装置,接枝反应后的隔膜经冲洗装置和烘干装置处理后收卷在收卷辊上。Further, the reaction chamber is a rectangular chamber, the reaction pool is a rectangular pool with an open upper end, and there are three guide rollers, two of which are set on the left and right sides of the reaction pool near the bottom of the pool, and the third is set on the right end of the reaction pool Above, the production device also includes a flushing device and a drying device. After the grafting reaction, the diaphragm is wound up on the winding roller after being processed by the flushing device and the drying device.
本发明解决上述第二个技术问题所采用的技术方案为:一种用于二次电池的陶瓷接枝隔膜的制备方法,其特征在于包括以下步骤:The technical scheme adopted by the present invention to solve the above-mentioned second technical problem is: a kind of preparation method for the ceramic graft separator of secondary battery, it is characterized in that comprising the following steps:
1)使用脉冲等离子工艺在含氧氛围下处理隔膜基材:1) Treat the separator substrate in an oxygen-containing atmosphere using a pulsed plasma process:
将隔膜基材放置于脉冲等离子装置中的收放卷系统中,打开真空泵,通入等离子源,等离子源为含有氧元素的气体或液体,调节气体流量为10~400mL/min,当反应舱体内气压低于10Pa时,开启脉冲等离子放电电源并将输出功率调至10~300W,脉冲频率为0~10000Hz,占空比为5~95%,同时开启收放卷系统,运行速度为1~10m/min,反应舱体内温度为20~60℃,待所有隔膜都经过等离子处理区后,将其取出,得到含有羟基、羧基、环氧基或/和过氧基等基团的隔膜;Place the diaphragm base material in the unwinding system of the pulse plasma device, turn on the vacuum pump, and feed the plasma source. The plasma source is gas or liquid containing oxygen, and the gas flow rate is adjusted to 10-400mL/min. When the air pressure is lower than 10Pa, turn on the pulse plasma discharge power supply and adjust the output power to 10-300W, the pulse frequency is 0-10000Hz, the duty cycle is 5-95%, and the winding and unwinding system is turned on at the same time, and the running speed is 1-10m /min, the temperature inside the reaction chamber is 20-60°C. After all the diaphragms have passed through the plasma treatment area, they are taken out to obtain diaphragms containing groups such as hydroxyl, carboxyl, epoxy or/and peroxy groups;
2)将处理后的隔膜置于浸泡接枝装置的接枝溶液中进行接枝反应:2) Place the treated diaphragm in the grafting solution soaking the grafting device for grafting reaction:
将步骤1)处理后的隔膜通过收放卷机构使其经过接枝溶液,接枝溶液为含有不饱和键基团的偶联剂接枝单体与纳米氧化物陶瓷颗粒的混合溶液,是pH值为0~6的酸性体系水溶液,接枝溶液中所含偶联剂接枝单体的质量百分比为1%~5%,所含纳米氧化物陶瓷颗粒的质量百分比为1%-20%,接枝反应的温度为40~80℃,反应时间为2~20小时;The diaphragm after step 1) is passed through the grafting solution through the winding and unwinding mechanism. The grafting solution is a mixed solution of coupling agent grafting monomers containing unsaturated bond groups and nano-oxide ceramic particles, which is pH The acidic system aqueous solution with a value of 0-6, the mass percentage of the grafting monomer of the coupling agent contained in the grafting solution is 1%-5%, and the mass percentage of the nano-oxide ceramic particles contained is 1%-20%, The temperature of the grafting reaction is 40-80°C, and the reaction time is 2-20 hours;
3)隔膜经收放卷机构传出并依次经过冲洗装置和烘干装置,最终收卷得到陶瓷接枝隔膜。3) The diaphragm is sent out through the winding and unwinding mechanism, and then passes through the washing device and the drying device in sequence, and finally the ceramic grafted diaphragm is obtained by winding.
优选的,所述步骤1)的等离子源包括空气、氧气、水蒸气或臭氧;隔膜基材包括聚乙烯、聚丙烯、聚乙烯/聚丙烯复合隔膜中的一种,厚度为5~20微米。Preferably, the plasma source in step 1) includes air, oxygen, water vapor or ozone; the diaphragm substrate includes one of polyethylene, polypropylene, and polyethylene/polypropylene composite diaphragm, with a thickness of 5-20 microns.
进一步优选,所述等离子源采用氧气,流量为50~100mL/min。Further preferably, the plasma source uses oxygen with a flow rate of 50-100 mL/min.
优选的,所述步骤1)的脉冲等离子装置的放电输出功率为50W,脉冲频率为100Hz,占空比为30%,等离子处理时隔膜收卷速度为2m/min,反应舱体内温度为25℃。Preferably, the discharge output power of the pulse plasma device in step 1) is 50W, the pulse frequency is 100Hz, the duty cycle is 30%, the diaphragm winding speed is 2m/min during plasma treatment, and the temperature inside the reaction chamber is 25°C .
优选的,所述步骤2)的偶联剂接枝单体采用乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷中的一种或几种;纳米无机氧化物采用氧化铝、氧化硅、氧化钛、氧化锆中的一种或几种,粒径为50~100nm。Preferably, the coupling agent grafting monomer of the step 2) adopts vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(β-methoxyethoxy)silane, γ-form One or more of acryloyloxypropyltrimethoxysilane; one or more of aluminum oxide, silicon oxide, titanium oxide, and zirconium oxide are used as nano-inorganic oxides, and the particle size is 50-100nm.
进一步优选,所述偶联剂接枝单体采用乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷;纳米无机氧化物采用氧化铝,粒径为50nm。Further preferably, vinyltrimethoxysilane or vinyltriethoxysilane is used as the grafting monomer of the coupling agent; aluminum oxide is used as the nano-inorganic oxide with a particle size of 50 nm.
进一步,所述步骤2)的接枝溶液的pH值调节剂为盐酸、硫酸、硝酸、醋酸中的一种或几种。Further, the pH regulator of the grafting solution in step 2) is one or more of hydrochloric acid, sulfuric acid, nitric acid, and acetic acid.
优选的,所述步骤2)的接枝溶液的pH值为1,接枝溶液所含偶联剂接枝单体质量百分比为2%,所含纳米氧化物陶瓷颗粒的质量百分比为2%;接枝反应时的温度为70℃。Preferably, the pH value of the grafting solution in step 2) is 1, the grafting solution contains a coupling agent grafting monomer mass percent of 2%, and the contained nano-oxide ceramic particles contain a mass percent of 2%; The temperature during the grafting reaction was 70°C.
进一步,所述步骤3)的冲淋系统为纯水冲洗,烘干系统为70±5℃热风烘干。Further, the flushing system in step 3) is pure water flushing, and the drying system is hot air drying at 70±5°C.
最后,所述二次电池包括锂离子电池、钠离子电池、锌离子电池。Finally, the secondary batteries include lithium-ion batteries, sodium-ion batteries, and zinc-ion batteries.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、采用脉冲等离子工艺处理隔膜基材,即在保证隔膜的机械强度的基础上引入羟基、羧基、环氧基、过氧基等基团,然后将处理后的隔膜放置于含有不饱和键基团的偶联剂与纳米氧化物陶瓷颗粒的混合溶液中,在加热的条件下使过氧基团发生分解产生氧自由基从而引发隔膜与偶联剂上的不饱和基团的接枝反应,同时也使偶联剂上的硅氧基、隔膜上的羟基、羧基、环氧基与无机纳米氧化物表面的羟基发生脱水缩合反应。陶瓷接枝隔膜的陶瓷层厚度可低至100nm,远小于市面上的陶瓷涂覆隔膜的陶瓷层(~2μm),因此陶瓷接枝隔膜极具重量优势,有利于实现高安全高比能量的二次离子电池;1. The diaphragm substrate is treated with pulse plasma technology, that is, hydroxyl groups, carboxyl groups, epoxy groups, peroxyl groups and other groups are introduced on the basis of ensuring the mechanical strength of the diaphragm, and then the treated diaphragm is placed in a place containing unsaturated bond groups. In the mixed solution of the coupling agent of the group and the nano-oxide ceramic particles, under the condition of heating, the peroxy group is decomposed to generate oxygen free radicals, thereby initiating the grafting reaction between the membrane and the unsaturated group on the coupling agent, Simultaneously, dehydration condensation reaction occurs between the siloxy groups on the coupling agent, the hydroxyl groups, carboxyl groups, epoxy groups on the diaphragm and the hydroxyl groups on the surface of the inorganic nano oxide. The thickness of the ceramic layer of the ceramic grafted separator can be as low as 100nm, which is much smaller than the ceramic layer (~2μm) of the ceramic coated separator on the market. Therefore, the ceramic grafted separator has a great weight advantage, which is conducive to the realization of high safety and high specific energy. secondary ion battery;
2、本发明的陶瓷接枝隔膜的陶瓷层与基膜为化学键连接,无脱落风险,且制备过程中无需使用有机溶剂,有利于环保;2. The ceramic layer of the ceramic grafted membrane of the present invention is chemically bonded to the base membrane, without the risk of falling off, and no organic solvent is used in the preparation process, which is conducive to environmental protection;
3、本发明的生产装置结构简单,成本低,维护方便,制备方法工艺简单易操作,制备的陶瓷接枝隔膜具有优异的热稳定性和电解液亲和性,解决市场上的聚烯烃隔膜热稳定性差和电解液润湿性不足等缺点,从而提升使用这些隔膜的电池的安全性和倍率性能,适合大规模生产。3. The production device of the present invention is simple in structure, low in cost, easy to maintain, and the preparation method is simple and easy to operate. The prepared ceramic grafted diaphragm has excellent thermal stability and electrolyte affinity, which solves the problem of polyolefin diaphragm on the market. The disadvantages of poor stability and insufficient electrolyte wettability, thereby improving the safety and rate performance of batteries using these separators, are suitable for large-scale production.
附图说明Description of drawings
图1是本发明提供的用于二次电池的陶瓷接枝隔膜的生产装置的结构示意图;Fig. 1 is the structural representation of the production device of the ceramic graft diaphragm that is used for secondary battery provided by the present invention;
图2a、2b、2c分别为对比例1、对比例2、实施例1的隔膜的扫描电镜照片;Fig. 2a, 2b, 2c are the scanning electron micrographs of the diaphragm of comparative example 1, comparative example 2, embodiment 1 respectively;
图3为对比例1和实施例1的红外光谱图;Fig. 3 is the infrared spectrogram of comparative example 1 and embodiment 1;
图4为对比例1、对比例2、实施例1的应力-应变曲线;Fig. 4 is the stress-strain curve of comparative example 1, comparative example 2, embodiment 1;
图5为对比例1、对比例3、实施例1在经过150℃加热后的照片;Fig. 5 is the photograph of comparative example 1, comparative example 3, embodiment 1 after being heated at 150 ℃;
图6为对比例1、对比例2、实施例1在隔膜数量为1时的奈奎斯特图(Nyquistplot)。FIG. 6 is the Nyquist plot (Nyquistplot) of Comparative Example 1, Comparative Example 2, and Example 1 when the number of diaphragms is 1.
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,一种用于二次电池的陶瓷接枝隔膜的生产装置,包括脉冲等离子装置A、浸泡接枝装置B、冲洗装置C和烘干装置D,其中脉冲等离子装置A包括反应舱体1,反应舱体1为矩形舱,反应舱体1内设有等离子处理区3和收放卷系统,等离子处理区3设置在反应舱体1内中间位置、与脉冲电源2相连接,收放卷系统包括收卷轴7和放卷轴6,分别设置在等离子处理区3的两侧,反应舱体1外设有真空泵4和等离子源5。浸泡接枝装置B包括一盛有接枝溶液的反应池8和收放卷机构,反应池8为上端开口的矩形池,收放卷机构包括一放卷辊9、一收卷辊20和导向辊30,放卷辊9设置在反应池的上端左侧,收卷辊20设置在反应池8的上端外面右侧,导向辊30为三个,其中二个设置在反应池8内靠近池底的左右两侧,第三个设置在反应池8的右端上方,放卷辊9上的隔膜10从反应池8的左端进入反应池8中进行接枝反应,接枝反应后的隔膜10出反应池8,经,冲洗装置C和烘干装置D处理后收卷在收卷辊20上。As shown in Figure 1, a production device for ceramic grafted diaphragms for secondary batteries includes a pulse plasma device A, a soaking graft device B, a flushing device C and a drying device D, wherein the pulse plasma device A includes a reaction The cabin body 1, the reaction cabin body 1 is a rectangular cabin, the plasma processing area 3 and the unwinding system are arranged in the reaction cabin body 1, the plasma processing area 3 is arranged in the middle position in the reaction cabin body 1, and is connected with the pulse power supply 2, The rewinding and unwinding system includes a rewinding shaft 7 and an unwinding shaft 6 , which are respectively arranged on both sides of the plasma processing area 3 , and a vacuum pump 4 and a plasma source 5 are arranged outside the reaction chamber 1 . Soaking and grafting device B comprises a reaction tank 8 that is filled with grafting solution and a rewinding and unwinding mechanism, the reaction tank 8 is a rectangular tank with an upper end opening, and the rewinding and unwinding mechanism includes an unwinding roller 9, a winding roller 20 and a guide Roller 30, unwinding roller 9 is arranged on the left side of the upper end of the reaction tank, winding roller 20 is arranged on the right side outside the upper end of the reaction tank 8, and there are three guide rollers 30, two of which are arranged in the reaction tank 8 near the bottom of the pool The left and right sides of the reaction tank 8, the third one is set above the right end of the reaction tank 8, the diaphragm 10 on the unwinding roller 9 enters the reaction tank 8 from the left end of the reaction tank 8 for grafting reaction, and the diaphragm 10 after the grafting reaction goes out to react The pool 8 is wound up on the winding roller 20 after being processed by the washing device C and the drying device D.
实施例1Example 1
将厚度为9微米的聚乙烯隔膜10放置于脉冲等离子装置A中的收放卷装置中,如图1,打开真空泵4,通入氧气,调节气体流量为100mL/min,当反应舱体1内气压低于10Pa时,开启脉冲等离子放电电源2并将输出功率调至50W,工作频率为100Hz,占空比为30%,反应舱体内温度25℃。同时开启收放卷装置,运行速度为2m/min。待所有隔膜10都经过等离子处理区3后,将其取出,得到含有羟基、羧基、环氧基、过氧基等基团的聚乙烯隔膜。A polyethylene diaphragm 10 with a thickness of 9 microns is placed in the unwinding device in the pulse plasma device A, as shown in Figure 1, the vacuum pump 4 is turned on, oxygen is introduced, and the gas flow rate is adjusted to be 100mL/min. When the air pressure is lower than 10Pa, turn on the pulse plasma discharge power supply 2 and adjust the output power to 50W, the working frequency is 100Hz, the duty cycle is 30%, and the temperature inside the reaction chamber is 25°C. At the same time, open the winding and unwinding device, and the running speed is 2m/min. After all the separators 10 have passed through the plasma treatment area 3, they are taken out to obtain polyethylene separators containing hydroxyl groups, carboxyl groups, epoxy groups, peroxy groups and other groups.
将上述隔膜10通过收放卷机构进入反应池8,使其经过接枝溶液,接枝溶液为含有2%质量分数的纳米氧化铝(粒径50nm)和含有2%质量分数的乙烯基三甲氧基硅烷的水溶液,接枝溶液已使用盐酸调节pH值等于1。溶液温度为70℃,每份隔膜10经过接枝溶液的过程约4小时,随后隔膜10经导向辊30传出并依次经过冲洗装置C(纯水冲洗)和烘干装置D(70℃热风烘干),最终经过收卷得到氧化铝接枝的聚乙烯隔膜。The above-mentioned diaphragm 10 is entered into the reaction tank 8 by the rewinding and unwinding mechanism, and it is passed through the grafting solution. The grafting solution is nano-alumina (50nm in particle size) containing 2% mass fraction and vinyl trimethoxyl containing 2% mass fraction. An aqueous solution of silane, the grafting solution has been adjusted to pH 1 with hydrochloric acid. The temperature of the solution is 70°C, and each membrane 10 passes through the grafting solution for about 4 hours, and then the membrane 10 passes through the guide roller 30 and passes through the washing device C (rinsing with pure water) and the drying device D (drying with hot air at 70°C) in sequence. dry), and finally obtained alumina-grafted polyethylene separator by winding.
图2b为基膜在经过脉冲等离子处理后的扫描电镜图,可以看出其表面纤维无明显断裂,表明本发明所使用的脉冲方法对隔膜10的伤害很小。图2c为实施例1所得的氧化铝接枝的聚乙烯隔膜的扫描电镜图,由图可见,其表面无大块氧化物颗粒,表明该方法所接枝上的氧化物颗粒为纳米级别,不会大幅度增加隔膜的重量和厚度,并且不会堵塞隔膜的孔隙。图3为基膜和实施例1所得的陶瓷接枝隔膜的红外光谱图,从图中可以看到所得接枝隔膜产品的红外光谱上有明显的氧化铝的吸收峰,表明氧化铝已被成功接枝到隔膜上。图4展示了基膜和实施例1所得的氧化铝接枝隔膜的应力-应变曲线,实施例1所得的氧化铝接枝的聚乙烯隔膜的机械强度和断裂伸长率相比基膜仅下降了~10%,表明本发明使用的方法对隔膜10的机械性能影响不大,同时也可看出,隔膜10经过氧化铝接枝后,相较于只经过等离子处理的膜的机械性能,有一定的提升。图5为基膜、商品陶瓷涂覆隔膜、实施例1所得的陶瓷接枝隔膜在150℃加热1小时后的照片,显然,实施例1所得的氧化铝接枝的聚乙烯隔膜的热稳定性远大于未接枝的聚乙烯隔膜,也大于商品的陶瓷涂覆隔膜。图6为基膜、仅经过脉冲等离子处理的膜、实施例1所得的陶瓷接枝隔膜在隔膜数量为1时进行阻抗测试得到的奈奎斯特图(Nyquist plot),实施例1所得的氧化铝接枝的聚乙烯隔膜表现出了最小的离子阻抗,这是因为接枝氧化铝改善了隔膜对电解液的亲和性,并且陶瓷颗粒没有堵塞隔膜孔洞。FIG. 2 b is a scanning electron microscope image of the basement membrane after pulsed plasma treatment. It can be seen that there is no obvious fracture of the surface fibers, indicating that the pulse method used in the present invention has little damage to the diaphragm 10 . Fig. 2c is the scanning electron micrograph of the polyethylene diaphragm of the aluminum oxide grafting that embodiment 1 gains, as seen from the figure, its surface does not have bulky oxide particle, shows that the oxide particle on the grafting of this method is nanoscale, not It will greatly increase the weight and thickness of the diaphragm, and will not block the pores of the diaphragm. Fig. 3 is the infrared spectrogram of base film and the ceramic grafted membrane of embodiment 1 gained, can see from the figure that the infrared spectrum of gained grafted membrane product has the obvious absorption peak of aluminum oxide, shows that aluminum oxide has been successfully grafted onto the membrane. Figure 4 shows the stress-strain curves of the base film and the alumina-grafted separator obtained in Example 1. The mechanical strength and elongation at break of the alumina-grafted polyethylene separator obtained in Example 1 only decreased compared to the base film It can be seen that the method used in the present invention has little influence on the mechanical properties of the diaphragm 10. It can also be seen that the mechanical properties of the diaphragm 10 after alumina grafting are better than those of the membrane only treated with plasma. A certain improvement. Figure 5 is a photo of the base film, commercial ceramic coated diaphragm, and the ceramic grafted diaphragm obtained in Example 1 after heating at 150 ° C for 1 hour. Obviously, the thermal stability of the alumina grafted polyethylene diaphragm obtained in Example 1 Much larger than ungrafted polyethylene separators and larger than commercially available ceramic coated separators. Fig. 6 is the Nyquist plot (Nyquist plot) that the impedance test of the base film, the film only through pulse plasma treatment, the ceramic graft diaphragm obtained in Example 1 is carried out when the number of diaphragms is 1, the oxidation obtained in Example 1 The aluminum-grafted polyethylene separator exhibited the smallest ionic impedance because the grafted alumina improved the affinity of the separator to the electrolyte and ceramic particles did not block the separator pores.
本实施例的测试方式为:The test mode of this embodiment is:
红外光谱测试Infrared spectrum test
将隔膜用乙醇洗净后烘干,裁剪成直径15mm的圆片,固定在圆形夹具中进行红外光谱测试,测试环境为室温,波数为400~4000cm–1。Wash the diaphragm with ethanol, dry it, cut it into a disc with a diameter of 15 mm, and fix it in a circular fixture for infrared spectrum testing. The test environment is room temperature, and the wave number is 400-4000 cm -1 .
拉伸强度、断裂伸长率测试Tensile strength, elongation at break test
按GB/T 1040.3-2006的规定进行,即采用宽为(15±0.1)mm的2型试样(长方形)夹在夹具中,夹具间的初始距离(100±5)mm,试验速度为(250±10)mm/min。According to the provisions of GB/T 1040.3-2006, that is, a type 2 sample (rectangular) with a width of (15±0.1) mm is clamped in the fixture, the initial distance between the fixtures is (100±5) mm, and the test speed is ( 250±10)mm/min.
热收缩率测试Heat Shrinkage Test
按GB/T 36363-2018的规定进行,即在膜卷的纵方向上截取100mm×隔膜宽度的方形隔膜,做好纵向横向标识。将不锈钢板和两片定量滤纸放入烘箱中部位置,控制温度使不锈钢和滤纸达到(150±1)℃,随后将隔膜平展放置于鼓风式恒温箱中部不锈钢板上的其中一片定量滤纸上,完毕后用另外一片定量滤纸压住,关上恒温箱门,开始计时。在150℃的温度下保持1h±6min后,取出隔膜,待隔膜恢复到室温后,再次测量纵向和横向的标记长度,分别计算隔膜纵向和横向的收缩率(隔膜减少的长度/隔膜原始长度),取3个测试结果的平均值作为该隔膜的热收缩率。Carry out in accordance with the provisions of GB/T 36363-2018, that is, cut a square diaphragm of 100mm×diaphragm width in the longitudinal direction of the film roll, and make a longitudinal and horizontal mark. Put the stainless steel plate and two pieces of quantitative filter paper in the middle of the oven, control the temperature so that the stainless steel and filter paper reach (150±1)°C, and then place the diaphragm flat on one of the quantitative filter papers on the stainless steel plate in the middle of the blast-type incubator. After finishing, use another piece of quantitative filter paper to press it, close the door of the incubator, and start timing. After keeping at a temperature of 150°C for 1h±6min, take out the diaphragm, and after the diaphragm returns to room temperature, measure the longitudinal and transverse marking lengths again, and calculate the longitudinal and transverse shrinkage rates of the diaphragm respectively (the reduced length of the diaphragm/the original length of the diaphragm) , take the average of the three test results as the thermal shrinkage rate of the diaphragm.
离子电导率测试Ionic Conductivity Test
按GB/T 36363-2018的规定进行,即裁取与电阻测试模具相匹配的隔膜4张,将隔膜放入浓度为1.0mol/L的六氟磷酸锂(LiPF6)、碳酸乙烯酯(EC)、碳酸甲乙酯(EMC)、碳酸二甲酯(DMC)的体积为1:1:1的电解液中,保持密封,浸泡2h。将电解液注入电阻测试模具中,放入1层隔膜,测试其交流阻抗电阻。再放入1层,测试其交流阻抗电阻,直至放入4层,分别测量出四个交流阻抗电阻。测试过程中,需确保电阻测试模具中的电解液能够将放入的隔膜完全浸泡其中。以隔膜层数为横坐标,隔膜电阻为纵坐标作曲线,求出曲线的斜率和线性拟合度,当线性拟合度大于0.99时,隔膜的离子电导率σ按照下式进行计算。Carry out according to the regulations of GB/T 36363-2018, that is, cut 4 diaphragms that match the resistance test mold, put the diaphragm into lithium hexafluorophosphate (LiPF 6 ), ethylene carbonate (EC), carbonic acid with a concentration of 1.0mol/L Ethyl methyl ester (EMC), dimethyl carbonate (DMC) in the electrolyte solution with a volume ratio of 1:1:1, keep sealed, and soak for 2 hours. Inject the electrolyte into the resistance test mold, put a layer of diaphragm, and test its AC resistance. Then put in layer 1, and test its AC impedance resistance until it is placed in layer 4, and measure four AC impedance resistances respectively. During the test, it is necessary to ensure that the electrolyte in the resistance test mold can fully soak the placed separator. Draw a curve with the number of diaphragm layers as the abscissa and the diaphragm resistance as the ordinate, and calculate the slope and linear fitting degree of the curve. When the linear fitting degree is greater than 0.99, the ionic conductivity σ of the diaphragm is calculated according to the following formula.
σ=d/(k*S)σ=d/(k*S)
其中d为一层隔膜的厚度,单位为微米(μm),k为拟合度大于0.99时曲线的斜率,S为试验时裁取的隔膜的面积,单位为平方厘米(cm2)。Where d is the thickness of a layer of diaphragm in micrometers (μm), k is the slope of the curve when the fitting degree is greater than 0.99, and S is the area of the diaphragm cut out during the test, in square centimeters (cm 2 ).
实施例2Example 2
与实施例1中的工序相同,不同之处在于等离子处理的参数为功率为200W,1Hz,占空比为20%,运行速度为5m/min。The procedure is the same as that in Example 1, except that the parameters of the plasma treatment are 200W power, 1Hz, 20% duty cycle, and 5m/min operating speed.
实施例3Example 3
与实施例1中的工序相同,不同之处在于使用气体流量为5mL/min。The procedure is the same as in Example 1, except that the gas flow rate used is 5 mL/min.
实施例4Example 4
与实施例1中的工序相同,不同之处在于使用的是等离子体气源是水蒸气。The procedure is the same as in Example 1, except that the plasma gas source is water vapor.
实施例5Example 5
与实施例1中的工序相同,不同之处在于使用的是厚度为16微米的聚丙烯隔膜。The procedure was the same as in Example 1, except that a polypropylene separator with a thickness of 16 microns was used.
实施例6Example 6
与实施例1中的工序相同,不同之处在于水解液的pH为4,隔膜通过溶液的时间为10小时。The procedure is the same as in Example 1, except that the pH of the hydrolyzed solution is 4, and the time for the diaphragm to pass through the solution is 10 hours.
实施例7Example 7
与实施例1中的工序相同,不同之处在于水解液中氧化铝质量分数为10%,偶联剂质量分数为1%,隔膜通过溶液的时间为14小时。The procedure is the same as in Example 1, except that the mass fraction of alumina in the hydrolyzed solution is 10%, the mass fraction of the coupling agent is 1%, and the time for the diaphragm to pass through the solution is 14 hours.
实施例8Example 8
与实施例1中的工序相同,不同之处在于溶液中所添加的氧化物为纳米氧化钛,偶联剂为乙烯基三乙氧基硅烷。The procedure is the same as that in Example 1, except that the oxide added in the solution is nano-titanium oxide, and the coupling agent is vinyltriethoxysilane.
对比例1Comparative example 1
将厚度为9微米的聚乙烯隔膜不做任何处理,作为对比例1隔膜。The polyethylene separator with a thickness of 9 microns was used as the separator of Comparative Example 1 without any treatment.
对比例2Comparative example 2
与实施例1中的工序相同,不同之处在于在隔膜经过脉冲等离子处理后即取出,得到的得到表面含有羟基、羧基、环氧基、过氧基等基团的聚乙烯隔膜作为对比例2的隔膜。The procedure is the same as in Example 1, except that the diaphragm is taken out after pulse plasma treatment, and the obtained polyethylene diaphragm containing groups such as hydroxyl groups, carboxyl groups, epoxy groups, and peroxy groups on the surface is used as comparative example 2. diaphragm.
对比例3Comparative example 3
将市售的陶瓷涂覆隔膜(2μm Al2O3和2μm PVDF涂覆的12μm PE隔膜)不做任何处理,作为对比例3隔膜。The commercially available ceramic-coated separator (2 μm Al 2 O 3 and 2 μm PVDF-coated 12 μm PE separator) without any treatment was used as the separator of Comparative Example 3.
表1为本发明方法制备的实施例1-8和对比例1-3之间的性能比较Table 1 is the performance comparison between the embodiment 1-8 prepared by the method of the present invention and the comparative example 1-3
从表1可以看到,本发明实施例制备的陶瓷接枝隔膜具有优异的热稳定性和电解液亲和性,解决市场上的聚烯烃隔膜热稳定性差和电解液润湿性不足等缺点,从而提升使用这些隔膜的电池的安全性和倍率性能。It can be seen from Table 1 that the ceramic graft separator prepared in the embodiment of the present invention has excellent thermal stability and electrolyte affinity, which solves the shortcomings of poor thermal stability and insufficient electrolyte wettability of polyolefin separators on the market. Thereby improving the safety and rate performance of batteries using these separators.
以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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